LIBRARY Michigan State 3 University PLACE IN RETURN BOX to remove this checkout from your record. To AVOID FINES return on or before date due. MTE DUE DATE DUE MTE DUE 1/98 cJCIHCJDuoDmpGS-p.“ VERIFICATION OF SHRP (11) STUDY RESULTS FOR CONDITIONS OF PAKISTAN AND PERFORMANCE ENHANCEMENT OF AASHTO DESIGNED PAVEMENT SECTIONS By Ahmed J aved A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Civil and Environmental Engineering 1998 ABSTRACT VERIFICATION OF SHRP(11) STUDY RESULTS FOR CONDITIONS OF PAKISTAN AND PERFORMANCE ENHANCEMENT OF AASHTO DESIGNED PAVEMENT SECTIONS By Ahmed Javed A total of 243 artificial pavement sections were designed for the ranges of variables in Pakistan using AASHTO DNPS—86 Computer Program. The mechanistic responses were then analyzed to verify the accuracy and applicability of SHRP results to conditions in Pakistan. The performance of 9 out of 243 pavement sections and 3 additional pavement sections were compared relative to the roughness, fatigue and rut. During the comparison, it was found that the fatigue and rut performance of these 12 Pavement sections was very low as compared to their roughness performance. It was concluded that Pakistan needs to treat/stabilize its Pavement bases to achieve fatigue/rut performance which is equal to or greater than the roughness performance of the pavement sections considered in this studY- TABLE OF CONTENTS LIST OF TABLES ...................................................................... LIST OF FIGURES ..................................................................... CHAPTER 1 INTRODUCTION .................... 1.1 GENERAL .................... 1.2 PROBLEM STATEMENT ................ 1.3 CAUSES OF THE PROBLEM ............... 1.4 STUDY OBJECTIVE ................. CHAPTER 2 BACKGROUND ........................ 2.1 INTRODUCTION .................... 2.2 STRUCTURAL COMPONENTS OF A FLEXIBLE PAVEMENT. 2.3 PAVEMENT DESIGN CONCEPTS ................... 2.3.1 Subgrade Stress .................... 2.3.2 Surface Deflection .................... 2.3.3 Tensile Stress ..................... 2.3.4 Shear Stress ...................... 2.4 DESIGN CRITERIA ...................... 2.4.1 Ride Quality . ...................... 2.4.2 Rutting ....................... 2.4.3 Alligator or Fatigue Cracking ....................... iii \lUIb-l 10 10 11 ll 12 12 13 13 15 15 2.5 DESIGN APPROACHES ......................... 2.5.1 Empirical Design Approach ....................... 2.5.1.1 Empirical Design Concept ............ 2.5.1.2 Limitations of Empirical Design Procedures ........ 2.5.2 Mechanistic-Empirical Design Approach ............ 2.5.2.1 Mechanistic-Empirical Design Concept............... Design Procedure ............... 2.5.2.3 Commonly used Empirical Statistical Models ................... 2.6 DESIGN PROCEDURES ..................... 2.6.1 Empirical Procedures .................... 2.6.1.1 AASHTO Design Procedure. 2.6.1.2 Road Note 29 ................. 2.6.2 Mechanistic-Empirical Design Procedures” 2.6.2.1 VESYS (V isco-Elastic System) Method............... 2.6.2.2 Finite Element Methods ............. 2.6.2.3 Elastic Layered Methods ............ CHAPTER 3 RESEARCH PLAN ......................... 3.1 RESEARCH OBJECTIVES ................... iv l6 l6 16 18 18 l9 19 19 fi 26 26 27 29 41 41 3.2 RESEARCH PLAN AND METHODOLOGY ............. 3.2.1 PART I ..................... 3.2.2 PART II ....................... 3.2.3 PART HI ...................... CHAPTER 4 AASHTO FLEXIBLE PAVEMENT DESIGN PROCEDURE 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 INTRODUCTION ........................ CHANGES IN THE 1986 AASHTO DESIGN GUIDE OVERVIEW OF THE AASHO ROAD TEST ............... DESIGN VARIABLES ....................... MATERIAL PROPERTIES FOR STRUCTURAL DESIGN ................ 4.5.1 Effective Roadbed Soil Resilient Modulus 4.5.2 Pavement Layer Materials Characterization.................... LAYER COEFFICIENTS ..................... PAVEMENT STRUCTURAL NUMBER ................ COMPUTATION OF REQUIRED PAVEMENT THICKNESS .......... 4.8.1 Determination of the Required Structural Number ........ 4.8.2 Selection of Trial Pavement Thickness Design 4.8.3 Layered Design Analysis ................ LIMITATIONS OF THE AASHTO FLEXIBLE PAVEMENT DESIGN PROCEDURE . ........................ 48 51 53 S3 53 54 58 65 71 75 75 77 79 4.10 MECHANISTIC EVALUATION/CALIBRATION............................... 84 4.10.1 Observations of the AASHTO Outputs 87 4.10.2 Mechanistic Evaluation of the AASHTO Design Equation .................... 88 4.10.3 Conclusions ...................... 101 4.10.4 Important Concepts Relative to the Calibration of the AASHTO Flexible Design Equations 102 4.11 AASHTO LAYER COEFFICIENTS ................. 104 CHAPTER 5 STUDY RESULTS SENSITIVITY ANALYSIS ................ 107 5.1 SENSITIVITY OF THE AASHTO EQUATION TO THE DESIGN VARIABLES . ......................... 107 5.2 MECHANISTIC EVALUATION OF AASHTO FLEXIBLE PAVEMENT DESIGN PROCEDURE - VERIFICATION OF SHRP (11) STUDY FOR HIGHER LEVELS OF TRAFFIC .................. 114 5.2.1 Outputs from AASHTO Design Procedure. 114 5.2.2 Mechanistic Analysis ..................... 117 5.2.3 Verification of SHRP Results ................... 122 5.2.4 Mechanistic Evaluation of the AASHTO Drainage Coefficients ......................... 152 vi 5.2.4.1 Layer Thickness Modification Method................. 153 5.2.4.2 Layer Coefficient Modification Method 160 CHAPTER 6 STUDY RESULTS - PREDICTED FATIGUE AND RUT PERFORMANCE OF THE AASHTO DESIGNED PAVEMENT SECTIONS .................. 168 6.1 OUTPUTS FROM AASHTO DESIGN PROCEDURE 168 6.2 MECHANISTIC RESPONSES FROM ELSYMS 168 6.3 PREDICTED FATIGUE AND RUT PERFORMANCE OF THE AASHTO DESIGNED PAVEMENT SECTIONS ................. 175 CHAPTER 7 STUDY RESULTS - ENHANCEMENT OF FATIGUE/RUT PERFORMANCE OF THE AASHTO $86} BASED DESIGNS .................... 194 7.1 GENERAL .......................... 194 7.2 TRIAL 1, REPLACING GRANULAR BASE WITH AN AC STABILIZED 7.3 7.4 BASE (Layer Modulus equal to or greater than 250 Ksi) .... 195 TRIAL 2, ELIMINATING SUBBASE AND REPLACING GRANULAR BASE WITH ASPHALT TREATED BASE ( Layer Modulus less than or equal to 200 ksi) .......................... 212 TRIAL 3, INCREASING THE LAYER MODULI (through compaction) OF THE GRANULAR BASE AND SUBBASE LAYER 229 vii CHAPTER 8 CONCLUSIONS AND RECOMMENDATIONS 8.1 CONCLUSIONS 8.2 RECOMMENDATIONS OOOOOOOOOOOOOOOO viii Table 1.1 Table 3.1 Table 3.2 Table 3.3 Table 4.1 Table 4.2 Table 4.3 Table 4.4 Table 4.5 Table 4.6 Table 4.7 Table 4.8 Table 5.1 Table 5.2 Table 5.3 Table 5.4 LIST OF TABLES Page Truck Factors at Taxila on N-S (Loaded Vehicles). 6 Variables for Sensitivity Analyses. 42 Sensitivity Analysis - Study variables 45 Sensitivity analysis - constant design variables. 47 Axle weight and distributions used on various loops of 57 the AASHO road test. Recommended level of reliability for various pavement 61 functional classifications. Recommended values of standard deviation. 62 Recommended m values for modifying structural layer 74 coofficients of untreated base and sub-base materials in flexible pavements. Minimum Layer Thickness. 78 Truck Factor at Taxila on N-S (Loaded Vehicles). 82 Traffic Loading Comparison AASHO Road Test and PAKISTAN. 83 The outputs of the AASHTO design method and the 89 mechanistic responses of pavement sections 60, 87, 141, 150, 159 and 222. Effect on thickness of variation in traffic (18-Kips 108 ESAL in millions) and layer material properties. Layer thicknesses and moduli of the pavement sections of Figure 5.22. 134 The mechanistic responses for 27 pavement sections of Figure 5.22 due to 18-Kip ESAL. 136 The pavement surface deflections for 27 pavement sections of Figure 5.22. 139 Table 5.5 Table 5.6 Table 5.7 Table 5.8 Table 5.9 Table 5.10 Table 6.1 Table 6.2 Table 6.3 Table 6.4 Table 6.5 LIST OF TABLES (Continued) The vertical compressive stress and vertical strains at the top tof layer for 27 sections of Figure 5.22. The tensile stress at the bottom of the AC layer and the ratio of the tensile stress to the AC modulus for 27 pavement sections of Figure 5 .22. The AASHTO outputs of the pavement sections of cells 156, 159 and 162 of Figure 3.1 (performance period =10 years, 18 Kip ESAL = 75,000,000). Mechanistic reponses of the pavement sections of cells 156, 159 and 162 of Figure 3.1. Layer thickness, moduli, and mechanistic responses for five values of drainage coefficients for seciton 159 (thickness modification method). Layer thickness, moduli, and mechanistic responses for five values of the drainage coefficient of section 159 (Layer coefficient modification method). Ouputs from AASHTO DNPSS6 computer program for the pavement sections of Figure 3.2. Mechanistic responses from ELSYMS for pavement sections of Figure 3.2 for different axle loads and tire pressure. The fatigue life (Million repetitions) of AASHTO designed pavement sections of Figure 3.2. Axle load = l8-Kip, Tire pressure = 80 psi. The fatigue life (Million repetitions) of AASHTO designed pavement sections of Figure 3.2. Axle load = 23-Kip, Tire pressure = 120 psi. The fatigue life (Million ESALs) of AASHTO designed pavement sections of Figure 4.2. Axle load = 28-Kip, Tire pressure = 120 psi. 141 145 149 150 154 161 169 170 176 177 178 Table 6.6 Table 6.7 Table 6.8 Table 6.9 Table 6.10 Table 7 .1 Table 7 .2 Table 7.3 Table 7 .4 LIST OF TABLES (Continued) Rut life (Million repetions) AASHTO designed pavement sections of Figure 3.2. Axle load = 18 Kip, Tire pressure 80 psi. Rut life (Million repetitions) of AASHTO designed pavement sections of Figure 3.2. Axle load = 23 Kip, Tire pressure 120 psi. Rut life (Million ESALs) of AASHTO designed Pavement sections of Figure 3.2. Axle load = 28 Kip, Tire pressure 120 psi. Summary of fatigue lives (Million repetitions) of pavement sections of Figure 3.2 Summary of rut lives (Million repetitions) of the pavement sections of Figure 3.2 Fatigue life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base Replaced by Asphalt stabilized Base) with respect to various fatigue models. Axle load = 18 Kip, Tire pressure = 80 psi. Rut life (Million repetitions) of AASHTO designed sections of Figure 3.1 (Granular Base replaced with Asphalt Stabilized Base) with respect to various rut models. Axle load = 18-Kip, Tire pressure = 80 psi. Fatigue life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base replaced with Asphalt Stabilized Base) with respect to various rut models. Axle load = 23-Kips, Tire pressure = 120 psi. Rut life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base replaced with Table 7.5 Asphalt Stabilized Base) with respect to various rut models. Axle load = 23-Kips, Tire pressure = 120 psi. Fatigue life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base replaced with Asphalt Stabilized Base) with respect to various fatigue models. Axle load = 28-Kips, Tire pressure = 120 psi. xi 179 180 181 182 183 200 202 205 207 LIST OF TABLES (Continued) Table 7.6 Rut life (Million repetitions) of AASHTO designed 210 sections of Figure 3.2 (Granular Base replaced with Asphalt Stabilized Base) with respect to various rut models. Axle load = 28-Kips, Tire pressure = 120 psi. Table 7.7 Fatigue life (Million repetitions) of AASHTO designed 214 sections of Figure 3.2 (Subbase eliminated and granular base replaced with asphalt treated base) with respect. to various fatigue models. Axle load = 18-Kip, Tire pressure = 80 psi. Table 7.8 Rut life (Million repetitions) of AASHTO designed 216 sections of Figure 3.2 (Subbase eliminated and granular base replaced with asphalt treated base) with respect to various rut models. Axle load = l8-Kip, Tire pressure = 80 psi. Table 7.9 Fatigue life (Million repetitions) of AASHTO designed 219 sections of Figure 3.2 (Subbase eliminated and granular base replaced with asphalt treated base) with respect to various fatigue models. Axle load = 23-Kip, Tire pressure = 120 psi. Table 7.10 Rut life (Million repetitions) of AASHTO designed 222 sections of Figure 3.2 (Subbase eliminated and granular base replaced with asphalt treated base) with respect to various rut models. Axle load = 23-Kip, Tire pressure = 120 psi. Table 7.11 Fatigue life (Million repetitions) of AASHTO designed 224 sections of Figure 3.2 (Subbase eliminated and granular base replaced with asphalt treated base) with respect to various fatigue models. Axle load = 28-Kip, Tire pressure = 120 psi. Table 7.12 Rut life (Million repetitions) of AASHTO designed 227 sections of Figure 3.2 (Subbase eliminated and granular base replaced with asphalt treated base) with respect to various rut models. Axle load = 28-Kip, Tire pressure = 120 psi. x'ii Table 7.13 Table 7.14 Table 7.15 Table 7.16 Table 7.17 Table 7.18 LIST OF TABLES (Continued) Fatigue life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base and subbase but with Increased Modulus) with respect to various fatigue models. Axle load = l8-Kip, Tire pressure = 80 psi. Rut life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base and subbase but with Increased Modulus Values) with respect to various fatigue. models. Axle load = l8-Kip, Tire pressure = 80 psi. Fatigue life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base and subbase but with Increased Modulus) with respect to various fatigue models. Axle load = 23-Kips, Tire pressure = 120 psi. Rut life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base and subbase but with Increased Modulus) with respect to various fatigue models. Axle load = 23-Kip, Tire pressure = 120 psi. Fatigue life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base and subbase but with Increased Modulus) with respect to various fatigue models. Axle load = 28-Kip, Tire pressure = 120 psi. Rut life (Million repetitions) of AASHTO designed sections of Figure 3.2 (Granular Base and subbase but with Increased Modulus) with respect to various fatigue models. Axle load = 28-Kip, Tire pressure = 120 psi. xiii 231 233 236 238 241 244 Figure 1.1 Figure 2.1 Figure 2.2 Figure 2.3 Figure 2.4 Figure 2.5 Figure 2.6 Figure 2.7 Figure 2.8 Figure 2.9 Figure 3.1 Figure 3.2 Figure 4.1 Figure 4.2 Figure 4.3 Figure 4.4 LIST OF FIGURES Decision makers influence costs. Typical asphalt pavement with agranular base showing the critical stress/strain locations. Typical asphalt pavement with stabilized base showing the critical stress/strain location. Terminal Screen: Elastic Layer Data. Temiinal Screen: Load Data. TemIinal Screen: Evaluation Location Data. Terminal Screen: Output option, stresses, normal and shear and principal. Terminal Screen: output option 2, strains normal and shear and principal. Terminal Screen: output option 3, displacements. Terminal Screen: Results Menu. Full factorial design matrix showing layer moduli and levels of traffic volume in terms of 18-Kip ESAL's. Matrix representing nine pavement sections from Figure 3.1 and three additional pavement sections with roadbed modulus of 15 ksi. Layout of the AASHO road test. Chart for estimating structural layer coefficient of dense graded asphalt concrete based on the elastic (resilient) modulus (3). Variation in granular base layer coefficient (a2) with various base strength parameters. Variation in granular subbase layer coefficient (a3) with various subbase strength parameters. xiv Page 20 21 32 33 35 37 38 50 56 68 69 70 Figure 45 Figure 4.6 Figure 4.7 Figure 4.8 Figure 4.9 Figure 4.10 Figure 4.11 Figure 4.12 Figure 4.13 Figure 4.14 Figure 4.15 Figure 4.16 Figure 4.17 Figure 5.1 Figure 5.2 LIST OF FIGURES (Continued) Page Variation in ‘a' for cement-treated bases with base strength 72 parameter. Variation in a; for bituminous-treated bases with base strength parameter. Design chart for flexible pavements based on using same values for each input. Full factorial design matrix showing layer moduli and levels of traffic volume in terms of 18-KIP ESAL. Peak pavement surface deflections of the seven indicated pavement sections. The amount of compression in the AC layer of the seven indicated pavement sections. The amount of compression in the base layer of the seven indicated pavement sections. The amount of compression in the subbase layer of the seven indicated pavement sections. The amount of compression in the roadbed soil of the seven indicated pavement sections. The vertical strains induced at the top of each pavement layer for the indicated pavement sections. The vertical strains induced at the bottom of each pavement layer for the indicated pavement sections. Tensile stress at the bottom of AC layer of the seven indicated pavement sections. The ratio of the stress at the bottom of the AC layer to its resilient modulus for the seven indicated pavement sections. 73 76 86 91 93 94 95 96 97 98 99 100 Effect of variation in traffic on pavement layer thickness. 109 Effect of variation in AC modulus on pavement layer thickness. XV 110 Figure 5.3 Figure 5 .4 Figure 5.5 Figure 5.6 Figure 5.7 Figure 5.8 Figure 5.9 Figure 5.10 Figure 5.11 Figure 5.12 Figure 5.13 Figure 5.14 Figure 5.15. Figure 5.16 LIST OF FIGURES (Continued) Page Effect of variation in base modulus on pavement layer thickness. 111 Effect of variation in subbase modulus on pavement layer thickness Effect of variation in roadbed modulus on pavement layer thickness. The AASHTO produced structural numbers of 243 pavement sections from design matrix in Figure 3.1 when subbase softer than roadbed soil is omitted from analysis. The AASHTO produced structural numbers of 243 pavement sections from design matrix in Figure 3.1 when subbase softer than roadbed soil is included in analysis. The AASHTO produced thicknesses (inches) of the asphalt layers for 243 pavement sections of Figure 3.1. The AASHTO produced thicknesses (inches) of the base layers for 243 pavement sections of Figure 3.1. The AASHTO produced thicknesses (inches) of the subbase layers for 243 pavement sections of Figure 3.1. The AASHTO produced total thicknesses (inches) for 243 pavement sections of Fig 3.1. The vertical deflections at the top of the AC layer for the 243 pavement sections Figure 3.1. The vertical deflections at the top of the base layers for the 243 pavement sections of Figure 3.1. The vertical deflections at the top of the roadbed soil for the 243 pavement sections of Figure 3.1. The vertical compressive stress (psi) at the top of the base layer for 243 pavement sections of Figure 3.1. The vertical compressive stress (psi) at the top of the roadbed soil for 243 pavement sections of Figure 3.1. xvi 112 113 115 116 118 119 120 121 123 124 125 126 127 Figure 5.17 Figure 5.18 Figure 5.19 Figure 5.20 Figure 5.21 Figure 5.22 Figure 5.23 Figure 5.24 Figure 5.25 Figure 5.26 Figure 5.27 Figure 5.28 Figure 5.29 Figure 5.30 LIST OF FIGURES (Continued) The vertical strain (microstrains) at the top of the AC layer for 243 pavement sections of Figure 3.1. The vertical strain (microstrains) at the top of the base layer for 243 pavement sections of Figure 3.1. The vertical strain (microstrains) at the top of the roadbed soil for 243 pavement sections of Figure 3.1. The radial stress (psi) at the bottom of the AC layer for 243 pavement sections of Figure 3.1. The radial tensile strain (microstrains) at the bottom of the AC layer for 243 pavement section of Figure 3.1. 