.21.: l .1..9H A 3.1. .13 .3- 53:95.! ’35.. . .PL' p.)'—nr}7‘ :2. . t. 4.311.... :7 v.. .. .ui . ... I‘v- . un- irt. 3.1.-.. i A A . . {cliff .3... . .A a :36 . not}! .mlimu (us .I lllllllllJlllHllllllllllllllllllllllllllllllllll 293 00903 1018 This is to certify that the thesis entitled VORTICITY AND DRAG MEASUREMENTS IN ROUGH-WALL TURBULENT BOUNDARY LAYERS presented by Alan Baker Folz has been accepted towards fulfillment ’ of the requirements for Mechanlcql M,S, degree in Engineermg fig ggdm Major professor Date lOfiGA/ q 3 0.7639 MS U is an Affirmative Action/Equal Opportunity Institution LIBRARY Mlchlgan State 1 UnIversIty L; PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. MSU Is An Affirmative Action/Equal Opportunity Institution CWMHJ VORTICITY AND DRAG MEASUREMENTS IN ROUGH-WALL TURBULENT BOUNDARY LAYERS By Alan Baker Folz A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Mechanical Engineering 1993 HI measure bounda: of sifted ratio of 1 increase: anilysn Incas“rec apprC‘priz fiction 0 °“ the tn} Wages, l ABSTRACT VORTICITY AND DRAG MEASUREMENTS IN ROUGH-WALL TURBULENT BOUNDARY LAYERS By Alan Baker Folz Hot-wire measurements using a four-wire spanwise vorticity array and drag measurements using a floating element balance have been performed in the turbulent boundary layers formed over two distinct rough surfaces, one a close-packed distribution of sifted rocks and the other a series of spanwise square rods with a spacing-to-width ratio of four. The drag results show that the skin-friction coefficient of each surface increases with Reynolds number beyond the point at which traditional rough-wall analysis indicates skin-friction is constant. Drag coefficients were then assigned to the measured velocity profiles by matching two parameters (Reynolds number and appropriately normalized development length) which are shown to yield a single skin- friction coefficient for a given surface. The resulting turbulence quantities, when scaled on the friction velocity. show that different flow characteristics are generated by the two surfaces, both of which have been categorized as 'k-type.‘ Cepyright by Alan Baker F012 1993 I wou] this study, tl appreciate tl members, Jo reading of th maze of 0qu remaining co “35. and fac1 cont‘lbllted tc dIVCJ‘SiODal I Acknowledgments I would like to thank my advisor, Robert Falco, for providing the initial impetus for this study, the unique facilities which allowed its completion, and his advice. I appreciate the interest and scheduling flexibility demonstrated by my other committee members, I ohn Foss and David Wiggert. Dr. Foss deserves special thanks for his careful reading of the manuscript. I owe Joe Klewicki a great debt for his guidance through the maze of equipment at the Turbulence Structure Lab. I thank Bernd Stier, my last remaining cohort at the TSL, for his presence and his help. Too many other students, staff, and faculty at both the TSL and the MSU Engine Research Laboratory have contributed to this study to name, but I appreciate all of their help, both technical and diversional. Last, I would like to thank my parents for their unwavering support. iv listo Insto Lute: Chapu Table of Contents List of Tables ............................................................................................................... viii List of Figures ............................................................................................................. ix List of Symbols ........................................................................................................... xv Chapter 1. Introduction .................................................................................................. l 1.1. The Prevalence of Roughness ...................................................................... 1 1.2. Skin-Friction Coefficient Correlations ......................................................... 2 1.3. The Physics of Turbulent Boundary Layers ................................................. 4 1.3.1. Smooth-Wall Tmbulent Boundary Layers ..................................... 4 1.3.2. Rough-Wall Turbulent Boundary Layers ...................................... 5 1.4. Characterizing Rough Surfaces .................................................................... 6 Chapter 2. Experimental Equipment and Methods ......................................................... 8 2.1. Surfaces ....................................................................................................... 8 2.1.1. Rod Roughness Construction ....................................................... 8 2.1.2. Rock Roughness Construction ...................................................... 9 2.2. Wind Tunnels ............................................................................................. 10 2.2.1. Hot-Wire Wind Tunnel ............................................................... 10 2.2.2. Drag Measurement Wind Tunnel ................................................ 11 2.3. Drag Balance .............................................................................................. 11 2.4. Drag Plates ................................................................................................. 12 2.4.1. Square Rod Roughness Drag Plate .............................................. 13 2.4.2. Rock Roughness Drag Plate ........................................................ 14 2.5. Hot-Wire Equipment .................................................................................. 14 2.6. Data Collection and Reduction Equipment ................................................. 15 Chapter 3. Drag Measurements .................................................................................... 17 3.1. Drag Estimate Options ............................................................................... 17 3.2. Drag Measurement Procedure .................................................................... 19 3.3. Drag Measurement Results ........................................................................ 20 3.3.1. Trend #1: Skin Friction Decreases with Increasing Development Length .................................................................. 21 3.3.2. Trend #2: Skin Friction Increases with Increasing Freestrearn Velocity .................................................................... 22 3.3.3. Low Speed Effects ...................................................................... 24 Chapt Chapte Chapter 4. Hot-Wire Measurements ............................................................................. 26 4.1. Probe Mounting and Calibration ................................................................ 26 4.2. Data Sampling ........................................................................................... 27 4.3. Square Rod Roughness Set-Up .................................................................. 28 4.4. Rock Roughness Set-Up ............................................................................ 29 Chapter 5. Data Interpretation and Analysis ................................................................. 30 5.1. Applying of to Hot-Wire Profiles: Matching R5 and 11/6 ............................ 30 5.1.1. R5 and ill?) for Hot-Wire Profiles ................................................. 31 5.1.2. R5 and x/B for Drag Measurements .............................................. 32 5.1.3. Resulting Values of Cf ................................................................. 33 5.2. Interpreting Hot-Wire Data ........................................................................ 34 5.2.1. Boundary Layer Thicknesses and Freestream Velocities .............. 34 5.2.2. Virtual Origins ............................................................................ 35 5.2.2.1. Method of Locating the Virtual Origin .......................... 36 5.2.2.2. Virtual Origin Location Results .................................... 37 5.2.3. Roughness Length, y0 ................................................................. 38 5.3. Mean Velocity Distributions ...................................................................... 38 5.4. Scaling the Roughness Function ................................................................ 39 5.5. On the Accord of yo and AU/ua; .................................................................. 40 5.6. On the Lack of Trend in 6 for the Square Rod Surface ............................... 41 Chapter 6. Turbulence Quantities ................................................................................. 44 6.1. Streamwise Fluctuations ............................................................................ 45 6.2. Discussion of the Skewness and Kurtosis Profiles ...................................... 47 6.3. Wall-Normal Fluctuations, Reynolds Stress, and Correlation Coefficient ........................................................................ 49 6.4. On the Small Magnitudes Measured by the X-array ................................... 50 6.5. Spanwise Vorticity Fluctuations ................................................................. 51 6.6. Concluding Remarks based on the Hot-Wire Data ..................................... 52 Chapter 7. Conclusion .................................................................................................. 54 7.1. Summary of Results ................................................................................... 54 7.2. Future Considerations ................................................................................ 56 Tables ........................................................................................................................... 58 Figures .......................................................................................................................... 60 Appendix A. Verification of Equipment and Methods ............................................... 124 Appendix B. On the Effective Angles of the X-wires in the Vorticity Array ..................................................................................... 125 App' App: Ampe Appe Appe Lnto Appendix C. Smoothing Low-Frequency Fluctuations in Freestream Velocity .............................................................................. 127 Appendix D. Interpretation of R9 = 4610, Square Rod Data ....................................... 128 Appendix E. On the Accuracy of Power-Law Velocity Profile Approximations ........................................................................ 129 Appendix F. Of Interest to Future Investigators at the Turbulence Structure Laboratory .......................................................... 132 Appendix Figures ........................................................................................................ 136 List of References ........................................................................................................ 146 Table Table List of Tables Table 1. Statistics describing the rocks which make up the rock roughness ................... 58 Table 2. Parameters describing the boundary layers compared in this study. Smooth-wall data are taken from Klewicki (1989); data over the rock and square rod surfaces were taken for the present study ......................... 59 Figure Figure Figure Figure Figure FiSure : Figure : “Elite 2 Figure 3.2 List of Figures Figure 2.1 Geometry of the spanwise square rod roughness ....................................... 60 Figure 2.2. Configuration of the rough surfaces in the hot-wire wind tunnel. The rectangular border represents the test section. Flow is right to left ............ 61 Figure 2.3. Distribution of heights of the stones which compose the rock roughness. The sample size is 160 .............................................. 62 Figure 2.4. Photograph of the rock roughness. A penny provides the scale ................. 63 Figure 2.5. Hot-wire wind tunnel. Flow is right to left ............................................... 64 Figure 2.6. Drag measurement wind tunnel. Flow is right to left ................................ 65 Figure 2.7. Photograph of the drag balance. The piezoelectric crystal is at the lower right, and the drag plates attach to the horizontal black square frame at the top of the picture. The bolts used for attachment are visible. Flow is from right to left and above the drag plate (out of the picture) ................................................................................................ 66 Figure 2.8. Spanwise vorticity probe. (a), (b), and (c) are schematic top, front, and side views, respectively. (d) is an isometric view photograph. Dimensions are nominal ............................................................................ 67 Figure 3.1. Skin-friction coefficient as a function of development length and freestream velocity for flow over the square rod roughness. Data points are connected for clarity; intersections of these lines reflect uncertainty in measurement, not flow physics. a) Development lengths of 38 to 180 centimeters .................................... 68 b) Development lengths of 180 to 373 centimeters .................................. 69 Figure 3.2. Skin-friction coefficient as a function of development length and freestream velocity for flow over the rock roughness. Data points are connected for clarity; intersections of these lines reflect uncertainty in measurement, not flow physics ........................................... 70 Figure 3.3 Figure5.l. Figure 5.2. Figure 5.3. Harm. F1sure 5.5. Flgure5,6. “fin—bu Figure 3.3. Skin-friction coefficient as a function of Uoox/v and x/k based on Schlichting's analysis. (Taken from Schlichting 1937, with symbols changed for consistency. The original roughness heights k are "equivalent sandgrain roughness heights") .............................................. 71 Figure 5.1. Three-dimensional plot showing Cf as a function of Umbmlv and xrlf)s for the rock roughness. Note that Cf values were matched in the region of x,,/5s z 30, where gradients are steep only at the lowest Reynolds numbers. The jagged nature of the surface at low Reynolds number is a reflection of measurement uncertainty, not flow physics. Also, the grid density is much greater than actual measurement density ............. 72 Figure 5.2. Three—dimensional plot showing Cf as a function of Uoth/V and x1153 for the square rod roughness. Note that Of values were matched in the region of x116s z 30, where gradients are steep only at the lowest Reynolds numbers ..................................................................................... 73 Figure 5.3. Skin-friction coefficient as a function of development length and U..5,/v for flow over the square rod roughness. Lines of constant Icy/6s slant from the upper right to the lower left, qualitatively. Data points are connected for clarity; intersections of these lines reflect uncertainty in measurement, not flow physics. a) Development lengths of 38 to 180 centimeters .................................... 74 b) Development lengths of 180 to 373 centimeters .................................. 75 Figure 5.4. Skin-friction coefficient as a function of development length and wallv for flow over the rock roughness. Lines of constant x1168 slant from the upper right to the lower left, qualitatively. Data points are connected for clarity; intersections of these lines reflect uncertainty in measurement, not flow physics ........................................... 76 Figure 5.5. Example of the profile-matching process used to derive e for the R9 = 7330 square rod roughness profile. The solid line represents the slope imposed on the logarithmic region of the velocity profile for of = 0.0101. Note the slope mismatch for 8 at 7.62 mm ....................... 77 Figure 5.6. Difference in trend in elk with R9 for the square rod and rock roughnesses ...................................................................................... 78 Figure Figure 1 Figure 5 Figure 5 Figure 5. I:igure 5.1 Figure 6.1 Figure 5.7. Example of the profile-matching process used to derive y0 for the R9 = 7330 square rod roughness profile. The solid line represents ICU/1.11 = 1n(y/yo). Note that one unique value of y0 satisfies this representation of the logarithmic velocity distribution. The quality of the slope-match confirms the location of the virtual origin (see Figure 5.5) ................................................................................................ 79 Figure 5.8. Mean velocity distributions. The solid line represents the smooth- wall logarithmic velocity distribution (AU/u1 = 0) for x = 0.40, Co = 5.1. The roughness function AU/u.r for the R3 = 1550 rock surface profile is indicated ........................................................................ 80 Figure 5.9. Meteorological representation of the universal velocity distribution. The solid line corresponds to ICU/111 = ln(y/y0) .......................................... 81 Figure 5.10. The roughness function scaled, on the roughness height k. The dashed line is of the form AU/u1 = (l/x)1n(ku1/v) + B and passes through the square rod wall data. The solid line passes through the rock wall data. It takes on the same form for k+ > 70, and the contour for k"' < 70 is taken from Clauser (1956) for sandgrain roughness .................................................................................................. 82 Figure 5.11. The roughness function scaled on the error-in-origin e. The solid line represents the correlation AU/u1 = (l/Ic)ln(su1/v) - 0.4, the dashed line indicates the points from the square rod surface, and the dotted line indicates the points from the rock surface ................................ 83 Figure 5.12. The roughness function scaled on the roughness length yo. The solid line represents AU/uT = (1/K)ln(you1/v) + C0 .................................... 84 Figme 6.1. Streamwise turbulence intensities. a) Rock and square rod surfaces .............................................................. 