LINEAR VISCOELASTIC CHARACTERISTICS OF MICHIGAN ASPHALT MIXTURES AND THE EFFECT OF SAMPLE SIZE ON MATERIAL PROPERTIES By Anas Jamrah A THESIS Submitted to Michigan State University in partial fulfilment of the requirements for the degree of Civil Engineering - Master of Science 2013 ABSTRACT LINEAR VISCOELASTIC CHARACTERISTICS OF MICHIGAN ASPHALT MIXTURES AND THE EFFECT OF SAMPLE SIZE ON MATERIAL PROPERTIES By Anas Jamrah The Mechanistic-Empirical Pavement Design Guide (M-E PDG) is becoming the stateof-the-practice in both newly constructed and rehabilitated pavement designs. A number of different material inputs are required by the M-E PDG, and accurate measurement of these inputs is crucial for the accuracy of the distress predictions. The main objective of the research study presented in this thesis was to investigate linear viscoelastic characteristics of asphalt mixtures and binders commonly used in Michigan. This is important for implementation of the M-E PDG in Michigan and for accurate prediction of flexible pavement distresses. The second objective was to develop analytical models in efforts to provide improved |E*| predictions of asphalt mixtures used in the State of Michigan. For this, the Modified Witczak model was locally calibrated. In addition, an Artificial Neural Network (ANN) model was developed and trained for Michigan asphalt mixtures. Another objective of this study was to investigate the Representative Volume Element (RVE) requirement for complex (dynamic) modulus (|E*|) of asphalt mixtures. Small thin mixture beam (TBM) specimens (0.5”x0.25”x4.5”) were tested using the Bending Beam Rheometer (BBR) testing machine to obtain the Creep Compliance (D(t)). This study showed that there is a trend in D(t) values obtained from the BBR, but on the other hand; the factor between |E*|-based and TBM-based D(t) values was not consistent and ranged between 1.5 and 4 factors. TO MY FAMILY... iii ACKNOWLEDGEMENTS First and foremost, I would like to thank my advisor, Dr. M. Emin Kutay for his support, guidance, and patience throughout my graduate studies. Dr. Kutay has always provided me with the guidance and support that I needed. I consider myself very lucky to have had him as my advisor. I would also like to thank the other committee members of my advisory committee, Dr. Neeraj Buch and Dr. Karim Chatti. Their knowledge and support has been very important throughout this study. Special thanks are due to Dr. Syed Haider, and Dr. Gilbert Baladi for all the research guidance and support. I would also like to thank the Michigan Department of Transportation (MDOT) for their financial support of this study. In addition, the efforts of and the comments made by the MDOT research advisory panel members are sincerely appreciated. iv TABLE OF CONTENTS LIST OF TABLES ..................................................................................................................... vii LIST OF FIGURES ................................................................................................................... viii 1. INTRODUCTION. .................................................................................................................1 1.1 Objectives ............................................................................................................................ 2 1.2 Outline................................................................................................................................. 3 2. LITERATURE REVIEW ..................................................................................................... 5 2.1 Introduction and background on |E*| test .......................................................................... 5 2.2 Complex modulus (E*) ........................................................................................................ 6 2.3 Development of |E*| master curve ...................................................................................... 8 2.4 Relevance of |E*| to M-E PDG ........................................................................................ 12 2.4.1 Introduction ............................................................................................................. 12 2.4.2 |E*| as a design input in M-E PDG ......................................................................... 15 2.5 Dynamic modulus |E*| prediction models ....................................................................... 18 2.5.1 Original Witczak model (Andrei et al. 1999) – OW (NCHRP 1-37A) ................... 19 2.5.2 Modified Witczak model (Bari 2005) – MW (NCHRP 1-40D) ............................. 20 2.5.3 Hirsch model (Christensen et al. 2003) – HM ........................................................ 21 2.5.4 Law of mixtures parallel model (Al-Khateeb Model) ............................................ 23 2.5.5 Summary of inputs for |E*| prediction models ....................................................... 23 2.6 Sample geometry and Representative Volume Element (RVE) for |E*| ........................... 24 3. RESEARCH METHODOLOGY....................................................................................... 28 3.1 Introduction ...................................................................................................................... 28 3.2 Materials used .................................................................................................................. 28 3.2.1 Asphalt mixtures ..................................................................................................... 28 3.2.2 Asphalt binders ....................................................................................................... 29 3.3 Laboratory testing of materials collected ........................................................................ 29 3.3.1 Details of laboratory |E*| tests ................................................................................ 29 3.3.2 Details of laboratory |G*| tests ................................................................................ 30 3.4 Investigation of the Representative Volume Element (RVE) requirement for dynamic modulus |E*| of asphalt mixtures using Thin Beam Mixtures (TBMs) ........................................ 32 4. LABORATORY TESTING: RESULTS & DISCUSSION ............................................. 35 4.1 Complex modulus |E*| testing of asphalt mixtures .......................................................... 35 4.1.1 Summary of |E*| values based on MDOT mix designation for each region ........... 39 4.1.2 Comparison of variation in |E*| master curves based on MDOT mix designation.. 39 4.1.3 Comparison of variation in |E*| master curve for HMA and WMA asphalt mixtures 43 4.2 Dynamic shear modulus |G*| testing of asphalt binders ................................................. 45 4.2.1 Comparison of variation in |G*| master curves based on binder PG grade ............. 46 v 5. |E*| PREDICTION MODELS: RESULTS AND DISCUSSION ..................................... 50 5.2 Evaluation and calibration of the Modified Witczak’s equation for Michigan asphalt mixtures ........................................................................................................................................ 50 5.3 Validation of the calibrated Modified Witczak |E*| predictive model for MDOT asphalt mixtures ........................................................................................................................................ 55 5.4 Evaluation of the ANNACAP software for predicting |E*| of MDOT mixtures ............... 57 5.5 Development and validation of a new ANN-based |E*| predictive model trained for Michigan asphalt mixtures ........................................................................................................... 58 5.5.1 Structure of the ANN .............................................................................................. 59 5.5.2 Training the ANN ................................................................................................... 61 6. INVESTIGATION OF SAMPLE GEOMETRY & RVE REQUIREMENT FOR |E*| USING THIN BEAM MIXTURES (TBMs) ............................................................................ 66 6.1 Materials Used ................................................................................................................. 66 6.2 Bending Beam Rheometer (BBR) testing on Thin Beam Mixtures (TBMs) ..................... 67 6.3 Results and Discussion .................................................................................................... 69 7. CONCLUSIONS & RECOMMENDATIONS ................................................................. 75 APPENDICES ............................................................................................................................ 77 APPENDIX A: VOLUMETRIC PROPERTIES AND AGGREGATE GRADATION OF THE TESTED ASPHALT MIXTURES. ................................................................................................. 78 APPENDIX B: A LIST OF ASPHALT MIXTURE SAMPLES TESTED IN THIS STUDY ALONG WITH THE CORRESPONDING AIR VOID LEVEL OF EACH SAMPLE ................... 85 APPENDIX C: |E*| MASTER CURVES OF THE TESTED ASPHALT MIXTURES GROUPED BASED ON THE MDOT MIX DESIGNATION ..................................................... 93 APPENDIX D: |G*| MASTER CURVES GROUPED BASED ON THE PG GRADE ......... 102 REFERENCES ......................................................................................................................... 108 vi LIST OF TABLES Table 2.1: A and VTS values reported in Birgisson et al. (2005). ................................................ 14 Table 2.2: Parameters used in different |E*| predictive models. ................................................... 23 Table 4.1: HMAs tested for |E*| master curve............................................................................... 34 Table 4.2: HMAs tested for |E*| master curve (GGSP and LVSP Mixtures) ................................ 36 Table 4.3: HMAs tested for |E*| master curve (SUPERPAVE) – Mixtures that do not follow MDOT specifications but are permitted to be used. ...................................................................... 37 Table 4.4: HMAs tested for |E*| master curve (GGSP and LVSP Mixtures) - Mixtures that do not follow MDOT specifications but are permitted to be used. .......................................................... 37 Table 4.5: Summary of |E*| values for different asphalt mixture types in NGBSU Regions ....... 40 Table 4.6: Summary of |E*| values for different asphalt mixture types in the Metro Region ....... 41 Table 4.7: Summary of |E*| values for different asphalt mixture types in Superior Region ......... 42 Table 4.8: List of binder PGs tested in this study.......................................................................... 46 Table 5.1: Comparison between coefficients used in the original and optimized models. ........... 55 Table 6.1: List of TBMs tested along with their volumetric properties and NMAS ..................... 68 Table A.1: Volumetric properties and aggregate gradation of the tested asphalt mixtures. .......... 79 Table B.1: List of HMAs tested and their air voids……………………………………………...86 vii LIST OF FIGURES Figure 2.1: Illustration of cyclic loading of an asphalt specimen and corresponding strain response (for interpretation of the references to color in this and all other figures, the reader is referred to the electronic version of this thesis). ..................................................................................................... 7 Figure 2.2: Unshifted (original) |E*| data at different temperatures versus frequency. ................ 10 Figure 2.3: Illustration of shifted |E*| data at different temperatures versus reduced frequency to obtain the master curve. ................................................................................................................. 10 Figure 2.4: Shift factor (a(T)) coefficients at different temperatures for an asphalt mixture. (a) |E*| master curve. (b) Shift factor polynomial curve. ........................................................................... 11 Figure 2.5: Illustration of two typical |E*| mastercurves and expected fatigue and rutting performance trends for these |E*| master curves........................................................................... 17 Figure 3.1: Asphalt Mixture Performance Tester (AMPT) ........................................................... 29 Figure 3.2: Illustration of the Dynamic Shear Rheometer (DSR) testing machine ....................... 30 Figure 3.3: Illustration of stress-strain relationship of asphalt binders when they are subjected to cyclic shear load ............................................................................................................................ 31 Figure 3.4: Illustration of Thin Beam Mixture sample preparation and testing. ........................... 33 Figure 4.1: Dynamic Modulus master curves of all tested asphalt mixture specimens. The plot in log-log scale is to show the differences in low frequency/high temperature, and the plot in linearlog scale is to show the differences in high frequency/low temperature. ...................................... 38 Figure 4.2: |E*| master curves of four 3E3 mixtures, 3 of which (26* mixes) are from same region. NGBSU = North, Grand, Bay, Southwest and University Regions. ............................................. 43 viii Figure 4.3: WMA versus HMA |E*| master curves for (3E30) MDOT mixture .......................... 44 Figure 4.4: WMA versus HMA |E*| master curves for (LVSP) MDOT mixture ......................... 44 Figure 4.5: Aggregate gradation of WMA and HMA mixtures ((LVSP) MDOT mixture) .......... 45 Figure 4.6: |G*| Master curves of seven different PG64-28 binders. NGBSU = North, Grand, Bay, Southwest and University Regions ................................................................................................ 47 Figure 4.7: Illustration of the effect of variation in |G*| and  on Longitudinal cracking predictions in the M-E PDG software. ............................................................................................................. 48 Figure 4.8: Illustration of the effect of variation in |G*| and  on alligator cracking predictions in the M-E PDG software. ................................................................................................................. 48 Figure 4.9: Illustration of the effect of variation in |G*| and  on IRI predictions in the M-E PDG software. ........................................................................................................................................ 49 Figure 4.10: Illustration of the effect of variation in |G*| and  on rutting predictions in the M-E PDG software. ............................................................................................................................... 49 Figure 5.1: The modified Witczak’s equation developed as part of the NCHRP 1-40D. The plot shows the predicted versus measured values before calibration for MDOT mixtures. Se/Sy = 2 2 0.5084, R = 0.7881 (linear-linear plot), and Se/Sy = 0.446, R = 0.8369 (log-log plot). ............ 53 Figure 5.2: The modified Witczak’s equation developed as part of the NCHRP 1-40D. The plot shows the predicted versus measured values after calibration for MDOT mixtures. S e/Sy = 0.3029, 2 2 R = 0.9248 (linear-linear plot), and Se/Sy = 0.2053, R = 0.965 (log-log plot). ......................... 54 Figure 5.3: The modified Witczak’s equation developed as part of the NCHRP 1-40D. The plot shows the predicted versus measured values for MDOT mixtures using the calibrated coefficients. 2 Se/Sy = 0.3749, R = 0.885 (log-log plot). .................................................................................... 56 ix Figure 5.4: Predicted versus measured values for MDOT mixtures using the ANNACAP software: (a) Linear-Linear plot, (b) Log-Log plot. ...................................................................................... 57 Figure 5.5: Structure of the ANN model. ...................................................................................... 60 Figure 5.6: Error versus the epochs in the ANN model developed in this study .......................... 63 Figure 5.7: Predicted versus measured |E*| values for Training, Validation and Testing datasets as well as all the data (for mixtures used during development of the model). .................................. 64 Figure 5.8: Predicted versus measured values for MDOT mixtures using the MSU-ANN model for mixtures not used during development of the model .................................................................... 65 Figure 6.1: 3-point testing concept on asphalt mixtures. ............................................................... 67 Figure 6.2: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 25.0mm NMAS. ........................................................................................................................................... 71 Figure 6.3: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 19.0mm NMAS. ........................................................................................................................................... 