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II, I RAB! nullllllllllllm 1 LIBRARY Michigan State University This is to certify that the thesis entitled OPTICAL EMISSION SPECTROSCOPY INVESTIGATION OF MICROWAVE PLASMAS presented by Jayakumaran Sivagnaname has been accepted towards fulfillment of the requirements for MASTER OF SCIENCE Electrical Engg. degree in MW / Major professor Date iI/Is/qg 0-7639 MS U is an Affirmative Action/Equal Opportunity Institution PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINE return on or before date due. MAY BE RECALLED with earlier due date if requested. I DATE DUE DATE DUE DATE DUE kg; 2 § 2321 militad‘zggg 1/90 campus-m4 OPTICAL EMISSION SPECTROSCOPY INVESTIGATION OF MICROWAVE PLASMAS By J ayakumaran Sivagnaname A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Electrical and Computer Engineering 1998 ABSTRACT OPTICAL EMISSION SPECTROSCOPY INVESTIGATION OF MICROWAVE PLASMAS By J ayakumaran Sivagnaname Microwave cavity plasma reactors are being used for a range of materials process- ing applications including the deposition of diamond thin films and the etching/surface treatment of semiconductor materials during device fabrication. For all these microwave plasma processes a concise understanding of the plasma species concentration and ener- gies are often still lacking. The plasma parameters like gas temperature and species con- centration, H, C2 and CH, for some of the commonly used plasmas for diamond thin film deposition, namely H2 - CH4 and Ar - H2 - CH4 were analyzed using optical emission spectroscopy. The addition of small amounts of N2 has been shown to affect the deposition rate and characteristics of the diamond film. Hence the effect of nitrogen on these plasmas was also studied. With the 0.1 - 1% addition of nitrogen no change in the gas temperature was observed. However an increase in the amount of atomic hydrogen was observed with nitrogen concentration. The density of high energy electrons in a compact ion source was also analyzed. This was achieved by observing the doubly ionized argon emission lines. The results indi- cate the presence of high energy electrons (greater than 27eV) in the plasma of a compact ion source. Dedicated to Almighty iii ACKNOWLEDGEMENTS I would like to express my profound gratitude to Dr. Timothy Grotjohn. It was his constant encouragement, support and untiring help that led to the completion of this project. He has given his knowledge, his time and his support to guide me through the work presented here. I would also like to thank Dr. Jes Asmussen and Dr. Tim Hogan for their constructive remarks on the project and for being a part of the examining committee. Thanks are due to Dr. Anatoly Vikharev, Alexander(Sasha) Kolysko and Dmitry Radis- chev of the Russian Academy of Sciences for their contribution to the project, especially the gas temperature measurements. I wish to express my gratitude to my parents and fam- ily members for their love and support. I would also like to thank Bo Keu Kim, Meng-Hua Tsai, Mark Perrin, Amir Khan and Wen-Shin Huang for their advice and friendship. iv TABLE OF CONTENTS List of Tables iii List of Figures ix 1 Introduction 1 1.0 Motivation ................................................................................................................ 1 1.2 Objectives ................................................................................................................. 2 1.3 Thesis Outline ........................................................................................................... 3 2 Equipment and Experimental Method 4 2.1 Introduction to equipment used ................................................................................ 4 2.2 Multipolar ECR plasma reactor system .................................................................... 4 2.2.1 Description of the Plasma Source - the MPDR 610 ....................................... 4 2.2.2 The microwave apparatus ............................................................................... 7 2.2.3 Gas/vacuum systems ....................................................................................... 8 2.3 High power resonant cavity microwave reactor ..................................................... 10 2.4 Spectrometer- system #1 ........................................................................................ 12 2.5 Data acquisition and signal processing for spectrometer system #1 ...................... 13 2.6 Diode array detector - spectrometer system #2 ...................................................... 14 2.7 Collection Optics .................................................................................................... 16 2.7.1 Arrangement #1 ............................................................................................ 17 2.7.2 Arrangement #2 ............................................................................................ 17 2.7.3 Arrangement #3 ............................................................................................ 18 vi 3 Identification and analysis of Argon Doubly-ionized atoms 19 3.1 Introduction ............................................................................................................ 19 3.2 Theory of the diagnostic technique ........................................................................ 19 3.4 Experimental method ............................................................................................. 22 3.3 Observation and measurement of the doubly ionized lines .................................... 23 3.5 Results and discussion ............................................................................................ 26 3.6 Conclusion .............................................................................................................. 33 4 Gas Kinetic Temperature of H2 - CH4 Microwave Plasma 34 4.1 Introduction ............................................................................................................ 34 4.2 Gas kinetic temperature measurement theory ........................................................ 34 4.2.1 Hund’s Coupling Cases ................................................................................. 38 4.3 Experimental setup ................................................................................................. 40 4.4 Hydrogen rotational temperature ............................................................................ 41 4.4.1 Estimation of the rotational temperature ....................................................... 41 4.5 Rotational temperature results ................................................................................ 43 4.6 Conclusion .............................................................................................................. 50 5 Study of H2 - CH4 - N2 Microwave Plasma 51 5.1 Introduction ............................................................................................................ 51 5.2 Experimental Setup ................................................................................................ 51 5.3 Results and discussions .......................................................................................... 52 5.4 Conclusion .............................................................................................................. 6O 6 Study of Ar - H2 - CH4 - N2 Microwave Plasma 6.1 Introduction ............................................................................................................ 6.2 Experimental setup ................................................................................................. 6.3 Results and discussion ............................................................................................ 6.5 Conclusion .............................................................................................................. 7 Summary of results 7.1 Conclusion .............................................................................................................. 7.1.1 Argon Doubly-ionized atoms measurements ................................................ 7.1.2 Gas Kinetic Temperature of H2 - CH4 Microwave Plasma .......................... 7.1.3 Study of H2 - CH4 - N2 Microwave Plasma ................................................. 7.1.4 Study of Ar-H2 - CH4 - N2 Microwave Plasma ............................................ 7.2 Recommendations for future work ......................................................................... Appendix A Appendix B Appendix C References vii 61 61 61 62 78 79 79 79 80 80 81 81 84 86 91 97 LIST OF TABLES 4 Gas Kinetic Temperature of H2 - CH4 Microwave Plasma 34 Table 4.1: Energy level for the R-branch rotational lines ................................................. 43 Appendix A 84 Table A: Identification and analysis of argon doubly ionized atoms ................................. 84 Appendix B 86 Table B: Measurements of Ar - H2 - CH4 - N2 Microwave Plasma .................................. 86 viii LIST OF FIGURES Figure 2.1 MPDR 610 Plasma Source ................................................................................. 6 Figure 2.2 Top view of the chamber ................................................................................... 7 Figure 2.3 Vacuum system of the plasma source ............................................................... 9 Figure 2.4 High Power Microwave Plasma Reactor ......................................................... 10 Figure 2.5 High Power Microwave Plasma Reactor ......................................................... 11 Figure 2.6 Sketch of the spectrometer .............................................................................. 13 Figure 2.7 Sketch of the diode array detector ................................................................... 15 Figure 2.8 Optical set up for light collection - arrangement #1 ........................................ 17 Figure 2.9 Optical set up for light collection - arrangement #2 ........................................ 18 Figure 2.10 Optical set up for light collection — arrangement #3 ...................................... 18 Figure 3.1 Atomic states of the Ar atom ........................................................................... 20 Figure 3.2 Experimental Set-up for the identification of Ar“ lines ................................ 23 Figure 3.3 Emission spectra of krypton plasma. Pressure: 3 mT, Flow rate: lsccm, Input Power: 90 W. .................................................................................................................... 24 Figure 3.4 Emission spectra of argon plasma. Pressure: 0.75 mT, Flow rate: lsccm, Input Power: 100 W. .................................................................................................................. 25 Figure 3.5 Variation of Ar++ density with pressure for argon plasma. Flow rate: lsccm. Input power: 40 W. ........................................................................................................... 29 Figure 3.6 Variation of Ar++ density with pressure for argon plasma. Flow rate: lsccm. Input power: 100 W. ......................................................................................................... 30 Figure 3.7 Variation of Ar‘“+ density with input power for argon plasma. Flow rate: 1 sccm. Pressure: 0.9 mT ............................................................................................................... 31 Figure 3.8 Variation of Ar++ density with flow rate of Ar for argon plasma. Pressure: 0.9 mT. Input power: 40 W ..................................................................................................... 32 ix Figure 4.1 Diagram of the Observed Electronic States of the H2 Molecule ..................... 36 Figure 4.2 Energy Level Diagram for a Band with P and R Branches ............................. 37 Figure 4.3 Experimental Set-up for the measurement of rotational temperature of H2.... 40 Figure 4.4 Emission Spectra of the R-Branch rotational lines of H2 ................................ 42 Figure 4.5 Boltzmann plot for the lines R0 and R5-R10 .................................................. 42 Figure 4.6 Variation of rotational temperature of H2 with pressure for H2 plasma. Flow rate: H2-200 sccm. Input power: 400 W ................................................................................... 45 Figure 4.7 Variation of rotational temperature of Hz with pressure for H2-CH4 plasma. Flow rate: H2-200 sccm, CH4-4 sccm. Input power: 400 W ............................................ 