WI V ll a WI I I 145 240 THS THE (INVESTIGATION OF THE TIMBER CONCRETE COMPOSITE BRIDGE DECKS DESIGN Thesis for flu chm of M. S. MICHtGAN STATE COLLEGE Yu Chi Lin €949 THESIS This is to certilg that the thesis entitlml THE IT‘IVECTIC..TION 0? Ti? TIL‘JIBET‘. C'TLIICLLTE CO‘-'E”T!SITE 3‘": EDGE DFCKS DESIGN presentml hi] Yu Chi Lin has been accepted towards fullillmcnt 0f the requirements for M.S. degree in Civil Engr. ,. z ,/ x A ‘ . /1" A [j’L/W‘v I’M" V Major l'vrnlcswr Date JUlY 2;, 1949 0169 u...- THE IKVESTIGATION OF THE TIMBER CONCRETE COMPOSITE BRIDGE DECKS ESIGN BY YU CHI LIN “ A THESIS Submitted to the School of Graduate Studies of Michigan State College of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Civil Engineering July 19h? TH 2815 A CKN OWLEDGNEI‘T S 1 The writer wishes to acknowledge his inflectedness to Professor C. L. Allen and Professor C. A. Miller for their untiring assistances and suggestions in the prepa ation of the manuscript. Appreciation is also extended to Professor C. h. Cade for his encoura;e- ment and valuable suSLestions. 218488 w‘... Introduction Contents General Treatment of the Design a. Timber Base 0. Shear-Developers and Uplift Spikes 0. Concrete Hat Ekperimental Treatment of the Design a. Comparison b. Comparison c. Comparison d. Comparison e. Effects of of Ultimate Strength of Different Types of Shear Connections of Deflection of End Slip Alternated Loads f. Location of Neutral Axis . Temperature Effect Evolution of Theory he Practical Design Introduction The purpose of this investigation of the tlnber-concrete composite design is to take advantages in the locations where he timber is at low cost and the cement is rather easy to obtain. In other words, this investigation aimed specifically at a low cost construction with a comparatively long service. The timber-concrete composite construction presented herein is aimed at reducing construction costs, through primarily reduction of the steel cost and secondly of on-the- job labor. ‘ In til 3 connection, some of the features by which this Ho design will accomplish construction at lower costs are pre— sented in the following: 1. +3 .0 I. he strength properties 0 the concrete wearing C’) urface in combination with the timber has been utilized to support the load. 2. Ther is no need for falsework or form-work CD 1. Details are such that the most available grades and sizes of lumber may be used; this is the most economical way to buy lumber. h. Steel or hardware is held to a minimum. 5. Span length is variable, permitting a selection for an economic balance between deck and sub- structure .. 6. Loading and roadway WIMVH «av be selected to suit cl local conditions. F; ‘ ’ o .‘1 1,‘ , A“ ,0 m _ W1 '_ .. 1. Panel units oi ,ne lhnnnntUd \. “.0 - - - ‘1“ . fab'icated and as eduIEd. Labor costs at present constitute nearlv 69 oer cent of U A. 0 q the total cost against {3 per cent for materia s. A reduction n labor costs of one-third would thus eliect a saving of 20 to pen cent of total cost not to mention the reducin; costs Oi inaterials. General Treahncdt of the Composite Timber-Concrete C‘- on s tru c tin n. ”i timber-concrete composite construction can be briefly oescriwec as a laminated wood slab of treated plank rig interlocked with a heavy concrete mat. This assembly is trans- formed into a unit adequate for bridge decks desi 81’1le f0]? any standard highway loading, or for piers, docks, warehouse, reaps or other siructures requiring heavy duty floor. The wood slab or tiaber vase is usually of 2 incn g to 12 inches in width, depending on Span and load. "1“ - lne ultcrnate plank are of different width, so to have a raise 07 1-3/8 inch to 2 inches to fore the longitudinal nrooves. K.) *"5 The same e feet may be obtained by usintr ;,>l:.