145 L 405 THS A DESIGN AND COST COMPARISON OF RETAINING WALLS FOR COAL STORAGE AT THE NEW MICHIGAN STATE COLLEGE POWER PLANT Thuisforthobcgnoofls. MICHIGAN STATE COLLEGE D. J. Modes-D. N. Worfol 1948 THESIS [ll-I.) [III .JIIIIIIIIIIIII It'lu i’l'lill...hll. -.Inrl.. PLACE IN RETURN Box to remove this checkout from your record. To AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. A Design and Cost Comparison of Retaining'Walls for Coal Storage at The New Michigan State College Fewer Plant A Thesis Submitted to The Faculty of MICE. GAR STATE COLLEGE of AGRICULTURE AND APPLIED SCIENCE by D. J. Morfee D. m.‘Worfel M Candidates for the Degree of Bachelor of Science Jane 19h8 I’Hfib‘lfi c,”l PRE FACE} 333318113 While the primary purpose of this thesis is to fulfill the require- ments of the Michigan State College school of Engineering, it is also presented as a practical solution to an existing problem. The authors have endeavored to include sufficient computations and working drawings to give the reader a clear concept of the procedures involved. Investigation was made of unit weight, allowable soil pressures, angle of friction under various conditions of saturation and height of the filling material (coal), etc. Much discussion with persons familiar with the problem was necessary to more successfully and accurately produce a practical solution. The authors wish to express their appreciation to those who have aided in this work. They stand fully indebted to Mr.'William Bradley, faculty advisor and Evelyn Morfee, typist, who gave freely of their ideas and time. June l9h8 D.J.M. D.N.W} CONTENTS Page Introduction . . . . . . . . . . . . . . . . 1 Maps . . . . . . . . . . . . . . . . . . . . a Volume Requirements of the Enclosure . . . . 5 A Study of the Possibilities of Using a Cantilever Back Wall Design . . . . . . o 9 Actual Design 0 o o o o o o o o o o o o o o o 23 A Study of the Possibilities of Using a Counterfort Back‘Wall Design . . . . . . j8 Front wall Design 0 o o o o o o o o o o o o o 57 Side wall Design 0 o o o o o o o o o o o o o b“ 008% Comparison 0 o o o o o o o o o o o o o o 76 INTRODUCTION Due to the large increases in enrollment and the huge building program at Michigan State College since l9h5, it was necessary for the college to build a new Power Plant. This plant is located south of the Red Cedar River and is to eventually substitute completely the existing plant. In line with the expansion program, it seems reasonable to assume that all present planning should be done with utilization of space as the primary goal. The storage of coal for the plant would consume a large area if merely piled on the ground with out the use of retaining walls. The coal would be spread out and would be carried to the h0ppers from the pile with a great deal of inefficiency. An enclosure would also add beauty to the storage area. With these aspects of the problem clearly in mind the required size is the next consideration. As previously stated, the new plant will substitute the existing one. It will Operate three boilers and have a maximum capacity of 360 tons per day. In this thesis, 270 tons per day and h2 days supply are the basis for design -- 270 being the maximum expected demand. 'We will treat the back wall as a cantilever and then as a counter- fort wall. The front wall will be semi-gravity and the side wall will be of three elevations. The front twenty feet of the side wall on the north side will be semi-gravity and of the same design as the front wall. The next twenty feet will be cantilever and the back twenty feet will be cantilever, and of the same design as the cantilever back wall. The side wall on the south side has only the front eighteen feet, the same design as the front wall. The rest of that side is the same as the north side. Counterforts with steel angles on the edges will be used on the back wall. It is assumed that the shovel will not do damage with this precaution taken because it will be traveling vertically at sixty feet from the cab. Counterforts on the side wall, however, will not be used. Expansion joints will be used at fifty foot intervals on the front and back walls. There will be no expansion joints in the side wall. In determining the required capacity of the enclosure, it was found that many small piles of coal present less fire hazard than a few large piles. With large piles the fine and coarse particles separate and pro- duce air channels and drafts which aid fire. It is suggeSted that the piles be kept of fairly equal height. A ten foot portion of the wall Should be omitted to permit the passage of a bulldozer. The bulldozer will allow a mixing of the coal when deemed necessary. The back wall was designed at a height of twenty feet, overall, in both cantilever and counterfort design to allow a good cost comparison. The side and front walls will cost the same because their design is the same for both cases. As a final pre-design consideration, let us trace the paths that the coal takes as it goes to the boilers. It is brought into the area along the north-south tracks, east of the stadium and then onto the tracks close to the west side of the plant. As mucn coal as possible is dumped in a pit at the northdwest corner of the plant and it is carried to overhead heppers by a bucket escalator. The surplus is put in the storage area by a crane to be carried back to the pit when needed. 