mew/5:1 WWWWWWWWW WWW WWWWW WWWWWW WW WWWW WWWW WW 3 1293 0057090 LIBRARY Michigan Stat. University _ W This is to certify that the dissertation entitled DEVELOPMENT OF A MANUFACTURED POTATO PRODUCT presented by MOHAMED AHMED KENAWI has been accepted towards fulfillment of the requirements for PhJ) degreein.E0.0d_S.cien.C£ QMVW/ CM/W / flajor professor Date _Ju.n+8/_1.939___ MS U is an Aflinnative Action/Equal Opportunity Institution 0-12771 PLACE ll RETURN BOX to remove this checkout from your record. TO AVOID FINES retum on or before one due. r—_T———_——————=—_————1 DATE DUE DATE DUE DATE DUE W W A # MSU '8 An Affirmative Action/Equal Opportunity Institution DEVELOPMENT OF A MANUFACTURED POTATO PRODUCT BY MOHSII‘IOO AhMOd KOIIBWI A DISSERTATION Submitted to Michigan State University In partial tuiiillment oi the requirements For the degree at DOCTOR OF PHILOSOPHY Department of Food Science and Human Nutrition 1989 LO it) “A (J \(?3 4' AESIEAQI DEVELOPMENT OF A MANUFACTURED POTATO PRODUCT BY Mohamed Ahmed Kenawi Small, extra large and ott- grade"Superlor"and"Atlantlc"potatoes which normally would not be processed were used in developing a precooked, ready- to-serve simulated baked potato product. The potatoes were extruded in a Baker Perkins twin screw extruder. Following processing, sensory evaluations tor interior color, skin color, texture, and flavor were done in order to determine the acceptability of the product by the consumer. Analysis at the sensory evaluation data indicated a high degree at acceptability tor the factors rated by the panelists. The potato product was stored trozen tor seven months in two different packaging materials (2 mil low density polyethylene bags, and 6 mil laminated retortabie pouchs) and unpackaged. The changes in moisture. content at both skin and interior, color and texture profile analysis (TPA) were studied during the storage time. The data showed that the physical deterioration ot the rotate product was delayed by Individual packaging in moisture resistant polymeric tllm. _The data also showed no slgnltlcant differences in properties between the potato product packaged in low density polyethylene and the one packaged in the laminated retortabie pouch. DEDICATION To my lather and the soul at my mother God bless her. 111 ACKNOWLEDGEMENTS I would like to express my sincere appreciation to all the people who have helped me throughout my graduate study. To my major professor. Dr. Jerry N. Cash, for his guidance, encouragement, and support, for which l'ii always be grateful. To Or. it. Lockhart. who Improved my knowledge In the area of food packaging. To Dr. R. Y. Ofoli, for his guidance during my work with the extruder. To Dr. P. narkakis, who supported my efforts with grace and sophistication. And to Dr. J. Kelly, tor his serving a member of my guidance committee. A special thanks to Dr. John Gill for his great guidance during the statistical analysis. Above all, my special gratitude and appreciation go to my my two sons ileum and Khaled for their love, understanding and unending support. iv TABLE OF CONTENTS Ella LIST OF TABLES .......................................................................... vii LIST OF FIGURES ......................................................................... x CHAPTER l- Development of A Manufactured Potato Product ................ 1 introduction ........................................................................ 2 Literature Review ................................................................. 4 Material and Methods ...................... . ..................................... 4 1- Manufactured simulated baked potatoes .......................... 4 Retormatlon of the potatoes ......................................... 4 Development of the potato skin .................................... 4 ii- Sensory evaluation of the consumer acceptability .............. 9 A- Sensory method .................. ............................. 9 8- Sample preparation and presentation for sensory analysis..... ................ . ..... . .................................... 9 C- Judges.. ........................................................... ....9 lil- Statistical analysis ...................................................... 13 Results and Discussion ........................................................ 15 1- Manufactured simulated baked potatoes ......................... 15 il- Sensory evaluation of the consumer as- eptabiiity ............. to Em CHAPTER Ii- The Effect of Different Packaging Materials and Storage Time on Physical Properties of A Manufactured, Frozen Potato Product ........................................................... 27 Introduction ....................................................................... 27 - Packaging requirements ................................................ 27 - The effect of moisture loss during storage - ........ -- --29 - Potato color ........................................ . ....................... 30 - Texture Profile Analysis ......... . ...................................... 30 Material and Methods .......................................................... 33 1- Preparation of the potato product for freezing storage ..... 3 il- Packaging materials .................................................... 33 iii- Determination of Water Vapor Transmission Rate (WVT)....34 iv- Determination of moisture content ............................... 34 V- Determination of color ................................................ 35 Vi- Texture analysis........~ ............................................... 35 - Sample preparation ..... .................................. 36 Vii- Statistical analysis .................................................... 