PROSPECTS OF AFFORDABLE FREHWATER THROUGH SEA WATER REVERSE OSMOSIS DESALINATION By Hadi Ali Madkhali A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Mechanical Engineering 2012 ABSTRACT PROSPECTS OF AFFORDABLE FREHWATER THROUGH SEA WATER REVERSE OSMOSIS DESALINATION By Hadi Ali Madkhali This work investigates the prospects of freshwater production through Seat Water Reverse Osmosis (SWRO) desalination. The process of SWRO is highly dependent on desalination Energy Consumption, Technology, and Cost. To establish a baseline for the work, an extensive literature study and analysis was carried out on SWRO desalination processes and technology. Different types of SWRO systems were studied by arrangement configuration, energy consumption and energy recovery systems. Because energy consumption by the SWRO system is the single important factor affecting the production of freshwater, energy consumption and processes efficiency analyses were carried out. Furthermore, the work includes the development of an analytical procedure for predicting the performance and cost of the SWRO desalination processes and systems. Finally, the work concludes on future trends in SWRO desalination processes and systems. ACKNOWLEDGEMENTS I would like to express my appreciation to the many who have given of their time and consideration in helping me carry out this research. First of them is Professor Abraham Engeda. Thanks for staff of seawater desalination plant in Jeddah-Saudi Arabia, and thanks for Biological Department at MSU. I also want to thank my mother, my father, and my wife who always encourage me. iii TABLE OF CONTENTS LIST OF TABLES……………………………………………………………………………..vi LIST OF FIGURES…………………………………………………………………………….vii CHAPTER 1 INTRODUCTOPN TO SEAWATER REVERSE OSMOSIS DESALINATION…………......1 History……………………………………………………………………………………….1 Definitions…………………………………………………………………………………...2 RO Process…………………………………………………………………………………..4 CHAPTER 2 LITERATURE ANALYSIS ON SEAWATER REVERSES OSMOSIS DESALINATION......7 CHAPTERS 3 THE DIFFERENT TYPES SEAWATER REVERSES OSMOSIS DESALINATION PROCESSES BY CONFIGURATION AND ENERGY RECOVERY SYSTEM……………..11 Hydraulic to Mechanical-Assisted Pumping…………………………………………………12 Hydraulically driven pumping in series……………………………………………………....13 Hydraulically driven pumping in parallel…………………………………………………….14 CHAPTER 4 BASICTERMS AND EQUATIONS OF REVERSE OSMOSIS………………………………..17 CHAPTER 5 ENERGY ANALYSIS OF SEAWATER REVERSE OSMOSIS DESALINATION PROCESSES AND SYSTEMS………………………………………………………………….21 Theoretical Energy of Separation……………………………………………………………..21 Actual Energy of Separation………………………………………………………………….22 CHAPTER 6 DEVELOPMENT OF AN ANALYTICAL PROCEDURE FOR PREDCTING THE PERFORMANCE AND COST OF SEAWATER REVERSE OSMOSIS DESALINATION PROCESSES AND SYSTEMS…………………………………………………………………24 Performance of Reverse Osmosis Units……………………………………………………...24 Effect of Temperature……………………………………………………………………..27 Effect of Pressure………………………………………………………………………….30 Effect of Salinity on RO Performance…………………………………………………….31 Effect of Recovery on RO Performance…………………………………………………..32 Cost of Seawater Reverse Osmosis…………………………………………………………..32 CHAPTER 7 FUTURE TREBDS IN SEAWATER REVERSE OSMOSIS DESALINATION PROCESSES AND SYSTEMS………………………………………………………………………………...34 iv Membrane System……………………………………………………………………………34 Energy Recovery Devices…………………………………………………………………….35 Alternative Energy……………………………………………………………………………37 CHAPTER 8 CONCLUSION…………………………………………………………………………………..39 APPENDIX……………………………………………………………………………………....40 REFERENCES…………………………………………………………………………………..45 v LIST OF TABLES Table 3.1: The Energy Consumption for Isobaric ERD……………………………………..16 Table 3.2: The Energy Consumption for a Turbine ERD……………………………………16 Table 5.1: The energy consumption of the seawater reverse osmosis desalination plant using turbines and usage of pressure exchangers…………………………………………………..22 Table 5.2: Turbine operation for power saving……………………………………………...23 Table 5.3: Pressure exchangers for power saving (estimate)………………………………...23 Table 6.1: Impact of temperature on the osmotic pressure for TDS=35,000mg/l…………...25 Table 6.2: Expected Increase in Flux Due to Temperature Rise…………………………….29 Table 6.3: Values of Product Concentration and Feed Pressure at Various Temperatures…30 vi LIST OF FIGURES Figure 1.1: Osmosis and Reverse Osmosis Process…………………………………………...4 Figure 1.2: A schematic graph of the three important parts in the reverse osmosis technique.5 Figure 1.3: A module of a reverse osmosis membrane………………………………………..6 Figure 2.1: The decreasing of the power consumption of the reverse osmosis from 1970 to 2008……………………………………………………………………………………………8 Figure 3.1: The relation between the energy recovery potential and the TDS………………11 Figure 3.2: Hydraulic to Mechanical-Assisted Pumping…………………………………….13 Figure 3.3: Hydraulically Driven Pumping in Series………………………………………...14 Figure 3.4: Hydraulically Driven Pumping in Parallel………………………………………15 Figure 4.1: General Schematic of RO System……………………………………………….17 Figure 6.1: Effect of Feed Concentration on the Applied Pressure………………………….25 Figure 6.2: Impact of the applied feed pressure on the permeability membrane coefficient...26 Figure 6.3: The relation between the feed temperature and the product flow rate…………..29 Figure 6.4: Increasing the feed temperature leads to increase TDS and decreases Pf……….30 Figure 6.5: Impact of the applied pressure on the flux and the salt rejection………………..31 Figure 6.6: Typical cost for a RO Desalination Plant………………………………………..33 Figure 7.1: Evolution of permeability and salt passage of seawater composite polyamide membranes…………………………………………………………………………………...35 Figure 7.2: Comparing between three ERDs………………………………………………...36 Figure 7.3: Fluid Switcher ERD……………………………………………………………..37 vii Chapter 1: Introduction to Seawater Reverse Osmosis Desalination I. History: If we go back to the fourth century, we will find Greek sailors were desalinating seawater by evaporating it, so desalination technology is not a new invention, it is known as long time ago. In the same century, Aristotle observed the principle of distillation; it is a desalination process using distillation method. In 1869, desalination concept reported the first patent, and in 1944, United Kingdom built the first desalination plant in the world. However, the first desalination plant using reverse osmosis process has been operated in Jeddah-Saudi Arabia in 1978 [3]. Studies on using reverse osmosis process for desalination of seawater have begun since 1748 by Jean Antoine Nollet, and then many researchers who were interested in this field continue studying the reverse osmosis technique. Reid is one of many scientists who studied reverse osmosis in the late 1950s and discovered that cellulose acetate RO membranes were able to separate the salt substances from the saline water and obtain fresh water; however, the amount of water flux was very low. In 1960, Loeb and Sourirajan from the University of California- Los Angles developed this type of membrane and improved it to produce high amounts of water flux and reject high amounts of salt. Then, the reverse osmosis technique became valid to be applied in plants of desalination of the sea water. In fact, not only development of membranes had helped in progressing the seawater desalination process, but also they used for another reverse osmosis applications; such as, wastewater treatment, water softening, and food processing. Williams has mentioned in his paper to that quick progress in sales of the membranes. “an estimate indicated that sales of RO membrane products had grown to $118 million yearly in 1990, with great potential for continued growth” (Williams 1). As a good economic point that indicates to the fast improvement of the seawater reverse osmosis desalination, the early reverse osmosis plants were 1 consuming around 20 KWh/m3, this power consumption dropped to be 3.5 Kwh/m3 in 2000. The production water using this amazing technique became very popular in many countries because the remarkable advance of the reverse osmosis membrane, reduction cost of the water