71 Figure 6.4: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 12.5mm NMAS. ........................................................................................................................................... 72 Figure 6.5: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 9.5mm NMAS……………………………………………………………………………………………...72 Figure 6.6: Comparison between |E*|-based D(t) values and TBM-based D(t) values for all mixtures and NMASs……………………………………………………………………………. 73 Figure C.1: Dynamic modulus |E*| master curves for 3E30 mixes……………………….....….94 Figure C.2: Dynamic modulus |E*| master curves for 3E3 mixes……………………………. ... 94 x Figure C.3: Dynamic modulus |E*| master curves for 3E10 mixes……………………………...95 Figure C.4: Dynamic modulus |E*| master curves for 4E30 mixes……………………………...95 Figure C.5: Dynamic modulus |E*| master curves for 4E3 mixes……………………………….96 Figure C.6: Dynamic modulus |E*| master curves for 4E10 mixes……………………………...96 Figure C.7: Dynamic modulus |E*| master curves for 4E1 mixes……………………………….97 Figure C.8: Dynamic modulus |E*| master curves for 5E10 mixes………………………. ......... 97 Figure C.9: Dynamic modulus |E*| master curves for 5E03 mixes..…………………. ............... 98 Figure C.10: Dynamic modulus |E*| master curves for 5E3 mixes..………………. ................... 98 Figure C.11: Dynamic modulus |E*| master curves for 5E1 mixes..………………. ................... 99 Figure C.12: Dynamic modulus |E*| master curves for 2E3 mixes..………………. ................... 99 Figure C.13: Dynamic modulus |E*| master curves for 5E30 mixes..………………. ............... 100 Figure C.14: Dynamic modulus |E*| master curves for ASCRL mixes………………...............100 Figure C.15: Dynamic modulus |E*| master curves for GGSP mixes………………. ................101 Figure C.16: Dynamic modulus |E*| master curves for LVSP mixes..………………. ...............101 Figure D.1: |G*| master curves of different PG70-28P binders. NGBSU = North, Grand, Bay, Southwest and University Regions..………………. ................................................................... 103 xi Figure D.2: |G*| master curves of different PG64-28 binders. NGBSU = North, Grand, Bay, Southwest and University Regions..……………. ....................................................................... 103 Figure D.3: |G*| master curve of a PG70-28 binder. NGBSU = North, Grand, Bay, Southwest and University Regions..……………. ............................................................................................... 104 Figure D.4: |G*| master curves of different PG64-34P binders. NGBSU = North, Grand, Bay, Southwest and University Regions..……………. ....................................................................... 104 Figure D.5: |G*| master curves of different PG64-22 binders. NGBSU = North, Grand, Bay, Southwest and University Regions..……………. ....................................................................... 105 Figure D.6: |G*| master curves of different PG70-22P binders…………………………… ...... 105 Figure D.7: |G*| master curves of different PG58-22 binders. NGBSU = North, Grand, Bay, Southwest and University Regions..…………… ........................................................................ 106 Figure D.8: |G*| master curves of different PG58-28 binders. NGBSU = North, Grand, Bay, Southwest and University Regions..…………… ........................................................................ 106 Figure D.9: |G*| master curves of different PG58-22 binders. NGBSU = North, Grand, Bay, Southwest and University Regions. …………… ........................................................................ 107 Figure D.10: |G*| master curves of different PG58-34 binders………………………………...107 xii INTRODUCTION Complex (Dynamic) Modulus |E*| is a unique viscoelastic material property that defines the stress-strain relationship of asphalt mixtures when they are loaded in a cyclic mode. The |E*| is also used as a measure of stiffness and to compute the primary response (i.e., response to low, non-damaging stress) of asphalt pavements at different temperatures and loading rates. In addition, |E*| is directly related to the expected pavement performance (i.e., rutting and fatigue cracking) in the field. The Mechanistic-Empirical Pavement Design Guide (M-E PDG) pavement design software developed under the NCHRP Project 1-37A is becoming the state-of-thepractice in both newly constructed and rehabilitated pavement designs. The M-E PDG utilizes semi-mechanistic and semi-empirical models to predict the distresses such as fatigue cracking, rutting and thermal cracking in asphalt pavements. The design software determines the modulus of asphalt materials at different temperatures and loading rates from a “master curve” generated to combine the effects of frequency and temperature on |E*|. Once |E*| values are measured at different temperatures (T) and loading frequencies (f), the |E*| master curve is obtained using the time-temperature superposition (TTS) principle (Kim 2009). Laboratory test data at different temperatures and loading frequencies are shifted with respect to time to form a good sigmoid fit to the |E*| data. This constructed master curve describes the time (and frequency) dependency of the material. The amount of shifting for each test data at each temperature describes the temperature dependency of the material (NCHRP 9-19 2005). Development of |E*| master curve is very useful because once the sigmoid coefficients, shift factor coefficients, and reference temperature are known, |E*| at any temperature (T) and frequency (f) can be computed. 1 A number of different material inputs are required by the M-E PDG, and accurate measurement of these inputs is crucial for the accuracy of the distress predictions. Many State Departments of Transportation (DOTs) (including the Michigan Department of Transportation (MDOT)) do not have a testing program to measure certain key inputs required by the M-E PDG. In flexible (asphalt) pavement design, the most important and hard-to-obtain material inputs for the Level 1 analysis are: (i) complex (dynamic) modulus (|E*|) master curve of asphalt mixture, (ii) complex (dynamic) shear modulus (|G*|) master curve of asphalt binder, (iii) Indirect Tensile (IDT) Strength and creep compliance (D(t)) of the asphalt mixture. The |G*| master curve, which defines the linear viscoelastic property of an asphalt binder, is required by both Level 1 and Level 2 analyses of the M-E PDG. In Level 1 analysis, |G*| is primarily used in asphalt aging models, whereas in Level 2, it is used in both aging models and in predicting the |E*| master curve of the asphalt mixture using Witczak’s predictive equation. It is noted that Witczak’s equation predicts the |E*| of the mixture from the binder |G*| as well as mixture volumetrics such as the aggregate gradation, binder content etc. Level 3 analysis in M-E PDG does not require testing of |E*| and |G*| and uses typical values based on the binder performance grade (PG). However, in all levels (Levels 1, 2 and 3), thermal cracking prediction model requires the Indirect Tensile Strength (IDT) as well as the Creep Compliance (D(t)) values. 1.1 Objectives The main objective of the research study presented in this thesis was to investigate linear viscoelastic characteristics of typical asphalt mixtures and asphalt binders used in Michigan. This 2 is important for implementation of the M-E PDG in Michigan and for accurate prediction of flexible pavement distresses. The second objective was to develop analytical models that can better predict the dynamic modulus |E*| of asphalt mixtures commonly used in the State of Michigan. For this, the Modified Witczak model was locally calibrated. In addition; an Artificial Neural Network (ANN) model was developed and trained in an effort to develop a more improved |E*| predictive model. An ANN-based model was developed using the data generated as part of this study using similar inputs and volumetric properties required in the Modified Witczak model. Another objective of this study was to investigate the Representative Volume Element (RVE) requirement for dynamic modulus |E*| of asphalt mixtures. Small thin mixture beam (TBM) specimens (0.5”x0.2”x4.5”) were tested using the Bending Beam Rheometer (BBR) testing machine to obtain the Creep Compliance (D(t)). Using the basic theory of viscoelasticity, |E*| laboratory measurements on regular size specimens were converted to D(t) values and compared with the values measured using the BBR machine on the TBMs. Once the RVE requirement is investigated and verified, this will serve as a foundation for a study of the effect of aging on the material properties, and on pavement performance. 1.2 Outline This thesis is organized as follows: Chapter 2 presents a literature review on the dynamic modulus (|E*|) test background and development of the |E*| master curve. Also, a discussion on the relevance of this material characteristic to the M-E PDG software and how it effects the distress predictions is shown. Chapter 2 also discusses different |E*| predictive models and the 3 effect of sample geometry on the |E*| test and the Representative Volume Element (RVE) requirement for the |E*| test. Chapter 3 is the methodology used in this study and shows all of the materials used in the analysis. Chapters 4 and 5 present the results and discussion part on the laboratory testing and |E*| predictive models, respectively. Chapter 6 shows a study on the RVE requirement for asphalt mixtures and addresses the feasibility of using the Bending Beam Rheometer (BBR) test on thin asphalt mixture beams to obtain fundamental engineering material properties. 4 2. LITERATURE REVIEW 2.1 Introduction and background on |E*| test The complex modulus testing for asphalt mixtures is a relatively old concept. Papazian (1962) was one of the first to use the triaxial cyclic complex modulus test in an effort to describe viscoelastic characterization of asphalt mixtures. A sinusoidal stress was applied to a cylindrical specimen at a given frequency, and the resulting sinusoidal strain response at the same frequency was measured (Clyne et al. 2003). He concluded that viscoelastic concepts could be applied to asphalt pavement design and performance. About fifty years later, we are still using the same concept to better understand the performance of pavement materials. The most comprehensive research effort towards the complex modulus as a material property started in mid-90s as part of the NCHRP Project 9-19 “Superpave Support and Performance Models Management” and NCHRP Project 9-29 “Simple Performance Tester for Superpave Mix Design” (NCHRP 9-19 2005, and NCHRP 9-29 2002). This research effort was directed towards proposing new guidelines for the proper test specimen geometry and size. Specimen preparation, testing procedure, loading pattern, and empirical models were also addressed in the mentioned projects. After running numerous complex modulus tests, the research panel recommended using 100mm diameter cored specimens from 150mm diameter gyratory compacted specimens, with a saw cut final height of 150mm. In addition, fully lubricated end plates were found useful to minimize end restraint on specimens. The research projects also concluded that the |E*| test provides necessary input for structural analysis and is 5 tied to the M-E PDG design tool, and is a rational way to establish guidelines, and performance criteria (NCHRP Project 9-29). 2.2 Complex modulus (E*) The complex modulus E* defines the stress-strain relationship of asphalt mixtures when they are loaded in a cyclic mode. Figure 2.1 shows a typical response of a cylindrical asphalt specimen when subjected to a haversine loading. As shown, the measured strain also has a haversine shape, with a delay in the peak as compared to the peak of the stress. This time delay is used to calculate the phase angle of the material. For perfectly elastic materials, the phase angle is zero; for perfectly viscous materials (e.g., fluids), the phase angle is 90 degrees. It should be noted that the behavior seen in Figure 2.1 is linear viscoelastic and only observed if the loading level does not result in strain levels larger than 100-120 microstrain. At higher load levels, plastic deformation occurs at high temperatures (40-70oC) and microcracking initiates at intermediate (10-30oC) temperatures. The understanding of linear viscoelasticity concepts is vital for comprehension of the complex modulus test (Clyne et al. 2003). Based on the fundamental concepts of linear viscoelasticity, the one dimensional case of sinusoidal loading can be represented by the following equation (Ferry 1980): [2.1] where σ◦ is the stress amplitude and  is the angular frequency related to the frequency f by the following equation: [2.2] 6 Figure 2.1: Illustration of cyclic loading of an asphalt specimen and corresponding strain response (for interpretation of the references to color in this and all other figures, the reader is referred to the electronic version of this thesis). The resulting steady state strain is expressed by the following equation: [2.3] where ◦is the strain amplitude, andis the phase angle of the material caused by the time delay between applied stress and resulting strain shown in Figure 2.1. Complex modulus (E*) is defined as: [2.4] 7 where (E’’) is the loss modulus, and (E’) is the storage modulus. The loss modulus describes the viscous component and the storage modulus describes the elastic component expressed as (Birgisson et al., 2004): [2.5] [2.6] The phase angle of the material () can be expressed as: ( ) [2.7] The dynamic modulus is the absolute value of the complex modulus defined as (Yoder & Witczak, 1975): [2.8] where peak and peak are the peak stress and strain, respectively. 1.2 Development of |E*| master curve Asphalt mixtures have different |E*| values at different temperatures and loading frequencies. The |E*| increases with increasing frequency, decreases with increasing temperature. In order to be able to combine the effects of frequency and temperature on |E*|, a master curve is generated. Once |E*| values are measured at different temperatures (T) and loading frequencies (f), the |E*| master curve is obtained using the time-temperature superposition (TTS) principle (Kim 2009). Figure 2.2 shows a graph of |E*| values at different temperatures and frequencies 8 that is generated from raw |E*| data. Based on the TTS principle, a single |E*| master curve can be obtained by shifting the |E*| data obtained at different temperatures horizontally as shown in Figure 2.3. Once shifted, the parameter in x-axis is called reduced frequency (fR), which is defined as follows: [2.9] where f is the frequency of the load and aT(T) is the shift factor coefficient for a given temperature T. As shown in Figure 2.4, the shift factor coefficient (aT(T)), i.e., the amount of horizontal shift for each temperature is different. During shifting process, the shift factors at each temperature are varied until a good sigmoid fit to the |E*| data of all temperatures is obtained. Typically the following sigmoid function is used: | | [2.10] where b1, b2, b3, and b4 are the sigmoid coefficients, and fR is the reduced frequency. After the shifting is completed and the shift factor coefficients (aT(T)) are determined, they are plotted against each temperature (T) as shown in Figure 2.4b. Then a second order polynomial is fitted to the data (also shown in Figure 2.4b) to obtain the polynomial coefficients a1 and a2 in the following equation: ( ) [2.11] where aT(T) is the shift factor coefficient, a1, and a2 are the polynomial fit constants, and Tref is the reference temperature. 9 Figure 2.2: Unshifted (original) |E*| data at different temperatures versus frequency. Figure 2.3: Illustration of shifted |E*| data at different temperatures versus reduced frequency to obtain the master curve. 10 Figure 2.4: Shift factor (a(T)) coefficients at different temperatures for an asphalt mixture. (a) |E*| master curve. (b) Shift factor polynomial curve. Development of |E*| master curve is very useful because once b1, b2, b3, b4, a1, a2 and Tref are known, |E*| at any temperature (T) and frequency (f) can be computed. 