”MWW‘A L I B B: A P. Y Michigan Staie Univczsi'cy i“ i” ABSTRACT A COMPREHENSIVE DIGITAL COMPUTER ANALYSIS OF THE POSITIVE DISPLACEMENT BRAYTON CYCLE By Raymond E. Trent One of the most significant challenges now facing the engineer is the solution of the many faceted pollution problem. This will require, among other things, the deveIOpment of vehicular power plants that emit significantly lower quantities of chemical pollutants than those we are now using. Currently, efforts to reduce automotive pollution involve either the modification of our present spark ignition engine or the development of an entirely different power plant. The alternative engines now under consideration suffer from high cost, technical problems, performance, or a combination of these factors. The objective of this investigation was to study the performance characteristics of a positive displacement engine Operating on a modified Brayton cycle in an effort to ascertain whether this engine would be a suitable alternative to our conventional vehicular engines. The term modified Brayton cycle is used because the expansion process occurs over a fixed volume ratio and not a fixed pressure ratio as in the classical Brayton cycle. The use of positive diSplacement hardware keeps the desirable low pollution combustion system of the Brayton cycle gas turbine, but eliminates its expensive turbine, compressor, Raymond E. Trent and regenerator. If engine performance is comparable to that of conventional vehicular power plants, an engine with the desirable pollution characteristics of the gas turbine could be manufactured at a fraction of the cost of a gas turbine. The primary conclusions of this thesis are: 1. Mean effective pressures that are comparable to those of conventional spark ignition engines can be obtained from structurally feasible positive displacement Brayton cycle engines. 2. Minimum brake specific fuel consumptions that are lower, and part load brake Specific fuel consumptions that are signifi- cantly lower than those of conventional spark ignition engines can be obtained from structurally feasible positive displace— ment Brayton cycle engines. In one comparison the modified Brayton cycle engine exhibited brake specific fuel consumptions from .35 to .6 lb./hp.—hr. over the entire power range while a conventional spark ignition engine had brake specific fuel consumptions of .5 to 4.0 lb./hp.—hr. As analysed the engine consists of a piston cylinder compressor discharging to a constant pressure burner which is followed by a piston cylinder expander. All compression and expansion processes were considered to be isentropic. Air during compression was considered to be a Clausius gas with a "b" constant determined by the author. After combustion the working fluid was considered to be a perfect gas. A ten specie equilibrium composition working fluid was used at temp— eratures above 1500°K, and temperature variable specific heats were Raymond E. Trent used in all calculations. Cubic polynomials were developed to approximate empirical Specific heat data in temperature ranges from 298.15 to 1500°K and from 1500 to 3500°K. All thermochemical data were taken from the "JANAF Tables." A general digital computer program (FORTRAN IV) was deve10ped which permits investigation of the effects of valve pressure drops, differences between compressor and expander displacements and clearance volumes, expander intake valve closure, and combustor heat loss and pressure drOp. A COMPREHENSIVE DIGITAL COMPUTER ANALYSIS OF THE POSITIVE DISPLACEMENT BRAYTON CYCLE By , .3 Raymond E? Trent A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Mechanical Engineering 1970 PLEASE NOTE: Some pages have indistinct print. Filmed as received. UNIVERSITY MICROFILMS. To my wife, Doris, and my sons, Reed and Blake, who made it worthwhile ii ACKNOWLEDGMENTS I wish to express my thanks to Professor J. E. Lay as chairman of my guidance committee for the friendly encouragement he provided during the course of this study. I also wish to eXpress my appreciation to Professors C. R. St. Clair,Jr. and E. A. Nordhaus for serving on my guidance committee, and Professor J. J. Loeffler for sharing with me his knowledge of computer programing. Finally I am greatly indebted to Mrs. Dorothy HOOper, not only for her invaluable editorial assistance and excellent typing, but also for her persistent, good humored encouragement. iii TABLE OF CONTENTS LIST OF TABLES O O O O O O O O O O O O O O O O O O O O O O O 0 LIST OF FIGURES O O O O O O O O O O O O O O O O O O O O O O O O NOMENCLATURE I 0 INTRODUCTION 0 O O O I O O O O O O I I O O O O O O O O Q 1.L 1.2 1.3 Obj ective O O O O O O 0 O O O O O O O O O 0 0 Review of Previous Investigations . . . . . . . . Scope of This Paper . . . . . . . . . . . . . II. THERMODYNAMIC PROPERTIES AND COMPOSITION OF WORKING FLUID 2.1 2.2 2.3 2.4 Air Composition and Equation of State . . . . . Calculation of Ideal Gas Thermodynamic PrOperties. 2.2.1 Empirical Specific Heat Equations . . . . 2.2.2 Computation of Thermodynamic Functions and Equilibrium Constants . . . . . . . . The Composition of the Products of Combustion . . 2.3.1 The Assumption of Chemical Equilibrium. . 2.3.2 The Chemical Composition at Equilibrium . Determination of Reactant Composition . . . . . . III. SIMULATION OF THE ENGINE CYCLE ON A DIGITAL COMPUTER . General . . . . . . . . . . . . . . . . . . . . . The Cycle . . . . . . . . . . . . . . . . . . . . Compressor Analysis . . . . . . . . . . . . . . Burner Analysis . . . . . . . . . . . . . . . . . Power Cylinder Analysis . . . . . . . . . . . . . Engine Performance Analysis . . . . . . . . . . . IV. CALCULATED RESULTS FROM ENGINE CYCLE SIMULATION . . . . . General . . . . . . . . . . . . . . . . . . . . . Effect of Compression Ratio on Engine Performance. Effect of Heat Loss on Engine Performance . . . . Effect of Valve Pressure Loss on Engine Performance . . . . . . . . . . . . . . . . . . Effect of Expansion Ratio and Clearance Volume on Performance . . . . . . . . . . . . . . . . . iv Page vi viii 12 12 14 22 22 28 36 38 38 39 48 53 55 64 66 66 70 75 79 91 TABLE OF CONTENTS 4.6 Engine Performance and Concluding Remarks . . . . APPENDICES . APPENDIX A: APPENDIX B: APPENDIX C: APPENDIX D: APPENDIX E: APPENDIX F: APPENDIX G: APPENDIX H: APPENDIX 1: APPENDIX J: APPENDIX K: APPENDIX L: BIBLIOGRAPHY POLYNOMIAL APPROXIMATION BY THE METHOD OF LEAST SQUARES O O O O O O O C O O O O O O O I COMPUTER PROGRAM FOR LEAST SQUARES POLYNOMIALS . POLYNOMIALS FOR CONSTANT PRESSURE SPECIFIC HEATS . O O O O O O I C O O O O O O I O O . POLYNOMIALS FOR STANDARD FREE ENERGY OF REACTION O O O O I O O O O O O O C O I O O O CALCULATION OF PROPERTIES FROM EMPIRICAL SPECIFIC HEAT EQUATIONS . . . . . . . . . . . SOLUTION OF THE EQUATIONS OF CHEMICAL EQUILIBRIUM O O O C O O O O O O O C O O O O O DETERMINATION OF THE EQUILIBRIUM CONSTANT (KP) AND THE STANDARD FREE ENERGY OF REACTION(AFO). ITERATIVE METHODS FOR SOLVING NON-LINEAR EQUATIONS O O 0 O O O O O O O O O O O O O O O SUBROUTINE LISTINGS . . . . . . . . . . . . . . FLOW CHART AND LISTINGS OF THE MAIN LINE PRmRAM . C C O O O O O O O O O O O O O O O O PLOTTER PROGRAM 0 O O O O O O O I O I O O O O O SAMPLE COMPUTER PRINTOUT . . . . . . . . . . . . Page 97 105 105 108 112 132 139 146 151 154 156 162 177 180 188 Table C.l C.2 C.3 C.4 C.5 C.6 C.7 C.8 C.9 C.10 LIST OF TABLES Ideal Gas Empirical Specific Heat Equations . . Fundamental Thermodynamic PrOperties . Calculated and Tabular Values of Ideal Gas Enthalpy O O H -H298 o o o o o o o o o o o o o o o o o 0 Calculated and Tabular Values of Ideal Gas EntrOpy, at 1 Atmosphere Pressure . . . . . . . . . . . . . Calculated and Tabular Values of Log of the .. 10 Equilibrium Constant, Kp . . . . . . . . . . . Comparison of Available Engine Performance Data . . Equilibrium Composition for a 15/1 Air-Fuel Ratio . Thermal Efficiency Conversion to Indicated Specific Fuel Consumption . . . . . . . . . . . . . . Data and Equation for C of 02, 298 to 1500°K . . . "U Data and Equation for C of 02, 1500 to 3500°K . O "U Data and Equation for of N2, 298 to 1500°K . . . O "U Data and Equation for of N2, 1500 to 3500°K ('3 "C3 Data and Equation for of C02, 298 to 1500°K . . 0 Data and Equation for of C02, 1500 to 3500°K . . O 'U "U "U "U "B Data and Equation for of H20, 298 to 1500°K 0 Data and Equation for of H20, 1500 to 3500°K . . 0 Data and Equation for of CO, 298 to 1500°K . 0 Data and Equation for of CO, 1500 to 3500°K . . "U vi Page 15 17 18 20 21 68 88 101 113 114 115 116 117 118 119 120 121 122 Table C.11 C.14 C.15 C.16 C.17 Data and Data and Data and Data and Data and Data and Data and Data and Data and Data and Data and Data and Data and Data and Data and Equation Equation Equation Equation Equation Equation Equation Equation Equation Equation Equation Equation Equation Equation Equation LIST for for for for for for for for for for for for for for for OF 'U 'U 'U ’U 'U “U 'U 'U AF° APO AF° AF AF° AFO Sample Computer Printout TAB of of of of of of of of of of of of of of of vii LES NO, 0, 298 to 298 to 1500°K . 1500 to 3500°K 298 to 1500°K . 1500 to 3500°K 298 to 1500°K . 1500 to 3500°K 1500°K O, 1500 to 3500°K . AIR, 298 to C02 '* C0 + :I: N O + :3 N <3 N + hflhlkflh*hflh4hflh‘ :n N + :2 <3 N + C> hflk‘hflh‘ 1500°K Page 123 124 125 126 127 128 129 130 131 133 134 135 136 137 138 181 LIST OF FIGURES Figure Page 1 Typical Gas Turbine Combustor . . . . . . . . . . . . 24 2 Schematic of a Positive Displacement Brayton Cycle Engine . . . . . . . . . . . . . . . . . . . . . . 42 3 Typical Compressor Cycle Diagram . . . . . . . . . . 43 4 Typical Expander Cycle Diagram . . . . . . . . . . . 45 5 Typical Engine Cycle Diagram . . . . . . . . . . . . 47 6 System Boundary for Power Cylinder Intake Process . . 56 7 Effect of Compression Ratio on Thermal Efficiency, 500 pSia Burner 0 O O O O O O O O O O O O O O O O O 71 8 Effect of Compression Ratio on Mean Effective Pressure 0 O O O O O O O O O O O 0 O O O O O O O O 72 9 Effect of Compression Ratio of Thermal Efficiency, 800 and 200 psia Burner . . . . . . . . . . . . . . 73 10 Effect of Burner Heat Loss on Thermal Efficiency . . 77 11 Effect of Intake Process Heat Loss on Thermal EffiCienC—y o o o o o o o o c o o o o o o o o 0' o c 78 12 Effect of Burner Heat Loss on Mean Effective Pressure 80 13 Effect of Compressor Intake Valve Loss on Thermal EffiCiency O O I O O O O I O O O 0 O O O O O O O O 82 14 Effect of Compressor Exhaust Valve Loss on Thermal EffiCiency O O O O O O O O O O O O O I O O O O O O 83 15 Effect of Power Cylinder Intake Valve Loss on Thermal Efficiency . . . . . . . . . . . . . . . . 85 16 Effect of Power Cylinder Exhaust Valve Loss on Themal EffiCiency O O O O O O O O O O O O O O O O 86 viii LIST OF FIGURES Figure Page 17 Effect of Power Cylinder Intake Valve on Mean Effective Pressure . . . . . . . . . . . . . . . . . 89 18 Effect of Extending Power Cylinder EXpansion on Thermal Efficiency . . . . . . . . . . . . . . . . . 92 19 Effect of Extending Power Cylinder Expansion on Mean Effective Pressure . . . . . . . . . . . . . . 93 20 Effect of Power Cylinder Clearance Volume on Thermal Efficiency . . . . . . . . . . . . . . . . . 95 21 Effect of Power Cylinder Clearance Volume on Mean Effective Pressure . . . . . . . . . . . . . . . . . 96 22 Engine Performance Without Pressure or Heat Losses . . 99 23 Engine Performance with Pressure and Heat Losses . . . 100 F.l Flow Diagram for Subroutine PD08CC . . . . . . . . . . 150 J.1 Flow Diagram for Main Line Program . . . . . . . . . . 