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I ml, I .//9wa k9? mme \S: QR tEK V T kxxbxwxx \\\NRN Lurk k VXXVR bnxxnflwmxoxsbb \th 3%me \<\\\k\\3 unfit. N1 mv.mw\ K§mu N Wmu Q. VQQXQW NQKM ThX Vn\\>\nw.\~k 8%ka -N -.NWVXKJ anK \_\W\hflflq \mm \ N\m, a tawnx \3 N.» muons who .\ \tt W gummy on .\ 31M \mwo szx QtNXht Moro bx tows; NN .NQXQ us. had \uNNQ Not mm. but wx hm ...wa N [whit XNQKEVXK Wm K gush .xX XXX QXX ...XQ Nwtxx 0X ME 0X ,0\_\\Q.\ No; .meNNb RK {\VQV \\ XQVVX\M\X\\VW ACTUAL DESI GN DEflG/V—(AJEZ _ , .___~§ __ q-X 2.0 ’ 6/6/ ”’° _ ‘\ / 9' 752195/ 00!; : /'// ,3 ,- 1 7.. // I , #4:, __ V/ (I ”405/ 5044.: / — 4 - 4/23/95/ 25 Next, was a closer study of the cantilever wall. If the dimen- sions that have been assumed are correct the design is a simple process. In this design the authors followed through the computations numerous times until the following computations were derived with the dimensions as noted on the previous page. The wall design was in sections: toe, heel, cut-off, etc., always correlating the results to assure uniformity. Again, it can be said that the computations contain no involved mathematics and can be easily followed by merely referring to the drawings of the wall of Case one. 26 HEEL DESIGN The heel was the first consideration. From the book, "Concrete, Plain and Reinforced", Vol. 1, by Taylor, SmulsKi and Thompson, it was noted that the entire pressure triangle is considered and that 'the force acts through the centroid of the triangle, parallel to the surface and thus to the wall where its components are taken. This reasoning seemed very practical and was used in our designs of the cantilever walls. Shear and moments were taken at the section noted and the results used to compute the depths. The formulas used are those accepted by the 19h0 "Joint Committee on Concrete and Reinforced Concrete". The results obtained were reasonable and conformed to our already accepted values and dimensions. note the fact that special anchorage on the reinforcing bars was not required. Computations: x :11L12 x 18'7 x .5714: 1492-511: S .Ft. 1 211.9 /q. x __11h2 I 22'9 x . 7 =2602. S .Ft. 2_ 211.9 EA 9#/q Psz‘ge'3 2 602‘9 x 6:.- 3285.6# (192.3 2 602.9 __6 3“? 1095.2 )= 3'“ 27 C omputati ons continued : iaxinum Shear and Moment on Section 11-11. Pvz- 3,285.6# x 3.1' =-lO,185'—,1f W5=- 6,0148 x 3.0 =-18,1L;.L; W6=' 960 x [4.0 =- 3,8110 -10.293-5# “32.169'# Earth? —_— 5,501.0 x 1.79 2+9,h89 V — u,992.6# M =22,680*# Therefore, approximately 16" is required but keep base 211" due to expected large shear on toe. V = £19326 V: = o o 0.. Kid W 22 6 P S 1 no special anchorage required. R = M ___ 22680 2 51 <59 bd2 212 Therefore fc is very low. A =M 22680 069 ° ' 5 _—_- __ _-_-_ o SQOIHQ per 111. Use 3/1; inch square bars @ 6" c/c. Gives .073 sq. inch. Vb 22.6 x b ‘ ‘ u: .__= :2 1.15.2 P9301. <100 p.301. 20 3 no special anchorage required. its». 11.4.1.1...) -J L. 28 TOE DESIGN By taking a section B-B the toe was very readily attacked and in much the same manner the values were obtained. The earth above the toe was not considered, thus giving a larger shear and a safer design. The values obtained are of good nature and conform again to the accepted values. One difference may be noted in the fact that the bars are anchored. Computations: P: ( 3823 2 2716) =9809# x: 3 (2716 3823 x 2) 3 6559 \N I: 10362 = 1.59, "3579 Maximum Shear and Moment on Section B-B. 'V== 9809# M: 9809 x 1-59 =15.596'# v _ 9809 = 15 o 6" OK :v-fi-b__ 60x.875xl2 The steel must be anchored. ...—g 41;? = v: _\_r___ 9809 bjd l2x.875x21 =LIAOS p.801. Therefore special anchorage is required. 15596 Z: 35 (f0 is very low) 29 Computations continued: A8: L=i5596 : .0147 sq.in. per in. Bottom fsjd 18000x.875x2l Use 5/8" square bars @ 6-1/2" c/c. Gives .0h77 sq. inch. 11: £935 3: 605 —_— 97 13.3.1. <100 5 30 CUT-OFF'WALL (Or Anchorage) The purpose of the cut-off wall was to bring the factor of safety against sliding up to a universally accepted value of two. There are several places that the cut-off wall could have been located, one of which is locating it under the stem. It was located four feet from the toe, giving the following calculations and results. Computations: C= 1 + 83:.11 350 = 3.7 l - Sln 55° @ C-C, wh= 261.17 p.s.f. Possible resistance 2: 3.7 x 26h7==»979h p.s.f. To make sliding factor 2: R== 2 x 116u5 - .h99 x 23023 R = 11,802# required. min. h== 11802 ==1,2 Make h ==l'-3" for convenience. 