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' "-used4"..«zbewg’y' ' ' ' ' x}, it '4' ‘ gm. 3.; .x. . ‘1 ¢ »— ....- as.“ aw“: 4 4 AW: . 4 v i * ‘ ""r'f - A STUEY O? TF3 COflCATEBlTIOH O? IRTUCTICH fiOTORS. BY CYARLEB 511433; . written as a 3.3. THESIS At MICHIGAN STATE COLLEGE 1930 THESIS To Professor Foltz,and members of the Electrical Engineering department faculty.to whom I am.1ndebted for their oo-operation 1n the obttining of the data, this thesis Is dedicated. Contents. Part 1 _ Introduction and general theory of the Induction Motor. Chapter. Page The Electrical and Eagnetio Circuits. ------- 1 11 The Revolving Field. ----------------..--- 6 111 Slip.Current and Voltage Relatione,and Torque --------------~-------------------- 7 1? Lesson ------------------------------ 11 Part 11 Hethode of Finding data for the construction of operating characteristic curves for induction motors. Chapter Page 1 The Constant Magnetizing Current Circle Diagram,Theory and application to the Set under Consideration. ----- ------ --------- - 12 11 The brake Test. -------------~------------- 24 111 Separation of Core Loss from Friction and windage. ------~-~--- ------------- -------- 27 Part 111 A Method of Speed Control. Page Chap. 1 The Concatenation of M-8 and M—9 30 A STUDY OF THE COHCATENATIOH 0F IHIUCTION MOTORS. PART 1 ----..------- Chapter I Introduction and General Theory of the Induction Rotor. In the commercializing of alternating current as a means of distributing electrical cnergy,probably no one factor has been of greater importance than the invention and deve10pment of the multi-phasc induction motor.lt was invented by hr.fiikola Tesla. in 1888,a1though the first successful motor was designed most probably by hr.C.E.L.Broun at the Cerlikon works in Switzerland. Its simplicity of construction,ruggedness.and freedom from trouble has made it very pepuler,especially for service WhiOhlfiwacs only one or two speeds. The Electrical and :agnetic Circuits. The induction motor is essentially a transformer in which the secondary is free to revolve.Therc is also an air gap in the mag- netic circuit of the induction motor.Due to the air gap.a much greater magnetizing current is required in the induction motor than in the transformer.This may be seen from the following equations: there, d is the desired flux w =tho magnetizing force 8 .4 II n I R =the reluctance - --l---— u a Then for the same flux in the magnetic circuit of the motor as in the core of a similiar transformer,the following differ- ences will exist.The reluctance of the magnetic path of the motor will be equal to the sum of the reluctancee of the air gap and the iron path in series.and,as the permeability of the air gap is one and that of the iron may be several hund- red.the reluctance of the air gap may easily enough be as great or greater than that of the core of either the motor or the transformer.1f the flux is to remain the same.then an increase in the denominator must be accompanied by an in- crease in the numerator F.As all the quantities comprising F are fixed except I.then I must increase.The magnetizing com- ‘ponent of the current is 90°out of phase with the power com- ponent and so the power factor is very low.Thue the air gap in the induction motor is made as small as practica¥fThe :rclatively large magnetizing component at no load and light ‘load causes a low power factor ,which gives rise to one of the greatest objections to induction motors running under 'theee conditions.The vector sum of the power component and ‘the magnetizing component is often called the exciting current and the magnetizing component simply thn magnetizing current. ffhe ratio of the magnetizing current to the diameter of the circle of current loci for any given motor.is called the Ileakage factor,and is denoted by a. Thus if the magnetizing current of a certain motor is 5 amps.,and the diameter of the current loci circle‘to the same scale)is 100 amps..then the leakage factor will be .05. This is an important ratio because of its relation to many of the physical démgnsions of the notor.It has been proven by experiment that the leakage factor varies directly as the air gap and inversely as the pole pitch.In experimenting with the air gap it was found that the diameter of the current loci circle remained practically the same regardless of the air gap,while the magnetizing current increased in the same ratio as the gap.The leakage factor also gives a means 2? estimating the maximum power factor which may be expected from a given motor.This is shown by figure 1 e d *9 FIGI i “rom trigonometry.the cos9,or the maximum power factor will 1 *' ‘a fine maximum power factor occuring where the primary current ()‘P is a tangent to the circlc.In the design of a motor these «different relations are an aid in determining the correct and Inost economical proportions. The electrical circuit of the induction motor consists of two windings.(l) The stator or primary winding and!2) the rotor or secondary winding. The stator winding must fulfill three requirements.(l)its conductors must be of sufficient crossection to carry both the load current and the exciting cureent.(2)it must have a sufficient number of turns to set up the required magnetic field.