STRUCTURE-PROPERTY CORRELATIONS OF POLYHEDRAL OLIGOMERIC SILSESQUIOXANE IN MODEL POLYSTYRENE By Madhu Namani A DISSERTATION Submitted to Michigan State University in partial fulfillment of the requirements for the degree of Chemical Engineering-Doctor of Philosophy 2014 ABSTRACT STRUCTURE - PROPERTY CORRELATIONS OF POLYHEDRAL OLIGOMERIC SILSESQUIOXANE IN MODEL POLYSTYRENE By Madhu Namani In recent years the blending of 0-, 1-, and 2- dimensional inorganic fillers such as POSS, carbon nanotubes, and nano-clay platelets into pol ymeric matrices enabled exploration mechanical properties. connections amongst of However, the various a filler/matrix fundamental microstructure and combinations understanding macroscopic of properties on the of pol ymeric based nanocomposites are yet to be full y explored to optimize the trul y multifunctional propert y potential of pol ymer nanocomposites. Pol yhedral oligomeric silsesquioxane (POSS) offers a unique approach to examine the effect of molecularly dispersed nanoscopic fillers on rheological properties of entangled pol ymer melts. Experiments were performed using a nearl y- monodisperse molecular weight pol yst yrene (PS) blended with varying amounts of two full y condensed POSS molecules surrounded with phenethyl and st yren yl groups. Due to the chemical similarit y between these organic moieties surrounding the silicon-ox ygen framework (SiO 1 . 5 ) of POSS and PS, we were able to obtain pol ymer blends with molecular dispersed nanoscopic fillers needed to stud y the effect of intermolecular nanoparticle-nanoparticle interactions and the associated intramolecular interactions on the dynamics of the pol ymer chains. Differential scanning calorimetry (DSC), wide-angle X-ra y diffraction (WAXD) and transmission electron microscopy (TEM) were used to characterize the thermal properties and morphologies of the POSS/PS blends. Oscillatory Shear both small and large amplitude and/or tensile method was used to probe the d ynamics of pol ymer chains as influenced by the addition of different chemical moiet y of POSS at the glass transition, rubbery state and the terminal-flow transition regions. Further studies were done with varying molecular weight of PS for understanding of the chain length effects on the phase behavior of the blends, results obtained from the thermal and mechanical characterization methods were compared with morphological observations to better understand the structure-property relationship of pol ymers containing molecularl y dispersed nanoscopic fillers. TABLE OF CONTENTS LIST OF TABLES …………….……………………………………vi LIST OF FIGURES…………….………………………………..…vii CHAPTER 1: REVIEW OF POLYMER NANOCOMPOSITES….1 1.1 INTRODUCTION………………………………….…………..1 1.2 SYNTHETIC STRATEGIES TOWARDS HYBRID MATERIALS………………………………………………...... ...... 12 1.2.1 Sol–Gel Process……………………………………… .. 15 1.2.2 Hybrid Materials by the Sol–Gel Process…………. .. 17 1.2.3 Building Block Approach………………………..….. . 22 1.2.4 Insitu Polymerization Approach…………................26 1.3 TYPES OF HYBRID MATERIALS……………..…………… 30 1.4 PROPERTIES AND APPLICATIONS………………………..34 1.5 SUMMARY…..………………………………………………… 37 RESEARCH OBJECTIVES………………………………….…….38 CHAPTER 2: EFFECTS OF CHEMICAL SUBSTITUENTS ON PHASE BEHAVIOR OF POSS - PS BLENDS………………….. 40 2.1 Introduction……………………………………………….…… 40 2.2 Experimental……………………………………………….…...44 2.2.1 Materials………………………………....……………. 44 2.2.2 Sample Preparations……………………………….… . 47 2.2.2.1 Samples Preparations for Differential Scanning Calorimeter (DSC)………… ………………47 2.2.2.2 Samples Preparations for X-Ray Diffraction.47 2.2.2.3 Samples Preparations for Transmission Electron Microscopy (TEM)……………………...….. 47 2.2.3 Characterization Techniques……………….... .......... 48 2.2.3.1 Transmission Electron Microscopy (TEM)… . 48 2.2.3.2 X-ray Diffraction………………………..…. ...48 2.2.3.3 Determination of Transition Temperatures of POSS macromers……………………………………….49 2.2.4 Determination of Transition Temperatures of POSS macromers…………………………………………………… . 49 iv 2.3 Results and Discussion…………………………………….…..49 2.3.1 Effects of POSS Corner Groups……………………………. 49 2.3.2 Miscibility in Polystyrene Based on Different POSS…… . 52 2.4 Summary……….…………………………………………….….64 CHAPTER 3: EFFECTS OF CONCENTRATION ON PHASE BEHAVIOR OF POSS - PS BLENDS…………………. …………67 3.1 Introduction…………………………………………………..…67 3.2 Experimental…………………………………………………....68 3.2.1 Materials………………………………………..……... 68 3.2.2 Sample Preparation……………………………………. 70 3.2.2.1 Melt Rheological Characterization……………… .. 70 3.3 Results and Discussion……………………………………….. . 71 3.3.1 Rheology during the Rubbery State and Flow Transition. . 71 3.4 Summary………………………………………………………. ..82 CHAPTER 4: EFFECTS OF PS MOLECULAR WEIGHT ON PHASE BEHAVIOR OF POSS - PS BLENDS…………………. .86 4.1 Introduction………………………………………………….… . 86 4.2 Experimental…………………………………………………... . 90 4.2.1 Materials………………………………………..……. .. 90 4.2.2 Sample Preparation………………………………….. .. 90 4.2.2.1 Rheological Characterization……………………… 90 4.3 Results and Discussion……………………………………….. . 91 4.4 Summary……………………………………………………… . 108 CHAPTER 5: FLOW TRANSITIONS OF POSS - PS BLENDS 110 5.1 Introduction………………………………………………….. . 110 5.1.1 Large Amplitude Oscillatory Shear (LAOS)……………. 111 5.2 Experimental……………………………………………….... . 115 5.2.1 Thermo-Mechanical Analysis……………………….. ....... 115 5.2.2 Rheological Characterization…………………. ............... 116 5.3 Results and Discussion………………………………..……. . 117 5.3.1 Glass Transition Region………… ................................. 117 5.3.2 Non-linear oscillation measurements……………………. 122 5.4 Summary……………………………………………………... . 128 CHAPTER 6: CONCLUSION…………………………………….130 REFERENCES……………………………………………………..139 v LIST OF TABLES Table 2.1: Abbreviations, Chemical Formula and Molecular Weight of POSS Macromers..…………………………………………………………..… 46 Table 2.2: Transition temperatures of POSS macromers (DSC Results) .52 Table 3.1: The crossover frequency versus POSS weight fraction and the zero-shear viscosit y based on an Ellis model fit……………………………80 vi LIST OF FIGURES Figure 2.1: POSS Macromers with Different Corner Groups…………………………...45 Figure 2.2: DSC Curve of Cp8POSS Macromer……………………………………… ...50 Figure 2.3: DSC Curve of Cy8POSS Macromer……………………………………….. .50 Figure 2.4: DSC Curve of Styrenyl8POSS Macromer…………………………………. .51 Figure 2.5: DSC Curve of Phenthyl8POSS Macromer………………………………… .51 Figure 2.6: TEM Image of POSS PS blends at 50 wt% loadings……………………… .54 Figure 2.7 X-Ray plot of Phenethyl POSS (Ph8T8) and PS (MW= 290K Da) / Phenethyl POSS 20%wt blend…………………………………………………………………… …57 Figure 2.8 X-Ray plot of Styrenyl POSS (St8T8) and PS (MW= 290K Da) /Styrenyl POSS 20%wt blend………………………………………………………………….. .….58 Figure 2.9: TEM Image of Styrenyl8POSS/PS290K Blend (20 wt% POSS)………… ...61 Figure 2.10: DSC plot of Phenethyl POSS (Ph8T8) and PS (MW= 290K Da) / Phenethyl POSS 30%wt blend…………………………………………..……………………… .….62 Figure 2.11: DSC plot of Styrenyl POSS (St8T8) and PS (MW= 290K Da) /Styrenyl POSS 30%wt blend………………………………………………………………..… .….63 Figure 3.1 Time temperature superposed plots of PS (MW= 290K Da) and Phenethyl POSS (Phe8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp)……….… ....73 Figure 3.2 Time temperature superposed plots of PS (MW= 290K Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp)………………… ..…..76 Figure 3.3 Log-Log plot of Normalized Plateau Modulus (GN (φ)/GN (1)) versus Volume fraction (φ))………………………………………………………………………… ..…..79 Figure 4.1 Time temperature superposed plots of PS (MW= 1.6M Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus vii (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp)……………… ..……..96 Figure 4.2 Time temperature superposed plots of PS (MW= 650K Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp)……………... ……….99 Figure 4.3 Time temperature superposed plots of PS (MW= 130K Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp)…………………… ..102 Figure 4.4 Time temperature superposed plots of PS (MW= 65K Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp)…………………… ..105 Figure 4.5: Normalized viscosity (η∗/ aT) versus volume fraction of Styrenyl POSS………………………………………………………………………………........ 108 Figure 5.1: Stress, Strain and Strain rate waves during an oscillation measurement. The stress can be decomposed in an elastic and a viscous stress wave. The Lissajous figure results from plotting the stress versus the strain……………………………………………… ………………….……112 Figure 5.2 Complex Modulus (E * ) and tanδ versus Temperature plot for PS (M W = 290K Da) and Phenethyl POSS (Ph 8 T 8 ) blends with varying weight fractions of POSS………………………….………………………… 118 Figure 5.3 Complex Modulus (E * ) and tanδ versus Temperature plot for PS (M W = 290K Da) and St yrenyl POSS (St 8 T 8 ) blends with varying weight fractions of POSS……………………………………………………….…….120 Figure 5.4: Strain sweep for the viscoelastic material 290K PS, showing the transition from the linear into the non-linear regime……………..… 121 Figure 5.5: Strain sweep for the viscoelastic material 6% Phe 8 T 8 PS 290K blend, showing the transition from the linear into the non-linear regim…………………………………………………………………………. ..123 Figure 5.6: Strain sweep for the viscoelastic material 6% St 8 T 8 PS 290K blend, showing the transition from the linear into the non-linear regime……………………………………………………………………... …..124 viii Figure 5.7: Strain sweep for the viscoelastic material 50% Phe 8 T 8 /PS blend, showing the transition from the linear into the non-linear regime……………………………………………………………………... …..125 Figure 5.8: Strain sweep for the viscoelastic material 20% Phe 8 T 8 /PS blend, showing the transition from the linear into the non-linear regime……………………………………………………………...……..… …126 Figure 5.9: Strain sweep for the viscoelastic material 20% St 8 T 8 /PS blend, showing the transition from the linear into the non-linear regime……………………………………………………………………… ….127 ix CHAPTER 1 REVIEW OF POLYMER NANOCOMPOSITES 1.1 INTRODUCTION Recent technological breakthroughs and the desire for new functions generate an enormous demand for novel materials. Many of the well-established materials, such as metals, ceramics or plastics cannot fulfill all technological desires for the various new applications. Scientists and engineers realized earl y on that mixtures of materials can show superior properties compared with their pure counterparts. One of the most successful examples is the group of composites which are formed b y the incorporation of a basic structural material into a second substance, the matrix. Usuall y the s ystems incorporated are in the form of particles, whiskers, fibers, lamellae, or a mesh. Most of the resulting materials show improved mechanical properties and a well-known example is inorganic fiber-reinforced polymers. Nowadays they are regularl y used for lightweight materials with advanced mechanical properties, for example in the construction of vehicles of all types or sports equipment. The structural building blocks in these materials which are incorporated into the matrix are predominantl y inorganic in nature and show a size range from the lower micrometer to the millimeter range and therefore their heterogeneous composition is quite often visible to the eye. Soon it became evident that decreasing the size of the inorganic units to the same level as the organic building blocks could lead to more homogeneous 1 materials that allow a further fine tuning of materials’ properties on the molecular and nanoscale level, generating novel materials that either show characteristics in between the two original phases or even new properties. Although we do not know the original birth of hybrid materials exactl y it is clear that the mixing of organic and inorganic components was carried out in ancient world. At that time the production of bright and colorful paints was the driving force to consistentl y try novel mixtures of dyes or inorganic pigments and other inorganic and organic components to form paints that were used thousands of years ago. Therefore, hybrid materials or even nanotechnology is not an invention of the last decade but was developed a long time ago. However, it was onl y at the end of the 20th and the beginning of the 21st century that it was realized b y scientists, in particular because of the availabilit y of novel physico– chemical characterization methods, the field of nanoscience opened man y perspectives for approaches to new materials. The combination of different anal ytical techniques gives rise to novel insights into hybrid materials and makes it clear that bottom up strategies from the molecular level towards materials’ design will lead to novel properties in this class of materials. Apart from the use of inorganic materials as fillers for organic pol ymers, such as rubber, it was a long time before much scientific activit y was devoted to mixtures of inorganic and organic materials. One process changed this situation: the sol–gel process 1 - 3 . This process, which 2 will be discussed in more detail later on, was developed in the 1930s using silicon alkoxides as precursors from which silica was produced. In fact this process is similar to an organic pol ymerization starting from molecular precursors resulting in a bulk material. Contrary to many other procedures used in the production of inorganic materials this is one of the first processes where ambient conditions were applied to produce ceramics. The control over the preparation of multicomponent s ystems b y a mild reaction method also led to industrial interest in that process. In particular the silicon based sol–gel process was one of the major driving forces what has become the broad field of inorganic–organic hybrid materials. The reason for the special role of silicon was its good processabilit y and the stabilit y of the Si—C bond during the formation of a silica network which allowed the production of organic-modified inorganic networks in one step. Inorganic–organic hybrids can be applied in many branches of materials chemistry because they are simple to process and are amenable to design on the molecular scale. Currently there are four major topics in the s ynthesis of inorganic–organic materials: (a) their molecular engineering, (b) their nanometer and micrometer-sized organization, (c) the transition from functional to multifunctional hybrids, and (d) their combination with bioactive components. Some similarities to sol–gel chemistry are shown b y the stable metal sols and colloids, such as gold colloids, developed hundreds of years ago. In fact sols prepared b y the 3 sol–gel process, i.e. the state of matter before gelation, and the gold colloids have in common that their building blocks are nanosized particles surrounded b y a solvent matrix 4 . Such metal colloids have been used for optical applications in nanocomposites for centuries. Glass, for example, was alread y colored with such colloids centuries ago. In particular man y reports of the scientific examination of gold colloids, often prepared b y reduction of gold salts, are known from the end of the 18th century. Probabl y the first nanocomposites were produced in the middle of the 19th century when gold salts were reduced in the presence of gum. Currentl y many of the colloidal systems already known are being reinvestigated b y modern instrumental techniques to get new insights into the origin of the specific chemistry and physics behind these materials. The term h ybrid material is used for many different s ystems spanning a wide area of different materials, such as crystalline highl y ordered coordination pol ymers, amorphous sol–gel compounds, materials with and without interactions between the inorganic and organic units. Before the discussion of s ynthesis and properties of such materials we tr y to delimit this broadly-used term by taking into account various concepts of composition and structure. The most wide-ranging definition is the following: a h ybrid material is a material that includes two moieties blended on the molecular scale. The matrix could be either crystalline or amorphous but commonl y one of these compounds is inorganic and the other one organic in nature 5 . 4 A more detailed definition distinguishes between the possible interactions connecting the inorganic and organic species. Class I h ybrid materials are those that show weak interactions between the two phases, such as van der Waals, hydrogen bonding or weak electrostatic interactions. Class II hybrid materials are those that show strong chemical interactions between the components. Because of the gradual change in the strength of chemical interactions it becomes clear that there is a stead y transition between weak and strong interactions. For example there are h ydrogen bonds that are definitel y stronger than for example weak coordinative bonds. In addition to the bonding characteristics structural properties can also be used to distinguish between various hybrid materials. An organic moiet y containing a functional group that allows the attachment to an inorganic network, e.g. a trialkoxysilane group, can act as a network modifying compound because in the final structure the inorganic network is onl y modified by the organic group. Phen yltrialkox ysilanes are an example for such compounds; they modify the silica network in the sol–gel process via the reaction of the trialkox ysilane group without suppl ying additional functional groups intended to undergo further chemical reactions to the material formed. If a reactive functional group is incorporated the s ystem is called a network functionalizer. The situation is different if two or three of such anchor groups modify an organic segment; this leads to materials in which the inorganic group is afterwards an integral part of the h ybrid network 6 - 8 . 5 Blends are formed if no strong chemical interactions exist between the inorganic and organic building blocks. One example for such a material is the combination of inorganic clusters or particles with organic pol ymers lacking a strong (e.g. covalent) interaction between the components. In this case a material is formed that consists for example of an organic pol ymer with entrapped discrete inorganic moieties in which, depending on the functionalities of the components, for example weak crosslinking occurs by the entrapped inorganic units through physical interactions or the inorganic components are entrapped in a crosslinked pol ymer matrix. If an inorganic and an organic network interpenetrate each other without strong chemical interactions, so called interpenetrating networks (IPNs) are formed, which is for example the case if a sol–gel material is formed in presence of an organic pol ymer or vice versa. Both materials described belong to class I hybrids. Class II hybrids are formed when the discrete inorganic building blocks, e.g. clusters, are covalentl y bonded to the organic pol ymers or inorganic and organic pol ymers are covalentl y connected with each other 9 - 1 0 . After having discussed the above examples one question arises: what is the difference between inorganic–organic hybrid materials and inorganic–organic nanocomposites? In fact there is no clear borderline between these materials. The term nanocomposite is used if one of the structural units, either the organic or the inorganic, is in a defined size range of 1–100 nm. Therefore there is a gradual transition between hybrid 6 materials and nanocomposites, because large molecular building blocks for h ybrid materials, such as large inorganic clusters, can already be of the nanometer length scale. Commonl y the term nanocomposites is used if discrete structural units in the respective size regime are used and the term h ybrid materials is more often used if the inorganic units are formed in situ b y molecular precursors, for example appl ying sol–gel reactions. Examples of discrete inorganic units for nanocomposites are nanoparticles, nanorods, carbon nanotubes and galleries of clay minerals. Usuall y a nanocomposite is formed from these building blocks by their incorporation in organic pol ymers 1 1 . The most obvious advantage of inorganic–organic hybrids is that they can favorabl y combine the often dissimilar properties of organic and inorganic components in one material. Because of the many possible combinations of components this field is very creative, since it provides the opportunit y to invent an almost unlimited set of new materials with a large spectrum of known and as yet unknown properties. Another driving force in the area of h ybrid materials is the possibilit y to create multifunctional materials. Probabl y the most intriguing property of hybrid materials that makes this material class interesting for many applications is their processing. Contrary to pure solid state inorganic materials that often require a high temperature treatment for their processing, hybrid materials show a more pol ymer-like handling, either because of their large organic content or because of the formation of crosslinked inorganic 7 networks from small molecular precursors just like in polymerization reactions 1 2 . Hence, these materials can be shaped in any form in bulk and