-.:..:1{ of two Widths U and alternating them in the assembly. Small trapezoidal steel 02 plate —shear—develop~rs are driven into pre-cut transverse slots in these grooves, forminv the shear connection between wood and K.) -‘ concrete. Uplift spikes or dowels are driven into the raised laminations on from 2 to h foot centers to restrain the ten- dency of concrete to curl. These are not taken into account in computing Shear reinforcement, but d: add to it. The principal problem in the design of slabs, of whatever S tltl..1..t n ‘\I l J. to lateral distribution of a o>n- Ho 9 *3 ¢ :cL'r f. I.) I... D I :riture, centratcd load. Obviously, one must know what load is to be carried on the particular width of slab used as the unit on which the calculations are based. The elements that enter into the problem are numerous and difficult to evaluate, so depend- ence has been put very larv empirical formulas. CD i._.l <4 0 .3 C Laminated wood pieces sviked to :ther in accor: (i‘ U a given pattern and securely bonded to a concrgte mat function effectively in carrying transverse stresses. Where large scale installations are involved it will be advantageous to employ prefabricated panels of uniform Wlfitls nine u1 of wood J. laminations ri idly fastened together with soiral dowels and accurately bored for driving of additional dowels in the field, to join the separate panels in one whole slab assembly, The dowels are effectively bonded in the wood because their 9 W Spirally grooved ridges lie outSice the diameter of the lead hole in which the dowel is entered. Consequently, they provide effective transverse reinforcement for the composite slab. For ordinarily, the span lengths used in trestle con- struction all plank should be full panel length, laid immediate— ly on the support in a direction parallel to the roadway center line. Where in multiple span construction, a continuous, un- broken deck is often desirable, one-third of the laminations are butt'jointed over the support centers and one-third at or bein 0') near each quarter-Span point, the joint made in regular rotation. The theory back of this is no matter what kind of arrangements are possible, it is necessary that at least two- ioints. thirds of the strips should be continuous across Splice d In the above arrangement there are two-thirds of the strips extend across and are effective at any of these points, and a full timbe section extends throughout the midspan reach be- tween quarter points. Shear DevelOpers and Uplift Spikes. The shear develOpers are made of steel plate in trapesoidal shapes. The standard dimensions are 3-3/h.in. on the top and 1/2 in. at the bottom. A 3” eight or altitude of 3-1/2 Wig/W/Z/V 4 / at D“ in. with a thickness of 3/32 in. They are driven in the pre-cut slots of the timber base, their tops protrude 1/2 in. above the timber so as to engage the concrete mat. The Spacing of the shear develOpers is froa the plans and should be followed accurately. However, a slight shifts in Spacing to avoid any knots in the timber which would prevent their effective seating. The uplift Spikes are also driven into the raised timber and their protruding heads are embedded well in the I 4' l 250' 2‘0” 2'0 230”_L_ Z-o’: |7 flu" ,1 5 0/5”” concrete mat to preclude any tendency to vertical ”gag/$97155 F. separation between the concrete and the timber due to their curling action of concrete induced by differential tenperatures on its top and bottom surfaces. -5- Cormnfietezifet. _ . 1- . -- -- -H in .._-. ‘e,.-A..._,1 J.