(3)the combination of the number of turns and the mag- netic field must be such that a counter electro-motive force will be generated which is always slightly less than the impressed voltage.If all these conditions are satisfied.then the motor stator winding should perform its function properly. The rotor carries the load current.and as it has no elect- rical connection to either the stator or the line.it must receive this load current by transformer action from the stator.There are two common types of rotor windings (l) the squirrel cage and(2)the wound rotor. In the squirrel cage type the conductors are placed in slots in the outer edge of the rotor.the ends being welded to a short circuiting ring.Tuus the phases cannot be cpened and the same rotor may be used in machines having a different number of poles in the stator.In fact the stator will induce tan.opposite pole on the rotor for each one of its own. The wound rotor has a winding placed on it which has the same number of poles as the stator in which it is going to 'be placed.1t has many advantages as will be discussed later ‘under torque.rue to the extra amounthf labor required in ‘winding,its first cost is much greater than that of the squirrel cage type.The later is more rushed,mahins a better motor for all around use. chapter III The Revolving ?ield. ..----“-- The Operation of the induction motor depends entirely open the revolving magnetic field.”rom a sine wave representation of e three phase alternating current,it can readily be seen that the resultant magnetic field at any instant will be zero. Bce.if one of the waves be reversee(or in other words if one of the coils in a three phase winding be reversed) the result- ant will be seen to be one save of magnetizing current.$his is shown by fig.£. I r ’ D f- ’fiL}: .:_ .',-' _.'" .'«' .‘ k j. 7313. P Then if these three coils are shown in the stator in the different time positions as follows; ' u 8" a [cor ' E . ' mm Leg ’l —— B:l;fl:.5,‘C‘-.5 .. fl..866;3:.866; c = o I71]; 32.5; €175. 73m s‘r/a/v o F FI£L D. The coils A,B.and C in the stator slots of figure thiee are carrying current as represented by the waves A.B,and C of fig. 2 respectively.1t will be seen that the amplitude of each of the waves is transferred to the chart at the designated points. The crossectioned area represents the flux in both quantity and sign.The arrows on the crest of the waves indicate that the flux wave is moving to the left.In this way it produces the revolving field.From a study of fig.2,it is apparent thet each pair of poles will represent 360 electrical degrees.or one complete revolution or cycle.Then if the frequency in cycles per. second be multiplied by 60 to change it to cycles per. minuite and this be divided by the number of pairs of poles.the speed of the motor will be obtained.Thus; f x-peere-efbpeles 60 (3) Speed in r.p.m. - ................. ----- pairs of poles r.p.m. 1 pairs of poles (4) Transposing, f = ------- ................. --- 60 2 x f x 60 ( 5) or . 1:0. p“68: -------- --------- - r.p.m. In effect the flux wave travels as many electrical degrees in a ten pole motor as in a two pole.but it travels a smaller portion of’a revolution in passing 360 electrical degrees. thus the speed depends cpon the number of poles a given point 9 would pass in going completly around the stator. Chapter III. Slip.Current and Voltage helations,and Torque. When the rotor is at-standstill:the frequency of the current in its coils is the same as that of the stator.The rotor now bears the same relation to the stator in this respect.as the secondary coil of a transformer does to the primary. The speed at which the stator flux rotates is called synchronous Speed. As the rotor starts to turn.the difference between its speed and that of the rotating field becomes less.thus the frequency in the rotor becomes less.until at synchronous speed it would be zero. This relation will be a straight line function. The slip.which is the ratidbf the difference between the rotor and synchronous speeds,and the synchronous speed thus; Syn. speed - Rotor speed (6) Slip 3 ~~----~--------~----~---~-- Syn. speed will vary in like manner. Then the frequency at any rotor speed will be. (7) f2: sfl .where fl is the stator frequency and s is the slip expressed as a decimal. The resistance of the rotor re- mains practically constant. The reactance will be ZIIfL,where L is the inductance in Henries.L remains oonstant.and so the reactance will vary as the frequency. From this we obtain; (8) x2'811.where x113 the reactance at standstill. From the following equation for any induced voltage; (9) a. = 4.44 n f 51:21:11; 10-8 it becomes apparent thet.assuming constant flux.the induced rotor voltage will vary directly as the frequency.ussuming e ratio of transformation from the primary to secondary of cne.the voltage induced in the rotor at any instant may be expressed by the following equation. (10) E2 = Els .where E1 is the stator voltage. The current in the rotor,12,will then be. (11) 13 a ---§§---- 22 e E2 °r ' I}? 335295“ From this equation it can be seen that with a small increase in slip near synchronous speed.the current will be greatly increased.and so within the rated capacity of the motor the slip will be comparetively small.Take for example the following small 110 volt motor; Voltage induced/phase =70 Resistance of rotor/$18 1 ohm Reactance of " " l " a slip = 1 and 4 701.01 For 1 p slip. 13 8 ~----- ------- = .7 amp. (‘1 § eOOOI)B ' _ 70 x e04 For 4 7:3 Blip 12 = ------- ----- a = 2.8 amps. ( 1 a .0016) The later would be about full load for the motor. r The power factor in the rotor will be --§-.or in full Z: t tien cos9 ' r2 (12) no a 2 ...