9791: V = 11,8027]: L1: 7.5 X 11802: 88,515 lboino 11802 = 28.1.. d=V= ij Use 2'-6" for convenience. If no tension reinforcement: 12x60 31 STEM DESIGN By using the same line of reasoning as used in the heel design, the stem was designed. The assumed widthsof 12" at the top and 2h" at the bottom were confirmed, leaving only the steel left to be found. The stem schedule that follows the calculations was attained in order to find the necessary steel at each three feet of the stem height. By'using these values the curve was plotted and by the use of same, it was then easily found where the steel could be cut off and still give the desired strength. Computations: P: 1/2 x 857.7 x 18.7 = 8,0195% V: 8019.5 x .819: 6,568# Moment at Bottom of Stem. M: 6558XI8‘7XI2 ___ 11,91,286 in. lbs. 3 d 17.. 6568 _ n ij l2x.875xh0 d __ :_' 1491286 2 17.2" VRb V 139x12 Make stem 12" @ top and 2h" @ bottom. 15.6" -—- ~ ll I 9 any leve l: .. 2 v}:— 22.93 h 11,: = 7.6L; 113 52 Computations continued: . I h —' Embedment _~_ L=fS D: 18000 145" Ht? [0:100 Hook Bottom Temperature Steel: (.002 of concrete area) .002 x 12 x 18;: .hh Sq.in. per ft. of height. {1/2" 00 9" c/c} + {1/2" 0 0 12" 0/0} = .116 Sq. in. Front Back Key: A general formla of 2 l 2 [A could be used here. Generally, keys are designed up to 9" and this, =;K f'c where K ranges from .02 to .12 with the steel and concrete friction, take the shear present. 33 1.33 a 03\ 18.3. \0\ Nun Vt 10.0 X \N owns as women. an been .XoN \on Rx 0.8%. ..Q .0080. hon. mom. .mx aux an Nona, .Nx hummus, Much unfit. $8M pk no \,\\ .h\ k toms .0 putts. is @108» it XQ but .0 0\\QQ. \\ 09% x\ X\\ DON in, XII. MQQQX . eX ,mX 3\ \N h \_ a N V\» QLuxxbh \ka m, //[/6//7 /2' 5' /<5" CU777N€ 0/7. 57EfL m /""" 6J6 ”(— ( ’/¢@Z //” fl\ \ \ C—— /”¢@/4”(~c O 34 \ [0 t \ \ ? ‘0 X .155} Ex 0675 g /0 ’—J’” /”‘”‘@72’—( r" A 6.54 5 725222 {2‘ ’7' J 55 JOINTS Coefficient expansion for reinforced concrete equals .000006 I for 1° F. Therefore, maximum eXpected expansion for a 50 ft. length equals .21". (Assume 60° F. change of temperature). In this design a .5" expansion is allowed. At each joint use 1" round steel dowels encased in ‘;\\ l"¢ 2'-O“ dowels @ 18" c/c. tubes to hold wall in align- me nt . Space dowels as shown. Encase dowels in 1-1/8" round tUbOSo X ___..,_.__1/2" joint @ 501-0" c/c. Joint will be of l/'" pre- Premolded Bit. Felt. molded bituminous felt. '7 Expansion Joint - Construction Suggestions: 1. St0p steel at joint form. 2. Place dowell tubes before concrete hardens. 3. Copper plating can be used to prevent water flow through joint. This will do away with wall staining from bituminous material. ‘fiu 5.12:: at 36 “ CONCIUSION The finished cantilever wall shown on the following page was properly designed and is safe against destruction under the condi- tions previously mentioned. The economy is good. Before definite acceptance or rejection is in order the whole picture must be drawn. Thus, we move on to the other conditions. F I \‘ gji~6j@6({ m5 J ‘y" 6 @62C( l 1 jC/Mf ~ W24] 11d 11 / Q? 7 (—( V527 0/: w-i—‘i .1 4 —Z[/V67'//5 5 ”¢— /2”(«( #08 ”I 26 b \ 37>. _ Q' I \ [\ /4 0X ‘N4 l . T; I 7”” .4 -’ . / J’veA/xvéa’C—C X ; j 6’ . _ _._-_7 i l i l I 1 z 4’ ll ‘ ._ i _6 g 7 ’16”: ‘ , ‘ ‘7 575M 57222 // . - ...; PLAC/A/G .. —_..-.___._... -__.____._..__..._..-. . .._._..__ ._ 5041.5 / ’4 476 ” 37 ...“ - ... _~.___~__-_—A~m——__.. __ “...—.4» 7 ...—-— 4———__.———1 CANT/LEVER WALL STUDY OF TfiE POSSIBILITIES OF USING A COUNTERFORT BACKWALL DESIGN 39 ‘3 3.33333 3333 333 33:.13i33‘llfp ll ill“! i‘33ll‘313 ‘llllltll b ‘3 \. '\ ”“3" 33 33 37,. , AM, 3 3 3 3 / W32 3. 33. , -3 3-3 33 C M I, 2,, ... ,. 3\ 3, _ P // 2 1&33 3333 3.3% W313 3 33 33 3 3 3 OWN 332.4 3 / 52333-3 3 M39 3 2,, /,.,Alx. Mo! WNW-1333 3.333 V: C/ Pr ./ . 