Hm llllllllllllllllllllllllll This is to certify that the thesis entitled A New Microporous Silica: Its Intercalation in Magadiite presented by Astrid Baviére has been accepted towards fulfillment of the requirements for Wdegree in Chemistry L/W Jim professor [Date.__lngL_3£L,_l£U12__._ 0-7639 MSU is an Affirmative Action/Equal Opportunity Institution A NEW MICROPOROUS SILICA: ITS INTERCALATION IN MAGADIITE By Astrid Baviére A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Chemistry 1992 ABSTRACT A NEW MICROPOROUS SILICA: ITS INTERCALATION IN MAGADIITE By Astrid Baviere The study of magadiite evidenced the structural importance of water in the intergallery space. Removal of water from Na-magadiite by heat treatment is equivalent to proton exchange with regard to effects on stacking order. The loss of order in H-magadiite was assigned to a rearrangement of the gallery space due to the absence of water molecules. The acid-catalyzed hydrolysis-polymerization of tetraethylortho- silicate in the presence of alkylamines generates precursors, which, when calcined, afford highly microporous silica. The pore size is controlled by the alkylamine chain length. The polymerization of tetraethylorthosilicate into alkylamine-swollen layered silicic acid affords materials with large surface areas, due to the silica-intercalated porosity. The hydrolysis is catalyzed by the interlayer protons. Alkylamines are used to swell the layers in order for the protons to be accessible, but they also play a role in designing the pores of the silica-intercalated magadiite. To my family ACKNOWLEDGMENTS I would like to acknowledge here advisor Prof. T. J. Pinnavaia for the opportunity I was given to realize this project. I really appreciated his comments and suggestions as well as his everyday good spirit. Also, thanks should go to the members of my Guidance Committee, Prof. H. A. Eick and Prof. G. J. Blanchard for their helpful advice on writing this thesis. I am also appreciative of Prof. H. A. Eick's help on X—ray analysis and electron diffraction. I want to say a big 'Thank you' to the Pinnavaia's group members, who made these two years in the laboratory enjoyable, even if, sometimes, chemical smell could be detected, glassware was missing, but it was all fun. I really want to thank all of them for being understanding when I was monopolizing the Macintosh for drawing my figures. I especially want to thank Dr. Laurent Michot for his research spirit and for trying to communicate it through his friendly behavior. I will also remember Dr. Antonio Lara for caring about me coming back late from the Chemistry Building. No words can describe Dr. Wang and the nice feeling just to know that his smiling face was around. Also, thanks should go to Dr. Jay Amaratsekara and Dr. Ravi Kukkadapu for helping me to transfer files, for discussing science and keeping me informed on sport events (especially basketball). I will also remember all my friends that made my two years at Michigan State University enjoyable. Among them, a special thank goes to my Summer '92 roommates, Raul (the future president of the Philippines) and Takayo, for being there when I needed breaks and for making me taste Filipino and Japanese food. I also want to acknowledge Arvind and Sanjay for their presence. I will always remember Petra for making fun of my French accent. Also to be cited are Hyon, the little Korean doll who wanted to fly and Greg the Greek who wanted to teach her how to. Furthermore, special thanks should go to the 'French delegation'. Among them to Anne, with two '6' in her last name, the first person I met when I arrived at Lansing Airport. Other members of the connection include Betty, Sophie, Sylvie, Pascal l and 2, and Frédéric. Frédéric will always be 'The French Cook' to me and his home 'The French Party House'. Finally, but not least, I want to thank Jean-Rémi for being there everyday: to help me in the laboratory, to correct the first draft of this thesis, to paste the captions under the figures, to believe in me and much more... vi TABLE OF CONTENTS LIST OF TABLES xi LIST OF FIGURES xv ABBREVIATIONS xxvi RESEARCH OBJECTIVES 1 EXPERIMENTAL mm Na-magadiite H—magadiite Amine-solvated magadiite Siloxane-intercalated magadiite Silica-intercalated magadiite TEOS-derived silica precursor TEOS-derived silica Analysis Chemical analysis Elemental analysis oaso‘o‘mmm-c-hwm vii C, H, N analyses Thermal analysis Thermogravimetric analysis Differential scanning calorimetry Structural analysis X-ray powder diffraction Nitrogen adsorption-desorption Infrared spectroscopy 29Si nuclear magnetic resonance Scanning electron microscopy OOOOOOOO\I\I\I\I\)\IO\ Transmission electron microscopy MAGADIITE CHARACTERIZATION Introduction 9 R 1 di s i n 11 Syntheses 1 1 Chemical compositions 12 X-ray powder diffraction 21 Infrared spectroscopy 36 29Si nuclear magnetic resonance 42 Nitrogen adsorption-desorption 49 Structure discussion 50 QQIICLELQLI 56 viii ACID CATALYZED TEOS POLYMERIZATION IN THE PRESENCE OF ALKYLAMINES: SYNTHESIS OF A NEW POROUS SILICA Intr tion 57 Background 58 jlfhc sol-gcl proccssing of silicates 60 Hydrolysis 60 Condensation-polymerization 61 Gelation 61 Drying 61 Densification 62 1 i i 62 Reaction conditions 62 Chemical compositions 64 Infrared spectroscopy 69 29Si nuclear magnetic resonance 77 Nitrogen adsorption-desorption 81 X-ray powder diffraction 87 Transmission electron microscopy 92 Conclusion 97 POLYMERIZATION OF TEOS INTO LAYERED SILICIC ACID: A NEW POROUS SILICA INTERCALATED IN MAGADIITE LAYERS Introdoctio 98 l i i 100 Synthesis 100 Alkylammonium/alkylaminemagadiite 100 X-ray diffraction 101 Chemical compositions 108 29Si nuclear magnetic resonance 112 Conclusion 1 14 Experimental conditions for TEOS polymerization in H-magadiite . 