-4......- ' (r2 + 3131* The torque in any motor is proportional to 511% .or to fllzg. Applying this to alternating currents: r on fire ooaez (13) From equation (12).it is seen that the maximum reactance is reached when 8' 1.or in other words at standstill.Therefore at this time the power factor will be the smallest obtainable at any possible condition. According to equation (13).the torque will be decreased materially.“ many conditions arise which require 0. large starting torque.some means must be used to supply this demand. From equation (12),it is evident that if r2 be increased, the power factor at starting will be increased. In the squirrel cage type rotor.the rotor bars are rigidly fastened to the short oircuiting rings,and so the phases cannot be opened and resistance inserted.However in the wound rotor type the phases are left apes and either brought out through slip rings to external rheostats.or resistances are placed in the rotor controlled by an automatic device which shorts the resistances out as soon as the rotor comes up to a set speed. The ratio between r and X which will give max. torque at variable slip may be found by differentiating the general expression for torque . | 32 r2 ¢1 Toe ----~ ------ ~ ,and finding, the maximum by setting r3+ s‘Xé the result equal to zero.and solving for r in terms of X. 10 Differentiating with respect to s and setting the result equal to sero.(replacing ¢iand Ez.which are constant .by K) di'.‘ _[r§+ s 2X§)Kr2- Krzstzsxé) '32” : ""7115; £5333 """""" " " Discarding the denominator and collecting; r: + sax; = 2 32X? 2 - and extracting the squire root, 1'2 3 0X2 (14) Then the power factor for maximum torque will be a constant, thus; substituting eq. (14) in (1?) r 008 Qfor me torqua = -?:g--§2 2:;- o..- +~r2 ‘; 2 e707 1". 2% t 0) it standstill the slip is unity. Substituting the full notation for torque as used in the general equation thus; Ezr2¢i ‘ Tex ----2~- (Sub. the notation for IPand c0892? r , Now if the equation s: l for standstill and r2 therefore I xz,be substituted in this equation, VlEz T ca ------ .which is the maximum torque at starting. 222 11 Chapter 1v Losses in Induction motors. The following in an induction motor must be found in order to determine the efficiency; (1) Copper loss in the primary. - lirl (2) ” ' " “ ” secondary - 1% r2 (3) Iron loss in the magnetic circuit.due to hysteresis and eddy currents. (4) Windage and friction. Whether the motor windings are connected delta or wye.the copper loss will be 7 3/2 123 (l7).where R is the resistance between the terminals of the three phase winding,and I is the line current. Equation (17) applies to both the stator and rotor.but of course in the squirrel cage winding the phases cannot be cpened and so the equivalent resistance is used. If the rotor of a motor is Open circuited and the line voltage applied to the stator.the wattmeters will read the sum.of the iron loss and the Izr loss in the stator.Then, Iron loss = Total loss - IPr (18) Then if the rotor is shorted and the motor started,the difference between the total loss and that in eq.(18) will give the windage and friction loss.(except for a small I?r ‘loss in the secondary.which in this case is negligible) ) Infallpll‘Lw Ii I I ll.. 1 i 2&3? 11 12 Methods of Finding Data for the Construction of Operating Characteristic Curves For the Induction Motor. Chapter 1 The Constant Magnetizing Current Circle Eiagram. In this discussion the data taken from the two motors H98. and l99.which constitute the concatenation set under con- sideration;will be used.The data taken from the name plates of the machines is as follows; H-B Hodel.lo. 69 A 415 Type ' HT948 C-lO-lBOO For: CL Volts 220 awe VOItS 170 Alps. 25e9 Sec.Amps. 28. Rae ' U“ Speed Fe Le 1725 Both motors 3¢.60 cycle - MP9 73 a 586 3T596 6-10-1200 CL 220 165 27.8 30. m . 1145 Built by General Electric The first test run on the motors was the open circuit test. This gives the windage;friction and core loss.The data taken was as follows. M-B I 12 I W "32 Meter 1 3 1 .Ho.6188 8889 22012 3443 1118 Scale 0 ~10 _ O - 1.5 I: 1 2 t.4 7.15 8.7 2277 .515 A1. Used 8.42 31-? E2-3 E1.3 15759 21873 21555 0 . 300 1 220 215 219 218.3 s-s Sane meters and constants. 11 12 13 W1 32 ’06 8.25 8.8 “057‘ e595 AVe 8.88 1" 51-3 220 13 E2-3 El-s 220 220 220 The next test taken was the short circuit test.This is taken at reduced voltage.It gives the data for the computation of short circuit current and the capper )osses.Reduced voltage practically eliminates the iron losses by reducing’¢1.is the motor does not run there is no friction and windage loss. M-B ‘I I I I d W H.‘.r 1 2 6 1 2 55.10029 22010 21518 207 208 I’ 5 5 1 25 26 3.8 3.8 18e2 .26 -.09 Aye 18e9 . . “#9 (same meters) 4.00 See 19.5 “e115 e32 ‘Ve 19e5 E1-5 3228 1 46.2 51.75 E2-3 31-2 2551 18023 1 1 45.2 45.2 45.2 50- 51.4 51.05 The data taken will now be worked-up into shape for dimension ~ing the circle diagrams. M-B After averaging the values in the short circuit data,the following figures are found. 14 e26 - e09 II- 18.9 Amps. w ' ---------- x 8.5 II425 watts “‘ 46.2 .001 The ratio between line voltage and the voltage applied is. 220 ---- 34.775 .and as the short circuit current at full line vggtige will vary as this ratio,then ISS will equal. 