m. x I .3an? 7... . wk... s V. 1 . . x .I'. . .I 5 . f. :30 trig}; :1 ivyfi .o 7. 905.! p 3 .5 A . H. .A- .0 I' 3.13.“. I...“ {int ‘0?st fibummai 3. i: ., . .. 5...".u: (“$52.13. ‘ «53!. j... . . tikmrigg £9.25). .3 infri . . I . .l npulrl...).orl 94.75.. .f . .i F.’ .ll'ili: .14.... vi Ii! 1!»! (.13 ‘ .t $351.1... :6 V1)(.l.v$t 34:93.1. 4 ii. )( ..1! L19. .. [.11 hnnunk. - Alf. I 1 I. 1.? V \l .1 1 pin: I |lv‘.l 1:15.,I91Df530, ms IlllllllllllllllllllllllllllHllllllllHlllllllllllllllllllfll 2 20741066 .2005: L5 WARV 5:55: 5:: *3 nun.- U1: 5:3er This is to certify that the thesis entitled Configurational Bias Monte Carlo Simulations of Phase Segregation in Networked Block Copolymers presented by Kent Ivan Palmer has been accepted towards fulfillment of the requirements for M.S. degreein Chemical Engineering . Mafl professor 5/2/00 0-7639 MS U is an Affirmative Action/Equal Opportunity Institution PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 11/00 W359.“ Configurational Bias Monte Carlo Simulations of Phase Segregation in Networked Block Copolymers BY Kent Ivan Palmer A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Chemical Engineering 2000 ABSTRACT Configurational Bias Monte Carlo Simulations of Phase Segregation in Networked Block Copolymers By Kent Ivan Palmer Crosslinked block copolymers are used as adhesives in fiber-reinforced composite materials manufactured for automotive applications. Good adhesion between the polymer matrix and fibers in the interphase region is required for the structural integrity of these materials. Experimental evidence indicates that superior adhesion is obtained when phase segregation occurs between the two matrix phase block copolymers. It is desirable to predict the conditions under which phase segregation is expected to occur. Configurational-bias Monte Carlo simulations of networked, two-component, trifunctional block copolymers were carried out to examine phase segregation in these materials. The effects of three principal parameters on phase segregation were examined: the weight fractions of the two components, the crosslink length, and the ratio of the square-well interactions. The molecular simulation results confirmed trends observed in laboratory measurements. To my wife, Tiffany And my parents, Robert and Judy Palmer. ACKNOWLEDGMENTS I would like to thank my advisor Dr. Christian M. Lastoskie. His guidance, patience and support are deeply appreciated. Thanks to Dr. Lawrence T. Drzal and Dr. Carl T. Lira for their insight and support as committee members. Thanks also to Dr. Juan J. DePablo and Dr. Fernando Escobedo for the use of their Fortran Code. Their studies provided a helpful tool for this work. I am also grateful to Robert Dombrowski for providing a second view, thought provoking discussions and making many hours in the lab bearable. I thank the Chemical Engineering Department at Michigan State University for their support, as well as the opportunity to perform this work and advance my education. TABLE OF CONTENTS LIST OF TABLES VII LIST OF FIGURES VIII LIST OF FIGURES VIII LIST OF ABBREVIATIONS XII LIST OF ABBREVIATIONS X11 1. INTRODUCTION 1 2. GENERAL BACKGROUND 3 2.1 PREVIOUS EXPERIMENTAL WORK .............................................................................. 3 2.2 PREVIOUS NETWORK SIMULATION ............................................................................. 4 3. THEORTICAL CONSIDERATIONS 7 3.1 FLORY-HUGGINS THEORY .......................................................................................... 7 3.2 MOLECULAR SIMULATIONS ...................................................................................... 10 4. METHODS 13 4.1 EXPERIMENTAL SETUP ............................................................................................. 13 4.2 RADIAL DISTRIBUTION FUNCTIONS ........................................................................... 18 4.2. 1 DETERMINATION OF PHASE SEGREGA TION- -- 20 4.2.2 CALCULATED RDF CURVES 20 5. RESULTS & DISCUSSION 22 5.1 GENERAL OBSERVATIONS ........................................................................................ 22 5.1.1 LENGTH OF RUNS 22 5.1.2 RDF BEHA VIOR DUE TO SQUARE- WELL MODEL 24 5.2 EFFECT OF HARD SEGMENT CONTENT ..................................................................... 26 5.2.1 TONE 301, 50% HARDSEGMENT CONTENT.....- 26 5.2.2 TONE 301, 65% HARD SEGMENT CONTENT -- - -28 5.2.3 TONE 301 CONCLUSION. - ..... 29 5.2.5 TONE 305, 50% HARD SEGMENT CONTENT- - 32 5.2.6 TONE 305, 63% HARD SEGMENT CONTENT 34 5.2. 7 TONE 305 CONCLUSION- 35 5.2.8 TONE 310, 13% HARD SEGMENT CONTENT 36 5.2.9 TONE 310, 37% HARD SEGMENT CONTENT--- 38 5.2.10 TONE 310, 50% HARD SEGMENT CONTENT 40 5.2.11 TONE 310 CONCLUSION - -- 41 5.3 EFFECT OF TONE SIZE .............................................................................................. 42 5.3.1 Low HARD FRACTION - 42 5.3.2 50% HARD FRACTION 42 5.3.3 HIGH HARD FRACTION-_ _- 42 5.4 EFFECT OF CROSS-LINKING .................................... ‘ .................................................. 4 3 5.4.1 TONE 305, 50% HARD FRACTION, INCOMPLETE CROSS-LINKING ................... 43 5.4.2 TONE 310, 38% HARD FRACTION, INCOMPLETE CROSS-LINKING ................... 45 5.4.3 TONE 310, 50% HARD FRACTION, INCOMPLETE CROSS-LINKING ................... 47 5.5 EFFECT OF e-RATIOS ................................................................................................ 49 5.5.1 e-RATIO 0F 1 49 5.5.2 E-RATIO 0F 10 - ....... 51 5.5.3 NODE-NODE DISTRIBUTION FOR VAR YING E-RA TIOS- - 52 5.7 COMMENT ON QUALITATIVE ANALYSIS ................................................................... 53 5.8 SUMMARY OF RESULTS ............................................................................................ 55 6. CONCLUSIONS 60 7. RECOMMENDATIONS FOR FUTURE WORK 61 APPENDIX A 63 APPENDIX B 76 APPENDIX C 78 APPENDIX D 79 APPENDIX E 82 BIBLIOGRAPHY - 89 vi LIST OF TABLES TABLE 3-1 THEORETICAL AND EXPERIMENTAL PHASE SEGREGATION RESULTS 9 TABLE 4-1 FULLY CROSS-LINKED SYSTEM SPECIFICATIONS 16 TABLE 4-2 PARTIALLY CROSS-LINKED SYSTEM PARAMETERS .................... 