85 b) Rock surface. Grass' 1971 measurements over a very similar rock surface in an open channel are included for comparison. For Grass' flow k+ = 84.7, and the Reynolds number is based on the mean flow velocity and the flow depth ..................................... 86 c) Square rod surface. Antonia & Luxton's 1971 measurements for flow over a spanwise square rod surface with A. = 4 and k+ = 76 are included for comparison. Note that Antonia & Luxton neglected the error in origin a, so y is measured from the roughness peaks for their data ........................................................ 87 Figure Figure 6. Figure 6,. Figure 6.5. Figure 6.2. Skewness of streamwise fluctuations. For each rough-wall boundary layer the increase in skewness far from the wall is due to the increased presence of irrotational flow. a) Smooth, rock, and square rod surfaces. Smooth wall data are from Klewicki (1989) .......................................................................... 88 b) Smooth surface (from Klewicki 1989) ................................................. 89 c) Rock surface ....................................................................................... 90 d) Square rod surface ............................................................................... 91 e) Low Reynolds number -- smooth, rock, and square rod surfaces. Smooth wall data are from Klewicki (1989) ........................ 92 f) Middle Reynolds number -- smooth, rock, and square rod surfaces. Smooth wall data are from Klewicki (1989) ........................ 93 g) High Reynolds number -- smooth, rock, and square rod surfaces. Smooth wall data are from Klewicki (1989) ........................ 94 Figure 6.3. Kurtosis of streamwise fluctuations. a) Smooth, square rod, and rock surfaces. Smooth wall data are from Klewicki (1989) .................................................................... 95 b) Smooth surface. Smooth wall data are from Klewicki (1989) ............. 96 0) Rock surface ....................................................................................... 97 d) Square rod surface ............................................................................... 98 Figure 6.4. Skewness and kurtosis of streamwise fluctuations. a) R9 = 1010, smooth wall (from Klewicki 1989) .................................... 99 b) R9 = 2870, smooth wall (from Klewicki 1989) .................................. 100 0) R9 = 4850, smooth wall (from Klewicki 1989) .................................. 101 d) R9 = 1550, rock wall .......................................................................... 102 e) R9 = 4330, rock wall .......................................................................... 103 0 R9 = 6140, rock wall .......................................................................... 104 g) R9 = 1180, square rod wall ................................................................ 105 h) R9 = 4610, square rod wall ................................................................ 106 i) R9 = 7330, square rod wall ................................................................ 107 Figure 6.5. Wall-normal turbulence intensities. a) Smooth, square rod, and rock surfaces. Smooth wall data are from Klewicki (1989) ........................................................................ 108 b) Smooth surface (from Klewicki 1989) ............................................... 109 c) Rock surface ...................................................................................... 110 (1) Square rod surface ............................................................................. 111 Figure Figure I Figure 6 Figure B FiSure B. Figure C.; figure C.: Figure 03. Figure 6.6. Figure 6.7. Figure 6.8. Figure 3.1. Figure B.2. Figure C. 1. Figure C.2. Figure C.3. Reynolds stress <-uv>. a) Smooth, square rod, and rock surfaces. Smooth wall data are from Klewicki (1989) ........................................................................ 112 b) Smooth surface (from Klewicki 1989) ............................................... 113 c) Rock surface ...................................................................................... 114 d) Square rod surface ............................................................................. 115 Reynolds stress correlation coefficients. a) Smooth, square rod, and rock surfaces. Smooth wall data are from Klewicki (1989) ........................................................................ 116 b) Smooth surface (from Klewicki 1989) ............................................... 117 c) Rock surface ...................................................................................... 118 d) Square rod surface ............................................................................. 119 Spanwise vorticity fluctuations. a) Smooth, square rod, and rock surfaces. Smooth wall data are from Klewicki (1989) ........................................................................ 120 b) Smooth surface (from Klewicki 1989). The dashed line is a curve fit through the data. The dashed line is a curve fit through the data, (vcoz'luacz) = 0.8(yu1/v)0-5. .................................................. 121 0) Rock surface. The dashed line is a curve fit through the smooth-wall data ............................................................................... 122 d) Square rod surface. The dashed line is a curve fit through the smooth-wall data .......................................................................... 123 Effect of varying X—array correction coefficients on Reynolds stress profiles. Note that Klewicki's smooth-wall data are reproduced for Cf = 1.0, CI = -1.0 ............................................................ 136 Effect of varying X-array correction coefficients on spanwise vorticity profiles. Note the very weak dependence on the correction coefficients ............................................................................. 137 Long-term variation in wind tunnel freestream velocity ........................... 138 Effect of the filter on velocity time-series. The long-term wind tunnel variation is decoupled from the turbulence and removed. The dashed line indicates the overall (14.9 minute) mean velocity for this data point ........................................................................................................ 139 Effect of the filter on the turbulence quantities of the R9 = 1550 rock surface boundary layer. a) Streamwise fluctuations ..................................................................... 140 b) Wall-normal fluctuations ................................................................... 141 c) Reynolds stress .................................................................................. 142 d) Spanwise vorticity fluctuations .......................................................... 143 Figure 1 Figure f Figure D.1. Figure E.1. Deriving appropriate Reynolds stress values for Cf = 1.0, C, = -1 .0: The R9 = 1180 and R9 = 7 330 square rod data were analyzed for Cf=1.0, C, = -1.0, and for Cf: 1.1, C, = -O.6. The effect of this variation was consistent, so the same effect was assumed in deriving Reynolds stress values for the R9 = 4610 square rod profile with Cf=1.0, CI = -1.0. This profile was only calculated for Cf: 1.1, C, = -0.6. Solid squares show the assumed values for Cf: 1.0,C,=-1.0 .................................................................................... 144 utblv vs. R9 for smooth- and rough-wall turbulent boundary layers. Data are from various investigators. The solid line is a curve fit through the smooth-wall data, u-rb/v = 0.76R90-92. The dashed line is a curve fit through the rough-wall data, uxblv = 0.30R91-04 ................. 145 xiv Cf List of Symbols Local skin-friction coefficient [ a ZTw/onoz] Cf, C, Correction coefficients for X-array of vorticity probe Co d mxwfa'; ”Fwn‘mm :1 C1 Uoo Additive constant in the law of the wall Displacement height (location of virtual origin relative to base of roughness, see Figure 2.1) Hot-wire voltage Boundary layer shape factor [ a 6‘70] Height of roughness elements Kurtosis Center-to-center spacing of spanwise square rods Exponent in King's law calibration equation; inverse of exponent in power-law velocity profile approximation . Root mean square Reynolds number based on 8 [ = Dosh/v] Reynolds number based on 0 [ a Uooe/V] Reynolds number based on x [a UooX/V] Skewness Fluctuating component of streamwise velocity Local mean velocity Friction velocity [ a (wpfl/Z] Freestream velocity Fluctuating component of wall-normal velocity XV V Velc w Wid x Sire: x, Strei xs Sire: y Wan yo Rou; Z Spar Mimi 5 X~w 5 Bou: 5: Bou 6s Bou 6‘ Ben AU/“t Ron 8 ER FigL K V01] 1 Spar ” Kim D Flui 6 Ben Iva Wal ‘02 V Velocity inferred by hot-wire w Width (streamwise extent) of spanwise square rods x Streamwise coordinate x, Streamwise extent of rough surface, leading edge to measurement station xs Streamwise extent of smooth wall, trip rod to rough surface y Wall-normal coordinate, measured from the virtual origin yo Roughness length 2 Spanwise coordinate W B X-wire angle deviation from 459 6 Boundary layer thickness (599) 5, Boundary layer thickness over rough surface (usually at measurement station) 6, Boundary layer thickness over smooth wall (usually at leading edge of roughness) 5* Boundary layer displacement thickness AU/u1 Roughness function (see Figure 5.8) 8 >’ < eras Error in origin (location of virtual origin relative to roughness peaks, see Figure 2.1) von Karman's constant Spacing ratio of spanwise square rods, Llw Kinematic viscosity Fluid density Boundary layer momentum thickness Wall shear stress Fluctuating component of spanwise vorticity xvi Other + (Superscript) Normalized by v and u1 (e.g. y+ yudv) < > Time-averaged quantity Indicates an rms quantity xvii SI cost of tre conduit, i Mates the A 500 mu decrease i 05 mm 1, height Wa Tt 011 the ski Contribute 1.1. The} As general ml S“Mayer, f tGChHOIOSit net be Cost. spamSon, Chapter 1 Introduction Surface roughness extracts a great toll from society, in a very literal sense. The cost of transportation, whether it be moving objects through fluid or fluid through a conduit, is increased greatly by the drag attributable to roughness. Schlichting (1960) relates the following episode, iwhich underscores the effect roughness can have on a flow. A 500 mm diameter water duct in the valley of the Ecker experienced a 50 percent decrease in the mass flow through it. Upon examination, this decrease was attributed to 0.5 mm high ribs which had formed at right angles to the flow direction. The roughness height was only 1/1000 of the pipe diameter, and yet the mass flow was cut in half. This study was undertaken with two goals: to document the effect of roughness on the skin-friction coefficient associated with a turbulent boundary layer, and to contribute to the understanding of the structure of rough-wall turbulent boundary layers. 1.1. The Prevalence of Roughness A surface need not be jagged to appear "rough" to the fluid passing over it. The general rule is that roughness has an effect on the flow if it protrudes beyond the viscous sublayer. This occurs if its roughness Reynolds number kudv exceeds five. In technologically significant flows it is rare to find kudv < 5 . In a low-speed flow, it may not be cost-effective to machine a surface to this degree of smoothness, and for higher speeds or low-viscosity working fluids it may be expensive or impossible. At high surface : of a flat may be . the plate by the re (Kuethe m/s, and scale, ar roughne rOUghne Viscous in mind the mug 1.2. Ski WQuId b1 l°nger h kHOWIBd speeds, for instance, even a "smooth" (using "smooth" in the common sense of the word) surface may display significant effects of roughness. Take as an example the situation three meters downstream from the leading edge of a flat plate in a 200 mls air flow, with kinematic viscosity v = 12 x 10’6 m2/s. (This may be a first-order model of the flow over an airplane fuselage or wing.) By assuming the plate is smooth, the local skin friction coefficient Cf can be calculated approximately by the relationship c, =0.0592R;‘" (1.1) (Kuethe & Chow 1986), to be 0.0017 . However, this yields a friction velocity u; of 5.8 mls, and a viscous length scale v/ue of 2.1 micrometers. With such a small a length scale, any variation on the order of hundredths of millimeters appears to the flow as roughness. This could be a speck of dirt or a surface irregularity. If some typical roughness height is taken to be one-tenth of a millimeter, this protrudes almost 50 viscous lengthscales from the wall, putting the flow is well into the rough regime. Keep in mind that this roughness Reynolds number is based on the smooth-wall skin-friction; the roughness Reynolds number will be significantly higher when an appropriate skin- friction is used. 1.2. Skin-Friction Coefficient Correlations If the above example were continued another skin-friction coefficient correlation would be needed, because the wall is now known to be rough, so Equation 1.1 would no longer be applicable. Rough-wall skin-friction correlations typically depend on knowledge of roughness geometry, velocity distribution, or both. Correlations that depend on roughness geometry include those of Betterman (1966), Dvorak (1969), Simpson (1973), and Abou-Arab et al. (1991). Betterman relates Cf to boundary layer thickness and roughness height and geometry. Dvorak considers the same parameters, but quantifies the effect of roughness geometry in the form of a function f0), where A is a single parameter describing the roughness geometry. Simpson states that Dvorak is nearly correct, but that the effect of the roughness is better described by defining A as the ratio of total surface area to roughness frontal area normal to the flow, rather than the ratio of total surface area to roughness surface area (Simpson prefers A = 1.11: to A. = L/w, according to the conventions of Figure 2.1). Abou-Arab et al. prefer to use Simpson's parameters, but modify the curve-fit through existing data and arrive at a different f(A). These methods yield values for cf, but the correlations used are suspect. They require a characterization of the roughness which is difficult or impossible to define uniquely for random roughnesses, and it is not at all clear that any given characterization is sufficient. One of these parameters (Dvorak's or Simpson's), or some other, might be better than other single parameters for describing the roughness effect, but it is clear that both top surface area and frontal area have some effect. To ignore either, or any other factors such as individual element geometry (e.g. square corners versus rounded) and interaction between element wakes, is to neglect flow physics. Koh (1992) presents an interesting method of deriving a skin-friction coefficient expression, in which he identifies the equivalent roughness height with the point at which U = 8.5%. He argues that this equivalent roughness height is identical to the physical roughness height for fully rough flow, and he concludes that of is a function of x/k (the ratio of streamwise extent of the rough surface to the roughness height) only for fully rough flow. The results of this study disagree with both of these conclusions: the local mean velocity does not reach 8.5u1 until well above the roughness peaks, and Cf depends on Reynolds number beyond the point of having attained full roughness. 1.3. TheF Ac< basic goal, process in 1 The studied in g lagged behi conditional wire anemc physics of: have any or 1.3. The Physics of Turbulent Boundary Layers Accurate drag estimates are certainly one goal of turbulence research, but a more basic goal, with greater potential benefit, is the understanding of the drag production process in turbulent boundary layers. The smooth wall, zero pressure gradient turbulent boundary layer has been studied in great detail over the past half-century, but our understanding of it has generally lagged behind the rapid increase in the data base. Recently, however, techniques such as conditional sampling, flow visualization, and simultaneous flow visualization and hot- wire anemometry have shed new light on the physics of turbulent flow. Insight into the physics of turbulence is necessary both to create practical numerical simulations and to have any chance at turbulence control. The turbulence research community now has a relatively firm grasp of the mechanism of fluid/smooth-wall interactions, or at least most researchers have their own conceptual understanding of this process. When the wall is rough, however, the mental picture becomes far less crisp. 1.3.1. Smooth-Wall Turbulent Boundary Layers Recognizable structural features are observed in smooth-wall turbulent boundary layers, and evidence suggests that these features are critical both in propagating the turbulence and in creating viscous drag. Some of the dominant features are: long streamwise streaks and pockets in the near-wall region, horseshoe vortices extending up from the wall, ring-like motions across the boundary layer, and large-scale motions in which the structure. ICCCIII SI‘U 1.3.2. Rc which these other features reside. For more detailed discussion of the smooth-wall structure, see Falco's 1991 summary, the 1990 review of Kline & Robinson, and the recent studies of Stanislas (1993) and Morrison et a1. (1992). 