115 Thermogravimetric analysis 115 Chemical compositions 117 X-ray powder diffraction 119 Nitrogen adsorption 121 Infrared spectroscopy 126 29Si nuclear magnetic resonance 132 Conclusion 135 Alkylamine and TEOS to magadiite molar ratio efiects .............. 136 Chemical compositions 137 29Si nuclear magnetic resonance 139 X-ray powder diffraction 143 Nitrogen adsorption-desorption 150 Conclusion 156 CONCLUSIONS AND SUGGESTIONS FOR FUTURE WORK ..... 158 APPENDICES Appendix A: Electron diffraction analysis 161 Apocnoix B: Scherrer equation 163 Apocnoix C: Gas adsorption analysis 164 LIST OF REFERENCES 169 xi TABLE 1. TABLE 2. TABLE 3. TABLE 4. TABLE 5. TABLE 6. TABLE 7. TABLE 8. TABLE 9. TABLE 10. LIST OF TABLES Na-magadiite formulae Composition of the samples formed at various stages in the acid titration of Na-magadiite ........................... H-magadiite formulae X-ray diffraction data for Na-magadiite and H- magadiite Selected X-ray powder diffraction reflections for Na- magadiite at various temperatures and for H-magadiite Basal spacings and crystallinity for Na/H-magadiite samples prepared by acid titration of Na-magadiite. The samples correspond to those identified in the titration curve shown in Figure 1 ........................... Magadiite infrared data Magadiite hydroxyl stretch FTIR data under vacuum at 150°C Magadiite solid state 29Si nuclear magnetic resonance data Various magadiite 29Si NNHI data .......................... 12 26 30 31 36 40 46 TABLE 11. TABLE 12. TABLE 13. TABLE 14. TABLE 15. TABLE 16. TABLE 17. TABLE 18. TABLE 19. TABLE 20. TABLE 21. Magadiite N2 adsorption-desorption data oooooooooooooooo Experimental and theoretical data for layered Na- silicate structures according to Schwieger eta1.18 Experimental conditions for the acid-catalyzed TEOS polymerization in the presence of alkylamines ......... Chemical composition from elemental analysis for TEOS-hydrolysis products formed in the presence of alkylamines Chemical composition from thermogravimetric analysis for air-dried TEOS-hydrolysis products formed in the presence of alkylamines 0000000000000000000 Comparison of chemical composition from elemental analysis and thermogravimetric analysis for air-dried TEOS-hydrolysis products formed in the presence of alkylamines Infrared data of the TEOS-hydrolysis reactants and products 298i NMR data of the dried and calcined products (450°C) TEOS-hydrolysis products formed in the presence of alkylamines N2 adsorption data of the calcined (450°C) TEOS- hydrolysis products formed in the presence of alkylamines X-ray diffraction data of the air-dried and calcined products Amine and ammonium chloride salt dimensions xiii 49 50 63 67 68 73 77 85 91 91 TABLE 22. TABLE 23. TABLE 24. TABLE 25. TABLE 26. TABLE 27. TABLE 28. TABLE 29. TABLE 30. TABLE 31. TABLE 32. X-ray diffraction data for various alkylammonium/alkylamine magadiites ................... Chemical composition from elemental analysis for the air-dried alkylamine-intercalated magadiites Number of amines present per unit cell for the air- dried alkylamine-intercalated magadiites ................. Validity of the C, H, N analysis ooooooooooooooooooooooooooooo Various cation-magadiites 29Si N MR data Chemical composition from thermogravimetric analysis for unwashed and ethanol-washed octylamine- derived siloxane-intercalated magadiites oooooooooooooooo Chemical composition from elemental analysis for unwashed and ethanol-washed octylamine-derived siloxane- and silica-intercalated magadiites at various calcination temperatures X-ray diffraction data of unwashed and ethanol- washed octylamine-derived siloxane- and silica- intercalated magadiites at various calcination temperatures N2 adsorption data of unwashed and ethanol-washed octylamine-derived silica-intercalated magadiites at various calcination temperatures oooooooooooooooooooooooooooo Infrared data of unwashed and ethanol-washed octylamine-derived siloxane- and silica-intercalated magadiites Experimental conditions for the study of the polymerization of TEOS into H-magadiite ooooooooooooo xiv 103 108 110 111 112 116 118 119 124 129 TABLE 33. TABLE 34. TABLE 35. TABLE 36. Chemical composition from elemental analysis for unwashed alkylamine-derived siloxane- and silica- intercalated magadiites at the TEOS:amine:magadiite molar ratio = 100:27zl X-ray diffraction data of unwashed alkylamine-derived siloxane- and silica-intercalated magadiites ............ N2 adsorption data of unwashed alkylamine-derived silica-intercalated magadiites Calculated alkylamine-derived silica-intercalated magadiite microporous surface area assuming the interlayer space is stuffed with TEOS-derived silica . XV 138 143 154 155 FIGURE 1. FIGURE 2. FIGURE 3. FIGURE 4. FIGURE 5. FIGURE 6. FIGURE 7. LIST OF FIGURES Magadiite titration curve (3 g of Na-magadiite in 75 mL of deionized water, HC10.1 M, addition rate: 3 mL/min) ...................... Magadiite thermogravimetric analysis curves a. Na-magadiite, b. sample D as identified in the titration curve shown in Figure 1, c. H-magadiite Magadiite differential scanning calorimetry spectra (heating rate: 5°C/min) a. Na-magadiite (4.5 mg), b. H-magadiite (4.7 mg) .. Schematic illustration of the structural definitions of basal spacing, gallery height and layer thickness ..... Na-magadiite X-ray powder diffraction pattern (pwd) (the bottom pattern is an expanded scale of the top pattern) Na-magadiite X-ray powder diffraction pattern (film) (the bottom pattern is an expanded scale of the top pattern) H-magadiite X-ray powder diffraction pattern (pwd) . xvi 13 14 20 22 23 24 FIGURE 8. FIGURE 9. FIGURE 10. FIGURE 11. FIGURE 12. FIGURE 13. Na-magadiite electron rnicrographs 3. Scanning electron micrographs (left: x3,600: 1cm=2.78rtm, right: x15,000: 1cm=0.667um) b. Transmission electron micrograph ( x48,000: 1cm=0.208p.m) c. Electron diffraction micrograph (camera length=83cm: 1cm=1.53 ) Na-magadiite X-ray powder diffraction patterns (pwd) at various temperatures a. room temperature, b. 75°C, c. 150°C, d. 300°C e. back to room temperature X-ray powder diffraction patterns (film) for mixed Na/H-magadiite samples prepared by acid titration of Na-magadiite. The samples correspond to those identified in the titration curve shown in Figure 1 Unwashed Na-magadiite X-ray powder diffraction pattern (film) Magadiite infrared spectra (KBr pellet, room temperature) a. Na-magadiite, b. sample D as identified in the titration curve shown in Figure l, c. H-magadiite Magadiite hydroxyl stretch FI‘IR bands under vacuum at 150°C top: pristine pressed pellet (a: 20 mg ; b: 10 mg) bottom: 1 mg of sample in a 100 mg KBr pressed pellet a: Na-magadiite, b: H- g iiite xvii 28 29 32 34 37 39 FIGURE 14. FIGURE 15. FIGURE 16. FIGURE 17. FIGURE 18. FIGURE 19. FIGURE 20. FIGURE 21. FIGURE 22. Magadiite solid state 29Si nuclear magnetic resonance spectra (delay time: 1200 seconds for Na-magadiite and 600 seconds for sample D and H-magadiite, line broadening: 40, 12 scans) a. Na-magadiite, b. sample D as identified in the titration curve shown in Figure 1, c. H-magadiite Magadiite N2 adsorption-desorption curves ; outgassing was carried out under vacuum at 150°C left: N2 adsorption-desorption isotherm right: t-plot a. Na-magadiite, b. H-magadiite ............................ Structure of makatite and the postulated structures for octosilicate, magadiite and kenyaite(Schwieger et a1. )18 left: top view of the makatite single- -sheet surface16 right: edge- on view Magadiite structure postulated by Garces et a1.22 left: edge-on view right: top view ‘ possible arrangement for the level ...................... Hypothetical proposed sodium site in the magadiite .. Ion exchange pillaring Alkoxide polymerization pillaring ......................... Thermogravimetric analysis curves for air-dried TEOS-hydrolysis products formed in the presence of alkylamines a. HA100, b. OA100, c. DA100 ............................ Infrared spectra of the starting materials (liquid film between KBr plates) a. TEOS, b. alkylamine: octylamine ...................... xviii 43 48 51 53 55 59 59 67 70 FIGURE 23. FIGURE 24. FIGURE 25. FIGURE 26. FIGURE 27. FIGURE 28. Infrared spectra of the air-dried TEOS-hydrolysis products formed in the presence of alkylamines (KBr pellet) a. HA100, b. OA100, c. DA100 ............................ Infrared spectra of the calcined (450°C) TEOS- hydrolysis products formed in the presence of alkylamines (KBr pellet) a. CHA100, b. COA100, c. CDA100 ..................... Infrared spectra of silica gel Davisil-62 (KBr pellet) 298i NMR spectra of the air-dried TEOS-hydrolysis products formed in the presence of alkylamines (delay time: 600 seconds, line broadening: 140, 12 scans) a. HA100, b. OA100, c. DA100 ............................ 298i NMR spectra of the calcined (450°C) TEOS- hydrolysis products formed in the presence of alkylamines (delay time: 600 seconds, line broadening: 140, 12 scans) a. CHAIOO, b. COA100, c. CDA100 ..................... N2 adsorption curves of the calcined (450°C) TEOS- hydrolysis products formed in the presence of alkylamines prepared at an initial TEOS to amine molar ratio of 7.5 ; outgassing was carried out under vacuum at 150°C left: N2 adsorption-desorption isotherm right: t-plot a. CHA200, b. COA200, c. CDA200 .................... 