l3- Illlllillll llllllllllllll llllllillll 3 1293 01563 9127 ' This is to certify that the thesis entitled Verification of Indicator Proteins and Color Measurements as Methods to Determine Adequate Thermal Processing of Ground Beef Patties presented by Arnie Sair has been accepted towards fulfillment of the requirements for Master degree in Food Science Major professor Date August 12, 1997 0-7639 MS U is an Affirmative Action/Equal Opportunity Institution LIBRARY Mlchlgan State University PLACE ll RETURN BOX to remove We checkom from your record. TO AVOID FINES return on or before date due. DATE DUE DATE DUE DATE DUE MSU le An Affirmative Action/Emu Oppommlty lnetituion Wen-am VERIFICATION OF INDICATOR PROTEINS AND COLOR MEASUREMENTS AS METHODS TO DETERMINE ADEQUATE THERMAL PROCESSING OF GROUND BEEF PATTIES By Amie Sair A THESIS Submitted to Michigan State University in partial fiilfillment of the requirements for the degree of MASTER OF SCIENCE Department of Food Science and Human Nutrition 1997 ABSTRACT VERIFICATION OF INDICATOR PROTEINS AND COLOR MEASUREMENTS AS METHODS TO DETERMINE ADEQUATE THERMAL PROCESSING OF GROUND BEEF PATTIES By Amie Sair The goal of this study was to determine whether triose phosphate isomerase (TPI) could be used as a marker protein to verify adequate thermal processing Of ground beef patties. The Objectives were 1) to determine the effect of muscle source, composition and storage on TPI activity and concentration in ground beef, and 2) to compare the use of TPI activity, lactate dehydrogenase (LDH) concentration and color to verify processing adequacy of ground beef patties. TPI activity differed between muscles in cows and steers. TPI activity and concentration fluctuated in cooked beef during storage at -13°C for 5 months. A maximum TPI activity of 6.2 U/kg meat indicated that ground beef (20% fat) was adequately cooked to 66.1°C/4l sec in a model system. In pilot studies, TPI activity of beef patties (24% fat) decreased between 65.6 and 7l.l°C to a value of 6.28 U/kg meat. Lactate dehydrogenase (LDH) concentration decreased between 71.1 to 767°C. While color measurements were able to detect differences between undercooked and firlly cooked beef patties, past research has shown color to be a poor indicator of adequate thermal processing. TPI could possibly be used as an indicator to verify the adequate processing of ground beef patties cooked to 7l.l°C and above with no holding time. This thesis is dedicated to my father and mother for providing me with the opportunities to excel in achieving my goals and to my sisters, for being the best sisters in the world. iii ACKNOWLEDGEMENTS The author would like to thank his major professor, Dr. Denise Smith, for her guidance during the two years of graduate work at Michigan State University. Both the training and knowledge that was received will tremendously help during upcoming graduate studies. Sincere appreciation is expressed to the guidance committee members: Dr. Alden Booren for helping coordinate the studies within this project, and Dr. James Pestka for helping during the planning stages of this project and spurring my interests in food microbiology. Special thanks are extended to Dr. Brad Berry at the United States Department of Agriculture - Agricultural Research Service Meat Science Research Lab in Beltsville, MD for his involvement in the cooking and color measurements of the beef patties which significantly contributed to the quality of this research; and Dr. Ann Hollingsworth for providing the beef patties. Thanks to Dr. Robert Tempelman for his tremendous help during the statistical analysis of the data, and introducing me to SAS sofiware which will inevitably help me in my fixture studies. Thanks to Tom Forton for helping me obtain beef samples and prepare them for model system studies. iv Thanks to all of my lab mates for assisting me within the lab and keeping the working environment an enjoyable one to work in: Dr. Ivy Hsu, Dr. Virginia Warner, Dr. Stephanie Smith, Alicia Orta-Ramirez, Manee Vittayanont, Tammy Zielinski, and Dr. Giri Veeramuthu. This research was supported by the Michigan State University Crop and Food Bioprocessing Center and the Cooperative State Research, Education and Extension Service, United States Department of Agriculture under agreement number 96-35201- 3343. Any opinions, findings, conclusions, or recommendations expressed in this document are those of the author and do not necessarily reflect the view of the United States Department of Agriculture. TABLE OF CONTENTS List of Tables ................................................................................. x List of Figures ................................................................................ xii Chapter 1. Introduction .................................................................. 1 Chapter 2. Literature Review ........................................................... 7 2.1 United States Department of Agriculture-Food Safety Inspection Service Thermal Processing Regulations ................................. 7 2.2 Proposed Performance Standards for the Production of Certain Meat Products ............................................................... 7 2.3 Current USDA Methods for Endpoint Temperature Determination ......................................... . ...................... 10 2.3.1 Bovine Catalase Activity Test .................................... 10 2.3.2 Protein "Coagulation Test" ....................................... 11 2.3.3 Acid Phosphatase Activity Test .................................. 11 2.4 Alternative Methods for Endpoint Temperature Determination ...... 12 2.4.1 Color of Cooked Ground Beef Patties as an Indicator of EPT .................................................................. 12 2.4.2 Enzymatic Methods for EPT Determination in Beef Products ............................................................. 15 2.4.3 Immunoassays for EPT Determination in Meat Products... . . 17 2.4.3.1 Ground Beef Products .................................... 18 2.5 Thermal Death Time (TDT) Studies ...................................... 19 2.6 2.7 2.8 Chapter 3. 3.1 3.2 3.3 2.5.1 Definitions ........................................................... 19 2.5.2 TDTStudiesinGroundBeef.....................................19 Time-Temperature Integrators as Indicators of Adequate Thermal Processing ......................................................... 21 2.6.1 Methods Of Thermal Process Evaluation ........................ 21 2.6.2 Time-Temperature Integrators ................................... 22 2.6.3 Time-Temperature Integrators to Determine Thermal Adequacy of Ground Beef Processing ............................ 24 Biochemical Properties of Triose Phosphate Isomerase ................ 25 2.7.1 Triose Phosphate Isomerase Activity Assay .................... 27 Beef for Model System Studies ........................................... 28 2.8.1 Carcass Selection ................................................... 28 2.8.2 Muscle Selection ................................................... 29 Factors Affecting the Activity and Concentration of Triose Phosphate Isomerase in Ground Beef .................................... 30 Abstract ...................................................................... 30 Introduction .................................................................. 3 1 Materials and Methods ..................................................... 33 3.3.1 Source and preparation of beef for model system studies... . . 33 3 .32 Initial TPI in raw cow and steer muscles ........................ 35 3.3.3 Model system cooking of steer muscles ........................ 36 3 .3 .4 Effect of fat on triose phosphate isomerase activity in cooked ground beef ................................................ 37 3.3.5 Ground beef cooking for storage studies ........................ 39 vii 3.4 3.3.5.1 Frozen storage stability of TPI in cooked ground beef ......................................................... 39 3.3.5.2 Refrigerated storage of meat extracts from cooked ground beef ................................................ 40 3.3.6 Effect of five freeze-thaw cycles on TPI activity and concentration of raw and cooked ground beef ................. 40 3.3.7 Effect of phosphate and salt content on TPI activity in ground beef ...................................................... 41 3.3.8 Extraction of protein fiom cooked beef ......................... 42 3.3.9 TPI activity ......................................................... 42 3.3.10 TPI concentration .................................................. 43 3.3.11 Bradford extractable protein determination .................... 44 3.3.12 Proximate composition ............................................ 44 3.3.13 Statistical analysrs 45 Results and Discussion .................................................... 45 3.4.1 Effect of muscle type and maturity on TPI activity in muscle ............................................................... 45 3.4.2 Frozen storage of steer muscles ................................. 49 3.4.3 Thermal inactivation of triose phosphate isomerase in selected steer muscles ............................................. 51 3.4.4 Effect of fat on triose phosphate isomerase activity in ground beef ......................................................... 55 3.4.5 Effect of frozen storage of cooked ground beef ................ 58 3.4.6 Effect of refrigerated storage of protein extracts .............. 60 3.4.7 Effect of freeze-thaw cycles on TPI activity and concentration of raw and cooked ground beef ................. 62 viii 3.4.8 Effect of phosphate and salt content in ground beef on TPI activity ......................................................... 64 3 .5 Conclusions .................................................................. 66 Chapter 4. Indicator Proteins and Color Measurements as Methods to Determine Adequate Thermal Processing of Ground Beef Patties ........................................................................ 68 4.1 Abstract .......................................... . ........................... 68 4.2 Introduction ................................................................. 69 4.3 Materials and Methods ..................................................... 71 4.3.1 Patty formulation .................................................. 71 4.3.2 Cooking procedure ................................................ 72 4.3.3 Color ................................................................ 73 4.3.4 Extract preparation ................................................ 74 4.3.5 LDH concentration ................................................ 74 4.3.6 Proximate composition ........................................... 75 4.3.7 Statistics ............................................................ 76 4.4 Results and Discussion ..................................................... 76 4.4.1 TPI activity and LDH concentration ............................ 76 4.4.2 Internal color ....................................................... 79 4.4.3 Variability in degree of doneness scores ........................ 81 4.5 Conclusions .................................................................. 85 Chapter 5. Conclusrons 86 Chapter 6. Future Research ............................................................. 88 References ..................................................................................... 9O ix Table 2.1 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4.1 LIST OF TABLES Permitted heat-processing temperature/time combinations for firlly- cooked patties ........................................................................ 8 Thermal processing schedules used to prepare adequately and inadequately processed ground beef in a model system ......................... 38 Proximate composition and pH of cow and steer muscles ...................... 46 Triose phosphate isomerase activity (U/kg meat) of muscles from cows and steers ............................................................................. 48 Stability of triose phosphate isomerase activity and extractable protein concentration in selected steer muscles during frozen storage at -13°C.. . . . .. 50 Triose phosphate isomerase activity (U/kg meat) of ground chuck of differing fat contents processed using two USDA approved schedules for ground beef and inadequately processed by reducing the holding time by 0.5 and 1.0 log cycles ................................................................ 56 Effect of frozen storage (-13°C) on triose phosphate isomerase in cooked (628°C) ground beef ....................................................... 59 Effect of five freeze-thaw cycles on triose phosphate isomerase and extractable protein concentration in raw and cooked (628°C) ground beef ..................................................................................... 63 Effect of NaCl, tetrapotassium diphosphate (TPDP) and heating temperature on triose phosphate isomerase activity (U/kg meat) in ground beef. ........................................................................... 65 Influence of temperature on triose phosphate isomerase (TPI) activity and lactate dehydrogenase (LDH) content of cooked beef patties (24.4% fat) ............................................................................ 77 4.2 4.3 Instrumental color values of ground beef patties (24.4% fat) cooked to several endpoint temperatures ..................................................... 80 Degree of doneness (d/d) scores of beef patties cooked to 5 endpoint temperatures .......................................................................... 82 LIST OF FIGURES Figure 3.1 Effect Of heating temperature on triose phosphate isomerase activity (U/kg meat) of selected steer muscles ............................................ 52 3 .2 Effect of heating temperature on triose phosphate isomerase content (ug TPI/g meat) of selected steer muscles ........................................ 53 3.3 Effect of refrigerated storage (4°C) of protein extracts on triose phosphate isomerase activity (U/kg meat) ............ . ........................... 61 CHAPTER 1 INTRODUCTION Heat processing is commonly used to ensure the destruction of pathogens in meat products. Salmonella, hemorrhagic Escherichia coli, Campylobacter, and Staphylococcus are the most prevalent pathogenic bacteria found in foodbome illness outbreaks associated with domestic and imported precooked meats. Inadequate cooking, or survival of the pathogen during cooking is a common cause of foodbome disease outbreaks associated with meat products (Bean and Griffin, 1990; Mermelstein, 1993). Salmonella has been the traditional pathogenic microorganism of concern in meat products, however, E. coli 0157:H7 has emerged as a significant cause of foodbome disease. While most types of E. coli are normally found in the intestinal tract of humans and other animals, there are a limited number of pathogenic strains of E. coli. In 1982, E. coli 0157:H7 was associated with two outbreaks of hemorrhagic colitis where ground beef was epidemiologically linked as the vehicle of transmission. Since 1982, undercooked ground beef has been identified as the most frequent vehicle of E. coli 0157:H7 infection (CDC, 1996). Cattle have been identified as a major reservoir of E. coli 0157:H7. An outbreak of foodbome disease in several western states fi'om late 1992 to early 1993 resulted in more than 475 cases and several children’s deaths. It was caused by the consumption of undercooked enteropathogenic E. coli 01572H7-contaminated ground beef patties (Mermelstein, 1993; Ahmed et al., 1995). There are an estimated 10,000 to 20,000 cases of E. coli 01572H7 infection in the United States each year (CDC, 1996). Infection often leads to bloody diarrhea and occasionally to kidney failure. F oodbome illness is recognized as a significant public health problem in the United States (USDA-FSIS, 1997a). Data from varied sources suggests that each year, 24 to 81 million people become ill from pathogens in food resulting in an estimated 10,000 deaths. Of the foodbome illnesses and deaths resulting from microbial pathogens in food, 37 million illnesses and more than 5700 deaths may be associated with meat and poultry products. The annual cost of foodbome illness is estimated to be between $7.7 and $23 billion (FDA, 1995). On May 12, 1997, a five-point Administrative plan was unveiled by Vice President Gore to strengthen and improve food safety for the American people (FDA, 1997). The plan detailed how President Clinton planned to use the $43.2 million in new funds he requested in his 1998 budget to supplement the food safety precautions already in place. Among the measures developed by the Administration to reduce foodbome illness from microbial contaminants was increased research to develop new tests to detect foodbome pathogens and to assess risks in the food supply. An accurate and rapid method is currently needed to verify that meat products have received adequate thermal treatment to prevent foodbome disease. The US. Department of Agriculture - Food Safety Inspection Service (U SDA- FSIS) requires that meat products be cooked to safe endpoint temperatures (EPT) under Title 9 of the Code of Federal Regulations to ensure destruction of pathogenic bacteria and viruses. The USDA-FSIS (1997b) has required that patties labeled as "fully cooked" be cooked to any one of seven time/temperature processing schedules that range from 661°C for 41 sec to 694°C for 10 see. On May 2, 1996, the USDA-FSIS proposed to amend the processing regulations of cooked beef, roast beef, and cooked corned beef; fiilly cooked, partially cooked, and char-marked uncured meat patties; and certain fully and partially cooked poultry products into performance standards (U SDA—F SIS, 1996). The three performance standards which meat processing establishments would be required to meet are lethality, stabilization, and handling. To meet the lethality standard, establishments would be required to achieve a 5 log (SD) or 7 log (7-D) reduction in Salmonella, depending on the product. While E. coli 0157:H7 has recently emerged as a significant