1.3 .2. Rough-Wall Turbulent Boundary Layers Knowledge of rough-wall boundary layer structure is much less complete than that of smooth-wall structure. Grass (1971) found that intermittent sweeps and ejections exist over rock surface roughness, and that they make a large contribution to the Reynolds stress. The ejections were found to extend over a large portion of the boundary layer. Raupach (1981) conditionally sampled the statistics of boundary layers formed over walls with various distributions of vertical cylinders, and found that sweeps were the dominant contributors to the Reynolds stress in the near-wall region. Bessem & Stevens (1984) provide evidence that hairpin vortices exist in the flow over spanwise square rods with it = 4. They also find the inclination angle of the vortices to be similar to that over a smooth wall. Bandyopadhyay & Watson (1988) conclude that hairpins do exist in the flow over a spanwise square rod type of rough surface. Over a three- dimensional rough surface they believe that "necklace" vortices exist, straddling roughness elements near their bases. Grass et al. (1991) performed detailed hydrogen bubble visualization over several rough surfaces and found that horseshoe vortices do exist in those flows. They also found that these vortices are linked to turbulent bursts in a manner similar to that of smooth-wall flows. Hence, it is generally accepted that horseshoe vortices, or hairpins, exist in rough wall boundary layers, and that discrete, intense events are major contributors to the Reynolds stress. There is as yet, however, no direct evidence for the existence of ring- like vortical motions in such flows. The near-wall structure commonly observed in smooth 1 rough su recogniz. R boundary inner lay: layer pro the ansvw Vorticity 1 surface-i1 1.4. Char Iatenant Where AU) vertiCal (p, to a 3111001] The smooth walls, the long streaks and pockets, probably cannot exist in the same form over rough surfaces. Corresponding motions likely exist, but they may not take on easily recognizable and coherent forms. Raupach et al. (1991) point out that the outer layer structure of the turbulent boundary layer does not seem to be dependent on the type of surface underneath, but the inner layer structure is highly dependent on surface type. How the very different inner layer processes result in very similar outer layers is a most basic question, and knowing the answer would be a great stride towards understanding wall-bounded turbulence. The vorticity measurements of the present study (see Section 6.4), however, bring the surface-independence of the outer layer into some question. 1.4. Characterizing Rough Surfaces The mean velocity distribution for the logarithmic region of a turbulent boundary layer can be described by -—q—=lln(-zl-ll)+CO—AUo (1-2) u, x v u, where AU/u; is called the roughness function. The roughness function corresponds to the vertical (parallel to the U/u-c axis) displacement of the rough-wall velocity profile relative to a smooth-wall profile (see Figure 5.8). The roughness function for fully rough flow can usually be given by AU =lrn[k“*)+3, (1.3) ll K V 1 where B is a constant for a given roughness geometry and k is the height of the roughness elements. For certain geometries, however, the roughness function scales on the depth of the flow rather than the roughness height. l rough 31. over its mean ve diametei of spanv it S 2, bj within t] I describe in similt Perry et al. (1969) noted this difference and introduced a way of characterizing rough surfaces. A 'k-type' surface is one for which the mean velocity profile of the flow over it scales on the height of the roughness, k. A 'd-type' roughness is one for which the mean velocity profile of the flow over it scales on the depth of the flow, d (the pipe diameter or boundary layer thickness). Surfaces of the 'd-type' are generally composed of spanwise grooves with width equal to or less than their separation ((L-w) S w, or A S 2, by the conventions of Figure 2.1). The mean flow then generates stable vortices within these grooves. While this distinction is certainly of interest, it does not seem sufficient to fully describe the nature of a flow. That 'k-type' surfaces of widely different geometries result in similar mean velocity profiles is a provocative result, but to fully characterize a surface by the mean velocity profile over it is superficial. A given flow -- as described by a Reynolds number, for example -- does not simply generate motions representative of itself. The flow must interact with its surroundings to generate at least some of its characteristic motions, and it is not obvious that these motions must be destroyed in the near-wall region. It is difficult to comprehend how radically different surfaces could interact with a flow to generate precisely similar motions and distributions of motions. Vastly different flows could result in similar mean profiles, but similarity in the mean does not imply that the more detailed structure of the flows is similar. With this in mind, two very different 'k-type' rough surfaces were selected for this study, in hopes that by inspecting turbulence quantities differences in time-averaged values other than velocity would emerge. 2.1. Surfac 0n the hour PCFiOdiC dis r oughness. it was exper Characten'st Chapter 2 Experimental Equipment 2.1. Surfaces In hopes of gaining a broad and general understanding of the effects of roughness on the boundary layer quantities of interest, two distinct rough surfaces were selected: a periodic distribution of spanwise square rods and a "uniformly random" sandgrain-type roughness. While both surfaces have generally been categorized as 'k-type' roughnesses, it was expected, and it is shown, that they generate markedly different flow characteristics. 2.1.1. Rod Roughness Construction The spanwise rods are 1.27 cm (0.50") square by 122 cm (48") long, and are placed every 5.08 cm (2.00") along the wind tunnel wall, for a non-dimensional spacing it = Uw = 4.0. The surface geometry is shown in Figure 2.1. The square rods were cut from 1/2" particle board on a table saw with a rip fence. Typical variation in the width of the cuts was less than $0.004 cm ($0.01"). The corners of the square rods were then lightly sanded to remove burs. Base plates are 1/2" particle board cut in sheets 55.9 cm by 121.9 cm (22" by 48"). Parallel lines, separated by 5 .08 cm (2.00"), were laid out on the base plates, and the rods were attached along these lines with 3/4" wire brads every 15 cm (6"). Nine base plates were constructed, giving a total roughness length of 502.9 cm (198 slightly The roul in the m in each 1 floor up region 0: of the re 2.1.2. R cm (198") for the hot-wire profiles. The width of the roughness sheets was then reduced slightly (by about 0.4 cm, to 121.5 cm) to avoid the sheets' wedging in the wind tunnel. The roughness plates were constructed and stored to encourage them to bow slightly up in the middle. The plates were then attached to the wind tunnel wall with a single screw in each plate's center. A sheet metal ramp 30.5 cm (12.0") long brings the wind tunnel floor up 2.54 cm (1.0") to the level of the peak of the roughness elements. A smooth region of 13.3 cm (5 .25 ") connects the ramp to the first rough plate. The configuration of the rough surface in the wind tunnel is shown in Figure 2.2. 2.1.2. Rock Roughness Construction The rock roughness surface is composed of a single layer of tightly packed peastone. The peastone is commonly available at home or garden supply stores, and the stones have a nominal dimension of one centimeter (3/8"), but vary significantly in both size and shape. The stones were hand-sifted through a grate of 0.79 cm (5/16") diameter holes punched in sheet metal. The smaller stones (those that fell through the holes) were discarded and the larger stones were used for the rough wall. Approximately half of the volume of peastone was discarded. The stones were then laid in the wind tunnel, packed tightly in a single layer. For the hot-wire profiles, the surface covered by the rocks was 490 cm (193") long and the full width of the wind tunnel, 121.9 cm. A sheet metal ramp 30.5 cm (12.0") brought the floor of the wind tunnel up to roughly the level of some of the higher peaks (8 mm, or 0.3"). The configuration of the rough surface in the wind tunnel is shown in Figure 2.2. One hundred sixty (160) of the stones were measured to provide statistics describing the rock surface. The mean height of the stones (k) was 0.6825 cm (0.2687"). This value had converged. More detailed statistics of the stone distribution are given in Table l, tl presented 2.2. Win 2.2.1. Ht Wind tun in Figure controlle 88 the rel measure] and 110m gradient the 10p 9 preSSuIe 10 Table 1, their height distribution is shown in Figure 2.3, and the stone surface is presented in Figure 2.4. 2.2. Wind Tunnels 2.2.1. Hot-Wire Wind Tunnel Hot-wire measurements were carried out in the 17 meter (56 foot) low-speed wind tunnel in the Turbulence Structure Laboratory at Michigan State University, shown in Figure 2.5. This suction tunnel is in the middle of a pressure- and temperature- controlled laboratory 30.5 x 18.3 x 6.1 meters (100 x 60 x 20 feet). The laboratory acts as the return circuit when the radial diffuser is attached, as was the case for all hot-wire measurements. The wind tunnel test section is 17.1 m (56') long, 1.21 m (4.00') wide, and nominally 0.61 m (24") high. The top wall is adjusted to provide a zero pressure gradient with smooth-wall boundary layers developing inside the tunnel. This results in the top wall diverging from the bottom at a constant 0.25 degrees. The differential pressure gradient, de/dx, where C, = 2p/per2, is less than :I:0.002 for a smooth wall. (The same wall divergence was used for these rough-wall studies, which have slightly steeper boundary layer growth on one of the wind tunnel's four walls. However, measurements were taken roughly thirty boundary layer thicknesses downstream of the smooth-to-rough transition, and this transition is after ten meters of smooth-wall boundary layer development. The boundary layer growth rate at the measurement station, therefore, is minimally different from the smooth-wall growth rate, and may result in a very slight favorable pressure gradient.) There is no inlet contraction, and the resulting freestream turbulence intensity is less than 0.2%. A 6.35 mm (0.25") diameter threaded more dett 2.2.2. D1 Vt Turbulen inlet cont 0.3 degre 732 cm 11 diameter balance i Shown in 2.3, 1),,“ 11 threaded rod trips the boundary layer 50 cm (20") downstream of the tunnel inlet. For more details on this wind tunnel, see Rashidnia and Falco (1987). 2.2.2. Drag Measurement Wind Tunnel Wall drag measurements were made in the higher-speed wind tunnel at the Turbulence Structure Lab. This wind tunnel is also a suction tunnel, however it has an inlet contraction ratio of 13.6: 1. The top wall of the tunnel diverges hour the floor by 0.3 degrees to maintain a zero pressure gradient in the test section. The test section is 732 cm long, 122 cm wide, and 55 cm high (24.0 x 4.0 x 1.8 feet). A 1.27 cm (05“) diameter trip rod is located 45 cm (18") into the test section. The center of the drag balance is 499 cm (196.5") downstream of the trip rod. The tunnel configuration is shown in Figure 2.6. For more details, see Falco (1980). 2.3. Drag Balance Drag measurements were performed in the higher speed wind tunnel at the Turbulence Structure Laboratory, described in Section 2.2.2. This tunnel is equipped with a Viewstar drag balance with a range of up to 200 grams force and rated accuracy of 10.1% of reading $0.02 gmf. A photograph of the drag balance is given in Figure 2.7. The center of the drag balance is 499 cm (196.5 ") downstream of the boundary layer trip rod. The drag balance is housed in a plywood vault to ensure that there is no mean flow around the edges of the drag plates. The drag balance‘s principle is very simple. The test model is mounted on a granite block, which in turn is supported by a cushion of air. The granite block is free, within a piezoelec proportic a digital 1 was used 81 dynamic to a varyi St The "frict that a ven magnitud. F c Spring (a I did 8.fter a is referred de‘dCe fric mee to th in that the; wofisitt‘ 24' Dram A p] drag balanc, 31'0qu each 12 within a very limited range, to slide horizontally. The block pulls a chain, which places a piezoelectric crystal in tension. The voltage signal generated by the crystal is proportional to the horizontal force applied to the test model. The output is provided on a digital display in units of grams force, and an analog voltage signal is also provided and was used for time-averaging the drag force. Static calibration of the drag balance was performed over its full range, and a dynamic verification was executed to ensure that the balance was responding accurately to a varying applied force. Static calibration was performed by hanging weights from a "frictionless pulley." The "frictionless pulley" has no moving parts, but uses a 45° support member to ensure that a vertical gravitational force is converted to an applied horizontal force of equal magnitude. For the dynamic verification weights were bounced from a soft, low damping spring (a Slinky). The balance indicated the same mean force during the bouncing as it did after all motion had ceased, and the time-varying output signal was a sine wave. This is referred to as "verification" rather than "calibration" because we were not able to rig a device frictionless enough to give a true dynamic reading after converting a gravitational force to the horizontal force measured by the drag balance. The readings were dynamic in that they indicated a sine wave force input, but the minimum reading did not approach zero as it theoretically should. 2.4. Drag Plates A plate of each rough surface was constructed specifically for attachment to the drag balance. The surface area of each plate was approximately 0.4 m2 (4 ft2). The gap around each plate was roughly 2 mm (0.08"). The gap along the leading edge of each plate wa wind tun touching little effe 2.4.1. St 50.8 cm edge of t Roughne 13 plate was minimized by attaching a strip of very thin sheet metal on the underside of the wind tunnel (inside the drag balance pressure chamber) to cover most of the gap, without touching the drag plate. Small variation in the placement of this strip was found to have little effect on the drag measurements. 2.4. 1. Square Rod Roughness Drag Plate The drag plate for the rod roughness was 76.2 cm in the streamwise direction by 50.8 cm wide (30" x 20") to provide 15 complete cycles of roughness. The upstream edge of the plate was a valley; the downstream edge was a peak (see Figure 2.1). Roughness plates of 76.2 cm by 34.6 cm (30" x 13.6") were set on each side of the drag plate to fill the width of the wind tunnel. A sheet of roughness 55 .9 cm (22") long and the width of the wind tunnel was also set downstream of the drag plate to eliminate any sudden change in roughness adjacent to the measurement station. A sheet metal ramp 30.5 cm (12.0") long brings the wind tunnel floor up 2.54 cm (1.0") to the level of the peak of the roughness elements. A smooth region of 13.3 cm (5.25") connects the ramp to the rough surface. Development length over the roughness was measured from the start of the roughness to the center of the drag plate, so no roughness in front of the drag plate resulted in a 38.1 cm (15") development length. Roughness was added upstream in increments of 25.4, 30.5, and 55.9 cm (10, 12, and 22 inches; or 5, 6, and 11 roughness cycles). 2.4.2. Re '11 54.6 cm v continuou stone was stationary The remai attached. movemen‘ t1““161. am The last (i deveIOpmq Pram then to 20 inch. tuIlnel up 1 C0; vorticity in all X‘arl‘ay but is “$131 centered be 14 2.4.2. Rock Roughness Drag Plate The drag plate for the rock roughness was 80.0 cm in the streamwise direction by 54.6 cm wide (31.5" x 21.5 "). Great care was taken to make the rock distribution as continuous as possible across the gap between the drag plate and the tunnel wall. No stone was allowed to be in contact, direct or indirect, with both the drag plate and the stationary tunnel wall. All stones along both sides of this juncture were glued down. The remainder of the stones, both on the tunnel floor and on the drag plate, were not attached. The density of their distribution provided sufficient stability to prevent their movement. Rocks were placed on both sides of the drag plate to fill the width of the tunnel, and the rock surface continued for 30 cm (one foot) downstream of the drag plate. The last (furthest downstream) row of these rocks was also glued down. The minimum development length studied, measured to the center of the drag plate, was 56 cm (22"). From there, rocks were added in increments of from 25 to 51 streamwise centimeters (10 to 20 inches). A sheet metal ramp 30.5 cm (12.0") long brought the floor of the wind tunnel up to roughly the level of some of the higher peaks (8 mm, or 0.3"). 2.5. Hot-Wire Equipment Constant temperature anemometry was performed using a four-wire spanwise vorticity probe constructed at the Turbulent Shear Flows I laboratory at Michigan State University. The vorticity probe, shown in Figure 2.8, is composed of a parallel array and an X-array. The X-array is located at the same streamwise location as the parallel array but is displaced minimally in the spanwise direction. The center of the X—array is centered between the parallel wires in the wall-normal direction. The spacing between wires with the arrays Inc active regi diameter r. jeweler's b measurem. Th1 using a cat Wires were (0.001 "), The fed throng] mOdel 332' TWISIatioI hold capab The differential condiu'Oner inpUI data ‘ 2.6. Data C 15 wires within each array is nominally 1.0 mm. The center-to-center spanwise spacing of the arrays is typically around 3.5 mm. Individual hot-wires are 3 mm long with a center active region of 1 mm. The active region is 5 pm diameter tungsten wire; the ends are copper-plated. The length-to- diameter ratio is nominally 200. The wires are mounted on the ends of 20 mm long jeweler's breaches. The broach length is eight times the tapered probe head height. All measurements were taken at an overheat ratio of 1.7. The wires could be located vertically (wall-normal) to a precision of 0.01 mm using a cathetometer mounted outside the wind tunnel. After initial positioning, the wires were moved using a vertical traverse mechanism with a precision of 0.0254 mm (0.001"). The signal output of four DISA 55M01 constant temperature anemometers was fed through a custom-built analog signal amplifier (24 channels) and two Krohn-Hite model 3323 analog filters (two channels each). The signals were collected by a Data Translation DT3368IDT3369 analog-to—digital subsystem with simultaneous sample and hold capability. The Data Translation boards are housed in a PDP 11/‘23 computer. The freestream velocity was measured with an MKS Baratron type 398 differential pressure transducer connected to a Prandtl tube and an MKS type 270B signal conditioner. The signal conditioner produces an analog voltage signal which is used as input data during hot-wire calibration. 