163 ix AC E A0 AFR CR PDl NOMENCLATURE Number of mole atoms of carbon Number of mole atoms of hydrogen Number of mole atoms of nitrogen Number of mole atoms of oxygen Mass air-fuel ratio Clausius constant Compression ratio ( ratio of maximum to minimum cylinder volume) Constant pressure Specific heat Constant volume specific heat A constant, F = RT/V = P/N Gibbs free energy Enthalpy Degrees Kelvin Equilibrium constant based on partial pressures Total number of moles Number of moles of air entering compressor Polytr0pic process exponent Number of moles of component "i" Pressure Partial pressure of component "i" Amount of heat transfered Pressure drop in compressor inlet valve PDZ PD3 PD4 AF AHf ATM NOMENCLATURE Pressure drOp in compressor discharge valve Pressure drop in exPander inlet valve Pressure drop in expander exhaust valve Universal gas constant Entropy Temperature Internal energy Volume Specific volume Work Square root of the partial pressure of oxygen Square root of the partial pressure of hydrogen Chemically correct air-fuel ratio devided by the actual air-fuel ratio Square root of the partial pressure of nitrogen Standard free energy of reaction (Gibbs) Enthalpy of formation Joule-Thomson coefficient SUPERSCRIPTS Ideal gas state SUBSCRIPTS Atmospheric Enthalpy xi PROD IEHCT 289 NOMENCLATURE SUBSCRIPTS Pressure Products Reactants Temperature Internal energy Volume Reference state 298.15 xii I. INTRODUCTION One of the most significant challenges currently facing mankind in general, and the engineer in particular, is the solution of our many faceted pollution problem. If we are to avoid the "ecological dooms— day" now being prophesied we must, among other things, develop vehicle power plants that emit significantly lower quantities of chemical pol— lutants than those we are now using. One power plant receiving con— siderable attention is the Brayton cycle gas turbine. This type of engine has excellent emissiOn characteristics with reSpect to carbon monoxide and hydrocarbons, and has attained thermal efficiencies com- parable to the major vehicular power plants. The Brayton cycle turbine appears to have two major obstacles it must overcome before it can be considered a solution to our automotive exhaust pollution problem. These obstacles are relatively high cost, when compared to the spark ignition Otto cycle engine, and higher than desired emission of nitrogen Oxides. The solution to the oxides of nitrogen problem is certainly “0 mOre difficult in the case of the turbine than it is for our present Otto Cycle engine, but reducing the cost disparity will be a formidable task, The current high price of vehicular turbines is due to the material, manufacturing, and development costs. This high initial cost Can Only be justified in applications, such as the trucking industry, where the turbine's characteristics of low maintenance, long life, and h 0 18h Power-to—weight ratio can be fully exploited. The turbine engine is now making its way into the commercial truck market but it is envisioned as a slow movement that will hold Diesel engine production constant for some time before reducing it. To produce Brayton cycle turbines as a replacement for our automotive spark ignition engines would require massive retooling expenses, as well as complete re— education of manufacturing and service personnel. It appears that the Brayton cycle turbine is not a rapid or cheap solution to our problem; however, the Brayton cycle applied to different hardware may hold some promise. The most obvious change in current Brayton cycle hardware would be to use positive displacement compressors and/or expanders. A recent study of a reciprocating Brayton cycle engine by Warren and Bjerklie [4] indicates that the positive diSplacement Brayton cycle does indeed merit further study. 1.1 Objective The objective of this investigation was to study the performance characteristics of a positive diSplacement engine operating on a modified Brayton cycle. The term modified Brayton cycle is used to indicate that the application to positive displacement hardware requires the expansion process to occur over a given volume ratio and not over a given pressure ratio as in the classical Brayton cycle. No attempt was made to model any given hardware configuration but instead every effort was made to develop a general thermodynamic analysis of the cycle by avoiding any T v for a Clausius gas p(v—b) = RT 9.2) =_.Ii_ 3T v-b 1) Therefore (Bu) ___TR _ = _ =0 3v T v-b p p p and (E) “4:9 -p(3-V-) <27» pT p pT for a Clausius gas (131) =3 (3v) __ v—b) an P 313T p Therefore (£3.11) =_IE+(V_b)=IE_IE=O 813T p P p These results show that the internal energy of a Clausius gas is “Ct a function of pressure and volume and in this respect it is the same as an ideal gas. 10 The enthalpy behavior of the Clausius gas was evaluated as follows: 3v dh = deT + [v - T(§T) ]dp (274) P for a Clausius gas (a, =—: Therefore dh TR C dT + v - ——'d p [ plp dh deT + [v - (v-b)]dp C dT + bdp P It is apparent that unlike the ideal gas, the enthalpy of a Clausius gas is influenced by pressure. An order of magnitude evaluation was made and it was found that for an isentropic compression from 537§R and 1 atmosphere pressure to 1200 psia the "bdp" term was slightly less than one percent of the enthalpy change. Based on this calculation it was decided to use the ideal gas to calculate the enthalpy air in this in— vestigation. An isentrOpic compression process will be used during the analysis so the following investigation of entrOpy change for the Clausius gas was made: Tds = dh - vdp For a Clausius gas db 8 deT + bdp Therefore Tds = deT + bdp - vdp = deT - (v-b)dp u r: pm hi I 1‘ a: Q. 'o ds and so that ds = C QI,_ R'QE PT P This is the same result as the ideal gas and the Clausius gas does not interject any complications in entropy calculation. The analysis of the positive displacement Brayton cycle involves flow through valves (constant enthalpy processes) so the Joule-Thomson coefficient was evaluated as follows: u =‘(13- [Te-X?) - V] (269) For a Clausius gas (Hg?- Therefore 1. TR 1 u-C [I) -V] -C [v-b-v} P P b H = ‘ ET' P By definition ’aT) U = '_— Aap h dT = udp = - 12 Calculations indicated a temperature change of approximately .07° Kelvin for a 10 psia pressure drop and it was decided to consider the Joule-Thomson coefficient to be zero for air under the conditions of this investigation. The result of this analysis was the decision to treat air as an ideal gas in all respects except for its equation of state which will be that of a Clausius gas with a ”b" value of .02711 liter per gram mole. All products of combustion will be treated as ideal gases in every reSpect. 2.2 Calculation of Ideal Gas Thermodynamic Properties 2.2.1 Empirical Specific Heat Equations In an engine cycle analysis of this type the thermodynamic properties of a number of different compounds under a variety of con- ditions must be known in order to compute the apparent properties of the mixture of gases that constitutes the cycle working fluid. The thermodynamic prOperties of pure compounds are normally presented in tabular form or calculated from equations based on the tabular data. It is now common practice in cycle analysis, when possible, to utilize equations to calculate property values. The use of equations saves the large number of computer storage locations needed for tables and obviates the need for interpolation routines. Almost every thermodynamics text published in the past 10 years has presented a number of specific heat equations which have been gleaned from various sources. It was decided to develop a set of equations for this study from the most consistent data available because the valid temperature ranges and accuracies of the text book equations of heat capacity vary widely. The data source selected was 13 the "JANAF Tables” [19] which were compiled and published by the Joint Army—Navy-Air Force Panel on Thermochemical PrOperties. These tables are an extension of previous National Bureau of Standards work and are considered by most investigators to be the most comprehensive and re— liable data currently available [11]. It was demonstrated by Patterson [3] that cubic polynomials could adequately approximate empirical Specific heat data in temperature ranges from 298.15 to 1500°K and from 1500 to 3500°K. Patterson [3] used the method of least squares to develop equations to approximate data from National Bureau of Standards Circular 564 [20] and American Petroleum Institute Report 44 [21]. In this study a general library program for least squares curve fitting was used to approximate specific heat data from the "JANAF Tables" [19]. The method of least squares curve fitting is outlined in Appendix A and the program used is presented in Appendix B. The constants (a's) were calculated to five significant figures and the equations for each substance are of the form: C =a +aT+aT2+aT3 p o 1 2 3 Table 1 gives the a's for each temperature range, the maximum per cent deviation from the tabular value, and the standard error of the estimate (defined in Appendix A) for each of the components involved in this analysis. The Specific heat data used to develop the equation for air shown in this table was obtained by using a mole weighted average 0f Specific heats of oxygen and nitrogen. The apparent Specific heat of air was evaluated at all temperatures for which oxygen and nitrogen 14 data were available and was based on the composition of air presented in section 1 of this chapter. The greatest single point deviation in the 298 to 1500°K range was .70 per cent with most points significantly better than this value. The greatest Single point deviation in the 1500 to 3500°K range was .064 per Cent. This value is within the range of accuracy quoted for the tables used. The computer print out from the curve fit program is pre— sented in Appendix C and gives data input values, calculated values, differences and per cent differences. 2.2.2 Computation of Thermodynamic Functions and Equilibrium Constants Values of the ideal gas thermodynamic functions and equilibrium constants can be computed in a number of different ways. The most obvious method is to calculate all functions and the equilibrium con— stant from empirical heat capacity equations. One system utilizing this method arranges the required data in matrix form and reduces the cal— culations to a series of matrix multiplications. This procedure was considered for use in this analysis until it was found that a more precise calculation of the equilibrium constant could be made by developing equations to approximate the tabular values of the Gibbs function than by obtaining equilibrium constants from the Specific heat equations. This discovery, coupled with the fact that the (g? v and the(%%)p can be easily calculated by an alternate method, led to the decision to make the cal- culations in the Simplest (mathematically) straightforward manner possible. This decision was also an example of serendipity.' The author teaches undergraduate thermodynamics and the straightforward subroutines developed in this study can be utilized in his courses Since the thermodynamic 15 AxxHoC.Axxxxx.ov I xxflmgxxé mHoze o MolmHOE\Hmo {and + «me + Haw + m I o mone<=cu Ham: QHEHummm q0a N.xaz me an an egg moz woumasoamu 000.0 000.0 000.0 000.0 000.0 000.0 000.00 000.00 000.0 000.0 0.0000 000.0 000.0 000.0 000.0 000.0 000.0 000.00 000.00 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.00 000.0 000.0 0.0000 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.00 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 0.0000 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 0.000 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 0.000 000.0 000.0 000.0 000 0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 0.000 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000.0 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 0.000 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 000. 0.000 000.- 000.- 000.- 000.- 000.1 000.- 000.: 000.- 000.: 000.- 0 0 oz 00 00 00 000 000 0z 00 00.0 0500 mHoE\Hmox "mafia: 000 00 u 00 .00000020 000 00000 00 000000 0000000 020 0000000000 m H.329 19 Table 4 is a listing of the calculated and tabular values of the entrOpy, SO, at one atmosphere pressure for the temperature range from 298.0 to 1500.0°K. The maximum deviation of the calculated entropy value from the tabular value in this temperature range is 0.032 per cent. The comparison for the 1500.0 to 3500.0°K temperature range is not presented because the maximum absolute deviation from the tabulated value is .001 cal/mole-°K. In the high temperature range over 80 per cent of the calculated values were identical to the tabulated values and the maximum per cent deviation was .0027 and occurred for monatomic hydrogen. The entrOpy values in Table 4 were calculated in the following manner : o = o _ 0 ST (ST ST ) + S o o where . T 92 ST — ST = J 'T dT o T The cluantity S0 is the tabular value at the apprOpriate "To." T o A-listing of calculated and tabular values of the log10 Kp for selectexl temperatures is shown in Table 5. Three ways for calculating the equilibrium constants were checked before a method was selected for use in tfliis study. A linear approximation of the tabular values of K- a calculation using the specific heat equations, and a least— 10 p’ Squares, third-degree, approximation of tabular Gibbs function (AFC) 10g d . ata were all investigated before a decision was made. The most prec1se m Ethod IJroved to be the third degree approximation of the Gibbs function. Th e equilibrium constant was then calculated from the following equation: Kp = exp (—AF°/RT) 20 000060 0603060 mooam> wmumHSono 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.0000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 6000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.0000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.0000 000 00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0.000 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 000.00 0 0 0 0 0 0 0 oz 00 0 00 0 0 00 z 0 0000 0000 00000000 0000000200 0 00 .00 .0000020 000 00000 00 000000 0000000 020 0000000000 00.