46 Figure 4.8 Variation of rotational temperature of Hz with input power for H2-CH4 plasma. Flow rate: H2-200 sccm, CH4-4 sccm. Pressure: 30 Torr ................................................. 47 Figure 4.9 Variation of rotational temperature of H2 with flow rate for H2 plasma. Pressure: 30 Torr. Input power: 400 W ............................................................................................ 48 Figure 4.10 Variation of rotational temperature of H2 with flow rate of N2 for Hz-CH4-N 2 plasma. Flow rate: H2-200 sccm, CH4-43ccm. Pressure: 30 Torr. Input power: 400 W .. 49 Figure 5.1 Variation of HG line intensity with N2 concentration. Flow rates: CH4-4 sccm, H2-200 sccm. Pressure: 30 Torr. Input Power: 0.8 kW .................................................... 54 Figure 5.2 Variation of HB line intensity with N2 concentration. Flow rates: CH4-4 sccm, H2-200 sccm. Pressure: 30 Torr. Input Power: 0.8 kW .................................................... 55 Figure 5.3 Variation of HB/Ha ratio with N2 concentration. Flow rates: CH4-4 sccm, H2- 200 sccm. Pressure: 30 Torr. Input Power: 0.8 kW .......................................................... 56 Figure 5.4 Emission spectrum of Hz-CH4-N2 plasma. Flow rates: CH4-7.2 sccm, H2-144 sccm, N2-0.5 sccm. Pressure: 30 Torr. Input Power: 0.8 kW ........................................... 57 Figure 5.5 Variation of CH line intensity with N2 concentration. Flow rates: CH4-7.2 sccm, H2-144 sccm. Pressure: 30 Torr. Input Power: 0.8 kW .................................................... 58 Figure 5.6 Variation of CN line intensity with N2 concentration. Flow rates: CH4-7.2 sccm, H2-144 sccm. Pressure: 30 Torr. Input Power: 0.8 kW .................................................... 59 Figure 6.1 Emission spectrum. Flow rates: Ar- 600 sccm, CH4- 3 sccm, Hz- lZsccm, N2- 3 sccm. Pressure: 120 Torr. Input Power: 1.09 kW ............................................................ 64 Figure 6.2 Emission spectrum. Flow rates: Ar- 100 sccm, CH4- 8 sccm, Hz- 3008ccm, N2- 0 sccm. Pressure: 120 Torr. Input Power: 1.621 kW ....................................................... 65 Figure 6.3 Emission spectrum. Flow rates: Ar- 100 sccm, CH4- 8 seem, Hz- 300sccm, N2- 0 sccm. Pressure: 120 Torr. Input Power: 1.621 kW ....................................................... 66 Figure 6.4 Variation of species concentration with H2 flow rate. Flow rates: Ar- 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW ............................................... 67 Figure 6.4a Variation of species concentration with H2 flow rate. Flow rates: Ar- 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW ............................................... 68 Figure 6.5 Variation of species concentration with CH4 flow rate. Flow rates: Ar- 600 sccm, Hz- 0 seem. Pressure: 120 Torr. Input Power: ~ 1.2 kW .................................................. 69 Figure 6.53 Variation of species concentration with CH4 flow rate. Flow rates: Ar- 600 sccm, H2- 0 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW ........................................ 70 Figure 6.6 Variation of species concentration with N2 flow. Flow rates: Ar- 600 sccm, H2- 12 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.1 kW ................................ 71 Figure 6.7 Variation of species concentration with Ar flow rate. Flow rates: H2 - 50-300 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.4 kW ...................................... 72 Figure 6.7a Variation of species concentration with Ar flow rate. Flow rates: H2 - 50-300 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.4 kW ..................................... 73 Figure 6.8 Variation of C2/Ha ratio with H2 flow rate. Flow rates: Ar - 600 sccm, CH4- 8 seem. Pressure: 120 Torr. Input Power: ~ 1.2 kW ............................................................ 74 Figure 6.9 Variation of C2/HQt ratio with CH4 flow rate. Flow rates: Ar - 600 sccm, Hz— 0 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW ............................................................ 75 Figure 6.10 Variation of HB/Ha ratio with H2 flow rate. Flow rates: Ar - 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW ............................................................ 76 Figure 6.11 Variation of HB/Ha ratio with H2 flow rate. Flow rates: Ar - 600 sccm, H2- 0 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW ............................................................ 77 xi Chapter 1 Introduction 1.0 Motivation Microwave cavity plasma reactors are being used for a range of materials process- ing applications including the deposition of diamond thin films and the etching/surface treatment of semiconductor materials during device fabrication. The etching applications are carried out in electron cyclotron resonance (ECR) microwave cavity reactors which typically operated at low pressure below 10 mTorr. The deposition of diamond thin films use the microwave cavity reactor without the static magnetic fields and the pressure used are much higher in the range of 10-120 Torr. For all these microwave plasma processes a concise understanding of the plasma species concentration and energies are often still lacking. For example, during the diamond deposition process the addition of small amounts (10-100 ppm) of nitrogen can significantly change the deposit film’s properties and growth rate [1]. The reason for the importance of nitrogen in the deposition process is not under- stood. One possible explanation is that the bulk plasma species concentration or plasma temperature are changed by the nitrogen and that these bulk changes effect the deposition process. Hence a study of the various species concentration in the diamond CVD plasma with the addition of nitrogen would be helpful in understanding the role of nitrogen and how it affects the plasma parameters. A second example where additional understanding of a plasma process would be useful is the deposition of nanocrystalline diamond using Ar-CH4-H2 gas mixture. For the microcrystalline and nanocrystalline diamond growth, the ratio of argon to hydrogen has been found to be a dominant factor [2]. Therefore an analysis of the species in the plasma may shed some light on their role in the plasma deposition process. A third example for additional understanding of plasmas being of interest that is investigated in this study is the electron energy distribution function in low pressure ECR plasmas. Specifically, in a compact ECR ion source used for generating plasmas in molec- ular beam epitaxy machines, the excitation mechanism in the source is not fully under- stood. Specifically the density of high energy electrons in the. excitation region needs investigation. 1.2 Objectives The main objective of this work is to investigate microwave plasma discharges using optical emission spectroscopy(OES) in order to add to the understanding of these discharges. The specific objectives are: 1. To study the basic Ar plasma and measure the amount of doubly ionized atoms and hence high energy electrons present under various process conditions for plasmas cre- ated in a compact ECR ion source. 2. To understand the variation of the plasma parameters like gas temperature and species concentration under various process conditions for plasmas used in diamond CVD deposition. Specific issues to be studied include the gas temperature of diamond CVD plasma, the influx of nitrogen gas addition on CH4-H2 diamond deposition plasmas, and the species concentration variation in CH4-Ar-H2 plasmas used for nanocrystalline diamond deposition. 1.3 Thesis Outline The main part of the thesis has been divided into four chapters (Chapters 3-6) with one chapter devoted to each of the plasmas mentioned in the objectives. Chapter 2 discusses the equipment and the plasma reactors used in the experi- ments. The relevant details needed to understand the experimental set up has been pro- vided with careful attention to each instrument. Chapter 3 explains the argon doubly ionized atom measurements carried out in the microwave ECR plasma source. The results are presented along with the discussions. Chapter 4 details the gas temperature measurements performed on the Hz-CH4 plasma. An insight has been provided to the theoretical aspects involved. The observations are pre- sented along with the interpretations. Chapter 5 elaborates the role of N2 in the deposition process as a result of the study of the Hz-CH4-N2 plasmas. The influence of N 2 on the hydrogen, CH and CN species concentration is given importance. Chapter 6 presents the study of the Ar-Hz-CHz-NZ plasmas and the results obtained. The variation of the constit- uent species concentration with the process parameters is discussed. Chapter 7 provides the summary of the research and discusses future research work in this area. Chapter 2 Equipment and Experimental Method 2.1 Introduction to equipment used This chapter describes the features of the resonant cavity microwave discharge apparatus, especially those features relevant to the optical emission spectroscopy experi- ments. It includes descriptions of the microwave plasma reactor, spectrometer, data acqui- sition system and the collection optics used in the experiments. The experiments were performed on two different types of the resonant cavities. The diamond CVD reactor measurements discussed in chapters 4, 5 and 6 were performed in a resonant cavity suited for high power and moderate pressure. The Ar++ density mea- surements discussed in chapter 3 were performed in the microwave ECR plasma source [MPDR 610] suited for low power and very low pressure plasma formation. Accordingly, the set-up is described in two sections due to the different configurations of the plasma reactor. 2.2 Multipolar ECR plasma reactor system 2.2.1 Description of the Plasma Source - the MPDR 610 The Microwave Plasma Disk Reactor [MPDR] 610 is a compact coaxial electron cyclotron resonance plasma source. A sketch of the plasma source is shown in Figure 2.1. The cylindrical source is made of stainless steel, and it has an outer diameter of about 5.8 cm with an application specific overall length [3]. The vacuum seal at one end is made by a standard 4.5 inch Conflat flange with the entire length of the source inserted into the vac- uum chamber. At the other end (near the discharge), metal-to-fused quartz vacuum seals are made using specially designed ultra high vacuum compatible ring shaped Helicoflex spring loaded seals. The discharge located at this end of the plasma source has a diameter of 3.5 cm. The electromagnetic cavity excitation region consists of a coaxial coupling sec- tion which is terminated at one end with a sliding short, and at the other end, by the dis- charge. The region between the sliding short and the discharge is occupied by a coaxial waveguide section and an evanescent circular waveguide section. The diameter of the inner conductor comprising the coaxial section is 1.2 cm. A small loop antenna is attached to the sliding short, and this loop excites the TEM mode in the microwave cavity. Between the terminus of the center conductor and the discharge is an impedance matching circular waveguide section that has a diameter which is too small to support any electromagnetic propagating modes for the 2.45 GHz excitation frequency. The plasma is confined in a quartz discharge chamber with an inner diameter of 3.5 cm and a height of 4.7 cm. The quartz tube is surrounded by three ring shaped axially magnetized permanent magnets which provide the static magnetic flux density within the plasma chamber for plasma con- finement and the 875 Gauss field strength for ECR. The magnets have an outer diameter of 4.95 cm, a height of 1.27 cm, and an inner diameter of 4.32 cm. They are aligned with like poles facing each other. TyPe N Microwave Connector K Gas Feed Gas Line Loop Antenna \ _4L .=<'> E Plasma flag #11 41 Region —5 Air Cooling ‘ Standard \ \ 4.5 inch / Sliding Center Permanent Conflat Short Conductor Magnets Figure 2.1 MPDR 610 Plasma Source The quartz walls and the magnets are cooled by compressed air flowing through the center conductor and blowing onto the discharge chamber. The positions of the center conductor and the sliding short can be independently adjusted in order to match the dis- charge load to the input transmission line impedance. The discharge load changes as the plasma varies with input power, gas flow/pressure, gas type etc., and appropriate tuning minimizes the reflected power and ensures maximum power transfer to the plasma load. The cylindrical stainless steel processing chamber is 10inch high and has a diam- eter of 18 inches. It has four ports one each connected to the vacuum pump and the plasma source. The other two ports are used as viewing port for the optical diagnostics. The view- ing ports and the port connected to the source are 8 inch in diameter. The transparent win- dow of the viewing port has a diameter of 1.8 inches. The ports are orthogonal as shown in Figure 2.2. 