in films. Although from an economical point of view bulk hybrid materials can currentl y onl y compete in very special areas with classical inorganic or organic materials, e.g. in the biomaterials sector, the possibilit y of their processing as thin films can lead to propert y improvements of cheaper materials by a simple surface treatment, e.g. scratch resistant coatings. Based on the molecular or nanoscale dimensions of the building blocks, light scattering in homogeneous hybrid material can be avoided and therefore the optical transparency of the resulting h ybrid materials and nanocomposites is, dependent on the composition used, relativel y high. Furthermore, the materials’ building blocks can also deliver an internal structure to the material which can be regularl y ordered. While in most cases phase separation is avoided, phase separation of organic and inorganic components is used for the formation of porous materials. Material properties of hybrid materials are usuall y changed b y modifications of the composition on the molecular scale. If, for example, more h ydrophobicit y of a material is desired, the amount of hydrophobic molecular components is increased. In sol–gel materials this is usuall y achieved if alk yl- or aryl-substituted trialkoxysilanes are introduced in the formulation. Hydrophobic and lipophobic materials are composed if partiall y or full y fluorinated molecules 8 are included. Mechanical properties, such as toughness or scratch resistance, are tailored if hard inorganic nanoparticles are included into the pol ymer matrix. Because the compositional variations are carried out on the molecular scale a gradual fine tuning of the material properties is possible. One important subject in materials chemistry is the formation of smart materials, such as materials that react to environmental changes or switchable s ystems, because they open routes to novel technologies, for example electroactive materials, electrochromic materials, sensors and membranes, biohybrid materials, etc. The desired function can be delivered from the organic or inorganic or from both components. One of the advantages of hybrid materials in this context is that functional organic molecules as well as biomolecules often show better stabilit y and performance if introduced in an inorganic matrix 1 3 - 1 7 . The transition from the macroscopic world to microscopic, nanoscopic and molecular objects leads, beside the change of physical properties of the material itself, i.e. the so called quantum size effects, to the change of the surface area of the objects. While in macroscopic materials the majority of the atoms are hidden in the bulk of the material it becomes vice versa in very small objects. In small nanoparticles (<10nm) nearl y every atom is a surface atom that can interact with the environment. One predominant feature of hybrid materials or nanocomposites is their inner interface, which has a direct impact on the properties of the different building blocks and therefore on the materials’ 9 properties 1 8 . If the two phases have opposite properties, such as different polarit y, the s ystem would thermodynamicall y phase separate. The same can happen on the molecular or nanometer level, leading to microphase separation. Usuall y, such a s ystem would thermodynamically equilibrate over time. However in many cases in hybrid materials the s ystem is kineticall y stabilized b y network forming reactions such as the sol–gel process leading to a spatial fixation of the structure. The materials formed can be macroscopicall y homogeneous and opticall y clear, because the phase segregation is of small length scale and therefore limited interaction with visible light occurs. However, the composition on the molecular or nanometer length scale can be heterogeneous. If the phase segregation reaches the several hundred nanometer length scale or the refractive index of the formed domains is very different, materials often turn opaque. Effects like this are avoided if the reaction parameters are controlled in such a way that the speed of network formation is kept faster than the phase separation reactions. The high surface area of nanobuilding blocks can lead to additional effects; for example if surface atoms strongl y interact with molecules of the matrix b y chemical bonding, reactions like surface reorganization, electron transfer, etc. can occur which can have a large influence on the ph ysical properties of the nano-building blocks and thus the overall performance of the material formed 1 9 - 2 1 . It is, for example, known that conjugated π-electron s ystems coordinated to the surface of titania 10 nanoparticles can lead to charge transfer reactions that influence the color, and therefore the surface electronic properties of the particles. Nanosized objects, such as inorganic nanoparticles, in addition show a very high surface energy. Usuall y if the surface energy is not reduced b y surface active agents (e.g. surfactants), such particles tend to agglomerate in an organic medium. Thus, the physical properties of the nanoparticles (e.g. quantum size effects) diminish, and/or the resulting materials are no longer homogeneous. Both facts have effects on the final material properties. For example the desired optical properties of nanocomposites fade away, or mechanical properties are weakened. However, sometimes a controlled aggregation conducting particles can in a also be pol ymer required, matrix e.g. percolation increases the of overall conductivit y of the material 2 2 . Earlier the interaction mechanism between the organic and inorganic species was used to categorize the different t ypes of hybrid materials, furthermore of course the interaction also has an impact on the material properties. Weak chemical interactions between the inorganic and organic entities leave some potential for dynamic phenomena in the final materials, meaning that over longer periods of time changes in the material, such as aggregation, phase separation or leaching of one of the components, can occur. These phenomena can be avoided if strong interactions are employed such as covalent bonds, as in nanoparticle crosslinked pol ymers. Depending on the desired materials’ properties the 11 interactions can be graduall y tuned. Weak interactions are, for example, preferred where a mobilit y of one component in the other is required for the target properties. This is for example the case for ion conducting pol ymers, where the inorganic ion (often Li+) has to migrate through the pol ymer matrix. In man y examples the interactions between the inorganic and organic species are maximized by appl ying covalent attachment of one to the other species. But there are also cases where small changes in the composition, which on the first sight should not result in large effects, can make considerable differences. It was, for example, shown that interpenetrating networks between polyst yrene and sol–gel materials modified with phen yl groups show less microphase segregation than sol– gel materials with pure alkyl groups, which was interpreted to be an effect of π-π-interactions between the two materials 2 3 . In addition the interaction of the two components can have an influence on other properties, such as electronic properties if coordination complexes are formed or electron transfer processes are enabled by the interaction. 1.2 SYNTHETIC STRATEGIES TOWARDS HYBRID MATERIALS In principle two different approaches can be used for the formation of hybrid materials: Either well-defined preformed building blocks are applied that react with each other to form the final hybrid material in which the precursors still at least partially keep their original integrit y or one or both structural units are formed from the precursors that are transformed into a novel (network) structure. Both methodologies hav e 12 their advantages and disadvantages and will be described here in more detail. Building block approach As mentioned above building blocks at least partiall y keep their molecular integrit y throughout the material formation, which means that structural units that are present in these sources for materials formation can also be found in the final material. At the sam e time t ypical properties of these building blocks usuall y survive the matrix formation, which is not the case if material precursors are transferred into novel materials. Representative examples of such well-defined building blocks are modified inorganic clusters or nanoparticles with attached reactive organic groups. Cluster compounds often consist of at least one functional group that allows an interaction with an organic matrix, for example b y copol ymerization. Depending on the number of groups that can interact, these building blocks are able to modify an organic matrix (one functional group) or form partially or full y crosslinked materials (more than one group). For instance, two reactive groups can lead to the formation of chain structures. If the building blocks contain at least three reactive groups they can be used without additional molecules for the formation of a crosslinked material. Beside the molecular building blocks mentioned, nanosized building blocks, such as particles or nanorods could be used to form nanocomposites. The building block approach has one large advantage compared with the in situ formation of the inorganic or organic entities: because at least one structural unit (the building block) 13 is well-defined and usuall y does not undergo significant structural changes during the matrix formation, better structure–property predictions are possible. Furthermore, the building blocks can be designed in such a way to give the best performance in the materials’ formation, for example good solubilit y of inorganic compounds in organic monomers by surface groups showing a similar polarit y as the monomers. In situ formation of the components Contrary to the building block approach the in situ formation of the hybrid materials is based on the chemical transformation of the precursors used throughout materials’ preparation. Typically this is the case if organic pol ymers are formed but also if the sol–gel process is applied to produce the inorganic component. In these cases well-defined discrete molecules are transformed to multidimensional structures, which often show totall y different properties from the original precursors. Generall y simple, commercially available molecules are applied and the internal structure of the final material is determined b y the composition of these precursors but also by the reaction conditions. Therefore control over the latter is a crucial step in this process. Changing one parameter can often lead to two very different materials. If, for example, the inorganic species is a silica derivative formed b y the sol–gel process, the change from base to acid catal ysis makes a large difference because base catal ysis leads to a more particlelike microstructure while acid catalysis 14 leads to a pol ymer-like microstructure. Hence, the final performance of the derived materials is strongl y dependent on their processing and its optimization. Man y of the classical inorganic solid state materials are formed using solid precursors and high temperature processes, which are often not compatible with the presence of organic groups because they are decomposed at elevated temperatures. Hence, these high temperature processes are not suitable for the in situ formation of hybrid materials. Reactions that are emplo yed should have more the character of classical covalent bond formation in solutions. One of the most prominent processes which fulfill these demands is the sol–gel process. However, such rather low temperature processes often do not lead to the thermod ynamicall y most stable structure but to kinetic products, which has some implications for the structures obtained. For example low temperature derived inorganic materials are often amorphous or crystallinit y is onl y observed on a very small length scale, i.e. the nanometer range. An example of the latter is the formation of metal nanoparticles in organic or inorganic matrices by reduction of metal salts or organometallic precursors. 1.2.1 Sol–Gel Process This process is chemicall y related to an organic pol ycondensation reaction in which small molecules form pol ym eric structures by the loss of substituents. Usually the reaction results in a three-dimensional (3-D) 15 crosslinked network. The fact that small molecules are used as precursors for the formation of the crosslinked materials implies several advantages, for example a high control of the purity and composition of the final materials and the use of a solvent based chemistry which offers many advantages for the processing of the materials formed. The silicon-based sol–gel process is probabl y the one that has been most investigated; therefore the fundamental reaction principles are discussed using this process as a model s ystem. One important fact also makes the siliconbased sol–gel processes a predominant process in the formation of hybrid materials, which is the simple incorporation of organic groups using organicall y modified silanes. Si—C bonds have enhanced stabilit y against h ydrol ysis in the aqueous media usuall y used, which is not the case for man y metal–carbon bonds, so it is possible to easil y incorporate a large variet y of organic groups in the network formed. Principally R4–nSiXn compounds (n = 1–4, X = OR’, halogen) are used as molecular precursors, in which the Si—X bond is labile towards hydrol ysis reactions forming unstable silanols (Si—OH) that condensate leading to Si—O—Si bonds. In the first steps of this reaction oligo- and pol ymers as well as cyclics are formed subsequently resulting in colloids that define the sol. Solid particles in the sol afterwards undergo crosslinking reactions and form the gel. The reaction could be acid and base catal yzed leading differing architecture based on the pH. More detailed discussions of the sol–gel process can be found in the cited literature 1 - 3 . 16 1.2.2 Hybrid Materials by the Sol–Gel Process Compared with other inorganic network forming reactions, the sol– gel processes show mild reaction conditions and a broad solvent compatibilit y. These two characteristics offer the possibilit y to carry out the inorganic network forming process in presence of a preformed organic pol ymer or to carry out the organic pol ymerization before, during or after the sol–gel process. The properties of the final hybrid materials are not onl y determined by the properties of the inorganic and organic component, but also by the phase morphology and the interfacial region between the two components. The often dissimilar reaction mechanisms of the sol–gel process and t ypical organic pol ymerizations, such as free radical pol ymerizations, allow the temporal separation of the two pol ymerization reactions which offers many advantages in the material formation. One major parameter in the synthesis of these materials is the identification of a solvent in which the organic macromolecules are soluble and which is compatible with either the monomers or preformed inorganic oligomers derived by the sol–gel approach. Many commonl y applied organic pol ymers, such as pol ystyrene or pol ymethacrylates, are immiscible with alcohols that are released during the sol–gel process and which are also used as solvents, therefore phase separation is enforced in these cases. This can be avoided if the solvent is switched from the typicall y used alcohols to, for example, THF in which many organic pol ymers are soluble and which is compatible with many sol–gel 17 reactions. Phase separation can also be avoided if the pol ymers contain functional groups that are more compatible with the reaction conditions of the sol–gel process or even undergo an interaction with the inorganic material formed. In addition, the functional group incorporated changes the properties of the final material, for example fluoro-substituted compounds can create h ydrophobic and lipophobic materials, additional reactive functional groups can be introduced to allow further reactions such as amino, epox y or vinyl groups. Beside molecules with a single trialkox ysilane group also multifunctional organic molecules can be used. b y the incorporation of OH-groups that interact with, for example, h ydrox yl groups formed during the sol–gel process or by ionic modifications of the organic pol ymer. Covalent linkages can be formed if functional groups that undergo hydrol ysis and condensation reactions are covalentl y attached to the organic monomers. If the organic pol ym erization occurs in the presence of an inorganic material to form the h ybrid material one has to distinguish between several possibilities to overcome the incompatibilt y of the two species. The inorganic material can either have no surface functionalization but the bare material surface; it can be modified with nonreactive organic groups (e.g. alk yl chains); or it can contain reactive surface groups such as pol ymerizable functionalities. Depending on these prerequisites the material can be pretreated, for example a pure inorganic surface can be treated with surfactants or silane coupling agents to make it compatible 18 with the organic monomers, or functional monomers can be added that react with the surface of the inorganic material. If the inorganic component has nonreactive organic groups attached to its surface and it can be dissolved in a monomer which is subsequentl y pol ymerized, the resulting material after the organic pol ymerization is a blend. In this case the inorganic component interacts onl y weakl y or not at all with the organic pol ymer; hence, a Class I material formed. Homogeneous materials are onl y obtained in this case if agglomeration of the inorganic components in the organic environment is prevented. This can be achieved if the interactions between the inorganic components and the monomers are better or at least the same as between the inorganic components. However, if no strong chemical interactions are formed, the long-term stabilit y of a once homogeneous material is questionable because of diffusion effects in the resulting hybrid material. Examples of such materials are alk yl chain functionalized silica nanoparticles that can be introduced into many h ydrophobic pol ymers, the use of block copol ymers containing a pol y(vin yl pyridine) segment that can attach to many metal nanoparticles, or the use of hydroxyethyl methacrylates in the pol ymerization mixture together with metal oxide nanoparticles. In the latter example h ydrogen bridges are formed between the polymer matrix and the particle surface. The stronger the respective interaction between the components, the more stable is the final material. The strongest interaction is achieved if class II materials are formed, for example with 19 covalent interactions. Examples for such strong interactions are the use of surface-attached polymerizable groups that are copol ymerized with organic monomers. If a porous 3-D inorganic network is used as the inorganic component for the formation of the hybrid material a different approach has to be employed functionalization of depending the pores on and the the pore stiffness size, of the the surface inorganic framework. In man y cases intercalation of organic components into the cavities is difficult because of diffusion limits. Several porous or layered inorganic materials have already been used to prepare hybrid materials and nanocomposites 2 4 . Probabl y the most studied materials, class in this respect is that of two-dimensional (2-D) layered inorganic materials that can intercalate organic molecules and if pol ymerization between the layers occurs even exfoliate, producing nanocomposites. Contrary to intercalated s ystems the exfoliated hybrids onl y contain a small weight percentage of host layers with no structural order. Principall y three methods for the formation of pol ymer–clay nanocomposites can be used: 1. Intercalation of monomers followed by in situ pol ymerization 2. Direct intercalation of pol ymer chains from solution 3. Pol ymer melt intercalation The method applied depends on the inorganic component and on the pol ymerization technique used and introductory chapter. 