pathogen of concern in meat products, Salmonella is more resistant to heat than E. coli 0157:H7. Therefore, a 7-D reduction in Salmonella in cooked beef products would eliminate all pathogenic microorganisms and provide a significant margin of safety. For cooked beef, roast beef, and cooked corned beef products, the USDA-FSIS has proposed a 7-D reduction in Salmonella. A 5-D reduction in Salmonella has been proposed for fully cooked uncured meat patties. Any of the seven time/temperature processing schedules currently being used for the cooking of beef patties generate a 5-D lethality. Therefore, an establishment using one of the time/temperature combinations could continue to produce beef patties which meet the proposed lethality standards. However, in order to have an overall lethality standard, the USDA-FSIS may reduce the proposed lethality performance standard for roast beef, cooked beef, and cook corned beef to a 5-D reduction in Salmonella as well (Anderson, 1997). The performance standards would dictate the level of reduction in pathogenic microorganisms needed to be achieved by the processing establishments, while allowing the use of processing procedures other than those prescribed in the current regulations. A time-temperature integrator (TTI) is needed to verify whether fiIlly cooked beef patties have been processed to meet the lethality standard. A TTI is a measuring device which undergoes a time/temperature dependent, irreversible change after being subjected to a variable temperature exposure (Van Loey et al., 1996). The irreversible change in the TTI should parallel that of the target attribute, such as Salmonella, also being exposed to the time/temperature process. A TTI should: 1) quantify the impact of a thermal process on a target attribute, 2) be easy to recover from the food after processing, and 3) be quickly and easily prepared for monitoring (Hendriclor et al., 1995). Through the use of a TTI with a similar 2 value as that of Salmonella in ground beef patties, the monitoring of adequate thermal processing can be achieved. Current USDA methods to monitor endpoint temperature (EPT) are difficult to interpret, subjective, impractical in that they require the use of sophisticated scientific equipment, trained operators, and are time consuming. The methods currently in use by the USDA include the Bovine Catalase Test (USDA, 1989), the Coagulation Test (USDA, 1986a), and the Acid Phosphatase Activity Method (USDA, 1986b). The greatest disadvantage of the USDA methods for EPT determination is that none of them utilize an indicator with a 2 value that is similar to that of Salmonella, the microbial pathogen selected by the USDA-F SIS to define the proposed lethality standards. Therefore, it is not currently possible to determine whether beef products have been adequately processed after being cooked to one of the seven time/temperature processing schedules established by the USDA-FSIS. In previous work (Orta-Ramirez et al., 1997; Wang et al., 1996b; Hsu, 1997), triosephosphate isomerase (TPI) was identified as a potential TTI in ground beef. Orta- Rarnirez et a1. (1997) found TPI to have a similar thermal inactivation rate as E. coli 0157:H7 and S. senfienberg between 53 and 66°C. Hsu (1997) determined TPI activity in roast beef after processing to three adequate and three inadequate (decreased cook times) USDA processing schedules. The activity of TPI was found to be the same when compared within adequate cooking treatments and increased as cooking time decreased. The above results suggested that TPI could be used as a TTI in beef products to verify compliance to USDA processing schedules. Lactate dehydrogenase (LDH) concentration, as quantified by ELISA, has been identified as a means for determining the EPT of cooked ground beef (Orta-Ramirez et al., 1996; Wang et al., 1996a). Wang et al. (1996a), using polyclonal antibodies against bovine muscle LDH, tested a sandwich ELISA to monitor the EPT of cooked ground beef. In a model system, the ELISA was able to detect differences in LDH concentration in ground beef at 2°C intervals within the temperature range of 66 to 74°C, suggesting it could be used to verify cooking adequacy of beef patties processed using the USDA-FSIS time/temperature combination of 694°C for 10 sec. Orta-Ramirez et a1. (1996) produced monoclonal antibodies to bovine muscle LDH and a sandwich ELISA was developed to determine the EPTs of cooked ground beef. The LDH content of commercial patties, cooked from 54.4 to 656°C, 68.3 to 71. 1°C and 73.9 to 822°C decreased as cooking temperature was increased. Results of Orta-Ramirez et a1. (1996) suggested that a maximum concentration of about 3 ug of LDH/g meat might indicate that ground beef was processed to the USDA recommended EPT of 71°C. The overall goal for this study was to determine whether TPI could be used as a marker protein to verify adequate thermal processing of ground beef patties. The first study was designed to determine the effect of several factors that may have an effect on TPI activity and concentration in ground beef, including; 1) muscle type and gender of the animal; 2) fat content of ground beef; 3) frozen storage of raw steer muscles; 4) frozen storage of cooked ground beef; 5) refrigerated storage of meat extracts; 6) repeated freeze-thaw cycles of raw and cooked ground beef; and 7) salt and phosphate concentration of beef. The second study was designed to determine whether the EPT of ground beef could be differentiated using residual TPI activity and LDH concentration and to compare the results to the internal cooked color of the beef patties. This study was completed in collaboration with Dr. Brad Berry at the United States Department of Agriculture - Agricultural Research Service Meat Science Research Lab in Beltsville, MI). CHAPTER 2 LITERATURE REVIEW 2.1 UNITED STATES DEPARTMENT OF AGRICULTURE-FOOD SAFETY INSPECTION SERVICE THERMAL PROCESSING REGULATIONS To assure the adequate cooking and safety of various cooked and partially cooked meat and poultry products, the US. Department of Agriculture - Food Safety Inspection Service (U SDA-FSIS) has issued specific cooking regulations to meat processing establishments since 1972 (USDA-FSIS, 1996). The regulations ensured that all establishments were subject to the same rules and were using similar methods to kill harmful bacteria. The USDA-FSIS (USDA-F SIS, 1997b) requires that beef patties be cooked to any of seven time/temperature processing schedules that range from 661°C for 41 sec to 694°C for 10 sec (Table 2.1). These regulations do not take into account an establishment's individual processing procedures nor the distinct needs of the establishment. While large scale businesses are able to spread the costs of the command- and-control regulations over their high production volumes, the smaller businesses producing meat and poultry products often pay a high cost per unit when required to employ a specific process. 2.2 PROPOSED PERFORMANCE STANDARDS FOR THE PRODUCTION OF CERTAIN MEAT PRODUCTS The USDA-F SIS has proposed to convert the command-and-control regulations to performance standards (USDA-FSIS, 1996). Establishments would be granted the Table 2.1-Permitted heat-processing temperature/time combinations for fully-cooked patties Minimum internal temperature (° C (°F)) Minimum holding time (sec) at the center of after temperature is each patty reached 66.1 (151) 41 66.7 (152) 32 67.2 (153) 26 67.8 (154) 20 68.3 (155) 16 68.9 (156) 13 69.4 (157) 10 Code of Federal Regulations, Title 9 (USDA-F SIS, 1997b). freedom to employ individually suitable processing procedures to produce safe products, while not being obligated to follow any of the specific time/temperature processing requirements established by the USDA-FSIS. Three performance standards are being proposed by the USDA-F SIS: lethality, stabilization, and handling. The lethality standard is to ensure that establishments eliminate pathogenic microorganisms from the food product. Reduction of pathogenic microorganisms is measured in terms of decimal reduction time, or D value. The D value (rrrinutes) is defined as the time at constant temperature required to reduce the initial microbial population by 90% (Van Loey et al., 1996) While in recent years Escherichia coli 0157:H7 has been recognized as the pathogenic microorganism of concern in cooked beef products, the traditional microorganism of consequence has been Salmonella. Salmonella is generally more resistant to heat than E. coli 0157:H7 (Doyle and Schoeni, 1984; Line et al., 1991; Orta- Rarnirez, 1994). Listeria monocytogenes is more resistant to heat than Salmonella (Fain et al., 1991), however the presence of Listeria monocytogenes in a finished product is indicative of recontamination. Therefore, the expected levels of Listeria monocytogenes afier heat treatment are much lower than that of Salmonella. Based on the above data, the destruction of Salmonella in beef products would be indicative of the destruction of the other two pathogens. For cooked beef, roast beef, and cooked corned beef products, the USDA-F SIS is proposing a 7-D reduction in Salmonella, while for fiilly cooked, uncured meat patties the lethality performance standard is proposed to be a 5 log, or 5-D reduction in Salmonella (Goodfellow and Brown, 1978; USDA-FSIS, 1996). The lower proposed lethality performance standard that would be required for fully cooked, uncured 10 meat patties would be sufficient from a food safety standpoint while also maintaining product flavor and texture. However, in order to have an overall lethality standard, the USDA-FSIS may reduce the proposed lethality performance standard for roast beef, cooked beef, and cook corned beef to a 5-D reduction in Salmonella as well (Anderson, 1997). The time/temperature guidelines for beef patties, developed by the USDA, were based on the destruction of E. coli 0157:H7. When utilized, any of the seven time/temperature combinations generate a 5-D lethality. Therefore, an establishment currently applying one of the time/temperature combinations, could continue to produce beef patties that meet the proposed lethality standards. 2.3 CURRENT USDA METHODS FOR EN DPOINT TEMPERATURE DETERMINATION Currently, the USDA-FSIS is using the protein "Coagulation Test", developed 30- 35 years ago, to monitor the endpoint temperatures (EPT) of beef and pork products heat processed to temperatures lower than 65°C (Townsend and Blankenship, 1989). A residual “Acid Phosphatase Activity Method” for determining the EPT of canned hams, canned picnics and canned luncheon meat, and the “Bovine Catalase Test”, for the determination of catalase which gives a pass/fail indication at a cooking temperature of 628°C for rare roast beef and cooked beef, are also in use. The Phosphatase Activity Method was developed 30-25 years ago, and the Bovine Catalase Test was developed approximately 10-11 years ago (Townsend and Blankenship, 1989). 2.3.1 Bovine Catalase Activity Test The Bovine Catalase Test (USDA, 1989) is subjectively performed by observing the appearance of foam when a meat sample is immersed in a solution of hydrogen 11 peroxide and sodium lauryl sulfate (shampoo). Strong, medium, weak and no activity must be inferred from the quantity of foam produced. Errors can occur if the peroxide reagent is weak or inactive, if the analyst does not carefully observe the appearance of extra foam formed by the catalase reaction, or if the catalase activity is low. 2.3.2 Protein "Coagulation Test" The “Protein Coagulation Test” is based on measurable loss in protein solubility as temperature of the product is increased (USDA, 1986a). The soluble muscle proteins are extracted with 0.9% saline, filtered, and heated. The temperature at which the first signs of cloudiness or turbidity appear in the filtrate is recorded, and is considered to be the maximum internal cooking temperature of the product. Because visible observation is involved in this test, the test is considered to be empirical and subjective in nature (Townsend and Blankenship, 1989). Operator experience and several testing steps are also required. 2.3.3 Acid Phosphatase Activity Test The FSIS residual acid phosphatase activity method (USDA, 1986b) is based on the residual enzyme activity after cooking, and is expressed as the micromoles of phenol formed per 1,000 g sample, when the sample is allowed to react with the substrate, disodium phenylphosphate, for 60 min at 37°C and pH 6.5. The residual acid phosphatase activity method demonstrated poor correlation with actual internal temperature (Townsend and Blankenship, 1989; Korrnendy et al., 1987; Cohen, 1969). Recently, Korrnendy et a1. (1987) reported that the residual activity of acid phosphatase in hams does not depend directly on temperature alone, but also on a combined time and temperature effect. The acid phosphatase test requires trained personnel, expensive 12 equipment, several reagents, and takes over one hour to perform. Recently, a new and more rapid fluorometric assay of acid phosphatase activity in cooked poultry meat was developed and field tested by the USDA (Davis and Townsend, 1994). 2.4 ALTERNATIVE METHODS FOR ENDPOIN T TEMPERATURE DETERMINATION The methods described above do not provide sensitive, rapid, and accurate results that are necessary when testing meat products to verify processing adequacy and to ensure safety. Therefore, alternative methods have been evaluated for testing the endpoint temperature (EPT) of meat and poultry products. These methods include the internal cooked patty color and color of expressible juices (Berry, 1994; Hague et al., 1994), the electrophoresis of meat extracts to monitor changes in protein composition (Lee et al., 1974; Caldironi and Bazan, 1980; Steele and Lambe, 1982), differential scanning calorimetry of muscle proteins (Parson and Patterson, 1986; Ellekjaer, 1992), near infrared spectroscopy (Ellekjaer and Isaksson, 1992), and residual enzyme activity (Townsend and Blankenship, 1989). It has been reported that lactate dehydrogenase (LDH) activity could be used as an endpoint heating indicator in turkey products (Wang et al., 1992, 1993; Abouzied et al., 1993), beef muscle model systems (Collins et al., 1991a; Stalder et al., 1991), and beef patties (Wang et al., 1996b). 2.4.1 Color of Cooked Ground Beef Patties as an Indicator of EPT To assure that a safe internal temperature has been reached in cooked beef and poultry, the USDA-FSIS recommends that consumers use a meat thermometer when cooking meat and poultry. However, focus group research has shown that consumers are not likely to use a meat thermometer on products as small as hamburgers (USDA-FSIS, I3 1997c). The USDA-PSIS advises consumers who choose to not use a meat thermometer to evaluate the doneness of ground beef patties by several factors including: (1) the cook out juices should have no trace of pink, red, or cloudiness, (2) the cooked ground beef should be brown in the center, (3) the cooked ground beef should have a firm or flaky texture, as compared to the raw meat which has a soft, mushy texture, regardless of the color (U SDA—F SIS, 1997d). Two problems have recently been identified by the USDA-F SIS regarding its advice to consumers about using a color index, to test for doneness of ground beef, used to ensure the destruction of pathogenic microorganisms. One problem is that some ground beef loses all pink color before firlly cooked (Hague et al., 1994). This preforrnation of cooked color could be due to storing meat for long periods of time, storing above recommended temperatures, or if the meat was ground from carcasses of older animals (Hague et al., 1994; USDA-F818, 1997d). The second problem is related to a pink color that persists in beef patties cooked to 71°C (Mendenhall, 1989; Troutt et al., 1992; Hunt et al., 1995; Van Laack et al., 1996). Van Laack et al. (1996) cooked 17 different commercially prepared patty formulations to an internal temperature of 71°C and characterized the cooked color of the patties. Large differences in color were found among the different formulations afier cooking. The a*- values, a measure of redness in the cooked patty, ranged from 5.3 to 14.2. Eight of the 17 formulations were classified as red or pink after reaching 71°C (a*-values 2 11.4). Spectral analysis of the cooked products showed undenatured myoglobin (Mb) to be responsible for the red color. Research has shown that the oxidative state of the myoglobin at the time of cooking plays a role in the final cooked color (Hunt et al., 1995). 14 The more metmyoglobin (meth), as opposed to oxyrnyoglobin (oxyMb), that the raw product has, the more the cooked product will appear to be done. Mendenhall (1989) demonstrated that the characteristic pink color of fresh meat remained in beef cooked to 716°C if the pH was 6.0 or higher. The higher the pH of the meat, the longer the cooking time and/or higher the final internal temperature required for the denaturation of myoglobin to be complete. The cooking times of the 17 patty formulations used by Van Laack et a1. (1996) ranged from 4.1 to 7.7 min. Van Laack et a1. (1996) also examined the effect of fi'ozen storage (-27°C) on the color of patties cooked to 71°C. After one year of frozen storage, 16 of the 17 patty formulations were red/pink when cooked to 71°C. Internal temperatures of 81 to 87°C were needed for complete disappearance of the red/pink color. The use of such high cooking temperatures to attain the cooked brown color can negatively affect the sensory qualities of the beef patties. The amount of fat in beef patties can also affect the cooked ground beef color. Due to lower heat conduction in low-fat beef, low-fat beef patties require longer cooking times to reach equivalent internal temperatures of higher-fat patties (Troutt et al., 1992). Low-fat beef patties have maintained a pink color at temperatures of 71.1 to 745°C (Berry, 1994). Many studies continue to use similar cooking times based on the false assumption that all beef patties cooked for the same amount of time have reached the same EPT. Liu and Berry (1996) documented the variability that exists in cooking properties of beef patties even when the cooking process is controlled. In the first study of Liu and Berry (1996), beef patties were processed in the same facility in two separate trials using similar 15 raw materials containing 10% fat by cooking to internal temperatures of 68, 71 or 74°C. Beef patties in the second trial required longer cooking times and had higher a*-values than the first replication. In the second study, constant times were used to cook beef patties to target EPTS of 68 and 71°C. There was considerable variation found in the degree of doneness and final EPTS of the beef patties. The third study evaluated the variability of internal temperatures of beef patties of different formulations when cooked for constant times to attain an internal temperature of 71°C. Nine percent of the patties did not achieve an internal temperature of 68°C and 1.3% did not reach 60°C. The fourth study evaluated the temperature changes that beef patties undergo for a 1-min period after being removed from a griddle. The internal temperature of the ground beef patties did not change greatly within 40 sec of cooking. Forty seconds was determined to be was determined to be available after cooking to assess the EPT. All of the studies showed variability in cooking properties of beef patties due to cooking conditions. Further research was deemed necessary to determine mechanisms to control the cooking conditions of beef patties. 