17 TABLE 5-1 SUMMARY OF LENGTH OF RUNS 23 TABLE 5-2 SUMMARY OF PHASE SEGREGATION OBSERVED 55 TABLE D-l SUMMERY OF AVERAGE ENERGY PER SITE 79 TABLE D-2 SUMMERY OF SYSTEM PACKING FRACTIONS 80 TABLE D-3 CROSS-LINK LENGTH AND PACKING FRACTION CORRELATION 81 vii LIST OF FIGURES FIGURE 4-1. REPRESENTATION OF VARYING TONE SIZES IN MODEL ..... 13 FIGURE 4-2. REPRESENTATION OF VARYIN G CROSS-LINK LENGTH ..... l4 FIGURE 4-3. FULLY EXTENDED FULLY CROSS-LINKED SYSTEM. ............... 15 FIGURE 5-1. GENERAL RDF, TONE 305, 17% HARD CONTENT, e-RATIO = 0.1 24 FIGURE 5-2. RDF, TONE 301, 50% HARD CONTENT, e-RATIO = 0.1 ................... 26 FIGURE 5-3. RDF, TONE 301, 65% HARD CONTENT, e—RATIO = 0.1 ................. 28 FIGURE 54. RDF, TONE 305, 17% HARD CONTENT, e-RATIO = 0.1 ................. 30 FIGURE 5-5. RDF, TONE 305, 50% HARD CONTENT, e-RATIO = 01 32 FIGURE 5-6. RDF, TONE 305, 63% HARD CONTENT, e-RATIO = 0.1.. ................ 34 FIGURE 5-7. RDF, TONE 310, 13% HARD CONTENT, e—RATIO = 0.1 .................. 36 FIGURE 5-8. RDF, TONE 310, 37% HARD CONTENT, e—RATIO = 0.1.. ................ 38 FIGURE 5-9. RDF, TONE 310, 50% HARD CONTENT, e—RATIO = 0.1 ................ 40 FIGURE 5-10. RDF, TONE 305, 50% HARD CONTENT, e—RATIO = 0.1, INCOMPLETE CROSS-LINKING 43 FIGURE 5-11. RDF, TONE 310, 38% HARD CONTENT, e—RATIO = 0.1, INCOMPLETE CROSS-LINKING 45 FIGURE 5-12. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = 0.1, INCOMPLETE CROSS-LIN KING 47 FIGURE 5-13. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = 1 .................. 49 FIGURE 5-14. RDF, TONE 310, 50% HARD CONTENT, e—RATIO = 10 ........ 51 FIGURE 5-15. NODE-NODE RDF, TONE 310, 50% HARD SEGMENT WITH VARYING e-RATIOS 52 FIGURE 5-16. SNAPSHOT: TONE 301, 50% HARD SEGMENT CONTENT ....... S3 viii FIGURE 5-17. SNAPSHOT: TONE 301, 65% HARD SEGMENT CONTENT ....... 54 FIGURE 5-18. EFFECT OF CONSTANT TONE SIZE FOR TONE 310 ............. .. 56 FIGURE 5-19. EFFECT OF CONSTANT TONE SIZE FOR TONE 305 ................... 57 FIGURE 5-20. EFFECT OF CONSTANT HARD SEGMENT CONTENT — 50% 58 FIGURE 5-21. CORRELATION OF CROSS-LINK LENGTH WITH PACKING FRACTION 59 FIGURE A-l. RDF, TONE 301, 50% HARD CONTENT, e-RATIO = 0.1, DIFFERENT CHAINS 63 FIGURE A-2. RDF, TONE 301, 50% HARD CONTENT, e-RATIO = 0.1, SAME CHAINS 63 FIGURE A-3. RDF, TONE 301, 65% HARD CONTENT, e-RATIO = 0.1, DIFFERENT CHAINS 64 FIGURE A-4. RDF, TONE 301, 65% HARD CONTENT, e-RATIO = 0.1, SAME CHAINS 64 FIGURE A-S. RDF, TONE 305, 17% HARD CONTENT, e-RATIO = 0.1, DIFFERENT CHAINS 65 FIGURE A-6. RDF, TONE 305, 17% HARD CONTENT, e-RATIO = 0.1, SAME CHAINS ' 65 FIGURE A-7. RDF, TONE 305, 50% HARD CONTENT, e-RATIO = 0.1, DIFFERENT CHAINS 66 FIGURE A-8. RDF, TONE 305, 50% HARD CONTENT, e-RATIO = 0.1, SAME CHAINS 66 FIGURE A-9. RDF, TONE 305, 63% HARD CONTENT, e-RATIO = 0.1, DIFFERENT CHAINS 67 FIGURE A-10. RDF, TONE 305, 63% HARD CONTENT, e-RATIO = 0.1, SAME CHAINS _ 67 FIGURE A-ll. RDF, TONE 310, 13% HARD CONTENT, e-RATIO = 0.1, DIFFERENT CHAINS 68 FIGURE A-12. RDF, TONE 310, 13% HARD CONTENT, e-RATIO = 0.1, SAME CHAINS 68 ix FIGURE A-l3. RDF, TONE 310, 37% HARD CONTENT, e-RATIO = DIFFERENT CHAINS 0.1, 69 FIGURE A-l4. RDF, TONE 310, 37% HARD CONTENT, e-RATIO = CHAINS 0.1, SAME 69 FIGURE A-15. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = DIFFERENT CHAINS 0.1, 70 FIGURE A-l6. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = CHAINS 0.1, SAME 70 FIGURE A-l7. RDF, TONE 305, 50% HARD CONTENT, e-RATIO = INCOMPLETE CROSS-LINK, DIFFERENT CHAINS 0.1, 71 FIGURE A-18. RDF, TONE 305, 50% HARD CONTENT, e-RATIO = 0.1, 71 INCOMPLETE CROSS-LINK, SAME CHAINS FIGURE A-l9. RDF, TONE 310, 38% HARD CONTENT, e-RATIO = INCOMPLETE CROSS-LINK, DIFFERENT CHAINS 0.1, 72 FIGURE A-20. RDF, TONE 310, 38% HARD CONTENT, e-RATIO = INCOMPLETE CROSS-LINK, SAME CHAINS 0.1, 72 FIGURE A-Zl. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = INCOMPLETE CROSS-LINK, DIFFERENT CHAINS 0.1, 73 FIGURE A-22. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = INCOMPLETE CROSS-LINK, SAME CHAINS 0.1, 73 FIGURE A-23. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = DIFFERENT CHAINS 1. 74 FIGURE A-24. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = CHAINS l, SAME 74 FIGURE A-25. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = 10, DIFFERENT CHAINS 75 FIGURE A-26. RDF, TONE 310, 50% HARD CONTENT, e-RATIO = CHAINS 10, SAME 75 FIGURE E-l. SNAPSHOT: TONE 305, 17% HARD SEGMENT CONTENT ......... 82 FIGURE E-2. SNAPSHOT: TONE 305, 50% HARD SEGMENT CONTENT ... ...... 83 FIGURE E-3. SNAPSHOT: TONE 305, 63% HARD SEGMENT CONTENT ......... 84 FIGURE E-4. SNAPSHOT: TONE 310, 13% HARD SEGMENT CONTENT ....... 85 FIGURE E-5. SNAPSHOT: TONE 310, 37% HARD SEGMENT CONTENT ......... 86 FIGURE E-6. SNAPSHOT: TONE 310, 50% HARD SEGMENT CONTENT ......... 87 xi Nrdf Rin Rout AU IJ(r) VBox LIST OF ABBREVIATIONS Definition radial distribution function pair number at radius r total number of pairs Boltzmann constant Monte Carlo number of sites in system number Of times radial distribution function called acceptance probability pressure radius inner radius Of Shell out radius of Shell temperature change in internal energy interaction energy Of a given radius simulation box volume GREEK inverse product of kg and T square-well potential depth xii maximum limit of energy well range site diameter xiii 1. INTRODUCTION Cross-linked, or networked, polymers are found in a larger variety of materials, including therrnoplastics, therrnosetting resins and elastomers. They find application in traditional fields like the textile and automotive industries, as well as newer areas such as biomedical applications. The automotive industry is the largest US. consumer of elastomeric polyurethanes (Kroschwitz, 1997 ), which belong to the family of cross-linked block co-polymers. Within this industry cross-linked polyurethanes are used in such applications as adhesives in fiber reinforced composite materials (e.g., bumper beams) and sealing materials (e. g., gasket applications). Studies (Dawson & Shortall, 1982; Kau, Baer, & Huber, 1989; Schwarz, Critchfield, Tackett, & Tarin, 1979; Yang & Lee, 1987) have Shown that good adhesion between the polymer matrix and fibers in the interphase region is required for structural integrity