71 72 76 78 79 82 FIGURE 29. FIGURE 30. FIGURE 31. FIGURE 32. N2 adsorption curves of the calcined (450°C) TEOS- hydrolysis products formed in the presence of alkylamines prepared at an initial TEOS to amine molar ratio of 3.7 ; outgassing was carried out under vacuum at 150°C left: N2 adsorption-desorption isotherm right: t—plot a. CHA100, b. COA100, c. CDA100 ..................... N2 adsorption curves of the calcined (450°C) TEOS- hydrolysis products formed in the presence of alkylamines prepared at an initial TEOS to amine molar ratio of 1.9 ; outgassing was carried out under vacuum at 150°C left: N2 adsorption-desorption isotherm right: t-plot a. CHASO, b. COASO, c. CDA50 ........................... X-ray powder diffraction (pwd) patterns of the air- dried and calcined (450°C) TEOS-hydrolysis products formed in the presence of alkylamines prepared at an initial TEOS to amine molar ratio of 7.5 left: air-dried products right: calcined products a. HA200 and CHA200, b. OA200 and COA200 c. DA200 and CDA200 X-ray powder diffraction (pwd) patterns of the air- dried and calcined (450°C) TEOS-hydrolysis products formed in the presence of alkylamines prepared at an initial TEOS to amine molar ratio of 3.7 left: air-dried products right: calcined products a. HA100 and CHA100, b. OA100 and COA100 c. DA100 and CDA100 83 84 88 89 FIGURE 33. FIGURE 34. FIGURE 35. FIGURE 36. FIGURE 37. FIGURE 38. X-ray powder diffraction (pwd) patterns of the air- dried and calcined (450°C) TEOS-hydrolysis products formed in the presence of alkylamines prepared at an initial TEOS to amine molar ratio of 1.9 left: air-dried products right: calcined products a. HA50 and CHA50, b. OA50 and COA50 c. DA50 and CDA50 CDA50 TEM pictures (3x190,000: 1cm=175A) ..... X-ray diffraction patterns of alkylammonium/ alkylamine-magadiites gels top: alkylarnmonium/alkylamine-magadiites in amine suspension bottom: air-dried alkylammonium/alkylamine- magadiites a. hexylammonium/alkylamine-magadiite b. octylammonium/alkylamine-magadiite c. decylammonium/ alkylamine-magadiite .............. Alkylamine intercalation into silicic acids, according to the number of carbon atoms in their chain a: monolayer, b: gauche-block bilayer c: perpendicular bilayer Air-dried decylamine-intercalated magadiite solid state 298i NMR spectrum (delay time: 1200 seconds, line broadening: 40, 12 scans) Thermogravimetric analysis curves for octylamine- derived siloxane-intercalated magadiites a. unwashed octylamine-derived siloxane-intercalated magadiite, b. octylamine-derived siloxane-intercalated magadiite washed once with ethanol ..................... 90 93 102 106 113 FIGURE 39. FIGURE 40. FIGURE 41. FIGURE 42. X-ray diffraction patterns of unwashed and ethanol- washed octylamine-derived siloxane- and silica- intercalated magadiites left: unwashed octylamine-derived siloxane- and silica- intercalated magadiites (film) right: ethanol-washed octylamine-derived siloxane- and silica-intercalated magadiites (pwd) a. siloxane-intercalated magadiite, b. silica-intercalated magadiite 100°C, c. silica-intercalated magadiite 250°C, d. silica-intercalated magadiite 450°C, e. silica- intercalated magadiite 800°C .............................. N2 adsorption curves of unwashed octylamine-derived silica-intercalated magadiites at various calcination temperatures left: N2 adsorption isotherm right: t-plot a. silica-intercalated magadiite 100°C, b. silica- intercalated magadiite 250°C, c. silica-intercalated magadiite 450°C, d. silica-intercalated magadiite 800°C N2 adsorption curves of ethanol-washed octylamine- derived silica-intercalated magadiites at various calcination temperatures left: N2 adsorption isotherm right: t-plot a. silica-intercalated magadiite 100°C, b. silica- intercalated magadiite 250°C, c. silica-intercalated magadiite 450°C, (1. silica-intercalated magadiite 800°C Dependence of the microporous and non-microporous surface areas on the calcination temperature left: unwashed octylamine-derived silica-intercalated magadiites right: ethanol-washed octylamine-derived silica- intercalated magadiites 120 122 123 125 FIGURE 43. FIGURE 44. FIGURE 45. FIGURE 46. FIGURE 47. Infrared spectra of unwashed octylamine-derived siloxane- and silica-intercalated magadiites (KBr pellet, room temperature) a. siloxane-intercalated magadiite, b. silica-intercalated magadiite 100°C, c. silica-intercalated magadiite 250°C, d. silica-intercalated magadiite 450°C, e. silica- intercalated magadiite 800°C .............................. Infrared spectra of ethanol-washed octylamine-derived siloxane- and silica-intercalated magadiites (KBr pellet, room temperature) a. siloxane-intercalated magadiite, b. silica-intercalated magadiite 100°C, c. silica-intercalated magadiite 250°C, (1. silica-intercalated magadiite 450°C, e. silica- intercalated magadiite 800°C .............................. Hydroxyl stretch FI‘R bands under vacuum at 150°C for unwashed octylamine-derived silica-intercalated magadiite (450°C) (1 mg of sample in a 100 mg KBr pressed pellet) 298i NMR spectra of unwashed octylamine-derived siloxane- and silica-intercalated magadiites (delay time: 600 seconds, line broadening: 140, 12 scans) a. siloxane-intercalated magadiite, b. silica-intercalated magadiite 100°C, c. silica—intercalated magadiite 250°C, d. silica-intercalated magadiite 450°C, e. silica- intercalated magadiite 800°C .............................. 