product and the energy recovery devices. After this short story about the desalination, we should define the desalination process and other basic characteristics that relate to it. II. Definitions Desalination as a simple definition is getting potable water by reducing dissolved salts and other unhealthy substances from feed water sources. For example, sea water in normal circumstances is not suitable for the domestic purpose because it has excessive salt, but by reducing the salts and the other undesirable substances utilizing desalination process, it will be valid as drinking water and for other daily purposes. Therefore, desalination of seawater is a perfect solution that can help in providing fresh water resources. Perhaps, someone wants to ask if there is any specific amount of the dissolved salt in the potable water, or how many of saline or mineral substances are contained in water for making it as drinking water. TDS is a measurement or parameter that used to measure quantity of the dissolved salt in the water; TDS is a shortcut of Total Dissolved Solids and (mg/L) milligram per liter or (ppt) parts per thousand is unit of TDS. Based on the World Health Organization (WHO) and the United States Environment Protection Agency (EPA) and under the Safe Water Drinking Act, 500 mg/L is a maximum concentration of the TDS as a standard for the potable water. Therefore, when the TDS concentration is higher than 500 mg/L and lowers than 15,000 mg/L, it is classified as brackish water. In addition, if the water’s TDS concentration is higher than 15,000 mg/L, such as ocean and bay waters, they are classified as seawater that represents the percent of water in our plant (Voutchkov 2010), see table A-3 in the appendix for TDS of different sources of seawater. There is another important 2 factor that has to be in the account in the desalination processes; it is the potential of hydrogen (PH). PH is measured on a scale that runs between 0 and 14. Lower than seven means acid is present, and above than seven means alkaline is present. According to the Environmental Protection Agency, EPA, the PH of most drinking water is between 6.5 and 8.5. However, adjustment the PH of the feed water can help in improvement the desalination plant; it considers an important factor in performance of the desalination plant. As we noted, discovering desalination of the sea water is not a new concept; however, it is the progress of using new and professional technology that help in optimizing quality and quantity of the production, thus, the improvement of energy consumption. Using desalination of the sea water became very important in order to supply healthy water for humans, especially in the Middle East, since seawater is considered the main source for drinking water. According to Global Water Intelligence and the International Desalination Association, the most countries in the world that use desalination technology are Saudi Arabia, UAE, USA, USA, Spain, Kuwait, Algeria, Chine, Qatar, Japan, and Australia. As a comparing process between the United States of America and Saudi Arabia in producing potable water per day, Saudi Arabia produces10, 759,693 m3/day but the USA produces 8,133,415 m3/day even though the number of people who live in the United State of America is around 313,029,090, but the population number in Saudi Arabia is around 26.1 million [2]. As a result, that statistic process indicates the importance of desalination of seawater in Saudi Arabia. We know now what desalination is, so we should to see how this process can be achieved. In order to obtain fresh water using the desalination process, there are several techniques to attain this purpose. These techniques can be classified into three types based on the process principle. First, there is a process based on the physical change in the state of water, such as the freezing process or distillation. Second, there is a process using membranes, such as 3 reverse osmosis. Third, there is process acting on chemical bonds, for example, ion exchange. Basically, this research will focus on the reverse osmosis process. The osmosis process, as a simple definition, is a natural phenomenon in which two solvents of water are separating by a semipermeable membrane, where one of them has a higher solute concentration than the other. Spontaneously, the water that has low concentration will pass through the semipermeable membrane to the region of the high solute concentration, see figure (1.1). Therefore, in order to reduce the salts from the water that has the higher concentration, reverse osmosis has to exist. III. RO Process Reverse Osmosis (RO) is a treatment process for production of fresh, low salinity potable water from saline water source (seawater or brackish water) via membrane separation by applying a high pressure to the salty water which means consumes high energy for creating a high pressure in order to force the water through a membrane. As a result, only the water molecules pass through the membrane while the solid particles remain suspended and cannot pass; therefore, producing freshwater will be attained, see figure (1.1). Applied pressure to overcome osmotic pressure results in reverse osmosis. Low Concentrated Πosm. High Concentrated Solution OSMOSIS REVERSE OSMOSIS Figure (1.1): Osmosis and Reverse Osmosis Process. Semipermeable Membrane 4 There are three important components in the RO technique, high pressure pump, energy recovery devices, and RO membrane, see figure (1.2). As we know, achieving RO process needs a high pressure, so the feed water is highly pressurized before entering the membrane unit. Temperature and salinity of the water are the two main factors that affect value of the high pressure; typically it is in range 55-85 bars. When the feed water pressurized into the membrane, it is divided into potable water and brine that still has a high pressure. The pressure drop of the brine is about 1.5 to 2 bars. Therefore, it is a good idea to use recovery energy devices for this high pressure for energy consumption. Energy recovery turbine and pressure exchanger are two good examples for the energy recovery devices. The third basic factor in the RO is the membrane, see figure (1.3). As a simple definition, the membrane is a flat surface with selective permeability. In order to accomplish the goal of acquiring potable water, the membrane has to exist in the RO process. It is used for removing salt and retains undesirable components in the water. The undesirable components are materials that make the water unhealthy; for example, micro-algae, bacteria, certain viruses, micro-organisms, and micro-pollutants are considered undesirable materials. The most common RO membrane used in desalination are spiral wound, a thin-film composite. They consist in a flat sheet sealed like an envelope and wound in a spiral (Voutchkov 2010). Raw Water, Po Brine, Pe Brine, Pc ERD Membran e High Pressure Pump Feed, Pf Permeate Flow, Pp Figure (1.2): A schematic graph of the three important parts in the reverse osmosis technique. 5 Feed Water Permeate Concentrate Feed Water Figure (1.3): A module of a reverse osmosis membrane [9]. “For Interpretation of the references to color in this and all other figures, the reader is referred to the electronic version of this thesis.” As previously mentioned, the membrane considers a basic element in reverse osmosis facilities. It plays an important role in the cost of the treatment process; for instance, its replacement costs 5% of treatment costs. Even though there are many advantages of using the membrane in the RO technique, there are some disadvantages. Membrane clogging is a popular problem in the reverse osmosis. According to Michel Dutang, Director of Research, Development and Technology at Veolia Environment, “The aim of the Membrane Center of Expertise (ARAMIS), created in 2004 at Anjou Recherche (Veolia Environnement’s water research center) is to identify the matter responsible for clogging, and recommend efficient and durable treatment solutions (pretreatment and appropriate cleaning cycles).” In addition, there is a thesis about the membrane clogging at the University of Poitiers and the Banyuls Oceanographic Institute in France. This thesis works to identify the compounds liable to clog reverse osmosis membranes. 