11 2.4 Relevance of |E*| to M-E PDG 2.4.1 Introduction After inception of M-E PDG, several States conducted asphalt mixture characterization studies in support of M-E PDG (Flintsch et al. 2008, Mohammad 2010, Clyne et al. 2003, Flintsch et al. 2005, Birgisson et al. 2005). The key objective of these studies was to obtain the fundamental material characteristics of asphalt mixtures that are required by the M-E PDG software. In support of M-E PDG implementation in Virginia, Flintsch et al. (2008) conducted |E*| tests on 11 different asphalt mixture types. The research team concluded that |E*| of the mixtures common in VA is sensitive to the constituent properties of asphalt mixture (aggregate type, asphalt content, percentage of recycled asphalt pavement, etc.). They also found that M-E PDG’s level 2 |E*| prediction equation reasonably estimated the measured dynamic modulus; however, it did not capture some of the differences between the mixes as found in the measured data. They used the Original Witzcak’s (OW) equation (which is based on the viscosity of asphalt binder) to predict |E*| and compared it to their measurements. The authors did not measure viscosity values at different temperatures; instead, they used empirical equations to calculate the viscosity at different temperatures. Mohammad et al. (2007) conducted |E*| tests on 13 different asphalt mixture types common to Louisiana. The research team evaluated the Witczak and Hirsch models and found that predictions of the dynamic modulus |E*| values were reasonable. They indicated that the Witczak model accuracy increases for higher Nominal Maximum Aggregate Size (NMAS), 12 whereas the Hirsch model accuracy increases for lower NMAS. They did not specify how they determined the viscosity or |G*|/d values for binder for use in Witczack’s or Hirsch models. Clyne et al. (2003) performed |E*| tests on four different asphalt mixtures commonly used in Minnesota from the MnROAD site. |E*| and phase angle vs. frequency mastercurves generated from the test data were compared to results obtained from Witczak’s predictive equations. The modulus values calculated using the Original Witczak (OW) predictive equation provided a reasonable prediction of the dynamic modulus for only two of the four mixtures evaluated. It was stated that the 2000 predictive equation should be used with caution. However, smooth master curves for phase angle could not be obtained, and use of the same shift factors as for the complex modulus master curves did not result in smooth master curves for the phase angle. The authors also indicated that sample preparation techniques affect the results of dynamic modulus testing. The recommended procedure (NCHRP 9-29) of coring and cutting test specimens led to a lower modulus than that of specimens compacted directly to size for the mixture investigated. The authors indicated that the potential reason for this is that the cored specimens likely had rather uniform air voids throughout the specimen. The compacted specimens probably contained density gradients axially and radially throughout the specimens. Birgisson et al. (2005) focused on the evaluation of the dynamic modulus predictive equation used in the M-E PDG for mixtures typical to Florida. The research program consisted of dynamic modulus testing of 28 different mixtures. The results showed that the predictive equation used appeared (on the average) to work well for Florida mixtures. However; they recommended a multiplier to account for the uniqueness of local mixtures. The results of the 13 study also identified optimal viscosity-temperature relationships that result in the closest correspondence between measured and predicted dynamic modulus values. The authors developed regression relationships that can be used to correct the predicted modulus values on the average (Table 2.1). It was found that the dynamic modulus predictions using input viscosities obtained from the Dynamic Shear Rheometer (DSR) test results were lower than the measured values. Hence, consistent with the recommendations by Witzcak et al. (2002), if the user wants to underestimate the dynamic modulus slightly, it was recommended that viscositytemperature regression coefficient (A and VTS) values used to generate input viscosities for the predictive equation be obtained from the DSR test. The study also indicated that the viscositytemperature regression coefficients (A and VTS) should be obtained from the Brookfield rotational viscometer test or alternatively the mix/ laydown conditions proposed by Witzcak and Fonseca (1996). The results also showed that dynamic modulus predictions at higher temperatures are generally closer to measured values than modulus predictions at lower temperatures. Table 2.1: A and VTS values reported in Birgisson et al. (2005). Regression Constants A VTS From Brookfield Rotational Viscometer Test Results -3.4655 10.407 From Dynamic Shear Rheometer Test Results -3.0165 9.0824 14 From Mix/Laydown Conditions suggested by Witczak and Fonseca -3.56455 10.6768 2.4.2 |E*| as a design input in M-E PDG The |E*| is one of the main parameters used in the bottom-up, top-down fatigue cracking and the rutting model for the mechanistic-empirical design procedure. Laboratory measured |E*| data are needed to develop master curves and shift factors based on Equation 2.8 and Equation 2.9 for the Level 1 analysis in the M-E PDG. The Modified Witczak predictive equation developed as part of the NCHRP Project 1-40D is used to predict |E*| using binder test data for Level 2 analysis. Level 3 analysis uses the Superpave binder Performance Grade (e.g., PG 64-22) to predict |E*| based on A-VTS relationship using the Original Witczak predictive equation developed as part of the NCHRP Project 1-37A. Summary of procedure used by the M-E PDG for fatigue cracking and rutting predictions The M-E PDG divides the pavement structure into sublayers and divides the analysis period (i.e., the performance prediction period) into one month intervals, then for each period: 1) The Enhanced Integrated Climatic Model (EICM) predicts the temperature variation with depth for each sublayer. 2) An equivalent frequency is chosen based on the traffic speed, type of road facility (interstate, urban street etc.) and depth of each sublayer. 3) From the temperature and frequency (steps 1 and 2 above), an |E*| is selected/computed and used as elastic modulus E = |E*| in a layered elastic pavement model called JULEA. 15 4) In the bottom-up fatigue cracking model, JULEA predicts the tensile strain at the base of the asphalt and uses it in the MS-1 model to predict the number of cycles to failure (Nf) for the given analysis period. Then this Nf is used in Miner’s damage accumulation law to predict the damage caused by the bottom-up fatigue cracking. 5) In the top-down fatigue cracking model, JULEA predicts the tensile strain at the edge of the tire and uses it in another MS-1 type empirical model to predict the number of cycles to failure (Nf) for the given analysis period. Then this Nf is used in Miner’s damage accumulation law to predict the damage because of top-down fatigue cracking. 6) In the rutting model, the resilient strain of the material is predicted by JULEA and used in the empirical rutting model, along with the temperature and number of load repetitions. The detailed description of JULEA, MS-1, Miner’s law and rutting models mentioned above can be found in the M-E PDG documentation (Appendices GG, II, and RR). Effect of |E*| master curve on fatigue and rutting predictions in M-E PDG Figure 2.5 illustrates two conceptual |E*| master curves labeled as Mix-A and Mix-B. In an |E*| master curve graph, the left side of the graph corresponds to high temperature and low frequency, whereas the right side of the graph corresponds to low temperature and high frequency, as illustrated in Figure 2.5. Typically, better fatigue resistance is expected if the |E*| curve is relatively low on the right side of the curve. Conversely, better rutting resistance is expected if the |E*| curve is relatively high in the left side of the curve. In Figure 2.5, Mix-A is typically expected to perform better in both rutting and fatigue resistance as compared to Mix-B. The middle of the |E*| master curve, for most mixtures, corresponds to 21oC (~70oF) at 0.1 Hz. 16 Therefore, relatively low temperatures (right side of the vertical dashed line in the middle of the curves in Figure 2.5) corresponds to temperatures less than 70oF, the left side is the temperatures higher than 70oF. It should be noted that this mid point (i.e., median temperature) can be slightly different for different mixtures. It should be noted that very soft mixes may not necessarily lead to better fatigue resistance. The fatigue resistance, in addition to the |E*|, is also related to the tensile strain at the base of the pavement structure being analyzed. Therefore, excessively soft asphalt mixtures may lead to excessive tensile strain at the base of the asphalt layer, which can cancel out the beneficial effect of low |E*| (see MS-1 model in the MEPDG documentation). log (|E*|) Low frequency & High temperature Mix-B Mix-A Better rutting resistance Better fatigue resistance High frequency & Low temperature log (fR) Figure 2.5: Illustration of two typical |E*| mastercurves and expected fatigue and rutting performance trends for these |E*| master curves. 17 2.5 Dynamic modulus |E*| prediction models The dynamic modulus test is a tedious experiment and relatively expensive to perform and may take several days to develop a master curve for a unique asphalt mixture (Birgisson et al. 2005). In addition, costly equipment and trained personnel are needed for sample preparation, testing, and data analyses (Azari et al. 2007). Given the significance of |E*| as a design parameter in the M-E PDG software, and to overcome the difficulties of laboratory testing; several researchers developed relationships between the characteristics of asphalt mixture constituents (e.g., mix design parameters and binder characteristics) and |E*| master curve (Bonnaure et al. 1977, Andrei et al. 1999, Bari 2005, Christensen et al. 2003, Al-Khateeb et al. 2006). 2.5.1 Original Witczak model (Andrei et al. 1999) – OW (NCHRP 1-37A) Andrei et al. (1999) developed a revised version of the original Witczak |E*| predictive equation based on data from 205 mixtures with 2,750 data points. The predictive model is given in the following equation: | | ( ) ( ( ) ) [2.12] where: |E*| = 5 Asphalt mix modulus, psi (x10 ). 18 p200 = Percentage of aggregate passing #200 sieve. p4 = Cumulative percentage of aggregate retained in #4 sieve. p3/8 = Cumulative percentage of aggregate retained in 3/8-inch (9.56-mm) sieve. p3/4 = Cumulative percentage of aggregate retained in 3/4-inch (19.01-mm) sieve. Va = Percentage of air voids (by volume of mix). Vbeff = Percentage of effective asphalt content (by volume of mix). f = Loading frequency (hertz).  = Binder viscosity at temperature of interest (x10 poise). 6 The preceding equation is based on nonlinear regression analysis using the generalized gradient optimization approach in Microsoft Excel Solver (Kim et al. 2011). This model is currently one of two options for levels 2 and 3 analyses in the M-E PDG software (NCHRP 137A, 2004). The M-E PDG software converts all level 2 and level 3 inputs into A-VTS values to develop the |E*| master curve (Kim et al. 2011). One of the limitations of the Witczak equation is that it relies on other models to convert the |G*| to binder viscosity. Also, extrapolation beyond the calibration database is restricted since the predictive equation is based on regression analysis (Bari 2005). In addition, the need to improve sensitivity of the model to mixture volumetrics was noted by Dongre et al. (2005). 2.5.2 Modified Witczak model (Bari 2005) – MW (NCHRP 1-40D) In order to include binder |G*| and phase angle () in the predictive model, Witczak reformulated the model as follows: 19 | | | | ( ) ( | ) | [2.13] where: |G*|b = Dynamic shear modulus of asphalt binder (pounds per square inch). b Binder phase angle associated with |G*|b (degrees). = Because some of the mixtures in their database did not contain |G*|b data, Bari and Witczak (2007) used the Cox-Mertz rule, using correction factors for the non-Newtonian behaviors (see equations 2.14–2.16), was used to calculate |G*|b from A-VTS values: | | [ 2.14] ( ) [2.15] [2.16] 20 where: fs = Dynamic shear frequency. b = Binder phase angle predicted from equation 2.14 (degrees). fs,T = Viscosity of asphalt binder at a particular loading frequency (fs) and temperature (T) determined from equation 2.15 (centipoise). TR = Temperature in Rankine 2.5.3 Hirsch model (Christensen et al. 2003) – HM A limited number of data points (206) was used to determine the calibration coefficients in the Hirsch model, compared to 2750 and 7400 data points for the Original Witczak model and Modified Witczak model, respectively (Kim et al. 2011). Christensen et al. (2003) examined four different models based on the law of mixtures parallel model and incorporated the binder modulus, Voids in the Mineral Aggregate (VMA), and Voids Filled with Asphalt (VFA) because it provides accurate results in the simplest form (Christensen et al. 2003). The proposed |E*| prediction model is in the following equations:  1  Pc   VFA *VMA   VMA  | E*|m  Pc 4,200,000 1   3 | G*|b      100   10,000  1  VMA  VMA 100  4,200,000 3 | G*|b VFA   [2.17] [2.18] 21 | | | | [2.19] where: |E*|m = Dynamic modulus of asphalt mixture (psi). Pc = Aggregate contact volume.  = Phase angle of asphalt mixture. An important strength of this model is the empirical phase angle equation (Equation 2.18), which is used for the interconversion of |E*| to the relaxation modulus (E(t)), or creep compliance (D(t)). On the other hand; the model lacks strong dependency on volumetric properties of the asphalt mixture, especially at low air void levels and VFA conditions (Kim et al. 2011). 2.5.4 Law of mixtures parallel model (Al-Khateeb Model) Similar to the Hirsch model, this formulation is based on law of mixtures for composite materials. Al-Khateeb et al. (2006) later simplified the Hirsch model and introduced the following revised formulation: | | | ( ) | [ | | ⁄ | ⁄ ] | [2.20] where |G*|b = dynamic shear modulus of asphalt binder at the glassy state (assumed to be 145,000 psi (999,050 kPa)). 22 This model addresses one of the primary limitations of the Hirsch model by improving the ability to accurately predict |E*| of asphalt mixtures at low frequencies and high temperatures. On the other hand, weaknesses of this model include lack of verification and the fact that the authors developed this model based on |E*| tests at higher strain amplitudes (200 microstrain than recommended (75-150 microstrain) (Kim et al. 2011). 2.5.5 Summary of inputs for |E*| prediction models Table 2.2 shows a summary of the required inputs for the previously mentioned predictive equations. Table 2.2: Parameters used in different |E*| predictive models. Parameter Description VMA VFA Voids in mineral aggregate (%) Voids filled with asphalt (%) Aggregate passing #200 sieve (%) P200 P4 P3/8 P3/4 Va Vbeff A &VTS fs |G*|b Used in |E*| Predictive Model? OW MW H A      Aggregate passing #4 sieve (%)   Aggregate passing 3/8-inch sieve (%)   Aggregate passing 3/4-inch sieve (%)   Air voids (by volume) (%)   Effective asphalt content (by volume) (%) Intercept & slope of viscosity-temperature relationship of binder Loading frequency (Hz)   Binder dynamic shear modulus      Binder phase angle  Note: OW = Original Witczak (Andrei et al. 1999), MW = Modified Witczak (Bari 2005), H = Hirsch (Christensen et al. 2003), and A = Al-Khateeb (Al-Khateeb et al. 2006). b 23 2.6 Sample geometry and Representative Volume Element (RVE) for |E*| As stated earlier in this chapter, the most comprehensive research effort towards the complex modulus as a material property started in mid-90s as part of the NCHRP Project 9-19, and NCHRP Project 9-29 (NCHRP 9-19 2005, and NCHRP 9-29 2002). Part of this research effort was directed towards proposing new guidelines for the proper test specimen geometry and size. Although a major cost in |E*| testing time and equipment arises from the need to core and saw gyratory compacted specimens, the research panel of the NCHRP Project 9-19 recommended using 100mm diameter cored specimens from 150mm diameter gyratory compacted specimens, with a saw cut final height of 150mm in the |E*| test. After running numerous complex modulus tests, it was found that: 1. A minimum height-to-diameter ratio of 1.5 was recommended to ensure that the response of test specimens represents a fundamental engineering property. 2. A minimum diameter of 100mm was recommended for all asphalt mixtures up to a maximum aggregate size of 37.5mm. 3. Smooth, parallel-ended specimens were recommended to eliminate bending, end friction, and boundary effects of the specimen during the test. 4. Less variability in |E*| test results were observed when 100mm diameter specimens were used, as compared to 150mm diameter specimens. The reason behind that is the large degree of nonhomogeneity of air voids within the larger specimens; which leads to variability in |E*| test results. 