3 ((333.33 V3331! /@ 2 m .32... W W4 / , _ /. a C, 33- 7. / . j -33\33.3\\ \ j /,. W /~ 3/3J \\ W333: . a v, 3234. ,4 3V 7 ,/ .i/ 3333'... WWW WZ-|33III 3333333333 ,/_v Ir _ .3 E . w ,, r C W 3 j _ A 0 W : #3331 5 C .13. .V. _ 3 N . ON a! 3100/25/‘ 3 T’ J," -23 JC/ME/’=4’ CC! 3.3L. 3»! u ho With only slight variation the preliminary investigation of the counterfort wall was the same as for the cantilever wall. Sliding, overturning, and excessive soil pressures would cause failure as before, but also it was determined that failure could occur through tearing of the counterfort from the stem, tearing of the counterfort from the base, and bending of the stem both parallel and perpendicular to the base. The wall was made 20 feet high as before (see diagram). This repitition allowed for a better cost comparison. The base was again placed far enough below ground to defeat frost action. The base was made ll-l/é feet long, the stem was made 12 inches thick, counterforts 12 inches thick (1/20 of the height) and spaced at 10 feet. These all conform to general practice. To determine whether the wall would fail as a unit, Rankine's theories were used. To be consistent with the previous design, varia- tions as set forth by Taylor, Smulski and Thompson were employed where necessary. The resultant of the pressures on the base fell within the middle one-third (required in retaining wall design) and the soil pressure at the toe was below the determined maximum of h,250 p.s.f. The sliding factor of safety did not equal two and thus anchorage was required. Expansion joints were employed as before. Again, if actual construction is contemplated (to the present knowledge of the authors it is not) more thorough study of the subsoil should be conducted. Computations: C = .819 lamp: .819 x 31.9 x 56 = 221407 poSofo pbOt‘: .819 I 21.109 x 56 = 1;].14200 p.s.f. P = 1/2 x 233.9 x 11332 = lh,218# Pb: .819 I 11218 = 11,6b5# P3,: .5713 3: 11218 = 8,161# x = 1/3 x 2L3. 28.30' Base Pressure: Moment About Toe: W1: 11.5 x 2 x 150 x 10 = 331,500.93 x 5.75' We: 1 'x 18 x 150 x 10 2 27,000 x 13.00 W3 = 3.5 x 18 x 150 x l = 9.1.150 x 6.8314 “54:: 7 x 18 x 563x 9 :: 63,50h x 8.000 W5: 3.5 x 18 x 56 x 1 = 3,528 x 9.167 W6: 3.5 x 13.9 x 56 x 10 = 9.6033 x 9.107 1H7.586# Pv x 10 :: 81,610 x 11.5 229,196# Ph(d)= -116135 J: 10 x 8.3 x: mm?” = 13-2131 5075 - 14.214. 3:. 1051' = e .141 within middle one—third L11 = 198.575 “13* :1 108,000 = 633,581 = 508,032 : 32,3141 == 88,0h0 999:569'# = 938,515 1.937.8813'# :2 " 9661535 971.314??? . I ’1‘“. ‘1 “cu—rim“ Lacy.- 'I Computations continued: (we 1.1053(10 1105 r = 1993 (11.788) f toe = 35633 p.s.f. f heel 2..- )423 p.s.f. Overturning Factor of Safety: 19378813 F080 2 : 995535 2 Sliding Factor of Safety: F.S. : 229196 at .1199 . .98 1181350 Therefore must anchor. L33 VERTICLE SLAB As explained in the cantilever backwall design, the unit pressure on any section of the wall caused by the backfill was found by the pressure triangle. The pressure is represented by a force acting through the centroid of the triangle parallel to the backfill surface at a point common to the backwall and the line of action of the force. The horizontal component of this unit pressure equals w and the moment designed for at any interior panel is given by the formula, M== 1/12 wL2. For a panel bordering an expansion joint, or an end panel M== 1/10 WL2. L is the clear span. To be consiStent the wall was designed for its entire length as an exterior panel, thus given additional strength. By correlating the results obtained in the following chart the steel design was accomplished. Computations: M _—= 1/10 wL2 133 = 1/10 x 676.1 x : 51475.1;311 or 65,717*‘# V: £32 676.: x 9 .-= 3.03.2333 d_ V - 30132 :7.2" “ 7333 z horn-875x12 A __ 133 _ 65717 .. __ _-_: .L151 sq.in. per ft. Assumed ‘:.9 8 fsjd 18000x.9x9 J Use 5/8 inch round bars @ 8" c/c. Gives .h65 sq. inches. Computations continued; ......" 30132 . u._ __ -_ . . . . _ 2:,Jd _. Tr x.625xl.5x.9x9 — 127 5 p s 1 Therefore must anchor. Check j: 9” x (12);;9 - x («65 (15) I 6x2: 9 - 6.9753: x2 + 1.1631: = 9 (“5815)") -- 9-338 X+o5815 = 3.055 x=2.337 i=9 " 1/3; 2'L‘7 = .909 OK Assumed 09 135 3 3 333 333-3 3 333 3 333A 3 31333 33 3 3333 3 333 3% 3 . . . , 31.“. 1. ...Wxs..33.\3..N\hN:-w\%\3 resins} 3m. 33333»...D /v n 3... I33 4 fr... W C35 6P3 63.» . V Z / 71. 9 6 /r .3? V 30 .33.. ... .2 .3, .3 3 a a. 32...... . 3 3 M 4 3 m\\N.N%N\x.csthm.3-V331. E 3.31%5 5 2 E 7 a 5 A .4 a 4 3/. A ,. .- . Z Z ”Nuthi D __,c tbmk\nQ\Q\ 333313.33. wk M ibfihfimfifi. Quake. 3, m a j 3303-33 .. ,c 3 / tacit u w . 136 HEEL SLAB The moments and shear on the heel were found by the same formula as used for the verticle wall. The shear at the extremity of the heel and at the back wall are different and were found to be of Opposite direction. Note that there is a point where this shear is zero. From the graph it was found that the steel should be placed as shown by the diagram that follows. The heel design was conducted as shown in the computations. Computations: One foot on right end of heel: M: 1/10 wL2 M = 1/10 x 1616 x 92:: 13.09013: or 157.080 "373- V= g5: T1616 " 9 = 7.272% 3 157080 " ”fist: 34:5;‘=9'7 V 2 2 a: W=W7 7" 5x = 17.3" 0K 335 _ 157080 1:38“ 18000x.9x21 AS: 2.1.162 sqoino per ft. Assumed j: .9 Use 1/2 inch square bars @ 6-1/2" c/c. Gives .hoE sq. inches. One foot on left end of heel: 3331 = 1/10 wL2 M = 1/10 x L305 1! 92 _-= 3,281?