\«s .“1; Mn?» flu- . Lv‘. ... V 1 C .fa..‘ h c Q ~\ 0 ‘d c” ”g m.“ ‘4‘ if. ”T“; . u .A..V .0- o u ., K aw 5 . , . . § fl‘ g t 0‘ 4‘“ C .v M41. .a.5 .4» .M V . . . w 9.. . Q. a . .\ . . . ‘ uh .I. . 1 o ".2. , . SWV “in“ M o . . .s I. . n 1‘. a. o . .c‘ I \ .o . r x . .«u . . ~ I I. c I‘l- UU\U 1“ H‘ u o. H ‘. u c . o‘ v z . D . . .s; w .n J.‘ . d r~\¢‘ o a f a. . \\ . u a . . .5 I \ U . I \ . c —. u.“ o I O O I n J . \ o o .c‘ ‘2. .-§ . , A . (M \-/. fix .7. .‘u I ~ . . .1 . J 1 ~ . d h a .‘ \u ‘ J r.‘. o n r1 0 .~ a w u x a. . L \ wk.» \ h v \ I .1 o 0 Nu.» ». . , \ . o r» O \‘l. «I o ‘A I.- .‘l. o . O 0 .rl\ v p . ,1. E : a . 2;: ,_ é : : ,, 1131111111111 This is to certifg that the thesis entitled A Roof Framing System for Story and one—half Residences presented by - James W. Goff .‘ has been accepted towards fulfillment of the requirements for Mast er of Sci. dflmfiein ngd Technolqu p.241; Major professor Datefi—‘fi 21; l4fl” 0-169 01115111 1464 1- ‘ '. ”‘uJ—I —$-' ‘———-'—-— ’— -—-.——'-—-. IW - _—-.—_-—- I MSU LIBRARIES .—_. RETURNING MATERIALS: Place in book drop to remove this checkout from your record. FINES wi11 be charged if book is returned after the date stamped below. A ROOF FRAMING SYSTEM FOR STORY AND ONE-HALF RESIDENCES By James Tinthrop Goff _ r‘ 4;, A THES IS Submitted to the School of Graduate Studies of Michigan State College of igriculture and Applied Science in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Forest Products 1952 TIBLE OF “Orfifio I-nyr -_'v~—‘v-II‘-\s-q I I _ '.‘./-'...\«. .-... 3.4“ I. IL II. LII .HH.JTS ,W '1 'r .' r, "".‘ 1‘) “;"-O‘_“ “;-"‘ " .Lu)..S k; 11-4 lILLIK/Q-JD I'qu-.-I..G U—LNJJL-JJ..& III. DESI—H CF EWII'WCC: CIL3.R do IV. Design of the Trial Section Accurate Design Check of the Trial Section Design of Joints Design of Stiffeners C"T nifélYSIS .x- D bLLJJM SLLE V. CL""UQ 7-4 -fi \wfi" Lb JL J‘L—JL rt" V I S 03 'Q L“ H 3.: 16 19 23 . *f‘Tfl'thp'pnj" ‘5PT~,’TS {surly .: #UA.“ u‘x The author wishes to express his sincere thanks to Dr. A. J. Panshin, Head of the Department of Forest Products, under whose guidance this project was carried out for his interest and con- tinuing encouragement. Thanks are also due to Dr. Pfilliam B. Lloyd, Assistant Professor of Forest Products, and Ir. John L. Hill, Instructor in the Department of Forest Products for their helpful suggestions and assistance at various times. INTRODUCTION The idea for this design was born because of the curiosity of the writer as to the cause of plaster cracks in the ceilings of story and one— half houses. These cracks seemed to occur almost always directly under the knee-wall, which serves as a short vertical partition in the upper rooms of such houses, as shown in Figure 1. Little investigation was required to ascertain that these defects were caused by excessive de— flection in the ceiling joists or second floor joists which, through the knee-wall, were carrying a portion of the roof load not meant to be sup- ported by these joists. Under normal conditions of loading the excess deflection because of the roof load was negligible, but after severe snowstorms or during high winds, the roof load increased to an extent sufficient to cause enough deflection to crack the ceiling plaster on the first floor. The direct solution to this problem lies in merely increasing the size of the second floor joists sufficiently to carry this additional load without excess deflection. In the analysis of this problem several difficulties are encountered, however. The roof rafter in this type of house is an indeterminate beam resting on four unequally Spaced supports. It is a difficult matter to determine the deflection of the rafter alone, not to mention the difficulty of determining the deflection of the rafter and joist in combination as th y exist in the story and one—half build- ing. Such a solution is possible, but impractical, since each case would involve different values and, as a consequence, entirely new computations. *— Knee Wa// \ WW P/as fer Chic/(5 Here U f Bearing Par ff 7‘ ion figure: 1.. Convenf/bna/ 12!