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" "my ,‘ , ‘ _ ,__, - , ‘ .-.... - . . asap.- -.er w- m t, 3'. an?) a ”x , mi... .t .n . . ‘1“ 5"») J‘My h" n‘ - -........-a"..yn on... nun—:4 I w r rip»! it 7" N ‘ . ."‘. “.3.- ‘ 1.5L." 3. tvy-w-m n. .V”.x .ormgr .u... .a . u, a. he» . ‘- ‘16 .. . 7;, ."‘:t' .V ‘ . .. 2“: .3"- ;. (fl {‘1' J ,. ”hf/urn.” J. J, W . .: ugly} . .x .‘ ‘ ‘ Jib-"y" “r I i " I ., m.” 1. M ."x “ 1: Eu bifl‘g-ol In ,‘vfii CHIGANS l JIIIUIHIUIIHIIIIHIJWIIIIHMWIHIIW 23 00892 9774 INN”! This is to certify that the dissertation entitled A Study of the Interlaminar Stress Continuity Theories for Composite Laminates presented by Chun-Ying Lee has been accepted towards fulfillment of the requirements for Ph . D . degree in Mechanics Q I Major professor E: Date May /7, /qql MS U is an Affirmative Action/Equal Opportunity Institution 0-12771 M r 'w—\ LIDRARY Michigan State 1 University 'L__ A v—_ PLACE IN BET URN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. DATE DUE DATE DUE DATE DUE h l l MSU Is An Affirmative Action/Equal Opportunity Institution . cidrcMma-oi -7 m __‘_..—. ._ A STUDY OF THE WAR STRESS CON'I'INUITY 'I'HBORIES FOR COMPOSITE LAMINATES - By Chun-Ying Lee A DISSERTATION Submitted to Michigan State University in partial fulfillment of the requirements for the degree of DOCTOR 0F PHIIDSOPHY in Engineering Mechanics Department of Metallurgy, Mechanics and Materials Science 1991 ABSTRACT A STUDY OF THE INTERLAMINAR STRESS CONTINUITY THEORIES FOR COMPOSITE LAMINATES By Chun-Ying Lee In this study, two stress continuity theories are presented. The first one, named in- terlaminar sness continuity theory (ISCT), accounts for the variation of transverse dis- placement through the laminate thickness. The continuity of interlaminar shear stresses and normal stress across the laminate interfaces and traction conditions on laminate sur- faces are satisfied exactly. The second. interlaminar shear stress continuity (ISSCT), sim- plifies ISCT by assuming constant transverse displacement through the thickness. Thus, only the continuity of interlaminar shear stresses and shear traction conditions on laminate surfaces are enforced. The merit of these stress continuity theories is the direct calculation of interlaminar Stresses from constitutive equations instead of equilibrium equations. The numerical examples for composite laminates with aspect ratio higher than five in cylindri- cal bending and bidirectional bending using both theories show excellent accuracy com- pared with elasticity solutions. ISCT provides significant improvement over ISSCT for composite analysis only when the aspect ratio is lower than five. The comparison among other displacement-based laminate theories and present theories is also performed. Techniques to reduce the computational efi‘ort for these stress continuity theories are proposed in response to the composite analysis of many-layer laminate. The layer re- duction technique provides a methodology to retain good acctnacy while reduces the num- ber of degree-of-freedom in composite analysis using present theories. The further applications of ISSCT in composite analysis, e.g., vibration, buckling, nonlinear bending, nonlinear vibration. and me—edge stresses are Studied. The associated numerical examples Show the feasibility and potential of using this new theory in the study of composite laminates. To Mei-wen iv ACKNOWLEDGMENTS First, I wouldliketoexpreesmydeep gratitudeandappreciation tomy majo'radvi- sor, Dr. Dahsin Liu, for his true friendship, constant encotn'agement, and guidance. I am also indebted to Dr. Nicholas J. Altiero for his moral support and endeavour to do the best for students. - Thanks also extend to my college friends at MSU for their hearty encouragement during the course of this study. In addition, the susrained discussion and suggestion by Mr. Xianqiang Lu is acknowledged. Finally, but not the least, I thank the moral support and encouragement of my fam- ily that made the difficult time easier to overcome. Especially, a great debt is owed to my wife, Mei-wen, for her undersranding and patience during these five years. TABLES OF CONTENTS List of Tables List of Figures x Chapterl - Introduction- 1 1.1 Motivation ‘1 1.2 Literature Review 3 1:3 Present Work 6 - Chapter 2 - Interlaminar Stress Continuity Theories . - 8 2.1 Introduction ' 8 2.2 Interlaminar Stress Continuity Theory (ISCT) - 8 2.3 Inter-laminar Shear Stress Continuity Theory (ISSCT) - - 17 2.4 Closed-Form Solution ' 21 2.5 Finite Element Solution 23 Chapter 3 - Assessments of the Stress Continuity Theories 24 3.1 Introduction 24 3.2 Numerical Examples for Stress Continuity Theories 24 3.2.1 Laminates under Cylindrical Bending 24 3.2.2 Laminates under Bidirectional Bending 33 3.3 Comparison of Difi'erent Laminate Theories 49 3.3.1 Number of Degree-of-Freedom 49 3.3.2 Recovery of Transverse Stresses 52 3.3.3 Closed-Form Solutions for Difi‘erent Laminate Theories - 53 3.3.4 Summary 59 Chapter 4 - Techniques for Layer Reduction - - - ............................... 67 4.1 Introduction ......... - - u - - - 67 4.2 Fundamental Techniques - - - -- - _ 67 4.3 Numerical Examples - 66 4.3.1 Cylindrical Bending ...... - - 71 4.3.2 Bidirectional Bending -- - 71 4.4 Discussions -- - . 75 Chapter 5 - Applications of ISSCT in Vibration, Buckling, and Nonlinear Analysis 84 5.1 Introduction -- - - - - - ..... - 84 5.2 Natural Vibration -- - - -- ......... 84 5.3 Critical Buckling Load - -- - - 87 5.4 Nonlinear Bending ............................................................................................ 96 5.4.1 Formulation of Nonlinear Equation - -- - _- ....... 96 5.4.2 Laminates Subjected to Transverse Loadings - ............... 100 5.4.3 Laminates Subjecred to Inplane Loadings . - ...... 106 5.5 Large-Amplitude Vibration -- -- - - - - - 109 5.6 Free-Edge Snesses . - - - ...... - ........... 114 Chapter 6 - Conclusions and Recommendations . ...... - 119 6.1 Conclusions -- -- - 119 6.2 Recommendations ............. -- .............. 120 Appendices _ - - -_ -- - - - - 122 Appendix A o [E] and {q} Manices - - 122 Appendix B - The Equivalence of ISSCT and HSDT for One-Layer Laminate ....... 126 List of References ........................................................................................................... 128 LIST OF TABLES Table 3.1 - Results of a simply-supported [0/90] laminate under cylindrical bending by us- ing ISSCT 27 Table 3.2- Results of a simply-supported [0190/0] laminate under cylindrical bending by using ISSCT .......... 28 Table 3. 3- Results of a simply-supported [0/90] laminate under cylindrical bending by us- ing ISCT 30 Table 3.4- Results of a simply-supported [0/90/0] laminate under cylindrical bending by using ISCT 31 Table 3.5 - Closed-form solutions of a simply-supported [0/90/90/0] square (a=b) lami- nate under bidirectional bending by using ISSCT - 44 Table 3.6 - Closed-form solutions of a simply-supported [0/90/0] rectangular (3a=b) lam- inate under bidirectional bending by using ISSCT - - - _- 45 Table 3.7 - Closed-form solutions of a simply-supported [0/90/90/0] square (a=b) lami- nate under bidirectional bending by using ISCT 46 Table 3.8 - Closed-form solutions of a simply-supported [0/90/0] rectangular (3a=b) lam- inate under bidirectional bending by using ISCT 47 Table 3.9 - Finite element solutions of a simply-supported [0/90/90/0] square (a=b) lami- nate under bidirecrional bending by using ISSCT - - 48 Table 3.10 - Comparison of difi'erent laminate theories for an n-layer laminate ............. 51 Table 3.11 - Closed-form solutions of a [0/90] laminate under cylindrical bending by us- ing difi'erent laminate theories 54 Table 3.12 - Closed-form solutions of a [0/90/90/0] laminate under cylindrical bending by using difierent laminate theories - 56 Table 3.13 - Closed-form solutions of a square (a=b) [0/90/90l0] laminate under bidirec- tional bending by using different laminate theories ...... 60 Table 3.14 - Closed-form solutions of a rectangular (3a=b) [0/90/0] laminate under bidi- rectional bending by using different laminate theories _____ _ -_ 61 Table 5.1 - Normalized fundamental frequency 1., of a simply-supported [0/90/90/0] square laminate 89 Table 52 - Normalized first buckling load 1., of a simply-supported [0/90/90/01 square laminate 93 Table 5.3 - Normalized first buckling load it, of a simply-supported [0190] square laminate - 94 Table 5.4 - Normlized first buckling load it. of a simply-supported [0/90l0l90/0/90] square laminate 95 LIST OF FIGURES Figln'e 2.1 - Coordinate system and displacement variables - 10 Figure 3.1 - Simply-supported composite laminate under cylindrical bending .............. 25 Figlne 3. 2'- Normalized transverse displacements at midspan for [0], [0190], and [0/90/0] laminates with difierent aspect ratios ..... _ ..32 Figure 3.3 - Normalized inplane displacement i (0) of a simply-supported [0/90] laminate with S=4 under cylindrical bending - - 34 Figure 3.4 - Normalized inplane normal stress 6‘ (1/2) of a simply-supported [0/90] lami- nate with S=4 under cylindrical bending - 35 Figure 3.5 - Normalind transverse shear Stress in (0) of a simply-supported [0/90] lami- nate with S=4 under cylindrical bending 36 Figure 3.6 - Normalized n'ansverse normal Stress 6, (1/2) of a simply-supported [0/90] laminate with S=4 under cylindrical bending 37 Figure 3.7 - Normalized inplane displacement 5(0) of a simply-supported [0/90/0] lami- nate with S=4 under cylindrical bending - 38 Figure 3.8 - Normalized inplane normal stress 6‘ (1/2) of a simply-supported [0/90/0] lam- inate with S=4 under cylindrical bending 39 Figure 3.9 - Normlized transverse shear stress 3,,(0) of a simply-supported [0190/0] laminate with S=4 under cylindrical bending 40 Figure 3.10 Normalized transverse normal stress 6 (1/2) of a simply-supported [0/90/0] laminate with S=4 under cylindrical bending Figure 3.11- Simply-supported composite lanrinate under bidirectionally sinusoidal load- ing - - 42 Figure 3.12 - Normalized n'ansverse shear stresses at the edge of a simply-supported [0/ 90] laminate with S=4 by using difi'erent laminate theories. (a) constitutive equations, (b) equilibrium equations 55 Figure 3.13 - Normalized transverse shear Stresses at the edge of a simply-supported [O/ 9010] laminate with S=4 by using difi'erent laminate theories. (a) conStitutive X equmons,‘ (b) equilibrium equations 57 Figure 3.14 - Normalized midspan deflections all/2.0) of a simply-supported [0/90] lami- nate under cylindrical bending by using difi'erent laminate theories .... ...... 63 Figure 3.15 - Normalized inplane normal stresses o,.(ll2,lrl2) of a simply-supported [0/90] laminate undercylindrical bending by using difi‘erent laminatetheories .... 64 Figure 3.16 - Normalized transverse shear stresses on( 0, 0) of a simply-supported [0/90] laminate under cylindrical bending by using difi'erent laminate theories .... 65 Figure 3.17 -Normalized transverse normal stresses o,( (/2, 0) of a simplymrpported [Ol 90] laminate under cylindrical bending by using difierent laminate theories 66 Figure 4.1 - Cross-sections of original and reduced layups 69 Figure 4.2- Normalized midspan deflections of a [0/90/0/90/0]s laminate under cylindri- cal bending at difl'erent aspect ratios from difl‘erent layer reducdon approach- es . -- - 72 Figure 4.3 - Normalized inplane normal Stress 6‘ (1/2, ill/2) of a [0/90/0/90/0]s laminate under cylindrical bending at difl'erent aspect ratios fi'om different layer re- duction approaches 73 Figure 4.4 - Normalized transverse shear stress 6“ (0, 0) of a [0/90/0/90/0]S laminate un- der cylindrical bending at different aspect ratios from difi'erent layer reduc- tion approaches 74 Figlne 4.5 - Normaliud inplane displacement ti (tr/2. 0) of a square [0/90/0/90/0]s lami- nate subjected to bidirectional bending at S=4 from difi‘erent layer reduction approaches 76 Figure 4.6 - Normalized inplane displacement H0, b/2) of a square [0/90/0/90/Ols lami- nate subjected to bidirectional bending at S=4 from difi‘erent layer reduction approaches 77 Figlne 4.7 - Normalind inplane normal stress Ego/2. b/2) of a square [0190/0/90/01s laminate subjected to bidirectional bending at 8-4 hour difi‘erent layer re- duction approaches - 78 Figure 4.8- Normalind inplane normal Stress 5,(a/2. b/Z) of a square [0190/0/90/0]s laminate subjecwd to bidirectional bending at S=4 fi'om difi‘erent layer re- ducrion approaches - 79 Figure 4.9- Normalized inplane shear stress “11(0’ 0) of a square [0/90/0/90/013 laminate subjected to bidirectional bending at S=4 from difi'erent layer reduction ap~ preaches -80 Figure 4.10 - Normalized transverse shear stress Saw, 1272) of a square [0/9010/90/015 xi laminate subjected to bidirectional bending at S=4 from difi'erent layer re- ducrion approaches 81 Figtne 4.11 - Normalized transverse shear stress 5"(0/2. 0) of a square [0/90/0/90/013 laminate subjected to bidirectional hearing at S=4 from difi'erent layer re- duction approaches 32 Figure 5.1 - Fundamental frequencies of simply-supported [01.[0/90] and [0/90/01 lami- nates with different aspeCt ratios under cylindrical bending 88 Figure 5.2 - Pinned-pinned [0/90] laminate with aspect ratio S=225 subjected to uniformly distribumd loading : (a) inplane force resultant: (b) midspan deflection 101 Figure 5.3 - Normalized stresses of a pinned-pinned [0/90] laminate with S=225 subject- ed to uniformly distributed loadings : (a) o; ( llZ,-h/2) ; (b) on ( 0, 0) ..... 103 Figure 5.4 - Normalized stresses of a pinned-pinned [0/90] laminate with S=225 subject- ed to uniformly distributed loading : (a) (5x ( (/2, 'z) ; (b) on ( 0, z) ........... 104 Figure 5.5 - Normalized nonlinear results of [0/90] laminated beam with S=225 subjeCted ' to uniformly disnibuted loading in three different boundary conditions : (a) midspan deflections; (b) inplane force resultants - 105 Figure 5.6 - ’Ihe load-deflation awe of a square [0] laminate with all edge clamped and all: a 100 is subjected to uniformly distributed loading 107 Figure 5.7 - The load-deflection curve of a simply-supported [0/90] laminate under cylin- drical bending with S=225 is subjected to inplane compressive loading .. 