‘lHWINIHIWI ”THS 11 METHOD OF MEASURéNG MiGfiRTES OF A FLUID flash for firs {hares of M. S. MICHIGAN STATE COLLEGE Edward Amhie Daiy' 195231 f2“ kiEfiifi LIBRARY Michigan State ‘ University ’ ‘ :. ..‘ .~ -I\. I. . A . 3;" t'ck‘f‘. .nsh' ' "'4: «I- .- s 5‘ .‘4 . ’1 “5 a A METHOD OF MEASURING PROPERTIES OF A FLUID _ BY Edward Archie Duly A THESIS Submitted to en. School of Graduate Studio. of Htohignn State College of Agriculture and Applied Solenoo in partial fulfillment of the requirement. for the degree of Master of Science Department of Mechanical Engineering 1951 A O K N O W L E D G H I l f I would like to erpreee Iy appreciation to Mr. R. n. Dotty of the Mechanical Engineering Departnent tre- vhcl I received advice and euggeeticne; Profeeeor Oharlel Peeterfield of the Mechanical Engineering Depart-ent, my Major Prefeeeor; Dr. R. J. Jettriee of the Electrical Engineering‘Departnent from when I obtained an exteneive bibliography on thie eubject: and the Mechanical Engineer-' ing, Electrical Engineering and Phyeice Departmente from which I borrowed the equipment for the experimental portion of thie theeie. TABLE OF CONTENTS PAGE Hiltcry and Development of The Hot-Wire Anemometer. . . 1 Xing'e Equation . . . . . . . . . . . . . . . . . . . . .Byeteme of several Hirer. . . . . . . . . . . . . . . . l3 Oonetruction of Instrument and Data Taking. . . . . . . 21 Diecueeion of Experimental Resulte. . . . . . . . . . e E5 Diecueeion of Points of Poeeible Error. . . . . . . . . 31 General Conclusion! . . . . . . e . . . . . . . . . . e 33 Appendix a - Rotatione. . . . . . . . . . . . . . . . . 35 Appendix B airiguree Figure 1.. Wiring Diagram. . . . . . . . . . . . . Figure 2 - Section Drawing of wind Tube. . . . . . Figure 3 ~‘Drawinge cf‘flire Mountinge. . . . . . . 8333 lppendianDntaandGraphI...o.........o Appendix D . Referenoee Specific Referencee. . . . . . . . . . . . . . . . ‘a’i' General Reference. . . . . . . . . . . . . . . . . HISTORY AND DEVELOPMENT or war acumen marches-ea ’ The Hot-wire Anemometer in its simplest form is s.de~ vice for leasuring the velocity of a moving fluid.by measur- in the heat loss of a small, electrically heated, wire placed in the fluid path. This is at present handled in either of two ways. First, by maintaining a constant wire resistance and, therefore, a constant wire temperature; second, by maintaining a constant current flow through the wire. A small metallic wire ~ nickel, platinun or tungsten is generally used ~ in suspended in the moving fluid. This wire is then heated, by an electric current, to some telper- ature above the ambient temperature of the fluid. The re- sulting heat loss can then be measured by measuring the power dissipated. how, since the fluid is moving, that around the wire will constantly be being replaced. The rate at which this fluid around the wire is replaced is the sass flow of the fluid. Therefore, the heat loss is a function of the mass flow of the fluid as well as the existing telperature difference. There are other factors and cosplications in- volved. some of Which will be discussed later on. The first article I could find on, or pertaining to.this subject was published by three Americans, A. E. Kennelly. O. A. Iright and J. 8. Van Bylevelt (1). These sen cone ducted experiments and worked out some theory on the heat loss fros snail copper wires. In 1912. two Englishmen. use Gregorond and horris (2). constructed a.hot-wirs ans-ouster and determined an equation relation of the heat loss and velocity fro. experiments with this instrument. About this same tine an Italian. U. Bordoni (3). carried out some work along this line; I did not obtain translations of his article. and, therefore. as not sure if he did his work an- perimentally or theoretically. Bordeni's work was sentionsd in several articles, but chiefly in an article by Carlo Ferrari (M. H . The most detailed and ispcrtant theoretical work. and the one on which most all of the present development is based. was done by an Englishman, L.‘V. King (5), and the equation 1. Kennslly, a. n., wright, c. A. and Van Bylavelt. J.a. “The Convection of Heat from Email Copper Wires' ,InnE , " Amer" nag mag-1mg; .QLEW ‘ s ol. 9, Part 1, 1910. pp. 3 3-397. 2. Mac Gregorond and Morris, J. T.. “The Electrical measurement of Wind Velocity',.fing1nge;ing, Vol. 9“. No. 25. UGO. 27' 1912. PD. 892“89u'e 73o Bordoni. Us. mm. vOle 70. HOVe 22. 1912. De 2 e h. Ferrari, Carlo. "Electrical Equipment for The EXpori- mentagogtudy of The Dynamics of Fluids',.E.A.Q‘A._Igflh_flgln. HO. 1 ' 19kg. 5. King, L. V., 'On The Convection of’fieat Fro- Small Cylinders in a Streal of Fluid: Determination of The Convec- tion Constants Of Small Platinum Wires with Application To Hot-Wire Anemoneter' a , See. A, Vol. 21“, Nov. 19in. pp. 373- 32. relating the properties of a roving fluid and the heat less of s.heatee wire bears his case. King carried out an exten- sive theoretical development free which he developed tee equations; for ssall velocities n a are. / [lain/a3] (l) for large velocities 3.3%.afifinpuig m) where a i: the heat loss per unit tine per unit length of the I :00 h is the thermal conductivity of the fluid. 