- 5/-ory flame The second approach to this problem was to investigate the design of an indeterminate truss, with the members thereof loaded both axially and in bending. Such a truss would be very similar in appearance to the frame in common use except that each rafter joist and knee-wall member would be parts of a rigid continuous frame which could be prefabricated and erected in place as a unit. Such a design presents the desirable possibility of eliminating bearing partitions in the center of the building such as is currently being done in single story houses with trussed rafters. Then this prOposition was more closely analyzed several difficulties arose, however. Prominent among these was the difficulty of mak’ng suitable joints between the rafter and the knee—wall member, and between the joist and the knee—wall member. The required end distances for timber connector joints prohibited the use of these devices, and other methods did not provide sufficient strength. Another problem was the necessity for either obtaining extra long ceiling joists or Splic— ing the joists between the outer supports. The creation of a moment resisting splice between two joists is difficult but would be necessary in this case because the members are loaded transversly as well as ax- ially. In addition, the indeterminate truss would be highly inflexible in use. If it were desired to install dormers on such a roof frame, great difficulty would be encountered where truss members would have to be severed. It would even be a problem to install a flight of stairs leading to the second floor since this would involve cutting the lower chords of several trusses. The indeterminate truss was drOpped as a possible design because of the above difficulties in analysis and in use. The third solution, which is deveIOped fully in the body of this thesis, lies in the imposition of the entire second floor load, a major portion of the first floor ceiling load, and a major portion of the roof load upon two plywood girders or beams running the full length of the building in the position usually occupied by the knee—wall. In the adoption of such a design it is entirely possible as was mentioned above to do away with the conventional bearing partition in the house, since the entire floor load is carried by the girders to the end walls of the building. The elimination of this central partition allows ec- onomies in construction methods as well as gives the designer greater freedom in use of the available space. A schematic cutaway view of this preposed roof framing system is shown in Figure 2. Ridge Po /e Co New Beams (Cei/inq L/OI'57‘5) 5/70r7‘ Sfud Wd/i ————- P/y wood Giro/er- 2nd Floor .101ka Raffcrs (These can be Jp/iceo’ d2" fhis pomf 7‘0 ufz/zze Sim/”fer /er79 fl): .) Ceiling Jois 7‘5 \ \\ \.\ Load or; Wd// = 272 pounds per,/l'fl€d/ 7000f. .v- Fl‘gure 2 . Ob/x'que Cui—d’h/dy V/ek/ 0/ 0’78 dflO’OHGfi/d/f 57‘00/ Hem/I79 Sysz‘em d. w. Goff 4-23-52 ANALYSIS OF THE across SYSmEH CF FRnIING For purposes of illustration of the method roof and floor loads which are in common acceptance by building authorities were selected for use in the-following analysis and the subsequent design of the members. A roof load of 38 pounds per square foot of surface acting normal to the roof surface was chosen. This total roof loading is composed of eight pound dead load combined with a 30 pound live load which is assumed to be either wind or snow or a combination of the two. The second floor load is assumed to be 50 pounds per square foot, a combination of dead and live loads. That portion of the first floor ceiling which is carried by the lighter ceiling joists outside of the girders is assumed to impose a total dead load of 14 pounds per square foot on its supports. It will also be assumed for purposes of analysis and design that the maximum allowable deflection is l/360th of the short- est span. Since the dimensions of the roof which will be used in the prOposed design are 2h feet by 30 feet, the maximum allowable deflection will be 0.80 inches. Figure 3 is a schematic diagram of the distribution of the roof and floor loads to the girders. It is assumed for purposes of design that the entire vertical component of the load imposed on the upper portion of the roof is carried by the girders. This assumption results in maximum possible load on the girders and is entirely satisfactory for the purposes of design. From the information given in Figure 3, the wqmomfiv \A m V :0: w \ 039' QEQEfl<I .. p A ' / —o r One «f/cz/f Q75 [or/9,:[Wd/nc7/ Jecffon of Giro/er jbowmg Web Pdne/ Zdyo‘uf and logy/70,, of 5p//ce3, Bear/fig 57777‘6/78/6 07/74 [/7 fermeo’Idfe J‘f/ffengyé , 7W Goff — 4552 [QM/flcffe’o’ F/cznge 3' - 2X4" Adrr/fflde 578 IUD/y wood I/I/eb Iflfermec/m‘ifci S‘f/ffener— 5'}- b’ ,, Surfdcax/ fa /5/8“X 47/8 I F/yare 7 . _______ fix I K\ I \ \\ ______ _ _ 7 ‘I I I‘ I I i I I I I I I I I I I I I I I I I I I I I I I I I I I I | I I I I ; I I i l I I I I {g g l I | F‘Lc’ Uni/77 I I I I I I __ __ _‘_ I I \ I J— I \\\ j \ ‘MJI’S' ##### T _“‘ CHM/QUE Jecf/On Ind/((7f/I’7F/ P/dcemeflf 07/” Zrzfermed/afe 5 r/F/‘é/ze'rs . Ob//'c[(/e Secf/on Ind/(07709 Web 5p//'Ce P/dfch 67‘ c7 507‘7‘ fo/n?