20 will not be discussed in this Contrary to the layered materials, which are able to completel y delaminate if the forces produced by the intercalated pol ymers overcome the attracting energy of the single layers, this is not possible in the case of the stable 3-D framework structures, such as zeolites, molecular sieves and M41S-materials. The composites obtained can be viewed as host– guest h ybrid materials. There are two possible routes towards this kind of h ybrid material; (a) direct threading of preformed pol ymer through the host channels (soluble and melting pol ymers) which is usually limited b y the size, conformation, and diffusion behavior of the pol ym ers and, (b) the in situ pol ymerization in the pores and channels of the hosts. The latter is the most widel y used method for the s ynthesis of such s ystems. Of course, diffusion of the monomers in the pores is a function of the pore size, therefore the pores in zeolites with pore sizes of several hundred picometers are much more difficult to use in such reactions than mesoporous materials with pore diameters of several nanometers. Two methods proved to be very valuable for the filling of the porous structures with monomers: one is the soaking of the materials in liquid monomers and the other one is the filling of the pores in the gas phase. A better uptake of the monomers by the inorganic porous materials is achieved if the pores are pre-functionalized with organic groups increasing the absorption of monomers on the concave surface. In principle this technique is similar to the increase of monomer absorption on the surface of silica nanoparticles by the surface functionalization with silane 21 coupling agents. Beside of well-defined 3-D porous structures, sol–gel networks are also inherentl y porous materials. Uniform homogeneous materials can be obtained if the solvent of the sol–gel process is a monomer for a pol ymerization. This can be pol ymerized in a second step after the sol–gel process has occurred. 1.2.3 Building Block Approach In recent years many building blocks have been s ynthesized and used for the preparation of hybrid materials. Chemists can design these compounds on a molecular scale with highl y sophisticated methods and the resulting s ystems are used for the formation of functional hybrid materials. Man y future applications, in particular in nanotechnology, focus on a bottom-up approach in which complex structures are hierarchicall y formed b y these small building blocks. This idea is also one of the driving forces of the building block approach in hybrid materials. Another point which was also already mentioned is the predictabilit y of the final material properties if well-defined building blocks are used. A typical building block should consist of a well-defined molecular or nanosized structure and of a well-defined size and shape, with a tailored surface structure and composition. In regard of the preparation of functional h ybrid materials the building block should also deliver interesting chemical or physical properties, in areas like conductivit y, magnetic behavior, thermal properties, switching possibilities, etc. All these characteristics should be kept during the material formation, for 22 example the embedment into a different phase. Building blocks can be inorganic or organic in nature, but because they are incorporated into another phase they should be somehow compatible with the second phase. Most of the times the compatibilit y is achieved by surface groups that allow some kind of interaction with a second component. Prime examples of inorganic building blocks that can keep their molecular integrit y are cluster compounds of various compositions. Usuall y clusters are defined as agglomerates of elements that either exclusivel y contain pure metals or metals in mixture with other elements. Although the classical chemical understanding of a cluster includes the existence of metal–metal bonds, the term cluster should be used in the context of this book in its meaning of an agglomerate of atoms in a given shape. Regularl y pure metal clusters are not stable without surface functionalization with groups that decrease surface energy and thus avoid coalescence to larger particles. Both coalescence and surface reactivit y of clusters are closely related to that of nanoparticles of the same composition. Because of this similarit y and the fact that the transition from large clusters to small nanoparticles is fluent, we will not clearl y distinguish between them. While in commonl y applied metal clusters the main role of the coordinating ligands is the stabilization, they also can serve for a better compatibilization or interaction with an organic matrix. Similar mechanisms are valid for binary s ystems like metal chalcogenide or multicomponent clusters. Hence, the goal in the chemical design of 23 these s ystems is the preparation of clusters carrying organic surface functionalizations that tailor the interface to an organic matrix by making the inorganic core compatible and by the addition of functional groups available for certain interactions with the matrix. Surface-functionalized metal clusters are one prominent model s ystem for well defined inorganic building blocks that can be used in the s ynthesis of hybrid materials. However, as with many other nanoscaled materials it is not possible to s ynthesize such pure clusters and to handle them without a specific surface coverage that limits the reactivit y of the surface atoms towards agglomeration. From the aspect of the s ynthesis of hybrid materials this is no problem as long as the surface coverage of the cluster or nanoparticle contains the desired functionalities for an interaction with an organic matrix. Beside pure metal clusters and nanoparticles an interesting class of materials is metal oxides, because they have interesting magnetic and electronic properties often paired with low toxicit y. Simple eas y-to-s ynthesize oxidic compounds are siliconbased s ystems such as silica particles or spherosilicate clusters, therefore these s ystems are often used as model compounds for the class of metal oxides, although they do not reall y represent the class of transition metal oxides that are probabl y more often used in technological relevant areas. Silica particles or spherosilicate clusters both have in common that the surface contains reactive oxygen groups that can be used for further functionalization. Mono-functional polyhedral 24 silsesquioxane (POSS) derivatives of the t ype R ′R7Si8O12 (R′ = functional group, R = nonfunctional group) are prepared by reacting the incompletely condensed molecule R7Si7O9(OH)3 with R′SiCl3. The eighth corner of the cubic closed structure is inserted by this reaction, and a variet y of functional organic groups R ′ can be introduced, such as vinyl, all yl, st yryl, norbornadien yl, 3-prop yl methacrylate, etc. The incompletely condensed compounds R7Si7O9(OH)3 are obtained when certain bulky groups R (e.g. cyclopent yl, cyclohex yl, tert.-but yl) prevent the formation of the closed structures from RSiX3 precursors and lead to the precipitation of openframework POSS. These bulky substituents not onl y lead to open framework structures but also increase the solubilit y of the inorganic units in organic solvents. The closed cubic s ystems still show the high solubilit y which is necessary if the inorganic building blocks are to be incorporated in an organic environment for the functionalization of organic materials. The simple handling of these s ystems caused their boom in the preparation of hybrid materials. Other popular silsesquioxanes that have been prepared are the octahydrido- or the octavin yl-substituted molecules, which offer eight reactive sites. The preparation of these s ystems is still very costl y not least because of the low yields of the targeted products. After functionalization usuall y eight reaction sites are attached to these silica cores. Some t ypical reactions lead to the attachment of initiating or polymerizable groups at the corners 25 and therefore the resulting clusters can be used as multifunctional initiators for pol ymerizations or as crosslinking monomers. Post s ynthetic modification means that the cluster or nanoparticle is formed in a first step appl ying well-established procedures and the functionalization with organic groups is applied in a second step. Reactive surface functionalizations are required that allow a chemical reaction with the surface decorating molecules, for example nucleophilic substitution reactions. 1.2.4 Insitu Polymerization Approach In the post-s ynthesis modification, functionalized building blocks are formed in two steps which are distinctl y separate from each other: the inorganic core is formed first, and the functional organic groups are introduced later in a different reaction. An alternative method is the formation of the inorganic building blocks in the presence of functional organic molecules (i.e. the functionalization of the clusters/particles occurs in situ). Silsesquioxanes with only one substitution pattern at each silicon atom are typical examples for the in situ formation of functionalized building blocks. As mentioned above they are prepared b y the h ydrol ysis and condensation of trialkoxy- or trichlorosilanes, thus they contain inherentl y one functional group that is also present in the final material. Depending on the reaction procedure either ladderlike pol ymers or pol yhedral silsesquioxanes (POSS) are obtained. The pol yhedral compounds [RSiO3/2]n can be considered silicon oxide 26 clusters capped b y the organic groups R. Pol yhedral Silsesquioxanes [RSiO3/2]n are obtained by controlled hydrol ytic condensation of RSiX3 (X = Cl, OR ′) in an organic solvent. There is a high driving force for the formation of pol yhedral rather than pol ymeric compounds, particularl y if the precursor concentration in the employed solvent is low (when the concentration is increased, increasing portions of network polymers may be formed). Which oligomers are produced and at which rate, depends on the reaction conditions, such as solvent, concentration of the monomer, temperature, pH and the nature of the organic group R. Chlorosilanes have a higher reactivit y than the corresponding alkox ysilanes. In most cases, intractable mixtures of products are obtained except for those species that precipitate from the solution. The best investigated silsesquioxane cages are the cubic octamers, R8Si8O12. The compound [HSiO3/2]8 is, for example, prepared by h ydrol ysis of HSiCl3 in a benzene / H2SO4 mixture or by using partiall y hydrated FeCl3 as the water source. It is a valuable starting compound for organicall y substituted derivatives as the Si—H functions of the silsesquioxane can be converted into organofunctional groups either b y h ydrosilation reactions (in the equation: X = Cl, OR′, CN, etc.). Onl y a few POSS with functional organic groups are insoluble enough to be obtained directl y from the corresponding RSiCl3 precursor by precipitation reactions. Examples are (CH2==CH)8Si8O12, (p- ClCH2C6H4)8Si8O12, (R2NCH2CH2)8Si8O12 or (ClCH2CH2)8Si8O12. These compounds can also be transformed 27 to other functional octa(silsesquioxanes). Examples include epoxidation of vinyl groups or nucleophilic substitution of the chloro group. Nonfunctional organic groups may be converted to functional organic by standard organic reactions. For example, the phen yl groups of the cubic silsesquiox ane Ph8Si8O12 were first nitrated and then reduced to give (H2NC6H4)8Si8O12. The s ystems prepared in this way can be used as building blocks for materials depending on their functional groups. The pol yhedral compounds [RSiO3/2]n (POSS) or [RO—SiO3/2]n discussed so far, formed b y h ydrol ysis and condensation of a single precursor, are models for larger silica particles covered by organic groups and prepared from RSi(OR′)3 / Si(OR′)4 mixtures. The main parameter that controls the mutual arrangement of the [SiO4] and [RSiO3/2] building blocks is the pH. It was shown that upon sol–gel processing of RSi(OR′)3 / Si(OR ′)4 mixtures (with nonbasic groups R) under basic conditions Si(OR′)4 reacts first and forms a gel network of agglomerated spherical nanoparticles. The RSi(OR′)3 precursor reacts in a later stage and condenses to th e surface of the pre-formed silica nanoparticulate network. This kineticall y controlled arrangement of the two building blocks from RSi(OR ′)3 / Si(OR ′)4 mixtures is another method to obtain surface-modified spherical Stöber particles. Interactions between metals or metal oxides cores to molecules that act as surface functionalizations are similar on a molecular scale and therefore do not usuall y change with the size of the core. Thus, the 28 chemistry developed for isolated and structurall y characterized metal and metal oxide clusters can also be applied for the functionalization of larger nanoparticles. This interface analogy offers the chance to study the chemistry on the molecular scale, which can be anal yzed by conventional spectroscopic techniques much more easil y, and transfer the obtained conclusions to the larger scale. There are many examples which show these similarities. Generall y, as already mentioned above, the organic groups present in the reaction mixture and attached to the surface after th e particle formation were mainl y used to limit the growth of the derived particles b y blocking reactive surface sites and guarantee a stable suspension in a specific solvent. Onl y recentl y have these groups been used to introduce a different surface characteristic to the surface of these building blocks or to add chemical functionalities to the surface of the particles and on their preparation route. The head groups of these capping agents can also be other functional molecules or pol ymers to graft them on the surface of the inorganic nanobuilding blocks. Beside the surface-functionalized inorganic building blocks described, of course organic building blocks can also be used for the formation of h ybrid materials. Typical examples are oligo- and pol ymers as well as biological active molecules like enz ymes. In principal, similar methods have to be applied as in the case of inorganic s ystems to increase the compatibilit y and the bonding between the two organic phases. 29 1.3 TYPES OF HYBRID MATERIALS: Small molecules The modification of inorganic networks with small organic molecules can be defined as the origin of hybrid materials. This is particularl y true for sol–gel derived silicon-based materials. The mild conditions of the sol–gel process permit the introduction into the inorganic network of an y organic molecule that consists of groups which do not interfere with these conditions, e.g. an aqueous and an acid or alkaline environment; it can then either be physicall y trapped in the cavities or covalently connected to the inorganic backbone. The latter is achieved b y the modification of the organic molecules with h ydrol ysable alkox ysilane or chlorosilane groups. Phase separation is usuall y avoided b y matching the polarit y of the often hydrophobic molecules to that of the h ydrophilic environment. If such a match can be obtained nearl y ever y organic molecule can be applied to create hybrid materials. In recent years functional h ybrids have been the particular focus of interest. Organic d yes, nonlinear optical groups, or switchable groups are onl y a small selection of molecules which have already been used to prepare hybrid materials and nanocomposites. Macromolecules Oligo- and pol ymers as well as other organic macromolecules often show different solubilities in specific solvents compared with their monomers; most often the solubilit y of the pol ymers is much lower than that of the monomers. However, many formation mechanisms for h ybrid materials and nanocomposites are based on solvent 30 chemistry, for example the sol–gel process or the wet chemistry formation of nanoparticles. 2 5 - 2 6 Therefore, if homogeneous materials are targeted, an appropriate solvent for both the inorganic and the organic macromolecules is of great benefit. For example many macromolecules are soluble in THF which is also a reasonable good reaction environment for the sol–gel process. Additional compatibilization is obtained if the pol ymers contain groups that can interact with the inorganic components. Similar mechanisms of interactions can be employed as already mentioned above, i.e. groups that interact via the formation of covalent bonds or others that compatibilize between the organic and inorganic components. A particularl y interesting group of macromolecules are block copol ymers, consisting of a h yd rophilic and a hydrophobic segment. They can be tailored in such a way that they can react with two phases that reveal totall y different chemical characters and therefore, they are known as good compatibilizers between two components. These surfactants were for example often used for the modification of nanoparticles, where one segment interacts with the surface of the particle, and the other segment sticks away from this surface. In technology such s ystems are often used to overcome interfaces, for example when inorganic fillers are used for the modification of organic pol ymers. Novel controlled polymerization methods of late have allowed the preparation of block copol ymers with a plethora of functional groups and therefore novel applications will soon be available. 31 Particles and particle-like structures Organic colloids formed from ph ysicall y or chemicall y crosslinked pol ymers can also be used as building blocks for inorganic– organic hybrid materials and nanocomposites. The good control over their properties, such as their size, the broad size range in which they can be produced, from several nanometers to micrometers, accompanied by their narrow size distribution makes them ideal building blocks for many applications. Similarl y to dendrimers, special interest in these s ystems is achieved after their surface modification, because of their self-assembling or simpl y by their heterophase dispersion. As already mentioned above these latex colloids are formed in aqueous dispersions which, in addition to being environmentall y more acceptable or even a mandatory choice for an y future development of large output applications, can provide the thermod ynamic drive for self-assembling of amphiphilics, adsorption onto colloidal particles or partitioning of the hybrid’s precursors between dispersed nanosized reaction loci, as in emulsion or mini-emulsion freeradical pol ymerizations. For the use as precursors in inorganic–organic h ybrid materials styrene or acrylate homo- and copol ymer core latex particles are usually modified with a reactive comonomer, such as trimethox ysil ylprop yl methacrylate, to achieve efficient interfacial coupling with silica environment during the sol–gel process. 3 2 - 3 4 Organic colloidal building blocks were in particular used for the preparation of 3D colloidal crystals that were subsequently applied as templates in whose 32 voids inorganic precursors were infiltrated and reacted to inorganic materials followed by removal of the colloids. Furthermore, discrete coreshell particles can also be produced consisting of an organic core and an inorganic shell. After removal of the organic core, for example b y calcination, hollow inorganic spheres are obtained. Another t ype of organic macromolecular building block is the hyperbranched molecules, so-called dendrimers. Dendrimers are highl y branched monodisperse macromolecules with a tree-like regular 3-D structure. These macromolecules offer a wide range of unusual physical and chemical properties mainl y because they have a well-defined number of peripheral functional groups that are introduced during their s ynthesis as well as internal cavities (guest–host s ystems). In particular the deliberate control of their size and functionalit y makes these compounds also interesting candidates as nanoscopic building blocks for hybrid materials. Sphericall y shaped dendrimers are, for example, ideal templates for porous structures with porosities that are determined by the radius of the dendrimeric building block. Generall y approaches for surface functionalizations of these molecules are the modification with charged end-groups or the use of reactive organic groups. The end groups of dendrimers can also be used for an interaction with metal clusters or particles and thus nanocomposites are formed often by simpl y mixing the two components. Multifunctionalized inorganic molecules can also act as the core of dendrimers. POSS and spherosilicate cages were, for example, used as the 33 core units from which dendrons were either grown divergentl y or to which they were appended convergentl y. Appl ying both silsesquioxanes and endgroup functionalized dendrimers, both as multifuntional molecules crosslinked h ybrid materials were obtained where welldefined inorganic molecules acted as crosslinking components. 2 7 - 3 1 Beside their role as crosslinking building blocks dendrimers can form h ybrid materials by themselves. For example in their outer or inner shell precursors for nanoparticle s ynthesis can be attached to functional groups introduced during the s ynthesis and afterwards nanoparticles are grown within the branches of the dendrimers. 