9b i: the temperature difference between the fluid and the ' to. z s is the specific heat of the fluid. d is the diameter of the wire. f is the density of the fluid. v is the velocity of the fluid. Only the second equation is of much general interest and of any interest in this report. , King developed this equation on a number of rather lis- iting assumptions and the equation. in this fore. is only of passing interest. Since Ting developed his equation there has been exten- sive develop-ant of this type of instrument. Among the other important articles are reports by R. L. Dryden and Xuethe (6) in 1929; three reports by J. a. snake (7. 8 and 9) in 19%} and l9h9; and one by Stanley Oorrsin (10) in 19h9. The article by Dryden and Kuethe is the bases of such of the work using the constant current smthod of’neasuring velocity fluctuations. They did their work on the assumption that the equation depended only on the instantaneous values of its terms and not on their rate of change; that is. that the equation would held under varying conditions provided the instrument was capable of reacting to these changes. The re- sults they and others have obtained has shown this assump- tion to be valid. J. 8. Weeks did some work on extendingrthe useful range of the instrument in to the subsonic range of velocities. He also experimented with the effects of different wire Is~ terials and dimensions. Oorrsin's work was chiefly theoretical. be advanced theory on the extended use of this type of instrument in the 3. Dryden H. L. and Kuethe, A. ii... 'The neasurement of fluctuations of Air Bpeed by the Hot-wire Ans-caster“ w Rep. so. 320. 1929. 7. Weeks, J. R. 'Hethod of Measurement of High sir Velocities by The Hot-Wire Isthod', w. to. 880. 19“}. 8. Desks J. R., "A Hot~lire Circuit lith Very Snell me has“. W. No. 881. 19113. 9. Weeks. J. 8., "fleasurement of Arithmetic Mean Velocity of Pulsating Flow of High Velocities 19{grin-Wire nethcd', We 30. 990. Aprils,- lO. Oorrsin ‘Stanlsy‘r "Extended Applications Of The Hot- wire Aneucneter‘, W, No.1 1865, April 1949. - h.- study of turbulent flow and the mixing of gases. Many other articles have been written on the directional characteristics of the Hot—wire Aneacmeter and on instruneno taticn for its many varied uses. A list of some of these articles can be found in "Appendix 0' under “General Refer. encee'. KING‘S‘EQUATIOH Since this report sill only be concerned with an in- strument for measuring constant. or relatively constant, values, the discussion here will be of that type of inetrnp rent. The assunpticns that ring (5) lads in developing his equation are briefly these; that l. The temperature difference between the wire and the fluid remain constant. 2. The properties of the fluid - thermal conductivity. spec cifie heat and density - remain constant. 3. There he leniner flow over the wire. #. The wire be normal to the direction of fluid flow. 5. The wire temperature be unifors over the length of the wire, 6. The leases of radiation from the wire and viscosity of the fluid are negligible. Hany of these conditions either can not be set or it is il- practical to satisfy then in practices. Also, the equations -5- given are only approximate forms of the more detailed equa- tion he deve10ped. The approximate forms were necessary to simplify the equation for this type of application. The first. second and third assumptions can be satis- fied in practice, but it is impractical to do so as this would lilit the usefulness of the instrument. And, within limits, it is not necessary to satisfy these essuepticns if a system that is not sensitive to snail fluctuations is need. This can be accomplished by using a galvancnster with a period necessary to damp out small fluctuations cr‘by using a wire with a.heat inertia that will prevent it free react- ing to snall changes. Since e.very snail wire is desirable. the first sethod would seen to be preferable. The fourth assumption can be satisfied within reesonlble limits by adjusting the wire in the fluid stress to the po- sition of greatest heat loss (ll). While there will he sees snail variations under even good conditions, these will be taken up by the inertia.uoed to approximate the first three assumptions. For conditions which hare variations of any magnitude. it is necessary to use the directional character- istics of the Hot-dire. This is covered in some of the ref. erences listed under “General References“. fill. Siemens, L. F. G. and Bailey A.. “An instrument for leasuring Speed and Dggecticn of Air §low',.£h11‘_gggh, v01. 3. 