“+2215 f: /,‘ c202 This is to certify that the dissertation entitled MODEL ORDER REDUCTION FOR PLANE ELASTICITY USING EQUIVALENT MATERIAL DISTRIBUTION presented by Michael K. Penner has been accepted towards fulfillment of the requirements for M.S. degree in Mechanical Engineering I [iajor @essor Date JalLlLJQQZ— MS U i: an Affirmative Action/Equal Opportunity Institution 0- 12771 LIBRARY Michigan State University PLACE IN RETURN Box to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 6/01 c:/ClFiC/0ateDue.p6&p.15 MODEL ORDER REDUCTION FOR PLANE ELASTICITY USING EQUIVALENT MATERIAL DISTRIBUTION BY Michael K. Penner A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Mechanical Engineering 2002 ABSTRACT MODEL ORDER REDUCTION FOR PLANE ELASTICIT Y USING EQUIVALENT MATERIAL DISTRIBUTION By Michael K. Penner A model order reduction technique is presented. This technique uses a multi-resolution analysis on a non-homogenous material distribution with fine scale features to construct a wavelet based reduced stiffness matrix. This reduced stiffness matrix is much smaller in size than fine scale stiffness matrix. A topology optimization technique is implemented to find a coarse, non-homogenous material distribution that has equivalent features to the reduced stiffness matrix. Results are presented for three different types of problems exhibiting different scales. The results show that fine scale materials can be represented by a coarse scale material distribution while keeping the elastic characteristics of the two systems approximately equal. To my family and fiancée iii ACKNOWLEDGEMENT I would like to thank my advisor Prof. Alejandro Diaz for his guidance and patience, along with my committee, Professors Andre Benard and Farhang Pourboghrat. I would also like to thank Sudarsanam Chellappa for his support and direction in solving the problem. iv TABLE OF CONTENTS LIST OF FIGURES vi Chapter 1 INTRODUCTION ........................................................................... 1 Problem Statement ............................................................................ 1 Chapter 2 THE REDUCTION PROBLEM ........................................................... 7 Past Techniques ............................................................................... 7 Wavelet Stiffness Matrix ................................................................... 12 Wavelet Stiffness Matrix ................................................................... 12 Chapter 3 THE EQUIVALENT MATERIAL PROBLEM .......................................... 16 Equivalent Material ........................................................................... 16 Genetic Algorithm (GA) ..................................................................... 19 Chapter 4 EXAMPLES .................................................................................. 26 Scale 1 Solutions ............................................................................. 31 Scale 2 Solutions ............................................................................. 40 Scale 3 Solutions ............................................................................. 49 Chapter 5 CONCLUSIONS ............................................................................. 57 Reference ....................................................................................... 59 LIST OF FIGURES Figure 1.1 Unit square with non-homogenous material .................................... 2 Figure 1.2 Flow Chart of Numerical Process ................................................ 5 Figure 2.1 Example of wavelet decomposition .............................................. 14 Figure 3.1 Distribution of p(x) computed using the 1St technique to create initial 22 population. Figure 3.2 Distribution of p(x) computed using the 2"d technique to create initial 23 population Figure 3.3 Distribution of p(x) computed using the 3rd technique to create initial 24 population Figure 4.1 1A of material design ............................................................... 27 Figure 4.2 Symmetric material design ........................................................ 27 Figure 4.3 Geometry layouts for fine scale materials -Scale 1 ............................ 28 Figure 4.4 Geometry layouts for fine scale materials —Scale 2 ............................ 29 Figure 4.5 Geometry layouts for fine scale materials -Scale 3 ............................ 30 Figure 4.6 Fine scale material distribution ................................................... 32 Figure 4.7 Coarse scale material solution .................................................... 32 Figure 4.8 9th Mode shape from the target stiffness matrix ................................ 