# or 39,572"# L 0 . v=§. = 9—321—9— = 1,8254% Computations continued: __ ' __ 39372 _ 8172—-” V __ 1823 __ n d: Bat-W * “'3 5“ ngd'-I§OOOX.9KEI .— Assumed j: .9 Use 1/2 inch square bars @ 25" c/c. Gives .120 sq. inches. Check 3: x (12);.—_21 - x (.1361 (15) ) 6x2: 21 - .6915x x2+ 1.153 = 3.5 (x+-5765)2= 3.5 .3. .3332 I +05765 =3 1096 X :2 0,461 3:21-0h61 = .97 ~ OK Assumed .9 u V 7272 .=' 2 2: 10802 c 0.0 21:33 2x1.8146x.875x2l p s 1 Therefore must anchor. —-.1157 sq.in. per ft. 137 5755A ABE/J JQ/A/ HEEL 35 7&2 Z- P; /4 ([fl/lf/V 7 u T 3 3 3 ‘ 3 “‘ T" ‘ ’m‘ f 3 I ‘ i 3 3 1 i 3 ‘3 f 3 ‘ 3 3 3 3 1 3 4‘92 f ' 3 3 i i 3 3 ' 3 g . i i / 3 3 / 3 ', / 3' 3 3 3 /’ . 3 3 3 / 7 ' . J f ,’I 3 / 3 E 4 3 /I Z : 7 ‘ i x, . 20 7 1 3 1 3 ~ . 3 / ‘ 3 g : 3 , - f3 3 I 2 | 1 \‘\ : // ' g \)\-\04‘// 6‘53“ 3 0 \/ i 2’ ‘5’ A4/ ‘5.’ 3 6r ___- ”’7’ 0/57/4/1/6 A“ f't’O/W 152406 0F 344411 3. 3 O /’ l 3 139 TOE SLAB The shear and moment on the toe were figured neglecting the effect of the earth above the toe. This earth will not be present during con— struction and therefore was not taken into account. Note that special anchorage of the steel was required. In.the base design a value of j was assumed and then was checked and found to be all right. Computations: v =(3263‘ 2 2307) 3.5 = 9.71393E M 2 9719 x 1.85 = 18.036'# d: €33: mic—ZEXBO _: 15.5" Therefore mst anchor. . '8'038 ,, 133 18 036 As: T333 =18000x.§::21 z: .053 sq.in. per in. Assumed j:- .9 Use 5/8 inch round bars @,5-1/2" c/c. Gives .056u sq. inches. V" _ 97m» _ . ““fl=1m3m21 - 12“ P's'l‘ Therefore must anchor. Check 3: x (12):}:21 - x (.670 (15)) 6x2: 21 - 10.1132: x2+ 1.69x:3.5 (I+-8135)2= 3.5+7-1L3 1: #30313 _ 21 "' 0340314 _. 3.. 21d __.98 OK Assumed .9 50 COUNTERFORTS The tendency of the counterfort to tear was the next consideration. This tendency was checked by steel bars vertically placed in the counter- fort 3 inches from the back and running from the top of the wall to the back of the heel. These bars were anchored where necessary. The d used in figuring the area of the steel was measured from the front of the wall at the base. Similar computations were carried out at various sections and by correlating the results into the graph shown, the required steel at any point and the steel cut-off was determined. It was also necessary to add steel to tie the counterfort to the verticle and to the heel slabs. This was done as shown in the computations taking care of the embeddedment required. To assist in.the protection of the counterforts against the coal scoop it was decided that u" x h" x 1/h x l9'-3" angles (or their equivalent) should be placed on.the back of the counterforts. Computations: = 1/2 x 676 x 18 x 10: 60,8h0# M: 1/3 x 18 3: 608140: 565,0ho'3e dz/‘T =/3650340= —-52.2" OK 86.3" available. A_ M 3650130 :3: 12 8:" fsjd=18000x.9x86.5 = 3012 sq. in. Use 1-1 inch round bar and h-7/B inch round bars, spaced as shown on final drawing. Gives 3.185 sq. inches. 51 Computati ons cont inu ed : This spacing decreases d by a small amount. Excess of As 13 sufficient, however, to take care of this. This is shown below. (Also see final drawing of counterfort wall). . _1.98515+l.2x5.7 __ . n . _ . =8." New d _ 3.185 _ 34 017 89 5 L3 02 5 5 New A r 3650340 .: 3.165 sq.in. V 608130 . u== r = h = 6 o o S. 10K :0 JG xnwc.875xr)5.5 L‘ 7 p Steel Cut-Off (6' from top of base): v= 12 1 1° " “51 = 27.0603é 2 m= 27060 x u= lOB,2L.0'# (1.11/33: /1082—To_ = 28" OK 60.14" available. 15 __ 1082h0 x 12 As: ”83 —TW . . = 1.33 sq.in. Use 2 bars 1 inch round, spaced at 6" c/c. Gives 1.57 sq. inches. u_ V 27060 ‘ 3'3: 23: . 875x60mx TT" 230 : 8105 p.301. OK Steel Cut-Off (12' from top of base): V='1/2 x 275 x 6 x lo= 8.250% 1.1: 8250 x 2: 16,5oor-5é d: 3; =ngggg= 10.8" 0K 3h.3" available. 16500 x 12 A- ._ S fmsjd:18000x.9xoO.L3 : .2 8Qoin. COO/17217“ 63(97- 5/2257. 8‘52“” (4’ 6‘ ”(#9 ~ ¢ ,, l 2 g7 @ 6 745 ;‘/~/ ‘éo (fix/229? 57554 AEEA {.747 m// Jffé'é 7)"//V6‘ (7/:- 70 5/455 555 (“CA/PU 7/4 7/0/1/5. - A ~ . NV” ' 3"“? 3 "\\ 3. x,“ \ ‘Q -—3 /' L—n w \ 3V 30 ‘4“, '\ v v a 3x.- w “it 3 3 (“t-L 3 “3“? N! 3 E 2L“ +2 J A // If” A ‘A 53' Computations continued: Steel Tying Vertical Slab to Counterfort: V: 676 x 9: 6,0931% A __ cosh S“'I8005‘ Assume hook on every bar. = .358 sq.in. per ft. A: WEBBXX 8 = .113 sq.in. Use 5/8 in.sq. bars. Gives .114 sq. inches. fsd __18000 x 3/8 liu — 11:: 100 Steel Tying Counterfort to Base: L = 3: 1608" At Heel: 1 r A8: 1471-16 = .808 sq.in. 12 x .5 A: = 083 5-5 Use 2-1/2 in.sq. bars on every horizontal bar. f d 18000 x 1/2 . n L: S = =22. Eu ’h_x‘100 5 Key: 5 V Again the general formula 2. A: K f'c could be used. A 9 inch key will be used to take the shear that is present. 