1927. PD. 81- o The fifth and sixth assumptions are probably the lost difficult tomeet in practice. Since the wire must be sup- ported, there will be and losses and the wire temperature will. therefore. not be uniform over its length. Also the wire must be very small. the order of thousands of an inch. and its characteristics will be difficult to deter-ins with any degree of accuracy. Even if these characteristics could be accurately determined. it is more convenient to handle it in another way. The seventh assumption may, or may not, be approached in practice. I did not find any convincing proof either way in the ssny articles on this type of instrusent. since ibis. loss will be very lllll. lost of those who worked with this type instrument have assumed that they will be sorely addi- tive. There are several noteworthy cases of disagreement with this assumption (lo and 12), but results here justified it to s large extent. This idea is further brought out by others (12) who have compared orperimental results with the expected results from King‘s more exact fore of his equation. Here it was found that the curve of orperinental date and the theoretical curve were nearly parallel over a rather large range. It can be seen. from the fact that some of these sssunp- tions cannot be completely set in practices, that there sust A. 12. chdans. I. H.. .flgg1_z;§nmniggign, new and London: Hearse - Hill Book Co. 1933. - 7 - he sees aethod used to compensate for those conditions that here not been considered in the developeent. In developing the equation relating the properties of a loving fluid and the heat lees of a heated wire suspended in it, King used only a unit length of a wire of infinite length. He did not consider the losses by radiation or those resulting free the viscosity of the fluid. Further, in using a unit length.‘he neglected any losses to the supports‘hy as- suring a constant wire teapereturs ever the length used. these. therefore. are the conditions whidh sale it necessary to use a soaewhat different fora of this equation. In constructing a practical inetrusmnt alonsrthe lines of his theory. tins changed his equation (5) fro. the theo- retieel fora n e [x e riff-T gov)” (r - a"). ' (2) where 65 has been replaced by the difference between the wire temperature (2) and the fluid teepereture (3‘) at were dis- tanee free the wire, to a fora siailar to this tan a s e 347 (f - 9.). (3) In this fora.the constant A e aunt/J) [- is the length of the wire. 3 is a conversion factor between watt-houre and 310's. a is a eonstant whieh corrects for errors caused by losses not taken into account in the theoretical development. H or. and B - (EL/J) W7“). where b is a constant sisilar to a. King went ahead and showed that, within the lisits of his work this equation could be used with cone degree of accur- I”. a number of those who have worked on this type of in. strunent have taken the density tern (f) out of the 'ccnstant' and made their instruaents acaeure sass-flow. this is a logical (inclement as the density tern would not be constant over any large range of velocities. pressures or teeperaturss. this rewritten fore of King's equation, :2: e [i . a goat] (r - 1-,). - (n) has been used with a high degree of success in wort with these inetruacnts. The and losses are one of the cost troublesoae factors in calibration of the Hot-wire Aneeoaetsr. The wire aust be counted in such a cancer that the counts will interfere as little as possible with the flow of the fluid ever the wire and therefore met be nan. Keeping these mounts shall as- cessitates using a material which will conduct electricity and such material will also conduct heat. Although the mounts can be of such else that the current passing through then will not heat then such, there is the probability that it any conduct heat free the wire and disperse it as a -9... function of the temperature difference between it and the fluid stress. This would then cause the calibration scan stunts to be a function of the tenpsrature difference exist- ing. This possibility does not sees to have received such written consideration. The only article that I found rhioh discussed this possibility or says of overcoaing it'sas erittsn by Alfred H. Daria (13). Davis was doing:scne work on heat transfer‘by free and forced convection and using a Hotctire inescaeter to study the convection currents. He has calibrated his instrument for a certain tesperature differ. ence. then. using the instrument as a resistance thermometer. he detersines the temperature of the fluid steel. to be studied and sets the sire temperature the set amount shove the ambient temperature. This offers somewhat of a refine- sent. but would require that the fluid temperature rennin very nearly constant over the period the fluid'eas being studied. In this report the calibration constants hare been changed some from those generally used. The terns cf thersal conductivity and specific heat hare been removed in a hope of getting these constants more exact. The rsrissd fore used here will be 133 abet e515? 9")“ (T - 1'.) (5) 13. Daria, Alfred 3.. 'An instrument tor Use in Heasur- in Convected Host”, , 033. 