34 Figure 4.9 l3th Mode shape for the coarse material distribution .......................... 34 Figure 4.10 10th Mode shape from the target stiffness matrix ............................. 35 Figure 4.11 14"1 Mode shape from the target stiffness matrix ............................. 35 Figure 4.12 Fine scale material distribution .................................................. 36 Figure 4.13 Coarse scale material distribution ............................................... 36 vi Figure 4.14 5th Mode shape from the target stiffness matrix .............................. 38 Figure 4.15 9th Mode shape for the coarse material distribution .......................... 38 Figure 4.16 6h Mode shape from the target stiffness matrix .............................. 39 Figure 4.17 10th Mode shape for the coarse material distribution ........................ 39 Figure 4.18 Fine scale material distribution .................................................. 40 Figure 4.19 Coarse scale material solution ................................................... 40 Figure 4.20 3rd Mode shape from the target stiffness matrix ............................... 42 Figure 4.21 4th Mode shape for the coarse material distribution .......................... 42 Figure 4.22 10h Mode shape from the target stiffness matrix ............................. 43 Figure 4.23 15th Mode shape for the coarse material distribution ........................ 43 Figure 4.24 12th Mode shape from the target stiffness matrix ............................. 44 Figure 4.25 21St Mode shape for the coarse material distribution ......................... 44 Figure 4.26 Fine scale material distribution .................................................. 46 Figure 4.27 Coarse scale material distribution solution .................................... 46 Figure 4.28 3rd Mode shape from the target stiffness matrix .............................. 47 Figure 4.29 4th Mode shape for the coarse material distribution .......................... 47 Figure 4.30 5lh Mode shape from the target stiffness matrix .............................. 48 Figure 4.31 5th Mode shape for the coarse material distribution .......................... 48 Figure 4.32 Fine scale material distribution ......................................... I ......... 49 Figure 4.33 Coarse scale material distribution solution .................................... 49 Figure 4.34 4‘h Mode shape from the target stiffness matrix .............................. 50 Figure 4.35 3rd Mode shape for the coarse material distribution .......................... 50 Figure 4.36 7th Mode shape from the target stiffness matrix .............................. 51 vii Figure 4.37 7th Mode shape for the coarse material distribution .......................... 51 Figure 4.38 9th Mode shape from the target stiffness matrix .............................. 52 Figure 4.39 9‘h Mode shape for the coarse material distribution .......................... 52 Figure 4.40 Fine scale material distribution .................................................. 53 Figure 4.41 Coarse scale material solution ................................................... 53 Figure 4.42 3rd Mode shape from the target stiffness matrix .............................. 54 Figure 4.43 4‘h Mode shape for the coarse material distribution .......................... 54 Figure 4.44 5th Mode shape from the target stiffness matrix .............................. 55 Figure 4.45 7th Mode shape for the coarse material distribution .......................... 55 viii Chapter 1 INTRODUCTION With the need to increase the performance of a product, decrease design time and cost, the use of computer aided engineering techniques such as finite element methods are becoming ever more important. While this technique can be very effective on basic geometries and materials, its application is spreading to include more complex designs and materials including composites and foam like materials. This is causing the finite element model to become very complex and also increasing the computation time to solve these problems. This can have a negative effect on the design process, leaving some ideas unexplored due to the high computation time required. Also with the use of optimization programs that require the finite element computation to be done once per iteration, the time it takes to solve the problem gets multiplied. The goal of this thesis is to help develop model order reduction techniques that will decrease the complexity and size of the model and decrease the computation time while still keeping a high degree of accuracy of the solution. 