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DATE DUE DATE DUE DATE DUE MSU II An Affirmative Action/Equal Opportunity Institution mm 1 _ _ ‘Jfihr—4w- ‘z 4'" >.-—- , THEars WHERE DC THE WHOLESALE BAKERS GO FROM HEPE---FETAIL? by Clarence Edward Denham Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF BUSINESS ADMINISTRATION Department of Marketing TABLE OF CONTENTS PREFACE INTRODUCTION. Chapter I. DEVELOPMENT AND STRUCTURE OF THE BAKING INDUSTRY . . . . . II. ENTRY OF THE CHAINS, THEIR BUYING PRACTICES‘AND PROTECTIVE RESTRICTIONS III. DISTRIBUTION OF BAKERY PRODUCTS IV. MARKETING PROBLEMS AND TRADE PRACTICES. V. CONCLUSIONS. APPENDIX BIBLIOGRAPHY. ii 10 19 28 40 U1 [0 HT \H O‘\ U1 PREFACE The wholesale baking industry is a sick industry. *3 his is the concehsus of the leaders of the industry. The major problem is considered to be the distribution costs which currently average 30 per cent or more of the sales dollar and are still rising. The American Bakers Association is studying this problem as are many of the member companies. In fact, Continental Baking Company has assigned a vice president to work exclusively on the problem of distribution costs. Instead of attacking distribution costs directly as the basic disease causing the industry's illness, I propose that distribution costs are merely symptoms. The real issue is to be found in the artificial barriers which generate extra distribution costs. If this proposition be true, it may well give new direction to the efforts and energies of the industry and shorten the recovery period. This is not a problem that is peculiar to the baking industry. Several other major food processing industries, ”Rat and dairy in particular, are faced with a similar Problem. The food processing industries have witnessed a tremendous evolution in food wholesaling and retailing, iii particularly since the turn of the century. This evolution has demanded new methods of distribution to meet the needs of the new marketing methoos and forces. At this point in the evolution it is apparent that the food processors and the wholesale bakers, in particular, have failed to keep pace. As the evolution continues the pressures from the integrated food warehouses and retail stores, as well as ' will increase and the the so-called "discount houses,‘ pressures of price competition will become even more severe. The pressures of price competition come primarily from food retailers who are themselves embattled over the WTMDIG range of food and non-food items in a struggle for fine consumer's patronage. Lower distribution costs will, no CKMJbt, be achieved as the bulk of grocery retailing shifts to larger volume units. This transition will require the wholesale baking industry to find and develop more efficient methods of distributing its prouucts or perish. The commercial baker through improved technology and equipment has been able to maintain control of production cost in the face of rapidly increasing labor costs and the addition of numerous varieties of product. He has not been able to do as well where distribution costs are concerned. In fact, the commercial or wholesale baker has been losing control of the distribution costs. This is where the oppor- tunity to make a real contribution to the industry lies, namely, controlling these mounting costs of distribution. iv I have been most fortunate in having been exposed first hand to both the production and distribution operations of wholmesale bakeries for the past eight years. Not only has thiss exposure given me the opportunity to study these two basil: operations, but it has allowed me to become acquainted witki a number of people in the industry. While making this study of distribution costs, I have recesived a great deal of encouragement from members of the belting industry and also from my classmates who represent VEJTIOUS segments of the food industry. I wish to thank Miss Ruth Emerson, Librarian for the Akmerican Institute of Baking. Miss Emerson has been most hGlpful to me as I searched for information. I particulary wish to express my sincere appreciation t0 the management of CCntinental Baking Company who gave me Chm; Opportunity to make this study, and to my wife, Carolyn, ‘VhC> bore the burden of typing patiently and cheerfully. Clarence E. Denham INTRODUCTION When we ask, ”What is the baking industry?” we are hmneciiately faced with a number of fractions in describing its rnany segments. Therefore, a common denominator must be fourui before the industry can be described or segmented for stuchy and comparison. One denominator that can be used is the coustomer. By using the customer as a denominator