5h CUT-OFF WALL (or Arghorage) Since the safety factor was too small (must equal two) a cut-off wall was required (see drawing). This involved the passive pressure given by the formula: szh l+sin Vb) I-Sln w where wh equals the soil pressure at the face of the wall and Q equals the internal angle of friction of the coal. The required dimensions of the wall were found by the method shown in the computations. Computations: __ l+-sin ¢ __ PM Wh (m)—- 307 Wh = 2607 X 3.7 = 9,6)46 p.s.f. To make S.F.== 2 R =.— 2 x 10 x 11615 - .1199 2: 229196 R = 113.531.: 118531 “If???“ one At front of'wall: Min..h:: =2 1.22' ‘Use l'-3" for convenience. V = 113,531:% d_v _ 118531 '. ij ‘IZx.875x60 = 19" 55 SU 11.3.31}? Y By the previous computations the assumed dimensions were checked and found to be suitable. The back wall was designed cantilever and now counterfort. A cost comparison could now be made but it would be of little significance. It was decided that the front and side walls should be included and then a cost comparison be computed. The variables, however, have been designed and the rest will be constant in the comparison. COU/VTé'f/‘UPT WALL 50445 /”=4’ 13 5’: CF 5755/. in # ‘ \ I, 539/; (52/43: \ ‘ 35 " ”001/50 JHOW/V Oil/AWN? \ O/V EViE)’ HOE. GRAPH, 3% 5 E. . \ (7/? /’@/0 ’6-6 7C£7V£2 ‘ , ,,__,, 2"“2” \\ i‘faéfi’éig 6-6 V582” ‘_ \\\ ‘3' \ N' \ {/7"q 6 i} 7tt’”\ DEA/N f , ,,\ . J’éDaZ/L/ _ ‘ R. 21”” . . ' N H. \ J Jli- «Lag {D \ A , ' ‘ ~ . /—/" 07 £135 fl¢‘€@ ) '3 92714924 ¢. A35 113/ if} -( 2, , {2"66 I a / L‘ LO———.-l //*6 I | 4&3’ F‘ I § lit—'7“? 7"“ H522 ~57Z‘EZ. 2118 #.+ E PAAKé‘MfA/T xi: ‘YL _. ; . '_,_ J'HOW/V O/V 6,64 M, ‘ Jéfilfi: 7/L 556 7/0/11 6 *6 .5044 E / ”=/ , FRONT WALL DE SI GR (Semi-Gravity) 58 _-<—-".~.———- FPO/V7" WALL 5EM/ ~ GEflV/7')’ \\ \\ what. -w 41.1,. ,0 z. 1 H ,2 w W e w 5 a TQM—"I 5041f / ’i-z’ 59 To allow the shell to easily clear the front wall it was, of necessity, designed so that the top of the front wall was well below the crane. The wall, being ten feet high with four feet above the ground, could have been designed either gravity or canti- lever. It was decided that a semi-gravity wall would be the most practical solution. This wall must be stable in the same respects as all other walls. Excessive soil pressures, sliding, overturning, and shear or tearing of members would cause failure as before. Expansion joints were placed every fifty feet as in the previous designs. The only steel required in this semi-gravity wall was that shown in the stem. This steel eliminates the tendency of the stem to tear away from the base. The toe and heel did not need investigation because of the limited dimensions involved. The remainder of the design was repitition of the foregoing design and it is believed that the reader can follow the computations without further discussion. Computations: C —-= .819 ptop== .819 wh =.819 x 56 x 1.9 = 871$E pbot ==.819 x 56 x 11.9 = $116,415 P = 1/2 x 11.9 x 51.6 -—- 3,2119% P11: .819 x 3219 = 2,6611% Pv = 5711 x 32m = 1.865%E Base Pressures: Moment About Toe: W1: 5.5 x 2 x 150 =1,650;% x 2.75! =h,538'# W2= 3 x 8 x 150 =3,600 x r 2.30 =8,280 W3: 1/2 x 5.5 x 8 x 56 = 7814 2: L163 =3.552 “1.: 1/2 x 2.75 x 1.93 x 56 = 1149 x [1.58 = 682 6,18% 17,052t# Pv = 1,865 x 5.50 = 10,257 8.0148369 27.309'# 16,665'# x: 16665: . 80h8 2 07' 2075 " 2.07: 068' = 6 .2h' within middle one-third 60 Computations continued: Soil Pressures: P 66 fZI (lit—5) __801+8 (1+ 6 x .68) ‘3'}? ‘7‘" f toezlh63 x 1.68 = 2,1158 p.s.f. f heel=lh63 x 032 :3 I468 p.s.f. Sliding Factor of Safety: F030: 801.18 x 0,499 = 1.51 2661 Therefore must anchor. Cut-Off Passive P: 3.7 wh @ face wh = 1,372 p.s.f. Possible R: 1372 x 3.7:: 5,076% To make S.F...—.. 2' R=2 x 2661 - .1199 x 80148 :: 1,297?)E Min. h— 1297 — 26' Flake h— 6" for o v ' ... €673 - . . __ C n 9111911090 On face of cut-off: M '2' 1297 I 3 = 3,891.59" 611 /6 x a 1 ' d" Ff = TZ—xiég" = 5.7" Make d = 9" for convenience. S hear of Cut-off : 23.21191 -18 . 2A“2x12x9" p's°1‘ ..4 61 Computations continued: Stem Steel Design: d: 113.8" Shear at base of stem: p: .819 x 56 x 9.11 =h31 p.s.f. V=1/2 3: L131 3: 9.11 :=2,026# M: 2026 x 2.7 = 5,).170 ftoleO 0r 65,6140 inoleo d— PCB- : “139236137; =6.3" 113.8" available. M 656110 . A — = = 8—.fsjd 1800 .3 h5-8 .09 sq.in. per ft. Use 3/8 inch round bars @ lu-l/ " c/c. Bond: v T: 2026. : 51407 P050210 '7 J 775—“. x maxim m“; . Anchorage: _ f d __ 18000::5/8 _ ,, Anchor 1?" as shown in sketch. ‘1: OK Temperature steel: Use 1" sq. bars in the corners to prevent cracking. This is the only steel required in the front wall. This design will be used for the front 15' of the north side wall and the front 13' on the south side wall. FPO/V 7' WAL L 2* 55M/ - 68/4 V/7)’ (924‘ H ” 4” BAP TEMP 57542 //v EA (H (OE/V5.8 0F .5 7272/. /V0 75 NO .5 7521 ANCHOEA GE '71 i ‘ Pf OU/EED s v C ‘7 ‘1\11?4 --L L M2“: M?" A ‘ ‘N 575M J7f£Z PLA(/A/6 JZAA£‘/§2’ SIDE ”NAIL DESIGN p—————.