108 Figure 5.8 - The load-deflection curve of a simply-supported square [0/90] laminate with alll = 1000 is subjected to inplane compressive loading in the x-direction - 110 Figure 5.9 - ‘lhe amplitude—dependent fundamental frequency of a pinned-pinned [0/90/ 9010] laminate with 8:100 under cylindrical bending 112 Figure 5.10 - Normalized amplitude-dependent fundamental frequencies of [0190/90/0] laminate in three difi‘erent boundary conditions : (a) 83100; (I!) 82-10 113 Figure 5.11 - The change of nonlinear fundamental fi'equency and mode shape of [0190/ 90/0] laminate at the vibration amplitude Al r 32.0 : (a) fundamental frequen- cy; (b) coherence factor 115 Figme 5.12 - Mesh layout for [45/4513 laminate in calculation of free-edge stress ...... 1.17 Figure 5.13 -Normalized results of a [45l-45]s laminate subjected to uniform inplane load- ing : (a) the tluough-the-width in-plane displacement u (0, y, hIZ) ; (b) the through-the-width interlaminar shear stress on ( 0, y, [214) 118 CHAPTER 1 INTRODUCTION 1.1 Motivation . Fiber-reinforced composite materials have been widely used in both aerospace and automotive industries since 1960 due to their high stiflness—to-weight and high strength- to-weight ratios. Their flexibilities in design and manufactming are also excellent. How- ever, because of the heterogeneity of the composite materials through the thickness and the anisotropy in the individual layers, the design and analytical techniques developed for conventional materials and structures cannot be used for composite materials. For exam- ple, it is more accurate to express the strength of a composite material by a curve of prob- ability of failure instead of a single value; the sums concentration around a cutout in a. laminated composite must account for the boundary-layer efi‘ect; the low ratiolof trans- verse shear modulus to inplane tensile modulus renders the composite laminates more vul- nerable to transverse shear deformation; and the coupling efi'ects among the inplane loading, inplane shear deformation, and out-of-plane deformation make the prediction of composite behavior more complicated. All these unconventional phenomena stimulate new studies on the behavior of composite materials and sn'uctures. The first theory used in the analysis of laminated composites is the classical lami- nate theory (CLT). It is based on Kirchhoff's deformation assumptions. However, due to the low transverse shear modulus of the composite laminates, CLT seems to overestimate the stifi'ness of laminated composites due to the neglect of transverse shear deformatic‘m. CLT has been there for long time. In recent years, many investigations have been focused on the development of new or refined laminate theories to improve the prediction of the behaviors of laminated composites with various types of geometry and loading conditions 1 [1-4]. 2 By modifying the assumption of the displacement field of CLT, the firstoorder shear deformation theory (FSDT) [7] and the high-order shear deformation theories (HSDT) [8-12] take the transverse shear deformation into account and therefore improve the accuracy of composite analysis. Although the properties of the individual layers are considaedmmesehnunammeones,meyvhmanyneumecompositehminawsassino gle-layer structures. Generally, these single-layer approaches give good results in global responses, such as deflection, vibration frequency, critical buckling load, etc. However, as far as the local responses of the composite laminates are concerned, the single-layer approaches usually cannot generate satisfactory results. For example, the transverse Stresses and through-the-thickness deformation cannot be obtained fi‘om these techniques directly. Unfortunately, these kinds of local information are crucial to the analysis of delamination, debonding, and flee-edge efi‘ect in composite laminates. In view of - the problems, a laminate theory based on multiple-layer approach is really desired. Among the investigations in this area, the generalized laminated plate the- ory (GLPT) [5], is the most recent and advanced technique. However, since the displace- ment field used in the GLPT does not satisfy the interlaminar stress continuity at the composite interfaces, the calculation of transverse Stresses needs to resort to Stress recov- ery technique which is usually achieved by using equilibrium equations. During the stress recovery process, the numerical differentiation can worsen the accuracy of the results. This deficiency can be overcome with the introduction of interlaminar stress continuity on the composite interfaces. In addition, the incorporation of interlaminar stress continuity conditions in the displacement field has the potential to increase the accuracy and to decrease the degree-of-freedom of the GLPT. This motivates the studies canied out in this thesis. 1.2 literature Review Structures composed of laminated composites are frequently modeled as single- layer plates by classical laminate theory. However, as the aspect ratio, i.e., the span to thickness ratio, of a structure becomes smaller, the CLT can produce errOneous results [6]. Thisisduemmeneglectofnansvasesheardefmmadonwhichisuidcanyimpommm materials which have relatively low transverse shear modulus compared to inplane tensile modulus. To account for this deficiency, the idea of Reissner-Mindlin plate theory for iso- tropic plates was first adopted by Yang, Norris, and Stavsky [7] for composite laminates. However, the determinatiOn of shear correction factor for some particular problems is very difficult. This shortcoming of the first-order shear deformation theory was overcome by the so—called higher order shear deformation. theories [8-12]. The introduction of a higher- order displacement field made the shear correction factor redundant in the analysis. It also automatically improved the accmacy of nansverse shear stress disnibution. Although the high-Order laminate theories gave better predictions of global responses, such as deflec- tion, vibration fi'equency, and critical buckling. load, they were of single-layer approach and discounted the independence of individual layers. Hence, the transverse stresses could not be obtained satisfactorily from constitutive equations. By considering the layers in a composite laminate individually, the multiple-layer approaches generally produced more accurate results for both global and local responses. According to the variational theorems employed, the approaches used for multiple-layer laminate theories can be divided into the following four categories. (1) Ambartsumyan’s Approach This method was first proposed by Ambartsumyan for symmetric cross-ply lami- nates [13], and further generalized by Whimey for symmetric laminates [14]. In this approach, a continuous transverse shear stress field was assumed for composite laminates first. Then, by using consdtutive equations and integration through the thickness, a dis- placement field was obtained. Based on this displacement field and equations of motion A 4 from classical plate theory, the governing difi'erential equations were derived for compos- ite analysis. Since no variational principle was used in this analysis, the displacement field, governing equations, and boundary conditions obtained from this approach were variationally inconsistent. Moreover, the solutions only showed small improvements in the globfl responses. (2) Hybrid-stress Finite Element Method . Due to the dificulty in satisfying the transverse stress continuity at the composite interfaces by using conventional displacement-based finite element method [15], a so- called hybrid-stress finite element method was developed to overcOme this problem by assuming a stress field for finite elements [16,17]. with the assumed stress field, which satisfied the equilibrium equations exactly, and the principle of. minimum complementary energy, the formulation of finite element analysis was achieved. Because of the carefully assumed stress field, the stresses resulted fi'om this technique were very accurate when compared with elasticity solutions. However, the shortcoming of this method was the sophiStication in determining an appropriate stress field. In addition, as the order of the stress field increased the derivation becamevery tedious. ' (3) Mixed Variational Principle Another method to satisfy both displacement and transverse stress continuity con- ditions at the composite interfaces was to assume displacement field and transverse stress field independently. This technique was performed by MW and Toledano [18,19] with the use of a mixed variational principle developed by Reissner [20]. Although the inplane response was greatly improved by this technique, the transverse stresses needed to resort to the equilibrium equations for more accurate results. (4) Principle of Virtual Displacement In this category, all approaches were based on assumed displacement fields. Seide [21] assumed a layer-wise linear displacement field for composite laminates and solved simultaneous equations for individual layers by considering interfacial continuity condi- 5 tions. DiSciuva developed a shear-deformable rectangular plate element based on a piece- wise linear displacement field [22.23]. thb this linear displacement field, the transverse shear stresses satisfied the continuity condition at the interfaces of the composite laminate. However, the shear traction boundary conditions at top and bottom sm'faces of composite mnfinamswaenmassmedTherefom,meuansversesnessescouldnmbecalculawd directly from constitutive equations. Another approach, proposed by l-linrichsen and Pala- zotto [24], used a cubic spline functions to describe the displacement field in the thickness direction. However, this C2 continuous displacement field resulted in a continuous strain field through the thickness, hence overconstrained the composite response. Recently, a so- called generalized laminated plate theory (GLPT) was presented by Reddy [5]. It was fur- ther expanded by his colleagues [25,26]. In this theory, a layer-wise representation of inplane displacements resulted in improved inplane response and transverse shear defor- mation. However, due to the low-order displacement field used, the surface shear traction boundary conditions and the interfacial transverse shear stress continuities could not be satisfied beforehand [25,26]. A sophisticated technique using equilibrium equations for recovering transverse stresses man be enforced in the porn-process calculation [26]. Along with all the attempts mentioned above to solve the response of composite laminates, there was little success in using elasticity approach. Pagano [6], and Pagano and Hatfield [27] solved simply-supported cross-ply laminates under cylindrical bending and bidirectional bending, respectively. The exact solution of natural frequencies for lami- nates under cylindrical bending was presented by Jones for cross-ply layups [28] and 0&- axis laminae [29]. Kulkarni and Pagano extended this technique for ofi'-axis laminates [30]. The vibration analysis for rectangular laminates by Srinivas, Rao, and Rao [31] was limited to laminates composed of isotropic layers, while the study by Noor was associated with vibration of crossoply laminates [32] and stability of multi-layered composites [33]. The results from elasticity solutions can serve as examples for assessing the laminate the- ories. 1.3 Praent Studies Upon the demand for finding both displacements and stresses accurately and em- ciently in the composite laminate analysis, it is the intention of this study to develop a dis- placement-based laminate theory which can calculate the transverse stresses directly from the constitutive equations. Hence, the numerical difi‘erentiation during the recovery of transverse stresses, which usually reduces the accuracy of the results, and other deficiency of the recovery technique for some particular problems [34] can be avoided. In order to calculate the transverse stresses direcrly from the constitutive equa- tions, the displacement field should conform to the stress field in the laminate. In other werds, the continuity of interfacial tractions and the boundary tractions at top and bottom surfaces of composite laminates need to be satisfied exactly when the displacement field is assumed. These requirements can be accomplished by assuming layer-wise cubic dis- placement functions through the thickness and incorporating the traction boundary condi- tions in the formulation. With this conformal displacement field, the governing equations and associated boundary conditions can be obtained via the principle of virtual displace- ment. In this study, an interlaminar stress continuity theory (1301) is derived first. Then, by assuming constant transverse displacement through the thickness, which is used in most laminate theories, the derivation can be reduced to interlaminar shear stress continu- ity theory (ISSCT). The formulations of these theories consritute Chapter 2 of this thesis. In Chapter 3, numerical examples for static bending are used to demonstrate the accuracy of these interlaminar Stress continuity theories by comparing them with elasticity solutions. In addition, a comprehensive disscusion regarding the Stress continuity theories and other laminate theories is also presented. Due to the increase of the order of displacement funcrion through the thickness, the number of displacement variables in the interlaminar stress continuity theories increases accordingly. As the number of layers in a composite laminate increases dramatically, the burden of a huge number of degree-of-freedom on the computational efiort can easily 7 jeopardize the feasiblity of these theories. Therefore, a layer reduction technique is pro- posed in Chapter 4 with a goal to keep the computational efi‘ort to minimum while still I retain fair accuracy. The demonsn'ation of this technique is canied out for ISSCT only, though similarprocedluecanbeusedforISCT. Chapter 5 presents the applications of ISSCT for natural vibration, linear buckling load,nonlinearbending,nonlinearvibration,andfree-edge stressesofcomposite lami- nates. Finally, the conclusions and recommendations for this study are summarized in Chapter 6. CHAPTER 2 INTERLAMINAR STRESS CONTINUITY THEORIES 2.1 Introduction Ever since the use of classical laminate theory (CLT), many studies were devoted to the development of a more accurate theory for composite Stress analysis. First was the first-order shear deformation theory (FSDT). It accounted for transverse shear deforma- - tion which was ignored in_the CLT. However, the difiiculty in determining shear correc- tion factor for FSDT rendered it inconvenient to use. By assuming higher order displacement field, the high-order shear deformation theories (HSDT) overcame the prob- lem of shear correction factor. They were also able to give good results for deflection and vibration analysis. Regardless of their advantages, a more refined theory was desired to present more accurate stresses. By modeling the individual layers of a composite laminate separately, the multiple-layer theories gave improvement in predicfing both deflection and stress state. Nevertheless, among the developed multiple-layer theories, the continuity of interlaminar Stresses was not satisfied. Hence, the correct transverse stresses could only be obtained by means of equilibrium equations. In this respect, two interlaminar stress conti- nuity theories which allow the calculation of transverse stresses directly from the consritu- tive equations are presented. 