2.4.2 Enzymatic Methods for EPT Determination in Beef Products Several enzymes have been evaluated as possible means for determining EPTS of beef products (Collins et al., 1991a; Stalder et al., 1991; Townsend and Davis, 1992; Wang et al., 1996b). Townsend and Davis (1992) investigated the use of a glutamic oxalacetic transaminase (GOT) and glutamic pyruvic transaminase (GPT) combination test kit to assess the thermal treatment that had been applied to ground beef products. While substantial enzyme activity remained in the beef when cooked to 71 . 1°C, there was a distinct loss of enzyme activity when processed to 794°C. It was concluded that the l6 combination test kit could be used as a method to verify the adequacy of heat treatment given to imported cooked beef which must be heat processed to 794°C, but could not be a used as an enzyme indicator for determining the EPT of domestic-type meat products heat processed to temperatures lower than 71 . 1°C. Collins et al. (1991a) analyzed LDH activity in beef top round muscles that were processed using thermal treatments similar to those found within the meat industry. Results showed that a significant amount of LDH activity was lost upon heating to 63°C and there was minimal activity present at 66°C. Beef top rounds that underwent one freeze-thaw cycle had the same LDH activity as fresh beef muscle. Stalder et al. (1991) reported the potential for LDH to indicate the minimum heating endpoint in precooked beef. The muscle-to-muscle variations, the influence of gender, age, pH, salt, phosphate, and cooking temperature on LDH activity was investigated. Significant differences were found in LDH activity between the 15 major muscles sampled from three bovine carcasses. The largest disparity in LDH activity was found between the semimembranosus, with 1476 U activity/g muscle, and the vastus intermedius, with 283 U activity/g muscle. Gender was found to have no effect on LDH activity, but as the maturity of the carcass increased, activity decreased. LDH activity was reduced from greater than 1000 U/g muscle in unheated samples to nearly undetectable levels at 66°C, regardless of pH. Between 57 and 63°C, at pH 5.6, LDH activity in the sample slurries decreased. There was a sharp decrease in LDH activity above 60°C at pH 6.4 in the sample slurries. Increasing the salt concentration (0 to 4.5% NaCl) reduced LDH activity at pH 5.6, but to a lesser degree at pH 6.4. The addition of NaCl and 0.3% sodium tripolyphosphate (STP) decreased LDH activity between 57 and 63°C at pH 5.6. 17 Wang et al. (1996b) examined five proteins that might be used as indicators to verify that ground beef patties have been cooked to the proper EPT. An ideal protein indicator was identified as one that was present in relatively large quantities at low internal temperatures and then disappeared or decreased markedly in intensity at higher temperatures. Ground beef patties were cooked to 63, 66, 68 and 71°C. Five proteins, acid phosphatase, bovine serum albumin, glyceraldehyde—3-phosphate dehydrogenase, LDH, phosphoglycerate mutase, and TPI were analyzed. Sodium dodecyl sulfate- polyacrylamide gel electrophoresis, Western blotting and enzyme activity were used to monitor the changes in protein composition of extracts of cooked patties. The concentration or activity of each protein decreased as EPTs of the ground beef patties were increased. Therefore, each of the five proteins showed possible usefirlness to verify processing temperatures of cooked ground beef patties. 2.4.3 Immunoassays for EPT Determination in Meat Products Immunoassays, specifically enzyme-linked immunosorbent assays (ELISAs), have been used to determine the presence of pathogenic and toxigenic microorganisms in foods (Samarajeewa et al., 1991). Immunoassay test kits, currently in use within the food industry, have been developed for detecting antibiotics, pesticide residues, microorganisms, mycotoxins, and indicator proteins to verify minimum EPTs of meat and poultry products (Fukal, 1991; Samarajeewa et al., 1991; Wang et al., 1992; Abouzied et al., 1993; Orta-Ramirez et al., 1996). ELISAS have high specificity and sensitivity, are easy to use, and are rapid and adaptable to automation. An ELISA can be performed rapidly on a large number of samples by minimally trained personnel with small quantities 18 of solvent and does not require major scientific equipment in the field or processing plant (Smith, 1995). 2.4.3.1 Ground Beef Products The use of irnmunoassays to determine the EPT of meat products (i.e. ground beef and poultry products) has been well documented (Wang et al., 1992; Abouzied et al., 1993; Wang et al., 1993, 1994, 1996a; Orta-Ramirez et al., 1996; Smith et al., 1996). Lactate dehydrogenase concentration, as quantified by ELISA, has been investigated as a means for determining the EPT of poultry products (Wang et al., 1992, 1993; Abouzied et al., 1993; Smith et al., 1996) and ground beef (Wang et al., 1996a; Orta-Ramirez et al., 1996). Wang et al. (1996a), using polyclonal antibodies against bovine muscle LDH, tested a sandwich ELISA to monitor the EPT of ground beef. In a model system, LDH content decreased (p<0.05) as ground beef was cooked to temperatures ranging from 62 to 74°C at 2°C intervals. The ELISA was able to detect differences in LDH concentration at 2°C intervals within the temperature range of 66 to 74°C, suggesting it could be used to verify cooking adequacy of beef patties processed using the USDA-FSIS minimum time/temperature combination of 694°C for 10 sec. Orta—Ramirez et al. (1996) produced monoclonal antibodies to bovine muscle LDH and a sandwich ELISA was developed to determine the EPTs of cooked ground beef. Fat concentrations and the effect of freeze-thaw cycles on LDH concentrations in ground beef were also investigated. The sandwich ELISA was able to detect differences in LDH content of ground beef between 64 and 74°C, at 2°C intervals, in a model system. The LDH content of commercial patties, cooked from 54.4 to 656°C, 68.3 to 71. 1°C and 73.9 to 822°C also decreased as cooking temperature was increased. Similar 19 concentrations of LDH (3 ug/g meat) were detected in both the model system ground beef and commercially cooked patties at a cooking temperature of 70°C. Fat content had no effect on the concentration of LDH in ground beef cooked to 694°C. The LDH concentration of raw ground beef remained the same through five freeze-thaw cycles. The LDH concentration of cooked beef was decreased afier undergoing one freeze-thaw cycle and was reduced by 70.4% after undergoing four freeze-thaw cycles. 2.5 THERMAL DEATH TIME (TDT) STUDIES Due to the continued threat of foodbome illnesses caused by the consumption of meat products, research has been undertaken to establish the effects of thermal processing on the pathogenic microorganisms responsible for the outbreaks. The thermal inactivation kinetics of Escherichia coli 0157:H7 in ground beef (Line et al., 1991), Listeria monocytogenes Scott A in ground beef and turkey (Fain et al., 1991), and Salmonella in beef products (Goodfellow and Brown, 1978) have been established. 2.5.1 Definitions The decimal reduction time, or D value is the time (min) required to destroy 90% of the organisms in a food system at a specified temperature. A thermal resistance curve (TRC) can be constructed by plotting temperature against the D values for each temperature on a log scale. The negative reciprocal of the slope of the TRC is the 2 value. The 2 value is defined as the temperature change needed for the TRC curve to traverse one log cycle (Jay, 1992). 2.5.2 TDT Studies in Ground Beef Goodfellow and Brown (1978) determined the D values of Salmonella serotypes in ground beef to establish time-temperature processes for manufacturers to use to insure 20 the elimination of 107 Salmonella/g in the center of beef roasts. Salmonella whimurium strain TMI was a reference strain in the experiment as its D values had previously been reported (N g et al., 1969). A mixture of six Salmonella serotypes including, Salmonella newport, Salmonella agona, Salmonella bovis-morbificans and Salmonella muenchen strains, all isolated from food poisoning outbreaks associated with meat, was inoculated into the ground beef. The thermal resistance curves for the Salmonella strains inoculated into ground beef were used to establish processing times necessary for a 7-D reduction of Salmonella in cooked beef. The data presented by Goodfellow and Brown (1978) was accepted by the USDA and was the agency's basis for the implementation of time- temperature schedules to govern the cooking of roast beef. Fain et al. (1991) determined the D values and 2 values for L. monocytogenes Scott A in lean (2.0% fat) and fatty (30.5% fat) ground beef. The 2 value of L. monocytogenes was higher in fatty ground beef than the lean beef. At all three temperatures tested (52.0, 57.7, and 628°C), the D values for L. monocytogenes Scott A exceeded those for Salmonella spp. The 2 value of L. monocytogenes in fatty ground beef, 114°C, was higher than the 10°C reported for Salmonella spp. (Goodfellow and Brown, 1978). The Scott A strain of L. monocytogenes showed a higher heat resistance than that of Salmonella spp. in ground beef. Fain et al. (1991) proposed additional research to include other strains of L. monocytogenes to determine if the cooking procedures that were in use were sufficient to destroy populations of L. monocytogenes normally present in meat and poultry products. In recent years, E. coli 0157:H7 has been recognized as the pathogenic microorganism of concern in cooked beef products. To the chagrin of the meat and 21 poultry industry, Doyle and Schoeni (1987) found E. coli 0157:H7 to be a common contaminant of fresh meats and poultry after assaying a total of 896 samples. E. coli 0157:H7 was isolated from 6 (3.7%) of 164 beef, 4 (1.5%) of 264 pork, 4 (1.5%) of 263 poultry, and 4 (2.0%) of 205 lamb samples. Doyle and Schoeni (1984) compared the D values of E. coli 0157:H7 to those of Salmonella spp. that were determined by Goodfellow and Brown (1978). E. coli 0157:H7 in ground beef was more sensitive to heat than salmonellae. Therefore, at the same temperature, less time is needed to inactivate E. coli 0157:H7 than the same number of salmonellae. Consequently, any processing schedule that is developed to inactivate Salmonella in beef products will ultimately inactivate E. coli 0157:H7. Recognizing E. coli 0157:H7 as a microorganism of concern in beef products, the USDA-FSIS commissioned Line et al. (1991) to determine the thermal lethality of E. coli 0157:H7 in lean (2.0% fat) and fatty (30.5% fat) ground beef. The D values for fatty ground beef exceeded those for lean ground beef at the temperatures tested (51.7, 57.2, and 628°C). This indicated that E. coli 0157:H7 was killed more rapidly in the lean beef than fatty beef. Increasing the fat concentration decreased the water content of the product and protected the pathogen from heat. 2.6 TIME-TEMPERATURE INTEGRATORS AS INDICATORS OF ADEQUATE THERMAL PROCESSING 2.6.1 Methods of Thermal Process Evaluation Currently, there are three methods used to evaluate the adequacy of thermal processes. The two most commonly used techniques are the in situ method and the 22 physical-mathematical method, while the use of time-temperature integrators (TTI) has been a rather recent research development (Van Loey et al., 1996). The in situ method is used to monitor the concentration of the actual quality or safety attribute before and after thermal processing (Maesmans et a1, 1993). Quality or safety attributes may include microorganisms, vitamins, or proteins. A disadvantage of the in situ method includes not being able to detect the attribute being measured after the thermal processing due its level not able to be detected with current analytical methods (Hendrickx, et al., 1995). As data is collected before and after the thermal processing, the in situ method can also be considered laborious, time-consuming, and expensive, making routine checks impractical. The physical-mathematical method combines prior knowledge of the kinetic response of a food quality attribute with the time-temperature history curve imposed on the food. This method can only be used if the time-temperature data is available. In many thermal processes, i.e. rotating retort or a continuous aseptic system, time-temperature data acquisition is not practical in that the thermocouples could disrupt the free movement of the product, thereby leading to misinterpretations of the temperature history (Maesmans et al., 1993). The use of models to reconstruct the time-temperature history depends on the accuracy of the physical input parameters that are required (e.g., data on viscosity or conductivity at high temperatures, fluid-to-particle heat transfer coefficients) (Van Loey et al., 1996). 2.6.2 Time-Temperature Integrators To overcome the limitations and disadvantages associated with the in situ and the physical-mathematical methods, TTIs have been, and are being developed as a means to 23 evaluate the adequacy of thermal processing. A TTI is a measuring device which undergoes a time/temperature dependent, irreversible change afier being subjected to a variable temperature exposure (Van Loey et al., 1996). The irreversible change that the TTI undergoes should parallel that of a target attribute also being exposed simultaneously to the time/temperature process. The TTI should be able to quantify the impact of the process on a target attribute. It must be easy to recover after the processing and must be able to be incorporated into the food product without disturbing the heat transfer. A TTI should be economical and easy to prepare (Hendrickx et al., 1995). The major advantage to the use of TTIS is the ability to quantify the impact of a time-temperature process on a target attribute without information regarding the actual time-temperature history of the product. To be considered an ideal indicator of thermal processing, an endogenous muscle protein should have a thermal inactivation rate constant (2 value) that closely resembles the 2 value reported for the microorganism used for establishing the thermal process used for monitoring the safety of the food (Van Loey et al., 1996). The thermal inactivation rate constants of the TTI and the target should be equal in the relevant temperature range (Taoukis and Labuza, 1989). TTIS can be grouped into three major categories: (1) biological (microbiological and enzymatic), (2) chemical, and (3) physical. The use of microbiological TTIS is the most common within the food industry (e. g. the use of Bacillus spp. and Clostridium sporogenes spores). TTIS can be further classified as either intrinsic or extrinsic to the food system. Intrinsic TTIS are compounds present in the food, while extrinsic TTIS are incorporated or added to the food prior to processing. 24 Mulley et al. (1975) added thiamin to pureed vegetables, beef and brine of canned peas to act as a chemical TTI to monitor thiamin reduction. The use of the thiamin as a TTI had advantages over typical quantitative microbiological techniques, such as enhanced accuracy in the assay, ease of handling and absence of contamination. To monitor sterilization processes, the heat inactivation kinetics of a-arnylase from Bacillus amyloliquefaciens, a possible enzymatic TTI, were studied at low moisture contents and in the presence of various organic solvents (De Cordt et al., 1992; Saraiva et al., 1993; De Cordt et al., 1994). After promising results were published regarding the development of TTIS based on a-amylase from Bacillus species, Van Loey et al. (1995) used a-amylase from Bacillus subtilis to develop enzymatic TTI systems to monitor the thermal death of C lostridium botulinum nonproteolytic type B in cod, Streptococcus faecalis in fish, and the denaturation of chlorophyllase in spinach. 