24 Kim et al. (2004) investigated the possibility of using IDT testing to measure the |E*| of existing asphalt pavements by comparing the |E*| values from the IDT tests with |E*| values from axial compression tests on standard cylindrical specimens. It was found that IDT testing is suitable for a wide range of mixtures and statistically proven to be similar to the master curves obtained from axial compression tests. Considering the relatively small thickness of IDT specimens (38mm), IDT test is a valid option for characterizing pavement materials for existing pavements (Kim et al. 2008). In addition, Kim et al. (2008) investigated prismatic specimen geometry and found that the prism and cylindrical specimens produce |E*| values that are statistically the same. Research performed by Zofka et al. (2007) suggested the use of much smaller sample geometry to measure asphalt mixture creep compliance at low temperatures on thin mixture beams (127×12.7×6.35mm) using the Bending Beam Rheometer (BBR) testing machine. Using statistical analysis, a regression equation was derived and it was shown that this relation gives good predictions for IDT from the BBR results. The research methodology suggested by Zofka et al. (2007) and Velasquez et al. (2009) was explored in this research study by running the BBR tests on thin beam mixtures to obtain mixture creep compliance D(t). The basic theory of viscoelasticity was used to convert |E*| values obtained from the typical cylindrical test specimens (100mm×150mm) to D(t) values and were then compared to D(t) values measured using the BBR testing machine. A major drawback of testing thin beam mixtures is the fact that the thickness of the beam (6.35mm) is smaller than the maximum aggregate size for most mixtures, which violates the RVE concept. The geometry and size of a test specimen play a significant role at high 25 temperatures when the asphalt mixture components have major different mechanical properties (Zofka et al. 2007). On the other hand, asphalt binders start behaving as brittle linear viscoelastic materials at low temperatures, and the mismatch between the aggregate and the binder modulds becomes less significant. This agrees well with Romero and Masad (2001), who reported this phenomenon and suggested that the RVE can be significantly reduced at lower temperatures. It is desirable to study the effect of aged material properties on pavement performance. Recent research showed that current laboratory aging protocols lead to aging gradients within the regular-size (100mm diameter, 150mm tall) samples (Houston et al. 2005). Test samples become non-homogeneous and anisotropic. Such samples are no longer useful for performance testing. Therefore, once the RVE requirement is verified for the thin beam mixtures, this will serve as a foundation for the aging study since small samples will be much less susceptible to aging gradients. 26 3. RESEARCH METHODOLOGY 3.1 Introduction The main objective of this research was to evaluate the complex modulus of asphalt mixture materials commonly used in the State of Michigan. A total of 64 asphalt mixtures and 44 asphalt binders were characterized in this study. A detailed description of the materials used in this research is provided in following section. 3.2 Materials used 3.2.1 Asphalt mixtures A total of 64 asphalt mixtures (59 Hot Mix Asphalt (HMA) mixtures and 5 Warm Mix Asphalt (WMA) mixtures) commonly used in the State of Michigan were characterized in this research. Appendix A shows a list of volumetric properties and aggregate gradation for the tested asphalt mixtures. All test samples were prepared in accordance with AASHTO PP60 “Preparation of Cylindrical Performance Test Specimens Using the Superpave Gyratory Compactor (SGC)”. The air voids of all samples tested were within the range of 7%  0.5%, which is the recommended range of air voids for most performance tests in the AASHTO specifications. This air void level is typically the median air void level expected in the field right after the construction. Running the |E*| experiments at different air void levels may lead to different |E*| values, but, such investigation was not within the scope of this study. It should be noted that very limited |E*| tests at lower air void levels were run, and resulted in very similar 27 |E*| values as compared to the |E*| values of the samples compacted to 7% air voids. A complete list of air voids of all mixtures tested in this study is given in Appendix B. 3.2.2 Asphalt binders A total of 44 unique asphalt binders commonly used in the State of Michigan were characterized in this study. Virgin asphalt binders, as well as modified asphalt binders were tested to obtain the dynamic shear modulus (|G*|) master curve and phase angle d of asphalt binders. The |G*| master curve and phase angle are required inputs in the M-E PDG software for prediction of asphalt mixture complex modulus. 3.3 Laboratory testing of materials collected 3.3.1 Details of laboratory |E*| tests Figure 3.1 shows a picture of the Asphalt Mixture Performance Tester (AMPT) equipment used in this study for testing |E*| of the asphalt mixtures. The |E*| tests were conducted in accordance with AASHTO T342 “Determining Dynamic Modulus Mastercurve of Hot Mix Asphalt (HMA)”. The tests were conducted at temperatures of -10, 10, 21, 37 and 54 degrees C. At each temperature, tests were run at frequencies of 25, 10, 5, 1, 0.5 and 0.1 Hz. The entire series of temperatures and frequencies were run on 3 different gyratory compacted specimens. The average of the 3 replicates was used to develop the master curve representing each asphalt mixture. A detailed explanation of determination of |E*| master curves from the laboratory data can be found in AASHTO PP62-10 “Developing Dynamic Modulus Mastercurves for Hot Mix Asphalt (HMA)”. 28 Figure 3.1: Asphalt Mixture Performance Tester (AMPT) 3.3.2 Details of laboratory |G*| tests The |G*| tests were conducted in accordance with AASHTO T315 “Determining the Rheological Properties of Asphalt Binder Using a Dynamic Shear Rheometer (DSR)” on Rolling Thin Film Oven (RTFO) aged residue. Frequency sweep tests were conducted at temperatures of 15, 30, 46, 60 and 76 degrees C. At each temperature, tests were run at 11 frequencies varying between 1.0 and 100.0 Rad/sec. Three replicate asphalt binder samples were tested at each temperature and frequency. The average of the 3 replicates was used to develop the |G*| master curve. The dynamic shear modulus (|G*|) is a parameter that defines the stress-strain relationship of asphalt binders when they are subjected to cyclic shear load. The |G*| is measured using the Dynamic Shear Rheometer (DSR) shown in Figure 3.2. The |G*| is defined as: 29  peak | G* | peak  where τ peak peak and γ [3.1] are peak shear stress and strain, respectively (see Figure 3.3). The steps in generating the |G*| master curve are identical to the steps described in the previous sections for the |E*| master curve. Because of the strong relationship between the |G*| and |E*|, Levels 2 and 3 analyses in the M-E PDG software utilize the |G*| master curve (along with other inputs) to predict the |E*| master curve. Level 1 analysis in M-E PDG also requires |G*| as input, because |G*| is used to compute the viscosity-temperature relationship (a.k.a. A-VTS relationship) of the binder. The A-VTS relationship is needed in the global aging system model of the M-E PDG to predict the aging of the asphalt mixture over time. Torque (shear) load Top plate Asphalt binder sample Bottom plate (fixed) Figure 3.2: Illustration of the Dynamic Shear Rheometer (DSR) testing machine 30 Figure 3.3: Illustration of stress-strain relationship of asphalt binders when they are subjected to cyclic shear load 3.4 Investigation of the Representative Volume Element (RVE) requirement for dynamic modulus |E*| of asphalt mixtures using Thin Beam Mixtures (TBMs) In this study, a research methodology suggested by Zofka et al. (2007) and Velasquez et al. (2009) for low temperature applications was followed to investigate the Representative Volume Element (RVE) requirement for asphalt mixtures. Relatively small samples of asphalt mixture beams (127×12.7×6.35mm) were cut from gyratory specimens (Figure 3.4) to 31 investigate the possibility of obtaining the |E*| master curve from a much smaller specimen geometry as compared to the typical cylindrical test specimens (100mm diameter×150mm tall). It is desirable to study the effect of oxidation/aging on pavement performance. Recent research showed that current laboratory aging protocols lead to aging gradients within the regular-size (100mm diameter, 150mm tall) samples. Test samples become non-homogeneous and anisotropic. Such samples are no longer useful for performance testing. Therefore, it is essential that the use of relatively smaller sample geometries be investigated since small samples will be much less susceptible to aging gradients and will experience more homogeneity after undergoing different laboratory aging processes. The Bending Beam Rheometer (BBR) test was conducted on thin beam mixtures to obtain mixture the creep compliance D(t) of the asphalt mixture. The basic theory of viscoelasticity was then used to convert |E*| values obtained from the typical cylindrical test specimens to D(t) values and were then compared to D(t) values measured using the BBR testing machine. Figure 3.4 below illustrates the experimental setup of the TBMs. A total of 10 unique asphalt mixtures with varying Nominal Maximum Aggregate Sizes (NMASs) and Job Mix Formulas (JMFs) were tested. In addition, three replicates representing the same unique asphalt mixture were tested in order to account for sample-to-sample variability. 32 Saw cutting regularsize performance specimen in two halves Tile saw is used for cutting three Tile saw is used to cut disks (center, middle, and edge) a TBM from each disk Resulting asphalt thin mixture beam BBR testing on TBM Figure 3.4: Illustration of Thin Beam Mixture sample preparation and testing. 33 4. LABORATORY TESTING: RESULTS & DISCUSSION 4.1 Complex modulus |E*| testing of asphalt mixtures Sampling of loose mixtures was conducted by MDOT during the summers of 2011 and 2012. The loose mixtures were collected from selected pavement projects in multiple regions in the State of Michigan (North, Grand, Bay, Southwest and University Regions (NGBSU), Metro Region, and Superior Region). A total of 64 unique asphalt mixtures were sampled and a wide range of |E*| master curves that are representative of typical MDOT mixtures were obtained. A total of 213 different specimens were prepared from 64 unique asphalt mixture types. The tested asphalt mixture types are shown in Tables 4.1 through 4.4. The grey shaded cells in these tables represent the HMAs collected and tested. Base Leveling Leveling/Top Top Binder PG Binder PG 5 8 13 16 21 24 Binder PG North, Grand, Bay, Southwest and University Regions (NGBSU) 64-22 1 64-22 2 70-28P 3 70-28P 4 70-28P 64-22 1 64-22 2 76-28P 6 76-28P 7 76-28P 64-22 9 64-22 10 70-28P 11 70-28P 12 70-28P 64-22 9 64-22 10 76-28P 14 76-28P 15 76-28P 58-22 17 58-22 18 64-28 19 64-28 20 64-28 58-22 17 58-22 18 70-28P 22 70-28P 23 70-28P 34 HMA# Base HMA# 5 HMA# 4 HMA# 3 HMA# E30 E30 E50 E50 E10 E10 3 Binder PG M HS M HS M HS 2 Binder PG Mix Type Layer: Mix No: Table 4.1: HMAs tested for |E*| master curve. HMA# Binder PG Top HMA# Leveling/Top Binder PG Leveling HMA# Base Binder PG Base HMA# 5 Binder PG 4 HMA# 3 Binder PG Mix No: 3 Mix Type 2 Layer: Table 4.1 (cont’d) E30 E30 E50 E50 E10 North, Grand, Bay, Southwest and University Regions (NGBSU) 58-22 25 58-22 26 64-28 27 64-28 28 64-28 58-22 25 58-22 26 70-28P 30 70-28P 31 70-28P 58-22 33 58-22 34 58-28 35 58-28 36 58-28 58-22 33 58-22 34 64-28 38 64-28 39 64-28 58-22 41 58-22 42 58-28 43 58-28 44 58-28 58-22 41 58-22 42 64-28 46 64-28 47 64-28 Metro Region 64-22 1 64-22 2 70-22P 89 70-22P 90 70-22P 64-22 1 64-22 2 76-22P 92 76-22P 93 76-22P 64-22 9 64-22 10 70-22P 95 70-22P 96 70-22P 64-22 9 64-22 10 76-22P 98 76-22P 99 76-22P 58-22 17 *58-22 18 64-22 101 64-22 102 64-22 91 94 97 100 103 HS E10 58-22 17 58-22 18 104 70-22P 105 70-22P 106 M HS M HS M HS E3 E3 E03 E03 E1 E1 58-22 58-22 58-22 58-22 58-22 58-22 25 25 33 33 41 41 58-22 58-22 58-22 58-22 58-22 58-22 64-22 70-22P 58-22 64-22 58-22 64-22 108 111 114 117 120 123 64-22 70-22P 58-22 64-22 58-22 64-22 109 112 115 118 121 124 M HS M HS M HS E10 E10 E3 E3 E03 E03 58-28 58-28 58-28 58-28 58-28 58-28 53 53 61 61 69 69 58-28 58-28 58-28 58-28 58-28 58-28 26 64-22 107 26 70-22P 110 34 58-22 113 34 64-22 116 42 58-22 119 42 64-22 122 Superior Region 54 58-34 55 54 64-34P 58 62 58-34 63 62 64-34P 66 70 58-34 71 70 64-34P 74 58-34 64-34P 58-34 64-34P 58-34 64-34P 56 59 64 67 72 75 58-34 64-34P 58-34 64-34P 58-34 64-34P 57 60 65 68 73 76 M HS M HS M HS E3 E3 E03 E03 E1 E1 M HS M HS M 70-22P 35 29 32 37 40 45 48 M E1 58-28 77 HS E1 58-28 82 Note: M=Mainline, HS=High Stress 58-28 58-28 Superior Region 78 58-34 79 83 64-34P 84 58-34 64-34P 80 85 58-34 64-34P 81 86 Binder PG HMA# Top Binder PG Leveling/Top HMA# Leveling Binder PG Base HMA# Base HMA# 5 Binder PG 4 HMA# 3 Binder PG Mix No: 3 Mix Type: 2 Layer: Table 4.1 (cont’d) Table 4.2: HMAs tested for |E*| master curve (GGSP and LVSP Mixtures) HMA Type Layer: Region: North, Grand, Bay, Southwest and University Regions (NGBSU) Mix Binder PG Type M GGSP 70-28P HS GGSP 76-28P M LVSP 58-28 HS LVSP 64-28 Note: M=Mainline, HS=High Stress Leveling/Top Metro Superior HMA# Binder PG HMA# Binder PG HMA# 49 50 51 52 70-22P 76-22P 58-22 64-22 125 126 127 128 - - 58-34 64-34P 87 88 36 Table 4.3: HMAs tested for |E*| master curve (SUPERPAVE) – Mixtures that do not follow MDOT specifications but are permitted to be used. HMA Type Mix No: 2 3 Layer: Base Base Mix Binder Binder HMA# HMA# Type PG PG M E10 58-28 200 HS E10 HS E30 M E3 58-28 205 M E1 M E1 Note: M=Mainline, HS=High Stress 4 Leveling/Top Binder HMA# PG 5 Top Binder HMA# PG 70-22P 64-22 70-22P 202 204 64-22 64-22 206 207 203 Table 4.4: HMAs tested for |E*| master curve (GGSP and LVSP Mixtures) - Mixtures that do not follow MDOT specifications but are permitted to be used. HMA Type: Layer: Leveling/Top Region: NGBSU Metro Superior Mix Binder HMA# Binder HMA# Binder HMA# Type M ASCRL 64-28 201 Note: M=Mainline In order to illustrate the overall range of |E*| values for all mixtures tested, the |E*| master curves were plotted in Figure 4.1. As shown, the difference between the lowest and highest |E*| values is approximately 2 orders of magnitude. 37 Figure 4.1: Dynamic Modulus master curves of all tested asphalt mixture specimens. The plot in log-log scale is to show the differences in low frequency/high temperature, and the plot in linear-log scale is to show the differences in high frequency/low temperature. 38 4.1.1 Summary of |E*| values based on MDOT mix designation for each region Table 4.5, Table 4.6, and Table 4.7 show a summary of the |E*| values at temperatures of -10, 21 and 54oC, at a loading frequency of 10Hz. These tables are provided to illustrate the relative differences in |E*| values of various asphalt mixture types used in MI. As shown in Table 4.5, 3E mixtures are generally stiffer than 4E and 5E mixtures (e.g., compare HMA# 18 versus 20 versus 21). However the trend is not always consistent in all temperatures (e.g., HMA# 31 versus 32 at -10oC). A clear trend should not be expected since there are many variables (e.g., aggregate gradation, binder |G*| master curve, VMA, VFA…etc.) that play a role in the magnitude of |E*| at different temperatures and frequencies. 4.1.2 Comparison of variation in |E*| master curves based on MDOT mix designation Figure 4.2 shows |E*| master curves of the 3E3 mixtures, where a single master curve is not visible. Appendix C shows the |E*| master curves of all other mixtures grouped based on the MDOT mix designation (e.g., 4E10, 3E03 etc.). The objective of plotting these graphs was to investigate if MDOT mix types for a given region (e.g., 5E10 for Metro Region) exhibit same or similar |E*| master curve values. After carefully analyzing the |E*| master curves, it was concluded that it is not appropriate to come up with a single |E*| master curve for a given MDOT mix, for a given region. The main reason is that the aggregate gradation plays a key role in |E*| master curve and it is not unique for an MDOT mix type in a region (e.g., 3E3 in Metro). For example, two 3E3 projects in Metro region may (and most probably will) have different gradations (and mix designs). 39 Mainline / High Stress Table 4.5: Summary of |E*| values for different asphalt mixture types in NGBSU Regions M HS M HS M HS M HS M HS M HS North, Grand, Bay, Southwest and University Regions (NGBSU) Mix No: Layer: Traffic E30 E30 E50 E50 E10 E10 E3 E3 E03 E03 E1 E1 3 HMA # 2 2 10 10 18 18 26 26 34 34 42 42 4 Base |E*| (MPa) 10Hz, 10Hz, -10oC 21oC 24183 9108 24183 9108 26710 26710 21470 21470 7668 7668 5649 5649 10Hz, 54C 1175 1175 668 668 453 453 5 Leveling/Top |E*| (MPa) 10Hz, 10Hz, 10Hz, -10oC 21oC 54C 21668 5683 498 HMA # 4 7 12 15 20 23 28 31 36 39 44 47 24989 22232 22301 17363 698 475 449 437 20696 20879 40 7175 5300 5618 4834 4833 5707 440 536 HMA# 5 8 13 16 21 24 29 32 37 40 45 48 Top |E*| (MPa) 10Hz, 10Hz, 10H, -10oC 21oC 54C 19780 15287 17958 21282 18761 4893 4133 6068 4796 4017 398 444 605 399 214 15280 18204 4207 4659 429 369 Table 4.6: Summary of |E*| values for different asphalt mixture types in the Metro Region Metro Region Mainline / High Stress Mix No: Layer: Traffic M HS M HS M HS M HS M HS M HS E30 E30 E50 E50 E10 E10 E3 E3 E03 E03 E1 E1 3 4 Base |E*| (MPa) HMA # 2 2 10 10 18 18 26 26 34 34 42 42 5 Leveling/Top |E*| (MPa) 10Hz, 10Hz, 10Hz, -10C 21C 54C 24183 24183 9108 9108 1175 1175 26710 26710 21470 21470 7668 7668 5649 5649 668 668 453 453 HMA # 90 93 96 99 102 105 108 111 114 117 120 123 10Hz, 10Hz, 10Hz, -10C 21C 54C 22256 7408 26014 10224 21314 7375 23374 8419 25192 9402 41 Top |E*| (MPa) 913 1443 852 948 1434 HMA # 91 94 97 100 103 106 109 112 115 118 121 124 10Hz, 10Hz, 10Hz, -10C 21C 54C 23603 7405 813 24044 21293 23442 20122 8588 6425 7706 6323 849 656 549 705 Table 4.7: Summary of |E*| values for different asphalt mixture types in Superior Region Mainline / High Stress Mix No: Layer: M HS M HS M HS M HS 3 Base |E*| (MPa) Traffic HMA# E10 E10 E3 E3 E03 E03 E1 E1 Superior Region 4 Leveling/Top |E*| (MPa) 54 54 62 62 70 70 78 83 10Hz, -10C 19556 19556 10Hz, 10Hz, HMA# 21C 54C 4142 4142 241 241 10Hz, -10C 56 59 64 67 72 75 80 85 5 Top |E*| (MPa) 19103 19403 4519 3339 527 261 18831 42 10Hz , 21C 10Hz, 54C 17663 16849 3193 3456 260 264 17265 3570 10Hz, 10Hz, HMA# 10Hz, 21C 54C -10C 3483 297 57 60 *65 68 73 76 81 86 Mix type: 3E3 100,000 |E*| MPa 10,000 1,000 26A PG 58-22 (NGBSU & Metro) 26B PG 58-22 (NGBSU & Metro) 26C PG 58-22 (NGBSU & Metro) 62 PG 58-28 (Superior) 100 10 1.E-05 1.E-03 1.E-01 1.E+01 1.E+03 1.E+05 Reduced Frequency, fr=f*a(T) 1.E+07 Figure 4.2: |E*| master curves of four 3E3 mixtures, 3 of which (26* mixes) are from same region. NGBSU = North, Grand, Bay, Southwest and University Regions. As a result, |E*| can be very different. An evidence of this phenomenon is the three 3E3 mixtures (26A, 26B and 26C) that were tested as part of this study. As shown in Figure 4.2, mixtures 26A, 26B and 26C exhibited different |E*| values. In fact, 26C had a very similar |E*| master curve as 62, which has a different binder PG and was in a different region (Superior). 