of these composite and sealing materials. Agrawal and Drzal (1995a, 1995b, 1996) investigated the adhesion’between polyurethane and glass using both experimental methods and adapted Flory-based thermodynamic calculations. Their study sought to identify correlations between the polyurethane structure and adhesion to glass surfaces. They were able to identify phase segregation as a major controlling factor Of adhesion. The polyurethanes in their study consisted of varying diisocyanate content and three triols, the latter differentiated by their molecular weight. Both increased diisocyanate content and trio] molecular weight where shown to increase the degree of phase segregation, and this in turn favored adhesion. Since phase segregation affects adhesion, it is of interest to investigate the phase segregation behavior in the matrix phase. The aim of this work is to investigate, using molecular modeling, the effect of three principle parameters on phase segregation in the polymer matrix: 1. Hard Fraction Content 2. Cross-Link Length (or Tone molecular weight) 3. Ratio of interaction potentials These parameters will be investigated by using isobaric-isothermal (NPT) Monte Carlo (MC) simulations to equilibrate fully cross-linked polymer networks. A further feature of this work is molecular simulations of dense, highly cross-linked systems. These results can then be compared with experimental data. Previous Flory-base calculations have had to resort to phase diagrams to investigate block copolymers. The work Of this will investigate if molecular modeling provides an efficient method to predict phase segregation behavior. 2. GENERAL BACKGROUND 2.1 PREVIOUS EXPERIMENTAL WORK As part of their work on polyurethane-glass adhesion Agrawal and Drzal’s work (1995a, 1995b, 1996) prepared polymers using polycaprolactone-based triol, toluene diisocyanate (TDI), and l-4-butane diol (BDO) as chain extender. The triols varied in molecular weight and were identified by their trade names, in order of decreasing molecular weight, as Tone 0310, Tone 0305 and Tone 0301. The triol name refers to the Union Carbide trade name Tone®. Agrawal and Drzal adopted Macosko's (1989) terminology of referring to TDI and BDO as hard segment and the trio] component as soft segment. These descriptions refer to the high and low glass transition temperatures of the hard and soft segments respectively. Hard segment related transition temperatures obtained by Agrawal and Drzal (1995a) through differential scanning calorimetry experiments revealed that higher hard copolymer content increased the degree of phase segregation at a greater rate in the case of higher molecular weight soft segments than lower molecular weight segments. Tensile and iOSipescu shear experiments also showed that higher tone molecular weight increased the degree of phase segregation. Near-infrared spectroscopy and Fourier transform infrared spectroscopy indicated that hard segment content also increased phase segregation development. Additional experiments by Agrawal and Drzal (1995b), conducted with angular dependent X-ray photoelectron spectroscopy (ADXPS), detected an inter-phase region between the glass substrate and polyurethane matrix. ADXPS data Showed that both the composition and phase segregation of the matrix influenced the composition of the inter- phase region. To investigate the inter-phase region in terms of its surface free energy they conducted calculations using a method described by Eberhardt (1966) combined with an additive function proposed discussed by Van Krevelen (1990). These were compared with calculations based on contact angle measurements. Agrawal and Drzal compared these calculations with data obtained from block-shear measurements and found a linear relationship between the polar surface free energy component and adhesion values. This higher polar surface free energy component was observed in phase-separated polyurethanes in which phase segregation had lead to butanediol/butandediol-derived moeities preferentially segregating to the polyurethane surface. This observation lead Agrawal and Drzal to conclude that "the mechanism Of adhesion between the polyurethanes and the glass surface could be through the formation of an interphase region in which hydrogen bonding between the butanediOl-rich interphase region and the hydroxylated glass surface places a key role." (1996) Experiments with pretreated glass furthermore lead them to assume that the effect of ionic or covalent bonding at the polyurethane/glass interphase was negligible. 2.2 PREVIOUS NETWORK SIMULATION Binder’s (1995) review of work in molecular polymer simulations describes three methods of modeling cross-linked polymers. The first system is a randomly linked (Duering, Kremer, & Grest, 1991; Grest & Kremer, 1990a, 1990b; Lay, Sommer, & Blumen, 1999; Plischke & Barsky, 1998; Schulz & Sommer, 1992; Sommer, 1994; Sommer, Schulz, & Trautenberg, 1993) network. This structure is created by randomly cross-linking an equilibrated melt and most closely resembles radiation cross-linked or vulcanized polymers. A quantitative description in this case is difficult though due to variations in parameters such as cross-link length, chain length, and dangling chain ends. The second type is an end-linked network. In this case an equilibrated monodisperse melt is kinetically cross-linked at the ends, either by defining a certain percentage of chain ends as multi-functional sites which can bond with more than two sites (Duering, Kremer, & Grest, 1993, 1994; Grest, Kremer, & Duering, 1992, 1993; Kenkare, Hall, & Khan, 1999; Kenkare, Smith, Hall, & Khan, 1998) or using cross linkers (H6121, Trautenberg, & GOritz, 1997; Trautenberg, Sommer, & GOritz; 1995). The advantage of this system is that all cross-links have the same length. While the two types described consist of partially connected networks, the third type represents the most idealized system, the fully connected network. This network type provides the highest degree parameter control. Fully connected networks have both been used to study simple networks (Escobedo & de Pablo, 1996, 1997a), as well as gel swelling behavior (Escobedo & de Pablo, 