w L IHIIHII i I W V I ! I if ! l 1 {IN H44 I014 fimmm THE RATING OF AN UNDERSHOT WATER WHEEL AT GRAYLlNG MICHIGAN Thesis fer the Degree of B. S. MICHIGAN STATE COLLEGE john L. Meyer 1940 f u; _AJ..v_..-_ . 9’- . ., _. PLACE IN RETURN BOX to remove this checkout from your record. To AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. 6/07 pJClRC/DateDue.indd-p.1 The Rating of an Underth Water '.‘Jheel at Grey]. ing Michigan A Thesis Submitted to The Faculty Of MICHIGAN STATE COLLEGE of AGRICULTUfiE AND APPLIED SCIENCE by John‘Louis Meyer Candidate for the Degree of Bachelor of Science June 1940 TH ESlS cl ACKNOJLEDGEMENP An aclmowledgement is hereby made to Professor C.M.Cade, Professor of’Civil Engineering at Michigan.State College, and to H.L.Peterson, Director of’the Grayling State FishIHatchery for the assistance they have willingly Offered in compiling this thesis. . £36580 ,. .....fi..a.f... .: 2:... .u. A Law." {Zita \ _ Located along the north branch 01? the Ausable River, four miles due East of Grayling is the Grayling State Fish Hatchery. Thousands or fish are produced here annually and planted in the surrounding rivers, streams and brooks making a "fisherman’ s paradise" of Northern Mich- igan. A great share of the work that has been done in and around the hatchery .is through the Civilians Conservation Corps. The ground sur- rounding the buildings is beautifully landscaped with rustic bridges and foot-paths so placed and so constructed that in the sense of the word the groungs can be considered as a park. The hatchery itself is a very attractive structure and on the second floor provisions have been made to take care of two or three tourists 0r visitors. During the late fall, all through the winter, and the early spring the troughs in the hatchery are filled with small fish that will be planted the following spring. In order to safeguard themselves a- gainst any shortage of water supply, provisions must be made for pump- ing and storage. Such is the case in all hatcheries; each individual hatchery having its own prOblem of supply. Some hatcheries have an artesian supply, some a direct gravity supply from a stream or river. some a gasoline or electric pump, and many other ways to numerous to mention. At the Grayling Hatchery use was made of an undershot water wheel, utilizing the power produced by a small head at that point. Although the average efficiency of an undershot water wheel is between .25 and .33 the power produced is sufficient for its specifis purpose. . During the summer of 1933, Proffessor Cade of michigan f?tate college was asked to redesign the wheel and make any changes and sug- Q. ”aw—Has smart ._. _. 4 . . fay- ..w.c1 . . (2-) gestions that he deemed necessary. This was Prof. Cade' s first exper- ience in the design 01‘ this type of wheel and to know more about the actual working, tests were made and the results tabulated to form this thesis. First let us investigate a few of the underlying fundimental principals that must be known before any significant conclusions can be drawn. * Water-power can be best defined as the pressure 01' water used as a prime mover of machinery. The value of water-power depends largely on the nature 0f the source of supply, whether it is steady or not. Small streams, impounding resevoirs, or ponds are provided to insure a steady flow; but on large rivers there is in general, only a weir or dam across the river to direct the water into the various intakes. The most usual, and generally the most eligable, method of apply- ing water to the driving of machinery is by means of a vertical wheel put in motion either by the water acting on blades and fleets, by im- pulse derived from it' s velocity aquired in falling, or by the weight or water being applied to one side 0f the wheel. The first methOd of applying the water is the one which will be investigated. This first method of application is generally applied in low falls, say under six feet, to what is called and undershot wheel, that is, a wheel where the effective head is below the centre of the wheel. To make application more efficient, that portion of the periphery measured from the point of impact of the water to a point directly be- low the centre shOuld be surrounded by a casing, generally of stone, but sometimes of cast-iron, called the arc. This casing must be close- ly fitted to the extremeties of the, floats to prevent any considerable ‘New Standard EncyclOpedia, Vol. 10 a a...“ ...€l....w 131%; 3.3 ....._.. \ 1:1. escape of water as shown in fig. 1. The wheel may be made of either timber or of cast-iron, or part- 1y of both, consisting of axle, a; arms, ‘0; floats, c; and generalyya sole plate, d; beinc a lining around the circumference at the lower edge of the floats, having openings for the escape of air; and a shrouding or circular plate. e: at each side of the wheel and of the same depth as the floats. When there is very little beyond the mere flow of the current the paddles are allowed to simply dip in the water like the paddles Of a steam boat, in which case no sole or shrouding is re- quired. This latter case is usually applied towhat are called current F180 1 wheels and will not be considered! Knowing a bit more about the general construction and operation of an undershot water wheel it is possible to go further into the dis- cussion of the Grayling Wheel .