2.2 Interlaminar Stress Continuity Theory (ISCT) In deriving the interlaminar stress continuity theory, the following displacement field is assumed for an n-layer composite laminate: u(x.y.z) - Z (U;-j(x.)')¢1(°+7'2i-2(x.y)¢zm+U,-(X.y)¢3m+7‘2i-l(x.y)¢4m) i-l v(x.y.z z) - Z (V-,(x.y)¢‘°+32t-t(x.y)¢‘°+v(sy)¢,‘°+$tt-ttx.y)¢§°) (2.1) i-l W(x.y.z) . 2 (W-1(I-))¢m+R2i-2(X.J)¢2m+W;(Z.7)45m+ku-l(xel)¢qm) in! where o’s are so—called Hermite cubic interpolation functions and are defined as follows 2 2-2- 3 (i) a zr'--l s-l ¢ 1-2-3( hi ) +:(12 hi ) ¢2(0‘ (3“ 3;-1) (1'13. 2 3 zi-l 5 z 5 ‘i (23) "’ "l ' ‘l 3:“ l ..._., MI: )- 1r) Q1“) 3 ¢2(0 =3 Q3“) 3 ¢:0 3 0 ZZi As depicred in Figure 2.1, (i) represents for the number of layer and ’1‘- the thick- ness of the layer. U... V,, and W“. denom single-valued displacement components at the in- terface between (i) and (3+1) layers in x, y, and 2 directions, respectively. Hence, the continuity of displacements across the interface is enforced In addition, t2“, 32'“, and R25- 2 stand for the firm derivatives of u. v, and iv with respect to 2 immediately below, the 1'- interface, respectively, while 21,--" 325-1, and Rzi-1 above the interface. Since the conti- nuity of interlaminar tractions must be satisfied at every interface, some of the first deriva- tives can be eliminated. . In this Study, composite laminates are assumed to deform within a linear elaStic range. Hence, the following linear strain-displacement relations hold. 10 \ \W \ v3” R2, 3 ‘ 3"" (i+1) w, u Rat-l if” / 323-2 Tfl-l vi-l . WM Its--21) it" (i) h,- 2‘ Ru-s i-l . I . \ 3% i Figlne 2.1 Coordinate system and displacement variables. e ‘au 8 .3v 8: 8 33' I 5;, t 5? (2.3) Bu 3v 3v 3w an 3w 2‘» ' 5+5; ' 2"» ' 5+3; . 2a.. ' #3: With these main components, the Stresses in each layer can be calculated tom the follow- ing constitutive equations for orthouopic materials. , . (a) . . m , . (o “x Q1! 9:2 Qt: 916 ‘3 4 5, > . Qt: 922 923 925 l ‘1 » (2.4a) O" 013 Q23 Q33 Q36 :2 . a” . _Ql€ Q“ Q36 956‘ t 23:7 . 0’ (D Q Q (I) 2! (i) y: . 44 45 ,2 {ct} [e.g.,] {2...} <14”) where the definitions of Q’s can be found in Reference [35]. By substituting the displace- ment field into the transverse shear strains in the strain-diaplacement relations and then the constitutive equations, the continuity condition for the transverse shear stresses at the i-in- terface can be employed, i.e., (0 (H1) 0' 0’ { a" } . { an } i. 1,23...n-1 (2-5) 3‘ x - x, xx ‘ " ‘1 ‘ These equations can help to eliminate some variables. In fact, the following correlations between the first derivatives can be eStablished, aw; . {32i-1}=[A]m{32i}+[81m 5’- (2.6) 1.25-! 23‘ 3V; 5} where 12 (i) l l I g [ A10) . Au‘u . Q” Q4? Q(+l) as H) (27 A A (0 (5) (5+1) (5+1) ° a) 2! 22 Q45 Q55 Q45 9,, ' (0 (3) (‘3 ,_ 311312 . Au‘tz _ 10 . I B ] [th 52] L21 0 1 ts 1.2.3....n-1 (2.7b) Similarly, the continuity condition of the transverse normal Stress at the i-interface, i.e., “ML"; = o“”’| i=12.3.....n-I (23) can also be satisfied by requiring an 30,. ‘ av‘. ‘ 3V; I Rz‘- l 8 C :03}; +C 205i +C‘35; +C3()a-’- +C4()R23 , (2.9) inwhich (5+1) (0 cf“: Q” a? '99 (2.10a) (1'44) (1') cm. Q” 0 Q” (2.10b) Q33 l ‘ Q(E+l)_ Q0) cg.) 8 930) (2.103) can) C4“) _33(_)_ (2.10d) 9;; From Equations (2.6) and (2.9), it is clear that the first derivatives of u, v, and w with respect to 2 right below the interface are related to those right above the interface and some other dispacement components. By letting 13 [AW] ’ [3?] and [5“] " [38] (2.11a) cf" - cz‘" - c§"’ - 0; Ci” - 1 _ (2.1113) and changing the notations 72.17.- ; SZi’S.’ ; RZi‘R; i=0J23.....n-I (2.12) . TZa-l 3 T. ' ' 328-1: 5,. ; RZn-l = R. the displacement field can be rewritten as follows, " 3W. aw. ' u =- 2 (”i-14’1“) ”ms” + Uni" ”$93; ‘+B§§’¢£°;; ‘+A$¢.“’T.+A2‘i’¢.‘°59 i-l " ' duh anfl V " 2 (V'- 1‘91“) +5.2-14’2“) +Vt¢§° ”$293; ‘+Br(?¢4m§; i""41?4’4mTt'*'Ai(?‘l’:°5i) i-l . 30- av. 3v. (0 ‘ ‘ (0') ‘ ' (0 I a w " Zm'd‘”! +R5’1¢2()+Wi¢;)+cl has; “'2 dub? +§;‘)+ i-l av‘. ‘ ‘ c§°¢§°$ +C§’¢§’R,) (2.13) It should be noted that the interlaminar stress continuity conditions reduce the total number of displacement variables floor 913 + 3 of Equation (2.1)~ to 6» + 6 of Equation . (2.13). In this study, for simplicity, a bidirectional laminate with dimensions of a xb sub- jeeted to a disuibuted lateral load q(z, y) on the top surface of the laminate is presented. The shear tractions on b0th top and battom surfaces and the normal traction on the bottom surface are all equal to zero. Hence, with the principle of virtual displacement, the follow- ing variational equation can be written for the composite laminate considered herein, ° '13: NOE ”la. Qq ”Q Vq “Q Se 8 5e, 8e 8 5 (23:) J 14 O": as: }T{ 5 (22”) 5 (22,.) } \ J dz - qGW. 4’41 (2.14) By using the linear Strain-displacement relation, Equation (2.3) can be expressed as r t (9 ex ' e (i) (0 t , » = (N, H2. } (2.1521) g: L 2“, J 28 (0 n} .. [N9] {29} (2.15b) 28:: ’ where the maniacs are defined as follows, 4’1 ¢2 4’3 [Min]. *1 4’2 f ¢3 V1 4"2 CW4 (32¢, 62°} 634’} V3 _ o, ‘91 ¢2 ¢2 ‘13 4’3 32294 32194 A22” A21” - 312% 311% A12” All¢4 - 649.4 (2.168) B 312% +811” 321% A12” A22¢4 Ari¢4 Azr¢4 - 22% g z o g I i i u 2 C ¢ {C Q l 0 ~ [5 g m H «i an ,. :14 IN" 18 o g 0 ' I g a M i i i i l it: its 4’2: ts CnMCztt lcz‘i’ai C3” 3124’} ' Bti¢'4+¢3 A12“ Anni ”4% i l . g (2.16b) §C2°4§C3¢4§ 322¢4+¢3 32W) A22¢'4‘ Aar‘P'sicflhi me [avg -Hau ,av.,1 av _,W a’w. _.,a’w 137w, ar._ ar._,as.,as. :- a; a; 25 W423; 2333; 7,2231; '5; '3'; aumauavav. a’wakv a’whmara 23,3533, ‘2""33 252323;“; $322572 5; a- a; 52‘s] (0 r a’u._ 320.- a’u. 32V a’v 31th,, ._ aw.- {x } - U _t l l _t- -l -l l I l T S : 5-1.3:: 253' '3’; ' Vi-l'- 3:2 'm’ .372 1'}: '5; ’ i-l’ i-l aRMan air/Hazy azu a7v‘a2v‘ a’vmawaw arias. a; 2a; 2 ”2372 553272 ”23:2 6'3??? a; a'2 ’32 22a? 5;](2217b) It should be timed that (') depicts the differentiation with respect to 2. Substituting the above expressions into Equation (2.15) and using Equation (2.4), the principle of virtual displacement becomes 0 = jg]; ( {53.}TISknl {1.} + {83.}Ttska {2.} ~45 W.)dydx (2.18) In the above equation, the following notations, which represent for the assembled matrices through the thickness, are used. {2.} = 2 {2w} (2.19a) In! {2.} . 2 {3:0} (2.19b) it 1 ,. - (8') ‘ QuQuQuQm [$12.] =- 2 j? [NPIT 912 922 923 an t~£°ldz (2.20a) 5.1 M Q13 923 933 Q36 _ Q16 Q26 Q36 QGG‘ 16 . (5) 221K” ’ Q45 955 ’ z ( ) It is not dificult to see that {2.} has dimensions of (1313+ 13) x1 while {2,} (14:: + 14) x 1. Since the laminate surface traction conditions should be satisfied in the as- sumed displacement field, the number of displacement variables can be further reduced. First, the vanished shear tractions on the surfaces give rise to ‘” m (I) s +3W° a): a Q44 Q45 0 33' s { 0 } (2.213) On Q (1) Q (1) 3W0 0 x :- z. 45 55 TO + a; "" ( ) (a) 3W“ “22 . 4: 945 5"”; - {0} 221 o m m aw o ( 2 b) It 2 _ 8. Q45 955 T. + 5; I Because the matrices of shear moduli are nonsingular, the following equations can be con- eluded. aw0 aw” so. - a; ; 5,,- -3-; (222a) aw aw . r0... -5; °' ; r“. -a.; 2 (2.22b) Similarly, the conditions to satisfy the applied normal tractions on laminate surfaces, 0' , 5'0 ; 0, h-qow) z... z- 2 NI can be achieved with the following two equations, QS’aU, Qg’avo egg) (at/0+avo) 0" " '2 ngufi ngy 9321) 3'; ‘3} (223a) 17 ag’au Q"’av Q“) (“an av ' R22" Q7333 "QT-23'; QT.) (33 M32) Qt») (2223b) By incorporating Equations (2.22a.b) and (2.23a,b) in Equations (2.17a,b), the as- sembled matrices {2.} and {2,} can be associated with the reduced ones, {3.} and {2%,} , i.e., {3.} - IE.) {22.} + {22,} (2.24a) {2.} - t5,1{i.}+tq,} (2.2413) where [5.] and [5,] are constraint matrices with dimensions of (1312+ 13) x (13:: +3) and (14:: + 14) x (141: + 6) , respectively, while {qn} and {21,} are associated column ma- triees related to the distributed loading q (x, y) . Details of these matrices are listed in Ap- pendix A. It can also be concluded that the tOtal number of independent displacement variables required for the reduced displacement field is 621. Since b0th {qn} and {(1,} are known quantities, the variation of these two column matrices will vanish. Therefore, the substitution of Equation (2.24) into Equation (2.18) yields 0 3 ISI;( {aifl}r( [Skill {in} 4" [5.] [SkJ {qn})+ - T . - (2.25) {am ([SKJ {L} + [5,1 [ska {4m «:5 W,)dydx where [312.] =- tEJTtsk.) [5,1 (2.26a) [31h] . [5,17[SK.1[E,] (2.26b) 2.3 Interlaminar Shear Stress Continuity Theory (ISSCT) In the foregoing formulation for ISCT, the variation of transverse displacement w in the thickness direction has been taken into account. For very thick composite laminates. 18 as it will be seen later, this consideration provides a more accurate modeling for composite deformation and stress analysis. However, the high degree-of-freedom results from this assumption becomes a major concern for analysis eficiency. Moreover, as the aspect ratio of a composite laminate increases, the assumption of uniform transverse displacement through. the thickness becomes more practical. Hence, there is a need to have a simpler theory for composite lamainate analysis. An interlaminar shear stress continuity theory is then proposed. . Following the notations used in the previous derivan'on, the displacement field for the interlaminar shear stress continuity theory can be written as u(x.y.z) - 2w.- -,(x.y>¢‘°+th-2(x.y)¢,‘°+v,(x.y)¢§°+th-t 05062 05623 0.3277 0.1836 03413 0.0229 20 3x3 1.0444324) 0.4968 05277 0.3002 0.1077 03317 0.0223 Cub1c(816) 0.5071 05487 0.3134 0.1620 03300 0.0228 4.4 W475) 05020 05340 0.3035 0.1355 03384 0.0225 Cubsc<1275) 0.5074 05461 0.3098 0.1580 03280 0.0228 016660161111 05078 05411 03071 0.1563 03272 0.0228 m 1.1125106) 0.0403 0.0489 00246 13249 04703 0.0019 00014204) 02299 05089 0.3066 0.9368 01338 0.0060 21.2 M171) 0.3749 0.4053 02039 2.3455 0.6838 0.0160 Cub1c(459) 0.4177 05977 0.3170 0.2904 05130 0.0204 100 3x3 Limrmts) 04027 05029 0.2529 12435 01987 0.0198 Cub1c(816) 0.4276 05615 0.2913 0.1933 03940 0.0210 4.4 M475) 0.4187 05230 0.2630 0.6719 00335 0.0206 Cubxc(1275) 0.4291 05471 0.2805 0.1699 03597 0.0211 Closed- 1am 0.4296 05366 0.2699 01400 03377 0.0211 ‘ numbers in parenthesis denote the corresponding degree-of-freedom for each mesh 49 elements with cubic interpolations show faster convergence at small aspect ratios. Howev- er, if the aspect ratio of the composite laminate becomes large, although cubic ones still have better results for transverse stresses, linear ones can give good predictions for inplane Stresses.Inaddidomitisalsointerestingtoknowthatastheaspectratioofthelaminate increases, more elements are required for convergence. Because of the excellent results from ISSCT and the requirement of a very large degree-of-freedom for ISCT, the finite el- ement analysis based on ISCT is omitted. 3.3.,Comparison of Din‘erent Laminate Theories In additionto the stress continuity theories, a couple of other laminate theories also deserve some attention. The comparison of the laminate theories with the stress continuity ‘ theories becomes an important study in assessing ISSCT and ISCT. 3.3.1 Number of Degree-of-Freedom Although the accuracy is an essential requirement for a good theory, the number of displacement variables used in the theory can afi'ect the feasibility of the theory. Form- nately, the rapid renovation of computer has made the computational work easier and fast- er than ever before. Nevertheless, the reduction in the computational efl‘ort should never be ignored. In the following sections, two typical displacement-based laminate theories are compared with the streSs continuity theories for feasibility evaluation. The ErSt one Stands for a stagrollayor approach. It is, in fact, a high-order shear defamation theory and has the following displacement field [11]: . 4 z 3 319° u(x.)'.z) - uo(x.y)+2(V,-§(;) (11,455” 4 z 2 a” Nam) = vo(x.y)+z(V,-§(;) (154-50)) (3.1) "(1.751) 3 190(3)) 50 In Equation (3.1), 14., v, and w. denote the displacements on the midplane in thex, y, and z coordinates, respectively, while \y, and v, are the rotations of the normals to the midplane about y and x axes, respeCtively. It can be seen that the number of displacement variables is five regardless of the number of layers in the composite laminate. The other approach is the generalized laminated plate theory [5]. This mutliple- layer approach has the following displacement field: N Mann) - 4,045) + Z (flung-(z) 1"! N v(x.y.z) - v00.» + ZW’ 0:.» 01.12) (3.2) i-1 W(x.y.z) = water) where the quantifies with subscript 0 denote the midplane displacements, while (05’s are the global interpolation functions for thickness assembly. (fl and V’ are the nodal displace: ments relative to the midplane. It should be mad that the number of displacement vari-- ables used in Equation (3.2) totally depends on the order of the interpolation funcfions and the number of layers, It, in the laminate of interest. For instance, the order of a piecewise linear interpolation gives rise to N a n + 1. Since UI’ and annish on the midplane accord- ing to definition, it then results in N . :1. Hence the total number of displacement variables for linear interpolation is 211 +1. With higher-order interpolation in each layer, the condi- tions for free shear tractions on tap and bouom surfaces of the composite laminate can eliminate four more variables. This brings the total number of displacement variables to 4» - 1 and 671 - 1 for quadratic and cubic interpolations, respeCtively. Table 3.10 gives the comparison of the degree-of-freedom among the theories ‘of single-layer approach, multiple-layer approach, and the stress continuity theories present- ed in this thesis. In this table, GLP'I" represents for GLPT bmed on quadratic interpolation function while GIJ’T’z cubic interpolation function. It can be seen ISSCT and GLP'I'l have 51 Table 3.10 Comparison of different laminate theories for an n-layer laminate. ram mm 3:11.614. 