2.6. Data Collection and Reduction Equipment Data were collected on PDP 11/23 computer running on the RSX-l 1M operating system. The system is limited by a 40 megabyte hard drive, which requires data transfer after data for five points in space have been collected (based on the sample sizes used for the rough- temporaril and writter environme statistics, V extracted f 16 the rough-wall profiles presented in this study). Data are transferred and stored temporarily on a PDP 11/7 3 operating under RSX-11M+, then they are demultiplexed and written to a Sun SPARCstation 2 in one step. The data are then reduced in the Sun environment. The voltage series are converted to velocity series, and then turbulence statistics, velocity gradients, and other values of interest including spanwise vorticity are extracted from the four velocity series. 3.1. DragI Chapter 3 Drag Measurements 3.1. Drag Estimate Options Accurately estimating the skin friction over a rough surface is a notoriously difficult procedure. Estimates are usually based on one of four general methods: momentum balance, some variation of the Clauser plot technique, measurements of the form drag around individual roughness elements, or extrapolating the Reynolds stress to the wall. The reliability and feasibility of these methods were considered to be insufficient for this study, so direct drag measurements were taken. This is in line with the conclusion of Acharya & Escudier (1983) that "a direct measurement of the wall shear stress is important in all but the simplest of boundary-layer flow situations." The momentum balance technique relies upon simplifying the momentum integral equation for steady, two-dimensional, incompressible flow. This yields cf = 2(d0/dx). However, any deviation from two-dimensionality of the flow seriously inhibits the accuracy of this technique. Regardless, to take complete profiles at enough streamwise locations and with sufficient care to ensure reliability in the gradient d0/dx would take extraordinary effort. More typically, the momentum thickness has been calculated at four or five streamwise locations and these data have been curve fit, often to the first order and often with significant scatter. Gradient information is then extracted from this curve fit. Pineau et al. (1987) report that this method of estimating Cf gives unreliable results, and previous studies at the Turbulence Structure Laboratory (Rashidnia 1985, 17 Signor 198 streamwise Ind surface. T1 boundary 1 coefficient Virtual orig the measun 810136; this: The rough: muShtless; 53-) The i satiSfY the : Antonia & Combinatic Fur r0d l'Ollghn she” Reg impracticaj It v, Value of tht known, am 18 Signor 1982) have yielded inconsistent values for the momentum thickness and its streamwise gradient in both wind tunnels used in this study. Indirect techniques for estimating cf lose their viability for flow over a rough surface. The universal representation of the mean velocity profile of a rough-wall boundary layer requires knowledge of two parameters in addition to the skin friction coefficient: a, the location of the virtual origin, and AU/u—e, the roughness function. (The virtual origin is the y-location at which an imaginary smooth wall would have to be for the measured velocity profile to yield a logarithmic velocity distribution with appropriate slope; this is discussed more thoroughly in Section 5.2.2 and is illustrated in Figure 2.1. The roughness function is a measure of the velocity defect caused by the surface roughness; this is discussed more thoroughly in Section 5.4 and is illustrated in Figure 5.8.) The interdependence of e and Of allows many combinations of these quantities to satisfy the slope requirement of the universal velocity distribution (see, for example, Antonia & Luxton 1971). Then AU/u1 can be found, but is different for each combination of e and Cf. Furuya et al. (1976) report that form (pressure) drag measurements on spanwise rod roughness underestimate the total drag by 30%, due to the unaccounted for viscous shear. Regardless, form drag measurements of the rock surface studied would be impractical. It was felt for this study that to assume u? is identically equal to the maximum value of the Reynolds stress is unjustified. Over rough surfaces this is certainly not known, and over smooth surfaces Reynolds number dependence has been observed. des the len; pla1 dev (4 t dev 50 s suff Stati Volt RVer com 19 3.2. Drag Measurement Procedure The rough surfaces were configured in the drag measurement wind tunnel as described in Section 2.4. For each roughness the transition ramp from the smooth wall to the roughness is identical to that used in the hot-wire experiments. The development length is defined as the distance from the start of the roughness to the center of the drag plate. For each roughness the streamwise development length was varied, and for each development length the freestream velocity was varied from approximately 1.0 to 25 mls (4 to 80 ft/s) in about 12 increments evenly spaced on a logarithmic scale. For each development length and velocity the horizontal force on the drag plate was averaged over 50 seconds and an average local drag coefficient was calculated. Fifty seconds was sufficient time for roughly 500 boundary layer thicknesses to pass the measurement station at a freestream velocity of 1.0 m/s. The Viewstar drag balance is equipped with a digital readout which has an analog voltage output. This analog output was fed through a DISA type 52830 true integrator to average the drag over 50 seconds. The freestream velocity is derived from a Prandtl tube connected to an MKS Baratron type 398 differential pressure transducer and an MKS type 270B signal conditioner. To test the repeatability of the measurements and to verify that 50 seconds is sufficient time for the average drag value to converge, 15 independent drag measurements were made for each of two different velocities over the square rod roughness with 206 cm (81 ") of development length. With the freestream velocity 9.48 m/s (31.1 ft/s), the standard deviation in the average local drag coefficient of was 0.000108, for an uncertainty of :I:l .04%. With the freestream velocity 1.85 mls (6.07 We) the standard deviation in of increases to 0.000424, for an uncertainty of t3.62%. installed in gradient m 3.3. Drag 1 rod roughn- Figures 5.3 two clear 9 2) after hit 20 The streamwise pressure gradient was not measured with the rough surfaces installed in the drag tunnel. It is not known what effect, if any, a non-zero pressure gradient may have had on these measurements. 3.3. Drag Measurement Results The results of these drag measurements are shown in Figures 3.1 for the square rod roughness and Figure 3.2 for the rock roughness. (These same data are shown in Figures 5.3 and 5.4 with the velocity axis transformed to an approximate R5.) There are two clear trends: 1) Cf decreases with increasing roughness development length, and 2) after hitting a minimum at some intermediate velocity, of increases with increasing freestream velocity. At low speeds other interesting behavior is exhibited, and a difference between the two surfaces may be detected. The following is an explanatory note in regards to the data presentation. Schlichting's (1937) curves (shown in Figure 3.3 and discussed in Section 3.3.2) indicate that for a fully rough boundary layer flow Cf is a function of erx/v and x/k only. The present data, however, cannot be converted into the form of Schlichting's presentation, because the origin of the boundary layer does not coincide with the leading edge of the roughness. The same problem applies to determining the ratio x/k. Because of this, it is impossible to say exactly where these data fall relative to Schlichting's curves. If the x- origin is taken to be midway between the smooth-wall origin and the leading edge of the roughness, then the dips shown in the present data occur at higher Rx than those shown in Schlichting's curves. In order to bring the dips in the present data in line with Schlichting's curves, the x in the ratio x/k would have to be interpreted as the streamwise distance from the boundary layer origin (x = x, + x3), and the x in the Reynolds number UooX/V would have to be interpreted rough-wall development length (x = x,). Regs beyond the l MRX = 0' 3.3.1. Trent The :' Luxton (197 133’” thicknt examined th being the sa; Surdy provic‘ x, is decreas their 0011cm: The form dr element and (1969) f0, (1. thickness at 21 Regardless of the interpretation of x, the present data show Cf increasing well beyond the Reynolds number at which Schlichting's curves are characterized by ace/8R, = 0. 3.3.1. Trend #1: Skin Friction Decreases with Increasing Development length The illustrated effect of development length is contrary to the result of Antonia & Luxton (1971): "...the skin friction appears to adjust rapidly, within 3 or 4 boundary layer thicknesses, to the new rough wall boundary condition." Antonia & Luxton examined the response to a step change in roughness, with the rough surface geometry being the same as the spanwise square rods of the present study. However, the present study provides up to 5083 of development length, and, while the rate of change of c, with x, is decreasing, the asymptote has not yet been reached. Antonia & Luxton arrived at their conclusion by measuring the form drag of roughness elements, not the total drag. The form drag method involves analyzing the control volume around a single roughness element and assuming some quantities negligible and others equal. See Perry et al. (1969) for details on this method. Antonia & Luxton also measured the momentum thickness at several stations, but their data do not illustrate any clear second-order trend, so a line with constant slope was drawn through their data of 0 vs. x, again suggesting a constant of according the momentum integral method. Support for the present result can be found in Acharya & Escudier (1986), who measured wall-drag with a floating element as part of a surface which simulated the roughness found on turbomachinery blading. They found of to decrease for the entire length of their test surfaces, or almost three meters. Their boundary layer had a momentum thickness growing, roughly, from one to 7 mm, so it can be safely assumed that their ratio of fight, is much greater than that of the present study. Acharya & Escudier (1 (increasing measuremt full extent conclude tl spanwise s Bandyopac decreasing matching 1] trend. The increasgs v Shear over Iw must de 22 Escudier (1983) also used a floating element to show the decrease of c, with increasing x (increasing R9 in their presentation). Schetz & Kong (1981) made direct drag measurements with a floating element in a sandpaper surface and found deflax < 0 for the full extent studied. Moore (1951) used the momentum integral method, but was able to conclude that Of decreased across the entire length of the surfaces studied, which were spanwise square rods with geometry identical to those of the present study. Bandyopadhyay (1987), using the square rod geometry of the present study, shows of decreasing with x. He used both the momentum integral equation and a velocity profile matching method, and the two sets of results differ widely but show the same general trend. The present result should be expected, because the boundary layer thickness increases with increasing rough surface development length. This distributes the total shear over a greater distance 6, so (barring an abrupt change in the velocity distribution) 1,, must decrease. It is not clear whether this effect is fully responsible for Trend #1. 3.3.2. Trend #2: Skin Friction Increases with Increasing Freestream Velocity This result is in sharp contrast to commonly accepted engineering wisdom. Nikuradse (1950, original work 1933) showed that, after a transition region, c, is independent of Reynolds number in a fully-developed pipe flow. The skin fiiction is a function only of the ratio of pipe radius to roughness height. Schlichting ( 1937, original work 1936) extrapolated this result to external flows, arriving at the conclusion that the local skin friction coefficient is independent of the streamwise Reynolds number UooX/V (again, beyond a transition region), and is a function only of the ratio of the development length to roughness height, x/k. These results, shown in Figure 3.3, are consistent with Trend #1 above, as Schlichting shows Cf decreasing with increasing x/k, and therefore 23 decreasing with development length for a given roughness. However, this conclusion also implies that of remains constant for a given x/k as Uoo increases. The present results show that this is not the case. Schlichting's result is a product of calculations only; no actual measurements were made. To this author's knowledge, no such drag measurements in a rough-wall boundary layer had been made prior to this study, which did independently vary both of Schlichting's parameters, erx/v and x/k. One possible explanation for this surprising result was that the floating element drag balance was not returning quickly after large positive excursions. This possibility was eliminated after the dynamic verification, which showed the average force applied by a bouncing weight was the same as that applied if the weight were still. There is limited support for the present conclusions in the literature. Acharya & Escudier (1986) show a plot of C, vs. R9 (their figure 21), and on this plot are two curves for flow above the same turbomachinery-type surface but at different freestream velocities. The higher-speed flow has a higher Cf across the length of the flow. (In their plot, increasing R9 indicates increasing development length.) Acharya & Escudier (1983) demonstrate this trend again in the same form for flow over a cast surface (their figure 4). No explanation or discussion is given in either case. Moore (1951) examined turbulent flow over three different sizes of spanwise square rods of the geometry used in this study. He writes: "For flow in the fully rough zone, lines of constant x/k should be horizontal and independent of the absolute size of the roughness if the analytical considerations discussed previously are correct. The experimental lines for x/k are essentially horizontal, but an offset of about 10 percent occurs with the change in the size of the roughness. Careful checking of the experimental procedure failed to disclose a reason for the offset of these curves." (p. 26) The analytical considerations referred to by Moore are those of Schlichting which show that Uoox/v and Uook/v (or UooX/V and x/k) are the only parameters relevant to Cf for a fully r01 32 or Fi be expre the lead‘ means 0 values 0 roughne Ueex/v. first poi velocity had char through. velocitie Moore c 3.3.3. 1 24 fully rough flow. To translate Moore's data into the form presented in Figures 3.1 and 3.2 or Figures 5.3 and 5.4 would require much supposition, and the present data cannot be expressed in terms of erx/v because the boundary layer origin does not coincide with the leading edge of the roughness. The following discussion is provided as an alternative means of understanding Moore's result. Take any one of Moore's data points, with given values of Jill: and Ueex/v. If, for the second point, Moore doubled the size of his roughness, he would have to double x and halve Uoo to keep the same values of x/k and erx/v. This, according to Schlichting's analysis, should yield the same value Cf as the first point. If, for a third point in the fully rough region, he then increased the freestream velocity while holding x and k constant, Cf should again remain constant, as only erx/v had changed. This did not happen; of increased from points 2 to 3. This trend holds throughout Moore's data, which considered three sizes of roughness, three freestream velocities, and five or six streamwise stations for each Dee and k It is impressive that Moore could achieve such precision in of using the momentum integral method. 3.3.3. Low-Speed Effects Both surfaces tested show interesting behavior at low freestream velocities. It should be noted here that the boundary layer was tripped upstream of the leading edge of each rough surface, and flow was fully turbulent throughout these tests. Over the rock surface, there is a sharp increase in c, from the first to the second point tested for each development length. As the velocity continues to increase, of decreases to a minimum, then increases for the duration of the tests. This minimum tends to become less distinct as the development length increases, and the minimum occurs at lower speeds with increased deve10pment length. This allows for the possibility of the minimum Cf occurring at a constant Uoox/v. (We confuses the Mumsdm developmen layer only a smmummm Unlike the r: 25 Over the square rod surface, scatter in the data at some of the middle velocities confuses the trends somewhat. However, for all except the two shortest development lengths, the same sharp increase in c, at low velocities is exhibited. The two shortest development lengths display the opposite trend, but these have allowed the boundary layer only a few 5 to adjust to the new surface. Again, cf reaches a local minimum at some middle velocity, and this velocity decreases with increasing development length. Unlike the rock surface, the minimum remains distinct for all development lengths. 