‘ isle nilflnf'i’ftw} to HG: poured. Lu‘l by DJ. Law} jéuilllie.l+‘-l- I-lif- oer base form a met over the base and is only reinforced for shrinkage and temperature stresses to prevent cracking. Generally the mat reinforcement consists of a mesh made up of 3/8-in. or l/Z-in. round bars placed from Q to 12 inches I on centers both longitudinally and transverseIV. However, n continuous s H. pans, where ne“ative moment occurs over the C‘ U suflports, su' icient steel is added to take care of the Li stresses celculeted. Tor reinforcing these stresses generally the bars of about half Span length are staggered between the longitudinal he‘s. In case the longitudinal bars should call for Splicine thev are preferably to be spliced at mid- syan and not over a supoort. The alternate bars should extend across the oints in the timber base near the quarter points. -7- Experimental Treatment of the Composite Timber-Concrete Construction. Comparison of Ultimate Strength:- It is essential, in the first place, to see if there is any benefit resulting from the use of composite construction. To start with we first compare the ultimate strength of the composite beans with that of plain timber beams of correspond- ing stem dimension. At once, we see that this is a fair com- parison; for the reason that if the concrete deck were placed upon the timber base without any connection between them, there would be no increase in strength because of the deck. In fact, if the timber base were removed from underneath the deck it would not be able to withstand its own weith for an average span of, say, 20 feet. From the above, we see, actually the deck would be a burden on the timber base or strincers. However, with prOper connection or adequate shear reinforcing, as tested by Oregon State Highway Department as in this connection, it shows that the strength of the composite bean is nearly double that of the corrcSponding plain beams. Therefore it concludes that "If a most suitable types of shears reinforcings were em- ployed that the use of the composite type of construction will produce structural members having an ultimate strength at least twice that for the same materials and sizes used independently”.* I ”Technical Bulletin No.1, Oregon State Highway Department, pp. 71 -8- .L Comnosite Tltlmate Strengths of T L 4. Comparison of cams and Plain Beans % >4 | .— :SerZes /W24? MW 0 ID a 2 &\§\\ .m 0. “Sufi .Jfi «1‘56 .614 :SJMK mm III. 4. 33.36 00 54wwm ¢§$£YXQ«SSR§§§(&RF§&W¢§S£§SV IIIIIIII hum“ B¥W. Tifwwvm m33§®0k~Q3§fi$£Rs$fifkfiW~fl3£§Sfl em” 0&4? :kmbsflh/ Av.” 0 6 aawmm s3§§xxcm2§§89§Tafi§§xmu$fik$SQ 5.0/25 /7’o. / 5% sex III é llll 33W. sci Ill . Bkdfiffix a a M w. w m ¢955w\6¢§SR§§§-&kFS&W¢§£§§V 1, ‘40. inical Bulletin V 1 .L These figures are taken from Tec Note: Oregon State Highway Department, pp. 72 -9- Comparison of Ultimate Strength for m*rw of Shear Connection Average for Series Jo. l and No. 2 U/f/hd/e flay/i —- [Adfljl/Jdé 4/ 61/045 Jote: This figure is taken from Technical Bulletin No. 1, Oregon Highway Department, pp. 73 \ -10... Comparison of the Different Types of Shear Connections. Since the composite desi n is the combination in a C‘ U structural member of two elements having different mechanical properties, therefore, it requires a definite study about ‘I the behaviors of the horizontal and vertical snears as well as the end slip at the junction of the two different elements under different loadings including the alternated load. With the aid of this study a better and more effective shear connec- tions can be provided so as to produce the best results. In this connection, I would like to quote.some the work T carried by Mr. B. h. Baldock and Er. C.B. McCullough of Oregon State Highway Department on Loading Tests on a New Composite- 0 n Type