we can divixie the industry roughly into two basic categories.1 The first category would be that portion of the indiistry that sells its products directly to the ultimate COrlsumer. These are the retail bakeries in the truest sense, Moetflier the sales are door to door or over the counter. It WOqui also include instore bakeries in supermarkets whether “363’ are owned by the supermarket operator or by a baker who This some type of lease arrangement with the supermarket CKDGIYEtor in regard to display and/pr production space. The second category would be the portion of the irlduBtry that does not sell directly to the ultimate consumer. ,TkKE IDakers in this portion generally consign their merchandise t“) Ciistributors who, in turn, sell to the ultimate consumer. \ IB . 1Russell E. Davis, HThe Depth and Impact oerupermarket aKery Activities," Baking Industry (April 29, 1961), p. 9t. 2 This category could be called the manufacturing or wholesale bakeries. It would include those bakers who sell primarily to the retail food store or supermarket. Broadly speaking it includes wholesale bakeries and chain store bakeries. iany of these bakers sell also to institutional customers H such as restaurants, drive-ins, hotels, et cetera. In fact, a few of the wholesale bakeries sell exclusively to the institutional trade in the larger cities. Another common denominator suggests that the industry might be categorized by the degree of perishability of the product. This would be the semiperishable products and would include the biscuit, cracker, and cookie bakers. The average shelf life of their products will average six weeks or longer. The second category would cover the perishable bakery products with an average shelf life of one week or less, such as bread, cake, and pastry products. By using these two common denominators the industry Can be broken down into relatively homogeneous groups. By far the largest of these groups in terms of tonnage produced 0? dollar volume of sales would, of course, be the wholesale or manufacturer type bakeries producing perishable bakery Products. This is the segment of the baking industry with WhiCh this study is concerned. There are many problems facing the wholesale baker such as declining per capita consumption, increasing production costs and increasing distribution costs. This is not a Complete listing, but it includes the three greatest problems facing the industry today. 3 The decline in per capita consumption is not as serious as it might be because we have enjoyed a tremendous popula- tion expansion. This rapid increase in population is giving the baker an increasing demand in spite of the decline in per capita consumption. Thus, he has a chance to work out a solution to this problem before it endangers his chances for survival. The increase in production costs is being relieved to a very large extent through technological improvements in methods and equipment. The industry has developed high Speed automated equipment as well as new processes such as the "continuous mix" which have offset, to a large extent, the increases in labor costs. High speed automated equipment PeQuires the expenditure of large amounts of capital in fixed assets. This is a serious problem but not the most serious. The problem pressing the wholesaler baker is one of diStribution costs.‘ Distribution costs are increasing faster than is productivity or sales. As a result, the average distribution costs in the wholesale baking industry today are in excess of 30 per cent of the sales dollar.1 Some of the contributing factors to this increase from 21 s.) x . 1Mr. George Graf, General Manager, Quality Bakers of America, U. 8., Congress, Senate,Subcommittee of the JUdiciary, Hearings, Study of Adrinistered Prices in the EEEgQgIndustry, Seth Congr., lst Sess.,-1959, p. 606?. Ll per° cent in 19A7 to 30 per cent plus in 1958 are salesmen's pa;7 per 100 pounds of product up 109.1 per cent,StaleS lOSS peir ilOO pounds of product up 707.7 per cent, vehicle costs peir 100 pounds of product up 124 per cent, pounds delivered peir :route per week down 30.1 per cent.1 According to the 195A Census of Manufacturers, the Q errexrage wholesale price of bread was 15.2 cents per pound.“ 'Thes net profit margins for the eighteen largest wholesale ‘balcing companies, operating #17 plants in 1955, was 3.6 per (rerit.3 The return on investment averaged less than 10 per (Eerit for these same companies. This data is given merely tC> emphasize the seriousness of the industry's illness. Host of the modern bakeries of today, if able to Opearate at optimum capacity, can produce one pound loaves 0f \Nhite pan bread at seven cents per pound or less. This WOLle include the costs of production, slicing, and wrapping tflle' loaf in wax paper, cellophane, or polyfilm. The distri- bthi.on costs of most modern bakeries, however, are averaging f?