SURFACE PRESSURE MEASUREMENTS ON A ROTATING CONTROLLED DIFFUSION BLADE By Andrew Falck Cawood A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Mechanical Engineering 2012 ABSTRACT SURFACE PRESSURE MEASURMENTS ON A ROTATING CONTROLLED DIFFUSION BLADE By Andrew Falck Cawood A method for quantifying fluctuating pressure magnitudes on the surface of a Controlled Diffusion (CD) blade was utilized to identify characteristics of the flow structure of the boundary layer at various streamwise and spanwise locations. This research effort explored the fundamental aspects of an axial fan flow field - a supplement to and a continuation of the work performed by Douglas Neal (2010). The work is driven by the motivation to identify flow structures within the boundary layer of the CD blade and characterize similarities between the results for rotating and stationary blades. These results are expected to be valuable for those working in the areas of aeroacoustics and noise prediction. Streamwise and spanwise surface pressures were measured along the surface of a stationary and a rotating CD blade. Additional trailing edge velocity wake surveys identify boundary layer features of the rotating and stationary blades. Surface pressure statistics, spectral characteristics, and correlations distinguish elements of the boundary layer from the stationary and rotating CD blades. Further results from correlations and spectral analysis on the airfoil trailing edge region identify spatial and temporal decay rates as well as parameters useful for trailing edge aeroacoustic noise prediction. An off-design operating point was evaluated to expand the context of this experiment; significant differences were observed. The fluctuating wall pressure observations are consistent with those made of a flat plate boundary layer (Willmarth and Woolridge 1962) and of the CD geometry by Moreau and Roger (2005). Copyright by Andrew Falck Cawood 2012 Many men go fishing all their lives not knowing it is not fish they are after. — Henry David Thoreau — To my father, the man who taught me to fish iv ACKNOWLEDGMENTS On account of being at the MSU for so many years, as a student and as a local resident, I have encountered so many wonderful friends, colleagues, and strangers. I would first like to extend thanks to Dr. John Foss and my committee members. Dr. Foss had the audacity to pick me up as an undergraduate and hired me in his laboratory. Most impressive, two years later he convinced me to stay at MSU for my Masters and managed to coax the following document out of me (“on-schedule”). Dr. Foss has been a truly outstanding mentor though the years - I have had the pleasure of working closely with him and experiencing the finest of his anecdotal advice. I have also had the pleasure of working with so many great friends and colleagues. The invaluable advice and guidance from Prof. Scott Morris of Notre Dame and Prof. Stéphane Moreau of The Université de Sherbrooke made most of this work possible. I was fortunate enough to follow the work of Dr. Douglas Neal; I served as his assistant through the latter part of his Ph.D. and learned more than I ever imagined about the nuances of experimental fluid mechanics, coffee, and kayaking. Doug laid the groundwork for the present work and provided me many hours of feedback and guidance on a personal and professional level. I had the opportunity to work with many other great people: To Al, Kyle, Rohit, and Jason, thank you for the unending support. Your technical and practical skills made this work possible. Your friendships made it gratifying. I owe a big thanks to Daniel Höwer, without whom I would still be looking for answers. Daniel was critical for the computational development of the boundary layer results. A special thanks goes to the Craigs of the ME department - The two people in the department who always have the right answers. I always knew who to go to if I needed v advice, guidance, or say, last-minute tech support for a thesis defense. Gunn: Modern usage of the Oxford comma and ad hoc racquetball games - I’m still confidant I know the rules of neither - Thanks! Somerton: You couldn’t be more correct - It’s the little things that make lasting impressions! To my machine shop friends, Roy and Ken for providing a haven from the insanity of school (as well as arguably the worlds best chili recipe)! To the friends I’ve met through baja - these are probably the only people that can tolerate me driving them across Montana blaring calypso music that “only old people like”. To those who have given me a great deal of support through my undergraduate and graduate years. The secretarial staff, without whom I would cease to function: To Aida and Mary who somehow managed to wade through the mountains of paperwork I’ve caused and to Jill and Suzanne who have always been willing to lend a helpful ear. To my friends, you’ve been more important to me than you’ll ever know. From karaoke nights, long bike rides, and tolerating me talking through any movie, you’ve kept me (somewhat) sane through this process. For those who I have neglected and for total strangers, know that your kindness was not forgotten. A special thanks goes to my team of editors who laughed with me at my egregious and often obvious mispellings. And finally, I want to send the most sincerest of thanks to my family. You have literally been there every step of the way. Thank you for your unending support! On a personal level: For those that will continue reading this document, note that this is merely the quantitative aspect my degree program. This has been a truly formative journey - a special thanks is needed for those who kept me motivated and on task but knew when I needed a break - I am in debt to all of you beyond words. I wish you all the best in your future adventures. Remember: work hard, be kind, and amazing things will happen! vi TABLE OF CONTENTS LIST OF TABLES........................................................................................................... viii LIST OF FIGURES ........................................................................................................... ix KEY TO SYMBOLS AND ABBREVIATIONS ........................................................... xvii CHAPTER 1.0: INTRODUCTION .....................................................................................1 1.1 Motivation................................................................................................................1 1.2 Pressure Fluctuations in Turbulent Boundary Layers..............................................2 1.3 Aeroacoustics...........................................................................................................6 1.4 Definitions of the Computational Methods Utilized in this Document .................12 CHAPTER 2.0: EXPERIMENTAL EQUIPMENT AND PROCEDURE ........................16 2.1 RCDB Fan Development .......................................................................................16 2.2 Experimental Configuration/Facility .....................................................................21 2.2.1 Axial Flow Research and Development (AFRD) Facility............................21 2.2.2 Rotating Controlled Diffusion Blade (RCDB) Assembly ............................23 2.2.3 Remote Microphone Probes (RMPs) ............................................................34 2.2.4 Hot-Wire Measurements...............................................................................47 2.3 Experimental Parameters/Procedure......................................................................50 2.3.1 Experimental Operating Conditions .............................................................50 2.3.2 Data Acquisition ...........................................................................................53 2.4 Stationary Experiments..........................................................................................54 CHAPTER 3.0: EXPERIMENTAL RESULTS AND DISCUSSION ..............................55 3.1 Pressure Coefficient ...............................................................................................56 3.2 Statistics .................................................................................................................59 3.3 Pressure Spectra .....................................................................................................77 3.4 Space-Time Correlations .....................................................................................101 3.5 Integral Length Scales .........................................................................................112 3.6 Spectral Processing: Coherence and Phase..........................................................115 3.7 Hot-wire measurements .......................................................................................122 CHAPTER 4.0: SUMMARY AND CONCLUSIONS....................................................129 Appendix A: Remote Microphone Probe Development..................................................134 Appendix B: Optimal Noise Cancellation .......................................................................143 Appendix C: Additional Figures......................................................................................144 REFERENCES ................................................................................................................164 vii LIST OF TABLES Table 2.1: Suction side taps (y/l=0.5) ....................................................................26 Table 2.2: Pressure side taps (y/l=0.5) ...................................................................26 Table 2.3: Trailing edge spanwise taps (x/c=0.978) ..............................................26 Table 3.1: Cross-Correlation Results ...................................................................128 LIST OF FIGURES Figure 1.1 Airfoil boundary layer (Gerakopulos and Yarusevych 2012) ............................3 Figure 1.2 Streamwise space-time correlation (Willmarth and Woolridge 1962)...............4 Figure 1.3 Airfoil self-noise (Brooks et al. 1989)................................................................7 Figure 1.4 Spectral characteristics of a turbulent boundary layer .......................................9 Figure 2.1 Flow geometry schematic (left - rotating; right - stationary) ...........................16 Figure 2.2 Modular blade section ......................................................................................18 Figure 2.3 RCDB 5-blade CAD rendering (left - upstream; right - downstream).............19 Figure 2.4 RCDB Cp comparison for several blade configurations ..................................20 Figure 2.5 Final RCDB Cp configuration and CD airfoil ..................................................20 Figure 2.6 The Axial Fan Research and Development (AFRD) Facility ..........................22 Figure 2.7 RCDB assembly installed in AFRD Facility....................................................23 Figure 2.8 RCDB coordinate systems (left - r−θ−z; right - x-y-z) ....................................24 Figure 2.9 RCDB instrumented pressure taps ...................................................................25 Figure 2.10 Surface pressure tap locations ........................................................................25 Figure 2.11 Data acquisition boards (photos: www.mccdaq.com)....................................27 Figure 2.12 Slip ring assembly (Neal 2010) ......................................................................28 Figure 2.13 MEMS pressure transducer (Neal 2010) ........................................................29 Figure 2.14 Pressure transducer schematic (Neal 2010)....................................................31 Figure 2.15 Amplifier and microphone system .................................................................32 Figure 2.16 Hub instrumentation package .........................................................................33 Figure 2.17 Data path schematic (RCDB) .........................................................................33 