Short-span uwav Eridge Combining concrete and Timber in Flexure. The tests have een carried on by using two sizes of T- beams. Series No. 1 includes all the beams of smaller size; that is, those with 6" x 15" concrete flange and h" X 1h" timber webs. Series Do. 2 iiéludes all of the beans of the laraer size; tiat is, those with 6" x 2? ’H U l concrete flange and -| l O p _ n '1‘ ‘ _0 'v_ o 1 6" X iU" timber web. all of tne tiMMEP used in tne webs or stems of the beams graded somewhat under structural Douglas fir the sticks beinv thus selected in order to re resent the ’ u lowest quality likely encountered under actual construction conditions. All of the concrete was of Class D mix at defined "A in the Specifications for State Hi .L fl for the State of Orepon. Thii is a nominal 1:2:3 mix designed t1 1:.» 2 8 do - . ‘ _ V " ' " " ’ " “ Y .I’ ‘ "- ‘ '. " ‘. IV a‘"-‘ ' " 7‘ "L fl 4‘ '\ :\ i&)'nimwluca2 corn retna M“LIC‘L¥‘J]]- Niiuasiwu.d rh)t .Lob.x I a , IL pounds per sauere inch at "eye and is the class generally " ‘I_ ‘l c I used by the Ore;en State Highway Department for brif e necas. - ,. 11.. I _ . \..,., _ -‘- ..,n , .,- ., .. _\/b‘ 1,~r)r'¢;;‘, Oi :‘wh‘fil' CQnIWOCt 93.11:) I 9t 6’. “96%, 8311‘]. 1-910 IDSdLII‘: U‘ D earfii serdxms for>sw ch truue on .4" sherxw connectuxnixvere 1%yate;. Ho 6" ,_.. r‘\ he first type of shear connection - t >e l — consisted ‘Xr‘r U J. O o- v O o , _ ‘ ‘ no _ ‘I “o _ p _ ,0 ‘1.“ ‘ o_ _ of B/U-lfl. bJ u-ln. round spikes, driven five incies into the timber men. Holes slightly snnller than the Spikes were bored before ihe 3 vi kes were driven In 0rd er to prevent splitting of the tiuduer. The spikes were Spaced everv two U ”JOrts aflfl the load pOifltS gfld everv I .L inCIWns beimmufifi tTw?:fil ‘L r s neiwx; getwneen tine lozul poixrts. Ehirttwnmnorer'the Endikems "'b Is. IA V8 1 were StHSVGI“é-E(1 in three new so as to fu1'*thr-.>r 1“G«'1z":i(‘.€= the U) . . ..,_ in - , .\ The timimr‘. alter the b H) tendency toward splitting 0 were driven, the tOp three inches eytended up a)ov; into tile c<3ru3iwsize ‘wiieri i t 'WLIS IMDltfiééd. ELPKYUfld. tlien.. 'Type 2 ccmniisted of dafméimi'the weed, 1mu4ether vdflfli the orwed in them ty the concrete. Fetween the supports and mints, the naps were five inches long With five .des between the daps. between the load points, the da were six inches long with twelve inches clear hettcen dups. Type 3 was BVCCWWfiflNWtiOH of Type 1 Efllirere 2 with Slight ’1 ,:1!_L‘I . ...L C-, N . . -— . - V- -c O . V ,. .. , ‘, a A , v . ‘ moUL icaticn. The Spaning cf the da)s was the same as Type lNit time S’djmes vunre sqwieed Ave irw eacli<1wp, ()n twat menialaps between the snpports and the loan points, and nune between -12- the load points. The daps were sawed out, and the Spikes were placed before the timber was set up for pouring the concrete. Type h made use of pipes in place of spikes and in much the same manner as the Spikes in Type)» Two and one-half- inch pipes (outside diameter), four anl one-half inches long, were driven two and one-half inches into the timber and allowed to extend up into the concrete flange a distance of two inches. The pipes were Spaced at six and one—half-inch centers between the supports and the load points and twelve and one-fourth- inch centers between the load points. Holes one-sixteenth inch smaller than the pipe diameter were bored before the pipes were driven. Type 5 consisted of h” X 3/h” x h" steel plates driven into slots in the timber one inch deep and allowed to extend three inches into the concrete. They were Spaced eight and one-half inches apart between the supports and the load points and fourteen inches between the load points. From the above