~ Aside from being a wheel that can be easily used under the exist- ing conditions of current and head, that is simple in construction, and comparitively low in cost, one might say that this type of wheel is obsolete; There are only a few of these wheels in operation through- . award?” .nce . “has a a... «mmfiflflmmdn! out n . a E itfil t v t (4-) out the country and then for small jobs that require little horse power. When the wheel was revamped and a new design for the pumphouse drawn up, two different types of wheel were suggested, one of 3% and one of 5023 efficiency as shown on the blue print. As the wheel of 3073 came the closest to the original design and would be the easiest to fix over, this design was adopted. Probably the best thing that could have been done would have been to completely change the design, but in so doing difficulties again arise. PeOple who have an engineer design- ing for them feel that the engineer has no personal interest in the Job he is undertaking and the person in question will not therefore cooperate to the fullest extent. ‘.Vhen an engineer designs something and draws up certain specifications for machinery to be installed it is because he thinks his choice of machinery will work best under these specific conditions. The engineer may be wrong but after all his logic is as good or perhaps better than yours because he is probably more learned in that line. In this case the wheel was designed for twp horse powerewhen the wheel w0uld turn :50 R.P.M. and a gear ratio worked up so that the final speed woild be 860 R.P.M. For best results it was essential that a low speed pump be used, one probably between 800 and 900 3.13.11. But a pump of 1000 R.P.M. was instaled and so far has proven very unsatisfactory. Althouh the wheel was designed for 30 R.P.ll. only 24 R.P.H. is actually produced making the final ratio still lowers than what it or- iginally was. Then during the winter another element enters in, one that was probably not even considered, that of ice and slush. When the river is filled with slush it accumulates on the wheel and slows the . end .mnl..sm_.l._~fim.,mafifldflfififih \1 t . _ . a».-. n.L. r'. E (9.) speed 0f the wheel as low as 18 R.P.M. In.0rder that the pump Operate at all the lowest speed of the wheel can be no lower than 20 R.P.M. Probably the best remedy for this condition would be to buy a new pump, one that operates at a low speed. .Another violation of the design is that of the screen through which the water passes before it comes in contact with the wheel. The drawing specifies a screen l" by-%" bars 1" c-c, but the one actually installed is much finer than this. Using such a fine screen lowers the velocity 0f the water, this principal being a function of the friction of the water on the screen. A screen just fine enough to catch the large objects floating in the water would have been sufficient. From just first observations, befbre any tests were taken at all it was quite obvious that there was entirely too much tail water. Pic- tures were taken to show the spray and water carried up by the wheel as it rose up out of the water.!ro see if any difference could be noted by lowering the tail water, flash boards were removed and an increase of'a R.P.M. noted. This improvement in.R.P.M. is not enough to compen- sate for a complete change 0f the fish beds below the whehl as a drop of the tail water failed to supply enough water to the lower beds. The quantity 0f“water flowing in the river was measured by two methods, the float method and the current meter method, each serving as a check.on the other. Probably the current meter method is the closest to being correct as a varying current and numerous eddy currents would introduce error into the float method. Considering first the current meter method, intervals of’two feet across an 18' portion of the river were determined; at each interval a ,. ”new midst. was _ wean—nan “has: s. _ \NOE 3N>ugmt>§2m Q2 fllmntgbbnm \QVHSU Q u .9». 0a\ a A u kkkmw us.\m\c2. as was E: s a: new? tip st s xi 9 \...\. .H at.» no. same \. on . meet .me Re \ ewe as t. e “m use H u was is» \. use \. we. \. em l u. saw u m. s M Mm m “Now? \ .uw see.» u. as. t. as l a. 30 s a. a M MW .... “iwwelll rt» \. use use use l a use N owct MW WM . wWM.“ rum \gpmd nuke. hum . have s e. e ”M W. H” New \. a is e. is at l l. s a. rut mar .M Wm, H “WW \.\M\ \. \um ow. bk awhot \ u . meet s as w mm. H has 3 use use use i a. as \e \. u. tux as .4. 3.3.! is“. . No.8 h. to b. be . \ . else \Mx sh. .ut am. 9...? L}? . arse \Juut \{hut . be“ Row. m3 . .s ”31.x was. Sufi 3M?! Hm; vs .LKl-r .