4.775 x 18.9 = 90.25 amps. The power varies as 12,therefore the power at short circuit will be. 425 x 4.7753- 9575 watts.Th8 power factor is; 425 008959 ' --:-------------- 3 .2815 Six 46.2 x 18.9 The resistance between terminals-.28 ohms. Then the 123 1088 in the primary end-eeeendary at short circuit is. 3/2”:§90.252- 3414 watts.?rom this the 12381088 is found to be 9675 - 5414 = 6261 hatts. The following values are obtained from the open circuit data, I3 8.42 amps. W'(515 - 277) x 2 8 476 watts EI218.3 v. Then cosOO¢8 --1-33§--.----- . .1415 or p.:.-14.95 39: 8.4? x 218.3 Note: All wattmeter readings were checked for sign in case of open.ctrcuit by adding a mechanical load,and in case of short circuit by removing one wattmeter. 8-9 0n short circuit the following average values were used. I‘ 19.5 6' (320 - 115)2.5-501 watts E-5§.o5~7. 220 Then the voltage ratio!I ------ 84.52.8nd the full voltage 51.05 staph-19.6 x 4.32-84.25 Amps. The short circuit watts = 501 x 4,392: 954.3 wattg. 15 The power factor.cos€88 =--3§91------- = .291 321 51 I 19e5 The resistance between terminals is O .418 ohms(primary) Then the copper loss in the primary is. 3/2 x .418 x 84.252 = 4454 satts,and the secondary copper loss is 9340 - 4454 = 4886 watts. On open circuit the values were as follows, 1' 8.88 amps. w- (595 - 570)2=450 watts 3:220 volts. '9 450 ° 3%: 220 x 8.88 In giving the proceedure for the construction of the circle diagrams.the data taken on.n-9 will be used.that of the other being constructed in the same manner. The open circuit current of 8.88 amps. is first drawn in. Ibis vector makes an angle with E.whose cos is .153.From a table this angle is 82.3 degrees.The easier way is to resolve the vector into its horizontal and vertical components and in that way locate the point.It is assumed in this diagram that the magnetizing current is constant,and.as the friction and 'windage in any given machine depend only on the speed.these 'will also be practically constant.These losses may then be represented by a straight line drawn from the end of the vector ‘perpendicular to the E vector.The short circuit current is then drawn 111.88 in the diagram.at an angle whose cos is .291 land in the same manner as the open circuit vector.The locus of 7a11.currents will then be a semi-circle whose diameter lies on.the no load loss line ov.the points 0 and a being on the circumference.This determines the circle.The primary current 16 will be a minimum when equal to mo,and all other points of its extremity will lie on the circumference of the circle.the corresponding secondary current vector being drawn from o to the same pointe.The secondary copper loss is assumed to be serc at c.and so a line drawn from c to Q will be the limit of the secondary cepper losses.The line as is the in phase compon- ent of the 84.24 amps.shcrt circuit current.howerer as the product of this component and voltage gives the p0wer.and this voltage is assumed constant.then if the line at be ldyed off in watte.the total length being the total short circuit loss,it will be a true measure in all current ccmponents.Thus if the 9340 watts be divided equally among the number of spaces on the grep! paper.it will form a true scale of power in watts. The Circle diagram of which the following is a cepy.was drawn np'to a much larger scale and the recorded values taken from that.giving much greater accuracy.The point C is the division between the primary and secondary losses.and a line 00 will divide the primary and secondary losses at any load. If a quadrant be drawn from the vector E to the x axis.and the distance out to its intersection with E be diiided into 100 parts.then from trigonometty.a perpendicular dropped from the intersection of the circumference of the quadrant and any primary current vector.will indicate the power factor directly on the scale. 17 The loss line cs is new extended to the line HT.intersecting at the point 3.1 perpendicular is then erected at the point B.end from a point 81 on this line .a line drawn,paralle1 to HT,and intersecting the lineoa at H.Then if this line be divided into 100 parts.the point of intersection of a line drawn from point H.through any current value on the circle,and this scale. will designate the efficiency.The scale reads 0 at E.and 100 at BtThis method of finding the efficiency is derived from eimiliar triangles thus; FL:EH::881:RN1 and HL:PL: :nlnmnl Hultiplying these two equations ; FLzPL: :Hllmll or Total loss: inputz: 215:100 Thus Elm represents per cent loss,and consequently fin is per cent efficiency. If’a perpendicular be erected o.tangent to the circle.and from some point on this line.another line be drawn parallel to eG.thie line may be divided into 100 equal parts and used as a slip scale.The point of intersection of the slip line and the secondary current will give the 3% slip.This proof is based on eimiliar triangles as in the proof in case of efficiency. The large circle diagram was drawn th the scale of 5 amps . to the inch in the case of current .the power coming out to be 8000 watts to the inch.Thus in the case of full load,as is 18 illustrated in the accompanying diagram.the output PF must be equal to 7460 watts.which on the large diagram would be 5.73 inch spaces.