arrangement of shear connections, the re- sults were summing up by Mr. Baldock and Mr. McCullough as follows: "First, the plain dap type of connection is wholly in- adquate to develop the strength of the rest of the beam and should not be used. Second, slots and plates form a good connection from the standpoint of rigidly, but for the sizes used in these tests, permit the web to fail at low loads by horizontal shear be- -13- low the bottom of the plates. Since it is not feasible to extend the plates far enoUgh into the timber stem to rein- force it against this type of failure, the slots and plates do not appear to be a suitable type of connection. Third, the plain spikes form a fairly satisfactory method of reinforcing, but they permit an excessive amount of end slip and, consequently, too much deflection and too much inde- pendent action, thereby reducing the strength of the beam. This leaves (1) the pipes and (2) the combined Spikes and daps as the most effective types with little room for choice between them. However, there is still one factor influenc— ing the selection which has not yet been considered; namely, that the combined spikes and daps are somewhat cheaper than the pipes, eSpecially in cases where the connection must be ex- tended well into the web to reinforce it against horizontal shearing stress. All in all, therefore, he combined spike and dap connection - Type 3 - should be accorded first place with Type h—pipes - a close second". ./ “\QQ \uxm hmvaRw. m. UKAK wakhmfiuxfih \hwfih. \GmxfiQmSQQu MW s s fete 5,9,. Z/ 4.» 4 \ \\ 9% QquNh em: e. «\h Q.A\ .hivsfivi AW v. Z—/ i E.“ KL __ 7 l-* u118tin 1‘10. 1’ Oregon. State flic'lhr’ly Deodr‘tlflent’ -21- in designs of this character theoretical formulae may be safe- ly employed. From what has been said, it is permissible to use the ordinary transformed section formulas for the neutral axis in the composite design if the shear connections are of the adequate and rigid connections such as the connection con- sisting of combined Spikes and daps. Temperature Effect Before any discussion of the effect of alternated teq- peratures upon composite design of this type, it appears necessary to arrive, if possible, at some definite understand- ing concerning the coefficient of thermal eXpansion for Douglas fir timber parallel to the grain. All in all, the data in reference to this prOperty of timber are very meager and perhaps somewhat unreliable. Koehler in his "Properties and Uses of Wood" makes the state- ment that "different investigators are not in close agreement in their results for the thermal eXpansion of wood". Studies by Hendershot of Syracuse University indicate that the density of wood has little influence on thermal eXpansion, but that the presence of moisture may increase the thermal coefficient to a considerable extent. Hendershot's experiments did not include fir timber, and [—30 their only applicability to the case n point is by analogy. Furthermore, the data do not include temperatures below freez- ing, and it is felt that the eXpansion of the moiture in fair- -22- 1y damp timber as the temperatures drop below freezing may be suff cient to counteract, in part, at least, the con,raction due to normal thermal movement in the timber fibers proper. Mr. J. Elton Lodevick, in charge of the section on Forest Products, United States Department of Agriculture, makes the following sicnificant comment: c \J H (M,- lc point, however, should be borne in mind in this con- nection. Increase in temperature will cause exoansion direct- J. a ly but, at the same time, the increased temperature tends to decrease the moisture content of the wood and the decrease is iwayr accompanied by a