1 Air Cooling'\‘- , 50 Ohm Coaxial cable MPDR 610 Tuning / - — from microwave source Assembly > Input gas Discharge Chamber Processing Chamber Viewport To Diffusion Pump vViewport Figure 2.2 Top view of the chamber 2.2.2 The microwave apparatus Microwave energy is supplied by a 2.45 GHz microwave power supply (Raytheon PGM10X1). The experiments described in Chapter 3 were performed with microwave power ranging from 10 Watts to 100 Watts. This power range refers to the power absorbed by the cavity which is found by subtracting the microwave power reflected by the cavity from the power incident to the cavity. The microwave circuit includes a three port circula- tor and dummy load to protect the power supply and a dual directional coupler for sam- pling both the reflected and incident power. A 50 ohm coaxial cable with type N connectors and a Teflon dielectric filling material transfers power from the bi-directional couplers to the plasma source. The coaxial structure of the cable is continued into the source body, terminating in the loop antenna as shown in Figure 2.1. This loop excites the TEM mode in the coaxial cavity that stretches from the end of the sliding short to the terminus of the center conductor, beyond which evanescent fields are excited in the circular waveguide section of the source. 2.2.3 Gas/vacuum systems The vacuum system connected to the plasma reactor used for the argon doubly ionized atom identification and measurement (discussed in chapter 3) can be represented as shown in the Figure 2.3. The vacuum chamber is connected to a 6 inch diameter oil diffusion pump and backed by a mechanical pump. A gate valve isolates the vacuum chamber from the diffu- sion pump stack. Between the gate valve and the diffusion pump is a gate conductance valve and a water cooled cold trap that helps in keeping stray pump oil away from the vac- uum chamber. The diffusion pump is filled with a hydrocarbon-free oil [Fomblin] to allow the use of reactive gases. Normal chamber base pressures under optimal pumping condi- tions were about 10"5 Torr. Gate Ionization gauge tube 1 Conductance Gate Valve To ionization gauge Valve r / _ Processing Chamber Diffusion o I | 7 Pump \ A Rou hin Valve E h t IXIX g g x aus I \Foreline Valve 1 ‘———L__. (Lr— ($433332: Mechanical Pump . Dumrr’ry Load Microwave Power Su 1 (CB—as Tank pp y Figure 2.3 Vacuum system of the plasma source Circulator The gate valve, roughing valve and the foreline valves are pneumatically con- trolled through a specially designed switch box. The pressure of the processing chamber is measured using an ionization gauge and a capacitance manometer (100 mTorr full range), while the foreline and the diffusion pump stack pressure are measured using thermocou- ples. Gas flow into the MPDR is controlled through an MKS 247C four channel read- out/controller. Pressure conditions inside the vacuum chamber are controlled by a gate conductance valve. All components of this system are made of Ultra High Vacuum [UHV] compatible steel. 2.3 High power resonant cavity microwave reactor The high power microwave cavity plasma reactor is a resonant cavity microwave discharge operating in the TM013 mode. The reactor includes a 7 inch inside diameter microwave cavity that can be electromagnetically tuned with a sliding short and an adjust- able probe. The tuning process consists of matching the complex impedance of the cavity (Zin=Rin+inn) to the transmission line impedance which carries the microwave power source to the cavity. The cavity effectively directs intense microwave energy into the plasma source region. A Cober model S6F/4503 2.45 GHz microwave power supply was used to provide 0.2-2.0 kilowatts of microwave power. E < E: Microwave Input Probe /Sliding Short Window U Air Cooling Plasma Quartz Dome Substrate Holder Figure 2.4 High Power Microwave Plasma Reactor 10 The hydrogen discharge experiments discussed in chapter 4 and 5 were performed in the same reactor as shown in Figure 2.4. The experiments discussed in chapter 6 were carried out in the reactor shown in Figure 2.5. These reactors differ in the shape of the quartz dome used and the other basic configuration remains the same. All the experiments were performed at pressures of 10—120 Torr. The MKS 247C four channel readout/control- ler regulates the flow of hydrogen, methane and nitrogen. E « 1L “H Microwave Input Probe /Sliding Short Window \- U Air Cooling Plasma Quartz Dome Substr te Substrate Holder Figure 2.5 High Power Microwave Plasma Reactor The source is designed to operate at high power and moderate pressure conditions. Hence the vacuum system is not as complex as the previous system. The chamber is directly connected to a mechanical pump. A throttle valve connected between the pump and the chamber is used for fine control of the chamber pressure. Since high powers are 11 involved the quartz dome gets heated. Air cooling is provided to the quartz dome by a duct with a fan connected to the other end. The heated air flows out through the mesh window, which is also used as a viewing port. 2.4 Spectrometer- system #1 The spectrometer used for some of the measurements is a McPherson Model 216.5, 0.5 meter, f/8.7, plane grating scanning monochromator. It is designed to operate in the wavelength from 1050 A to 160,000 A by interchanging the gratings. The 2400 grooves/mm grating can be used in the 1050 A - 5000 A wavelength range and the 1200 grooves/mm grating can be used in the 1050 A -10,000 A wavelength range. The spec- trometer has a resolution of 0.2 A and 0.4 A for the 24001ine/mm and 12001ines/mm grat- ing respectively with input and output slits of the spectrometer set at 10 um wide. The optical system of the spectrometer consists of two concave mirrors and a plane grating. A collimating mirror is 3” in diameter and has a 0.5 meter focal length. A focus- sing mirror is 6” in diameter and has a 0.5 meter focal length with a 4” focal plane. The mirrors are mounted in rigid aluminum holders. The input and the output slits are adjust- able and are provided with a opening range of 10 microns to 2 mm. A photomultiplier tube is mounted at the exit slit. The McPherson model scanning monochromator houses a EGI—GENCOM RPI QL/20 photomultiplier tube. For all the experiments a bias voltage of -800 V was applied to the photomultiplier tube in order to 12 get a good signal-to-noise ratio. An Oriel model 70705 photomultiplier power supply was used for this purpose. r— L_ . \ o A . a . Input sht Concave mirrors , 7! Output SIlt / 1 h- i Photomultiplier Figure 2.6 Sketch of the spectrometer The principle used in the operation of the monochromator is diffraction. The grat- ing in the monochromator diffracts the incoming light. The angle of diffraction varies with the wavelength. Hence at any time only the diffracted signal of a particular wavelength is collected by the concave mirror and focussed on to the photomultiplier. The wavelength scan is done by tilting the grating about its vertical axis as shown in Figure 2.6. The scan- ning motor has fixed speeds of 0.5, 1, 2, 10, 20, 50, 100, 200, 500, 1000, 2000 A per minute. Usually the data acquisition system collects around 4 samples/sec. from the spec- trometer. Depending on the wavelength range and accuracy desired, the speed of the scan- ning motor is selected. 13 2.5 Data acquisition and signal processing for spectrometer system #1 The data acquisition and processing were done by a semi-automated system. The spectrometer has a fixed speed motor used for scanning, that needs to be operated manu- ally. Except for the start-up of the scanning motor of the spectrometer, the rest of the pro- cess was automated. The output current from the photomultiplier tube was read by a Keithley 485 Autoranging picoammeter. The output current was usually in the range of a few nanoarnperes, depending on the intensity of the signal. The picoammeter was con- nected to a personal computer by a IEEE-488 interface. The [BEE-488 bus was connected to a National Instruments GPIB card in the computer. The software consisted of a Quick- BASIC program that was used to collect the data at the desired interval. The processing was done using MATLAB. The code for the software part is included in Appendix A. 2.6 Diode array detector - spectrometer system #2 The spectroscopic measurements described in chapter 6 were performed using the ORIEL Instaspec diode array detector. A spectrograph/diode array combination is a replacement for a motor driven monochromator and photomultiplier tube. The light source is reduced to a point or thin line at the entrance slit, and the spectral content of the image is measured. The dispersed spectrum is then projected as a continuous band of wavelengths onto a diode array placed at the focal plane. The diode arrays have their own advantages and limitations compared to the pho- tomultiplier tube. The most important difference between the photomultiplier tube and 14 diode arrays is the multichannel nature of the arrays. The large number of photodiodes constitute a series of detectors in close proximity, and this results in the ability to detect a number of independent events simultaneously. Thus, rather than being a single detector, the diode array is a one dimensional array of detectors. This multichannel nature of the diode array results in an increased rate of data acquisition for multiple data points and eliminates the requirement to move the image relative to the detector as in the scanning monochromator. \ . ’ ‘ Grating Concave mrrrors Glass Plate / To Computer Input Slit ‘/ Figure 2.7 Sketch of the diode array detector The limiting spatial resolution of a diode array is the element spacing along the detector. The wavelength resolution of the array is dependent on the dispersed wavelength range over the array and the element size. The spectroscopic wavelength resolution is 15 dependent on the input slit width, the total bandpass over the array and the number of ele— ments in the array. The diode array detection system is fully automated and is controlled by the software provided by the manufacturer. 2.7 Collection Optics The collection optics usually consisted of an arrangement of lenses of different focal lengths depending on the strength of the signal and the amount of coupling desired. Three different arrangements were used for the various experiments. For simplicity, the positioning of the lenses and the selection of the focal lengths were based on the results of the calculations obtained by considering the emission beam from the plasma source as straight rays. Fine tuning of the output was done manually by viewing the focus of the out- put beam on a sheet of white paper. The fiber optic cable of the spectrometer was aligned so that the focussed beam had maximum coupled to the core of the fiber. Additional focus- sing was not needed since the diameter of the core of the fiber optic cable was large [1-3 mm]. Since measurements were performed on the whole plasma, spatial resolution was not required. This avoided the necessity of collecting light from specific parts of the plasma. In cases where the signal was very weak, a black cloth was used to cover the entire collection optics set up to the entrance of the fiber, to prevent interference from the ambient light. The optical arrangements are presented below in the increasing order of complexity along with the necessary details. 16 Two types of fibers were used. One of them is an optical cable with a diameter of 3 mm and the other one consisted of a multimode fiber with a core diameter of 1 mm. 2.7.1 Arrangement #1 This arrangement is very simple and requires the direct focussing of the multi- mode fiber to the plasma. This arrangement was used when the plasma discharge was very bright and there was enough signal coupled through the multimode fiber. Plasma Source Substrate Substrate holder Optical Fiber/ Figure 2.8 Optical set up for light collection — arrangement #1 2.7.2 Arrangement #2 This arrangement involves a single biconvex lens of diameter 5.1 cm and focal length 5 cm. The optical cable was used in this set up. The optical set up is shown in Fig— ure 2.9. The distances S and S’ and the focal length f of the lens is governed by the relation w»— ll Vali— val»— fl Lens Plasma Source Substrate Substrate holder := s + S’ Optical Fiber/ Figure 2.9 Optical set up for light collection - arrangement #2 2.7.3 Arrangement #3 This arrangement involves three biconvex lenses, two of them with diameter 6.3 cm and the third one with a diameter of 5.1 cm. They had focal lengths of 30 cm, 15 cm and 5 cm respectively. Since the signal from the plasma was weak, the collected light was directly focussed on to the input slit of the spectrometer system #1. The arrangement is shown in Figure 2.10. Source f=30cm, $=6.3cm f=15cm, (13:6.3cm f=50m, (13:5 .lcm l—lScm ! 