1.4 PROPERTIES AND APPLICATIONS There is almost no limit to the combinations of inorganic and organic components in the formation of hybrid materials. Therefore materials with novel composition– property relationships can be generated that have not yet been possible. Because of the plethora of possible combinations this introductory chapter can onl y present some selected examples. Man y of the properties and applications are dependent on the properties of the precursors and the reader is therefore referred to the following chapters. Based on the increased importance of optical data transmission and storage, optical properties of materials play a major role in man y high-tech applications. The materials used can reveal passive optical properties, which do not change by environmental excitation, or active optical properties such as photochromic (change of color during 34 light exposure) or electrochromic (change of color if electrical current is applied) materials. Both properties can be incorporated by building blocks with the specific properties, in many cases organic compounds, which are incorporated in a matrix. Hybrid materials based on silicates prepared b y the sol–gel process and such building blocks reveal many advantages compared with other types of materials because silica is transparent and if the building blocks are small enough, does not scatter light, and on the other hand organic materials are often more stable in an inorganic matrix. One of the most prominent passive features of hybrid materials alread y used in industry are decorative coatings obtained by the embedment of organic d yes in h ybrid coatings. Another advantage of hybrid materials is the increased mechanical strength based on the inorganic structures. Scratch-resistant coatings for plastic glasses are based on this principle. One of the major advantages of hybrid materials is that it is possible to include more than one function into a material by simpl y incorporating a second component with another propert y into the material formulation. In the case of scratch resistant coatings, for example, additional hydrophobic or antifogging properties can be introduced. However, in many cases the precursors for h ybrid materials and nanocomposites are quite expensive and therefore the preparation of bulk materials is economicall y not feasible. One of the advantages of hybrid materials, namel y, their quite simple processing into coatings and thin films, can be one solution to this disadvantage. Applying such coatings 35 to cheaper supports can be advantageous. Silica is preferred as the inorganic component in such applications because of its low optical loss. Other inorganic components, for example zirconia, can incorporate high refractive index properties, or titania in its rutile phase can be applied for UV absorbers. Functional organic molecules can add third order nonlinear optical (NLO) properties and conjugated polymers, conductive pol ymers can add interesting electrical properties. Nanocomposite based devices for electronic and optoelectronic applications include light-emitting diodes, photodiodes, solar cells, gas sensors and field effect transistors. 3 5 While most of these devices can also be produced as full y organic pol ymer-based systems, the composites with inorganic moieties have important advantages such as the improvement of long term stabilit y, the improvement of electronic properties b y doping with functionalized particles and the tailoring of the band gap b y changing the size of the particles. The enhancement of mechanical and thermal properties of pol ymers by the inclusion of inorganic moieties, especiall y in the form of nanocomposites, offers the possibilit y for these materials to substitute classical compounds based on metals or on traditional composites in the transportation industry or as fire retardant materials for construction industry. Medical materials are also one t ypical application area of hybrid materials, as their mechanical properties can be tailored in combination with their biocompatibilit y, for example nanocomposites for dental filling materials. A high content of inorganic particles in these materials provides the necessary toughness 36 and low shrinkage, while the organic components provide the curin g properties combined with the paste-like behavior. Additional organic groups can improve the adhesion properties between the nanocomposites and the dentine. Composite electrol yte materials for applications such as solid-state lithium batteries or super capacitors are produced using organic–inorganic pol ymeric s ystems formed by the mixture of organic pol ymers and inorganic moieties prepared by sol–gel techniques. In these s ystems at least one of the network-forming species should contain components that allow an interaction with the conducting ions. This is often realized using organic pol ymers which allow an interaction with the ions, for example via coordinative or by electrostatic interactions. One typical example is proton conducting membranes which are important for the production of fuel cells. The application of hybrid composites is interesting for these s ystems because this membrane is stable at high temperatures compared with pure organic s ystems. These are onl y some applications for h ybrid materials and there is a plethora of s ystems under development for future applications in various fields. 1.5 SUMMARY Hybrid materials represent one of the most fascinating developments in materials chemistry in recent years. The tremendous possibilities of combination of different properties in one material initiated an explosion of ideas about potential materials and applications. However, the basic science is sometimes still not understood, therefore 37 investigations in this field in particular to understand the structure– propert y relationships are crucial. This introduction has shown the importance of the interface between the inorganic and organic materials which has to be tailored to overcome serious problems in the preparation of hybrid materials. Different building blocks and approaches can be used for their preparation and these have to be adapted to bridge the differences of inorganic and organic materials. Beside the preparation of hybrid materials, their nano- and microstructure formation, processing and anal ysis is important. RESEARCH OBJECTIVES Why are these POSS/pol ymer studies significant? Polymers have properties which make them very useful industriall y and commerciall y. Most pol ymers in common use such as polyethylene and pol ypropylene are organic in nature and have limited thermal stabilit y. M y goal was to stud y and therefore be in a position to guide in the development of even more useful materials (i.e. plastics) which have properties intermediate between these traditional organic s ystems and inorganic ceramics - hybrid materials, in other words. POSS macromers, having the general formula (RSiO 1 . 5 ) n , can be incorporated into the traditional linear, thermoplastic s ystems either as pendants or as part of the pol ymer backbone to impart thermal stabilit y, resistance to oxidation, flame and heat resistance, while avoiding the formation of intractable, crosslinked networks. While a number of these s ystems have been s ynthesized, it was important to 38 achieve an understanding of the structure-properties relationships in these organic-inorganic hybrid pol ymers, in particular, the origin of the reinforcing and enhancing effects of the POSS structure and the nature of the POSS-pol ymer interactions. Even though POSS can be attached onto the backbone of the pol ymers, in this stud y we use onl y full y condensed POSS s ystems where b y altering the organic functional groups appended to Si-O core where different extent of compatibilit y can be controlled. The focus of this stud y is to investigate the influence of the various organic groups on the interactions between POSS and pol ymer which would govern the properties of the POSS-pol ymer blends. 1) Dispersibility of POSS Moieties. Miscibility effects on Polymer Microstructure. 2) Understanding the morphology/rheology properties of various POSSpolymer blends. 3) Nanoparticulate loading effects in polymer blends with respect their Viscoelastic properties 4) Polymer Chain length effects on the linear rheological properties of the nanoparticle/polymer blends. 5) Effect of large deformations on the dynamics of the polymer chain segments and their segmental motions. 39 CHAPTER 2 EFFECTS OF CHEMICAL SUBSTITUENTS ON PHASE BEHAVIOR OF POSS – PS BLENDS 2.1 INTRODUCTION Literatures regarding the s ynthesis, structure and properties have their origins in the late 1940’s. The first oligomeric organo silsequioxanes were first s ynthesized b y Scott in 1946 4 1 and this work in later years was done b y Brown 4 2 . The research on POSS based s ystems has been stagnant until the earl y 90’s when researchers like Feher 4 3 - 4 4 and Lichtenhan 4 5 focused on exploiting the advantages of this unique silica cage like frameworks containing various functionalities. A variety of POSS nanostructured chemicals have been prepared which can either be chemicall y inert or containing reactive chemical functionalities which can be used to grafting, pol ymerization, surface bonding or other transformations 4 6 - 4 7 . The s ynthesis of POSS and its derivatives can be formed through various reactions which can be categorized into two main t ypes. The first being the formation of new Si-O-Si bonds which eventuall y leads to the cage framework of POSS containing different organic functionalities, the second being the variation of the group on the Si through different techniques. There are two excellent reviews by Voronkov 1 2 and Feher 1 3 40 which extensivel y talk about the various reactions available in literature for the s ynthesis of POSS macromers and its derivatives. POSS macromers can be incorporated into pol ymeric systems through two techniques. First through producing hybrid pol ymers containing POSS, where POSS macromers which contain functional organic reactive sites are pol ymerized or copol ymerized with other organic species homopol ymers to or produce a copol ymers. variety The of organic-inorganic second being hybrid POSS/pol ymer nanoscopic blends where POSS macromers are used as nano-reinforcing agents, are blended with pol ymers to produce inorganic/organic nanoreinforced materials. POSS macromers can be pol ymerized using standard pol ymerization protocols like radical pol ymerizations, condensation pol ymerizations, ring opening pol ymerizations etc., to provide pol ymers with a variet y of architectures. Depending on the t ype of functionalit y contained on the POSS macromers and on the desired pol ymer architecture, POSS macromers can be introduced into macromolecular s ystems as either a main chain, side chain, or as chain terminus groups 3 9 . Several POSS homopol ymers and copol ymers have been s ynthesized and characterized, for example: POSS-Styryl based homopol ymers and copol ymers 4 8 - 4 9 , methacrylates-POSS pol ymers 5 0 , norboryl- POSS copol ymers 5 1 , POSS-siloxane copol ymers 5 2 , POSS-epox y polymers 5 3 - 5 4 , POSS-pol yurethane copol ymers 5 5 - 5 6 . The propert y studies of these POSS 41 containing pol ymers showed that because the massive inorganic groups (i.e. POSS cages) are attached to polymer chains, the POSS-pol ymer chains act like nanoscale reinforcing fibers or like a hard block phase separated from a soft block, producing enhanced heat resistance and mechanical properties. Currentl y there are relativel y few literatures concerning the investigation of POSS/pol ymer nano-materials, where POSS macromers are incorporated into pol ymer by blending. Though comparativel y a lot of POSS copol ymer work has been published which talk about the POSS incorporation benefits but most of them have no s ystematic chemistr y involved. Lichtenhan 4 6 was the first to work on POSS/pol ymers blends in the earl y and mid 90’s where most of the work was done on PMMA and POSS blends and talks mostl y with reference to thin films rather than the bulk propert y influence. Later Fu, Yang, Somani, etc 5 8 . studied the aggregation behavior of isotactic pol yprop ylene containing nanostructured POSS at quiescent and shear states. The results showed that the addition of POSS significantl y increased the crystallization rate during shear. The authors postulate that POSS molecules behave as weak cross linkers in pol ymer melts and increase the relaxation time of iPP chains after shear. Therefore, the overall orientation of the pol ymer chains is improved and a faster crystallization rate is obtained with the addition of POSS. Most of the 42 literature published and the current progress in POSS/pol ymer systems are covered in a recent review articles by Pittman 5 9 and Shawn Phillips 6 0 . Molecular d ynamic simulations on POSS filled pol ymers have been done b y Starr et al 6 1 and Glotzer et al 6 2 which talk about the influence on the pol ymer chains near the surface of the nanoscopic filler and hence the influence on the glass transition temperature and the agglomeration behavior of POSS respectivel y. Most recentl y a McKinley’s group from MIT has published their work which talks about the influence of POSS on PMMA both when tethered and untethered onto PMMA chains 6 3 . The authors talk about that POSS acting as plasticizers at very low concentrations (<5wt %) and at higher concentrations POSS agglomerates in the matrix. The detailed s ynthesis of the POSS used in this work is presented in a pol ymer preprint paper by Blanski et al 6 4 . The MALDI of the POSS used in this stud y were done by Bowers et al 6 5 . The combining of POSS macromers with polymer by blending is a new approach to achieve nanomaterials, there are still a lot of unknown domains that need to be investigated for this technique. The key issue in this field is to develop new design principles that allow to control POSS macromers at nanometer level and to achieve effective POSS-pol ymer interface. development of POSS macromers affords an The recent opportunity for the preparation of new pol ymers (thermoset, thermoplastics, and elastomers) and new pol ymeric blends. As part of our ongoing effort to understand, 43 and develop these materials an investigation into the morphology and thermal properties of these POSS macromers was initiated. This stud y is essential to optimizing the processing of the POSS/Pol ymer blends, and for understanding the structure-propert y relationships of the blends, since any given propert y of a multi-component s ystem is some (more or less complex) function of the properties of the constituents and of the interactions between them. In the following chapter, the morphology and thermal properties of the POSS macromers were examined, using X-ray diffraction, Transmission Electron Microscopy (TEM) and Differential Scanning Calorimetry (DSC), with special emphasis given to the effects of the organic corner groups on the POSS cages. We expect that the chemistry of the corner groups affect the degree of miscibilit y inside the POSS Pol ymer blends. 2.2 EXPERIMENTAL 2.2.1 Materials: POSS Macromers used in this study are all T 8 cages bearing different corner groups. These POSS macromers were obtained from Hybrid Plastics Corporation. Their chemical formulae, structures, abbreviations and molecular weight (M.W.) are shown in Table 2.2 and Figure 2.2. Monodispersed PS was obtained from Pressure Chemicals. PS2M: Mw=2316000, (pol ydispersit y less than 1.6) and PS 290K: polystyrene with Mw= 290K Daltons (polydispersity less than 1.1). 44 Vinyl POSS Isobutyl POSS Cyclopentyl POSS Cyclohexyl POSS Phenethyl POSS Styrenyl POSS Figure 2.1: POSS Macromers with Different Corner Groups 45 Full Chemical Name Abbreviations for POSS Chemical Formula Molecular Weight Octa-C yclopent yl-POSS (Cp) 8 POSS C 4 0 H 7 2 Si 8 O 1 2 969.7 Octa-C yclohex yl-POSS (C y) 8 POSS C 4 8 H 8 8 Si 8 O 1 2 1081.9 Octa-St yren yl-POSS (St) 8 POSS C 6 4 H 5 6 Si 8 O 1 2 1241.8 Octa-Phenethyl-POSS (Phe) 8 POSS C 6 4 H 7 2 Si 8 O 1 2 1257.9 Octa-Isobut yl-POSS (iBu) 8 POSS C 3 2 H 7 2 Si 8 O 1 2 873.6 Octa-Vin yl-POSS (Vi) 8 POSS C 1 6 H 2 4 Si 8 O 1 2 633 Table 2.1: Abbreviations, Chemical Formula and Molecular Weight of POSS Macromers 46 2.2.2 Sample Preparations: 2.2.2.1 Samples Preparations for Differential Scanning Calorimeter (DSC) POSS powders were used directl y for DSC tests. Preparation of POSS/PS blends were performed by dissolving PS and POSS macromers in chloroform and stirring the solution for 12 hours using a magnetic stirrer and crashing the sample out by using a bad solvent methanol. The precipitated sample on crashing out of the solvent is filtered and then dried under vacuum for more than 12 hours at 60 o C. 2.2.2.2 Samples Preparations for X-Ray Diffraction: POSS macromers were used as they were, POSS/PS blends were prepared b y dissolving both POSS and PS chloroform and stirred for 12 hours with a magnetic stirrer. The mixture was poured on a glass surface and covered with a slight gap to allow slow evaporation of solvent to form a thin pol ymer film. The as-cast film was dried in a vacuum oven for 24 hours at 60 o C. 2.2.2.3 Samples Preparations for Transmission Electron Microscopy (TEM): TEM images were obtained using a JEOL 100CX TEM using an acceleration voltage of 120 KV. PS and POSS were dissolved in THF at a concentration of 5 mg per ml of THF and stirred for more than 3 hours. The solution was then dropped onto a glass slide and let to dry in air. The film was removed from the glass slide by slowl y immersing the slide into 47 a vessel of water at an angle of 45 o to the surface. TEM grids were dropped onto the film and the test assembl y was lifted out of the water using a section of paper. The samples were dried on filter paper and subsequentl y carbon coated to increase their beam stabilit y. 2.2.3 Characterization Techniques: 2.2.3.1 Transmission Electron Microscopy (TEM) TEM was utilized to characterize the morphologies of the POSS/PS blends. 2.2.3.2 X-ray Diffraction: X-ray diffraction was employed to identify the morphological changes of POSS macromers after they were blended with PS. X-ray diffraction measurements were performed using a Scintag 2000 XRD with Cu-K α target (λ=1.5406Å) radiation generated at 45 kV and 200 mA. The diffraction angle was ranged from 5 o to 30 o , with step size and scan rate of 0.05 o and 2 o per minute, respectivel y. The X-ray diffraction pattern obtained from a diffractometer records the X-ray intensit y as a function of diffraction angle. The interatomic spacing is determined by Bragg’s law: d = n λ / (2sinθ) Where d is the inter-atomic spacing; λ is the wavelength of the xray (λ =1.5406Å for Cu target); θ is the diffraction angle. 48 2.2.3.3 Determination of Transition Temperatures of POSS macromers: Transition temperatures were determined using a Mettler-Toledo 821e/400 Differential Scanning Calorimeter (DSC) under a flow of nitrogen and with a heating rate of 10 o C per minute. The transition temperature is taken as the inflection point of the transition region. 2.3 RESULTS AND DISCUSSION 2.3.1 Effects of POSS Corner Groups: Differential Scanning Calorimetry (DSC) was used to test the transition temperatures of POSS macromers with different corner groups. The DSC results are showed in Figures 2.2 to 2.5, and the transition temperature data are listed in Table 2.2. Some of these transitions shown in the DSC figures are the fusions of POSS crystalline structures, and some of them are the destruction of POSS weak associations. The heats of these fusions or disassociations of POSS macromers are very weak (between 2~40J/g). We can see that the Cp 8 POSS (Figures 2.2), St yren yl 8 POSS (Figure 2.4), have two transition peaks: 12.5 o C (disassociation) and 29.9 o C (disassociation) for Cp 8 POSS; 189.1 o C (disassociation) and 274.3 o C (melting) for St 8 POSS; and 49.6 o C (disassociation) and 272.1 o C (melting) for Isobu 8 POSS. The disassociation temperature of the C y 8 POSS is around 23.7C. Ph 8 POSS, have a melting temperature at 76.5C. 49 1 Cp8POSS Heat of Flow (J/g) 0.5 0 -0.5 29.9oC -1 -1.5 12.5oC -2 0 50 100 150 200 250 Temperature (oC) 300 350 Figure 2.2: DSC Curve of Cp8POSS Macromer 0.9 Cy8POSS Heat of Flow (J/g) 0.4 -0.1 -0.6 23.7oC -1.1 -1.6 0 100 200 Temperature (oC) 300 Figure 2.3: DSC Curve of Cy8POSS Macromer 50 400 400 1 Styrenyl8POSS Heat of Flow (J/g) 0.5 0 189.1oC -0.5 -1 274.3oC -1.5 -2 -2.5 0 100 200 Temperature (oC) 300 400 Figure 2.4: DSC Curve of Styrenyl8POSS Macromer 1 Ph8POSS 0.5 Heat of Flow (J/g) 0 -0.5 -1 -1.5 -2 76.5oC -2.5 -3 -3.5 -4 0 100 200 Temperature (oC) 300 Figure 2.5: DSC Curve of Phe8POSS Macromer 51 400 Transition Temperature ( o C) POSS Macromers Heat of Dissociation (J/g) 1 2 1 2 Cp 8 POSS 12.5 29.9 4.4 6.2 Cy 8 POSS 23.7 2.5 ~ Styrenyl 8 POSS 189.1 274.3 4.5 29.6 Ph 8 POSS 76.5 ~ 37.8 ~ ~ Table 2.2: Transition temperatures of POSS macromers (DSC Results) The melting transition of St 8 POSS is observed in the DSC experiments having higher heat of fusion, relativel y Cp 8 POSS, C y 8 POSS and Ph 8 T 8 macromers are observed to have very low heat of fusion in their DSC curves, and we assume that it is because of the weak interactions between the POSS macromers. The small disassociation peaks found in Cp 8 POSS, C y 8 POSS and St yren yl 8 POSS macromers are also indicative of destruction of weak aggregations in these POSS macromers. 