decrease in size. From the meager 31) investigations available it would seem logical to disregard thermal expansion in view of the larger shrinkage occuring during drying". ATGIH the Smithsonian Physical Tables for 1929 biv; a f U va ue of 0.0000021 inch per inch per degree Fahrenheit for tie coefficient of thermal expansion for wood, but no data are at hanr 5 the physical condition or 1he moisture content the Spec izn ens . In View of all of the above facts, it apiears the part _ I A. of wisdom to investi ate the phenomena deveIOpcd in these composite designs in the light of two hv oiteses: (l) the I § ) J. Smithsonian coefficient (0.0000021 inch per inch per degree Fahrenheit) and (2) neglecting the thermal eXpansion and con- traction of the timber stem entirely. 9-. In the tests of Oregon State fliShWHy Commission on com- ’ O: (-21" f: 13’ t 5". to )‘II'; I“ 7 .I- Ll'(':'3 a . 3 , 111' 1") ‘ ‘ ‘~ " ' >-- - , ' r ‘ .‘ .- ~ - r r...‘ ' , v r‘ ‘ ‘ L 1 ’ | o » " I~'fiI‘II‘;-"iL’;-1_.I_I.L'Ii’. F‘NJr I‘z-UI-E. itiuLIe‘i'a 1,111 e CIIHIILJB ‘- 1, 01 _ o .. _ . ‘ D ‘0 HM?» (318131 lI/l‘l;“() I IN l...U {Mtg/S ES 10110‘It: —" . -. .. ,- -I. ,. o ,, ‘ ,I .- _. ,w TAJI‘ TIQI' 1,21. YUM/e: :Ié-eII I. UL (.LH‘M-l *7. LC) c. In tilimx“ at. {In funct'm‘m of these TAO IIItIi‘IHI'Jiilfi, F-M'lI’lit‘iI';I3'I:-:l slut-wer'In; s1:I_rj':...II-~s are induced Inhjxih must o‘:‘I\.iou.~31y be pro- vided for by increwsin; the strength of the shear connections. Sr. c on d. by v i rtu J stresses are set fibers of tflué CMLCTWBLC Th e r), r) n c 11} w h "I t Icon]. (‘2 app e I; r - ,. 1-. 3 . —. imam? LIC} in? )b‘ -_ t to posits beams of the Ulrietjmq uni , ”I J 1)}; tale/I - ,1 _‘ 1 , ,. ‘.' Nerf) .LIC 3' tilt) in '1’1 _1 . at : LNG III 1. _. JO = trn—t i, A V n = {—‘II’HH O 0.1 e. . 1,— 5",1‘. ion d° +2“ .F. 1': t tivate U - - , '1 Quail 1‘3 0 f t h e 7.1613 86100 mi a yv been ("I "I_ I I , it. I—a’JIiI'I' .9, 1" a huge V g.) .L lCh become a maylmdm at the extreme II‘I tirrilwl", LII’ WOI’fi'lS, and. at the bottom of the timbe- awn. fPO‘HI the eliove t“. Ie only 1: e .8 tt re in 12““ J- __1 _o_ \ _ '_ 1... _ .. o . 1_ 1_ j ‘ y , -D ,__, _. II .|_.Il conmac lIJ an \'.'_L in) t: LI III‘ r: I a" (._)l Goa - . -0 ,_ .. , _ , V - .9 , . _. .’ , _ -.. .- 7JG ‘JIHTIIWIEWI 7 n t‘Iur: II1\€AsiILI'Ii,Ler1 ai‘e J. U -, . , . .1 - , -. ., ‘ 'I .. 1 , :I ,\ r . _ n I ‘. zinc. :». (I I L t. gfl‘ {_,1I"_(Zf\.(“. ‘3} 'UL) J :7 {Ir} (25:4,.«1'. I I. r I 6;)(3 ate: 23p Cc t ..~C .- 17' “‘C "c 1 + ---—— A ‘71 "I'.‘1 ’ at C TI, = ---- S of elasticfiy for the coI'IcrILIte flange of clastieitg’1I1 "point at the center of the );.",‘I'n F131 O I | £12 '--I J) 71‘ 0 C1. \‘I r. i...) U: (1' H .4 TD U} (D [._J ,3 O I. ,..J 3 P3 7) :‘1' ID 1- 1...! 3 “\ 3 In the abI.ve formalise the ter-II "n" I’M'IIPQ nts the nurrlber of shear conn.I=:ctiI:Ins whic I. 'I‘:I'I.Ist be iaI‘IIVlH d for tr: IIrIIiIm stress (the51, of COUI‘MR, to be in an.Iitio on to the connections nec:ss:.-Ir - n0 I10 0}... #1-: 1--.- . [1: 371+ .‘lk' I “.‘U inf-n. flux full. in. [—9.1 ’fié. fi'fifi 11. 1-- ,., .0, 3 ’,}9\J+ O;I\J = 1,: ’5”,— _L.'L 5‘. L‘Hf‘ ‘4‘10 1.1.10 - rn-4_ 1 1.....- .9... (”O/'5 '11. - . (1: J,i._)lu‘i_b_ Stress 1,.1’!\.n'. 4.05.». p91” 81. in. I ,— 1 ‘~‘t“‘}"ll k"! N 1? flap 1“! ' f' ifi’N .-. . tUI '-L o .10. is _,,’,~.,\,- In . m 1;. in. (1, _r 0 -,_ .[I r11, _ _ “W -- ‘1 ._.l_ -1, “Difi"i\\]_|!.\ OJ- |)1L(‘>I 7' U'I.’VQ _L(-)\/\ ; .\. U A V- 0.1 ,0 _- 4.1. -1. _ s - .-‘ ,0 7“,) been 9:10 bHLOm: MM: :1 ‘HuP CO I‘leu'fi 1:1 Is tlv 0:9-‘ien ] :1'7n 1,0,» l 0'17 3. I» 171%]. (l l S 17‘!“ 1.101.141; lull 3, 9. i1; :3 T} ‘3 lot. Orlthfl positiun of 10:3 unit fo co.wut70; s ear will at {lnHW: times the (Hqfl31