36 Results and Discussion ................... . ................................... 39 Summary and Conclusion ..................................................... 54 References ....................................................................... 56 Appendices. Appendix -A ................................................................. 61 Appendix -3 ................................................................. as Appendix -c ............................................ L .................... as Appendix -D ................................................................. 93 vi LIST OF TABLES Table - . Pag e 1 - Th. optimum BXINCOT COROITIOIIS used "I IIIBI'IUTBCILII’II‘IO simulated baked potato product ............................................... 5 2- Statistical summary of the sensory evaluation ............................. 62 3- Water vapor transmission rate (WVT) of two packaging materials low density polyethylene (LDPE) and retortabie pouch (R.P) at two dlffOfOl‘lt COROIIIORI ......................................................... 40 4- Correlation coefficients and confidence intervals for the different variables changes during the storage period .............................. 52 5- Analysis of variance for moisture of skin In simulated baked potato product stored unpackaged, in low density polyethylene, or retortabie pouches ................................................................ 85 6- Analysis of variance for moisture of interior In simulated baked potato product stored unpackaged, In low density polyethylene, or retortabie pouches ............................................................ 86 vii Table 10- 11- 12- 13- Page Analysia of variance for color L - value In simulated baked potato product stored unpackaged, in low density polyethylene, or retortabie pouches ................................................................ 87 Analysis of variance for color b - value In simulated baked potato product stored unpackaged, In low density polyethylene, or retortabie pouches ................................................................ 88 Analysis of variance for firmness in simulated baked potato product stored unpackaged, in low density polyethylene, Of TOTOI’IBDI. DOUCHCS ............................................................ 89 Analysis of variance for adhesiveness in simulated baked potato product stored unpackaged, in low density polyethylene, or retortabie pouches.. ............................................................. 90 Analysis of variance for cohesiveness In simulated baked potato product stored unpackaged, in low density polyethylene, or retortabie pouches. .............................................................. 91 Analysis of variance for gummlnesa In simulated baked potato product stored unpackaged, in low density polyethylene, Of I'OIOI'IIDI. DOUCIIOS ........................................................... 92 Changes in the moisture of the skin for the simulated baked potato product In different packaging materials within time of storage ..... 94 viii Table 14- 15- 15- 17- 18- 19- Page Changes In the interior moisture for the simulated baked potato product In different packaging materials within time of storage ..... 95 Changes In the color L - value for the simulated baked potato product III dIHOI'ORI DICKBQIRQ MIIOHBIS within time 0' “0M9. ..... 95 Changes In the color b- value for the simulated baked potato product in different packaging materials within time of storage ..... 97 Changes In the adhesiveness for the simulated baked potato product In different packaging materials within time of storage....98 Changes In the firmness for the simulated baked potato product in different packaging materials within time of storage ............... 99 Changes in the gummlnesa for the simulated baked potato product in different packaging materials within time of storage ............... 100 ix LIST OF FIGURES Figure P899 1- Diagram of MPF-5o DI25 Twin screwe food extruder ..................... 6 2- Schematic outline of the processing of simulated baked potato product ................................................................................ 7 3- Plastic mold used in reforming the potato product ........................ 8 4- Reformed potato product without skin ....................................... 1o 5- Reformed potato product with skin ........................................... 11 8- Final condition of the coooked reformed potato product ............... 12 7- Sensory evaluation questionnaire ............................................ 14 8- Sensory evaluation for color of reformed potato product .............. 17 9- Sensory evaluation for texture of reformed potato product ........... 18 1 0- Sensory evaluation for flavor of reformed potato product ............. 19 ‘I 1' 3.0.0” WBIUBIIOII TOI' OVOI‘B" ICCODIBI'IC. Of I'OTOI'IROG DOING product .............................................................................. 21 Figure Page 1 2- Composite sensory evaluation for color of reformed potato product...... ........................................................................ 22 Q 1 3- COMPOSI‘IO 89080” BVBIUBIIOII IOI' IOXIUI’B Oi ”TONI!“ DOIBIO prOduc‘OIOCQOOOOOOOIIOOOOOOO00.0.00...I.......OOIOIOOICOOOO0.00.00.00.00 OOOOOOOOOOOOO 23 1 4- Composite sensory evaluation for flavor of reformed potato p'OductOO ....... ... ....... O ................ ... .................................... .0024 1 5- Composite sensory evaluation for overall acceptance of reformed potato product................. ........ ............. ....... . ........... 25 1 6- Typical first and second bite compression curve for instron Universal Machine............................ ...... . ........... . ...... .. ......... 37 1 7- Change of the skin moisture content for the simulated baked potato product In different packaging material during frozen storage......41 1 8- Change of the Interior moisture content for the simulated baked potato product In different packaging material during frozen “°r‘a..l..00.00....0.000.000.0000... ........ ......IOCOOOCOIIO ........... ...... ...... 42 1 9- Change of the color L-vaiue for the simulated baked potato product in different packaging material during frozen storage......44 xi Figure Page 20- 21- 22- 23- 24- 25- 26-. 27- CIIBI‘IQO OT "10 COIOI' b-VBIUO IOI' the SIMUIB‘IOO baked DOIBTO product In differentipackaging material during frozen storage... ..... 46 . Change of the firmness for the simulated baked potato product In different packaging material during frozen storage .................. 47 Change of the cohesiveness for the simulated baked potato product In different packaging material during frozen storage ...... 48 Change of the adhesiveness for the simulated baked potato product in different packaging material during frozen storage ...... 49 Change of the gummlnesa for the simulated baked potato product in different packaging material during frozen storage ...... 50 Change of the skin moisture content for the simulated baked potato product during frozen storage ...................................... 64 Change of the Internal moisture content for the unpackaged simulated. baked potato product during frozen storage. ............. 65 Change of the Internal moisture content for the simulated baked potato product in low density polyethylene package during frozen "orage. 000000000000 ... ....... ... IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII O ............... 68 xii Figure Page 28- Change of the Internal moisture content for the simulated baked potato product in retortabie pouch during frozen storage ........... 67 29- Change of color L-vaiue for the unpackaged simulated baked potato product during frozen storage ..................................... 68 30- Change of color L-value for the simulated baked potato product In low density polyethylene package during frozen storage..... ...... 69 31 - Change of color L-value for the simulated baked potato product in retortabie pouch during frozen storage ........ . ......................... 70 32- Change of color b-vaiue for the unpackaged simulated baked potat product during frozen storage...... ......................... ...... ..71 33- Change of color b-vaiue for the simulated baked potato product in low density polyethylene package during frozen storage ..... ......72 34- Change of color b-value for the simulated baked potato product In TBIOHBDIO DOUCII dUI‘II‘Ifl II'OZBI'I STOI’BQB ............. . .................... 73 35- Change of firmness for the unpackaged simulated baked potato preduct du'lno 'rozen "oraQGCOCCCOOOOIOC......OOIOOOOOIIOCCOIO......OOOCCC74 36- Change of firmness for the simulated baked potato product in low density polyethylene package during frozen storage................75 xiv Figure P890 37- Change of firmness for the simulated baked potato product In retortabie pouch during frozen storage .................................. 76 38- Change of cohesiveness for the simulated baked potato product during frozen storage.... ..................................................... 77 39- Change Of the IdI'IOSIVOIIOSS for the Ui'lpICIthOd simulated baked potato product during frozen storage ..................................... 78 40- Change of the adhesiveness for the simulated baked potato product in low density polyethylene package during frozen storage ............................................................................. 79 41- Change of tho adhesiveness IOI' III. sIl‘lItilltOd baked potato product In retortabie pouch during frozen storage .................... 80 42- Change of the gummlnesa for the unpackaged simulated baked DOTITO PI'OGIICI dlflll‘lfl "01.0 storage..... ................................ 81 43- Change of the gummlnesa for the simulated baked potato product In low density polyethylene package during frozen storage ........ 82 44- Change of the gummlnesa for the simulated baked potato product in retortabie pouch during frozen storage ............................... 83 XV W Potatoes ( Soianum tuberosum L. j are considered one of the most important vegetables In the world In both total production and nutritional value. Among the total potato crop produced in the United States, a large percentage Is commercially processed ( Davis et al., 1983). Michigan potato production Is an economically Important segment of the state's agriculture. Every year a portion of the potato crop ls graded Into small, extra large or off-grade classes. Some of these tubers may find acceptance In certain types of processed products but this Is usually minimal. Since this part of the crop represents significant quantities of raw product, economics dictate that these potatoes be utilized In some other manner. However, without processing alternatives, a majority find their way into thefresh market and this results In lowering the consumer's perception of Michigan potato quality, with attendant losses In sales and revenue. Therefore, It is Important that a new processed product be developed which can utilize that portion of the potato crop which Is not suited for use In presently established processed products. The primary objective of this study was to develop a precooked, ready-to- serve potato product which could be used as a simulated baked potan with a unltonn size and shape and serve as a substitute In restaurants or Institutional TOOO SONIC. OpOTBIIORS. W