29Si NMR spectra of ethanol-washed octylamine- derived siloxane- and silica-intercalated magadiites (delay time: 600 seconds, line broadening: 140, 12 scans) - a. siloxane-intercalated magadiite, b. silica-intercalated magadiite 100°C, c. silica-intercalated magadiite 250°C, d. silica-intercalated magadiite 450°C, e. silica- intercalated magadiite 800°C xxiii 127 128 131 133 134 FIGURE 48. FIGURE 49. FIGURE 50. 2S’Si NMR spectra of unwashed amine-derived siloxane-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 100:27:1 (delay time: 600 seconds, line broadening: 140, 12 scans) a. hexylamine-derived: HAMAG100, b. octylamine- derived: OAMAG100, c. decylamine-derived: DAMAGlOO 298i NMR spectra of unwashed amine-derived silica- intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 100:27:1 (delay time: 600 seconds, line broadening: 140, 12 scans) a. hexylamine-derived: CHAMAGIOO, b. octylamine- derived: COAMAGlOO, c. decylamine-derived: CDAMAGlOO X-ray powder diffraction (pwd) patterns of unwashed alkylamine-derived siloxane- and silica-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 50:27:1 left: unwashed alkylamine-derived siloxane- intercalated magadiites right: unwashed alkylamine-derived silica-intercalated magadiites a. hexylamine-derived: HAMAGSO and CHAMAGSO, b. octylamine-derived: OAMAGSO and COAMAGSO, c. decylamine-derived: DAMAG50 and CDAMAGSO 140 141 144 FIGURE 51. FIGURE 52. FIGURE 53. FIGURE 54. X-ray powder diffraction (pwd) patterns of unwashed alkylamine-derived siloxane- and silica-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 100:27:1 left: unwashed alkylamine-derived siloxane- intercalated magadiites right: unwashed alkylamine-derived silica-intercalated magadiites a.hexylamine-derived:HAMAG100 and CHAMAGlOO b.0cty1amine-derived:0AMAG100 and COAMAGlOO c.decylamine-derived:DAMAG100 and CDAMAGlOO X-ray powder diffraction (pwd) patterns of unwashed alkylamine-derived siloxane- and silica-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 200:27:1 left: unwashed alkylamine-derived siloxane- intercalated magadiites right: unwashed alkylamine-derived silica-intercalated magadiites a.hexylamine-derived:HAMAG200 and CHAMAG200 b.0cty1amine-derived:OAMAGZOO and COAMAG200 c.decylamine-derived:DAMAG200 and CDAMAGZOO Dependence of the basal spacing of the unwashed alkylamine-derived siloxane- and silica-intercalated magadiites on TEOS:magadiite molar ratio left: unwashed alkylamine-derived siloxane- intercalated magadiites right: unwashed alkylamine-derived silica-intercalated magadiites a. hexylamine-derived: HAMAG and CHAMAG b. octylamine-derived: OAMAG and COAMAG c. decylamine-derived: DAMAG and CDAMAG Schematic representation of the role of alkylamine on the basal spacing of unwashed alkylamine-derived siloxane- and silica-intercalated magadiites ............ 145 146 147 FIGURE 55. FIGURE 56. FIGURE 57. FIGURE 58. FIGURE 59. FIGURE 60. FIGURE 61. N2 adsorption curves of unwashed alkylamine-derived silica-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 50:27:1" left: N2 adsorption isotherm right: t-plot a. hexylamine-derived: CHAMAGSO, b. octylamine- derived: COAMAGSO, c. decylamine-derived: CDAMAGSO N2 adsorption curves of unwashed alkylamine-derived silica-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 100:27:1 left: N2 adsorption-desorption isotherm right: t-plot a. hexylamine-derived: CHAMAGIOO, b. octylamine- derived: COAMAGlOO, c. decylamine-derived: CDAMAGlOO N2 adsorption curves of unwashed alkylamine-derived silica-intercalated magadiites with initial TEOS:amine:magadiite molar ratio = 200:27:1 left: N2 adsorption isotherm right: t-plot a. hexylamine—derived: CHAMAG200, b. octylamine- derived: COAMAG200, c. decylamine-derived: CDAMAG200 Electron diffraction analysis parameters ................. Adsorption-desorption isotherm .......................... BET curve t-plot 151 152 153 161 164 166 167 ABBREVIATIONS DSC: Differential Scanning Calorimetry DTA: Differential Thermic Analysis F'I‘IR: Fourier Transform Infra Red NMR: Nuclear Magnetic Resonance SEM: Scarming Electron Microscopy TEM: Transmission Electron Microscopy TEOS: Tetraethylorthosilicate Si(OCH2CH3)4 TGA: Thermo Gravimetn'c Analysis TMS: Tetrarnethylsilane Si(CH3)4 XRD: X-Ray Diffraction b: broad (XRD) film: film with preferred 001-orientation (XRD) n: narrow (XRD) pwd: randomly oriented powder (XRD) s: strong (FTIR) sh: shoulder (FI‘IR) vs: very strong (FI‘IR) vs.: versus (NMR) vw: very weak (FI‘IR) w: weak (FTIR) xxvii RESEARCH OBJECTIVES There is a considerable interest in obtaining microporous and mesoporous materials of controlled sizes. The outstanding properties of zeolites as adsorbent and catalysts have encouraged researchers to search for new microporous and mesoporous materials, especially with pore Openings larger than 10 A. Layered materials can lead to porous materials when the sheets are propped apart by intercalative species. The general pillaring method is to insert gallery guests that are sufficiently robust to expand the host layer and laterally separated to provide a two-dimensional pore structure.1 A new route to create microporous materials has been recently discovered that involves the hydrolysis and condensation- polymerization of metal alkoxides in the gallery of alkylammonium- exchanged derivatives of layered host.2-3o4 Unlike conventional pillaring methods}.6 the use of metal alkoxides allows for the formation of the pillars in situ, reducing the number of steps in the pillaring process. This very promising new approach produces porous materials, but the processes 2 involved are still not understood. The goal of this work is to gain a better understanding of the reaction in order to predict pore sizes depending on the reaction conditions. To this end, magadiite has been intercalated by the reaction of tetraethylorthosilicate (TEOS) in presence of alkylamines as swelling agents. Na-magadiite (Na2 Si14 O23 (OH)2 . 