(is stated before all illtstrations refer to n-s) The line H? is the primary current for full load and is equal to 26.75 ampe.At the same point the secondary current is 22.00 amps..the slip 5.5%,the eff.85.7%,and the power factor 83%. A series of points were then chosen along the circumference. and the data obtained used in the plotting of performance curves. The following are the data sheets; 2+9 1, I. Con Slip fimyn. sort. H.P Dutput 10.25 5.8 .49 .957 99.055 74.7 2.01 14.00 8.75 .715 2.00 98.00 84.4 4.56 15.75 14.00 .80 5.19 96.81 85.57 6.9 25.75 22.00 .85 5.5 94.7 85.7 10.00 50.00 25.00 .829 67.00 95.00 84.8 11.65 56.25 51.25 .815 7.55 92.55 82.7 15.12 44.25 58.5 .78 10.47 89.55 79.00 14.75 55.00 45.4 .75 10.95 89.07 74.00 15.5 54.5 57.00 .55 21.55 78.44 54.2 15.9 59.5 51.5 .568 25.56 75.44 57.8 12.00 19 9.8 15.5 18.25 24.25 29.00 55.5 42.5 51.00 58.0 67.0 80.4 In 3.8 - 8.75 13.75 19.75 24.75 30.75 37.2 45.2 52.0 60.0 72.5 0080' .52 .74 .82 .855 .85 .64 .82 .78 .74 .65 .50 558 clip 1.125 1.875 3.1 4.97 6.3 8.2 10.55 15.15 16.7 21.5 38.00 I 5833 98.875 98.125 96.9 95.03 93.7 91.8 89.65 86.85 83.3 78.5 62.00 5.7:. 71.41 83.5 86.00 86.5 85.6 83.75 81.25 77.5 73.00 66.5 51.7 H.P.Output 2.09 4.79 7.46 10.00 12.12 14.25 16.17 17.7 18.00 17.15 11.45 19 20 L. J 2 as .k 6.3. .. ...qu 29204.: s.QZ~W.J>€.§ , J «nonzfi 3.6:...ng \ 7.3. 1 r . _ Q h 3 2. it“ A .3 encounkH ... w “No a 15‘ .5 6. 5.5.4512 - - .. I - -..- 2.25:8 .4. \ a 53 2 ... . o 1‘ m EQEQSQ 35.50 21 H ... 4 1 2 firéetiaiemmgsgfi o r 1 0‘ WNfiuofid . ..1 3 :3. 4%L. I -..m A .16 rQM! 1 51.55 ..m ..m o Wwabfi .. vans. “NW“... 4N MN llIlIlill .2 A 5:65 A d T 8.\ S .0 0w. .2 $08 : m. ®-\>\ tttwmQQ wqomtu mm 22 kblkbo mu{ m m. o . \ 3 f . D an \ Q\ \\A\\\“‘ Q\ \ \ H _ ‘ QN 0N K\ \ - \ \\ QM QM. _ H\\ 1 \\ 2. Q9. \ . 9h ... / \ _ f \.\.\v \ \_ QW Q9 _ \WV 7 \ J \VA/ R h \ o W \. \ \ XJVJW , \ \IW \ Q‘ a u NNHHMLH 7 jax 1. _ 37L!!! mum in . ]/ uv . Q6 . f/ . _ a . 1h 52 H 52 _ 0...: Ww> ESQ «QEQXTQKQNQ mm .2» 0 SS» 35 6 Q .3 3 m: m m. o l\ fl¥\ \ \ \\ Q N O N. \\ on \\\\\ \ on Q? \\ Qu. a... \ \\: , H eh Qm \.\\,\a \. A 8 0% QR \ It: \ 4.. \\ 9h - // \ :\.\\ _ x .. QQ ,rfiufful I! \\.q\.\w\\ \\ Om jjJ 4” Lft Lrlfllumkii\\.\ 0 Q l/ [ cm. [ .2“... [ 03 3Q fist 9&1th NUEQXKQkImo. imw 56 mm 24 Chapter II. The Brake Test. Only enough points were taken in the brake run to serve as a check: on the circle diagram.and to offer a comparison bet'een the two methods. The following is the data together with the computed values of efficiency,power factor.and output. 599 ‘11, wt 5 7 HP 3322:. )3 2. 2. 20.55 5100 218 50 lb-ft 6.7 82. 81. 26.00 7500 217 40 7 8.75 85.6 81. 50.25 9400 214 50 7 10.55 85.7 85.2 42.5 12400 212 70 7 15.6 81.5 79.5 In the above computation8,the following formulae were need; it x 6.2832 x 1200 x % syn. 33000 x 100 8.2. (The “,3 syn. was taken from the circle diagram) HePe x 100 “Eff. : .. ”--.-..----” 7“ x 1e3‘ W5 P.F. . to... «ace-...... 3 3311p The same points of outpu) on the circle diagram compare as ! feline; ‘ I, )3 Eff. '73 2.17. 3GP. Bk. COD Bk. GOD. Bke COD. 6.7 20.55 18.8 82. 86. 81.00 80.00 8.73 26. 25. 85.5 85.7 81. 83. 10.55 30.25 27.00 83.7 85.00 83.8 83. 13.6 42.5 38.00 81.6 88.8 79.5 82.00 25 HEB Brake test data and computed results; 1p 8. 5 7 7'3 Eff. 52 93 5.17. 16.15 4650 215 16 84. 5.44 05.5 27.5 9100 211 50 84. 10.25 ' 85. 45.5 15200 206 44 84.5 14.95 81.7 The only difference in formulas is that of HP, 7 x 6.2832 x 1800 x % syn. HP . ----e-“cm----“--mce----~- 33000 x 100 Placing the comparative values of the two different methods in adjacent columns. ID 5522. 532.5. HP Bk. COD. Bk. COD. Bk. ODD. 5.44 16.l5= 15.5 87. 86. 77.5 77. 10.25 27.6 25.5 84. 85. 85. 85. 14.95 45.3 38.00 84.5 84. 81.7 83. Chapter III 27 Separation of Core loss from Friction and Windage. The resistances of the different windings will first be given in tabulated form; The resistance of the stator windings was found by the IR dr0p method.The following are the averages of a number of readings. (These are the same as were used in the computations for the circle diagrams. H59 M98 .209 ohms/ phase .14 ohms/phase. The resistances of the rotors were found by the wheatstone bridge method.The bridge was set up on the motor side of the set.and facing the motors.the phases were inga position denoted by the following 761w.The bars denote the slip rings.Brass strips were slipped under the brushes.thue assuring perfect contact. / / / x Z Y Mh9 M-B Ir! X93 sz X?! 192 Y-Z .51 .5 .5 .45 .45 .45 is denoted in the 761w.these resistances are between terminals. Lsmmaing that the rotor is wye connected,the resistance of the phases will be one half the terminal values. The data for the test with the secondary open ,and then with the secondary closed will next be given.leading to the separation of the losses. 28 £59 Secondary closed-Motor running-Ho load. I (average) at E 8.88 e45.KeWe 220 Secondary cpen - not running. I ‘8') Wt E Beg? e367 KeWe 220 898 Secondary closed-Motor running-ho load. 1 mo " wt 5 ‘ 8.42 .476 218.3 Secondary open— not running. w 1 (av) Wt 8.73 .337 220 Separation in 3-9 The core loss in 2-9 will be equal to the difference between the watts loss at open secondary and the 19R loss at that current, that is fit - 12R . The current as seen above is 8.97 amps. ant the resistance /0 is .209 ohms. The core loss will then be. 50' 307 - (3/2 x .209 x 8.972) ' 307 - 25.3 8 281.7 watts core loss. 0n open circuit the losses consist of core 1088.122 loes,and windage and friction.This is.0f course with the motor running. 29 . 