200m i 20cm —l-3cm-| Figure 2.10 Optical set up for light collection - arrangement #3 18 Chapter 3 Identification and analysis of Argon Doubly-ionized atoms 3.1 Introduction This chapter deals with the identification and analysis of the doubly-ionized Argon atoms in a microwave ECR plasma discharge. This experiment is aimed at identifying the Ar++ density variation and to a lesser extent the electron temperature variation with chang- ing process parameters in a compact ECR ion source. The motivation for studying Ar‘L+ emission is that higher energy electrons in excess of 27 eV are required to produce Ar++ emission. Hence the observation of Ar++ emission intensities is a relative indicator of the number of high energy electrons. The first section briefly discusses about the optical tech- nique and the research literature used as a reference in identifying the Ari”+ emission lines. The subsequent sections describe the experiment and the data obtained. The last section contains a discussion of the results. 3.2 Theory of the diagnostic technique The spectroscopic radiation is emitted when a bound electron makes a transition in an atom or ion. The observed intensity of the radiation thus emitted depends on 1.the probability of there being a bound electron in the upper level of the transition, 2.the atomic probability of the transition in question, and 3.the probability of the photons thus produced escaping from the volume of the plasma without being reabsorbed. 19 The relevant atomic states of the Argon atom can be represented as shown in Fig- ure 3.1. As it could be seen from the figure, the ionization potential of the Ar atom is 15.76 eV. By imparting 27.628 eV to the Ar+ ion an electron from the valence shell of the Ar+ ion can be removed resulting in an Ar++ ion. To cause further ionization 40.9 eV is required. AI+++ 40.9 eV Ar++* 5 A: Mm A 333.6 nm 28.1 ev: 24.38 eV AI++!' Y A § 27.628 eV + V Ar A ‘ 15.76 eV Ar Y Figure 3.1 Atomic states of the Ar atom 20 Figure 3.1 depicts the observed 3336.13 A transition of the excited Ar++* ion. The valence electron of the Ar++ ion is excited to an intermediate state by absorbing 28.1 eV via an electron collision. This energy state is well below the ionization potential of the valence electron of the Ar++ ion. From this intermediate state, the electron drops spontane- ously to a lower intermediate state 3.72 eV below it, simultaneously radiating the excess energy as a photon. It is this radiation which is observed as a 3336.13 A line in the spectra. Also the energy separation between Ar““*-Ar+ and ACT-Ar“ are almost the same. This shows that the intensity of the 3336.31 A is a good indicator of the density of the Ar“ ions since both Ar++* and Ar++ are created by electrons of similar energy. The doubly-ion- ized Ar emission lines were identified using the data presented by Striganov et a1. [4]. The spectral lines that are presented in this reference have been measured with an accuracy of more than 1A. For a better understanding of the principles involved in the measurement, let us show that the transition that is considered is indeed indicative of the doubly ionized atom density. The ion formation results due to the excitation of electrons to higher energy lev- els. In an atom, the energy transfer required for the excitation of the bound electrons from one energy level to the other takes place due to the collision of the free high energy elec- trons with the bound electrons in the lower energy level. The collision frequency of the free electrons at a given energy level is given by V... = n.]o(E>f(E>dE where E is the electron energy, 0 is the excitation cross section, ne is the electron density and fl E) is the free electron distribution function. For Ar+ to Ar++ transition, Vex can be 21 approximated as Vex~ C1"e( Eex), where C I is a constant. Hence basically the collision fre- quency depends on the number of electrons at or above the given energy level Eex. Simi- larly for the Ar++ to Ar++* transition, Vex can be approximated as Vex~ Czne(Eex), where C2 is another constant. Thus the number of ions excited from Ar++ to AF” state depends on the same set of higher energy free electrons that formed the Ar++ state. The 333.6 nm transition that is observed occurs due to the loss of energy of the electrons as they move from the Ar”" state to another APE" state. The observation of this transition is thus a good indicator of the density of the electrons with energy above Ea and the density of Ar“ ions. 3.4 Experimental method The experiments were performed using the MPDR 610 microwave plasma reactor. The optical emission from the discharge was focused to a fiber using a lens. The arrange- ment #2 of the collection optics shown in Figure 2.9 was used. The other end of the fiber was focussed to the input slit of the spectrometer system #1 shown in Figure 2.6. The entrance and exit slits of the spectrometer were 50 u. wide by 2 cm high. The resolution of the spectrometer used was 1A with 50 p. slits. The 0.5 meter spectrometer contains a 2400 lines/mm grating. The wavelength range scanned during the experiments is 3320 A- 3550 A. The optical fiber used in the experiment allowed the signal in this wavelength range without attenuation. The experimental setup is as shown in Figure 3.2. The data acquisi- tion system is the same as that discussed in the chapter 2. 22 Microwave Power f=5cm k l Quartz Window Optical Input Gas Fiber \ Monochromator Photomultiplier W. e i C 3 \ 1 Computer Processing Chamber Picoammeter Figure 3.2 Experimental Set-up for the identification of Ar++ lines 3.3 Observation and measurement of the doubly ionized lines The intensity of the doubly ionized atom emission lines gives more details about the parameters of the plasma. Ionization occurs when the high energy particles collide with an atom or ion. For double ionization to occur the energy of the charged particles needs to be particularly high. Hence the intensity of the doubly ionized lines in the spectra is a direct representation of the presence of high energy electrons in the plasma. For the measurements at least 10 doubly ionized lines of Ar were identified ini- tially. In order to make sure that the identified lines belonged to Ar and not any other impurity atom, argon was replaced by krypton and the same wavelength range was scanned. By comparison, more than half the number of peaks were identified as impuri- 23 ties. More scans with greater resolution were taken in the wavelength range of the remain- ing peaks to check for their presence. One such wavelength scan is shown in Figure 3.3. Finally three lines were chosen for the Ar” measurements. In the measurements, doubly ionized lines with wavelengths 3336.13 A(4s‘ 3D° [1:31- 4p‘ 3F[J=4]), 3344.72 A(4s‘ 313° [J=2]- 4p‘ 3F [1:31) and 3358.49 A (4s: 313° [1:1]- 4p‘ 3F [1:21) were considered. 60 l l l l l r l 50,. ........... . ............ . ......................... _ ......................... . ....................... ._. A O i N O Emission intensity (arb. units) U) o RA i p 3380 3400 . i 3360 Wavelength (A) i i 3320 3340 Figure 3.3 Emission spectra of krypton plasma. Pressure: 3 mT, Flow rate: lsccm, Input Power: 90 W. 24 140 ' F ? 1T: 3? 120-. .......... ........... ......... ............ ............ ............ ......... - A100- ..................... ............................................................ _ ‘E i =3 : g 80- ...................... .................................................................. q a» § § i E 60,. ....................... ........................................................... h ..... _ a i .9 : .3 3344.72}. 5 40- ........... : ............ E ........................................ 3336.13A 3 E f f 3 g 5 335844913. ; 20-. ......... 3....\‘ ..... ........ ¢ O 3 i i i i 3320 3340 3360 3400 Wavelength (A) Figure 3.4 Emission spectra of argon plasma. Pressure: 0.75 mT, Flow rate: lsccm, Input Power: 100 W. LS (Russel-Saunders coupling scheme) notation is used here to represent the quan- tum states. In this scheme the quantum state of an atom is labeled in the following manner: where L is the total orbital angular momentum quantum number, S the total spin quan- tum number, and J the magnitude of the total angular momentum (J =L+S ). 25+] gives 25 the multiplicity of the quantum state. The number N denotes the orbit number (in the Bohr sense), and l the angular momentum states of the last k active electrons Measurements were made for different values of incident microwave power, pres- sure and gas flow rates. For greater accuracy, the area under the peak was calculated, rather than the peak intensity after subtracting the background noise. The emission spec- trum observed in the 3320-3400 A range is shown in Figure 3.4. The peaks corresponding to the doubly ionized atoms are marked on the figure. For calculating the area of the peak, the trapezoidal method [In this numerical integration method, the curve is approximated by small trapezoids and the total area under the curve is obtained by adding the areas of the individual trapezoids] was used. The QBASIC code that was used to carry out these measurements is presented in Appendix C. 3.5 Results and discussion The results of the experiments are presented in this section. The complete data obtained for the various conditions are shown in Appendix A. The various table entries show changes in Ar++* emissions produced by the plasma source input parameter changes. The source parameters that were analyzed included pressure, input power, and gas flow rate. The pressure was varied from 0.4 to 3.0 mTorr, the input power from 10 to 100 watts, and the flow rate from 1 to 20 sccm argon. Figure 3.5 and 3.6 show the variation in Ar++ emission versus pressure. The line on these plots indicate the average intensity of the three emission lines. The higher Ar++ emission occur in these figures at the lower pressures. This is consistent with the electron temperature increasing at low pressure. Basically, the increased electron temperature have more electrons with 28 eV or more of energy. It is these electrons that are needed to pro- 26 duce Ar++ and Ar++* as shown earlier in Figure 3.1. Figure 3.5 is at a power of 40 watts. The Arl'+ emissions at this power are seen to drop by a factor of 6 when the pressure changes from 0.4 mTorr to 3 mTorr. Figure 3.6 is at a higher power of 100 watts. The Ar++ emission is seen at this power to drop by a factor of about 2 when the pressure changes from 0.4 mTorr to 3 mTorr. Figure 3.7 shows the influence of microwave power on the Ar++ emission. The flow rate was 1 sccm and the pressure was 0.9 mTorr for the data shown in this figure. The Ar++ emission is seen to rise with input power to about 40-50 watts and then the emissions appear to saturate. This implies that for input power levels of 50-100 watts the Ar“+ den- sity is not changing significantly. The last figure shown is Figure 3.8. The Ar++ emission is plotted versus argon flow rate at a power of 40 watts and a pressure of 0.9 mTorr. The Ar"+ emission and hence its density drops at the higher flow rates. The effect is quite substantial with the emission dropping by an average factor of 8 when the flow rate changes from 1 sccm to 20 sccm. The typical behaviors expected from a plasma are: 1) As the pressure is reduced the electron temperature increases, and 2) as the input microwave power increases the ion density Ar+ increases. The variation in the argon Ar++ emission follows the expected pres- sure dependence. Specifically, Ar++ production requires high electron temperatures, and the higher Ar++ emission at low pressures in Figure 3.5 and 3.6 support the presence of more high energy electrons at low pressure. The data in Figure 3.7 shows that the Ar‘“+ density is increasing with input power from 10-50 watts. This is as expected since more power increases Ar+ and hence more Ar+ can be ionized to Ar“. For the higher micro- 27 wave power, the Ar++ emission appears to saturate versus microwave power increases. This effect is a deviation from the expected behavior and further, future investigation would be needed to clarify the cause of this effect. The data of Ar“+ emission versus argon flow rate in Figure 3.8 shows a strong vari- ation. It can be concluded from the data that at the large flow rates, the Ar” density is reduced. Two mechanisms could be possible explanations of the observed data. Mecha- nism 1 is that at high flow rates the residence time of the plasma particles in the plasma source region is reduced. The reduction is enough that Ar++ ions do not have time to be created and excited. The second mechanism is that at the low flow rates, strong neutral gas heating occurs which reduces the electron collision frequency. The reduced electron colli- sions raises the average electron energy making Ar++ density and emission larger. Further experimentation such as gas temperature measurements would help to clarify the responsi- ble mechanism. 