Extrusion technology has been applied to a number of food products. Harperl1981) Indicates that, the early food extruders were used by the meat Industry and In the manufacturing of macaroni. General Mills, Inc. used the extruder to produce ready-to-eat cereals, which were cooked and formed continuously with a one-step process . Presently the extruder ls being used to produce a variety of food products like precooked modified starches, ready-to- eat cereals, snack foods, breeding substitutes, beverages bases, soft-moist and dry pet food, confections, and soups. Extruded foods and cereals, which are primarily starch, represent an Important and expanding area in food processing. The extruder plays several Important functions In the processing of these foods. These functions Include cooking and gelatlnizatlon of the starch, giving the food a desired shape and texture. Jadhav et al.(1976) studied the relationship between some physicochemlcal properties of dehydrated potato granules and their stability for extruded French fries. They found that they could produce good quality extruded French fries by using these granules with a mixture of binders such as guar gum, stabilized high amyiose corn starch. crosslinked pregelatlnlzed corn starch, and hydroxypropyI-methylcelluiose. Extrusion processed potato snacks. which are generally made from dehydrated potatoes, have captured large segments of the market. These potato snacks have been made by rehydratlng the potato flakes followed by extruding, sheeting, stamping, and deep frying (Mega and Cohen, 1978). Nonaka et al. (1978) produced fabricated French fries by extruding a mixture containing 90% dehydrated potato. These fabricated French fries were a competitor to the fries made from raw potatoes because their composition could be controlled, elemlnatlng variations of palatablllty, quality and trying time. The extruder can also be used In studying changes In the physical properties of starch during processing. Kim and l-lamdy (1987) used high pressure extrusion In order to evaluate the degradation of potato starch, and they found that the significant decreases in viscosth of starch solutions were due to depoiymerlzatlon of the starch molecules Into smaller fractions. Texture of cooked potatoes Is considered to be one of the most Important quality factors for consumer acceptance (Davis et al., 1983). Kuhn et al. (1959) found that the processing quality of cooked potato tubers was usually judged by the texture. It Is generally agreed that good quallty Dolled, mashed, and baked potatoes should have a meaty texture. Ruth and Work (1981) used sensory panel methods to evaluate the quality of baked potatoes grown In Ontario with others grown In Maine and they found that tubers of the Ontario variety were considered less desirable for table stock due to the low meallness and grayness of flesh. The textural quality of potatoes has been studied by many Investigators (Tourneau et al., 1962 ; Bettelhelm and Sterling, 1954). Leung et al.(1983), evaluated the texture of cooked potatoes by sensory evaluation, and texture profile analysis (TPA). They found that there is a correlation between the hardness by the sensory evaluation and the hardness by the TPA. Davis and Dixon (1976) evaluated potato texture by using taste and appearance of tubers. They found a high correlation between the results obtained by the two methods and they concluded that visual ratings can provide ' a relatively precise method of judging meallness In potato tubers. W W Peeled, diced potatoes of the cuitlvars ”Superior" and "Atlantic" were steamed at atmospheric pressure for three minutes prior .to processing. This steaming was carried on In order to: Capture free water by the starch In the tubers. Inactivate oxidatlve enzymes. Partially cook the potatoes prior to extrusion. The steamed potatoes were then cooled in cold water and 7% by weight of non- fat dry milk powder was added to the cooled steamed potatoes to act as a binding agent. The mixture then was fed Into a Baker Perkins twin screw extruder. The general operating parameters for the extruder had been previously detennlned but the final specific operating conditions were obtained by trial and error during several preliminary runs In the extruder . Table 1 describes the optimum conditions used In operating the extruder. These Include Items such as the setting and actual temperature for each zone, feed set, screw speed, and the final product temperature. Figure 1 shows a diagram of the twin screw extruder and its different zones. Figure 2 outlines the processing steps for the remanufactured simulated baked potatoes. Warns. The product coming from the extruder die (residence time 45 see.) was filled through a hole into a plastic mold (Fig.3) that looked like an average, oblong potato. W The potatoes in the mold were frozen in order to facilitate removing the product from the plastic molds, then dipped In a mixture of 200 gm wheat flour, .eoeou possessed a. EBEooEo. 322‘ .I. 65:8 23anth + mm? 03.3? our ..mp oi. 03. m3 mmw P: 09. OS. vow :1 cm 8.. cm N cow 3.. o: 5.. a: k c: o: 03. 09 oi. 03. o: 00.. 0+ Smer meme. mNmNaNonNVNmNNNFN :6.de . £3. Ea ..mmoa n. o n. c econ some a. n. 132833 . 8m 32 3mg 39 2o E 228352 8:35 85.8852 82.88 953... noon. ES. Sodom 8:35 222. posse 3.2.53 assasscoe 5 use: 32:33 325.8 EsEzao 2:. .F . can» n..__3._u< 136+ " nn6¢ 136+ 0 96¢ 136+ " 36¢ X36... " N_6¢ 13.6. ” 36¢ :86. " 86¢ 12.6. 0 36¢ .32. :6. 666. 36+ vu6+ «06. «a6. $6. .3350 $055550 .uaocozuoaut. 63.32330 .3055:— .3_a> ...... 330 91> ...... .85 sets..— 83302 dim Co 05332 .UO-uoa 009—03 0.: 05.30 009.20 Q0-QC—sfl) ~623=u 0.: hO— 2030:: "co—5:00 0:. ...—22:08 95:63:00 .Qe 039—. 