1997a, 1997b) by including solvent molecules in the latter case. Lay et a1. (1999) and Escobedo and de Pablo (1996, 1997a, 1997b) conducted computer simulations specifically involving fully connected Structures. Lay et a1. conducted lattice-based bond-fluctuation MC moves on Stochastically cross-linked diblock copolymers to investigate structural behavior based on A-B repulsion parameters. These results were compared with those of a cross-linked homOpOlymer and networks with a diamond topology, both with comparable cross-link density. This was accomplished by randomly cutting cross-linking strands in the diamond topology case. They Observed that the fully connected lattice required a higher number of dangling ends than the randomly linked structure to Show similar results. Escobedo and de Pablo conducted atherrnal and square-well NPT MC moves on a defect- free continuum diamond-like structure. They investigated P-V behavior and attractive interaction effects on system packing fraction. As part of their work they developed and examined the capability of extended continuum configurational-bias (ECCB) (Escobedo & de Pablo, 1995b), "cluster" (Escobedo & de Pablo, 1997b), "hole" (Escobedo & de Pablo, 1995b) and ‘slab’ (Escobedo & de Pablo, 1995a) moves to handle cross-linked networks with trifunctional and tetrafunctional nodes. The importance of their work lies among other things in the methods developed to simulate highly cross-linked polymer networks. In general, research of fully connected networks has been limited to homopolymers, whereas randomly linked systems have been used in copolymer research. 3. THEORTICAL CONSIDERATIONS 3.1 FLORY-HUGGINS THEORY Agrawal and Drzal performed Flory-Huggins theory (Flory, 1953) based calculations and compared these results with experimental Observations. This theory is the most commonly used theoretical approach to polymer blends (Nath, McCoy, Curro, & Saunders, 1995) and uses a dimensionless quantity, the Flory interaction parameter x, to describe the interaction energy between the polymers. _ VR R*T Z (5H ‘63) (1) Eq. (1) shows that the Flory interaction parameter x is a function of a reference volume VR, temperature T, the universal gas constant R and solubility parameters 85 and 5... for soft and hard segments respectively. The solubility difference in polymers is the important driving force for phase segregation (Macosko, 1989). This solubility difference can be estimated using x (Van Krevelen, 1990). Agrawal and Drzal Obtained x-values using both a group contribution method (Van Krevelen, 1990) and listed values. Phase segregation occurs when x exceeds the critical interaction parameter are. The critical interaction parameter is described by Eq. (2): l l l =— + ZC 2[ NA r—NB] N A and N3 represent the number Of polymer repeat units. Equations (1) and (2) predict (2) that phase segregation will occur as the solubility difference between solubility parameters increases and as chain lengthy increases. The Flory-Huggins method of using x and xc to predict phase segregation applies to polymer blends. Polyurethanes being block copolymers necessitated Agrawal and Drzal to resort to phase diagrams developed by Benoit and Hadziioannou (1988) for multiblock copolymers to obtain XC- These calculations allowed Agrawal and Drzal to predict phase segregation OCCUI'I'CIICC. TABLE 3-1 THEORETICAL AND EXPERIMENTAL PHASE SEGREGATION RESULTS I 30: Wmer j Hard Segment Phase Segregation (Wt%) ' FISry'TiIeBr; ' ' ' " Ex-peI-imeII-t- ' 310 22 no no 310 37 yes no 310 47 yes maybe 310 51 yes yes 310 67 yes yes 305 36 no no 305 47 yes no 305 60 yes yes 305 68 yes yes 301 47 nO no 301 61 no no 68 no no * Note. Flory Theory results are taken from Agrawal & Drzal, 1995b. Experimental results are taken from Agrawal & Drzal 1996. Table 3—1 shows the results Obtained by Agrawal & Drzal. They Observed good qualitative agreement between Flory-Huggins calculations and experimental results, though differences regarding the onset of phase segregation were observed. Theoretical work using modified Flory-Huggins theories have been conducted by de Gennes (1979) and Vargas and Barbosa (1998). Their work predicts that partial phase segregation occurs at a transition temperature, total phase segregation being prevented due to the cross-linking. 3.2 MOLECULAR SIMULATIONS The development of rudimentary computers during Word War II first made molecular simulations possible. Molecular modeling manipulates models of comparatively small number of molecules to create different configurations, termed ensembles. The averages of these ensembles are comparable to observed experimental properties, which themselves are an average of behavior at the molecular level behavior. These averages can be calculated either as time averages, as in the Molecular Dynamic (MD) approach, or as ensemble averages, as in the Monte Carlo (MC) approach. Both MD and MC represent the two main areas of molecular simulation. MD solves the classical equations of motion of the system particles. The resulting molecular mechanical properties are time averaged. MC simulations create a large number of system configurations. The weighted contribution of each configuration to the ensemble average is determined by its occurrence probability. MC allows more efficient equilibration than MD, whereas MD allows the collection of kinetic data. 10 MC simulations ensembles are generated by moving an arbitrarily chosen particle to a randomly determined location. The trial move is then accepted or rejected according to an importance sampling scheme proposed by Metropolis, Rosenbluth, Rosenbluth, Teller and Teller (1953). In this scheme Eq. (3) produces an acceptance probability p. p = eXIX-MU) . (3) In Eq. (3) AU is the change in energy between the two ensembles, B the inverse of the I product of the Boltzmann constanth and absolute temperature T (i.e. l/[kBT]). A generated random number is then compared with p. If the random number is smaller than p the move is accepted. This method is sufficient for small molecules. The probability of moving a whole molecule successfully using the method by Metropolis et al. (1953) decreases as the molecule size