4.1. Probe Th1 Figure 2.8. Of Adjustec' was consta but PFObe 2 "000113th : the same fr 311d the Spa and they di “sedwas 0. Chapter 4 Hot-Wire Measurements 4.1. Probe Mounting and Calibration The vorticity probe was configured as described in Section 2.5 and shown in Figure 2.8. The two probe bodies were mounted in a probe-holder and never remounted or adjusted for the duration of the rough-wall studies, so the pitch angle (in the x-y plane) was constant for all profiles. The yaw angle (in the x-z plane) could have varied slightly, but probe alignment was quite unambiguous, and any variation would have been accounted for in calibration. No wires broke during the collection of data presented here; the same four wires were used throughout. The spacing of the wires in the parallel array and the spanwise spacing of the parallel and X-arrays were both measured periodically, and they did not move noticeably once mounted. The y-separation of the parallel array used was 0.96 mm (0.038"); the center-to-center z-separation of the parallel and X-arrays was 3.58 mm (0.141"). The probe bodies were aligned with the freestream, so that each of the X-wires is nominally at 45° to the flow, but they cannot be constructed consistently such that this is a precise measurement. Correction factors for deviation from 45 ° have been used in the past at the Turbulence Structure Laboratory (most recently by Klewicki 1989), but the procedure used to derive these factors (Cf and C,) depends on perfect stability in both the freestream velocity and the data acquisition electronics. Such was not the situation for this study, so, for reasons which are presented and justified in Appendix B the X-array was taken to be ideal, with each wire inclined at 45° to the mean flow. 26 C1 pairs to a V is the k deviation ranged fr« performe unaccept (roughly inevitable F Pressure Squares c” 27 Calibration curves for the wires were derived by fitting sets of {velocity, voltage} pairs to a King's Law type equation: E2 = A + BV“, where E is the hot-wire voltage and V is the known velocity. A, B, and n are the constants that minimize the sum of squares deviation of the measured points from the curve fit. The value for n is typically 0.45 and ranged from 0.36 to 0.56 for the 24 calibrations used in this study. Calibrations were performed before and after each profile was taken, and if the calibration drift was unacceptable the data were not used. The time between calibrations was significant (roughly eighteen hours for the low Reynolds number flows), so some drift was inevitable. For the initial calibration the velocity was deduced from the Prandtl tube and pressure transducer. Then the member of the parallel array with the lower sum of squares deviation was used as the reference velocity for the other wires. This helps to eliminate errors in Bu/By due to mismatched calibrations. The amplifier channels were adjusted prior to calibration so that the channels could be differentiated. The data acquisition equipment would on occasion "flip" channels during an acquisition period (see Appendix F). The only way to detect this was to know the relative magnitudes of the four channels prior to data collection. This offset between channels was minimal (typically 200 mV), so as not to lose resolution in the digitizing process. 4.2. Data Sampling Data were sampled at 500 Hz for the low speed (0.6 m/s) flows, 1000 Hz for the middle (1.8 m/s) flows, and 2000 Hz for the highest Reynolds number (Uoo=3.0 m/s) flows. The low-pass cutoff frequency was set at one-half of the sampling rate for all flows. 1.792 x105 values were collected for each point in space (448,000 samples per channel). A Klewicki & rms. value statistics ex' 5% converg 4.3. Square 28 channel). According to the convergence criteria set forth by Klewicki (1989) (also in Klewicki & Falco 1991), this quantity is easily sufficient to guarantee convergence of all r.m.s. values to within 3% of their true value, probably ensures fourth moments of all statistics except velocity-vorticity products within 5%, and gives a very solid start toward 5% convergence of third moments. 4.3. Square Rod Roughness Set-Up The roughness was put into the wind tunnel in the 55.9 cm by 121.9 cm (22" x 48") sections described in Section 2.1.1, and a ramp and smooth region (also described in Section 2.1.1) brought the tunnel floor up to the level of the tops of the roughness elements. Each rough plate was attached to the tunnel floor with a single screw in its center. Tests were run to verify that the development length of the roughness was sufficient for fully developed flow. The rough plates were put into the tunnel one at a time, and after each plate was fixed in place the transition ramp and smooth region were placed at the leading edge of the roughness. A single hot-wire was kept at the measurement station, 3.8 cm (1.5") above the roughness peaks, which places the probe in a plateau region of streamwise turbulence intensity. For each development length data were sampled at 2000 Hz for two minutes in a 3 m/s (10 ft/s) freestream flow. The hot- wire was not calibrated, so r.m.s. voltage fluctuations were interpreted directly as turbulence intensity. The r.m.s. voltage had converged by the time 7 of the 9 plates were in place. Five full roughness cycles (25.4 cm, or approximately 1.05) were downstream of the measurement station. This yielded 477.5 cm (188") of rough-wall development length (leading edge of roughness to measurement station) when all nine plates were in place. The should be 1 parallel arr described i 4.4. Rock 29 place. The four-wire vorticity array was centered above a roughness element. (This should be kept in mind when examining the near-wall data.) The lower wire of the parallel array was located relative to the roughness peaks using the cathetometer described in Section 2.5. 4.4. Rock Roughness Set-Up The rocks which compose the rock roughness were placed in the wind tunnel by hand and were not attached to the wind tunnel wall. The rocks were placed in a single layer and tightly packed so that each was surrounded by neighbors. Conspicuous peaks were avoided, but the rocks were generally allowed to lie in whatever orientation came naturally. A ramp brought the floor up to roughly the level of the roughness peaks, as described in Section 2.1.2. Tests were run to verify that the development length of the roughness was sufficient for fully developed flow. The same test described in Section 4.3 was run, for the first time when the rock surface had 178 cm (70") of development length. At that point, the r.m.s. voltage fluctuation was already within 2% of its final value. The r.m.s. voltage continued to converge until a total of 470 cm (185") of rocks were placed upstream of the measurement station. Twenty-five centimeters (1.08) of rock surface were placed downstream of the measurement station. To locate the lower wire of the parallel array, a machined metal block was placed on the wind tunnel floor, and the cathetometer was used to position the wire relative to the block. This required removing and replacing the rocks in the immediate vicinity of the vorticity array for each of the rock surface profiles. Because of this, near-wall conditions are different for each of the rock surface profiles. This should be considered when examining the near-wall data. Thi from the he 5.1. Appl) Dre be “Signa roughness I the bOunda these differ Sch funCtion 0f Chapter 5 Data Interpretation and Analysis This chapter describes the methods used to glean mean boundary layer parameters from the hot-wire velocity profiles and presents the results of these analyses. 5.1. Applying of to Hot-Wire Profiles: Matching R5 and x/B Drag coefficients were measured directly in the drag tunnel, but values of of must be assigned to the boundary layer velocity profiles measured in the hot-wire tunnel. The roughness development length in the hot-wire tunnel was greater than in the drag tunnel, the boundary layers were thicker, and mean velocities, in general, were lower. Due to these differences, the critical parameters for a cf-matching process must be identified. Schlichting's classical analysis argues that the local skin fiiction coefficient is a fimction of only RK and the ratio of development length to roughness height: c=c,(.U_,.%) (5.1) The results given in Section 3.3 show that this conclusion is incorrect. The data, however, do support the hypothesis that Of is a function of a Reynolds number based on the boundary layer thickness and a ratio of development length to boundary layer thickness. The boundary layer thickness of interest in the Reynolds number term is 6,, because this is the value relevant at the measurement station. The development length ratio, however, carries information about the interaction of the boundary layer with the 30 roughness 0 roughness, )1 boundary 1a; was chosen ' Therefore, t] 31 roughness over the extent of the rough surface, and 6 is growing for the duration of the roughness, x,. A single value of x,/6 is needed for the ct-matching procedure, so the boundary layer thickness at the leading edge of the roughness, 6,, is used. This value was chosen because this is the 5 on which the roughness acts with maximum effect. Therefore, the relationship used for cf-matching is U 5 x = -°1—',-4 . 5.2 01 Ci[ v 5) ( ) 1 5.1.1. R5 and x/B for Hot-Wire Profiles The boundary layer thickness in the hot-wire tunnel is known quite accurately at both the leading edge of the roughness (63) and at the measurement station (5,). 6, was measured in these studies. 63 was calculated via the momentum integral equation by assuming a power-law velocity profile of the form 1 i=9)", (5.3) The values of n in the exponent were taken from the shape factors of Klewicki's (1989) smooth-wall profiles at similar freestream velocities: H=§—=n+2, (5.4) 6 n Klewicki's data were also plotted against sets of lines representing ideal power-law profiles, and the shape factor method yielded the same values. The values of n chosen were 4.9 for the 0.6 m/s profiles, 5.5 for the 1.8 m/s profiles, and 6.0 for the 3.0 m/s profiles. with A four (1985) trac] U00 3 3.0 II 5.1.2. R5; No boundary 1 wider and 0f the exp the data 0. in good a, V: sde- B: the drag 1 in Place: The Vail] in the hc thicknes 20'“ er 32 The momentum integral equation then yields -2 5 = HF“)? (5.5) V with A found by knowing Klewicki's boundary layer thickness at one station. Rashidnia (1985) tracked the smooth-wall boundary layer development in the hot-wire tunnel at Uoo z 3.0 mls, and Equation 5 .5 yields values of 68 in good agreement with his. 5.1.2. R5 and x/6 for Drag Measurements N o velocity profiles were measured in the drag wind tunnel. The smooth-wall boundary layer thicknesses 68 were derived in the manner described in Section 5.1.1. A wider and more complete range of Reynolds number was covered, however, so the value of the exponent n was varied continuously. Appropriate values of n were gleaned from the data of Winter & Gaudet (1973), and the calculated boundary layer thicknesses were in good agreement with the data of Signor (1982) taken in the drag tunnel. Very little is known about the flow's behavior at the smooth-rough junction in this study. Because of this, the average boundary layer growth rate over the rough surfaces in the drag tunnel was assumed to be 2.2 times that of the same flow were the roughness not in place: 6. =(6.),, +2.2[(6.),, ~(6.),,]. (5.6) The value 2.2 was arrived at by observing the difference in boundary layer growth rates in the hot-wire tunnel. For example, at 3.0 m/s in the hot-wire tunnel, the boundary layer thickness 68 is 14.84 cm at x8 = 10 m, corresponding to the start of the roughness. If the smooth wall extended to the measurement station, the boundary layer would grow to 20.11 cm, for a growth of 5.27 cm over the last 4.78 m. With the square rod roughness in place. tr growth of growth rat! growth rat profiles, a1 It i not critica seethatm 5.13. Re: Sk were deri‘ 52 show - *1/53 the 1 d0“ defir A: generated whiCh shc RBynords to 10we, 11 Profile. T. Eastman] 49.1%. T] 33 in place, the boundary layer thickness 6, is 25.9 cm at the measurement station, for a growth of 11.1 cm over the last 4.78 m, the length of the roughness. The boundary layer growth rate over the roughness can then be approximated as 11.1/5.27, or 2.11, times the growth rate over a smooth wall. This calculation was averaged for the six hot-wire profiles, and the value 2.2 was selected. It is realized that this is an extremely rough approximation, but its imprecision is not critical. The hot-wire tunnel ratio x,,/6s that is being matched is roughly 30. We will see that mismatching this value slightly is not critical to the crmatching process. 5.1.3. Resulting Values of of Skin-friction coefficients for the velocity profiles measured in the hot-wire tunnel were derived by matching Uoo6llv and x,/68, as described in Section 5.1. Figures 5.1 and 5.2 show three-dimensional surface plots of c, as the dependent variable and Um6,/v and x,/6s the independent variables. These figures demonstrate that this matching process does define a single value of Of for each rough surface. Actual matching of these values was done by consulting tables of computer- generated tables of R5r and x,,/6s for the drag tunnel flows and then consulting Figures 5.3 and 5 .4, (The tables allow for accurate interpolation between points on the figures.) which show the original data of Figures 3.1 and 3.2 with the velocity axes transformed to Reynolds numbers U.»6,Iv. Note that lines of constant x1163 slope down from upper right to lower left, because 63 decreases with increasing Uoo. As an example, consider the derivation of c, for the R9 = 6140 rock roughness profile. The boundary layer thickness at the measurement station was 25.1 cm, and the freestream velocity Uoo was 2.96 mls, resulting in a Reynolds number R5I( = Uoobr/V) of 49,100. The roughness development length (x,) was 470 cm, and the boundary layer thickness Xr/E’s of 31 this comb xrz 170 c more rapiu skin-fricti uncertaint accurate) due to est general, h because 0 gradients 34 thickness at the leading edge of the roughness (68) was 15.14 cm. This yields a ratio x,,/6s of 31. Going now to Figure 5.4, and keeping in mind that tables pinpointed x,/6$, this combination of R5 and x1163 is satisfied only at the point where R5r = 49,100 and x, z 170 cm. (This corresponds to U00 :3 8 mls, and note that in this region Of changes more rapidly with development length than with Reynolds number.) This yields a local skin-friction coefficient of = 0.0060, with (roughly) vertical error bars introduced by the uncertainty in the development length ratio (due to estimates of 68, which are quite accurate) and horizontal error bars introduced by the uncertainty in the Reynolds number due to estimates of 6,, which are less accurate. (The error bars are not shown.) In general, however, the longer horizontal error bars do not introduce too much imprecision because of the shallow gradient with R5. At low freestream velocities, however, the gradients are steep and uncertainties are more significant. 5.2. Interpreting Hot-Wire Data This section describes assumptions made and methods used in determining mean length scales and fi'eestream velocities of the boundary layer flows. 5.2.1. Boundary Layer Thicknesses and Freestream Velocities As described in Appendix F, the motor driving the hot-wire wind tunnel did not maintain a steady speed, and this resulted in poor mean velocity profiles, especially at low speeds. In order to determine the boundary layer thicknesses and U00, profiles were plotted in dimensional coordinates (U vs. y), and faired curves were drawn through the data by hand. The bias of experience was used to compensate for bad points: if a point 35 did not represent the long-term mean of the wind tunnel, it was not weighted heavily. (The freestream velocity was not sampled continuously during these tests, but it was monitored continuously on a digital display, and the motor's shaft RPM was monitored periodically.) Different faired curves were analyzed for each profile, and weighted average values were selected. This method yielded the values of 6, 6*, 6, and U00 given in Table 2. Boundary layer thicknesses are measured from the virtual origin (see Section 5.2.2) in all cases. Note that there was very little ambiguity in the mean velocity data of the 3.0 mls profiles, the 1.8 mls profiles required somewhat more interpretation, and the 0.6 mls mean velocities leave all mean values open to some question. The 0.6 mls rock surface profile was by far the worst, so the mean velocity profiles presented in this case (those shown in Figures 5.8 and 5.9) are faired curves. 5.2.2. Virtual Origins The skin friction coefficient Cf defines the slope of the logarithmic region of the mean velocity profile (see Clauser 1954). The virtual origin (or zero-plane displacement) of a rough-wall boundary layer is the y-location at which a smooth wall would have to be to give a logarithmic velocity distribution of the appropriate slope as defined by cf. For a roughness element of height k, the "error in origin" a is the distance from the element peak to the virtual origin, and the "displacement height" dis the distance from the element base to the virtual origin: a + d = k (see Figure 2.1). The following points are made to offer an alternate way of understanding the physical meaning of the virtual origin. Thom (1971) demonstrated experimentally that "the zero-plane displacement of an aerodynamically rough surface can be identified with the level of action of the drag on its elements." Jackson (1981) then showed analytically that the location of the virtual origin is an expression of the distribution of the drag force on the rou; force. Thi Per flow and ti The resulti leaves sigr this is prol mean drag graphical r as30¢“.rt1tine: 5.2.2.1. L 36 on the roughness, while the roughness length yo is an expression of the magnitude of this force. This interpretation is accepted in the present study. Perry et al. (1969) suggest that e is a measure of the interaction between the mean flow and the roughness, and use 8 as the critical parameter in an expression for AU/m. The resulting empirical correlation of Perry et al., AU =5.7srog(8“* )-0.4. (57) u V 1 leaves significant scatter in the data (see Figure 5.11). Jackson's analysis indicates that this is probably not appropriate scaling, as e is related to the effective location of the mean drag, not its magnitude. It will be shown here that by using straightforward graphical methods yo (which can be expressed identically in terms of AU\u«;) can be ascertained with sufficient accuracy to allow the above correlation to be bypassed. 