6 Chapter 2: Literature Analysis on Seawater Reverse Osmosis Desalination Recently, construction of new seawater desalination plants is increasing in order to augment water resources even though seawater desalination consumes more energy than conventional technology for the treatment of fresh water. This chapter will focus on the possible methods that can recover the energy consumption, and the potential role of advanced materials and innovative technologies in improving performance. Seawater considers a basic source for fresh water in many countries, and over one –third of the world’s population live in these countries. According to Elimelech and Phillipt, “Presently, over one-third of the world’s population lives in water-stressed countries and by 2025, this figure is predicted to rise to nearly two-thirds.” Therefore, demand fresh water is in increasing; however, the huge growth in population and industrials, climate change, and pollution of the freshwater resources has an obvious effect on providing ample and safe water. Since importance of the water in our daily life, there are many technological solutions for this problem. Controlling in supplying water, such as water conservation, infrastructure repairing, and distribution systems, is a solution that can help improve the use of existing water resources, but it cannot help in increasing the fresh water resources. Desalination of seawater is an optimal ways for providing fresh water resources. Seawater reverse osmosis is a wonderful solution for providing healthy and ample fresh water; in addition, this technique considers the most energy efficient technology for seawater desalination. In the past 40 years, the amount of power needed to derive desalination in seawater reverse osmosis has decreased because of progressing development in the reverse osmosis technique, such as installation energy recovery devices, using more effective pumps, and including higher permeable membranes, see figure (2.1). 7 Power Consumption (KWh/m3) 20 17.5 15 12.5 10 7.5 5 2.5 0 1970 1980 1990 2000 2004 2008 YEAR Figure (2.1): The decreasing of the power consumption of the reverse osmosis from 1970 to 2008. Besides to the energy recovery devices that as we mentioned play clear role in advance recovery of the energy for the RO system, also permeability membranes can help in recovery the energy required for this process. According to American Association for the Advancement of Science, “It is argued that increasing the membrane permeability will reduce the pressure needed to drive permeation, thereby reducing the energy demand of reverse osmosis desalination.” The above graph encourages and gives a good motivation for competition in order to develop and improve the seawater reverse osmosis plants. As we know that reverse osmosis process means separation between pure water and some solute materials. Therefore, there is amount of energy has to apply for achieving segregation or dismantle between the product water and the other materials. In fact, one of many ways that can help declining the energy demand in the reverse osmosis process is by understanding the minimum amount of energy that required for separating dissolved solids from pure water. As a reversible thermodynamic process, this minimum amount of energy can be calculated by using the following equation: 8 ( ( ) RT [lnawdnw + lnasdns] = PsVwdnw ) = ΔH (2.1) TΔS (2.2) This equation shows that the free energy of mixing equals to the required energy for achieving of separation process. They are equal in magnitude and opposite in their sings. where is the free energy of mixing, R is the ideal gas constant, T is the absolute temperature, aw is the activity of water, as is the activity of salt, nw is the number of moles of water, ns is the number of moles of salts, Vw is the molar volume of water. Since we are concerned with a process that removes pure water from seawater, dns = 0. Naturally this minimum energy is less than the actual energy because desalination plants do not operate as a reversible thermodynamic process. Also, the desalination plants are finite in size. In the desalination plants that are operating by reverse osmosis process, the membrane elements are installing in series. Therefore, the pressure applied to feed water at the first element must be at least equal to the osmotic pressure of the concentrate water that is leaving the last membrane. The system is described as a thermodynamic limit when the applied pressure equals the osmotic pressure of the concentrate. “For a system at the thermodynamic limit, highly permeable membranes may help reduce capital costs by reducing the membrane area needed, but the will not reduce energy consumption.” (Elimelech, Menachem 715). Currently, SWRO plants are operating at applied pressure greater than the concentration pressure by 10-20%, so this means they are close to the thermodynamic limit. Before entering feed water into the membrane system, it needs to pretreatment process. Process of pretreatment is another consumption of energy. There is energy of more than 1 KWh/m3 consumes by the intake, pretreatment, and brine discharge in the desalination of 9 seawater using the reverse osmosis technique. Removal the toxic elements of the feed water in order to achieve post treatment process for getting potable water consider another source of energy consumption. For example, The World Health Organization recommends a boron concentration in drinking water below 0.5 mg/L since this element is one of the toxic elements that affect human health. Quantity of boron concentration in the seawater varies between 4 to 5.5 mg/L; it is proportional to the seawater salinity. Therefore, removal of boron and also chloride element considers part of the energy consumption. Furthermore, reverse osmosis membranes have clear effect on energy consumption. Despite the excellent performance of thin film composite membranes that have begun on 1980s, there are still some hindrances that lead to increase the energy consumption of the plant. For instance, surface properties of membrane suffer of fouling problems. One of the recent inventions of the membrane that can use for the seawater reverse osmosis desalination is nanotube membranes that help slightly in save of energy. In addition, there are researches on sulfonated block copolymers to fabricate chlorine resistant membranes in order to improve the membrane system and then helps in energy consumption. 10 Chapter 3: The Different Types Seawater Reverse Osmosis Desalination processes by Configuration and Energy Recovery System In seawater RO desalination, a significantly large amount of energy is involved in pressurizing the seawater for driving it through the RO membrane. This pressurization is achieved with the help of a high-pressure pump, which is the most significant energy consumer in a SWRO plant. Since the brine reject produced in this process has a high pressure, simply dumping it back into the sea is a waste of energy. This pressure can be reused and thus, the energy could be recycled. It is a good idea now to see who much energy the brine may be has. There is a parameter called Energy Recovery Potential that can be defined as the ratio of the hydraulic energy in the reject stream to the hydraulic energy in the feed stream. ( ) Where Pf is the feed pressure, (3.1) is pressure loss in membrane array, Pex is brine exhaust pressure (disposal pressure), and RR is the reject ratio. As shown in the following graph that ERP increases the TDS increases. 0.6 0.5 ERP 0.4 0.3 0.2 0.1 0 10000 15000 20000 25000 30000 35000 40000 45000 50000 Figure (3.1): The relation between the energy recovery potential and the TDS. 11 TDS,mg/l Energy of the brine led to the innovation of energy recovery devices (ERDs) that prevent the wastage of energy in the SWRO process. Therefore, there are three different types of seawater reverse osmosis desalination process based on the energy recovery devices. 