27 cells experiment matrix with material properties and levels of traffic volume in terms of 18-kip ESAL’s. The peak pavement surface deflections of indicated pavement sections. The vertical compression stress at top of layer for indicated pavement sections. The vertical strains at top of layer for indicated pavement sections. The radial tensile stress at the bottom of AC layer for indicated pavement sections. The ratio of the tensile stress to the value of AC modulus for indicated pavement sections. Peak surface deflection at top of layer for indicated pavement sections. The peak deflections at top of layer versus drainage coefficients of base and subbase. The amount of compression in each layer versus drainage coefficients of base and subbase. xvii 128 129 130 131 132 133 140 142 143 146 147 151 155 156 Figure 5.31 Figure 5.32 Figure 5.33 Figure 5.34 Figure 5.35 Figure 5.36 Figure 6.1 Figure 6.2 Figure 6.3 Figure 6.4 Figure 6.5 Figure 6.6 Figure 6.7 Figure 6.8 LIST OF FIGURES (Continued) The vertical strain at top of layers versus drainage coefficients of base and subbase. The radial tensile stress at bottom of the AC layer versus drainage coefficient of base and subbase. The peak deflections at top of layer versus drainage coefficients of base and subbase. The amount of compression in each layer versus drainage coefficients of base and subbase. The vertical strain at top of layers versus drainage coefficients of base and subbase. The radial tensile stress at bottom of the AC layer versus drainage coefficients of base and subbase. Effect of axle loads on radial tensile strain at bottom of AC layer for the indicated pavement sections. Effect of roadbed soil on radial tensile strain at bottom of AC layer for different levels of 18 Kip ESAL. Effect of axle load on vertical compressive strain at top of roadbed for the indicated pavement sections. Comparison of predicted performances of pavement section 199 (18 - Kip ESAL). Comparison of predicted performances of pavement section 200 (18 - Kip ESAL). Comparison of predicted performances of pavement section 201 (18 - Kip ESAL). Effect of axle load on predicted fatigue performance of pavement section 199 (Al Fatigue Model). Effect of axle load on predicted fatigue performance of pavement section 199 (MICHPAVE Model). xviii 157 158 162 163 164 165 171 172 174 184 185 186 187 188 Figure 6.9 Figure 6.10 Figure 6.11 Figure 6.12 Figure 7 .1 Figure 7 .2 Figure 7 .3 Figure. 7 .4 Figure 7.5 Figure 7 .6 Figure 7.7 Figure 7.8 LIST OF FIGURES (Continued) Effect of axle load on predicted fatigue performance of pavement section 199 (NAASRA Fatigue Model). Effect of axle load on predicted rut performance of pavement section 199 (Al Rut Model). Effect of axle load on predicted rut performance of pavement section 199 (TRRL Rut Model). Effect of axle load on predicted rut performance of pavement section 199 (ERSE Rut Model). Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 18 Kip, Tire pressure = 80 psi, Base Type = Asphalt stabalized. Comparison of original and enhanced rut life of pavement section 199. Axle load = 18 Kip, Tire pressure = 80 psi, Base Type = Asphalt stabalized. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 23 Kip, Tire pressure = 120 psi, Base Type = Asphalt stabalized. Comparison of original and enhanced rut life of pavement section 199. Axle load = 23 Kip, Tire pressure = 120 psi, Base Type = Asphalt stabalized. Comparison of original and enhanced fatigue performance of pavement section 1. Axle load = 28 Kip, Tire pressure = 120 psi, Base Type = Asphalt stabalized. Comparison of original and enhanced rut performance of pavement section 199. Axle load = 28 Kip, Tire pressure = 120 psi, Base Type = Asphalt stabalized. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 18 Kip, Tire pressure = 80 psi, Base Type = Asphalt treated. Comparison of original and enhanced rut life of pavement section 199. Axle load = 18 Kip, Tire pressure = 80 psi, Base Type = Asphalt treated. . xix 189 190 191 192 198 201 203 206 208 211 215 217 Figure 7.9 Figure 7.10 Figure 7.11 Figure 7 .12 Figure 7 .13 Figure 7.14 Figure 7.15 Figure 7.16 Figure 7.17 Figure 7.18 LIST OF FIGURES (Continued) Comparison of original and enhanced rut life of pavement section 199. Axle load = 23 Kip, Tire pressure = 120 psi, Base Type = Asphalt treated. Comparison of original and enhanced rut life of pavement section 199. Axle load = 23 Kip, Tire pressure = 120 psi, Base Type = Asphalt treated. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 28 Kip, Tire pressure = 120 psi, Base Type = Asphalt treated. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 28 Kip, Tire pressure = 120 psi, Base Type = Enhanced Granular. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 18 Kip, Tire pressure = 80 psi, Base Type = Enhanced Granular. Comparison of original and enhanced rut life of pavement section 199. Axle load = 18 Kip, Tire pressure = 80 psi, Base Type = Enhanced Granular. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 23 Kip, Tire pressure = 120 psi, Base Type = Enhanced Granular. Comparison of original and enhanced rut life of pavement section 199. Axle load = 23 Kip, Tire pressure = 120 psi, Base Type = Enhanced Granular. Comparison of original and enhanced fatigue life of pavement section 199. Axle load = 28 Kip, Tire pressure = 120 psi, Base Type = Enhanced Granular. Comparison of original and enhanced rut life of pavement section 199. Axle load = 28 Kip, Tire pressure = 120 psi, Base Type = Enhanced Granular. XX Page 220 223 225 228 232 234 237 239 242 245 CHLAPTTHII INTRODUCTION 1.1 GENERAL One of the most vital elements in the defence and socio- economic development of any country is an effective transport system. Today’s transport system includes road, rail, air and marine transportation. In Pakistan, road transportation overwhelmingly dominates the other three transportation modes . The share of road freight and passenger traffic is estimated at 80% and 85% respectively (1). The construction and maintenance of the country’s road network consumes a large proportion of the national budget. In the Seventh Five-Year Plan (1988-93) an investment of Rupees 61.957 billion was made in the road infrastructure and the Eight Five-Year Plan (1993- 98) envisages an investment of Rupees 74 .687 billion. The 3 budget allocations for road maintenance and new construction schemes for financial years 1992—93 and 1993-94 are Rupees 15.556 billion and Rupees 11.323 billion respectively. Road projects, thus, represent one of the most costly of all public investments. In addition, road projects result in a stream of costs that goes on for as long as the roadway exists. This costs stream. includes not only' the initial construction cost but other costs such as: 2 - Rehabilitation: Restoration Resurfacing Reconstruction - Maintenance: Routine minor repairs - Road User: Fuel consumption Oil consumption Tire wear Parts replacement Vehicle depreciation Travel time Accident The above-mentioned costs are greatly affected by the rate and amount of deterioration of the pavement structure. Various studies have shown that the Asphalt Concrete pavement deterioration is a function of: - Pavement structural design — Bituminous mixture design - Traffic load and volume - Construction practices and quality control - Maintenance policy and procedures - Environmental conditions Pavement design, (pavement structural design (AC) and bituminous mixture design) is the most influential factor affecting the life-cycle cost of the pavement. Figure 1.1 shows that the pavement structural design has the most impact on the life cycle cost of a pavement (2). Inadequate pavement structural design and/or deficient bituminous mixture design cause premature fatigue cracking, rutting and/or shear failure of the pavement structure. These distress types lead to accelerated nmintenance requirements and increased user costs. The World bank study (3) has established that road user costs due to rough and unsafe driving conditions are 8 to 10 fold higher than the increased maintenance costs borne by the highway authorities. Moreover, due to the budgetary constraints, highway authorities may not be able to carry out timely preventive maintenance to arrest the premature pavement deterioration. Lack of or inadequate maintenance lead to premature failure of pavements. Thus, road networks, built at great expense are lost due to inadequate pavement structural and bituminous mixture designs. 1.2 PROBLEM STATEMENT In recent years, premature manifestation of rutting and fatigue cracking and their rapid.development to high-severity levels have been observed on many AC pavements in Pakistan. These prematurely deteriorated AC pavements represent a loss of precious infrastructure worth billions of Rupees. If this problem is continued to be neglected then new AC pavements will also crumble prematurely and the associated avoidable IMPACT ON LIFE CYCLE COST Concept Design Facilities Planning Phase Plans and Specifications Physical Design Phase Construction Phase Operation & /- Maintenance TIME (LIFE CYCLE) Figure 1.1 : Decision makers influence cost costs will form a formidable obstacle to the socio-economic development of Pakistan. 1.3 CAUSES OF THE PROBLEM In Pakistan, like in many other developing countries of the world, the economics of truck transportation have contributed to an increase in the average gross weight of trucks such that the majority of the trucks are operating well above the legal axle load limits. A recent axle load survey carried out by the Military College of Engineering (MACE) at Taxila, Rawat, Dina and Muridke on highway N-S shows gross overloading of trucks (4). The degree of overloading in Pakistan may be assessed from the Truck Factors (pavement damage per pass in terms of 18,000 lbs single axle load) which are presented in Table 1.1. As it can be seen, the highest truck factor in U.S.A. is 1.59 compared to 15.82 in Pakistan. As axle loads have increased, the use of higher tire pressure has become more popular in the trucking industry to support the increased axle loads. Heavy axle loads and high tire pressures cause higher levels of jplastic strains in .AC pavements, which, in turn, result in accelerated fatigue damage and rutting failure. The pavement structural and bituminous mixture design procedures being currently used in Pakistan, the AASHTO and the MARSHALL mix design are empirical and were developed for much lighter loads and. lower tire jpressures. Hence, in Pakistan, where trucks are heavily overloaded the use of this Table 1.1: Truck Factors at Taxila on N-S (Loaded vehicles) Truck Axle Configuration Truck TTuck Factors Type Factor' Range in USA 2—axle Both single 4.757 0.15 — 0.21 3-axle One single & one tandem 11.850 0.29 - 1.59 4-axle All single 6.996 0.43 — 1.32 4-axle Two single & one tandem 4.380 0.43 — 1.32 S-axle One single & two tandem 14.730 0.71 - 1.39 6-axle One single, one tandem 15.820 0.71 — 1.39 & one tridem procedure for designing AC pavements requires an extensive extrapolation and thus, it is highly questionable. In addition, since the AASHTO procedure disregards the effects of traffic loads on pavement system behavior (i.e., stresses, strains and deflections), the procedure is not capable of providing adequate designs for traffic loading conditions existent in Pakistan. 1.4 STUDY OBJECTIVES In View of the limitations of the AASHTO empirical model to conditions in Pakistan and its inherent inability to consider the effects of high traffic loads on. pavement performance and.recognizing that the development of a pavement design procedure for Pakistan.is a time dependent process, the overall objective of this study is to work out ehe_p;eg;e§eg nd f ti ue life rf nce of he .AASHTO de 1 pavemen; seceiens (using vegieee rug and fetigee performance megele) . The study consists of two parts, the first part addresses the sensitivity of the AASHTO design procedure to the traffic levels and range of material properties being used in Pakistan. The second part addresses the rut and fatigue life/performance of the AASHTO designed pavement sections. The two parts will be executed according to the following steps (for details see chapter 4):- 1. Establish a series of AC pavement structural design for traffic levels existent in Pakistan. Compute the mechanistic responses of each pavement section and analyze sensitivity to the AASHTO determined layer thicknesses and subsequently verify SHRP study results (see section 4.10.2). Select AASHTO designed pavement sections with constant variables and estimate the "critical pavement responses" for 23,000-lb and 28,000-lb single axle loads (120 psi tire pressure). Calculate the "fatigue and rut life" for each pavement section using various fatigue and rut performance prediction models. Re-compute the fatigue and rut life of the AASHTO designed pavement sections by using the alternat ive materials, and different combinations of layer thicknesses, and various existing fatigue/rut models. (XLAPTIJI2 BAIHOGFKNWND 2.1 INTRODUCTION In the early stages of development, the design and/or evaluation of a pavement structure consisted of rule-of-thumb precedures based on judgement and past experience. During the period 1920 to 1940, engineers made a concerted effort to evaluate the structural properties of soil. In the 1920‘s, the U.S. Bureau of Public Road (BPR) developed a soil classification system based upon the observed field performance of soils under highway pavements. This system, in conjunction with the accumulated data, helped the highway engineer to correlate performance with subgrade types. Beginning in the late 1940‘s highway engineers were faced.with the need to predict the performance of pavement structures subjected to heavier wheel loads and more frequencies than they had ever experienced before. This need necessitated the design and execution of several road test experiments including the maryland Road Test, the WASHO Road Test in Idaho, and the AASHO Road Test in Illinois. Results of the road tests have led to the development of empirical design procedures that were limited to certain soil and material types for which they were developed. In order to extend the road test results to other materials and to be able to calculate the effects of various wheel loads and mixed traffic on the pavement performance; mechanistic design method were 10 developed which provided the capability of estimating the stresses and strains induced in the pavement structure due to various axle load magnitudes. and configurations. The mechanistic approaches were later augmented with pavement performance and distress prediction models which were developed using the results of the various road tests, field observations, and laboratory test results. 2.2 STRUCTURAL COMPONENTS OF A FLEXIBLE PAVEMENT The load carrying capacity of a truly flexible pavement is brought about by the load—distributing characteristics of the layered system. Classical flexible pavements consist of a series of layers with the highest-quality materials placed at or near the surface. Hence, the strength.of a typical flexible pavement is the result of building up thick layers and, thereby, distributing the load over the subgrade (5). The various layers which act as structural components in a flexible pavement are subbase, base, and.asphalt concrete (2). The main.objective of a flexible pavement structural design is to determine the thickness and vertical position of each paving material. The pavement is designed to provide a serviceable roadway for the predicted design traffic over the selected design life. 2.3 PAVEMENT DESIGN CONCEPTS There are several basic design concepts that form the nucleus of any rational pavement design procedure. These 11 include the limitation of roadbed stress, surface deflection, tensile strain at the bottom of the asphalt, and shear stress. 2.3.1 Subgrade Stress. The subgrade stress can be decreased by increasing the thicknesses of the asphalt, base, and/or subbase layers. The literature (5) reveals that another’ efficient method of reducing the vertical compressive subgrade stress. is to increase the rigidity (moduli) of the upper pavement layers. In a layered system, the major influence upon the stress is usually exerted by the stiffness of the layer directly above the subgrade. Hence in.a three layer system, the subbase layer modulus Eh has the more pronounced effect upon stress reduction, while the base layer modulus E2 controls the subgrade stress for two layered systems. Therefore, in order to reduce the subgrade stress to some tolerable design value, one can either increase the layer thicknesses or use more rigid material. 2.3.2 Surface Deflection Depending upon the type of layered pavement structure considered, the percentage of the total surface deflection contributed by the subgrade layer varies from about 70 to 95 percent. It can, therefore, be assumed that most of the deflection is caused by the elastic compression of the subgrade layer. Deflections are simply the. mathematical integration of the vertical strain with depth. Since the L- 12 strain magnitude, for a given material, the strain magnitude at a given point is a direct function of the stress state, it can be deduced that the same general factors that tend to decrease the subgrade vertical compressive stress also tend to decrease the pavement deflection. It should be noted that a greater reduction in stress can be accomplished by increasing the modulus or rigidity' of the pavement layer than by increasing the layer thicknesses (5). 2.3.3 Tensile Stress High tensile stress at the bottom of the asphalt layer causes shorter fatigue life. In. general, increasing the modulus of the AC layer relative to that of the base (increasing modulus ratio) or decreasing the thickness of the AC relative to that of the base (decreasing thickness ratio) cause higher tensile strain. It should be pointed out that a maximmnr tensile stress value does occur at some low .AC thickness value. Further decreases in this parameter causes bearing capacity failure (5). 2.3.4 Shear Stress On any given horizontal plane in a layered structure, the maximum horizontal shear stress (Tn) occurs directly under the edge of the loaded area. The 1rz value is zero directly under the center of the loaded area and it decreases as the radial distance from the edge of the loaded area increases. Increasing the modulus value of the AC layer causes an 13 increase in the shear stress. It should be noted that the maximum Tr2 value within the pavement structure occurs about middepth (neutral axis) in the surface layer. The thickness of the surface layer also plays a significant role in the magnitude of shear stress development. For fixed modular ratio E1 and E2, as the thickness of the surface layer increases, the magnitude of the shear stress is decreases and the location of the maximum shear stress shifts upward from about middepth of the layer to approximately the third point. 