28 U) 5 L11 0‘ I I I I Emission Intensity (arb. units) N I 0 3336.13 A 0 3344.72 A 0 3358.49 A Figure 3.5 Variation of Ar++ density with pressure for argon plasma. Flow rate: lsccm. Input power: 40 W l .5 PreSsure (mT) 29 12 I r I I I 0 3336.13 A 9 3344.72 A 0 3358.49 A y—s OO O I I 1 Al Emission Intensity (arb. units) if 9‘ 2- o - 0 c O l 1 1 1 r 0 0.5 1 1.5 2 2.5 3 Pressure (mT) Figure 3.6 Variation of Ar++ density with pressure for argon plasma. Flow rate: lsccm. Input power: 100 W 30 12 I I I I I I I f 03336.13 A E13344.72A o 10_ 3358.49A _ .g 8- _ .D' 3; o 5‘ a 6" 0 0 0 _ i5) 0 G .2 E 4 U-I 2 > 0:) 10 20 3O 4O 50 60 7O 80 90 100 Input Power (W) Figure 3.7 Variation of Ar” density with input power for argon plasma. Flow rate: 1 sccm. Pressure: 0.9 mT. 31 <> 3336.13 A 4.5.. o 3344.72/31 ~ 0 3358.49A 4- _ 3.5— DJ I N I p—a LII I Emission Intensity (arb. units) N U! 0 l l LWI l l l 16 0 2 4 6 810121416182 Flow rate (sccm) Figure 3.8 Variation of Ar” density with flow rate of Ar for argon plasma. Pres- sure: 0.9 mT. Input power: 40 W 32 3.6 Conclusion The experiments have shown the dependence of Ar“+ emissions on the process parameters. It confirms the presence of Ar++ ions in the system. Also the Ar++ ion density has a large dependence on the flow rate and the pressure. Both low flow rates and low pressures produce larger Ar“ emissions. The results obtained presents data for helping to understand the Ar++ density variation and high energy electron density variation in the 610 compact ion source. 33 Chapter 4 Gas Kinetic Temperature of H2 - CH4 Microwave Plasma 4.1 Introduction This chapter introduces the experimental set-up used to carry out the diagnostic experiments on Hz-CH4 plasma gas temperature and then describes the experimental results. For both the growth rate and quality of the diamond films the optimum tempera- ture is between 1100 and 1300 K [5]. It is likely that the deposition process is sensitive to the gas kinetic temperature. The gas temperature helps determine the concentration of var- ious radicals, because many gas-phase reaction rates are strongly dependent on the gas kinetic temperature. The first section details the theory of optical emission spectroscopy used in the gas temperature measurement. The subsequent sections describe the specific details of the experimental setup. Finally the results obtained are discussed. 4.2 Gas kinetic temperature measurement theory Optical emission spectroscopy (CBS) is used to measure the rotational temperature of H2 neutral species. The energy separations between rotational levels in a given vibra- tional and electronic state are typically small compared with the thermal translational energy. Nearly all gas kinetic collisions produce a change in the rotational quantum num- ber, whereas collisions producing a change in the vibrational or electronic quantum num- bers usually occur much less frequently. Consequently, the relative rotational population distribution in a sufficiently long-lived vibrational state has a Boltzmann distribution and the rotational temperature reflects the gas kinetic temperature [6]. The rotational tempera- 34 ture is derived from measurement of the relative intensities of rotational lines within a sin- gle vibrational band. The relative rotational line intensities I of a Boltzmann distribution are described by [7] 4.1 BV.J'(J' + 1)}: kT 3) 4 I = K1) Sunexp( , where K is a constant for all lines originating from the same electronic and vibrational level, 1) is the frequency of the radiation, S J . J» is the appropriate HOnl-London factor, B v' is the molecular rotational constant for the upper vibrational level, J is the rota- tional quantum number, h is the Planck’s constant, c is the speed of light, k is the Boltz- mann ’s constant and T, is the rotational temperature. Quantum numbers associated with the upper level of a transition are indicated with a prime, those corresponding to the lower level with a double prime. If the variation in V4 across the vibrational band is negligible, then a Boltzmann plot of In[ I/( S J, J» ) ] versus 8er ’(J’+I) produces a line of slope -hc/(kT,) from which the rotational temperature is determined. The above assumes that the radiative decay rates for various rotational levels are the same. If a given vibrational-rotational level is mixed with a different vibrational-rotational level then the radiative decay rate of that level may be altered and the intensity of the line may be unusually strong or weak in com- parison with those of others in the band. Equation 4.1 can be represented in a simplified form by I _ hc 4.2 S“ ' “pi—Earlier?) where E represents the energy level of the upper electronic state. upper 35 Under typical operating conditions, the plasma with a neutral gas density of around 1017 cm‘3 is far from local thermodynamic equilibrium. However we can expect that, at this pressure, the collision rate is high enough to equilibrate the rotational modes of the long lived electronic excited states of Hz with the heavy particles kinetic one [8]. In this case, the plasma heavy particle temperature can be determined from the rotational bands of the radiative excited states of H2. The temperature was determined using the R branch of the G1 X g 4'. _>B12u + (0,0) electronic transition, where G128 + and B12 u +denote the upper and lower electronic levels involved in the transition. The (0,0) symbol repre— sents a band of transitions occurring between the levels with 0 vibrational quantum num- ber in the upper electronic state and the levels with 0 vibrational quantum number in the lower electronic state. Singlets nso npo nprt ndo ndrI: ndo , 1 + 1 + 1 1 + 1 doubly exerted 1 E (cm‘l) 28 2:11 ITu 2g Hg Ag levels 280380 28 n n n n n n 2pn31m12 120,000—4 4 4 4 4 //'(2so)212,g 3 3 3 —_\:(2p1t)2l288 100,000 — 2 =\\ 2po2pnln _ 2 \(22p0)2‘}38g 50,000 — 0 -- -1-——————— ---------------------------------------------------------------------- Figure 4.1 Diagram of the Observed Electronic States of the H2 Molecule 36 The electron configuration for this transition is lsoBdo. The observed electronic states of the H2 molecule is shown in Figure 4.1. According to the selection rule for elec- tronic transition, if both the upper and lower electronic state involved in the transition have zero electronic angular momenta, only the transitions with A] = i: 1 are allowed, where A] is the change in the rotational quantum number. The A] = +1 transition gives rise to the R branch and A] = -1 transition gives rise to the P branch. Since the electronic angular momentum of a 2 state is zero, the G1 2 g +__.>B 1 2 u + (0,0) electronic transition has the R and P branches as shown in Figure 4.2 J’ 8 7 6 5 3 0 J’ 8 7 6 5 3 0 R P J’I74ZQIF123456 7 8| IIIIIIII .l I III I I I 1)0 A Figure 4.2 Energy Level Diagram for a Band with P and R Branches 37 The B12“ + level is well described by Hund’s limiting case b approximation [A brief discussion about the Hund’s coupling cases is included in Section 4.2.1]. This is not the case for the G1 2g + level which is intermediate between the Hund’s limiting cases b and d [9,10]. Then, the rotational energy is no longer a linear function of J( J +1 ). There- fore, the exact numerical values of the rotational energy levels in the temperature Boltz- mann plot has to be considered [11,12]. Although these levels are perturbed by the high vibrational levels of the EF1 2{ g } +, the strength of most of the R branch rotational lines can be well described by the HOnl-London formulae, i.e. Sk=(J+I) / 2. Only ten emission lines (R0--R10) were identified. The R1, R4 and R2, R3 lines are not resolved and were not used in the Boltzmann plot. 4.2.1. Hund’s Coupling Cases The influence of rotational and electronic motions on each other is given by the Hund’s coupling cases a to e. The different angular momenta in the molecule — electron spin S, electronic orbital angular momentum L or A, angular momentum of nuclear rotation N - form a resultant that is designated J [13]. If S and A are zero, as in the 12‘. state, the angular momentum of nuclear rotation is identical with the total angular momen- tum J. In Hund’s case a it is assumed that the interaction of the nuclear rotation with the electronic motion (spin as well as orbital) is very weak, whereas the electronic motion itself is coupled strongly to the line joining the nuclei. The total electronic angular momentum about the internuclear axis 52 and the angular momentum N of nuclear rotation form the resultant J. 38 Case b describes the condition when A = 0 and S it 0 , the spin vector S is not coupled to the internuclear axis at all. Sometimes, particularly for light molecules, even if A 1: O , S may be only very weakly coupled to the internuclear axis. In this case the angu- lar momenta A and N form a designated K, where K is the total angular momentum apart from spin. Case c discusses certain cases like heavy molecules, where the interaction between L and S may be stronger than the interaction with the internuclear axis. In this case L and S first form a resultant 10 which is then coupled to the internuclear axis with a component 9. £2 and N then form the resultant angular momentum J. Case d arises if the coupling between L and the internuclear axis is very weak while that between L and the axis of rotation is strong. In this case the angular momentum of nuclear rotation which is called R (rather than N) is quantized. The angular momenta R and L are added vectorially, giving the total angular momentum apart from spin, desig- nated by K. Case e occurs when L and S are strongly coupled. L and S form a resultant Ja which is combined with R to form J. Hund’s coupling cases represent idealized limiting cases. Nevertheless they do often represent the observed spectra to a good approximation. However, small or even large deviations from these limiting cases are observed. These deviations have their origin in the fact that interactions which were neglected or regarded as small in the idealized cou- pling cases really have an appreciable magnitude, and particularly that the relative magni- tude of the interactions changes with the increasing rotation. Therefore, sometimes, with increasing rotation, a transition takes place from one coupling case to another. 39 4.3 Experimental setup The measurements were performed in the high power microwave cavity plasma reactor shown in Figure 2.4. The collection optics arrangement #3 was used to focus the optical emission from the discharge to the spectrometer system#1 described in chapter 2. A spectrometer with a resolution of 0.2 A for a slit width of 10 p. m was used for the mea- surements. The entrance and exit slits of the spectrometer were set to 50 [L m wide by 2cm high in order to get the optimum spectral resolution and signal intensity. Microwave Input Probe ‘ Monochromator __ / Sliding Short Photomultrpller E ‘ / f=15cm _ _. Window f=5cm f=30cm / Plasma /’ ,/ // /// 1 // /d/ 5/ ‘ Quartz Dome IEEE-488 bus Substrate Holder 1 Air Cooling f Computer Picoammeter Figure 4.3 Experimental Set-up for the measurement of rotational temperature of H2 40 The optical emission spectroscopy experiments were carried out using a McPher- son 0.5 m, plane grating scanning monochromator with a 2400 grooves/mm grating and a EGI-GENCOM RPI QL/20 photomultiplier tube. A voltage of -800 V was applied to the photomultiplier tube. The output of the photomultiplier tube was connected to the Kei- thley 485 Autoranging picoammeter, which was interfaced to a computer using the IEEE- 488 interface. The data acquisition and processing were performed by the computer. The complete source code of the QBASIC program used in the processing is included in Appendix C. 4.4 Hydrogen rotational temperature A series of experiments were performed using pure H2, a mixture of H2 and CH4 and a mixture of H2, CH4 and N2. The parameters that were varied include input power, pressure and flow rate of the gases. The monochromator was scanned in the range of 4530 A to 4650 A, corresponding to the R0-R10 rotational band of H2 molecule. 