1. Hydraulic to mechanical-assisted pumping, such as turbine. 2. Hydraulically driven pumping in series, such as turbocharger. 3. Hydraulically driven pumping in parallel, such as isobaric ERD. I. Hydraulic to Mechanical-Assisted Pumping, see figure (3.2): As shown in the figure (3.2), the recovery device here is a turbine that receives the brine from the membrane system in order to use the high energy that brine has and then help in recover of energy. The concentrate brine is ejected at high velocity through one or more nozzles onto a turbine wheel. The turbine is attached to a shaft that is connected to the high pressure pump and a motor where this shaft operates on the main feed. The most common types of the high pressure pumps that are connecting with a turbine using a shaft are a kinetic centrifugal type and a positive displacement type. In fact, there is a main disadvantage of this type of energy recovery devices. The hydraulic to mechanical-assisted pumping system has double energy conversion. One of them occurs when hydraulic energy of the brine is converted to mechanical energy of a rotating shaft. The other conversion occurs when the mechanical energy of the shaft is then converted to the hydraulic energy of feed. Therefore, the energy is lost because the energy that is transformed by the turbine and the impeller pump. 12 Membranes High Pressure Pump Turbine Shaft Seawater Supply Pump Figure (3.2): Hydraulic to Mechanical-Assisted Pumping [11]. This system of energy recovery devices is highly inefficient and does not significantly lower the costs associated with the process. Therefore, the search was still on for a more efficient ERD. To see how much energy the plant will consume if it installs a turbine as a recovery energy device, the following equation can calculate the energy consumption. ( ) ( ) (3.2) Where Qhp is the high-pressure pump flow rate, Php is the high-pressure pump differential pressure, Qr is the turbine flow rate, Pr represents the turbine differential pressure, ηt is the turbine efficiency, ηhp is the high-pressure pump efficiency, and ηhpm is the high-pressure pump motor efficiency. II. Hydraulically Driven Pumping in Series: 13 The hydraulically driven pumping in series has an impeller and a turbine, which are coupled to a shaft within the same casing, see figure (3.3). Hydraulic turbocharger, Pelton-drive pump, and hydraulic pressure booster are examples of this type of energy recovery devices. The main feed pump and the impeller and runner are placed in series. This type of energy recovery devices are used in small and midsized desalination plants. However, using it in larger plants, such as the plants in the Middle East is limited because of its size limitations. Moreover, these systems failed to address the problem of converting energy from hydraulic to mechanical and then back to 113.6 m3/h 2 bar hydraulic, thereby hindering the efficiency of operation. Membranes 113.6 m3/h 41 bar 63.4 bar 113.6 m3/h High Pressure Pump 62 bar, 68.1 m3/h Turbocharger 5 PSI (0.345 bar) 45.5 (m3/h) 0.35 bar, 68.1 m3/h Figure (3.3): Hydraulically Driven Pumping in Series [11]. III. Hydraulically Driven Pumping in Parallel: This type of energy recovery device has designed based on “theory of work exchange”. Theory of work exchange means involved a direct transfer of hydraulic energy of brine to hydraulic 14 energy of feed. As shown in figure (3.4) that the main feed pump is placed in parallel to the device and operates on a portion of the feed, which is equal to the amount of the permeate water. The device operates on the other portion of the feed whose amount is equal to the spent brine. This is based on the concept of "work exchange". In these ERDs, the hydraulic energy of brine is directly converted to hydraulic energy of feed, leading to over 90% energy efficiency. Isobaric energy recovery device is an example of this type of the hydraulically driven pumping in parallel. High Pressure Pump Membranes Circulation Pump PX-260 Device Figure (3.4): Hydraulically Driven Pumping in Parallel [11]. These devices achieve energy-transfer efficiencies of up to 98% (Sanz and Stover, 2007). As explanation to Isobaric ERDs, this devices transfer pressure from the high-pressure brine reject to a portion of feed water by putting them in direct contact in pressure-equilibrating or isobaric chambers. Concentrate rejected by the membranes flows to the isobaric ERD(s), driven 15 by a circulation (booster) pump. The ERD replaces the concentrate with feed water. Pressurized feed water merges with the discharge of the high-pressure pump to feed the membranes. Some mixing occurs between the concentrate and feed water in the ERD resulting in a slight increase in the membrane feed salinity and a corresponding increase in the membrane feed pressure. The energy consumption in the reverse osmosis system with using Isobaric energy recovery device can be calculated using the following equation: ( ) ( ) ( ) ( ) (3.3) Where Qhp is the high-pressure pump flow rate, Php is the high-pressure pump differential pressure, Qcp is the circulation pump flow rate, Pcp represents the circulation pump pressure, ηhp is the high-pressure pump efficiency, ηcp is circulation pump efficiency, ηhpm is the highpressure pump motor efficiency, and ηcpm is the circulation pump motor efficiency. Comparison between turbine ERD and isobaric ERD at constant permeate flow rate (Qp = 227 m3/hr.) and at permeate recovery rate (Pr = 40%): Table (3.1): The Energy Consumption for Isobaric ERD: Qhp,m3/s Ph,pa Qcp,m3/s Pcp,pa ηhp ηhpm ηcp ηcpm EC,W EC,kw 0.06417 0.9 547415.7 547.45 6600000 0.0939 200000 0.9 0.9 0.9 Table (3.2): The Energy Consumption for a Turbine ERD: Qhp,m3/s Ph,pa QT,m3/s ηhp ηhpm ηT EC,W EC,kw 0.1578 6600000 0.0931 0.9 0.9 0.83 1268606 1268.61 16 Chapter 4: Basic Terms and Equations of Reverse Osmosis There are basic terms and equations that describe concept of the reverse osmosis process, so it is a good idea to understand them before going to other chapters. The following figure (4.1) in its simple way can describe the essential connotation of the RO units and it considers a starting point for understanding some basic parts in the reverse osmosis system; such as, QF that represents the saline feed water flow, QP is the permeate flow, and QC is the concentrate flow. Feed Water Permeate QF QP Membrane Concentrate QC Figure (4.1): General Schematic of RO System. As show in the above figure that feed water flow rate is a summation of the permeate flow rate and the brine flow rate. Qf = Qc + Qp (4.1) Qf TDSf = TDSp Qp + TDSc Qc (4.2) Osmotic Pressure πs = RT∑ (mi) (4.3) πs is the osmotic pressure of the seawater ,R is the universal gas constant and it equals 0.082L.atm/mol oK, T is the water temperature in Kelvin, and ∑ (mi) is the sum of the molar concentrations of all constituents in the saline water. An approximation for the osmotic pressure can be given by: 17 πs = ( ( )) ( ) (4.5) Water and Salt Transport The rate of water passage through the reverse osmosis membrane is given by the following relation: QP = Kw (ΔP – Δπs) (4.6) Where QP is the rate of water flow through the membrane, ΔP is the hydraulic pressure differential across the membrane, Δπs is the osmotic pressure differential across the membrane, Kw is the membrane permeability coefficient for water, A is the membrane area, and X is the membrane thickness. The rate of salt flow through the membrane is given by the following relation: Qs = Ks ΔTDS (4.7) Where Qs is the flow rate of salt through the membrane, Ks is the membrane permeability coefficient for salt. ΔTDS = (TDSf - TDSp ) is the salt concentration differential across the membrane, where TDSf is the feed water concentration and TDSp is the product (permeate) water concentration. Permeate Recovery Rate Pr = (Qp/Qf) Χ 100 (4.8) Cr = (Qc/Qf) Χ 100 (4.9) 18 Pr represents permeate recovery rate, and Cr is concentrate recovery rate. See figure (4.1) for Qf, Qc and Qp. As a typical seawater reverse osmosis, the