2.4 DESIGN CRITERIA A number of design criteria are used to describe the terminal or failure conditions (5,6,7,). These include ride quality, rut and alligator ( fatigue) cracking. These terms are defined below:- 2.4.1 Ride Quality The functional performance of a pavement concerns how well the pavement serves the user. In this context, riding comfort or ride quality is the dominant characteristics. In order to quantify riding comfort, the "serviceability- performance" concept was developed at the AASHO road test in 1957. The serviceability of a pavement is expressed in terms of the Present Serviceability' Index (PSI). For flexible pavements, the PSI is obtained from.measurements of roughness and distress(cracking, patching and rut depth).The PSI scale 14 ranges from 0 (impassible pavement) to 5 (excellent pavement) . The initial serviceability' index (pg is an engineering estimate of the PSI value immediately after construction. Value of (pi) established for AASHO road test conditions was 4.2 for flexible pavements. The terminal serviceability index (pt) is the lowest acceptable PSI level before resurfacing or reconstruction becomes necessary for the particular class of highway. An index of 2.5 or 3.0 is often suggested for use in the design of major highways, and 2.0 for highways with a lower classification (6). The original serviceability equation was developed at the AASHO Road Test (5) and is presented below. ps: .. 5.03-1.91 log(1+SV) - 1.38(RD)’ - 0.01(c + p)” Where PSI = Present Serviceability Index log = logarithm (base 10) Sv = Slope variance C = Linear Feet of major cracking per 1000 ft2 area P = Bituminous patching in ft’ per 1000 ft2 area RD = Rut Depth in inches (both wheel tracks) measured with a 4-foot straight edge Since, the effects of the terms C, P, and RD in the equation on PSI are minor relative to the effect of the slope variance (SV), many agencies rely only on 8V to estimate ride 15 quality (6). 2.4.2 Rutting A rut is a surface depression in the wheel paths. Pavement uplift may occur along the sides of the rut; however, in many instances, ruts are noticeable only after a rainfall, when wheel paths are filled with water. Rutting stems from a permanent deformation in any of the pavement layers or subgrade, usually caused by consolidation or lateral movement of the materials due to traffic loads. Rutting may be caused by plastic movement in the mix in hot weather or inadequate compaction during construction. Significant rutting can lead to major structural failure of the pavement and hydroplaning potential. Wear of the surface in the wheel path from studded tires can also cause a type of "rutting" (6). 2.4.3 Alligator or Fatigue Cracking. Alligator or fatigue cracking is a series of interconnecting‘ cracks caused. by fatigue failure of the asphalt concrete surface (or stabilized base) under repeated traffic loading. The cracking initiates at the bottom of the asphalt surface (or stabilized base) where tensile stress or strain is highest under a wheel load. The cracks propagate to the surface initially as one or more longitudinal parallel cracks. After repeated traffic loading, the cracks connect, forming many-sided sharp-angled pieces that develop a pattern resembling chicken wire or the skin of an alligator. The 16 pieces are usually less than 1 foot on the longest side. Alligator cracking occurs only in areas that are subjected to repeated traffic loading. Therefore, it would not occur over an entire area unless the entire area.was subjected to traffic loading. Alligator cracking is considered a major structural distress (6). 2 .5 DESIGN APPROACHES In order to calculate the layer thicknesses of various given materials to achieve a certain "life" of the pavement, two basic approaches are being followed, namely, "empirical" and "mechanistic-empirical". 2.5.1 Empirical Design Approach Empirical design approach is derived from experience or observations alone. Empirically derived relationships define the interaction between performance, load and pavement thickness for a given geographic location and climatic conditions. They are easy and simple to use. 2.5.1.1 Empirical Design Concept Empirical design approach relies largely on engineering experience and judgement, mathematical performance or distress models based on measurements of field performance or some combination thereof, often without consideration of structural theory. These models are generally used to determine the required. pavement thickness for' a given. number of load 17 applications and/or the occurrence of distress due to pavement material properties, subgrade type, climate and traffic conditions. Performance models typically takes the following form (4): Y = A + (B1)(x1)°‘ + (13,) (x,) °’ + ----- (1390:.) Where Y = The predicted performance variable, such as rutting, cracking, serviceability, etc. x1, x,,...xn = Independent design variables, such as traffic volume and composition, climate, material properties, layer thickness, etc. A, B's, C's = Constants. Examples of empirical models might include:- 1. Estimation of predicted loss of serviceability for a given pavement design, traffic and climatic conditions over a period of time. 2. Prediction of the rutting that will be found on a particular pavement given traffic volumes and compositions, pavement materials properties, subgrade type, climate, etc. 3. Prediction of the number of 18-kip ESAL'S that a pavement can withstand before fatigue cracking reaches an unacceptable level. 18 2.5.1.2 Limitations of Empirical design Procedures Empirical procedures are accurate only for the exact conditions and ranges of independent variables (climate, material properties, traffic etc) under' which they' were developed and may actually be invalid outside of these ranges. 2.5.2 Mechanistic-Empirical Design Approach In general, mechanistic-empirical design procedures consists of two models; theoretical and empirical (statistical). The theoretical model is mainly used to calculate the pavement mechanistic responses (i.e., stresses, strains, and deflections) based on a theoretical model. Some methods use the linear elastic theory, some others employee the nonlinear elastic theory, and still others use the viscoelastic theory. The empirical/statistical model relate the mechanistic responses to various types of load-related distress such as rutting and fatigue cracking. Therefore, the differences between the various mechanistic-empirical design procedures are mainly related to the theory employed in the method, the boundary conditions, and.to the statistical models (pavement performance models) embedded in the method. Mechanistic design offers the only direct analytical consideration of the numerous variables that influences pavement performance in a design procedure. A disadvantage of such an approach to pavement design is that it typically requires more comprehensive data than the empirical design techniques (2). 19 2.5.2.1 Mechanistic-Empirical Design Concept The basic components of mechanistic-empirical method consists of a structural analysis of the pavement system and the incorporation of distress or performance functions into the method. Structural analysis refers to the calculation of stress, strain and deflection.in a pavement that has been subjected to external loads or the effects of temperature or moisture. Once these values are determined.at critical locations (see Figures 2.1 and 2.2), comparisons can.be made to the maximum allowable values obtained from experimental or theoretical studies. The pavement can be designed by adjusting the different layer thicknesses so that the calculated stresses, strains and deflections are a fraction of the maximum allowable values (2). 2 . 5 . 2 . 2 Advantages of Mechanistic-Empirical Design Procedures . Important advantages of this design philosophy are:- 1 . Ability to analyze a pavement for several different failure modes, such as cracking and rutting. 2. Ability to improve the reliability of pavement design. 3 . Ability to more accurately model the behavior of pavement sections. 2.5.2.3 Commonly used Empirical Statistical Models 1. Fatigue Models. The most commonly used fatigue prediction models are:- 20 Compressive strain - rutting Tensile strain - fatigue or alligator cracking Compressive strain - rutting Compressive strain - rutting, depressions WHEEL LOAD ASPHALT CONCRETE GRANULAR BASE GRAN ULAR SUBBASE SUBGRADE Figure 2.1: Typical asphalt pavement with a granular base showing the critical stress/strain locations 21 l Compressive strain - rutting 2 Tensile strain - transverse reflective cracking or fatigue cracking 3 Compressive strain - rutting 4 Compressive strain - rutting, depressions WHEEL LOAD ASPHALT CONCRETE STABILIZED BASE ! (ASPHALT, CEMENT, .....) g GRANULAR SUBBASE SUBGRADE Figure 2.2: Typical asphalt pavement with a stabilized base showing the critical stress/strain locations 22 Asphalt Institute Fatigue Model. The Asphalt Institute model uses the following relationship to determine the permissible strain at the bottom of the asphalt layer (6). Permissible strain = 240(N/106)-3.29 Or N, a 10‘ (240/6r)3.29 Monsimith Fatigue Model. Monsimith developed the following relationship to find the fatigue life of a pavement structure (5). FL = K(1/£)° The approximate values of K and C are tabulated below: AC Modulus C Log10 K 100 2.86 -5.08 250 2.96 -5.95 500 3.53 -8.14 1000 4.06 —10.20 The above values of c and K are to be used in the following form of the model: LongL a Logm(K) + c[Logm(1/e)] 23 MICK-PAVE Model. The MICHPAVE program was developed for the Michigan department of transportation (12). The program utilizes the following fatigue model. Log FL =- -2.25 - 2.8 log(Do) + 2.3(B,) + 0.92 log(E,) + 0.15 (The - 0.26 AV + 0.0000 Eu - 1.096 log(TS) + 1.17 log (CS) - 0.001 xv + log[(1+F)/32] Where 1% = peak surface deflection B1 = function of base and subbase thickness E8 = modulus of base TM:= Ac thickness AV = percent air voids in AC modulus of roadbed soil It) 8 u H U) ll tensile strain at the bottom of the AC CS = compressive strain at the top of the AC KV = kinematic viscosity of the asphalt F = average annual air temperature NAASRA Model ( Australian Model). N A A S R A developed the following relationship to predict the fatigue life (N,) of the pavement structure(7). N, . 10‘ (225/5,)5 Where 6, = radial strain (microstrain) 24 2. Rut Models. The most common rut prediction models are:- a. The Asphalt Institute Rut Model. .Asphalt Institute developed the following relationship to predict the number of load repetitions to 13 mm rut depth (7):- N = 106 (482/ev)"“ Where 6,, = vertical compressive strain (microstrain) b. The TRRL Rut Model. The following TRRL rut model predicts the number of load repetitions to 10 nmi rut depth (7):- N'= 10‘ (453/ev)L’5 Where 6,, = vertical compressive strain (microstrain) c. The ERES Rut Model. ERES developed following rut model which limits the vertical strain. on the roadbed soil to a value that will not overstress the soil. However the literature is quite on the maximum allowable rut depth (2):- N =- 1.365 x 10" (ev * 10“) ""7" Where Ev = vertical compressive strain (microstrain) 25 2.6 DESIGN PROCEDURES Two design procedures can be found: empirical and mechanistic-empirical. 2.6.1 Empirical Procedures Two of the more popular empirical design methods are, the AASHTO and the Asphalt Institute methods:- 2.6.1.1 AASHTO Design Procedure The AASHTO design procedure was developed as the result of the AASHO Road Test that was conducted under a particular set of environment, one roadbed soil, and.a limited load/traffic conditions. The method has been modified and revised several times. The most significant revision was made in 1986. The 1993 revision of the AASHTO design procedure did not include any further modification of the 1986 version. However, the design of the asphalt overlay' was totally revised. The 1993 AASHTO design procedure for flexible pavements begin with the determination of the required structural number (SN) as a function of design reliability and standard deviation, the number of 18-kip equivalent single axle load (ESAL), the effective resilient modulus of the roadbed soil 0%) and the total allowable serviceability loss in terms of PSI. Trial pavement designs are then identified by using different layer thicknesses that provide the required structural number, meet minimum layer thickness criteria, and provide adequate protection for the underlying materials (2). 26 2.6.1.2 Road Note 29 Road Note 29 was first published in 1960 to provide a guide to the structural design of roads carrying medium to heavy traffic under British conditions of climate, materials, traffic loading etc. This note deals solely with the construction of new roads and not with the resurfacing and maintenance of existing roads (8). 2.6.2 Mechanistic-Empirical Design Procedures Few of the more commonly used design procedure under this approach are the VESYS, Finite element, and elastic layered system methods. 2.6.2.1 VESYS (Visco-Elastic System) Method The VESYS structural subsystem computer program is designed in a modular form based on the theory of viscoelasticity. It includes routines for the computations of the pavement deformation in each of the N layer. The VESYS computer program consists of four major interactive models as follows (2): 1. Primary response model in terms of stress, strain and displacement under static loading. The model produces a probablistic linear viscoelastic solution for the mean and variance of the time dependent stress, strain and deflection at prescribed positions of a layered pavement 27 system. 2. General response model that is defined as that response of a mathematical model resulting from any type of loading input. 3. Damage model that consists of three submodels: rut, cracking and roughness. The outputs of the primary and the general response models are used for the prediction of pavement distress. 4. Performance model in terms of present serviceability index (PSI). In this model, the rut depth and roughness prediction models are used in conjunction with the AASHO developed PSI equation. 2.6.2.2 Finite Element Method The finite element method is used for the structural analysis of pavements, specially when the nonlinear behavior of granular and cohesive materials is to be considered in the mechanistic modeling. In the method it is necessary to impose side and bottom boundaries at a reasonable distances from the loaded area. Weak roadbed soils require deep finite element mesh which increases the computational efforts and in case of nonlinear problems, requires a mainframe computer (2). Several finite element (FEM) programs have been developed, some popular programs are:- 1. ILLI-PAVE, a stress dependent program developed at the University of Illinois, U.S.A. The ILLI-PAVE computer program considers the pavement as an axisymmetric solid. 28 The program uses stress-dependent resilient modulus and failure criteria for granular materials and fine grained soils. The principle stresses in the granular and subgrade layers are modified at the end of each iteration, so that they do not exceed the strength of the materials as defined by Mohr-Coulomb failure criteria (9). The MICK-PAVE is very similar to ILLI-PAVE and uses similar methods to characterize granular materials and fine grained soils. A major improvement is the use of’ flexible boundary at a limited depth beneath the surface of the subgrade, instead of a rigid boundary at a large depth.below the surface. The subgrade below the flexible boundary is considered as a homogeneous half -space, whose stiffness matrix can be determined and superimposed to the stiffness matrix of the pavement above the flexible boundary to form.the overall stiffness matrix. The use of flexible boundary greatly reduces the number of finite elements required, especially those oblong elements at the bottom. Consequently' the storage requirement is significantly reduced and the program can be implemented on personal computers. The fewer number of simultaneous equations to be solved and the elimination of those oblong elements also yield more accurate results (2, 12) . 29 2.6.2.3 Elastic Layered Methods 2.6.2.3.1 Asphalt Institute Method The Asphalt Institute method for flexible pavement design can be used to design an asphalt pavement composed of various combinations of asphalt surface and base. emulsified asphalt surface and base, and untreated aggregate base and subbase. The procedure uses multi layer elastic theory for the determination of the required pavement thickness. In the development of the design procedure, two critical stress- strain conditions were examined. 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Nwm Nxm Nxm NNm wwm xxm aw mx mmmmmuum Hmmflm mummmhum HNEHOZ 37 Displacement XP YP UX UY DZ .00 .00 - .172E-03 .OOOE+OO .1453-01 6.56 .00 .174E-06 .OOOE+OO .142E-01 RESULTS MENU FOR ELSYM 5 LAYER = 1 z = 8 00 1. - Stresses Normal & Shear & Principal 2. - Strains Normal & Shear & Principal 3. - Displacements 4. - Return or continue with Next Layer Selection = = > Figure 2.8 Terminal Screen : Output Option 3 Displacements RESULTS MENU FOR ELSYM 5 - Stresses Normal & Shear & Principal - Strains Normal & Shear & Principal - Displacements - Return or continue with Next Layer DUNH Selection = = > Figure 2.9 Terminal Screen : Results Menu 38 normal to the surface of the pavement. The loads are defined by any two of the following three properties: load force in pounds, load pressure in psi, or load radius in inches. ELSYMS calculates the third property based on the two entered. The location is defined by X and Y coordinates along the surface of the top layer of the pavement. All load values must be positive, but the coordinates may be positive or negative distances. Evaluation Coordinate. ELSYMS evaluates stresses, strains and displacements at locations determined by the user. These locations are entered as a series of XYZ coordinates. All combinations of KY and Z coordinates can be evaluated. Program Limitations. There are several limitations imposed on the ELSYMS procedure. The first two are based on the analysis procedure itself and the remaining are based on array size limits in the coding. The limitations are as follows:- Poisson’s ratio for any layer must not have a value of one. In addition, Poisson’s ratio for a bottom layer on a rigid base must not equal to 0.75 and therefore, should not be in range of 0.748 to 0.752. These values lead to impossible results or run time errors because of the equations used in 39 the analyses. The program uses a truncated series for the integration. process that leads to some approximation of the results at and near the surface and. at jpoints located. at some distance from the load. The number of different pavement systems for solution is limited only by the size of the data file on the diskette. Each pavement is analyzed individually' and. thus there is no program limitation. The number of elastic layers in the pavement cannot exceed five. The number of identical uniform circular loads applied to the pavement cannot exceed ten. The number of evaluation coordinates where results are desired is limited to a maximum of ten XY coordinates pairs and ten Z coordinates, for a combined maximum of 100 points. The minimum number would be one XY pair and one Z for a total of one point. For“ pavements with. a rigid. base specified, the maximum value for coordinate Z cannot exceed the 4O depth to the rigid base. h. All values except for the XY coordinates must be positive. (JLAPTE1I3 IKESEAEKHHIHJUN RESEARCH OBJECTIVES As stated in chapter 1, the research objectives are:- Establish a series of AC pavement structural design by using the AASHTO procedure (DNPS-86) for various combinations of roadbed soil modulus, structural layer material properties and traffic levels existent in Pakistan (see Table 3.1). Compute the mechanistic responses of each pavement section using ELSYMS for a standard 18,000-lb single axle load (80 psi tire pressure) and analyze their sensitivity to the assigned range of variables (roadbed and layer moduli and traffic levels) and subsequently verify SHRP study results (see section 4.10.2) for ranges of variables in Pakistan. Select AASHTO designed pavement sections from Table 3.1 with the constant variables as given below and then calculate "critical pavement responses" using ELSYMS for 23,000-lb and 28,000-lb single axle load (120 psi tire pressure). - AC layer coefficient, a1 = 0.44 41 Table 3.1: Study Variables 42 J" for Sensitivity Analyses Test Test Level Variable I II III AC Modulus 150 300 450 (ksi) Base Modulus 20 30 40 (ksi) Subbase 10 15 20 Modulus (ksi) Roadbed Soil 7.5 10 20 Modulus (ksi) H 18,000-lb 25 50 75 ESAL's (million) 43 - Base layer coefficient, a.2 = 0.14 1.00 - Base drainage coefficient, m2 - Subbase layer coefficient, a3 0.11 Subbase drainage coefficient, ab = 1.00 - Design reliability, R = 95% - Overall standard. deviation, 80 == 0.45 (Traffic errors included) - Performance period = 10 years - Loss in serviceability = 1.9 Calculate the "fatigue and rut life" for each pavement section (for loading conditions of 18,000 lb, 23,000 lb and 28,000 lb) using various fatigue and rut performance prediction models. Re-compute adopting combinations of strategies mentioned below, the fatigue and rut life of the AASHTO designed pavement sections after changing the material properties and using different combinations of layer thicknesses and check them against various other existent fatigue and rut criterion. a. Use asphalt stabilized base with layer moduli values ranging between 250,000 and 450,000 psi. b. Eliminate subbase layer and use asphalt treated base (elastic modulus value up to 200,000 psi). c. Use granular base and subbase but with increased layer moduli (increase in layer moduli to be 44 achieved through compaction and.better gradation of the materials). To accomplish the above objectives a 3-part research plan was formulated. These parts are presented in the next section. 