4.1.3 Comparison of variation in |E*| master curve for HMA and WMA asphalt mixtures A limited number of warm mix asphalt mixtures (4 WMAs) were characterized in this study. Two graphs comparing WMA and HMA |E*| master curves are shown in Figure 4.3 and Figure 4.4. Figure 4.3 compares two different |E*| master curves for the same type of MDOT mixture (3E30) and clearly shows that the WMA is softer than the HMA. In Figure 4.4, WMA is shown as in-between HMAs (51A and 51B) of the same type of MDOT mixture (Low Volume Superpave (LVSP)). However, it should be noted that when the JMFs were compared, the gradation of 51A was much coarser than the 51B and 51C, which were almost identical (see 43 Figure 4.5). Therefore, it is more appropriate to compare 51B-HMA and 51C-WMA. As shown, 51C-WMA is slightly softer than the 51B-HMA. 100000 |E*| MPa 10000 1000 100 10 1.0E-04 2-HMA 2-WMA 1.0E-02 1.0E+00 1.0E+02 1.0E+04 Reduced Frequency, fr=f*a(T) 1.0E+06 Figure 4.3: WMA versus HMA |E*| master curves for (3E30) MDOT mixture 100000 |E*| (MPa) 10000 1000 100 10 1.0E-04 51A-HMA 51B-HMA 51C-WMA 1.0E-02 1.0E+00 1.0E+02 1.0E+04 Reduced Frequency, fr=f*a(T) 1.0E+06 Figure 4.4: WMA versus HMA |E*| master curves for (LVSP) MDOT mixture 44 Figure 4.5: Aggregate gradation of WMA and HMA mixtures ((LVSP) MDOT mixture) 4.2 Dynamic shear modulus |G*| testing of asphalt binders The dynamic shear modulus test was run on RTFO aged residue to obtain the |G*| of 44 unique binders commonly used in the State of Michigan. Table 4.8 shows a list of the different asphalt binder PG grades tested in this study. Frequency sweep tests were conducted at temperatures of 15, 30, 46, 60 and 76 degrees C. At each temperature, tests were run at 11 frequencies varying between 1.0 and 100.0 Rad/sec. 45 Table 4.8: List of binder PGs tested in this study Binder PG Grade 58-22 58-28 58-34 64-22 64-28 64-34P 70-22P 70-28 70-28P TOTAL Total number of binders from different locations 3 9 2 9 7 4 4 1 5 44 4.2.1 Comparison of variation in |G*| master curves based on binder PG grade As mentioned previously, there is a strong relationship between the binder |G*| and corresponding mixture |E*|. Levels 2 and 3 in the M-E PDG utilize the |G*| master curve (along with other inputs) to predict the |E*| master curve. Also, Level 1 analysis requires |G*| as input to compute the A-VTS relationship of the binder that is needed in the global aging system model of the M-E PDG to predict the aging of the asphalt mixture over time. Figure 4.6 shows the |G*| master curves of seven different binders with same performance grade of PG 64-28. As shown, a single PG in some cases showed significant variations and did not necessarily produce the same |G*| master curve. 46 PG: 64-28 100,000,000 10,000,000 |G*| Pa 1,000,000 100,000 20B (NGBSU) 29B (NGBSU) 21 (NGBSU) 47 (NGBSU) 20C (NGBSU) 28B (NGBSU) 48 (NGBSU) 10,000 1,000 100 10 1.E-07 1.E-05 1.E-03 1.E-01 Reduced Frequency, fr=f*a(T) 1.E+01 Figure 4.6: |G*| Master curves of seven different PG64-28 binders. NGBSU = North, Grand, Bay, Southwest and University Regions In order to evaluate the effect of the |G*| master curve and phase angle ( on performance prediction, a sensitivity analysis was run in the M-E PDG software. A HMA over HMA base case was selected. All other inputs were held constant while the |G*| and  were used to characterize the asphalt binder. The results showed that the variation in |G*| and  is insignificant for cracking and International Roughness Index (IRI) (see Figure 4.7 to Figure 4.9). However, it was observed that rutting is sensitive to asphalt binder characteristics as shown in Figure 4.10. Therefore, it is recommended that |G*| master curves should not be grouped based on PG grades or regions where the material was acquired from. The |G*| master curves grouped based on the other asphalt binder PG grades tested in this study are given in Appendix D. 47 PG 64-28 (20C) Threshold Longitudinal cracking (ft/mi) 2500 PG 64-28 (29B) 2000 1500 1000 500 0 0 5 10 Pavement age (years) 15 20 Figure 4.7: Illustration of the effect of variation in |G*| and d on Longitudinal cracking predictions in the M-E PDG software. PG 64-28 (20C) Threshold Alligator cracking (%) 25 PG 64-28 (29B) 20 15 10 5 0 0 5 10 15 20 Pavement age (years) Figure 4.8: Illustration of the effect of variation in |G*| and d on alligator cracking predictions in the M-E PDG software. 48 IRI (in/mi) 200 180 160 140 120 100 80 60 40 20 0 PG 64-28 (20C) Threshold 0 5 PG 64-28 (29B) 10 15 Pavement age (years) 20 Figure 4.9: Illustration of the effect of variation in |G*| and d on IRI predictions in the M-E PDG software. PG 64-28 (20C) Threshold 0.6 PG 64-28 (29B) Rutting (in) 0.5 0.4 0.3 0.2 0.1 0 0 5 10 Pavement age (years) 15 20 Figure 4.10: Illustration of the effect of variation in |G*| and d on rutting predictions in the M-E PDG software. 49 5. |E*| PREDICTION MODELS: RESULTS AND DISCUSSION A recent FHWA-funded research showed that the predictions of Witczak, Hirsch and AlKhateeb equations were inaccurate at low frequencies/high temperatures (Sakhaeifar et al. 2009, Kim et al. 2010). Independent evaluations of these models were performed in various studies (e.g., Azari et al. 2007, Robbins and Timm 2011, Singh et al. 2010). These studies consistently showed inaccuracies of statistical models at certain frequencies and temperatures. This indicated the need for either local calibration of the constants in these equations, or if necessary, employ advanced computing tools such as the Artificial Neural Networks (ANNs) to develop models for better prediction of |E*| values and use them as Level 1 inputs in the M-E PDG software. Such models were developed by Kim et al. (2010) as part of a FHWA funded study. 5.2 Evaluation and calibration of the Modified Witczak’s equation for Michigan asphalt mixtures As seen in Table 4.1 and Table 4., there are numerous Michigan mixtures where |E*| characterization could not be done as part of this study because they were not used in a field project during the period of this research study. For these mixtures, |E*| predictive models, such as the Witczak’s model or the ANN model, may be utilized to estimate the master curves. For this, first, the modified Witczak (Bari 2005) model, which is implemented in the M-E PDG software, was evaluated. The performance of Witczak’s model is evaluated using two different approaches; goodness-of-fit statistics, and comparison of measured and predicted values with respect to the line of equality (LOE) (visual inspection). The goodness-of-fit statistics include Se/ Sy (standard error of estimate /standard deviation), and the correlation coefficient (R2). The 50 ratio of Se/Sy is a measure of improvement in the accuracy of prediction due to the empirical model. Smaller ratio of Se/Sy indicates better prediction by the model. On the other hand, R 2 measures model accuracy, values closer to one indicate better estimation by the model (Singh et. 2 al. 2010). It is noted that R is a better parameter for linear models with a large sample size. However, for non-linear models, such as the empirical models, ratio of Se/Sy is a more rational 2 measure of prediction reliability (Kim et. al 2005). The goodness-of-fit statistics (Se/Sy, R ) were calculated using the following equations: Se  Sy  ˆ  ( y  y) 2 [5.1] (n  k )  ( y  y)2 [5.2] (n  1) (n  k )  S e  R2  1 (n  1)  S y      2 where: Se: Standard error of estimate, Sy: Standard deviation, 2 R : Correlation coefficient, y: Measured dynamic modulus, y: Predicted dynamic modulus, y: Mean value of measured dynamic modulus, n: Sample size, k: Number of independent variables in the model. In this case, k=21 (Equation 5.4). 51 [5.3] Figure 5.1 shows the predicted versus measured values based on the modified Witczak’s equation developed as part of the NCHRP 1-40D, which is based on the nationally calibrated coefficients. As shown, the goodness-of-fit statistics for the linear-linear plot are Se/Sy = 0.5084, and R2 = 0.7881, and for the log-log plot Se/Sy = 0.446, and R2 = 0.8369. It should be recalled that the smaller the Se/Sy and the larger the R2, the better the goodness-of-fit is. There are significant differences in |E*| values at high temperature/low frequencies (lower left side of the graph in Figure 5.1). Using the laboratory |E*| data collected in this study, the MATLAB software was used to calibrate the coefficients of the Modified Witczak’s equation. Figure 5.2 shows the predicted versus measured |E*| values using the calibrated coefficients. The goodness-of-fit statistics for the linear-linear plot are Se/Sy = 0.3029, and R2 = 0.9248, and for the log-log plot Se/Sy = 0.2053, and R2 = 0.965 which are much better than the statistics shown in Figure 5.1. In addition, the predicted values are much closer to the line of equality as compared to results shown in Figure 5.1. Table 5.1 shows a comparison between coefficients used in the original and optimized models. Each coefficient in Table 5.1 is shown in the following equation (which is the Modified Witczak equation): log10 | E* | a1  a 2(| G* |b a3 ) * a4  a5 p200  a6( p200 ) 2  a7 p4  a8( p4 ) 2  a9 p 3  Vbeff  a10( p 3 ) 2  a11Va  a12  Vbeff  Va 8 8   Vbeff    a16 p 3  a17( p 3 ) 2  a18 p 3 a13  a14Va  a15 8 8 4  Vbeff  Va     1  exp( a19  a 20 log | G* |b  a 21log  b ) 52 [5.4]  )   Figure 5.1: The modified Witczak’s equation developed as part of the NCHRP 1-40D. The plot shows the predicted versus measured values before calibration for MDOT mixtures. 2 2 Se/Sy = 0.5084, R = 0.7881 (linear-linear plot), and Se/Sy = 0.446, R = 0.8369 (log-log plot). 53 Figure 5.2: The modified Witczak’s equation developed as part of the NCHRP 1-40D. The plot shows the predicted versus measured values after calibration for MDOT mixtures. 2 2 Se/Sy = 0.3029, R = 0.9248 (linear-linear plot), and Se/Sy = 0.2053, R = 0.965 (log-log plot). 54 Table 5.1: Comparison between coefficients used in the original and optimized models. Coefficients a1 a2 a3 a4 a5 a6 a7 a8 a9 a10 a11 a12 a13 a14 a15 a16 a17 a18 a19 a20 a21 |E*| Predictive model Original Optimized model model -0.349 -0.97535 0.754 1.212316 -0.0052 0.009132 6.65 8.153804 -0.032 -0.00188 0.0027 0.001256 0.011 0.006975 -0.0001 -0.000019 0.006 0.011852 -0.00014 -0.00017 -0.08 -0.22348 -1.06 -4.84772 2.558 1.092204 0.032 0.074729 0.713 2.350258 0.0124 -0.03973 -0.0001 0.000576 -0.0098 0.014317 -0.7814 0.112725 -0.5785 -0.64427 0.8834 0.38239 5.3 Validation of the calibrated Modified Witczak |E*| predictive model for MDOT asphalt mixtures About 15% (9 out of 64) of the asphalt mixtures characterized in this study were used in the independent validation of the calibrated Modified Witczak predictive model. These 9 mixtures were not used during the calibration of the model shown in Figure 5.2. Figure 5.3 shows a comparison between laboratory measured |E*| values and predicted |E*| values using the model calibrated for MDOT mixtures. The calibrated model showed very good results as 55 compared to the measured laboratory data. The goodness-of-fit statistics for the log-log plot 2 Se/Sy = 0.3749, R = 0.885, are better than the statistics shown in Figure 5.1. Figure 5.3: The modified Witczak’s equation developed as part of the NCHRP 1-40D. The plot shows the predicted versus measured values for MDOT mixtures using the calibrated 2 coefficients. Se/Sy = 0.3749, R = 0.885 (log-log plot). 56 5.4 Evaluation of the ANNACAP software for predicting |E*| of MDOT mixtures The ANNACAP software, which is an artificial neural network (ANN)-based |E*| prediction model developed by FHWA’s Long Term Pavement Performance (LTPP) program (FHWA 2011 (web link), Kim et al. 2010) was evaluated as part of this study. The ANNACAP software was used to predict the |E*| values using the volumetric properties of the MDOT mixtures tested, then compared with the laboratory-measured |E*| values. Figure 5.4 shows the 2 measured versus ANNACAP-predicted |E*| values, where the correlation coefficient (R ) was 0.775. As shown, the software, which was trained (i.e., calibrated) nationally, did not perform very well in predicting |E*| values of MDOT mixtures tested in this study. Figure 5.4: Predicted versus measured values for MDOT mixtures using the ANNACAP software: (a) Linear-Linear plot, (b) Log-Log plot. 57 5.5 Development and validation of a new ANN-based |E*| predictive model trained for Michigan asphalt mixtures In the field of Computer Science, Artificial Neural Networks (ANNs) have been extensively utilized for pattern recognition in images, with special emphasis to the application of face detection (Propp and Samal 1992, Rowley et al. 1998, Sung and Poggio 1998). For road materials, ANNs have been employed to classify aggregates size (Kim et al. 2004), predict pavement layer moduli (Ceylan et al. 2007; Kim and Kim 1998), simulate rutting and fatigue performance of asphalt mixtures (Huang et al., 2007; Tarefder et al. 2005a), estimate the thickness of the pavement layers (Gucunski and Krstic 1996), approximate the resilient modulus of base materials (Tutumluer and Seyhan 1998), and relate mixture variables to permeability and roughness (Choi et al. 2004; Tarefder et al. 2005b). ANN models are very useful in predicting certain engineering outputs (e.g., |E*|) from a number of input variables (e.g., asphalt volumetric properties). In an effort to develop an improved |E*| predictive model for the future MDOT mixtures that are not similar to the ones tested in this study, an ANN model was developed using the data generated as part of this study. In this study, an ANN was developed to predict |E*| at different temperatures and frequencies using the following inputs: (i) p200 = Percentage of aggregate passing #200 sieve (ii) p4 = Cumulative percentage of aggregate retained in #4 sieve (iii) p3/8 = Cumulative percentage of aggregate retained in 3/8-inch sieve (iv) p3/4 = Cumulative percentage of aggregate retained in 3/4-inch sieve 58 (v) Va = Percentage of air voids (by volume of mix) (vi) Vbeff = Percentage of effective asphalt content (by volume of mix) (vii) |G*|b = Dynamic shear modulus of asphalt binder (psi) (viii) db = Binder phase angle associated with |G*|b (degrees) (ix) f = reduced frequency (Hz) corresponding to each |G*| and db. It is noted that the ANN-algorithm developed in this study automatically generates the |E*| master curve and determines the shift factor polynomial coefficients (i.e., a1 and a2 of aT(T) – see Equation [2.11]) and uses them to calculate the reduced frequency (i.e., the input (ix) above). 5.5.1 Structure of the ANN A feed-forward (back-propagation) network of one hidden layer and one output layer was determined to be the optimum network for the ANN model (Figure 5.5). This ANN structure was obtained by a trial and error process that involves trial of many ANN structures (Demuth and Beale 2004). The steps below describe how the ANN shown in Figure 5.5 calculates output y (which is the |E*| in this case) from a set of 9 inputs (which are p200, p4, |G*|, etc. shown in the previous page). These steps are herein called “forward computation”. 1) Compute the output of the Hidden Layer ( aH ) using Equations [5.5] and [5.6]. The variables in bold letters in these equations indicate that they are matrices (or vectors) 59 and the multiplication and summation in the equation are matrix operations. The tansig function in Equation [5.6], however, is applied to each element of the vector. n H  W Hp  b H [5.5] a H  tansig(n H ) [5.6] where p is the input vector (9×1), WH is the weight matrix (8×9) and bH is the bias vector (8×1) of the Hidden Layer, and the tansig is the transfer function given as: tansig ( x)  2 1 1  exp( 2 x) [5.7] Inputs Va Vbeff p200 p4 p3/8 p3/4 IG*|b δb f ANN Input Hidden Layer Output: |E*| = Dynamic modulus Output Layer Output aH W 0 a0 W 1H 0 H y1x1 (1X8) n (8x1) +n1 + (9x1) (8x1) (1x1) H 0 b1 b (1x1) (8x1)tansig purelin (8X1) (1X1) aH =tansig(WHp+bH) a0 =purelin(W0aH +b0) P Figure 5.5: Structure of the ANN model. 