-m0650006 "000000 .0 0001000de 21 CALCULATED AND TABULAR VALUES OF LOG10 OF TABLE 5 THE EQUILIBRIUM CONSTANT, Kp Reaction Temp (°K) 1500.0 2000.0 2500.0 3000.0 3500.0 CG + 1/2 02 = 002 5:358 2:9? 1:235 0;??? "of?" 5.7255 3.5404 2.2237 1.3430 0.7129 H = 2-+.1/2 02 H 0 5.725 5.540 2.224 1.345 0.712 —O.5586 -o.2358 -o.0457 0.0783 0.1648 1 = /2 H2_'+ 1’2 02 0“ -0.559 —0.236 -0.046 0.078 0.165 -2.4889 -1.6990 -1.2268 —o.9131 -o.6904 1 2 = / N2'+ 1/2 02 No —2.487 -1.699 -1.227 -0.913 -0.690 112 0 := 0 —5.3954 —3.1779 -1.8423 -o.9493 -0.3106 2 “5.395 ”30178 "10842 ”00949 ”00310 112-H .0 H -4.7566 -2.7907 -1.6015 -o.8035 —o.2313 2 —4.757 -2.791 —1.601 -0.803 -0.231 5 Calculated Values Tabular Values 22 The computer output from the least squares curve fit program is given in Appendix D and lists the constants for third degree equations, the tabular data input, the calculated values, the difference, the per cent deviation, and the standard error of the fit. The equations for the Gibbs function as a function of temperature were derived only for the temperatures between 1500.0 and 3300.0°K. The lower limit was set because at temperatures below 1500.0°K the work fluid will be considered to have a constant composition and equilibrium cal- culations are not required. The upper temperature limit was reduced fnm113500.0°K to 3300.0°K to improve the precision of the approximating equatjxyns. This temperature reduction was justified because it had been deteruuined that 3300.0°K was sufficient to cover the temperatures that would be encountered in this study. Ekatails for the calculation of enthalpy, entropy, the (gng and the gas ‘Silp Eire presented in Appendix E. The details for the calculation of the eqinilibrium constant are presented in Appendix G. 24§__11§;_Composition of the Products of Combustion 2°3¥1 'The Assumption of Chemical Equilibrium fitll of the techniques have been deve10ped which are required to calculatne the thermodynamic properties of a system whose chemical compo- sitHMJ is known. We must now investigate high temperature combustion in ordeflf to establish the chemical composition of the combustion products. In Cy¢143 analysis the conditions under which combustion occurs are always idealizEuj for the purpose of calculation. The assumptions of steady st ate, lHomogeneous composition, and absence of all wall effects normally 23 made in Otto cycle analyses will be made in this study. These assump- tions are made to permit use of the methods of steady state thermo- dynamics and a discussion of their validity and effect on calculated performance follows. Homoggneity and Wall Effects Numerous works ([3], [23], [24], [25], and others) have established that the working fluid in an Otto cycle engine is not entirely homo— geneous. The complex processes involved in adding fuel to the air stream, inducting the charge (fuel air mixture) into the cylinder, and mixing the charge with the residual (products of combustions still in the cylinder after the exhaust process) can lead to a combustible mixture that is not homogeneous. If this nonhomogeneous mixture is then ignited, a flame front will progress through rich and lean volumes of mixture and the resulting product mixture will be hetrogeneous. In addition to the non- homogeneity produced by fuel distribution, we also have nonhomogeneity produced by the extinction of the flame (the quench or wall effect) as it nears the chamber wall. The inhomogeneity in the unreacted mixture can be reduced or eliminated by more efficient mixing but the quench effect is more difficult to eliminate and is the source of a major portion of unburned hydrocarbon in the exhaust.* There are two sources of \ :itui: now generally accepted that the quench effect is the major producer motif: urrled hydrocarbons in the automotive exhaust. At the 1970 SAE Auto— that e Ecgineering Congress and Exposition, Daniel [26] presented a paper chambrevlews some of the work in this area and attempts to model the engine er environment, including quench, in an effort to calculate emissions. from in 1957 the author's [27] measurements of hydrocarbon emissions probab‘irbulent and partially quenched flames indicated that quench was y the most important factor in producing the unburned hydrocarbon in a utomOtive exhaust gas. 24 unburned hydrocarbon resulting from wall quenching of the flame, (l) the walls in the Open volume of the combustion space, and (2) the crevices separated from the open part of the chamber by restrictive passages. An eXMple of the second source would be the volume behind the tOp ring of a piston. It appears that to solve the problem of incomplete reaction due to wall quench we must eliminate the walls, prevent reactive mixture from contacting the walls, or devise a method to react the quench volume gas later in the cycle. Of course we cannot completely eliminate the solid boundaries from any engine and difficulties in implementing the last two methods of reducing quench effects in the Otto cycle engine are part of the reason this study was undertaken. In the modified Brayton cycle the combustion process is quite different from that of an Otto cycle engine. It is envisioned as being esSentially the same as the Brayton cycle gas turbine, except for higher operating pressures and the possibility of cyclic pressure variations. A Sketch of a typical gas turbine combustor is shown in Figure 1. fuel \ / Cooling \Air\_. \ \ ‘ A// Primary I Secondary -—--h- I \ Reaction Zone I V Zone WWW/V I ._._.. 5 air: .___._ FIGURE 1. TYPICAL GAS TURBINE COMBUSTOR 25 It is obvious from this sketch that we are dealing with a diffusion flame to a greater extent than a premixed flame. (The turbulence of the flow prevents defining the reaction as a pure diffusion flame.) It is also apparent that the wall quench is significantly reduced or eliminated by the flow of air along the combustor liner and by the stabilizing of the reaction zone away from solid boundaries. As the gas leaves the primary reaction zone, preheated excess air is added and the reaction can continue to completion. If the burner is properly designed, turbulent mixing of secondary air and the exhaust from the primary reaction zone results in a near homogeneous mixture. The overall air—fuel ratio for tries gas turbine is considerably greater than the Otto cycle and this will also be true for the positive displacement Brayton cycle. These factors should contribute to lower CO and hydrocarbon emissions for the Brayton CYCle than for the Otto cycle, and this is confirmed by research. Brayton cycle turbines produce 1 to 10 per cent of the carbon monoxide, and l to 20 Per cent of unburned hydrocarbons of an uncontrolled spark ignition engine [2]. This comparison is made on the basis of mass of exhaust Specie per mass of fuel, and an "uncontrolled engine" indicates an engine not equipped with our recently developed emission control devices. It seems apparent that assumption of homogeneity of mixture (at plane 5, F— lg‘l‘li‘e 1) is certainly better for the Brayton cycle device than the Otto c Yele and may, in fact, be a reasonably precise one. W Assumption of steady state implies that a system (the combustion Dr . oducts) has remained in a given state of temperature and volume long 26 enough to reach a homogeneous condition and that all chemical reactions have proceeded to the point where the forward and reverse rates are equal. This then is a condition where the Gibbs function is a minimum and are therefore in a state of chemical equilibrium. Since we are in a state of equilibrium the composition can be determined by the methods of classical thermodynamics. The critical item in this assumption is, of course, time. If the time available for the attainment or adjustment of equilibrium is short, or the reaction rate low, then true equilibrium may not be reached. Residence time is the time during which a system is maintained at constant condition and, strictly speaking, would be zero in any engine. The state of any given quantity of working fluid is continuously changing in an engine and the question becomes one of comparing rate Of Change of state to the specific chemical reaction rates. The Specific reacition rates are functions of temperature and it is generally accepted that at the end of the combustion process the temperature is high enough to insure equilibrium. This assumption of initial equilibrium is supported by InIflnerous authors including Starkman and Newhall [28] with respect to Spark ignition engine cycles, and by Cheng and Lee [29, 30], with respect to I‘Ocket engine calculations. The main questions associated with the assumption of equilibrium then become, at what point during an eXpansion process do we start getting significant deviations from equilibrium? what criterion do we use to establish this point?, and how do we handle QOmPOsition once we have reached this point? Cheng and Lee [29, 30] descr:lbe work on two models for the expansion process in supersonic r0 (”‘9': nozzles; the first, an eXpansion that consists of an equilibrium Efffi v. 2... 27 composition to some point at which the composition is "frozen" and then the expansion proceeds with this constant "frozen" composition, and the second model takes equilibrium composition expansion to a point where the reaction rate equations take over from the equilibrium constant and de- termine the composition for the remaining portion of the expansion. Prior to the mid 1960's the expansion processes had been considered to have a "frozen" composition, an equilibrium composition, or an equilibrium composition followed by frozen composition with changeover point being determined by the temperature of the system. Consideration of the re- action rate constants began very recently and then only for simple Systems. Treating the expansion as equilibrium followed by frozen composition has been the most pOpular system used in recent cycle anal— YSis - In 1964 Patterson and Van Wylen [16] published the results of an 0t tO cycle analysis which included heat transfer, flame propagation, equilibrium composition above 1500°K and "frozen" composition below 1500°K. This was an effort to simulate the operation of a given engine and the measured thermal efficiency of the engine was 98 per cent of the c alculated value at one Operating condition. This is not to imply that al 1 of the problems in Otto cycle analysis have been solved because other Cal . . Culated parameters did not demonstrate this degree of prec151on. It d°es . . . . . ’ however, indicate that the assumptions on chemical compOSition are not ‘ gIrossly incorrect and do, in fact, provide a good thermodynamic repr esentation of the working fluid. After evaluating the available literature, and the combustion and expans - . . . lon processes involved in this analysis, it 18 felt that the 3.88% 13tion of chemical equilibrium is more justifiable in this analysis tha 1'1 in either rocket or Otto cycle work where it has been extensively ’Q Its '. c .J“. 28 applied with generally good results. Based on the previous discussion, this study will consider chemical equilibrium composition of the working fluid above 1500°K and a "frozen" composition below 1500°K. The methods of calculating both of these compositions will be discussed in the next section of this investigation. 