Figure 2.18 RMP microphone ...........................................................................................36 ix Figure 2.19 RMP tube splicing ..........................................................................................36 Figure 2.20 RMP manifold schematic ...............................................................................36 Figure 2.21 Installed RMP manifolds................................................................................37 Figure 2.22 Pneumatic circuit of RMP system ..................................................................38 Figure 2.23 Wavetube experiment and schematic .............................................................39 Figure 2.24 RMP manifold and reference spectra .............................................................40 Figure 2.25 Larson-Davis comparison (in situ method) ....................................................41 Figure 2.26 RCDB in situ microphone calibration rig.......................................................42 Figure 2.27 Transfer functions for RMP24 using in situ method ......................................43 Figure 2.28 Original and calibrated RMP 9 spectra ..........................................................44 Figure 2.29 AFRD acoustic noise......................................................................................45 Figure 2.30 Schematic and image of SN hot-wire.............................................................46 Figure 2.31 Hot-wire traverse ............................................................................................47 Figure 2.32 Hot-wire calibration unit ................................................................................49 Figure 2.33 Flow geometry Case 1 ....................................................................................52 Figure 2.34 Flow geometry Case 2 ....................................................................................52 Figure 2.35 Flow geometry velocity triangles (Case 1 and Case 2) ..................................52 Figure 2.36 Performance curves for RCDB Case 1 and Case 2 ........................................53 Figure 3.1 Cp distribution CD and RCDB Case 1 .............................................................58 Figure 3.2 Cp distribution RCDB Case 1 and Case 2 ........................................................58 Figure 3.3 Sample time series RCDB Case 1 ....................................................................60 Figure 3.4 RCDB-CD Case 1 suction side PDFs...............................................................62 Figure 3.5 RCDB-CD Case 1 suction side PDFs continued..............................................63 x Figure 3.6 RCDB-CD Case 1 trailing edge spanwise PDFs..............................................64 Figure 3.7 RCDB-CD Case 1 pressure side PDFs.............................................................65 Figure 3.8 RCDB Case1-Case2 suction side PDFs ...........................................................67 Figure 3.9 RCDB Case1-Case2 suction side PDFs continued...........................................68 Figure 3.10 RCDB Case1-Case2 trailing edge spanwise PDFs.........................................69 Figure 3.11 RCDB Case1-Case2 pressure side PDFs........................................................70 Figure 3.12 RCDB-CD Case 1 suction side moments.......................................................74 Figure 3.13 RCDB Case1-Case2 suction side moments....................................................74 Figure 3.14 RCDB-CD Case 1 pressure side moments .....................................................75 Figure 3.15 RCDB Case 1 - Case 2 pressure side moments..............................................75 Figure 3.16 RCDB-CD Case 1 trailing edge spanwise moments ......................................76 Figure 3.17 RCDB Case1 - Case2 trailing edge spanwise moments.................................76 Figure 3.18 RCDB and CD Case 1 (Moreau) spectra: Tap1 (x/c=0.013) .........................80 Figure 3.19 RCDB and CD Case 1 (Moreau) spectra: Tap2 (x/c=0.03) ...........................80 Figure 3.20 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap3 (x/c=0.052).......80 Figure 3.21 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap5 (x/c=0.087).......81 Figure 3.22 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap6 (x/c=0.149).......81 Figure 3.23 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap7 (x/c=0.403).......81 Figure 3.24 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap9 (x/c=0.534).......82 Figure 3.25 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap11 (x/c=0.679).....82 Figure 3.26 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap21 (x/c=0.858).....82 Figure 3.27 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap22 (x/c=0.881).....83 Figure 3.28 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap23 (x/c=0.899).....83 xi Figure 3.29 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap24 (x/c=0.922).....83 Figure 3.30 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap25 (x/c=0.978).....84 Figure 3.31 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap25A (y/l=0.45).....84 Figure 3.32 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap25B (y/l=0.48).....84 Figure 3.33 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap25C (x/c=0.58) ....85 Figure 3.34 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap4 (x/c=0.067).......85 Figure 3.35 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap8 (x/c=0.400).......85 Figure 3.36 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap10 (x/c=0.530).....86 Figure 3.37 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap12 (x/c=0.675).....86 Figure 3.38 RCDB and CD Case 1 (Höwer and Moreau) spectra: Tap29 (x/c=0.929).....86 Figure 3.39 RCDB Case 1 and Case 2 spectra: Tap1 (x/c=0.013) ....................................87 Figure 3.40 RCDB Case 1 and Case 2 spectra: Tap2 (x/c=0.030) ....................................87 Figure 3.41 RCDB Case 1 and Case 2 spectra: Tap3 (x/c=0.052) ....................................87 Figure 3.42 RCDB Case 1 and Case 2 spectra: Tap5 (x/c=0.087) ....................................88 Figure 3.43 RCDB Case 1 and Case 2 spectra: Tap6 (x/c=0.149) ....................................88 Figure 3.44 RCDB Case 1 and Case 2 spectra: Tap7 (x/c=0.403) ....................................88 Figure 3.45 RCDB Case 1 and Case 2 spectra: Tap9 (x/c=0.534) ....................................89 Figure 3.46 RCDB Case 1 and Case 2 spectra: Tap11 (x/c=0.679) ..................................89 Figure 3.47 RCDB Case 1 and Case 2 spectra: Tap21 (x/c=0.858) ..................................89 Figure 3.48 RCDB Case 1 and Case 2 spectra: Tap22 (x/c=0.881) ..................................90 Figure 3.49 RCDB Case 1 and Case 2 spectra: Tap23 (x/c=0.899) ..................................90 Figure 3.50 RCDB Case 1 and Case 2 spectra: Tap24 (x/c=0.922) ..................................90 Figure 3.51 RCDB Case 1 and Case 2 spectra: Tap25 (x/c=0.978) ..................................91 xii Figure 3.52 RCDB Case 1 and Case 2 spectra: Tap25A (y/l=0.45) ..................................91 Figure 3.53 RCDB Case 1 and Case 2 spectra: Tap25B (y/l=0.48) ..................................91 Figure 3.54 RCDB Case 1 and Case 2 spectra: Tap25C (y/l=0.58) ..................................92 Figure 3.55 RCDB Case 1 and Case 2 spectra: Tap4 (x/c=0.067) ....................................92 Figure 3.56 RCDB Case 1 and Case 2 spectra: Tap8 (x/c=0.400) ....................................92 Figure 3.57 RCDB Case 1 and Case 2 spectra: Tap10 (x/c=0.530) ..................................93 Figure 3.58 RCDB Case 1 and Case 2 spectra: Tap12 (x/c=0.675) ..................................93 Figure 3.59 RCDB Case 1 and Case 2 spectra: Tap29 (x/c=0.929) ..................................93 Figure 3.60 RCDB Case 1 fore region...............................................................................96 Figure 3.61 RCDB Case 1 mid-chord region ....................................................................96 Figure 3.62 RCDB Case 1 aft region .................................................................................96 Figure 3.63 RCDB Case 1 trailing edge spanwise region .................................................97 Figure 3.64 RCDB Case 1 pressure side............................................................................97 Figure 3.65 CD fore region................................................................................................97 Figure 3.66 CD mid-chord region......................................................................................98 Figure 3.67 CD aft region ..................................................................................................98 Figure 3.68 CD trailing edge spanwise region ..................................................................98 Figure 3.69 CD pressure side.............................................................................................99 Figure 3.70 RCDB Case 2 fore region...............................................................................99 Figure 3.71 RCDB Case 2 mid-chord region ....................................................................99 Figure 3.72 RCDB Case 2 aft region ...............................................................................100 Figure 3.73 RCDB Case 2 trailing edge spanwise region ...............................................100 Figure 3.74 RCDB Case 2 pressure side..........................................................................100 xiii Figure 3.75 Typical space-time correlation (200-500Hz)................................................102 Figure 3.76 Controlled Diffusion surface tap geometry ..................................................102 Figure 3.77 Space-time correlations: RCDB Case 1 .......................................................105 Figure 3.78 Space-time correlations: CD ........................................................................106 Figure 3.79 Space-time correlations: RCDB Case 2 .......................................................107 Figure 3.80 Coherent motion convection velocity...........................................................108 Figure 3.81 Willmarth and Woolridge (1962) decay.......................................................110 Figure 3.82 RCDB: Case 1 decay ....................................................................................110 Figure 3.83 CD decay ......................................................................................................111 Figure 3.84 RCDB: Case 2 decay ....................................................................................111 Figure 3.85 Decay comparison ........................................................................................111 Figure 3.86 Longitudal integral length scale ...................................................................113 Figure 3.87 Transverse integral length scale ...................................................................114 Figure 3.88 Coherence functions .....................................................................................117 Figure 3.89 Phase RCDB Case 1 .....................................................................................118 Figure 3.90 Phase CD blade ............................................................................................119 Figure 3.91 Phase RCDB Case 2 .....................................................................................120 Figure 3.92 Convection velocity comparison CD - RCDB Case 1 .................................122 Figure 3.93 Schematic of hot-wire measurements...........................................................123 Figure 3.94 Wake Statistics RCDB: Case 1 (R=rθ) ........................................................124 Figure 3.95 Wake Statistics RCDB: Case 2 (R=rθ) ........................................................125 Figure 3.96 Power