3.2 RESEARCH PLAN AND METHODOLOGY As stated early, a 3-parts research plan was formulated and executed as presented below:- 3.2.1 PART I -Sensitivity Analysis of outputs from AASHTO design procedure (DNPS-86 computer program) and verification of SHRP study results (11) for ranges of variables in Pakistan. This part consists of two phases as follows:- PHASE I - In this phase a series of AC pavement structures was designed by using the AASHTO design guide (the AASHTO DNPS-86 computer program was used). In the design, a range of variables (roadbed and layer moduli and traffic levels) similar to that existing in Pakistan was used. Table 3.2 and Figure 3.1 provide a list of the values of these variables. As it can be seen from Figure 3.1, the design matrix consists of 243 cells. Each cell representing a pavement section. Table 3.3 provides a list of the constant values of the other design input required by the AASHTO. These constant values have no impact 45 Table 3.2: Sensitivity analysis - Study variables. Ranges of values Design Variables Nominal Low High Traffic in terms of 18-kips 25 50 75 ESALs (millions) Asphalt concrete resilient 150 300 450 modulus (ksi) Base resilient modulus (ksi) 20 30 40 Subbase resilient modulus (ksi) 10 15 20 Roadbed resilient modulus (ksi) 7.5 10 20 :9: m2 cameos u 2: :8: m2 mm Uwuumuu no mHm>mH can HHSUOE H0>MH msfizonm XHHumE dmwmmc HMHHODUMM HHsm "H.m musmHm 46 2a SN SN .5 am we a: 2: 2: NE a: 3; m2 8: a: s: 8 8 8 Na 8 S 3 9.. R 2 H. mm New. ”8. e- m8 s8 32 a: a: o: § S2 2; 3: m2 0: 2: 2. S 8 : S 8 3. mm SN 2 s cm :N Na 2N z~ m8 SS 2: a: as 9: 1: N: m2 ..2 m: ...S a S 2 E s N... 2. 2 mm 3 a mm SN SN NNN 2N SN 32 a: E a: as 2: 3 N2 82 e: ...S 8 B S $ 8 3 2. 2.. E 2 s mm 02 SN 5.... Na SN 32 mm: a: NE a: a: o: 22 NE a: a: mo 8 E S S cm 3 mm 8 E m em as EN EN :~ N8 82 x: m: 82 E s: a2 2: § N: 82 2. mm 2 S S S S s - 2 .. mm 5.. RN EN EN SN 2: 2: e: a: 82 2; a: 02 as :2 NS 8 S 2 so 3. 3 on S a 2 n mx .5 RN as as com as 2: a: ...: a: a: :2 m2 0: o: 82 Na 2 z 3 3 e. s” cm om : N om EN SN 5 8m 2: OS 2: N: 2: 32 9; s2 5 a: 9: 2: a Na 2 3 mm 3 2.. 8 2 8 _ mm 3v 2. a 2 8. .2 S 8 m. 2 8 .3 2 8 a 2 8 .fl 2 8 m. 2 S a S 8 2 2 A3 3 an 8 3 on S S on 8 3V ems can on. “Ho “ulllll 47 Table 3.3: Sensitivity analysis - Constant design variables Design Variables value Design and analysis period (years) 10 Loss in serviceability 1.9 Reliability 95% Standard deviation 0.45 Drainage coefficient (all layers) 1.0 Wheel load (lbs) 9000 Tire pressure (psi) 80 Poisson's ratio AC 0.40 Base 0.35 Subbase 0.35 Roadbed 0.45 48 on this study. The sensitivity of the AASHTO outputs (layer thicknesses) to the assigned range of variables was then determined. PHASE II- In this phase the mechanistic responses of each pavement section of Figure 3.1 to 18,000 lb axle load (80 psi tire pressure) were determined using the ELSYMS computer program. The mechanistic responses were then analyzed to verify the accuracy and applicability of SHRP results (11) to conditions in Pakistan. Initially it was planned to verify the results of the study using field data. Unfortunately such data was not available and consequently this alternate plan was formulated. 3.2.2 PART II - In this part the performance of some of the pavement sections of Figure 3.1 was compared relative to the roughness, rut and fatigue cracking. In the comparison several existing rut and fatigue performance models and the AASHTO roughness models were used and relative performance of 9 pavement sections (9 cells) of Figure 3.1 was predicted. These 9 pavement sections were chosen because the material properties (layer coefficient and moduli) are equivalent to those used in Pakistan for the design of pavement structures. During the analysis 3 additional pavement sections with.15 ksi roadbed modulus were also designed by using the AASHTO design guide and their relative performance were predicted. The 49 reason for addition of these three cells is to narrow the gap in the values of the roadbed modulus. Figure 3.2 shows the original 9 cells of Figure 3.1 and the 3 new cells alongwith the material properties used in the design. The analysis in this part consists of the following 3 steps. STEP 1- The ELSYMS computer program was used to calculate the radial tensile strain at the bottom of the AC layer and the vertical compressive strain at the top of the roadbed soil for the pavement sections of Figure 3.2. The following combinations of axle loads and tire pressures were used in the analysis:- Axle Load(lbs) Tire Pre ure si 18000 80 23000 120 28000 120 STEP 2- The fatigue life of each of the 12 pavement sections of Figure 3.2 was then estimated by using the following models:- a) Asphalt Institute Fatigue Model b) Monismith Fatigue Model c) MICE-PAVE Fatigue Model. The parameters used in the MICH-PAVE model are: Percent air voids in Asphalt mix = 6.5%, the 50 me mH mo mstpoE anpmou EUH3 mGoHuuwm ucmsm>mm HmsoHqupm wens» paw H.m mudem Scum mcoHuomm uswEm>MQ mcHs mcHucmmmummu xHHumz ”N.m mnsmHm mcocoom 32:33 125:6? 085. ... EN «EN EN EN .225 “Canada 88 88 8m 8m .ozsm 0E... mom «SN SN a2 seam “DEE... 8 *2 2 ms ammo some so comma ucoso>md poonHm MOM unmao smHmmn 2m .mmmzoz ammm zuHmma OH ON 0 .V (Isd) an ‘Sntnpow nuaIIIsaa ITOS paqpeou 34T339333 u m.q musth (SUOIIIIm) 81m ‘suornevrrddv 0901 arxv atfiurs nuatenrnba din-at IBJOI pauemrusa mo. H. OH om 77 is:- a. The estimated future traffic, W18, for the performance period. b. The reliabilityy R, ‘which. assumes that average values are used for all inputs. For hand calculation, 22 can be obtained from Table 3.2. c. The overall standard deviation, So. d. The effective resilient modulus of roadbed material, M. e. The design serviceability loss, APSI = p°-;x. 4.8.2. Selection of Trial Pavement Thickness Design. Once the design structural number' of an. initial pavement has been determined, the designer must identify a Set of pavement layer thicknesses that will provide the required structural number (2). 4.8.3. Layered Design Analysis. Flexible pavement structures are layered system and should be designed accordingly. Each unbound or aggregate layer must be protected from excessive vertical stresses, which could result in permanent deformation. This requires that.a minimum layer thickness value be established. Table 4.5 (6) provides a list of suggested minimum thicknesses for surface and base layers for various traffic conditions. The minimum thickness values should be modified for local conditions. The AASHTO design nomograph presented in Figure 4.7 can 78 Table 4.5: Minimum Layer Thickness Minimum Thinkness (inches) Traffic Asphalt Concrete Aggregate (ESAL) Surface Base Less than 50,000 1.0(or surface 4 treatment) 50,000 - 150,000 2.0 4 150,000 - 500,000 2.5 4 500,000 - 2,000,000 3.0 6 2,000,000 - 7,000,000 3.5 6 Greater than 7,000,000 4.0 6 1 inch = 2.54 cm 79 be used to determine the design structural number required for the protection of any unbound layer by substituting the resilient modulus of that layer for the roadbed resilient modulus in the nomograph. Hence, the nomograph can be used to determine the thickness of the AC layer that is required to protect the base course. It can also be used to determine the required thicknesses of the AC and base layers to protect the subbase layer. Such use is termed as layer design analysis. This procedure, however, should not be applied to determine the required layer thickness above materials having a modulus higher than 40,000 psi. Layer thickness above such materials should be established on the bases of cost- effectiveness and minimum practical thickness considerations . 4.9 LIMITATIONS OF THE AASHTO FLEXIBLE PAVEMENT DESIGN PROCEDURE The AASHTO design procedure is being used by many highway agencies of the world for the design of flexible and rigid pavements. Roads designed by using the AASHTO Guide have exhibited premature failure in many parts of the world, especially in Pakistan. In the light of the advancements in the pavement design procedures, the researchers have carried out analytical studies of the AASHTO Design Procedure and pointed out certain limitations/ inadequacies in the Procedure, which are summarized below:- 1. Materials. The AASHO Road Test used a specific set of 80 pavement materials and one roadbed soil. The extrapolation of the performance of these materials to general applications is a questionable proposition because the materials and soils available in.Pakistan.are not identical to those used at the road test site and therefore should perform differently. The pavement design agencies in Pakistan do not seem to recognize this as is evidenced by the widespread use of a1 = 0.44, a2 = 0.14, and a3 = 0.11. These structural layer coefficients values represent the relative strength. of the construction.materials used.at the.AASHO road test and do not represent the strength properties of the materials available locally (10). Traffic. The AASHO Road Test sections were subjected to 1.1 million applications of axle loads ranging from 2000 lbs to 30,000 lbs on single axles and 24,000 lbs to 48,000 lbs on tandem axles. No tridem axle were included in the Road Test experiment. Each test section was 'exposed to axle loads of only one particular magnitude and configuration, as opposed to mixed traffic. Tire pressures were representative of normal practice at the time i.e., 80 psi. In Pakistan, like in many other developing countries of the world, the economics of truck transportation have contributed.to an increase in.the average gross weight of trucks such that the majority of the trucks are operating well above the legal axle load limits. A recent axle load 81 survey carried out by the Military College of Engineering (4) indicates gross overloading as may be seen from the truck factor ranges presented in Table 4.6. Table 4.7 presents a comparison of traffic loading conditions of the AASHO Road Test and Pakistan. As axle loads have increased, the use of higher tire pressure has become more popular in the trucking industry. Climate. AC pavements constructed in hot climatic zones like Pakistan undergo greater permanent deformation due to softening of the bitumen. The AASHTO empirical model was developed in a temperate climate where the mean monthly air temperature varies between -4°C during january to 24°C during july. Thus, the AASHTO empirical model is not applicable to the hot climatic conditions of Pakistan. Moreover, the use of the AASHTO empirical model for climatic conditions in Pakistan has resulted in inaccurate predictions of environmental deterioration over time i.e., aging or weathering of the AC. These processes result in the loss of volatile material in the bitumen and are primarily a function of temperature. Therefore a greater loss of serviceability (ride quality) in AC pavements in Pakistan would be expected due to rapid aging of the AC than accounted for by the AASHTO empirical model. 82 Table 4.6: Truck Factors at Texila on N-S (Loaded Vehicles) E Vehicle Axle Configuration Truck Truck Factors Type Factor Range in USA 2 Axle Both single axles 4.757 0.15 - 0.21 3 Axle One single & one tandem 11.850 0.29 - 1.59 4 Axle All single axles 6.996 0.43 - 1.32 5 Axle One single & two tandem 4.380 0.43 - 1.32 6 Axle One single, one tandem & 14.730 0.71 — 1.39 one tridem 15.820 0.71 — 1.39 .__________J_ 83 Table 4.7: Traffic Loading Comparison AASHO Road Test and PAKISTAN Maximum Maximum Maximum Maximum Maximum Tandem Tandem Tridem Truck Tire Axle Axle Axle Load Pressure Load Load Load (lbs) (lbs) (lbs) (lbs) (lbs) AASHO 30,000 48,000 None 108,000 70 PAKISTAN' 47,000 95,000 110,000 174,000 145 84 4. Quality control. The AASHTO Road Test sections were short in length (160 ft) and an extraordinary effort was put forth to ensure uniformity of all pavement components. Thus construction quality control was extremely high. Typical highway projects are normally several miles long, contain much greater construction and material variability. In Pakistan, the variability is even more due to poor quality control and construction practices (10). Since the AASHTO model is based on the performance of the AASHTO test sections with very little variability, therefore AC pavements in Pakistan designed using this model would tend to show not only overall rapid deterioration but also more variability in performance along the project in the form of localized failures. 4.10 Mechanistic Evaluation/Calibration Baladi and Mckelvey (11) conducted mechanistic evaluation and calibration of the AASHTO flexible design equations by using artificial pavement sections with various layer properties, roadbed soil modulus, and traffic volumes. Throughout the analysis it was assumed that the mechanistic responses (stresses, strains, and deflections) of the pavement sections due to an applied 18000-lb single axle load are indicative of the level of damage delivered to these sections. The work plan consisted of five phases as follows:- PHASE-1. PHASE-2. PHASE-3. PHASE-4. PHASE-5. 85 Establish a full factorial experiment design matrix that consists of 243 cells (each cell represents a pavement section). Design each pavement section by using the 1986 AASHTO design procedure and establish the layer thicknesses. The full factorial experiment design matrix is shown in Figure 4.8. Conduct mechanistic analysis of each pavement section of step 1 by using MICHPAVE computer program and determine its mechanistic responses due to an 18-kip single axle load. Compare the resulting mechanistic responses to determine whether or not the outputs of the AASHTO design procedure are reasonable. Select pavement sections from Figure 4.8. Redesign (by using the AASHTO design procedure) the layer thicknesses based on four additional values of the drainage coefficients of the base layer and two values of the drainage coefficients of the subbase layer. Conduct mechanistic analysis of each redesigned section and then mechanistically evaluate the concept of drainage coefficients. Select pavement sections from Figure 4.8. Redesign (by using the AASHTO design procedure) the layer thicknesses based on two additional values of loss of serviceability due to environmental factors. Conduct mechanistic analysis of each redesigned section and then mechanistically evaluate the 86 .Admm meIwH HO mfihmu aw mfidHo> UHuunHu uo mHm>mH use HHdpoE Hmth de3osm XHHucE cmHmmp HMHHOLUMM HHsm "m.¢ owsmwm SN 5 m- as SN SS a: 2: E .2: a: 3; m: as a: 2: a... 8 S S S E m... an a 2 a ON 3 EN 5 m: SN 32 a: a: o: 82 32 n: 42 was a: 2: S S 8 E S 3 3 mm SN 2 S OH 3 E n- 5 SN 2.: a: a: $2 02 as N: E 4.2 m: a: 3 8 E 2 s «m 3 ..n S 2 a m ea 5 NNN 2... S we a: E $2 $2 a: 2: a: n2 5 m2 3 E 2 a... S S e. S a a s ON as on E N: 8... § 2: a: a: $2 a: a: 5 ~2 n: a: ma 8 K 8 S S. c. 2 8 S .... OH an m- SN 5 SN 2: x: m: a: $2 a: ma .5 22 ~: 82 3 S 3 a... 8 S. 3 S - 2 .4 m 5 SN a: 2... SN NE a: a: a: 82 3 as as as 2: NS 3 8 me as S 3 an S S 2 n ON on ma 2~.S~.S~22 SH 22 a: mfl a: as as a: a: 22 S. as «a ms 3 as is a 8 2 ~ OH H mm SN 5 SN 2: 62 z: E H: 32 m3. 9: 5 a: 2: e: a S 2 3 mm 3 an S 2 S s m mm mH OH mN mH OH mm mm." OH mm mH OH mN mH 0H mm mH OH mm mH OH mN mH OH mm mH OH ov mm OH ow mm OH ov mm OH com com OOH 87 concept of loss of serviceability. Each of the five phases were accomplished in several steps. Details for each phase and the corresponding steps are presented else where (11). Important conclusions/concepts brought out by the study are presented below. 4.10.1 Observations of the AASHTO Outputs For a given value of the resilient modulus of the roadbed soil, a constant traffic volume, a constant design reliability level, and a constant overall standard deviation, the AASHTO design procedure produces:- 1. Pavement sections with a constant SN which presumably provides an equal level of protection against traffic loading to all pavement layers regardless of the type and quality of the AC, base, and subbase layer. 2. An AC layer thickness that is independent of the properties (modulus or layer coefficient) of the subbase material and roadbed soil. It depends on the layer coefficients of the AC and base materials. 3. A. base layer thickness that is independent of the resilient modulus of the AC layer and roadbed soil. It depends on the layer coefficient of the base and subbase materials. 4. A.subbase thickness that is independent of the resilient modulus of the AC and base layers. It depends on the layer coefficient of the subbase material and the modulus of the roadbed soil. 88 4.10.2 Mechanistic Evaluation of the AASHTO Design Equation The 243 pavement sections were analyzed by using the linear option of the MICHPAVE computer program. The mechanistic responses of' the 243 pavement sections are provided in the matrices given elsewhere (11). Table 4.8 summarizes the AASHTO and mechanistic response outputs of the seven pavement sections from the above study. Based on the data presented in the table and the range of the material properties used in this study, the following conclusions were drawn:- 1. Based on the pavement surface peak deflection data listed in Table 4.8 and shown in Figure 4.9 and on the assumption that the peak surface deflection can be used as a measure of the level of damage delivered to a pavement section (higher deflection causes higher compression and higher rut and/or fatigue cracking potential), one can conclude that:- For a constant traffic level and one type of roadbed soil, the AASHTO design procedure produces pavement sections (layer thicknesses) such that the peak surface deflection is constant. 