2 - 3 - 2 The Chemical Composition at Equilibrium General The first step in devising a method for calculating the composition of the products of a chemical reaction is to determine what species will be present in quantities considered significant to the achievement of the objective of the calculation. The objective of the equilibrium calculation in this study is to determine the thermodynamic properties of the working fluid in an effort to analyze the performance of the POSitive diSplacement Brayton cycle. It is apparent then that we need COtlSider only those of the possible species that will be present in SuffiCient quantities to affect the thermodynamic behavior of the mixture and We need not consider a specie simply because of toxicity, corrosive- Hess Or other undesirable characteristic. With the criterion for in- clusion of a specie in our calculations established we must then determine which of the many possible reaction products need to be included. In general this determination may require trial calculations, a literature SQa rch or both. In the case of the hydrocarbon air system with which We a 1:63 concerned there is an abundant supply of literature available and tria 3‘ Calculations are not required. While any one of a number of papers Col-ll d Provide the information needed, the one used in this study was 29 publ ished in 1964 by KOpa, Hollander, Hollander, and Kimura [12]. In this excellent study 18 possible products from a hydrocarbon—air reaction were considered and equilibrium gas compositions were calculated for a wide range of pressures, temperatures and air—fuel ratios. The possible products considered in this study were 02, N CO 2, 2, H20, co, H2, OH, NO, 0, H, N, C, CH“, 03, N02, NH3, HN03, and HCN. This study provided .ac1i_£1t)eatic flame temperature data that indicate temperatures will not ex— ceaeeci 23100°K in the study and that at 3000°K only the first eleven of the ‘rteaaczt:zants considered have mole fractions that exceed 10'5. Of the eleven :reaza<:t:£ants that might reasonably be eXpected to influence the thermo— <13711£inntic properties of the working fluid, it was found that the mole f1r21crtxion of atomic nitrogen (N) does not exceed 10"+ and it was removed 3EITCIDJ (:onsideration. As a result of the above evaluation we have reduced Ollir Iltlst of significant products to the 10 that were used by Hershey, jEbelfliardt, and Hottel [10] in 1936 in the first edition of the so—called 'I I31‘3’ttel Charts." The products and reactants considered in this study are liSted below. REAC . TANTS. C8H18 , Air (02, N2) 1?I{()I)UCT3; 02, N2, CO2, H20, CO, H2, OH, NO, 0, H 3:11 order to determine the amount of each specie present a system Of l C) EEquations must be solved. One set of conditions that must be satiSfi . . . ed in a reaction is that the mass of each atomic speCie remain For the C, H, N, 0 system this requirement of constant mass iczt a O O I C tlets the use of four mass balance equations. The remaining Six 3O equations in our system then become equilibrium equations. Some of the equilibrium equations are nonlinear and we are forced to use some type of an iterative solution, because an explicit solution cannot be obtained. (3ver the years many solution techniques have been developed and a number of them were reviewed for use in this study. Some of the tech— niques are very general and are capable of treating a large number of reactant and product species in the liquid, solid and gaseous phase. In 1951 Huff, Gordon and Morrell [31] presented a solution of this type which is the basis for most of the general solutions used since its publication. The literature in this area also revealed a number of solution techniques that are restricted to the C, H, O and N system used in this study. One SUCh technique was presented by Patterson [3] and involves only the ten prOducts felt to be important in this work. The method used by Patterson [3] was based on the work of Ritter V011 Stein [32] and Schmidt [33]. This technique was selected as being the most compact and fastest available for computer calculation of the equilibrium composition of the ten specie system used in this work. This method is presented in the next section of this paper and the author's only Contribution is the correction of minor typographical errors in the O): 1g 1Tit-11 work. The presentation and application techniques are, of C011 rse’ the author's. CQm Wtion of Equilibrium Composition The following assumptions have been stated or implied and are esse ntial to the method of computation which follows: (1) The products of the reaction are in a state of chemical equilibrium. 31 (2) All product species are considered to be ideal gases. (3) The products are homogeneous with respect to both composition and properties (i.e., no property gradients). (4) The fuel is a known pure hydrocarbon. (5) Air is a defined mixture of O2 and N2. (6) Only the 10 previously defined species exist in the product mixture. TFhe general reaction equation can be written as: can +59(0)+¥A—1‘1(N)+n(0)+n(N)+n (CO)+n (H0) 11 1121 2 2 2 2 02 2 N2 2 002 2 H20 2 -+- nCO(CO) + nH2(H2) + n0H(OH) + nN0(NO) + n0(0) + nH(H) (2—1) Vatleairee AC, AH, A0 and AN are the mole atoms of carbon, hydrogen, oxygen aIIC1 Incitrogen respectively in the reactants and the "n's" are number of tnc>3L€3£3 of the various product species. TFhe number of mole atoms of an element in the reactants must be ecllléiJL to the mole atoms of that element in the products, considering C51 . rbon we can then write: AC = 116,02 + n00 (2-2) a171d . . . . reStating the relationship in terms of the partial pressures we AC V P ) (2-3) = if “’00, + co hfi1e= ITEE ‘7 and T are the volume and temperature of the system and R is the gas (:(3tlstant per mole. We can now derive the following four mass balance E? :1" 32 eq uations: F . AC = (:02 + co (2-4) F o AB = 2H20 + 2112 + OH + H (2-5) F - A0 = 2002 + H20 + 202 + OH + NO + co + o (2—6) F - AN = 2N2 + NO (2-7) where F = RT/V and specie formulae are interpreted to be the partial pressure of the particular specie. It should be noted that F is also equal to Pm/Nm where Pm is the mixture pressure and Nm is the total nimber of moles of products. Each of these definitions of F will be utilized in calculations depending on whether the system volume or pressure is known for a given state. The next consideration is the development of six equilibrium e<1ll€=1tions and to accomplish this the following reactions will be ut 11 ized: (1) (:02 + C0 + 1/2 02 (2) H20 + H2 + 1/2 02 (3) 0H + 1/2 H2 + 1/2 02 (4) NO + 1/2 N2 + 1/2 02 (5) 0 + 1/2 02 (6) H + 1/2 H2 We can write the equilibrium constants in terms of the partial pressures and b y letting 02 = X2, H2 = Y2 and N2 = 22 they have the following form: = co - x 1 CO2 K (2-8) 33 K2 = Y_2§-_O_)g (2-9) 2 1‘3 = Yo}; X (2-10) K1+ = 2M; X (2-11) K5 = 23. (2-12) K6 = {1' (2-13) Equations (2-4) through (2-13) must now be solved for our 10 partial Pressures. By substituting the equilibrium equations (2-8) through (2—13) into the mass balance equations (2-4) through (2—7) we have: F - AC = c0(1 +E)5—) (2-14) 1 2 F-AH=2(Y2+l—X)+fl+—Y— (2-15) K K K 2 3 6 F~Ao=2(99——)5)+3—’$+2x2+33—+-Z—)5+co+l (2-16) K K K K K 1 2 3 1+ 5 F . AN= 222 +fz} (2-17 1, Solving Equation (2-17) for the positive value of Z, and Equation (2—15) for the positive value of Y yields z= «WW—K— “ME AN (2-18) (L+-1—) +\/(—)-(—+—1-)2+8(1+-Z(—) - F - AH K3 K6 K3 K6 K2 Y I X (2-19) 4(1 +-) K2 A . 34 The substitution of Equation (2-14) into Equation (2—15) yields: _ _x_ .._- __F_._:_A_c .Y__2x 2 x_Y a i F AO- (K1+X) +K2+2X +K3+KH+F AC+K5 (220) If we observe from Equations (2—18) and (2—19) that Y and Z are functions of X only, then it is apparent that Equation (2-20) is a function of X only. If F, the system temperature, and the mole atoms of reactants are known, then we need only obtain a positive value of X which satisfies Equation (2-20). A method of finding this value of X is presented in Appendix F. Once the quantity X has been determined, Y and Z can be evaluated from Equations (2-18) and (2-19). The partial pressures can be calculated from the carbon balance, the definition of X, Y and Z, and the equilibrium e quations as follows: 02 = x2 (2-21) N2 = 22 (2-22) (302 = F - AC ° X/(Kl + X) (2-23) 1120 = XYZ/K2 (2—24) co = co2 . Kl/X (2-25) Hz a Y2 (2—26) OH = XY/K3 (2-27) N0 = XZ/K” (2-28) 0 = X/K5 (2—29) in = Y/K6 (2—30) The number of moles of each Specie can now be simply calculated b y dividing the partial pressure by the factor "F." 35 This method of determining equilibrium compositions was designed for use where the system volume and temperature were known; therefore, the "F" factor was known. In this particular study calculations of equilibrium compositions at a defined pressure were also required for the analysis of the positive diSplacement Brayton cycle. Once the multiplicity of definitions for the "F" factor is recognized, however, the development of a rapidly converging method for calculating equi- librium composition presents no great problem. Briefly the system used consisted of utilizing the fact that "F" equals the total mixture pressure divided by the total number of moles in the mixture. The factor "F" Was first estimated by using the desired mixture pressure and the total I'1"--1‘Inber of moles of mixture calculated by assuming no dissociation of the Products. This estimate of "F" was then used to calculate the partial Pressures and number of moles of the Species present in the product mixture. The sum of the calculated partial pressures was then compared to the desired pressure and if the difference between these pressures did not meet a defined limit of acceptability, then a new value of "F" was determined using the desired pressure and number of moles of products calGillated from the previous value of "F". The process was then repeated until the calculated pressure and the desired pressure were within a Specified amount of each other. The desired result was usually achieved w ith two or three iterations; only very rarely was a fourth iteration re(“lirech 36 Frozen Equilibrium Comgosition The products of combustion are considered frozen for all processes l)€3:1uC)VJ 1500°K. This means that a composition is determined and that it remains constant and unaffected by temperature changes below 1500°K. thijlss study considers only fuel lean and chemically correct mixtures, Eitlci eat temperatures equal to or below 1500°K only 02, N C02, H20 are 2’ 215353113ned to be present. The mass balance equations are now sufficient t1C> (isstermine the composition and can be stated as follows: n00 = AC 2 n = AH/2 H 0 2 n0 = AO/2 - AC - AH/4 2 n = AN/2 N2 UDI1€3 {Dartial pressure of each constituent can now be calculated by multi— F33-3721I1g the number of moles of the constituent by "F." 2£:_5£____Determination of Reactant Composition The preceding two sections have considered the determination of comI><)sition when the mole atoms of carbon, hydrogen, oxygen and nitrogen aITEE Icnown. This section describes the method used to determine these ‘Véileless in this study. One of the primary variables in this study is air— f11‘3:L- ratio and we must then relate the air-fuel ratio to the number of m()]_€3 atoms of reactants. For reasons that will become apparent in sub- sequ€nt sections of the paper it was decided to hold the number of mole a"20:3 . ““53 of oxygen and nitrogen constant for all calculations and to vary til E3 flle1 quantity. Since only normal octane is used as a fuel in the 37 study, the following stoichiometric reaction equation was used as a basis fo r all calculations: C8H18 + 12.5(02 + 3.764N2) + 8C02 + 9H20 + 47.05N2 (2—31) For this reaction the number of mole atoms of oxygen is 25 and the number of mole atoms of nitrogen is 94.1. These values we then used and AC - 25 and AN = 94.1 for the combustion reaction. These values are, of course, apprOpriately modified for the inclusion of exhaust gas residual during the expansion in the power cylinder but are used for all calculations in tlTle compressor and combustor of the engine. The mass air—fuel ratio for Equation (2—31) is 15.042/1. Since the ratio of the stoichiometric air— fLlel ratio to any other air-fuel ratio is the same for both mass and mole ratios we can write our reaction equation as (2—32) Y1 ° C8H18 + 12.5 02 + 47.05 N2 + Products Where Y1 = 15.042/Actual mass air—fuel ratio (2-33) We See that we can establish values for both the mole atoms of carbon (AC) and the mole atoms of hydrogen (AH) based on the actual air—fuel ratios as follows: AC Yl°8 AH Yl°18 I - . t 18 eVident that we can now determine