0.. The core 1053 has been found,and the l“n loss is found as before.using the closed secondary test current. Thus; aindage and 2riction 9 it - core lose - 1’3 or 35,: a 450 - 201.7 - (8.582x 5/2 x .209) 450-381.? - 24.67 143.63 watts Triction and windage. Separation in 2-8 The core loss equation is; no: 557 - (3/2 x .14 x 0.753) . 557 - 15.95 3 321.05 watts core loss. 0 ’J’ The wifldfifiO and friction loss equation is; 3“,: . 475 - 521.05 - (5/2 x .14 x 8.422) 3 476 - 321e05 " 14e85 = 140.1 watts ~indsge and Friction. ?abu131133 these results; Core 1055 hindage and friction. 5+9 281.7 watts. 143.63 watts 2-8 321.05 140.1 .atts Changing tLBBG values to 7.3. Core Loss 31ndage and Friction. 2-9 .577 hp .1025 hp U~8 .43 hp .1827 hp P ART 111 30 A Kethod of Speed Control. Concatenation. inppoee that c certain sir pole.wounfi rotor.60 cycle induction motor ie loaded to such an extent that its slip beconee 20;. Then the rotor current frequency will be .2 of 60 or 12 cycles. flow it this low frequency be fed to the stator of a second motor, say a 4 pole machine.thgr3§eefi of the eeooni machine would be only 12/60 or .3 its normal upeel.Thuo if the motor were deeigneé for GO cyclee.ite once: would be only .2 x 1803,0r 363 r.p.m. Of course it would be difficult to take a common motor ani load it to 23; slip,ne it would be producing about double its rated output.zot only that.it woulfl require conetont loading of both motors when feeoine one machine from the other.which coniition would not mret proctical requirements. Koo suppose that the rotor etefte of the two motors are coupled together.ond neither motor loefiei.bnt fed in the some manner es in the illustrationfig33ve.ln other words the motors are run in ooecaae or concatenation. The formulas for concatenation epeefle will first be derived for general ceeee enfi then applied to the concatenation oet oomooeei of n—o eni 3-8. ne—will Toke es an example two motore i eni 2.: having the greater number of polee.Tten let A,the motor with the greater number of polee.be fed free the line.oofi B be fei from the rotor of i.the rotors beiny ccufifiei togetner.Let the rotor of i feed the stator of B in ouch a manner that the airection of rotation 22 mm .2; ” «new» kblkba ml m. o _ \ 3 L9 e . h «H \. E \\Xl\t 2 _ \N“ on 0N _ \ \\ QM , QM. _ \ \ _ .\\\\ 3w \ 0% on \L a. on _ / Vex“. \\ 3 _ \vx . N. . \ _ . ;\VA/. .. N R a... «Ax . N \ ..\. 47..., WK. \ a O“ " \w/rulfyu Jar—l ... .{ ;fi 1!! .7ia\\=\ x? .. _ +33! trrfi 1x2 . ,Il . w 2. m[ t em . [/1 . / H 2: _ 2 e2 of: mnimbo moémtmektwm 23 kbofi .3 or . o 3 .3 ~< W o m. o ..H \. Q\ \m\\ Qx \ . H\. \ \ \\ QN \ ON on \\\\\\\ \\\\\ on 3 \\ 3. RV HF . a. 3 x \xx- .x on \\ \. -..\ . / \ \\ Km x .3. n. 2 \ III]. \ 2. mum & xx\ .... 1N. .. (If //I \r.\ 0Q -.HHUII. H \%\ \ .\\ 8 jjfimfl- loerxH-m \\ l/ a. on IILIJ «Q [r]! . .23. [I x 02 1! Q“: went 9%; ESQ MUETZKQKEMQ Only 24 Chapter II. “--- Tho Brake Test. enough points were taken in tho brake run to serve on a check on tho circlc diagram,and to offer a comparison between the two methods. The following is the data together with the computed values of cfficicncy.power factor,and output. In 20.55 25.00 50.25 42.5 599 5. E T HP fierr. % 2.5. 5100 210 50 1b-ft 5.7 82. 81. 7500 217 40 7 8.75 85.5 81. 9400 214 50 7 10.55 83.7 05.2 12400 212 70 7 13.5 81.6 79.5 In the above computatione,tbc following formulae core need; HoP. (The fikEtf. P.F. T x 6.2832 x 1200 x % syn. --“----”m--.--.m - .' 33000 x 100 % syn. was taken from the circle diagram) HOP. x 100 W‘ x 103‘ W: 3 xExIp The some points of output on the circle diagram compare an ! fallout; 1 H.P. Bk. c.D Bk. 0.0. at. 0.D. 6.1 20.36 18.8 82. 86. 81.00 80.00 8.73 26. 26. 86.6 86.7 81. 83. 10.66 30.26 27.00 83.7 86.00 88.8 83. 13.6 42.5 38.00 81.6 82.8 79.5 82.00 85 398 We test data and computed results; Ip wt 3 r 35 Eff. 52 3% 2.3. 15.15 4550 215 15 at. 5.44 00.5 27.5 9100 211 30 84. 10.25 85. 45.3 13200 205 44 84.5 14.95 81.7 The only difference in formulas is that of HP. 1' x 6.2832 x 1800 x 3% syn. HP . Q“---”m----”--Q..---..~- 33000 x 100 Placing the comparative values of the two different methods in adjecent columns. 11, fiéEff. ‘ 33 P.F. HP 3:. GOP.- Bk. COD. Bk. GOD. 5.44 15.15. 15.3 87. 85. 77.5 77. 10.85 27.5 23.3 84. 85. 85. 85. 14.95 45.3 38.00 84.5 84. 81.7 83. Chapter 111 37 Separation of Core Ross from Friction and Windage. The resistances of the different windings will first be given in tabulated form; The resistance of the stator windings was found by the IE drop nethcd.The following are the averages of a number of readings. (These are the same as were used in the computations for the circle diagrams. H99 “#8 .209 ohms/ phase .16 ohms/phase. The resistances of the rotors were found by the wheatstone bridge method.The bridge was set up on the motor side of the eet.and facing the notors.the phases were inla position denoted by the following vilthhe bars denote the slip rings.Brass strips were slipped under the brushes.thus assuring perfect contact. /// Z Y X H99 H98 I-Y X- Z Y- Z X-Y X- Z ' Y- 3 .51 .5 .5 .45 .45 .45 is denoted in the v61w3these resistances are between terminals. [Assuming that the rotor is wyc connected.the resistance of the phases will be one half the terminal values. The data for the test with the secondary open ,and then with the secondary closed will next be given,leading to the separation of the losses. 88 E-O Secondary closed-Hotor running-Ho load. I (average) wt E 8.88 .451K.W. 220 Secondary cpen - Bot running. I ‘8') Wt E 8. 