13;: aims"... m HSDT 5 ' ' constitutive equilibrium equilibrium GLPT l 4n-l constitutive equilibrium equilibrium GLPTZ 611-1 constitutive equilibrium equilibrium ISSCT 4114-1 ‘ constitutive constitutive equilibrium ISCT 6n constitutive constitutive constitutive 52 nearly the same number of displacement variables. However, ISSCT can describe a cubic displacement field through the thickness of each layer while GLP’I‘l only quadratic. More- over, for the same cubic interpolation functions through each layer, (31.1"?z requires nearly 50% more displacement variables than ISSCT. As also shown in Table 3.10, ISCT de- mands much more displacement variables than ISSCI', though the former is rewarded with the simplicity of calculating the transverse normal sness directly from constitutive equa- tions. 3.3.2 Recovery of Transverse Stresses “ The recovery of transverse stresses from inplane Stresses can be accomplished by using the equilibrium equations in the absence of body forces, i.e., . 04: 8o on . “1.3 (33" + 5’14: (3.3a) 2 30 30’ an . “It. (fixi’gq) dz (33b) .5 30 36 O" 8 .120 (538+3’8) dz (34k) -5 It must be mentioned that in the analysis of closed-form solution, the disnibution of all un- known variables in the x-y plane are exact functions. In Other words, there is no inplane as- sembly in the closed-form analysis. Hence, the derivatives involved in Equations (3.3) do n0t include any error due to numerical difierentiation. However, in the finite element anal- ysis, a composite laminate is discretized into many elements. The variables need to be as- sembled. by interpolation functions and are not exact. The errors from numerical differentiations become unavoidable and always cause losses of accuracy. In additidn, each integration in Equations (3.3) provides. an integration constant'to be determined by the boundary conditions. Usually one undetermined constant cann0t satisfy the two trac- tion boundary conditions at the top and bortom surfaces of the composite lamimte. How- 53 ever, as the finite element result converges to closed-form solution, both traction boundary conditions can be satisfied. 3.3.3 Closed-Form Solutions for Different Laminate Theories The basic difi'erence of the laminate theories mentioned in Section 3.3.1 is due to the assumption of the displacement field through the thickness. Since the closed-form so- lution is based on a complete function for inplane deformation instead of section-by-sece tion assembly, it then does nOt introduce error due to approximation and assembly. A direct insight into the different theories is possible. Therefore, closed-form solutions are performed for comparing the different laminate theories. Table 3.11 presents the results of a [0/90] laminate under cylindrical bending.For HSDT, GLPT‘and GLP'I", since the transverse shear stresses calculated from the constitu- tive equations are not continuous across the laminate interface, two numerical values, one - for the layer above the interface and the Other below the interface, are reported in the table. The transverse shear stress disnibutions through the thickness for some of these theories are shown in Figure 3.12(a). In addition, the continuous transverse shear Stress distribu- tions from equilibrium equations can be found in Figure 3.12(b). Because the results from ISCT and elasticity are very close to each other and so are GLP'I‘2 and ISSCT, the results from ISCT and Gl..l"l'2 are nor presented in these figures for clearity. Similar results for [0/ 9019010] laminate are presented in Table 3.12, Figtn'es 3.130), and (b). it should be noted that because of symmetric layup, the transverse shear stress at the midplane calculated by HSDT, GLPT‘, and GLP'I" has only one .value. The comparison for different laminate theories can be addressed from the follow- in g viewpoints. 1. Transverse Deflection at Midspan Comparing the results from the difi'erent theories, it is clear that ISCT gives the besr predicdon ( error < 0.1% ) of the transverse deflection at the midspan for the aspect Table 3.11 Closed-form solutions of a [0/90] laminate under cylindrical bending ~ by using different laminate theories. “is m w a; a. a. 3801‘ 4.4445 33.6062 2.4769 0.7147 0.8320 3.0915 0.9907 Gm“ 4.2625 -33.4930 3.2215 0.7411 08220 . 32913 0.8623 611'!" 4.7785 61.0802 0.8479 0.8623 0.7957 5.4 3.7159 0.8553 ISSCT 4.7785 81.0844 0.8530 -—-- 0.7897 3.7158 ISCI‘ 46918 302907 0.9055 ........ 08468" 3.8362 Elasticity 4.6953 -30.0293 0.9135 ---- 0.7860 ' 3.8359 ~ HSDT 2.6933 -703.437 12.625 3.8998 0.8202 75.805 5.0501 61.?!“ 2.6867 4703.315 16.611 3.9053 0.8198 76.016 4.4181 GLP‘I'2 2.7069 -700.464 3.9342 3.9353 0.8184 5320 76.563 3.9340 ISSCT 2.7069 -700.459 3.9340 ....... 0.8182 76.562 ISCT 2.7027 699.737 3.9451 «- 08875‘ 76.652 Elasticity 2.7027 699.734 3.9460 ---- 0.8180 76.653 HSDT 2.6375 4796.29 25.266 7.8204 0.8198 303.03 10.106 6131“ 2.6359 2796.41 33.257 7.8241 08198 303.26 8.8432 (11.1712 2.6409 279339 7.8380 7.8387 03194 3.40 303.80 7.8375 13801 2.6408 2793.27 78373 -—~- 03193 303.79 ISCT 2.6398 -2792.56 7.8430 ....... 0.88917 303.88 . Elasticity 2.6398 4792.59 7.8436 ....... 0.8193 303.88 1. - .. - - 1 oz: egg-.15) ;on-O,,(0.0) ; O,= 645.0) "' calculated from constitutive equations directly 2/ h Figure 55 (a) — Exact -- lSSCT(eonat.) -- GLPT‘ .... HSDT 3.12 Normalized transverse shear stresses at the edge of a simpl} (b) y-supported [0/90] laminate with S=4 by using difi'erent laminate theories. (a) constitutive equations, (0) equilibrium equations. 56 Table 3.12 Closed-form solutions of a [0190/9010] laminate under cylindrical bending by using different laminate theories. “33‘ Thea? 1? a; a; 5.. a, nsnr 32020 $186276 13636 15061 0.7960 GLPT' 33325 4205875 1.4383 1.4400 0.7834 G!!!" 33581 42199049 1.4541 1.4541 0.7862 5'4 ISSCT 33581 $199125 1.4512 --—~ 0.7855 rscr 33360 «19.7062 1.4532 ....... 07776" 202398 Elasticity 33361 .196700 1.4560 ---—- 0.7858 202020 HSDT 0.6885 $284205 7.0885 82173 0.8213 61.?!“ 06796 4287.302 82132 8.1964 0.8206 01218 06797 $287079 8.1973 8.1974 . 0.8206 5‘20 ISSCT 06797 $287080 8.1966 ---— 0.8206 rscr 06793 -287.109 8.1977 -—-- 08185" 286.913 Elasticity 0.6793 -287.108 8.1983 ---- 0.8207 286912 HSDT 05861 $111321 14.195 16.479 0.8222 61.?!" 05889 $1116.35 16504 16.469 0.8220 curt“ 0.5889 $1116.14 16.469 16.469 0.8220 5'40 tsscr 05889 $1116.15 16.469 ---- 08220 rscr 05888 -1116.18 16.469 --- 08201- 111595 Elasticity 05889 -1116.18 16.470 ---- 08220 1115.96 6‘ " 63(éfig) 3 an ' 342(0'0) 3 at ' 5:(-é.0) ‘ calculated from constitutive equations 57 Z/h 0.0 . ,2 3. [0/90/01 S=4» (a) — Exact - - lSSCT(conet.) - - GLPT' HSDT 0.1 ~ : I : 2/h 0.0 r . : E r . 1 1 2 -4 ‘ 1 5x2 -.2- ‘ ' [0/90/0] S=4- (b) Figure 3.13 Normalized transverse shear sn'esses at the edge of a simply-supported [0190/0] laminate with S=4 by using difi'erent laminate theories. (a) constitutive equations. (b) equilibrium equations. 58 ratios considered However, there is no surprise to see that at large aspect ratio, HSDT can also give excellent result. 2. Inplane Stress The inplane stress considered in cylindrical bending is the normal Stress in x-direc- tion, 6,. Although ISCT again shows the best result ( error < 1% ), the remaining theories can give accuracy within 0.5% at 8:40. However, the error becomes very large, e.g., 12%, at S=4. 3. Transverse Shear Stress . For the transverse shear Stress. ISSCT and GLP'l‘2 have the same accuracy as those of ISCT except for a [0/90] laminate with S=4. However, since GLP'I‘2 has higher degree-of- freedom than ISSCT and its transverse shear stress has to be calculated from equilibrium equations, GLPT 3 is not as eficient as ISSCT. Although GLP'I'l has approximately the same degree-of-freedom as ISSCT, its result is n0t as good as ISSCI‘. In addition, from Figure 3.13(b), it is found that HSDT does nor predicr the correcr trend of the n'ansverse shear stress through the thickness when S=4. 4. Transverse Normal Stress Among the laminate theories discussed in this study, only ISCT can calculate the transverse normal Stress directly from the constimtive equations. However, it is surprising to see that the results obtained by ISCT does nor provide better accuracy than those recov- ered from equilibrium equations, especially for the asymmetric layup, [0/90] laminate. Al- though the accuracy can be improvedby increasing the numberoflayers in the analysis as shown in Table 3.3. 11:: penalty of increasing 1116 degree-Of-fi'eedom may drastically over- whelm the support of using ISCT. 5. Bidirectional Bending . Beside the examples for laminates under cylindrical bending, laminates under bidi- rectional bending are also Studied here. Since there is no advantage of using GLPT 2, GLP'I'2 is omitted in the following discussion. Thus, GLPT in the following tables denotes 59 the GLPT ‘. The closed-form solutions of a square [0/90/9010] laminate and a rectangular [0/90/0] laminate are presented in Tables 3.13 and 3.14, respectively. For the transverse shear stresses, the results obtained from equilibrium equations are reported within paren- theses right under the quantities calculated directly from the constitiutive equations. More- over, due to the symmetric stacking sequence of the laminates Studied. only one value of transverse shear stress is found at the midplane.With the results shown in Tables 3.13 and 3.14, it can be seen thatHSDT has an error around 10% for borh deflection and stresses at a/h :- 4. The prediction can be improved as the aspect ratio of the composite laminate in- creases. In additions, the results obtained by GLPT are less accurate than ISSCT while ISCT gives excellent agreement with elasticity solutions. 3.3.4 Summary , Based on the numerical results presented in the previous sections, the following summary can be drawn. 1. The importance of interlaminar shear stress continuity condition in composite laminate analysis can be recognized from the comparison between ISSCT and GLPT‘, shown in Tables 3.11 and 3.12. In bath theories, a cubic displacement field within each layer is used though only ISSCT satisfies the interlaminar shear stress continuity condi- tions at the composite interfaces. It can be seen from Tables 3.11 and 3.12, bath theories predict almost the same results for displacement and stresses. In Other words, they have about the same accuracy for composite analysis. However, as the computational efi'ort is concerned, ISSCT has degree-of-freedom 30% lower than that of GIN", shown in Table 3.10. 2. As mentioned in Chapter 2, the major difl‘erence between ISCT and ISSCT lies in the assumption of transverse displacement w. The former varies in the thickness direc- tion while the latter is constant through the thickness. If phrased difi'erently, as can be rec- ognized from Equations (2.14) and (2.29), the significance is the consideration of at in the Table 3.13 Closed-form solutions of a square (a=b) [0190/90/01 laminate under bidirectional bending by using difi'erent laminate theories. (2 .. .. - - - - 71' M “' “1 “2 ‘4 ‘5 ‘6 HSDT 1.8813 206641 +0.6253 02398 02056 $00435 - (02977)" (02299) cm 1.9433 20.7323 206632 03297 02182 $010470 4 (0.2893) (02174) rsscr 1.9555 10.7048 £06703 02876 02187 $00465 rscr 1.9377 +0.7216 + 0.6642 02876 02189 -0.0467 -0.6856 -06671 +0. 0459 Elasticity 1.937 +0720 +0663 0.292 0219 -0.0465 -0.684 -0.666 +0 0458 nsnr 0.7079 205433 :03863 0.1546 02629 4200264 (0.1930) (03059) cm 0.7319 20.5606 10.3996 02225 0.3020 $00274 (0.1960) (03005) 10 18801" 0.7324 $05583 203999 0.1957 03006 $00274 rscr 0.7371 +05587 +0.4010 0.1955 03013 -0.0275 -o5591 -0.4027 + 0.0276 13111366113, 0.737 +0559 +0401 0.196 0301 -0.0275 -0559 -0.403 +0.0276 asnr 05004 10.5369 203027 0.1251 02814 200225 (0.1550) (03289) cm 05077 205415 103071 0.1771 03288 #00228 (01564) (03272) 2° ISSCT 05078 +05411 203071 0.1563 03272 :00228 ISCT 0.5130 +05428 +03084 0.1555 03281 —0. 0230 —05432 -03088 +0 0231 Elasticity 0513 +0543 +0308 0.156 0328 —00230 -0.543 -0.309 +00230 nsnr 0.4293 10.5365 20.2697 0.1134 02887 400211 (0.1400) (0.3380) cm 0.4297 20.5368 +02700 0.1580 03395 :00211 (0.1401) (03380) 10° 1sscr 0.4296 10.5366 20.2699 0.1400 03377 $00211 rscr 0.4346 +05389 +02710 0.1389 03388 -0.0214 -05389 —02710 +00214 may 0.435 +0539 +0271 0.139 0.339 4.0214 -0539 -0271 +0.0214 ' quantity in parenthesis denotes the result obtained by equilibrium equations Table 3.14 Closed-form solutions of a rectangular (3a=b) [0/90/0] laminate under bidirectional bending by using difi'erent laminateth theories. 61 a .. - .. .- 71' my “’ “1 62 °'4 °5 60 user 26366 11.0372 10.1026 0.0356. 