spectra (u,p) RCDB: Case 1 ..............................................................126 Figure 3.97 Power spectra (u,p) RCDB: Case 2 ..............................................................126 xiv Figure 3.98 Pressure-velocity cross-correlation RCDB: Case 1......................................127 Figure A.2.1 PWT schematic and specifications .............................................................136 Figure A.2.2 Linear input-output system.........................................................................138 Figure A.2.3 Larson Davis transfer function ...................................................................138 Figure A.2.4 in situ verification rig .................................................................................139 Figure A.2.5 in situ verification.......................................................................................140 Figure A.3.6 RMP microphone specifications.................................................................141 Figure A.3.7 Larson Davis manufacturer specifications .................................................142 Figure B.1 Sample ONC filter applied to preliminary CD data ......................................143 Figure C.1.1 Band-filtered Rpp correlations (CD blade) .................................................144 Figure C.1.2 Band-filtered Rpp correlations (CD blade) .................................................145 Figure C.1.3 Band-filtered Rpp correlations (CD blade) .................................................146 Figure C.1.4 Band-filtered Rpp correlations (CD blade) .................................................147 Figure C.1.5 Band-filtered Rpp correlations (RCDB Case 1) ..........................................148 Figure C.1.6 Band-filtered Rpp correlations (RCDB Case 1) ..........................................149 Figure C.1.7 Band-filtered Rpp correlations (RCDB Case 1) ..........................................150 Figure C.1.8 Band-filtered Rpp correlations (RCDB Case 1) ..........................................151 Figure C.1.9 Band-filtered Rpp correlations (RCDB Case 2) ..........................................152 Figure C.1.10 Band-filtered Rpp correlations (RCDB Case 2) ........................................153 Figure C.1.11 Band-filtered Rpp correlations (RCDB Case 2) ........................................154 Figure C.1.12 Band-filtered Rpp correlations (RCDB Case 2) ........................................155 Figure C.2.1 Coherence and Phase (RCDB Case1: Tap1-Tap2) .....................................156 Figure C.2.2 Coherence and Phase (RCDB Case1: Tap2-Tap3) .....................................156 xv Figure C.2.3 Coherence and Phase (RCDB Case1: Tap3-Tap5) .....................................157 Figure C.2.4 Coherence and Phase (RCDB Case1: Tap5-Tap6) .....................................157 Figure C.2.5 Coherence and Phase (RCDB Case1: Tap6-Tap7) .....................................158 Figure C.2.6 Coherence and Phase (RCDB Case1: Tap7-Tap9) .....................................158 Figure C.2.7 Coherence and Phase (RCDB Case1: Tap9-Tap11) ...................................159 Figure C.2.8 Coherence and Phase (RCDB Case1: Tap11-Tap21) .................................159 Figure C.2.9 Coherence and Phase (RCDB Case1: Tap21-Tap22) .................................160 Figure C.2.10 Coherence and Phase (RCDB Case1: Tap22-Tap23) ...............................160 Figure C.2.11 Coherence and Phase (RCDB Case1: Tap23-Tap24) ...............................161 Figure C.2.12 Coherence and Phase (RCDB Case1: Tap24-Tap25) ...............................161 Figure C.2.13 Coherence and Phase (RCDB Case1: Tap25-Tap25A) ............................162 Figure C.2.14 Coherence and Phase (RCDB Case1: Tap25-Tap25B) ............................162 Figure C.2.15 Coherence and Phase (RCDB Case1: Tap25-Tap25C) ............................163 xvi KEY TO SYMBOLS AND ABBREVIATIONS ABBREVIATIONS AFRD.........................Axial Fan Research and Development CD ..............................Controlled Diffusion RCDB.........................Rotating Controlled Diffusion Blade ROMAN SYMBOLS A(f), B(f) .....................Fourier transform of random sinusoidal processes a(t), b(t) A(x), B(x)....................Random variable Cp ...............................Static pressure coefficient Cl ................................Lift coefficient Kurt ............................Kurtosis - 4th moment (1.16) L11,L22 ........................Integral length scale at t=0 of R11 and R22 P(x).............................Probability density function (1.12) R11,R22 .......................Streamwise and spanwise autocorrelation Raa, Rbb ......................Cross-correlation of random processes a(t), b(t) where a(t)=b(t) Rab ..............................Cross-correlation of random processes a(t), b(t) (1.20) Rpp ..............................Cross-correlation of pressure (1.1) Rec ..............................Chord based Reynolds Number ( Re c = u ∞ c ⁄ υ ) Skew ...........................Skewness - 3rd moment (1.15) Tij ................................Lighthill’s tensor (1.6) U.................................RCDB angular velocity (Figure 2.1) Uc ...............................Convection velocity (1.2, 3.2) V .................................RCDB inlet velocity in the stationary reference frame (Figure 2.1) xvii V a ⁄ b ...........................Velocity of air with respect to the blade V a ⁄ g ...........................Velocity of air with respect to the ground V b ⁄ g ...........................Velocity of the blade with respect to the ground Var ..............................Variance - 2nd moment (1.14) W ................................RCDB inlet velocity in the rotating reference frame (Figure 2.1) a(t), b(t) ......................Random sinusoidal process c..................................Chord length co ................................Speed of sound in air d .................................Microphone diameter d+ ...............................Microphone diameter in wall units f ..................................Frequency f+ ................................Frequency in wall units k .................................Characteristic wavenumber of turbulent motions · m ................................Mass flow rate p(x1,x2) .......................Pressure along airfoil surface p ∞ ..............................Atmospheric pressure r,θ,z.............................Radial coordinates t ..................................Time ui,uj .............................Fluctuating velocity vector u ∞ ..............................Freestream velocity: Stationary - CD uτ ................................Friction velocity w ∞ ..............................Freestream velocity: Rotating - RCDB x,y,z.............................Cartesian coordinates xviii x1, x2 ...........................Blade surface streamwise and spanwise directions Δx1, Δx2 ......................Blade surface streamwise and spanwise tap separations (see h1, h2) GREEK SYMBOLS Λ11,Λ22 .......................Integral length scale at t=0 of R11 and R22 Φaa,Φbb ......................Power spectral density for random processes a(t), b(t) (1.17) Φab .............................Cross spectral density Φpp .............................Wall pressure power spectral density (1.8) Φp,rad..........................Radiated acoustic power spectral density (1.9) Ω ................................Rotational speed α .................................Geometric angle of attack αc................................Camber angle αi ................................Aerodynamic angle of attack γab ...............................Coherence function (1.18) δ..................................Boundary layer thickness δ*................................Displacement thickness δij ................................Kronecker delta η .................................Directionless correlation distance η1,η2 ..........................Streamwise and spanwise correlation lengths λ .................................Wavelength λw ...............................Eddy wavelength (1.4) - Charactistic wavelength of turbulent motions μ .................................Mean - 1st moment (1.13) υ .................................Kinematic viscosity of air ρ .................................Density of air xix σ .................................Standard deviation (1.14) σij ...............................Reynolds stress tensor t ..................................Correlation time delay Δt ................................Time delay between correlation peaks τw................................Wall shear stress f ..................................Phase factor (1.19) ω .................................Angular frequency ϖ ................................Characteristic frequency of turbulent motions xx 1.0 Introduction 1.1 Motivation This research effort explored the fundamental aspects of an axial fan flow field - a supplement to and continuation of the work performed by Douglas Neal (2010). A planar, Controlled Diffusion (CD) airfoil was cast into a rotating axial fan blade and attached to the rotating hub of the Axial Fan Research and Development (AFRD) facility at Michigan State University. The acronym: RCDB (Neal 2010) - Rotating CD Blade - is used to describe the experimental configuration. The RCDB results are compared with a stationary CD blade by way of mean and fluctuating surface pressures. Fluctuating pressure measurements can be used to comparatively infer boundary layer properties by implementing statistical, spectral, and correlative analysis. The purpose is to identify properties of the turbulent boundary layer of the fan blade surface and compare the rotating fan to the stationary airfoil at matched flow conditions. Additionally, the fan is operated at an offdesign flow condition to better quantify boundary layer behavior. Ultimately, this project is part of a larger study whose goal is the reduction of noise from axial fans and similar devices. This work provides experimental verification of the rotating analog and baseline measurements to the aeroacoustic prediction community. Aeroacoustics has received expanded attention in the last few decades and has become an important discipline within aeronautics. Modern commercial demands require larger and faster vehicles, bigger structures and higher efficiencies. The environmental and societal impact of these structures and vehicles has been under more serious investigation as population growth increases; the development of on-shore wind turbines has been limited due to noise issues with those residing in populated areas (Dassan et al. 1997). Noise abatement and the design of quieter air vehicles and structures are essential to the 1 continued growth of these industries. A characteristic self-noise-generation condition that occurs in these application areas is the low Mach number turbulent boundary layer that is formed over and separates from a surface. Lifting and control surfaces are of particular importance in this regard. 