the mole atoms of reactants e Iitering our combustion process by specifying the air—fuel ratio per unit mass. III. SIMULATION OF THE ENGINE CYCLE ON A DIGITAL COMPUTER 3 - 1 General During the course of this study a total of four computer programs were written. The first program was a simple analysis of the classical Brayton cycle extended to higher pressure ratios than are normally avail— able in the literature. This analysis considered working fluid to be an ideal gas with constant specific heats and the prOperties of air Standard conditions. This program served only to familiarize the author With FORTRAN IV and the IBM 360 computer used in this study. The second program written was again an ideal gas constant specific heat analysis to ascertain the steady state burner pressure that could be achieved on motoring the engine without heat addition. This analysis indicated that pressure levels adequate to start the engine could be Obtained. The basic cycle used was the same as the one discussed in detail in section 2 of this chapter. The third program in the series utilized an ideal gas-constant SPQCific heat working fluid with the prOperties of air at standard con— dit ion. This program was written to obtain a better knowledge of the probable operating characteristic of the engine and to attempt to define what form the final program should take. In this program the engine displacement, (volumes of compression and eXpansion Spaces) clearance vold-uues, valve openings, and burner pressures were defined. To obtain a St able operating condition then required iteration to determine the heat 38 39 addition required to match mass flow rates through the compressor and expander sections of the engine as well as iterations for each quantity of heat added to determine the effect of exhaust residual. While the author was successful in writing the program, it appeared that the inclusion of a realistic working fluid with specific heats vary- ing as a function of both temperature and composition would lead to ex- cessive computer time if the task could be accomplished at all. At this point a revaluation of the procedure used led to the development of the relatively simple system used in the fourth and final program in this Series. The analysis used in the develOpment of the final program of this Series will be presented in detail in the subsequent sections of this Chapter and a listing of the program is presented in Appendix J. The fj-I‘St three programs written will not be presented or examined in detail in this thesis. They are mentioned only to indicate that a significant amount of preliminary work went into the development of techniques used in the analysis of this engine. 3"\2 The Cycle In defining the cycle used in these calculations we should first COl'lszider what is meant when we use the term positive displacement engine. In the context of this thesis we mean that the major pressure changes Occlll‘ring in the cycle will be the result of the movement of physical boundaries that surround a trapped mass of gas. Both the modern Otto Cycle and Diesel cycle engines are positive diSplacement engines by this de . fit‘lltion. In each of these engines the compression process is the 40 result of a piston reducing volume of a cylindrical cavity in which we have a trapped mass of gas and the expansion process occurs when an increase in energy of the trapped mass (due to combustion) produces a reverse motion of the piston and a volume increase. In positive dis- placement engines the eXpansions and compressions normally occur over fixed volume ratios. The modern Brayton cycle gas turbine is not a positive displacement device and Operates as near as possible over the fixed pressure ratios of the classical Brayton cycle. Application of the Brayton cycle to a positive displacement device requires some modification Of the classical cycle since expansion over a fixed volume ratio may not Permit expansion of the working fluid to its original pressure. In January of 1969 Warren and Bjerklie [4] proposed using one bank of a 440 cubic inch displacement V—8 engine as compressors and the other four cylinders as expanders. Between the compressors and expanders they Placed a burner similar to a gas turbine burner. This is, of course, one possible hardware configuration for the cycle analyzed in this study but the cycle can also be applied to other positive diSplacement hardware Sneh as the rotary Wankel engine. In order to make a more complete study of the potential of the pos- itive displacement Brayton cycle we have removed the hardware restriction imposed by Warren and 3;] erklie [4] and evaluated operating conditions that could not be met by their prOposed engine configuration. This study then is not restricted to piston cylinder devices but in the eXplanation of the cycle and develOpment of the analysis it is advantageous to utilize the piston cylinder arrangement. For the purposes of analysis we will consider that our engine con— 318 ts of a single cylinder compressor followed by a constant pressure 41 c:<3a11t>ustor (pressure drops can occur but pressure oscillations are not considered) and then a single cylinder expander. Figure 2 is a schematic of this type of engine. This configuration i_s; riot seriously proposed as a workable design, but is used only to ES:iJIlI)11fY‘the analysis. The important aspects to consider are that the t>111rt1er is considered to be a steady flow, steady state device and that titlee compressor and expander each go through a complete cycle every revo— lution Of the engine. Figure 3 is a pressure volume diagram of the compressor used in this engine analysis. The compressor cycle consists of the following idealized processes: Process 1-2. An isentropic compression of the working fluid from pressure P1 tO P2. Process 2-3. At point 2 a pressure differential actuated valve Opens and a constant pressure and temperature adiabatic exhaust process occurs from point 2 to point 3. Process 3-4. At point 3 the piston motion reverses, the exhaust valve closes and an isentropic expansion Of the clearance volume gas occurs from pressure P3 to P4. Process 4-1. At point 4 a pressure differential actuated intake valve Opens and a constant pressure and temperature adiabatic intake process occurs from point 4 to point 1. At point 1 the intake valve closes. Figure 4 is a pressure volume diagram Of the eXpansion cylinder Prt: cesses assumed to occur in an analysis Of this engine. The expander 42 mZHOZm mgowo zoewHHHmom < mo UHH oom 00¢ com com ooa om u m>\i> OHH OOOH oom cow oom cow OCH 0 . \P .........n.: hi- :- OH HH w .OOH .oom .oom om n m>\~> oHae= of the Brayton cycle in this instance approximately doubles the mean effective pressure (net work per cycle divided by volume displaced) and red“files the work by a relatively small amount. It would appear that for Scans: situations the friction power would be reduced enough to produce emu Iitlcrease in brake work and brake thermal efficiency. 47 §U coca oom ooa com com ooa m l-’"' ' ' oo u m>\z> oHH> - (zn.(H? - RT>) + P (v — v ) L z z t 7 z z 7 11 6 By rearrangement .O _ O _ _ o _ _ _ Q + (Enidi)5 - (ZniHi)7 (RTzni)7 (zniHi RTZni)11 + P7V7 P7V6 (3 27) Since P7v7 = RT7(Zni)7 we find that Equation (3-27) becomes 0 = O _ O _ _ _ Q + (zniHi)5 (EniHi)7 (ZniHi RTzni)11 P7V6 (3 28) Since we have assumed the working fluid inside the cylinder continues an isentrOpic expansion once the exhaust valve Opens, it is evident that the state of the working fluid at point 9 is determined by an isentropic expansion from point 7. The process from point 10 to point 11 is a pure mechanical exhaust process with no change in thermodynamic state. The 59 thermodynamic state Of the working fluid is, in fact, identical at point 9, 10 and 11, and differs only in the quantity of mass involved. We can make use Of this condition constant specific properties in the following manner: v = = 9 10 11 and V9 V11 v9 = fi-= N__. where Nx = (Zni)x 9 11 therefore N V 11 11 Er—-=‘V—— (3-29) 9 9 O O and Since U11 = U9 then 0 o (EniHi - RTZni)11 (ZniHi - RTZni)9 N = N (3-30) 11 79 and combining Equations (3—29) and (3-30) we have V .9- . = .9_T;;.)-—1i (3—31) (anHt RTZnZ)11 (anHz R n1 9 V9 Utilizing the fact that V11 = V6 and that (ZniH2)5 has been previously defined as HHH, Equation (3-28) can now be written as V o O 6 Q + HHH = (ZniHi)7 - (EniHi - RTzni)9'V;'- P7V6 (3-32) For convenience then, let 0 (zniHi)7 = HH7 O (ZniHi)9 = HH9 (Eni)9 = N9 60 Equation (3-32) can be expressed in the following manner: V 6 +HHH= H — HH — T —- — Q H 7 ( 9 R 9N9) v9 P7V6 (3 33) Equation (3-33) is deceptively Simple in appearance but its solution presents some problems. The heat transfer (Q) may be expressed as some fraction of enthalpy of combustion, the volume at point 6 (V6) can be expressed as the compressor clearance volume (V3) multiplied by a constant, the entering enthalpy (HHH) is known, and the pressure P7 can be calculated from the burner pressure and a defined inlet valve pressure drop. The prOperties at point 9 are unknown but the thermodynamic state at point 9 is the result of isentropic expansion from point 7 over a defined pressure ratio. There are two unknown quantities involved in calculating HH7, the temperature and the number of mole atoms of the elements present in the mixture. The number of mole atoms of the elements present is equal to the number of mole atoms present at point 5 plus the number present in the residual gas at point 11. Clearly the solution to Equation (3-33) will require multiple iterations starting with an estimate of the temp— erature at point 7 and the mole atoms of elements present in the residual gas. TO obtain the solution, Equation (3-33) is restated in the follow- ing form: V 6 ERR7 8 BER - HH7 + P7V6 + (HH9 - RT9N9) V9 + Q (3-34) where ERR7 will be made to approach zero within a small limit. If the volume ratio V6/V9 is very small the residual could be assumed to be zero and Equation (3-34) could be expressed as ERR7 = HHH - HH7 + 127v6 + Q (3-35) 61 The assumption of no residual also defines the number of mole atoms at point 7 as being the same aS the number of mole atoms entering the system from the burner. If we consider the Operating condition used in Figure 4, we find that the volume at point 6 is about 0.5% Of the volume at point 9. While itis realized that this value will change with power cylinder clearance volume, burner pressure and air—fuel ratio, the assumption of no residual is justifiable. The solution to Equation (3-33) can now be obtained through the following sequence of steps: 4 1. Estimate the temperature at point 7 and determine composition at the desired pressure. 2. Calculate HH7 and test ERR7 from Equation (3~35). The test used is |ERR7i - 100 5 0 (3—36) If Equation (3-36) is not satisfied, estimate a new temperature as T7 i 10°K and return to step 1. If Equation (3-36) is not satisfied with the second temperature estimate the regula falsi iteration on temp- erature is used until Equation (3-36) is satisfied. 3. Calculate volume V7 from known temperature, pressure and composition. Expand the working fluid isentrOpically under equilibrium conditions from V7 to V8 and from V7 to the ex— haust pressure P9. 4. Calculate V9 from known temperature, pressure and composition. 62 5. Calculate the number of mole atoms of the elements in the exhaust gas residual and use them to correct the number of mole atoms at point 7. 6. Return to step 1 and repeat process using the definition of ERR7 given by Equation (3-34) in all subsequent iterations. Through the use of the preceding six steps all points on the ex- pansion cylinder diagram can be determined. The isentrOpic expansion process in step 3 is accomplished by first calculating the entrOpy at point 7, (S7) and calculating the entrOpy at point 8 (88) from an estimate of the temperature at point 8. These calculations are per- formed using the appropriate subroutines. A Newton—Raphson iteration on temperature is then used to satisfy the following relationship: '"ET——*' - E1 £_0 (3-37) and the recurrence formula used for T8 is (Sn — S ) Tn TYH'I = Tn " C . N (3‘38) v n (Sen 7 S7) Tan T = T - c . N 8(n+1) 8n v en where CD is specific heat per mole at Ten and Nan is total moles of mixture at Tan . 