2.6.3 Time-Temperature Integrators to Determine Thermal Adequacy of Ground Beef Processing The current USDA methods cannot be used to verify whether beef products, cooked using the USDA-FSIS time/temperature schedules, were adequately processed. To verify adequate beef processing when any one of the seven USDA-F SIS time- temperature processing schedules are used, the use of a TTI is necessary. If the proposed USDA-FSIS lethality standard for beef patties (USDA-FSIS, 1996) is implemented, a new method, utilizing TTIs should be developed to accurately verify proper processing. The thermal inactivation of E. coli 0157:H7 and Salmonella senftenberg (S. senftenberg) were compared to that of several previously proposed protein markers in ground beef heated at four different temperatures (Orta-Ramirez et al., 1997). The 2 25 values for E. coli 0157:H7, S. senftenberg, and TPI were 5.59, 6.25, and 556°C, respectively. To be considered an ideal indicator of thermal processing, an endogenous muscle protein should have a thermal inactivation rate constant (2 value) that closely resembles the 2 value reported for the microorganism used for monitoring the safety of the food (Van Loey et al., 1996). To calculate the 2 value for the hamburger processing schedule, Orta-Ramirez et al. (1997) plotted the log of the holding time vs. the temperatures stated in the USDA regulations. The calculated 2 value for the USDA-FSIS beef patty processing schedule was 548°C, therefore Orta-Ramirez et al. (1997) found that TPI could be used as an indicator of the adequacy of thermal processing of beef patties. To identify a marker protein in ground and roast beef, Hsu (1997) determined the enzyme activities of peroxidase, acid phosphatase and TPI afier roast beef was processed using three adequate (high, medium and low temperatures were 622°C/5 min, 58.3°C/24 min, and 54.4°C/ 121 min, respectively) and three inadequate (0.5 and 1 log reductions in adequate cook times at each processing temperature) processing schedules. The activity of TPI was the same when compared within adequate cooking treatments and increased as cooking time decreased. TPI was identified as the best marker protein in ground beef when using the medium to high temperature processes. 2.7 BIOCHEMICAL PROPERTIES OF TRIOSE PHOSPHATE ISOMERASE Triose phosphate isomerase (TPI, D-glyceraldehyde—3-phosphate ketol-isomerase, EC 5.3.1.1) is a glycolytic enzyme that catalyzes the interconversion of dihydroxyacetone phosphate (DHAP) and D—glyceraldehyde 3-phosphate (GAP) (Webb and Knowles, 1975). TPI is a homodimer (26,000 Da per monomer), however only the dimer is fiilly 26 active (W ierenga and Noble, 1992). TPI has been isolated and crystallized from calf skeletal muscle (Beisenhertz, 1955), rabbit skeletal muscle (Czok and Buecher, 1960; Norton et al., 1970), chicken breast muscle (Bonner et al., 1976) and human skeletal muscle (Dabrowska et al., 1978). Recently, Hsu (1997) was successful in purifying TPI from bovine semimembranosus muscle (top round choice muscle). The molecular mass of TPI from human skeletal muscle, as determined by gel filtration on a Sephadex G-100 column, was 57,400 i 3000 Da (Dabrowska et al., 1978). This result was in agreement with molecular masses determined for TPI from other species, i.e. 52,900 i 2000 Da in rabbit muscle (Norton et al., 1970), and 60,000 Da in rabbit liver (Krietsch et al., 1970). Using sodium dodecyl sulfate-polyacrylamide gel electrophoresis, Hsu (1997) determined the subunit molecular weight of bovine TPI to be 23,000 Da. The subunit molecular weight of TPI from rabbit and human skeletal muscle was 26,500 Da (Norton et al., 1970) and 28,300 Da (Dabrowska et al., 1978), respectively. Multiple forms of TPI have been documented (Eber and Krietsch, 1980). Rabbit muscle TPI may have eight electrophoretic forms (Sawyer et al., 1972). Lee et al. (1971) resolved rabbit muscle, horse liver, and human liver TPI into five, three and three isozymes, respectively, by polyacrylamide gel electrophoresis. Using DEAE-cellulose chromatography, Eber and Krietsch (1980) resolved purified human skeletal muscle TPI into three principal forms (A, B and C). The three major forms of TPI accounted for 97% of the total activity. The A and C forms of TPI were classified as homodimers, era and [313, while the B form was grouped as a heterodimer, 043. All three forms (A, B and C) were assumed to be immunologically identical after gel diffusion tests, and 27 immunotitration produced no observable differences. The amino acid composition, molecular mass and antigenicity of the or and B polypeptide chains were determined to be identical. Using electrofocusing in a sucrose stabilized, pH 5-8 gradient, Norton et al. (1970) resolved TPI into two major and two minor components. The isoelectric points (pl) of the minor species were 5.55 and 5.95, and the major components had p15 of 6.75 and 6.85. Sawyer et al. (1972) studied human TPI from erythrocytes. The human TPI was resolved into three active forms (I, II, III) by isoelectric focusing. Variant I, with 1-5% of total activity, had an isoelectric point of 6.7. Variants II and 111, 70-75% and 20-25% of total activity, respectively, had isoelectric points of 6.5 and 6.1, respectively. 2.7.1 Triose Phosphate Isomerase Activity Assay The TPI activity is determined through the following two coupled reactions: Triose phosphate isomerase glyceraldehyde-3-phosphate 47‘ dihydroxyacetone phosphate (DHAP) glycerol-3-phosphate dehydrogenase DHAP + NADH > glycerol-3-phosphate + NAD Glyceraldehyde-3-phosphate (GAP) is used as the substrate and the glycerol-3- phosphate dehydrogenase (GDH) as the coupling enzyme (Beisenherz, 1955). The activity of TPI is twice that in triethanolamine-HCI buffer as in bicarbonate-C02 buffer at pH 7.5 (Beisenherz, 1955). Between the optimal pH range of 7 to 8, the activity of TPI varies little, however, at pH 6.3, the activity is about half (Beisenherz, 1955). Triose 28 phosphate isomerase is inhibited by phosphate ions. A buffer containing 0.05 M phosphate reduced the activity of TPI by 75% (Oesper and Meyerhof, 1950; Beisenherz, 1955) 2.8 BEEF FOR MODEL SYSTEM STUDIES 2.8.1 Carcass Selection In 1995, the total production of ground beef in the United States was estimated at 3.22 billion kg (AMI, 1996). Seventy five percent of an average cow carcass and 25.8% of an average steer carcass account for the trimmings plus whole muscle/cuts ground by the meat packer. The "commercial" USDA quality grade is the classification that is assigned to a cow of D/E maturity (Hale, 1994). Research of Smith et al. (1988) supported claims by the USDA of declining palatability in beef with advancing maturity. Meat from D/E maturity cows is not sold as "prime" cuts, but is used primarily as ground beef. Meat packers report that approximately 49.4% of their trimmings sales are marketed in a final form as ground beef, as is 54.9% of their whole muscle/cuts sales (AMI, 1996). Steers of B maturity produce cuts of meat that are classified as "prime". Therefore, the trimmings from the young steers are used in ground beef production. Approximately one-third of the trimmings of what meat packers sell from steers is marketed as ground beef. An average of 38.8 kg of ground beef is produced per steer carcass, up from 30.5 kg in 1990 (AMI, 1996). The activity of several glycolytic enzymes including, phosphorylase a and a+b, glycogen synthetase I and I+D, hexokinase, LDH and glyceraldehyde-3-phosphate dehydrogenase, change very little after the age of 6 months in bovine carcasses (Talmant et al., 1986). Therefore, the maturity of a carcass does not influence the activity of the enzyme being investigated. 29 2.8.2 Muscle Selection Most supermarkets sell ground beef from many sources, including ground chuck, ground round, or ground sirloin (Evans and Greene, 1973). It is estimated that 30.3% of retail ground beef, up from 21.3% five years ago, was labeled and marketed as a ground out (ground chuck, ground round, ground sirloin) (AMI, 1996). The beef chuck from both cows and steers contains many small muscles and large quantities of intramuscular fat and connective tissue (Ruiz et al., 1993). Therefore, the chuck is used primarily for ground beef, and lower-priced steaks and roasts. CHAPTER 3 FACTORS AFFECTING THE ACTIVITY AND CONCENTRATION OF TRIOSE PHOSPHATE ISOMERASE IN GROUND BEEF 3.] ABSTRACT In previous research, triose phosphate isomerase (TPI, EC. 5.3.1.1) was identified as a potential indicator to verify adequate thermal processing of ground beef. The objective of this study was to investigate different factors that may affect TPI activity and concentration in beef. TPI activity differed in four muscles obtained fi'om cows and steers, although animal maturity had no effect. When beef was cooked, TPI activity and concentration decreased with increasing temperatures. TPI activities were similar when ground beef was inadequately processed by reducing the required USDA cook times at the low (661°C) and high (694°C) temperatures by 1.0 log, but different when the ground beef was fully cooked. Frozen storage (-13°C) of raw steer muscles for 10 months had no effect on TPI activity. During storage at -13°C for 5 months, TPI activity increased after two months, however returned to a level similar to the initial after 5 months. TPI activity in raw and cooked beef extracts fluctuated during the first 8 hours of refrigerated (4°C) storage, however remained constant from 24 to 48 hours. Five freeze-thaw cycles had no effect on TPI concentration of raw beef. The TPI activity of raw beef increased by 10% after five freeze-thaw cycles. The TPI activity of the cooked beef increased by 13% after four freeze-thaw cycles and then decreased. Cooked beef (628°C) with 0.5% 30 31 tetrapotassium diphosphate had increased TPI activities and cooked beef (694°C) with 1.0% NaCl had lower TPI activities than the control. Further investigation into the factors having a significant effect on TPI activity is warranted if TPI is to be used as an indicator of adequate thermal processing of ground beef patties. Key words: Ground beef, cooking temperature, frozen storage, triose phosphate isomerase, endpoint temperature 3.2 INTRODUCTION To assure the adequate cooking and safety of various cooked and partially cooked meat and poultry products, the USDA-F SIS has issued specific cooking regulations to meat processing establishments since 1972 (USDA-F SIS, 1996). The USDA-FSIS (USDA-F818, 1997c) requires that patties labeled as "fully cooked" be cooked to any of seven time/temperature processing schedules that range fi'om 661°C for 41 sec to 694°C for 10 see. In May of 1996, the USDA-FSIS proposed to convert the command—and- control regulations to performance standards (USDA-FSIS, 1996). The lethality standard is to ensure that establishments eliminate pathogenic microorganisms from the food product. Salmonella is generally more resistant to heat than E. coli 0157:H7 (Doyle and Schoeni, 1984; Line et al., 1991; Orta-Ramirez, 1994) and was selected on that basis as the organism to indicate the destruction of pathogens in beef products. For cooked beef, roast beef, and cooked corned beef products, the USDA-FSIS is proposing that processors use any thermal process to achieve a 7-D reduction in Salmonella, while for fiJlly cooked, uncured meat patties the lethality performance standard is proposed to be a 5-D reduction in Salmonella (Goodfellow and Brown, 1978; USDA-FSIS, 1996). However, in order to have an overall lethality standard, the USDA-FSIS may reduce the 32 proposed lethality performance standard for roast beef, cooked beef, and cook corned beef to a 5-D reduction in Salmonella (Anderson, 1997). Current USDA methods to monitor endpoint temperature (EPT) are difficult to interpret, subjective, impractical in that they require the use of sophisticated scientific equipment and trained operators, and time consuming (Smith and Orta-Ramirez, 1995). The greatest disadvantage of the USDA methods for EPT determination is that none of them are based on the thermal inactivation of Salmonella, the microbial pathogen selected by the USDA-F SIS to define the proposed lethality standards. Therefore, it is not possible to determine whether beef products have achieved adequate heat processing after being cooked to one of the seven time/temperature processing schedules established by the USDA-FSIS. A time-temperature integrator (TTI) is a measuring device which undergoes a time/temperature dependent, irreversible change after being subjected to a variable temperature exposure (Van Loey et al., 1996). The irreversible change that the TTI undergoes should parallel that of a target attribute also being exposed simultaneously to the time/temperature process. To be considered an ideal indicator of the thermal process in ground beef, an endogenous muscle protein should have a thermal inactivation rate constant (2 value) that closely resembles the 2 value for Salmonella (Van Loey et al., 1996). The thermal inactivation of E. coli 0157:H7 and Salmonella senftenberg (S. senfienberg) were compared to that of several previously proposed protein markers in ground beef heated at four different temperatures (Orta-Ramirez et al., 1997). The 2 values for E. coli, S. senftenberg, and TPI were 5.59, 6.25, and 556°C, respectively. With the calculated 2 value for the USDA-FSIS beef patty processing schedule 548°C, 33 Orta—Ramirez et al. (1997) found that TPI could be used as a TTI to verify the adequacy of thermal processing of beef patties. To identify a TTI in ground and roast beef, Hsu (1997) determined the enzyme activity of TPI after roast beef was processed using three adequate (high, medium and low temperatures were 622°C/5 min, 58.3°C/24 min, and 54.4°C/121 min, respectively) and three inadequate (0.5 and 1 log reductions in adequate cook times at each processing temperature) USDA processing schedules. The activity of TPI was the same when compared within adequate cooking treatments and increased as cooking time decreased using the medium and high temperature schedules. TPI was identified as a possible TTI in ground beef when using the medium to high temperature processes. The objective of this study was to investigate different factors that may affect TPI activity and concentration in beef. The effects of muscle type, maturity of the animal, fat concentration, and frozen storage of beef on TPI activity were investigated. The thermal inactivation of TPI in four different steer muscles heated from 489°C to 767°C was characterized. Frozen storage of cooked ground beef, refiigerated storage of raw and cooked beef extracts, repeated freezing and thawing of raw and cooked ground beef, and the effect of salt and phosphate in ground beef were studied to determine how these conditions affect TPI activity and concentration. 3.3 MATERIALS AND METHODS 3.3.1 Source and preparation of beef for model system studies The effect of muscle type and maturity on TPI activity in fresh and frozen beef was determined using four different muscles fi'om three cows (D/E maturity) and three steers (B maturity) obtained on the day of slaughter from Ada Beef (Ada, MI 49301). The 34 thermal inactivation of TPI was also determined in selected steer muscles. The following muscles were analyzed: 1) trapezius (T, predominantly red muscle); 2) longissimus dorsi (LD, predominantly white muscle); 3) vastus intermedius (VI, predominantly red muscle); and 4) semimembranosus (S, predominantly white muscle). The muscles were stored in Ziploc bags (Gordon Food Service, Inc, Grand Rapids, MI 49501), packed in ice filled coolers and transported to Michigan State University. In order for use in future studies, each muscle sample was divided into three equal portions prior to freezing. The muscle samples were vacuum packaged and frozen to -13°C the same day. The effect of fat on TPI activity was determined using a 115 - two piece boneless chuck (34.9 kg), purchased from a local wholesaler and vacuum packaged the same day. The chuck (4°C) was transported to Michigan State University Food Stores and processed within one hour in a cutting room at 14°C. The lean and fat portions of the chuck were divided and ground through a 4.8 mm diameter grinder plate in a Hobart grinder (Model 4146, Hobart Mfg. Co., Troy, OH 45374). Each portion was then separately mixed in a Keebler mixer (Type VAV-TF-GR TE, Keebler Mfg. Co., Chicago, IL) at speed setting 0.] (57 rpm) for 2 min and ground through a 3.2 mm diameter grinder plate in the Hobart grinder. The fat content of the lean and fat portions was determined by AOAC method 991.36 (AOAC, 1990). The fat and lean beef were combined to achieve fat concentrations of 10, 20 and 30%. The fat and lean portions were blended 3 times at each fat concentration for a total of 9 replicates in a 4°C refiigerator using a Hobart mixer (Model KS-A, Hobart Mfg. Co., Troy, OH, 45374) at speed 2 for 2 min. The ground beef was vacuum packaged and frozen to -80°C. 35 Ground beef containing 10% fat was also utilized to determine the effect of the phosphate and salt concentrations on TPI activity. The 10% fat ground beef underwent one freeze-thaw cycle and was stored at -13°C for two weeks prior to this study. All other experiments were completed using chuck roasts (choice roast, A/B maturity) purchased from a local store within 6 hr of purchase. The longissimus dorsi (LD) muscles were excised and trimmed of external connective tissue. The muscles were ground twice through a 3.175 mm diameter grinder plate in a Hobart grinder (Model KS- A, Hobart Mfg. Co., Troy, OH 453 74). The ground beef was then mixed within a Ziploc bag for 5 min to obtain a homogeneous sample and aliquoted prior to cooking. 3.3.2 Initial TPI in raw cow and steer muscles After storage at -l3°C for one week, the vacuum packaged raw cow and steer muscles (3 replicates/muscle) were thawed overnight in a 4°C refrigerator. The muscles that were not immediately used were assayed for TPI activity after 5 and 10 months of storage at -13°C. Each muscle was sampled in triplicate. After trimming excess fat and connective tissue, 25 g of beef was cut with a knife into 2.5 cm x 2.5 cm pieces and then blended using 3 volumes (w/v) cold phosphate buffer saline (PBS, 0.15 M NaCl, 0.01 M Na phosphate buffer, pH 7.2) in a Waring blenderTM (Model 1120, Winsted, CT 06057) for a total of 90 sec (45 sec on, 45 see off, repeated two times). The extract was stirred for 15 min using a magnetic stir bar. The homogenate was immediately centrifuged at 4,500 x g for 10 min at 4°C. The supernatant was collected after filtration (Whatman No. 1) and stored on ice until assayed for TPI activity as described below. 