1.2 Pressure Fluctuations in Turbulent Boundary Layers This document is focused on characterizing the boundary layer along the surface of a controlled diffusion airfoil. A typical boundary layer on the airfoil suction surface will begin in the laminar state and transition to turbulence some distance downstream (see Figure 1.1). The controlled diffusion airfoil is known to have an early transition to turbulence and a well established boundary layer near the trailing edge. It is instructive to discuss some of the governing aspects of boundary layer pressure fluctuations and to introduce more modern computational methods. Previous experimental surface pressure boundary layer studies focused primarily on simplified geometries; a carefully developed flat plate boundary layer ensures a well developed and stable flow field. The pressure fluctuations of a flat boundary layer are well discussed by Willmarth and Woolridge (1962), Bull (1967), and Gravante et al. (1998). An excellent summary of previous research is provided by Bull (1996). Willmarth defines several data reduction methods and parameters that are useful for characterizing the boundary layer; he identifies the wall pressure fluctuations as a stationary random variable that is a function of time and position. Since the pressure fluctuations are statistically stationary, Willmarth proposes expressing the fluctuations along the surface in terms of their root-mean-square (RMS) pressure; he identifies an increase in RMS pressure as an 2 Figure 1.1 Airfoil boundary layer (Gerakopulos and Yarusevych 2012) indicator for a boundary layer transition1. Further interpretations of the boundary layer are accomplished through the implementation of space-time cross-correlations. The cross-correlation of a pressure signal is defined as p ( x 1, x 2, t ) ⋅ p ( x 1 + Δx 1, x 2 + Δx 2, t + τ ) R pp ( x 1, x 2, t ) = ------------------------------------------------------------------------------------------------------------2 ( x , x , t ) ⋅ p2 ( x + Δx , x + Δx , t + τ ) p 1 2 1 1 2 2 1.1 where x1 and x2 are the spanwise and streamwise pressure tap coordinates, Δx1 and Δx2 are the streamwise and spanwise pressure tap separations, and τ is the correlation time delay between pressure measurements. Willmarth used the space-time cross-correlation to “track” motions of selected frequency bands. The thought behind filtering the fluctuating pressure signal into frequency bands is to specify frequency regions and identify their role and impact on the boundary layer. Figure 1.2 shows the streamwise space-time correlation of a high and low frequency band. The ordinate shows the correlation coefficient and the abscissa shows the time delay 1. It is noteworthy to mention that the RMS is equal to the standard deviation when the mean of the signal is zero (the square root of the 2nd statistical moment), as it is for microphone measurements. 3 Figure 1.2 Streamwise space-time correlation (Willmarth and Woolridge 1962) Solid line: 300Hz < f < 700Hz Dashed line: 3000Hz < f < 5000Hz normalized by the free-stream velocity ( u ∞ ) and boundary layer displacement thickness (δ*). Each parabola shape in the figure represents the peak segment of the cross-correlation for a given a downstream pressure tap and an upstream reference tap. Note that the numbers along the peaks identify the location of the downstream pressure tap (x1/δ*, reference tap at: x1=0). Willmarth proposed using the gross time delay between correlation peaks (Δτ) to define the convection velocity Uc of the boundary layer Δx U c = ----Δτ 1.2 Convection velocity is an implicit function of frequency when the fluctuating pressure signal is filtered following Willmarth’s method. Willmarth suggests defining an average frequency and an average wavenumber for a given frequency band ω low + ω high ω k = ------ = --------------------------------Uc 2U c The idea of a characteristic wavelength follows: 4 1.3 2U c 2π λ w = ----- = --------------------------------ω low + ω high k 1.4 The eddy wavelength is a descriptor of the length scale of the convecting pressure fluctation. Gravante et al. (1998) identify several key parameters for accurate measurements at low frequencies and in noisy facilities. Additionally, they explored the effects of sensor averaging on attenuation at high frequencies. It is ideal to have a very small sensor diameter for measuring the fluctuating pressures; if the sensor diameter is too large, the smallest scales of the flow cannot be resolved since frequency scales are the inverse of the wavelength. It is suggested that to avoid spectral attenuation for resolving frequencies up to + fυ + du τ f = ----- = 1 a pinhole sensor with dimensions d = -------- < 18 should be used. In the υ u2 τ + du τ present experiment, a pinhole d=0.5mm corresponds to 6.5 < d = -------- < 12.5 in the υ trailing edge region. The sensor diameter is well within the acceptable range for a maximum frequency of ~35kHz (well beyond the frequency range of interest). More recent experiments have the advantage of more computational power and improved transducers with respect to the pioneering work of the 1960s. Boutilier and Yarusevych (2012) considered the surface pressure fluctuations as did Willmarth but used a more complex geometry: a NACA0018 airfoil. Boutilier combines simultaneous hotwire and surface pressure measurements, spectral analysis, space-time correlations (pressure-pressure and pressure-velocity), and lower-order statistical moments to characterize the airfoil boundary layer. Moreau and Roger (2005), using the same stationary controlled diffusion airfoil considered in this report, quantified the boundary layer in terms of pressure spectra, coherence, and phase with applications to noise prediction. 5 1.3 Aeroacoustics Airfoil self-noise results from an unsteady-flow interaction with the airfoil, the interaction is often with its own boundary layer and/or wake. Five mechanisms for producing airfoil self-noise are shown in Figure 1.3 (Brooks et al. 1989): •Trailing edge bluntness – vortex shedding noise: Vortex shedding noise resulting from a small separated region aft of the trailing edge •Tip vortex formation noise: Noise resulting from highly turbulent vortices that are shed from the lateral edge of an airfoil blade. •Separation/stall noise: At higher angles of attack, the boundary layer can separate near the trailing edge, producing noise from the shed turbulent vorticity. At even higher angles of attack, full stall can occur, or large-scale separation. This typically produces low-frequency noise similar to what a bluff body produces in a similar flow •Turbulent boundary layer – trailing edge noise: At high chord Reynolds numbers, a turbulent boundary layer forms over most of the airfoil and produces noise as it passes over the trailing edge of the airfoil. •Laminar boundary layer – vortex shedding noise: At low chord Reynolds numbers, laminar boundary layers form across most of the airfoil and typically produce a Von-Karman vortex street aft of the trailing edge. This contributes mostly to tonal noise. The primary flow geometry and associated noise mechanism of interest for the present study is the turbulent boundary layer – trailing edge noise. It has been demonstrated that if sufficient pressure information is known about the convecting turbulent 6 Figure 1.3 Airfoil self-noise (Brooks et al. 1989) boundary layer, the trailing edge noise pattern can be predicted from acoustical models (Roger and Moreau 2004). As the principal airfoil noise contribution in homogeneous stationary flows, trailing edge noise is a matter of particular interest when discussing noise production from fans, airfoils, and turbines. A demand exists within industrial applications for reliable, but realistic, prediction tools of noise intensity with respect to frequency and radiation angles. Analytical models, in the context of incompressible flow computations and experiments, allow for this noise prediction with varying degrees of accuracy according to the acoustic analogy (Singer et al. 2000). The most practical aeroacoustic analysis relies on Lighthill’s ‘acoustic analogy’ – a novel method pioneered by M. J. Lighthill in 1951. The Lighthill analogy makes a connection between flow-physics and acoustics by casting the Navier-Stokes equations into an inhomogeneous wave equation. The Lighthill analogy considers a free flow where the non-stationary fluctuations are represented by quadrupole sources (Oberai et al. 2002). the wave equation in an undisturbed medium at rest or, Lighthill’s equation (Howe 1978) is 7 2 2 ∂ T ij  ∂ 2 ρ'  ∂ ρ' --------- – c 2  --------------- = --------------2 0  ∂x ∂x  ∂x i ∂x j ∂t i i 1.5 where Tij, Lighthill’s Tensor, is given as T ij = ρu i u j – σ ij + ( p – ρc 2 )δ ij 0 1.6 where ρu i u j is a Reynolds Stress term, σ ij describes the sound generated by shearing, and ( p – ρc 2 )δ ij describes non-linear processes associated with internal energy. It is 0 typical to assume σ ij = 0 , neglecting the effects of viscosity and heat transfer; then, 2  ∂ T ij  T ij ≈ ρu i u j . The quadrupole source term  --------------- accounts for the noise generated by the  ∂x i ∂x j non-linearities in the flow (Howe 2001). Lighthill’s work was modified by Curle in 1955 to include a dipole (i.e., a loudspeaker) source term, which takes into account the noise generated by the interaction of the fluid with a non-moving boundary. Ffowcs, Williams and Hawkings corrected the Lighthill and Curle formulations in 1969 further to include a monopole (i.e., a siren) noise source to predict the noise generated by the interaction of the fluid with a moving boundary. Monopole noise is generated due to unsteady volume displacement of the fluid volume. Curle’s formulation and Ffowcs Williams and Hawkings corrections yield (Howe 2001) 2 · ) 2 2 · ∂ ρ' ∂ ρ' ∂m ∂ ( f i + m u i - ∂ T ij 2  --------------- = ------ – -------------------------- + ----------------------- – c  2 0  ∂x ∂x  ∂t ∂x i ∂x i ∂x j ∂t i j 1.7 · ∂ ( fi + m ui ) · ∂m where -------------------------- is the additional dipole source term and ------ is the additional monopole ∂x i ∂t source term. It is important to note that Lighthill’s equation, Curle’s formulation, and Ffowcs Williams and Hawkings corrections are exact for the conditions they describe. 8 The Ffowcs Williams and Hawkings method is the most general approach of the acoustic analogy and is therefore the most suitable for computing the trailing edge acoustic field, noting that the equations are derived directly from the continuity and momentum equations and formally solved using a half-plane Greens function (Roger and Moreau 2004) Computational solutions to the far field fluctuating pressure field can be computationally expensive as they are primarily calculated in conjunction with direct numerical simulations. It is often simpler to compute a large-eddy simulation or perform experimental measurements to determine the fluctuating wall pressure spectrum and apply a semiempirical model to predict far-field noise. Figure 1.4 Spectral characteristics of a turbulent boundary layer (Hwang et al. 2009) 9 The ideal semi-empirical model describes the fluctuating wall pressure field beneath a turbulent boundary layer using practical data and theoretical knowledge. There is no uniform single scaling law that collapses experimental data for all frequencies, rather, there exists a multitude of models each optimized for a specific purpose. The goal of the semi-empirical model is to combine the following scaling ranges into one model: Low frequency range: Characterized by a spectral scaling of ω2 Mid frequency range: Characterized by a maximum in the spectra Overlap range: Characterized by a spectral scaling of ω-(0.7~1.5) High frequency range: Characterized by ω-5, particularly at high frequencies Figure 1.4 shows the different scales used to collapse the data from different frequency ranges. These spectral characteristics combine to define the descriptive model used for calculating the frequency spectrum. The following discussion describes the application of unsteady pressure data for predictive purposes and draws from semi-empirical models that have been fitted to the descriptive model empirically, but with theoretical guidance. The Goody model represents the most recent developments in spectral modeling, benefitting from recent measuring techniques and experimental data previously unavailable (Hwang et al. 2009). 