63 The expansion process from point 7 to point 9 is conducted in a similar manner where the test is then and the recurrence formula for T9 is (S9n 7 S7) T9n n 7 c - N p 9" T9(n+1) = T9 The initial temperature estimate, in each case, is made by assuming a polytropic process (Pvn = C) and using an apprOpriate value of "n." The mole atom correction indicated in step 5 is made by multi- plying the mole atoms present at point nine by the volume ratio VG/V9' Care must be taken to add this correction to the mole atoms entering the cylinder (Point 5) and not to the mole atoms present in the cylinder at point 7 Of the just completed cycle. The latter situation would lead to an ever-increasing mass in the power cylinder, since each correction would be added to the sum of the mass at point 5 and all previous cor- rections. Two methods are used to insure valid results from the calculations outlined in steps 1 through 6 of the power cylinder calculations. The first method is to force the calculation to be made four times using the previous value of a variable as the new estimate and the second is to provide suitable convergence tests at apprOpriate locations in the program. 64 3.6 Engine Performance Analysis The preceding sections of this chapter have outlined methods used in calculating the thermodynamic state of the working fluid at all numbered points on Figure 5. When this has been accomplished we can then calculate engine performance and any other engine parameters de- sired. The engine work per cycle is calculated by taking the algebraic sum of the work of the engine power section and compressor section. The compressor work calculation was described in section 3.3 and power cylinder work is calculated by taking the algebraic sum of the areas below the curves in Figure 4. The following equation is used to cal- culate the power cylinder work (WP). WP = P7(V7 - V6) + P9(V6 - V8) + (HH7 - RN7T7) - (HH8 — RN8T8) (3-40) where (HH7 — RN7T7) - HH8 - RNBTB) = U7 - U8 and for a closed system isentrOpic process 8 U7 - U8 = [ PdV 7 The new work (WN) is then calculated as W” = wp - lwcl (3—41) The thermal efficiency is wN “a. = m (3'42) 65 where LHV is the lower heating value of the fuel per mole and Y1 is the number of moles of fuel used. The indicated mean effective pressure (MEP) is W IL MEP = (VI—V3) + (V87V6) (3-43) This definition of MEP is based on a two—stroke cycle Operation of the engine and the power is then calculated as the total displacement (compressor plus power cylinder) multiplied by the engine rotational Speed and the MEP. This definition is not the same as that used by Warren and Bjerklie [4] who based their MEP on a four-stroke cycle basis. For direct comparison of the indicated mean effective pressures with those of Reference 4, the indicated mean effective pressures in this thesis Should be multiplied by a factor of two. One other important engine parameter which must be calculated is the time which the intake valve and the power cylinder remain open. This is expressed in terms Of the cutoff ratio (COR) which is defined in the following manner: (V7 - V6) (V8 - V6) COR = (3-42) The program written to perform the calculations described in this chapter is presented with a flow chart in Appendix J and sample output from the computer is presented in Appendix L. The program also pro- vided punched card output which was fed to the plotter program presented in Appendix K. The plotter program provided point plots of MEP, nth and combustion temperature which were used to generate the performance maps shown in chapter 4 of this thesis. IV. CALCULATED RESULTS FROM ENGINE CYCLE SIMULATION 4.1 General This chapter will present a discussion of the effects of selected engine variables on the performance of the positive diSplacement Brayton cycle. A computer program, based on the analysis presented in Chapter 3, was used to evaluate engine performance. The program was written in FORTRAN IV and is presented in Appendix J. An IBM 360 system was used to perform the calculations and sample output from this program is presented in Appendix L. A brief discussion of the validity of the calculations is presented in this section, and subsequent sections of the chapter will discuss the effects on performance of compression ratio, heat loss, valve pressure drops, expansion ratio and clearance volume. Performance maps and a brief examination of the engine's potential will conclude the chapter. The performance calculation program consists Of a mainline program and series of subroutine programs. The precision Of the subroutines used to calculate enthalpy, entrOpy, and equilibrium constants is in- dicated by Tables 2, 3, and 5 in Chapter 2. Subroutine PD08CC (see Appendix I) was used to calculate equilibrium compositions of the work— ing fluid. The compositions calculated were compared with those presented in References 3, 11, and 12, and the extremely minor differences in specie concentrations were all attributable to Slight differences in basic 66 67 thermodynamic property data. The reaction temperatures calculated in this study were found to be in agreement with those presented by KOpa [12]. All differences were eXplainable by differences in the state of the fuel used and slight differences in equilibrium composition. To verify the validity of the entire program, complete hand calcu— lations were made of two computer runs. These calculations were made using Huff, Gordon and Morrell [31] as a data source. In these cal— culations, the values of variables from the computer runs were used as first estimates for all iterations. The small differences between the hand calculated and computer values were attributable to slight differences in basic thermodynamic data. (The JANAF Tables [19] were used for computer calculations.) After these checks on the analysis and the program had been com— pleted, a comparison was made with the performance data of Warren and Bjerklie [4]. This comparison is Shown in Table 6. Details of Warren and Bjerklie calculations were not presented in reference [4] and an exact definition is not given for some of the points in Table 6. One point in question is the temperature of gas to the engine. This could be considered the burner exit gas temperature or the cylinder gas temperature, and the end power cylinder intake process. Both temper- atures from this investigation have been included, and the lower Of the two temperatures is burner exit gas temperature. The working fluid always undergoes a temperature rise during intake process. This temperature rise varies from 20°F to 200°F depending primarily on compression ratio, burner pressure, and air-fuel ratio. The com- parison appears to Show remarkably good agreement for two independent 68 TABLE 6 COMPARISON OF AVAILABLE ENGINE PERFORMANCE DATA NOTES: The underlined variables were defined in this study to match those Of Reference 4 for this comparison. Compression Ratio for Reference 4 estimated to be 100/1 as defined in this study. Compression Ratio 100/1 for data presented for this study. *Depreciation Factor, Compression Efficiency, and Expansion Effi- ciency not used in this study. **Indicated Mean Effective Pressure (IMEP) calculated in this study is one-half the value shown. The calculated value was doubled for purposes of comparison because a two-stroke cycle definition was used in these calculations and a four-stroke cycle definition was used in Reference 4. 69 ICE DATA I .‘ mamm. omm. owm. Noom. A.umImm\nHv ommH meH. ea. NmNH. «a. Oaumm mmo Ono agmm.ama oqa *«oN.~o «.mc mmZH I Nam. I om. «NocoaOfiwmm aOfimcmaxm I mam. I am. «moaOaOHmwm dowmmouaaou I mum. I 0mm. «uOuomm coaumfiumuemn wmwm ommm ocwm Hmoq m.qoa~ oeuu manumumasme uOHaH Hovawahu nozom o.maaa omHH o.owa oma muaumumoams umHaH uaa umcusm w.qmm .qNN o.moq woe whammoum ocfiwam w.N m.N q.m e.m mmOA aowumanaoo was ummm N w.H w.H o.m o.m uOHcH novaflako um3om .eoua whammmum N . A H.H . A o.m cowumsneoo .eoua ousmmmum N m m A o.~ «o o A o.m umauso pommmueaou .aoun whammmum N om.wa o.mH Hm.ma m.ma Ofiumm nowmmouaaoo O>HuOOumm o.oaw Nam mom mom Ouammmum mwumnowan Hommmuasoo mm. 0mm. mm. «mm. zucoaowmmm Ofiuumeaao> Hommouaaoo N.ma N.ma o.mH o.mH munmmoum umsmnxm mo.qH mo.qH o.ea o.eH aowuoom mo wcm um umvcwaxo Hommoueaoo ca muammmum omo.ea m.aH omo.ea mm.oH musmmoum uaumzomoaua m.NH o.NH n.0q n.0q Ofiumm HOOMIHH< as ow as oo z .musumumoema umHaH I H magma H manna >enum maze a mocmuwwmm zvsum maze q mocmuwmmm Amfima OH mmuammmum .mo SH monaumumeamav < mo ZOmHmHeummmm zHHOmmmm zf E ratio and burner pressure. The maximum efficiency loss for this \LaLLve, which occurred at low cut off ratios, was less than that of the <>t11er'valves, but for cut Off ratios exceeding .135 it produced the highest efficiency loss for a given per cent pressure loss. For a fixed (“It Off ratio, increased compressor intake valve pressure loss leads to a Etignificant reduction in air—fuel ratio. This trend is almost non- exiéStent for losses in the other valves and is, in fact, the reverse forthe power cylinder intake valve. This decreasing air-fuel ratio wit}! increasing pressure loss leads to a Slight increase in mean effeetive pressure at a fixed cut Off ratio. This increase is so slight (apfrroximately 2 psi) that no curve of compressor intake valve loss effeutt on mean effective pressure was prepared. The effect of compressor exhaust valve pressure loss on thermal efficiency is shown in Figure 14. The effect of valve pressure loss 82 WUZMHUHMMM AA<> mMH<> HmaHm> umsmcxm mN «Hme oom whommmum Hmcuam mm mNH H\Oa u mu L _ c +_ mm Oq we Om mm Om (Z) KOUBIDIJJH IBNJGQL 84 increases as cut Off ratio decreases and air—fuel ratio increases. A compressor exhaust valve loss of 12 per cent (68.2 psi) is less sig— nificant, except at the lowest cut Off ratios, than a 12 per cent intake valve loss even though its absolute magnitude is 39 times as great. The air—fuel ratio lines are nearly parallel to the lines of constant cut off ratio and, as would be expected, the valve pressure loss pro- duces a reduction in mean effective pressure. This decrease is Slight (approximately 2 psi) and no curve Of the effect of compressor exhaust xlalve pressure loss on mean effective pressure was prepared. The effect of power cylinder intake valve pressure loss on thermal sufficiency is shown in Figure 15. For this valve the effect of pressure .1c>ss on thermal efficiency is significantly different from that for trieeother engine valves. In Figure 15 the lepe Of the air-fuel ratio ].iJnes is the negative of that observed in Figures l3, l4, and 16. The liJnes of constant valve pressure loss show the expected decrease in Gaffiiciency with increasing pressure loss at high air-fuel ratios, but the ‘r3\flerse is true at air-fuel ratios near stoichiometric. Although the L“lique characteristics of the curves in Figure 15 may seem somewhat suI7Prising at first, their explanation is relatively simple. At high aiI“-fuel ratios the equilibrium reaction temperatures are low and no diSS30ciation occurs. In this region an isothermal pressure reduction would produce no change in the number of moles of gas in the system. AS tflne air—fuel ratio is decreased, system temperatures rise and dis- SOCjJition becomes increasingly important. When we near stoichiometric Conttitions an isothermal pressure reduction produces increased dis- S o 0C1ation and hence an increase in the total number Of moles in the 85 WUZMHOHMLM HH<> mMHm> mxmucH mm O mHma OOm whammmum Hmcusm mm NH H\oo u zo F IIIIlllllllrllllllllllLIIll OO (z) fivuaIDIJJH IBNJBHI 86 wozmHOHmmm HH¢> HwOHm> umsmsxm mm mHme OOm whammmum Honusm mm mmH H\oo I zo IwIIIlIIlllIlrlllllllllllLllllllll! e O0 (z) fivuaIDIJJH remaaqi 87 system. This effect, at the stoichiometric air-fuel ratio, is illus- trated by the composition data shown in Table 7. A comparison of the three columns of Table 7 shows that even with a temperature drOp, a pressure drOp increases the mole fractions of all Of the minor species. This change necessitates an increase in the total number of moles present in the system. For an engine Operating with a fixed cut off ratio the system volume (V7) at the end of the intake stroke must remain constant. Since v7 = (4—1) we can see that any reduction in P7 requires a reduction in the product of system temperature (T7) and the total number Of moles present in the system (N7). At high air-fuel ratios a reduction in fuel flow reduces both N7 and T7 in a straightforward manner (no dissociation effects) and this explains the decrease in efficiency and air-fuel ratio for pressure losses in this region. In the region of Operation near stoich- iometric conditions a reduction in fuel flow is still required to main- tain a constant V7 as P7 is reduced, but the effect of pressure reduction on dissociation in this region, and the fact that energy of dissociation can be recovered during expansion, combine to produce an increase in thermal efficiency. The effect of power cylinder intake valve pressure loss on the magnitude of the thermal efficiency is not pronounced, except at high air-fuel ratios. The effect Of this pressure loss on mean effective pressure, however, is pronounced at all air-fuel ratios as is shown in Figure 17. For a 500 psia burner pressure a 12 per cent valve pressure TABLE 7 EQUILIBRIUM COMPOSITION FOR A 15/1 AIR-FUEL RATIO MOLE FRACTION Chemical 4192.7°F 4214.7°F 4212.1°F Specie 500 psia 485 psia 470 psia O2 .5150E—02 .5406E—02 .5442E—02 N2 .7250E 00 .7245E 00 .7245E 00 C02 .1093E 00 .1086E 00 .1085E 00 H20 .1346E 00 .1343E 00 .1343E 00 CO .1465E-01 .153lE—01 .1538E-01 H2 .2861E—02 .2989E—02 .3006E-02 0H .3656E-02 .3859E-02 .3879E—02 NO .4179E—02 .4365E—02 .4369E-02 0 .2649E-O3 .29l4E-03 .2951E-03 H .3292E-03 .359lE-03 .3637E-03 89 mmammmmm m>HHommmm zH<> MMO mmzom mo Hommmm .NH MMOOHM 0Humm wwo uDO mm. Om. mN. ON. mH. OH. mo. O _ _ _ H. mNH mNH NH Nx MH IIIIII.ON we moansm mHma OON . Oq mm Hmsusm mHme OOm mN q 0 co ON AV m.NH \ mH IrI Om .NH .