53 treatment and storage. Also, they show slgnltlcance at these effects, as well as level of slgnltlcance. However, Tables 13-19 (Appendlx D) represent the changes of the variables atudlad ( molsture, color, and TPA values) for the packaged and the nonpackaged potato product wlthln the tlme of storage. These tables show the mean tor each treatment at each tlme of storage and the standard error ot the mean SEM, as well as the level of slgnltlcanca. Generally speaklng, the quallty of potato product whlch was packaged ln LDPE bags dld not appear to be recognlzably dltterent from the quallty of potatoes whlch were packaged ln lamlnated retortable pouches, but slgnltlcant dltterences were seen between the packaged and unpackaged product. The bottom llne ls that the physlcal deterloratlon ot the manufactured potato product ln trozen storage was delayed by Indlvldual packaglng ln molsture reslstant polymerlc tllms (2 mll LDPE, and 6 mll lamlnated retortable pouch). The nonpackaged potato product held under the same storage condltlons, obvlously lost slgnltlcsnt amounts of molsture especlally trom the skln, and galned hlgher hardness values compared to the packaged ones. The dltterencss In propertles between the potato product packaged In LDPE and the one packaged In the lamlnated retortable pouch were not slgnltlcant (pso.05). Therefore, the use ol 2 mll low denslty polyethylene as a packaglng materlal tor the manutactured baked potato product Is very sultable from the economlcal polnt ot vlew, as well as, the standpolnt ot quallty I'I'IIIMOI'IOI'ICO. W In any given year, a portion of the potato. crop will be graded Into small, extra large or off-grade classes. Some of these tubers may find acceptance in certain types of processed products but this Is usually minimal. Therefore, It Is Imperative that new processed products be developed which can utilize that portion of the potato crop which Is not suited for use In presently established processed products. it Is feasible to use the twin screw extruder to manufacture the simulated baked potato product. Prior to extruding, steaming of the potatoes, and adding binding agent were done In order to prevent any problem during extruder operation and to bInd the extruded potato particles together. Plastic molds were used In reforming the extruded potatoes, then slmulated skin was developed for the final frozen product. Sensory analyses were performed on the product to determine consumer acceptability. Discriminatory and preference tests Indicated that a majority of panelists (over 80% and sometimes over 90%) rated the product as excellent to fair for color, texture, flavor, and overall acceptance. Stability of the product during frozen storage for seven months In two different packaging materials (low density polyethylene and laminated retortable pouch) was studied. The data showed that physical deterloratlon, such as moisture content for the skin, and the Interior, color, texture profile analysis (TPA) of the manufactured potato product In frozen storage, was delayed by Indlvldual packaging in moisture resistant polymerlc films. The correlation between TPA and "I. COIOI' b-VSIUO W88 DOSItIVO, 88 W88 "IO II‘IOIMUI'O COI‘ItOlfl, 54 55 adhesiveness, cohesiveness and the color L-value. However, the color L-vaiue had a negative correlation with the other parameters except adhesiveness. The differences In properties (moisture content, color, TPA values) between the potato product packaged In LDPE and the one packaged In the laminated retortable pouch were not significant (p=o.05). W American Society for Testing and Materials. E-96, 1987. Standard Test Method for Water Vapor Transmission of Materials. Annual book of ASTM standards. Voi.15.09, Philadelphia, PA. Anzuets, 6.3., and Rlzi, S.S.H. 1985. Individual packaging of apples for shelf life extension. J.Food Sci. 50:897. Association of Official Analytical Chemists. 1985. Official Methods of Analysis. 13") Ed. Published by A.O.A.C. Washington, o.c. Bannore, M.A.1937. Potato meallness and changes in softness on cooking . Food Res. 2:377. Ben-Yehoshua, S., Kobiler, l., and Shapiro, B. 1979. 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Mohsenin, N.N. 1986. Physical properties of plant and animal materials. Structure, Physical Characteristics and Mechanical Properties. 2 nd edition, Gordon and Breach, Science Publishers, Inc., New York. Montejano, J.G., Hamann, D.D., and Lanler, "'.C. 1985. Comparison of two instrumental methods with sensory texture of protein gels. J. Texture Studies 16 : 403-424. Nonaka, M., Sayre, R.N., and NG, K.C.1978. Surface texturlzation of extruded and preformed potato products by a three - step, dry - steam dry process. J. Food Sci. 43:904. 59 Nonaka, M.1980. The textural quality of cooked potatoes .I. The relationship of cooking time to the separation and rupture of potato cells. Amer. Potato J. 57: 1 41 . Orr, P.H., Toma, R.B., Munson, S.T., and D'appolonia, B.D.1982.Sensory evaluation of breads containing various levels of potato peel. Amer. Potato J. 59:605. Personius, C.J., and Sharp,P.F.1938. Adhesion of potato-tuber cells Infiunced by temperature. Food Res. 3:513. - PCISFA.1976. Potato chips snack food quality association as quality control procedure. Testing for specific gravity. 