2 Φ pp ( ω )u ∞ C 2 ( ωδ ⁄ u ∞ ) -------------------------- = ----------------------------------------------------------------------------------------------------------------------------------3.7 3.7 τ2 δ    – 0.57  0.75 w + C 1  +  ( ωδ ⁄ u ∞ ) ⋅ C 3 R T  ( ωδ ⁄ u ∞ )      1.8 where RT is the ratio of the outer to inner boundary layer time scale and C1, C2, and C3 are empirical constants with recommended values of 0.5, 3, and 1.1 respectively. The ratio of – 0.57 C1 and C 3 R T determines the size of the overlap region, which may be very thin at low 10 Reynolds numbers since R T ∝ ( uδ ⁄ υ ) . The Goody model is valid for a large range of Reynolds numbers, 1400 to 23400, and be extrapolated to higher Reynolds numbers due to the Reynolds number dependent factor RT (Hwang et al. 2009). It is intuitively reasonable that as more experimental measurements become available, empirical constants can be calculated more accurately, leading to better predictions. The semi-empirical models are developed further for use in the aeroacoustic community; predictive capabilities expand to predicting far-field pressure spectra, the acoustic production from the airfoil. This is accomplished by combining concepts from Lighthill’s analogy to the semi-empirical model. Blake’s model for trailing edge noise prediction is a common model used in the aeroacoustic community (Blake 1986) Φp Uc L2 Λ2 2 θ ωδ∗ ( ω ) = -------------------- Φpp ---------  cos  -- sin φ u   2 rad 2π2 co r 2 ∞ 1.9 where Φ p ( ω ) is the power spectra of the acoustic radiation, L2 and r are measured rad lengths associated with the spanwise length of the trailing edge and the distance from the trailing edge to the location of predicted acoustic radiation, co is the acoustic wavespeed, and Uc and Λ2 are calculable quantities that represent the convection velocity and the spanwise correlation length scale. Uc and Λ2 are typically estimated since accurate measurements that enable their calculation are often unavailable. Λ2 is defined by Pope (2000) as the integral of the autocorrelation function ∞ Λ 2 =  R 22 ( η 2, t ) dr 0 1.10 ωδ∗ Φ pp  ---------  is the local non-dimensional wall pressure spectra, directly measured by fastu  ∞ response surface pressure transducers. θ and φ are directivity variables which describe the 11 pattern of the far-field acoustic radiation. Note the appearance of the cardioid pattern cos2(θ/2). The cardioid can be seen as a bounding envelope for the directivity patterns, emphasizing that trailing edge sources have dipole characteristics. The contributions from this document to the aeroacoustic community are not within the scope of defining new prediction methods. Rather, the focus is to characterize the boundary layer using high-speed pressure sensors to resolve the fluctuating pressures along the airfoil surface. Additionally, this document will present, demonstrate, and discuss the capability of the current experiment for the future implementation into noise models. 1.4 Definitions of the Computational Methods Utilized in this Document For use within this report it is instructive to define a few computational methods for random data analysis. A background in random process theory is needed to accurately assess conditions of the turbulent boundary layer of the present study. The following methods quantify random processes as defined by Munson et al. (1998) and Bendat & Piersol (1986). The static pressure coefficient (Cp), a nondimensional form of pressure, is defined as the ratio of surface static pressure and free stream dynamic pressure (Equation 1.11). Cp is a useful expression for quantifying the static pressure along an airfoil independent of body size. [ p ( x 1, x 2 ) – p ∞ ] C p = --------------------------------------1 2 -- ρu ∞ 2 12 1.11 The probability density function (PDF) of the fluctuating pressure is a expression that describes the relative intensities as a function of their probability. The PDF P(x), for a random variable x(k), where k is a set of possible outcomes such that x(k) 20kHz ) velocity measurements (Figure 2.16). TSI 1750 anemometers were chosen for their small size and sufficient frequency response, with the custom probes used in the rotating reference frame measurements. See Section 2.2.4 for further discussion of the hot-wire technique. 2.2.2.8 Microphone Amplifiers A series of microphone amplifiers are mounted in the instrumentation package. These IC operational amplifiers (Texas Instruments OPA4134) support 21 electret condenser microphones (Knowles FG-23329) used for unsteady surface pressure measure- 31 ments. Figure 2.15 shows a schematic of the amplifier and microphone system. See Section 2.2.3 for further information on microphone development and implementation 2.2.2.9 Hub Instrumentation Package The final assembly of the instrumentation package is shown in Figure 2.16. Relevant features are: A) Level 1: A/D board B) Level 2: Mezzanine level board which houses thermocouples, pressure transducers, and microphone amplifiers. This is a non-OEM part. C) Level 3: Hot-wire constant temperature anemometers and power conditioning circuitry D) Level 4: Isobaric pressure reference chamber A detailed schematic of the instrumentation package and signal paths is shown in Figure 2.17. FFT pRMP,i Calibration ( ) ( ) , A/D pref FFT H(f) Measurement psurface Tube Attenuation Knowles (Pa to V) pRMP,i A/D Figure 2.15 Amplifier and microphone system 32 pRMP,calibrated Level 4 Level 3 Level 2 Level 1 Figure 2.16 Hub instrumentation package CAT-5e Figure 2.17 Data path schematic (RCDB) 33 2.2.3 Remote Microphone Probes (RMPs) Information regarding the pressure fluctuations, in addition to the time-mean pressures, is important in representing the flow over the stationary and rotating CD airfoils. The latter ( p ) measurements are obtained by connecting the open, static taps to the MEMS pressure transducers. For these data, it is assumed that the time-mean voltage output represents the time-mean pressure at the tap. The former ( p' ( t ) = p ( t ) – p ) measurement requires that a “fast-response transducer”, a microphone, is connected to the static tap in such a manner that the amplitude and phase of its response can be processed to yield an acceptably accurate representation of p’(t) at the airfoil surface. The thin airfoil and the desire for good spatial resolution make it imperative that the microphones are located at some physical (remote) distance from the tap itself. The associated challenges to fabricate, install, and calibrate the RMP system are presented in the following sections. 2.2.3.1 Technique Pérennès and Roger (1998) developed a unique RMP for measuring surface pressures using capillary tubes in thin airfoils. High spatial resolution and a thin airfoil mandated the remote measurement of the surface pressures with the bulky microphone transducers. The RMP concept evolved for use in the work of Moreau and Roger (2005), a study where the RMPs were installed in the CD airfoil geometry - the stationary analog of the RCDB. The present experiment is equipped with 21 embedded taps, 18 of which are located at a common radial coordinate and 4 of which are located at the same chord location (Tap 25, x/c=0.9776) but distributed spanwise along the trailing edge. The taps are 34 drilled into stainless steel tubing that is embedded in the blade surface. The present form of the RMP is predicted to have a maximum frequency response of 20-25kHz but has been modified procedurally and physically from the previous applications of Pérennès and Roger to accommodate new techniques and technologies, updated hardware, and packaging requirements. 2.2.3.2 Fabrication/Implementation The embedded stainless steel capillary tubing (Section 2.2.2.2) provides the transmission path for unsteady pressure propagations between the blade surface and the microphone transducers. The acoustic channel of stainless tubing is terminated with a small section of PVC tubing that extends to the MEMS pressure transducers (schematic shown in Figure 2.22). This PVC tubing acts to prevent reflections by attenuating high frequency pressure fluctuations and matching impedances to avoid acoustic resonances (Hoarau 2006). The precise dimensions of this tubing allows for leak-proof splicing between segments to be made as shown in Figure 2.19. Specifically, a splice for the installed 0.5mm ID, 1.0mm OD tubing is accomplished by using a 1.0mm ID “sleeve” tube to mate the smaller steel tubes and heat-shrink tubing to seal the combined sections. The microphones (Knowles FC-23329-C05: 2.56mm physical diameter, 0.76mm sensor diameter) are chosen for their small size, sensitivity, and cost (see Appendix A for specifications). The microphones are mounted in a support member that is placed between the surface tap and the MEMS pressure transducer. Since there is zero flow in the 0.5mm passage, the fluctuating pressure signal is transmitted from the open surface tap (and past) 35 the opening that exposes the microphone element to the fluctuating pressure in the passage. Figure 2.18 RMP microphone Heat-shrink Tubing Acoustic Channel Acoustic Channel “Sleeve” Tubing Figure 2.19 RMP tube splicing Microphone Acoustic ‘tee’ Completed Manifold To Pressure Transducers Figure 2.20 RMP manifold schematic 36 To Blade Surface Figure 2.20 identifies salient features of the RMP support member. For ease of installation and packaging purposes, the RMPs were fit into a small PVC support manifold and easily spliced into the existing stainless steel tubing as shown in Figure 2.19. The PVC structure acts to passively damp vibrations and other external noise sources. This contributes to clearer and better resolved microphone data. The PVC manifold houses 6 RMP microphone assemblies; see Figure 2.21. It is necessary to realize that the acoustic properties of the microphones and tubing connected to each RMP are inherently unique. Each RMP additionally had a unique, unknown, electrical response. This mandate a routine to identify a known RMP response/transfer function between pressures measured at the microphone and pressures acting on the surface of the airfoil. Tubing splice Figure 2.21 Installed RMP manifolds (Note spliced steel tubing) 37 P = p + p' MEMS Transducer rtap rsensor Pref rRMP RMP Figure 2.22 Pneumatic circuit of RMP system 2.2.3.3 Evaluation/Calibrations It is apparent that a calibration will be required to relate the fluctuating pressure at the surface tap to the fluctuating pressure experienced by the microphone. That is, both the amplitude and the phase of the recovered signal must be related to those of a known signal at the surface tap via calibration data. The calibration will account for attenuation effects from the acoustic channel, including imperfections and blemishes in assembly and manufacturing, as well as accounting for individual microphone responses. For further details on the development of the calibration procedure, the reader is referred to Appendix A. A plane wave tube (PWT) was fabricated with removable inserts at an x/L location of roughly 0.4 (Figure 2.23). The PWT is used to generate a uniform acoustic pressure signal along a given cross-section sufficiently downstream of the tube’s opening (AED-1ID1991). The PWT was used to evaluate and validate calibration routines and RMP manifold geometries. 38 Speaker Driver Larson Davis Reference Mic Crosssection (x/L=0.4) Knowles Test Mics: RMP Manifold Wavetube (0.75”x0.75”) Figure 2.23 Wavetube experiment and schematic The apparatus in Figure 2.23 allows for the simultaneous testing and subsequent calibration of five microphones within a given RMP manifold. Phase and magnitude transfer functions for each of the RMPs were obtained by comparing the five microphone signals to the concurrent output from the Larson Davis reference microphone (specifications in Appendix A). Calibrating the RMP microphones (i.e., applying the calculated transfer functions) accomplishes the effect of “matching” the RMPs to a known magnitude and phase response (measured by the Larson Davis reference microphone). The calibration algorithms and RMPs are tested on their ability to accurately recover known spectral properties when subjected to a known acoustic pressure field. It is evident in Figure 2.24 that the calibration functions provide a quite acceptable representation of the acoustic signal with exceptions near 6000Hz and 8000Hz. Additional measurements (not presented here see Appendix A) suggest that the seemingly unreliable transfer functions are an artifact of the speaker-wavetube configuration. 