\’€3 cents per pound or more, and the production costs are avear‘aging nine cents per pound or more. If the artificial barriers were removed, it would k 0 1 ‘1 o " ‘ “9 E>c>ss1ble to produce, distribute, and sell one pound \ I Ibid. Bku 2U. S. Department of Commerce, Census of Manufacturers, C1fiery Products, Bulletin MCZOE, Table CA. A _ 3Cost and Margin Trends in the Baking Industry, nheuser-Busch Survey of Bread Prices, 1954. 5 loeuves of white pan bread at a retail price of 10 cents per pound.1 In the past, many studies have been made by most of thee rnajor baking companies on the subject of specific cost facrtxors. These studies and cost reduction drives have been airnead at such items as: stale returns, gas mileage, improve— merit; of space and positions, route layout, and many others. TTnesse are operational studies on a local level and are rarely (iocwumented. For the most part, they are aimed at the surface synnotoms such as stale returns and do not penetrate to the bassic causal factors such as service restrictions. By irnlestigating the causal factors of the wholesale bakers' distribution costs, one might then be in a position to recom- Inerui methods or strategies for increasing efficiencies. An investigation of wholesale bakers' distribution I"ethods shows that their products are sold primarily through retail food stores. These products are highly perishable 3’16 aie usually delivered to the retail food store daily by by“? lNholesale bakers' salesmen. \ 1"Two University of Nebraska agricultural economists are poreparing a report for the U. S. Department of Agriculture t3 Skdow that the baking industry, under optimum conditions, CoLIlCi produce a lc-ounce loaf of bread to retail at 10 cents S 14351f in supermarkets of the country. Economists Richard waJ~Sk1 and Bert Evans said the report will be submitted in June or July. H '0“ K suA contracted with the University of Nebraska in $957? to do a study on 'price-cost behavior in bread markets.’ the ‘Peport will not be made public through headquarters of the .U. S. Secretary of Agriculture, the economists explained, but Will be published in the University's Farm and Ranch Joulfiflal." Supermarket News, March 12, 1962, p. A5. 6 The operator of the retail food store acts as a control vaIXJe regulating the flow of these bakery products from the whcylesale baker to the consumer. As the Operator of the retzail food store regulates or restricts this flow, he has a dirwact effect on the wholesale baker. If the operator of the retxail food store places restrictions on this flow, the wbuolesale baker will have to use more pressure to get the saune volume of goods through the valve or store. This addi- tixonal pressure may be in many forms such as additional SGI“JIC€S, increased advertising, discounts, shelf rental, armi many others. Whatever form it takes, it will increase ccnsts of distribution, both on a unit and a total cost basis. Because the bulk of bakery products are distributed thruough food industry channels not owned or controlled by thee bakers themselves, it is necessary to consider the total fooci industry patterns in analyzing bakery delivery methods. Thums, at least from the shipping dock onward, we find bakery disiaribution inseparable from the total food distribution Pleioure. It follows that what happens to the food industry SUCkl as vertical integration and horizontal integration and ccunoentration will probably be happening to the baking irmfiistry as well, though not necessarily to the same degree. In making this analysis the development of the baking irmfidstry will be traced in Chapter I and then a brief review of‘ the evolution of the food wholesaling and retailing irKiustry in Chapter II. This will set the stage for a review of‘ distribution practices in Chapter III and a study of the 7 nmrflcéting problems and ractices in the wholesale baking indiistry in Chapter TV. It is necessary to review the hisioorical development in the first two chapters so that the' distribution and marketing practices may be more easily lindesrstood. Problan The problem of this study is twofold: (l) to determine true methods used by the retail food merchant to regulate or coritrol the flow of bakery goods from the producer to the ccuisumer, and (2) to determine the costs of overcoming baorriers to entry to retail stores incurred by the counter- vaifiling strategies of the wholesale baker. This will require answers to questions such as: 1. Has the regulation or control of the flow of bakery goods by the retail food merchant resulted in equal or better quality products at equal or lower costs to the consumer? Has there been a shift in the balance of R) power between the wholesale baker and the retailer? 