02722 $0.0262 (0.0309) (0.3822) am 27800 11.1866 10.1093 0.0331 03405 +0.0278 4 (00313) (03408) 15507 28406 11.1254 10.1115 00319 03494 $00277 1501' 28215 +1.1496 +0.1085 0.0332 03494 —0.0269 -1.1041 -0.1191 +0.0281 Elasticity 2.820 +1.14 +0.109 0.0334 0.351 40269 -1.10 -0.119 +0.0281 HSD‘I‘ 0.8594 10.6923 10.0404 0.0177 02858 400115 (0.0150) (0.4298) GLPT 0.9159 10.7320 10.0423 0.0161 0.4192 40.0121 (0.0154) (0.4190) , 10 ISSCT 0.9178 107265 10.0424 0.0154 0.4196 40.0121 rscr 0.9189 +0.7261 +0.0417 0.0152 04198 —00120 -07256 -0.0435 +00123 1511966113, 0.919 +0726 +0.0418 00152 0.420 -0.0120 . -0.725 -0.0435 +00123 HSDT 05911 106404 10.0295 0.0147 02879 4200091 (0.0123) (04370) cm 0.6070 106511 10.0301 0.0129 0.4345 40.0092 (0.0124) (0.4341) 2° ISSCT 0.6073 10.6501 10.0301 0.0124 0.4342 $00092 1scr 0.6095 +06500 +0.0294 00119 0.4343 -0 .0092 -06502 -0.0299 +00093 Elasticity 0610 +0650 +0.0294 00119 0.434 -0.0093 -0.650 -0.0299 +00093 l-lSDT 05045 106238 10.0260 0.0137 02886 $0.006 (0.0114) (0.4394) cm 05051 10.6241 10.0260 00118 0.4395 $0.0083 (0.0114) (0.4392) 1°° Isscr 05053 10.6243 10.0260 00114 0.4392 $00083 rscr 05077 +06244 +0.0253 0.0108 0.4393 -0 0083 -0.6244 -0.0253 NM 15111116 0508 +0539 +0.0253 0.0108 0.439 —0.0083 g -0539 -0.0253 +0.0083 'quandtyinparendresisdenaesmeremhobtainedbyequflibdmneqmtions 62 thickness direction. In order to illustrate the significance, Figures 3.14 to 3.17 present the . N closed-form solutions obtained fi'om difl'erent laminate theories. The investigations are for a simply-supported [0/90] laminate under cylindrical bending and has aspect ratios rang- ing from three to 200. In these figmes, the midspan deflection, maximum inplane stress at midspan, interfacial shear stress at laminate edge, and the transverse normal stress at the interface of midspan are normalized with respect to associated exact solutions [6]. It should be mentioned that the results with asterisk denote the stresses recovered from equi- librium equations, otherwise they are calculated directly from constitutive equations. As can be seen from these figures, all theories predict excellent results except for the transverse normal sness ‘1 from ISCT when the aspect ratio of the composite laminate is greater than 10. However, the results from ISCT can converge to the exact solution as the number of layers used in the analysis increases (see Table 3.11). In spite‘of this offset difference in “1' the results of ISCT have excellent agreement with the exact solutions even for S<10. However, it should be noted that ISSCT can also predict very good result for S=5. Based on the numerical analysis, it can be concluded that ISCT rs necessary only i.-.- laminate is very thick, especially when <1x is of major concern, the variation of transverse displacement with respect to the thickness needs to be considered. 3. Beside the comparison of accuracy described above, anather important aspect needs to be considered is the feasibility of finite element analysis. Unlike ISSCT, the finite element analysis using ISCT sufi‘ers from the element aspect ratio problem as pointed out in, Tables 3.3 and 3.4. As the aspect ratio of the element is away from one, the results of ISCT diverge. Furthermore, the ISCT demands 50% higher degree-of-freedom than ISSCT. Therefore, it is believed that ISSCT is superior to ISCT for finite element analysis. In the following chapters, only ISSCT is used to demonstrate the feasibility of using the stress continuity theory for composite analysis. 63 102 ii I r 1 T V l i T T t r 'Vl ' I 1.1-1 . J /ISSCT. GLPT' ; 1.01 ——+ ~~~~~fW- __ > / ......... $22.. ISCT 4” 069' ’,\ ‘ d 08 [0/901 ’ :1 V 1 ‘é'é'tto 2'0 1 {ofis'o'a'oiéo 5 (M!) 200 Figure 3.14 Normalized midspan deflections 14112.0) of a simply-supported [0190] laminate under cylindrical bending by using difl'erent laminate theories. 104’ ' I rrfr'r r ‘r—r 'T'I‘I 163‘ d 1.2“ 0, .- 11 "+.\ b 1 a ”SOT 4 \x 8. b GLPT' '2 1.1-1 iv, .. ‘ \ "1 4 \\ \~ \ ‘\~ “~ ~ ~- 1.0. ~ -._ _ 5C7 [$337. GLPT' . o 9 [9/901 11 3 E a 1'0 2'0 E 6'0 80160 3 (1/11) 200 Figure 3.15 Normalized inplane normal stresses 6,012. 1112) of a simply-supported [0/90] laminate under cylindrical bending by using difi‘erent laminate theories. 65 1.1 f 1 1— ' *7 r I I ' r I t ' '— I r r 4 d ISCT 1.0q ) my “a. ’po- .41" ‘0’ ’..o‘ ‘ m’ o.?0’ ’ ’ .0 ‘ \.'l I. O ” O I ’ \HSDT‘ 06 [0/901 '2 4'1 8 8'10 20 '4'0'6'08'65' 200 Figure 3.16 Normalized transverse shear stresses ou( 0. 0) of a simply-supported [0/90] laminate under cylindrical bending by using difi'erent laminate theories. ( " indicates the results are from equilibrium equations) ”z/azm 1.4 1.5+ - 1.24 - 1 1 HSDT‘ - 1 ~./ 1507 -. ‘ GLPT 1* GLPT” ~31. .\‘.. ‘..~. ...... 1 .0 "' ~ iiiifit’.‘£i‘m‘W1 515501" ISCT 0 9 [0/901 ' 2 ' f ('5 '5'1'0 20 - 4'0 ' 8080100 200 3 (Mi) Figure 3.17 Normalized transverse normal stresses 0, (U2. 0) of a simply-supported [0/90] laminate under cylindrical bending by using difi‘erent laminate theories. (* indicates the results are from equilibrium equauons) CHAPTER 4 TECHNIQUES FOR LAYER REDUCTION 4.1 Introduction As discussed in the previous chapter, difi‘erent laminate theories have difl‘erent as- pects of advantage and disadvantage. For instance, HSDT is simple and has low degree- of-freedom. However, its results for small aspect ratio ( S<10 ) are poor. In addition, the calculation of transverse stresses in this technique needs to resort to the equilibrium equa- tions. On the other hand, ISSCT and ISCT are suitable for bath thick and thin composite laminates, and the calculation of transverse stresses can be obtained directly from consri- tutive equations without an efl'ort. However, the number of degree-of-freedom in these theories increases with the number of composite layer. A large number of degree-of-free- dom can result in costly computation if not impossible. Fortunately, in most design cases, instead of the whole stress distributions through the thickness, fi'equently only the stress states at some particular interfaces are of interest. This indicates a possibility of combining difl'erent theories together to reduce the computational efi‘ort while still retain the accuracy in predicting stresses and deformations. 4.2 Fundamental Techniques The goal of layer reduCtion is to combine the simplicity of sin gle-layer approach and the accuracy and easiness for stress calculation of the interlaminar shear stress conti- nuity theory. Figure 4.1 illustrates the idea of layer reduction. The original n-layer lami- nate is reduced to a four-layer laminate. The decision of the layer reduction is dependent on the interface where the stress State is of interest. As pointed out in the previous chapter, every laminate theory can prediCt inplane snesses more accurately than transverse Stress- 67 68 es. Hence, the interface of interest should be retained in the layup after layer reduCtion. Consequently, the two layers adjacent to me interested interface remain unchanged while the layers above and below these two layers are lumped into two single layers. It can be seen that this technique reduces the composite laminate from an n-layer one to a four-layer one. As shown in Figure 4.1, the second and third layers remain unchanged. The material propertiesusedinthesetwolayersareexactlythesameasthoseusedintheoriginalcase. The determination of the material properties in the reduced layers, i.e., the first and fotn'th layers, are proposed in the following sections. In this study, only ISSCT is used to demon- strate the feasibility of the layer reduction technique. If ISCT is of interest, similar proce- dure can be followed. . 1. Lumping the Reduced Layers by CLT The first approach of lumping the material prOperties for the reduced layers is to find an equivalent inplane Stiffnesses by CLT and an equivalent shear moduli by averaging the shear modulus through the thickness. Due to this homogenization of the first and fourth layers, bath the inplane stresses and transverse shear stresses are continuous through the thickness of each reduced layer. 2. Lumping the Reduced Layers by HSDT As can be shown in Appendix B, ISSCT can be reduced to HSDT for single-layer laminates. Hence, HSDT can be viewed as a single-layer version of ISSCT. It then is pos- sible to model ISSCT and HSDT with a consistent displacement field. That is, the reduced layers can be modeled by HSDT while the unchanged layers by ISSCT. If the reduced lay- er is modeled by HSDT, the transverse shear stresses calculated from constitutive equa- . tions cannot be continuous at the interfaces of the reduced layer. However, because ISSCT is virtually used in assembling the reduced and the unchanged layers, the continuity. of n'ansverse shear stresses at their interfaces is guaranteed. 69 Original laminate Reduced laminate Figure 4.1 Cross-sections of original and reduced layups. 70 3. Lumping Inplane Stifinesses by HSDT and Transverse Shear Moduli by Parallel Aver- asins The nansverse shear stresses calculated from constitutive equations in HSDT are n0t continuous through the interfaces inside a reduced layer in the second approach while the inplane stresses calculated from the first approach are continuous. These results do nor fit the real situation since the inplane stress should be discontinuous through the thickness while the transverse shear. stress continuous. However, by lumping the inplane stifiness with HSDT and averaging the nansverse shear moduli through the thickness of a reduced layer, the distributions of the stresses through the thickness of the composite laminate be- come consistent with the exact solutions. In other words, discontinuous inplane stresses and continuous transverse shear stresses through the thickness can be obtained from this approach. The averaging technique for the transverse shear moduli is called parallel aver- aging and implies Q1, ‘ (Z (22’ 4.11/(24;) (4.13) 2,, - 1212;31:01/1249 (4.11:) 4. Lumping Inplane Stiffnesses by HSDT and Transverse Shear Moduli by Serial Averag- ing Same argument as proposed in the above approach except that serial averaging is employed for transverse shear moduli, i.e., Q... - (Eliza/(gh/QE') (4.2a) 9,. = (th)/(th/Q,‘?) (4.2b) 4.3 Numerical Examples The feasibility of the aforementioned techniques for layer reduction is evaluated 71 with the investigation of several numerical examples. Since the techniques only involve the alternation of layup in the thickness direction without any change in property or geom- etry in the x-y plane, closed-form solutions are available. 43.1 Cylindrical Bending Consider a simply-supported lO-layer [0/90/0/90/015 laminate subjected to cylin- drical bending, and assume the midspan deflection, the maximum inplane stress at mid- span, and the midplane transverse shear stress at the laminate boundary are of interest. As can be noted that these are also critical stresses for the composite laminate. The ten-layer laminate is then reduced to a four-layer one, i.e., [Rl0]s, where R denotes the reduced lay- ers. The normalizations of the numerical results with respect to ISSCT for the four ap- proaches at different aspeCt ratios are presented in Figures 4.2-4.4. In these figures, superscripts o and r represent for the results obtained from the original and the reduced laminates, respecfively. Since HSDT is the one-layer version of ISSCT, i.e., the simplest reducfion of ISSCT, the results from HSDT are included in the following figures for com- parison. Figure 4.2 shows clearly that the midspan deflections from all approaches con- verge to those of ISSCT as the aspect ratio increases. Among the four approaches, the fourth approach gives the best results for all 5. For the inplane normal Stress as shown in Figure 4.3, all approaches except the first one agree very well with ISSCT. The normalized result for the transverse shear stress is shown in Figure 4.4. It should be poinwd out that . although HSDT gives fair results in shear stress, the results are obtained by stress recovery technique. If the constitutive equations are used to calculate the shear stress, poor result can be expected. 4.3.2 Bidirectional Bending The same 10+layer [0/90/0/90/0]s laminate is used again in the analysis of bidirec- tional bending. The displacements and Stresses of the simply-supported, square laminate 72 1.1 w'/w° [0/90/0/90/0], 0.8 r 1" FT 1 t f T r r r r r r 6 8 10 20 4O 60 80 100 200 S (l/h) Figure 4.2 Normalized midspan deflections of a [0/90/0/901015 laminate under cylindri- cal bending at different aspect ratios from difi’erent layer reduction approaches. .73 1.2 "" HSDT -. Approach 1 .. ”Woman 2 1 1.. Approach 3 . -.. Approach 4, d HSDT " 2 1.0%" .1'.\;;,°.:::.-.-.-.11 o 0""\3 bx 5 0.9.. X b 0.8. 0.7.1 1 ~ ----------- ./_ ---------------- 0.6 I .rrrrrr‘ 4 6 8 10 20 - 40 60 80100 200 5 (l/h) Figure 4.3 Normalized inplane normal stress a" (1/2 111/2) of a [0/90/0/90/0]s laminate under cylindrical bending at difi'erent aspeCt ratios from difl‘erent layer reducfion aPPmaChcs, 74 1.2 1.1d ”Hr/"112° [0/90/0/90/0], 0.8 6 8 10 20 4'0 - 6030100 200 S (l/h) Figtn'e 4.4 Normalized transverse shear Stress 63(0. 0) of a [0/90/0/90/0]s laminate under cylindrical bending at difi'erent aspect ratios from difi'erent layer reduction approaches. 75 subjected to bidirectionally sinusoidal loading are investigated. Since HSDT needs to re- sort to equilibrium equations to calculate the transverse shear Stresses, it is difi'crent from Other approaches and is dropped out from the discussion. Furthermore, since the biggesr difi'erence among the difi'erent approaches appears at small aspect ratio, only the results at S=4 are presented herein. The normalized inplane displacements through the thickness are shown in Figures 4.5 and 4.6. The solid lines represent for the results obtained by the original 10~layer 1am- inate with the use of ISSCI'. It is clear that the displacements predicted by the layer reduc- tion techniques are continuous though the thickness. Figures 4.7, 4.8, and 4.9 present the normalized inplane Stresses, 6“, a, and 6'”, respectively. As pointed out in the cylindrical bending case, the first approach predicts continuous inplane Stress distributions through the reduced layer which obviate from the exact disnibution significantly. The normalized results of the transverse shear stresses are shown in Figures 4.10 and 4.11. The second ap- proach gives a discontinuous shear stress through the reduced layer due to the use of HSDT and conStitutive equations. In general, b0th the third and fourth approaches show good approximations through the thickness. 4.4 Discussions Of the four approaches and the numerical examples presented in the previous sec- tions, the third and the fourth approaches seem to give better results for both displacement and stresses. Bath approaches also give the same trends of inplane and transverse stresses - as the elasricity solutions. As can be seen in Figures 4.2 to 4.4, HSDT is accurate for laminates with aspecr ratio greater than 10. However, as mentioned in Reference [33], if the stress State near the free edge of the laminate is of concern, the stress recovery technique using equilibrium equations is not satisfactory. On the 0mm, as will be seen in the next chapter, the inter- laminar Stress continuity theory gives very good descriptions of displacement and mess 76 — Original .... Approach 1 , 0'4" ~-- Approach 2 ‘ ‘4 2 Approach 3 ori inal \‘.~ 9 “K, 0.3J " ”pm” ‘ 1 \ :5 8.23123 |-' 4 5'. 41.9.1. '-.'4'-f2' '012'014' "‘0 "’°‘ ‘ "1'3“ 0(011/2) 1 I -3. g .l z/h ‘ i -5... ‘x‘ "3‘3? . a-b, o/h-4 ’1“ " [0/90/0/90/0]a Figure 4.5 Normalized inplane displacement 17(11/2. 