39 Figure 2.24 RMP manifold and reference spectra While useful for characterization and testing, the PWT is not a practical device to calibrate microphones installed in the RCDB due to the inhibiting blade camber and sweep. Accordingly, an in situ method, where the reference microphone is held normal to the airfoil surface, offset roughly by 1mm and centered on a pressure tap, is used in lieu of the PWT. A sufficiently downrange set of speakers (low-range and mid-range) is used to generate a broad-spectrum acoustic pressure field - exciting the reference and RMP microphones simultaneously. The calculation of phase and magnitude transfer functions proceeds using the same analysis used for the PWT. 40 Figure 2.25 Larson-Davis comparison (in situ method) This method is accurate to frequencies whose wavelengths are of order of the separation distance and microphone diameter (f>>10kHz, λ<<0.03m). This is verified in Figure 2.25 where two phase-matched Larson Davis reference microphones were tested in a simulated experiment. It is clear that there is excellent coherence across the frequency range of interest; this is validation that the in situ is appropriate to use for RMP calibrations. The in situ method is time consuming; the microphones cannot be calibrated in bulk; therefore, a calibration rig containing indexed positions for all 21 microphones was developed to meet the needs of the calibration procedure. Accuracy, precision, and repeatability are critical for consistent calibrations (Figure 2.26). 41 Figure 2.26 RCDB in situ microphone calibration rig Each RMP calibration produces a unique set of transfer functions (Figure 2.27). The data of Figure 2.27 reveal two important aspects of the experimental procedures to recover fluctuating pressure information at the open taps on the RCDB surface. The first immediately clear message is that calibrations are very consistent with few day-to-day variations; this is a result of a very stable calibration routine. The second message relates to the identification of the physical processes at work in the p’(t) measurement scheme. This second message is based upon the properties of the “magnification-factor” and the phase as a function of the frequency of the incident sound waves. The magnification-factor and phase combined represent the response difference between the reference microphone, the literal representation of the pressure at the surface tap, and a given RMP, including the microphone response and the attenuation effects of the acoustic channel. 42 a) Magnitude Calibration RMP24 to Reference (LD1) 0.3 06_01_2012 06_07_2012 06_15_2012 Magnification Factor 0.2 0.1 0 -0.1 -0.2 -0.3 -0.4 0 b) 2000 4000 6000 Frequency (Hz) 8000 10000 Phase Calibration RMP24 to Reference (LD1) 4 3 Phase Delay (rad) 2 1 0 -1 -2 -3 -4 0 2000 4000 6000 Frequency (Hz) 8000 10000 Figure 2.27 Transfer functions for RMP24 using in situ method 43 Figure 2.28 Original and calibrated RMP 9 spectra Figure 2.28 compares the power spectrum of the reference microphone and RMP9, raw/original signal and calibrated signal, using a magnitude and phase transfer function method produced using the in situ calibration technique. Agreement between the reference and corrected RMP9 microphone is considered to be excellent. 2.2.3.4 Facility Noise Concerns Due to the nature of the unsteady pressure measurement sensors, it is important to address radiated far-field acoustic noise produced by the AFRD flow facility. Since the flow-facility (AFRD) in use is non-anechoic, it was expected that vibrations and extraneous noise sources within the facility would pollute surface pressure sensors. In particular, the RMP microphones employed in the present experiment are traditionally used as acous- 44 tic sensors and are thus optimized for human sound perception; additionally, the sensors are particularly sensitive to secondary noise phenomena beyond the isolated mechanical wave propagation within the acoustic channel. It was considered that the hydrodynamic pressures of the boundary layer might be of similar magnitude to the noise sources identified in the AFRD facility. A ground-level Larson-Davis microphone was used to characterize the strength of the ambient noise; the microphone was located within the upper receiver of the AFRD. Typical power spectra of the acoustic pressure (measured by the Larson Davis) and the hydrodynamic pressure (measured by an airfoil surface tap) are shown in Figure 2.29. Figure 2.29 AFRD acoustic noise 45 It can be seen that the hydrodynamic pressure is approximately 100 times more powerful than the acoustic noise produced by the facility. It is well known that hydrodynamic pressures are typically orders of magnitude higher than acoustic pressures - acoustic pressures are a lower intensity, whereas hydrodynamic are higher intensity and local phenomena. This confirms that the microphone sensors are appropriate for accurately measuring the blade hydrodynamic surface pressures in a “noisy” environment; the measured intensity is well above the noise floor. Additionally, correlated tonal noise between the ground-level ambient microphones and RMPs is attenuated using the Optimal Noise Cancellation (ONC) method suggested and provided by Professor Ahmed Naguib (see Appendix B). The ONC method is another way to ensure the integrity of the collected data in an otherwise noisy environment. Figure 2.30 Schematic and image of SN hot-wire 46 2.2.4 Hot-Wire Measurements Single sensor hot-wire probes (Straight-Normal: SN) were used to measure mean and fluctuating velocity magnitudes in the wake of the RCDB. (Figure 2.30). A special traverse was developed to support the SN probe in the rotating reference frame, enabling the measurement of time-resolved wake data and velocity spectra. TSI 1750 constant-temperature anemometers were used to drive the hot-wire probes. The anemometers were tuned to a typical frequency response greater than 20kHz at a flow velocity of 16m/s. Postprocessing temperature compensation of the hot-wires was accomplished using measurements from onboard thermocouple amplifiers (Analog Devices AD595). see (b) hot-wire probe pressure tap scale (mm) b) a) probe active region traverse mechanism hot-wire support arms Figure 2.31 Hot-wire traverse a) Overall view (not pictured: counter balance) b) Trailing edge hot-wire location 47 2.2.4.1 Traverse The “flying” hot-wire rig was designed to position the probe at the midspan of the blade and traverse azimuthally (θ) while maintaining a constant radial position. Limited adjustment exists radially and vertically. The rig was balanced so that it was dynamically stable, minimizing vibrations and flutter as well as maintaining the rotational balance of the entire RCDB assembly. Through a fine lead screw, the rig is capable of traversing with a resolution of r Δθ = 0.4 mm at a radius of 303mm. (Figure 2.31). Hot-wire wake surveys were performed in three r-θ planes downstream of the airfoil at z = 1mm, 3mm, 8mm . Each survey had ten azimuthal locations. 2.2.4.2 Probe Construction/Calibration A custom hot-wire probe was developed specifically for use within the rotating frame. The active region of the tungsten wire sensor (D=5um) was L=1mm. L/D>200 satisfies the condition of a minimized end-conduction over the active region (Champagne et al. 1967). This probe is shown in Figure 2.30. An overheat ratio of 1.6 was used for all measurements. A hot-wire calibration facility was used to produce a low disturbance and similar magnitude velocity to the expected experimental flow field. Laboratory air is drawn into the calibration facility where the disturbance level is minimized through a layer of filter material before passing through a well-characterized nozzle. The calibration facility is capable of holding a probe at angles of ( ± 36 )° from center in 6° increments (SN is calibrated at one angle: 90 ° ). A schematic of the facility is shown in Figure 2.32. 48 Figure 2.32 Hot-wire calibration unit The calibration velocity is defined as the “Bernoulli velocity”. Velocity is obtained by measuring the static pressure difference across the low disturbance nozzle and calculated following Equation 2.9, where air density ρ was calculated using the ideal gas law. V cal = 2 [ p atm – p cal ] ---------------------------------ρ 2.9 The calibration was made across a range of velocities using a “quasi-steady-state” condition where the velocity varies as a function of time but changes slowly enough such that the transients are within the response of the calibration transducers (Hellum 2006). A pre and post-calibration of the hot-wires was performed to identify variances, or drift, that 49 may have occurred during hot-wire data acquisition. The typical drift was within 2% between pre and post-calibration. It became evident during experiments that there was an inherent time lag between the on-board hot-wire anemometer channels and the rest of the data acquisition channels. The hot-wire was delayed on the order of 3000 time samples, or 0.075 seconds. This is identified to be a phenomenon of the electronics rather than an anomaly of the measured flow field. Hot-wire measurements are corrected for this by identifying the distance between the trailing edge and the hot-wire and subtracting the time-lag using a known wake velocity and convection velocity from the trailing edge pressure taps. 2.3 Experimental Parameters/Procedure 2.3.1 Experimental Operating Conditions As previously discussed, the primary operating point (see Figure 2.33) was established to match the loading conditions of the experimental work performed by Moreau and Roger (2005). This target primary condition is defined by an incident velocity of 16m/s and a geometric angle of attack of 8 ° . Note that all stationary CD results presented in this report correspond to this operating condition. In order to evaluate the behavior of the rotating CD blade, a new operating condition was defined that maintained similar features to the stationary blade. However, due to the complexities of the flow geometry and intricacies with casting a stationary 2D airfoil to a rotating reference frame, the experimental flow field of the RCDB is not identical to that of the CD blade. Calculating the actual operating condition is limited by how well the angle of the twisted rotating blade can be identified (this was computed using CAD drawings) and how 50 well the components of the inlet velocity triangle can be computed (angular and axial velocity). Presently, the angular velocity is fixed to a specific RPM for a given operating condition and the axial velocity is varied to match the target flow condition (angle and magnitude of the incident velocity). The axial velocity is varied by throttling the main blower in the AFRD facility; a Pitot tube measures the axial velocity just upstream of the fan to ensure the correct operating point is met. Two operating points were established for the RCDB study: Case 1 and Case 2. Case 1 corresponds to a near-identical inlet condition to the CD blade with an incident velocity of 16.25m/s, a geometric angle of attack of 8 ° , and a mass flow-rate of 2.305kg/s See Figure 2.33 for a schematic of the geometry and Figure 2.35 for details of the inlet velocity triangle. Note that the velocity is within 2% of the stationary experiment flow field. The second operating condition (Case 2) is defined by an incident velocity of 16.4m/s, a geometric angle of attack of 15 ° , and a mass flow-rate of 1.799kg/s. This operating condition was targeted to match an alternate flow field used in Moreau and Roger (2005). For purposes of this report, Case 2 represents an “off-design” condition; the “offdesign” flow field provides an additional parameter to identify details of the RCDB boundary layer, specifically, new separation/reattachment regimes and different statistical behaviors. See Figure 2.34 for a schematic of the geometry and Figure 2.35 for details of the inlet velocity triangle. 