increases. This lead to 'work by Rosenbluth and Rosenbluth (1955) with polymer configurations, which provided the basis for the configurational-bias (CB) MC method developed by Siepman and Frenkel (1992). CBMC allows the efficient modeling of polymer chains on a lattice. Further work by de Pablo, Laso and Suter (1992) was able to expand this concept to the continuum environment. They termed their method the continuum configuration-bias (CCB) MC. Both CBMC and CCBMC involve cutting of a randomly chosen polymer chain end and regrowing the end site by site. In dense systems only relatively short molecule segments can be successfully regrown using CBMC and CCBMC, thus making simulation of chain middle segments difficult and unlikely. Both CB methods can not be applied to ring polymers. The Crank-shaft move allows the movement of a Single middle chain site and has been used successfully by various authors (Kumar, Vacatello, & Yoon, 1988; Li & Chiew, 11 1994). Escobedo and de Pablo (1995b) devised a method by which an arbitrary section of a chain molecule, including intra—chain and trifunctional segments, can be cut and regrown with chain closure assured. They termed this method extended continuum configurational bias (ECCB) MC. This method is used in this work to equilibrate the system thermally. The ‘slab’ method developed by Escobedo and de Pablo (1995a) is used to equilibrate the system mechanically. In this case the volume move is performed by arbitrarily selecting a Slab of the Simulation box, changing its width and repositioning the sites within the slab to satisfy connectivity restraints. 12 4. METHODS 4.1 EXPERIMENTAL SETUP Simulations were conducted on 2 types of systems. Both systems consisted of strings of sphere, each sphere referred to as a “site” and representing a 90 g/mol molecular weight unit. These sites were created using the “united atom” model, according to which intra- molecular structures and interactions are combined into an overall structure represented by a sphere of a given diameter. The experimental basis for this research was the work conducted by Agrawal & Drzal (1995a, 1995b, 1996), hence the model is based on the polyurethane copolymers used in their work. For this work butane diol [HO-CH2-CH2— CHz-CHz-OH] was represented by one sphere and toluene diisocyanate [CH3(C5H3)(NCO)2] was represented by two spheres. Tone 301 Tone 305 Tone 310 Figure 4-1. Representation of varying Tone sizes in Model 13 The polycaprolactone-based tn'Ols Of varying molecular weight were modeled according to Figure 4-1. The sites with three neighbors are termed nodes. For the purpose of this work the Tone 0301 , Tone 0305 and Tone 0310 polymers are referred to as Tone 301, Tone 305 and Tone 310 respectively and “Tone” collectively. The Strings of soft sites (hashed spheres in Figure 4-1) ‘going out’ from a node are termed node arms. Of the two types of systems modeled, the first was fully connected (i.e. no dangling or lose ends). This system type was built by placing nodes on a diamond lattice and cross- linking the nodes with freely jointed hard-sphere sites using ECCB type moves. The lattice structure was modified so that each node was trifunctional, as opposed to the usual diamond structure with four neighbors. The Sites had a fixed bond length, but no restriction on bond angels. All cross-links were the same length and contained the same fraction of hard and soft sites. The cross-link length depended both on Tone molecular weight and hard segment content. Figure 4-2 shows how cross-link length varies with varying hard segment content. Low HS% High 118% Figure 4-2. Representation of varying cross-link length. 14 In Figure 4-2 the nodes are represented by white spheres, hard sites by black spheres and soft node arm sites by hashed spheres. As the hard segment content changes, the number of hashed spheres remains constant and the count of black spheres increases. This corresponds to the experimental situation of constant tone size with varying hard segment content. Varying the Tone size on the other hand in the model is equivalent to keeping the number of black spheres constant and varying the number of shaded spheres in each node arm. The building process insured that both this type of system was fully connected (i.e. not dangling ends) and that all nodes were trifunctional. Figure 4-3 shows a View of a fully extended fully cross-linked system from one side of the simulation box. (‘1‘ (if. “(f “IO. Figure 4-3. Fully extended fully cross-linked system. The clear spheres correspond to soft sites, the black spheres to hard sites in the cross- links. The diamond lattice structure is apparent in Figure 4-3. Once the Structure was 15 built, all sites (including nodes) were free to move, as long as bonding constraints (i.e. constant bond length) were respected. The system was not restricted by a fixed lattice structure. TABLE 4-1 FULLY CROSS-LINKED SYSTEM SPECIFICATIONS Tone 301 Tone 305 Tone 310 17 % Hard Segment Cont. 13 % Hard Segment Cont. 1836 Sites in System 2484 Sites in System 37 % Hard Segment Cont. 1024 Sites in System 50 % Hard Segment Cont. 50 % Hard Segment Cont. 50 % Hard Segment Cont. I 1836 Sites in System 928 Sites in System 1312 Sites in System 65 % Hard Segment Cont. 63% Hard Segment Cont. 2484 Sites in System 1216 Sites in System Table 4—1 shows the details of the fully cross—linked systems modeled in this work. The system parameters where chosen to allow comparison with samples prepared in the work by Agrawal & Drzal (1995a, 1995b, 1996). In all cases in Table 4-1 the ratio of soft to hard energy well depth (ass/Shh) was 0.1. The choice of this system also allowed the effect of increasing hard segment content and tone Size (cross-link length) to be investigated. Further system statistics can be found in Appendix B. Special cases of fully cross-linked systems were used to investigate the effect of varying the energy-well depth ratio. The Tone 310, 50% hard segment content system was modified, SO that the esJehh-ratio was 1 and 10. These two systems were then compared with the original case shown in Table 4-1. 