97 em? KeWe 220 398 Secondary closed-Motor running~N0 load. I (IVO ' Wt E~ 8.42 .476 218.3 Secondary cpen- not running. 1 (av) 8t E 8.73 .537 220 Separation in 3-9 The core loss in 3-9 will be equal to the difference between the watts loss at Open secondary and the 153 less at that current, that is fit - 12R . The current as seen above is 8.97 amps. ant the resistance /0 is .209 ohms. The core loss will then be. 36‘ 307 - (3/2 x .209 x 8.972) 3 307 - 25.3 8 281.? watts core 1088. On open circuit the losses consist of core 1035.123 less,and windage and friction.This is.of course with the motor running. 29 va The core loss has been found,snd the I“n loss is found as before.using the closed secondary test current. Thus; aindage and 8riction 9 it - core loss - ICE or 3,,f s 450 - 281.7 - (8.882x 3/2 x .209) 450-:81.7 - 24.67 143.63 watts Triction and windage. Separation in H-B The core loss equation is; To“ 337 - (3/2 x .14 x 0.732) - 337 - 15.95 3 321.03 watts core loss. a (J) The rindage and friction loss equation is; :w ; a 475 - 321.05 - (3/2 x .14 x 8.422) = 476 - 521e05 " 14085 140.1 watts «indage and Friction. Tabulating these results; Core loss windfige and friction. £99 £81.? watts. 143.63 watts K-a 321.05 140.1 .atts Changing tusse values to 8.3. Core Loss Lindnge and ?riction. 3-9 .377 hp .1923 hp Y-8 .43 hp .18?7 hp P83? 111 A Kethod of Speed Control. Concatenation. Suppose that a certain six pole.wound rotor.60 cycle induction motor is loaded to such an extent that its slip becomes 20;. Then the rotor current frequency will be .2 of 60 or 12 cycles. new if this low frequency be fed to the stator of a second motor, say a 4 pole machinc.th5r§peed of the second machine would be only 12/60 or .8 its normal speel.TLuo if the motor were designed for 00 cycles.its shoe: would be only .2 x 1803,0r 363 r.p.m. 0! course it would be difficult to take a common motor and load it to 51} 8113.88 it would be producing about double its rated output.hot only thet.it would require constant loading of both motors when feedins one meetine from the other,which condition would not mret proctical requirements. how suppose that the rotor shafts of the two motors are coupled together,end neither motor loadei.but fed in the same manner as in the illustrationfiggevs.ln other words the motors are run in cascade or concatenation. The formulas for concatenation speeds will first be derived for general cases and then applied to the concatenation set composed of M—9 and 3-8. he—eill take as an example two meters 1 and 2.5 having the greater number of poles.$h5n let s.the motor with the greater number of poles.he fed fron the line,and B be fed from the rotor of A.tne rotors being cuhiod together.Let the rotor of 3 feed the stator of B in such a manner that the direction of rotation 31 of tne magnetic fields of the two stators in the oeme.Tnen let X 3 Ike concatenation opccd. Hith the motors running in ceccede,the number of alternations of the current in the rotor of e (per. min.) will be. ( synchronous once‘ of A - x) x no. of poles in the stator of t, which is eq.(1). to the epeed varies as the no. of polee.the speed of the field of B will be; no.polee A ( 3n. speed of A - X ) --—----------- (2) no. poles 3 But at no load there is no 1039 in the rotor of B.end coneequent ~13 there con he a some? to be no slip.Then the field spee‘ of B will be the concatenation rpce‘ of the set. no.pclee A or, X ‘ (eyn. speed of i-X) -~----------- (3) no. poles B Th a method of connection is celled cumnulative concatenation. gubetituting the constants of 2-9 and n—8 in the equation (3}. 6 x = ( 1200 - x ) -------- 4 5/2 x a 1830 1 3 720 r.p.m..the creed of the set in cumguletive concetenetion.1t may be seen that this is the spec? of a motor having the same number of poles as the sum of these two meters or ten poles. Now suppose that motor B is fed from the line and motor A is fed from the rotor of B .in such a way that the stator fields rotate Oppositely.Then the connection is said to be diffcdbtiel concatenation.es the rotor in motor B is now rotating against the stator field.the number of alternations per minute will be; (1800-? X)4 And the concatenation speed will be. 4 (1800 + x) «mm . x 6 Then, 1/3 x . 1200 X = 3600 r.p.m..the speed in diffractial concatenation. This is seen to be the speed of a motor of the number of poles equal to the difference of the number of poles of the two motors. or two poles. From the above diccussion and formulas it can be seen that if the motors have the same number of poles,thc diffractial concat- enation speed will be O.and so the set has only 2 possible speeds. that of cummulative concatenation and that of either motor.Somc- times one stator is provided with all the coils.but in this case it is more efficient to regroup. the coils instead of using concatenation as a method of speed control. In the case of cummulstive cescade.the frequency of the rotor current in A is ~139§335239---- x 60 t 24 cycles .or 40$ of the stator frequency.Then 405 is transmitted to the other machine sand GOfi is changed to mechanical power in A. Concatenation Test late. 53 In oummulative concatenation,§brake test gave the following data; In 15.9 15.5 13.5 23.4 25. a 218 sis 214 30.5 n 1000 2100 5600 4750 6020 6450 5‘ 6000 6180 6885 8625 9400 , ace 1 11100 .1; 1’9 '3 0‘ ‘03:. 16.6 34. 52.25 55.1 54. 