36 3.3.3 Model system cooking of steer muscles Due to the small sample size (30 - 60 g) of each frozen steer muscle, dry ice was used to grind the meat (Bunch et al., 1995). Each muscle was sampled in triplicate. Meat was frozen overnight at -80°C. Meat was then hammered into pieces weighing about 5 g. Dry ice was chiseled into 20 g portions. The 5 g pieces of meat were ground with about 40 g dry ice in an Oster Blender for 15 sec (Model 869-18, Schaumburg, IL 60173). The meat/dry ice mixture was transferred to aluminum foil and the dry ice was allowed to evaporate for 45 min. The ground beef was packed into a 60 mL syringe (Becton Dickinson and Co., Franklin Lakes, NJ, 07417). Two grams of beef were compressed through 7 cm of plastic tubing into 10 x 75 mm borosilicate glass thermal death time (TDT) tubes (Fisher Scientific®, Pittsburgh, PA 15219). The tubes were sealed with Teflon tape and heated in a Polystat circulator bath (Model 1268-52, Cole-Parmer Instrument Company, Chicago, IL) connected to a temperature programmer (Model 1268-62, Cole-Parmer). To monitor the temperature of the meat, a resistance temperature detector (RTD, 1.6 mm diameter, +/- 0.5°C) connected to a Solomat MPM 2000 Modumeter (Solomat Partners LP, Glenbroon Industrial Park, Stanford, CT), was inserted into the center of a control tube containing 2.0 g of meat. For each of the three replicates of the four steer muscles, three tubes packed with meat were heated to internal temperatures of 489°C (120°F), 544°C (130°F), 60°C (140°F), 656°C (150°F), 711°C (160°F), and 767°C (170°F). The temperature of the water bath was set to 822°C (180°F). Once the control tube reached the target temperature, the tubes were removed and immediately placed in an ice-water 37 bath. Protein was extracted from the meat and assayed for TPI activity and concentration as described below. 3.3.4 Effect of fat on triose phosphate isomerase activity in cooked ground beef Ground beef was cooked using two adequate USDA processing schedules including a low and high temperature cook [661°C (151°F) for 41 sec, 694°C (157°F) for 10 sec]. Inadequate processing schedules were designed by reducing the adequate processing time at each temperature by 0.5 log and 1.0 log (Table 3.1). For each fat concentration, two grams of meat were packed into eighteen 10 x 75 mm glass thermal death time (TDT) tubes and placed on ice. Nine of the test tubes were cooked to the low temperature processing schedules (3 test tubes at each processing time) and nine tubes were cooked to the high temperature schedules (3 test tubes at each processing time). Type-T (copper-constantan) thermocouples (Part # TJ48-SCPSS- O32G—325-OST-M, Omega Engineering, Inc, Stamford, CT 06907) were used to monitor ground beef temperature during cooking and cooling. Thermocouples were inserted into the first 9 test tubes to be cooked. The thermocouples were connected to 9 channels of a DanookT'fI Data acquisition system equipped with a DBK 19 Thermocouple Card (Omega Engineering, Inc, Stamford, CT 06907). The DanookTM was connected to a Zenith Data Systems 466X+ computer (Zenith Data Systems, St. Joseph, MI 49085) loaded with Omegasoft® Daqview software, version 4.1 (Omega Engineering, Inc, Stamford, CT 06907). Temperatures of the thermocouples were scanned and data was acquired at a rate of 1 scan/sec. To increase the effective accuracy of a noisy signal the averaging function was set to 50 (Omega Engineering, Inc, 1994). Once the starting temperature of 1.2 i 03°C was attained, the test tube connected to the first channel being 38 Table 3.1-Thermal processing schedules used to prepare adequately and inadequately processed ground beef in a model system Low temp process High temp process Adequate cooka 661°C (151°F)/41 sec 694°C (157°F)/10 sec Inadequate cook 661°C (151°F)/13 sec 694°C (157°F)/3 sec (0.5 log reduction in time) Inadequate cook 661°C (151°F)/4 sec 694°C (157°F)/1 sec (1.0 log reduction in time) a Adequate cook schedules were based on the USDA-FSIS fiJlly-cooked patty processing schedules (USDA-F SIS, 1997b). 39 utilized was submersed into the circulating water bath, as previously described. After undergoing the desired thermal process, the test tube was immediately placed in an ice- water bath. The procedure was continued for all remaining test tubes in both the low and high temperature processes. Protein was extracted and assayed for TPI activity and protein concentration as described below. 3.3.5 Ground beef cooking for storage studies Thirty two 15 mL polypropylene centrifuge tubes (430052, Corning Costar Corp, Oneonta, NY 13820) were each packed with 10 g of meat for the frozen cooked storage study. Ten grams of meat were packed in four 15 mL centrifuge tubes for the refrigerated storage studies. The tubes containing beef were placed in a test tube rack and were held in an ice-water bath until cooked. A resistance temperature detector (RTD, 1.6 mm diameter, +/- 0.5°C) connected to a Solomat MPM 2000 Modumeter (Solomat Partners LP, Glenbroon Industrial Park, Stanford, CT) was inserted into the center of a control tube containing meat which was placed in the middle of the rack. The test tube rack was submersed in the Polystat circulator bath (Model 1268-52, Cole-Partner Instrument Company, Chicago, IL) connected to a temperature programmer (Model 1268-62, Cole- Parmer) and was removed and placed in an ice-water bath once the control tube reached 628°C (145°F). The temperature of the water bath was set to 71 . 1°C (160°F). Protein was extracted from the meat and assayed for TPI activity and concentration as described below. 3.3.5.1 Frozen storage stability of TPI in cooked ground beef After cooking, ground beef was removed fiom the 32 centrifiige tubes, combined and placed into a Ziploc bag. The meat, about 320 g, was hand mixed for 5 min to obtain 40 a homogeneous mixture. Approximately 10 g of cooked meat was aliquoted into each of 24 vacuum packaging bags. Meat from three of the bags was immediately assayed for TPI activity and concentration. The concentration of protein was also determined. The 21 remaining bags were stored in a -13°C freezer to be assayed over time. Three samples were thawed at 4°C and were assayed for TPI and protein concentration, and TPI activity after four days of frozen storage as an initial check. Each month, for a total of five months, three samples were removed and meat assayed for extractable protein concentration, TPI concentration, and TPI activity as described below. 3.3.5.2 Refrigerated storage of meat extracts from cooked ground beef After cooking, ground beef was removed from 4 centrifiige tubes and placed into a Ziploc bag. The meat was hand mixed for 5 min to obtain a homogeneous mixture. Protein was immediately extracted, as described in section 3.3.8, from three 5 g aliquots of cooked meat and three 5 g aliquots of raw meat. Triose phosphate isomerase activity and protein concentration were assayed and the results were used as the zero time point. Raw and cooked meat extracts were assayed for TPI activity and protein concentration during storage at 4°C for 1, 2, 3, 4, 8, 24, and 48 hr. 3.3.6 Effect of five freeze-thaw cycles on TPI activity and concentration of raw and cooked ground beef Raw ground meat was stuffed into 48 TDT tubes. The tubes were sealed with rubber stoppers and Parafilm® (American National Canm, Chicago, IL 60631) and were frozen at -13°C. The following day, all tubes were removed from the freezer and the meat was thawed in a 25°C reciprocal shaking water bath (Model 25, Precision Scientific, Chicago, IL 60647) for 45 min. Five tubes of meat were cooked to a temperature of 41 628°C (no holding time) using the DanookT“ Data acquisition system equipped with a DBK 19 Thermocouple Card (Omega Engineering, Inc, Stamford, CT 06907) as previously described, and then cooled in an ice—water bath. Three tubes containing thawed raw meat and the tubes containing the cooked meat were placed on ice, while the remaining thawed tubes were refrozen. The fi'eeze-thaw cycles were repeated four more times at 24 hr intervals. After each freeze-thaw cycle, the raw and cooked meat were assayed for extractable protein concentration, TPI concentration, and TPI activity as described below. 3.3.7 Effect of phosphate and salt content on TPI activity in ground beef Beef was thawed overnight in a 4°C refrigerator. Two hundred and fifty grams of ground beef (9.3% fat) were blended in a Hobart mixer (Model KS-A, Hobart Mfg. Co., Troy, OH, 453 74) to obtain mixtures of either 1.0 % NaCl (2.5 g NaCl), 0.5% tetrapotassium diphosphate (TPDP, 50% Food Grade Liquid Potassium Diphosphate, Butcher & Packer Supply Co., Detroit, MI 48207) (2.5 mL TPDP), or 1% NaCl and 0.5% TPDP. A control sample was prepared the same way by adding 2.5 mL H20 before blending. Ground beef was blended 3 times for each mixture at 4°C. Two grams of meat from each ground beef mixture were packed into six 10 x 75 mm TDT tubes and placed on ice as previously described. Three of the test tubes were cooked to 628°C and three test tubes were cooked to 694°C and monitored using the DanookTM Data acquisition system equipped with a DBK 19 Thermocouple Card (Omega Engineering, Inc, Stamford, CT 06907) as previously described, and then cooled in an ice-water bath. Protein was extracted and assayed for TPI activity and protein concentration as described below. 42 3.3.8 Extraction of protein from cooked beef The 2.0 g cooked beef was transferred from the TDT tubes into scintillation vials (Research Products International Corp, Mount Prospect, IL 60056). Meat was blended with 3 volumes (w/v) of PBS buffer by mixing for 30 sec on a Fisher Vortex Genie2TM (Scientific Industries, Inc, Bohemia, NY 11716). Extracts were then stirred on a magnetic stir plate, without foaming, for 15 min at 4°C. Extracts were immediately centrifuged at 4,500 x g for 10 min at 4°C. Supematants were collected after filtration (Whatman No. 1) and were held on ice until assayed for TPI activity and concentration. 3.3.9 TPI activity Triose phosphate isomerase activity was determined as described by Bergmeyer (1984) except that 1.0 mL triethanolarnine buffer (TEA, 0.2M, pH 8.0), 0.2 mL 15mM glyceraldehyde—3-phosphate (GAP), 10 uL B-nicotinamide adenine dinucleotide (NADH, 10 mg/mL), 10 BL glycerol-3-phosphate dehydrogenase (GDH, 1.5 mg/mL), and 10 BL of protein extract were used in the assay solution. The change in absorbance was read at 340 nm for 1 min at 25°C. Meat extracts were diluted in water so that the change in absorbance per min was less than 0.2 (Beisenherz, 1955; Norton et al., 1970). One unit (U) of activity was defined as the conversion of 1 umol GAP into dihydroxyacetone phosphate per minute (Norton et al., 1970). TPI activity was calculated based on the following formula: 43 IOOOxAxV Activity (U/L) = t x e x d x ((p/D) A = absorbance V = assay volume, mL t = time (min) a = extinction coefficient (6.310), L x mmol'l x mm1 d = distance of light path, 10 m (p = sample volume, mL D = dilution of sample 3.3.10 TPI concentration The TPI concentration was quantified using a sandwich ELISA (Hsu, 1997). The sandwich ELISA was performed by coating Immulon® 2 Removawell Strips (Dynatech Laboratories, Inc, Chantilly, VA 22021) with 100 1.11.. of bovine muscle TPI polyclonal antibody (PAb), the capture antibody, diluted (1/250) in 0.1 M carbonate buffer, pH 9.6, and drying overnight at 37°C. Plates were washed four times with PBS containing 0.05% Polyoxyethylene sorbitan monolaurate (Tween 20) (PBS-T). Nonspecific binding sites were blocked by adding 300 BL of PBS containing 0.5% casein and 0.1% Tween (PBS- CT) to each well and incubating at 37°C for 30 min. Plates were washed four times and 50 ILL of serially diluted bovine muscle TPI or diluted ground beef extracts was added to each well and incubated at 37°C for 30 min. After four washings, biotin-labeled bovine muscle TPI PAb, for detection, was diluted (1/100) in PBS-CT, and 50 BL was added to each well and incubated at 37°C for 30 min. After incubation, the plate was washed four times with PBS—T and 100 uL of avidin-horseradish peroxidase (HRP) conjugate 44 (Sigma®) diluted (1/8000) in PBS-CT was added to each well. Plates were incubated for 30 min at 37°C and washed eight times with PBS-T. Peroxidase binding was determined with ABTS (2,2’-azinobis-3-ethylbenzothiazoline-6-sulfonic acid) substrate (Pestka, 1982). After 30 min, absorbance was read at 405 nm using a microplate reader (THERMOmax, Molecular Devices Co., Menlo Park, CA). On each plate, purified bovine muscle TPI (Hsu, 1997) was used to prepare a standard curve ranging from 0 to 40 pg TPI/mL. Results were expressed as micrograms of TPI per gram of meat. 3.3.11 Bradford extractable protein determination Protein concentration of meat extracts was determined using the Bradford method with bovine serum albumin (BSA, Sigma Chemical Co., St. Louis, MO 63178) as the standard (Bradford, 1976). The BSA standard curve ranged from 10 to 913 pg protein/mL. Ten microliters of diluted meat extract and 200 uL of Coomassie blue G-250 dye reagent (500-0006, Bio-Rad°’) were added to each microwell (Immulon® 1 Removawell Strips, Dynatech Laboratories, Inc, Chantilly, VA 22021) and incubated at room temperature for 5 min. Absorbance was read at 590 nm using a microplate reader (THERMOmax, Molecular Devices Co., Menlo Park, CA). 3.3.12 Proximate composition The moisture, fat, and protein contents of the beef samples were determined according to AOAC methods 950468, 991.36, and 981.10, respectively (AOAC, 1990). For pH determination, 10 g meat was homogenized with 90 g deionized water using a Polytron homogenizer (Model PT 10/35, Brinkmann Instrument, Co., Westbury, NJ 11590) equipped with a PTA 10TS generator. The sample was stirred for two periods of 45 30 sec at 5.0 speed setting and the pH was measured while the solution was continuously stirred over a magnetic stirrer. 3.3.13 Statistical analysis Data were analyzed using analysis of variance in the General Linear Model Program of the Statistical Analysis System (SAS Institute, Inc, 1996). Least square means procedures were used to separate means at P<0.05. Animal was a random effect when analyzing the effects of muscle type and maturity of the animal on TPI activity. Analysis of covariance was used to determine if TPI concentration was an accurate predictor of TPI activity. The linear or curvilinear change in TPI activity in different fat contents of beef was determined using the orthogonal polynomial contrast test by SAS software (Release 6.12). Tukey's test was used to test significant differences among means at P<0.05 for storage and freeze-thaw studies. 3.4 RESULTS AND DISCUSSION 3.4.1 Effect of muscle type and maturity on TPI activity in muscle The proximate composition and the pH of 4 muscles from cows and steers varied by muscle and gender. The cow longissimus dorsi (LD) contained 8.4% fat, the highest among the four cow muscles (Table 3 .2). The vastus intermedius (VI) in steer had 7.6% fat, the highest among the four steer muscles. The V1 muscle in cow contained the highest moisture content of 74.2%. All four steer muscles contained similar moisture concentrations, ranging from 70.6 to 71.8%. The semimembranosus (S) in steer had the highest percent protein of 24.6%. The trapezius (T) muscle in cow had the highest percent protein of 24.8%. The steer and cow VI had the highest pH of 6.2 and 6.8, respectively. 46 Table 3.2-Proximate composition and pH of cow and steer musclesa Muscleb Cow Steer Fat (% w/w) Longissimus dorsi 8.4 a: 1.0 5.2 :t 0.8 Semimembranosus 5.2 i 4.5 3.7 d: 1.4 Trapezius 3.7 :t 2.0 6.3 i 3.3 Vastus intermedius 4.5 i 0.6 7.6 i 1.7 Moisture (% w/w) Longissimus dorsi 69.9 i 0.6 71.8 :1: 1.4 Semimembranosus 73.1 i 1.2 71.3 i 1.2 Trapezius 70.5 i 0.9 70.6 i: 2.5 Vastus intermedius 74.2 d: 0.8 71.1 d: 1.2 Protein (% w/w) Longissimus dorsi 21.4 i 0.4 22.6 :t 1.4 Semimembranosus 24.4 i 1.9 24.6 :t 1.6 Trapezius 24.8 :h 1.1 22.3 i 1.1 Vastus intermedius 20.3 :t 1.3 20.1 :t 2.0 pH Longissimus dorsi 6.2 :t 0.4 —— 5.4 d: 0.1 Semimembranosus 5.3 :1: 0.1 5.1 :t 0.1 Trapezius 6.1 i 0.3 5.7 :1: 0.3 Vastus intermedius 6.8 i 0.1 6.2 :t 0.0 ° Means i standard deviation of 3 replicate values. b . . . . . . Longrssrmus dorsr and senumembranosus are white muscles. Trapezrus and vastus intermedius are red muscles. 47 The above results are in agreement with others who reported the proximate composition and pHs of muscles from cow and steer carcasses. Browning et al. (1990) reported the percent moisture, fat and protein of a composite of 10 muscles from eight typical steers to be 72.69, 5.89 and 20.80%, respectively. Talmant et al. (1986) reported the pHs of trapezius, longissimus dorsi and semimembranosus muscles from cows (D/E maturity) and steers (B maturity) to be 5.8, 5.6 and 5.6, respectively. The proximate composition and pHs of the selected cow and steer muscles used in this study were found to be similar to those found in typical beef carcasses. Differences (P<0.05) in TPI activity were found between muscles in both the cows (D/E maturity) and steers (B maturity) (Table 3.3). The cow trapezius had a TPI activity of 2213 U/kg meat, the highest among the four cow muscles. The steer trapezius, semimembranosus, and Iongissimus dorsi muscles all had greater TPI activities than the vastus intermedius. The cow and steer vastus intermedius had the lowest TPI activities of 595 and 796 U/kg meat, respectively. In both cows and steers, the largest difference in TPI activity was in the round muscles. The steer and cow semimembranosus had TPI activities of 3704 and 1985 U/kg meat, respectively, while the steer and cow vastus intermedius had TPI activities of 796 and 595 U/kg meat, respectively. Stalder et al. (1991) found a large difference in LDH activities in the round muscles with the bovine semimembranosus having 1476 U activity and the vastus intermedius having 283 U activity. This data is in agreement with Talmant et al. (1986) who reported that muscle type has a large influence on glycolytic enzyme activity. Differences in TPI activity were nonsignificant for carcasses differing by maturity. Talmant et al. (1986) reported that glycolytic enzyme activities do not change after the 48 Table 3.3-Triose phosphate isomerase activity (U/kg meat) of muscles from cows and steers Muscle Cow Steer Chuck trapezius 2213.4 :1: 7924° 1950.3 :t 282.3a Round semimembranosus 1984.6 4: 667.6° 3703.6 a: 945.23 Chuck longissimus dorsi 17544 d: 398.4° 2926.9 :1: 417.93 Round vastus intermedius 595.0 i 231.0° 796.3 at 154.3b H Mean :1: standard deviation in the same column followed by the same letter are not different (P>0.05). 