0) of a square [0/90/0/90/0]s laminate subjected to bidirectional bending at S-4 from difi'erent layer reduction approaches. ' 0T2 ' 0:4 ' 0:6 ' 0:8 ' Wa/Zfl) -1. z/h -.3- a-b, a/h-4 "4" [0 /90/0/90/0], Figure 4.6 Normalized inplane displacement 6(0, b/2) of a square [0/90/0/90/0]s laminate subjeCted to bidirectional bending at S=4 from difl‘erent layer reduction approaches. 78 ---- Approaehl --- Approach 2 Approach 3 0.1 - ' 48 ' -f6 ' -.4 -f2 ' 032 ' 014 - off 018 ' ’X(°/2¢b/2) a-b. a/h-4 [0/90/0/90/0], Figure 4.7 Normalized inplane normal stress 51(4’2' b/2) of a square [0/90/0/90/0]s laminate subjected to bidirectional bending at S=4 from different layer reduction approaches. 79 — Original on. Approach ‘ --- Approach 2 0.. Approach 3 -- Approach 4 fi-fa f—is ' -'.4 - 42' ' 012 ' 014 Cafe ' 0:8 ' ay(o/2.m) a-b. a/h-4 [0/90/0/90/0]. Figure 4.8 Normalized inplane normal Stress 6, (tr/i b/2) of a square [0/90/0/90/0]s laminate subjeCted to bidirecdonal bending at S=4 from difl'erent layer reduction approaches. 80 — Original Approach 1 Approach 2 Approach 3 Approach 4 a-b, a/h-4 [0/90/0/90/0]s Figure 4.9 Normalized inplane shear Stress 51, (0, 0) of a square [0190/0/90/01s laminate subjected to bidirectional bending at S=4 from difi‘erent layer reduction approaches. 81 0.5 - 0:4 5x2(0,b/ 2) a-b. a/h-4 [O/SO/O/SO/OL Figure 4.10 Normalized transverse shear stress in (0, b/2) of a square [0/90/0/90/0]S laminate subjected to bidirectional bending at S=4 from difl'erent layer reduction approaches. 82 [0/90/0/90/0], Figure 4.11 Normalized transverse shear Stress in (tr/2. 0) of a square [0/90/0/90/0]s laminate subjected to bidirectional bending at S=4 from difl'erent layer reduction approaches. 83 near the free edge. Therefore, it is believed that ISSCT is superior to HSDT in this respecr. AnOther technique in reducing the computational efi'ort can be achieved by com- bining ISSCT and HSDT together. This technique implies the use of different types of ele- ments in strucntral discretization. It is suggested that the ISSCT will be employed only where theStressStateisofintereseandtheremainingpartoflaminatecanbemodeledby HSDT. This mixed mchnique can reduce the total number of degree-of-freedom consider- ably, especially for the composite laminate with many layers. However, special attention should be paid to the compatibility between the two difl‘erent theories. Since this tech- nique is very similar to the n'aditional finite element analysis for a complicated structure, e.g., a structure composed of truss, beam, and plate substructtues, it is not included in this Study. CHAPTER 5 APPLICATIONS OF ISSCT IN VIBRATION, BUCKLING, AND NONLINEAR ANALYSIS 5.1 Introduction In Chapters 2 and 3, the derivations and assessments of ISCT and ISSCT are accomplished. Static bending is used to demonstrate the merit of these new theories. It is concluded that for very thick composite laminate (8(5) and for very high accuracy ISCT is necessary. Otherwise, ISSCT is more efficient for computation. In order to further inveStigate the applicability of ISSCT for engineering analysis, the governing equations of laminated Structures in natural vibration, buckling, nonlinear bending, and nonlinear vibration are obtained Some numerical examples need to be solved and compared with elaSticity solutions to assess the new theory. Moreover, the feasibility of using ISSCT for free-edge analysis is presented. 5.2 Natural Vibration ' For a composite laminate with some particular boundary conditions, linear free vibration analysis gives the resonant frequencies and associated mode shapes. These kinds of information provide a valuable insight into the Structure performance under dynamic loading. Hence, in this section, the governing equation for linear, undamped, fiee vibration will be derived. In addition, some examples will be examined to justify the accuracy of the laminate theory. . The Lagrangian of a teetangular composite laminate with dimensions of a x I: under free vibration can be written as 84 85 r 21 o ‘ a T 2: . C b 2 - ” L 10,101.52 '5 , IL, } {28"}‘1‘4’4‘ 2 6 x2 x: x) x) 5 l -I3I3I2h§p(liz+92+wz)dzdy¢t (5.1) ‘2 where thefirsttermisthestrainenergystoredin the structurewhilethe secondtermisthe kinetic energy associated with the time-varying response. In addition, C) denotes time derivative and p stands for mass density. By using constitutive equations, the Stresses can be substituted by strains. Employing the strain-displacement relations and carrying out the integration through the thickness, the Lagrangian then becomes .: T : L . g j; [3118.171310] 18.} + {8.171001 {2.15— {11,} [mar {101-whoa (52) In the above equation, all the norations used in Chapter 2 are followed. Some new nota- tions are defined below, 1517.1 - 2 (1:49") (~§°)’(~§°)4z) (5.3) fill [”50] ' .1 0 82 0 83 0 42284 A2184 32284 521.4 (5.4) 0 1’1 ° 1’2 ° 83 A1294 51184 31294 51194 m a 2 pm (21" 2‘; ') (55) 1'- 1 To satisfy the shear traction free conditions on the laminate surfaces, the same can- Straint matrices used in Chapter 2, i.e., Equations (2.37a,b), can be inn'oduced into Equa- tion (5.2). The Lagrangian then results in 86 . . - - - . .- T - .' _ 1 - g j; [3118.1’1340 (11,} + 18.1’1580 {11,} - (11,) 154421 (11,) «13214144 (5.6) In drecaseofclosed-form solution.Since there exists anexactmodal function for thispudcularpmblemthedisplacementmauicescanbeassumedas ti.) - 10.112)!“ (5.7a) {is} - 10,1127)!“ (5.71)) where [0.] and [DJ are matrices containing assumed modal functions and their deriva- tives with respect to the inplane axes. The matrix {5?} consists of unknown magnitudes of the displacement variables of the particular mode shape. In addition, 1"“ represents for the timevariantpartofthe displacementrunctions whereja- J3 and o isthe circularfre— quency. By plugging Equations (5.7a,b) into Equation (5.6) and using the Lagrange’s equations %%)-%; a {0} , i a I, 2, ....,4n+1 (5.8) the governing equation for this eigenvalue problem can be obtained, i.e., 101 (ii-02101 11?} - {0} (5.9) In Equation (5.8), f,- is the i-component of the column mauix {1?} . As the static bendingsexarrlinedinChapterLfinite element analysis isrequiredto study the Structures with general geometryandboundarycondition. Forthis typeofeigen- value problem, a set of interpolation functions are introduced {8.} - 111.1 m 4'" ' (5.104) {X1} -- 1111,1110!“ (5.10b) Substituting these functions into Equation (5.6) and employing Lagrange’s equations, Equation (5.8), the following finite element equation for a Single element can be achieved. 87 110 m «13140120 =- 10} (5.11) where [K] is the same stifiness matrix as used in static case while [M] the consiStent mass matrix associated with the assumed interpolation functions. Once the governing equation for the modal analysis is obtained, several examples are used to demonstrate the acctnacy of ISSCT in vibration analysis. The fundamental fre- quencies of Simply-supported [0], [0190], and [0/90/0] laminates with aspect ratio ranging from fan to 200 under cylindrical bending are [shown in Figln'e 5.1. The same material properties as used in Chapter 2 are examined in the simulation. In this figure, the exact fre- quencies [28] are obtained using two-dimensional elasticity analysis while the ISSCT results are obtained from finite element analysis using fotn' layers and four elements. It is clear that the ISSCT results agree very well with the exact solutions in both thin and thick composite laminates. ' Table 5.1 presents the normalized fundamental frequency of a simply-Supported - [0190/90/0] square laminate with aspect ratio a/h=5. Difi‘erent anisotropic ratios, 5,15, , for the material is also investigated and compared with three-dimensional elasticity results [32]. In the finite element analysis, because of laminate symmetry, only a quarter of the plate is examined. It can be seen that with a 4 x4 mesh, the finite element solutions con- verge very well to the closed-form solutions. 5.3 Critical Buckling Load For a composite laminate subjected to inplane loading, the critical buckling load is the essential information for stability analysis. The buckling phenomenom occurs due to the coupling between the applied inplane loading and lateral deflecuon. In this study, the principle of minimum potential energy is used. The total potential energy of a rectangular laminate subjected to uniformly compressive and shear loads along its boundaries can be written as follows [36], i.e., 88 [0/90/0] [0/90] 10,! '(ph/D")‘/' rr r f 8 10 20 4b 'GTO'B'O'ii'JO s (4/11) 200 Figure 5.1 Fundamental frequencies of simply-supported [0], [0/90] and [0/90/0] laminates with different aspect ratios under cylindrical Table 5.1 Normalized fundamental fiequency 1.. of a simply-supported [0190/90/01 square laminate. Vnsvuavzs-IOZS 5 IE Elasucrtyl' ' 32] ' 2 Cloud-form FEM(4x4) 40 10.752 10.698 10.724 30 10.272 10.228 10.255 20 9.5603 95310 9.5604 10 8.2103 8.3366 8.3679 3 6.6185 6.7062 6.7354 2 on p . 3 2., T E; , a b 5 , h 1 £2 a 53 :- 1x lO‘psi;Gn a 613 :- 0.6x 1061750623 2 0.5x 106psr' I a b 2 - it ’3 " 10101.? a: '11 +{ an} { a} “”4"" a I) ‘7 h , - 2 2 2 1.112.243 3 +3144 5 1 an 2 av 2 aw 2 {3335511531 +137) +153) 142414: 2 It a b 2 314311 311311 319319 -I0IOI_ff”(8;8_y-+§E_y'+§;5;'d2dydx 2 h It 5 ‘ - .. 10.1.21: 0,111,. a 4,115-0) dzdy - I”; (501, _ b ..f’vl’_ 0) 4,4, 2 2 h h - Brit (from: - a ’fxyv" ' o) 42", - ”Pb 017"" " b-fxru" " 0) ‘1de (5.12) .2 -2 Intheaboveequation,thefirsttermisthestrainenergy storedinthe structureThesecond. third, and forum terms are the coupled potential energy components due to inplane loading fpf, andfx, respectively. The final forn' terms are the potential energy of external forces ' exerted on the boundaries. Since these four terms correspond to the inhomogeneous term. i.e., the force vector, in the final eigenvalue equation, they are not relevant to the calcula- tion of the homogeneous eigenvalue problem. Therefore, they are omitted in the following derivation. In addition, for simplicity, only the compressive loading f, is considered herein. The terms associated with f, and f” are removed from the total patential energy. Following the notations used in the previous seetion, the displacement field for a composite layer and its derivative can be written as 91 (0 t :1 - 11191185") (5.13) a‘ (0 3'1? , a (0 (0 at am, 112. 1 (5.14) 3} SubStituting these expressions into the pctential energy and manipulating the Strain energy term as in the vibration study, the total potential energy after integration through the thick- ness becomes 1 - 21313 1 {8.1715120 18.11-18.171380 11?.) - .53., {8318503318.} aw 2 1.413;) 1414: , (5.15) where 135.] - 2 (r1. 1N§”1'1N§°1421 (5.16) i-l is the assembled matrix through the thickness. The closed-form solution for the critical buckling load is also valid for the prob- 'lems with simply-supported boundary conditions and cross-ply layup. The buckling mode shape in the x-y plane can be assumed either a sine or cosine function with unknown mag- nitudes, i.e., {id's- 10,111?) (5.16a) ii.) . 10,111?) . (5.16b) and 33302:} - (gt-(DJ) {17} (5.160) Again, {if} consi5ts of unknown magnitudes of the displacement variables. Then, by employing the principle of minimum total p0tential energy, 811 'e 0 - (5.17) 92 the homogeneous eigenvalue equation can be obtained 101 {fl-1,1811?) =- 0 (5.18) In a similar way, a finite element equation can be derived for a more general analy- sis. Instead of the exact mode shapes as assumed in the closed-form solution, a set of inter- polation funcfions in the x-y plane is introduced in the finite element method. {12.} =- [11,] {X} - (5.19a) ti.) - 01,118} (5.19b) Substituting these interpolation functions into Equation (5.15) and employing the princi- ple of minimum potential energy, the finite element equation in terms of the nodal dis- placement variables can be obtained A m {Xi-210.111!) = o (520) The normalized firSt buckling load of a simply-supported [0/90/90/0] square lami- nate with aspect ratio a/h=10 is Shown in Table 5.2. Because of the symmetry of the rect- angular laminate, only a quarter is required in the finite element analysis. The quarter laminate is discretized into 16 equal elements. The results from both closed-form solution and finite element analysis are presented with difl'erent anisou'opic ratios along with three- dimensional elasticity solutions [33]. Similar analysis is performed on an asymmetric [0/ 90] laminate and the results are given in Table 5.3. These results show that the ISSCT analysis yields satisfactory predictions for b0th symmetric and asymmetric laminates. For anorher asymmetric laminate [0/90/0/90/0/90]. Table 5.4 presents the closed-form solu- tions. Comparing these results with those obtained from elasticity analysis, it is clear that ISSCT predicts the buckling loading of the first mode very accurately. 93 Table 5.2 Normalized first buckling load 14, of a simply-supported [0/90/90/0] square laminate. s n: my [331 ‘ 2 Closed-form FEM(4x4) 40 22.8807 23.1262 23.1360 30 193040 195545 195385 20 15.0191 152759 152198 10 9.7621 10.0283 9.9038 3 52944 55957 53707 3 ing—:7; aabslo;h=l £2 2 E3 =- 1x 1061750612 8 013 a 0.6x 105513623 8 05x106psi v12 3 V13 =- v23 =- 0.25 Table 5 .3 Normalized first buckling load kg of a Simply-supported [0/90] square laminate. E A: film“ ' [33) 'SSC' DC! ' 2 ty Closed-fan FEM(4x4) 40 ' 22.8807 23.1262 23.1360 20 15.0191 152759 152198 10 9.7621 10.0283 9.9038 3 1.1-'51:; =b-10,h= 51" a, e E3 = 1x10605120” - 6,, . 061410517813023 =‘05x10‘psi v12 " v13 " v23 " 0'25 95 Table 5.4 Normalized first buckling load 1., of a simply-supported [0/90/0/90/0/90] square laminate. . . ISSCT E /E Elmer 33 ' 2 ‘7': ' Closed-form 40 23.6689 23.6673 20 15.0014 15.0126 10 9.6501 9.6289 c3 3.32;? asb=10;h=1 £2 3 E3 = 1x 1062113612 a G1, a; 0.6x 10612.12;st = 0.5x lO‘psi vu-vu-vn-OJS 96 5.4 Nonlinear Bending As pointed out in Reference [36], the composite laminates containing the coupling efl‘ect between the transverse deflection and inplane force are more sensitive to the nonlin- ear efi'ect. Even in the range of small deformation defined by conventional analysis, the laminate can behave in a nonlinear fashion. Many investigations have used difi'erent lami- natetheoriesanddifl'erenttypesofnonlineafity [2436-39] forthis Snldy.Inthissection.a ' laminate subjeCted to moderately large deflections is examined with the use of interlami- nar Shear stress continuity theory. 