MINI \ i 1 1 HHHWHHHM 'l Thesis {or {he Deqme 05? Di}. D. MECHEGAN STAZ‘E Ei‘éi‘ix’ERSITY Anandrao 9andurang Deshmukh 1958 .1. 5' LIBRARY Michigan State University rPY€SChTCJ +0 33v. Cowl N Ha.“ an ht's VAM-uaLK-c fit”: “‘0 MC. Juii‘nj' M3 5143 in ‘\’\\c UchJ 5+4+CS ) Dac- 2 "" “5'3 PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 5/08 KzlProjIAcc8-PreslclRCIDaieDueJndd got; LAYER DRYING OF GRAINS IN STORAGE by Anandrao Pandurang Deshmukh AN ABSTRACT Submitted to the School of Advanced Graduate Studies of Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Agricultural Engineering 1958 Approved 5%” M @4- {IL/£3 2 ANANDRAO PANDURANG DESHMUKH . ABSTRACT The objective was to study the velocity, depth, and relationship of the drying layer to the moisture content ratio, air flow and temperature of drying air for shelled corn and pea beans in a deep bin. Three different air temperatures and four different air flows were used to study the velocity of drying layer and to find the lowest possible air flow for drying pea beans and shelled corn for the controlled conditions in deep bins. The air flows used were 2, 6, lO, and 14 cfm per bu. and drying temperatures were 58 - 60, 72 - 7M, and 86 - 88 deg. F. One inch diameter holes were provided six inches apart along the height of the bin for sampling. The time required for drying shelled corn is less 'as compared to pea beans for a given initial and final moisture content. For shelled corn the lowest air flow that can be used for drying a bin of 6 feet is 3.5 cfm per bu. at 58 - 60 deg. F. The velocity of 15 per cent moisture layer depends on air flow and air temperature. The velocity of 15 per cent moisture content layer is 2 inches per hour at 58-60 deg. F. and 6 cfm per bu. air flow, when the initial moisture content of the shelled corn was 35 per cent. The depth of drying layer was defined and depends on initial moisture content of the grain, air flow, and air temperature. 3 ANANDRAO PANDURANG DESHMUKH ABSTRACT The depth of drying layer was 31.2 per cent higher at 88 deg. F. than 74 deg. F., and 33.4 per cent higher at 74 deg. F. than at 60 deg. F. for shelled corn. Thus, at the higher air flow the temperature does not greatly affect depth of drying layer. At a low air flow of 6 cfm per bu. the increase in depth was 23.1 per cent at 88 deg. F. as compared to an increase of 30 per cent at 72 deg. F. over 60 deg. F. for shelled corn. Thus, the temperature differ- ence is quite apparent at low air flows. The time required to dry a given depth of shelled corn can be calculated from the following formula: 9 = 173.8 - 1.39 (t) + 8 (m) + 35(d) - 13(q) 9 = time, hours t = air temperature, deg. F. m zlog U9. Mo - Me d = depth factor, feet q = air flow, lb. per sq. ft. LAYER DRYING OF GRAINS IN STORAGE by Anandrao Pandurang Deshmukh A THESIS Submitted to the School of Advanced Graduate Studies of Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Agricultural Engineering 1958 ACKNOWLEDGMENTS The author wishes to express his sincere appreciation for the guidance and support of Dr. Carl W. Hall, who super- vised the investigation upon which this thesis is based. The author is greatful to Dr. Arthur W. Farrall and his staff for making materials, equipments, and facilities available for this research work. .Sincere thanks is expressed to the Stran Steel ‘Corporation, Detroit, Michigan, for partial financial sup- port of the project. Special thanks is due Mr. Earl W. Anderson and Mr. Tap Collins for their interest and encouragement. The investigator also wishes to thank the other mem- bers of the guidance committee, Dr. M. L. Esmay, Dr. W. Baten, and Professor Donald Renwick for their suggestions and guidance. Thanks is expressed to Mr. James Cawood, foreman of the Agricultural Engineering laboratory, and laboratory workmen for their valuable assistance. The patience and support of the author‘s parents are gratefully acknowledged. 11 Anandrao Pandurang Deshmukh candidate for the degree of Doctor of Philosophy Final Examination: November 26, 1958, Agricultural Engineering Building, Room 218. Dissertation: ,Layer Drying of Grains in Storage Outline of Studies: Major Subject: Agricultural Engineering Minor Subjects: Mechanical Engineering Statistics Biographical Items: Born: January 19, 1929, Kuroli, Khatav, Satara, Bombay, India Undergraduate Studies: Agricultural College Poona, Bombay State, India, 1949-1952 Michigan State University, 1953—1955, East Lansing, Michigan Degrees: B.Sc. (Agri.) B.S. Agricultural Engineering Graduate Studies: Michigan State University, 1955-1956, M.S. 1956 Michigan State University, 1956-1958 Honors: Government of Bombay, merit scholar, 1949-1952 B.Sc. Agri. with honors, second division Experiences: Graduate Research and Teaching Assistant March 1, l956--December 31, 1958 Professional Societies: American Society of Agricultural Engineers 111 TABLE OF CONTENTS INTRODUCTION. OBJECTIVE. REVIEW OF LITERATURE THE INVESTIGATION Part I. Procedure Apparatus Discussion and Results. Conclusions