13. Potter, A.L., Neel, E.M., Reeve, R.M., and Hendei, C.E.1959. Change In the physical condition of starch of the potato during precooklng heating. Amer. Potato J. 36:444. Pravisanl, C. I., Califano, A. N., and Caivelo, A.1985. Kinetics of starch geiatinizatlon In potato. J. Food Sci. 50: 657. Purvis, A.C. 1983. Effects of film thickness and storage temperature on water loss and Internal quality of seal-packaged grapefruit. J. Amer. Soc. Hort. Sci. 108 (4) : 562- 566. Radley, J.A.1968. Starch and Its derivatives. Chapman and Hall LTD.4 th edition. London. Rasco, B.A., Downey, S.E., Dong, F.M., and Ostrander, J. 1987. Consumer acceptability and color of deep-fried fish coated with wheat or corn distillers' dried grains with solubles ( DDGS). J. Food Sci. 52 : 1506. Richardson, T., and Finley, J.1985. Chemical changes in food during processing. AVI Publishing company, Inc. Westport, Connecticut. RldIey, S.C., Lindsay, R.C., and Hargett, S.M.1981. Effect of sample preparation on the apparent meallness of fresh cooked potatoes. Lebensm Wiss. U.Technol.14:131. Risse, L.A., Miller, w.R., and Mc Donald, R.E. 1984. Effects of film wrapping on mature- green tomatoes before and after ethylene treatment. Proc. Fla. State Hort. Soc. 97 : 112. Russo, J.M., Evensen, K.B., and ‘Braun, H.1986. A scheme for potato processing decision making. Amer. Potato J. 63:452. ( abstr. ) Saad, Z.M. 1989. Quick-ripening of blue cheese curd using controlled atmosphere packaging. Ph.D. Thesis. Michigan State University. Santerre, C.R., Cash, J.N., and Van Norman, D.J. 1988. Ascorbic acid I citric acid combinations In the processing of frozen apple slices. J. Food Sci. 53 : 1713. Schmidt, T.R., and Ahmed, E.M. 1971. Texturai and elastic properties of Irish potatoes. 1. Texturai properties. J. Texture Studies 2 : 460. Senoucl, A., and Smith, A.C.1986. The extrusion cooking of potato starch material. Starch 38:78. 60 Shane, F., and Shaman, P. 1973. Evaluation of some textural properties of foods with the lnstron universal testing machine. J. Texture Studies 4 : 344-353. Sherman, P. 1969. A texture profile of foodstuffs based upon well - defined rheological properties. J. Food Sci. 34 : 458-462. Shiotsubo, T.1983. Starch geiatinizatlon at different temperatures as measured by enzymlc digestion method. Agric. Biol. Chem. 47: 2421. Shiotsubo, T.1984. Gelatlnlzatlon temperature of potato starch at the equilibrium state. Agric. Biol. Chem. 48:1. Shiotsubo, T., and Takahashl, K.1984. Differential thermal analysis of potato starch geiatinizatlon. Agric. Biol. Chem. 48:9. Steel, R.G.D., and Torrie, J.H. 1980. Principles and procedures of statistics. A biometrlcal approach. Second edition. Mc Grow-Hill Inc. N.Y. Stollman, U., and Lundgren, 3.1987. Texturai changes In white bread : effect of processing and storage. Cereal Chem. 64:230. Sych, J., Castalgne, F., and Lacroix, C. 1987. Effects of Initial moisture content and storage relative humidity on textural changes of layer cakes during storage. J. Food Sci. 52: 1604. Szczesnlak, A.S., Brandt, M.A., and Friedman, H.H. 1963. Development of standard rating scales for mechanical parameters of texture and correlation between the objective and the sensory methods of texture evaluation. J. Food Sci. 28: 397. Szczesnlak, A.S. 1963. Classification of textural characteristics. J. Food Sci. 28 : 385. True, R.H., and Work, T.M.1981. Sensory quality of Ontario potatoes compared with principal varieties grown in Maine. Amer. Potato J. 58:375. Van Beynum, G.M.A., and Roels, J.A.1985. Starch conversion technology. Marcel Dekker, Inc. New York and Basel. Warren, D.S., and Woodman, J.S.1974. The texture of cooked potatoes: A review. J.Scl. Food Agric. 25:129. Zaehrlnger, M.V., and Le Tourneau, D.J. 1962. Texturai quality of potatoes. ' 1. Comparison of three organoleptlc methods. Food Technol. 16 :131. Zaehrlnger, M.V., Cunningham, H.H., Le Tourneau, D.J., and Hofstrand,J.T. 1963. Standardization of a cooking method for objective evaluation of potato texture. Food Technol. 109. Zaehrlnger, M.V., Reeve, R.M., Talley, E.A., Dlnkel, D.H., and Hyde, R.B. 1967. Spciflc gravity and composition of potatoes for various processing and cooking purposes. Potato handbook Vol. XII .1967. APPENDIX - A 61 62 .o... E2. 022 a. 23...: comm 42.222... 3 .o :85 a Ron—"mud 34:26 fidhmfin Séhafic Ndhnmd Emmaéaofi o; ,. :5 25 :5 and 2mm 6; o: is a: . n2 .m<> 3.0 :6 2mm 28 38 sz<.E gamma. mo «38 m0 M0400 . 523.26 Boocoo o... .o baEan 323.35 .«. can... APPENDIX - B 63 % MOISTURE CONTENT uh «33888833888 64 ' H50 (.05) = 1.23 0W234557 STORAGE TIME ( MONTHS) Fig.25. Change of the skin moisture content for the simulated baked potato product during frozen storage. Columns which has the same letter are not slgniflcamly different @ a s 0.05 ~% MOISTURE CONTENT 65 100 I - Em wows-0.17 I \\\ \\\I III \\\ \ \\\\\\\\\ IIIIIIII IIIIIIII \\\ IIIIIII \\\ IIIII \ \\\\\\\\\\\\\ IIIIIIIIIII \\\\\\\\\\\\\ IIIIIIIIIIII II \\\ IIIIIIIIIIIIII I \\ \\\\\\\\ IIIIIII \\\ IIIIIIIIIIIIIIIII II \\\\\\\\\\\\\\\\\\ I I I I I I I III I I I I I I I I I I IIII \ II IIIIIIIIIIIIIIIIIII I I \ I \\\\\\\\\\\\\\\\\\\\ \ \\\\\\ I \’\ \\ 0 2 3 4 5 6 7 STORAGE TIME (MONTHS) Fig.26. Change of the Internal moisture content for the unpackaged slmulated baked potato product during frozen storage. Columns which has the same letter are not significantly different @ a. a 0.05 % MOISTURE CONTENT 66 100 H80 (.05) = 0.57 STORAGE TIME (MONTHS) Fig.27. Change of the Internal moisture content for the simulated baked potato product In low density polyethylene package during frozen storage. Columns which has the same letter are not slgnlilcamiy different @ a = 0.05 m M? W M m 0 ...zmhzoo NIP—.20: .x. Hunter Color (L-Value) 68 90 H50 (.05) .-. 0.27 s \ I I so ~ I I \\\ \ II I \ss \ II I \ss \ II I \\\ \ II I 40 \’\’\ ’\ \\\ \ II I III \ss \ \\\ II I III sss \ \\\ II I III \\\ \ \\\ II II III \\\ \ \. \\\ II III III \\\ s \ \\\ II III III \\\ \\\ \ss II III III \\\ \\\ \\\ 10 II III III \\\ \ss \ s I III . \’\\ \\ 6 7 STORAGE TIME (MONTHS) Fig.29. Change of color L-value for the unpackaged smulated baked potato product during frozen storage. Columns which has the same letter are not slgniflcamly different @ a -.