1920 G 21.. Pp. 2-1 30 -10.. where fl - (L/Jh . and ~ 8 e (at/Jh’nTI’h) The proposed instrument based on this will be somewhat more complicated to calibrate, but it is hoped that this and other refinements will make frequent calibration less neces— sary than with the present instruments. the advantage expected to be gained.by this change is not too evident with the equation as it stands. though it can be seen that with any large change in the fluid tempersn ture, the value given to k will hare some effect. In the usual method of calibration. the temperature termc, 2 and 2‘ are replaced by their values of resistance from the equation (1n) a . no [i .«(r . 10).] (5) In doing this, it must be assumed that the ambient fluid temperature will remain very nearly constant. If a great enough difference can be maintained between the ambient fluid temperature and the wire temperature, small variations of the fluid temperature will here little or negligible ef- fect. Since these instruments are used mostly in experiments with forced fluid flow. it is questionable if any large range A in. mm.) L. 9. (Edited by), z r o ‘flgg§§6gsw'lork and London, Mcoraw o Hil Book 00.. 19 l. D. e of velocities could be accurately investigated. This follows because a change in velocities would necessitate a chance is the energy input to the moving fluid and a resultinglehange a in fluid temperature. This was one of the complications men- tioned in one of the articles by J. R. Weeks (7). Since it is impractical to have laminar flow in prac- tical problems, the type of instrument being discussed here must necessarily have some limit in the variations to which it will respond. This limit is best set by the response of the galvancmeter. The galvanometer used in obtaining data for this report had a period of from 2 to h seconds and this was found to work out quite well. The result here is that an average value of the heat loss is obtained. That is. that very small changes in velocity. temperature or density did not effect the amperage reading. thus giving only the average effect of these. ‘ There are instruments which will react to very small changes and many good articles can be found on the many phases of instrumentation and calibration of these velocity fluctuation measuring devices. While the method of handling the calibration and use of these instruments which is now used has served well and is in wide use. it seems that it has many shortcoomings that might be corrected. It is recognised that many of these prac- tices which seem to introduce inaccuracies are used to sim- plify the instrument and the simplifications hare added more - 12 - in making the instrument useful than they have done to make it inaccurate. With a growing need for greater accuracy and the use of the instruments in new fields, it would seem some improvements could be made. Although this is not the primary purpose of this thesis, it is hopedthat some progress along these lines will he a hy—product of it. SYSTEES OF SEVERAL WIRES since the time King'developed his mathematical analysis of the Hot-lire and demonstrated its possibilities, there has been much work and thought put into making it a.velccity measuring device. The Bot-Wire instrument has founds its greatest field in measuring‘velocity fluctuations. From time to time attempts have been made to make use of its other pos- sibilities such as its directional characteristics and its ability to measure other statistical data needed in turbulent and boundary layer research. Examination of the equation in the form used in this report. 123 «Lek .542? (/37)&] (r - 1.). (5) shows that the equation has two independent variables. These are the velocity and ambient temperature of the fluid. Be- sides these. it also has three other variables - the thermal conductivity, the specific heat and the density of the fluid - which are. for all practical purposes, independent of the velocity, but are dependent on the ambient temperature and the fluid being studied. Since the heat loss is dependent on two independent variables, the determination of one will depend on the accur- acy with which the other in known. Since the Hot-Wire in— strument has been chiefly used to measure velocity, an abil— ity to make an accurate measurement of the anbient tempera- ture is very necessary if the resulting velocity measurements are to be accurate. At low velocities the normal temperature measuring devices will serve quite well, but as the velocity increases it has been found that the temperature measurements become more and more inaccurate (7). This brings up the question of whether or not the dependence on temperature could be eliminated or minimized. In locking'cver the terms of King's equation, it is seen that it depends on the temperature difference between the fluid and the properties of the wire. The diameter en- ters in only the second term of the ecuation and, therefore, if a different diameter were used, a different equation would result. The lengflh enters in each term of the equation and, therefore, changing it would probably only give