——— SID! WAL L _- /f I (Zips/I: , . . \ ‘t— / 95.16 20 0.9305,? [5; 2770/05[ 5044/: #44" 66 The design of the side walls involved a decision as to the best method to change the elevation of the wall above the ground from In feet at the back to h feet at the front. A three elevation system was the outcome. The north side (being 60 feet in length) has the front 20 feet of semi-gravity design.the same as the front wall. The back section of 20 feet was made cantilever and the design was the same as the cantilever back'wall. The south side (being 58 feet in length) has a similar arrangement, but the front section as described above was made only 18 feet. It was the 20 foot long center section that had to be investigated. The design was carried out according to Rankine's principles with varia— tions as needed. Expansion joints were not used. The height was made 15 feet making a step, both up and down, of 5 feet. This height made a gravity design uneconomical. Counterforts would give poor design because of probable damage to them by the coal scoop. The only remaining and economical solution was the cantilever wall, and, using constants and knowledge gained from'the previous cantilever design, the side wall design continued. The following is a discussion of the principles and computations involved in each portion of the wall. Computations: p= .819 x 56 x 18.68 = 856.7 p.s.f. P: 1/2 x 856.7 x 18.68 =8002§£ Ph = 6.551495é Pv= 11.59319 x = 1/3 x 18.68 =6.25" Base Pressures: Moments About Toe: 67 111: 8.5 x 1.5 x 150 =1,912.5# x n.25v =8,128'# W2: 13.5 x 1.25 x 150 =2.531.3 x 2-88 ="7’29O 113 = 13.5 x 5.0 x 56 =3,780.0 x 6.0 =22,68o W14=1/2 x 5.25 x 3.68 x 56 == 51.1.0 x 6.75 = 3,652 8,7614.8# h1.750'# P. = 14593.0 x 8.5 =39.ou1 13,357.8# 80.791'# Ph(d)== - 65511 x 6.23 =-L10.851 39.96055L x: % = 2.99' 14.25 - 2.99 =1.26 = e .16 within middle one-third. r=§ (as) = 13358 ( 1+6 x 1.26) we“ “at“ r toe = 2970 p.s.f. 1‘ heel: 175 p.s.f. 3.11.: 13358 x $99 .=-. 1.02 Therefore must anchor. 6551 ‘ I I O t o v o . a ’l I s I v I I t I u . a L. . . I . :1 u ‘ I . . r. r t _ . v u n a . I z p l . A I a I I I . I. r. . 1 u e vx . 11“ l, E HEEL DESIGN Shear and moments were taken at the section noted and the results used to compute the depth required and the steel needed. In many cases the size and steel used was larger than needed to make the actual con- struction convenient. In this design the reinforcing bars did not have to be anchored. The unit forces acting on the heel form a trapezoid (as shown) and were found as in the heel design of the cantilever back wall. Computations: X1 = 355-14 X2 = 152-3 __ 11.6 (h52.3+710.8) x_ : 202' T 807-7 Maximm Shear and Moment on Section A-A: W3 2 -3,780#- x 3.25' ~ :7 —12,285'#- WL‘: - 5111 x 3.52 : " 1.9014- P7: '1’918 x 2055 = " 14’891 Earth P = +3,)478 x 1.53 =+5,321 -2361} 43.759’1" V 2761 " d=w=W - 6'6 M 13759 n V: 2761 = 17 no special anchorage. X. 9X 11 __ 13759 < , . R =1)? -— 152 ::: 61.1 139 fc is low. 1.1 _ 15759 _ - .. .. . . AS: 1'53“ 18000x375x15 ... .0583 Sq 11‘ per in Use 3/14 inch round bars @ 7—1/2" c/c. Gives .0587 Sq. inches. C omputati on 8 continued : u _ 113. = W = 514 <100 no special anchorage. Zo . 69 7O ’TOE DESIGN Werking about the section shown, the toe design was accomplished. The assumed values for the dimensions were below the required value in each case. It may be noted that anchorage of the bars was required. Computations: 133(271'5 E 2005) I 2.25 2 5.0314111 32:32.82 (2005 + 2 x 27851.. 1.18' 3 1.75? I" Maximum Shear and Moment on Section B-B: V: 509141-11 M1: 53hh x 1.18':: 6,306'# per ft. or "# per in. Keep toe 1.5' thick to match heel. V . Vzm = W = 33.9 P0801. M 6506 12:13-32: -—-i—§2-= 28 (f0 very 10W) M 6506 . A = .7. ’ ' :2 .0267 Sq. 1n. 8 Is ia o 3. Use 3/8 inch round bars @ 14" c/c. Gives .0275 Sq. inches. vb 3h x 7 . u_—. __ -_— = 11 100 S ecial ancnora e. ,0 vac-172 5 > P g 71 CUT-OFF'WALL The method used to design the cut-off wall for the side wall did not deviate from the method used for the cantilever and counterfort backwall and the front wall. The purpose of this wall was to increase the sliding factor of safety by decreasing the tendency of the wall to move over the ground. The location of this wall is usually designed as shown but may be elsewhere under the base. Computations: Passive Earth Pressure: wh 1+8?“ 550 - 3.7 wh 1 -sin 350 At C-C, wh = 1983.6 Possible Res.= 3.7 x 1983.6 = 7,339 p. s.f. To make sliding factor== 2 R: 2 I 65514 - .1499 I 13358 = 61114211 Min. h:: 6bh2 :2 .878' Use 1' for convenience. 7339 On Section C-C: V== 6,hh2 M: 61412 x 6: 38,652"-,‘f d: FVfi-e-Wfi‘m = 15-3" If no tension reinforcement: d— E x 38652 =17.,9,, -—1 12 x 60 Make 1'-6" for convenience. 