- 0.05 Hunter Color (L-Value) 69 1:: HSD(.05)=0.27 so 70 60 50 40 30 20 10 o ‘ O 2 3 4 I 5 6 7 STORAGE 11ME (MONTHS) Fig.30. Change of color L-value for the simulated baked potato product In low density polyethylene package during frozen storage. Columns which has the same letter are not significantly different @ (x a 0.05 ..//// //H . .////////.. . Amiga: .830 .25.: 71 8 1. 0 .. ..OO. O S H \ \ \ \ \ I\I“I\I\I\I\I I I I I I I I I I I I I I I I I \ \ \ \ \ S \ \ \ \ \ \ \ \ \ I I I I I I I I I I I I I I I I \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ I I I I I I I I I I I I I I I I \ \ \ \ \ \ \ \ S \ \ \ \ \ \ I I I I I I I I I I I I I I I \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ I I I I I I I I I I I I I I I \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \I\I\I\I\I\I\I\I\I\I\I\ \ \ I I I I I I I I I I I I Ao:_u>.£ .830 3:5: STORAGE TIME (MONTHS) Fig.32. Change of color b-vaiue for the unpackaged slmulated baked potato product during frozen storage. Columns which has the same letter are not significantly different @ a = 0.05 Hunter Color (b-Value) 72 H80 (.05) = 0.18 ' b STORAGE TIME (MONTHS) Fig.33. Change of color b-value for the simulated baked potato product In low density polyethylene package during frozen storage. 'oo’nufiitiicfiéfini £55. 1515?}... not significantly different @ a = 0.05 ..///// ////// 7///////// 7///////// ./////////// ///////////I .///////// 327;... .oo:o 2:3: -.///./////////.. I -5 0 2 3 4 5 6 7 STORAGE TIME (MONTHS) FIRMNESS (N) 10 74 H80 (.05) = 0.37 \ \ \ \ \ \ \ I \ \ I \ \ I \ I I \ \ \ I I I I \ \ \ \ \ \ I I I \ \ I I I I‘I‘I \ \ I I I I \ \ I \’\ \ \ I ‘I I \ ‘I I I I I \ \ I‘I‘I I\I‘I I I I I I I I ’\ ’\ \ \ I \ I I I I I \ \ \’\ \ \’\ I I I I I I I I I \’\ \ \ \ \ \ \ \ I \ \ \’\ I \ \ I 0 2 4 5 STORAGE 11ME ( MONTHS) Fig.35. Change of firmness for the unpackaged slmulated baked potato product during frozen storage. Columns which has the same letter are not significantly different @ a a 0.05 FIRMNESS (N) d N I 75 16 h H80 (.05) = 0.37 -1 '1 0 2 4 5 6 STORAGE TIME ( MONTHS) ”9.36. Change of ""1100” for III. slmulated baked potato product In low density polyethylene package during frozen storage. Columns which has the same letter are not significantly different @ a a 0.05 .% - 2222222 1 1. 7////////////. .////////. 7////////// .///////. 7/////.. 7/////. STORAGE TIME ( MONTHS ) COHESIVENESS 77 HSD (.05) = 0.38 0 2 4 I 6 7 STORAGE TIME ( MONTHS) Fig. 38. Change of cohesiveness for the simulated baked potato product during frozen storage. Columns which has the same letter are not significantly different @ a = 0.05 ADHESIVENESS (N.mm / min.) 2.0 78 H80 (.05) = 0.13 I‘I‘I‘ \\\ III \\\ III \\\ \ I \ \ \ \ I \ I I I‘I \ STORAGE TIME ( MONTHS) Fig.39. Change of the adhesiveness for the unpackaged slmulated baked potato product during frozen storage. Columns which has the same letter are not significantly different @ a = 0.05 ADHESIVENESS (N.mm I mm.) 79 H50 (.05) = 0.13 a 0 ' 2 I 4 1 5 l 6 A 7 STORAGE 11ME ( MONTHS) Fig.40. Change of the adhesiveness for the simulated baked potato product In low density polyethylene package during frozen storage. Columns which has the same letter are not significantly different @ a = 0.05 _///////// 2// 4/ 5 6/ STORAGE TIME ( MONTHS GUMMINESS (N) 81 H50 (.05) = 0.09 ;. ‘1 S ) S S S I I I I I I I S S S S S S I I I I I I I I S S S S S S I I I I I I I I S S S S S S I I I I I I I I S S S S S S I I I I I I I I S S S S S S I I I I I I I I S S S S S S I I I I I I I I S S S S S S I I I I I I I I I‘I‘I‘I S S S I I I I S S S I I I I 1 I‘I‘I‘I S S S I I I I . S S S I I I I S S S I I I I S S S I\I‘I‘I I I I I S S S I I I I S S S I I I I S S S I I I S S S STORAGE 11ME ( MONTHS) Fig.42. Change of the gummlness for the unpackaged slmulated baked potato product during frozen storage. Columns which has the same letter are not slgnlflcamly different @ a = 0.05 82 2 HSD (.05) = 0.09 GUMMINESS (N) STORAGE TIME ( MONTHS) Fig.43. Change of the gummlness for the simulated baked potato product In low density polyethylene package during frozen storage. Columns which has the same letter are not significantly different @ a = 0.05 54.20.354.20 0000000000 .I///////. _////////.. _/////////,.. STORAGE TIME ( MONTHS) APPENDIX - C 84 85 .25. so»... 9 28:29..” : 3.5 84.2 2 Ohm nmd 36 3.1m o— coda—23.: 85 ....Es 3.3 3.62 n 822m ocd ......wméa and: 3.8m: N dams—5.32% OP..— 2...; 326m 3.89am Eoeooom oodsom m :32 no Sam ..O 33on 620:2. 33:22 oofiEEo. Lo 6:23.022. 3.2.2. 32 5 639.395 coco-o 6233222. ooxoa 355E... c. .....e .o 2:8.oE 3. 85:2. 3 23.22 .m. 2%... 86 .26. S... no G ...oo........m .. no... we... m . 8.2m wood .35..” .nd .1 .nm o. 3.330.... .5... to... 3... 2.3 n 82% cod 3%.: mafim 5.2. a 4%.va .30.... do... 2...; 3.23m 3.83m 83.qu 3.3m m :32 h.O Sam ..O 3035 .oo..o3 0.3.3.0. 385E... .o 63.3.3.3 5.2.3 .3. ... 639.03.... 3.2.. .333 0.23 3.3.. 3.2.3... ... .o..o.... 3 2.3.2.. .o. 33...... .o 22.52 .0. 33h 87 ..25. S... u. @ 28:20.. .. :6 86 ......de no... ooéivcd—N No.3“ 2.6:...”th nwdm do... 2...; 0.01% m 5.02 me.m w . 8.5 3.2. o. 3.30.0...— 862 n 0.22m 3.2 N 88... .32... magnum 52.00.... 00.:om ..0 Sam ..0 monumen— .00..2.2_ 0.02.0.0. 00.0282 .0 6:22.022. 5.2.0.. 30. ... 60002002.: 00.0.0 .030... 0.0.2. 03.0.. 00.2220 ... 03.0.. .. .200 .0. 02.2.2. .0 0.3.0.2 .... 030... 88 ..25. S... «a Q 28556 .. ..25. 3... an .9 28:25 . 8... m: 3 Sum Sod .25 85 :4 S 82222.: 83. :38 an; :6 m 3:85 :55 :35 $3 3; a $0me gee ...on 2:3, 32:5 3.335 Eocooum 023m m :32 ac Sam .8 mop—won 628:2. snares. 33552 3 65:53.2. 2.2.3 30. 5 638.03.... :28. 3:02.. 282. 09.3 3.23:... ... 33> .- 3.8 .3 85:2, 3 «3222 d. can» 89 ..26. 