permeate recovery rate is 40% to 65%. Total Dissolved Solids TDSc=(TDSf-Pr/100*TDSp)/(1-Pr/100) (4.10) TDSc is the actual concentration of the brine, TDSf is feed water concentration, and TDSp is the actual concentration of permeate. For example, if we assume the recovery rate is 50%, TDS of the feed water is 35,000mg/L, and permeate salinity of 200 mg/L. By using the equation (4.10) for getting TDSc=69,000mg/L Usually if the TDSf =35ppt (parts per thousands), TDSc is 50 to 70ppt, and TDSp is 2 to 5ppt. Net Driving Pressure TMP = Fp - (Qpfc+Pp+0.5Pd) (4.11) Where TMP is trans membrane pressure; in other words, it is the net driving pressure NDP. NDP is the actual pressure that drives the transport of fresh water from the feed side to the fresh water side of the membrane. Fp is the applied feed pressure of the saline water to the membrane, Qpfc is the average osmotic pressure on the feed/concentrate side of the membrane, Pp is the permeate pressure, typically is 1 to 2 bars. In addition, Pd is the pressure drop across the feed/concentrate side of the RO membrane. Salt Passage SP = (TDSp/TDSf) 100% (4.12) Sale Rejection 19 Sr = 100% - Sp (4.13) Concentration Polarization The Concentration Polarization Factor (CPF) can be defined as a ratio of salt concentration at the membrane surface (Cs) to bulk concentration (Cb). To explain, there is a boundary layer is formed at the membrane surface; this boundary layer comes from the water that flows through the membrane and the salts that are rejected by the membrane. Increasing the concentration polarization leads to greater osmotic pressure at the membrane than in the bulk feed solution, reduce permeate flow rate, and then increases the salts rate. CPF = Cs/Cb (4.14) Specific Factors TCF = exp(K*(1/(273+Tf) - 1/298)) (4.15) Where TCF is temperature correction factor, K is a constant characteristic for a given membrane material, and Tf is feed water temperature in degrees Celsius. 20 Chapter 5: Energy Analysis of Seawater Reverse Osmosis Desalination Processes and Systems In the seawater reverse osmosis desalination, there are two main energy needs. Energy for pumping feed water from the sea, and then transfers it through pretreatment devices. Also, discharge the concentrate to the sea. Second energy demand in the seawater reverse osmosis desalination is by increasing the feed water pressure way above the osmotic pressure of the concentrate flowing through the membrane passage. I. Theoretical Energy of Separation As we mentioned before that minimum energy of separation equals to the free energy of mixing in magnitude and opposite in signs. The minimum isothermal reversible work of separation at a temperature T, which is applicable to any desalination process regardless of the separation mechanism, is given by: (5.1) W is the minimum isothermal reversible work of separation, represents the change in enthalpy between the final and the initial stages, T is the absolute temperature of the solution, changes in entropy, and is the is the change of the free energy. After substitute equation (1.5) to molar concentration of the salt in water: ∫ ∫ ∫ dn (5.2) Where aw is the water activity, it is the ratio of the water vapor pressure of the solution to that of pure water at the same temperature. (5.3) After integrating the above equation (2.5), the final expression is given by: ∫ (5.4) 21 W is the theoretical minimum amount of energy of separation in KWh/m3. II. Actual Energy of Separation One of many important features of seawater reverse osmosis desalination is that the energy consumption of RO processes is now close to the theoretical thermodynamic minimum energy comparing with other desalination processes that require much higher specific energies. Experimentally, 3.5 – 4.2 KWh/m3 of energy is consumed by reverse osmosis seawater desalination at permeate recovery of 50%. As it is mentioned at beginning of this chapter, the energy consumption for the reverse osmosis process is distributed into energy for pumping the feed water, and then transferring into filtration and pretreatment devices. In addition, since the osmotic pressure of the concentrate flowing through the membrane passage increases, energy of the feed pressure will increase. Moreover, membrane cleaning techniques effects the energy consumption. If seawater RO plant operates at a lower pressure, this way will lead to reduce the energy consumed by the high-pressure pump. However, more equipment will be required to maintain the same recovery level, such as piping, membranes, and pressure vessels. The following tables show the energy consumption in the seawater reverse osmosis desalination plant using two different types of energy recovery devices, turbines and usage of pressure exchangers. Table (5.1): The energy consumption of the seawater reverse osmosis desalination plant using turbines and usage of pressure exchangers [8] Intake Raw Water Supply Feed Booster Pumps No. 6 Flow,m /h 2,200 Diff. Head, bar 1.0 Energy, KWh/pump 77 Energy, KWh, total 462 Specific Energy, KWh/m3 0.07 6 2,200 2.5 192 1,154 0.18 12 1,042 7.7 281 3,368 0.54 3 22 Table (5.2): Turbine operation for power saving [8] Pumps No. Motors Energy, KWh/pump Energy, KWh, total 12 1,042 69.3 2,381 28,567 12 12 521 73.0 -980 -11,763 1,444 HighPressure Aggregate: Pumps Turbine Flow,m /h Diff. Head, bar 17,323 2.77 400 400 0.06 3.63 3 Auxiliary + Lighting Total Specific Energy KWh/m3 Table (5.3): Pressure exchangers for power saving (estimate) [8] Pumps No. HighPressure Aggregate: 6 Pumps Pressure Depend exchangers on size/n Auxiliary pumps 6 Flow,m3/h Diff. Head, bar Energy, KWh/pump Energy, KWh, total Specific Energy KWh/m3 1,042 69.3 2381 14284 6252/n 6252/n 1042 3.3 132 792 1,444 15,076 2.41 400 400 0.06 3.26 Motors 12 Auxiliary + Lighting Total 23 Chapter 6: Development of an Analytical Procedure for Predicting the Performance and Cost of Seawater Reverse Osmosis Desalination Processes and Systems: The basic goal for the reverse osmosis technique is to produce potable water with high quality under paying attention in side of economic element. Therefore, it is important now to understand performance and costs of seawater reverse osmosis desalination processes and systems. A. Performance of Reverse Osmosis Units In fact, product flow rate and salt rejection are the major performance parameters. Pressure, temperature recovery and feed water salt concentration are the main variables that affect product flow rate and salt rejection. If we go back to chapter four and solve the equations, we will see that the applied feed pressure is proportional to feed salinity as shown on Figure 6.1. In other words, as the feed salt concentration increases the required feed pressure increases too. Obviously, the water flux will drop if there is increasing in the feed concentration with keeping value of the feed pressure; feed pressure is constant. Another important point that is increasing in salt concentration will raise the osmatic pressure and then offsets the feed driving pressure. For a constant TDS of fluid and with changing in the fluid temperature, osmotic pressure will change and then the applied pressure changes too, see table (6.1). Also from the basic RO Equations in chapter four, it is obvious that the rate of water flow through a membrane is increasing when the net driving pressure differential increases and it is decreasing when the net driving pressure decreases. Net driving pressure is proportional to the applied feed pressure. 24 90 80 Applied Pressure, psi 70 60 50 40 30 20 10 0 0 1000 2000 3000 4000 5000 6000 7000 8000 Feed Concentration, ppm Figure 6.1 Effect of Feed Concentration on the Applied Pressure T,C T,K Πs, bar 10 283 26.09051 12.5 285.5 26.32099 15 288 26.55147 17.5 290.5 26.78195 20 293 27.01243 22.5 295.5 27.24291 25 298 27.47339 27.5 300.5 27.70388 30 303 27.93436 32.5 305.5 28.16484 35 308 28.39532 37.5 310.5 28.6258 40 313 28.85628 Table (6.1) Impact of temperature on the osmotic pressure for TDS=35,000mg/l. There is an important phenomenon in the reverse osmosis system that is known as membrane compaction. To explain this phenomenon, naturally, quantity of the water flux will increase with increasing in the applied pressure. Therefore, the membrane permeability coefficient for water, Kw will not still constant if the pressure rose, as show in Figure 6.2 Compaction will lead to increase in the density of membrane material which will decrease the rate of diffusion of water and dissolved constituents through the membrane. 