8 H20), and more particularly, its acid form, H-magadiite has been chosen in this study as a starting layered material. Indeed, magadiite belongs to the hydrous sodium silicate minerals family. Conclusions drawn for magadiite are likely to be applicable to other members of the family. Furthermore, magadiite is easily synthesized7 by hydrothermal reaction and its swelling properties have been extensively studied.8 However, as magadiite structure is still unknown, we first decided to carefully study Na-magadiite, and its acid form H-magadiite, to better elucidate the interlayer space where the intercalation will occur. The silica intercalation reaction makes use of in situ hydrolysis and condensation-polymerization of TEOS. After obtaining some knowledge about the nature of the layered host, we investigated the sol-gel process involved during the intercalation of TEOS by conducting alkylammonium- mediated TEOS hydrolysis experiments in the absence of magadiite. Finally, we studied the intercalation of magadiite by TEOS hydrolysis. EXPERIMENTAL SYNTHESIS Na-magadiite Na-magadiite was prepared by the reaction of NaOH and Si02 under hydrothermal conditions according to the procedure of Fletcher and Bibby.9 The starting molar ratios were 1:3:50 for NaOH:Si02:H20. Deionized water (300.0 mL, 16.7 mol) was used to dissolve sodium hydroxide (13.3 g, 0.33 mol) in a Teflon-lined l-liter Parr reactor. Davisil-62 silica (60.0 g, 0.99 mol) was added to the 1.1 M NaOH solution. The suspension was heated to 150°C at a rate of 1°C/min, and stirred at that temperature for 42 hours. The solid Na-magadiite product was separated by centrifugation after 10 min at 10,000 rev/min. It was then washed once with 200 mL of deionized water before being redispersed in deionized water and air-dried, at room temperature, on a polyethylene film. H-magadiite H-magadiite was obtained by titration of synthetic Na-magadiite with HCl according to the method described by Lagaly et a1..10 Na-magadiite was dispersed in water at a ratio of 25 ml of deionized water per gram of Na-magadiite (9 Na2 Si14 O23 (OH)2 . 8 H2O + NaOHaq (150°C, 42 hours) The suspension containing Na-magadiite is centrifuged. If the white powder is redispersed in water and air-dried without further treatment, unwashed Na-magadiite containing excess NaOH is obtained. However, if the white powder is washed once with 200 mL of water before being redispersed in water and air-dried, Na-magadiite, more or less close to the ideal composition is obtained (Table 1). The magadiite acid form H-magadiite is obtained by acid titration of Na-magadiite. Figure 1 illustrates the acid titration curve for Na-magadiite and the samples that were analyzed at various stages of the titration. 12 TABLE 1. Na-magadiite formulae sample formula 1 N 212.0 114 (OH)2 . . H2 this work unwashed Na43 S114 023 (OH)4,3 . 87 HRS synthetic this work synthetic Na23 Si14 O23 (OH)2_3 . 7.8 H20 this work synthetic Na1_9 Si14 023 (0H)1,9 . 7.0 H20 this work synthetic N315 Sil4 a: (OI-1)] g . 5.5 H20 Dailey4 unwashed N323 114 ( H)2.3 - . H2 synthetic Rojo et al.34 *namml: CA Na23 Si14 028 (OH)2.3 . 89 H20 Garces et 211.22 *natural: CA N822 Sim 028 (OH)2.2 . 46 H20 Lagaly et al.7 *natural: CA Nam Si14 O23 (OH)2] 10.3 H2O McAtee et 8136 *namral: CA N821 Si14 023 (OH)2,1 . 7.5 H20 Garces et al.22 synthetic N321 $14 028 (OH)2.1 - 3-2 H20 Lagaly ct 31.7 synthetic N820 Si“ 023 (OH)2,0 . 10.3 H20 Schwieger et a1.18 53'"me N320 $14 028 (OH)2.0 - 91 H20 McAtee ct aL35 *nann‘alt 0R Nazo $14 028 (OH)2.0 . 8-3 H20 McAtee et al.35 *namml: CA N320 Si14 028 (OI-02.0 . 32 H20 McCulloch19 synthetic N a2.o Si14 023 (OH)2.o . 7 .8 H20 Garces et a1.22 synthetic N320 Si14 028 (OH)2.0 . 34 H20 Eugster” *natural: K Na1_9 Si14 023 (0H)1,9 . 7.8 H20 Dailcy“ Synthetic N313 Si14 028 (0H)1.7 . 76 H20 : Kenya, CA: California, OR: Oregon Chemical compositions The formulae have been determined using the elemental analysis and the thermogravimetric data. From the general Na-magadiite formula: Nan Si14 Ox (OH)y . 2 H2O we are going to obtain the formulae ‘for Na/H-magadiites (Table 2): Nan Hh Sig 023 (0H),. . 