a constant times the same equation. Also the temperature enters the equation in each term, but aince it is the temperature 7: Weeks, J. 3.. “A Method of Measurement of High Air Velocities by The Rotatirc Method", n,g,g,a, Tenn figgg. lo. 880, 1943. difference. changing the wire temperature would egaMn reeult in a conetant tinee the right hand eide of the equationg‘hnt due to the complex relaticnehip between eire teepereture end eire reeietance. changing the wire temperature eight eake a further difference in the equation that can he need. theee ooneideretione ehce that it will he poeeible to nee a eyeten of tee and three equatione to evaluate the rar- iehlee. taking up the thernal conductivity firet, proper eenip- ulation of three equatione, obtained in the eanner'deeerthed. ‘eill give an equation for thereel conductivity ee aunt a function of the power dieeipeted through the hot-eire and the ccnetante of the hetaeire. Thie eould he in the fore of a quadratic equation and.eould take a couplicated‘eleetrenie circuit to eolre it. but could he a very neetul device in - eoehuetion reeeeroh ehere there eae reeecnably conetant flee. the ambient fluid temperature ie the eecond quantity that could he detereined with thie type of inetrueent. Again it could take three equations to eliminate all the other variablee. but. as with the thermal conductivity. they can ell he eliminated and the ambient teeperature obtained an a function or the power dieeipated and the equation ccnetante. The velocity ie the third quantity that thie type c! inetruaent night he need to neaeure. Although thie ie the only one that the hctueire inetruaente ere preeentlr need to neaeure, it ie the one that. theoretically, thie arrangement of the inetrunent would he leaet capable of neaeurinc. Le can.he aeen by examining the equation, the velocity. unlike the other two, cannot be found an a function of juet the power dieeipated and the eonetante of the inatruaent with any number of einultaneoue equaticne. By using two equatione the aahient teeperature can he elieinated. but the thereel conductivity and epecific heat will etill rennin. The one consolation ie that these quantitiee do not wary Inch over a fairly large temperature range. One trouble with the aethod Juet deecrihed ie that the equaticne become wary long and complicated." But it elee~ trical circuite can he made to handle then, they ehould be quite ueeful in nany typee of reeearoh. fhie nethod depende on the eeeunption that the tern-,6 end.6 of the equatione will rennin reaaonahly constant over a large range of relocitiee and teaperature differencee. thie ie aeeuming that the loss of radiation to and riecoeity of the fluid will he email and nearly conetent. Another factor that could affect the waluee of fiend 6‘ ie the pee- eible end lceeee. In an article by Weeke (7) it ie eug- geeted.that if the ratio of the length of the wire to ite diameter ie kept over 250 that the end lceeee will he negli- gible. A report through the Bureau of Standarde by Gt B. Schubauer (15) hae ehown that changoa of’humidity have little 15. Schuhauer, G. 8., 'Effeote of Humidity In Hot-lire Aneuoncter', 8 a . a , ..a a , (a: 850) p. '~57 78 effect on there ccnetante over a normal range of huniditiee. Earlier two other non. A. E. Kennelly and H. B. Sanhorn (16), investigated thie and found a 2 percent change in heat icee per degree rise in temperature for a change in relative humidity free 25 to 70 percent for temperaturee around 25 degrees centigrade. For~noet typce of work this would have little effect. ‘ The limitations of this instrument would he velocity liritatione and the came an those of the etandard inetrn- mente. First. it is assumed that the product of velocity and diameter of the wire is over 0.0187 (the velocity in ce./eec. and the diameter in ca.) (5). Essentially. this requiree that the velocity be large enough to overcome the effects of any induced convection and to make the effect of any heat file which might form over the wire negligible. Since the thermal conductivity and the specific heat of a fluid very very little over a rather large temperature range and are generally known functicne of temperature. theee terme can be retained in the equation without seriously col- plicating it. Thin will make it poeeihle to use a conhina- tion of two eiree to obtain'eeparate equations for ears-flow Spv) and ambient fluid temperature (7‘) an functione of the 1:. Kennelly, A. I. and Sanhorn. H. 8.. "The Influence Of Atmospheric Pressure Upon the Forced Thermal Convection from Small Electrically Heated Vireo“,.zggg‘_§g‘_£h11‘_§gg., Vol. 52. 1911;. p. 55- - 17 - ‘0 wire conetante, thermal conductivity and specific heat. Theee equations are obtained in this manner: Setting up two equations. one for each of the two wiree to he need, and aeeuling that they are both evaluating the same fluid propertiee under the same conditione, ignl - [5: t 511/17 (pm (21 - r.) m 1532 III/921: 4» 821/757 90v)” "2 - I.) (8) and putting in r-[n.(°