25 0.0000012 Kw,m3/m2s Kpa 0.000001 0.0000008 0.0000006 0.0000004 0.0000002 0 20 25 30 35 40 45 50 55 Applied Pressure, bar Figure (6.2): Impact of the applied feed pressure on the permeability membrane coefficient. As a result of compaction phenomenon, the density of membrane material will increase, so this increasing in the density causes decreasing the rate of diffusion of water and dissolved constituents through the membrane. In addition, In order to maintain the design permeate flow, higher pressure has to be applied. Since total dissolved solids of seawater are higher than in brackish water, the feed pressure of seawater reverse osmosis is much higher than in brackish applications, and then the compaction process will be more significant in seawater RO. The following equation that is from chapter four, equation (4.7): Qs = Ks ΔTDS This equation represents the rate of salt flow Qs where it is mainly proportional to the concentration differential across the membrane. The concentration gradient across the membrane acts as a driving force for the flow of salt through the membrane. As a result of increasing feed concentration across the membrane, the water flux will decline. In other side, salt flux increases 26 when feed concentration rises. Based on the previous equations, water flux through the membrane will be affected by increasing in operating pressure. Increasing of the feed pressure helps in process of salt rejection, but there is an upper limit to the amount of salt that can be excluded by increasing the feed pressure. There is a specific limit where some salt flow with water flowing through the membrane. When the applied pressure decreases, salt passage increases since reducing pressure means decreasing permeate flow rate that cause a dilution of salt. Another important parameter that can play in performance of the reverse osmosis system is the recovery rate. The recovery rate affects salt passage and product flow. Based on the equation (4.2) in chapter four that the recovery rate when it increases, the salt concentration on the feedbrine side of the membrane increases. Rising of the salt concentration on the feed-brine side of the membrane will cause an increase in salt flow rate across the membrane. Also, a higher salt concentration in the feed-brine solution leads to raise the osmotic pressure, and then reduces the NDP. Therefore, the higher salt concentration will cause reducing the product water flow rate. The salt concentration of the feed water considers an important factor that can determine the maximum recovery possible. Therefore, in order to increase the recovery rate, treatment the feed water to prevent precipitate of the salt is a good step for increasing the recovery. I. Effect of Temperature: The effect of temperature on membrane performance is the most important parameter. When temperature of feed water is increased for constant product flow the required applied feed pressure decreases and the product water salinity increases. Energy consumption is decreased as the applied pressure decreases. If the permeate flow is let to increase as the temperature increase fewer membrane elements will be required. This leads to a considerable saving in the water 27 production cost. As a rule of thumb membrane capacity increases about 3% per degree Celsius increase in water temperature [8]. Saudi Arabia is the country that depends on the reverse osmosis technology to get potable water. As a hot weather in this country in general, raw water from deep wells is pumped at a temperature in the range of 50-60 Co. Therefore, the first step in treatment of this water is cooling where they try to cool the row water till be in a range 30-35 Co to meet the RO membrane specifications. Permeate and salt passage increase with increasing the feed water temperature. There is about 3 % increase in water production rate for each degree rise in temperature. However, the increase in feed water temperature accelerates the rate of membrane degradation. High temperature also affects the membrane retention coefficient. Low membrane retention is obtained at high temperature, so optimizing of the operation of reverse osmosis system should be studied in order to maintain the desired product water quality at the optimum operating variables. The rate of water permeation through the membrane increase as the feed water temperature increases since the viscosity of the solution is reduced and higher diffusion rate of water through the membrane is obtained. Increasing feed water temperature will yield lower salt rejection or higher salt passage due to higher diffusion rate for salt through the membrane. Using the following equation to see how temperature can affect the permeate flux if we assume we have seawater at initial temperature 25Co, Look at table (6.2). TCF = (6.1) Where TCF is temperature correction factor, T is feed water temperature in degrees Celsius. A temperature of 25 Co is used as a reference point, with TCF = 1, and is constant between 1.024 and 1.03. The next results are based on the above equation. From the results, as temperature of the feed water raises permeate flux increases. In other words, the rate of the permeate flux 28 changes around 3% for each degree. Another results in a graph (6.3) shows the relation between the temperature of the fluid and the permeate flux at TDS equals 35,000 mg/l. Temperature, Co TCF 30 1.159 35 1.344 40 1.558 45 1.806 Table (6.2) Expected Increase in Flux Due to Temperature Rise. 0.0063 0.0062 Qp,m3/sec. 0.0061 0.006 0.0059 0.0058 0.0057 0.0056 0.0055 25 28 31 34 37 40 43 46 49 T,C o Figure (6.3): The relation between the feed temperature and the product flow rate. We find that as temperatures increase, the percentage of permeate flux rises where we see that the rate of change in permeate flux is about 3 % per degree. Therefore, if the temperature increases, the permeate flow rate will increase, and then fewer membrane elements will be required. In addition, when temperature of the feed water goes up, this means the applied pressure will go down, so energy consumption will decrease too. Water permeability of the membrane is influenced by increasing the feed water temperature. Based on data from Water 29 Treatment in Riyadh-Saudi Arabia, around 1.5% per degree is expected to increase in water permeability of the reverse osmosis membrane. Table (6.3) shows another excellent data that has achieved by Riyadh water treatment plants where they hold the permeation rate to be constant at 378 m3 /day and recover at 75%. Temperature, Co 5 10 15 20 25 30 35 40 45 50 TDS, mg/l 12 13 14 16 17 19 21 23 26 28 Pressure, bar 27.3 23.1 19.7 17.0 14.8 14.8 11.9 10.8 9.8 9.0 Table (6.3) Values of Product Concentration and Feed Pressure at Various Temperatures Feed Pressure (bar), and TDS (mg/l) 30 25 20 TDS of Product,mg/l 15 Applied Feed Pressure,bar 10 5 0 5 10 15 20 25 30 35 40 45 50 T, Co Figure (6.4): Increasing the feed temperature leads to increase TDS and decreases Pf. II. Effect of Pressure Look at the following graphs that are based on a simulation and optimization of full scale reverse osmosis desalination plant by Sassi and Mujtaba- School of Engineering Design and Technology 30 - University of Bradford- Bradfor. As we see from figure (6.5) Salt rejection increases linearly at low to moderate pressure. At high pressure, salt rejection decreases because the increase in osmotic pressure along the feed channel. Also as it is clear from the graph that permeate flux in the lower pressure region increases linearly which illustrates a linear relationship between the permeate flux and the driving pressure. However, in the higher pressure region