5.2.2.1. Method of Locating the Virtual Origin The graphical method of Perry & Joubert (1963) was used to measure a. The skin-friction coefficient is known, so a unique value of 8 satisfies the slope of the logarithmic velocity distribution. This value was found by a trial-and-error slope matching process, matching the logarithmic region of the mean velocity profile to a line i=l‘lf—L1n(__yU~)+A, (5.8) U“, x 2 v where Cf is known and A is chosen so magnitudes are matched. (8 is chosen so that the of the form data fall parallel to the line of Equation 5.8, then A is chosen so that the data and the line coincide.) The wall-normal coordinate y is measured from the virtual origin, so 8 is varied until Figure 5.5. 0th precision tr layers prod achieve go« the lack of the graphic 5.2.2.2. V 37 varied until slopes are matched. An example illustrating this process is provided in Figure 5 .5. Other investigators have found that elk cannot be measured with sufficient precision to regard it as anything other than a constant. However, the thick boundary layers produced in the hot-wire tunnel allow large enough physical roughness scales to achieve good precision in elk. The accuracy of these measurements is demonstrated by the lack of ambiguity is selecting yo values (Section 5.2.3). If e is not selected precisely, the graphical method of finding yo will clearly show a slope mismatch. 5.2.2.2. Virtual Origin Location Results The two rough surfaces displayed distinct and opposite Reynolds number trends. For the square rod surface, 2 increased with increasing Reynolds number (the virtual origin moved closer to the wall), for the rock surface, a decreased with increasing Reynolds number (the virtual origin moved away from the wall). For the square rod surface, elk increased from 0.30 to 0.60, while for the rock surface elk decreased from 0.81 to 0.37. These trends are illustrated in Figure 5 .6. Some investigators (e.g. Cowan 1968) have argued that elk can be considered a constant. This would eliminate one unknown and allow the Clauser plot (with slope- matching only) to yield of. Antonia & Luxton (1971), using spanwise square rods of A = 4, assumed elk = 0.64, independent of both development length and Reynolds number. They used the same method described here, but slope-matched to a skin-friction coefficient derived from the form drag method, which indicated that c, adjusted to the new surface condition within a few boundary layer thicknesses. It has been shown here, however, that Of continues to evolve far beyond the point at which the mean flow is considered "fully developed" in terms of turbulence quantities. Because Cf and e. are interdepend' is not Chang same extent 5.2.3. Rout Nov velocity dis can be use mutate fil Figure 5.7. Val from 0.15 1 38 interdependent, this leads to the conclusion that if the shape of the mean velocity profile is not changing but Cf is, then 8 must vary with streamwise development length for the same extent that Cf does. 5.2.3. Roughness Length. Yo Now knowmg both Cf and e, the meteorological expression for the logarithmic velocity distribution 3:11:1[1] (5.9) u K ya can be used to find yo. This was again done graphically, trial-and—error, and resulted in accurate fits through the logarithmic region for all profiles. The method is illustrated in Figure 5.7. Values of yolk increased with Reynolds number for both of the surfaces tested, from 0.15 to 0.18 for the square rod surface and from 0.041 to 0.074 for the rock surface. 5.3. Mean Velocity Distributions The mean velocity distributions are scaled on the friction velocity and plotted in Figures 5 .8 and 5 .9. Figure 5.8 presents the data in the standard engineering form of Equation 1.2, while Figure 5.9 presents the same data in the meteorological form of Equation 5 .9. The y-coordinate is measured from the virtual origin, von Karman's constant K is taken to be 0.40, and Co, the additive constant in the logarithmic law, is taken to be 5.1. ._ -“'"-“. fairing-in 11 also faired 5.4. Scalir. 39 The R9 = 1550, rock surface boundary layer velocities shown are the result of a fairing-in by hand. The other profiles shown are original data, but these profiles were also faired in order to define U00, 6, 6*, and 0 (as described in Section 5.2.1). 5.4. Scaling the Roughness Function The value of the roughness function is derived by direct measurement off the plot of Figure 5.8. Because both rough surfaces are 'k-type', AU/uT should scale on the height of the roughness, k. This is shown in Figure 5.10. Note that the flows over the square rods are fully rough, and they scale quite well. The flows over the rock surface also scale well, but the lower two Reynolds numbers are transitionally rough (5 < kuTIv < 70), so their roughness functions fall below the straight line predicted for fully rough flows. Their deviation is in agreement with that shown in the data compiled by Clauser (1956). The roughness function is plotted against eudv in Figure 5.11, and the correlation of Perry et al. (1969, Equation 5.7) is indicated. The scatter is large, comparable to that of other investigators. It is, however, interesting to note that each of the two rough surfaces behave individually as though they may scale on e. The roughness function is plotted against yoqu in Figure 5.12. The relationship of Equations 5.12 and 5.13 should be identically satisfied, if the length scale yo can be derived with precision. Note the minimal scatter, indicating that yo can be accurately determined. Because y0 depends on the location of the virtual origin, this lends credibility to the values of a determined in Section 5 .2.2. 5 .5. On the Accord of yo and AU/uT If the engineering expression for the rough-wall logarithmic velocity distribution 2. ._. lm[_>l‘;)+co _ AU (5.10) u, K v a1 is equated to the meteorological expression 51:1 31). (5.11) M, 1‘ ya the resulting equation can be written as AU = lm(fl]+co, (5.12) u1 K v or alternatively, y. =-v-exrv[K[AU -C.)]- (5.13) “1 “1 Equations 5.10 and 5.11 carry the same information, as both are derived based on the assumption of the existence of a logarithmic region with slope dependent on the skin- friction coefficient. However, the accuracy with which the independently calculated values of AU/u—c and y0 satisfy Equations 5.12 and 5.13 makes a statement about the precision with which the length scale y0 can be determined. The roughness functions AU/u1 and the roughness lengths ya for the six measured rough-wall profiles are plotted against each other in Figure 5.12. Their scatter about the line AU =11n[22’i]+c, (5.12) u K V 1 is minimal. This tells us that for a given velocity profile with known values of of and 8, yo can be determined with good accuracy. 41 A brief note on the upcoming terminology. In the profile-matching process used (Section 5.2.2.1), any number of {Cf, 8} pairs will satisfy the slope requirement imposed by cf. If this is satisfied, the pair is deemed "appropriate." However, there is only one true value of Cf, and therefore only one true {Cf, a} pair. This pair is deemed "correct." There are many appropriate but incorrect {cf, 8} pairs. The accord of the "independently" derived values of y0 and AUIu-g does not imply that the chosen pair {cf, 8} is the correct pair. The magnitudes of the roughness length and roughness function will necessarily correspond if they are chosen carefully, but during this process it will become clear that the slope-matching is not accurate. The mismatch is due to an inappropriate {c9 8} pair and is especially clear when finding yo graphically. Solving Equation 5.10 for AU/ua; and equating with Equation 5 . 12 yields m(y_r'_)_m(2£.)-.,£ (5.14) v v u1 which allows a non-graphical method for finding yo. The difference between ln(y+) and KU/u-g is a constant in the log region, and this constant is equal to 1n(yo+). That yo can be found with such accuracy as demonstrated in Figures 5.7, 5.9, and 5.12 renders empirical relationships of the type of Equation 5.7, which relates the roughness function to a length scale, extraneous. If AU/ua; is to be expressed in terms of a measured length scale, the length scale should be y0 and the expression is Equation 5.12. 5.6. On the Lack of Trend in 6 for the Square Rod Surface The momentum thickness 0 is significantly smaller in the lowest Reynolds number run over square rods than for the two other profiles. Because all three flows are 42 in the fully rough regime, this is contrary to expectations. (The roughness Reynolds number ku1lv is 40.9 for the 0.6 mls profile. This is smaller than the 70 v/ua; required for the fully rough regime according to the classical analysis of Nikuradse, but more recent studies (Dvorak 1969) which consider roughness geometry show that k+ > 30 establishes full roughness for spanwise square rods of A = 4.) The observed difference in 0 is much more than can be explained by the uncertainty introduced in fairing the velocity profiles. It is proposed that at this low flow speed and large physical roughness, the frequency Uoo/I: (12.3 Hz) allows the fluid time to enter the cavities between rods, at , which point the fluid may find a path of least resistance by traveling spanwise between the rods. This would explain two of the surprising characteristics of this flow, the small values of 0 and elk. The large value of of assumed for this flow implies a large momentum thickness if a two-dimensional flow is assumed. (Recall that of decreases with development length, so it was even higher upstream of the measurement station.) If spanwise flow is established between the rods, however, the fluid will eventually eject and carry its spanwise velocity component away from the wall. This organized three-dimensional motion would void the applicability of the momentum integral method of finding Cf and would explain the otherwise contradictory phenomena of small 0 and large Cf. The value elk of this flow is smaller than that found by any other investigator using this roughness geometry, but this flow also has by far the smallest frequency Uoo/Ia. Recall that a small value of 8 places the virtual origin near the peaks of the roughness, and that the virtual origin is the level of action of the mean drag. This is compatible with the idea of spanwise flow between the rods, as this flow would establish a new pseudo- surface above the wind tunnel wall, allowing the mean level of streamwise no-slip to move up. The "smoother" wall (somewhat like a 'd-type' surface in that it has motions with the scale of the grooves in the grooves) thus created is not necessarily inconsistent with the high skin-fiiction coefficient of this flow, because the fluid which is trapped 1 l 1 between ele elements. 43 between elements must have its streamwise momentum abruptly removed by those elements. Chapter 6 Turbulence Quantities This chapter presents some of the data acquired by the spanwise vorticity probe in the six boundary layers studied: three Reynolds numbers over each of the two rough surfaces. The streamwise velocity component statistics are derived from the lower wire of the parallel array, wall-normal statistics and Reynolds stress are derived from the X- array. Fluctuating spanwise vorticity, is calculated by making use of the difference in u-series of the parallel array, and Taylor's hypothesis is used to transform the v time-series into a time-varying spatial gradient. Note that the probe was centered above the roughness elements for the spanwise square rod surface. This brings the no—slip condition closer to the probe than implied by the y-coordinate location for the near-wall points. Also note that the rock smface in the immediate vicinity of the probe was different for each boundary layer, and for the first two points of the middle Reynolds number the center of the probe was below the average peak of the rocks. The lowest Reynolds number flow over each surface has been filtered as described in Appendix C, so that long-term deviation from the mean is not interpreted as a turbulent fluctuation. 45 6.1. Streamwise Fluctuations The r.m.s. quantities u' are scaled on inner variables and shown in Figure 6.1. The measurements of Grass (1971) over a rock surface and Antonia & Luxton (1971) over a spanwise square rod surface with 7t = 4 are included for comparison. The present profiles are generally in line with the data of most other investigators, though the peak values of the present study are generally slightly lower. This is probably due to the slightly larger friction velocities assigned to these data than assumed in other similar studies. The lowest Reynolds number square rod data are certainly affected by this. The lowest Reynolds number rock data show considerable scatter near the wall, but this is probably primarily due to local effects from the random surface. In order to gain more insight from the streamwise fluctuations, third and fourth moments will be examined. Skewness is a measure of the shape of a probability distribution: < u3 > (u' )3 ' S(u) reflects the relative intensities of positive and negative fluctuations. If positive S(u) = (6.2) fluctuations are generally more intense but less frequent than negative fluctuations, this will result in a positive skewness. The present skewness profiles are presented in Figure 6.2. Klewicki's smooth- wall skewness data, which are in good agreement with the measurements of other investigators (see Klewicki 1989) are included for comparison. Two major differences between the smooth- and rough-wall profiles are worthy of note. The first difference lies in the skewness magnitudes. For comparable Reynolds number (the same Rx), the skewness is consistently greater for the rough-wall boundary layers than for the smooth-wall boundary layers. (This effect is illustrated in Figures 6.2e, f, and g.) This indicates that the relative contribution to u' of motions causing 46 negative u fluctuations is smaller in a rough-wall boundary layer than in a smooth-wall boundary layer. The second difference is in the shapes of the skewness profiles. The smooth-wall profiles all have a characteristic dip: the skewness hits a local minimum around y+ z 30, increases out to y+ z 100, then decreases through the remainder of the boundary layer. This clip is missing in the rough-wall profiles, most of which decrease monotonically from the wall outward. The reason for the dip's absence is not that the near-wall data have been missed because of the small viscous length scales and large roughness elements; the shape of the rough-wall profiles corresponds well to the smooth wall in both the nearest-wall and wake regions. The S(u) results of Andreopoulos & Bradshaw (1981) for flow over a sandpaper roughness show the same wall-normal shift as the present data: the large positive skewness values near the wall are closer to the wall for a smooth wall than a rough wall. Their data points are too far apart, though, to either support or contradict the observation of the decreasing "clip" with increasing roughness. Kurtosis, or flatness, is a measure of the contribution of the tails of a probability distribution: (u' )‘ ' Flatness indicates the length of the tails in a probability distribution, so large flatness K(u)= (6.3) indicates that large magnitude fluctuations make a significant contribution to u'. The present kurtosis profiles are presented in Figure 6.3. Klewicki's smooth wall kurtosis data are included for comparison. The magnitudes of the kurtosis profiles are similar for all three surfaces, indicating that the relative contribution of intense motions (large magnitude fluctuations) to u' is similar for smooth- and rough-wall flows. 