\\\‘ N mmOH m>Hm> Hoausm mHme OOO P _ H H\oo I mo . ooH (ISd) ainssaid anrnoaggg ueaw 90 loss produces a 40 per cent loss in mean effective pressure at high air-fuel ratios and 20 per cent loss at low air-fuel ratios (i.e., near stoichiometric). The same trend is indicated at 800 psia and 200 psia, with the losses increasing Slightly with increasing burner pressure. Engine power is very sensitive to pressure loss in this valve and care must be exercised to minimize this loss if output is to be maintained at a high level. The effect of power cylinder exhaust valve pressure loss on thermal efficiency is shown in Figure 16. For a given per cent pressure loss the curve in Figure 16 is essentially the same as that in Figure 14, although the absolute magnitude of the pressure losses are Significantly different. Pressure loss in the power cylinder exhaust valve leads to a slight decrease in mean effective pressure which is of the same magni— tude as that of the compressor exhaust valve. Figures 13 through 17 illustrate the effects of valve pressure losses on performance of a 90/1 compression ratio engine. A complete analysis of a 30/1 compression ratio engine was also made and pressure loss effects on performance were the same in character as with the 90/1 engine and differed only slightly in magnitude. In general, the ab- solute magnitudes of the losses were the same or slightly less and the percentage loss was the same or slightly greater. The results of the analysis of the effect Of valve pressure loss indicate that a compressor intake valve loss probably has the most detri— mental effect On thermal efficiency in a normal engine Operating range and that a power cylinder intake valve has the most adverse effect on 91 mean effective pressure. These conclusions are based on the maintenance of a constant burner pressure and could be altered if another standard were applied. 4.5 Effect of Expansion Ratio and Clearance Volume on Performance The effects on engine performance Of the expansion cylinder piston displacement being greater than that of the compressor, and of utilizing different clearance volumes for the expansion and compression cylinders, are examined in this section. NO pressure or heat losses are considered and the only changes from the basic no loss, equal clearance, equal compressor and expander displacement engine are those noted on Figures 18 through 21. Only representative curves from the 90/1 compression ratio analysis are presented. The effect of the expansion cylinder piston displacement (VB—V6) being greater than the compression cylinder piston displacement (V17V3) is shown by Figures 18 and 19. In Figure 18, for cut off ratios greater than .12, the thermal efficiency decreases as displacement ratio ((V8-V6)/(Vl-V3)) increases and in Figure 19 the mean effective pressure increases with increasing diSplacement ratio. This behavior of mean effective pressure and thermal efficiency at first appears to conflict with the discussion presented on page 46 of Chapter 2. The discussion on page 46 related to Figure 5 and was predicated on a fixed cut off volume (V7) and not on fixed cut Off ratio ((V7-V6)/(VB-V6)). In both Figures 18 and 19 the lines of constant air-fuel ratio are equivalent to lines of constant cut Off volume since the volume required to admit a fixed quantity of gas is determined air—fuel ratio and burner pressure. r-_: 92 oHumm wmo Ono wuzmHOHmmm HENSH ZO ZOHmZIH>o\Ao>Iw>o mHme OOm whammmum possum {lamWWWIImm H\oo I zo mm Oq me On mm OO (z) KauaIOIJJH IBmJauL 93 mmzmmmmm m>HNOmmmm zIH>o\Ao>Iw>o _H\oo I mo ON oe _OO ow OOH (18d) alnssaid aArnoa;;3 usan 94 (Other factors which affect this volume, such as clearance volume, heat loss and pressure loss are either zero or constant in these figures.) For a constant air-fuel ratio the thermal efficiency increases and the mean effective pressure decreases with increasing displacement ratio. This trend then supports rather than contradicts the discussion pre- sented in Chapter 2. In Figures 18 and 19 the lines of constant displacement ratio terminate at successively lower air-fuel ratios as the displacement ratio increases. This termination was made whenever the bottom dead center- cylinder pressure dropped below the exhaust pressure because the assumptions made in the calculation of cycle work are of questionable validity beyond this point. It is apparent that significant increases in mean effective pressure may be obtained by increasing the displacement ratio while maintaining a constant cut off ratio. It is also apparent that this could result in serious efficiency penalties at cut off ratios greater than .12. The effect on performance of increasing the clearance volume ratio (V6/V3) above a value of one is shown in Figures 20 and 21. Compression ratios of 30/1 and 90/1 were investigated over a range of burner pressures for an engine with a displacement ratio of unity and no heat or pressure losses. Only representative curves from the 90/1 compression ratio analysis are presented. Figure 20 indicates that increasing the clearance volume ratio produces a decrease in thermal efficiency. For a given burner pressure the efficiency loss increases with increasing air-fuel ratio, and for a given change in clearance volume ratio the loss 95 wozmHonzm a \ > mN mama ousmmmu Hons: . oom m m nHH mNH H\oo I go _ r . _ _ mm Oq me on mm OO (z) Aouatorggg {emaaql 96 mMpmmmmm m>HHommmm defi 20 MEOHO> MOZ\o> H\oo I mo ow mH nonunm mHme OOm Hoauom mHmn OOO _ _ ooH (ISd) alnssala aAtnoaggg ueaw 97 imcreases with increasing burner pressure. The effect on mean effective pressure of increasing the clearance volume ratio above a value of one is shown in Figure 21. The mean effective pressure increases with increasing clearance volume ratio for a given cut Off ratio. For a given change in clearance volume ratio the mean effective pressure improvement increases with decreasing cut Off ratio and with increasing burner pressure. In general, a thermal efficiency decrease occurs when either displacement ratio or clearance volume ratio are increased above a value of one. Figures 19 and 21 Show that the mean effective pressure increases as previously described but they also Show a decrease in maximum mean effective pressure possible for any given burner pressure. This decrease in maximum possible mean effective pressure would lower the tOp bounding curve on a performance map, such as Figure 22 or 23, and the result is a decrease in the maximum mean effective pressure available at any given cut Off ratio. For these reasons it is probably undesirable to increase either the displacement or the clearance volume ratio above a value Of one. Further study of the effects of displacement ratios greater than one might be warranted for an application where maximum burner pressures are to be restricted. 4.6 Engine Performance and Concluding Remarks The Ojective of this investigation was to study the performance characteristics of a positive displacement engine Operating on a modified Brayton cycle. The effects of isolated changes in engine variables on mean effective pressure and thermal efficiency have been discussed inthe preceding sections of this chapter. This concluding 98 section presents two engine performance maps and a brief evaluation of the potential of positive displacement Brayton cycles. Figures 22 and 23 are plots of mean effective pressure versus cut Off ratio for a 90/1 compression ratio engine and they include lines of constantburner pressure, constant burner exhaust temperature, constant air—fuel ratio, and constant thermal efficiency. Both figures are for engines with displacement ratios and clearance volume ratios equal to one and both include the effects of dissociation and variable Specific heats. Figure 22 is a plot of maximum possible performance and does not include any heat loss or valve pressure losses. Figure 23 includes the effects of both heat losses and valve pressure losses, and the losses are those listed in column 2 of Table 6 (page 69). These loss values are repeated below for convenience. Compressor intake valve loss .696 psia Compressor exhaust valve loss 6.04 percent Power cylinder intake valve loss 3.00 percent Combustor heat loss 9.40 percent Of the lower heating value of the fuel. Pressure losses are generally a function of engine Speed and the losses used are probably high for low load, low speed Operation and may be slightly low for a maximum output condition. The compressor exhaust valve loss includes a combustor pressure loss estimate of 3 percent. The combustor heat loss estimate may be slightly low at low speed and load and somewhat high at maximum power. Improved estimates of the engine losses could only be Obtained by a detailed analysis of engine Oq. mm. mammoa H O L E A S T “ S Q U A R E S P O L Y N O M I A L S FOR STANDARD FREE ENERGY 0F REACTION POLFIT OF DEGREE 5 INDEX OF DETERM : 1.0000 F 2 A0 + A1*T + A2*T**2 + A3*T**3 TERM COEFFICIENT A0 0.60314E 02 A1 “0.15148E“01 A2 “0.29262E“06 A3 0.29442E-10 T-KELVIN F-ACTUAL F“CALC DIFF PCT-DIFF 1500.00 37.031998 37.032227 “0.000229 “0.000618 1600.00 35.447998 35.447891 0.000107 0.000301 1700.00 33.862000 33.860550 0.001450 0.004281 1800.00 32.270996 32.270340 0.000656 0.002033 1900.00 30.677994 30.677460 0.000534 0.001741 2000.00 29.081985 29.082077 “0.000092 “0.000315 2100.00 27.483994 27.484390 “0.000397 “0.001443 2200.00 25.883987 25.884552 “0.000565 “0.002181 2300.00 24.281998. 24.282745 “0.000748 “0.003079 2400.00 22.678986 22.679153 “0.000168 “0.000740 9500.00 21.072998 21.073944 “0.000946 “0.004489 2600.00 19.466995 19.467316 “0.000320 “0.001646 2800.00 16.250992 16.250427 0.000565 0.003474 2900.00 14.641999 14.640533 0.001466 0.010012 3000.00 13.030999 13.029922 0.001077 0.008263 5100.00 11.419999 .11.418747 0.001252 . 0.010966 «3200.00 9.806999 9.807205 “0.000206 “0.002100 £3300.00 8.193999 8.195450 “0.001451 “0.017699 STD ERROR OF ESTIMATE FOR F : 0.0009 138 TmEuaD.6 DATA AND EQUATION FOR AEO OF'% H2 + H L E A 8 T “ S 0 U A R E S P O L Y N O M I A L 8 FOR STANDARD FREE ENERGY OF REACTION POLFIT OF DEGREE 5 INDEX OF DETERM : 1.0000 F : A0 + A1*T + A2*T**2 + A5*T**5 TERM COEFFICIENT A0 0.52955E 02 Al -0.12852E-01 A2 -0.52518E-06 A5 0.50422E-10 T-KELVIN F-ACTUAL F-CALC DIFF PCT-DIFF 1500.00 52.646988 52.647585 -0.000595 -0.001825 1600.00 51.257000 51.256542 0.000458 0.001465 1700.00 29.820999 29.819870 0.001129 0.005787 1800.00 28.598987 28.597888 0.001099 0.005869 1900.00 26.971985 26.970871 0.001114 0.004150 2000.00 25.558986 25.559159 -0.000155 -0.000597 2100.00 24.101990 24.105012 -0.001022 -0.004242 2200.00 22.661987 22.662766 -0.000778 -0.005454 2300.00 21.217987 21.218719 -0.000752 -0.005452 2400.00 19.770996 19.771149 -0.000155 -0.000772 2500.00 18.518985 18.520589 -0.001404 -0.007665 2600.00 16.866989 16.866750 0.000259 0.001558 2700.00 15.410999 15.410461 0.000558 0.005490 2800.00 15.952000 15.951920 0.000080 0.000574 2900.00 12.492999 12.491564 0.001656 0.015095 5000.00 11.050000 11.029129 0.000871 0.007895 5100.00 9.566000 9.565506 0.000494 0.005164 5200.00 8.101000 8.100784 0.000216 0.002661 5500.00 6.654000 6.655500 -0.001500 -0.019590 STD ERROR OF ESTIMATE FOR F : 0.0010 APPENDIX E APPENDIX E CALCULATION OF THERMODYNAMIC PROPERTIES FROM EMPIRICAL SPECIFIC HEAT EQUATIONS. E.l General One of the problems which had to be solved in the course of this study was the calculation of the reaction temperature for a constant pressure steady flow reaction. This requirement was considered in the calculation of the enthalpy in the following manner. The steady flow energy equation for reaction can be written as o o o _ Q + zni(HT — H298 + AHf298)i (Reactants) - 2n.