water flux increases slowly. This result may be due to the accumulation of the salt along the membrane Salt Rejection % Permeate Flux (m/s) 10-5 channel that exerts an increasing osmotic pressure [13]. Pressure (bar) Figure (6.5): Impact of the applied pressure on the flux and the salt rejection [7]. III. Effect of Salinity on RO Performance At a constant feed pressure, and by assuming the recovery is constant too, the net driving pressure decreases if the feed water salinity increases. As a result fresh water production will decline. In case of salt transport, when the feed water salinity increases, the sale concentration gradient increases. Therefore, the salt rejection will decrease. The following chart shows operating factors influence the performance of RO membranes: Pf increases the product quality increases Pf decreases the product quality decreases Tf increases the product quality increases 31 Tf decreases the product quality decreases TDSf increases the product quality decreases TDSf decreases the product quality increases Pp increases the product quality decreases Pp decreases the product quality increases IV. Effect of Recovery on RO Performance Effect of the recovery on the performance of the reverse osmosis system occurs clearly when the concentration polarization reaches to a high level that can cause to lower the permeate flux. Also, precipitation of soluble salts has a clear impact on the fresh water production and salt rejection. B. Cost of Seawater Reverse Osmosis Generally, the total cost of reverse osmosis plant consists of two terms: capital cost and operation/maintenance cost; look at figure (6.6). Capital cost includes implementation of construction, engineering jobs, administrative, and financing activities. Operation and maintenance costs consist of plant operation costs such as energy, chemicals, replacement of consumables, and labor. Also, maintenance costs for plant equipment, buildings, and utilities. Expenditures for the operating and maintenance costs are expressed per year. As producing the fresh water, the operating cost is expressed per volume; it means dollar per m3. As a good benchmark for the reverse osmosis technique, the capital and operating costs of seawater desalination plants have decreased for some reasons. For example, as capital costs, process design improvements, membrane performance development, manufacturing methods and increased competition are helped in lower the capital costs of the plants. Development the 32 performance of the processes, such as raising the membrane life, reducing corrosion, and improvement the energy efficiency have reduced the operating costs. This great progress in lower the capital and the operating costs of the reverse osmosis plants due to the completion in improvement manufacturing techniques. Using the high pressure will increase lowering the energy costs. Typical Costs For a Reverse Osmosis Desalination Plant Electrical Energy Fixed Cost Labor Membrane Replacement Maintenance and Parts Consumable Figure (6.6) Typical cost for a RO Desalination Plant 33 Chapter 7: Future Trends in Seawater Reverse Osmosis Desalination Processes and Systems Reverse osmosis technology has proved its ability in desalination of seawater. It has achieved big successes in producing high quality of potable water and its great consumption of energy compared with other types of desalination processes. Also, in coming decades, population in growth, industries in increasing, that means provision of fresh water becomes a most important issue for attaining stable life. Therefore, there are huge competitions in improvement this technique. Membrane system, energy recovery devices, and alternative energy are the most import parts that help in develop and improve reverse osmosis process. I. Membrane System Since the membrane system is the key important part in the reverse osmosis process, improvement of this part is in progressing, see figure (7.1). Development water permeability of the membrane system in order to reduce energy consumption is possible. However, for seawater desalination, any significant future reduction of energy requirement is limited by osmotic pressure of the concentrate and apparent coupling of water and salt transport. For current commercial RO membranes the increase of water permeability is associated with increase of salt transport and increased permeate salinity. The nominal salt rejection of commercial seawater membranes is about 99.85%. In order to maintain the same permeate salinity at lower feed pressure, membranes with higher water permeability have to maintain the same salt transport rate, which translates to a proportionally reduced salt passage i.e. increased nominal salt rejection. Better understanding of the mechanism of water transfer and salt rejection in RO membranes at the molecular level will lead to a new era of membrane technologies. Increase membrane resistance to oxidizing agents and 34 chlorine, development of large-size membrane elements and membrane compaction techniques, and research on the long-term behavior of membranes at elevated temperatures are interesting and good topics for membrane’s future that can help in improvement RO desalination plant. Figure (7.1): Evolution of permeability and salt passage of seawater composite polyamide membranes [11]. II. Energy Recovery Devices A high pressure pump provides the pressure required for RO treatment. Because of the relatively high energy requirements, most SWRO systems are equipped with an energy recovery device that recovers energy from the pressurized RO concentrate leaving the system. The energy recovery system typically recaptures approximately 50% of the initial pumping energy. There are a number of devices available commercially that are capable of reducing the unit power consumption of reverse osmosis units. However, there is a criteria has to be considering for achieving an excellent goal of the recovery devices. This criterion means paying attention to the selection of the most suitable, efficient and cost effective device in Sea Water Reverse Osmosis desalination plants. For example, the Pelton wheel has a high efficiency and low cost motors can 35 be used. This would not only reduce energy consumption but would also save costs of the equipment and motors required. Therefore, Pelton wheels are extremely useful for reducing energy consumption as well as costs incurred for operating the HP feed pump; however, this device is good for small plants. The large plants that have capacity of 200,000m3/day, energy recovery turbines are most appropriate, see figure (7.2) [11]. Figure (7.2): Comparing between three ERDs [11]. As new energy recovery devices, fluid switcher is a new invention device and it is under research. There three components of this device, namely, the rotary fluid switcher, and check valve nest along with two pressure cylinders, , see figure (7.3). Simply, the working principle of the fluid switcher depends on two strokes. The first stroke occurs when the first cylinder as shown in figure (7.3) receives high pressure brine, and at the same time the low feed pressure is pressurized and then pumped out. The second stroke occurs when the high pressure concentration in the second cylinder is depressurized and drained out by the incoming low pressure feed. Once the Fluid Switcher energy recovery device completes both strokes, the 36 switcher rotates and the second working phase begins wherein a motor drives it at 7.5 rpm. Thus, alternative stroke modes are achieved in the cylinders. In order to avoid the intermixing, the feed and brine are isolated from each other using a piston. As a result, no intermixing will occur between the feed and the concentration fluid [11]. Low Pressure Seawater High Pressure Brine Piston Cylinder 1 Low Pressure Brine Cylinder 2 Motor Pressurized Seawater Figure (7.3): Fluid Switcher ERD [9]. Rotary Fluid Switcher III. Alternative Energy Reverse osmosis process has a great a chance to invest the renewable energy or what we can call it hybrid system in order to improve level of this technology. Solar and nuclear energy are wonderful sources that can support the reverse osmosis system in reduction the energy costs. A. Solar Energy Solar energy is a great alternative energy for the energy consumption in the reverse osmosis plants. Saudi Arabia is one of the most important sources of the solar energy, so there is a great opportunity for using this type of energy in many applications, such as seawater desalination plants. Reverse osmosis technique can abandon using the conventional desalination that depends on fossil fuels especially in Saudi Arabia because the huge amount of solar energy. Therefore, living in health environment and reducing costs of the desalinations plants will be achieved. 