49 age of six months. Previous research indicates that gender of the animal has no effect on the activities of glycolytic muscle enzymes (Talmant et al., 1986; Stalder et al., 1991). Therefore, the effect of gender on TPI activity was not investigated. To use TPI as a TTI to monitor the adequate thermal processing of beef patties, the TPI activity within the raw beef should initially be high so that a measurable decrease can be detected after cooking. High levels of TPI activity were found within both the round and chuck muscles, ones commonly used for the production of ground beef. The average TPI activity was 1636 and 2344 U/kg meat for the cow and steer muscles, respectively. Due to a variety of muscles used for the production of ground beef, TPI activity of raw ground beef should be similar to the average activity from a number of muscles. 3.4.2 Frozen storage of steer muscles Triose phosphate isomerase activity did not change (P>0.05) in the raw steer muscles during frozen storage at -13°C for 10 months (Table 3.4). Frozen storage had no effect (P>0.05) on the TPI specific activity of the longissimus dorsi and vastus intermedius muscles during 10 months of frozen storage. The TPI specific activity in the trapezius and semimembranosus muscles did not change after the initial 5 months of storage, but increased in the trapezius and decreased in the semimembranosus after an additional 5 months of frozen storage. The discrepancy between the constant activity and changing specific activity of these two muscles can be attributed to the change in extractable protein content during frozen storage. Between 5 and 10 months of frozen storage, the trapezius showed a decrease (P<0.05) in extractable protein, which increased the ratio of activity to milligrams of extracted protein, which resulted in the increased 50 Table 3.4-Stability of triose phosphate isomerase activity and extractable protein concentration in selected steer muscles during fiozen storage at -l3°C Steer muscle Trapezius Semimembranosus Vastus Time Longissimus intermedius (months) dorsi TPI activity (U/kg meat) 2926.8 :1: 417.9a 1950.3 3: 265.7”I 3703.6 i 854.63 796.3 :1: 141.03 2381.4:t307.1° 4513.0i 1131.0a 893.41 151.6a 5 2870.1 3: 587.93 2366.8 :t 971.3a 3771.5 :1: 996.8° 953.1:h123.8° 10 3349.7 i 862.4a TPI specific activity (U/g protein) 86.6 4 11.3“ 59.4 4 10.7“b 105.2 4 27.2“ 26.9 4 5.7“ 5 66.3 416.8“ 53.74 7.9b 90.04154“b 25.94 5.5“ 10 81.74198“ 71.24244“ 72.24224b 31.34101“ Extractable protein concentration (mg/mL) 0 11.3407“ 11.0407” 11.8405“ 9.9405“ 5 14.6 419" 14.9 41.8b 16.6 4 2.5b 11.6 41.1“ 10 13.7 41.3“b 11.14 2.1‘2 17.7 4 2.3b 10.9 4 2.8“ °'° Mean :1: standard deviation in the same column followed by the same letter are not different (P>0.05). 51 specific activity. The extractable protein in the semimembranosus increased during 10 months of frozen storage, which decreased the ratio of activity to milligrams of extracted protein and resulted in the decreased specific activity. The changes in the extractable protein concentration of the steer muscles could have been caused by the microstructural alterations that the bovine muscles underwent during frozen storage (Awad et al., 1968). Ice crystal formation within the muscle tissue could have led to the denaturation of the beef muscle proteins. The changes in the extractability of the muscle proteins would be expected if protein denaturation had occurred. 3.4.3 Thermal inactivation of triose phosphate isomerase in selected steer muscles TPI activity in the four steer muscles decreased as cooking temperature was increased from 48.9 to 769°C (Fig. 3.1). There were significant effects on TPI activity due to muscle, animal and cooking temperature. Muscle x animal and muscle x temperature were significant interactions, however animal x temperature was not. TPI activity in the two chuck muscles, trapezius and longissimus dorsi, decreased from 48.9 to 713°C. The TPI activity in the round muscles was more heat labile as the semimembranosus and vastus intermedius had their lowest TPI activities when heated to 657°C and above. The semimembranosus muscle had the greatest decrease in TPI activity of 861 U/kg meat between 48.9 to 545°C. In all four muscles, there was no difference in TPI activity between the 71.3 and 769°C cooking temperatures. The TPI concentration of the four steer muscles decreased as the cooking temperature of the beef was increased (Fig. 3.2). There were differences in TPI concentration due to muscle and cooking temperature, however animal had no effect 52 1 400 1200 - . +Trapezrus -l- Longissimus dorsi 1': 1°00 ‘“ + Vastus intermedius a ‘5’ + Semimembranosus is" 800 - a .E, E 600 -- U 4: ~ on E" 400 ~ 200 -~ 0 % ‘ 48.9 54.5 60.1 65.7 71.3 76.9 Endpoint Temperature (0 C) Fig. 3.1-Effect of heating temperature on triose phosphate isomerase activity (U/kg meat) of selected steer muscles. Standard error of the means is at 120.9. 53 1400 «~ 1 . l +Trapezrus l 1200 . l . . . [ +Longrssrmus dorsr l +Vastus intermedius g 1000 “ l + Semimembranosus Q A '4': E! g ‘5' 5 on 800 , g D o E: U on a 3 600 ~ [- 200 + 0 T . + . 48.9 54.5 60.1 65.7 71.3 76.9 Endpoint Temperature (° C) Fig. 3.2-Effect of heating temperature on triose phosphate isomerase content (pg TPI/g meat) of selected steer muscles. Standard error of the means is :t 34.8. 54 (P>0.05). Muscle x animal and animal x temperature were significant interactions, however muscle x temperature was not. At 769°C, the lowest concentration of TPI was 173.7 ug/g meat in the semimembranosus muscle. No differences were found in TPI concentrations in all four steer muscles between the cooking temperatures of 48.9 to 545°C. The trapezius showed a decrease in TPI concentration fi'om 48.9 to 601°C. TPI concentration decreased only in the longissimus dorsi from 65.7 to 769°C. Triose phosphate isomerase concentration was not a good predictor (P>0.75) of TPI activity in the ground beef model system. Both the TPI activity and concentration decreased as the cooking temperature was increased, however, the difference in TPI activity was more evident. The average decrease in TPI activity among all four muscles was 99.4%, while only a 73.5% decrease in TPI concentration on heating from 48.9 to 769°C was observed. The vastus intermedius, while having among the lowest TPI activities of the four steer muscles assayed, had the highest concentration of TPI over all cooking temperatures. The TPI activity of the semimembranosus muscle decreased by 1227 U/kg meat as the temperature was increased from 48.9 to 769°C, the largest decrease in activity seen among all four muscles. However, the TPI content of the semimembranosus only decreased by 361 ug TPI/g meat from 48.9 to 769°C, the smallest decrease in TPI content among all four muscles. When Hsu (1997) measured the TPI activity and concentration of ground beef after heating to EPTs ranging from 48.9 to 769°C, the change in TPI activity with cooking temperature was more apparent than the change in TPI concentration. Hsu (1997) produced anti-bovine TPI PAb to be used in the sandwich ELISA. The poor specificity related to the use of PAb could have contributed to the less apparent 55 change in TPI content vs. TPI activity. The development of monoclonal antibodies that recognize an epitope related to the conformational changes that TPI undergoes during heating might enhance the specificity of the assay. 3.4.4 Effect of fat on triose phosphate isomerase activity in ground beef The fat content of ground beef was found to have an effect on TPI activity of the cooked product (Table 3.5). At both the low and high temperature processing schedules, the TPI activities in the cooked ground beef containing 9.3 and 20.0% fat did not differ, but activities were higher than cooked beef containing 30% fat. TPI activity varied due to the batch of meat used, although identical procedures were maintained from batch to batch. The temperature and time of cook were significant effects on TPI activity, as was the interaction (temperature x time) of the two. Within all three fat contents, the TPI activity was similar at 66.1 and 694°C when the ground beef was inadequately processed by reducing cook time by 1.0 log, but different at the hill cook and 0.5 log reduction in holding time processes. At 661°C, TPI activity linearly decreased as the cook time was increased. Time had a quadratic effect on TPI activity in beef cooked to 694°C. Smith et al. (1991) reported TPI activity when ground beef was heated to 70°C, but not at 80°C. Orta-Ramirez et al. (1997) reported that TPI was inactivated in ground beef before reaching 68°C. Research showing TPI to be close to its thermal inactivation point at 694°C may explain the quadratic, rather than linear decrease in TPI activity in beef cooked to 694°C. The results in the model system show that TPI could not be used as a TTI to determine the adequate thermal processing of ground beef because activities were different at the lowest and highest temperatures of the USDA-FSIS processing schedules for beef 56 Table 3.5-Triose phosphate isomerase activity (U/kg meat) of ground chuck of differing fat contents processed using two USDA approved schedules for ground beef and inadequately processed by reducing the holding time by 0.5 and 1.0 log cycles Low temperature cookA (661°C; 151°F) High temperature cookB (694°C; 157°F) 9.3% Fat Full cook 7.3 4 2.0“ 9.7 4 4.6b Inadequate cook 9.1 :t 16° 12.4 :1: 31° (0.5 log reduction in time) Inadequate cook 10.5 4 26° 10.5 d: 19°| (1.0 log reduction in time) 20.0% Fat Full cook 6.2 4 1.7“ 9.6 4 1.9b Inadequate cook 8.9 4 22° 9.8 4 38° (0.5 log reduction in time) Inadequate cook 9.6 4 24° 9.5 :1: 33" (1.0 log reduction in time) 294% Fat Full cook 5.1 4 2.4“ 6.6 4 2.0b Inadequate cook 6.1 4 29° 8.2 4 1.9b (0.5 log reduction in time) Inadequate cook 6.1 i 29° 6.2 i 26° (1.0 log reduction in time) A Means i standard deviation in the same column for each fat content showed a linear response to temperature (P<0.05). B Means i standard deviation in the same column for each fat content showed a quadratic response to temperature (P<0.05). °’° Means in the same row followed by the same letter are not different (P>0.05). 57 patties. In order for TPI to function as a TTI, TPI activity should be Similar within equivalent adequately and inadequately schedules at the lowest and highest temperatures. Results of Wang et al. (1996b), Orta-Ramirez et al. (1997) and Hsu (1997) were used in selecting TPI as a possible TTI to determine the adequate thermal processing of ground beef. Wang et al. (1996b) reported that several proteins including, TPI, LDH, glyceraldehyde-3-phosphate dehyrogenase (GAPDH), phosphoglycerate mutase (PGAM), and acid phosphatase (AP) might be usefirl in assays to verify the adequate cooking of ground beef patties. Hsu (1997) investigated several enzymes as possible indicators of the adequate thermal processing of roast beef and reported TPI activity to be the same in roast beef when equivalent processes were used at low and high temperatures. Orta-Ramirez et al. (1997) showed the temperature dependence of TPI to be similar to those of E. coli 0157:H7 and S. senftenberg. TPI was found to have a similar 2 value to that of Salmonella, the indicator organism used by the USDA-FSIS to create the lethality performance standards (Orta-Ramirez et a1, 1997). The 2 value of TPI was determined over the temperature range of 53 to 66°C, while the USDA-FSIS beef patty time/temperature processing schedule covers 66.] to 694°C. The temperature range from which the 2 value for TPI was determined may have contributed to the lack of similarity between the low and high temperature TPI activities within the model system (Taoukis and Labuza, 1989; Van Loey et al., 1996). The beef in the model system was cooked to the lowest and highest temperatures of the USDA approved processing schedules for ground beef. The firlly cooked ground beef had lower TPI activities when cooked to the lowest temperature of 661°C for 41 sec (equivalent to 71°C instantaneously) at all fat contents. While TPI was determined to be 58 unsuitable for use as a TTI in a ground beef model system, TPI might be a suitable EPT indicator in ground beef. The residual TPI activities at 661°C for 41 sec determined for each fat content of ground beef could be proposed as the maximum allowable activities to verify the adequate thermal processing of beef patties. For example, the 20.0% fat ground beef cooked to the USDA-F SIS low temperature schedule, 661°C (151°F) for 41 sec, had a TPI activity of 6.2 U/kg meat. The TPI activity of the 20% fat ground beef processed to the high temperature schedule, 694°C (157°F) for 10 sec, was 9.6 U/kg meat. Therefore, it is suggested that any 20% fat beef patty having a TPI activity less than 6.2 U/kg meat could be considered fully cooked. Further studies are needed to establish a maximum TPI activity for ground beef patties cooked in a commercial setting to the recommended USDA endpoint processing temperature of 71 . 1°C. Once a maximum TPI activity is established for fully cooked beef patties, TPI activity can possibly be used as an indicator of the adequate thermal processing of ground beef patties. 3.4.5 Effect of frozen storage of cooked ground beef The effect of frozen storage (-13°C) on TPI activity and concentration of ground beef (9.5% fat) cooked to 628°C was studied for 5 months (Table 3.6). After four days of frozen storage, the TPI activity increased (P<0.05), while the TPI concentration decreased as compared to the unfrozen cooked beef. Both the TPI activity and concentration increased after two months of frozen storage, and then decreased after an additional month of storage. After three months of fi'ozen storage, TPI concentration did not change. TPI activity did not change from three to four months of frozen storage, but increased after an additional month. A TPI activity similar to that of the unfrozen cooked 59 Table 3.6-Effect of frozen Storage (-13°C) on triose phosphate isomerase in cooked (628°C) ground beef TPI activity TPI conc (U/kg meat) (11g TPI/g meat) Initial cook 21.5 4 1.9“b 1582.2 4 544.7“ 4 Day 34.1 4 09C 881.4 4 122.4bc One month 26.8 4 1.0d 987.7 4 111.4bd Two month 33.1428c 1373.3 4492.6“l Three month 17.6 4 4.7b 486.1 4 1893““ Four month 17.2 4 1.9b 312.0 4 1247'“ Five month 22.8 4 2.5“d 432.3 4 1888““ °'° Mean 3: standard deviation in the same column followed by the same letter are not different (P>0.05). 6O beef was seen after five months of frozen storage. The changes in activity and concentration could have been caused by the microstructural and chemical alterations that the bovine muscle underwent during frozen storage (Awad et al., 1968). These changes can cause the leakage of drip, containing amino acids, salts, proteins, and peptides, from thawed muscle (Forrest et al., 1975). 3.4.6 Effect of refrigerated storage of protein extracts Due to time constraints, TPI activity was not always assayed immediately following protein extraction. As the meat extracts were held at 4°C until assayed, the effect of refrigerated (4°C) storage of raw and cooked beef protein extracts on TPI activity was investigated. The TPI activity in the raw extracts did not change (P>0.05) during the first 4 hr of storage (Fig. 3 .3). After one hr of refiigerated storage, the TPI activity of the cooked beef extract decreased as compared to the TPI activity observed at the zero time point. The cooked beef extract increased in TPI activity after 3 hr of storage. The lowest TPI activities of both the raw and cooked beef extracts, 1502 and 7.2 U/kg meat, respectively, were after 8 hr of refiigerated storage. During 8 to 24 hr of refrigerated storage, both the TPI activity of raw and cooked beef extracts increased to levels similar to that of the zero time point and did not change thereafter. These results suggest that TPI activity may fluctuate during the initial hours of storage in refrigerated (4°C) conditions. Therefore, the TPI activity of meat extracts was determined after an 8 hr holding period throughout our studies. 61 3000 14 a 12 ‘3 *5 2500 a g a u 10 kl E A 2000 « A 95 3 a ,_ 8 3' a: ““ “ “é a G a é .. 5 é o u- : D U G v v .- 4 1000 ‘~ 0 u 4. . < ‘ t: E + Raw Extract < I. 500 -~ . 2 E -l- Cooked Extract “ I- 0 4 t 4 t t : t t 4 t i 0 0 4 8 12 16 20 24 26 32 36 40 44 48 Storage Time (hr) Fig. 3.3-Effect of refrigerated storage (4°C) of protein extracts on triose phosphate isomerase activity (U/kg meat). Standard error of the means for raw beef extracts is :t 119.5. Standard error of the means for cooked beef extracts is i 0.4. 62 3.4.7 Effect of freeze-thaw cycles on TPI activity and concentration of raw and cooked ground beef Five freeze-thaw cycles had no effect (P>0.05) on TPI concentration or extractable protein concentration of raw ground beef (Table 3.7). Orta-Ramirez et al. (1996) reported that five freeze-thaw cycles had no effect on the LDH concentration of raw ground beef. The TPI activity of the raw and cooked beef decreased after one freeze- thaw cycle. After the second freeze-thaw cycle, TPI activity increased in the raw beef and did not change thereafter. Collins et al. (1991b) reported one freeze-thaw cycle to decrease LDH activity in raw ham muscles. Three freeze-thaw cycles decreased TPI activity by 57.2% in the cooked beef. However, after a fourth freeze-thaw cycle, TPI activity in the cooked beef increased. After two freeze-thaw cycles, the TPI concentration of the cooked meat was greater than the unfrozen cooked meat, but returned to concentrations similar to the unfrozen meat after additional freeze-thaw cycles. The changes in TPI activity and concentration of the cooked beef can be attributed to the damage brought upon by the formation of ice crystals within the muscle tissue. Ice crystal formation within the meat can damage cell membranes allowing TPI to be lost into the drip (Collins et al., 1991b; Orta-Ramirez et al., 1996). The location of the drip, as well as the amount of drip within the test tube, will dictate how heat susceptible TPI will be when cooking the beef in the water bath. The ground beef in test tubes containing greater amounts of drip loss, and therefore more TPI in the drip, would be expected to have lower TPI activities after cooking. Another factor contributing to changes in TPI activity and concentration of the cooked beef may be 63 Table 3.7-Effect of five freeze-thaw cycles on triose phosphate isomerase and extractable protein concentration in raw and cooked (628°C) ground beef Cycle Raw meat Cooked meat TPI activity Percent of TPI activity Percent of (U/kg meat) initial activity (U/kg meat) initial activity Initial 2131.1 4 368.2“b 100.0 68.4 4 15.6“b 100.0 1 1774.4 4 224.2b 89.2 54.0 4 21.2b 79.4 2 2235.3 4 238.3“ 109.0 56.4 4 11.0““ 82.4 3 1902.1 4 1699““ 90.8 29.3 4 8.5c 42.8 4 1916641546“b 92.5 77.44258“ 113.2 5 2289.9 4 250.9“ 110.5 53.5 4 10.3b 78.2 TPI concentration Percent of TPI concentration Percent of (pg/g meat) initial conc. (ug/g meat) initial conc. Initial 510.7 4 262.3“ 100.0 313.4 4 64.5““ 100.0 1 478.8 4 216.4“ 93.9 384.4 4 81.8“b 122.3 2 520.6 4 137.8° 102.1 778.5 4 241.1c 248.3 3 250.6 4 188.8“ 49.0 302.4 4 122.8b 96.5 4 486.3 4 248.7“ 95.3 500.5 4 2625°° 159.6 5 552.8 4 2982° 108.2 524.5 4 258.2“ 167.3 Extractable protein Percent of Extractable protein Percent of (mg/mL) initial conc (mg/mL) initial cone. Initial 11.4 4 0.5“ 100 5.3 4 0.3“ 100 1 11.5408“ 100.9 5.9406“b 111.3 2 11.8403“ 103.5 6.0401“b 113.2 3 12.3 40.7“ 107.9 5.4404'“ 101.9 4 12.7409“ 111.4 6140.4b 115.1 5 111401“ 97.4 5.5403“b 103.8 °'° Means 1 standard deviation in the same column followed by the same letter are not different (P>0.05). 