60 2) Compute the output of the Output Layer by using the output of the Hidden Layer ( ) as follows: no  W oa H  bo y = purelin(no ) = no [5.8] [5.9] where y is the positive or negative scalar output of the entire network, aH is the output of the Hidden Layer (8×1), Wo is the weight matrix (1×8) and bo is the bias constant of the Output Layer. 5.5.2 Training the ANN The training initiates with random weights (i.e., WH and Wo) and biases (i.e., bH and bo). The forward computation described in the previous section is repeated many times while adjusting these weights and biases. Each repetition is called an epoch, which continues until the error between the predicted output from the ANN (i.e., y = |E*|predicted) and actual target output (i.e., ytarget = |E*|measured) is minimized. The ANN model was trained by using 41 different Job Mix Formulas (JMFs). It is noted that a JMF is the mix design the contractor uses when paving a particular mix. For each JMF, 12 |G*| values and 12 phase angle values were used to cover a wide range of frequencies and temperatures, which makes 492 data points. MATLAB’s ANN toolbox was used for this purpose. In this toolbox, the mean square error between the measured and predicted |E*| decreases as the number of epochs increases. It is noted that the training dataset is divided into three subsets: Training (80% of the dataset), Validation (10% of the dataset), and Test (10% of the dataset). The ANN primarily uses the information from the 61 Training dataset and adjusts the weights and biases accordingly. While doing so, it also looks at the prediction accuracy of Validation dataset and makes sure that error in Validation data set is close to the error from the Training dataset. If the error in Validation dataset is significantly larger than the error in Training dataset, it means that the ANN is over trained to the Training dataset and memorized the Training dataset rather than learning the overall interrelation between the input and output. Lastly, the Testing dataset, which is not used during adjusting weights and biases, is used as an independent validation of the model. Figure 5.6 shows the change in the mean squared error as the epochs increase. As shown, all curves (Training, Validation and Test) are close to each other, which means that the ANN developed in this study learned from the training data, it did not memorize. Performance of the ANN model was evaluated from the plot of the predicted versus measured values of |E*| for the training, validation and testing datasets as shown in Figure 5.7. Coefficient of determination (R2) with respect to the line of equality was computed, which is used to measure the goodness-of-fit of the trend. As shown in Figure 5.7, ANN predictions lay around the line-of-equality with R2s ranging from 0.951 to 0.963. Considering the sample-to-sample variability and other factors, this is a good result and better than the Modified Witczak model (see Figure 5.3) and the ANNACAP (see Figure 5.4). It should be noted that ANN models are trained and validated for local material properties used in each developed model. Therefore ANN models that are developed nationally, are not expected and will not provide |E*| predictions that are as accurate as those of models that are independently developed for materials used in a specific State. Therefore; the ANN-based |E*| prediction model developed in this study may not perform as well as shown above in predicting |E*| values for materials used in other regions. 62 In order to further validate the ANN model developed in this study, 9 different asphalt mixtures were set aside and not used in any of the ANN development process. Then these 9 mixtures were used in forward computation of |E*| values using the ANN developed. Figure 5.8 presents the predicted versus measured values using the independent data set. As shown, independent validation of the ANN model exceeds the accuracy of the calibrated Modified Witczak model (see Figure 5.3). Figure 5.6: Error versus the epochs in the ANN model developed in this study 63 Figure 5.7: Predicted versus measured |E*| values for Training, Validation and Testing datasets as well as all the data (for mixtures used during development of the model). 64 Figure 5.8: Predicted versus measured values for MDOT mixtures using the MSU-ANN model for mixtures not used during development of the model 65 6. INVESTIGATION OF SAMPLE GEOMETRY & RVE REQUIREMENT FOR |E*| USING THIN BEAM MIXTURES (TBMs) It is desirable to study the effect of aged material properties on pavement performance. Recent research showed that current laboratory aging protocols lead to aging gradients within the regular-size (100mm diameter, 150mm tall) samples (Houston et al. 2005). Test samples become non-homogeneous and anisotropic. Such samples are no longer useful for performance testing, especially for tests that are used to calibrate advanced models. Therefore, it is suggested in this study that relatively smaller test geometries be used for that purpose. Thin Beam Mixtures (TBMs) (127×12.7×6.35mm) were obtained from typical gyratory cored asphalt mixture specimens to investigate the possibility of obtaining the complex modulus |E*| master curve from the creep compliance D(t) using the Bending Beam Rheometer (BBR) testing machine and in efforts of verifying the RVE requirement for asphalt mixtures. Once the RVE requirement is verified for the thin beam asphalt mixtures, this will serve as a foundation for the aging study since small samples will be much less susceptible to aging gradients. A similar study (NCHRPIDEA 151) by Marasteanu et al. (2012) showed the feasibility of using TBM samples for low temperature cracking analysis. 6.1 Materials Used As previously mentioned in the Chapter 3 (Research Methodology), it was intended to verify the applicability of this methodology on a wider range of asphalt mixtures. Therefore; 10 asphalt mixtures commonly used in the State of Michigan with varying Nominal Maximum 66 Aggregate Sizes (NMASs) were tested. In addition, three replicates representing the same asphalt mixture were tested in order to account for sample-to-sample variability which brings the total up to 30 tested asphalt mixture beams as shown below in Table 6.1. 6.2 Bending Beam Rheometer (BBR) testing on Thin Beam Mixtures (TBMs) As part of the binder PG specification; the BBR is used to determine the creep compliance of asphalt binders using the 3-point bending setup commonly used in mechanics (Zofka et al. 2007). This test method follows the method developed at the University of Minnesota to determine the creep stiffness of thin mixture beams using the BBR testing equipment used to determine the PG grade of asphalt binders. This procedure was developed into a draft standard procedure under a NCHRP IDEA project led by Dr. Marasteanu. Similar to BBR testing of asphalt binders, a constant force is applied in the middle of the beam, and deflections with time are measured throughout the test. Using the deflections measured during the test, and knowing the dimensions of the beam, the applied force and stress; the resulting strain and creep compliance D(t) can be computed. Applied load TBM Supports Figure 6.1: 3-point testing concept on asphalt mixtures. 67 Table 6.1: List of TBMs tested along with their volumetric properties and NMAS NMAS (mm) HMA ID Binder PG Maximum Specific Gravity Gmm 64-22 2.545 18A 58-22 2.534 58-28 2.415 58-34 2.511 90 70-22 2.547 64 58-34 2.462 206 64-22 2.503 21 64-28 2.481 29A 9.5 2.502 80 12.5 58-28 26B 19.0 205 2 25.0 64-28 2.457 N/M: Not measured 68 TBM ID Air Voids (AV) (%) 205-U-C 205-U-M 205-U-E 2-U-C 2-U-M 2-U-E 18A-U-C 18A-U-M 18A-U-E 26B-U-C 26B-U-M 26B-U-E 80-U-C 80-U-M 80-U-E 90-U-C 90-U-M 90-U-E 64-U-C 64-U-M 64-U-E 206-U-C 206-U-M 206-U-E 21-U-C 21-U-M 21-U-E 29A-U-C 29A-U-M 29A-U-E 14.09 11.85 12.66 12.23 8.49 9.03 8.63 7.21 5.82 9.79 8.77 6.50 N/M* N/M* 9.39 10.85 4.11 8.03 12.81 8.40 9.30 9.94 8.28 6.22 9.18 10.34 12.47 13.31 12.71 10.38 Once the D(t) tests are completed at different temperatures, the Time-Temperature Superposition (TTS) principle is used to compute the D(t) master curve. It should be noted that the theory of viscoelasticity states that if one of the linear viscoelastic properties (i.e., complex modulus |E*|, creep compliance D(t), and relaxation modulus E(t)) is known, the remaining properties can be calculated through numerical inter-conversion procedures (Park and Schapery, 1999). Once the D(t) master curve is determined, the |E*| master curve can be computed using the methods described by Park and Schapery (1999). 6.3 Results and Discussion Due to the availability of limited samples; the TBM tests were only conducted at one temperature (-10º C). This did not produce enough data points to obtain |E*| values for the studied mixtures through inter-conversion processes. Instead, using the basic theory of viscoelasticity; |E*| laboratory measurements on regular size specimens of the 10 HMAs under study were converted to D(t) values and compared with the values measured using the BBR machine on the TBMs. Figure 6.2 through Figure 6.6 show comparisons between |E*|-based D(t) values and TBM-based D(t) values for all TBMs tested in this study based on the NMAS of each asphalt mixture. Visual inspection with respect to the line of equality (LOE) do not show a good correlation between measured D(t) values using the TBM and D(t) values converted from |E*| data run on the regular size specimens. A trend in D(t) values obtained from the BBR test on TBMs was observed. On the other hand; the factor between |E*|-based and TBM-based D(t) 69 values was inconsistent and ranged between 1.5 and 4 factors. This was observed for all NMASs used in this study. Figure 6.2 shows a comparison between |E*|-based D(t) values and TBM-based D(t) values for HMA #205 with a NMAS of 25.0mm. The factor between |E*|-based, and TBM-based D(t) values was approximately 3 factors. Figure 6.3 shows comparisons for 19.0mm NMAS thin beams. The factor between |E*|-based, and TBM-based D(t) values ranged between 1.5 and approximately 4 factors. The data shown in Figure 6.2 for the 25.0mm NMAS represents one asphalt mixture only. This is the reason why the 25.0mm NMAS showed less variability as compared to the 19.0mm NMAS mixtures. Figure 6.4 shows comparisons for 12.5mm NMAS thin beams. The factor between |E*|-based, and TBM-based D(t) values ranged between 1.5 and less than 3 factors. Figure 6.5 shows comparisons for 9.5mm NMAS thin beams. The difference between |E*|-based, and TBM-based D(t) values ranged between 1.6 and approximately 2 factors. In addition, Figure 6.6 shows a comparison between |E*|-based D(t) values and TBMbased D(t) values for all TBMs tested in this study. The overall plot shows a difference between |E*|-based and TBM-based D(t) values that range between 1.5 and approximately 3 factors. It should be noted that the variation could have also been caused by the different air void levels for each TBM. 70 NMAS; 25.0mm 205-Avg AV; 12.86% y = 0.3025x D(t) from |E*| (1/psi) 2.0E-06 ² R = 0.9869 1.5E-06 3.41 1.0E-06 3.28 5.0E-07 0.0E+00 0.0E+00 5.0E-07 1.0E-06 1.5E-06 D(t) from TBM (1/psi) 2.0E-06 Figure 6.2: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 25.0mm NMAS. NMAS; 19.0mm 2.5E-06 D(t) from |E*| (1/psi) 2.0E-06 26B-Avg AV; 8.35% 2-Avg AV; 9.91% 18A-Avg AV; 7.22% y = 0.6508x y = 0.4355x y = 0.2377x ² R = 0.9913 ² R = 0.8886 ² R = 0.8723 1.5E-06 1.0E-06 2.48 1.5 3.96 5.0E-07 0.0E+00 0.00E+00 5.00E-07 1.00E-06 1.50E-06 D(t) from TBM (1/psi) 2.00E-06 2.50E-06 Figure 6.3: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 19.0mm NMAS. 71 NMAS; 12.5mm 3.5E-06 3.0E-06 64-Avg AV; 10.17% 80-Avg AV; 9.39% 90-Avg AV; 7.66% y = 0.3659x y = 0.3279x y = 0.5712x ² 2.5E-06 D(t) from |E*| (1/psi) ² R = 0.8975 ² R = 0.9225 R = 0.859 2.96 2.0E-06 1.5E-06 1.48 1.0E-06 5.0E-07 0.0E+00 0.0E+00 1.0E-06 2.0E-06 3.0E-06 D(t) from TBM (1/psi) Figure 6.4: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 12.5mm NMAS. NMAS; 9.5mm D(t) from |E*| (1/psi) 2.0E-06 29A-Avg AV; 12.13% 206-Avg AV; 8.14% 21-Avg AV; 10.66% y = 0.5128x y = 0.517x y = 0.566x 1.5E-06 1.0E-06 ² ² R = 0.78 R = 0.9837 ² R = 0.9172 2.13 1.61 5.0E-07 0.0E+00 0.0E+00 5.0E-07 1.0E-06 D(t) from TBM (1/psi) 1.5E-06 2.0E-06 Figure 6.5: Comparison between |E*|-based D(t) values and TBM-based D(t) values for 9.5mm NMAS. 72 All mixtures 3.5E-06 LOE 18A 64 D(t) from |E*| (1/psi) 3.0E-06 2 90 29A 80 21 205 206 26B 2.5E-06 2.96 2.0E-06 1.5E-06 1.0E-06 1.48 5.0E-07 0.0E+00 0.0E+00 1.0E-06 2.0E-06 3.0E-06 D(t) from TBM (1/psi) Figure 6.6: Comparison between |E*|-based D(t) values and TBM-based D(t) values for all mixtures and NMASs. As shown from the simple analysis, D(t) values obtained from the BBR test are not very comparable to the values obtained from regular size |E*| test specimens. It should be noted that the BBR testing on TBMs is a bending mode of testing, and the |E*| testing on regular-size performance specimens is a compression mode of testing. Therefore, the factors between |E*|based and TBM-based D(t) values are expected. In a similar study, Zofka et al. (2007) compared D(t) values obtained from the BBR machine with D(t) values obtained from the Indirect Tensile Strength (IDT) test. The difference in magnitude was close to the difference obtained in this study at intermediate temperatures (-10º C). The difference observed was much less at lower temperatures. The D(t) values obtained from the BBR test should correlate even better with those obtained from the IDT test since it is a tension mode of testing. A trend was observed in TBM73 based D(t) values, but inconsistent factors of difference between |E*|-based and TBM-based values do not support the use of this experimental procedure for producing fundamental engineering material properties of asphalt mixtures. Based on the limited analysis carried out in this study, it is concluded that the BBR test is not very feasible for estimation of mixture creep compliance and therefore; not very reliable for estimation of other linear viscoelastic properties (i.e., complex modulus |E*|, and relaxation modulus E(t)) through numerical inter-conversion. Better results were observed for asphalt mixtures with a NMAS of 12.5mm and less. It should be noted that this experimental procedure was only conducted at one temperature (-10º C). Variability in test data is expected to be less for test temperature less than -10° C. On the other hand, much higher variability in the test data will probably be observed for materials tested at higher temperatures. Further analysis is indeed required to form a better understanding and validation of this experimental procedure. 74 7. CONCLUSIONS & RECOMMENDATIONS This research investigated the linear viscoelastic characteristics of typical asphalt mixtures and binders commonly used in the State of Michigan. Such material characterization is very important for implementation of the M-E PDG in Michigan and for accurate predictions of flexible pavement performance in the field. The Modified Witczak |E*| predictive model was locally calibrated for Michigan, and an analytical model was developed to better predict distresses for flexible pavements in Michigan through an Artificial Neural Network (ANN) that was developed and trained for typical asphalt mixtures in Michigan. In addition, the Representative Volume Element (RVE) requirement for dynamic modulus |E*| of asphalt mixtures was investigated and verified. This study showed that the BBR testing machine is not always feasible for obtaining mixture Creep Compliance (D(t)) of thin beams of asphalt mixtures (0.5”×0.25”×4.5”), and therefore it may not be very reliable for estimation of other linear viscoelastic properties (i.e, complex modulus |E*|, and relaxation modulus E(t)) through numerical inter-conversion. Following is a summary of conclusions and recommendations that were observed based on this study: 1. The Modified-Witczak (MW) model was calibrated for use in |E*| prediction of asphalt mixtures commonly used in the State of Michigan to be used in the Level 1 analysis of the M-E PDG software. The calibrated model performed well in comparison with the laboratory measured data. 2. The ANNACAP software, which was developed by the FHWA’s LTPP program, was evaluated for use in the |E*| prediction of asphalt mixtures commonly used in the State of Michigan. The software did not perform well for MDOT mixtures in predicting |E*|. 75 3. A new ANN-based model was developed as part of this research. The new ANN-based model did very well in predicting |E*| values of Michigan mixtures. 4. ANN models that are developed nationally are not expected and will not provide |E*| predictions that are as accurate as those of models that are independently developed for materials used in a specific State. Therefore; the ANN-based |E*| prediction model developed in this study may not perform as well as shown above in predicting |E*| values for materials used in other regions. 5. A summary of |E*| values based on MDOT mix designation was provided. As expected, 3E mixtures were generally stiffer than 4E and 5E mixtures. However the trend was not always consistent in all temperatures. A clear trend should not be expected since there are many variables that play a role in the magnitude of |E*| at different temperatures and frequencies. 