‘ //7 fhe Web. Iflfler jpfi'ce p/dfes 3/5 H P/ywood Buff Web Join?" Oufer rip/me p/q’fe 3/8 H P/yvvooc/ J. \\/ (To/3F 4‘ ‘ 7‘ 52. cw H" I tr: if. I tnI CC; ta] l9 COST CCLYARISLR hKD ANALYSIS One important basis for ccmparison between the prOposed system and the conventional system of roof framing lies in the relative cost of the systems. In view of the fact that the proposed system has yet to be tried on a production basis it is difficult to claim that it will result in labor cost savings. It is egually difficult to assess the increase in value of the resultant structure accruing from the added flexibility of design possible with the prOposed system. Two factors which enter the cost picture can be definitely established, however. These are the cost of the material needed in each of the systems, and the value of the Space saved when the proposed system is used. The first of these is tabulated below. I Katerial Cdst Analysis --- Conventional Roof Frame Hember fiumber and Size Feet, Board Leasure Joists 32 pcs 2”xlO"— lh' 7A7 Rafters 32 pcs 2"x.6"- 18' 576 Collar Beams 16 pcs 2"x A"— 8' 86 Knee-wall Studs 32 pcs 2"x A"- 8' 171 Knee—wall Plate 12 pcs 2"x.h"- 10' 80 Totals 12h pcs 1,660 FEM If the cost of No. 1 Douglas Fir (Coast Type) is @145 per thousand feet, board measure, the material cost of the above conventional roof frame is l,660.x 1A5 or $240.70. II Iaterial Cost Analysis --- PrOposed Roof Frame Member Number and Size Feet, Board Leasure Joists 16 pcs 2"x10"- 12' 320 Joists 32 pcs 2"x A"- 6' 128 Rafters 6h pcs 2"x h"- 10' A27 Knee-wall Studs 32 pcs 2”x A"- 3' 6A Knee—wall Plates 12 pcs 2Wx h"— 10' 80 Collar Beams 16 pcs 2"x h"- 8' 86 Girder Flanges 24 pcs 2"x h"- 16' 256 Girder stiffeners A pcs h"x 6"- A' 32 Girder stiffeners 28 pcs 2"x.6"- A' 112 Total Lumber 24h pcs 1,505 FBL hebs 8 pcs 5/8”x h‘x 8" 8025, Ext. Plywood, Doug. Fir 256 Square Feet 7 pcs 5/8"x h'x.7' 3028, Ext. Plywood, Doug. Fir _§2&_Square Feet Total 5/8" Plywood £80 Sguare Feet Splices 1 pC' 3/8”x 4' x 8' SO28, Ext. Plywood, Doug. Fir 32 Square Feet Lumber Cost: 1,505 x 1A5 $218.23 5/8" Plywood: 1.80 x 0. 38 172.40 3/8" Flywood: 32 x 0.26 8. 32 $AO9.95 It is evident that the proposed system is more expensive from a material standpoint. The difference is $169.25. At this point it becomes expedient to consider the second factor of this cost study, the value of the Space gained through the elimination 21 of the central bearing partition. An appreciation of this saving can be gained by reference to Figure 8. AS indicated thereon the maximum gain which can be realized is 12.h square feet of floor space. If the completed cost of the conventional house is divided by the Sguare feet of usable floor space a figure can be obtained which will approximate the value of a square foot of floor Space. Assuming that the total cost of the house in question was $12,825, and that the available floor Space, up and down, is 1,026 square feet, the cost per square foot is $12.50. On the basis of the maximum possible gain, the extra floor area avail- able in the house framed with the prOposed system would be worth gl55.50. This increase in usable Space alone nearly compensates for the excess cost of the prOposed system as computed on a material cost basis. The pr0posed system is readily adaptable to labor saving techniques, but the monetary saving which could be realized by the use of such methods is, of course, unknown. It is entirely possible with the prOposed system to reduce the number of parts to be assembled on the site to a total of 66 pieces. These would be: the upper rafter and collar beam assembly, 16 pieces; the lower rafter and joist assembly, 32 pieces; the floor joists, 16 pieces; and the girders, two pieces. Under this plan, the ridge pole would be omitted and the rafter joined by plywood gusset plates at the radge. All of these different parts or sub-assemblies a could be made up at the builders ShOp or in a lumber yard and delivered to the site. After the girders were in place, two men could easily handle the balance of the work since the floor joist would be the heaviest piece to be handled. In addition the application of plaster base material to the ceiling can be performed with greater economy in such a clear—Span bear/my pd/‘f/fmn / I/'/‘I;//(.fc’7‘l‘("<"/ Jy' Cross~Hc7fched Area: Rfd/ Area? Alei/db/e on 5077) F/oors W/fh (entan/[gvm/ Fwy)“, = 80% ' ”:46 x 291/94,)f (afzexfl/i/Jz .. 