57.9 lb-ft T Speed 0 723 14 732 28 721 40 718‘ 48 710 52 695 2.2. in , out 0 2.818 1.9 4.82 5.8 6.37 5.44 8.08 6.5 8.625 6.79 The breaking point 15 at about 55 lb-ft and as 5 Eff. o 67.4 78.75 85.4 80.4 78.8 amps. Using the same points and values of output.the following data was obtianed for the power transfer to HAS, 15 6.9 8.48 12.1 16.25 19.62 22.25 E8 83. 81. 79. 75. 72. 68. '37 ’u 8 140 750 1360 1750 2225 2400 arequcncy 24.25 24.5 24.75 25. 25.25 25.5 How,if from the total input.the losses and friction and windage together with the power transfer to H98.be subtracted.the rest will be the power delivered th the shaft by “.9. Assuming that the no load losses'are constant and equal to 450 watts.and that the capper losses are the sum of the losses in the primary and secondary.the following data is computed; (10 (2) Total Total Power Be load 1359 1253 Total 1- HP HP HP Input Trans. Loss H-Q Hé9 iTrans. M99 H98 1.9 2100 750 450 155 54 1599 701 .94 .95 5.5 5500 1550 " 217 109 2235 1554 1.85 1.97 5.44 4750 1750 " 542 197 2759 2011 2.7 2.74 5.5 5020 2225 a 425 255 5255 2554 5.54 2.95 5.79 5450 2400 " 555 550 5795 2555 5.49 5.50 From an inspection of the H.E. output values for 2-9 and H98 it can easily be seen that the output does not divide as it was explained that it should in the theory. The stator of M98 is fed with current of about 25 cycles.which greatly reduces the ind- uctive reactance. Thus the power factor of this motor is greatly in excess of that of M99.Although fed with current of much lower voltage than HA9.the impedance of its windings is much less and so a large current flows at high power factor.The two motors are of the same rating.and naturally their windings would be more evenly balanced than as if one were a large motor and the other a small one.As the rotor circuit of M99 and the stator circuit of use are in series,the increase of impedance tends to hinder the current in these circuits from rising very rapidly.as would be the case if the motors were Operating independently.This tends to favor M—8.but not m-9.0ther factors which aid use are(l);The voltage being low.the iron losses are much less;(2) The same may be said of the frequency;(3)The speed of “-8 is much less in preportion to that of H~9(§elative to their normal speeds).that the power loss in its cooling fan is small. 35 As a reference.and as an aid in gaining a better idea of the division of load.the outputs have been plotted against torque as follows; 7725-79“) 7 ,4 6 5' /// If / 5“" 4 3 z// ,/ffj::"“’ / MI. «‘17,? a A, 1:,» ”TWO / / ’: I o” In )5" .o .25“ 3o 35' 40 45 .52 36 Differential Concatenation. ---”---- -- The following no load data was taken with the motors connected in differential concatenation; 1p Ep Wt fijp.f. Speed 27.2 208 4550 46.6 3500 Do load test was run with the motors connected in this manner. Full load current was already flowing to the machines.and the input was well up toward the limit reached when loaded in cumm- ulative. The set became very unstable when approaching the speedhf a two pole motor.in fact if the resistance here cut out of the rotor circuit as quickly as it is ordinarily done.the set would stop. The resistance in he rotor circuit made a difference of about 500 rpm. in the speed of the set.that is; Speed with Resistance in. Resistance Out. 3000 rpm. 3500 rpm. There are several reasons why the no load losses should be so large. The great increase in the speed increases the power loss in the cooling fans. This power loss raises as the cube of the speed.thus it becomes 8 times as great in the 4 pole motor and 87 times as great in the 6 pole. The frequency in the rotor of the motor in which the rotor is revolving Opposit- ely to the field.becomes excessive. 55 this is the rotor of M-8.the frequency is three times as great,and this also feeds the stator of I99. An increase in frequency is accompanied by an increase in iron losses. Then again the motors are carrying full load current.which means a largo Ik' loss. 37 Genera1 Discussion. rho theory that has been deve10ped and applied to these motors in the foregoing pages has checked quite closely with the results of the brake tests on the machines. Probably the greatest variat- ion was in the case of the division of load when in cummulative concatenation. The theory as stated may be found in Karapetoff's "Experimental Electrical Engineering: vol.2.page 384. He gives no proof.but merely gives it as a statement. As before stated, the motors in this case being of the same rating,and differing by only two poles.the windings will be more nearly balanced. which may account for the more nearly equal division of load. The tests with the set running in differential concatenation prose that this is not a practical method of obtaining 3600 rpm. as the set consumes its full capacity in losses.and so is unable to carry any outside load. Furthermore.the set is not alWays self starting when oonnectei in this way,although without load it will start in most rotor positions. Even if it did afford a small amount of power,the time required to bring it up to speei would make it too inefficient for modern shop practice. The study of the set is excellent,however.in that it brings out many points of interest to those dealing with induction motors I which would otherwise remain obscure. QM 33E ONLY 6d?“ at in! I. I'.’ *l'.‘ 0“! _ n u C . A a . 7 a V a T w ..- V T. .. u. . W .1 r _.1 . 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