47 6.2. Discussion of the Skewness and Kurtosis Profiles This discussion depends upon one premise: positive u fluctuations are generally caused by motion of higher-speed fluid to a region of lower local mean velocity. Acceptance of the premise allows positive u fluctuations to be associated with wallward (henceforth "downward") moving fluid, and negative u fluctuations can be associated with upward moving fluid. A negative skewness then suggests that the more intense fluctuations are generally associated with upward moving fluid. The converse also follows: positive skewness indicates that the intense fluid motions are downward. In each case, continuity demands that the more prevalent trend is counter to the violent motions. Examining the S(u) data (Figure 6.2) within the framework of the premise, the larger skewness magnitudes of the rough-wall flows (compared to the smooth-wall flows) suggest that at least one of two possibilities has occurred: either (1) the relative contribution to u' of the upward moving fluid ("ejections") has decreased, or (2) the relative contribution to u' of the downward moving fluid ("sweeps") has increased. If (1) has happened, then the contribution to u' of large magnitude fluctuations must decrease, so K(u) would decrease. If (2) has happened, then the contribution to u' of large magnitude fluctuations must increase, so K(u) would increase. The kurtosis magnitudes, however, remain generally similar. This suggests that both (1) and (2) have happened to some degree. Now the premise will be applied to the smooth-wall skewness dip and its disappearance in rough-wall flows. If the skewness dip is missing because of stronger positive fluctuations (downward motions) counteracting the intense negative fluctuations, K(u) in the dip region would be higher. This is difficult to interpret, because the nearest- wall data do indicate larger flatnesses in the rough-wall flows, but the sense of these increases is the same as that observed in the very near wall region of the low R9 smooth- 48 wall flow and the wall-normal shift of the skewness profiles. However, the skewness dip in the smooth-wall flows is accompanied by an increase in the kurtosis. (S(u) and K(u) are plotted together for each profile in Figure 6.4.) This increased kurtosis reflects an increase in the contribution of large magnitude fluctuations to u', and it can be assumed that the same mechanism causes both the skewness dip and the kurtosis increase. This kurtosis increase is absent in most of the rough-wall boundary layers. The exception is the low R9 rock roughness boundary layer. This transitionally rough flow shows S(u) hitting a local minimum and K(u) hitting a local maximum at y" z 70. The middle Reynolds number rock roughness boundary layer also shows evidence of these extrema occurring at y+ z 70. These extrema occur in the smooth-wall flows around y"' z 40. The shape of the streamwise skewness profile could be a good way of identifying the effect of surface roughness on a flow. None of the three square rod profiles or the high R9 rock profile show any sign of the smooth-wall skewness dip. However, the low Reynolds number rock surface profile does show evidence of the smooth-wall skewness dip, but this is also the most smooth-like rough-wall profile shown. The roughness Reynolds number for this flow, kudv, is 16.1. As this is essentially a sandgrain type surface, k+ > 70 is required for "fully rough" flow. The middle R9 rock surface flow also flattens out a bit at the beginning of the logarithmic region, and this flow has k+ = 47.0, which categorizes it as another "transitionally rough" flow. The other four profiles are all "fully rough," and all show S(u) monotonically decreasing from the wall outward. Here is another way of analyzing the meaning of the shapes of the skewness profiles. Near the wall the mean velocity is low, so the only large fluctuations must be positive, so S(u) must be positive near the wall. Near the freestream the only large fluctuations must be negative, so S(u) must be negative near y = 6. In between, S(u) must pass through zero, and the simplest profile would show S(u) monotonically decreasing. However, in the smooth-wall boundary layer S(u) crosses zero three times and has several inflection points. The explanation for this lies in the strong structure of 49 the turbulence, with different motions dominant in different regions. In the rough-wall boundary layer S(u) crosses zero only once and has fewer inflection points. The lack of these distinctive features in the rough-wall boundary layers suggests a more "generic" flow through the logarithmic region, or a weakening (or total transformation) of some motion which is dominant in smooth-wall boundary layers. If the structure of the smooth-wall turbulent boundary layer in the range 20 < y+ < 100 is modelled as a general trend of wallward-moving fluid with the occasional violent ejection (as suggested by the negative S(u) in this region), then the rough-wall turbulent boundary layer in this range must be considered more symmetric in that the frequency and intensity of wallward motions and ejections are more similar. The speculative nature of this section can be eliminated by further analysis of the data. Quadrant analysis will be most helpful and will clarify the degree of validity of the premise. 6.3. Wall-Normal Fluctuations, Reynolds Stress, and Correlation Coefficient Wall-normal fluctuations are sealed with inner variables and shown in Figure 6.5, and again Klewicki's smooth-wall profiles are presented for comparison. The boundary layers over both rough surfaces show a Reynolds number trend, with the peak in normalized v' increasing with Reynolds number. This effect is also evident in Klewicki's data. The Reynolds stress <-uv> is scaled on wall variables and shown in Figure 6.6. As Klewicki found for flow over a smooth wall, the peak of the normalized Reynolds stress increases with Reynolds number for the rock surface flows. This trend does not hold for the square rod surface; the maximum normalized Reynolds stress is slightly greater for the middle R9 flow than for the highest R9 flow. More noteworthy, however, 50 is the very low peak in <-uv> for the low R9 flow over the square rod roughness. The peak is around 0.31u12. The correlation coefficient, <-uv>/u'v', also hits a plateau around 0.30 for the low R9 square rod surface boundary layer (see Figure 6.7), much lower than for any of the other flows in the present study. This is in contrast to the smooth wall study of Klewicki, which showed a higher correlation coefficient for the low R9 flow than for the other two. The correlation coefficients are generally somewhat lower than those measured by Klewicki, but the rock surface shows a trend similar to that displayed in Klewicki's data in that the low R9 flow has a noticeably higher correlation coefficient than the two higher speed flows. 6.4. On the Small Magnitudes Measured by the X-array The small measured values of v', <-uv>, and <-uv>/u'v' can be attributed to three factors . First is the relatively high friction velocities used for normalizing. Because u, is squared in normalizing <-uv>, the effect of choosing a large u, is especially pronounced her . Second, X-wires have been found to significantly underestimate Reynolds stress in high turbulence intensity flows (Tutu & Chevray 1975, and others). The turbulence intensities near the wall in this rough-wall study were quite high, u'lU being over 0.70 for the nearest-wall point in the low R9 square rod roughness profile, and not dropping below 0.30 until y+ > 70 for that boundary layer. For the high R9 square rod roughness profile, u'IU was near 0.50 for the nearest-wall point, and dropped below 0.30 around y+ = 300. Tutu & Chevray indicate that X-wires could underestimate u', v', <-uv>, and the correlation coefficient, while overestimating the mean velocity U. It should be noted, 51 however, that agreement between the X-arrays and the straight wires was good for the streamwise statistics, though the X-arrays did generally underestimate u' near the wall. Also, values do not increase strikingly as local turbulence intensities decrease. For example, looking at the high R9 rock surface profile, the maximum value of <-uv>/u.;2 is only 05, and this occurs in a region with u'lU :3 0.2. Third, studies (Perry et al. 1987, Acharya & Escudier 1987) indicate that X- arrays with apex angles of 90° (as used in this study) underestimate v' and <-uv> when making measurements in rough-wall boundary layers. They find that apex angles of around 120° produce slightly larger and more accurate results. All three of these factors have probably played some role in reducing the magnitudes of the rough-wall data in the plots of Figures 6.5, 6.6, and 6.7. However, even in combination, they do not explain the Reynolds number trends observed or the extremely low magnitudes measured. One result of this analysis is that it is risky to derive the skin-friction coefficient by extrapolating the Reynolds stress to the wall. 6.5. Spanwise Vorticity Fluctuations The r.m.s. spanwise vorticity fluctuations, (02', are normalized on inner variables and plotted in Figure 6.8. The smooth-wall data of Klewicki lend support to the hypothesis of a universal vorticity distribution. The two higher R9 flows over the rock surface fall roughly in line with Klewicki's data, but the flows over the square rod surface show a distinct Reynolds number trend. The lowest Reynolds number over the rock surface shows higher than expected normalized spanwise vorticity, if universal scaling applies. However, this is the profile which has very significant long-term variation in Ugo. The filter described in Appendix 52 C has been applied to the data for all quantities shown, but this filter only removes variations in the mean; it does not smooth Bulay. Because of this, the calculated values of a); are unrealistically high: as the mean velocity varies, so does arr/3y. Therefore, long-term variation in Bu/By, which is not representative of turbulence, is treated as such when calculating (oz by Equation 6.1. The time-series data have not yet been reevaluated, but when away is filtered in a manner similar to that described in Appendix C, the low R9 rock surface (01' results will decrease in magnitude. It is entirely possible that the normalized (02' data will then fall in line with the smooth-wall data and the other rock surface profiles. This issue does not apply to the square rod data, which shows a clear Reynolds number trend in (02' when sealed in inner variables. The degree of tunnel variation was less than for the low R9 rock data, and Reynolds number dependence is displayed between all three profiles. Also of note is the plateau in (oz for the lowest R9 square rod profile. This plateau extends out to y+ :3 100 before descending. The two higher speed flows over the square rods show similar or; distributions in terms of shape, and the outer portion of the low R9 flow declines similarly. The magnitude of normalized (0;, however, decreases steadily with increasing R9 for flow over the square rods. 6.6. Concluding Remarks based on the Hot-Wire Data The data presented thus far in this chapter all indicate that the rock surface is more "smooth-like" in nature than the spanwise square rod surface. The higher-order statistics of the streamwise fluctuations suggest this, and the spanwise vorticity profiles show a clear difference between surfaces. Trends in wall-normal fluctuations and Reynolds stress are similar for smooth and both rough surfaces. The Reynolds stress 53 correlation coefficient indicates similarity between the smooth and rock surfaces, but a clear difference in the square rod surface is apparent. This result is intuitively appealing, because the rock surface seems more "smooth- like" in nature than the square rod surface, because it is random. It will not act to reinforce any scale or frequency, because it has no repetitive scale of its own. The square rod surface, however, has a cyclic nature of fixed geometry, which may encourage certain scales and reinforce certain frequencies. If we assume that characteristic scales of flow structure vary with Reynolds number, then as Reynolds number changes different forms of structure may be encouraged or inhibited by the periodic nature of the square rods. Perhaps a natural bursting frequency is stifled by the given rod geometry at a given flow speed, channeling turbulent energy into alternative forms, as proposed in Section 5.6. The skewness and kurtosis profiles presented in Section 6.2 and discussed in Section 6.3 suggest that some turbulent motion which dominates the near-wall statistics in a smooth-wall boundary layer is weaker in a rough-wall boundary layer. Further examination of the data is certainly warranted. Higher-order moments of wall-normal fluctuations, Reynolds stresses, and spanwise vorticity will be calculated and individual events will be studied. Simple flow visualization will clarify many of the questions raised here, and quadrant analysis will remove any ambiguity from the discussion of Section 6.3. Chapter 7 Conclusion 7.1. Summary of Results Contrary to the classical analysis of Schlichting, the local skin-friction coefficient 0f incfeases with Reynolds number beyond the transition region shown in Figure 3.3 (Schlichting's curves). For this study, drag force was measured over two rough surfaces while varying both Reynolds number and rough-wall development length. The results show that Of for a given surface is dependent on these two parameters. The location of the virtual origin was found to be Reynolds number dependent, but the sense of this dependence is different for the two surfaces studied. With increasing Reynolds number, the virtual origin moves toward the base of the roughness for the spanwise square rod roughness but toward the peak of the roughness for the rock surface. Numerous researchers cite the uncertainty in estimating the location of the virtual origin as a major limitation to the interpretation of their data. This uncertainty, however, is not a necessary consequence of studying rough-wall turbulent boundary layers; it is a consequence of the scale of the boundary layers and roughnesses usually studied. The present study used a 250 mm thick boundary layer and roughness elements 7 and 13 mm high. With these scales, establishing e. is straightforward. For a given value of Of, a 54 55 unique value of 8 satisfies the logarithmic velocity distribution. The accord of yo and AU/uq; supports the accuracy of e. Skewness and kurtosis profiles of the streamwise fluctuations, when taken in combination, suggest that some motion which dominates the near-wall statistics of the smooth-wall turbulent boundary layer is weaker in the rough-wall turbulent boundary layer. Spanwise vorticity fluctuations were measured in boundary layers at three Reynolds numbers over each of two rough surfaces. When scaled on inner variables, it is likely that the vorticity profiles over the rock surface scale in the same manner that smooth-wall vorticity profiles do. However, the vorticity profiles over spanwise square rods show a clear Reynolds number dependence. Reynolds number trends in wall-normal fluctuations and Reynolds stress are generally similar over both of the rough surfaces and a smooth wall: maximum inner- normalized values increase with Reynolds number. Reynolds stresses, however, are very low, especially over the square rod surface. This result is also reflected in the Reynolds stress correlation coefficient. The present data suggest that extrapolating the Reynolds stress to the wall is not a valid method of deriving the skin-friction coefficient, especially at low Reynolds numbers. The experimental methods of this study probably do act to systematically reduce measured turbulence quantities, but the qualitative conclusions reached have not been affected by experimental method. 56 The "dip" in the skewness of streamwise fluctuations which is characteristic of smooth-wall turbulent boundary layers (near the inner side of the logarithmic region) decreases with increasing roughness effect. 7.2. Future Considerations Much of the speculation in this thesis will be eliminated by flow visualization experiments, which are planned. The character of the low Reynolds number flow over the square rods is of particular interest. Light sheet visualizations in the x-y plane are also planned. These films will be studied in hopes of identifying characteristic motions and scales in the boundary layer; the character of the flow over the two rough surfaces will be compared and contrasted; and Reynolds number dependencies will be examined. The results of this study suggest that the virtual origin can be located quite precisely for a known skin-friction coefficient. Because researchers have had limited success in generating correlations for Cf, it may be appropriate to tabulate elk values for a variety of surfaces, Reynolds numbers, and development lengths. Then, with 8 taken as a known value, Cf could be derived by a profile-matching method. This would allow slope-matching only, but in the present study slope-matching was sufficient, as slope mismatches were readily apparent. Existing hot-wire data requires much more analysis. Higher order statistics of wall-normal fluctuations, Reynolds stresses, and vorticity fluctuations should be calculated and quadrant analysis should be performed. The spanwise vorticity fluctuations must be recalculated with anomalous Bulay fluctuations removed, as described in Section 6.4 and Appendix C. 57 The drag data show abrupt changes in Of at low Reynolds number. More data should be collected to clarify the functional dependence of C, on Reynolds number at low Reynolds number. TABLES Table 1. Statistics describing the rocks which make up the rock roughness. 58 Average Height (= k) 6.825 mm (0.2687 '9 Maximum Height 11.887 mm @4683 Minimum Height 3.683 mm (0.145") Median Heigh_t 6.464 mm (0.2545 ") Average Absolute Deviation 1.3668 mm @05381") Standard Deviation 1.6708 mm (0.06578") Skewness 2.214 Stones per Unit Area 1.3158 stones/cm2 (8.4890 stonesfmchz) Average Stone Volume 0.3071 cm3/stone (0.01874 in3/stone) 59 mud 2d EA and wed wad AEEV e.» No.5 mod ad end 5d and AEEV w Hmud 92 d wwvod N2 d 3H d unwed mg g d 33.0 ammod 35 x. 88d 83d «Sod 88d wnood Rood mwmood mmmood $8.0 ho aha EN EN awn hnm 3N d3 mom com 3:5 w 5% v.8 Ndv mfiv mém wdm 9mm mém Qmm Ann-Ev aw 5mm mdm mdm mém m.mm Qmm mdm Ova wém 3:5 a 3 H .m mama mmod onmd mmmé wad meN mmhA Bed 3.5 8: ommh 30¢ dwfi a 030 ommw cmmfi omwfifl 2mm 32 em com 033m com 23$ 3% 236m zoom *5 “com 58am 585 585 88:5 .33» 880a 05 com e33 083 gram we 93:? 93 Moon 05 36 33 xmmmc Eogog 89c :33 Pa 83 agavfieooam $95 $5 5 “.2383 £33 #8953 2: mfiflbwou Eofiahm .N oBuh. 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Verification of Equipment and Methods To be sure that all components of the hot-wire and computer systems (including the operator) were working properly, a complete smooth-wall profile was conducted at a speed already studied in the same wind tunnel by Klewicki (1989), roughly 1.8 mls for Re=2900. All statistics, including spanwise vorticity and higher order statistics such as skewness and flatness, match reasonably. The only difference worthy of note is boundary layer thickness. Klewicki's smooth-wall boundary layers were consistently thinner than those measured prior to this rough wall study. This is probably due to a minor overhaul of the wind tunnel performed in the summer of 1991. Some of the smooth-wall data are compared to Klewicki's results in Figures 8.1 and 3.2. 