- ‘ (6.) depth reading taken, and R.P.M. readings of the current meter at .8 and .2 of the depth when passible. From the graph of the current meter showing the relation between R.P.i’i. and the velOcity, the rate of speed of the current at each point was calculated and by multiplying the cross-section of the stream the quantity of’water in the stream was fbund. Q = 66.182 cu. ft./ sec. The use of the float method as a second trial and as a check on the current meter method was used in preference to the weir method because of the uneven banks and the size 0f the river. Again the vel- ocity of'the stream is determined an.multiplyed by the cross section 0f the stream to find the quantity of water. If correct data could be taken the results would of course be ab- solutely correct but by making the measurements as carefully as possible the results will be approximately correct and sufficient for practical PurpOSOSe Selecting a portion of the stream that was unifbrl.in depth and 'width.and free from sharp curves, intervals of 6" were taken across the river and the depths of these points recorded. Adding together all the depths taken and dividing their sum.by the number of 6" intervals taken an.average depth is determined. Multiply this result by the width of stream and we have the cross section at that point. Owing to the friction of water on the bed of the stream, the vel- ocity is greatest at the surface and near the center of the stream. It has been determined by careful experiment that the average velocity is about so; of that at the centeral surface. Bearing this in mind the average velocity may be estimated by throwing a body into the stream having nearly the same specific gravity paws sauna“. . “as a 3m newness c. s". Float lethod Depth in feet at 6" intervals. I .34 n 135' I 3.6.1, .3: 1.7? a, pal/v I2 375 9“ 5-39 «=2 L43 3 UN» /3 3.9% 03 0-9/ 3 4'09 ‘P [.19 /4 3.4% 7- 5.00 4 [-55 3’ 1.9.1, ’5 3.93 a' «9.5/4 5 I-ao 4’ .195 M 3.5.1. 017+ z, /. I3 7 .139 /7 5.5. 7 .195 4 .9. 50 IV 3.40 25’ 0-2.: 9 .135 I9 3.47 .247 10 4-96 .20 3 .45 .9- 25 10) Total = 93.21 ft. 2.) loan a 93021 '3' 36 = 2058 ft. 3.) Gross Sectional Area = 18 x 2.58 = 46.44 sq.ft. Rate or flow by the float. Acts; 3“” “’35.?“ fine 1'» / .99 2.75!— 74.4— 4. .94- /'/7 70¢ 3 /.oo [:25 75.0 4- /. 03 Ma? 77. 4— 5 .97 /«.‘ll 74$ .1.) Mean = 369.6 é 5 I. 73.9 seconds 2.) v - 100 -:- 73.9 a 1.35 flu/sec. 3.) Q I 4604411035 = 6208 Ouofto/SOOO . .4. .1 t... . Lyn...“ ”ml; .a sanlestwnmafipmssh V A (7.) or weight as water. In this case a bottle partially filled with water worked very well amply serving our purpose. Keeping the float as near the middle 0f the stream as possible the rate of flow was determined for a distance Of 100' and the distance and time converted into feet per second. Taking UOfi of this value as the average rate and multiplying by the cross sectional area we have the cubic feet of'water flowing in the stream per second. Calculations for the float method will be found on the following page. Comparing the quanties by the two methOds we have. Current Meter Method - Q : 66.182 cu. ft./sec. Float Method - 2 = 62.8 cu.ft./sec. .A difference of 3.3 cu.ft./sec. is noted and as the bottom of the stream was exceedingly muddy a small difference in the depth readings would oc- cur. For all practical purposes these two values are a close enough check and can be considered adequate. From the drawings made by Prof; Cade the difference between the head water and the tail water is 1.40 ft. As a check:I also measured the head water and the tail water and found a head 0f 1.58 feet. Follow- ing is a sample of the level notes. site. + .5 HI -‘ .5 61¢“ Wemqus did: Wd 1k ’ / 00 me if TR .2. 2 II- /o,2. gt]. 4&3 97- é, 5’ch WdfeP 4 .0! 94. 93 73/7 Wd‘l’cl’ #36 fikdd Lafiaflmxsw . 3a leaned... Jana a... fl 2.... . t.... (8-) To measure the horse power Of the wheel it was first necessary to build a prony brake, strong enough to take care 0f approximately 2 horse,power. On the following page is a drawing of the design of the brake. This design.was picked entirely at random as no tests had ever been.msde on the wheel and nothing definite as to the actual horse power cauld be Obtained. Assuming a Value Of 2 horse power exactly for the wheel, and a lever arm, a; or 3 feet, the force, P; that theoret- ically should be appbied to the scale at nomal speed12N; would be H? : ZfPaN :. _ ' m P - W ,300 P a: 65,000 = 145 '# 6.2.8)r 3‘24 But before any definite order or proceedure was carried out in running the tests, the brake was applied to the wheel t0,determine the maximum horse power it realy would produce. This being accomplished intervals could be taken and arranged in such a manner that an even distribution Of speed values could be plotted on the graph. A reading w was first taken at l5 R.Po~c measuring 149 lbs. and another at 5 R.P.m. measuring 549 lbs. Iben.when the tail water was lowered, the brake was again applied to the wheel, attempting to find the increase in power resulting from less water being carried up on the wheel. The last mea- surement taken with the tail water lower resulted in the failure of the prony brake. The failure occurred at the angles holding the lever arms to the brake band. One eighth inch metal had been provided for that purpose but after the failure the design was changed to one quarter inch angles. Although the braKe did fail making it impossible to col- lect more data, the two readings taken show that the wheel is operating at less than the 30; efficiency it was designed for.{ n..ap&._..N._.a1..m.ln§ ~ 31.... u VEVQNPNHH .(V _. steam”. «at» an; .38 S: 0&0. \ctb VotmleuQ 3.. extra, k mt o\ 0.6 = $06 Ma - - 0 tv. m3. 8\.v\$ .. UXDQ :\..lh 0\bu m) \ x s W m