64 changes in the extractability of the ground beef muscle proteins caused by the denaturing of the proteins during each freeze-thaw cycle. 3.4.8 Effect of phosphate and salt content in ground beef on TPI activity The cooking temperature (62.8 and 694°C), phosphate and salt content had significant effects on TPI activity of the ground beef (9.3% fat), as did the temperature x ingredient (phosphate and salt) interaction. Wang et al. (1996b) and Hsu (1997) reported cooking temperature to have a significant effect on TPI activity in ground beef. At 694°C, the ground beef with 1.0% NaCl had a lower TPI activity than the control (Table 3.8). Stalder et al. (1991) reported a decrease in LDH activity in semimembranosus slurries as the salt concentration was increased. At 628°C, ground beef with 0.5% tetrapotassium diphosphate (TPDP) and 1.0% NaCl, and the ground beef with only 0.5% TPDP, had higher TPI activities than the control. The addition of TPDP increased the pH ofthe beeffrom 5.9 to 6.2. The increased extractability of the beef muscle proteins in the presence of the TPDP might explain the increased TPI activities as compared to the control beef. Extractable protein increases as the pH of the beef is increased above the isoelectric point of the muscle proteins (Saflle and Galbreath, 1964; Prusa and Bowers, 1984). Van Den Cord and Wesdorp (1978) found an increase in extractability of pork muscle proteins in the presence of increasing pyrophosphate (0.01-1%) concentrations. Similarly, Fukazawa et al. (1961) showed that protein extracted from beef and rabbit muscle myofibrils increased in the presence of sodium pyrophosphate, tripolyphosphate, and hexametaphosphate. 65 Table 3.8-Effect of NaCl, tetrapotassium diphosphate (TPDP) and heating temperature on triose phosphate isomerase activity (U/kg meat) in ground beef 628°C 694°C Control 31.9 i 110° 8.4 4 32° 1.0% NaCl 5941.2“ 2,740.5b 0.5% TPDP 841.2 4 211.9b 7.2 4 0.9“ 1.0% NaCl and 0.5% TPDP 135.5 4 507C 8.4 4 2.4“ °’° Means :1: standard deviation in the same column followed by the same letter are not different (P>0.05). 66 At 694°C, the ground beef with 0.5% TPDP and 1.0% NaCl, and the ground beef with 0.5% TPDP had similar TPI activities to the control. Past studies showing TPI to be close to its thermal inactivation point at 694°C may explain why the addition of 0.5% TPDP had no effect on the TPI activity of the ground beef cooked to 694°C (Smith et al., 1991; Orta-Ramirez et al., 1997). Current USDA-F SIS regulations require that beef patties be cooked to 694°C for 10 sec. The addition of phosphate salts and NaCl to beef should not affect the TPI activity of ground beef patties cooked to an internal temperature of 694°C. 3.5 CONCLUSIONS Muscle type had a significant effect on TPI activity. However, the assaying of TPI activity from a ground beef patty would be similar to taking an average TPI activity from a number of muscles. Therefore, the significant muscle effect would not negatively inhibit the use of TPI activity as an indicator of the adequate thermal processing of ground beef patties. During storage at -13°C for 5 months, the TPI activity in cooked ground beef increased and decreased from the initial cook levels. As the fat content of ground beef was increased, TPI activity decreased. TPI was found not to be able to be used as a TTI to verify the adequate thermal processing of ground beef in this model system because activities were different at the lowest and highest temperatures of the USDA-FSIS processing schedules for beef patties. However, TPI might be a suitable indicator to determine the EPT of cooked ground beef. The residual TPI activities at 661°C for 41 sec (equivalent to 71°C instantaneously) for each fat content of ground beef could be proposed as the maximum allowable activities to verify the adequate thermal processing of beef patties. The USDA advises consumers to cook beef patties to an internal EPT of 67 71 .1°C. Further study is needed to detemrine a maximum allowable TPI activity for ground beef patties that are cooked in a commercial setting to the recommended USDA processing temperature. CHAPTER 4 INDICATOR PROTEINS AND COLOR MEASUREMENTS AS METHODS TO DETERMINE ADEQUATE THERMAL PROCESSING OF GROUND BEEF PATTIES 4.1 ABSTRACT The objective of this study was to determine whether the EPT of ground beef could be differentiated using TPI activity and LDH concentration and to compare the results to the internal color of the beef patties. Ground beef patties (24.4% fat) were cooked to 5 endpoint temperatures (EPT) ranging from 60 to 822°C. Triose phosphate isomerase (TPI) activity, lactate dehydrogenase (LDH) concentration and the internal color of the beef patties were quantified to determine if these assays could be used to differentiate between adequately and undercooked beef patties. TPI activity of beef patties decreased from 20.26 to 6.28 U/kg meat between 65.6 and 71 . 1°C. LDH concentration decreased from 3.93 to 0.02 ug/g meat from 71.1 to 767°C. Beef patties cooked to 65.6 and 71 . 1°C had different primary degree of doneness scores, as determined by a sensory panel. Both the a* and b* values of the ground beef patties decreased as the EPT was increased, however temperature had no effect on the L“ values. While the primary degree of doneness scores, a* and b* values were able to detect differences between undercooked and fully cooked beef patties in this study, past research has shown visual and instrumental color measurements to be poor indicators of adequate thermal 68 69 processing. Using TPI activity, undercooked ground beef patties were able to be distinguished from those that had been adequately cooked. TPI may be usefiil as an EPT indicator to verify the adequate thermal processing of ground beef patties. Key words: Ground beef, endpoint temperature, triose phosphate isomerase, lactate dehydrogenase, internal color 4.2 INTRODUCTION Since 1982, undercooked ground beef has been identified as the most frequent vehicle of E. coli 0157:H7 infection (CDC, 1996). An outbreak of foodbome disease in several western states from late 1992 to early 1993, which resulted in more than 475 people becoming seriously ill and several children’s deaths, was caused by the consumption of undercooked enteropathogenic E. coli 0157:H7-contaminated ground beef patties (Merrnelstein, 1993; Ahmed et al., 1995). The USDA-F SIS (1997b) has required that meat processing establishments cook beef patties to any one of seven time/temperature processing schedules that range from 661°C for 41 sec to 694°C for 10 see. In May of 1996, the USDA-FSIS proposed to convert the current meat and poultry processing regulations into performance standards (USDA-FSIS, 1996). A thermal process sufficient to cause a 5 log, or 5-D reduction in Salmonella was proposed by the USDA-FSIS as the lethality performance standard for fillly cooked, uncured meat patties. When utilized, any of the seven currently used USDA time/temperature combinations generate a 5-D lethality. The USDA-FSIS recommends that consumers use a meat thermometer to cook beef patties to an internal EPT of 71 . 1°C. If a meat thermometer is not available, consumers are advised to evaluate the doneness of ground beef patties by one of several 70 factors including: ( 1) the cook out juices should have no trace of pink, red, or cloudiness, (2) the cooked ground beef should be brown in the center, (3) the cooked ground beef should have a firm or flaky texture, as compared to raw meat that has a soft, mushy texture, regardless of the color (USDA-F SIS, 1997d). Two problems have recently been identified by the USDA-FSIS regarding its advice to consumers about using a color index to test for doneness of ground beef. One problem is that some ground beef loses all pink color before it is fully cooked. Alternatively, the pink color may persist in some adequately cooked beef patties (Mendenhall, 1989; Hague et al., 1994; Van Laack et al., 1996). The characteristic pink color of flesh meat can remain in beef cooked to 716°C if the pH is 6.0 or higher. The amount of fat in beef patties can also afi‘ect the cooked ground beef color. Triose phosphate isomerase (TPI) was identified as a potential time-temperature indicator (TTI) in beef (Hsu, 1997; Orta-Ramirez et al., 1997). TPI was found to have similar thermal inactivation kinetics as that of Salmonella, the microbial pathogen selected by the USDA-FSIS to define the proposed lethality standards in ground beef. Sair (Chapter 3) determined TPI activity in 9.3, 20.0, and 29.6% fat ground beef after cooking to the USDA-F SIS time/temperature schedules in a water bath. The 20.0% fat ground beef cooked to the USDA-FSIS low temperature schedule, 661°C (151°F) for 41 sec, had a TPI activity of 6.2 U/kg meat. The TPI activity of the 20% fat ground beef processed to the high temperature schedule, 694°C (157°F) for 10 sec, was 9.6 U/kg meat. Therefore, it was suggested that any 20% fat beef patty having a TPI activity less than 6.2 U/kg meat could be considered fully cooked. 71 Wang et al. (1996b) recognized LDH as a potential protein indicator for ground beef patties. Orta-Ramirez et al. (1996) prepared monoclonal antibodies (MAb) to bovine muscle LDH and used them to develop an enzyme-linked immunosorbent assay (ELISA) to determine the endpoint cooking temperature of ground beef. Commercially cooked ground beef patties with an EPT ranging from 68.3 to 71 . 1°C averaged 3.38 ug LDH/g of meat. It was suggested that ground beef patties with a maximum concentration of 3 ug LDH/g meat might indicate that the ground beef was processed to 70°C or above. The objective of this study was to determine whether the EPT of ground beef could be differentiated using TPI activity and LDH concentration and to compare the results to the internal color of the beef patties. The subjective and objective color evaluation of the cooked beef patties was completed in collaboration with Dr. Brad Berry at the United States Department Of Agriculture - Agricultural Research Service Meat Science Research Lab in Beltsville, MD. 4.3 MATERIALS AND METHODS 4.3.1 Patty formulation Ground beef patties for this study were obtained from a meat supplier to fast food restaurants. US. cutter and canner grades of beef were used as the lean source and US. choice and select grades of beef as the fat source. Beef was formulated to contain 18 to 24% fat. Lean and fat sources were initially ground through a 0.95 cm plate, followed by grinding through a 0.24 cm plate. All processing operations were completed at approximately 4°C or below. The meat temperature at forming was -2.2°C. The ground beef was processed into patties (113.4g) using a Forrnax (Model 24, Formax, Inc, Mokena, IL) patty machine. Patties were individually quick frozen in a mechanical spiral 72 freezer, boxed, and immediately shipped by overnight courier to the Meat Science Research Lab at the Beltsville Agricultural Research Center - East (Beltsville, MD 20705- 2350) 4.3.2 Cooking procedure Dr. Brad Berry at the United States Department of Agriculture - Agricultural Research Service - Meat Science Research Lab at the Beltsville Agricultural Research Center - East cooked the patties and evaluated the internal color. Patties were immediately placed in a -18°C freezer. Forty patties were cooked the next day. The remaining 35 patties were cooked the following day. Immediately prior to cooking, each patty was removed from the freezer and weighed. Patties were individually cooked on electric griddles (Farberware Model 350A, Walter Kidde and Co., Bronx, NY) at a temperature of 163°C. Patties were turned after 2 min, turned again at 4 min and then at 1 min intervals until the desired temperature was reached. Fifteen patties were cooked to endpoint temperatures of 60, 65.6, 71 . 1, 76.7, or 822°C. Preliminary cooking tests at all five temperatures were conducted to determine approximate cooking times to establish times for thermocouple insertion. An iron/constantan thermocouple, made by welding TT-J-36 special limits of error iron- constantan wire (Omega Engineering, Inc, Stamford, CT 06907) inside 19 gauge syringe needles, was connected to a recorder (Model 202, Honeywell Co., Ft. Washington, PA). During cooking, the thermocouple was inserted into the side of the patty to the thickest portion without any wiggling or pressure from the top of the patty (USDA, 1993). The thermocouple was inserted into the patty about 90 see before the endpoint temperature 73 was attained. Cooking times were recorded. Immediately following cooking, patties were blotted with paper towels, reweighed to determine cooking yields and evaluated for color. Patties were placed in the open air for 10 min to allow surfaces to reach room temperature, after which they were placed in freezer bags. Patties were placed in a 3°C cooler before shipping overnight, on ice, to the Department of Food Science and Human Nutrition at Michigan State University. The temperature of the patties after shipping to Michigan State University was 4°C. 4.3.3 Color Cooked patties were immediately divided into two portions (perpendicular to the flat surface of the patty) and their interior cut surfaces were assessed for degree of doneness by two trained evaluators using the Kansas State University Ground Beef Patty Cooked Color Guide; A score of 1 = medium rare, 3 = medium, and 5 = well done (Marksberry et al., 1993). Secondary degree of doneness scores were recorded for beef patties having substantial areas of color beyond the primary score. Patty degree of doneness evaluations were performed using GE. Deluxe Warm White lighting set to be 100 foot candles at the surface of the exposed patties. A Minolta Chroma Meter (Minolta Camera Co., Ltd. Osaka, Japan) CR-200 (illuminant C, calibrated with brown plate, C=26.5, X=0.366 and Y=0.340) was used for determining instrumental color values of L*, a*, b*, saturation index (chroma) and hue angle (C.I.E., 1976; Van Laack et al., 1996). Three readings were obtained from different locations on each cut surface of the patty. The time from removal of patties from the grill to initiation of instrumental color measurement was approximately 30 sec. {4.1“ 74 4.3.4 Extract preparation Patties were removed from the freezer bags and the center of the patty was removed using a 7 cm diameter Cookie & Donut Cutter (Norpro®, Everett, WA 98203). Three volumes of PBS buffer (0.15M NaCl, 0.01 M sodium phosphate buffer, pH 7.2) were used to extract the protein. The beef samples were blended for 30 sec (15 sec on, 10 sec off, 15 sec on) in an Oster Blender (Model 869-18, Schaumburg, IL 60173) and then stirred on a magnetic stir plate for 15 min at 4°C. Extracts were immediately centrifuged at 4,500 x g for 10 min at 4°C. Supernatants were collected after filtration (Whatman No. 1) and were held on ice until assayed for TPI activity and LDH concentration (Orta- Ramirez et al., 1996). Triose phosphate isomerase activity was determined as described by Bergmeyer (1984) except that 1.0 mL triethanolarnine buffer (TEA, 0.2M, pH 8.0), 0.2 mL 15mM glyceraldehyde-3-phosphate (GAP), 10 BL B-nicotinarnide adenine dinucleotide (NADH, 10 mg/mL), 10 uL glycerol-3-phosphate dehydrogenase (GDH, 1.5 mg/mL), and 10 BL of protein extract were used in the assay solution (Sair, Chapter 3). 4.3.5 LDH concentration Lactate dehydrogenase concentration was quantified using a sandwich ELISA (Orta-Ramirez et al., 1996). Lactate dehydrogenase monoclonal antibodies (MAb) were produced by Orta-Ramirez et a1. (1996) following the procedures of Abouzied et al. (1990). Polyclonal antibodies (PAb) against beef muscle LDH were prepared as described by Wang et al. (1996a). The sandwich ELISA was performed by coating Immulon® 2 Removawell Strips (Dynatech Laboratories, Inc, Chantilly, VA 22021) with 100 uL of LDH MAb, the capture antibody, diluted ( 1/3 000) in 0.1 M carbonate buffer, pH 9.6, and drying overnight at 37°C. Plates were washed four times with PBS containing 0.05% 75 Polyoxyethylene sorbitan monolaurate (Tween 20) (PBS-T). Nonspecific binding sites were blocked by adding 300 uL of PBS containing 2% ovalbumin (PBS-0A) to each well and incubating at 37°C for 30 min. Plates were washed four times and 50 ILL of serially diluted bovine muscle LDH or ground beef patty extracts was added to each well and incubated at 37°C for 30 min. After four washings, 50 11L of LDH specific PAb in 2% PBS-0A (1:500) was added to each well and incubated at 37°C for 30 min. After incubation, the plates were washed four times with PBS-T and 100 11L of goat anti-rabbit IgG peroxidase conjugate diluted in 2% PBS-0A (1:500) was added to each well. Plates were incubated for 30 min at 37°C and washed eight times with PBS-T. Peroxidase binding was determined with ABTS (2,2’-azinobis-3-ethylbenzothiazoline-6-sulfonic acid) substrate (Pestka, 1982). After 30 min, absorbance was read at 405 nm using a microplate reader (THERMOmax, Molecular Devices Co., Menlo Park, CA). Results were expressed as micrograms of LDH per gram of meat. 4.3.6 Proximate composition The moisture, fat, and protein contents of raw ground beef patties were determined according to AOAC methods 950.46B, 991.36, and 981.10, respectively (AOAC, 1990). For pH determination, 10 g meat was homogenized with 90 g deionized water using a Polytron homogenizer (Model PT 10/35, Brinkmann Instrument, Co., Westbury, NJ 11590) equipped with a PTA 10TS generator. The sample was stirred for two periods of 30 sec at 5.0 speed setting and the pH was measured while the solution was continuously stirred over a magnetic stirrer. 