2.3.2 Miscibility in Polystyrene Based on Different POSS: The morphology of the PS/POSS blends was observed by using a Transmission Electron Microscope. These experiments were done to stud y the effects of different chemical moieties of POSS used under similar POSS loadings on the morphological structures of the PS/POSS blends. From previous studies done in our group by haipeng different phase characteristics have been observed in these blends. A higher molecular 52 weight PS was used, 1.6M Da to facilitate better mechanical properties to the film especiall y since very dilute solutions were employed to cast the sample films. Figure 2.6 depict the TEM photographs of PS2M (Molecular weight 2M Daltons) blended with Cp 8 POSS, St 8 POSS, Phe 8 POSS, Cy 8 POSS. A high POSS loading (50wt %) is used in this study to facilitate better contrast between the dispersed and the continuous phases; if at all phase separation is observed. As s hown i n Fi gure 2. 6 , t he C p 8 P OS S /PS 2M bl end has t wo ph as es wi t h PS as t he cont i nuous phas e and s nowfl ake like C p 8 P OSS m acrom ers as t h e di s pers e ph as e. Th e di m ens i ons of t h e C p 8 P OS S ag gre gat es ar e i n order of a m i cr on. The substitution of all the cyclopent yl groups in the Cp 8 POSS macromer with st yrenyl groups (St yrenyl 8 POSS) renders a two phase s ystem in the St yren yl 8 POSS/PS2M blend: PS rich phase (white round particles) becomes the disperse phase, and the continuous phase is the POSS rich Phase, is a mixture of Styrenyl 8 POSS and PS. The replacement of all the cyclopentyl groups in Cp 8 POSS macromer with phenethyl groups dramaticall y improves the compatibilit y between Ph 8 POSS and PS. The Ph 8 POSS macromer is homogeneousl y dispersed in the PS matrix. There is no phase separation in the Ph 8 POSS/PS2M blend. A phase separation is also observed in Cy 8 POSS/PS2M, with POSS being continuous phase. 53 the disperse phase, PS as the POSS-Molecular Silica Blends Blended into 1.6M Da MW Polystyrene R R = cyclopentyl O O R Si O Si O Si R R = cyclopentyl R R Si O R Si O Si R O Si O Si R O O Si O R R R O O O Si O Si O RR=Sipenethyl Si Si Si O O partial compatibility O O R O R = cyclopentyl domain formation Si R = styrenyl O O O R Si O Si R Si O R O Si O Si O O Si O Si O R R O O R Si O R O Si O Si RR= Cyclohexyl O R Si O Si R O Si R Si O R R O O O R O O O Si Si O R R = Phenethyl R = styrenyl transparent phase inversion Figure 2.6: TEM Image of POSS PS blends at 50 wt% loadings 54 R From the morphology studies it clearl y suggests that the organic pendent group on the POSS macromers play a crucial role in determining the dispersibilit y of the nanoparticulates, self similar s ystems similar to the pol ymer matrix tend to show better dispersibilit y than other s ystems. For better understanding of the blend characteristics we have considered the two cases of Ph 8 T 8 POSS/PS and the St 8 T 8 POSS/PS blends due to the similarit y of the organic pendent group with the polymer matrix and also based on the TEM images showed the better miscibilit y among the blend s ystems. Even though in the case of St 8 T 8 POSS/PS2M blends phase separation takes place into a two phase s ystem where both POSS and PS seem to exist in both the continuous and the dispersed phases lack of well defined crys tallite domains like in the case of Cp 8 T 8 and C y 8 T 8 suggests that something different was driving the phase behavior of these blends. TEM images showing phase separation in the case of St 8 T 8 POSS/PS1.6M blends suggests either the high molecular weight of PS used and higher loadings of POSS used might have shifted the Phase diagram to show a two phase s ystem or the higher molecular weight might have hindered the crystallization process of the POSS macromers. To further elucidate on this issue lower molecular weight pol ystyrene s ystem has been used with lower POSS loadings since concentration is a driving force for phase behavior, to study the miscibilit y of St 8 T 8 POSS in PS. To further examine the microstructures of POSS macromers, TEM, DSC and 55 X-Ray diffraction anal ysis was performed. The study below is mainl y focused on the impacts of st yren yl and phenethyl on the morphology of the POSS/PS blend systems. The effects of the PS on the crystalline structures of POSS were studied b y comparing the X-ray diffraction patterns of the POSS macromers in the POSS/PS blends with those of the neat POSS macromers. The X-ray diffraction pattern obtained from a diffractometer records the X-ray intensit y as a function of the diffraction angle 2θ, and it gives the information about the orderly packing of the molecules in crystals. Figure 2.7 shows the X-ray diffraction curves of Ph 8 T 8 POSS macromers with and without PS; Figure 2.8 shows the X-ray diffraction curves of St 8 T 8 POSS macromers with and without PS. Table 2.5 has their corresponding diffraction data (peak positions, inter-atomic spacing, and the 2θ width of the diffraction peaks). Onl y some weak and broad peaks are found in Ph 8 POSS macromer, and Styrenyl 8 POSS macromer has onl y one weak peak in its diffraction pattern. From Figures 2.8 and 2.9, it could be seen that the crystalline POSS peak in the case of PS blends containing 20 wt% of POSS disappear for Phe 8 T 8 and St 8 T 8 respectivel y compared to the pure POSS macromers results, suggesting the absence of crystallite domains and indicating good compatibilit y between the POSS macromers and PS. The disappearance of the crystalline POSS peak suggests that the POSS macromers are completel y dispersed in the PS matrix. 56 Figure 2.7: X-Ray plot of Phenethyl POSS (Ph8T8) and PS (MW= 290K Da) / Phenethyl POSS 20%wt blend 57 2500 Styrenenyl POSS-Pure 20wt% Styrenenyl POSS/PS Absorbance 2000 1500 1000 500 0 5 10 15 2Θ 20 25 30 Figure 2.8 X-Ray plot of Styrenyl POSS (St8T8) and PS (MW= 290K Da) /Styrenyl POSS 20%wt blend 58 The X Ray diffraction of the pol ymer blend s ystems suggest miscibilit y contrary what we have observed in the TEM images showing phase separation in the case of St 8 POSS/PS blends, this suggests the high molecular weight of PS used and higher loadings of POSS used might have shifted the Phase diagram to show a two phase s ystem and also the pol ymer chains might have hindered the crystallization process of the POSS macromers, to further verify the above observations DSC experiments have been performed along with TEM to get further insight on the phase characteristics of these blends. Figure 2.10 shows the TEM images of St 8 POSS macromers with 290K PS, Figure 2.10 suggests the existence of two phase s ystem behavior with both the pol ymer rich phase and the POSS rich phase. The results reflect the degree of compatibilit y between the POSS macromers and PS. Figures 2.10 and 2.11 depicted DSC curves of Ph 8 T 8 POSS, its blend with PS, St 8 T 8 POSS and its blend with PS, respectivel y. As observed from these DSC curves, the value of heat of fusion for Ph 8 T 8 and St 8 T 8 POSS is nearl y identical (~ 37.7 kJ/mole). In addition, for the case of 30wt% POSS/PS blends, we did not observe any crystalline melting peaks associated with the pure POSS macromers, which suggests that POSS-PS blends form a single phase mixture. The melting transition temperature from the DSC measurement can be used to estimate the strength of associations within the POSS crystallites. As determined from the DSC, the onset of melting transition 59 peak for St 8 T 8 is around 274 o C and Ph 8 T 8 was at 77 o C. The higher transition temperature indicates a stronger POSS-POSS association in St 8 T 8 as compared to Ph 8 T 8 . DSC results were also used to examine the effect of POSS addition on the T g of blends. For the case of PS blended with Ph 8 T 8 POSS, the value of T g decreases on the addition of POSS macromers from 106.07C for the pure PS to around 91.88C with POSS, in the case of Styrenyl POSS blend the T g decreases to 103.66. We believe the suppression of T g in the case of Ph 8 T 8 blends was caused by the well-dispersed POSS clusters in PS and the excellent mutual solubilit y between Ph 8 T 8 and PS thereb y causing a swelling in the pol ymer network, similar to that of solvent plasticization effect, which was further measurements in the next chapter. 60 evaluated by rheological 200nm Figure 2.9: TEM Image of Styrenyl8POSS/PS290K Blend (20 wt% POSS) 61 Ph8T8 PS/30% Ph8T8 POSS blend DSC 0 20 40 60 80 100 120 140 -2 -4 Heat Flow -6 -8 -10 -12 -14 -16 -18 Temperature (C) Figure 2.10: DSC plot of Phenethyl POSS (Ph8T8) and PS (MW= 290K Da) / Phenethyl POSS 30%wt blend 62 160 DSC 0 St8T8 PS/ 30% St8T8 POSS blend 50 100 150 200 250 300 350 -1 -2 Heat Flow -3 -4 -5 -6 -7 -8 -9 -10 Temperature (C) Figure 2.11: DSC plot of Styrenyl POSS (St8T8) and PS (MW= 290K Da) /Styrenyl POSS 30%wt blend 63 As for St 8 T 8 /PS blends, although POSS may be well dispersed, but there was a lack of interaction between POSS and PS due to the two phase s ystem obtained from the TEM Images. The reason for us to believe it being dispersed is from the lack of any melting peaks as seen from the DSC theromogram. The lack of thermal transitions indicates the domains present if present are too small for the DSC to differentiate through a change in heat flow signal. The presence of two phases as indicated b y TEM images may have occurred because of a shift in the phase diagram due to the solvent evaporation technique employed in preparing the samples. The evaporating solvent may have driven the POSS blend to form a two phase s ystem. To further investigate various blends with different POSS loadings have been used and their corresponding rheological characterization done to evaluate the phase characteristics in the next chapter. 2.4 SUMMARY The chemistry of POSS macromers plays an important role in determining the morphologies of the POSS/PS blends. Depending on the attached chemical groups on the POSS macromer, the morphologies of POSS/PS blends ranged from a complete phase separation between POSS and PS to a homogeneous dispersion of POSS in the PS matrix in a nanoscopic scale. Among the five POSS macromers used, Ph 8 POSS is the most compatible one with PS and can be homogeneousl y dispersed in PS 64 matrix. All other POSS/PS blends display a certain amount of phase separation to a various degrees. The morphology of a blend depends on the compatibilit y between the two components, the t ype of molecular interaction and the resultant interface of the components and the processing history. For POSS/Pol ymer blends, the following factors influence the compatibilit y between the two components, and hence the morphologies of the blends. The chemistry of POSS, the chemical structures of the corner groups on the POSS cage greatl y influence the compatibilit y between POSS and pol ymers. The above studies showed that the compatibilities between POSS and PS varied with different POSS chemical structures. Notabl y, among the five POSS macromers studied, the Ph 8 POSS macromer is the most compatible one with PS and, hence, it is the one which can be homogenousl y dispersed in the PS matrix. The degree of the crystallinit y of POSS macromers also affects the morphologies of the POSS/PS blends. The potential for achieving miscible blends in which one or both components are crystalline is low because of the heat of fusion which would have to be overcome to achieve the necessary thermodynamic criteria for mixing. High crystallinit y POSS does not favor the formation of homogeneous dispersion of the POSS. POSS macromers with a strong tendency to crystallize are inclined to aggregate and phase separate from the pol ymer host. 65 The chemistry of the corner groups on the POSS cage affects the morphological structures of the POSS macromers. The higher the s ymmetry and regularit y of the POSS macromers, and the smaller the size of the corner groups, the more ordered the POSS macromers. 66 CHAPTER 3 EFFECTS OF CONCENTRATION ON PHASE BEHAVIOR OF POSS – PS BLENDS 3.1 INTRODUCTION The effect of concentration on the viscometric properties of the nanocomposite blends has been investigated. Rheological measurements well above T g have been used to determine the time-temperature superposition behavior of these thermorheologicall y simple materials. The size of POSS macromers on similar length scales when compared to the entanglement spacing of the pol ymer chains makes it interesting to study the role these nano-structured constituents would play in controlling the pol ymer chain dynamics. However as we have seen Chapter 2 various organic groups on the POSS macromers led to the complex morphologies of various POSS/PS blends, some miscible some showing two phase behavior with both phases containing both the components and some showing complete segregation as filler systems. The rheological response of the filler s ystems has been widel y studied and the effect a filler has on the viscoelastic properties widel y understood, the part which is still sketch y is the understanding of the presence of miscible or partl y miscible nanoparticulates in the pol ymer matrix, and the part to be yet answered is do these changes in microstructure cause profound changes to the relaxation of the polymer backbones. To address the above issue we took 67 two POSS macromers having the organic pendant group as the same or nearl y similar as the monomer unit as the pol ymer. Rheological characterization was done for understanding the chain dynamics due to the presence of POSS or due to the domains formed due to the presence of POSS. 3.2 EXPERIMENTAL DETAILS 3.2.1 Materials Nearl y monodisperse molecular weight distribution of pol ys tyrene with M w = 290K Daltons (pol ydispersit y less than 1.1) were purchased from Pressure Chemicals. Two full y condensed POSS, St yrenyl 8 -POSS (St 8 T 8 , 1) and Pheneth yl 8 -POSS (Ph 8 T 8 , 2) and were used in this study. Synthesis of POSS macromers used in the study 6 4 Degassed toluene (Fisher) was purified by elution through an alumina column. Grubbs Catal yst Cl 2 Ru(=CHPh)(PC y 3 ) 2 (Strem) was used as received. Styrene (Aldrich) was purified by distillation under diminished pressure onto ~10 ppm of catechol. Hydrogen (Scott Specialt y Gases) and 10% Palladium on Carbon (Aldrich) were used as received. NMR Spectra were taken on a Bruker Avance 300 spectrometer Synthesis of Styrenyl 8 T 8 (1): A 500 mL round bottom flask was charged with 15 grams (26.7 mmol, 189.5 mmol vinyl) of Vinyl 8 T 8 , 35mL (305 mmol) of St yrene, 50 mL of toluene and a stir bar under nitrogen. 200 mg (0.24 mmol) of the Cl 2 Ru(=CHPh)(PC y 3 ) 2 (dissolved in 10 mL of toluene) was added to the reaction via s yringe. A slight vacuum was applied to the 68 flask to assist in the volatilization of ethylene that was generated in the process and the mixture was allowed to stir overnight. The volatiles were removed under vacuum and redissolved in toluene. To this mixture was added 30 grams of montmorillonite clay and the mixture stirred for 45 minutes. The reaction was filtered through Celite and the colorless filtrate is evaporated to give a colorless solid. This solid is heated under vacuum at 150 ºC for two hours and then 100 ºC overnight to remove an y stilbene formed. 27 grams of 1 is obtained as a free flowing solid (92% yield). Synthesis of Phenethyl 8 T 8 (2): A 300 mL Parr reactor was charged with 20 grams of St yren yl 8 T 8 , 50 mg of 10% palladium on carbon, and 30 mL of toluene. The reactor was pressurized to 500 psi of hydrogen and allowed to stir overnight at 50 °C. The reaction was cooled to ambient temperature and the solution filtered through Celite. The volatiles were removed and the remaining liquid was heated to 150 °C under vacuum for two hours. 19.5 grams of a colorless solid was obtained (97% yield.) 1 H NMR (300.1 MHz, CDCl 3 ) δ 7.381 (m, 5H, C 6 H 5 ), δ 2.904 (m, 2H, CH 2 Ph), δ 1.152 (m, 2H, Si-CH 2 ). 13 C NMR (75.5 MHz, CDCl 3 ) δ 143.97, 128.32, 127.84, 125.74, 28.93, 13.73. 67.2. 69 29 Si NMR (59.6 MHz, CDCl3) δ - 3.2.2 Sample Preparation 3.2.2.1 Melt Rheological Characterization Preparations of POSS/PS blends were performed by dissolving PS and POSS macromers in chloroform and stirring the solution for 12 hours using a magnetic stirrer and crashing the sample out by using a bad solvent methanol. The precipitated sample on crashing out of the solvent is filtered and then dried under vacuum for more than 12 hours at 60 o C. Rheological measurements were carried out using a Rheometric Scientific ARES rheometer equipped with a force convection oven in the parallel plate geometry. Parallel plate geometry with diameter of 8 mm and gap of 0.5 mm was used for all measurements obtained in this stud y. Rheological behavior of all samples was investigated using a series of isothermal, small-strain oscillatory shear with oscillatory frequency ranging from 100 to 0.1 radian/second and oscillatory shear strain amplitude of 5%. To examine the validit y of the time-temperature superposition principle and the effect of POSS addition on the values of time-temperature shift factor, sample was tested at temperatures ranging from T g +10 o C to T g +100 o C with 10 o C intervals. modulus, G’(ω), loss modulus, G”(ω), and Values of storage damping factor, tanδ( ω) = G”(ω)/G’(ω) , were determined using software provided b y Rheometric Scientific. conditions were reproducibilit y. Samples tested under the same experimental repeated two to three times to confirm their Master curves for G’, G” and tanδ were also obtained 70 with software package provided by Rheometric Scientific and a reference temperature of T r e f =150 o C for pure pol ymers and blends was used. 3.3 RESULTS AND DISCUSSION 3.3.1 Rheology during the Rubbery State and Flow Transition The effect of POSS loading and distribution of POSS macromers in PS is understood through the thermal and morphological studies. Rheology experiments were performed to address the effect of POSS macromers on the chain dynamics of PS. Since rheological measurements and their correlation to pol ymer chain dynamics using narrow molecular weight PS properties were well documented, our measurements of POSS/PS blends will provide insight into how the POSS macromers affect the pol ymer chain d ynamics. The melt rheological experiments were carried out using smallstrain amplitude oscillatory shear so to minimize deformation on sample morphology. The dynamic properties of the POSS/PS blends were investigated as a function of frequency at different temperatures. Changes in GC (ω ), ω C , G 0N and lim ω →0 η * (ω ) were compared for all studied s ystems. In addition, the validit y of time-temperature superposition was also verified for all the samples used in this study. Ph 8 T 8 POSS / PS blends: Figure 3.1(a) is the time-temperature master curves shifted to 150 o C for the PS (Molecular weight 290K Daltons) blended with varying amounts of Ph 8 T 8 POSS. The corresponding plot of reduced complex 71 viscosit y versus reduced frequency is shown in Figure 3.1(b). The temperature shift factor versus temperature is plotted in Figure 3.1(c). From the various reduced storage modulus curves shown in Figure 3.1(a), we observed that these curves shift downwards and towards the right with increasing amount of Ph 8 T 8 POSS blended. In addition, the values of the plateau modulus, G 0N , and the cross-over frequency, ω C , as shown in Table 3.1, decrease with increasing amount of Ph 8 T 8 POSS added. These observations correspond to PS chains becoming less entangled when blended with Ph 8 T 8 POSS, which suggests that the Ph 8 T 8 POSS molecules are completel y dissolved into PS and form a homogeneous solution. The concept of Ph 8 T 8 POSS as a good solvent for pol yst yrene is verified b y plotting the normalized plateau modulus, G 0N (c) / G 0N (1), versus the concentration of solution as depicted in Figure 3.3. For a good solvent, we expect a power law dependence whose concentration dependant exponent is approximatel y 2.3 irrespective of the t ype of solvent in which the pol ymer chains are present 6 6 . concentration dependant exponent As shown in Figure 3.3, the is slightl y less than 2.3, thus confirming that the observed viscosit y reduction in Ph 8 T 8 POSS/PS blends is due to the solvent effect. 72 Figure 3.1(a) Figure 3.1 Time temperature superposed plots of PS (MW= 290K Da) and Phenethyl POSS (Ph8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT)versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp) 73 Figure 3.1 (cont’d) 107 PS290K-Pure PS290K-2% PS290K-6% PS290K-13.3% PS290K-20% PS290K-30% 6 η*/aT (Pa-s) 10 5 10 104 3 10 10-4 -3 10 -2 10 -1 10 aT ω (rad/s) Figure 3.1(b) 74 0 10 1 10 102 Figure 3.1 (cont’d) 10 0 PS290K-Pure PS290K-2% PS290K-6% PS290K-13.3% PS290K-20% PS290K-30% -1 aT ( [] ) 10 -2 10 10 -3 140.0 150.0 160.0 170.0 180.0 Temp [°C] Figure 3.1(c) 75 190.0 200.0 210.0 Figure 3.2(a) Figure 3.2 Time temperature superposed plots of PS (MW= 290K Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT)versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp) 76 Figure 3.2 (cont’d) 107 PS290K-Pure PS290K-2% PS290K-6% PS290K-13.3% PS290K-20% PS290K-30% η∗/aT (Pa-s) 106 5 10 104 103 -4 10 10-3 -2 10 0 10-1 10 aT ω (rad/s) Figure 3.2(b) 77 101 10 2 Figure 3.2 (cont’d) 100 PS290K-Pure PS290K-2% PS290K-6% PS290K-13.3% PS290K-20% PS290K-30% aT ( [] ) 10-1 10-2 10-3 140.0 150.0 160.0 170.0 180.0 Temp [°C] Figure 3.2(c) 78 190.0 200.0 210.0 0 10 GN(φ)/GN(1) 10-1 10-2 PS/Ph8T8 blends PS/ST8T8 blends 2.3 Dependence 10-3 10-1 100 Volume Fraction φ Figure 3.3 Log-Log plot of Normalized Plateau Modulus (GN (φ)/GN (1)) versus Volume fraction (φ) 79 Tg o C ωC GC (ω ) lim ω →0 η * (ω ) G 0N r ad /s Pa P a- s Pa 2. 