4.4.1. Estimation of the rotational temperature The calculation involved in the determination of the rotational temperature is out- lined below for the Hz-CH4 plasma operated at 30 Torr pressure, 200 sccm flow rate [H2], 4 sccm flow rate [CH4] and a microwave input power of 400 W. The microwave input power means the resultant power input to the system, i.e. the difference between the inci- dent power and the reflected power. Figure 4.4 shows the emission spectrum obtained for the above said operating conditions. The various rotational lines are marked on the plot. As it could be seen, the R1, R4 and R2, R3 lines are not resolved. Hence they are not used in the calculations. 41 Emission Intensity (arb. units) - ~ ‘ 1 R1, R4 R2,§R3 . R8 R5 . . . . . . . ............... ........................................... ' ............. '. ...... .1 _ ....... 3 ............... ........................................... RS. .. l .......... _ Rio R? R7 I I .W 4540 4560 4580 4600 4620 Wavelength A Figure 4.4 Emission Spectra of the R-Branch rotational lines of H2 _3 I T I I I -3.5- - A .4— a CO 5 .5". -4.5L _ -5_ _ R10 “5.5 1 l I r L O O 500 1000 1500 2000 2500 3000 Relative upper level energy (cm’l) Figure 4.5 Boltzmann plot for the lines R0 and R5-R10 42 Table 4.1: Energy level for the R-branch rotational lines . Relative Rotational Wavelength upper level S Line A -1 energy cm R0 4627.5 292.86 60.01 R5 4624.7 895.24 86.17 R6 4618.4 1150 315.83 R7 4598.1 1490.48 1 13.09 R8 4581.3 1835.71 356.69 R9 4557.4 2238.1 199.34 R10 4537.9 2666.67 642.39 Table 4.1 shows the upper energy level for the R-branch rotational lines and the corresponding value of S, the HOnl-London factor. The value of ln(I/S) is calculated and plotted against the upper level energy, as shown in Figure 4.5. The line of best fit is . . . hc . obtained for the plot. The slope of this lrne corresponds to —a , where c IS the speed of light in cm/s. From the value of the slope, the rotational temperature of H2 is obtained. 4.5 Rotational temperature results The experimental results for the rotational temperature are presented below. The accuracy of rotational temperature determined using this method is found to be within 1200 K. This is estimated from the reproducibility of the data obtained. From Figure 4.6 it is seen that the rotational temperature T, of H2 increases with pressure. The temperature ranges from 1200-2000 K. Also from Figure 4.7 it can be observed that T, of H2 in Hz-CH4 mixture is higher than that of a pure H2 plasma dis- 43 charge. Figure 4.8 shows the increase in T, with increase of input power. As more power is fed to the system, i.e. more energy is used to heat the gas and hence the kinetic energy of the gas molecules increases resulting in the increase of T ,. When the flow rate of the gas through the system was varied with the other param- eters held constant, a slight decrease in T, was observed with increasing flow rate, espe- cially at the lower rates below 100 sccm. With higher flow rate the amount of time that a gas molecule spends in the active region of the plasma decreases as more molecules flow through the system. Consequently, the molecules do not gain as much kinetic energy as compared to the case when the flow rate is less, wherein the gas molecules remain in the active region of the plasmas for a longer time. Hence the rotational temperature T, decreases slightly as shown in Figure 4.9. Since the presence of nitrogen plays a major role in the diamond deposition pro- cess [14], it is interesting to determine its effect on the rotational temperature of the gas. Nitrogen was introduced into the gas mixture and its flow rate was varied a small amount as compared to the total flow rate present in the actual diamond deposition system. As seen in Figure 4.10, there is no significant change in T,, indicating the absence of influence of 0.1-1% nitrogen in determining the rotational temperature of the given gas mixture. 2400 2200 - 8 p—A OO O O Rotational Temperature T, (K) 8? S 1400 1200 I 1000 '80 "‘ “4‘0 50 Pressure (Torr) Figure 4.6 Variation of rotational temperature of H2 with pressure for H2 plasma. Flow rate: H2-200 sccm. Input power: 400 W 45 2400 I I I I I I 2200 - 5 °87 Rotational Temperature T, (K) I I 1600 - 0 0 _l_ 1400 - 1200 ~ 1000 l l l l l l 10 20 35 40 50 60 Pressure (Torr) Figure 4.7 Variation of rotational temperature of Hz with pressure for Hz-CH4 plasma. Flow rate: H2-200 sccm, CH4-4 sccm. Input power: 400 W 46 2400 I— I I I T I I l I 2200 ‘ g 1800* ‘ 1600- ‘ Rotational Temperature T, (K) | | 1400- " —— . 1200' ‘ 1 000 1 1 1 1 1 1 1 1 1 200 300 400 500 600 Input Power (W) Figure 4.8 Variation of rotational temperature of H2 with input power for Hz-CH4 plasma. Flow rate: H2-200 sccm, CH4-4 sccm. Pressure: 30 Torr 47 2400 2200 3’ 8° 1600 Rotational Temperature T, (K) 1400 1200 1000 0 I 50 100 150 200 2le Flow rate (sccm) 300 350 400 450 Figure 4.9 Variation of rotational temperature of Hz with flow rate for H2 plasma. Pressure: 30 Torr. Input power: 400 W 48 2400 . . . . I 2200 ' I—t I—t N G 00 § 8 8 l j | | Rotational Temperature T, (K) E 3 J I 1200 - __ _ h 1000 l 1 l 0 0.5 1 1.5 2 Flow rate (sccm) Figure 4.10 Variation of rotational temperature of H2 with flow rate of N2 for H2- CH4-N2 plasma. Flow rate: H2-200 sccm, CH4-48ccm. Pressure: 30 Torr. Input power: 400 W 49 4.6 Conclusion The rotational temperature of H2, Hz-CH4 and Hz-CH4-N2 microwave plasma dis- charge were measured. The temperature was measured to an accuracy of 1:200 K. The results showed that both increase in pressure and increase in microwave input power increase the temperature. The results also showed that the rotational temperature varies only slightly with the gas flow rate. The variation in the rotational temperature with nitrogen concentration was of particular interest, since small amount of nitrogen [0-25 ppm] present in the gas mixture has been found to enhance the growth rate in CVD diamond deposition [15]. But with the 0.1 - 1% addition of nitrogen no change in the rotational temperature was observed. This concludes that either the change in rotational temperature due to N2 con- centration was within the error limit, or there was no change at all. 50 Chapter 5 Study of H2 - CH4 - N2 Microwave Plasma 5.1 Introduction This chapter measures using OES the influence of nitrogen on Hz-CH4 diamond deposition plasmas. The changes in various species emissions from the plasma are mea- sured as nitrogen of controlled amounts is added. The motivation for this set of measure- ments is that in the plasma-assisted chemical vapor deposition of diamond films, the addition of small amounts of nitrogen changes the deposition rate and the characteristics of the diamond film [1, 14, 15]. The reason for this strong influence is as yet not under- stood. One possible influence of the N2 addition is it produces changes in the bulk plasma properties and another reason is the nitrogen has a deposition surface influence. The mea- surements taken here by OES is directed at looking for bulk plasma species changes. In the previous chapter the influence of N2 addition to diamond deposition plasma gas tem- perature was measured. The result was that no detectable gas temperature change was observed as nitrogen was added in small amounts (less than 2%). The first section of this chapter gives a brief detail of the experimental setup. The second section presents the results and a discussion of the results. The results are summarized in the concluding sec- tion. 5.2 Experimental Setup The experiments were performed in the high power microwave cavity reactor as shown in Figure 2.4. The 0.5 meter spectrometer with 1200 lines/mm grating was used. The optical emission from the discharge was collected using a lens arrangement as shown 51 in Figure 4.3. Three lenses were used to focus the optical emission from the discharge on to the entrance slit of the spectrometer. The lens arrangement is shown in detail in Figure 4.4. The entrance and exit slits of the spectrometer were set to 50 [L m wide by 2 cm high. The setup is identical to that used in chapter 4. For the Ha and the HB measurements, the spectrometer was not scanned over the wavelength range, as was done in other experiments. Instead, the spectrometer was set to the wavelength corresponding to the peak of the Ha line at 656.28 mm (486.13 nm for H3). With the spectrometer fixed at this position the flow rate of N2 was varied to give N2 con- centration of 0-5%. The corresponding variation in the intensity of the signal from the picoammeter was recorded by the computer and plotted. The CH and CN intensity mea- surements were obtained by scanning over a range of 3800 to 4400 A°. The CH band at 4300 A0 and the CN band at 3880 A0 were used for the measurements are shown in Figure 5.4. 5.3 Results and discussions From Figures 5.1 and 5.2 it is observed that the intensity of the atomic hydrogen (Ha and H5) increases with the percentage of N2 in the gas mixture. The increase in the Ha and HB emission is by a factor of greater than 3 as the amount of N2 is increased from 0 to 5%. The increase in the Ha and H5 emissions could occur due to either an increase in the atomic hydrogen concentration [H] or an increase in the plasma electron temperature. A higher electron temperature in the plasma would mean that a larger portion of the elec- trons are capable of exciting the atomic hydrogen to the H(n=3) and H(n=4). These are the states that the H0‘ and H13 emissions originate from. 52 The ratio of HB/Ha for different percentage of N2 as shown in Figure 5.3 gives an idea of the change in electron temperature with N2 flow. The H5 line involves the transi- tion of electrons from the n=4 to n=2 state and the Ha line involves the transition of the electrons from the n=3 to n=2 state. Hence an intense H5 line is indicative of the presence of high temperature electrons in the gas. The electron temperature shows only a small change as indicated by the ratio Hfi/Ha changing less than 4%. Hence, the strong changes in Ha and H3 emissions is believed to be due to increases in atomic hydrogen concentra- tion as the N2 is added, rather than a change of the electron temperature. A typical CN and CH emission spectrum is shown in Figure 5.4. The CH line intensity shows a dependence similar to that exhibited by the hydrogen lines versus N2 concentration as shown in Figure 5.5. However the dependence is not linear or as large as shown by the hydrogen lines. The CH emission intensity increases by a factor of approxi- mately 2 as the N2 concentration changes from 0-5%. The CN line intensity shows a larger variation with N2 compared to the other species. The CN radicals as shown in Figure 5.6 tend to be promoted by adding nitrogen to the reactant gases. This could be attributed to the reactions of nitrogen with methane and carbon atoms in the gas phase, which formed the CN radicals. Alternatively, atomic nitrogen may remove carbon atoms from the grow- ing surface and thus produce CN radicals [16]. The plots of CH and CN show that the addition of N2 to the plasma in amounts of less than 1% produce changes in the CH and CN concentrations in the plasma. 53 2.2 p—r 00 t" as 3" N Ha line intensity (arb. units) p—I A t—i 0.8 0,6 l l l l l l l l l 0 1 2 3 4 5 % Of N2 Figure 5.1 Variation of Ha line intensity with N2 concentration. Flow rates: CH4- 4 sccm, H2-200 sccm. Pressure: 30 Torr. Input Power: 0.8 kW 54 I" f" I" v—t N h 0\ I I I H3 line intensity (arb. units) .9 oo .9 ox l l l l l % Of N2 .— F .— Figure 52 Variation of H5 line intensity with N2 concentration. Flow rates: CH4-4 sccm, H2-200 sccm. Pressure: 30 Torr. Input Power: 0.8 kW 55 8.8 9° 9° 9° N A as 00 .