76 4.3.7 Statistics Data were analyzed using analysis of variance in the General Linear Model Procedure of the Statistical Analysis System (SAS Institute, Inc, 1996). Least square means procedures were used to separate means at P<0.05. Fifteen ground beef patties were cooked at each EPT. The linear or curvilinear change in selected variables was determined using the orthogonal polynomial contrast test by SAS software (Release 6.12). Tests revealed that the assumptions of the general linear model were not met for TPI activity and LDH content of cooked beef patties. Triosephosphate isomerase activity and LDH content data underwent a log transformation prior to analyses. 4.4 RESULTS AND DISCUSSION 4.4.1 TPI activity and LDH concentration The raw ground beef patties contained 24.4 i 0.3% fat, 62.5 i 5.7% moisture and 17.0 i 0.6% protein. The pH of the raw patties was 5.8 i 0.1. Raw ground beef patty extracts contained 2203 U TPI/kg meat. The TPI activity of the cooked beef patties linearly decreased (P<0.05) as the processing temperature was increased from 60.0 to 822°C (Table 4.1). Triose phosphate isomerase activity decreased from 52.50 U/kg meat at 600°C to 5.36 U/kg meat at 822°C. Differences were detected in TPI activity from 60.0 to 656°C, however no difference (P>0.05) in TPI activity was detected between 71 . 1 and 822°C. Ground beef patties had 6.28 U TPI/kg meat when processed to 71. 1°C; the endpoint temperature recommended by the USDA to consumers to ensure the safe preparation of cooked ground beef (USDA, 1994). Wang et al. (1996b) reported a TPI activity of 5.2 U/g meat in ground beef patties processed to 71°C. Ground beef cooked to 77 Table 4.1-Influence of temperature on triose phosphate isomerase (TPI) activity and lactate dehydrogenase (LDH) content of cooked beef patties (24.4% fat) Temp (°C) LDH content TPI activity (pg/g meat) (U/kg meat) 60.0 2.96 4 066° 52.50 4 12.69“ 65.6 3.80 4 1.03“ 2026 4 6.40b 71.1 3.93 4 1.40“ 6.28 4 0.26c 76.7 0.02 4 0.01b 5.27 4 028° 82.2 000 4 000'“ 5.36 4 0.38“ °'° Means i standard error of the mean in the same column with the same letter were not different (P>0.05). 78 661°C for 41 sec (equivalent to 71 . 1°C instantaneously) in model system studies had a TPI activity of 6.2 U/kg meat (Sair, Chapter 3). Results in both the model system and ground beef patties suggest that a maximum TPI activity of about 6 U/kg meat (mean minus one standard deviation) might indicate that ground beef was processed to 71°C or above. Three cooked ground beef patties (113.4 g raw weight) were purchased from a local fast food restaurant. After removing the center of each patty with the Cookie & Donut Cutter (7 cm diameter), the protein was extracted and TPI activity determined, as previously described. The TPI activity of the cooked ground beef patties averaged 1.8 i 0.3 U/kg meat, suggesting they were cooked above the recommended EPT of 71°C. The LDH content decreased (P<0.05) as cooking temperature of ground beef patties was increased from 60.0 to 822°C (Table 4.1). No differences (P>0.05) were detected in the LDH concentration of ground beef patties processed from 60.0 to 71 . 1°C or 76.7 to 822°C. The LDH concentration of patties processed to 71 . 1°C averaged 3 .93 ug/g meat. The LDH content decreased from 3.93 jig/g meat at 71. 1°C to 0.02 ug/g meat at 767°C. Orta-Ramirez et al. (1996) reported LDH concentrations of 3.38 and 0.30 jig/g meat for commercially cooked beef patties processed within the temperature ranges of 68.3 to 71 . 1°C and 73.9 to 822°C, respectively. Wang et al. (1996a) reported a LDH concentration of 0.48 ug/g meat for commercially cooked beef patties cooked within the temperature range of 73 .9 to 822°C. In our study, the LDH concentration of the cooked beef patties was similar at 65.6 and 71 . 1°C. However, the LDH concentration of the beef patties cooked to 767°C was different fiom those cooked to 71. 1°C. Beef patties had 0.02 ug LDH/g meat when processed to 767°C, an EPT above that recommended to 79 consumers by the USDA. As the EPT of cooked beef patties is increased, reduced palatability results (Liu and Berry, 1996). To determine the lowest EPT above 71 . 1°C needed to significantly decrease the LDH concentration in cooked beef patties, LDH concentrations need to be established in beef patties cooked to EPTs between 71.1 and 767°C. 4.4.2 Internal color The primary degree of doneness scores increased (less red) as the EPT of beef patties was increased (Table 4.2). Differences were seen in the primary degree of doneness scores of patties cooked to 60.0 and 656°C. Patties cooked from 71.1 to 822°C had similar primary degree of doneness scores. At 656°C, patties were evaluated as moderately pink and could be visually distinguished (P<0.05) fi'om patties cooked to 711°C, the temperature on which the USDA (1994) cooking recommendations are based. Therefore, using primary degree of doneness scores, undercooked ground beef patties could be distinguished from those that had reached the desired endpoint cooking temperature of 71 . 1°C. However, temperature had no effect (P>0.05) on the L* values (measure of lightness) of the ground beef patties. No difference in D“ values was detected between the 656°C (undercooked) and 822°C (overcooked) EPTs. Hague et a1. (1994) reported no difference in the L* values of ground beef patties cooked to 60 and 77°C. The use of the L* values as a measure of adequate cooking could potentially lead to the consumption of undercooked patties. As expected, both the a* and b* values decreased (less red and less yellow, respectively) as the EPT of the patties was increased. These color changes agreed with 80 Table 4.2-Instrumental color values of ground beef patties (24.4% fat) cooked to several endpoint temperatures Endpoint temperature (° C) 60.0 65.6 71.1 76.7 82.2 Degree of doneness° 23° 2.8b 39° 41° 41° L* value 50.2“ 504““ 51.4“ 51.5“ 51.3““ a* value 10.7“ 8.3“ 6.4“ 6.0“ 5.9“ 15* value 14.1“ 13.7“ 13.1“ 12.9“d 128° Chromaf 17.8“ 16.1b 14.6“ 14.2“ 14.2“ Hue angle“ 53.3“ 59.2“ 64.2“ 65.2“ 65.3“ a*/b* ratio 076° 06“ 0.49“ 0.46“ 0.46“ “I Means within a row with the same letter are not different (P>0.05). ° Degree of doneness score: 1 = medium rare, 3 = medium, 5 = well done. fChroma = (a°+b°)°'°. g Hue angle = arctan(b/a). 81 the results of Hague et al. (1994) who reported decreasing a* and b* values in ground beef patties as the EPT was increased. The beef patties became less red and less intense in color, illustrated by a decreasing chroma and a*/b* ratio and an increasing hue angle, as the EPT was increased. Through the use of these instrumental color measurements, patties cooked to 65.6 could be distinguished from those cooked to 71 . 1°C. However, the chroma, a*/b* ratio and hue angle values were all similar for the patties cooked from 71 . 1 to 822°C. Consumers probably would not be able to differentiate the minor differences detected in the instrumental color measurements of the cooked beef patties at similar EPTs Hague et al. (1994) reported that assigning visual scores to the internal color of cooked beef patties as a method to determine adequate processing was not accurate. No difference was found between the internal colors of beef patties cooked to 66 and 71°C (Hague et al., 1994). Using internal color visual scores, some ground beef patties can be perceived to be well-done at internal temperatures as low as 55°C (Hunt et al., 1995). Van Laack et a1. (1996) reported a pink color to persist in eight out of seventeen commercially prepared patty formulations when cooked to an internal temperature of 71°C. Therefore, the use of color values to detect differences in cooked patties is not a practical option for consumers or the food industry to ensure food safety. 4.4.3 Variability in degree of doneness scores Larger standard errors were seen with TPI activity and LDH concentration at the lower endpoint processing temperatures (Table 4.1). Similarly, larger variations in degree of doneness scores were observed when beef patties were processed to lower temperatures (Table 4.3). At 600°C, 14 out of the 15 patties received secondary degree 82 Table 4.3-Degree of doneness (d/d) scores° of beef patties cooked to 5 endpoint temperatures Temp (°C) Patty # Degree of doneness Primary Secondary 60.0 1 2 3 2 3 4 3 3 4 4 2 1,3 5 3 6 2 1,3 7 3 2,4 8 3 2,4 9 2 3,4 10 2 1,3 1 1 2 3,4 12 2 1,3,4 13 2 I I4 I 2 15 2 3 65.6 1 3 2,4 2 3 4 3 2 3 4 3 4 5 3 4 6 3 7 3 4 8 3 4 9 3 4 10 3 1 I 3 4 12 3 4 I3 3 4 14 2 1,3,4 15 2 3 71 . l 1 4 3 2 4 3 4 3 4 3 4 5 4 3 6 4 3 7 4 83 Table 4.3-(cont'd). Temp (°C) Patty # Degree of doneness Primary Secondary 71.1 8 4 3 9 4 10 4 11 4 3 13 4 3 14 4 3 15 4 3 76.7 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 5 11 4 5 12 4 13 4 5 14 4 5 15 5 4 82.2 1 4 2 4 3 4 4 4 5 4 5 6 4 5 7 4 5 8 4 9 4 5 10 4 1 1 5 12 4 5 13 5 14 4 5 15 4 5 ° d/d score: 1 = medium rare, 3 = medium, 5 = well done. 84 of doneness scores which indicates another color, different from the primary degree of doneness score, was detected within the processed patty. Eight of the patties processed to 600°C received two secondary degree of doneness scores suggesting there were three areas of substantial color in the cooked beef patties. One patty received three secondary degree of doneness scores indicating large variations in color throughout the patty. Different regions within a single ground beef patty can be cooked to distinct EPTs, as illustrated by the variation within the degree of doneness scores at the lowest EPT. Liu and Berry ( 1996) documented the wide variability in the EPTs of beef patties following cooking. Beef patties were cooked to 2 EPTs using constant cooking times. There was considerable variability in the degree of doneness scores and internal temperatures of the cooked beef patties when constant cooking times were used. The TPI activity and LDH concentration will have larger standard errors when multiple temperature gradients occur within individual beef patties. As the EPT was increased, the number of secondary degree of doneness scores assigned to the ground beef patties decreased. At 71 . 1°C, 10 of the 15 ground beef patties, and at 767°C only 5 of the ground beef patties received one secondary degree of doneness score. Smaller standard errors were reported for TPI activities and LDH concentrations for the ground beef patties that were given fewer secondary degree of doneness scores at the higher EPTs. The smaller standard errors indicate more uniform cooking at the higher EPTs. Methods need to be developed to achieve more uniform cooking of beef patties at all EPTs in order to establish, with the greatest accuracy and precision, TPI activities and LDH concentrations to be used as indicators of adequate processing. 85 4.5 CONCLUSIONS Lactate dehydrogenase concentration in cooked beef patties decreased between 71 . 1 to 767°C and could possibly be used to verify the adequate processing of ground beef patties. The primary degree of doneness scores showed a difference between patties cooked to 65.6 and 71 . 1°C, however the L* values were not an accurate indicator of patty doneness as those cooked to 656°C had similar values to those cooked to 822°C. The a* and b* values both showed differences between patties cooked to 65.6 and 71 . 1°C. While the primary degree of doneness scores, a* and b* values were able to detect differences between undercooked and fillly cooked beef patties in this study, past research has shown visual and instrumental color measurements of cooked beef patties to be poor indicators of adequate thermal processing (Hague et al., 1994; Hunt et al., 1995; Van Laack et al., 1996). Triose phosphate isomerase activity decreased from 20.26 to 6.28 U/kg meat in ground beef patties between the EPTs of 65.6 and 71 . 1°C; the EPT recommended by the USDA to consumers to ensure the safe preparation of cooked ground beef. In this study, TPI activity proved to be the most effective method for the determination of the adequate thermal processing of beef patties. In order to use TPI as an EPT indicator to verify the adequate thermal processing of beef patties, additional factors that may have an effect on TPI activity in cooked beef patties need to be investigated. These factors include: the effects of patty size, whether the beef patties were cooked fi'om the frozen or raw state, cooking method, cooking rate, and other formulation and processing variables. CHAPTER 5 CONCLUSIONS In previous research, triose phosphate isomerase (TPI) and lactate dehydrogenase (LDH) were identified as possible means for determining the adequate thermal processing of cooked ground beef. Current recommendations of the United States Department of Agriculture - Food Safety Inspection Service (U SDA-FSIS) are to evaluate the doneness of beef patties by the cooked ground beef color. The frozen storage (-13°C) of raw steer muscles for 10 months had no effect on TPI activity, however TPI activity and concentration changed in cooked (628°C) beef during frozen storage. Ground beef had different TPI activities when processed to the low (66.1°C/41 sec) and high (694°C/ 10 sec) temperatures of the required USDA processing schedules in a model system. While, TPI was found not to be a suitable time-temperature integrator in ground beef, TPI was determined to be a possible endpoint temperature (EPT) indicator. In pilot studies, lactate dehydrogenase (LDH) concentration decreased in cooked ground beef patties (24.4% fat) between 71.1 to 767°C. Beef patties had 0.02 11g LDH/g meat when processed to 767°C, an EPT above that recommended to consumers by the USDA. LDH concentrations need to be established in beef patties cooked to EPTs between 71.1 and 767°C to determine the lowest EPT above 71 . 1°C needed to significantly decrease the LDH concentration in cooked beef patties. 86 87 TPI activity of beef patties was less when cooked to 711°C as compared to 656°C. TPI activity was 6.28 U/kg meat when processed to 71 . 1°C; the EPT recommended by the USDA to consumers to ensure the safe preparation of cooked ground beef. A maximum TPI activity of about 6 U/kg meat might indicate that ground beef was processed to 71°C or above. The primary degree of doneness scores showed a difference between patties cooked to 65.6 and 71 . 1°C, however the D“ values were not an accurate indicator of patty doneness as those cooked to 656°C had similar values to those cooked to 822°C. The a* and b* values both showed differences between patties cooked to 65.6 and 71 . 1°C. While the primary degree of doneness scores, a“ and b* values were able to detect differences between undercooked and fully cooked beef patties in this study, past research has shown visual and instrumental color measurements of cooked beef patties to be poor indicators of adequate thermal processing. Therefore, TPI and LDH could possibly be used as indicator enzymes to determine the adequate thermal processing of ground beef patties. Sair (Chapter 3) examined factors that might have an effect on TPI activity in ground beef. The fat content of ground beef had an effect on TPI activity. The fi'ozen storage of cooked (628°C) ground beef for 5 months caused changes in TPI activity. Cooked beef (694°C) with 1.0% NaCl had lower TPI activities than the control. These factors could influence the use of TPI as an indicator enzyme in ground beef patties. Further research needs to be undertaken to study the effects of the above factors and additional ones that may have an impact on the TPI activity and LDH concentration in cooked ground beef patties. CHAPTER 6 FUTURE RESEARCH This study was designed to determine whether triose phosphate isomerase (TPI) could be used as a time-temperature integrator (TTI) to determine adequate thermal processing of ground beef patties. Further investigation into this line of research is warranted and is described below. The thermal inactivation rates of TPI, E. coli 0157:H7 and Salmonella senftenberg were determined in ground beef by Orta-Ramirez et al. (1997) using semitendinosus muscle from the eye of the round. The muscles used in the production of ground beef primarily include those from the chuck (trapezius and Iongissimus dorsi). A similar thermal inactivation study to determine the D and 2 values of enzymes and microorganisms in chuck muscles should be completed. The USDA-FSIS time/temperature processing schedule for fillly cooked beef patties ranges fiom 661°C for 41 sec to 694°C for 10 sec. The D and z values of six protein markers in ground beef were determined over the range of 53°C to 66°C (Orta- Ramirez et al., 1997). In order to be used as a TTI, an endogenous enzyme should have a similar thermal inactivation rate as that of the target microorganism over a similar temperature range. The D and 2 values of the previously identified marker proteins should be re-deterrnined over the temperature range established by the USDA-FSIS to assure adequate processing of beef patties. 88 89 The come-up times associated with the cooking of ground beef in thermal death time (TDT) tubes are about 2.5 to 4 min. As means to achieve instantaneous heating and to avoid the thermal inactivation of the enzymes during come up times that are incurred when using the 10 x 75 mm TDT tubes, the use of smaller diameter tubes should be considered. 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