3 52 E + 0 5 10 6 .0 7 0. 0 18 2 4. 1 82 E + 0 4 6. 0 2E + 0 6 2% 6% 13 . 3 % 20 % 30 % 50 % 70 % 90 % 10 2 .2 3 10 0 .7 5 10 1 .4 4 98 . 57 91 . 88 N/ A N/ A N/ A 0. 0 26 0 9 0. 0 29 4 7 0. 0 27 5 7 0. 0 70 8 9 0. 1 82 7 N/ A N/ A N/ A 4. 6 8E + 0 4 3. 4 32 E + 0 4 3. 5 06 E + 0 4 3. 2 7E + 0 4 2. 7 1E + 0 4 N/ A N/ A N/ A 4. 5 1E + 0 6 2. 9 8E + 0 6 3. 5 8E + 0 6 1. 1 9E + 0 6 3. 7 7E + 0 5 N/ A N/ A N/ A 2. 2 31 E + 0 5 1. 5 43 E + 0 5 1. 6 86 E + 0 5 1. 4 16 E + 0 5 1. 0 45 E + 0 5 3. 6 80 E + 0 4 1. 8 70 E + 0 4 3. 0 05 E + 0 3 2% 6% 13 . 3 % 20 % 30 % 10 5 .3 9 10 4 .6 7 10 4 .9 1 10 5 .7 5 10 3 .6 6 0. 0 22 7 1 0. 0 17 0 3 0. 0 20 0 3 0. 0 20 3 7 0. 0 28 5 4 4. 2 7E + 0 4 3. 3 25 E + 0 4 3. 7 24 E + 0 4 3. 9 79 E + 0 4 2. 9 12 E + 0 4 4. 2 7E + 0 6 3. 3 25 E + 0 6 3. 7 24 E + 0 6 3. 9 79 E + 0 6 2. 9 12 E + 0 6 1. 6 67 E + 0 5 1. 6 44 E + 0 5 1. 9 04 E + 0 5 1. 7 42 E + 0 5 1. 5 66 E + 0 5 Φ P S 2 9 0K Pu r e Ph 8T 8/ P S St 8T 8/ P S Table 3.1 The crossover frequency versus POSS weight fraction and the zero-shear viscosit y based on an Ellis model fit Φ=POSS weight fraction is ≈ volume fraction since densities of both POSS and PS are approximatel y 1 . G 0N is the plateau modulus and is determined as the value of G’ at minimum tanδ position. T g is determined as the midpoint of onset and end set of transition from the DSC curve. ω C is the crossover frequency and GC (ω ) is the modulus at the crossover frequency lim ω →0 η * (ω ) is the zero shear viscosit y from the master curve at 150 o C based on Ellis model. N/A Not Available 80 St 8 T 8 POSS / PS blends: St 8 T 8 POSS is used to study the effect of POSS-POSS interactions on the pol ymer chain d yn amics, since it is known that the POSS-POSS interaction in the case of St 8 T 8 is greater compared to Ph 8 T 8 POSS from the DSC studies. Figure 3.2(a) is the time-temperature master curves shifted to 150 o C for the PS (Molecular weight 290K Daltons) blended with different amount of St 8 T 8 POSS. The crossover frequency versus POSS weight fraction and the zero-shear viscosit y based on an Ellis model fit were tabulated and shown in Table 3.1. The reduced-complex viscosit y versus frequency curves for various St 8 T 8 POSS fractions are shown in Figure 3.2(b). Data were shown for the 2%, 6%, 13.3%, 20%, and 30% St 8 T 8 POSS blends with 290K PS on the same plot. In Figure 3.2(a) the storage modulus curve and the cross over frequency, ω C , from Table 1 shifts downwards with the addition of St 8 T 8 POSS. Although there are some similarities to the effect observed in the case of Ph 8 T 8 /PS blends, however, no s ys temic change on ω c and G 0N were observed. This is in agreement with the DSC results, where no significant T g depression is observed. We believe this observation can be explain based on the effect of miscibilit y of St 8 T 8 POSS in PS as influenced b y a stronger POSS-POSS interaction and the thermorheological behavior of well-dispersed, albeit inert, nano-particulate filled pol ymer. As discussed previousl y, the POSS-POSS association is stronger for St 8 T 8 POSS as 81 compared to Ph 8 T 8 POSS. Consequentl y, the stronger POSS-POSS interaction affect the miscibilit y curve of St 8 T 8 in PS in such a manner that concentration fluctuations might occur thus leading to a two phase behavior, one POSS-rich and the other polymer-rich, as shown in the TEM images in Chapter 2. Furthermore, the two-phase morphology remains even with increases in the total POSS concentration. The formation of white drop-like domains can be seen as the dispersed PS domains with lower POSS concentration, where the difference in free energies in both the phases leads to the formation of drops in the homogeneous blend where spinodal decomposition occurs. We believe the droplet domain which is rich in PS can reinforce the pol ymer matrix thus the value of plateau modulus, G 0N , and ω c are not strongly affected by the addition of St 8 T 8 POSS. Although the value of G 0N and ω c are not strongl y affected b y the addition of St 8 T 8 POSS, however we observed a s ystemic decrease in the value of zero-shear viscosit y, lim ω →0 η * (ω ) , and the cross-over modulus, G c (ω), as amounts of St 8 T 8 POSS increase. This is consistent with some other investigations of nano-particle filled pol ym ers 6 7 , where the presence of nanoparticles decreases the viscosit y of the pol ymer blend. 3.4 SUMMARY Rheological experiments were performed to investigate the influence of POSS addition on the melt dynamics of the polymer chains. 82 We are particularl y interested in the influence of well-dispersed, nanoparticulate additions on the zero-shear viscosit y, lim ω →0 η * (ω ) , plateau modulus, G 0N and the cross-over frequency, ω C of pol ymer melts. In the Ph 8 T 8 POSS/PS blends, because of the low POSS-POSS interaction, an y POSS interactions are screen-out by the presence of PS. Ph 8 T 8 POSS/PS blend forms a homogeneous solution. The rheological responses of these blends are the same as if as a good solvent was added to PS. We observed a s ystemic decrease in the zero-shear viscosit y, plateau modulus, cross-over frequency as the concentration of Ph 8 T 8 POSS increases, as shown in Table 1. For St 8 T 8 POSS/PS blends, due to a stronger POSS-POSS association, the blend forms a two-phase morphology. Regardless to the concentration of St 8 T 8 POSS in PS, the POSS-rich form a continuous phase and PS-rich domain as the discontinuous phase. As we increase the concentration of St 8 T 8 POSS, onl y the fraction of PS-rich discontinue phase is increased. Since St 8 T 8 POSS is molecularl y dispersed in PS, the zero shear viscosit y of the blends decreases with the addition of St 8 T 8 POSS which is similar to that observed in the case of Ph 8 T 8 /PS blends (shown in Table 1). However due to persistence of the two-phase morphology, no s ystematic changes in ω c and G 0N was observed with increasing concentration of POSS since phase behavior controls the rheological behavior of these blends. 83 The effect of concentration on the viscometric properties of the nanocomposite blends has been investigated. Rheological measurements well above Tg have been used to determine the time-temperature superposition behavior of these thermorheologicall y simple materials. The size of POSS macromers on similar length scales when compared to the entanglement spacing of the pol ymer chains makes it interesting to study the role these nano-structured constituents would play in controlling the pol ymer chain dynamics. However due to the complex morphologies of various POSS/PS blends, similar rheological behavior may be obtained due to two different mechanisms. DSC, X-ray, TEM were used to understand the morphology of the blends. Rheological characterization was done for understanding the chain dynamics due to the presence of POSS or due to the domains formed due to the presence of POSS. The shape of the POSS macromers plays an important role in governing the microstructure in the blend. The changes in microstructure cause profound changes to the relaxation of the pol ymer backbones. Our findings clearl y suggest that POSS nanoparticles which are compatible with the pol ymer chains could be used to lower the free energy of the pol ymer mixture and also reduce the viscosit y of a pol ymer mixture as a plasticizer. Though miscibilit y and aggregation kinetics could be controlled in these types of nanocomposites since the chemistry of POSS particles can be modified depending on the s ystem to be used, it should be noted that restrictions on the organic pendant group on the silicone cage 84 plays an important role in governing the dynamics of s ystems involving POSS. Interestingl y in the case of Octa styrenyl POSS PS Blends, at small volume fractions, free (untethered) POSS nano-dispersed in the melt appears to act as a plasticizer, reducing the magnitude of selected material properties such as plateau modulus or zero-shear rate viscosity at a given temperature, while simultaneousl y causing a decrease in free volume (estimated from W LF coefficient anal ysis). As the volume of dispersed POSS increases, steric effects of the filler dominate and the rheological properties of the melt (modulus, relaxation time, viscosit y) are all enhanced. 85 CHAPTER 4 EFFECTS OF PS MOLECULAR WEIGHT ON PHASE BEHAVIOR OF POSS – PS BLENDS 4.1 INTRODUCTION Molecular weight is the main structural parameter of pol ymer flow behavior at temperatures above the glass transition temperature (for an amorphous material) or the melting point (for a semi-crystalline pol ymer). Melt viscosit y is a constant at low shear rates or frequencies. The viscosit y in this region is known as the zero shear, or Newtonian, viscosit y ηo. For low molecular weight pol ymers in which chain entanglement is not a factor, the zero shear viscosit y is proportional to the pol ymers molecular weight. However, above a critical molecular weight, chains begin to entangle and the zero shear viscosit y depends much stronger on molecular weight, proportional now to about the 3.4 power of the molecular weight. Rheological measurements are therefore ideal for stud ying the effects of molecular weight differences in resins as small differences in molecular weight are manifested in large changes in viscosit y. Whether a blend is compatible or not, also depends on temperature; in this case the blend is considered partiall y miscible. If blends are incompatible, mechanical energy is needed to disperse the minor phase (mixing) and coalescence occurs if the blend morphology is not stabilized. Interfacial forces such as the interfacial tension become 86 important and can change the rheological signature of the blend significantl y. Moreover the elastic properties of non-compatible blends depend on energy storage mechanisms at the interphase. The relaxation of the dispersed phase itself is often much longer than the relaxation of the pol ymer chains of the individual components. As a result of this fact, the morphology can be modified to change the final product specific properties. The reptation model describes the motion of a pol ymer along its contour as it passes the physical constraints imposed by the surrounding pol ymers and predicts the molecular weight dependence of the macroscopic diffusion coefficient. Pol ym er diffusion studies first focused on simple linear chains in matrices of equall y simple polymers while subsequent studies explored more complex architectures including branched molecules, star molecules, and loops. Here we investigate the diffusion of linear pol ymers in the presence of nanoparticles. Nanoparticles with desirable properties are now widel y available, and there has been an explosion of activities focused on combining nanoparticles with pol ymers to create pol ymer nanocomposites with unique and valuable properties. Nanoparticles also provide access to a new range of size differences between particles and pol ymers, wherein the radius of gyration (Rg) of the pol ymer is considerabl y larger than the nanoparticle. For example, POSS have diameters of 1.2 nm and a pol yst yrene (PS) of 290 000 g/mol molecular weight has 2Rg = 30 nm. 87 The addition of nanoparticles to pol ymers provides a new challenge to building a fundamental understanding of pol ymer dynamics in complex environments. In the example of POSS and PS, one might predict that the addition of the nanoparticles to a pol ymer would act as a diluent and thereb y smoothl y increase both the free volume of the s ystem and the diffusion coefficient as the POSS concentration increases as observed in the previous chapter in the case of Phenethyl POSS PS blends. Also in the same stud y the St yren yl POSS PS blends reports that the additional POSS produces a minimum in zero shear viscosit y with increasing nanoparticle concentration. Thus, the addition of nanoparticles to polymers has unforeseen consequences on pol ymer diffusion, which in turn has direct impact on practical problems, such as the stabilit y of nanoparticle dispersions. Since the 1980s, elastic recoil detection (ERD) has been used to stud y pol ymer diffusion and thereby played a key role in testing leading pol ymer diffusion theories including reptation, constraint release, and mutual diffusion. ERD is an ion beam technique that directl y provides a concentration profile of diffusing species, t ypicall y a deuterated pol ymer, as a function of depth into a matrix. But a more practical route is the stud y of the pol ymer dynamics using rheology, the limitation being its use in low nanoparticle concentrations to avoid solid like behavior. Using rheology, we follow the crossover frequency along with the plateau modulus and the zero shear viscosit y in pol yst yrene (PS) nanocomposites to understand the influence of POSS on pol ymer dynamics. This new 88 understanding will enable better manipulation of pol ymer nanocomposite properties and melt processing, and could impact our understanding of macromolecular movement in h ybrid materials. Based on our results in the previous chapter which indicate the abilit y for POSS to very locall y interact with the matrix molecules altering their mobility, and thereby able to either stiffen or plasticize the material. Apart from understanding the concentration dependence on the phase behavior the pol ymer molecular weight plays a crucial role in the phase characteristics of the hybrid materials. Not only the phase characteristics the corresponding dynamics involving the polymer chains blended with the POSS spheres effects the dynamics of the blended s ystem. In a confined s ystem like an entangled pol ymer melt blended with POSS, the motion of either the POSS macromer or the pol ym er chain or both should in some way be affected. Though this problem is studied previousl y, several h ypothesizes have arised and several model theories like the reptation theory along with constraint release mechanisms have been used to explain what exact mechanisms control the dynamics of the pol ymer chains due to the presence of huge (on a molecular length scale) cage like particles. There are however, many questions left due to the absence of a s ystematic study. Will the higher molecular weight pol ymer chains take a longer time to relax due to the interference by POSS macromers? Or the d ynamics of POSS macromers within the entangled pol ymer chain play a role in governing the rheological characteristics of 89 these blends. We intend to address this problem through the study of POSS-PS blends b y varying the molecular weight of the linear nearl y monodisperse PS ranging from around 30KDa to around 1.6MDa. 4.2 EXPERIMENTAL 4.2.1 Materials Nearl y monodisperse molecular weight distribution of pol ys tyrene with M w = 1.6M, 650K, 290K, 130K and 65K Daltons (pol ydispersit y less than 1.1) were purchased from Scientific Pol ymers. Two fully condensed POSS, St yren yl 8 -POSS (St 8 T 8 , 1) and Phenethyl 8 -POSS (Ph 8 T 8 , 2) and were used in this stud y. 4.2.2 Sample Preparation 4.2.2.1 Rheological Characterization: Preparations of POSS/PS blends were performed b y dissolving PS and POSS macromers in chloroform and stirring the solution for 12 hours using a magnetic stirrer and crashing the sample out b y using a bad solvent methanol. The precipitated sample on crashing out of the solvent is filtered and then dried under vacuum for more than 12 hours at 60 o C. Rheological measurements were carried out using a Rheometric Scientific ARES rheometer equipped with a force convection oven in the parallel plate geometry. Parallel plate geometry with diameter of 8 mm and gap of 0.5 mm was used for all measurements obtained in this stud y. Rheological behavior of all samples was investigated using a series of isothermal, small-strain oscillatory shear with oscillatory frequency 90 ranging from 100 to 0.1 radian/second and oscillatory shear strain amplitude of 5%. To examine the validit y of the time-temperature superposition principle and the effect of POSS addition on the values of time-temperature shift factor, sample was tested at temperatures ranging from T g +10 o C to T g +100 o C with 10 o C intervals. modulus, G’(ω), loss modulus, G”(ω), and Values of storage damping factor, tanδ( ω) = G”(ω)/G’(ω) , were determined using software provided b y Rheometric Scientific. conditions were reproducibilit y. Samples tested under the same experimental repeated two to three times to confirm their Master curves for G’, G” and tanδ were also obtained with software package provided by Rheometric Scientific and a reference temperature of T r e f =150 o C for pure pol ymers and blends was used. These data was also used to see the differences in the pol ymer relaxation times, which is the inverse of the frequency corresponding to the intersection of the storage modulus and the loss modulus. Furthermore, the plateau storage modulus at high frequencies was observed for all of the nanocomposites, demonstrating the effect of POSS on the entanglement molecular weight (Me) of the PS. 4.3 RESULTS & DISCUSSION The effect of POSS loading and distribution of POSS macromers in varying molecular weights of PS is understood through the rheological studies. Rheology experiments were performed to address the effect of POSS macromers on the chain dynamics of PS. 91 Since rheological measurements and their correlation to pol ymer chain dynamics using narrow molecular weight PS properties were well documented, our measurements of POSS/PS blends will provide insight into how the POSS macromers affect the pol ymer chain dynamics. The melt rheological experiments were carried out using smallstrain amplitude oscillatory shear so to minimize deformation on sample morphology. The dynamic properties of the POSS/PS blends were investigated as a function of frequency at different temperatures. Changes in GC (ω ), ω C , G 0N and lim ω →0 η * (ω ) were compared for all studied s ystems. In addition, the validit y of time-temperature superposition was also verified for all the samples used in this study. Figure 4.1(a) is the time-temperature master curves shifted to 150 o C for the PS (Molecular weight 1.6M Daltons) blended with varying amounts of St 8 T 8 POSS. The corresponding plot of reduced complex viscosit y versus reduced frequency is shown in Figure 4.1(b). The temperature shift factor versus temperature is plotted in Figure 4.1(c). From the various reduced storage modulus curves shown in Figure 4.1(a), we observed that these curves shift downwards and towards the right with increasing amount of St 8 T 8 POSS blended. In addition, the values of the plateau modulus, G 0N , and the cross-over frequency, ω C , as shown in Fig 4.1, decrease with increasing amount of St 8 T 8 POSS added expect for very high loading of 30wt%. These observations correspond to PS chains becoming less entangled when blended with St 8 T 8 POSS. There are two 92 ways of looking at the individual pol ym er blends from a volumetric point of view to look at effect on free volume of the blends and secondl y the viscometric effect arising from the phase behavior in these blends. For the reall y high molecular weight 1.6M PS POSS blend s ystem, observed is a difference in the shifting parameter with increasing POSS loadings based on the shift factor curve 4.1(c), the higher the concentration the lower the shift factor, which is indicative of increased free volume, at the same time based on the zero shear viscosit y there seems to a drop in zero shear viscosities at low volume loadings indicative of the free volume changes but with weight loadings the zero shear viscosit y tends to go up along with an increase in the plateau modulus indicative of filler like behavior, which suggests a two phase behavior. By decreasing the molecular weight to around 650K as observed in Fig 4.2, there is an increased effect on the shift factor plot Fig 4.2 (c), which suggests the free volume effect dominating the volumetric effects hence a reduction in the zero shear viscosit y at higher weight loadings. Similar behavior has been observed in the previous chapter with blend s ystems with 290K PS. Figures 4.1 to 4.4 (a) is the time-temperature master curves shifted to 150 o C for the PS, Molecular weight 1.6M, 650K, 130K and 65K Daltons respectivel y blended with different amount of St 8 T 8 POSS. The crossover frequency versus POSS weight fraction has not changed but the the zero-shear viscosit y has had a minimum before filler type phase 93 separation behavior dominates the viscoelastic response of these blends. The reduced-complex viscosit y versus frequency curves for various St 8 T 8 POSS fractions are shown in Figure 4.1 to Figures 4.4(b). Data were shown for the 2%, 6%, 20%, and 30% St 8 T 8 POSS blends with varying molecular weight of PS on the same plot. Although there are some similarities to the effect observed in the case of Ph 8 T 8 /PS blends, however, no s ys temic change on ω c and G 0N were observed. We believe this observation can be explain based on the effect of miscibilit y of St 8 T 8 POSS in PS as influenced by a stronger POSSPOSS interaction and the thermo rheological behavior of well-dispersed, albeit inert, nano-particulate filled pol ymer. As discussed previousl y, the POSS-POSS association is stronger for St 8 T 8 POSS as compared to Ph 8 T 8 POSS. Consequently, the stronger POSS-POSS interaction affect the miscibilit y curve of St 8 T 8 in PS in such a manner that concentration fluctuations might occur thus leading to a two phase behavior, one POSSrich and the other pol ymer-rich, as shown in the TEM images in Chapter 2. Furthermore, the two-phase morphology remains but shifts horizontall y with varying pol ymer molecular weight as observed in Fig 4.5. Based on the Figure we report a minimum in the zero shear viscosit y as the nanoparticle concentration increases in pol ymer composites with spherical nanoparticles. POSS particles give rise to pol ymer nanocomposites with much larger specific interfacial areas, such that even a modest perturbation in the vicinit y of the nanoparticles can 94 have significant ramifications on the observed pol ymer properties. The minimum in the zero shear viscosit y diffusion is inconsistent with a simple reptation model; for example, the significant changes in D are not coupled with changes in Me. A possible ph ysical interpretation of the anisotropic diffusion could involve a disruption of pol ymer reptation near nanoparticles. Reptation describes the motion of a pol ymer chain along a confining tube that is defined by constraints or entanglements within a high molecular weight pol ymer melt. With sufficient thermal energy and time the entanglements that define the confining tube relax because these entangled pol ymers have diffused out of their own tubes. Perhaps, in the vicinit y of nanoparticles, the confining tube for pol ymer reptation is perturbed such that diffusion becomes locall y anisotropic.. We have several studies underway that are designed to determine the range of materials showing a minimum in the diffusion coefficient with nanoparticle concentration and to ascertain the underl ying pol ymer ph ysics. 