2 H2O 13 14 v u u I 13 ' 12" ' 11- - 1017A ‘ 9. .B - 8' C D ‘ PH7- l3mm“?!church...”E ‘ 6' 93'F ‘ 5' n " 4‘ n - 3- is - 2- q‘b‘u‘xnflllun' -4 1- 0 l l l 0 1 3 4 mol H+/mol magadiite FIGURE 1. Magadiite titration curve (3 g of Na-magadiite in 75 mL of deionized water, HCl 0.1 M, addition rate: 3 mL/min) The molar mass M; is: Mt = n*23.0 + 14*28.1 + x*l6.0 + y*(16.0+1.0) + z*(2*1.0+16.0) The elemental analysis provides the molar ratio of silicon to sodium. Let's consider the ratio 14m. The thermogravimetric curve (Figure 2) shows that the weight loss can be divided into three main steps : room temperature to 170°C, 170°C to 450°C and 450°C to 800°C. We assigned the mass loss below 170°C to physisorbed 14 and interstitial water (z), and the loss between 170°C and 800°C to condensation-dehydroxylation of silanols groups (y). The assignment of the high temperature limit for water loss differs slightly from those found in the literature. Eugster17 took 110°C, Rojo et a1. 200°C30-33 or 250°C34 and Dailey4 200°C for water loss from Na-magadiite and 300°C from H- magadiite. We limited the water loss to temperature below 170°C because it matches both Na-magadiite and H-magadiite thermogravimetric curves. % weight remaining 80 l r r 1 r r 1 0 100 200 300 400 500 600 700 800 temperature °C FIGURE 2. Magadiite thermogravimetric analysis curves a. Na-magadiite, b. sample D as identified in the titration curve shown in Figure 1, c. H-magadiite 15 Let's consider Z, the weight loss below 170°C: Nan Si14 Ox (OH), . 2 H2O --------- > Nan Si14 Ox (OH), z=1s0*fi; For Y, the weight loss between 170°C and 800°C, we have: Nan Si14 Ox (OH), --------- > Nan Si14 O(x+y/2) Y=90*fi; The fourth equation needed to solve the four-unknown system is derived from electroneutrality: 0 = n*1 + 14*4 + x*(-2) + y*(-1) The solutions to this set of equations are: 31*n + 60.l*14 1-Y-Z M _ _t z-Z*18 y=Y*M'§‘ n+4H4-y 16 The parameter x is then adjusted to 28, with h = 28-x and y' = y-28+x to obtain the final formula: Nan Hh Si14 O23 (OH),- . 2 H2O The formulae found for Na-magadiite by this method (Table 1) are in good agreement with those generally found in the literature. We can notice that Lagaly et al.7 generally find high water contents while Garces et a1.22 find low water contents for both natural and synthetic samples. The chemical compositions depend on two parameters: the sample by itself and the analytical method. The synthetic route and washing procedure,737 as well as the conditions used to store the product will give products with various compositions. Too much sodium can be explained by some occluded NaOH molecules ; a low sodium content can be understood as the consequence of hydrolysis due to washing with water.34 Those variations of sodium content in comparison to the theoretical value have also been observed for kanemite.l3 Enhanced water content can be explained by an increased hydrophilicity of the surfaces. A low water content can only be understood by cross-linkage between the layers which impedes the water molecules from occupying the gallery. We can see, for our samples, that the amount of sodium can be either smaller or larger than the theoretical value of 2. The large amount of sodium can be explained by the sodium hydroxide being trapped between the sheets during the synthesis. The small amount of sodium is due to too much washing. That is why the unwashed Na-magadiite: Na4.3 Si14 O23 (OH)4_3. 8.7 H20 (that can be alternatively written as: Na2_o Si14 O23 (OH)2,0. 8.7 H20. 2.3 NaOH) looses more than half its sodium content upon washing. Then, the washed product Na- 17 magadiite: Nam Si“ 023 (OH)1,9. 7.0 H20 has a smaller amount of sodium in comparison to the expected value of 2. According to Figure 1, the titration of Na-magadiite occurs in two steps. The first inflexion point occurs at pH=8.5, for the addition of 0.3 mol H+/mol magadiite (14%), and the second one occurs at pH=4.3, for the addition of 2.2 mol H+/mol magadiite (100%). This two-step titration curve is characteristic of the hydrous sodium silicates: for kanemite,l3 pH=8.5 (70%) and pH=5 (100%) and for sodium octosilicate,23 pH=7.0 (50%) and pH=4.5 (100%). Rojo et al.34 found for magadiite: pH=9 (5%) and pH=5 (100%). This difference in percent exchanged at the first inflexion point is due to the variation in the amount of occluded sodium hydroxide present in between the layers. TABLE 2. Composition of the samples formed at various stages in the acid titration of Na-magadiite sample formula composition %H+ N320: Si02: H20 exchange A- Nam no.0 3114 023 ton)” . 7.0 H20 0.95 : 14 “z 7.95 ' 0.0 B Nam H03 Sig 023 (OH)1.5 . 6.4 H20 0.70: 14 : 7.30 12.5 C N313 H04 Sig 023 (OH)1.7 . 5.9 H20 0.65 : l4 : 6.95 23.6 D Nao_7 H1_1 Si14 023 (0H)13 . 3.4 H20 0.35 : 14 z 4.85 61.1 E NaoJ H1_7 Si14 O23 (OH)1,3 . 1.0 H20 0.05 : 14 : 2.75 94.4 F NaoJ H13 Si14 O23 (OI-D19 . 