5.4.1 Formulation of Nonlinear Equation The material is assumed to behave linearly and elastically though the linear rela- tionships between Strains and displacements are no longer valid. In fact. a nonlinear rela- tionship of vonKarman sense is considered, i.e., 3141314r 2, 8v 1 3w 2. . 314 311 awaw 8: ‘ 3732‘s? 1 er ' art‘s) - 2‘» 131-01321; BV 3111. 3a Div 2"» ' it"s? 2‘» " 8'33; (5'21) Itcanbe n0tedthatthe expressionsforthetlansverse shearstrainsremainthesameaslin— ear case while the inplane strain components are modified with quadratic terms which involve the first derivatives of transverse displacement component. Since the reduction of displacement variables from Equation (2.27) to Equation (2.28) is achieved by imposing the shear Stress continuity on the interface, this manipulation remains the same for borh linear and nonlinear analysis. Thus, following the linear analysis and Equation (5.21), the strainsineach layercanbewrittenas (0 ex 1, =1~§°112§"}+1NN,11X,} (5.224) 28‘, - - { :22} .- [N59] {119} (5.22b) where '13w 0 '23; [N . ‘3‘“ . 1319 law _25'y' 252 319 = 8'; {X,} aw . (5.24) 33 The same notations defined in Equations (2.31) and (2.32) are also used. It should be n0ted that [NNL] is a function of the derivatives of transverse displacement. It constitutes the nonlinear part of the analysis. Again, the principle of virtual displacement is employed for deriving the govern- ing equation. Substituting the Stresses by suains of Equation (2.29), plugging Equations (5220b) into Equation (2.29), and integrating through the thickness yields [3131183071580 {2.} + {5311'13811 {8.} 1160171881“) (8,} + (88.17138...) (8.1+ 1“,}7138'01121 {1,1 -qu 1414: = 0 (5.25) In the above equation, the following notations are used to denote the assembled matrices through the thickness, tskrttl . 2 (Returning?) 1N£°ldzl (5,25,) i-l [skate] =- 2 (.12-. IN? 1'12:o l [N111] dz) (5.26b) 1'81 - 98 [Sk‘ml ' 2 (£8-12[NNL]T[Q:D] (”141.1“) (5.256) in 1 The introduction of vanished Shear uactions on bOth top and bonom surfaces of the laminate results in the reduced displacement vectors, {8.} - [5,) 1i.) (5.27a) 18.} - 15,118.} (5.27b) These are the same matrices as used in Equations (2.37a,b). Substitute the reduced mani- ces into Equation (5.25), the principle of virtual displacement becomes, Isl: (15311155701 {12,} + (851.100,) 15?.) + {58.171800 (55.1 +1si.1’tsft~tzl {8.1+ 188.171.1803] {101 -48... 1414: - o (5.28) in which (sim . 15.17158.) 15,1 (529a) [sic] - 15.171501 15,1 (5.29b) [sim] - 1381111115,] (5.29c) [sim] - [christian] (5293)) As in the linear case, the following interpolation functions in an element are assumed, if.) - 111,10!) (5.30a) ti.) . 111,111!) (5.30b) {101 - 111.1123} (5.30c) w - 110 m (5.30d) where {X} is the nodal displacement vector while (v.1. [‘11,]. [111,] . and [w] are the interpolation functions corresponding to the displacement vectors. By using these interpo- 99 lation funcrions, the principle of virtual displacement, Equation (5.28), leads to the follow- ing finite element equation, ([K] + [KNL(W)]) {X} '- {F} (5.31) where m - [3]; ( {v.JTISkd {v,} + {wrists {)5} max (5.32) [Irmwn - m; < {v.17tskml by.) + {“176ka w.) + {v.fllskml at.) Web: (5.33) {F} .. m; tvlqdydx (5.34) It should be noted that the linear part of the stiflness matrix and the external loading veCtor are the same as those derived in the linear analysis in Chapter 2. The major difi'erence between the nonlinear and linear studies is the nonlinear part of the stifl'ness matrix which is a function of the transverse displacement. In the solution phase of the nonlinear governing equation, a standard Newton- Raphson method is used. First, the governing equation is rewritten as {f} 8 ([10 + [KNLll {X} - {F} = {0} (5.35) Then the Jacobian can be calculated. The component at ith row and jth column of the Jaco- bian matrix is defined as a". J" ' 55; (5.36) where the subscripts of the column vectors represent for the corresponding components accordingly. Once the Jacobian matrix is formulated, the numerical iteration scheme fol- lows. A brief analysis is given below, m "" =- (m + [M {X} “"m {X} “"3 {F} (5.37a) 100 m {X} ""n {A X} “" -- -{n "" (5.371» {X} W" = {X} "" + {A X} “0 (5.37c) where the superscript It denotes the result of kth iteration. The first iteration starting from the null nodal displacement vector gives the linear solution of the equation. As the itera- tions continue, the analysis is assumed to converge when the successive change of the dis- placement is less than 0.1%. In the following sections, several examples are used to examine the feasibility of using ISSCT for nonlinear bending. 5.4.2 Laminates Subjected to Transverse Loadings FirSt, a pinned-pinned [0/90] laminate under uniform loading over the entire span is studied. This problem was investigated by CLT [36] for aspect ratio equals to 225. For such thin composite laminate, the transverse shear effect can be negleCted. Therefore, the ISSCT is expected to yield a result close to CLT. Figures 52a and 5.2b present the mid- span defiecrion and the inplane force resultant at difi‘erent loading magnitudes. The mate- rial properties used are the same as those in Reference [36], i.e., EL a 20 x106psi.ET = 1.4 x 105px}, cu a a” = 0.7 x 10%.“; v“. = 0.30 The ISSCT results are obtained by using four layers and four elements for finite element analysis. The dashed lines in Figures 5.2a and 5.2b represent for the linear results calcu- lated from the same ISSCT model. It is clear that nonlinear analysis from ISSCT coincides with with that in Refernece [36] while the linear analysis erroneously predicts bOth the midspan deflection and the inplane force resultant. It should also be noted that the struc- ture behaves differently for upward and downward loading. This is due to the inplane forces caused by the couplings of asymmetric layup and geometrical nonlinenrity. One advantage of using ISSCT is the simplicity and accuracy in the calculation of 101 [O/m] ‘ \“‘ #9“, hill-0.04" (a) ’ - [also] #9“. h-0.04" (b) Figure 5.2 Pinned-pinned [0190] laminate with aspectratio S=225 subjected to uniformly distributed loading : (a) inplane force resultant; (b) midspan deflecnon. 102 transverse shearstresses. Thisisalsotrue forthe stressesfromnonlinearanalysis. Figures 5.3aand5.3bprecentthemaximuminplanenormalstressatthemidspanandthetrans- verse shear stress at the midplane of the laminate edge, respectively. Figure 5.3a shows the inplane normal stress obtained from linear analysis my over-predict or underpredict the actual sn'essdependingupontheloadingnngeThesameobsavafionappfiesmtheuans- verse shear stress, shown in Figure 5.3b. Moreover, it is interesting to see that the trans- verse shear stress at the interface even changes its sign as the loading is higher than a certain value, 751b/in in this example. These unusual results can become a very important issue in composite design and need to be carefully examined. The stress distributions through the thickness for the same locations as shown in Figures 5.3a and 5.3b are given in Figures 5.4a and 5.4b. In these figures, the stress distri- butions at different deflection levels are presented. It is seen that the profiles of the inplane stress distribution remain the same at difierent loading levels, however, those of the trans- verse shear stress alter dramatically as the loading increases. The nonlinear analysis gives a tremendously different stress state than the linear analysis and can result in a completely difl'erent prediction for failure mode. ' As mentioned in a previous paragraph, the unusual nonlinear behavior of the struc- ttn'e arises from two inplane forces caused by the couplings due to asymmetric layup and geometrical nonlinearity. And it is known that the magnitude of the inplane force depends on the boundary conditions. Therefore, it is interesting to study the efl’ect of difi'erent boundary conditions on the nonlinear structural behavior. Figures 5.5a and 5.5b give the . normalized midspan deflection and coupled inplane force resultant as a function of trans~ verse deflection. The composite laminate is of [0/90] and is subjected to a uniform load- ing. Three different boundary conditions are of interest. The subscripts L and NI. denOte the results fi'om linear and nonlinear analysis, respectively. Among the three boundary conditions studied, i.e., pinned-pinned. pinned-clamped. and clamped-clamped. the pinned-pinned one gives the most significant nonlinear efi'ect and should recieve more 103 [0/90] 4-9", h-O.4" ‘ (a) — nonlinear 1% “ -- --- linear ‘ 75. ”ta/I‘ll 50- 25.. '-130'-1'00r ~50 fl 1 5'0 100 ‘ 150 j q (lb/in) -25- -50.. “75‘. {also} :=— -— ----- _ - b9", h-O.4" (b) Figure 5.3 Normalized stresses of a pinned-pinned [0/90] laminated with $222.5 sub- jected to uniformly disuibuted loading : (a) o, ( (12,-h/2) : (b) (3,,3 ( 0, 0). 104 I ll . o 4 ' — . d ‘ --- e/h-OJQI I - ° I/h-O.‘75 z/h 05‘ y -— aha-0.675 0.2- ,' 0.1 - if 3606 1400' - V Wr’ado' - - -4 ”xx/hi ,2; {:4 ’ --4 [0/90] 1;“ b9“, h-O.4“ (a) ' ' . e - “Kn, — Linear ’o “4" \‘g‘ '" 'M191 " t \‘s. ‘ ’ VIN-0.329 . z/h “(3‘ 1,: -- I/h-O.475 ‘ ‘ ~ 0.2. ‘0' - I/h-OJQB ‘~.~W\ '0’ .'°° 'Mm O. ."'.’ \ o’ I \ ‘ - - . -53 .30 -30 -22», \2r ‘. 5'0." _.r ’I ”l 0.2/IQ] N .s‘. \ \ ' ”l’ - d ‘e I ”’ '2 g. \ ’ I ‘53“ E o/ [0/90] --4* lo 41-9". III-0.4“ (b) Figure 5.4 Normalized stresses of a pinned-pinned [Ol90] laminate with S=225 sub. jected to uniformly distribuwd loading : (a) a, ( 112, z) ,' (b) on ( 0. z). 105 ‘3 7‘ an N P .a. annjnanlnna wn/h 1 a - a clamped-damped - a-a clamped-pinned _1 2 ‘ e—e planed-pinned b9“, h-0.04" (a) van/h P on W + . [0/90] ‘ b9", Ira-0.04" 0)) Figure 5.5 Normalized nonlinear results of [0/90] laminate with S=225 subjected to uniformly distributed loading in three difierent boundary conditions : (a) midspan deflections; (b) inplane force resultants. 106 attention. In addition, it is interesting to see that in the clamped-clamped boundary condi- tion, even the stacking sequence is asymmetric, the laminate behaves like a symmetric one. In Other words, the direction of transverse loading does not change the magninrde of deflection. This is believed to be due to the vanished inplane force in the [0190] layup [37]. Since the clamped-pinned boundary condition has the intermediate coupling force betweenthetwoextremecasesitbehavesasacompromiseofthose two. Once the cylindrical bending is examined. it is to investigate bidirectional bending. Asquare[O]laminatewithaspectmfioof100isofintm'ectlhecompositelannnatehas the following material properties EL/ET 8 3.0, GLz/ET 3 0.5, VLT 3 0.25. It is clamped around four edges and is subjected to a transversely uniform load. Because of the large aspect ratio, the laminate is analyzed by CLT in Reference [38]. The load- deflection curve is shown in Figure 5.6. The solid line represents for the result of normal- ized central defiecrion obtained by pernubation method in Reference [38]. The open cir- cles are the results of ISSCT using quarter laminate and a 4x4 mesh. It is obvious that these two predictions compare very well with each other. 5.4.3 Laminates Subjected to Inplane Loading: All the examples shown above are the laminates with transverse loading. The same analysis can be performed for strucnrres with inplane loading. The same [0/90] laminate with pinned-pinned boundary condition is subjected to inplane compressive loading. The ISSCT result is based on finite element analysis. It is shown in Figure 5.7 with that obtained from Reference [36]. Good agreement is concluded. Besides, it should be noted that the linear buckling load obtained from linear analysis gives the upper bound of the load—deflection curve. Similar analysis is performed for a simply-supported [0190] square laminate with 107 uq,a,‘/E, h‘ [0] Ema, - 3.0 Gu/E, - 0.5 v, - 0.25 0.0 0.4 of: 1T2 1T5 2.0 w./h Figure 5.6 The load-deflection me of a square [0] laminate with all edge clamped and alh a 100 is subjected to uniformly distribumd loading. 108 5 — M130] 4 a m 4‘ linear buckling load 3_.-------------------.° ...................................... axial compressive load (lb/in) [0/901 b9",h-0.04" 0 r r V r V T ' I ' 0.0 0.1 0.2 0.3 0.4- 0.5 midspan deflection (inch) Figure 5 .7 The load—deflection cave of a simply-supported [0/90] laminate under cylindrical bending with S=225 is subjected to inplane compressive loading . 109 aspect ratio of 1000. The material properties used in the simulation are as follows. 51 8 25001’0. £2 =- EfIZOGPa, 612 =- 6”: lOGI’a. G” a 4GPa, v12 = v13 3 V23=025 Figure 5.8 presents the load-deflection curve of the analysis. A 2x2 mesh is used for a quarter of the laminate. Unlike the laminate under cylindrical bending, the laminate under inplane compression does not buckle as the load increases. The linear buckling load asindicatedinthediagramisnomorethanasmalldeformation. 5.5 Large-Amplitude Vibration f The normal mode phenomenon has been shown to occur for beam and plate Struc- tures in large amplitude vibration [41].. It is also presented in Reference [42] that for com- posite laminate with aspect ratio greater than five and is subjected to nonlinear vibration with amplitude-to-thickness ratio close to one, the nonlinear analysis using vonKarman nonlinearity can provide satisfactory results compared to those using full nonlinearity. Therefore, by combining the nonlinear Stiffness matrix obtained in the previous section and the consistent mass matrix established in Section 5.2, the governing equation of the undamped eigenvalue problem for amplitude-dependent vibration can be written as (m + {Xmll {X} - m2 {M} {X} = {0} (5.33) To analyze the amplitude-dependent eigenvalue problem, a matrix iteration method [43] is used. FirSt, the eigenvalue problem in Equation (5.38) is transformed into a standard form, i.e., {m + [run-1m {X} a :3,- {X} (5.39) Then, the iteration scheme takes the following steps {m + {Km {X} ""m" [M] {X} "" = —-1(,—,,7 {X} "‘* " {5.40) (oz) . 110 8 -- Linear e—e Nonlinear A z a 4- 3 . .« _ F ........ J ..... linear buckling load 0 l ' .2 g 0 r f f v r f T ' r— r 8 2 4 6 8 g” I. maximum deflection (mm) o ‘ ,I 0 r o ‘ f C I, .9. -4~ a. .s l -8 Figure 5.8 The loadodeflection curve of a simply-supported square [0/90] laminate with alh =- 1000 is subjected to inplane compressive loading along the x—direction. l l 1 In the above equation, the resulting veCtor of the left-hand side is normalized to give the desired amplitude of vibration for a particular mode and the normalization constant related to the reciprocal of the associated eigenvalue. The iterations continue until the conver- gence of the eigenvalue within a preset tolerance is reached. After obtaining the first mode frequency and mode vector, the second mode frequency and mode vector can be found similarly. However, for the second mode, a sweeping matrix needs to be introduced to incorporate an orthogonal constraint in between the first and second mode vectors. Details of the procedure can be found in Reference [43]. In most situations, only the fundamental mode is of interest, therefore, the solution for the higher modes are not pursued in this study. In order to verify the feasibility of ISSCT for large-amplitude vibration, the funda- mental frequency of a thin [0/90/90/0] laminate is of interest. This composite laminate has an aspect ratio of 100 and a pinned-pinned boundary condition is subjected to cylindrical . bending . Figure 5.9 presents the amplitude-dependent fundamental frequency of the lam- inate. In the ordinate, A represents for the amplitude of the funamental mode while r the radius of gyration of the cross-section. For a rectangular cross-section r a it/ (.55) . The results obtained by using CLT from Reference [44] is shown by a solid line. Clearly, it has a very good agreement with those fi'om ISSCT. As concluded in the study of nonlinear bending, the boundary conditions play an important role in the response of laminated structure. Herein, the amplitude—dependent natural frequencies for a [0/90/90/0] laminate under three difi'erent boundary conditions are studied. Figure 5.10a and 5.10b show the ratio of nonlinear fundamental frequency to linear frequency at difl‘erent vibration amplitudes for a thin (8:100) and a thick (8:10) composite laminate, respectively. It is interesfing to see that the thin laminate in a pinned- ' pinned boundary condition shows the most significant nonlinear effect. However, the least nonlinear effect is observed in the thick laminate at the same boundary condition. The reverse is true for the laminates in a clamped—clamped boundary condition. 112 5 a ISSCT — Redd-4] 4. o J 3l i < 2l 1 J pinned-pinned ‘ [0/90/90/0] 5-1 00 0 T f r . r - r 0.5 1.0 1.5 2.0 tie/0t... Figure 5.9 The amplitude-dependent fundamental frequency of a pinned-pinned [0/90/90/0] laminate with S=100 under cylindrical bending. NB 5 thaldmud-fimud ‘DdlphMM-dflflfld ‘ thetdammfl-dmmnd 3. < l ‘< 2i 1-1 q [0/90/90/0] 5-100 . 0-.-- -+.,.--- 0.5 1.0 1.5 2.0 “ta/Wot (a) [0/90/90/0] 5-10 ' I F - 2.0 Figtn'e 5.10 Normalized amplitude-dependent fundamental frequencies of [0/90/90/0] laminate in three difl'erent boundary conditions : (a) S=100 ; (b) S=10. 114 Due to this difi'erent behavior between thick and thin composite laminates, it is natural to investigate the effect of aspect ratio on the dynamic behavior of the structure. The result of fi'equency ratio for a [0/90/90/0] laminate with fixed amplitude ratio A/r . 2.0 ispresentedinFigmeSJlaAseanbeseenfiomthisdiagramthecharactmiso tics ofthe laminate undergoesasignificantchangeas theaspectratioofthelaminateis smallerthan 20. Thisresultcoincideswith the findingofthe transverse sheardeformation efi‘ect on the composite laminate presented in Reference [6]. Therefore, there is a doubt if the transverse sheardeformationplaysanimportantrolein theresponse ofthicklami— nates. Beside the resonant frequencies, the information of mode shape is also crucial in structural analysis. In Figure 5.llb, a coherence factor between the linear and nonlinear mode shapes, We} and {9m} , is intoduced in Reference [45], i.e., ({omli'le)’ coherence a —— - {{qipLVme (twirling) The coherence factor gives a value between zero and one. If two mode shapes are exactly the same, it gives a value of one. A zero coherence means that the two mode vectors are . orthogonaL Figure 5.11b shows that as the aspect ratio of the laminate becomes less than 20, the coherence factor drops sharply for laminates of all kinds of boundary condition. This implies that the mode shapes obtained from nonlinear analysis deviates from those fromfinearanalysis'l'hisresultmayjeopardize the assumptionofusinglinearmode shape for nonlinear structure analysis [46]. 5.6 Free-Edge Stresses The free-edge stress has long been recognized as a unique problem in laminated composites [47-49]. The purpose of this section is to assess the feasibility of using the interlaminar shear stress continuity theory presented for free-edge analysis. Since constant w through the thickness is assumed in ISSCT, i.e., the effect .of a: is ignored, a [45/45]s 115 ‘ [0/90/90/0] 0.3 .ef- ..,A/':'2.‘°-. 0 50 100 150 200 3 (Mi) (a) 1.25 o o pinned-phned 1: a pinned-clamped g a clamped—clamped «H 1.00d . e I e a e e a 8 i; a “- o e ‘6 0.75« con! 0 .E’. o 3 050 . g . ‘§ ° {0/90/90/01 r-2.0 ozs'f'fifir'YIr vvvrA/wfir 0 50 100 150 200 S (“*0 (b) Figure 5.ll The change ofnonlinear fundamental freq ncy and mode shape ofa [0/90/90/0] laminate at the vibration amplitude A/ r = 2.0 ; (a) fmdmcnm frequency; (b) coherence factor. 1 16 laminate which does not generate transverse normal stress due to inplane loading is taken as an example. Figure 5.12 shows the mesh for finite element analysis. For convenience, it is possible to examine only one half of the specimen. In addition, specifying the uniform strain in the x-direction. as usually employed in the free-edge studies [49], is not a feasible technique in this analysis. Hence, a uniform tensile loading is applied at the laminate ends. However, the strain across the width is verified to be very close to uniform distribution. Figures 5.1311 and 5.13b present the normalized displace-ent u (0, y, U2) and transverse shear stress a“ (0. y, It/4) , respectively. It is clear that the finite element analy- sis using ISSCl' predicts excellent results as obtained in Reference [49]. With these results and the previous studies, it is believed that ISSCT can be used for general analysis for laminated composites. 117 no x {. 4' '5 0' " § b-2h 0 ‘- -) 0’0 4' 'F ‘- '5 § “D |< 4 Figure 5.12 Mesh layout for [45l-45]s laminate in calculation of freeoedge stress. 118 1 .00 r . . , . o ISSCT —- Ref.[49] 0.75 4 _ 0.50 d 4u(y,h/2)/exh (a) 2.4 r r ' I ' ' ' ' o ISSCT —- Ref.[49] 2.0 a - 1.64 0.8 -l au(y,h / 4) / 1 O'cx 0.4m 0.0 e , t . 0.0 0.2 Figure 5.13 Normalized results of a [45/-45]s laminate subjected to uniform inplane loading: (a) through-the-width in-plane displacement u (0, y, h/Z); (b) through-the- width interlaminar shear stress a (0. y. h/4) CHAPTER 6 CONCLUSIONS AND RECOMMENDATIONS 6.1 Conclusions In this study, two laminate theories based on multiple-layer approach - ISCT and ISSCT - for the analysis of bath thick and thin composite laminates are presenmd. The easiness of the direct stress calculation fiom constitutive equations and accuracy of the re— sults from using Stress continuity conditions are demonstrated by some numerical exam- ples. Moreover, the expedience in computation for composite laminates with large number of layers is achieved by the layer reduction technique. A comprehensive investigation of using ISSCT in the vibration, buckling, nonlinear, and free-edge analysis of composite laminates also show a good patential of using the stress continuity theories for composite analysis. In summary, the following conclusions are drawn: 1. Two interlaminar stress continuity theories for laminated composites are developed. One considers the variation of transverse displacement through the composite thick- ness and the ather assumes constant transverse displacement. The former is named the interlaminar stress continuity theory. (ISCT) while the latter the interlaminar shear stress continuity theory (ISSCT). These theories enable a direct and accurate calcula- tion of transverse stresses from consitutive equations for bath thick and thin composite laminates. 2. A simple technique is developed for finding the closed-form solutions of some particu- lar problems such as cylindrical bending and bidirecrional bending. Since no approxi- mation is included in this technique, the error from numerical analysis can be avoided. 3. With little modification, the multiple-layer laminate theory ISSCT can be reduced to single-layer theory , i.e., HSDT. This concludes that HSDT can be deemed as the sin- 119 120 gle-layer version of ISSCT. 4. From the numerical examples examined in this study, it is concluded that high-order shear deformation theory (HSDT) can be used for laminates with aspect ratios (5) greater than 10 while ISSCT S>5. Due to its threerdimensional approach in nature, ISCT has no limitation in aspect ratio. 5. A layer reduction technique for reducing the degree-of-freedom is developed by com- bining the interlaminar shear stress continuity theory (ISSCT) and high-order shear deformation theory (HSDT). This technique can give transverse Stresses at desired in- terfaces without introducing too many degree-of-freedom. 6. The finite elements derived from ISCT have thickness the same as the composite lami— nates. Based on the numerical examples studied in this thesis, it is observed that as the aspect ratio of a finite element is close to one best result can be obtained. The finite el- ement analysis using ISCT seems to sufl’er from the aspect ratio problem. 7. The applications of ISSCT for vibration, buckling, nonlinear bending, nonlinear vibra- tion, and free-edge analyses of laminated composites show excellent results. All the investigations indicate that ISSCT is a very promising technique for composite analy- sis. 6.2 Recommendations Based on the work performed in this thesis, the following studies are recommend- ed for further investigation: I 1. This thesis gives two accurate laminate theories for predicting both displace- ment and stress of laminated composites. The failure analysis can be performed with the help of these types of information. For example, the first-ply-failure or last-ply-failure analysis can be combined with the stress continuity theories while the delamination at the interface can be modeled with a soft and thin embedded layer or by a slip layer[50]. 2. The feasibility of using the Stress continuity theories in analyzing bath global 121 andlocnmspometotcomponmhminmmasmenuonedmcmptms,hasmcommended a patential application of these thoeries in assessing the performance of smart materials and intelligent system which are made of composite laminates and embedded sensors and actuators. The constitutive relations of pieao-electric crystal, shape memory alloy, electro- rheological fluid, and optical fiber can be incarporamd into these stress continuity theories. Inthisway, the globalresponseofthesmartmaterialandintelligentsystemcanbesimu- latedandthesn'essstatearoundtheembeddedsensorscanbeexamined. 3. The structures with viseoelastic damping materials in both constrained layer and extensional layer configurations can initially be analyzed with these stress continuity theo- ries. Then, by using the specific damping capacity presented in Reference [51], the damp- ing characteristics of the viscoelastic structures can be evaluated. APPENDICES APPENDIX A [E] AND {q} MATRICES A.l Interlaminar Stress Continuity Theory InISC‘thhecousn'aintmatriceflEJandIEJaredefinedas d . .0000000010004 0 .0000000100440 0 ..0000001004000 0 .. . . . .0000010000000 0 mam» .OOOOIOOOOOOOOQQ mum.» .OOOIOOOOOOOOOQQ mama . . . . . .OOIOOOOOOOOOOQQ mums .OIOOOOOOOOOOOQQ ee ee ee e e e e e o o 1000000000000 0 000000000000 0 01 . . . . 000000000000 0 10 . . . . 000000010004 0 00 . . 000000100440 0 00 000001004000 0 00 000010000000 0 00 000100000000nn_0300 QQ . mama 00100000000090.00 uuun 01000000000090.00 mums 10000000000090.00 - a .J E [ (UnelJHlJneJ) 122 123 [5,} - 00. 00. P1 00. 00. 00. 000 000 001 000 000 l -100. 0 0 0 0-10. 00. 0 0 1 1 05.’ ab’ 1 1 Qi.’ aa’ 0 0 1 l als’ ai.’ l 1 0:3) 9(3) 0 -l 04 (Mrsel4flllae0) 124 {em-[0.0.0. ..... .00—21;) Q33 i(13:r+l3) x I {9,} ‘ [orator oumutorosm— 923;) yr (1454-14) x1 A.2 Interlaminar Shear Stress Continuity Theory In 18 SCT, the following constraint matrices are used: 100000..0000 a 010000..0000 0 000000..000-lo 000000..0000-4 001000..0000 0 000100..0000 0 000010..0000 0 [5’]. 000001..000 0 0 000000..1000 0 000000..0100 0 000000..0010 0 000000..000-lo 000000..0000-n 000000..000l 0 900000..000 01“.,mmm (5.}- 0000000000 9000000000 1000000000.. 0100000000.. 0010000000.. 0001000000. 0000000000. 0000000000.. 0000000000.. 0000000000.. 0000100000.. 0000010000.. 0000001000.. 0000000100.. 0000000010.. 0000000001.. 0000000000.. 0000000000.. 0000000000.. 0000000000.. 0000000000.. 0000000000.. 0000000000.. 0000000000.. 0000000000.. 0000000000. 0000000000.. .000000 .0 0000 125 000000 000000 000000 .000000 000000 000000 000000 000000 000000 000000 000000 000000 000000 000000 100000 010000 001000 000100 000010 000001 000000 000000 000000 .000000 000000 1.0cuac luLcraoeao ccweccnao‘ OOOOOOOOO OOOOOOO OOOOOO' OGOOOOO' OCH—cracl. euuac_.L l 0- 960600 OOOOOOOOO' l o::_ .- L (“011) I (he!) APPENDIX B THE EQUIVALENCE OF ISSCT AND HSDT FOR ONE-LAYER LAMINATE For a single-layer laminate, the displacement field of ISSCT, Equation (2.27), can be simplified as u a (1001+ 7002+ ”1’3 4» 11¢4 v . V001 + 30¢Z+V1¢3 +3104 (B.1) w=w° where 3 It2 2 1.3 $1-1 ;§(2+§) +;5(Z+§) 1 It It 0, . ';§(1+‘2')(1'§) (3.2) 3 12 2 h3 19337.5(??? ‘piz‘l'? 1 It3 2 It?- 04'304'5) -7t(z+§) Since there is only one layer, no interfacial shear stress continuity is enforced. However, the zero shear uaction on top and bottom surfaces of the composite laminate should be sat- isfied, i.e., the shear su'ains at these locations must vanish, awO . 3W0 2822 h-TO+3-X- 80 p 283 h3tl+$ .0 2 2 Hence, 3’90 70'1'1 "3; ~ (B3) 127 Similarly Div 303 St - 3;" (13.4) Substituting these relationships into Equation (B.l), the displacement field becomes 3“'0 " ' ”011+”li’i‘ "2“4’5; aw (B.5) " " V0.1 "’ Vl’: " “2"4’330 By plugging the Hermite cubic interpolation functions (B.2) into the new displacement fieldandletting U H! and 3w U -U V: 23'; 2‘ It ) (B ) the new expression for displacement u in terms of new variables can be obtained 4:2 3100 u 3 110+! Vx-EIZ-(Vx‘i's; ) (3.78) In the above expression, u. is the nridplane displacement in the x direction, while w, relates to the rotation accounting for transverse shear deformation at the midplane. 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