51 w∞ 8° u∞ a) RCDB 8° b) Stationary CD airfoil Figure 2.33 Flow geometry Case 1 w∞ 15° u∞ a) RCDB 15° b) Stationary CD airfoil Figure 2.34 Flow geometry Case 2 8° 16.25m/s 15° 16.4m/s 8.5m/s rΩ=13.87 m/s Case1 7.3m/s rΩ=14.72 m/s Case2 Figure 2.35 Flow geometry velocity triangles (Case 1 and Case 2) 52 30.0 Case1: 31 May 2012 Case2: 31 May 2012 Target Values 20.0 P (Pa) 10.0 Case 1 0.0 -10.0 Case 2 -20.0 -30.0 -40.0 0 0.5 1 1.5 Mass Flow Rate (kg/s) 2 2.5 Figure 2.36 Performance curves for RCDB Case 1 and Case 2 Fan performance curves were derived experimentally to identify the associated pressure drop from the atmosphere to the upper receiver for a given flow rate, establishing facility parameters to match the operating conditions of the CD experiment. Figure 2.36 shows the performance curves for both fan conditions. The operating point of the AFRD facility is inferred from the known mass flow rate across the fan. The target operating point is marked on each curve. Each case has a unique RPM condition. 2.3.2 Data Acquisition As mentioned previously, the rotating A/D board is clocked and triggered from the stationary A/D board. This ensures accurate and simultaneous data acquisition. The system samples at 40000Hz for 30 seconds, which is long enough to converge higher-order statistics. Due to the unsteady nature and sensitive operating point of the fan, a series of 53 data files are taken for a particular target operating point where the main blower is throttled through various flow conditions. During post-processing, the file with the calculated operating conditions nearest to the target is selected for further post-processing. 2.4 Stationary Experiments All data presented by Höwer from stationary experiments follow with similar procedures and equipment. Höwer performed his experiments in parallel to the RCDB experiment. Further procedures are well discussed in Höwer’s Masters Thesis (2012). In addition to stationary experimental data from Höwer, Moreau was kind enough to forward CD airfoil data from 2005. See Moreau and Roger (2005) for further reading. 54 3.0 Experimental Results and Discussion This section focuses on identifying and describing the nature of the convecting pressure patterns along the airfoil surface as well as calculating and presenting the usefulness of parameters of interest to the aeroacoustic noise prediction community. For purposes of this report, it is useful to first recognize specific flow regimes associated with the airfoil boundary layer - identified by Moreau and Roger (2005) and Neal (2010). These are (for the suction side): • Leading edge separation - identified as the region at the leading edge where the boundary layer separates from the surface. It is characterized by a very low pressure coefficient. Estimated to occur between x/c=0 and x/c=0.1. • Reattachment - the region following the separated zone where the boundary layer transitions and reattaches as a turbulent boundary layer. Estimated to occur between x/c=0.05 and x/c=0.15. • Mid-chord - the region where pressure increases (an effect of airfoil shape) and the turbulent boundary layer thickens as in an adverse pressure gradient flat plate boundary layer. Estimated to occur between x/c=0.2 and x/c=0.8. • Trailing edge - the aft region of the airfoil where the boundary layer is similar to a well developed flat-plate boundary layer. • Trailing edge (spanwise) - This region consists of 4 spanwise distributed taps at x/c=0.98. The region is an extension of the trailing edge region with the added purpose to investigate radial effects. Estimated to occur between x/c=0.8 and x/c=1.0. The pressure side: • The pressure side of the airfoil is treated as one region since the flow has laminar characteristics at and between the measurement locations. This “viscous dominated region” is distinguished with a quiescent pressure field. The last tap (Tap 29 x/c=0.93) begins to show evidence of a trailing-edge interaction. 55 With the lack of full-field data and the inherent unsteadiness of the geometry/flow field, it is difficult to identify the exact locations of the aforementioned regions. As mentioned previously, the exploration and quantification of the boundary layer properties necessitate the need for surface embedded steady and unsteady pressure transducers. It is clear from known Cp data that there exist discrete flow regions along the airfoil - these can be further identified and studied through the application of mean and fluctuating surface pressure measurements. The following methods and techniques quantify the flow regions along the airfoil surface. 3.1 Pressure Coefficient It is useful to first consider the mean pressure quantities on the fan blade. The blade loading is expressed in the form of a pressure coefficient (Cp), of which the integral will yield a non-dimensional lift coefficient. As discussed in Section 2.1, the pressure coefficient profile is critical for matching the blade loading conditions between the rotating and stationary Controlled Diffusion experiments. Figure 3.1 shows the Cp distribution between the rotating and stationary experiments for the Case 1 operating condition. It can be seen that the general shape of the curves match well, but there is lower lift on the pressure side of the rotating airfoil. The non-dimensional lift coefficient, following Equation 3.1, yields 0.83 and 0.74 for the stationary and rotating blades respectively. Cl = 1 x 0 ( Cp, lower – Cp, upper ) d-c 3.1 There is more total lift produced by the stationary blade, mostly from additional contributions from the pressure side. Note that there is an inherent unsteadiness in the leading-edge 56 laminar separation and turbulent reattachment region; it was expected to see a strong difference between the two cases. As discussed previously, Figure 3.1 confirms similar operating conditions between the rotating and stationary experiments. Figure 3.2 shows a comparison of the Cp distribution between Case 1 and Case 2 operating conditions of the RCDB. It is clear from the pressure distribution that the two cases have distinctly different flow conditions. The blade in Case 2 is more highly loaded as is evident from the integral (Equation 3.1) of the profile: 1.0 for Case 2 versus 0.74 for Case 1. There exists a higher magnitude pressure at the leading edge (x/c<0.2), but less pressure building across the midspan (0.20.15), characterized by a decrease in the magnitude of Cp and variance as well as an increase in the relative spatial uniformity of higher order statistics from 0.15 6 77 geometries. The interpretation is subject to some uncertainty at this time. Note that it was expected that the Höwer and Moreau results be identical due to their similar geometries. Moreau and Höwer results agree better as the boundary layer develops farther downstream. The differences near the leading edge are associated to instabilities in the leading edge boundary layer separation/reattachment and flow facility differences (see Höwer 2012 for a more thorough analysis). Following separation, the flow reattaches and becomes established as a turbulent boundary layer. The pressure spectra of the stationary and rotating CD blades become more uniform at measurement locations farther downstream. Mid-chord (0.2 20 . Low frequencies along the mid-chord indicate that the RCDB Case 1 contains more energy in larger flow structures than the CD blade. Power spectra of the trailing edge (0.120kHz). Implementation of the RMP device is discussed in the main text (Section 2.2.3) 139 a) 5 2.0 in 1.4 in 0.9 in 0.6 in 0.4 in 0.25 in 0.1 in 4 3 2 Gain 1 0 -1 -2 -3 -4 -5 0 b) 3000 6000 9000 12000 Frequency (Hz) 15000 18000 3 2.0 in 1.4 in 0.9 in 0.6 in 0.4 in 0.25 in 0.1 in 2 Phase (rad) 1 0 -1 -2 -3 0 3000 6000 9000 Frequency (Hz) 12000 15000 Figure A.2.5 in situ verification 140 18000 A.3 Technical Data Sheets Figure A.3.6 RMP microphone specifications (Knowles FG-23329-C05) 141 Figure A.3.7 Larson Davis manufacturer specifications 142 Appendix B: Optimal Noise Cancellation Correlated tonal noise between the ground-level ambient microphones and RMPs is attenuated using the Optimal Noise Cancellation method suggested and provided by Professor Ahmed Naguib from Michigan State University. “Noise” is identified and removed from the RMPs by considering a correlation between a test microphone (RMP) and a reference microphone (Larson-Davis). High correlations correspond to a pressure signal that is shared by both microphones. Since the two microphones are located in stochastically unique fields, any correlated pressure must correspond to a global acoustic noise source; the signal is attenuated wherever correlations are high (Naguib et al. 1996) Figure B.1. It is expected that if the correlation between two statistically separate microphones is high, there exists a common producer that both microphones measure - noise. Figure B.1 Sample ONC filter applied to preliminary CD data 143 Appendix C: Additional Figures C.1 Cross-correlations 50-250Hz 1 0.5 Rpp Rpp 0.5 0 Uc=10.5334(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 b) -1 250-450Hz 1 Rpp Rpp -0.5 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 350-550Hz 0 -0.5 Uc=9.9812(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 450-650Hz 1 Uc=9.6222(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 550-750Hz 1 0.5 0.5 Rpp Rpp 0 0.5 0 0 -0.5 e) -1 Uc=10.3465(m/s) 1 0.5 c) -1 0 -0.5 -0.5 a) -1 150-350Hz 1 0 -0.5 Uc=9.6928(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=9.9837(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.1 Band-filtered Rpp correlations (CD blade) 144 0.25 Uc/U ∞ 650-850Hz 1 0.5 Rpp Rpp 0.5 0 Uc=10.3745(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 950-1150Hz 0.5 Rpp Rpp Uc=10.8716(m/s) 1 0.5 0 0 -0.5 -0.5 Uc=10.7408(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 Uc=10.7357(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 1150-1350Hz 0.5 Rpp 0 0 -0.5 -0.5 e) -1 0 d) -1 1050-1250Hz 0.5 Rpp b)-1 850-1050Hz 1 c) -1 0 -0.5 -0.5 a)-1 750-950Hz 1 Uc=10.8803(m/s) 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f)-1 0 Tap21-23 Uc=11.0329(m/s) 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.2 Band-filtered Rpp correlations (CD blade) 145 0.25 Uc/U ∞ 1250-1450Hz 1 0.5 Rpp Rpp 0.5 0 Uc=11.1837(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 Rpp Rpp 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 1550-1750Hz 0 -0.5 Uc=11.4435(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 1650-1850Hz 1 Uc=11.4839(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 1750-1950Hz 1 0.5 0.5 Rpp Rpp 0 0.5 -0.5 0 -0.5 e) Uc=11.3135(m/s) 1 0.5 -1 b) -1 1450-1650Hz 1 c) -1 0 -0.5 -0.5 a)-1 1350-1550Hz 1 0 -0.5 Uc=11.4839(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=11.5844(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.3 Band-filtered Rpp correlations (CD blade) 146 0.25 Uc/U ∞ 1850-2050Hz 1 0.5 Rpp Rpp 0.5 0 Uc=11.6203(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 2050-2250Hz 0.25 b) -1 Rpp Rpp 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 2150-2350Hz 0.5 0 -0.5 0 -0.5 Uc=11.5415(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 Uc=11.657(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 2250-2450Hz 1 0.5 Rpp c) Uc=11.555(m/s) 1 0.5 -1 0 -0.5 -0.5 a)-1 1950-2150Hz 1 0 -0.5 e) Tap21-21 -1 Uc=11.7245(m/s) 0 Tap21-22 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-23 Tap21-24 0.25 Tap21-25 Figure C.1.4 Band-filtered Rpp correlations (CD blade) 147 Uc/U ∞ 50-250Hz 1 0.5 Rpp Rpp 0.5 0 Uc=9.0024(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 250-450Hz 0.25 Rpp Rpp 0 Uc=8.5235(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 450-650Hz 0.25 350-550Hz Uc=7.8844(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 550-750Hz 0.25 0.5 Rpp Rpp 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0 -1 0.25 d) 0.5 0 0 -0.5 -0.5 -1 0 -0.5 1 e) Uc=9.1869(m/s) 0.5 -0.5 c) b) -1 1 0.5 -1 0 -0.5 -0.5 a)-1 150-350Hz 1 Uc=7.8245(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=8.0228(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.5 Band-filtered Rpp correlations (RCDB Case 1) 148 0.25 Uc/U ∞ 650-850Hz 1 0.5 Rpp Rpp 0.5 0 Uc=8.3141(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 Rpp Rpp 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 950-1150Hz 0.5 0 -0.5 0 -0.5 c) -1 