125 Appendix B. On the Effective Angles of the X-wires in the Vorticity Array In previous work with the four-wire vorticity probe used for this study, the effective angles of the X-wires have been calculated by subjecting the array to a flow at a known yaw angle and comparing the apparent velocities seen by the slanted wires to those seen with the probe body aligned with the freestream. This process yields correction coefficients Cf and C,, where the subscripts denote the forward and rearward slanting wires (see Lovett 1982, but note the correct relationship between angles and correction coefficients below). However, for this study, the unsteadiness in the electronics and freestream velocity (see Appendix F) rendered calculation of these coefficients meaningless. Because the scatter in measured values of Cf and C, was so wide, there was no evidence that the wires were anything other than ideal; that is, each wire inclined at 45 ° to the mean flow. Visually, the X-array appeared perfect. The wires were quite straight, perpendicular to each other, and not obviously inclined at anything other than 45 ° to the probe body. They remained in this situation when heated and subjected to a cross flow. For these reasons, there was no better guess than to say the wires were ideal, with Cf=1.0 and C,=-—l.0. The smooth-wall data taken to verify methods and equipment were now used to confirm the validity of these estimates for the wire alignments. The data were first reduced using "best guess" coefficients of Cf = 1.10 and CI = -0.60, which correspond to the wires' effective angles being inclined from 45° by 2.7° and 14.3° respectively, for the forward and rearward slanting wires. The inclination angles are related to the coefficients by l-C, 1+C, ' 65, = and 126 1+C, 1-C,’ 561 = where 65 indicates a wire's deviation from 45 ° in radians. These values were the average of several results, but the scatter was very large. Absolute values of both Cf and C, fell on both sides of 1.0. With these values of the correction coefficients, the new data did not produce results that matched Klewicki's. However, with the assumption that 65f = 66, = 0 (a "perfect" X-array), Klewicki's results were reproduced. The effects of varying the correction coefficients and comparison with Klewicki's data are shown in Figures 8.1 and B .2. The data presented in this thesis were all taken with the same four hot-wire array. This was not only convenient; it was critical because of the inability to accurately measure the X-array correction factors Cf and C,. For all of the data presented in this thesis, Cf was taken to be 1.0 and C, to be -1.0, unless it is stated otherwise. It should be noted that, in studying the effects of varying values of Cf and C,, it was found that streamwise quantities, including skewness and flatness, are only very slightly dependent on the X—array correction coefficients. This eliminates the possibility of matching X-array u-statistics to those measured by the parallel array as a method of discovering appropriate values of Cf and C,. Spanwise vorticity is only slightly more dependent on the correction factors, but wall-normal measurements and especially Reynolds stress are highly dependent on Cf and C,. Reynolds stress and spanwise vorticity are illustrated in Figures B.1 and 3.2. 127 Appendix C. Smoothing Low-Frequency Fluctuations in Freestream Velocity As explained further in Appendix F, the hot-wire wind tunnel did not maintain a constant freestream velocity at low speeds. For the 0.6 mls runs, data were collected for roughly fifteen minutes at each point, and during the course of this fifteen minutes, significant variation in the freestream velocity could often be observed. Figure C.1 shows the minute-to-minute variation in the average freestream velocity for one point. This variation has a significant effect on the turbulence statistics, especially the streamwise quantities. To separate real flow physics from effects of the wind tunnel fluctuations, the 0.6 mls profiles were filtered. The data reduction scheme was modified by sending the velocity time series through a 1001 point moving average filter (essentially a high-pass filter). The average measured velocity for each 15 minute period was defined as the average for each moment within that period. The deviation of each point from its local 1001 point average was then added to the 15 minute average to generate a new velocity time series. The change in a velocity time series is illustrated in Figure C.2. The size of the filter was selected after running data through 501 point, 1001 point, and 2001 point filters, and finding the effect of each filter to be very similar. This was expected, because at 0.6 mls data were sampled at 500 Hz, so a 1001 point filter allows roughly two boundary layer thicknesses before and after the point of interest to be included in each average. The effects of this filter on turbulence quantities are shown in Figures GB, for the low Reynolds number boundary layer over the rock surface. 128 Appendix D. Interpretation of Re=4610, Square Rod Data The data for the middle Reynolds number over the square rod roughness was stored on a hard disk that encountered difficulties. The data were corrupted and irretrievable. At that time, the data had been reduced only once, with the X-array correction coefficients €51.10, C,=»0.60. In order to assign values to turbulence quantities for the more appropriate values Cf=l.0, C,=-l.0, the trend in the effect of that difference over the square rod surface was studied. The turbulence quantifies of the high and low Reynolds number flows over the square rods were graphed for each interpretation (Cf=l.10, C,=-0.60 and Ct=l.0, C,=-1.0), and the trend in the change in statistics was applied to the middle Reynolds number square rod flow. This procedure is illustrated in Figure DJ for the Reynolds stress, and was also used to derive the profiles for a); and v' for the Re=4610 boundary layer. Note that the correction coefficients have relatively little effect on the spanwise vorticity fluctuations. 129 Appendix E. On the Accuracy of Power-Law Velocity Profile Approximations The scaling methods presented in Falco's 1991 paper rely primarily on three relationships: the scaling of w; on inner variables, the Reynolds number trend of the length scale trend of the vortex ring-like structures (Cy/6 vs. Re), and the Reynolds number-Reynolds number relationship u16/v vs. Re. If rough-wall boundary layers are to be sealed in a similar fashion, corresponding rough-wall relationships must be established. This thesis presents data on possibilities for (02 scaling, and flow visualization studies are planned with hopes of establishing a relationship corresponding to the smooth-wall Cy/6 vs. Re. The third component relationship is documented through a literature survey. The data of several investigators are presented in Figure E.1, showing smooth- and rough-wall trends in u16/v vs. Re. These trends introduce an interesting issue: the smooth-wall relationship can be derived approximately by making a power-law velocity profile assumption, but this derivation predicts a shallower slope for the rough-wall u16/v vs. Re curve. The experimental data in Figure 13.1 suggest the opposite. The derivation: assume a power-law velocity profile of the form 1 i=(l)", (13.1) U,” 6 andusethe fact that C! 1 = 7U... (E2) Then 14,6 0 Um6 = —’ (13.3) v 2 v 130 and use the result from Hinze (1975) that a power-law velocity profile yields Jigga)? 1114) 2 v ' ° where B is a constant. Plugging expression E.4 into 13.3 yields “15 = 3(U“5 )5. (5.5) Then using the power-law relationship for momentum thickness to total boundary layer thickness, 0 n _ = E6 6 (n+1)(n+2) ( ) and plugging into E5, 1116 = B( (n + l)(n + 2) U,6)n+1 (13.7) v n v or 14,6 4'- V = D(Ro)n+1, (E8) where D = Bl: (n + l)(n+2)]n+1’ (E.9) n which is a constant for n = constant. Equation E8 is the form of the smooth-wall relationship used by Falco (1991), “‘5 = 0.7612,”? (3.10) v The value of 11 most often used to approximate a smooth-wall velocity profile is seven, which yields an exponent in equation 13.8 of 0.875, in fairly good agreement with equation BID. The exponent 11 also increases with Reynolds number, which causes both 131 the value of [n/(n+l)] and the "constant" D to increase. The data accumulated by Falco permit, and perhaps encourage, the interpretation that the slope increases with Reynolds number. For a rough wall, however, the data do not conform to the prediction. The exponent n for a rough-wall velocity profile is considerably less than seven. Best-fit values of n vary from 3.0 to 4.5 for the velocity profiles presented in this thesis, with 11 generally decreasing with increasing Reynolds number for a fully rough flow. This predicts a much shallower slope of the curve u16/v vs. R9 for a rough wall than for a smooth wall. The data show the opposite. For an equation of the form of 13.8, the value of the exponent that best fits the accumulated data base is 1.04. This analysis leads to the conclusion that a power-law fit of rough-wall velocity profiles omits critical information. The most suspect link in the above analysis is equation E.4, which relates Of to a Reynolds number for a given power-law profile. Relationships of this kind are especially weak for rough-wall boundary layers, even with the shape of the-velocity profile taken into account. 132 Appendix F. 01‘ Interest to Future Investigators at the Turbulence Structure Laboratory F.l Space Heater The space heater in the northwest corner of the lab must be off during all hot-wire data collection periods. If the heater is cycling on and off, it produces a distinct, reproducible, and easily traceable temperature change cycle. Hot air is sucked the length of the lab into the tunnel inlet and back down through the test section, and radiative effects are noticeable almost immediately near the wall in the test section. (The wall is painted black for flow visualization experiments.) F.2 Channel Flipping The digital data acquisition system, as it is currently set up, occasionally flips channels. (The effect is channel flipping, the cause is the skipping of a channel in one sampling pass.) The frequency of these flips increases with sampling frequency. Channel flipping occurs in roughly 5% of the data sets sampled at 500 Hz and roughly 20% of the data sets sampled at 2000 Hz. There are two distinct types of channel flips. If channel flipping occurs, the 10241st point is always skipped. This is the first point of the third buffer, and all data thereafter are shifted by one column. Also, any number of points in the first line of data may be skipped. If there is a skip in the first line, then there is exactly one more skip between line 1 and point 10241. No skipping occurs after point number 10241. 133 After much investigation, the cause of this channel flipping remains a mystery. Data sets which were flipped cannot be rectified because calibration is channel- dependent. That is, the voltage readings for a given input will vary slightly from channel to channel. The solution is to offset the channel voltages so that the appropriate columns can be recognized. Then each of the first few buffers can be quickly averaged, and any channel flipping will be evident. If channel flipping did occur, simply throw out the data and repeat the point. F.3 Unsteadiness in Electronics The X-array calibration coefficients Cf and C, cannot be measured with repeatability because of unsteadiness in the data acquisition electronics. (The long-term unsteadiness in the wind tunnel's freestream velocity only compounds the problem.) For a given quantity being measured (zero velocity, for example), the channels will vary from sample to sample, but will remain constant during a given sample, and the channels will vary in unison. The variation is only a few millivolts, and each "bin" in the AID conversion is 2.442 millivolts, so it appears to be a matter of indecisiveness in choosing the initial bins. Once chosen, a constant analog input is properly converted to a constant digital signal. Any variation during the run is an accurate representation of a varying input. This problem, too, was investigated thoroughly, but no satisfactory explanation nor solution was found. The result is a bias in the mean velocities measured at each point, but this bias is small, and higher order statistics are not significantly affected. (The range of zero to 3 mls covers roughly 1000 mV; the range of zero to 0.6 mls covers roughly 500 mV. The velocity-voltage relationship is not linear, but 2 "bins" in the AID 134 card, or 4.882 mV, corresponds to the order of 0.01Uoo at 0.6 mls and 0.005Uoo at 3 mls.) F.4 Unsteadiness in Wind Tunnel The steadiness of the motor driving the hot-wire wind tunnel has degraded. It is always difficult to measure a smooth velocity profile at Uoo=0.6 mls, but the current state of the motor makes the profile's jaggedness quite pronounced. The Eaton motor, with Eaton Dynamatic 4000 controller, has a rated steadiness of :l:l% of full speed. It still does perform in this range, so it is not broken and therefore cannot be repaired. However, the :I:l% of full scale variation in shaft RPM translates to a :l:10% variation in freestream velocity at 0.6 mls. (Freestream velocity is proportional to shaft RPM, and top speed is roughly 6 mls, or 1000 RPM.) The performance for a given speed can be optimized by adjusting the potentiometers inside the controller: zero adjust, maximum speed, time constant, acceleration rate, and velocity damping. This is a nial-and-error process, and the wind tunnel must be monitored for at least two hours at each combination of settings to get a good idea of its performance. F.5 Data Loss in Transfer Hot-wire data are collected on a PDP 11/23 and transferred for temporary storage on a PDP 11fl3. All data appear to arrive intact on the PDP 11/7 3. However, some files will not transfer from the PDP 11fl3 to the SPARCstation 2 on which the data are reduced. Usually three points out of a 25 to 30 point profile will fail to transfer on the first attempt. If these files are copied into identical files, two of the three new files will 135 usually transfer. The third set of data, or one point per profile, is usually lost. N o explanation is available. F.6 AID Sampling Order The AID system described in Section 2.6 insists upon sampling sequential channels beginning with channel 0. If five channels are being sampled, for example, they must be channels 0 to 4, not 1 to 5 or any other five channels. If sampling is not initiated at channel zero, every channel has a characteristic behavior: a sudden voltage boost, then a steady drift downward. The boost-drift cycle is synchronized between channels, and is roughly 10 Hz. The boost is on the order of 10 to 20 mV, but is not a constant. As long as sampling is initiated at channel 0, this behavior does not occur. F.7 DISA Integrator The DISA type 52B 30 true integrator used to average the fluctuating drag force is accurate in that its output is a repeatable function of its input, but the correspondence is not one-to-one. The integrator was calibrated several times during the period that drag measurements were being taken, and the calibration curve did not change. Its output ranged from well over 100% of its average input for input of a few millivolts, down to just below 98% of its input for a one to two volt input. The calibration is accurate to a third decimal place. 136 .441 u .U A: n ._U H8 4894892 84 544 44315025 M43300— :24 082 34135 $on 43.30% no 3420508 5402.80 135* meant, we “comm A .m oSwE an IT «OH «OH A: _ r_ _ _ _ _ _ P _L h _ _ _ _ . r OIO I 30453 oSmumm 4 r OI _ 0.7140 .315 .oommuom I 4 311.40 .3140 damage 0 1 OI + .4 4“ 4 0 II I e o 4 4 o I 4 I 0 10o 4. C O O O O O 1 o I 4 4 O O C 1. 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I FF l- 0 mg L ".3 18$me 1 o «a 1 O .1 1 o O\E 1 ms 3 1 HI 1 o \ 1 “ 0o ‘1 \mH\ £33 £35..” Hm H II. I \ I o a.» \\ mHHmHs. 5.0098 0 n o T 4 H LIST OF REFERENCES 146 List of References Abou-Arab, T. W., Aldoss, T. K, and Hayajney, M. T., 1991, "Reformulation of the Law of the Wall for Rough Surfaces," International Journal of Engineering Fluid Mechanics, vol. 4, no. 1, pp. 33-46. Acharya, M. and Escudier, M. P., 1983, "Measurements of the Wall Shear Stress in Boundary Layer Flows," Turbulent Shear Flows 4, Springer-Verlag, pp. 277-286. Acharya, M. and Escudier, M. P., 1987, "Turbulent Flow Over Mesh Roughness," Turbulent Shear Flows 5, pp. 176-185. Acharya, M., Bornstein, J., and Escudier, M. P., 1986, "Turbulent Boundary Layers on Rough Surfaces," Experiments in Fluids 4, Springer-Verlag, pp. 33-47. Andreopoulos, J. and Bradshaw, P., 1981, "Measurements of Turbulence Structure in the Boundary Layer on a Rough Surface," Boundary Layer Meteorology, vol. 20, pp. 201-213. Antonia, R. 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E., 1991, "A Coherent Structure Model of the Turbulent Boundary Layer and Its Ability to Predict Reynolds Number Dependence," Philosophical Transactions of the Royal Society of London A, vol. 336, pp. 103-129. Furuya, Y., Miyata, M., and Fujita, H., 1976, "Turbulent Boundary Layer and Flow Resistance on Plates Roughened by Wires," ASME Paper N o. 76-FE-6. Gartshore, I. S. and DeCroos, K. A., 1977, "Roughness Element Geometry Required for Wind Tunnel Simulations of the Atmospheric Wind," Journal of Fluids Engineering, September, 1977 , pp. 480-485. 148 Gartshore, I. S. and DeCroos, K. A., 1980, "Equilibrium Boundary Layers Over Very Rough Surfaces," AGARD Conference Proceedings No. 271: Turbulent Boundary Layers: Experiments, Theory, and Modelling, pp. 7-1 to 7-11. Granville, P. S., 1982, "Drag-Characterization Method for Arbitrarily Rough Surfaces by Means of Rotating Disks," Journal of Fluids Engineering, vol. 104. PP. 373-377. Grass, A. 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