6. A comparison of variation in |E*| master curves based on MDOT mix designations (e.g., 3E10) was carried out. Grouping mixtures based on MDOT mix designation and using the average of |E*| values for the given designation is not recommended. 7. This study showed that the TBM-based D(t) values obtained from the BBR testing machine do not match very well to |E*|-based D(t) values. 8. D(t) values obtained from the BBR testing machine showed a trend in estimated values but the factor (ratio) between |E*|-based and TBM-based D(t) values was inconsistent. 9. Further investigation is needed for use of TBMs. 76 APPENDICES 77 APPENDIX A: VOLUMETRIC PROPERTIES AND AGGREGATE GRADATION OF THE TESTED ASPHALT MIXTURES. 78 Table A.1: Volumetric properties and aggregate gradation of the tested asphalt mixtures. Sample ID 2A 2-WMA 4 18A 18B 20A 20B 20C 21 23 24A 24B 26A 26B 26C 28A 28B 29A 29B 31A 31B 32A 32B 37 44 PG Grade 64-22 64-28 70-28 58-22 58-22 64-28 64-28 64-28 64-28 70-28 70-28 70-28 58-22 58-28 58-28 64-28 64-28 64-28 64-28 70-28 70-28 70-28 70-28 58-28 58-28 % Asphalt (Given) 4.90 4.90 5.31 5.20 5.04 5.23 5.53 5.58 6.01 4.94 6.29 5.78 5.60 5.30 5.43 5.40 5.43 5.99 5.92 5.62 5.40 5.99 6.08 6.01 5.35 VMA VFA Angularity 13.94 14.02 15.04 14.16 13.52 15.05 14.97 14.83 16.34 14.40 16.04 15.94 14.17 13.80 13.72 14.75 15.06 15.74 16.07 15.27 14.71 15.71 16.20 16.52 15.07 78.47 78.67 73.51 78.81 77.81 73.49 73.28 76.40 75.58 75.69 75.06 78.04 78.83 78.17 18.14 72.87 73.44 74.59 75.11 73.76 72.81 74.54 75.31 75.78 73.46 46.00 46.00 45.30 46.00 41.30 45.20 45.00 45.20 45.30 46.00 45.40 45.00 45.00 42.10 41.10 41.20 41.70 43.40 43.00 41.20 41.20 43.40 41.70 42.60 42.10 79 Gmm Gmb 2.545 2.508 2.510 2.534 2.502 2.506 2.485 2.489 2.481 2.578 2.426 2.531 2.538 2.490 2.473 2.471 2.490 2.457 2.463 2.471 2.472 2.458 2.450 2.494 2.475 2.469 2.433 2.410 2.458 2.427 2.406 2.386 2.402 2.382 2.488 2.329 2.422 2.462 2.415 2.398 2.372 2.390 2.359 2.364 2.372 2.373 2.360 2.352 2.395 2.376 Gb Gse Gsb Pbe 1.027 1.029 1.025 1.018 1.023 1.029 1.029 1.032 1.029 1.030 1.031 1.030 1.018 1.020 1.017 1.028 1.028 1.028 1.028 1.017 1.031 1.031 1.017 1.032 1.020 2.755 2.708 2.732 2.760 2.710 2.722 2.710 2.715 2.727 2.796 2.668 2.779 2.785 2.709 2.694 2.686 2.711 2.696 2.700 2.701 2.686 2.696 2.696 2.743 2.692 2.728 2.691 2.686 2.715 2.665 2.684 2.651 2.663 2.676 2.763 2.599 2.737 2.708 2.653 2.629 2.632 2.661 2.632 2.650 2.642 2.632 2.632 2.636 2.696 2.648 4.55 4.70 4.62 4.72 4.73 5.33 5.33 4.62 4.55 4.55 4.66 4.76 5.12 5.24 4.83 4.66 5.12 5.27 5.39 4.75 Table A.1 (cont’d) Sample ID 1-1/2" 1" 3/4" 1/2" 3/8" No. 4 No. 8 No. 16 No. 30 No. 50 No. 100 No. 200 2A 2-WMA 4 18A 18B 20A 20B 20C 21 23 24A 24B 26A 26B 26C 28A 28B 29A 29B 31A 31B 32A 32B 37 44 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 98.10 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 83.00 88.10 98.80 84.50 88.80 98.80 93.40 93.20 100.00 91.60 100.00 100.00 88.10 89.80 86.10 98.90 90.10 100.00 100.00 93.90 98.90 100.00 100.00 100.00 93.70 72.30 77.10 88.60 73.40 84.30 89.50 90.40 88.60 99.20 83.00 95.70 97.80 78.40 80.70 80.70 89.60 84.40 97.90 96.90 87.80 89.60 97.90 96.70 92.50 86.20 47.30 57.60 73.20 49.40 65.80 71.10 83.40 73.50 83.60 68.30 80.10 86.80 52.60 63.60 63.30 71.50 71.20 80.30 77.40 72.00 71.50 80.30 77.80 70.10 73.30 34.90 40.90 56.30 34.70 46.20 53.50 56.20 54.00 66.30 50.00 58.00 61.80 33.00 46.30 49.00 57.00 55.70 59.60 59.00 56.70 57.00 59.60 58.20 58.60 54.80 26.00 27.70 38.00 25.70 33.90 36.30 36.70 40.70 46.50 35.90 39.90 44.30 22.10 35.60 41.40 46.30 44.20 44.90 46.40 43.90 46.30 44.90 45.10 50.30 41.80 18.20 19.50 25.20 20.20 25.50 23.50 25.60 30.80 31.20 25.60 28.70 32.30 15.60 26.60 32.60 35.90 32.20 32.90 33.20 32.60 35.90 32.90 34.20 41.10 30.60 9.30 12.70 14.70 11.50 16.30 13.10 15.80 19.40 17.30 14.40 16.20 18.30 10.90 13.90 14.20 15.60 16.10 15.20 16.10 16.30 15.60 15.20 191.00 21.90 16.10 6.10 7.50 7.80 6.90 7.40 7.40 8.40 8.60 8.70 6.80 7.70 9.00 7.20 6.50 6.20 7.00 7.40 7.20 7.10 6.90 7.00 7.20 7.40 8.70 6.60 5.00 4.50 4.90 5.20 4.40 4.70 5.80 4.60 5.40 4.30 5.80 5.60 5.20 4.40 4.50 5.40 5.10 5.40 4.90 4.70 5.40 5.40 5.00 5.90 4.40 80 Table A.1 (cont’d) Sample ID 45 47 48 49A 49B 49C 51A 51B 51C-WMA 62 64 65 67 68 80 81 85 86 90 97 102 103 105 106 108 PG Grade 58-28 64-28 64-28 70-28 70-28 70-28 58-28 58-28 58-28 58-28 58-34 58-34 64-34 64-34 58-34 58-34 64-34 64-34 70-22 70-22 64-22 64-22 70-22 70-22 64-22 % Asphalt (Given) 5.98 5.29 5.91 6.18 6.16 6.12 6.24 5.36 5.60 4.89 5.40 6.00 5.10 5.46 5.45 5.66 5.48 6.14 4.98 5.49 5.20 5.60 5.08 5.70 5.21 VMA VFA Angularity 16.22 14.88 16.02 17.59 18.19 17.94 16.51 14.72 15.37 14.17 15.00 16.10 15.40 15.78 15.20 16.11 15.20 16.00 14.73 15.92 14.96 16.06 15.23 16.02 15.05 75.38 73.12 75.03 77.35 78.01 77.70 75.80 76.22 77.33 78.82 73.30 75.20 74.10 75.65 73.70 75.20 77.00 81.20 76.23 74.88 73.25 75.10 73.74 75.04 73.43 42.40 42.60 41.90 48.90 46.30 48.70 42.90 41.00 43.20 42.10 42.80 41.80 42.80 43.20 42.50 47.00 46.00 46.00 45.00 46.00 46.30 46.00 81 Gmm Gmb 2.454 2.504 2.474 2.535 2.489 2.543 2.474 2.483 2.468 2.589 2.462 2.468 2.565 2.537 2.511 2.523 2.497 2.471 2.547 2.537 2.550 2.498 2.536 2.489 2.541 2.356 2.404 2.375 2.434 2.390 2.441 2.375 2.396 2.382 2.512 2.364 2.369 2.463 2.436 2.411 2.422 2.410 2.397 2.458 2.436 2.448 2.398 2.434 2.389 2.439 Gb Gse Gsb Pbe 1.020 1.029 1.029 1.025 1.018 1.035 1.032 1.024 1.024 1.032 1.023 1.023 1.026 1.026 1.026 1.026 1.033 1.033 1.023 1.023 1.027 1.027 1.025 1.025 1.027 2.695 2.722 2.713 2.808 2.750 2.810 2.727 2.701 2.693 2.807 2.679 2.712 2.789 2.773 2.740 2.765 2.721 2.718 2.763 2.776 2.776 2.730 2.753 2.724 2.765 2.644 2.675 2.661 2.771 2.741 2.793 2.667 2.659 2.657 2.783 2.629 2.655 2.764 2.734 2.688 2.724 2.686 2.678 2.739 2.738 2.729 2.697 2.726 2.683 2.722 5.29 4.66 5.21 5.72 6.05 5.44 4.59 4.74 5.24 4.75 4.96 4.77 5.13 4.60 5.17 4.73 5.16 4.65 Table A.1 (cont’d) Sample ID 1-1/2" 1" 3/4" 1/2" 3/8" No. 4 No. 8 No. 16 No. 30 No. 50 45 47 48 49A 49B 49C 51A 51B 51C-WMA 62 64 65 67 68 80 81 85 86 90 97 102 103 105 106 108 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 99.90 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 93.50 100.00 94.60 92.50 96.10 94.80 91.90 91.20 86.50 95.00 100.00 95.90 100.00 98.20 100.00 93.70 100.00 98.20 100.00 98.50 100.00 99.30 100.00 98.70 96.60 87.10 99.70 70.00 77.10 79.70 83.20 84.80 85.70 76.10 86.90 97.40 84.30 95.40 89.90 97.40 84.40 97.00 85.60 99.70 88.60 99.90 88.30 99.50 87.30 77.40 76.40 83.30 26.60 27.40 31.80 58.70 72.40 71.40 56.90 72.50 75.20 64.80 73.60 69.30 75.20 66.40 80.20 63.60 77.70 65.10 75.90 63.00 76.20 65.10 57.80 57.20 6.30 20.50 19.00 22.10 44.60 57.20 56.70 45.40 56.70 56.70 56.20 59.90 54.00 56.40 53.50 62.20 44.20 53.90 45.00 54.70 42.20 47.70 46.50 45.10 41.30 49.80 16.60 15.30 17.80 35.90 45.40 43.90 34.40 43.50 42.50 45.00 47.80 41.10 43.60 42.60 47.80 31.00 37.20 30.30 39.10 28.10 32.70 32.30 34.40 29.90 36.70 13.00 12.70 14.40 27.40 35.50 30.80 23.10 32.20 31.10 30.90 33.90 30.00 31.00 26.90 33.80 22.00 26.20 21.50 29.50 19.40 23.20 23.30 18.60 16.60 20.00 10.40 10.70 11.80 14.00 19.50 14.80 14.60 15.50 15.50 20.10 21.60 18.60 16.80 11.20 18.20 14.00 14.80 13.50 18.00 12.90 14.70 14.90 82 No. 100 8.00 8.00 9.20 8.90 9.30 9.70 7.10 7.90 7.30 6.10 6.20 6.60 8.20 8.80 8.40 8.60 7.00 8.20 7.50 9.10 7.80 9.80 7.70 7.90 8.10 No. 200 5.40 5.30 6.10 8.20 8.20 8.10 4.70 5.20 4.50 3.50 4.50 4.80 5.00 5.20 5.60 5.80 5.40 5.70 5.60 6.20 5.60 6.00 5.50 5.40 5.70 Table A.1 (cont’d) Sample ID 109 111 112 127 200 201 202 203 204 205 206 207 208WMA 209A-HMA 209B-WMA PG Grade 64-22 70-22 70-22 58-22 58-28 64-28 64-22 70-22 70-22 58-28 64-22 64-22 64-22 64-22 64-22 % Asphalt (Given) 5.50 5.31 5.80 5.43 5.20 3.30 6.03 4.99 5.80 4.90 5.40 6.21 5.60 6.21 6.21 VMA VFA Angularity 16.08 15.09 16.39 15.23 13.70 75.12 73.50 75.59 73.74 78.22 45.00 46.00 45.00 16.19 14.85 15.77 13.23 16.08 16.04 14.75 15.89 15.89 75.36 73.07 74.63 77.32 75.13 75.06 76.27 77.97 77.97 43.20 3.30 45.60 47.00 47.00 42.10 45.00 43.70 45.00 45.00 83 Gmm Gmb 2.493 2.544 2.489 2.522 2.513 2.734 2.482 2.510 2.524 2.502 2.503 2.503 2.461 2.476 2.476 2.393 2.443 2.389 2.421 2.438 2.383 2.410 2.423 2.427 2.403 2.403 2.375 2.389 2.389 Gb Gse Gsb Pbe 1.027 1.025 1.025 1.022 1.024 1.026 1.031 1.025 1.025 1.020 1.027 1.025 1.034 1.209 1.209 2.719 2.775 2.729 2.754 2.731 2.835 2.728 2.717 2.774 2.704 2.727 2.767 2.680 2.730 2.730 2.695 2.724 2.692 2.701 2.678 2.775 2.672 2.689 2.710 2.660 2.709 2.684 2.630 2.664 2.664 5.18 4.66 5.31 4.74 4.50 2.54 5.29 4.62 4.98 4.31 5.16 5.14 Table A.1 (cont’d) Sample ID 1-1/2" 1" 3/4" 1/2" 3/8" No. 4 No. 8 No. 16 No. 30 No. 50 109 111 112 127 200 201 202 203 204 205 206 207 208WMA 209A-HMA 209B-WMA 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 99.90 96.00 100.00 100.00 100.00 90.00 100.00 100.00 100.00 100.00 100.00 100.00 98.90 100.00 92.50 88.90 59.50 100.00 96.40 100.00 73.50 100.00 99.60 94.20 100.00 100.00 99.60 87.60 99.90 86.80 82.60 30.20 99.70 87.10 99.70 69.70 99.70 97.80 86.10 97.80 97.80 75.60 66.50 75.80 79.20 65.00 14.70 84.10 52.30 76.40 57.40 78.00 85.50 65.20 77.60 77.60 51.40 47.30 54.90 58.50 48.40 11.50 66.70 33.60 53.20 44.50 53.90 63.50 48.70 52.70 52.70 36.50 33.90 39.20 43.20 34.10 9.10 46.80 22.40 36.60 35.30 38.60 46.40 39.40 37.40 37.40 27.40 24.40 29.10 32.60 22.50 7.20 31.50 15.90 24.30 25.50 29.10 33.30 32.40 25.90 25.90 17.60 15.80 18.20 20.90 12.00 6.00 16.60 10.90 13.70 12.60 18.00 20.30 15.60 14.20 14.20 84 No. 100 9.60 8.20 8.40 10.30 7.30 4.60 8.70 7.10 8.70 5.90 9.60 9.70 6.40 7.30 7.30 No. 200 6.40 5.70 6.10 5.60 5.10 3.60 6.00 5.50 6.10 4.40 6.40 5.30 4.50 4.90 4.90 APPENDIX B: A LIST OF ASPHALT MIXTURE SAMPLES TESTED IN THIS STUDY ALONG WITH THE CORRESPONDING AIR VOID LEVEL OF EACH SAMPLE 85 Table B.1: List of HMAs tested and their air voids. Unique Sample# HMA# 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 HMA ID Core Avg. AV% STDEV AV 5.7 0.3 5.9 SlabShearbox 7.37 0.005 6.4 Gyratory 6.7 0.2 2.7 SlabShearbox 9.1 0.4 4 SlabShearbox 7.57 0.001 1.3 Gyratory 8.3 0.4 4.3 SlabShearbox 7.0 0 0.6 SlabShearbox 4.4 0.3 7.5 SlabShearbox 7.03 0.7 9.8 Gyratory 4.1 0.3 8 SlabShearbox 4.7 4.7 - - Gyratory 6.5 6.2 6.6 6.4 0.2 2.9 SlabShearbox Sample AV% ID 18-1 18-S1 18-2 18-3 18-4 18-S2 18-5 18-6 28-1 28(B)28-2 S1 28-3 29-1 29(A)S1 29-3 29-1 29(A)29-2 S2 29-3 44-1 44-S1 44-2 44-3 44-4 44-S2 44-5 44-6 49A-1 49AS1 49A-2 49A-1 49A49A-2 S2 49A-3 203-1 203203-2 S1 203-3 203203GYRO GYRO 203-4 203203-5 S2 203-6 5.7 6.1 5.4 7.9 7.1 7.1 6.6 6.9 6.5 8.9 9.4 7.5 7.6 7.6 8.0 8.2 8.7 7.0 7.0 6.9 4.2 4.6 6.4 6.9 7.8 3.8 4.4 4.2 86 COV Compaction (%) method Table B.1 (cont’d) Unique HMA# 7 8 9 10 11 12 13 14 Sample# 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 HMA ID 204S1 204S2 205S1 205GYRO 205 24A 32B 37 67 81 51A Sample ID 204-1 204-2 204-3 204-1 204-2 205-1 205-2 205-3 205GYRO 205-1 205-2 205-3 24A-1 24A-2 24A-3 24A-4 32-1 32B-2 32B-3 32B-4 37-1 37-2 37-3 67-1 67-2 67-3 81-1 81-2 81-3 51A-1 51A-2 51A-3 6.4 6.2 6.2 6.9 6.8 9.0 8.8 8.6 STDEV AV COV (%) Compaction method 6.3 AV% Core Avg. AV% 0.1 1.9 SlabShearbox 6.86 0.07 1 Gyratory 8.8 - - Gyratory 0.27 4 Gyratory 6.9 0.2 2.8 Gyratory 7.1 0.7 10.2 Gyratory 7.3 0.29 3.9 Gyratory 7.2 0.5 6.9 Gyratory 8.0 0.4 5.2 Gyratory 7.3 87 SlabShearbox 6.74 7.0 6.7 6.5 6.7 7.1 6.7 7.0 8.2 7.2 6.6 6.6 7.3 7.6 7.0 6.7 7.7 7.2 8.3 7.6 8.2 7.7 6.9 7.2 2.7 8.9 8.9 0.2 0.4 5.6 Gyratory Table B.1 (cont’d) Unique HMA# 15 16 17 18 19 20 21 22 23 24 Sample# 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 HMA ID 64 102 103 109 105 111 48 31B 45 21 Sample ID AV% 64-1 64-2 64-3 102-1 102-2 102-3 103-1 103-2 103-3 109-1 109-2 109-3 105-1 105-2 105-3 111-1 111-2 111-3 48-1 48-2 48-3 31B-1 31B-2 31B-3 45-1 45-2 45-3 21-1 21-2 21-3 6.1 7.7 7.2 7.2 7.9 8.4 7.0 7.3 7.4 7.8 7.5 7.6 6.4 7.1 7.1 7.5 7.7 6.3 7.3 7.3 7.0 7.2 7.5 7.7 7.2 7.2 7.1 7.4 7.2 7.6 88 Core Avg. AV% STDEV AV 7 0.8 11.4 Gyratory 7.8 0.6 7.6 Gyratory 7.2 0.2 3.1 Gyratory 7.6 0.2 2.2 Gyratory 6.8 0.4 6.2 Gyratory 7.2 0.8 10.6 Gyratory 7.2 0.2 2.3 Gyratory 7.5 0.3 3.5 Gyratory 7.2 0.1 0.8 Gyratory 7.4 0.16 2.2 Gyratory COV Compaction (%) method Table B.1 (cont’d) Unique HMA# 25 26 27 28 29 30 31 32 33 34 Sample# 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 HMA ID 62 112 206 108 68 207 47 127 106 4 Sample ID AV% 62-1 62-2 62-3 112-1 112-2 112-3 206-1 206-2 206-3 108-1 108-2 108-3 68-1 68-2 68-3 207-1 207-2 207-3 47-1 47-2 47-3 127-1 127-2 127-3 106-1 106-2 106-3 4--1 4--2 4--3 6.4 6.7 6.9 7.6 7.3 7.4 7.4 8.0 7.8 7.4 7.6 7.5 7.3 8.0 7.3 7.6 7.5 7.7 6.2 6.8 7.5 7.5 7.5 7.6 6.8 7.9 7.9 6.8 7.0 7.1 89 Core Avg. AV% STDEV AV 6.7 0.3 3.8 Gyratory 7.5 0.2 2.2 Gyratory 7.7 0.3 3.6 Gyratory 7.5 0.1 1.4 Gyratory 7.6 0.4 4.8 Gyratory 7.6 0.1 1.7 Gyratory 6.83 0.68 10 Gyratory 7.5 0.05 0.6 Gyratory 7.52 0.64 8.5 Gyratory 6.95 0.19 2.7 Gyratory COV Compaction (%) method Table B.1 (cont’d) Unique HMA# 35 36 37 38 39 40 41 42 43 44 45 Sample# 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 HMA ID 20A 2 20B 23 24B 26A 26B 26C 31A 32A 51B Sample AV% ID 20A-1 20A-2 20A-3 2-1 2-2 2-3 20B-1 20B-2 20B-3 23-1 23-2 23-3 24B-1 24B-2 24B-3 26A-1 26A-2 26A-3 26B-1 26B-2 26C-1 26C-2 26C-3 31A-1 31A-2 31A-3 32A-1 32A-2 32A-3 51B-1 51B-2 51B-3 7.6 7.5 6.9 7.7 7.3 7.2 6.2 6.7 6.4 7.2 6.9 7.0 6.8 6.7 7.1 6.8 7.0 7.3 6.4 7.7 7.6 7.1 7.9 7.2 7.6 7.7 7.4 6.7 6.7 7.1 7.7 7.5 90 Core Avg. AV% STDEV AV COV (%) Compaction method 7.33 0.35 4.8 Gyratory 7.38 0.26 3.5 Gyratory 6.4 0.28 4.4 Gyratory 7.01 0.2 2.8 Gyratory 6.84 0.2 3.1 Gyratory 7.06 0.3 3.8 Gyratory 7.04 0.9 12.3 Gyratory 7.53 0.4 5 Gyratory 7.49 0.3 3.5 Gyratory 6.92 0.4 6 Gyratory 7.44 0.28 3.8 Gyratory Table B.1 (cont’d) Unique HMA# 46 47 48 49 50 51 Sample# 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 HMA ID 65 80 97 200 201 202 175 52 176 WMA 177 53 54 55 178 179 180 181 182 183 184 185 186 90 208 49C Sample ID 65-1 65-2 65-3 80-1 80-2 80-3 97-1 97-2 97-3 200-1 200-2 200-3 201-1 201-2 201-3 202-1 202-2 202-3 WMA1 WMA2 WMA3 90-1 90-2 90-3 208-1 208-2 208-3 49C-1 49C-2 49C-3 AV% 6.8 7.7 7.1 7.4 6.8 7.2 7.0 6.8 6.7 8.0 6.8 7.0 11.4 11.5 11.2 7.4 7.4 7.9 Core Avg. AV% STDEV AV COV (%) Compaction method 7.2 0.46 6.4 Gyratory 7.15 0.28 4 Gyratory 6.82 0.12 1.8 Gyratory 7.25 0.63 8.7 Gyratory 11.4 0.12 1.1 Gyratory 7.57 0.3 4 Gyratory 7.27 0.45 6.2 Gyratory 9.1 Gyratory 6.8 7.3 7.7 7.48 6.50 7.77 7.29 6.70 6.59 7.23 6.58 7.11 91 7.25 0.66 6.86 0.003 5.5 Gyratory 6.97 0.003 4.9 Gyratory Table B.1 (contd’) Unique HMA# 56 57 58 59 60 61 62 63 64 Sample# 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 211 212 213 HMA ID 85 86 51C 2B 209A 209B 49B 29B 20C Sample ID AV% 85-1 85-2 85-3 86-1 86-2 86-3 51C-1 51C-2 51C-3 2B-1 2B-2 2B-3 209A-1 209A-2 209A-3 209B-1 209B-2 209B-3 49B-1 49B-2 49B-3 7.53 7.41 7.46 7.73 6.22 6.15 7.36 7.33 6.93 7.33 7.24 7.18 6.88 7.21 7.11 7.19 7.25 7.02 6.15 6.61 6.28 29B-1 8.86 29B-2 20C-1 20C-2 20C-3 9.38 7.42 7.57 7.61 92 Core Avg. AV% STDEV AV COV (%) Compaction method 7.47 0.0006 0.9 Gyratory 6.70 0.009 13.3 Gyratory 7.21 0.0024 3.4 Gyratory 7.25 0.0007 1.04 Gyratory 7.07 0.17 7.153 0.119 1.7 Gyratory 6.35 0.24 4.0 Gyratory 9.12 0.4 4.0 Gyratory 7.53 0.1 1.0 Gyratory 2.4 Gyratory APPENDIX C: |E*| MASTER CURVES OF THE TESTED ASPHALT MIXTURES GROUPED BASED ON THE MDOT MIX DESIGNATION 93 Mix type: 3E30 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 HMA 2 PG 64-22 (University) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) 1.E+05 Figure C.1: Dynamic modulus |E*| master curves for 3E30 mixes. Mix type: 3E3 100,000 |E*| MPa 10,000 1,000 26A PG 58-22 (NGBSU & Metro) 26B PG 58-22 (NGBSU & Metro) 100 10 1.E-05 26C PG 58-22 (NGBSU & Metro) 62 PG 58-28 (Superior) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) Figure C.2: Dynamic modulus |E*| master curves for 3E3 mixes. 94 1.E+05 1.E+07 Mix type: 4E30 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 4 PG 70-28P (University) 203 PG 70-22P (Not Listed) 90 PG 70-22P (Metro) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) Figure C.3: Dynamic modulus |E*| master curves for 3E10 mixes. 1.E+05 Mix type: 3E10 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 18 PG 58-22 (University) 200 PG 58-28 (Not Listed) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) Figure C.4: Dynamic modulus |E*| master curves for 4E30 mixes. 95 1.E+05 1.E+07 Mix type: 4E3 100,000 |E*| MPa 10,000 1,000 31A PG 70-28P (University) 31B PG 70-28P (University) 108 PG 64-22 (Metro) 111 PG 70-22P (Metro) 64 PG 58-34 (Superior) 67 PG 64-34P (Superior) 100 10 1.E-06 1.E-04 1.E-02 1.E+00 1.E+02 Reduced Frequency, fr=f*a(T) Figure C.5: Dynamic modulus |E*| master curves for 4E3 mixes. 1.E+04 1.E+06 Mix type: 4E10 100,000 |E*| MPa 10,000 1,000 20A PG 64-28 (University) 20B PG 64-28 (University) 102 PG 64-22 (Metro) 105 PG 70-22P (Metro) 23 PG 70-28P (NGBSU) 100 10 1.E-05 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) Figure C.6: Dynamic modulus |E*| master curves for 4E10 mixes. 