37 “The experience with solar desalination is investigated based on the analysis of 79 experimental and design systems worldwide. Our results show that photovoltaic-powered reverse osmosis is technically mature and — at unit costs as low as 2–3 US$ m–3 — economically cost-competitive with other water supply sources for small-scale systems in remote areas.” (Messalem, Rami, et al. 285). This is a good indicator that proves importance of using the solar energy in the reverse osmosis plants since the obvious consumption of energy that can be attained. In fact, the design option that has been implemented most frequently in solar driven RO desalination systems is a combination of RO membranes and arrays of photovoltaic (PV) modules. B. Nuclear Energy Nuclear energy could be an option for electricity supply; it can also be used as an energy source for seawater desalination. RO membrane permeability is improved as feed water temperature into the system is increased. This results in the possibility of “preheating” the feed water temperature above ambient seawater temperature, thereby increasing the potential to reduce the cost of water production. 38 Chapter 8: Conclusion Comparing with the other different types of desalination processes, seawater reverse osmosis desalination has proved its great ability in produces high quality of product and consumes less energy than other desalination processes. Based on its history, in a short time the reverse osmosis achieved successful progress; for instance, consumption dropping from 20 KWh/m3, to be 3.5 Kwh/m3 in 2000. Another important development of the reverse osmosis technology is becomes able to remove up to 99.9of the dissolved solids. In fact, this technology is continues toward a perfect future. For example, the reject or the brine stream that contains high energy has given a great chance for the competitions to creating new devices that cover this energy and then optimize the plant. Moreover, the great progress of this type of desalination has made its actual energy of separation close to the theoretical separation energy. However, in order to attain purpose of quality and quantity and improve performance of the plant, there are parameters have to be in account in the reverse osmosis process, such as temperature, pressure, membrane permeability coefficient, and effect of brine. Reverse osmosis technique has ability to contribute with another source of energy such as solar and nuclear energy. If these sources of energy use with the reverse osmosis application, huge energy will saved especially in the countries that are located in the Middle East such as Saudi Arabia. 39 APPENDIX 40 Table A-1: The palatability of water according to its concentration of total dissolved solids, TDS (WHO, 1984) Palatability TDS, mg/l Excellent Less than 300 mg/l Good Between 300 and 600 mg/l Fair Between 600 and 900 mg/l Poor Between 900 and 1200 mg/l Unacceptable Greater than 1200 mg/l Table A-2: The Classification of water according to its concentration of dissolved solids (National Research Council, 2004) Description TDS, mg/l Potable Water < 1000 Mildly Brackish Water 1000 to 5000 Moderately Brackish Water 5000 to 15000 Heavily Brackish Water 15000 to 35000 Average Seawater 35000 Table A-3: Different salinities in seawaters Seawater Source Typical TDS Concentrate, mg/l Pacific/Atlantic 35,000 Ocean Caribbean 36,000 Mediterranean 38,000 Gulf of Oman, Indian 40,000 Ocean Red Sea 41,000 Arabic Gulf 45,000 Temperature, Co 9 - 16 (Avg. 18) 16 - 35 (Avg. 26) 16 – 35 (Avg. 26) 22 – 35 (Avg. 30) 24 – 32 (Avg. 28) 16 - 35 (Avg. 26) Table A-4: Range of concentrate to which different desalination processes can be applied Process Concentration Range TDS, mg/l Ion Exchange 10 – 800 Reverse Osmosis 50 – 50,000 Electro dialysis 200 – 10,000 Distillation Process 20,000 – 100,000 41 Table A-5: Calculation of molar concentration of Pacific Ocean water salts, TDS =35,000 mg/l Seawater Constituents Concentration, mg/l Concentration, moles/l Cations Calcium 403 0.0101 Magnes. 1298 0.0534 Sodium 10693 0.4649 Potass. 387 0.0099 Boron 4.6 0.0004 Bromide 74 0.0009 Total 12859.6 0.5396 Anions Bicrbonat 142 0.0023 Sulfate 2710 0.0392 Chloride 19284 0.5432 Fluride 1.3 0 Nitrate 78.1 0 Total 22215.4 0.5847 Total, Cations + Anions 35075 1.1243 42 Table A-6: Periodic Table of Chemical Elements 1 2 3 4 5 6 7 8 9 10 VII I II IIIb IVb Vb VIb VIIIb b 1H 1.00 79 3Li 4Be 6.94 9.01 12 21 12M 11Na g 22.9 24.3 89 05 25M Fe Co 28Ni 19K 20Ca 21Sc 22Ti 23V 24Cr n 26 27 39.0 40.0 44.9 47.8 50.9 51.9 55.8 58.9 58.6 54.9 98 78 55 67 41 96 45 33 93 38 41N 42M Tc Ru Rh 46Pd 37Rb 38Sr 39Y 40Zr b o 43 44 45 85.4 87.6 88.9 91.2 98.9 101. 102. 106. 92.9 95.9 67 21 05 24 06 07 90 42 06 42 11 12 13 14 15 16 Ib IIb III IV V VI VII VIII 104R 105D 106S 107B f b g h 223. 226. 227. 261. 262. 266. 264. 01 02 02 10 11 12 12 58Ce 59Pr 60N 18 2He 4.00 26 5B 6C 7N 8O 9F 10Ne 10.8 12.0 14.0 15.9 18.9 20.1 11 10 06 99 98 79 13Al 14Si 15P 16S 17Cl 18Ar 26.9 28.0 30.9 32.0 35.4 39.9 81 85 73 65 53 48 29Cu 30Zn 31Ga 32Ge 33As 34Se 35Br 36Kr 63.5 65.4 69.7 72.6 74.9 78.9 79.9 83.7 46 09 23 41 21 63 04 98 47A g 107. 86 79A 55Cs 56Ba 57La 72Hf 73Ta 74W 75Re 76Os 77Ir 78Pt u 132. 137. 138. 178. 180. 183. 186. 190. 192. 195. 196. 90 32 90 49 94 84 20 23 21 08 96 87Fr 88Ra 89Ac 17 48Cd 49In 50Sn 51Sb 52Te 53I 54Xe 112. 114. 118. 121. 127. 126. 131. 41 81 71 76 60 90 29 80Hg 81Tl 82Pb 83Bi 84Po 85At 86Rn 200. 204. 207. 208. 208. 209. 222. 59 38 21 98 98 98 01 108H 109M 110D 111R 112U 113U 114U 115U 116U 117U 118U s t s 61P 62S 63Eu g 64G ub 66D uq up 43 67Ho 68Er uh us 69T 70Y uo Lu d m m d y m b 71 140. 140. 151. 158. 164. 167. 174. 144. 146. 150. 157. 162. 168. 173. 11 90 96 92 93 25 96 24 91 36 25 50 93 04 A C F M N L 93N Pu 95 96 97Bk 98Cf 99Es 100 101 102 103 90Th 91Pa 92U p 94 m m m d o r Actinoids 232. 231. 238. 244. 247. 251. 252. 237. 243. 247. 257. 258. 259. 260. 03 03 02 06 07 07 08 04 06 07 09 09 10 10 Alkali Alkali earth Transition SemiNonOther metals Noble gases metals metals metals metals metals Lanthanoids 65Tb ut Table A-7: Ten largest SWRO plants in the world (2004) Country Location Capacity Year of Membrane (m3/h) construction manufacturer 2004 Hydranautics/ Module United Fujairah Arab Emirates 7,083 Spiral wound Saudi Arabia Yanbu 5,333 1998 Toyobo Hollow fiber Spain Carboner as 5,000 2003 Hydranautics/ Spiral wound Trinidad and Tobago Point Lisas 4,542 USA Tampa Bay 3,917 Saudi Arabia Al Jubail 3,750 Spain Cartagena 2,708 Nitto Nitto 2002 Hydranautics/ Spiral wound Nitto 2003 Hydranautics/ Spiral wound Nitto 2002 DuPont/ Toray spiral wound Hydranautics/ 2002 Hollow fiber/ Wickel element Nitto Saudi Arabia Jeddah I 2,367 1989 Toyobo Hollow fiber Saudi Arabia Jeddah II 2,367 1994 Toyob Hollow fiber Spain Marbella 2,350 1998 DuPont Hollow fiber 44 REFERENCES 45 REFERENCES 1. 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Web. 24 November 2011. 9. “Perth Seawater Desalination Plant, Australia.” Water Technology. Web. 03 May, 2012. 10. Sourirajan, S. Reverse Osmosis. New York: Academic Press. Inc., 1970. Print. 11. Stover, R.L. Energy Recovery Devices in Desalination Applications. Web. 11 January 2012. 46 12. Voutchkov, Nikolay et al. Introduction to Reverse Osmosis desalination. 2010. Web. 12 March 2012. 13. Williams, Michael. A Brief Review of Reverse Osmosis Membrane Technology. 2003. Web. 09 23 December 2011. 47