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U< mpg “85... 3..sz 3.955 9.2. 322% 3...... U< .52. 58.9 U< .0 50:8 .3 ..o. 5......2 .5. 33259.2... 85.... 5:89. 885288 a . v 2%... 91 \.\\..\ \\ \\\\\ . 25' _ _ _ . . O 5 O 5 O 2 4| 4| 3:8. eczemamc momtzm xmmn. 4 1 O 6 Figure 4.9 Peak pavement surface deflections of the seven indicated pavement sections 92 difference between the peak deflections at the top of any two consecutive layers) experienced by each pavement layer (see Figures 4.10, 4.11, 4.12, and 4.13, and the resulting vertical strains at the top and bottom of each pavement layer (see Figures 4.14, and 4.15), the following conclusion was drawn:- For a constant traffic level and one type of roadbed soil, the AASHTO design procedure produces pavement sections (layer thicknesses) such that the amount of compression and the resulting compressive strain experienced by any one layer vary from one section to another. Hence, the amount of damage delivered to each layer of the pavement sections (or the level of protection) varies. This implies that while the AASHTO design procedure insures that the overall damage of the pavement sections is the same, the relative damage delivered to each layer is not. Based on the magnitude of the tensile stress induced at the bottom of the AC layer (of seven pavement sections) due to an 18-kips ESAL and the ratio of that tensile stress to the value of the AC modulus (see Table 4.8 and Figure 4.16, and 4.17), the following conclusion was drawn:- For a constant traffic level and one type of roadbed 93 ... x... ... . .............. \\\ \.\\ \\\\\\\ \\\\ \.\ \\.\\\ a...\§aw§.\xmw 11” WEE. 5%.; O< m... 5 8685800 60 141 222' 141 150 159 '87'114 141' Pavement section number The amount of compression in the AC layer of the seven indicated pavement sections Figure 4.10 94 3.5" E 3' -.-; E: g 2.5_, .......................... .. ............. E 3 -x' ~~~ - g 2 m E .E ‘ ........... C .9. m m 9 Q. E C O ’1‘ ._ . . ~ Pavement section number Figure 4.11 The amount of compression in the base layer of the seven indicated pavement sections 60 14122 ' 87 '114'141' '141‘150'159 Compression in the subbase layer (mill) Figure 4.12 60 141222 87 114141 141 150159 Pavement section number The amount of compression in the subbase layer of the seven indicated pavement sections 161 Figure 4. 96 Compression in the roadbed soil (mills) °.° y i: .- >- i: r _' .~‘ 1: ::= :- . .~ I. 1. .~ ... -. -.; .' >. -. ...-.........-.....-.-. 5 .. _. ............... 1. -. .. 3. -:i 2‘; i. -. .; ... .1 .1 ;-' :-; ~ I. ;.v A .- . >§~ A f. x ;. z. ;. t \' ... .. ;> ......— . ~ .. \ >2 . :- 1 .» :r. :- -- '> f; t; 3:- 'l .; 1. .. 4 1" -' c »:- :3 .«z 9 i - 3- 4. - P. '~'. '52 if. '- T: <- , 60 14122 ‘87 '114 141' via-202‘; x wot-mm;-.-'-;~:~.v:-:-.-:v;->: '. .. g- '141'150'159 Pavement section number <-m.-:-a-c~:-.-:r-2:- ;. 7:-:-.-:-:-;-: 52‘ > v 13 The amount of compression in the roadbed soil of the seven indicated pavement sections 97 1L5 25 4 O O . 3 5 >{ (15 g ‘ T g. 3 u Q ~ *5 2.5 ‘ o- l g 2 Nl'l r .E N: .. g 1 .5 5 ...... ~11 F... .... ‘0 J N1 r l. — NH 1 .S 1 ~ I“ - L 1'1 I I C I g 0 5‘ """"""" °’ ‘ r olIL ... r” .... 4 .. .... "1 ~: ... O \ ; . ‘ ; ; f _ ~ 60 141 222 87 114 141 141 150 159 Pavement section number I Base Subbase E Roadbed ] Figure 4.14 The vertical strains induced at the top of each pavement layer for the indicated pavement sections 98 .\\\\\\\\\\\\\\\\\\\\\\\\\\\\\ \\\\.\ V\\\ . . . ........................................... q 5 3 5. 2 3 2 .. 58.. is .0 5969-593 seems - 1 .1 Pavement section number \\\V Subbase - Base V§§EFK3 \ \ \\ The vertical strains induced at the bottom of Figure 4.15 each pavement layer for the indicated pavement sections 99 M\\s&NNVOQ§O&§\“WWNNNKW 1. 141 “150” '87 114 141' Pavement section number 60 141'222' u-ouoooooooooo . O O 2 40'” cm... O< m... .o Eczon .mmmcfi 26:3 Tensile stress at the bottom of the AC layer Figure 4.16 of the seven indicated pavement sections \a\ &NOXQ .............................. wWWMMNNNNWNNNNmmNMV\ 4. 100 \\ S§\§\§ 0:9 3:69: Emzfimrmmmzm 96:3 \\\\\\\\\\\\\\1 mber Ion nu t1 2Pavemen-lt sec F I . l igure 4.17 The ratio of the tensile stress at the bottom of the AC layer to its resilient modulus for the seven indicated pavement sections 101 soil, the AASHTO design procedure produces pavement sections (layer thicknesses) such that the tensile stress induced at the bottom of the AC layer vary from one section to another. Hence, the amount of damage delivered to the AC layer of the pavement sections (or the level of protection) varies. This implies that while the AASHTO design procedure insures that the overall damage of the pavement sections is the same, the relative damage delivered to each layer is not. It should be noted that the three conclusions stated above are strictly based on the outputs (layer thicknesses) of the AASHTO flexible pavement design procedure and the outputs of the mechanistic analysis of the AASHTO designed pavement sections. 4.10.3 Conclusions Relative to the AASHTO Design Procedure and the above general observations and in the range of material properties used in the SHRP study, the following conclusions were drawn:- 1. Results of the mechanistic evaluation support the first observation (see page 90) of the AASHTO Design Procedure. 2. Results of the mechanistic evaluation do not support observations "2, 3 and 4" (see page 90,) of the AASHTO Design Procedure. 102 4.10.4 Important Concepts Relative to the calibration of the AASHTO Flexible Design Equations:- Several important concepts related to the calibration of the AASHTO flexible design equations can be inferred from the mechanistic analysis of those equations. These concepts can.be divided (according to the type of the AASHTO equation) into two categories: the concepts of the structural number and the concept of the resilient modulus of the roadbed soil in the AASHTO main design equation (11). These two categories are presented below:— 1. The Concept of the AASHTO Structural Number The AASHTO equation (note that drainage coefficient is not included yet) can be written as follows: SN = a1D1 + a,,D2 + a3D3 which can also be written 38: SN = SN1 + SN2 + SN, That is the structural number of a pavement section is the linear sum of the structural numbers of its layers. The following conclusions were made relative to this AASHTO concept. STRUCTURAL NUMBER AASHTO CONCEPT - 1 The total structural number of any flexible pavement section is the sum of the structural numbers of its 103 layers. The findings of the mechanistic analysis support this AASHTO concept . STRUCTURAL NUMBER - AASHTO CONCEPT - 2 The structural number of any flexible pavement layer is the product of its thicknesses and its layer coefficient. For any layer, its coefficient can be obtained from the appropriate equation or chart based on the modulus values of that layer. The results of the mechanistic analysis do not support this AASHTO concept. The Concept of the AASHTO Main Design Equation The number of lB-kips ESAL (W18) is a function of the design reliability (2,.) , the overall standard deviation (So) of the materials and traffic data, the structural number (SN) of the pavement section, the resilient modulus (M) of the roadbed soil, and the serviceability loss (APSI) expected during the performance period. In practice, however, the number of 18 kips ESAL is used as an input to the equation and the required structural number is obtained. Log (Wu) -- Z, (80) + 9.36[Log(SN + 1)] - 0.20 + LOQ[(APSI)/(4.2 - 1.5) -------------------------- + 2.32[Log(M,)] - 8.07 [0.4 + 1094/(SN + l)"”] 3 . 4.11 104 THE CONCEPT OF THE AASHTO MAIN DESIGN EQUATION The structural number of a pavement section is a function of only one material property, the resilient modulus of the roadbed soil. Pavement sections‘with.different types of roadbed soil will have different structural numbers such that each section will receive the same amount of damage. The results of the mechanistic analysis do not support this AASHTO concept. Results of the mechanistic evaluation do not support the role of the roadbed soil resilient modulus in the AASHTO main design/ performance equation (the equation does not properly account for the effects of the resilient modulus of the roadbed soil on the structural capacity of the pavement). AASHTO Layer Coefficients Considerable disagreement is apparent about both the definition and the recommended method of measurement of layer coefficients (15). For example, the following statements are from the 1986 AASHTO Design Guide (6): "The structural number is an abstract number.... converted to actual thickness of surfacing, base and subbase, by means of appropriate layer coefficients representing the relative strength of the construction materials" 105 2. "In effect, the layer coefficients are based on the elastic moduli Ma and have been determined based on stress and strain calculations in a multilayered pavement system" (section 1.2 AASHTO Design Guide 1986). 3. " ..... it is not essential that elastic moduli of these materials are characterized. In general, layer coefficients derived from test roads or satellite sections are preferred" (section 2.3.3 AASHTO Design Guide 1986). At the international conference on the Structural Design of Asphalt Pavements, Shook and Finn (20) stated the following: "It is believed that the coefficients a1 , a2, a3 are functions of the strengths of the various layers involved. At the present time (1962), however, no entirely satisfactory techniques are available for defining or measuring these strength factors." Persual.of existing and.current literature reveals (19) that two predominant methods have been adopted for estimating the layer coefficients of bituminous materials:- a. A power law relating the layer coefficients to the resilient modulus (MR) (e.g., see Figure 2.5 in the AASHTO Guide). b. Based.on.0demark's equivalent stiffness hypothesis, an analogous relationship is used, wherein the one— third power of the ratio of the material modulus to 106 that of a reference material (whose layer coefficient is presumed to be known) gives the ratio of the unknown layer coefficient to that of the reference material. The Assumption of a relationship between strength and layer coefficients is an extrapolation, since no measure of structural strength or adequacy was included in the data used to calibrate the AASHO model (19). (HIAPTIHIS SHIHNYIUEHMURSSEIEHITVIFYAUIALJEHS 5.1 SENSITIVITY OF THE AASHTO EQUATION TO THE DESIGN VARIABLES A review of the AASHTO design procedure (DNPS 86 Computer Program) results listed in Table 5.1 and presented in Figure 5.1 through 5.5, illustrate the effect of various variables as follows:- 1. For the traffic input values considered a three fold increase in the initial traffic (25 million to 75 million ESALs) causes an 18 percent increase in the AC thickness, 10.66 percent increase in the base thickness, 10 percent increase in the subbase thickness and 13.76 percent increase in the overall thickness. The effect of traffic on thickness is more pronounced for lower values of traffic. 2. A three fold increase in the AC modulus (150 to 450 ksi) yields in about 43 percent decrease in the AC thickness. The overall pavement thickness decreases by about 23 percent. The thicknesses of the base and sub-base layers are not affected by the changes in the AC modulus. 3. For two fold increase in the base modulus (20 ksi to 40 ksi) the AC thickness decreases by about 21 percent and 107 108 Table 5.1: Effect on thickness of variation in traffic and layer material properties. Effect of ESALs ESALS (millions) 25 50 75 Layer Type Thickness (inches) AC 9.76 10.86 11.54 Base 7.03 7.50 7.78 Subbase 5.88 6.25 6.47 Total Thickness 22.67 24.61 25.79 Effect of AC Modulus AC Modulus (ksi) 150 300 450 Layer Type Thickness (inches) AC 16.07 10.86 9.13 Base 7.50 7.50 7.50 subbase 6.25 6.25 6.25 Total Thickness 29.82 24.61 22.88 Effect of Base Modulus Base Modulus (ksi) 20 30 40 Layer Type Thickness (inches) AC 12.47 10.86 9.80. Base 5.05 7.50 8.48 Subbase 6.25 6.25 6.25 Total Thickness 23.77 24.61 24.53 Effect of Subbase Modulus Subbase Modulus (ksi) 10 15 20 Layer Type Thickness (inches) AC 10.86 10.86 10.86 Base 12.41 7.50 4.26 Subbase 0.00 6.25 8.15 Total Thickness 23.27 24.61 23.27 Effect of Roadbed Modulus Roadbed Modulus (ksi) 7.5 10.00 20.00 Layer Type Thickness (inches) AC 10.86 10.86 10.86 Base 7.50 7.50 7.50 Subbase 11.00 6.25 0.00 Total Thickness 29.36 24.61 18.36 30 25 20 15 10, 109 Thickness (inches) %K )6 x7 5— -« 0 l 25 so 75 ESAL’S (millions) +AC +Base X‘Subbase UTotaL Figure 5.1: Effect of variation in traffic on pavement layer thicknesses 110 Thickness (inches) 35 ate xi. >I< 5 r— 0 J 150 300 450 AC modulus (ksi) +AC +Base X'Subbase GTotaL Figure 5.2: Effect of variation in AC modulus on pavement layer thicknesses. 111 Thickness (inches) 30 Sn/ 0 1 1 1 1 4 1 1 1 20 22 24 26 28 30 32 34 36 38 40 Base modulus (ksi) *‘AC +Base *Subbase DTotaL Figure 5.3: Effect of variation in base modulus on pavement layer thicknesses. 112 Thickness (inches) 14 10— 0 l 10 15 20 Subbase modulus(ksi) *AC +Base *Subbase Figure 5.4: Effect of variation in subbase modulus on pavement layer thicknesses. 113 Thickness (inches) 3S l I 7.5 10 12.5 15 17.5 20 Roadbed modulus (ksi) *AC +Base *Subbasc GTotaL Figure 5.5: Effect of variation in roadbed modulus on pavement layer thicknesses. 114 the base thickness increases by about 68 percent. The overall pavement thickness is increased by only 3 percent. The Subbase thickness is not affected by the change in the base modulus. An increase in the subbase modulus causes the base thickness to decrease and. the subbase thickness to increase. The AC layer thickness is not effected by the changes in the sub-base modulus. Softer road bed soils require more thickness of the subbase and correspondingly greater over all thickness. The AC and the base thicknesses are not affected by the changes in the road-bed soil modulus. MECHANISTIC EVALUATION OF AASHTO FLEXIBLE PAVEMENT DESIGN PROCEflURE - VERIFICATION OF SHRP STUDY (11) FOR HIGHER LEVELS OF TRAFFIC 5.2.1. Outputs from.AASHTO Design Procedure Figure 5.6 shows the structural number for each of the 243 pavement sections of Figure 3.1. These structural numbers are obtained when a subbase material softer than the roadbed soil is omitted from the analysis. Figure 5.7 also presents the structural numbers of pavement sections of Figure 3.1. These structural numbers are obtained when a subbase material softer than the roadbed soil is included in the analysis. 115 .nfiuhdoao Scum pound—no a.“ Show peacock sun» Houuom saunas» non: .n. m when?” a“ Nausea amino—u Roam Sassoon usoaobon mvm mo muons—5s Housuusuum “0003693 Chum: ooh. G...” 933m “Will-Ill ] .................... -52.... mm .................... -58.». Om ON ............... 5:... mN .................... 5-3.... mm .................... 5-..”; Om OH .................... :12: mN .................... 118.... mm .................... 5-8.0 Om mK .................... 11:5 ON ON mH OH ON mH OH ON OH OH ON mH OH ON OH OH ON ...H OH ON mH OH ON mH OH ON OH OH Ow Om ON O? on ON Ov Om. ON omv OOm OmH 116 .ufiohfiono aw coon—Hod.“ 3.. 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These thicknesses corresponds to the structural numbers listed in Figure 5.7. 5.2.2 Mechanistic Analysis After obtaining the layer thicknesses from the AASHTO design procedure using the DNP886 computer program for all 243 pavement sections of Figure 3.1, a mechanistic analysis was conducted for each section by using ELSYMS computer program. It should. be noted that the mechanistic responses were obtained only for critical locations in the pavement structure. The values of Poisson's ratio, Axle load, and Tire pressure used in the study are listed below. a) Poisson's Ratio Values Layer Type Pgisson's Ratio AC 0.40 Base 0.35 Subbase 0.35 Roadbed 0.45 b) An axle Load of 18000-lbs and the single tire option in ELSYMS computer program were used. Hence the load on one tire was considered to be 9000-lbs. c) A typical tire pressure of 80 psi was used. .H.m shaman no uaowuoon unoao>um new How choked bananas on» no Hodges“: momnonxowau voodooumnoammdd.onh "0.0 shaman :.: 022 .22 622 v2: v2: '2: 3.2 3.2 3.2 v22 v22 v22 3.2 3.2 3.2 .2 0.2 0.2 mm. cud :.: :.: 3d 3.0 3.0 25 2d 2.3-3.2-36— 0.2 :29 and and 00.2 022 022 N22 ~22 522 20.2 20.2 :22 3.2 3.2 3.2 022 22 22 cm ON «0.5 an.“ an: 3.0 3.0 3.0 02a 02a 029 2.0 2.0 2.0 036 05.3 0nd 3.: 3.: 3.: 3.2 8.2 3.2 022 02! 02210.2 5.2 3.2 mm 3.0 3.0 3.0 and 35 36 :.: :.: _.: n22 n22 n22 v2: v2: 5.: 3.2 3.2 3.2 v22 v22 v22 3.2 3.2 3.2 00.2 0.2 0.2 MN 3.0 3.0 3.0 26 2d 25 961022 0.2 02a and 86 022 022 022 ~22 322 322 3.2 20.2 20.2 3.2 3.2 3.2 022 22 22 cm OH 118 32 223 3.5 3.0 3.0 3.0 m2a 02a 02a 26 2.0 2.0 0N6 05m 0nd 3.: 3.: 3.: 3.2 3.2 8.2 022 022 02: .2 5.2 5.2 mN 3.0 3.0 3.» cud cud and :.: :.: 2.: 022 022 222 '2: «0.: 3:: 3.2 3.2 3.2 :22 v22 «.22 3.2 3.2 3.2 00.2 0.2 0.2 mN 3.3 3.0 3.0 26 25 26 2...: O22 0.2 gm O06 86 022 022.022 ~22 N22 N22 H22 .22 20.2 8.2 8.2 3.2 022 22 22 cm 0K ants O25 arts 3.0 36 3.0 02a 02m 02a 2.0 2.0 2.0 02m 035 036 3.: 3.: 3.: 8.2 8.2 8.2 022 022 022 00.2 5.2 22 mm ON 2 OH ON 2 OH ON 2 OH ON 2 OH ON 2 OH ON OH OH ON 2 OH ON 2 OH ON 2 OH Ov ON ON Ow ON ON Ow ON ON Omv OOm OmH unmfiw>un 000 How unmhuH mama an» no :mmnoafi: mwmmmnx00nu vouavoum Ohmmdd may .H.0 muflmwm mo uaofiuuwm “9m 3me 00.0 00.5 :5.2 N20 05.5 00.2 00.0 N20 0:.0: v0.0 :20 00.2 029 05.5 00.2 00.0 ~20 0:.0: 3.0 :20 00.2 N2v 05.5 00.2 00.0 NN.0 0:.0: WK :20 020 00.2 02v 00.5 :22 00.0 00.0 00.2 :20 020 N22 02v 00.5 :22 00.0 00.0 _022 :20 020 N22 02v 00.5 :22 00.0 00.0 00.2 cm ON 00.0 00.5 :5.:: 00.0 00.5 00.: 00.0 05.v 00.: 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 054 00.: 00.0 00.5 :5.: 8.0 00.5 02:: 00.0 056 00.: WW v0.0 :20 :5.2 02v 05.5 00.2 00.0 N20 2.05020 :20:00.2 N2v 05.5 00.2 00.0 NN.0 —0:.0: v0.0 :20 00.2 02v 05.5 00.2 00.0 N20 0:.0: mN _:0.0 020 00.2 02v 00.5 :22 00.0 00.0 00.2 :20 020 N22 00.0 00.5 :22 00.0 00.0 —00.2 :20 020 00.2 02v 00.5 :22 00.0 00.0 00.2 0m 9 OH H 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 05.0. 00.: 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 054 00.: 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 05.0 00.: mN =30 :20 00.2 02v 05.5 022 00.0 00.0 2.0: v0.0 80:00.2 02v 05.5 022 00.0 ~20 42.0: 3.0 :20 00.2 02v 05.5 00.2 00.0 N20 0:.0: wk 0. 5 :20 020 00.2 02v 00.5 :22 00.0 00.0 00.2 :20 020 00.2 02v 00.5 :22 00.0 00.0 00.2 :20 020 N0.2 02v 00.5 :22 00.0 00.0 00.2 cm 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 056 00.: 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 05.0 _00.: 00.0 00.5 :5.: 00.0 00.5 00.: 00.0 056 00.: mN ON 0H OH ON 0H OH ON 0H OH ON 2 OH ON 0H OH ON 0H_OH ON 0H OH ON 0H OH ON 0H OH O0 O0 ON O0» O0 ON O0 O0 ON Omv OO0 O0H 120 nag—80.8mm 000 How amends 09883:»... 