96 1.E+05 1.E+07 Mix type: 4E1 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 44 PG 58-28 (University) 47 PG 64-28 (University) 80 PG 58-34 (Superior) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) 1.E+05 Figure C.7: Dynamic modulus |E*| master curves for 4E1 mixes. Mix type: 5E10 100,000 |E*| MPa 10,000 1,000 21 PG 64-28 (University) 24 PG 70-28P (University) 103 PG 64-22 (Metro) 106 PG 70-22P (Metro) 202 PG 64-22 (Not Listed) 100 10 1.E-06 1.E-04 1.E-02 1.E+00 1.E+02 1.E+04 Reduced Frequency, fr=f*a(T) Figure C.8: Dynamic modulus |E*| master curves for 5E10 mixes. 97 1.E+06 Mix type: 5E03 100,000 |E*| MPa 10,000 1,000 100 10 1.E-04 37 PG 58-28 (University) 1.E-02 1.E+00 1.E+02 1.E+04 Reduced Frequency, fr=f*a(T) 1.E+06 Figure C.9: Dynamic modulus |E*| master curves for 5E03 mixes. Mix type: 5E3 100,000 |E*| MPa 10,000 29 PG 64-28 (University) 32A PG 70-28P (University) 32B PG 70-28P (University) 109 PG 64-22 (Metro) 112 PG 70-22P (Metro) 65 PG 58-34 (Superior) 68 PG 64-34P (Superior) 1,000 100 10 1.E-06 1.E-04 1.E-02 1.E+00 1.E+02 1.E+04 Reduced Frequency, fr=f*a(T) Figure C.10: Dynamic modulus |E*| master curves for 5E3 mixes. 98 1.E+06 Mix type: 5E1 100,000 |E*| MPa 10,000 1,000 45 PG 58-28 (University) 100 48 PG 64-28 (University) 81 PG 58-34 (Superior) 10 1 1.E-06 206 PG 64-22 (Not Listed) 207 PG 64-22 (Not Listed) 1.E-04 1.E-02 1.E+00 1.E+02 1.E+04 Reduced Frequency, fr=f*a(T) 1.E+06 Figure C.11: Dynamic modulus |E*| master curves for 5E1 mixes. Mix type: 2E3 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 205 PG 58-28 (Not Listed) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) Figure C.12: Dynamic modulus |E*| master curves for 2E3 mixes. 99 1.E+05 Mix type: 5E30 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 204 PG 70-22P (Not Listed) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) 1.E+05 Figure C.13: Dynamic modulus |E*| master curves for 5E30 mixes. Mix type: ASCRL 100,000 |E*| MPa 10,000 1,000 100 10 1.E-05 201 PG 64-28 (University) 1.E-03 1.E-01 1.E+01 1.E+03 Reduced Frequency, fr=f*a(T) Figure C.14: Dynamic modulus |E*| master curves for ASCRL mixes. 100 1.E+05 Mix type: GGSP 100,000 |E*| MPa 10,000 1,000 100 10 1.E-06 49A PG 70-28P (University) 49B PG 70-28P (University) 1.E-04 1.E-02 1.E+00 1.E+02 Reduced Frequency, fr=f*a(T) 1.E+04 1.E+06 Figure C.15: Dynamic modulus |E*| master curves for GGSP mixes. Mix type: LVSP 100,000 |E*| MPa 10,000 1,000 100 10 1.E-06 127 PG 58-22 (Metro) 51 PG 58-28 (University) 1.E-04 1.E-02 1.E+00 1.E+02 1.E+04 Reduced Frequency, fr=f*a(T) Figure C.16: Dynamic modulus |E*| master curves for LVSP mixes. 101 1.E+06 APPENDIX D: |G*| MASTER CURVES GROUPED BASED ON THE PG GRADE 102 PG: 70-28P 100,000,000 10,000,000 |G*| Pa 1,000,000 100,000 10,000 4 (NGBSU) 31A (NGBSU) 49A (NGBSU) 31B (NGBSU) 32A (NGBSU) 1,000 100 10 1.E-06 1.E-04 1.E-02 1.E+00 1.E+02 Reduced Frequency, fr=f*a(T) Figure D.1: |G*| master curves of different PG70-28P binders. NGBSU = North, Grand, Bay, Southwest and University Regions. PG: 64-28 100,000,000 10,000,000 |G*| Pa 1,000,000 100,000 20B (NGBSU) 29B (NGBSU) 21 (NGBSU) 47 (NGBSU) 20C (NGBSU) 28B (NGBSU) 48 (NGBSU) 10,000 1,000 100 10 1.E-07 1.E-05 1.E-03 1.E-01 Reduced Frequency, fr=f*a(T) 1.E+01 Figure D.2: |G*| master curves of different PG64-28 binders. NGBSU = North, Grand, Bay, Southwest and University Regions. 103 10,000,000 PG: 70-28 1,000,000 |G*| Pa 100,000 10,000 1,000 100 24 (NGBSU) 10 1.E-06 1.E-04 1.E-02 1.E+00 1.E+02 Reduced Frequency, fr=f*a(T) Figure D.3: |G*| master curve of a PG70-28 binder. NGBSU = North, Grand, Bay, Southwest and University Regions. 10,000,000 PG: 64-34P 1,000,000 |G*| Pa 100,000 10,000 1,000 67 (Superior) 68 (Superior) 85 (Superior) 86 (Superior) 100 10 1.E-05 1.E-03 1.E-01 1.E+01 Reduced Frequency, fr=f*a(T) Figure D.4: |G*| master curves of different PG64-34P binders. NGBSU = North, Grand, Bay, Southwest and University Regions. 104 100,000,000 PG: 64-22 10,000,000 |G*| Pa 1,000,000 100,000 108 (Metro) 109 (Metro) 102 (Metro) 103 (Metro) 202 (Not Listed) 206 (Not Listed) 207 (Not Listed) 208 (Not Listed) 2 (NGBSU) 10,000 1,000 100 10 1.E-05 1.E-03 1.E-01 1.E+01 Reduced Frequency, fr=f*a(T) Figure D.5: |G*| master curves of different PG64-22 binders. NGBSU = North, Grand, Bay, Southwest and University Regions. 100,000,000 PG: 70-22P 10,000,000 |G*| Pa 1,000,000 100,000 10,000 1,000 111 (Metro) 112 (Metro) 203 (Not Listed) 100 10 1.E-06 1.E-04 1.E-02 1.E+00 Reduced Frequency, fr=f*a(T) Figure D.6: |G*| master curves of different PG70-22P binders. 105 1.E+02 100,000,000 PG: 58-22 10,000,000 |G*| Pa 1,000,000 100,000 10,000 1,000 26A (NGBSU) 127 (Not Listed) 18B (Metro) 100 10 1.E-06 1.E-04 1.E-02 1.E+00 1.E+02 Reduced Frequency, fr=f*a(T) Figure D.7: |G*| master curves of different PG58-22 binders. NGBSU = North, Grand, Bay, Southwest and University Regions. 10,000,000 PG: 58-28 1,000,000 |G*| Pa 100,000 10,000 205 (Not Listed) 26C (Metro) 200 (Not Listed) 44 (NGBSU) 45 (NGBSU) 37 (NGBSU) 51A (Not Listed) 51B (Not Listed) 1,000 100 10 1.E-05 1.E-03 1.E-01 1.E+01 Reduced Frequency, fr=f*a(T) Figure D.8: |G*| master curves of different PG58-28 binders. NGBSU = North, Grand, Bay, Southwest and University Regions. 106 PG: 58-22 100,000,000 10,000,000 |G*| Pa 1,000,000 100,000 10,000 1,000 26A (NGBSU) 127 (Not Listed) 18B (Metro) 100 10 1.E-06 1.E-02 1.E+00 1.E+02 Reduced Frequency, fr=f*a(T) Figure D.9: |G*| master curves of different PG58-22 binders. NGBSU = North, Grand, Bay, Southwest and University Regions. 10,000,000 1.E-04 PG: 58-34 1,000,000 |G*| Pa 100,000 10,000 1,000 100 10 1.E-06 65 (Superior) 80 (Superior) 1.E-04 1.E-02 1.E+00 Reduced Frequency, fr=f*a(T) Figure D.10: |G*| master curves of different PG58-34 binders. 107 1.E+02 REFERENCES 108 REFERENCES AASHTO PP 60-09 Preparation of Cylindrical Performance Test Specimens Using the Superpave Gyratory Compactor (SGC), in AASHTO PP 60-09. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO PP 61-10 Developing Dynamic Modulus Master Curves for Hot Mix Asphalt (HMA) Using the Asphalt Mixture Performance Tester (AMPT), in AASHTO PP 61-10. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO PP 62-10 Developing Dynamic Modulus Master Curves for Hot Mix Asphalt (HMA), in AASHTO PP 62-10. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO T 166-11 Bulk Specific Gravity of Compacted Hot Mix Asphalt (HMA) Using Saturated Surface-Dry Specimens, in AASHTO T 166-11. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO 240-09 Effect of Heat and Air on a Moving Film of Asphalt Binder (Rolling ThinFilm Oven Test), in AASHTO T 240-09. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO T 240-09 Effect of Heat and Air on a Moving Film of Asphalt Binder (Rolling ThinFilm Oven Test), in AASHTO T 240-09. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO T 313-10 Determining the Flexural Creep Stiffness of Asphalt Binder Using the Bending Beam Rheometer (BBR), in AASHTO T 313-10. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO T 315-10 Determining the Rheological Properties of Asphalt Binder Using a Dynamic Shear Rheometer (DSR), in AASHTO T 315-10. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO T 322-07 Determining the Creep Compliance and Strength of Hot-Mix Asphalt (HMA) Using the Indirect Tensile Test Device, in AASHTO T 322-07. 2007, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO T 342-11 Determining Dynamic Modulus of Hot Mix Asphalt (HMA), in AASHTO T 342-11. 2011, American Association of State Highway and Transportation Officials, Washington, D.C. AASHTO, "Mechanistic-Empirical Pavement Design Guide: A Manual of Practice: Interim Edition," American Association of State Highway and Transportation Officials 2008. 109 Advanced Research Associates. (2004). 2002 Design Guide: Design of New and Rehabilitated Pavement Structures, NCHRP 1-37A Project, National Cooperative Highway Research Program, National Research Council, Washington, DC. Al-Khateeb, G., A. Shenoy, N. Gibson, T. Harman. (2006). A New Simplistic Model for Dynamic Modulus Predictions of Asphalt Paving Mixtures. Association of Asphalt Paving Technologists Annual Meeting. Paper Preprint CD. Al-Khateeb, G., Shenoy, A., Gibson, N., and Harman, T. "A New Simplistic Model for Dynamic Modulus Predictions of Asphalt Paving Mixtures", Journal of the AAPT, Vol. 75E, 2006. Andrei, D., Witczak, M.W., and W. Mirza. (1999) “Development of Revised Predictive Model for the Dynamic (Complex) Modulus of Asphalt Mixtures,” Interteam Technical Report, NCHRP Project 1-37A, University of Maryland. ASTM D 2493-09. (2009). Viscosity-Temperature Chart for Asphalts, ASTM International, West Conshohocken, PA. Azari, H., Al-Khateeb, G. Shenoy, A. and Gibson, N. H. (2007) “Comparison of Simple Performance Test |E*| of Accelerated Loading Facility Mixtures and Prediction |E*|: Use of NCHRP 1-37A and Witczak’s New Equations”, Transportation Research Record: Journal of the Transportation Research Board, Vol. 1998, pp 1-9. Bari, J. (2005). Development of a New Revised Version of the Witczak E* Predictive Models for Hot Mix Asphalt Mixtures. PhD Dissertation. Arizona State University. Bari, J. and Witczak, M.W. (2007) “New Predictive Models for the Viscosity and Complex Shear Modulus of Asphalt Binders for Use with the Mechanistic-Empirical Pavement Design Guide”, Transportation Research Record: Journal of the Transportation Research Board, No 2001, pp 9-19. Bari, J., and Witczak, M.W. "Development of a New Revised Version of the Witczak E* Predictive Model for Hot Mix Asphalt Mixtures", 2005. Birgisson, B., G. Sholar, and R. Roque (2005) Evaluation of Predicted Dynamic Modulus for Florida Mixtures, Journal of the Transportation Research Board, TRR 1929, Washington, D.C. Bonnaure, F., G. Gest, A. Garvois, and P. Uge. (1977) “A New Method of Predicting the Stiffness of Asphalt Paving Mixes,” Journal of the Association of Asphalt Paving Technologists, Vol. 46 Ceylan, H., Gopalakrishnan, K. and Guclu A. (2007). “Advanced Approaches to Characterizing Nonlinear Pavement System Responses.” Transportation Research Record: Journal of the Transportation Research Board, No. 2005: 86-94. 110 Choi, J.-H., Adams, T.M. and Bahia, H.U. (2004). “Pavement roughness modeling using backpropagation neural networks.” Computer-Aided Civil and Infrastructure Engineering, Vol. 19 (4): 295-303. Christensen Jr., D. W., T. K. Pellinen, and R. F. Bonaquist. (2003). Hirsch Model for Estimating the Modulus of Asphalt Concrete. Journal of the Association of Asphalt Paving Technologists (AAPT), Vol. 72. Clyne, T.R., Li, X., Marasteanu, M.O., and Skok, E.L. Dynamic and Resilient Modulus of MN DOT Asphalt Mixtures. MN/RC-2003-09. Minnesota Department of Transportation, Minneapolis, 2003. Demuth, H. and Beale, M., 2004. Neural Network Toolbox for use with Matlab (User’s guide). Version 4, The Mathworks, Inc., Natick, MA. Ekingen, E.R., (2004). Determining Gradation And Creep Effects In Mixtures Using The Complex Modulus Test. M.Sc Thesis. University Of Florida. FHWA (2011): Web site: http://www.fhwa.dot.gov/publications/research/infrastructure/pavements/ltpp/10035/012. cfm Flintsch, G., Loulizi, A., Diefenderfer, S. D., Diefenderfer, B. K., and Galal, K. (2008) “Asphalt Materials Characterization In Support Of The Mechanistic-Empirical Pavement Design Guide Implementation Efforts In Virginia” Transportation Research Record: Journal of the Transportation Research Board, Issue 2057, pp 114-125. Flintsch, G.W., Al-Qadi, I.L., Loulizi, A., and Mokarem, D. Laboratory Tests for Hot-Mix Asphalt Characterization in Virginia. VTRC 05-CR22. Virginia Transportation Research Council, Charlottesville, 2005. Gucunski, N. and Krstic, V. (1996). “Backcalculation of pavement profiles from spectralanalysis-of-surface-waves test by neural networks using individual receiver spacing approach.” Transportation Research Record: Journal of the Transportation Research Board, No. 1526: 6-13. Houston, W.N., Mirza, M.W, Zapata, C.E., Raghavendra, S., (2005) NCHRP WEB ONLY DOCUMENT 113: “Environmental Effects in Pavement Mix and Structural Design Systems” Huang, C., Najjar, Y.M. and Romanoschi, S.A. (2007). “Predicting asphalt concrete fatigue life using artificial neural network approach.” Transportation Research Board Annual Meeting, Washington, DC. 111 Kim, H., Rauch, A.F. and Haas, C.T. (2004). “Automated quality assessment of stone aggregates based on laser imaging and a neural network.” Journal of Computing In Civil Engineering, Vol. 18 (1): 58-64. Kim, Y. and Kim, R. (1998). “Prediction of layer moduli from falling weight deflectometer and surface wave measurements using artificial neural network.” Transportation Research Record: Journal of the Transportation Research Board, No. 1639: 53-61. Kim, Y. R., B.Underwood, M.Sakhaei Far, N.Jackson, and J.Puccinelli (2010), LTPP Computer Parameter: Dynamic Modulus, Federal Highway Administration Technical Report No FHWA-HRT-10-035, 260p. Kim, Y. R., and LaCroix, A., (2008) “Evaluation of methods for determining the dynamic modulus of hot-mix asphalt concrete.” Kim, Y. R., Modeling of Asphalt Concrete, 1st ed., McGraw Hill, ASCE press, 2009. Kim, Y.R., King, M., and Momen, M. "Typical Dynamic Moduli Values of Hot Mix Asphalt in North Carolina and Their Prediction", CD-ROM. 84th Annual Meeting, TRB, 2005. Marasteanu, M., Falchetto, A.C., Turos, M., and Le, J., (2012) NCHRP IDEA 151, IDEA Program Final Report: “Development of a Simple Test to Determine the Low Temperature Strength of Asphalt Mixtures and Binders” M-E PDG Version 1.0, NCHRP 1-40 D (2007) Guide for Mechanistic-Empirical Design of New and Rehabilitated Pavement Structures, Final Report. NCHRP, National Research Council, Washington, D. C., March 2004, updated 2007. Mirza, M.W. and Witczak, M.W. (1995). “Development of a Global Aging System for Short and Long Term Aging of Asphalt Cements,” Journal of the Association of Asphalt Paving Technologists, 64, 393–418. Mohammad, L. (2010) Characterization of Louisiana Asphalt Mixtures for using Simple Performance Tests and M-E PDG, Recent research from Louisiana Department of Transportation and Development, URL: http://rip.trb.org/browse/dproject.asp?n=12267 Mohammad, L., Saadeh, S., Obularedd, S., and Cooper, S. (2007) Characterization Of Louisiana Asphalt Mixtures Using Simple Performance Tests. Transportation Research Board 86th Annual Meeting, CD-ROM. Romero, P., and Masad, E., (2001). “Relationship between the Representative Volume Element and Mechanical Properties of Asphalt Concrete”. Journal of Materials in Civil Engineering 112 Park, S. W. and R. A. Schapery. Methods of Interconversion between Linear Viscoelastic Material Functions. Part I – a Numerical Method Based on Prony Series. International Journal of Solids and Structures, Vol. 36, 1999, pp. 1653-1675. Propp, M. and Samal, A. (1992) “Artificial neural network architecture for human face detection”. Intell. Eng. Systems Artificial Neural Networks 2, pages 535–540. Robbins, M. M. and Timm, D. (2011) “Evaluation of Dynamic Modulus Predictive Equations for NCAT Test Track Asphalt Mixtures”, Proceedings of the Transportation Research Board 90th Annual Conference, January 23-27, 2011. Rowley, H., Baluja, S. and Kanade, T.(1998). “Neural network-based face detection” In IEEE Patt. Anal. Mach. Intell., volume 20, pages 22–38. Sakhaeifar, M.S., Underwood, S., Ranjithan, R., and Kim, Y.R. (2009) “The Application Of Artificial Neural Networks For Estimating The Dynamic Modulus Of Asphalt Concrete”, Transportation Research Record: Journal of the Transportation Research Board, Vol. 2127, pp 173-186. Singh, D., Zaman, M., and Commuri, S. "Evaluation of Predictive Models for Estimating Dynamic Modulus of HMA Mixtures Used in Oklahoma", 2010. Sung, K. and Poggio, T. (1998) “Example-based learning for view-based face detection”, In IEEE Patt. Anal. Mach. Intell., volume 20, pages 39–51. Tarefder, R.A, White, L. and Zaman, M. (2005b). “Neural network model for asphalt concrete permeability.” Journal of Materials in Civil Engineering, Vol. 17 (1) 19-27. Tarefder, R.A, White, L. and Zaman, M. (2005b). “Neural network model for asphalt concrete permeability.” Journal of Materials in Civil Engineering, Vol. 17 (1) 19-27. Tutumluer, E. and Seyhan, U. (1998). “Neural network modeling of anisotropic aggregate behavior from repeated load triaxial tests.” Transportation Research Record: Journal of the Transportation Research Board, No. 1615: 86-93. Velasquez, R.A, (2009). On the Representative Volume Element of Asphalt Concrete with Applications to Low Temperature. PhD Dissertation. University of Minnesota. Witczak, M.W. and Fonseca, O.A., (1996). “Revised predicted model for dynamic (complex) modulus of asphalt mixtures”, Transportation Research Record, 1540. Washington DC: Transportation Research Board-National Research Council, 15–23. Witczak, M.W., T.K. Pellinen, and M.M. El-Basyouny. (2002), “Pursuit of the simple performance test for asphalt concrete fracture/cracking”, Journal of the Association of Asphalt Paving Technologists. Vol. 71, pp.767-778. 113 Witczak, M.W. (2005) NCHRP Project 9-19 “Superpave Support and Performance Models Management” Witczak, M.W., Kaloush, K., Pellinen, T., El-Basyouny, M., and Quintus, H.V., (2002) NCHRP Project 9-29 “Simple Performance Tester for Superpave Mix Design” Zofka, A., Marasteanu, M., and Turos M., (2007) “Determination of asphalt mixture creep compliance at low temperatures using thin beam specimens” Transportation Research Board: TRB 2008 Annual Meeting CD-ROM. 114