0 Uc=8.5968(m/s) 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] -1 0.25 d) 1050-1250Hz 1 Uc=8.7771(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1150-1350Hz 0.25 0.5 Rpp 0.5 Rpp Uc=8.4049(m/s) 1 0.5 0 0 -0.5 -0.5 -1 b) -1 850-1050Hz 1 e) 0 -0.5 -0.5 a)-1 750-950Hz 1 Uc=9.0247(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=9.3964(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.6 Band-filtered Rpp correlations (RCDB Case 1) 149 0.25 Uc/U ∞ 1250-1450Hz 1 0.5 Rpp Rpp 0.5 0 Uc=9.6058(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1450-1650Hz 0.25 Rpp Rpp 0 Uc=9.8119(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1650-1850Hz 0.25 1550-1750Hz Uc=9.9301(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1750-1950Hz 0.25 0.5 Rpp Rpp 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0 -1 0.25 d) 0.5 0 0 -0.5 -0.5 -1 0 -0.5 1 e) b) Uc=9.6864(m/s) 0.5 -0.5 c) -1 1 0.5 -1 0 -0.5 -0.5 a)-1 1350-1550Hz 1 Uc=10.0925(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=10.2175(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.7 Band-filtered Rpp correlations (RCDB Case 1) 150 0.25 Uc/U ∞ 1850-2050Hz 1 0.5 Rpp Rpp 0.5 0 Uc=10.2895(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 Uc=8.9545(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 2150-2350Hz 1 0.5 Rpp 0.5 Rpp b) -1 2050-2250Hz 1 0 0 -0.5 -0.5 Uc=10.2675(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 Uc=10.3184(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 2250-2450Hz 1 0.5 Rpp c) -1 0 -0.5 -0.5 a) -1 1950-2150Hz 1 0 -0.5 e) Tap21-21 -1 Uc=10.3508(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-22 Tap21-23 0.25 Tap21-24 Tap21-25 Figure C.1.8 Band-filtered Rpp correlations (RCDB Case 1) 151 Uc/U ∞ 50-250Hz 1 0.5 Rpp Rpp 0.5 0 Uc=7.2909(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 Rpp Rpp 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 350-550Hz 0 -0.5 -0.5 Uc=8.684(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 450-650Hz 1 Uc=8.6412(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 550-750Hz 0.25 0.5 Rpp 0.5 Rpp 0 0.5 0 0 0 -0.5 -0.5 e) -1 Uc=8.3475(m/s) 1 0.5 c) b) -1 250-450Hz 1 -1 0 -0.5 -0.5 a)-1 150-350Hz 1 Uc=8.6531(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=8.0228(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.9 Band-filtered Rpp correlations (RCDB Case 2) 152 0.25 Uc/U ∞ 650-850Hz 1 0.5 Rpp Rpp 0.5 0 Uc=8.7943(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 0 -0.5 Uc=7.8219(m/s) 0 0.25 950-1150Hz 0 -1 0.25 d) 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1050-1250Hz Uc=7.6253(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 1150-1350Hz 1 0.5 Rpp 0.5 Rpp 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] -0.5 1 0 0 -0.5 -0.5 e) -1 0 0.5 Rpp Rpp b) Uc=8.6412(m/s) 1 0.5 c) -1 850-1050Hz 1 -1 0 -0.5 -0.5 a) -1 750-950Hz 1 Uc=7.726(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=9.3964(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.10 Band-filtered Rpp correlations (RCDB Case 2) 153 0.25 Uc/U ∞ 1250-1450Hz 1 0.5 Rpp Rpp 0.5 0 Uc=7.7445(m/s) 0 1 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1450-1650Hz 0.25 Rpp Rpp Rpp 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 1550-1750Hz 0.25 0 -0.5 -0.5 Uc=7.9735(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 0 0 U =8.007(m/s) c 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 ∞ 1650-1850Hz 1 1750-1950Hz 1 0.5 Rpp 0.5 Rpp b) 0 0.5 0 0 0 -0.5 -0.5 e) -1 Uc=7.8107(m/s) -1 1 0.5 c) -1 0 -0.5 -0.5 a)-1 1350-1550Hz 1 Uc=9.4241(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-21 Tap21-22 0.25 f) -1 Tap21-23 Uc=10.2175(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-24 Tap21-25 Figure C.1.11 Band-filtered Rpp correlations (RCDB Case 2) 154 0.25 Uc/U ∞ 1850-2050Hz 1 0.5 Rpp Rpp 0.5 0 Uc=10.4809(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 2150-2350Hz 0.5 Rpp Rpp Uc=10.8436(m/s) 1 0.5 0 -0.5 0 -0.5 Uc=12.0262(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 d) -1 Uc=12.7282(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] 0.25 2250-2450Hz 1 0.5 Rpp c) b) -1 2050-2250Hz 1 -1 0 -0.5 -0.5 a)-1 1950-2150Hz 1 0 -0.5 e) Tap21-21 -1 Uc=11.3696(m/s) 0 0.05 0.1 0.15 0.2 Time Delay [t*u ∞/c] Tap21-22 Tap21-23 0.25 Tap21-24 Tap21-25 Figure C.1.12 Band-filtered Rpp correlations (RCDB Case 2) 155 Uc/U ∞ C.2 Coherence-Phase RCDB: Case 1 (Tap1-Tap2) Coherence 1 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.1 Coherence and Phase (RCDB Case1: Tap1-Tap2) RCDB: Case 1 (Tap2-Tap3) Coherence 0.4 0.2 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.2 Coherence and Phase (RCDB Case1: Tap2-Tap3) 156 RCDB: Case 1 (Tap3-Tap5) Coherence 0.2 0.1 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.3 Coherence and Phase (RCDB Case1: Tap3-Tap5) RCDB: Case 1 (Tap5-Tap6) Coherence 0.4 0.2 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.4 Coherence and Phase (RCDB Case1: Tap5-Tap6) 157 RCDB: Case 1 (Tap6-Tap7) Coherence 0.4 0.2 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.5 Coherence and Phase (RCDB Case1: Tap6-Tap7) RCDB: Case 1 (Tap7-Tap9) Coherence 1 0.5 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.6 Coherence and Phase (RCDB Case1: Tap7-Tap9) 158 RCDB: Case 1 (Tap9-Tap11) Coherence 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.7 Coherence and Phase (RCDB Case1: Tap9-Tap11) RCDB: Case 1 (Tap11-Tap21) Coherence 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.8 Coherence and Phase (RCDB Case1: Tap11-Tap21) 159 RCDB: Case 1 (Tap21-Tap22) Coherence 1 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.9 Coherence and Phase (RCDB Case1: Tap21-Tap22) RCDB: Case 1 (Tap22-Tap23) Coherence 1 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.10 Coherence and Phase (RCDB Case1: Tap22-Tap23) 160 RCDB: Case 1 (Tap23-Tap24) Coherence 1 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.11 Coherence and Phase (RCDB Case1: Tap23-Tap24) RCDB: Case 1 (Tap24-Tap25) Coherence 1 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.12 Coherence and Phase (RCDB Case1: Tap24-Tap25) 161 RCDB: Case 1 (Tap25-Tap25A) Coherence 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.13 Coherence and Phase (RCDB Case1: Tap25-Tap25A) RCDB: Case 1 (Tap25-Tap25B) Coherence 1 0.5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.14 Coherence and Phase (RCDB Case1: Tap25-Tap25B) 162 RCDB: Case 1 (Tap25-Tap25C) Coherence 0.4 0.2 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 0 Phase delay [Rad] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Frequency [Hz] 5 0 -5 Figure C.2.15 Coherence and Phase (RCDB Case1: Tap25-Tap25C) 163 REFERENCES 164 REFERENCES ANDERSON, B.E. 2003. Derivation of Moving-Coil Loudspeaker Parameters Using Plane Wave Tube Techniques. M.S. Thesis, Bringham Young University. Audio Engineering Society, Inc. 2003. AES Information Document - Plane wave tubes: design and practice. AES 1id-1991 (r2003). BENDAT, J. S., PIERSOL, A. G. 1986. Random Data: Analysis and Measurement Procedures. John Wiley and Sons, Inc., New York. BOERRIGTER, H.L. AND CHARBONNIER, J.M. 1997. "Design and Calibration of an Unsteady Pressure Measurement System. Instrumentation in Aerospace Simulation Facilities. ICIASF '97. BLAKE, W.E. 1986. Mechanics of Flow-Induced Sound and Vibration II: Complex FlowStructure Interactions. Academic Press, Inc., Orlando, FL, 497– 594. BOUTILIER, M. S. H. AND YARUSEVYCH, S. 2012. Parametric study of separation and transition characteristics over an airfoil at low Reynolds numbers. Experiments in Fluids, 52(6), 1491-1506. BROOKS, F., STUART, D., AND MARCOLINI, A. 1989. Airfoil self-noise and prediction. NASA Reference Publication, 1218. BULL M. K. 1967. Wall-pressure fluctuations associated with subsonic turbulent boundary layer flow, Journal of Fluids Mechanics, 28(4), 710-754. BULL, M. K. 1996. Wall-pressure fluctuations beneath turbulent boundary layers: some reflections on forty years of research. Journal of Sound and Vibration, 190(3), 299315. CHAMPAGNE, F. H., SLEICHER, C.A. AND WEHRMANN, O.H. 1967. Turbulence Measurements With Inclined Hot-Wires. Journal of Fluid Mechanics, 28, 153-182. DASSAN, T., PARCHEN, R., GUIDATI, G., AND WAGNER, S. 1997. Comparison of measured and predicted airtoil self-noise with application to wind turbine noise reduction. The European Wind Energy Conference and Exhibition 1997; Dublin, 6-9 October, 1997. DUSEL, M. D. 2005. An experimental investigation of the aerodynamic shroud with an offhighway engine cooling fan. M.S. Thesis, Michigan State University. GERAKOPULOS, R., AND YARUSEVYCH, S. 2012. Novel time-resolved pressure measurements on an airfoil at a low reynolds number. AIAA Journal, 50(5), 1189-1200. 165 GOODY, M. C., AND SIMPSON, R. L. 2000. Surface pressure fluctuations beneath two- and three-dimensional turbulent boundary layers. AIAA Journal, 38(10), 1822–1831. GRAVANTE, S. P., NAGIB, H. M., NAGUIB, A. M., AND WARK, C. E. 1998. Characterization of the pressure fluctuations under a fully developed turbulent boundary layer. AIAA Journal, 36(10), 1808-1816. HELLUM, A. 2006. Intermittency and the viscous superlayer in a single stream shear layer. M.S. Thesis, Michigan State University. HOARAU, C., BORÉE, J., LAUMONIER, J., AND GERVAIS, Y. 2006. Analysis of the wall pressure trace downstream of a separated region using extended proper orthogonal decomposition. Physics of Fluids, 18(5), 055107. HÖWER, D. 2012. Unsteady pressure fluctuations on the surface of a controlled diffusion airfoil. M.S. Thesis, RWTH University. HOWE, M. 1978. A review of the theory of trailing edge noise. Journal of Sound and Vibration, 61(3), 437-465. HOWE, M. S. 2001. Vorticity and the theory of aerodynamic sound. Journal of Engineering Mathematics, 41, 367-400. HWANG, Y. F., BONNESS, W. K., AND HAMBRIC, S. A. 2009. Comparison of semi-empirical models for turbulent boundary layer wall pressure spectra. Journal of Sound and Vibration, 319(1-2), 199-217. LAKSHMINARAYANA, B. 1996. Fluid dynamics and heat transfer of turbomachinery. John Wiley and Sons, Inc., New York. MAGALOTTI, R., ZUCCATTI, C., PASINI, P. 1999. Building a Plane-Wave Tube: Experimental and Theoretical Aspects. J. Audio Eng. Soc. 47(7/8), 596-601. MOREAU, S., AND ROGER, M. 2005. Effect of airfoil aerodynamic loading on trailing edge noise sources. AIAA Journal, 43(1), 41-52. MORRIS, S.C., AND FOSS, J.F. 2001. An aerodynamic shroud for automotive cooling fans. journal of fluids engineering, 123, 287. MUNSON, B. R., YOUNG, D. F., AND OKIISHI, T. H. 1998. Fundamentals of Fluid Mechanics. 3rd, John Wiley and Sons, Inc., New York. NAGUIB, A. M., GRAVANTE, S. P., AND WARK, C. E. 1996. Extraction of turbulent wallpressure time-series using an optimal filtering scheme. Experiments in Fluids, 22, 1422. 166 NEAL, D. R. 2010. The effects of rotation on the flow field over a controlled-diffusion airfoil. Ph.D. Dissertation, Michigan State University NEAL, D.R., AND FOSS, J.F. 2007. The application of an aerodynamic shroud for axial ventilation fans. Journal of Fluids Engineering, 129, 764. OBERAI, A. A., HUGHES, T. J. R., AND ROKNALDIN, F. 2002. Computation of trailing-edge noise due to turbulent flow over an airfoil. AIAA Journal, 40(11), 2206-2216. PÉRENNÈS, S., AND ROGER, M. 1998. Aerodynamic noise of a two-dimensional wing with high-lift devices. Pages 772-782 of: AIAA/CEAS Aeroacoustics Conference, 4th(19th AIAA Aeroacoustics Conference), Toulouse, France. POPE, S.B. 2000. Turbulent Flows. Cambridge University Press, New York. ROGER, M., AND MOREAU, S. 2004. Broadband self noise from loaded fan blades. AIAA Journal, 42(3), 536-544. SINGER, B. 2000. Simulation of acoustic scattering from a trailing edge. Journal of Sound and Vibration, 230(3), 541-560. SHEPLAK, M., PADMANABHAN, A., SCHMIDT, M. A., AND BREUER, K. S. 2001. Dynamic calibration of a shear-stress sensor using stokes-layer excitation. AIAA journal, 39(5), 819–823. WILLMARTH W.W., AND WOOLRIDGE C.E. 1962. Measurements of the fluctuating pressure at the wall beneath a thick turbulent boundary layer. Journal of Fluid Mechanics, 14(2), 187-210. 167