Part II Apparatus Procedure Discussion and Results. Pea Beans. Shelled Corn. Statistical Analysis SUMMARY CONCLUSIONS Pea Beans. Shelled Corn. SUGGESTIONS FOR FURTHER STUDY . REFERENCES APPENDIX iv Page 12 13 22 22 22 TABLE \H LIST OF TABLES Drying pea beans with different air flows. Depth of drying layer, inches, at various air flows on three different temperatures (pea beans; . . . . . . . . . . . . Drying shelled corn with different air flows. Depth of drying layer, inches, at various air flows on three different temperatures (shelled COPI’I Relationship of observed and calculated values for drying time Page 41 42 50 55 59 FIGURE la. lb. 4a. 4b. LIST OF FIGURES Filling the quonset bin with shelled corn through hatch openings. . . . . Supplemental heater used for drying shelled COPn. . . . . . . . . . . . . Cross sectional view of quonset bin Schematic for layer drying of grains Principal apparatus used for procedure Moldy corn as compared to good corn Loss of water per bushel of beans from 20—10 per cent moisture content. . Velocity of 15 per cent moisture layer Depth of drying layer at various moisture contour lines. Velocity of 15 per cent moisture of shelled corn. . . . . . Moisture content ratio at different depths vi Page 25 25 26 30 35 35 44 45 58 6O DEFINITIONS constant coefficients of temperature and moisture content ratio ' depth of grain bin, inches depth of grain dried below 15 per cent moisture content, inches depth of drying zone, inches depth factor, feet coefficient of depth factor coefficient of air flow equilibrium moisture content of grain, wet basis, per cent initial moisture content of grain, wet basis logarithum of moisture content ratio air flow cfm per bu. lb. of air per sq. ft. temperature of drying air, deg. F. velocity of 15 per cent moisture layer, inches per hour drying time, hours vii INTRODUCTION The proper drying and storing of agricultural products is an important problem today. Natural field drying which has been used for centuries is no longer practical because of heavy field losses. The value of grain as food to human beings makes the problem one of world wide concern. The request was made to the Food and Agricultural Organization, as a result of discussions at the International Meeting on Infestation of Foodstuffs held in London in August, 1947, to conduct a critical review of the methods of grain drying and storage in use in all parts of the world. This indi- cates the importance of the problem and is sure evidence of worldwide scope. In Michigan there continues to be a trend toward fewer but larger farms. Labor scarcity is increasing the rate of farm mechanization on many commercial farms. Mechanization has solved many of the problems of farm operation. ‘With increased production and inadequate drying and storage facilities, the Michigan farmer is facing the difficulties of drying and storage of grain. . The loss of production during harvesting is.as high as 15 per cent in sorghum, 30 per cent in seeds of legumes; 8 per cent in storage of potatoes, sorghum 6 per cent, and storage loss as high as 45 per cent has been reported in 2 corn by Hall(1957j.0ften weather prevents timely completion of harvest. When this happens, the farmer has to be very careful in operating a picker or combine. The harvesting loss of corn in October is 5 per cent as compared to that in November of 8.4 per cent and in December, 18.4 per cent. The estimated loss is $6.00 per acre in October, $10.00 in November, and $22.00 in December. Too much food value is lost when the crop is dried in the field exposed to the elements of nature. In the United States it has been estimated by Hall (1958) that the losses between harvest and consumption of grain and hay amounts to 25 per cent of the total production, and this loss in fruits and vegetables increases up to 35 per cent. Both harvesting and storage losses can be greatly minimized by adaptation and proper management of sound drying practices. In the United States 10 per cent of the grain produced does not reach the market because of losses during harvesting and storage. It is very important that the crops should be at proper moisture level in storage. This moisture content is much lower than the moisture content at harvest time. Recent studies have shown that crops harvested at a higher moisture content will have minimum field losses. .For corn this moisture content is from 24 to 30 per cent; however, for safe storage of corn the moisture content should be below 13 per cent on wet basis. With higher moisture content the product has a higher rate of respiration and more heat is produced which is more harmful to grain. When‘ a product of high moisture level is stored there is a conden- sation problem formationmo 219:2: macs. oz_z_<.rmo mo... bzmimczsu—md N .0: z_m mezono .33.: 23 :0... 