08:... 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O0 O0 O0 O0 ON OO0 O0H 122 Please note that this is the tire pressure used at the AASHO Road Test sections. Results of the mechanistic analysis (mechanistic Responses) are provided in Figures 5.12 through 5.21. 5.2.3. Verification of SHRP Study Results To verify the results of the SHRP study at higher levels of traffic, a traffic level of 75,000,000 ESAL's and roadbed ‘with resilient modulus of 10 ksi is considered. This gives a matrix of 27 cells with variables as shown in Figure 5.22. The cells have been numbered as they appear in the main matrix of Figure 3 .1. Table 5.2 shows the outputs (layer thicknesses) of the AASHTO design procedure for the 27 cells of Figure 5.22. Mechanistic responses of these 27 pavement sections are presented in Table 5.3. According to the Amsnwo Design Procedure, the 27 pavement sections are suppose to have the same serviceability loss over the 10-year performance period, they are supported on the same roadbed soil, and they carry the same amount of traffic of 75,000,000 ESAL’s over the same performance period. Hence, the amount of damage delivered to each pavement section during the performance period is the same. 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Cell Vert compressive Vert strains (Microstrains) Number Stress (psi) Base Roadbed AC Base Roadbed 6 3.64 1.41 89.00 125 107 15 3.40 1.49 86.60 128 129 24 NA/3.39 1.73 86.30 128 133 33 5.67 1.67 80.60 144 112 H 42 5.33 1.58 76.80 147 140 H 51 5.19 1.69 75.70 149 132 H 60 9.15 2.01 76.60 143 109 69 7.40 1.65 71.70 159 148 78 7.16 1.74 69.60 161 138 87 5.09 1.80 12.20 149 134 H 96 4.71 1.91 15.30 152 162 u 105 NA/4.70 2.24 15.50 152 167 114 7.89 2.12 55.20 169 140 H 123 7.43 1.99 29.60 173 174 H 132 7.21 2.14 31.00 175 165 H 141 10.90 2.28 32.60 181 140 fl 150 10.40 2.07 38.30 182 183 159 10.00 2.18 40.60 188 171 H 168 5.33 1.91 42.80 145 141 H 177 4.99 2.03 45.70 148 170 H 186 4.99 2.39 46.00 148 174 H 195 8.37 2.26 57.50 164 147 I 204 7.88 2.12 61.70 168 184 213 7.65 2.29 63.00 170 174 222 11.60 2.43 66.10 175 148 231 11.00 2.20 71.60 180 194 240 10.60 2.32 73.90 182 180 142 6:833 «22030.53 632335 .28 .299: no new as $0.5m 9:30.353 303.29» 02:. 3N6 0.52% pubpsofig omsm. somuovm a2080>mm IEZ . 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IJV. p.72-70,. 2“. - .. . . . . an.) .7. n.7.u-1U. - 4.., lUA\wM‘UJAU-v . - -u,- z I I I I I I ' ‘1‘. . . . h'. .‘vr. x‘r. . u v v“. rv‘u‘M' fiW‘uW-WuWM-vv-er . ¢.an (IXAIAUJAIIJJJUIIU‘IIIXWXX'X ”an”... ............H......................~. __ I I I I I I ‘ .. ... .. ................-u---_--(,lI|_L-.uu.nlt---_rq-_pu\_-ru_----11I.----....un. I Z I I I I I ' . .-.- .' . .‘.~. I._ s . .'.‘.'.-.-.-r.’. . .'.'.'.‘.-.‘.-. -’A‘.'.‘WN{-'- .‘-‘. -'.‘. <'<'\‘( a‘mu'.‘.‘A‘wc-vcn'v r. . .n- un'rrmx , . ‘1' 2. I I III‘ Illlna -- x...-cu,-In:lynl.uAn‘-..-o~-n..4c..;..u-......-......- 250 200 O O O V1 FI O 9 number SCCthI‘l Pavement '0 0 .0 'c a o n: .AC .Base Figure 5.25: The vertical strains at top of pavement layers for Indicated pavement sections. 144 The induced stresses and strains experienced by any one pavement layer vary from one pavement section to another. This implies that the AASHTO design method produces inconsistent results relative to these mechanistic responses. Hence the results of mechanistic analysis do not support the AASHTO concept that the Structural Number (SN) of any one flexible pavement layer is the product of its thickness and its layer coefficient. Based on the magnitude of the tensile stress induced at the bottom of the AC layer of the 27 pavement sections of Figure 5.22 due to an 18-kip ESAL and the ratio of that tensile stress to the value of the AC modulus as given in Table 5.6 and shown in Figures 5.26 and 5.27, the following finding from the SHRP study is verified relative to the conditions in Pakistan. For a constant traffic level and one type of roadbed soil, the AASHTO design procedure produces pavement sections (layer thicknesses) such that the tensile stress induced at the bottom of the AC layer vary from one section to another. This implies that the AASHTO design procedure produces inconsistent pavement sections relative to fatigue damage. Once again, the results of the mechanistic analysis do not support the AASHTO concept that the structural number of any flexible pavement layer is the product of its thickness and its 145 Table 5.6: The tensile stress at the bottom of the AC layer and the ratio of the tensile stress to the AC modulus for 27 pavement sections of Figure 5.22. Cell Tensile stress at Ratio of the tensile 1 Number bottom of the AC layer stress to AC modulus ‘ (p81) ! 6 85.40 0.569 ! 15 88.00 0.587 fl 24 88.10 0.587 33 94.60 0.631 j 42 97.80 0.652 51 99.50 0.663 +| 60 86.20 0.57 69 102 0.680 78 104 0.693 87 106 0.353 96 108 0.360 105 109 0.363 114 118 0.393 123 121 0.403 132 123 0.410 141 123 0.410 150 127 0.423 159 129 0.430 168 104 0.231 177 107 0.238 186 107 0.238 195 117 0.260 204 120 0.267 213 121 0.269 222 122 0.271 231 126 0.280 240 128 0.284 146 222.com 2220:2932— cfieflcfi .28 .293— U< ..o 83225 2: 3 23.23 0:23. 222—2<.2 2E. 32m shaman 2098222 domaoom “2208?»an Z Z z Z Z I I I I I I I I I I .II .7 E z I 0 6 8 L 9 g g .7 Co 79 I 0 6 00 In 9 9 s .7 E z I o I Z Cu .V g 9 L 8 6 0 I z Cu .7 g 9 L 8 6 0 I z E .7 g 9 o ...... . ‘ OW Ow .................. 1 oo2 .................................................. 1 om2 OVH Own: 04 .20 80305 as mmouum 0232208 147 .2223: 633:2: .23 2:22—33 U< no 02:9» 2: 3 museum 0:223 02: mo omens 02; find 9:52..— HODEH—HH GOMHUOm HHHOEO>MAH 68L999v£z1 9L8601Z£v99 OVZ 1£Z ZZZ £1Z VOZ 961 981 1.1.1 891 691 091 III Z91 EZI 1’11 901 IIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII II IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 9.33608 U< 02 mmouum 0:220“ .«O 032w“ O 148 layer coefficient. Sections 156, 159 and 162 (see Figure 3.1) were designed using AASHTO design procedure. The material properties of the AC, base and subbase layers for all three sections are the same. All sections were designed. to carry 75, 000, 000 18-kip ESAL’s. The only difference between the three sections is the resilient modulus of the roadbed soil. It varies from 7.5 ksi to 10 ksi and 20 ksi for sections 156, 159 and 162 respectively. The outputs (layer thicknesses) obtained from the AASHTO design procedure are listed. in 'Table 5.7. The mechanistic responses are summarized.in‘Table 5.8. Examination.of the mechanistic responses for sections 156, 159 and 162 indicate that: The peak.pavement surface deflection varies from 16.0 mills for pavement section 156 to 11.8 mills for pavement section 162. Figure 5.28 shows the peak deflection at the top of each pavement layer. It can be seen that the peak pavement deflection at top of each layer varies from one section to another which.indicates that the amount of the overall damage received by one pavement section is different than that received by the other section. It is to be noted that for the same traffic level and pavement layer properties, the AASHTO produced structural numbers for various types of roadbed soils do 149 mH om o< com mm.m mm may no musmuso osmm<< one <<.< m2nms 150 H.bm HNN me b.mm mm.m OH.OH mm.m om.OH ow.HH NmH m.bm HbH mmH om.O¢ OH.N O0.0H mm.m om.NH OH.¢H mmH m.bm me me ON.N¢ mm.H O0.0H om.HH om.¢H OO.mH mmH AHmQVMm>mH Umnpmom mmmm 04 o mom ommm venomomn mmmm Ué o< was <0 o no E00203 030 AHmQO m0 200 um um mmonum Ancfimnumonoflev wo mwouum m>HmmmHQEoo AmHHHEV Amnesz mHHmc9H 202 um chHum HmoHuHm> HmoHuMm> mo mob um cofluomHmoQ HHmU 202% NmH flaw mmH .mmH mHHou mo mGOHuoom uaofio>mm on» no noncommou OHumHsmnooS .2.< 9.532 um.m mHQMB 151 6222203 «nos—go.— 633225 .28 .2992— uo AS «a notes—hoe 33.225 :23.— "wnfi PEER nobvaom among U 165 dune—m can one: no 35:05.33 one-:96 mambo.» some. 04 05 mo 53.2. on. «a 30.5» 0:33 3:3.— oah “can about. Haemorflwooo owmflmmun O.~ Ammmv0< mo 50:03 .mwouum OZmfiOH. 166 at the top of the AC layer) decreases with the quality of the drainage which is opposite to the finding of the layer thickness modification method (see page 162 and Figure 5.29). The amount of compression experienced by each pavement layer is a function of the drainage quality (Figure 5.34) is different. Higher drainage coefficient causes lower degree of compression in the AC and base layers and higher compression in the subbase layer. It can.be seen that the vertical strains (Figure 5.35) at top of the base and subbase layers decrease as the quality of drainage deteriorate. This shows that the higher level of damage is being delivered to the layers with poor drainage quality. This observation is opposite to what was observed in the layer thickness modification method (see page 162). The tensile stress induced at the bottom of the AC layer (Figure 5.36) due to an 18-kip ESAL is depicted.by Figure 5.36.It can be seen that the maximum variation in the magnitude of the tensile stress from one section to another is about 27 percent. For the thickness modification method this variation was about 60 percent (see Figure 5.32). This shows that the layer coefficient modification method tends to produce better thickness 167 design than the thickness modification method. The results of the ‘mechanistic responses from. both methods i.e. the layer thickness modification method and the layer coefficient modification method verify the fellowing finding of SHRP (11) study: For pavement sections‘with the same layer properties but different drainage coefficients that have been designed by using AASHTO procedure to be supported on the same roadbed soil, to carry the same traffic volume and to have the same serviceability loss during an equal performance period, the results of the mechanistic analysis indicate that the magnitudes of the deflections, stresses and strains induced in the various pavement layers vary from.one pavement section to another. That is the AASHTO design method does not produce consistent results of the mechanistic responses. Hence the results of the mechanistic analysis do not support the role of the drainage coefficient (in adjusting the layer thicknesses and layer coefficients) in the AASHTO design procedure. (JLMPTER.6 STIHTYIHEEULTS-JHREDHC1iI)FAJIGKHEAm“)FHIPITHUHDRMLAFKHE(HF TTHEAAEEHNDIflflflflflflflDPmflflflMmmflfSEKHHCWHB 6.1 OUTPUTS FROM THE AASHTO DESIGN PROCEDURE Table 6.1 summarizes the outputs from the AASHTO design procedure for the selected pavement sections explained in section 3.2.2 and Figure 3.2 of chapter 3 (pagesn) 6.2 MECI-IANISTIC RESPONSES FROM ELSYMS The mechanistic responses (radial tensile strain at the bottom of the AC layer and the vertical compressive strain at the top of the roadbed soil) are listed in Table 6.2. Figure 6.1 presents the variation in radial tensile strain at the bottom of the AC layer due to variation in axle load and Figure 6.2 depicts the variation in the radial tensile strain at the bottom of the AC layer due to variation in the stiffness of the roadbed soil and the design 18-kip ESAL for the pavement sections of Figure 3.2. Examination of the mechanistic responses indicates that: 1. The radial tensile strain at the bottom of the AC layer increases with the increase in axle load (see Figure 6.1). It can be seen from the figure that, in general, the rate of increase in tensile strain decreases as the axle load increases. This however should not be interpreted as the rate of damage (e.g. fatigue life) 168 169 Table 6.1: Outputs from AASHTO DNPSBG computer program for the Cell pavement sections of Figure 3.2. AASHTO Designed Thicknesses . 18-Kip IRoadbed ’ No. ESALS Modulus (inches) Q ksi ( ) AC Base Subbase Total ‘ \ ) | I ) ! 199 25 7.5 8.21 7.03 10.35 25.59 ' 202 25 10 8.21 7.03 5.88 21.12 t i 205a 25 15 8.21 7.03 0.00 15.24 [ |l205 25 20 8.21 7.03 0.00 15.24 ! | I 200 50 7.5 9.13 7.50 11.00 27.63 . 203 50 10 9.13 7.50 6.25 22.88 206a 50 15 9.13 7.50 0.00 16.63 H II206 50 20 9.13 7.50 0.00 16.63 201 75 7.5 9.70 7.78 11.41 28.89 i 204 75 10 9.70 7.78 6.47 23.95 207a 75 15 9.70 7.78 0.00 17.48 207 75 20 9.70 7.78 0.00 17.48 170 Table 6.2: Mechanistic responses from ELSYMS for pavement sections of Figure 3.2 for different axle loads and tire pressure. AASHTO Cell Radial Tensile Strain Vertical Compressive ‘ Design No. (u strain) at Bottom of Strain (u strain) at Top \ ESALS*10‘ AC Layer for Axle Load/ of Roadbed soil for Axle 1 Tire pressure of Load/Tire pressure of i I 18-kip/ 23-kip/ 28-kip/ 18-kip/ 23-kip/ 28-kip/ } 80 psi 120 psi 120 psi 120 psi 120 psi 120 psi l 25 199 152 204 234 202 257 314 i 25 202 152 203 233 246 314 382 25 205a 147 198 227 244 315 378 25 205 142 191 218 236 306 366 50 200 132 175 203 168 214 262 50 203 131 174 202 205 261 319 n 50 206a 127 170 196 204 263 317 50 206 123 164 189 198 256 307 75 201 120 160 186 152 193 236 75 204 120 159 285 184 235 287 u 75 207a 117 155 280 184 237 286 “ 171 RADIAL STRAIN (micro strain) 240 ’ 220 200 * 180 100 18 23 AXLE LOAD(K|PS) '°'Soction 199 +Soction 202 9Keenan" 205 'soction 205: >(section 200 *uction 203 fisoction 208 X'scmlon 208. .soction 201 'section 204 *soction 207 8section 2070 Flgure 6.1: Effect of axle load on radial rensile strain at bottom of AC layer for the indicated pavement sections 28 172 decreases with increasing axle load. The reason is that the fatigue life in terms of tensile strain follows a power function. Hence a full analysis of the fatigue life must be conducted before a proper conclusion regarding the rate of damage can be made. Nevertheless, the above observation implies, as it was expected, that increasing axle load causes higher fatigue damage. The radial tensile strain at the bottom of the AC layer decreases with.the increase in.the stiffness (modulus) of the roadbed soil (see Figure 6.2). This implies that stiffer roadbed soils cause a decrease in the tensile strain (though. minimal) in. the asphalt layer. This finding negates the AASHTO concept that a variation in the roadbed soil strength affects only the layer immediately above it. The vertical compressive strain at the top‘of the roadbed soil increases almost linearly'with.increase:in.axle load (see Figure 6.3). The reason for this is that the ELSYMS computer program uses the layer elastic theory which produces linear responses. If nonlinear material models are available, one can then use the nonlinear option of the MICHPAVE program to assess the nonlinear effects of the load on the compressive strain. ii. L 173 RADIAL STRAIN (micro strain) 160 14o , 25-8 10‘6 ESAL I so x we ESAL ’ 120x -i 75 X 10‘6 ESAL 100' 80’ 60’ 40' 7.5 10 15 20 ROADBED MODULUS (ksi) Figure 6.2: Effect of roadbed soil on radial tensile strain at bottom of AC layerfor different levels of18 kip ESAL. 174 VERTICAL STRAIN (micro strain) 400 100 18 23 28 AXLE LOAD(K|PS) *Soctton 199 +Soctton 202 *uctton 205 'uotlon 20!. 9(section 200 *uotlon 203 Answer! zoo X'mnum zoo. .uctton 201 'am:::: 204 *ucaon 207 Emama 207- Figure 6.3: Effect of axle load on vertical compressive strain at top of roadbed for the indicated pavement sections 175 6 .3 PREDICT- FATIGUE AND RUT PERFORMANCE OF THE AASHTO DESIGNED PAVEMENT SECTIONS The fatigue and rut lives of each of the AASTHO designed pavement sections with respect to various fatigue and rut models are listed in.Table 6.3 through 6.5 and 6.6 through 6.8 respectively. Tables 6.9 and 6.10 present a summary of the fatigue and rut lives respectively. Figures 6.4 through 6.12 present the pavement lives relative to roughness, fatigue and rut for pavement sections 199, 200 and 201. Examination.of the figures indicate that:- 1. The fatigue lives of the AASHTO designed pavement sections predicted by the various fatigue models are shorter than the AASHTO design life except for sections 206 and 207, for which the fatigue life predicted by the MICH-PAVE model is greater than the AASHTO design life (see Tables 6.9 and 6.10 and Figures 6.4 through 6.6). This implies that the fatigue life should control the design of these pavements rather than the roughness as predicted by the AASHTO model. 2. The fatigue and rut lives of the.AASHTO(designed.pavement sections decrease with increases in axle load and tire pressure (see Tables 6.9 and 6.10 and Figures 6.7 through 6.12) . The implication of this is that the design of pavements that expected to carry high axle loads (as in Pakistan) must be based on fatigue and rut models rather Table 6.3: designed pavement The fatigue life 176 (Million repetitions) of AASHTO sections of Figure 3.2 Axle load a 18-Kip, Tire pressure . 80 psi. = # AASHTO Cell Radial Asphalt Monsmith Michpave NAASRA Design No . Tensile Institute model Model Model ESALs Strain, Model *106 bottom of . . . . Fatigue iFatigue Fatigue Fatigue AC La er y Life Life Life Life (pstrain) 199 152 4.49 0.23 4.09 7 11 II 202 152 4.49 0.23 5.87 7.11 25 205a 147 5.01 0.26 11.09 8.40 205 142 5.62 0.29 24.6 9.99 200 132 7.15 0.37 8.61 14.39 203 131 7.33 0.38 12.62 14.95 50 206a 127 8.12 0.42 23.79 17.45 206 123 9.02 0.47 52.36 20.48 H 201 120 9.78 0.51 13.74 23.17 204 120 9.78 0.51 20.28 23.17 75 207a 117 10.63 0.56 38.47 26.30 207 113 11.92 0.63 84.36 31.30 177 Table 6u4: The fatigue life (Million repetitions) of AASHTO designed pavement sections of Figure 3.2 Axle load a 23-kip, Tire pressure - 120 psi. AASHTO Cell Radial Asphalt Monismith Michpave Design No. Tensile Institute model Model ESALs Strain, Model *106 bottom of , , , Fatigue Fatigue Fatigue AC La er y life Life Life (u strain) 199 204 1.71 0.083 2.21 202 203 1.74 0.085 3.24 25 205a 198 1.88 0.092 6.18 205 191 2.12 0.104 13.62 200 175 2.83 0.141 4.60 203 174 2.88 0.144 6.88 50 206a 170 3.11 0.156 13.18 206 164 3.50 0.176 28.90 4.86 01 160 3.80 0.191 7.28 5.50 204 159 3.88 0.196 10.97 5.67 75 207a 155 4.21 0.213 21.16 6.44 178 Table 6.5: The fatigue life (Million ESALs) of AASHTO designed pavement sections of Figure 3.2 Axle load a 28-kip, Tire pressure - 120 psi. a: Radial Asphalt Monsmith Michpave NAASRA Tensile Institute model. Model Model Strain, Model *106 bottom of , , , , Fatigue Fatigue Fatigue Fatigue" AC La er y Life Life Life Life (ustrain) 199 234 1.09 0.052 1.20 0.82 Ii 202 233 1.10 0.052 1.73 0.84 H 25 205 227 1.20 0.057 3.26 0.95 P 205a 218 1.37 0.066 7.25 1.17 200 203 1.73 0.084 2.56 1.67 203 202 1.76 0.086 3.73 1.71 50 206 196 1.95 0.095 7.02 1.99 206a 189 2.19 0.11 15.46 2.39 201 186 2.31 0.11 4.10 2.59 204 185 2.35 0.12 6.01 2.66 75 207 180 2 58 0.13 11 36 3 05 179 Table 6.6: Rut life (Million repetitions) of AASHTO designed pavement sections of Figure 3.2 Axle Load a 18-kip, Tire Pressure - 80 psi. .=_========.=_=====-======:=——.