3... «a .9 385.35 .. had 2:. m _ Hohm— ood 1.3.2 N.N.m 2.3 w cote—:25 cod .....ovdh RAN 3.3 v a«35 85 252% 3.2; :33 a 335.329 33> 2.23m 333% 82.35 330m do: m :32 mo Sam no mop—won $2.32. «32.22 522:5! 3 65:53.2. 2.2.2. to. 5 638.395 022.. .259:— 282. 3x3 333...... ... 335...“. .2 85:2. .0 23:23 6. 03¢... ..22 5... an 9 28:32.... .. 90 86 3.... m. 32m cod 1.2.6— 3.0 Sum w n35.225. 8... :52 ...... 3.. .. omeoa ca... 1.2.... $6 «a. a A.mOM$..aofi. do... 2...; 033m 3.315 80.3on 35cm m 532 .3 Saw mo 32on .oogoaon 033.29. 3.2.25. 3 6.3.3.022. 3.2.0.. :6. ... 633.03.... .838 8:02.. 882. 98.2. 3.9.5... ... 3.52.9.3 .2 85...; .o 22:82 .3. .33 91 .26. no... u. 9 28:29... . .1: an 02.9.5... 03 822. 82.... + mm... tan. 2 ......m :6 o. .o :6 m 5.898...— S... a: a... 3.2 v omega and 8.. cm... «5.. N A.mwv~mv..a2.u do...— o=.a> 2.25m 3.33m 82.3.."— 3.3m m + :32 + ..o Sam .8 monumen— .oo..o:2. 032.22 322.33. .0 6.3.3822. 3.2.2. :6. ... 638.03.... no.8. 8:3... 282. 09.2. 33.3.... ... 32.2.3200 .2 02.5.2. .0 0.0222 ...p. 03.... 92 .26. 3... an .9 ...8........m .. .26. 3... a.. .9 28:30.0 . Nod wad n . 8...".— ood «and cad 3.... w 5.80.0...— 8... 3.3.: 3.... 8.. .. .585 cc... ......nvdw. 2.6 «.6 a A.m0va..ao.F do..— 020> Saga megam 82.00.."— 330m m 5.02 ..o .....m .0 30309 .00guaon 0.02.20. 020......0. .0 65.2.0300 5.2.0.. ...0. ... 6000.309... 00.20 8:00... 880.. 08.0.. 020.250 ... 002.....an .0. 030...... .0 0.0205 .0... 0.00... APPENDIX - D 93 94 Table -13. Changes In the moisture of the skin for simulated baked potato product In different packaging materials within time of storage. Treatment Mean# WIO 37.233 LDPE 51.103 R.P 52.71a SEM 2.14 WIO :- without packaglng LDPE a packaged in low density polyethylene. E.P a packaged in laminated retotable pouch. 0 Mean is calculated from 6 values. Means within columns having different letters are significantly different (p=0.05). 95 .306"... ...0.0...0 2.002.320 0.0 0.0..0. 0.0.00.0 9.0.0.. 00.00.00 5...... 0000: 0.2.0.. .6. ... 0000.000 u 0.0.. .000.>...0>.00 .0020) o 50.. 0323200 0. :00: t ...0000 0.00.0.0. 0205...... ... 0009.2... u 0... 0509.02. 50...... u 0.... hm... hm... um... um... um... um... 2mm 0 5.05 0 3.05 0 3.2. 0 002. 0 2.2. 0 00.2. ....— 0 N02. 0 m2: 0 3.02. 0 00.02. 0 3.0.. 0 3.2. was 0 8.2. 0 3.2. 0 3.02. 0 2.0.2. 0 3.2. 0 Snow 0;? 00002 00002 #0002 00002 00002 #0002 $008.00.... 5.8... .... 5.5... .... 5.52 ...m 5.5... .... 5.52 .... 5.52 a... 2.... 00220 600.80 .0 0.0.. 5...... 0.0.3.0... 9.39.000 20.0...0 ... .0000... 0.0.0.. 00x00 00.0.0030 .0. 0.3.0.0... .23.... 0.... ... 00000.5 .3. 0.0: 96 400.0»... 0.0.0.00 2.000.000; 0.0 0.0..0. .00.0...0 000.00 00.00.00 0.0..... 0000: 0.0000 30. ... 0000.000 a 0...... .000......0...00 63.0.. 0 EC.— 0033200 0. :00: n .0280 0.00.0.0. 00.00.50. ... 0009.000 u 0... 00.08.02. .00....3 u 0.... 2.0.0 2.0.0 2.0.0 5.0 2.0.0 2.0.0 2mm 0 3.00 0 3.00 0 00.00 0 3.00 0 00.00 0 3.00 ...... 0 0000 0 .0060 0 00.2.0 0 00.00 0 00.0.. 0 0.0.2. was 0 0000 0 3.00 0 0060 0 00.00 0 00.00 00 3.0.. 0.3 00002 00002 00002 00002 00002 00002 0.008.000... 5.52 .... 5.52 ...0 5.52 ...n .080. 5.. .082 .0. 582 0:0 2:0 00230 600.20 .0 0.0.. 0.0..... 0.2.0.0.0 00.003000 .00.0...0 0. 8000.0 0.0.00 08.00 00.0.0000 .0. 00.0.. .. .0.00 0... ... 0000000 .07 0.00... 97 43...»... 2.0.2.... 2.52:5... 2. 22.2 39.8.... 9.32. 2.523 55.3 2.3: 63.9. 0 ES. 022328 a. can: t .532. 03820. 6:03:82: 0855...... ... 338.02. u ...: £38 to. ... 38.8.. a man... 2.3.8.. 52...: a 0.3 2... 26 2.: 2d 25 26 2% a 2.... a 3.2 a 8.2 a 3.2 a .32 a 8.2 .3. .... 2.2 a 3.2 a 8.2 a 3.2 a 3.2 a 3.2 was a 2.: a 3.2 a 3.: a 2.: a 3.2 a 3.2 . 0;? #:aoz *an: #:602 #:502 *Euoz #:aoz maEDEuMOHP 5.52 5.. 5.82 5.. 5.52 ...... 5.82 .3. 58: en 58: EN 25. 0.22m .322» .o 2.... 55.3 22.82.. 2.3882. 822.... ... 8:3... 282. 09.3 35:53 .2 3.... a .23 2.. 5 39.2.0 .3. 03a... 400.0»... ...0.0...0 2.002.320 0.0 0.2.0. ...0.0...0 00.00.. 00.00.00 5...... 2.00: .0022. 0 .00.. 00.0.0200 0. :00: 0 £000.. 0.00.0.0. 0205...... ... 00.8.02. u 0... 00035020.. 0502.02. 52...; u 0.... 0.2.00 30. ... 000200.. a 0.0.. 98 m... m... m... m... m... an a 9... a .n . a and a mu. 0 c... ...... 0 h... 0.....m 0 3.. 0 0.... 0 mm. min... a and 0 cm. 0 3.. 0 m0. 0 o... 0;» ...—.002 0:00... 0:002 0:002 0:002 3:08.00... 0:... ...h 0:... ...0 08.. ...n 0:... ...0 0:... 0:~ 0:... 09.35 600.20 .0 0:... ...—....s 0.2.0.0... 0508.000 30.050 ... .0000... 0.0.0.. 00...... 00.03:... .0. 00000202.: 0... ... 00002.0 ...? 0.00... 99 ..00.0u0. .00.0...0 2.0020020 0.0 0.3.0. .00.0...0 000.00 0050.00 0.0..... 0000: .0022. 0 0.0.. 00.0.0200 0. 000: 0 .00000 0.00.0.0. 000.00.00.00 00.00.50. 0. 0009.000 u 0.... 0.0000 30. 0. 0000.000 a 000.. 0509.000 .02....» a 0.... mm... 00.0 00.0 00.... 00.0 2.00 0 0.0 0 0.... 0 00.0 0 00.0 0 00.0 0... 0 P... 0 00... 0 00.0 0 .0.0 0 00.0 M00... 0 0...: 0 00.0. 0 3.0. 0 00.0. 0 00.0. 0:5 0:002 #0002 0:002 0:002 0:002 0.005.000... 5.52 .0.. 5.5... .00 .082 .00 0.82 0.. .088 .50 2.... 00220 .000.0.0 .0 0.0.. 0.0..... 0.2.0.00. 00.000000 .00.0...0 0. 8000.0 0.0.00 08.00 00.0.00..0 .0. 000000.“. 00. 0. 0000000 .0.. 0.000 100 200.000. .00.0...0 2.0020020 0.0 0.0..0. .00.0...0 000.00 00.00.00 0.0..... 0000: 000.2. 0 .00.. 00.0.0200 0. 000: 0 .00000 0.00.0.0. 000.00.00.00 00.00.50. 0. 00002000 a 0... 2.0000 30. 0. 0009.000 u 000. 00.000000 52...: u 0.2. 00.0 00.0 00.0 00.0 00.0 2% 0 0... 0 00.. 0 00.. 0 0... 0 00.0 0... 0 00.. 0 .00.. 0 0... 0 0... 0 00.0 as 0 00.0 0 00.0 0 00.. 0 00.. 0 00.. 0.3 0:002 0:002 0:002 0:002 0:002 0.008.000... .052 .... 0.5: .00 0.82.... .08... .0.. .080. .00 2.... 00.020 600.80 .0 0.0.. 0.0..... 0.2.0.00. 00.000000 .00.0...0 0. .8020 0.0.0.. 00...... 00.0.00... .0. 0000.20.00 0... 0. 00002.0 .0.. 0.0.... "‘WEVIEWLTMEWJNAWMUMWE'VS