0.8 H20 0.05 : 14 : 2.65 94.7 G: N H1, Si1402 (0mm.0.7 H20 0.00: 14 22.50 100.0 ' A: N a-magadute, U: H-magadrrte Several trends can be noted from the compositions isolated from the titration of Na-magadiite (Table 2). The amount of hydroxide remains 18 almost constant while the sodium content keeps on decreasing with increasing added H+. The amount of sodium, hydrogen and water are correlated : the disappearance of sodium and water is compensated by the appearance of hydrogen. In the first stage of the reaction, corresponding to the transition from sample A to B (Figure 1), the amounts of sodium and hydroxide decrease in relatively the same proportions, while the hydrogen content remains almost constant. This corresponds to the titration of the sodium hydroxide trapped in between the layers during the Na-magadiite synthesis.34 Upon further titration to pH~6.6, the amount of hydroxide remains constant, but the sodium amount decreases sharply while the hydrogen amount increases (compare samples B to E). The plateau on the titration curve is assigned to the sodium-proton exchange reaction. At the same time, the water content exactly follows the decrease in sodium: the water molecules leave the solid together with the sodium cations. It is an evidence for the presence, at this point, of water molecules only in the form of an hydration sphere around the sodium cations. The last step (samples E to G) corresponds to the second equivalence point. The hydroxide concentration remains constant at its initial value. Gradually, the sodium content reaches 0 while the hydrogen content reaches the initial sodium value, and, the water content still decreases a little. During this step, the exchange process is completed, but the water content decreases from 1.0 to 0.7. Our chemical composition for H-magadiite has a relatively low water content in comparison to the ones found in the literature (Table 3). 19 TABLE 3. H-magadiite formulae sample Tormula Si02 : H20 this work 14 : 2.5 Bailey“ 14 : 2.0 Rojo et 31.33 14 : 3.7 2E1, et al.23 14 : 5.4 According to the Na-magadiite formula, there are 1.9 moles of sodium per Si14 unit. However, according to the titration curve, 2.2 moles of H+ are required to titrate one mole of Na-magadiite (0.3 moles for interlayer sodium hydroxide and 1.9 moles for sodium cations). There is thus a 14% deviation in the sodium content, which might be due in part to experimental errors and to titration of dissolved CO2. Contamination by C02 is plausible since the titration was carried out over a period of one day. To better understand the various slopes before 170°C on the Na- magadiite TGA curve, we ran some DSC experiments up to 300°C. The Na-magadiite and H-magadiite DSC curves are displayed in Figure 3. H- magadiite DSC curve only exhibits a weak endothermic phenomenon starting at about 75°C. This thermal process is assigned to water loss from external surfaces. Its weak intensity reflects the H-magadiite low water content: 14 SiO2 . 2.5 H20. The Na-magadiite DSC curve shows five distinct endothermic phenomena at the approximate onset temperatures of 120°C, 155°C, 180°C, 205°C and 240°C. Kanemite DTA analysis12 to 800°C displayed three endothermic peaks at 160°C, 220°C and 600°C and 20 155°C 189°C 205°C 240°C -045. heat flow (W/g) -i.O-‘ ‘04- 715°C heat flow (W/g) s s -O.4~ ~05 . 0 fl 4 . . . c so 100 150 200 250 ' I Ysco temperature °C FIGURE 3. Magadiite differential scanning calorimetry spectra (heating rate: 5°C/min) a. Na-magadiite (4.5 mg), b. H-magadiite (4.7 mg) 21 one broad exothermic peak at 655°C. The endothermic peaks have been assigned respectively to elimination of water molecules, dehydroxylation of silanol groups and a further dehydration ; the exothermic peak has been assigned to the recrystallization of the amorphous product. Makatite DTA analysis” to 1000°C displayed five endothermic peaks at 80°C, 100°C, 185°C, 530°C and 810°C and one broad exothermic peak at 675°C. So, like makatite, Na-magadiite displays three peaks below 200°C which have been assigned to water desorption. The 120°C and 155°C peaks are tentatively assigned to external water and excess water in the interlayer space, respectively. The sharp and intense peak at 180°C can be assigned to the loss of water from the sodium hydration sphere. The last two peaks at 205°C and 240°C might be due to structural rearrangements accompanied by dehydroxylation, because of the stabilizing effect loss of the hydration sphere. X-ray powder diffraction A careful study of the oriented powder X-ray diffraction patterns of Na-"Mg'uiiite, H-m°g°diite and intermediate samples (samples B to F) has been achieved. The basal spacing, or d-spacing, or d001, given by the X-ray diffraction analysis, is the sum of the layer thickness (11.2 A)38 and the gallery height (Figure 4). 22 layer thickness d 001 , d-spacing gallery gallery height basal spacing FIGURE 4. Schematic illustration of the structural definitions of basal spacing, gallery height and layer thickness Na-magadiite X-ray powder diffraction patterns have been recorded using two preparatory methods: 1) a more or less randomly oriented powder (pwd) and 2) an air-dried sample on a microscope slide in order to make a film with preferred 001-orientation (film). The patterns are displayed in Figures 5 and 6. The spacings are gathered with the indexed reference38 in Table 4. Also displayed in Table 4 are the spacings for H- magadiite (pwd). The H-magadiite X-ray powder diffraction pattern is shown in Figure 7. 23 cm 3533 m8 2: no 28m caveman“. 5 mm E33 8885 28 €39 E839 couoflumv c333 harx Sufiawmfiéz .w mMDOE on O». p u - b - ow op 0 am pm 23w; _ Sn.” :3 86 can :v 2L. wfin 03. N o Kirsuoiur axnepr o g Kirsueiur QAIJBPJ o m