72 STEM DESIGN To discuss in detail the procedures used for the stem would be mere repitition. Any inquiry developing out of the following compu- tations should be referred to the stem design of the cantilever back wall. The results, of course, were different due to the variations in dimensioning. As a result, anchorage and area of steel differed. Computations: maximum Shear and Moment on Section D-D: 172 1/2 x 15.85 x 507 25.511211 _V __ 3511 _ '1: “WW—8°36 OK M ==35ll x 1/5 x 13.85 ==16,210'% per ft. or ”# per in. 16210 d: = 1008" OK ‘Izv‘ Keep stem: 12" top 18" bottom @ any level: _ 2 Va: — 18.78 h Mx= 6.26 1.3 b 21 x 6.5 . u: ._._=' = 8 o 0 o 2'. 771:? 5 P S 1 Embedment __ r d___ 18000 x 3/11 __ n L‘Ifi‘“ 1411100 _' 53'75 Hook Bottom Temperature Steel: .002 x 12 x 15 ==.36 Sq.in. per ft. of height. 1/2" 0 @ 12" c/c} + 1/2" 0 @ 15" c/c : .36 Sq.in. Front Back 73 has H. at 0w. ...»... Numb. ht to}? xxw .93 “with ..aa\ \wawuh Nan MNNQ a N thaw. \ \\ . Q .Q \Nh\ . m 1N 6%. in N88 1% ea .\\ bkb . b 1036. 1 6t\ ii .15.? 66% .h WQQQ 6 ex 6% . \\.\ \N \0 \— «x .N V§QN~¢CH RANNW / L/ 00/ 0” J (U7fl/V6‘ OFF 5 TEE L ”U55 41 ”¢@J‘Z”C-C k , a” 1 6 _g_ .0a7 S / {/55 41096.6 25‘ ”(r 1 1 i 9, ,0022 ”” 7 0.55 ;"¢@/J'Z{ . I 3? . s T r\ (0:5 g"¢@ 652-2 ‘9 ”1 £15“ r 1 0 (.0652 . 0677 575251 ABE/l 71-1 75 r--- .5706" WALL I JCALE / '= 4 ~¢ ~ f2 " in! ~ 65’ {-2 V5.87.” or 4; LEA/57M; 2’ ¢ — /z ”66 H08 26 _"_ A?" J ”064W ‘ 25’ ’(-C 62—, ZCIIH h- 04 ”(~( . 575M 5725252. PL A(//V6 N07£-‘ THE ABOVA' 055/6” WAJ' 0550 F08 THE CE/V7'EE‘ 20’ 0F 77/5 5/05 WAL 1. 01/048771 ;‘ 500 719/ COST COMPARISON 77 The following cost comparison was derived from prices quoted in the "Engineering News Record" magazine of February 5, l9h8, and is given as a comparison of the two designs heretofore presented. The results obtained should not be taken as the cost of the con- struction, but merely as a comparison. Only the three main items were considered here: (1) Steel in Place, (2) Concrete in Place, and, (3) Excavation. Location Back‘Wall Back‘Wall Front'Wall Side wall (north) Side wall (South) Location Back'Wall Back'Wall Front wall Side'Wall (north) Side well (South) Area 2,655 Sq. Yds. Concrete in Place Volumn Design Cu.Yds; Cantilever 772.2 Counterfort 737.7 Semi-Gravity 550.6 Combination 87.87 Combination 85.25 Steel in Place Design EEigEE Cantilever 7h,39h.l# Counterfort 5o,556.9 Semi-Gravity 5,733.6 Combination 5,237.9 Combination 5,208.9 Excavation Depth m 1 Yd. 2,655 cu.yds. Unit Price SA0.00 h0.00 u0.00 L0.00 M0.00 Unit Price $.10 .10 .10 .10 .10 Unit Price 3.90 Total 830,888 29.508 21,22h 3.515 Bahlo Total t 7.h39oh1 5,055.69 573-36 523-79 520.89 ,Total 3 2,589.50 Location Back'Wall Side wall Front'Wall Excavation Location Back'Wall Side'Wall Front wall Counterfort Angles Excavation Cost of Cantilever Design Steel $7oh39-h0 1,0hh.68 573-35 e30,888.00 6.925.00 21,22h.00 GRAND TOTAL Cost of Counterfort Design Steel $5.035-69 1,0uh.68 573-55 1,056.00 $29,508.00 6.925.00 21,22u.00 GRAND TOTAL 78 Total $58.327-h0 7.969.68 21,797.56 2.389.50 $70.h83.9h Total $3h.5L3-69 7.969.68 21,797.36 1,056.00 2,389.50 $67.756023 79 DISCUSSION The reader should not be falsely lead to believe that the results just obtained in the cost comparison are all conclusive. To illustrate this let us briefly follow through the assumptions and results obtained. As previously stated, the unit prices are four months old and if construction is contemplated, new prices must be used. The foregoing is merely a comparison of the major variables and constants involved in design and construction. The variables are the volume of concrete and steel needed for the cantilever and the counterfort back wall. The form area for concrete will vary. It is important to note that this is not brought out by the comparison, and will tend to increase the counterfort cost. The side walls, front wall, and labor for the side and front walls, remains relatively constant. These constants, however, were included to give a better picture of the magnitude of the work and, also, the varia- tion in the magnitude effects the unit prices. The final prices given in the comparison are surprisingly close. It has been an accepted theory that twenty feet is the dividing line between cantilever and counterfort design and this design seems to substantiate that theory. The volumes of concrete in the two back walls was practically equal and the steel required for the cantilever wall was slightly greater. The counterfort wall will require more labor and as the labor cost fluctuates, so will a comparison of the costs of construction vary. so conclusion has been made here as each design has its own place. This com- parison concludes the study undertaken in this thesis of retaining walls. I725 - M846 Morfee ! c.1 II I IIII IIIIIIII I 93 50028 1908