95 1 6 10 10 G' ( [Pa] 5 0 10 10 tan_delta ( [] ) 1.6M-Polystyrene - 150C - MasterCurve 1.6M-2%St8T8-Master-150C - MasterCurve 1.6M-10%St8T8-Master-150C - MasterCurve 1.6M-20%St8T8-Master-150C - MasterCurve 1.6M-30%St8T8-Master-150C - MasterCurve ) 104 -1 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 10 3 10 aTw [rad/s] Fig 4.1 (a) Figure 4.1 Time temperature superposed plots of PS (MW= 1.6M Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT)versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp) 96 Figure 4.1 (cont’d) 108 1.6M-Polystyrene - 150C - MasterCurve 1.6M-2%St8T8-Master-150C - MasterCurve 1.6M-10%St8T8-Master-150C - MasterCurve 1.6M-20%St8T8-Master-150C - MasterCurve 1.6M-30%St8T8-Master-150C - MasterCurve Eta* ( [Pa-s] ) 107 106 105 104 103 10-4 10-3 10-2 10-1 100 aTw [rad/s] Figure 4.1 (b) 97 101 102 3 10 Figure 4.1 (cont’d) 100 aT ( [] ) 10-1 10-2 [1.6M] : Pure--TTS Shift Factors [1.6M] : 2% --TTS Shift Factors [1.6M] : 10%--TTS Shift Factors [1.6M] : 20%--TTS Shift Factors [1.6M] : 30%--TTS Shift Factors -3 10 140.0 150.0 160.0 170.0 180.0 Temp [°C] Figure 4.1 (c) 98 190.0 200.0 210.0 1 106 10 5 10 ) G' ( [Pa] 4 10 0 10 tan(δ w) ( [] PS650K-Pure - MasterCurve PS650k-2%-Octa Styrenyl POSS - MasterCurve PS650k-10%-Octa Styrenyl POSS - MasterCurve PS650k-20%-Octa Styrenyl POSS - MasterCurve PS650k-30%-Octa Styrenyl POSS - MasterCurve ) 3 10 102 10-4 -3 10 -2 10 -1 0 10 10 1 10 2 10 10-1 103 w [rad/s] ω Figure 4.2 (a) Figure 4.2 Time temperature superposed plots of PS (MW= 650K Da) and Styrenyl POSS (St8T8) blends with varying weight 0 / fractions of POSS at 150 C a) Storage Modulus (G ) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT)versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp) 99 Figure 4.2 (cont’d) 108 PS650K-Pure - MasterCurve PS650k-2%-Octa Styrenyl POSS - MasterCurve PS650k-10%-Octa Styrenyl POSS - MasterCurve PS650k-20%-Octa Styrenyl POSS - MasterCurve PS650k-30%-Octa Styrenyl POSS - MasterCurve 7 10 h* ( [Pa-s] ) 6 10 5 10 104 103 10-4 10-3 10-2 10-1 100 w [rad/s] Figure 4.2 (b) 100 101 102 103 Figure 4.2 (cont’d) 100 [Pg8]:PS650K-Pure--TTS Shift Factors [Pg8]:PS650k-30%-Octa Styrenyl POSS--TTS Shift Factors [Pg8]:PS650k-2%-Octa Styrenyl POSS--TTS Shift Factors [Pg8]:PS650k-10%-Octa Styrenyl POSS--TTS Shift Factors [Pg8]:PS650k-20%-Octa Styrenyl POSS--TTS Shift Factors -1 aT ( [] ) 10 -2 10 10-3 150.0 160.0 170.0 180.0 190.0 Temp [°C] Figure 4.2 (c) 101 200.0 210.0 220.0 107 6 10 106 105 5 104 ) G' ( [Pa] 104 w* ( η [Pa-s] ) 10 103 103 PS130k-Pure - MasterCurve PS130k-2%-Octa Styrenyl POSS - MasterCurve PS130k-6%-Octa Styrenyl POSS - MasterCurve PS130k-20%-Octa Styrenyl POSS - MasterCurve PS130k-30%-Octa Styrenyl POSS - MasterCurve 102 1 10 -3 10 -2 10 -1 10 0 1 10 10 2 10 3 10 102 4 10 w [rad/s] ω Figure 4.3(a) Figure 4.3 Time temperature superposed plots of PS (MW= 130K Da) and Styrenyl POSS (St8T8) blends with varying weight 0 / fractions of POSS at 150 C a) Storage Modulus (G ) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp) 102 Figure 4.3 (cont’d) 6 10 PS130k-Pure - MasterCurve PS130k-2%-Octa Styrenyl POSS - MasterCurve PS130k-6%-Octa Styrenyl POSS - MasterCurve PS130k-20%-Octa Styrenyl POSS - MasterCurve PS130k-30%-Octa Styrenyl POSS - MasterCurve h* ( [Pa-s] ) 105 104 103 102 -3 10 10-2 10-1 100 101 w [rad/s] Figure 4.3 (b) 103 102 103 4 10 Figure 4.3 (cont’d) 102 [Pg8]:PS130k-Pure--TTS Shift Factors [Pg8]:PS130k-2%-Octa Styrenyl POSS--TTS Shift Factors [Pg8]:PS130k-6%-Octa Styrenyl POSS--TTS Shift Factors [Pg8]:PS130k-20%-Octa Styrenyl POSS--TTS Shift Factors [Pg8]:PS130k-30%-Octa Styrenyl POSS--TTS Shift Factors 1 0 10 aT ( [] ) 10 -1 10 -2 10 120.0 130.0 140.0 150.0 160.0 Temp [°C] Figure 4.3 (c) 104 170.0 180.0 190.0 107 102 106 105 G' ( [Pa] tan(δw) ( [] ) 101 104 103 ) 100 2 10 PS 65k-Pure - MasterCurve PS65k-2%-Octa Styrenyl POSS - MasterCurve PS65k-6%-Octa Styrenyl POSS - MasterCurve PS65k-10%-Octa Styrenyl POSS - MasterCurve PS65k-20%-Octa Styrenyl POSS - MasterCurve PS65k-30%-Octa Styrenyl POSS - MasterCurve 101 100 10-3 -2 10 -1 10 0 1 10 10 2 10 3 10 10-1 4 10 w [rad/s] ω Figure 4.4 (a) Figure 4.4 Time temperature superposed plots of PS (MW= 65K Da) and Styrenyl POSS (St8T8) blends with varying weight fractions of POSS at 1500C a) Storage Modulus (G/) versus Reduced frequency (aTω) b) Reduced viscosity (η∗/ aT) versus Reduced frequency (aTω) c) Shift factors (aT) versus Temperature (Temp) 105 Figure 4.4 (cont’d) 5 10 4 h* ( [Pa-s] ) 10 103 PS 65k-Pure - MasterCurve PS65k-2%-Octa Styrenyl POSS - MasterCurve PS65k-6%-Octa Styrenyl POSS - MasterCurve PS65k-10%-Octa Styrenyl POSS - MasterCurve PS65k-20%-Octa Styrenyl POSS - MasterCurve PS65k-30%-Octa Styrenyl POSS - MasterCurve 2 10 -3 10 -2 10 10-1 1 100 10 w [rad/s] Figure 4.4 (b) 106 102 3 10 104 Figure 4.4 (cont’d) 2 10 [Pg7]:PS 65k-Pure--TTS Shift Factors [Pg7]:PS65k-2%-Octa Styrenyl POSS--TTS Shift Factors [Pg7]:PS65k-6%-Octa Styrenyl POSS--TTS Shift Factors [Pg7]:PS65k-10%-Octa Styrenyl POSS--TTS Shift Factors [Pg7]:PS65k-20%-Octa Styrenyl POSS--TTS Shift Factors [Pg7]:PS65k-30%-Octa Styrenyl POSS--TTS Shift Factors 1 100 aT ( [] ) 10 10-1 10-2 120.0 130.0 140.0 150.0 Temp [°C] Figure 4.4 (c) 107 160.0 170.0 180.0 4 Normalized Zero Shear Viscosity 3.5 3 2.5 2 65k 129k 290k 650k 1.5 1 0.5 0 0 0.2 0.4 0.6 0.8 1 Vol Fraction of POSS Figure 4.5 Normalized viscosity (η∗/ aT) versus volume fraction of Styrenyl POSS 4.4. SUMMARY Based on our results in the previous chapters which indicate the abilit y for POSS to very locall y interact with the matrix molecules altering their mobility, and thereby able to either stiffen or plasticize the material. The focus of this chapter has been to understand the exact mechanisms which control the dynamics of the pol ymer chains due to the presence of huge (on a molecular length scale) cage like particles. There are however, man y questions left due to the absence of a s ystematic stud y. 108 But with higher molecular weight pol ym er chains take a longer time to relax due to the interference by POSS macromers, also the dynamics of POSS macromers within the entangled pol ymer chain play a role in governing the rheological characteristics of these blends. Some of the viscometric and volumetric properties of POSS-PS blends have been studied b y varying the molecular weight of the linear nearl y monodisperse PS ranging from around 30KDa to around 1.6MDa. Since we already knew from our work in the previous chapter phenethyl POSS acts most likel y as a plasticizer focus has been primaril y in understanding how st yren yl POSS behaves with varying chain length. Styrenyl POSS blends to act as a plasticizer at low weight fractions and also tend to form two phase s ystems, one pol ymer rich and the other POSS rich, the molecular weight drives the phase behavior higher or lower depending on the chain length following classic Flory Huggins relationships. As observed in the case of st yrenyl blends the presence of the dispersed pol ymer rich phase gives a unique opportunit y in understanding rheological properties of domains filled with soft cores, especiall y in nonlinear regimes. This led us in a direction of exploring the effects of POSS on the non linear mechanical behavior of POSS polymer blends which is discussed in the next chapter 109 CHAPTER 5 FLOW TRANSITIONS OF POSS – PS BLENDS 5.1 INTRODUCTION Pol ymer blends are ubiquitous in the pol ymer industry; the characteristic morphology of these blends plays a crucial role in its applications, since it strongl y affects the mechanical response of the blend. Typicall y either d ynamic small amplitude oscillatory shear (SAOS) flow is usuall y adopted to understand their viscoelastic response. Indeed the d ynamic moduli or in general the master curve can be used to correlate the blend morphology for a t ypical dispersed filler based s ystem. But in the case of nanoparticulate blends shear flows are not strong enough to effectively showcase the differences which originate because of the size of the dispersed phase. Hence the use of large deformations for understanding the characteristic response in nanoparticulate blends has been studied in this chapter, also Dynamic Mechanical Analysis studies have been performed to get an insight into the effects of POSS on the d ynamics especiall y at the transition temperatures where one would see an increased mobilit y of the backbone pol ymer network, previous studies b y Mulliken and Soong from Boyce and Cohen’s group have seen POSS effecting the secondary motions of the pol ymeric matrix. Their findings suggest that POSS clearl y enhanced the mobilit y of the secondary beta motions, significantly reducing the resistance to high rate elastic and plastic deformation and also POSS was found to plasticize PVC and hence 110 to dramaticall y influence its glass transition and corresponding non linear mechanical behavior. In this chapter the study was based on understanding the effect of the presence of small nanoparticulate domains under large deformations in shear. We discuss the effects of the POSS macromers on PS chain under large deformations. 5.1.1 Large Amplitude Oscillatory Shear (LAOS) During the oscillation experiment on a rheometer, a sinusoidal deformation is applied to the material. Within the boundaries of the linear viscoelasticit y the measured stress at steady state oscillation, preceding the strain remains sinusoidal. The strain rate, the time derivative of the strain has a phase offset of 90 o in reference to the strain. This means that the strain is zero, when the strain rate is at a maximum and vice versa. In order to characterize the time dependent periodic material response, the stress can be decomposed into two waves, one in phase with the strain, one in phase with the strain rate. In analogy to a solid material (strain and stress are in phase) and a simple fluid (strain rate and stress are in phase), the part in phase with the strain is referred to as the elastic (solid) component, the part in phase with the strain rate (out off phase with the strain) is the viscous (fluid) component. Thus the stress can be expressed b y the sum of the two components as follows: (t ) σ '(t ) + σ "(t ) σ= 111 (5.1) The amplitude of the measured stress is σˆ and for the two wave components σˆ ' and σˆ " in figure 5.1. γ(t Strain Strain rate . γ(t σˆ Stress In phase Out if phase Elastic component σ ’ Viscous component σ ” Stress σ(t) σ“(t) σˆ " σ‘(t) σˆ ' Strain Stres In Figure 5.1: Stress, Strain and Strain rate waves during an oscillation measurement. The stress can be decomposed in an elastic and a viscous stress wave. The Lissajous figure results from plotting the stress versus the strain. Instead of representing the stress and strain as sinusoidal waves versus time, they can be plotted as a function of each other. This representation is referred to as Lissajous figure. As long as the measured stress wave is sinusoidal, the Lissajous figure is an ellipsoid. When the stress is in-phase with the strain, the ellipsoid collapses to a straight line 112 through the origin, in case of the stress being out-off phase with the strain (phase offset 90 o ), the ellipsoid changes to a circle. Although the Lissajous figures represent an excellent visual aid for qualitative anal ysis, they are more difficult to use when a quantitative evaluation is required. In this case it is more convenient to convert the time dependent periodic signals and evaluate the data in the Fourier space. The Fourier transformation decomposes the stress signal in a series of sinusoidal wave functions with increasing frequency. The results are represented as a magnitude and phase versus frequency. When the stress signal is sinusoidal, the Fourier spectrum shows a single peak at the fundamental frequency. In the linear region (sinusoidal stress response) at a particular strain deformation, onl y one peak at the excitation frequency (fundamental) is seen. In the non-linear region the peak at the excitation frequency (ω= ωo) remains and in addition higher odd harmonics at 3, 5, 7 time the excitation frequency ωo appear. That means, that in order to full y describe the material behavior in the non-linear region, fundamental and harmonics magnitude and phase need to be accounted for. Until recentl y, d ynamic mechanical data were anal yzed onl y when the conditions of linearit y were fulfilled. Manfred Wilhelm was the first to s ystematicall y investigate experiments in the non-linear viscoelastic region. He measured the stress response in the time domain during large strain oscillation experiments (LAOS) and evaluated frequency spectrum using discrete Fourier transformation. 113 the complete At a first glance it might be surprising, that onl y odd harmonics (3 r d , 5 t h , 7 t h , etc.) show in the Fourier spectrum. This can be easil y shown b y developing the expression for the non-linear response of the viscosit y to a sinusoidal shear rate input. In order to describe the non-linearit y, the viscosit y is approximated by a Taylor expansion with even functions in the shear rate. σ (t ) = ηγ η =ηo + aγ 2 + bγ 4 ... γ (t) ∝ eiω t 1 (5.2) With these assumptions the shear stress in the time domain can be expressed as a sum of odd exponentials, their magnitude and phase as follows: σ (t ) =(ηo + aγ 2 + bγ 4 ...)γ = ηoγ + aγ 3 + bγ 5 .... = ∞ ∑ae n = odd − i ( nω1t +ϕn ) n = a1 ηo= a3 a= a5 b) (5.3) (n 1:= ; n 3 := ; n 5 := At the onset of the non-linear viscoelasticit y all higher terms become zero and a1 reduces to the zero shear viscosit y. The most useful test procedure to anal yze non-linear material behavior is the oscillation strain sweep and permits to monitor the 114 transition from the linear into the non-linear regime. In the linear region the material behavior, t ypicall y represented by the storage and loss modulus G’ and G” are independent of strain. Higher order harmonic contributions are zero. Beyond the onset of non-linear behavior, along with changes of the storage and loss modulus, the third harmonic stress contribution becomes significant. 5.2 EXPERIMENTAL 5.2.1 Thermo-Mechanical Analysis: POSS/PS solutions of varying POSS concentrations (0%, 6%, 13.3%, 20% and 30%) were made by dissolving PS (M w = 290K Daltons) and POSS macromers in chloroform and stirring the solution for 12 hours using a magnetic stirrer. From this solution films were cast on a glass surface allowing the solvent to evaporate out slowl y at room temperature. The films were dried and annealed at 105 o C overnight in a vacuum oven to remove trace amounts of solvent and residual stress due to the solvent casting method. Thermo-mechanical properties of PS/POSS films were anal yzed using a Rheometric Scientific Solid Anal yzer RSA III operated in a rectangular compression-tension mode. Samples used were in a shape of rectangular film strips with dimensions of 12× 3 × 0.2 mm 3 . The experiments were performed using an oscillatory frequency of 6.26 radians/second and oscillatory strain 115 amplitude of 0.1%. All measurements were carried out from room temperature to 120 o C for all PS/POSS blends at a heating rate of 2 o C per minute. 5.2.2 Rheological Characterization: Preparations of POSS/PS blends were performed b y dissolving PS and POSS macromers in chloroform and stirring the solution for 12 hours using a magnetic stirrer and crashing the sample out b y using a bad solvent methanol. The precipitated sample on crashing out of the solvent is filtered and then dried under vacuum for more than 12 hours at 60 o C. Rheological measurements were carried out using a TA Instruments ARES G2 rheometer equipped with a force convection oven. Parallel plate geometry with diameter of 8 mm and varying gap of 0.3 to 0.5 mm was used for all measurements obtained in this study. Rheological behavior of all samples was investigated using a series of isothermal, large-strain amplitude oscillatory shear with the oscillatory frequency of 6.28radian/second at a temperature of 220C. Strain sweep experiments were performed from 0.1% to 100% strain deformation. Values of storage modulus, G’(ω), loss modulus, G”(ω), and damping factor, tanδ(ω) = G”(ω)/ G’(ω) , were determined using software provided b y TA In struments. Also the harmonic components of the response sinusoidal wave have been obtained using the software which was provided with the rheometer. Samples tested under the same experimental conditions were repeated two to three time to check reproducibilit y 116 5.3 RESULTS AND DISCUSSION 5.3.1 Glass Transition Region Thermomechanical propert y of POSS/PS blends in the glassy state was investigated through dynamic thermo-mechanical techniques. Small oscillatory tensile strain at a fixed oscillatory frequency coupled with a simple temperature ramp was applied on films of PS/POSS blends from glass y state through glass transition. The results of the complex elastic modulus, E * , and the damping factor, tan δ, for pol yst yrene blended with varying amount of Ph 8 T 8 POSS and St 8 T 8 POSS are depicted in Figures 11 and 12, respectivel y. In Figure 11, the Ph 8 T 8 POSS acting with increasing amount of POSS added in PS. In addition, we also observed a s ystematic decrease of the glass y state complex elastic modulus with increasing weight fractions of POSS as nanoscopic solvent molecule to PS is clearl y seen as the tanδ peak shifts to lower temperatures due the plasticization effect. As depicted in Figure 12, the addition of St 8 T 8 POSS has a ver y interesting effect on the glass transition of PS. Although the peak position of the tanδ curve shifts very little with the addition of St 8 T 8 POSS, the width of glass transition becomes much sharper with increasing amount St 8 T 8 POSS. Moreover, the onset of glass transition as determined b y the complex elastic modulus curve shows a s ystematic increase as the weight fraction of St 8 T 8 POSS increase. 