16 The second type of system modeled was partially connected. This system type was created by placing nodes randomly in a Simulation box, placing soft sites to create node arms and randomly linking the arms with hard sites. The building process insured that at least one hard site was contained in each cross-link. This type of system contained dangling ends and a distribution of cross-linked and dangling end lengths. TABLE 4-2 PARTIALLY CROSS-LINKED SYSTEM PARAMETERS _‘ I ; Tone Type Hard Segment Average Average Total number Content (%) number of sites number of sites sites in system in cross-links in lose ends 0305 50 5.5 7.2 989 0310 38 7.5 6.6 1066 0310 50 7.4 9.8 1071 Table 4-2 shows statistics for the partially connected systems, also termed modified systems. The system parameters where chosen to allow a comparison with similar cases among the fully cross-linked systems (see Table 4-1). Further statistics on the modified systems can be found in Appendix B. In all systems Isothermal-isobaric (NPT) Monte Carlo (MC) simulations were conducted using periodic boundary conditions to Simulate bulk behavior. As afore mentioned, ‘Slab’ and ECCB moves developed by Escobedo and de Pablo (1995a, 1995b) were used to equilibrate the system mechanically and thermally. The NPT simulations were run at 373 K and 1 atm, corresponding to polyurethane curing conditions in experiments conducted by Agrawal & Drzal (1995a). Detailed calculations Of reduced parameters are found in Appendix C. Modeling was conducted with the square-well energy function as defined in Eq. (4): 17 =4»: OSISAO (4) In Eq. 5(4), r is the distance between site centers, 0' the site diameter, 8 the energy well depth and (A-1) the width of the well. The hard-hard interaction em. = 1.0 corresponds to the 8 calculated in Appendix C. The soft-soft interaction 8,, has a value 1/10th of that of 8”,, Le. 8,, = 0.1. The hard-soft interaction eh, is defined by the Lorentz-Berthehold rule, which states that ch: = ehhess. All systems were initially equilibrated with a ratio of ECCB to volume moves of 1:1. AS packing fraction and system energy curves Showed a significant decrease in slope the ratio of ECCB moves to volume moves was switched to 2,500:1 or 10,000:1 for more efficient sampling. 4.2 RADIAL DISTRIBUTION FUNCTIONS Phase segregation of hard and soft segments was investigated with radial distribution functions (RDF). The RDF is a subset of pair correlation functions in which molecular interactions are described by spherical potentials. The RDF is obtained by Eq. (5), gm = 45’wa (5) HSUM 375(16):: — R; )Nrdf where H(r) is the number of pairs in a shell with a central radius r, VBox the volume of the Simulation box, HS'UM the total number of pairs, and Nrdf the number of times the RDF is measured during the run. The Shell for which H(r) is counted is described by R0... and R,“ , the outer and inner radius respectively. These values are defined as r +/- 0.056. In 18 the case of polymers the RDF does not include nearest bonded neighbors in its calculations. These neared bonded neighbors are always at the same distance from a given site, and thus their inclusion in the RDF would both not provide any new information and possibly obstruct noteworthy results. The RDF is a measure of the correlation between molecule pairs and the resulting structure of the fluid. In a physical sense, the RDF represents the likelihood relative to the bulk number density of finding a second molecule at a given distance r from the center of a molecule. Values of the radial distribution function g(r)=l indicate no correlation between the molecules. This indicates that the bulk density and local number density are identical and hence the presence of one molecule does not affect the position of another molecule. If g(r)¢1, then the first molecule affects the likelihood of finding the second molecule in the area. Specifically if g(r)>l, then the probability is enhanced with regards to the average density that a site lies at that distance. Conversely if g(r). E’ o r- 0.15 : l.I.I -2.00 — -3.00 , . r . r . . fl . 0.00 0% 45% 90% Hard Segment Content - — - average energy "—71 Packing Fraction (Tl) Figure 5-19. Effect of Constant Tone Size for Tone 305 57 Constant Hard Segment Content - 50% 0.00 0.25 -0.50 - / —_ 0.20 E C .2 5 -1.00 ~ -~ 0.15 § 3 It: ... -150- - —~— 0.10 2 \~~“ .% -2.004 ‘T~~~-_: -~ 0.05 E -2.50 — i 0.00 Tone 301 Tone 305 Tone 310 [— - -average energy '1 J Figure 5-20. Effect of Constant Hard Segment Content - 50% For the case that hard segment content is held constant and tone size varied Figure 5-20 shows that the average energy increases in magnitude as the Tone size increases. This is explained by the higher number Of hard sites per cross-link that can interact with eaCh - other. A part of the increase is also due to the greater number of hard-soft interactions. The packing fraction is also shown to increases with larger tone size. 58 Cross-Link Length vs. Packing Fraction 0.3 i E .. 35 E 0.2 _ i *6 2 IL .. g’ - 5 0.1 - 0 {B o. 0 1 l *1 0 5 10 15 Cross-Link Length (No. of Sites) Figure 5-21. Correlation of Cross-Link Length with Packing Fraction Figure 5-21 shows comparable packing fractions for given cross-link lengths. The values are taken from all systems investigated in this study. The exception to this general trend is a Tone 301 case. The Tone 301 - 50% hard segment content and Tone 305 - 50% hard segment content systems both have a cross-link length of 5 sites. The Tone 301 case though shows a packing fraction nearly double that of the Tone 305 case. This is explained by the higher number Of hard sites per cross-link in the Tone 301 case. This higher number leads to a stronger interaction between sites and hard segments, thus increasing the packing fraction. In the Tone 305 case the cross-link only has one hard site. Tabulated values for Figures 5-18 through 5-21 can be found in Appendix D. 59 6. CONCLUSIONS Block copolymer phase segregation is favored by three main factors: (1) longer cross-link length (i.e. larger Tone size), (2) higher hard segment content and (3) greater ratio of interaction energies. The modeling of this work shows agreement with trends observed in previous theoretical (Flory Theory) and experimental work by Agrawal and Drzal. Phase segregation was also shown to be largely controlled by energetic interaction, though some negligible structural effect is observed. Partially cross-linked systems show similar behavior to the fully cross-linked counterparts. Greater mobility and larger degrees of phase segregation are observed in the modified systems. Here also larger tone sizes and greater hard segment content increases the degree of phase segregation. The partially cross-linked system’s equilibrated structure was calculated in a more efficient manner than the fully cross-linked system, while obtaining similar results. This work Obtained results comparable to those of experimental work, thus indicating that modeling provides a method of predicting macroscopic behavior of block copolymers while investigating contributing factors at the molecular level. 