--—. ” AASHTO Cell Vertical Asphalt TRRL ERES Design. NO. compressive Institute Model Model ESALs strain, Model *106 top Of Rut Life Rut Life Rut LifeII roadbed (pstrain) 199 202 49.21 24.29 47.43 202 246 20.35 11.15 19.62 25 205a 244 21.11 11.51 20.36 205 236 24.51 13.14 23.64 200 168 112.37 50.30 110.00 203 205 46.06 22.92 44.40 50 206a 204 47.08 23.36 45.38 206 198 53.82 26.29 51.87 201 152 175.95 74.70 170.00 204 184 74.76 35.12 72.03 207a 184 74.76 35.12 72.03 H I I I 180 Table 6.7: Rut life (Million repetitions) of AASHTO designed pavement sections of Figure 3.2 Axle load a 23-kips, Tire pressure = 120 psi. AASHTO Cell Vertical .Asphalt TRRL ERES Design 1%). compressive Institute Model Model ESALs strain, Model *106 top of . . . ' Rut Life Rut Life Rut Life roadbed (ustrain) 199 257 16.73 9.38 16.14 H 202 314 6.82 4.25 6.58 I 25 205a 315 6.72 4.20 6.49 I 205 306 _ 7.65 4.71 7.39 200 214 38.00 19.33 36.63 203 261 15.61 8.83 15.06 50 206a 263 15.09 8.56 14.55 206 ‘256 17.03 9.53 16.42 f 201 193 60.36 29.08 58.17 204 235 24.98 13.36 24.09 75 207a 237 24.05 12.92 23.19 i 207 231 26.98 14.30 26.02 “ 181 Table 6.8: Rut life (Million ESALs) of AASHTO designed pavement sections of Figure 3.2 Axle load = 28-kip, Tire pressure a 120 psi. =g - - - - — ”7 ___-_, ~ . AASHTO Cell Vertical Asphalt TRRL ERES Design. No. compressive Institute Model Model ESALs strain, Model *106 to of p Rut Life Rut Life Rut Life roadbed (pstrain) 199 314 6.82 4.25 6.58 n 202 382 2.83 1.96 2.74 25 205a 378 2.97 2.04 2.87 205 366 3.43 2.32 3.31 n 200 262 15.35 8.70 14.80 203 319 6.35 4.00 6.13 50 206a 317 6.54 4.10 6.31 206 307 7.55 4.65 7.28 201 236 24.51 13.14 23.63 204 287 10.20 6.07 9.84 75 207a 286 10.36 6.15 10.00 207 278 11.77 6.88 11.35 1=====m==s=—=__====A Table 6.9: pavement sections 182 of Figure 3.2 Summary of fatigue lives (Million repetitions) of ====—- Asphalt Monismith Model- Institute Model-Fatigue Life for ESALs Fatigue Life forAxle Load of Axle Load of *10‘ Axle Load of 18- 23- 28- 18- 23- 28- 18- 3- 28- 18- 23- 28- kip kip kip kip ip kip kip ip kip Ikip litip Ikip 199 4.49 1.70 1.09 0.23 0.083 0.052 4.09 2.21 1.20 7.11 1.63 0.82 202 4.49 1.73 1.10 0.23 0.085 0.0525.87 3.24 1.73 7.11 1.67 0.84 25 205a5.01 1.88 1.20 0.26 0.092 0.05711.09I6.18 3.26 8.40 1.90 0.95 205 5.62 2.12 1.37 0.29 0.104 0.06624.6013.627.25 9.99 2.27 1.17 200 7.15 2.83 1.73 0.37 0.141 0.0848.61 4.60 2.56 14.39 3.51 1.67 203 7.33 2.88 1.76 0.38 0.144 0.08612.626.88 3.73 14.95 3.61 1.71 0 206a8.12 3.11 1.95 0.42 0.156 0.09523.7913.187.02 17.45 4.06 1.99 5 206 9.02 3.50 2.19 0.47 0.176 0.110 52.36 28.9015.46 20.48 4.86 2.39 201 9.78 3.80 2.31 0.51 0.191 0.11013.747.28 4.10 23.17 5.50 2.59 204 9.78 3.88 2.35 0.51 0.196 0.120 20.28 10.976.01 23.17 5.67 2.66 5 207a10.63 4.21 2.58 0.56 0.213 0.130 38.47 21.1611.36 26.30 6.44 3.05 7 207 11.92 4.69 2.88 0.56 0.239 0.140 84.36 )IG.3‘724.93 31.30 7.59 3.61 fig 183 Summary of rut lives (Million repetitions) of the Table 5.10: pavement sections of Figure 3.2 3 I ERES Model Rut Life AASHIT) Cell Asphalt Institute TRRL Model Rut Life Model Rut Life for for Axle Load of for Axle Load of Design No. Axle Load of ESALs .10. 18- 23- 25- 18- 23- 25- 18- 23- 28- kip kip kip kip kip kip kip kip kip 199 49.21 15.73 6.82 24.29 9.38 4.25 47.43 15.14 5.53 202 20.35 6.82 2.83 11.15 4.25 1.95 19.52 6.58 2.74 205a 21.11 6.72 2.97 11.51 4.20 2.04 20.36 6 49 2.87 25 205 24.51 7.55 3.43 13.14 4.71 2.32 23.54 7.39 3.31 200 112.37 33.00 15.35 50.30 19.33 5.70 110.00 35.53 14.50 203 45.05 15.51 5.35 22.92 8.83 4.00 44.40 15.05 5.13 206a 47.08 15.09 5.54 23.35 8.56 4.10 45.38 14.55 5.31 50 7.55 25.29 9.53 4.55 51.87 15.42 7.28 206 53.82 17.03 170.00 58.17 23.63 201 175.95 60.36 24.51 74.70 29.08 13.14 72.03 24.09 9.84 204 74.76 24.98 10.20 35.12 13.36 6.07 72.03 23.19 10.00 207a 74.76 24.05 10.36 35.12 12.92 6.15 75 39.16 14.30 6.88 81.49 26.02 11.35 26.98 11.77 207 84.58 Predicted performance (Million Repetitions) 184 20)— ERES NAASRA A) MICH PAV- 1 1 1 1 Roughness Fatigue Performance Models Figure 6.4: Comparison of predicted performances of pavement section 199 (18 - kip ESAL) 250 's‘ '5’ Predicted performance (Million Repetitions) 8 185 AASHTO Roughness Figure 6.5: Comparison of predicted performances of ERES AASRA N Al MICH PAVj l L 1 Fatigue Performance Models pavement section 200 (18 - kip ESAL) Predicted performance (Million Repetifions) 400 § '5’ 100 186 ERES — AASHHD J AI MICH PAViNMSRA Roughness l 1 Fatigue 1 1 Performance Models Figure 6.6: Comparison of predicted performances of pavement section 201(18 - kip ESAL) Predicted performance (Million Repetitions) 187 Al Fatigue Model performance Axle load (Kips) Figure 6.7: Effect of axle load on predicted fatigue performance of pavement section 199 Predicted performance (Million Repetitions) 188 MICHPAVE Model Performance Axle Load (kips) Figure 6-8: Effect of axle load on predicted fatigue performance of pavement section 199 189 NAASRA Fatigue Model Performance Predcted perfonnanoe (Mllion Repetitions) .5 Figure 6.9: Axle load (Kips) Effect of axle load on predicted fatigue performance of pavement section 199 Predicted performance (Million Repetitions) 20 190 Al Rut Model performance Axle Load (Kips) Figure 6.10: Effect of axle load on predicted rut performance of pavement section 199 Predicted performance (Million Repetitions) 20 191 TRRL Rut Model performance Axle load (Kips) Figure 6.11: Effect of axle load on predicted rut performance of pavement section 199 Predcted performance (Million Repetitions) 8 (A O B ..a O 192 ERES Rut Model performance Figure 6.12: Axle load (Kips) Effect of axle load on predicted rut performance of pavement section 199 193 than on roughness. Hence the AASHTO design procedure (which is roughness based model) is not applicable in Pakistan. The different fatigue and rut performance models used in the study show large differences in.the predicted.fatigue and rut performance for any one pavement section (see Tables 6.9 and 6.10 and Figures 6.4 through 6.6). Given that those models were developed for pavements in different environmental regions and different pavement designs and construction practices, one can conclude that Pakistan must develop rut and fatigue models that are applicable to the axle loads found in Pakistan and to the environmental conditions. ,An.’ CILKPTERUI SJIHNYIUflflfiUTS-lflflflAfiKflflMmmflf(”fFAJIGKflURlflFPERTIHMMMflflflE (H?TBWLAASHHK)GMDInflflfl)[flflflflmfli 7.1 GENERAL It was stated in Chapter 6 that for the pavement sections of Figure 3.2 and in the range of material properties used, the predicted fatigue life (in terms of 18-kip ESAL) using various fatigue models, is much shorter than the Design ESALs used.in AASHTijrocedure. Since the AASHTO design.procedure is based on pavement roughness, one can conclude that for the pavement sections of Figure 3.2, the fatigue life not roughness should control the pavement design process. Given the above scenario, the question becomes what material types should be used so that the fatigue life of the pavement is equal to or longer than the AASHTO Design ESALs, input in the procedure? To answer the question, three trial designs were conducted. In the first trial, the granular base layer was simply replaced by an AC stabilized base material. The second trial consisted of eliminating the subbase layer and replacing the granular base layer by an asphalt treated layer. In the third trial, the values of the modulus of the base and subbase layer were increased (to be achieved through compaction). In these trials, the thicknesses obtained from the AASHTO Design Procedure, listed in Table 6.1 (without changing the base/subbase modulus) were used. The results of the analysis are discussed/presented below. 194 195 7.2 TRIAL 1, REPLACING GRANULAR BASE WITH AN AC STABILIZED BASE (layer modulus equal to or greater than 250 ksi) In this trial, the granular base layer (Layer modulus 30 ksi) of each pavement section of Figure 3.2 was replaced.by an AC stabilized base layer while keeping the same thicknesses. Mechanistic analysis was then conducted, and the fatigue life (in terms of 18-kip ESAL) and the number of ESALs to 0.5 inch rut were then computed using various prediction models. Table 7.1, Table 7.3 and Table 7.5 present the original and.enhanced fatigue lives while the original and enhanced rut lives are listed in Table 7.2, Table 7.4 and Table 7.6. Figure 7.1, Figure 7.3 and Figure 7.5 present the comparison of the original and.enhanced fatigue lives whereas Figure 7.2, Figure 7.4 and Figure 7.6 depict the comparison of the original and enhanced rut lives for pavement section 199 (Monismith model exhibits very low original and enhanced fatigue performance therefore it has not been discussed and shown in the Figures). From the examination of the results in this trial following is observed: 1. For the combination of 18 kip axle load and 80 psi tire pressure, to exhibit fatigue performance equal to or greater than the AASHTO input ESALs following is seen: a. The elastic modulus of the AC stabilized base (for the pavement sections considered in this 196 study) needs to be enhanced in the range of 250 ksi to 300 ksi. This range of base modulus satisfies all the fatigue criterion except Monismith criterion (see Table 7.1). The magnitude of the enhancement varies with the type of fatigue/rut prediction model. In the range of AC stabilized base modulus (250 ksi to 300 ksi) used for this trial, Asphalt Institute model exhibit fatigue life which is almost equal to AASHTO input ESALs whereas MICHPAVE and NAASRA fatigue models exhibit fatigue life ‘much. greater than. the .AASHTO input ESALs (see Table 7.1). Figure 7.1 present the comparison of the enhanced fatigue lives predicted by various fatigue models for pavement section 199. The results of enhanced fatigue lives exhibited (hue to ‘various fatigue criterion indicate that the sections where there is no subbase used, require relatively less increase in the base modulus to achieve fatigue life equal to or greater than the sections where some subbase thickness is used. This reduction in base modulus is partly attributable to the increased roadbed modulus (see Tables 7.1 and Tables 7.2). 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H 2...... $3 ..2. our u 2:392. 2: d... on u one. 2.2. .93 5.83 25:55.. .0 8.. 3.. woo—5:5 .Em 359.5 .0 couthEoo 6N 95...". e: Sm 8825 n 9.x em 95 am 3995 u ....m .5 ..mDOS. ham. Enos. wmmw .355. ...mm... ....m .95 Is... .95 ....w. .ccw 4.1 ....cm Enos. _< ON 9.. oo ow cor ONF 03. Dow 09. CON ONN OVN ooN owN oom (suonnadaa uonuw) eoueuuoued paIOIpeJd 212 7.3 TRIAL 2, ELIMINATING SUBBASE AND REPLACING GRANULAR BASE WITH ASPHALT TREATED BASE (Layer Mbdulus Less than or equal to 200 Ksi). In this trial, the subbase was eliminated and granular base layer of each.pavement section.of Figure 3.2 was replaced by an Asphalt Treated base (while keeping the same thicknesses). Mechanistic analysiS‘was than.conducted, and the fatigue life (in terms of 18 Kip ESAL) and the number of ESALs to 0.5 inch rut were then computed using various prediction models. Table 7.7, Table 7.9 and Table 7.11 present the original and enhanced fatigue lives and Table 7.8, Table 7.10 and Table 7.12 present the original and enhanced rut lives. Figure 7.7, Figure 7.9 and Figure 7.11 present the comparison of the original and enhanced fatigues lives whereas Figure 7.8, Figure 7.10 and Figure 7.12 present the comparison of the original and enhanced rut lives for pavement section 199 (Monismith model exhibits very low original and enhanced fatigue performance therefore it has not been discussed and shown in Figures). From the examination of the results in this trial following is observed:— 1. For the combination of 18-kip axle load and 80 psi tire pressure, elimination of the subbase layer and enhancement of granular base to asphalt treated base, following is seen: a. To exhibit fatigue life equal to or greater than the AASHTO input ESALs the layer moduli 213 of the asphalt treated base needs to be increased in the range of 110 ksi to 160 ksi (see Table 7.7). The magnitude of enhancement varies with the type of fatigue/rut prediction models. This result is similar to what was predicted in Trial 1. Asphalt Institute model exhibits the magnitude of enhanced fatigue life almost equal to or slightly greater than the AASHTO input ESALs whereas the MICHPAVE and NAASRA fatigue models exhibit the magnitude of fatigue lives much greater than the AASHTO input ESALs except for section 199 in which the fatigue life predicted by MICHPAVE model is slightly' shorter ‘than. the .AASHTO input ESALs (see Table 7.7). Figure 7.7 presents the comparison of the enhanced fatigue lives predicted by various fatigue models for pavement section 199. At this load and tire pressure, the magnitude of enhanced rut life exhibited by all the rut criterion namely Asphalt Institute, TRRL and ERES is much greater than the AASHTO design life (see Table 7.8). Figure 7.8 present the comparison of the enhanced rut lives predicted by various rut models for pavement section 199 . 214 OM.HM NU.OOm mn.vO O.vaH nw.O MN.v Nm.HH mw.vh h.vm O¢H dhON OM.DN ON.va hv.wm m.mnm mm.O Nv.# M0.0H hb.hh m.nw OMH bON mh hfi.MN mm.mmm QN.ON m.#ON Hm.O Hm.¢ Ob.m mm.mh m.nw OOH #ON hH.MN mm.wm# vb.nH ¢.bm Hm.O hH.¢ Oh.m Nm.Mh O.mm OOH HON O#.ON OO.NON wm.nm N.Nmm h#.O MO.N NO.m vm.Om O.Nh OMH fiwON mv.bH ON.NOM mh.MN h.mmN N#.O Om.N NH.O am.Nm O.Nh OVH OON om mm.VH wh.OHM NW.NH w.wHH OM.O NO.m mm.h Om.nm ¢.Hh omH MON mm.VH mfl.whN fim.O vm.mm hm.O mh.N mH.h mm.m§ H.nh omH OON mm.m om.mm Ow.VN h.OHN 0N.O UM.H Nw.m NO.mN N.Om OHH QWON Ov.O mO.MOH QO.HH w.OOH ON.O mv.H HO.m VN.wN m.mm ONH mON mN HH.h NN.wOH hw.m ON.MV MN.O m¢.H mv.¢ mw.mN m.OO OMH NON HH.h Nm.Nm 0O.v mm.ON MN.O NM.H mw.¢ mn.¢N m.Om OMH mmH OMHQ OWfifl OUfid OHMH OHMA OHMH QNfiQ OUMA Gamay-uh oflmwuuh 35.3.; uflmwuuh cfimwuuh oafiunh Gianna-wk cawuuh ..Hfiuuunio Manama“? “50% Hgmfiuo. 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OHQMB 217 .253... 22.5.3 n 2...... 35 ..ma. on n 2:39... 2.... do. 3 u one. 22 d3 eczema «co—:92. .0 8.. 5.. tween—.5 new 5595 no Sarasoo "a... 2:9”. 3: 5m 8825 u ....m em. e... .3. 3995 u ....m a5 ...mDOs. ...:m .2522 wmmw Enos. 4mm... _moo_>_ _< , l on ....m .95 I 8.. l of. I OON I omN 1 com 1 0mm .1 OOV l omv. 1 com 1 own 000 omm OON 0mm OOQ 0mm OOO 0mm OOOw I J JLlI L l (suounedaa U0!II!W)GOUBU1JOJJ9d peIOIpeJd 218 For combination of 23 kip axle load and 120 psi tire pressure after elimination of subbase, the asphalt treated base modulus was increased to a maximum value of 200 ksi. From the examination of the results, it is observed that: a. The elimination of subbase and replacement of granular base with asphalt treated base enhances the magnitude of the fatigue life of the pavement sections considered in this study but it remains less than the AASHTO input ESALs with some of the fatigue criterion. For example, the enhanced fatigue life of all the pavement sections of this study with MICH-PAVE fatigue criterion is greater than the AASHTO input ESALs and this is true for some of the pavement sections with NAASRA fatigue criterion whereas the magnitude of the enhanced fatigue life with Asphalt Institute fatigue Icriterion. remains shorter" than. the AASHTO input ESALs by 50% to 82% (see Table 7.9). Figure 7.9 present the comparison of the enhanced fatigue lives predicted by various fatigue models for pavement section 199. For this load and tire pressure, the magnitude of enhanced rut life exhibited by all the rut criterion namely Asphalt Institute, TRRL and ERES is much greater than the AASHTO input 219 mm.h hh.MHH hn.wv thH mmu.o om.H mm.v no.oN «.mm ooN hon ¢v.u MH.Ho mH.HN oN.mmv MHN.o oN.H HN.v Hm.NN v.mm ooN whom mp ho.m «h.mv hm.oH om.muH me.o bo.o mm.m hH.mH noH oom ¢0N om.m ov.hn oN.h mm.hh HmH.o Hh.o om.m Nv.ma moH ooN HoN mm.v ma.¢h om.oN o¢.th whH.o NH.H om.n NO.HN H.ma ooN mom mo.v vh.mv oH.MH om.hNn mmH.o no.0 HH.m 5H.wH MOH com noon on Hm.m om.Hm mm.o ov.mOH wVH.o mm.o oo.N mm.HH MHH ooN mom Hm.m hH.MN ow.v om.Hm H¢H.o Hm.o mo.N mh.m oNH con oom hN.N Nb.Nm nw.MH ov.Hom on.o vm.o NH.N hN.NH NHH oon moN om.H vm.HN oH.w oo.mmH «mo.o ov.o om.H wN.m NNH ooN umom mu hm.H wo.NH «N.m nh.mm moo.o vm.o ms.H vo.w mma ooN NoN mw.H «m.m HN.N mv.wN mmo.o oN.o Hh.H mv.m mvH ooN mmH ouHH OMMH ouwn OHHH ouwn wuHH Quad mafia .flfiflkuuio O=UHuuh onmwuah aflmwumm Gamauum aflmwuuh osmwuah onmwuuh 0=MHUNM .HONMR 0‘ nulwuulc floundnflfl Hanwmwuo woundnnfl HfldfimHHo uoouunnfl HuuHmHHO vuoddnflu no Euuuon cod. .flHuHun AHuMO nqdmu H000! ouauwuunH OHHunwu ml .02 unfiuwn Hove: «ma Hove: 259.03. Howe: guano: 32.9»: Humans auum :00 0.53 .....mm ON... n unnumuhm Pub... 6me MN n 93... mHua .uHoUofi ogHuMM mdofiumgr Ou uummmwn £35 Amman woummufi uHmnmmd Anus; Uwomemm ommm HMHSQMMU can vmumdwflfidm manage ~.m ouumam mo mqoauoou nonmaumv osmmaa «0 .mnoauauomou noaaaaz. uuaa wsmaumm "m.b manna 220 “.33.: gang»? u 2.? 33 ..mn our .... 2:39... at... d... an u .23. 2.2. .m2 :ozoom E55922. .0 8.. 26.3. 30:25 .25 .~:.m.._o no com...m..Eoo a.» 2.5.". 5.... manna". ocean—Em. u ....u. ..cm. 9.: 29a“. 3995 u ...... so ..mDOs. m:0....Huuoumfiou an“. «I .02 £9.32. 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For the combination of standard axle load of 18 Kip and 80 Psi tire pressure, the results (presented for fatigue life in Table 7.1 and Table 7.7 and for rut life in Table 7.2 and Table 7.8) indicate that the replacement of granular base with asphalt stabilized base (Wk base equal to or greater than 250 ksi) and the elimination of subbase and replacement of granular base with asphalt treated base 0%, base less than. or equal to 200 Ksi) exhibits the magnitude of enhanced fatigue/rut life equal to or greater than the AASHTO input ESALs in both cases. This mean that for a standard axle load of 18 kip and tire pressure of 80 psi, the use of asphalt treated base when no subbase is used may give economical pavement sections for obvious reasons . 227 mm.HH Ohm OM.MH UO.MNO hh.HH hm.m>m ONH OON bON O0.0H OOM Ow.HH Nh.mvw mm.OH h¢.mom VMH OON flbON mh vm.m ONN OM.HH wm.ovv ON.OH hH.VNN vVH OON VON mm.MN OOH vm.Hm Om.vmm Hm.VN Hb.wwH omH OON HON ON.h OVN Om.h Hh.HHm mm.h mm.va O¢H OON OON Hm.w OMH hw.m mm.omm vm.m 0N.mmH QVH OON NwON om MH.m OvH mv.w OH.mmN mm.m mm.FVH QMH OON MON OQ.VH OHH #m.mH OO.hON mm.mH hm.wHH OOH OON OON Hn.m ONH OH.m MB.MHN m¢.m Nw.HNH mmH OON mON hO.N Nm Hw.N ON.HmH hm.N NO.mm VFH OON MmON MN Vh.N hm hV.N hm.MOH MQ.N mm.mm bmH OON NON om.w vm OO.b vw.mm Nw.w nm.wm mmH OON mmH was ”in on“; up”. on“; ”Ex 33 yam was as. on“; uum 2:3qu Hlflwmwuo 600% Hauwmwuo Moog Hanfimwuo coon—Na vunvaou HO no» 00H. .dfiauuu wimfl H000! oufluwuuflH 0>Mwuuumfloo ..muflv ~.! .0! flmwnwn H000: ma Hope: .25. ”.1305 Having 3mm :00 0.53 .wmm ONH“ oudmmmhm muwa .mmwx an n UMOH oaxd .mawflofi ufin mnowum> 0» 900mme nuHS Amman vmuMOHB uHmnmu¢ nufi3 OQOMHQGM mama Hmfiflfimuw van woumnfififiam mmdflflflmv «a 9:5: no 26302.. @0333 chum: no 353325“ :ofiSE mug ”Sm "NH. h wanna 228 .0335 =2%< n 33. wmmm ..ma ONF n 2:395 2:. is. 3 u two. 0:3 .22 .853» E2552 3 8: «E 53:25 can 359.6 ho comtaqsao ”N: 2:9". 