117 1010 3.5 3.0 9 10 2.5 8 10 tanδ E* (Pa) 2.0 1.5 7 10 106 PS290K PS290K PS290K PS290K PS290K Pure Ph8T8-6% Ph8T8-13.3% Ph8T8-20% Ph8T8-30% 1.0 0.5 105 20.0 30.0 40.0 50.0 60.0 70.0 80.0 Temperature ( 90.0 100.0 110.0 0.0 120.0 o C) Figure 5.2 Complex Modulus (E * ) and tanδ versus Temperature plot for PS (M W = 290K Da) and Pheneth yl POSS (Ph 8 T 8 ) blends with varying weight fractions of POSS 118 The glass transition in amorphous pol ym ers is very complex; there are man y papers published in the past 25 years 6 8 - 6 9 . In general, the d ynamics of glass transition is controlled by two molecular properties: order and inter-molecular potentials. The influence of inter-molecular potentials on the value of glass transition temperature, T g , is obvious. Higher inter-molecular binding potentials require more energy input to the material as it undergoes transition from the glass y state to the liquid state, thus leading to higher value of T g . Similarl y the higher the order in the material, the higher the energy input are needed to achieve a complete “disorder” when material undergoes transition from glass-like to liquidlike behavior. We propose that to accommodate molecularly dispersed, nanoscopic rigid fillers such as St 8 T 8 POSS, the local pol ymeric segment may become more “ordered”, which enhances the onset of glass transition temperature. With this increase in the local order, the relaxation spectrum of the pol ymer chain in the glass transition region becomes narrower, which produces a sharper transition. This local order may persist to the rubbery state, which can facilitate the disentanglement process and leads to the observed reduction in values of lim ω →0 η * (ω ) with St 8 T 8 POSS addition. 119 1010 4.0 109 3.0 2.0 tanδ E* (Pa) 108 107 PS290K PS290K PS290K PS290K PS290K 6 10 105 20.0 30.0 40.0 Pure St8T8-6% St8T8-13.3% St8T8-20% St8T8-30% 50.0 1.0 60.0 70.0 80.0 90.0 100.0 110.0 0.0 120.0 Temperature (oC) Figure 5.3 Complex Modulus (E * ) and tanδ versus Temperature plot for PS (M W = 290K Da) and St yrenyl POSS (St 8 T 8 ) blends with varying weight fractions of POSS 120 290K PS Strain Sweep at 220C 105 0.03 OscTorque3Ratio ( [] 0.035 G" ( [Pa] ) 0.025 0.02 ) 4 OscTorque5Ratio ( [] ) 10 G' ( [Pa] 0.015 0.01 0.005 3 0.0 1 0 102 10 10 ) 10 Strain [%] Stress Stress Stress Strain Strain Strain γ=1% γ=10% γ=100% Figure 5.4: Strain sweep for the viscoelastic material 290K PS, showing the transition from the linear into the non-linear regime. 121 5.3.2 Non-linear oscillation measurements For viscoelastic materials such as 290K PS in figure 5.4, both G’ and G” decrease at the onset of non-linear behavior with increasing strain. The 3 r d harmonic contribution starts to be significant at the same strain, G’ deviates from linear behavior. The 5 t h harmonic follows the trend of the 3 r d , onl y less pronounced and at a higher strain. The higher harmonic contributions are t yp icall y presented as the ratio of the magnitude of the n t h harmonic and the fundamental stress I n / 1 =I(ω n )/I( ω 1 ), referred to as the “harmonic ratio” in the following. The harmonic ratio increases steadil y with increasing strain. In the non-linear region the s ymmetry of the stress response can be lost or conserved. For viscoelastic materials such as the reference PS 290K, the s ymmetry is mostl y conserved. The peak of the stress signal in figure 5.4 flattens; the reduction of the peak maximum translates into shear thinning behavior (decrease of G’, G”) of viscoelastic materials. It is worthwhile to compare the shape of the stress wave at different strain amplitudes in the non-linear region. 122 290K PS 6% Phenethyl POSS Strain Sweep at 220C 105 OscTorque3Ratio ( [] 0.03 0.02 ) G" ( [Pa] ) 0.025 4 0.015 G' ( [Pa] 0.01 OscTorque5Ratio ( [] ) 10 0.005 0.0 1 0 2 10 10 ) 103 10 Strain [%] Stress Stress Strain Strain Stress Strain γ=1% γ=10% γ=100% Figure 5.5: Strain sweep for the viscoelastic material 6% Phe 8 T 8 PS 290K blend, showing the transition from the linear into the non-linear regime. 123 290K PS 6% Styrenyl POSS Strain Sweep at 220C 5 0.05 0.03 ) 104 G' ( [Pa] 0.02 0.01 0.0 101 100 ) 103 OscTorque5Ratio ( [] ) G" ( [Pa] ) 0.04 OscTorque3Ratio ( [] 10 102 Strain [%] Stress Stress Strain Stress Strain Strain γ=1% γ=10% γ=100% Figure 5.6: Strain sweep for the viscoelastic material 6% St 8 T 8 PS 290K blend, showing the transition from the linear into the non-linear regime. 124 290K PS 50% Phenethyl POSS Strain Sweep at 220C 4 0.03 OscTorque3Ratio ( [] 10 0.02 ) 103 0.015 G' ( [Pa] 0.01 OscTorque5Ratio ( [] ) G" ( [Pa] ) 0.025 0.005 0.0 1 0 2 10 10 ) 102 10 Strain [%] Stress Strain γ=1% γ=10% Stress Stress Strain Strain γ=100% Figure 5.7: Strain sweep for the viscoelastic material 50% Phe 8 T 8 /PS blend, showing the transition from the linear into the non-linear regime. 125 290K PS 20% Phenethyl POSS Strain Sweep at 220C 105 OscTorque3Ratio ( [] 0.018 0.016 0.012 0.01 ) 104 OscTorque5Ratio ( [] ) G" ( [Pa] ) 0.014 G' ( [Pa] 0.008 0.006 0.004 0.002 0.0 101 100 ) 103 102 Strain [%] γ=1% Stress Stress Stress Strain Strain Strain γ=10% γ=100% Figure 5.8: Strain sweep for the viscoelastic material 20% Phe 8 T 8 /PS blend, showing the transition from the linear into the non-linear regime. 126 290K PS 20% Styrenyl POSS Strain Sweep at 220C 5 10 OscTorque3Ratio ( [] 0.016 0.014 G" ( [Pa] ) 0.012 0.01 ) 4 10 0.008 ) OscTorque5Ratio ( [] G' ( [Pa] 0.006 0.004 0.002 3 1 100 10 0.0 ) 10 2 10 Strain [%] Stress Stress Stress Strain Strain Strain Figure 5.9: Strain sweep for the viscoelastic material 20% St 8 T 8 /PS blend, showing the transition from the linear into the non-linear regime. 127 5.4 SUMMARY In this chapter we discuss the effects of the POSS macromers on PS chain under large deformations under flow conditions, also Dynamic Mechanical Anal ysis studies have been performed to get an insight into the effects of POSS on the dynamics especiall y at the transition temperatures, previous studies by Mulliken and Soong from Boyce and Cohen’s group have seen POSS effecting the secondary motions of the pol ymeric matrix. Their findings suggest that POSS clearl y enhanced the mobilit y of the secondary beta motions, significantl y reducing the resistance to high rate elastic and plastic deformation and also POSS was found to plasticize PVC and hence to dramaticall y influence its glass transition and corresponding non linear mechanical behavior. Thermomechanical properties of POSS/PS blends in the glassy state were investigated through dynamic thermo-mechanical techniques. Small oscillatory tensile tests on the Phe 8 T 8 /PS blend films show a gradual decrease in glass transition temperature and elastic modulus with increasing concentration which further confirm the plasticization theory. In the case of St 8 T 8 POSS/PS blends not much variation in glass transition temperature is observed which supports the DSC data, however the width of glass transition becomes much sharper with increasing amount of St 8 T 8 POSS. Moreover, the onset of glass transition as determined by the complex elastic modulus curve shows a systematic increase as the weight fraction of St 8 T 8 POSS increases. Due to the higher order in the St 8 T 8 128 POSS as observed from DSC, when material undergoes transition from glass-like to liquid-like behavior we propose to accommodate molecularl y dispersed, nanoscopic rigid fillers such as St 8 T 8 POSS, the local pol ymeric segment may become more “ordered”, which enhances the onset of glass transition temperature. The strain sweep data especiall y in the non linear regimes on the various POSS PS blends show a delay in the progression from the linear to non linear regimes due to the presence of POSS irrespective of the phase behavior of the blend s ystem, also with increasing weight fractions the effect is magnified suggesting POSS acting as friction points in between the free flowing pol ymer chains. POSS nanoparticles which are compatible with the pol ymer chains could be used to lower the free energy of the pol ymer mixture and also reduce the viscosity of a pol ymer mixture as a plasticizer. Though miscibilit y and aggregation kinetics could be controlled in these t ypes of nanocomposites since the chemistry of POSS particles can be modified depending on the s ys tem to be used, it should be noted that restrictions on the organic pendant group on the silicone cage plays an important role in governing the d ynamics of s ystems involving POSS. 129 CHAPTER 6 CONCLUSIONS In recent years the blending of 0-, 1-, and 2- dimensional inorganic fillers such as POSS, carbon nanotubes, and nano-clay platelets into pol ymeric matrices enabled exploration properties. combinations on mechanical understanding of the connections of various However, amongst the a filler/matrix fundamental microstructure and macroscopic properties of pol ymeric based nanocomposites are yet to be full y explored to optimize the trul y multifunctional propert y potential of pol ymer nanocomposites. Several key unifying issues/themes for determining, understanding and optimizing properties for all classes of pol ymer nanocomposites exist. A key feature of primary importance in understanding the nanocomposite is the actual identification and definition of the structure and the properties of the nanoparticle itself; whether the nanoparticle be OD, ID or 2D, it is critical to provide a well defined description of the particl e geometry, structure and properties and its surrounding zone of influence on the matrix morphology and properties and its interface with the matrix in order to assess the impact of the nanoparticle on the nanocomposite propert y. Similar developments addressed POSS "particles" which are observed to have very different mechanical properties if acting as isolated entities or as crystallized (or near crystallized) rafts - a basic , but somewhat different, observation also seen in nanoclay particles when 130 comparing intercalated particle structure/properties with that of the exfoliated condition. Furthermore, POSS particles were found to have the abilit y to act as either stiffening agents or as plasticizing agents depending upon the interactions between the functional groups and the matrix pol ymer. Another key issue was the development of synthesis and processing routes to (I) properl y disperse the particles within the matrix in order to full y make use of their nanoscopic potential and (2) to provide a good interaction with the matrix in order to facilitate load transfer from the matrix to the particle in order to exploit the stiffening and strengthening potential of the nanoparticle. A third key issue is proper identification of the effect of the nanoparticle on the surrounding matrix where use of microscop y and mechanical spectroscopy prove enlightenin g on identifying the effects on the structure and the local dynamics of the pol ymer molecules. Details specific to these key issues and others for each material s ystem are presented below where we note that each effect manifests itself differentl y in each of the nanocomposite material s ystems. In Chapter 2, the focus was primaril y to investigate the influence of the various organic groups on the interactions between POSS and pol ymer which would govern the properties of the POSS-pol ymer blends. The degree of dispersion was investigated using DSC, WAXD and TEM. Even though POSS can be attached onto the backbone of the pol ymers, in this stud y we use onl y full y condensed POSS s ystems where by altering the organic functional groups appended to Si-O core the different extent of 131 compatibilit y can be controlled. The focus of this study is to investigate the influence of the various organic groups on the interactions between POSS and pol ymer which would govern the properties of the POSSpol ymer blends. Samples were prepared using a common solvent and then crashing in a bad solvent and the resulting blend properties characterized b y rheology and d ynamical thermal anal ysis. The architectures of POSS such as size of the inorganic core, pendant organic group and the shape of the POSS can all play some role in governing the microstructure of the blend. Morphological investigations of the POSS blends indicate that there is a significant amount of aggregation (crystallization) of POSS into large particles. In some cases what we found was by controlling the compatibilit y between the organic group surrounding inorganic silica-like core of POSS and pol ymer matrix is that the molecular dispersion can be achieved. In Chapter 3 the effect of concentration on the viscometric properties of the nanocomposite blends have been investigated. Rheological measurements well above Tg have been used to determine the time-temperature superposition behavior of these thermorheologicall y simple materials. The size of POSS macromers on similar length scales when compared to the entanglement spacing of the pol ymer chains makes it interesting to stud y the role these nano-structured constituents would play in controlling the pol ymer chain dynamics. However due to the complex morphologies of various POSS/PS blends, similar rheological 132 behavior may be obtained due to two different mechanisms. To address the above issue we took a POSS macromer having the organic pendant group as the same or nearl y similar as the monomer unit as the pol ymer. DSC, X-ray, TEM were used to understand the morphology of the blends. Rheological characterization was done for understanding the chain d ynamics due to the presence of POSS or due to the domains formed due to the presence of POSS. The shape of the POSS macromers may play an important role in governing the microstructure in the blend. Do these changes in microstructure cause profound changes to the relaxation of the pol ymer backbones? Our findings clearl y suggest that POSS nanoparticles which are compatible with the pol ymer chains could be used to lower the free energy of the pol ymer mixture and also reduce the viscosit y of a pol ymer mixture as a plasticizer. Though miscibilit y and aggregation kinetics could be controlled in these t ypes of nanocomposites since the chemistry of POSS particles can be modified depending on the s ystem to be used, it should be noted that restrictions on the organic pendant group on the silicone cage plays an important role in governing the dynamics of s ystems involving POSS. Interestingl y in the case of Octa styrenyl POSS PS Blends, at small volume fractions, free (untethered) POSS nanodispersed in the melt appears to act as a plasticizer, reducing the magnitude of selected material properties such as plateau modulus or zero-shear rate viscosit y at a given temperature, while simultaneousl y 133 causing a decrease in free volume (estimated from WLF coefficient anal ysis). As the volume of dispersed POSS increases, steric effects of the filler dominate and the rheological properties of the melt (modulus, relaxation time, viscosit y) are all enhanced. In Chapter 4, based on our results in the previous chapters which indicate the abilit y for POSS to very locall y interact with the matrix molecules altering their mobilit y, and thereby able to either stiffen or plasticize the material. In a confined s ystem like an entangled pol ymer melt blended with POSS, the motion of either the POSS macromer or the pol ymer chain or both should in some way be affected. Though this problem is studied previousl y, several hypothesizes have arised but none conclusive enough to explain what exact mechanisms control the dynamics of the pol ymer chains due to the presence of huge (on a molecular length scale) cage like particles. There are however, many questions left due to the absence of a systematic study. Will the higher molecular weight pol ymer chains take a longer time to relax due to the interference b y POSS macromers? Or the dynamics of POSS macromers within the entangled pol ymer chain play a role in governing the rheological characteristics of these blends. We intend to address this problem through the stud y of POSS-PS blends by varyi ng the molecular weight of the linear nearl y monodisperse PS ranging from around 30KDa to around 1.6MDa. As observed in the case of st yrenyl blends the presence of the dispersed pol ymer rich phase gives a unique opportunit y in understanding 134 rheological properties of domains filled with soft cores, especiall y in nonlinear regimes. This led us in a direction of exploring the effects of POSS on the non linear mechanical behavior of POSS pol ymer blends. In Chapter 5 we discuss the effects of the POSS macromers on PS chain previous under large deformations, also Dynamic Mechanical Anal ysis studies have been performed to get an insight into the effects of POSS on the d ynamics especiall y at the transition temperatures, previous studies b y Mulliken and Soong from Boyce and Cohen’s group have seen POSS effecting the secondary motions of the pol ymeric matrix. Their findings suggest that POSS clearl y enhanced the mobilit y of the secondar y beta motions, significantl y reducing the resistance to high rate elastic and plastic deformation and also POSS was found to plasticize PVC and hence to dramaticall y influence its glass transition and corresponding non linear mechanical behavior. In this stud y we have investigated experimentall y the effect of POSS macromers when physicall y blended in entangled PS matrix. The effect on pol ymer chain dynamics and the phase characteristics by the presence of POSS macromers in PS blends were discussed. Using DSC, we were able to determine the melting temperature and the heat of fusion for the two POSS molecules, St yrenyl 8 -POSS (St 8 T 8 ) and Pheneth yl 8 -POSS (Ph 8 T 8 ) used in this study. The hydrogenation of st yren yl to pheneth yl reduces the melting temperature from 274 o C (St 8 T 8 POSS) to 77 o C (Ph 8 T 8 POSS), while the heat of fusion remain unchanged 135 (37.7 kJ/mole). In addition, T g of all POSS/PS blends used in this stud y was also determined using DSC. No POSS melting peak was observed in all POSS/PS blends used, which suggests the high miscibilit y between pol yst yrene and the two POSS molecules used here. The morphologies of the blends were studied by using wide angle X-ray diffraction techniques and TEM. Similar to the DSC observation, X-ray results show the disappearance of the crystalline nature of POSS when blended with PS indicating good compatibilit y. From the TEM images it was clearl y observed that dispersion occurs for all weight fractions of POSS in PS. Different phase behavior was achieved depending on the t ype of POSS used, for Ph 8 T 8 POSS a homogeneous blend is formed because of the lower POSS-POSS interaction, but phase inversion occurs when solid St 8 T 8 POSS macromers were used which have a high binding energy. Rheological experiments were performed to investigate the influence of POSS addition on the melt dynamics of the polymer chains. We are particularl y interested in the influence of well-dispersed, nanoparticulate additions on the zero-shear viscosit y, lim ω →0 η * (ω ) , plateau modulus, G 0N and the cross-over frequency, ω C of pol ymer melts. In the Ph 8 T 8 POSS/PS blends, because of the low POSS-POSS interaction, an y POSS interactions are screen-out by the presence of PS. Ph 8 T 8 POSS/PS blend forms a homogeneous solution. The rheological responses of these blends are the same as if as a good solvent was added to PS. We observed a s ystemic decrease in the zero-shear viscosit y, 136 plateau modulus, cross-over frequency as the concentration of Ph 8 T 8 POSS increases, as shown in Table 1. For St 8 T 8 POSS/PS blends, due to a stronger POSS-POSS association, the blend forms a two-phase morphology. Regardless to the concentration of St 8 T 8 POSS in PS, the POSS-rich form a continuous phase and PS-rich domain as the discontinuous phase. As we increase the concentration of St 8 T 8 POSS, onl y the fraction of PS-rich discontinue phase is increased. Since St 8 T 8 POSS is molecularl y dispersed in PS, the zero shear viscosit y of the blends decreases with the addition of St 8 T 8 POSS which is similar to that observed in the case of Ph 8 T 8 /PS blends (shown in Table 1). However due to persistence of the two-phase morphology, no s ystematic changes in ω c and G 0N was observed with increasing concentration of POSS since phase behavior controls the rheological behavior of these blends. Thermomechanical properties of POSS/PS blends in the glassy state were investigated through dynamic thermo-mechanical techniques. Small oscillatory tensile tests on the Ph 8 T 8 /PS blend films show a gradual decrease in glass transition temperature and elastic modulus with increasing concentration which further confirm the plasticization theory. In the case of St 8 T 8 POSS/PS blends not much variation in glass transition temperature is observed which supports the DSC data, however the width of glass transition becomes much sharper with increasing amount of St 8 T 8 POSS. Moreover, the onset of glass transition as determined by the 137 complex elastic modulus curve shows a systematic increase as the weight fraction of St 8 T 8 POSS increases. Due to the higher order in the St 8 T 8 POSS as observed from DSC, when material undergoes transition from glass-like to liquid-like behavior we propose to accommodate molecularl y dispersed, nanoscopic rigid fillers such as St 8 T 8 POSS, the local pol ymeric segment may become more “ordered”, which enhances the onset of glass transition temperature. 138 REFERENCES 139 REFERENCES 1. J. D. Wright, N. Sommerdijk, Sol-Gel Materials: Their Chemistry and Biological Properties, Taylor & Francis Group, London,2000. 2. U. Schubert, N. Hüsing, A. 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