60 7. RECOMMENDATIONS FOR FUTURE WORK Previous work by Agrawal and Drzal showed an interphase region between the matrix and glass surface. This work investigated the bulk phase of the polyurethane matrix. A future line of work may be the investigation of the interphase region. This would entail the simulation of systems studied in this work next to a hard continuos surface. The nature of the future work would be of a heterogeneous nature, compared with the homogeneous nature of this study. The equilibrated structure of the partially cross-linked systems was shown to be more efficiently calculated than the fully cross-linked system, while displaying similar results to the fully cross-linked system. The partially linked system also had a greater resemblance to the physical cases investigated in previous works. Future work may include investigating a larger number of partially cross-linked systems. 61 APPENDICES 62 APPENDIX A RDF, Tone 301 , 50% hard content, g-ratlo = 0.1 — soft-soft, different nodes —-— hard-hard, different segments rlo Figure A-l. RDF, Tone 301, 50% hard content, e-ratio = 0.1, different chains RDF, Tone 301 , 50% hard content, g-ratlo = 0.1 1.2 1 — soft-soft, same node —-— hard-hard, same segment 0.8 g l\ 0.2 r \ Figure A-2. RDF, Tone 301, 50% hard content, e-ratio = 0.1, same chains 63 RDF, Tone 301, 65% hard segment, g-ratlo = 0.1 4.5 4 -— soft-soft, different nodes 3 5 I + hard-hard, different segments 3 is g 2.5 0.5 flo- Figure A-3. RDF, Tone 301, 65% hard content, e-ratio = 0.1, different chains RDF, Tone 301 , 65% hard segment, g-ratlo = 0.1 1.2 1 l k — soft-soft, same node 0.8 -— hard-hard, same segment 0.4 1A 0 K— - - f 0 1 2 3 4 5 6 7 Figure A-4. RDF, Tone 301, 65% hard content, e-ratio = 0.1, same chains RDF, Tone 305, 17% hard segment, g-ratlo = 0.1 4.5 4 3.5 — soft-soft, different nodes 3 —-— hard-hard, different segment g 2.5 2 1.5 . ,2} M... 0.5 0 « T . . r . o 4 s 10 rlo- Figure A-S. RDF, Tone 305, 17 % hard content, e-ratio = 0.1, different chains RDF, Tone 305, 17% hard segment, e-ratlo = 0.1 1.2 — soft-soft, same node 1 —-— hard-hard, same segment “— 0.8 g 0.6 0.4 L 0.2 Figure A-6. RDF, Tone 305, 17% hard content, e-ratio = 0.1, same chains 65 RDF, Tone 305, 50% hard segment, g-ratlo = 0.1 4.5 4 — soft-soft, different nodes __ 3.5 -- hard-hard, different segments .—— 2.5 gr) 1.5 0.5 r rlo Figure A-7. RDF, Tone 305, 50% hard content, e-ratio = 0.1, different chains RDF, Tone 305, 50% hard segment, g-ratio = 0.1 0.7 0.5 — soft-soft, same nodes —-— hard-hard, same segment 0.5 0.4 — g(r) 0.3 0.2 0.1 rlo- Figure A-8. RDF, Tone 305, 50% hard content, e-ratio = 0.1, same chains 66 RDF, Tone 305, 63% hard segment, g-ratlo = 0.1 5 4.5 4 -—soft-soft, different nodes ' ~— 3-5 —-— hard-hard, different segments *— 3 g 2.5 '5‘ 2 1.5 1 law— 0.5 O 1 0 1 2 3 4 5 5 7 [10' Figure A-9. RDF, Tone 305, 63% hard content, e-ratio = 0.1, different chains RDF, Tone 305, 63% hard segment, e-ratio = 0.1 1.2 1 _ — soft-soft, same node 0-8 —-— hard-hard, same segment A '3 0.6 k 0.4 0.2 O M , _——1 o 1 2 3 4 5 6 r/o' Figure A-10. RDF, Tone 305, 63% hard content, s-ratio = 0.1, same chains 67 RDF, Tone 310, 13% hard segment, g-ratio = 0.1 4.5 3.5 — soft-soft, different nodes .— 3 —-— hard-hard, different segments —— 2.5 Jr) 1.5 0.5 rlo Figure A-ll. RDF, Tone 310, 13% hard content, E-ratio = 0.1, different chains RDF, Tone 31 0, 13% hard segment, g-ratio = 0.1 1.2 — soft-soft, same node —-— hard-hard, same segment 0.8 0.6 r ,1 1 0.4 0.2 04—4—— 90) Figure A-12. RDF, Tone 310, 13% hard content, e-ratio = 0.1, same chains 68 RDF, Tone 310, 37% hard segment, g-ratio = 0.1 4.5 4 — soft-soft, different nodes ‘— 3.5 ' —-— hard-hard, different segments —— 2.5 9(7) 1.5 0.5 0 1 2 3 4 5 6 7 rlo Figure A-l3. RDF, Tone 310, 37% hard content, e-ratio = 0.1, different chains RDF, Tone 310, 37% hard segment, g-ratio = 0.1 1.2 1 — soft-soft, same node 03 -- hard-hard, same segment A i 0.6 0.4 0.2 o -H% , 0 1 2 3 4 5 5 7 rlo Figure A-l4. RDF, Tone 310, 37 % hard content, e-ratio = 0.1, same chains 69 RDF, Tone 31 0, 50% hard segment, g-ratlo = 0.1 4.5 4 — soft-soft, different nodes 15—— 3.5 —-— hard-hard, different segments —— 2.5 d?) 1.5 l 0.5 I - O 'l r T l T T T O 1 2 3 4 5 6 7 rlo Figure A-lS. RDF, Tone 310, 50% hard content, e-ratio = 0.1, different chains RDF, Tone 31 0, 50% hard segment, g-ratio = 0.1 1.2 ‘ -— soft-soft, same node 0.8 K 0 6 “ -— hard—hard, same segment 90') .. “$1 0.2 0 1 2 3 4 5 6 7 [10' Figure A-16. RDF, Tone 310, 50% hard content, e-ratio = 0.1, same chains 70 RDF, Tone 305, 50% hard segment, g-ratlo = 0.1 , incomplete crossllnk 4.5 4 — soft-soft, different nodes '— 3.5 l —-— hard-hard, different segments —— 3 g 0.5 f o " f T T l‘lo' .l Figure A-l‘7. RDF, Tone 305, 50% hard content, e-ratio = 0.1, incomplete cross- link, different chains RDF, Tone 305, 50% hard segment, g-ratio = 0.1 , incomplete crossllnk 1.2 1 — soft-soft, same node 0.8 —-— hard-hard, same segment g 0.5 {\x—q 0.4 \ 0.2 I i l O 44 b O 1 2 3 4 5 6 7 fig Figure A-18. RDF, Tone 305, 50% hard content, e-ratio = 0.1, incomplete cross- link, same chains 71 RDF, Tone 310, 38% hard segment, g-ratio = 0.1 , incomplete crossllnk 6 ‘l 5 — soft-soft, different nodes e —-— hard-hard, different segments A 4 h ‘61 3 2 1 0 L . . 4 . . . 