2: 5m 882$ n ....m Em a: 5m .5595 u 4.x .90 ..mnOE th Enos. wwmw Enos. ..mm... .2022 _< ....m .55 .._.m_ .ccm. .. .c ..mcw cor I o: OON (suonnedea uounw) eoueuuoued momma 229 7.4 TRIAL 3, INCREASING LAYER MODULI (through compaction) OF THE GRANULAR BASE AND SUBBASE LAYER In this trial the layer moduli of granular base and subbase layer of each pavement section of Figure 3.2 was increased upto a value of 75 Ksi and 40 Ksi respectively, mechanistic analysis was then conducted, the fatigue life (in terms of 18 Kip ESAL) and the number of ESAL to 0.5 inch rut were then computed using various prediction models as was done in Trial 1 and Trial 2 of the study. The original and enhanced fatigue lives are listed in Table 7.13, Table 7.15 and Table 7.17. The original and enhanced rut lives are listed in Table 7.14, Table 7.16 and Table 7.18. Figure 7.13, Figure 7.15 and Figure 7.17 present the comparison of original and enhanced fatigue lives. Figure 7.14, Figure 7.16 and. Figure 7.18 present the comparison of original and enhanced rut lives for pavement section 199 (Monismith model exhibit very low original and enhanced fatigue performances, therefore it has not been discussed and shown in the Figures). Examination of the results in this trial indicate that 1. For the combination of 18-kip axle load and 80 psi tire pressure, by increasing the layer moduli (through compaction) of the granular base and subbase layer following is seen: a. The magnitude of the fatigue and rut lives of pavement sections is enhanced. The enhancement varies with the type of fatigue and rut prediction model. This result is similar to 230 the results observed in Trial 1 and Trial 2. The Enhanced fatigue life exhibited by MICHPAVE and NAASRA fatigue models is equal to or greater than the AASHTO input ESALs whereas Asphalt Institute model exhibit enhanced fatigue life which is almost half of the AASHTO input ESALs (see Table 7.13). Figure 7.13 present the comparison of the enhanced fatigue lives predicted by various fatigue models for pavement section 199. The magnitude of enhanced rut life exhibited by all the rut criterion used in this study namely Asphalt Institute, TRRL and ERES is much higher than the AASHTO input ESALs (see Table 7.14). Figure 7.14 present the comparison of the enhanced rut lives predicted by various rut models for pavement section 199. For the combination of 23-kip axle load and 120 psi tire pressure, by increasing the layer moduli (through compaction) of the granular base and subbase layer following is seen: The magnitude of enhanced fatigue life exhibited by MICHPAVE fatigue criterion is equal to or greater than the AASHTO input ESALs for only half of the pavement sections 231 OM.HM MO.hHH mm.vm OD.@#M nw.O mm.H Nm.HH mm.ON m.wm I mh EON On.mN mh.mm hv.mm 00.an mm.O OM.H nw.OH mm.mN w.mm I mh QFON mb bH.MN wv.ONH ON.ON ow.hm Hm.O mm.H wh.m mm.mN n.mm Ov mb $ON FH.MN WN.OMH Vh.MH om.mw Hm.O Ob.H Ob.m OM.HM N.vm OV mb HON QV.ON wfi.mh mm.Nm ON.mHN hv.O bH.H No.0 hh.HN H.¢m I mb mON mv.hH mh.mm mh.MN om.wm N#.O ¢O.H NH.O m#.mH ¢.hm I mh ”OON om mm.#H Ob.OO Nw.NH OO.NW QM.O ON.H mm.h MN.NN m.mm 0v mh MON mn.vd O#.Hm Hw.m O#.mv hm.O NM.H mH.h MH.VN N.Hm Ofi mh OON mm.m HH.HV OO.#N om.mOH ON.O mh.O Nw.m wN.VH hOH a mh mON 0*.w NN.VM GO.HH OM.wv 6N.O ww.O Ho.m VO.NH HHH I mh dmON mN HH.h HH.H¢ hm.m O0.0M MN.O wh.O m¢.v ON.VH hOH Ov mh NON HH.h OV.hv mO.v mO.MN MN.O mm.O mv.v ww.mH #OH Ow mh QMH OWHH OMNQ OHMH OUNA GUMA QWHQ Ouflfl ONNA oflmduflh oafiuuw Gaduuh oflmwuah onrmfiuuh osmwuuh oflmwuum oflmwuuh .flwan—niv r1: 1.... 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Ho>aa 0‘ Snug: 00.? we saunas J: «an nqdmm H300! .flwuuun onun M_! .0! flmwuon Havel damn: Hove: obumnuwl Hove: nuwaquI ounuaunnn uHunmnt Huwumm unsm wane Huou opmmdd .flmm cm H oufluuoufi cufia .mmwx ma n ”MOH 0HN4 .mflmvofi mnmwumu mfloflhm> ou uuummmu nuw3 Audasvoz pummmuonH nuw3 usn unmandm find mmmm “wannwuuv N.m 0H5hdh uo mnoauoom vunmwmmu 08mm¢4 Mo AmGOHufiummoH noflaaflzv muwH oflmfiumm ”MH.b mHQmB 232 3.2.80 53525 n on? 3.5 gm.— om n 2335 2:. it. 2. u use. 2x< .mov .3303 22:33 ho 8: 2638 32.2.5 new .5593 no comtquoo a...» 2:9”. 3: 38$ .8826 ... ..E Eu 3.: 088... .253 1...“. so ...mDOs— m30:..HmmH m.nm ov mp HON hm.Hm OON hH.Hm Nm.Nmm Nm.nm mN.HhN OMH . mh OON On.mv OON mv.mw m¢.mOv Oo.hv vh.OHN mvH - mu 0OON om Ov.v« Ohm mv.>m mm.nNO wo.ww hm.mhm ONH Ov mp MON O0.0HH Ohm MN.¢mH m«.NHwN hn.NHH bw.mOOH MOH ov mh OON «m.nN ONH vm.Hm ho.mNN Hm.vN ww.wNH an .. mb mON um.ON mm Nh.wN NN.OOH HH.HN ¢m.mm nhH - mp 0mON mN Nw.mH ObH Hw.mN Om.omm mn.ON mm.mbH NmH OO mb NON math“. Omv hm.Nb Nm.Nw0H HN.mv 9.”.th NNH Ov mh mmH ouwa an: ouwa usm oqu yam oqu usm oqu as“ cuHA us“ .uwuuuua. Hug—"make 600003 Hnnwmwuo 000% HGGHMMHO 600003 60600.» no any ooH. .nHuuuu Hana. «Hun. 0A¢mm H000! ouflufiuunH 0>H000Hml00 J: J! .0! QMH00Q H03 and! H03! HE JAG—~92 HGONuH0> 000335..." 000! HHOU Ea .Hmm on n unaum0um 0HHB .mme OH u GMOH 0Hx4 .mHovofi usu uflOHHm> 0» uu0mmou AuH3 A005H0> ufianofi 60mm0HUnH nuH3 van 0mmnn5m v00 000m HmHQGMHUO N.m 0HsmHh m0 mQOHuomm v0anm0v 08mm¢4 mo AmnOHuHu0m0u GOHHHHSO ouHH 00M "¢H.b 0HQMB 234 5.3.5.6 Omucmgcm n 2;... mmam 9mg 8 u 2:»me 2:. dz. 3 u Ono. 2x< ‘ .2: .5303 20:522. he 2: 3.. 30:35 95 3595 he coming—coo "3.» 959“. a: Sm 8225 u ....m Em 2: .3. .295 u ....m .90 ..mnOE ...:m .822 mmmm .822 .EE .282 _< _ d O _ . . o 4.x .95 ....m .95 ....m .95 1 8, m 1 8m m 1 08 m w .1 CO? W... . 1 com w 1 25 m 1 02 m 1 08 m w 1 com m. 1 82 w. w 1 8: ( cow... 235 (i.e, pavement section numbers 205, 205a, 206, 206a, 207, and 207a). Please note that these are those pavement sections in which no subbase has been used. The magnitude of enhanced fatigue life exhibited by other fatigue criterion for all pavement sections considered in this study remains less than the AASHTO input ESALs. In Asphalt Institute model the magnitude: of enhanced fatigue life is shorter than the AASHTO input ESALs by about 80% to 82%. In NAASRA fatigue model the magnitude of enhanced fatigue life is shorter than the AASHTO input ESALs by about 68% to 70% (see Table 7.15). Figure 7.15 present the comparison of the enhanced fatigue lives predicted by various fatigue models for pavement section 199. b. The magnitude of enhanced rut life exhibited by all the rut criterion (considered in this study) is equal to or greater than the AASHTO input ESALs (see Table 7.16). Figure 7.16 present the comparison of the enhanced rut lives predicted by various rut models for pavement section 199. For the combination of 28—kip axle load and tire pressure of 120 psi, by increasing the layer moduli 236 mm.p mv.pN pm.mv Om.pOH MMN.O pm.O mm.¢ Mm.OH OHH 1 mp pON vv.m pH.MN mH.HN HM.MO MHN.O Hm.o HN.v Op.m ONH 1 mp npON mp pm.m pm.mN pm.OH Nm.Om OOH.O mm.O OO.M mN.HH mHH Ow mp vON om.m Np.NM ON.p «N.mM HMH.O vm.O OM.M pN.NH NHH ow mp HON mm.v mH.OH OM.ON om.MHH mpH.O vv.O om.M MM.O mNH 1 mp mON mO.v Mm.mH MH.MH mm.Nm mmH.O MM.O HH.M Nm.p OMH 1 mp «mON om Hm.M OM.OH mm.m pO.MM vVH.O m«.O Om.N mm.w mNH O¢ mp MON Hm.M vM.HN om.v mH.MN HVH.O ov.O MO.N mN.m NNH ov mp OON pN.N OO.m Nm.MH mm.pm vOH.O pN.O NH.N mN.m mvH - mp mON om.H mm.p OH.m pm.mN Nm0.0 ¢N.O mO.H mm.v omH 1 mp anN mN pm.H HM.m vN.M Hv.mH mO0.0 pN.O Mp.H pM.m va OO mp NON Mm.H Np.OH HN.N mO.HH MM0.0 OM.O Hp.H mm.m OOH ov mp mmH ouHH oqu ouHH 0MHH ouwa 0HHA ouHA oan 0DMHu0h oamwuah 0=MHU0M onmwumh 05mwu0h onmmuuh 0:MHuuh 05MHuMM H0H0Hunav wasnuwic 00unflnflm HudeHHO 00000Aflu HuuHmHHO 00ondnfifl H00HUHHO,00U§0£0M Hohuq 04 ~w0¥O OOH: «0 eunuch «I wan nutmm H000! .ufiuuun 0008 a! .0! umHuon H000: mama: Homo! opamnowi H000: Auwaunol unauwuunH uHuAmnd Huwuum -num mama Hku oauman .Hmm ONH ouammohm 0HHB .ume MN u 0moH 0Hx4 .mH000E mamwumu unowum> 0» uu0fln0u nuH3 A05H00o= 00000H00H nuH3 999 0009950 000 000m HMHSQMHUV N.M oudmwh no unoHuo0m 000mHm00 Damned Mo AmQOHuHuwmwu GOHHHHSO OMHH mdeumh umH.p OHQMB 237 53:20 03525 n 2.3 $3 ..ma ONF u 2:305 2:. d: MN n 0.3. 2.3 .52. 5:3» 25:55.. we 8: 25:8 03:25 0.5 .5595 _o coutuano unfip 8:9". 8: 2.95“. 08555 n ....n. new 05 2.95m .5595 u .4... 90 .0022 05H50ofi 00000HOQH £UH3 udn 0mmnnflm 0:0 000m HMHQQMHUO N.M 3me Mo 30303 828800 05mm: «0 383333 83:0: 3: ”Ex NOON OMH Op.mM Hm.MON O0.0N OO.mMH HOH 1 mp pON OH.MN OOH NN.HM OM.NOH mO.vN pm.OOH opH - mp 0pON mp OO.vN OOH mm.NM N0.00M O0.0N ON.OOH OOH OO mp OON pH.Om OOH. mO.NO vamHH mm.OO OM.pom ONH Ov mp HON Nv.mH OO Mp.ON pO.NvH MO.pH Mp.OO OpH 1 mp OON mm.vH mm mO.pH OO.mOH OO.mH OO.pm OOH .. mp 0OON om OO.mH ONH Hp.OH p0.0NN Hm.mH mm.ONH MOH OO mp MON nu.mM ONM pm.mm Nv.OOw oo.OM vo.HMM NMH ov mp com OM.p OM O0.0 mH.mm mm.p M0.0M NHN 1 mp mON OHIO OM O0.0 mH.Nv Np.m p0.0M vNN .. mp MmON mN om.w mm oo.p oo.OO N0.0 «mmpm mOH oe mp NON u_VHOH omH OM.ON mO.pON Mp.OH Nw.mmH mmH ow mp OOH ONHA 93— 0HHH an! 0HHA Ham 03"! an! 033 an“ ONH! 00% 2:05.03 Haws—HGHHO. 000% HanHmHh—o 000030! H0flHmHHO 00000919! 00.000..— uo no» eOH. .uwmuuu .HuMO .Huu. «94mm H000! ouauwuuflH 0>H000Hmn50 a! ~_! .0! «5.309 H30: «a Hove: AME. ”.1392 Haunt; 3386 Sam Sou gum: .Hnm ONH u 0Hflmm0um 0HHH .mme MN u 000H 0HK¢ .mH00ofi ash OSOHH0> "OH.p 0HAMB 239 .5355 0525;5— u 2;... 05m .55 ON... u 9:535 95 i: ON u .52 0:3 O? .5503 «5.55.. no .8: 3.. 035:5 E5 5595 .6 comrade—50 ”O: 0.39"— 9: :5 822cm 1 .5. Eu 2: .3. .295 u ....m .90 Jun—OS. p3”. .0022 wmmw .3522 Amy: Enos. _< ....m .95 ....m .OtO I on ....m .55 ....m Em (suouuedea uouuw) eoueuuoued pampeld 240 (through compaction) of the granular base and subbase layer following is seen: a. The magnitude of enhanced fatigue life exhibited by MICHPAVE fatigue criterion is equal to or greater than the AASHTO input ESALs only for three of the pavement sections considered in this study (i.e, pavement section number 205a, 206a, 207a) (see Table 7.17). Please note that these are those pavement sections which has stronger roadbed soils (MR 20 Ksi). The magnitude of enhanced fatigue life exhibited by all other fatigue criterion for all the pavement sections of this study remains much shorter than the AASHTO input ESALs. Figure 7.17 presents the comparison of the enhanced fatigue lives for pavement section 199. The magnitude of enhanced rut life exhibited by Asphalt Institute and ERES rut criterion is higher than the AASHTO input ESALs only for half of the pavement sections (i.e, pavement section 199, 200, 201, 202,203 and 204)(See Table 7.18). Please remember that these are those pavement sections in which some thickness of subbase has been used. The magnitude of enhanced rut life exhibited by TRRL rut criterion is equal to or higher than 241 Hm.m vm.ma mm.vn om.NOH ovH.o mm.o mm.N om.m vnH a Mb hon mo.m mm.HH mm.HH om.m¢ and.a Nm.o am.N 0H.w and . mh when mh wu.N mm.ma Ho.m oH.mN oma.o mm.o mm.N hm.m mma 0* mr ¢ou mm.n mm.mH oa.¢ mm.om OHH.o mm.o Hm.u Nm.p cma ow mp HON mm.N oo.m ww.mH mm.vm oaa.o bu.c mH.N mN.m mva - mp won mm.H mm.> no.h pm.mN mmo.o vN.o mm.H mw.¢ omH . mb amen om Hb.H Hm.m mh.m mp.wa wwo.o hn.o wh.H hm.m va ov mp mom bw.a «b.0H mm.N wm.ma vac.o om.o mb.d mm.m ova ow mh com hH.a Nb.v mN.h mH.Hm mmo.o 5H.o hm.H mv.m me I mp mam mm.o vm.m mN.m vm.ma hmo.o mH.o ON.H mo.m aha a mu «mom mu wm.o mm.v mp.H ma.m «mo.o hH.o OH.H om.m «ma ov mp «on Nm.o hm.m ou.H mw.w «no.0 mH.o mo.H ww.m mmH ow mp mmH ouwd ouwa ouMH wufiH @HwH ouwH oufiq oufiq wSMMuah osmfluah wanduuh vanauMM onmwuuh wflmwunm onmfiuuh 0:MMuwh Addauuniv Fnflwuwlc vmondnflfl HMUHMMHO kundndu Hmnwmwuo vflvadndm HNQflMMNO woodman! Hohafl Dd «waxy 00H. mo aauuon a: «nu uqdmm Havel .uMaHuu ouun «I .0! nmwuwn Hove: Ammflz HovOl o>~mflowl Hove! AufiEEQOI UUSUMUIGH uduamufl Hawflmm IASm wnum HH00 afiflmfld .finm ONH n unammuum mafia m:0fium> ou uuommmu nufi3 Amdasvoz pummwnodH nuw3 van «manndm can «mum “Mafinmuwv N.M Gunman mo maowuomm vodmfimmu 09mm¢4 no Amnowufiuwmou nofiaafizv oufla onmfiUMh .umflx an n UMOH mHN4 .mHmvofi wsmfiumM "hH.b oHQMB 242 33:80 63:25 a on? $3 .3 on? n 2332.. 2:. it. an n two. 2.3 .39 .5303 EcE¢>ua .0 3: 3923 32.2.3 new 3593 .0 53.3500 .2.» 959“. m5 manna“. voocaccm u ....n. new 8... 2.33.. 359.0 a ....n. 90 Jun—Os. MSG—.5?— _muos_ wnnoumu50 «I ml .02 nmfiucn vaoa mama Havel quay uamanut Huoauuob unannum onum _fiuou oaum¢d .Hum oNH u whammwum mafia .mmwx mm H vmoa oaxd .mHovofi any anomum> ou uoomuou AuaB Amosam> unadvofi vmmmmuodH Ava? nan «munnfim can wmmm Haaflnmuuo N.M ounmdh mo maowuuom vmnmwmwv Ohmmdd mo .meflufiquoH nowaafiz. 0Mfid 95M .oH.p manna 245 .3355 umocmscm n 0%... 003 ._m._ our u 2:32.. 2:. do. om n 000. 0.02. do? .8303 205023 mo 0:. a... 03:05.3 new .0593 *0 :omtaoEoo 5:. 2:9". 8... .3. 8225 I ...m Em 0.: Sm _Saco I ....m .90 Jun—Os— ham Etc—2 mmmm .2022 415. Enos. 7.. ....m .95 cm :5. Eu ..._.m .55 OON (suouuedaa U°!||!V\I) GOUBU-UOIUad pampeJd (HLMFIERJI CKHWCIIEflOmfliAmfl)FUHflDhflMflflflDAflfltflmS 8.1 CONCLUSIONS Based on the analysis of this study results, following conclusions are drawn: 1. Results of the SHRP study stand verified relative to the conditions in Pakistan except for the case of roadbed soil stiffer than the subbase/base. For this particular case the DNPSB6 computer program does not produce same structural number for same traffic level and one type of roadbed soil (see Figure 5.7). However if the subbase/base softer than the roadbed is omitted from the program then it produces the same structural number for same traffic level and one type of roadbed soil (see Figure 5.6). 2 ._ The AASHTO 86 design procedure produces underdesigned pavement sections for loading conditions in Pakistan with- respect to various fatigue and rut models (see Table 6.9 and Table 6 . 10) . Hence the AASHTO design procedure (which is roughness based model) is not applicable in Pakistan. Therefore, the design of pavements that are expected to carry high axle loads (as in Pakistan) must be based on fatigue and rut models rather than on roughness. 246 247 Pavement structures placed on stiffer roadbed soil are likely to experience less fatigue damage. This finding negates the observation from AASHTO design procedure that ' the variation in the roadbed soil strength affects only the subbase layer (see Figure 6.2). The fatigue and rut performance decreases with increase of axle loads and tire pressure which is a normal phenomenon in Pakistan. The Different fatigue and rut models used in the study show a very large difference in the fatigue and rut performance for any one pavement section. Similarly the enhanced predicted rut and fatigue performance for any one of the pavement sections also varies with the type of the fatigue/rut prediction model. The results of the study indicate that for any axle load, the chances of failure of pavement sections (Considered in this study) in fatigue are relatively'more as compared to its failure in rut. Basing on the trials conducted in this study, it is concluded that to the conditions in Pakistan pavement bases need to be treated/stabilized and the fatigue life not the roughness should control the design process. For combination of higher axle loads and tire pressures (i.e 23 kip, 28 kip axle load and 120 psi tire pressure), the 248 pavements designed by merely increasing the layer moduli (through compaction) of the granular base and subbase may not exhibit the performance equal to the AASHTO input ESALs and may fail in fatigue prematurely. For the combination of standard axle load of 18 Kip and 80 Psi tire pressure, the examination of results of Trial 1 (the replacement of granular base with asphalt stabilized base, MR base > 250 Ksi) and Trial 2 (elimination of subbase and replacement of granular base with asphalt treated base, MR base < 200 Ksi) indicate that the magnitude of enhanced fatigue/ rut life exhibited (due to various fatigue/rut models used in this study) in both the trials is equal to or greater than the AASHTO input ESALs. This mean that for the combination of standard axle load of 18 Kip and tire pressure of 80 Psi, the use of asphalt treated base (MR < 200 Ksi) alongwith elimination of subbase may be economical in Pakistan as compared to the use of asphalt stabilized base (MR > 250 Ksi) along with some thickness of subbase. RECOMMENDATIONS The study indicates that the AASHTO design procedure cannot be adopted for conditions other than it was developed . Hence , it is recommended that the AASHTO design procedure should not be used as the only procedure 249 for design of pavements in Pakistan. The pavement designs be examined mechanistically for loading conditions of Pakistan. None of the existing pavement performance models can be used for the existing environmental and material conditions in Pakistan. It is strongly recommended that fatigue and rut data be collected and the models be calibrated for conditions in Pakistan or local models be developed. It is highly recommended that to control the heavy axle load conditions observed in Pakistan, the National Highway .Authority in Pakistan should install weigh stations all along its road.network.and.enforce the legal load limits. REFERENCES The Study on National Transport Plan in the Islamic Republic of Pakistan, Final Report, Volume II, Feburary 1995, JICA. Training Block. Flexible Pavement Design. University of Michigan, U.S.A. Thawat Watanatada, Clell G. Harral, William D. o. Paterson, Ashok M. Dhareshwar, Anil Bhandari,and Koji Tsunokania. The Highway Design and Maintenance Standards Model. Volume 1, Description of the HDM-iii Model. A World Bank Publication. Zafar Iqbal Faruqi, "Axle Load Survey to Establish Latest Truck [Factors for Pavement Design Between Taxila and Lahore on National Highway (N-S) . A Thesis Work for M.sc. (Civil Engineering) in Military College of Engineering Risalpur, 1993. E.J. Yoder and M. W. Witzak. Principles of Pavement Design. Second Edition. New York, Jhon Willey $Sons, 1975.72. American Association of State Highway and Transportation officials. AASHTO Guide for Design of Pavement 250 10. 11. 12. 251 structures. Washington D.C., 1986. Per Ullidtz. Pavement Analysis. Elservier Science Publishers B.V. , Amsterdam- Oxford- New york- Tokyo, 1987. Road Note 29, A guide to the Structural Design of Pavements for New Roads. Third Edition, Road Research Laboratory , Department of Environment , Department of Transportation, London, 1977. Yang H. Huang University of Kentucky. Pavement Analysis and Design. Published by Prentice - Hall, Inc. U.S.A. 1993 . Zafar Iqbal Raja. Pavement Design procedure for pakistan, an Article Published in Corps of Engineers Journal 1993, Published by Military College of Engineering Risalpur. Gilbert Y. Baladi, and Francis X. Mckelvey Professors of Civil and Environmental Engineering, Michigan State University. Mechanistic Evaluation and Calibration of the AASHTO Design Equations and Mechanistic Analysis of the SHRP Asphalt Surfaced pavement Sections .Unpublished Data . Ronald S. Harichandran, Ming-Shan Yeh, and Gilbert Y. Baladi. "MICHPAVE: A Nonlinear finite Element Program for Analysis of Flexible Pavements". Transportation Research Record no. 1286, Washington, D.C. 1990. 13. 14. 15. 16. 17. 18. 19. 252 ELSYMS INTERACTIVE MICROCOMPUTER VERSION, User’s Manual for IBM-PC and Compatible Microcomputer, Report no. FHWA- TS-87-206, Final report december 1986, US Department of Transportation USA. Summary of Traffic Data for National Highways (1994). National Transport Research Centre Ministry of Communication Islamabad. Report.5, Highway Research.Board Special Report 61E, "The ASSHO Road Test," 1962. Bonquist, R., R., "Effects of tire pressure on flexible pavement response and performance, " Draft Report, Federal Highway Administration, Washington, D. C., 1989. Majeedq Abdul “Axle ‘Load. Survey" National 'Transport Research Centre, Planning Commission, Islamabad (NTRC- 65), October 1982. Majeed, Abdul "Multi Axle Vehicle Survey" National Transport Research Center, Planning Commission, Islamabad (NTRC-63), October, 1982. B.J Coree and T.D. White. "AASHTO Flexible Pavement Design Method: Fact or Fiction. Transportation Research Record 1286, National Research Council Washington, D.C.1990. 253 20. J.F. Shook and F.N. Finn. Thickness Design Relationships for“ .Asphalt Pavements. Proc., 1st International Conference on the structural design of Asphalt Pavements, Ann Arbor, Mich., 1962. "\ IIIIIIIIIZIIIIIIIIIIIIIIIIIIILIIIIIEIILIIIIIIIIIIIIIIIIIIIII