“ co >1 05 HB /Ha line intensity ratio >3 A >1 N \l I I I I I I I m I 1 1 1 1 1 1 1 1 1 O 1 2 3 4 5 % Of N2 Figure 5.3 Variation of H5 / Ha ratio with N2 concentration. Flow rates: CH4-4 sccm, H2-200 sccm. Pressure: 30 Torr. Input Power: 0.8 kW 56 12 I 0 CN 3880 :A H O I 00 I Emission intensity (arb. units) I: as 0 1 1 i 1 1 3800 3900 4000 4100 4200 4300 4400 Wavelength (A0) Figure 5.4 Emission spectrum of Hz-CH4-N2 plasma. Flow rates: CH4-7.2 sccm, H2-144 sccm, N2-0.5 sccm. Pressure: 30 Torr. Input Power: 0.8 kW 57 1.8 r—t v—t A O\ p—s N .o .o O\ 00 H CH line intensity (arb. units) .3 .Is 0.2 L L p— % Of N2 Figure 5.5 Variation of CH line intensity with N2 concentration. Flow rates: CH4- 7.2 sccm, H2-144 sccm. Pressure: 30 Torr. Input Power: 0.8 kW 58 I 250 § § CN line intensity (arb. units) UI o OJ 1 L 1 1 1 J I 1 1 % Of N2 Figure 5.6 Variation of CN line intensity with N2 concentration. Flow rates: CH4- 7.2 sccm, H2-144 sccm. Pressure: 30 Torr. Input Power: 0.8 kW 59 5.4 Conclusion The results presented above show a strong dependence of Ha, H5, CH and CN emissions on the N2 concentration. An increase in the amount of atomic hydrogen is observed with increase of nitrogen. Since it is believed that atomic hydrogen plays an important role both in the gas phase and on the growing surface during diamond deposi- tion, our observation shows that N2 does change the bulk plasma properties. The HIS/Ha ratio shows no significant change in the electron temperature as the nitrogen is added to Hz-CH4 plasma. The variation of CH shows a similar trend as that of the atomic hydrogen. 60 Chapter 6 Study of Ar - H2 - CH4 - N2 Microwave Plasma 6.1 Introduction This chapter extends the analysis presented in chapter 5 to Ar - H2 - CH4 - N2 plas- mas used to deposit diamond. The addition of noble gases such as Ar has been found to influence the growth rate of diamond, and they were found to have a profound effect on the plasma chemistry, including ionization and dissociation [16]. This experiment is aimed at studying Ar - H2 - CH4 plasmas and the effect of nitrogen on Ar - H2 - CH4 plasmas. The motivation for studying this plasma stems from the fact that the surface morphology, the grain size and the growth mechanism of the diamond film can be controlled by varying the Ar/Hz ratio in the Ar - H2 - CH4 plasma [2, 17]. The results of chapter 5 show that the addition of nitrogen varies the amount of atomic hydrogen in the plasma. Hence it would be interesting to observe the effect in the Ar - H2 - CH4 - N2 plasmas.The first section gives an overview of the experimental setup. The subsequent section describes the results and presents a discussion of them. The concluding section highlights the significant results obtained. 6.2 Experimental setup The experiments were carried out in the high power microwave reactor shown in Figure 2.5. This system is semi-automated so that the flow of the gases and the pressure are monitored and controlled by a computer. Microwave power used in the experiment is in the range of 1-1.7 kW. This resulted in the formation of a very bright plasma, which eliminated the need for any optical arrangement to focus the emission into the core of the 61 fiber. The optical arrangement #1 shown in Figure 2.8 was used. The signal was detected using the spectrometer system #2 shown in Figure 2.7. The input slit width was set to 0.4 mm. The exposure time of the diode array detector was varied to prevent saturation of the detector. The maximum exposure time needed was 0.328 - 4 seconds. The center wave- length was varied by tuming the grating of the diode array detector manually. 6.3 Results and discussion The emission from the plasma was scanned at three regions, whose center wave- lengths are 410, 485 and 650 nm. The main emission lines that were observed are CH, CN, C2, Ha and H3. In the case of CN and C2, a band was observed due to the presence of var- ious rotational and vibrational levels associated with the molecules. Since the exposure time of the diode array detector was varied throughout the experiment to prevent the satu- ration of the detectors, the results presented here are normalized to an exposure time of 1 second. For the CN and C2 molecules, both the peak intensities and the area under the band are presented after taking background noise into consideration. The species identi-' fied and their wavelengths are as follows: CN (383 nm), CH (430 nm), C2(472 nm, 516 nm), H5 (486 nm) and Ha (656 nm), same as those studied by Clay et a1. [18]. The C2 bands at 472 nm and 516 nm are labeled as C2_a and C24, respectively. For area measure- ments, the suffix “area” is attached to the species name. 2% nitrogen gas was used in the experiments. The process values and the associated data file names are provided in Appen- dix B. The source parameter that was analyzed included the gas flow rate of H2, CH4, N2 and Ar. The Figures 6.1, 6.2 and 6.3 show the emission spectrum with center wavelengths of 410, 485 and 650 nm. Figures 6.4 and 6.4a show the variation of the various species 62 concentrations with hydrogen flow. The concentration of all the observed species tend to decrease with increase in flow of H2. Although at high H2 flow rates HB and CH increase slightly, CN radical concentration was observed to decrease by a factor of 4 as H2 flow rate varies from 0-100 sccm. This is followed by the C2 which decreased by a factor of 3 for the same flow rate range. The presence of CN radical in the spectrum though nitrogen was not added to the gas mixture, can be attributed to the impurity present in the input gases or in the chamber. The result suggest that a lower amount of CH4 dissociates to form C2 or CH with increased flow of H2. Figures 6.5 and 6.5a represent the variation of Ha, HB’ CN and C2 with methane flow. Ha, H5, CN and C2 increases with the increase in flow of CH4, with C2 and CH increase being more prominent. This result agrees with the general expectations of an increased carbon species with an increased flow of methane. Figure 6.6 indicate the variation of CN and CH with the concentration of nitrogen. CH remains unaffected by the changes in N2 while CN shows a linear increase by a factor of 20 with increase in concentration of N2 by a factor of 10. Nitrogen forms CN readily with increased flow, while not affecting the amount of CH in the system. This is in agree- ment with the results of the work done by Clay et a]. [18] in a CH4/N2 plasma.The CN spectral lines are readily seen in the spectrum due to its low activation energy. The influence of argon on the concentration of the other species is shown in Fig- ures 6.7 and 6.7a. C2 and Ha increase by a factor of 3.5 and 1.5 respectively with increase in Ar concentration from 24- 92%. CN, HB and CH show slight increase with the Ar con- centration. 63 In addition to the above plots, the ratios of C2 and HB with Ha are plotted in Fig- ures 6.8-6.11. The C2/Ha ratio decreases with increase in H2 flow and increases with increase in CH4 flow. The ratio of HB/Ha gives some information about the electron tem- perature of the system. With increase in the flow of H2, the HB/Ha ratio decreases. The Hfl/ Ha ratio increases steadily with the flow of CH4, suggesting a large increase in the elec- tron temperature with increase in methane concentration. Emission intensity (arb. units) 3500 i I I I I I T 3000 ........................................................................ _ 2500 j .CH ............. .— 430 nm band 3 g 1500 i 0 500 .......................... _ ........................... , ............................................. .1 I . ....................................................................... l 370 l 380 l 1 L J l 390 400 410 420 430 440 Wavelength (nm) Figure 6.1 Emission spectrum. Flow rates: Ar- 600 sccm, CH4- 3 sccm, H2- 12sccm, N2- 3 sccm. Pressure: 120 Torr. Input Power: 1.09 kW 64 450 ;' F l :' F F F 400 ........ ............. .............. ............. ...... ,5, ............. ............. .............. ............. ...... 3..- ..... ........... ........... .......... ............. ______ o . . . , . l i , 8 . . . . o o . . . . b ........................................................................................... q... p i . . o o o . a o . . . . . o o o 200 150 Emission intensity (arb. units) 100 50' l l J l l l 450 460 470 480 490 500 5 10 Wavelength(nm) 0 i Figure 6.2 Emission spectrum. Flow rates: Ar- 100 sccm, CH4- 8 sccm, H2- 300sccm, N2- 0 sccm. Pressure: 120 Torr. Input Power: 1.621 kW 65 900 T I I I I I 300- .......... ............... .............. ...... . ........ ............ [130,656 .nm . ............. 3 7mi— .......... .............. .............. ............... ..... T 600___ ........ f .............. ............. ............... ....... .............. ......... - Emission intensity (arb. units) 300_ ...... ........... .............. ............... ............ .............. ............. _ 200_.. ..... ............... .............. .............. ............ .............. ............. _ ()0 W L i L i i 620 630 640 650 660 670 680 Wavelength (nm) Figure 6.3 Emission spectrum. Flow rates: Ar— 100 sccm, CH4- 8 sccm, H2- 3008ccm, N2- 0 seem. Pressure: 120 Torr. Input Power: 1.621 kW 66 Emission Intensity (arb. units) 1111.1: [Ur—1,8. . :3 v 4 l L l I 0 20 40 60 80 100 120 140 160 180 200 H2 flow rate (sccm) Figure 6.4 Variation of species concentration with H2 flow rate. Flow rates: Ar- 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 67 45 I fl I I I I I I 1 b) LII DJ Emission intensity (arb. units) N LII H2 flow rate (sccm) Figure 6.4a Variation of species concentration with H2 flow rate. Flow rates: Ar- 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 68 20' F I F l I F i l I 18' p—s 0) y—d P p—t N p—L O 9° 2‘ Emission Intensity (arb. units) CH4 flow rate (sccm) Figure 6.5 Variation of species concentration with CH4 flow rate. Flow rates: Ar- 600 sccm, Hz- 0 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 69 0.5I .9 ......................................................... .o 1:8 I .9 t9 Emission Intensity (arb. units) ' i i i 3 10 12 14 16 18 20 22 24 CH4 flow rate (sccm) Figure 6.5a Variation of species concentration with CH4 flow rate. Flow rates: Ar- 600 sccm, Hz— 0 seem. Pressure: 120 Torr. Input Power: ~ 1.2 kW 70 2.5' I I: I I T: I; I I T. + CN i i i i 5 ................................................................. g—n E" I p.— I Emission Intensity (arb. units) .- 43 Z 3 3 3 f 7 i V 7 v " l l 1 J L l l I l 2 3 4 5 6 7 8 9 10 N2 flow rate (sccm) h—n:.. .. . Figure 6.6 Variation of species concentration with N2 flow. Flow rates: Ar- 600 sccm, H2- 12 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.1 kW 71 1.4 I I T I l I I CN . . . , . Emission Intensity (arb. unitsO 20 30 40 50 60 70 80 90 100 % Argon Figure 6.7 Variation of species concentration with Ar flow rate. Flow rates: H2 - 50-300 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.4 kW 72 0.03 T I I I I I r —A— CN —6— CNarea 3 E f f f —lk— CH 0.025.. ........... ............ ............. ............ ............ , ...... H B d a i j 3 i j 'E 5 '9' I i I I I . . a 0.02.. ........... ............ : ............. . . .I ........ ............ ............ ............ .......... _ w I: B E .30015 m 0.01 0.005 . , i _ 20 30 40 50 60 70 80 90 100 % Argon Figure 6.7a Variation of species concentration with Ar flow rate. Flow rates: H2 - 50-300 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.4 kW 73 20 I I I j I I T I I 183‘ ....... ....... .......... ..... ....... . . ..... ........... C2-aarca/I_Ia .—4 l6h....\....:. ....................................................... —1 \I \: . . . . . . . . ........ \... 14b :\ ; : : : : : : 1 . \ . . . . . . . . ' \ : : : i ' ' ' ‘ \i i : i .g 12.. ............... ...:.\ ........ : ........ : .......... '. ................................................. _ CU \ . . . H \ . . . \. . . .g‘ $\ : m ‘ \ ' ' .............................................. _ :10- ................................... V; ......... in” 8 :\\ : c \. H S ' ' ‘ a i ' '1 i i 0 20 40 60 80 100 1&0 140 160 180 200 H2 flow rate (sccm) Figure 6.8 Variation of CZ/I-Ia ratio with H2 flow rate. Flow rates: Ar - 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 74 40 T I. .I I I I I I I 35... ----- C2_a area/Ha ...... .......... .......... .......... .......... ......... ’H’.’.),—4 . . . . . ’ . . , . b- .............................................. ’ .............................................. .1 . . . . ’ . . . . . f 25- ........ ... ........ ........ : ..... /....: .......... i .......... .......... f .......... ........ _ ............................................................ N O l \ l p—A {It I \' l Intensity ratio CH4 flow rate (sccm) Figure 6.9 Variation of C2/Ha ratio with CH, flow rate. Flow rates: Ar - 600 sccm, H2- 0 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 75 0.08 0.07 ' 0.06 . p O m ......... Intensity ratio o E I 0.03- ........ .......... ......... ........ .......... .......... .......... .......... ......... ........ _ 0002-..... .......... ......... ........ ......... .......... ..... .......... .......... ........ .. 0.01- ...... ..... ..... Z .......... ......... g. ......... .......... .......... .......... ........ 