4 0 1 2 3 4 5 s 7 a r/o' Figure A-l9. RDF, Tone 310, 38% hard content, e-ratio = 0.1, incomplete cross- link, different chains RDF, Tone 31 O, 38% hard segment, g-ratio = 0.1 , incomplete crossllnk 1.2 — soft-soft, same node -— hard-hard, same segment 0.8 0.6 , k g(r) Figure A-20. RDF, Tone 310, 38% hard content, e-ratio = 0.1, incomplete cross- link, same chains 72 RDF, Tone 310, 50% hard segment, g-ratlo = 0.1 , incomplete crossllnk 5 4.5 4 ‘ — soft-soft, different nodes 15—— 3.5 l + hard-hard, different segments ~— 3 g 2 1.5 1 f 0 5 f O f 1 0 1 2 3 4 5 6 7 flo- Figure A-Zl. RDF, Tone 310, 50% hard content, e-ratio = 0.1, incomplete cross- link, different chains RDF, Tone 310, 50% hard segment, g-ratlo = 0.1 , incomplete crossllnk 1.2 1 — soft-soft, same node 0.3 + hard-hard, same segment g 0.5 0.4 K 0.2 rlo- Figure A-22. RDF, Tone 310, 50% hard content, e-ratio = 0.1, incomplete cross- link, same chains 73 RDF, Tone 310, 50% hard segment, g-ratlo = 1 5 4.5 4 — soft-soft, different nodes 3-5 —-—hard-hard, different segments L— 3 g 2.5 2 . 1.5 1 1 0.5 o 1 2 3 4 5 5 7 rlo Figure A-23. RDF, Tone 310, 50% hard content, e-ratio = 1, different chains . RDF, Tone 310, 50% hard segment, g-ratlo = 1 1.2 1 -— soft-soft, same node ‘— 0 a _ -— hard-hard, same segment __ g(r) 0.6 A 0 4 ... \ 0 1 2 3 4 5 6 7 rlo- Figure A-24. RDF, Tone 310, 50% hard content, e-ratio = 1, same chains 74 RDF, Tone 310, 50% hard segment, g-ratlo = 10 4.5 4 I — soft-soft, different nodes 3.5 —-— hard-hard, different segments 2.5 1.5 v . LL 0.5 d?) flo- Figure A-25. RDF, Tone 310, 50% hard content, e-ratio = 10, different chains RDF, Tone 301 , 50% hard segment, g-ratlo = 10 1.4 1.2 I N — soft-soft, same node 1 -— hard-hard, same segment 0.8 C ‘5 0.6 0.4 0.2 o g b 0 1 2 3 4 5 6 7 8 fig Figure A-26. RDF, Tone 310, 50% hard content, e-ratio = 10, same chains 75 APPENDIX 8 Listing of Additional System Parameters Number of sites in each Cross-Link of fully linked systems: Tone 301, 50% hard segment 2 soft sites, 3 hard sites, 5 sites total Tone 301, 65% hard segment 2 soft sites, 5 hard sites, 7 sites total Tone 305, 17% hard segment 4 soft sites, 1 hard site, 5 sites total Tone 305, 50% hard segment 4 soft sites, 5 hard sites, 9 sites total Tone 305, 63% hard segment 4 soft sites, 8 hard sites, 12 sites total Tone 310, 13% hard segment 6 soft sites, 1 hard site, 7 sites total Tone 310, 37% hard segment 6 soft sites, 4 hard sites, 10 sites total Tone 310, 50% hard segment 6 soft sites, 7 hard sites, 13 sites total Distribution of cross-link and dangling end lengths in partially linked systems: Tone 305, 50% hard segment Longest Cross-Link: 10 sites Shortest Cross-Link: 5 sites Average Cross-Link: 5.5 sites Longest Dangling End: 11 sites Shortest Dangling End: 3 sites Average Dangling End: 7.2 sites 76 Tone 310, 38% hard segment Tone 310, 50% hard segment Longest Cross-Link: 11 sites Shortest Cross-Link: 7 sites Average Cross-Link: 7.5 sites Longest Dangling End: 11 sites Shortest Dangling End: 3 sites Average Dangling End: 6.6 sites Longest Cross-Link: 10 sites Shortest Cross-Link: 7 sites Average Cross—Link: 7.4 sites Longest Dangling End: 16 sites Shortest Dangling End: 6 sites Average Dangling End: 9.8 sites 77 APPENDIX C Calculation of reduced Temperature and Pressure k, = 1.3806 .10-.. . 315(5- Boltzmann Constant P = 1 atm chose atmospheric pressure, since Agrawal & Drzal conducted experiments at this Pressure T = 363 K curing occurred at 90°C Choice of site size: 0' = 3.8 Angstrom (A) methylene beads 0' = 4.812 A n-C4Hlo [square well] 0 = 5.339 A n-C4Hm [Lennard -—Jones] 0' = 5 .27 A Benzene [Lennard — Jones] 0' = 5.22 A Benzene [Sutherland] O’ = 4.938 A Benzene [Kihara] O chosen: 0 = 5 A Choice of energy well depth: 81kg = 387 K n-C4H10 [Square well] Elks = 309.74 K n-C4Hm [Lennard —Jones] 81kg = 440 K Benzene [Lennard — Jones] Elks = 1070 K Benzene [Sutherland] Elks = 975.37 K Benzene [Kihara] An E-value of e = 400 K*k is Chosen as a mean between the values for n-C4Hlo and Benzene. Butane and benzene represent two significant backbones of the polyurethanes investigated by Agrawal & Drzal (19953). The chosen E. corresponds to the hard-hard interaction energy (3”,) used in this work. 3 reduced Pressure: PR = fl— = 2.294 010’3 8 reduced Temperature: TR = k” . T = 0.908 8 78 APPENDIX D TABLE D-l SUMMERY or AVERAGE ENERGY PER SITE Hard Segment Content (%) Energy per Site Standard Deviation 50 -l .572 T 1.54E-02 65 -2.274 T 2.96E-02 17 -0.228 T 2.42E-02 50 -l.914 T 1.64E-02 63 -2.772 T 2.87E-02 13 -0.201 T 1.70E-02 37 -1.232 T 1.67E-02 50 79 -2.094 T 1.18E-02 TABLE D-2 SUMMERY 0F SYSTEM PACKING FRACTIONS Hard Segment Fraction (%) Packing Fraction Standard Deviation 50 0.186 T 1.22E-03 65 0.138 T 9.83E-04 17 0.103 T 2.56E-04 50 0.206 T 4.9lE-03 63 0.278 T 6.65E-03 13 .113 T 8.56E-04 37 .216 T 5.27E—03 50 80 .231 T 2.20E-03 Hard Segment Content (%) No. of Soft sites per Cross-Link TABLE D-3 CROSS-LINK LENGTH AND PACKING FRACTION CORRELATION Total Cross-Link No. of Hard sites per CroLss-Link Packing Fraction 50 Length 5 2 3 65 7 2 5 17 5 l 50 63 13 37 50 81 APPENDIX E C’" Co‘s?“ . 031' ®§$‘{%m¥3 ,. 7‘ ‘OI‘SB'O’C. 3' >4 r:- ‘555' 3 ' ..l. .-.x Figure E-l. Snapshot: Tone 305, 17% hard segment content 82 Figure E-2. Snapshot: Tone 305, 50% hard segment content 83 Figure E-3. Snapshot: Tone 305, 63% hard segment content 84 0 y . .s 4 » - ”£53m... 182361;"? Figure E-4. Snapshot: Tone 310, 13% hard segment content 85 Figure E-S. Snapshot: Tone 310, 37% hard segment content 86 . .M‘. or xi... a... .\ , .\ any.) Figure E-6. Snapshot: Tone 310, 50% hard segment content 87 BIBLIOGRAPHY 88 BIBLIOGRAPHY Agrawal, R. K., & Drzal, L. T. (1995a). Adhesion Mechanisms of Polyurethanes to Glass Surfaces I. Structure-Property Relationships in Polyurethanes and Their Effects on Adhesion to Glass. Journal of Adhesion 54 79-102. Agrawal, R. K., & Drzal, L. T. (1995b). Adhesion mechanisms of polyurethanes to glass Surfaces. Part II. Phase separation in polyurethanes and its effects on Adhesion to glass. Journal of fliesiongcience and technology, 9, 1381-1400. Agrawal, R. K., 81 Drzal, L. T. (1996). Adhesion Mechanisms of Polyurethanes to Glass Surfaces Ill. 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