(H° - H0 + AHO ). + w + AKE + APE (E-l) z T 298 f298 z (Products) The enthalpy calculated then will be _ o o 0 HT — Xni(HT — H298 + Aszge) (E-2) and not the sensible enthalpy Hg. E.2 Ideal Gas Enthalpy Computation _ o _ o 0 HT - Zni(HT H298 + AHf298) Considering only a single specie o o o H. = . H - H + A . E-3 t nz( T 298 f298)t ( ) and HT = ZHi (E-A) for the mixture of species. 139 140 Considering Equation (E—3) and o o o o o o — = - + H — H HT H298 HT HT ( T 298) o o where the quantity (H; — H398) is the tabular value at the apprOpriate O "T " we have 0 o o o o 0 Since T o H; — HT = c dT (E-6) o P T 0 we have T o o o H. = . C T + H - H + H . E- 1 nt( [ pd ( To 298) A f298>$ ( 7) T o and substituting the equation for Specific heat yields T = 2 3 O _ O O _ Hi ni( J (a0 + alT + a2T + 33T )dT + (HTO H298) + AHf298)i (E 8) T 0 Integrating we have a 32. as 31 32 333 ,= , 2 __ 3 _ _ _ 2 _ H1, n7,(T(ao+ 2 T+ 3 T + 4 T) To(ao+ 2 To+ 3 To+ 4 To) 0 o o + - . (HT H298) + AHf298)7, 0 which can be expressed as 81 32 2 a3 3 Hi = ni(T(aO +'7f T + ?r'T +-7T'T ) - HK)i (E-9) where HK -T( +21: +:2—T2+33T3) HO H°) AH° (E10) {"030 2 O 3 o 40i'(To'298£‘ f298i 141 and is a constant whose value depends on the Specie and the temperature range. The values of (H; - H398) and AH;298 for the individual con- . o stituents can be found in Table 2. Equations (E-9) and (E—4) were used in a straightforward manner to write computer subroutines for the cal— culation of enthalpy. These subroutines, PD08HH for the temperature range from 1500.0 to 3500.0°K and PD08HL for the temperature range from 298.15 to 1500.0°K, are presented in Appendix I and the values of the HKi's can be obtained from these programs. E.3 Ideal Gas EntrOpy Computation The general expression for the entropy of an ideal gas mixture with a reference pressure of one atmosphere is o 298. t O 0 where for the temperature range from 298—1500°K C o o T pi 2ni(ST - 8298)i = ZniI -Ef'dT (E-12) 298 and from 1500-3500°K C dT 7n (3° - s° ) = 2n [ T pi + (5° - s° ) (E-13) ” i T 298 i 1: T 1500 298 i] 1500 o o where 81500 and 5298 are the apprOpriate tabular values. For a single component 0 -T C 7:dT Si = ni(3298. + J T - R£nPi) 142 and , JT LpidT [T (a0 + alT + a2T2 + a3T3)dT 298 T - 298 T a2 2 a3 3 32 ? a3 3 = -——-— — - +—-——+— aOQnT + alT +- 2 T +3 T (aORnTO + alTO 2 TO :3 To) therefore a2 2 a3 3 S. = . + ——' ——- . — . - . E-14 $ nl((aognT alT'+- 2 1T +-:3 T )1 KSt RQnPZ) ( ) where 82 333 O = ——- 2 ——- — . E- KSi (aOQnTO + alTO +- 2 T6 +-3 Tb 3298)t ( 15) for 298 < T :_lSOO°K with To = 298.15 °K. In the temperature range from 1500 to 3500°K we find 32 a3 0 = v v___v2 __ v3_ __ KSi (aoznTO + alnTo +- 2(To) +3 (To) 81500)i (E 16) where T; = 1500°K. The value of KSi is a known constant for a given Specie and temperature range. The entropy of the mixture is then s = 2.5. (E—I7) The subroutine (PD08CC) used to calculate the mixture composition provides the number of moles of each component (ni), the total mixture pressure Pm, and the total number of moles of mixture (Na). The following method is used to calculate the Pi's. Pm Pi F=V=E m ’L and Pm Pi = nz'fi— — niF 143 therefore RRnP. = R£n(n.F) (E-l8) L t hence a2 2 a3 3 Si = ni((a02nT + alT +'3r T +-§- T )i — KSi — R£n(niF)) (E—l9) Equations (E—l7) and (E—l9) were used in a straightforward manner, with the apprOpriate KSi's, to write computer subroutines for the calculation of entropy. These subroutines, ENTROH for temperature range from 1500.0 to 3500.0°K and ENTROL for the temperature range from 298.15 to 1500.0°K are presented in Appendix I and the values of the KSi's can be obtained from these programs. Due to the method used in calculating frozen equilibrium composition and computer round-off, it is possible to have zero or negative moles of oxygen in the exhaust products below 1500.0°K for a stoichiometric air- fuel ratio. The method of calculating the entrOpy would then require the calculation of the logarithm of a negative orzero number which, of course, cannot be accomplished by the computer. To avoid this possibility a special abbreviated subroutine ENTROI was written and is shown in Appendix I. Subroutine ENTROl is used only for entropy calculations below 1500°K for air-fuel ratios of 15 to 1. as as E.4 Computation of (3T)v and (3T)p Newton's Method (Appendix H) for solution of implicit functions of a single variable is used during the compression and expansion processes and requires the computation of 63% v and (3% Through use of the ideal )p' 144 gas relationships, this computation can be accomplished in the following manner: c dT d ds = £— - 11’- (E—20) T T also ds = (3333—) dT + (3%) dp (E-21) 3T p ap T and comparison of the coefficients of (E—20) and (E—21) shows that (3%) = E9 (E-22) 3T p T Equation (E-22) is valid for a single ideal gas and since a mixture of ideal gases can be treated as a single gas with average or apparent prOperties, the computation of (%%- becomes simply a matter of calcul- ) P ating the apparent specific heat for the mixture. The specific heat of the mixture (Cp ) is calculated in the follow- m ing manner. Zn.C 1 pi C = - (E-23) pm Nm where n.C = n.(a + a T + a T2 + a T3). (E-24) a pi t o l 2 3 1 and N = 2.11. (E—ZS) m ’L ’L Two subroutines, CPHIGH for the temperature range from 1500.0 to 3500.0°K and CPOLOW for the temperature range from 298.15 to 1500.0°K were written in a straightforward manner using equations (E-23), (E-24), and (E—25). These subroutines are presented in Appendix I. 145 For an ideal gas C dT ds = g + pdv (E-26) and ds = (93) dT + (33% dv (E-27) 3T v 8v T and comparison of the coefficients of (E-26) and (E-27) shows that C (E) = .2. 3T U T hence for a mixture of ideal gases (E—28) From the definition of enthalpy and the ideal gas equation of state h = u + pv = u + RT differentiating db = du + RdT and C dT = C dT + RdT p U hence C = C + R p v eund c = c - R (E-29) v P m m The gas constant per mole (R) is the same for all ideal gases and (:1, and hence (2% U can be computed using Equations (E-28), (E—29), m arid the appropriate Cp . m APPENDIX F APPENDIX F SOLUTION OF THE EQUATIONS OF CHEMICAL EQUILIBRIUM The determination of the amounts of the various species present in the combustion product mixture requires the solution to Equations (2—18) through (2—20). These equations are repeated here for convenience. " x 2 F - AN 2 — - 35— + / (4m) + 2 (2-18) 4K l+ , —(—)-‘-+-1-)+./ (-X—+—l-)2+8(1+-)-(-)F-AH K3 K6 K3 K6 K2 Y = x _ (2-19) 4(1 + E—' 2 _ ___X°F°AC __sz 2 _X1 _Zl . i. 7 N F Ao-(K1+X)+K2+2x +K3+KH+F AC+K5 (220) Both Z and Y are functions only of X and hence the problem is to find a value of X which satisfies Equation (2—20). In general we can restate equation (2-20) as follows: f(X) = O . (F—l) For any initial estimated value of X, the right hand side of (F-l) in general, is not zero. f(Xl) # O FVEE must then make a correction Af(X1) in order to achieve our desired ze‘r'o. f(Xl) + Af(X1) = O (F-2) VJGE can now use (F-2) to obtain a correction for X1 that will produce 146 147 value X2 which is closer to our correct answer. The correction selected is . ._Q£i§l. . _ Af(X1) _ [d(2nx)]1 AlnX (F 3) Substituting (F-3) into (F-2) we have, _ _ _Qiiél . - _ . f(Xl) — [d(2nX)]1 ARnX _ X1(f (X1))A2nX and rearranging x2 f(Xl) QHXZ - 2nX1= 211 2'1- = - X1. f'(Xl) or -f(X1) X2 = x1 ' eXp le'(xl) and in general, for the i-th trial, -f(X.) X. = X. . exp'--—4k- 1+1 1 X.f'(X.) (F-4) z t Finding X1.+1 in this manner assures that for an initially positive ‘Value of X1 all subsequent values of X will be positive. We are now .able to eliminate the possibility of negative partial pressures simply IDy'insuring the initial estimate of X is positive. In the following equations for the determination of f'(X) the argument X will be drOpped for simplicity. _d_f-af .41 Age 2: t _ . _ f " dX ‘ aY dX + 32 dX + ax (F 5) F1Z‘O'mEquation (2-20) 3f _.2£ _ az ‘ K1+ (F 6) 3f 2XY x aY ‘ K + K (F'7) 148 F'AC'K 2 2£=———-———1—+4X«I--‘}-{—+—Y—+—Z‘—+—L (F—8) 3X (X+K1)2 K2 K3 Kn K5 The evaluation of dY/dX can be eased by using the following: X 1 B = (-—-+--0 K3 K6 C = 4(1 + X/KZ) D = / 132 + 2-C-F-AH Equation (2-19) can now be written as — - 2 o o o -- Y=B+/B+2CFAH= B+D (F_9) C C From equation (F-9) dY l 1 l B 4-F-AH 4 dX ‘ CZ{"C[K ' D(K + K )1 ' K (D’BH (F 10) 3 3 2 2 If we set A = X/(4KH) E = /‘A2 + F-AN 2 then from (2-18) 2 = -—A + E (F-ll) Eitldl dZ A - E dx “ 4°E°Kl+ (F 12) lfic’lf some initial estimate of X the value of f(X ) and f'(X ) are de- l l l tetTrained from Equations (2-20) and (F-S) and new value of X, X2, can be 149 calculated from Equation (F-4). The process is then repeated until is less than E2. In this study a value of 0.0005 for E2 was found to give the desired degree of precision. When the partial pressures of the constituents are expressed in the form 0.xxxxxxx 10xx a change in E2 from .001 to .0005 resulted in a change in the seventh digit to the right of the decimal if a change occurred. (Evaluated at 2400°K and 300 psia). A flow diagram of the computer subroutine written to perform these calculations is shown on the next page and it should be noted that a f(Xi) limit is placed on the value of the quantity' -—1—-——' in order to Xif (Xi) prevent any wild fluctuation of the successive estimates of X. The variables A, B, C, D and E, defined in this appendix, are used in programing subroutine PD08CC and the subroutine is presented in Appendix I. This subroutine normally converged within 4 iterations for a reasonable estimate of X and, as was noted by Patterson [3] who used essentially the same system, it never failed to converge on the correct answer . 150 Enter Subroutine PD08CC 1 = U Evaluate: Y.7-.f(X).F'(X) From Equations Evaluate: %"18’2—19’2'20’ Partial Pressures F”) From Equations i 2-21 Thru 2-30 r EO " ~‘%§%%?§T Evaluate Number of Moles of Each Specie P; n, --—F- [N = In m l H = 3 . f I Return K2 — x ' x J I E2 = .0005 FIGURE F.1 FLOW DIAGRAM FOR SUBROUTINE PDOSCC APPENDIX G '1‘“ APPENDIX C DETERMINATION OF THE EQUILIBRIUM CONSTANT (KP) AND THE STANDARD FREE ENERGY OF REACTION (AFC) G.1 Equilibrium Constant Computation The basic equation relating to the standard free energy of reaction (Gibbs Function) and the equilibrium constant is AFO -RT£nK P and hence (G-l) 0 AF KP exp-(iffv For reasons discussed in chapter 2, section 2, the tabular values of the standard free energies of the reactions were approximated as ° (c-2> = 2 3 AF a0 + alT + aZT + a3T and the equilibrium constants were calculated using Equations (G-1) and (G-Z). A subroutine, PDO8EK, was written to perform the calculations and is presented in Appendix I. If a comparison is made between the free energy equations presented in Appendix D and those used in subroutine IPDOSEK, some differences in signs will be noted. This difference occurred £18 a result of using the reverse of some of the reactions shown in Appendix I) in making the equilibrium calculations. The standard free energy of a 3E1!verse reaction is, of course, equal in magnitude and opposite in sign to tiliat for the forward reaction. Standard free energy data were available in t111e2"JANAF tables" for all reactions desired except the dissociation of CO2 into CO and 02. The method used to determine the standard free energy for t:l‘lis reaction is discussed in the next section. 151 152 (3.2 Standard Free Energy of Reaction Computation The criterion for equilibrium for a chemical reaction is that the free energy change must be zero. The free energy change implied is the free energy of the products minus the free energy of the reactants. The particular reaction of interest here is 1 CO2 + CO +'§ 02 The eXpression for the free energy change of this reaction is 1 F + —-F - F = 0 co 2 02 co2 where F is the partial molar free energy. 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