3. Has this regulation or control fostered unhealthy and possibly illegal trade practices? A. Are there other factors such as excess capacity or governmental intervention that have had an important bearing on the health of the industry? otijective The primary purpose of this study is to analyze the hisstorical development of the wholesale baking industry and true retail food industry in an attempt to understand current prwactices and their effect as causal factors on bakery dis- triJMItion costs and to determine possible alternative actions. Hypothesis It is hypothesized that--The wholesale bakers' oppor- turiity to sell is being restricted by current retail buying prmactfices and they must seek alternative outlets or svstans of (distribution to survive. Thee Approach Historical, descriptive-analytical methods will be useci in presenting and analyzing the facts as they bear on or inelate to the verification or non-verification of the hprDthesis. Because of the shortage of detailed data and the reltbotance of those close to the industry to allow themselves to bus quoted concerning trade practices, a great deal of relixance has been placed on testimony before the Kefauver '0 l l . . . Ccmunittee and rederal Trade Commlslion cases. The wholesale baker and the retail food store operator arms dependent one upon the other, and each performs a C 1The Subcommittee on Antitrust and Monopoly of the Johnnittee on the Judiciary of the U. S. Senate. 9 valuable service for the other. It is hoped that the final solution will strengthen this relationship and enable the two parts of the food industry to work more closely together for mutual benefit. CHAPTER I DEVELOPMENT AND STRUCTURE OF THE BAKING INDUSTRY The commercial baking industry has had a tremendous growth during the last 100 years. This growth has encom- passed all facets of the industry from the development of thousands of small retail bakeries specializing primarily in variety breads and fine pastries to the complementing development of the modern industrial bakeries with their large-scale operations. In the early stages as the demand for bakers' bread . increased, it was met by an increase in the number of bakeries, but this was not enough. 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The Price System and Resource Alloca- tion. New York: Holt, Rinehart, and Winston, 1961. Mueller, Willard F. and Garoian, Leon. Changes in the Market Structure of Grocery Retailing. Madison, Wisconsin: The University of Wisconsin Press, 1961. Panschar, William G. Baking in America, Vol. 1: Economic Development. Evanston, Illinois: Northwestern University Press, 1956. Slater, Charles C. Baking in America, Vol. II: Market Organization and Competition. Evanston, Illinois: Northwestern University Press, 1956. Slater, Charles C. Economic Changes in the Baking Industry, Supplement to Baking in America. Pamphlets, Magazines, and Newspapers Bakers Weekly, August 8, 1960. Davis, Russell E. "The Depth and Impact of Supermarket Bakery Activities,” Bakingglndustry. Chicago: Clissold Publishing Company, October 5, 1957, June 25, 1960, and April 29, 1961. m H du Pont de Nemours and Company. Every Second Counts, A Study Of Consumer Bakery Shopping Habits. Wilmington, Delaware: E. I. duPont de Nemours and Co., 1953. Mueller, Robert W. Facts in Grocery Distribution. 28th ed.; New York: Progressive Grocer, 1961. Progressive Grocer. "21st Annual Survey." New York: Progressive Grocer, January, 1954. ' _§upermarket News, March 12, 1962. .Wall Street Journal, October 23, 1961. / CR .4/ Reports and Public Documents Anheuser-Busch Survey of Bread Prices. Cost and Margin Trends in the Bakingilndustry, 1954. Federal Trade Commission DecisiOns. July 1, 1958 to June 30, 1959. Washington, D. C.: Government Printing Office, 1960. Statutes and Court Decisions. Vol. V, 1949-1955. Comp. Harriette H. Esch, 1957. Ted Bates Company, Inc. A Summary of White Bread Purchases As Reported by Newspapers. New York, 1961. U. S. Department of Commerce. Census of Manufacturers. Wasgington, D. C.: U. S. Government Printing Office, 195 . U. S. Senate. Subcommittee of the Judiciary. Hearings, Study of Administered Prices in the Bread Industry. Part 12, 86th Cong., lst Sess., 1959. C! U) Senate. Subcommittee on the Judiciary. Report, Study of Administered Prices in the Bread Industry. 86th Cong., 2nd Sess., 1960.