322.5 .uaozxm — Locgam com Al All. 4% .25 a2 Al Al i1 1|: All i w Al. I llllllllllll T Alli. :5 5 >22. .._< o no 223. E uouoE 59.5 $3 a e I ///// .._< pogo: 27 As the height of the corn was increased, the drying of the bottom layer was delayed. The moisture content of the bottom layer was as high as 26.6 after adding five to six feet of corn and pulling unheated air through the grain of a high relative humidity during periods of inter- mittent showers. The moisture content of the bottom layer was increased as much as 6 per cent over a period of 24 hours after the addition of wet corn on the top of the previous layers. During the period of high humidity, the moisture content of the layers was increased with the greatest increase being on the top layer when using unheated air. When heated air was used, there was considerably more uniformity in moisture content of the bin. A variation in moisture content from the top layer to the bottom layer was approximately 3 - 4 per cent when the top layer was dried down to 12 per cent or below. If heated air had been used from the bottom, the variation in moisture content would have been considerably greater. During the sixteen days of heater operation 700 gallons of No. 1 fuel oil were used. During the period of the experiment, the exhaust fan was operated 960 hours, using approximately 2000 kwh of elec- tricity. The estimated cost of drying for fuel and electri- city was about six cents per bushel for drying from about 28 per cent moisture content to from 8 - 12 per cent mois- ture content for 2200 bushels based upon 14 per cent mois- ture content. ' 28 The moisture content in the corner of the bin was oapproximately 4 per cent higher than that of moisture con- tent above the duct. With heated air, the variation across 'the bin was only 1 per cent above the grain over the duct. Conclusions 1. Moisture content of the grain at the bottom layer next to the duct increased as much as 10 per cent when high moisture layer was placed over it and the grains were dried with unheated air. ' 2. The moisture content of the bottom layer was increased only about 1 per cent when heated air was used for drying the wet layer placed over it. The dry layer just under the wet layer only gained about 2 per cent mois- ture content when heated air was used for drying by this methos. 3. While operating the fan during rainy weather, the (moisture content of all layers increased from 3-5 per cent. 4. The cost of drying was 6.1 cents per bushel for electricity and fuel oil for removing moisture from 25-28 to 10-12 per cent moisture content. 5. By using a heated air unit into the top of the bin down to the grain heating the wet grain first and ex- hausting the air from the bin provides an excellent means of drying high moisture corn in the fall when the weather conditions are generally unfavorable for forced air drying without over drying part of the grain. 29 Part II Apparatus The experimental apparatus was constructed for the purpose of measuring the velocity of the drying layer in deep bin of grain. The drying bin was, therefore, con- structed so that the samples could be taken without dis- turbing the bed. The general layout is shown in Figure 3. A refrigerated box of 40 cubic feet capacity was a source of incoming air. The box maintained a reasonably constant temperature and a constant relative humidity. A backward curved centrifugal fan was used to force air from the refrigerated box to the heater box where the air was heated by means of an electrical resistance heater. An \ 8 inch wooden square pipe was used to connect the fan to the heater box to minimize the frictional loss. A sliding door was used at this entrance of the heater box to control the air flow. The air was heated 14 deg. F. and its relative humidity reduced from 12 - 20 per cent depending upon the incoming temperature,relative humidity of air. On the exit side of this box, another sliding door was provided to check the air flow nearest. The temperature of the air was regu- lated by means of a bimetallic thermostat located in the 2.4mm .10 02.55 «553 men makO i—‘EMPdMI ._ _¢O._.02—. umnmmwma 9.2.5 Jflullfimozmmi 5% mmqaidm 30 o Acmkzoo INEQFZ ozamoomm. o Lia z.m _ _.IL o emu» mmaaaooozmmzp 6...: 5.520252 xom B ouEmmoEumm w... ._.< ¢u>._.~ooi_m> 0.0:. an mum Emu e._ ~._ 6.. m w w w VIN. D v V. «:4. mean I m. m NF '0. O u on T. 83d SSHONI BOOH \ )1 \0 TABLE 5. Relationship of observed and calculated values for drying time. los. Pouncs Of Air Time in Hours Temp. M _ Me Depth per sq. ft. def.F .__~__~_ Factor De1n minute Observed Calculated MO— Me t -m (i, q @1 92 60 1.2757 0.614 3.0 63 71.8 60 1.2757 ' 1.27 3.0 80 84. 60 1.0000 1.12 2.17 83 104. 60 1,0000 1.96 2.17 120 133.40 60 0.9136 1.22 1.30 116 108.5 60 0.9136 1.93 1.30 144 133.5 60 60 74 1.050 0.325 2.93 34 41.92 74 1.0506 0.69 2.93 53 5 .80 74 1.0223 0.282 2.14 54 62.70 74 1.0223 0.638 2.14 73 74.95 74 0.8774 0.486 1.27 74.2 64.92 74 0.08774 1.000 1.27 116 83.14 i 74 88 0.7212 0.50 2.84 22 27.18 88 0.7212 0.735 2.84 36 35.25 88 0.7399 0.282 2.10 28 26.18 88 0.7399 0.66 2.10 41 3 .31 88 0.8099 0.624 1.22 61 50.83 88 0.8099 1.15 1.22 90 69.24 0.0. meow umn aim... 3561.00 304mm? mmmkj ._.memn_n=o z. 0_._.