43 fl + (/2x2q 4%) = 402$ 55.4; Add/f/O/m/Arrfi] w/‘f/ w/m/ /‘/’0’/m' _ ’ / ,- ; u ‘ (W4) : 52,4 4, /~/ /2 /3 (( 7c. //—'4 , \. III 5 .. 240 i] L '7tL‘5 \\\\\ \\\\\\\\\\\ \\\ \\\\X\\X\\X\\\\\\A§\\\X\\\XX\\\\\X\\Y\\\\\\\\ \\\\\\\\\“\\\\\\\\\\\\\\\\\\\\\\ I /3 1‘4“.) 4» TA- 1.) L. (I) 3/ II 291/ ,7. __— 30!.“0” F/gurc-f 8 . 37/157619 \S‘,A7'oW/N(7 AREA OCCUP/ED By/l BEARING PARr/r/O/v J. w G. ~ NA/ 9/ ”54’ interior as would be available under the prOposed system. Another factor which has not been considered is the elimination of one row of bridging across the building when the proposed system is used. All of the above mentioned savings are small, but could easily result (if known and come bined) in bringing the cost of a roof framed with the proposed system below that of a conventional roof. No attempt has been made to place a value on the intangible factor of greater design flexibility which is possible with the girder supported roof. In certain cases this intangible may be the deciding reason for the use of such a system. In no case should it be neglected. 23 CONCLUS ICES Several conclusions can be drawn in regard to the practicality of the prOposed design for framing the roof of a one and one-half story res- idence. In the first place it is evident that excess deflection of the ceiling joists due to transmitted roof loads should not cause plaster cracks because the girders which support the roof, ceiling and floor loads have been designed to carry these loads without excess deflection. This is not true in the conventional frame as commonly used. Furthermore, the system has been designed to support these loads without a central bearing partition. The desirability of eliminating this partition is suitably demonstrated by the increasing number of single story buildings which use trussed rafters to accomplish the same result. The cost of the prOposed system compares favorably with the method in ccmmon use, particularly when the value of the space gained under the new system is considered. In addition, the possibility of using labor saving techniques, such as the shOp prefabrication of parts prior to delivery, points the way to cost reduction for the prOposed design and to an ultimate cost probably below that of the conventional framing system. It has been pointed out that all cost and value considerations completely neglected the factor of increased design flexibility possible without the bearing partition near the center of the building. In a number of cases this single factor may decide the question when the issue involves a choice of systems. This design flexibility becomes increasingly important as building costs increase and maximum space use becomes an economic necessity. 2. 7. 8. 90 10. 2h “$17“. 3"“ v1?" infalanoms Dietz, A.G.H. ' ‘ ' 19A9. Engineering Laminates, 797 pp., John'Uiley and Sons, Inc., New York. Forest Products Laboratory 1951. Design of Wood Aircraft Structures, ANS l8, Supt. of Documents, United States Government Printing Office, Uashington 25, D.C. 19AO. Hood Handbook, United States Department of Agriculture Unrnumbered publication. Supt. of Documents, United States Government Printing Office, Yashington 25, D.C. Rational Lumber Ianufacturers Association 1950. National Design Specification for Stress Grade Lumber and its Fastenings,A-Published by the association. 19A8. wood Structural Design Data, Published by the Association. Parker , H . ' ' 19A8. Simplified Design of Structural Timber, 218 pp., John Riley and Sons,Inc., New York. 4 Perry, T.D. ’ ' ’ 19A8. Kodern Plywood, A58 pp., John Wiley and Sons,Inc., New York. Seely, F.B. ' ' ’ 19A7. Resistance of Laterials, A86 pp., John Wiley and Sons Inc., New York._ , and N.E. Ensign. ’ 19A1. Analytical Hechanics for Engineers, A50 pp., John Wiley and Sons, Inc., New York. Yangaard, F.F. ' ' 1950. The nechanical Properties of Ubod, 377 pp., John‘fliley and Sons, Inc., New York. ROOM USE. ONLX. HICHIGRN STRTE UNIV. LIBRQRIES 31293105541647