4 0 i P i i i 1 4 l L 0 20 40 60 80 100 120 140 160 180 200 H2 flow rate (sccm) Figure 6.10 Variation of Hall-Ia ratio with H2 flow rate. Flow rates: Ar - 600 sccm, CH4- 8 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 76 0.14 I I I 1 I I I I .I 0.12 0.1 .o o oo Intensity ratio 9 8 0.04 002.... ........................... , .......... , ......... , .......... , .......... , ............................. _. . n n u l n n l o - i i i i i 14 16 18 20 22 24 CH4 flow rate (sccm) A O\ p— O b—n N Figure 6.11 Variation of Hfi/Ha ratio with H2 flow rate. Flow rates: Ar - 600 sccm, H2- 0 sccm. Pressure: 120 Torr. Input Power: ~ 1.2 kW 77 6.5 Conclusion The emissions from several species including H, CH, CN and C2 were measured versus variation in source operating parameter including input gas flow composition. The results indicate that in Ar-Hz-CH4 plasmas the increase in argon flow percentage produces more C2 species in the plasma. The C2 species is important since it is believed to be a key precursor for nanocrystalline growth [2]. The amount of argon was found to affect the atomic hydrogen emission. The influence of nitrogen on the Ar-HZ-CH4 plasmas was also examined. The amount of N2 added was 0-300 ppm. As expected the CN emission was seen to depend strongly on the N2 concentration. The CH emission was not affected by nitrogen concen- tration. 78 Chapter 7 Summary of results 7.1 Conclusions The experiments were performed in accordance with the objectives, which is to investigate the microwave plasma discharges using optical emission spectroscopy. The work was started with the aim of studying the Ar plasma and measuring the amount of doubly ionized atoms, and studying the variation of gas temperature of H2 - CH4 micro- wave plasma and the effect of N2 addition to the plasma. The above objectives were real- ized by performing various experiments as discussed in the preceding chapters. This chapter presents a brief summary of all the results obtained and how they have helped in the realization of the goals set forth in chapter 1. 7.1.1 Argon Doubly-ionized atoms measurements The experiments were carried out in a compact ion source. The results confirmed the presence of Ar“+ ions in the compact ion source. Experiments to determine the depen- dence of the Ar++ emission on the source operating conditions were performed. The Ar++ ion density was found to increase as the flow rate and the pressure decreases. The results presented gives an idea of the Ar++ density variation in a compact ion source. And, it pro- vides a relative indication of the high energy (>28eV) electron density. 79 7.1.2 Gas Kinetic Temperature of H2 - CH4 Microwave Plasma The gas temperature measurements are important in understanding the plasma since the gas temperature helps determine the concentration of various radicals. The gas temperature was obtained from the rotational temperature, which was derived from the measurement of the relative intensities of rotational lines within a single vibrational band. The temperature obtained ranges from 1200-2000 K. The rotational temperature is found to vary slightly with the gas flow rate. The rotational temperature tends to increase with the pressure of the gas mixture. Interestingly, the 0.1 - 1% addition of nitrogen did not change the rotational temperature by an observable value. 7.1.3 Study of H2 - CH4 - N2 Microwave Plasma The experiments were performed in conditions similar to that of an actual diamond deposition system. Typical values of input power, pressure and flow rates were 0.8 kW, 30 Torr and 200 sccm, 4 sccm and 0-5 sccm for H2, CH4 and N2 respectively. Basically the variation of Ha, HB’ CH and CN emissions produced by N2 concentration variations was observed. The results show a strong dependence of the observed species on the N 2 concen- tration. An increase in the amount of atomic hydrogen is observed with increase of nitro- gen. The HB/Ha ratio shows almost no change in the electron temperature of the mixture with the inclusion of N2. The variation of CH shows a similar trend as that of the atomic hydrogen. 80 7.1.4 Study of Ar-H2 - CH4 - N2 Microwave Plasma The Ar—HZ - CH4 - N2 microwave plasma is used in the deposition of nanocrystal- line and microcrystalline diamond thin films. The experiments were carried out in the high power microwave reactor. The typical values of power, pressure and the flow rates of Hz, Ar, CH4 and 2% N2 in H2 are 1.8 kW, 120 Torr, 0-300 sccm, 600 sccm, 3-24 sccm and 0- 10 sccm respectively. Some significant results that were obtained are mentioned here. The increase in the argon flow produces more C2 in the plasma. The C2 species is important since it is believed to be a key precursor for nanocrystalline growth. The amount of argon was also found to affect the atomic hydrogen emission. Unlike the previous experiments the CH emission was not affected by the nitrogen concentration change in the 0-300 ppm range. 7.2 Recommendations for future work This study has contributed to the understanding of a few plasmas used in diamond deposition and low pressure plasma processing of materials. The results obtained were within our expectations. But some anomalies are found to exist, which need further careful study. One such example is the variation of Ar++ density with power. Even though, the Ar++ density was supposed to increase with power, it tends to saturate at higher power as shown by the experiments. Another study of interest would be the comparison of the tem- perature measurements with other methods like doppler broadening. An attempt was made to measure the same using a Fabry-Perot cavity, but due to inadequate signal, the measure- 81 ments were not carried out. For a more complete understanding of the plasma species con- centration, the plasma can be modeled theoretically and the plasma parameter variations predicted by the model can be used to compare the validity of the experimental results. For example, the plasma parameters in the low pressure source are found to exhibit a large dependence on the flow rate of the process gases. A theoretical model should be able to help explain this dependence. Also to understand the variation of species concentration and the plasma parameters with time, the DES experiments can be performed in an actual diamond deposition process. This would also facilitate the study of the characteristics of the deposited diamond film under the various processing conditions. 82 APPENDICES 83 APPENDIX A Table : A Identification and analysis of argon doubly ionized atoms Expt. # 1:231; Pressure Flow rate Intensities (arbitrary units) (W) mm (mm) 3336.13A 3344.72/K 3358.49A l 40 0.3 1 7.29e-11 5.94e—ll 6.05e-11 2 40 0.5 1 6.55e-1 l 6.38e-11 5.10e-11 3 40 0.75 1 4.50e-11 3.09e-11 3.11e-11 4 40 0.9 l 4.90e-11 3.09e-11 2.86e-ll 5 40 0.9 8 3.16e-l l 1.74e-1 l 2.48e-ll 6 40 0.9 20 0 0 5.68e-12 7 40 2 l 2.90e-1 l 1.46e-ll 1.88e-11 8 40 3 l 1.04e-ll 5.14e-ll 9.12e-ll 9 40 3 8 1.lSe-ll 5.99e-12 1.24e-11 10 40 3 20 0 0 7.20e-12 21 100 0.3 l 8.81e-11 5.74e-11 6.93e-11 22 100 0.5 1 5.77e—ll 3.69e-11 4.31e-1 l 23 100 0.75 l 4. I 8e-11 4.59e-11 4.39e-1 1 24 100 0.9 1 4.96e-1 l 3.42e-11 4.22e—ll 25 100 0.9 8 2.9le-11 2.28e-11 2.68e-11 26 100 0.9 20 5.03e-11 3.43e-11 3.88e-ll 27 100 2 l 1.59e-ll 6.23e-11 2.04e-1 l 28 100 3 1 7.67e-11 3.15e-ll 1.26e-ll 29 100 3 8 4.23e-11 3.32e-11 8.29e-ll 30 100 3 20 1.28e-11 1.46e-11 0 31 10 0.9 1 1.56e-11 1.12e-11 4.88e-1l 32 20 0.9 1 2.66e-ll 3.74e-11 1.48e-11 84 Table: A (contd.) Input Intensities (arbitrary units) Expt. # Power 1)::ng 122(5):: :3? (w) 3336.13A 3344.72A 3358.49A 33 30 0.9 1 3.236-11 2.896-11 1.726-11 34 50 0.9 1 5.89e-ll 3.096-11 3.496-11 35 60 0.9 1 5.716-11 3.686-11 3.426-11 36 70 0.9 1 6.156-11 3.356-11 4.426-11 37 80 0.9 1 5.87e-ll 4.46e-11 3446-11 38 90 0.9 1 6.976-11 4.416-11 4.596—11 Input Power = Incident Power - Reflected Power Intensities were calculated by measuring the area under the peaks at 3336.13, 3344.72 and 3358.49A. 85 NE v 2v omfi o 03 w coo wmofi 3v mum“ :m w mwv ofi 0 OS w coo wmofi Ev whfi OE V CB om“ G GS w coo wmofi 3v whfl on v owe o2 o com w oov mt: nmm 3f mm v mwv o2 o com w 09V m2: mmm 32 E v 0:6 OS o Com w 096 m2: mmm 3f on v a? OS o CON w com 8: 2m one mm #6 mwv o2 o com w com 8: 2m 0mg vm v owe o3 o com w com Do: an oma mm v owe o2 o com” w E: 2 2 2m one mm v mwv om— 0 com w o3 om: 2m one E 6 a; o2 o Gem w o2 om: 2m 0mg Em... ...... ...”...me mm... ...”... e .. .... e «Ema—m 96.59.32 NZ . 9:0 . 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COLOR yellow, blue LOCATE 7, 3 PRINT “Set the counter to”; staln! + (47/2) COLOR white, black LOCATE 9, 3 PRINT “Enter the final scan wavelength [A]”; INPUT endln! LOCATE 10, 3 PRINT “End point as observed from the counter [A]”; endln! + (47/2); LOCATE ll, 3 PRINT “Enter the speed of scanning drive [A/min]”; INPUT speed! LOCATE 13, 3 PRINT “Maximum resolution that can be obtained [A]”; speed! / (cycle! * 60); LOCATE 15, 3 PRINT “Enter the resolution required [A]-(default”; speed! / (cycle! * 60); “A)”; 92 INPUT resol! IF resol! = 0 THEN resol! = speed! / (cycle! * 60) sec! = resol! * (cycle! * 60) / speed! sec% = sec! IF (sec% - sec!) > .000001 THEN COLOR white, red LOCATE l6, 3 PRINT “Error in calculation is more likely to occur”; END IF COLOR white, black LOCATE 17, 3 PRINT “Data acquisition interval [seconds]”; sec%; temp% = endln! - staln! IF temp% < 0 LOCATE l9, 3 PRINT “Please scan the spectrometer with increasing value of wavelength” GOT O 200 ELSE LOCATE l9, 3 tottim% = (endln! - staln!) * 60 / speed! PRINT “Total time taken [seconds]”; tottim%; endtim% = tottim% / sec% LOCATE 21, 3 PRINT “No. of samples to be taken”; endtim% * cycle!; LOCATE 22, 3 COLOR white, red PRINT “Set Scan drive scanning switch to H”; LOCATE 23, 3 PRINT “Start the Program and the Scan drive simultaneously”; COLOR white, black LOCATE 24, 3 PRINT “Hit any key to start”; WHILE IN KEY$ = ““ WEND COLOR green, black 1% = l TIMER ON ON TIIVIER(sec%) GOSUB disp CLS LOCATE 1, 1 PRINT “Program reads data from Picoammeter in”; sec% / cycle!; “second interval”: LOCATE 2, 1 PRINT “No. of samples to be taken”; endtim% * cycle!; 93 LOCATE 3, 1 PRINT “Total time taken “; tottim%; “ seconds”; LOCATE 5, l PRINT “Wavelength[A] Current[amps] Sample No. Cycle/Sec. Time remaining[sec.] start! = TIMER DO LOOP WHILE i% < endtim% + I finish! = TIMER TIMER OFF PRINT “Total Execution time=”; finish! - start! PRINT #1, EN$ PRINT #2, EN$ OPEN path$ + “\X” + filenm$ + “.m” FOR OUTPUT AS #3’store matlab EXE file PRINT #3, “clear all;clc;” PRINT #3, “W” + filenm$ PRINT #3, “D” + filenm$ PRINT #3, “plot(waveln,abs(value),’g’);pause(3);sm5;x1abel(‘Wavelength A’);yla- bel(‘Current amps’);” PRINT #3, “title(‘Emission Spectrum’);grid;” PRINT “Execute “; path$ + “\X” + filenm$ + “.m”; “in matlab to view plot” CLOSE GOT O 200 END 6‘ disp: FOR cyc% = 1 TO cycle! CALL FILEWRT count! = count! + 1 NEXT cyc% 1% = i% + 1 RETURN 200 COLOR white, red PRINT “Switch off the Spectrometer drive”; COLOR white, black PRINT “ Press any key to end.”; WHILE INKEY$ = ““ HTONE = 2000: LTONE = 550: DELAY = 500 FOR count = HTONE TO LTONE STEP -10 SOUND count, DELAY / count NEXT count HTONE = 780: RANGE = 650 FOR count = RANGE TO -RANGE STEP -4 94 SOUND HT ONE - ABS(count), .3 count = count - 2 / RANGE NEXT count WEND END IF END SUB FILEWRT SHARED prev, pico%, cyc%, i%, staln!, resol!, tottim%, sec%, temp$, buff$, count! CALL [BRD(pico%, buff$) temp$ = MID$(buff$, 5. 40) y = VAL(RTRIM$(temp$)) IF (y > .00001) THEN y = prev END IF prev = y staln! = staln! + resol! WRITE #1, 2 * staln! WRITE #2, y LOCATE 7, l PRINT 2 * staln!, y, count!, cyc%, tottim% - (sec% * i%) END SUB SUB ReportError (fd%, errmsg$) STATIC PRINT “Error = “, IBERR%; errmsg$ IF (fd% 0 -1) THEN PRINT (“Cleanupz taking board off-line”) CALL IBONL(fd%, 0) END IF STOP ‘ Abort program END SUB 95 REFERENCES 96 REFERENCES [1] J. Asmussen, J. Mossbrucker, S. Khatami, W. S. Huang, B. Wright and V. Ayres, “The effect of nitrogen on the growth, morphology, and crystalline quality of MPACVD diamond films,” Submitted to Diamond and related materials. [2] D. Zhou, D. M. Gruen, L. C. Qin, T. G. McCauley and A. R. Krauss, “Control of dia- mond film microstructure by Ar additions to CH4/I-12 microwave plasmas,” J. Appl. Phys, 84, No. 4, 1998 [3] A. K. Srivastava, Promrties of Electron Cyclotron Resonance Plasma Sources, Ph.D. Dissertation, Michigan State University, 1995. [4] A. R. Striganov and N. S. Sventitskii, Tables of Spectral Lines of Neutrals and Ionized Atoms. (IFI/Plenum, New York, 1968). [5] H. N. 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