1.1 Problem Statement The reduction process discussed in this thesis begins with a plane elasticity problem on a unit square created with non-homogenous material as shown in Figure 1.1. In order to resolve the details of the material distribution over the domain a fine scale resolution is needed. Figure 1.1 Unit square with non—homogenous material The boundary conditions are periodic. Upon discretization and using wavelet Galerkin methods this problem can be expressed as Kyu?’ = FW (1) where K }v is the fine scale wavelet stiffness matrix uyis the fine scale wavelet coefficients F?) is the fine scale force wavelet coefficients Equation (1) represents the fine scale problem. Since this process is based on a wavelet discretization, the degrees of freedom associated with the problem are wavelet coefficients. Next, a reduction scheme based on a multi-resolution analysis (MRA) is applied to the fine scale problem. This procedure starts with the (very large) fine scale stiffness matrix (K W ) and creates a (much smaller) coarse scale stiffness matrix (K W ). The boundary c f conditions remain periodic. The reduced system is may = Few (2) where K 2.” is the coarse scale wavelet stiffness matrix up is the coarse scale wavelet coefficients Few is the coarse scale force wavelet coefficients A transformation is now applied to the reduced wavelet stiffness matrix (K (W ) to transform the wavelet degree of freedoms into nodal degrees of freedom. This procedure is just a coordinate transform. The result is a coarse scale stiffness matrix (K 3) where the degree of freedoms are now nodal displacements, not wavelet coefficients. Periodic boundary conditions still remain in force. This new reduced system is n n n K c “c = Fe (3) where K 2 is the coarse scale nodal stiffness matrix u :is the coarse scale nodal degree of freedom vector F6" is the coarse scale nodal degree of freedom vector It should be noticed that matrix K g , while it relates nodal degrees of freedom to nodal forces, it is not a finite element matrix. The work in this thesis is to setup and solve an optimization problem to identify a coarse scale material distribution, E(x), on the unit square domain, such that the difference K.(E;¢m]' ch; (2.23) 5 Chm and (I), are the modes of interest at the master and slave degrees of freedom. Allowing the number of the numbers of master degrees of freedom to equal that of the modes of interest the equation above can be simplified to result the following transformation equation (I) _ T = [ m ]¢ m1 (2.24) 11 Substituting equation (2.31) into IRS equation and applying to the transformation to <1)", , 1 o 0 cm om Tm = _, om + _, = (2.25) ‘ Kss Ksm Kss I (1’3 (1’3 All these methods have one goal: to be able reduce the finite element model and keep the gives results accurate. By reducing the model, the computation time is decreased allowing for quicker results. Some of these techniques have been developed for specific set of problems while others have been developed for use on a broad spectrum of problems. The next section will discuss the techniques used in part by this thesis to create the reduced stiffness matrix. 2.2 Wavelet Stiffness Matrix Let Q be a domain occupied by a linearly elastic material, a square of size 2J x 2J with J>0 as a fixed integer that represents the level of discretization. Q is occupied by two different materials. Let p(x) represent a piecewise constant function describing the material distribution within S2. Let the material distribution within Q be of the form E(x) = p(x) - E0 (2.26) where 12 E E ‘n ‘ E1111 E1122 0 1111 l- V 2 H" l - V 2 E0 = E1122 E2222 0 E 2222 = 1 By 2 E1212 = ETC—"1%,; 0 0 51212 _ - (2.27) where E is the modulus of elasticity, v is the Poisson’s ratio and p6 [0,1] is piecewise constant over the pixels [i,i+1]x[j,j+1]. Upon discretization and applying wavelet Galerkin techniques, the equilibrium equations become K F” (2.28) w w _ fuf ‘ where K ;’ is the (fine scale) wavelet stiffness matrix at level J a?) are the (fine scale) vector of displacement wavelet coefficients F; are the (fine scale) vector of force wavelet coefficients Here we will describe a multi-resolution process that was developed by Diaz and Chellappa [4]. Readers are encouraged to read this and other papers in the reference for more details and insights into the multi-resolution process proposed here. Start with equation (2.28): KJuJ = F] (2.29) 13 where the new notation emphasizes the scale , i.e. operator K J is the stiffness matrix at level J. u] is the displacement coefficients at level J and F J is the force coefficients at level J. In two-dimensional elasticity 14’ is a vector of size (2*22"). Using a wavelet transformation W we decompose the displacement (signal) 14] into a coarse component at scale J -l (u!-1 ) and a orthogonal complement of details at scale J - w :uJ—-) uJ‘l ewJ‘l (2.30) An example of this transformation can be seen in figure 2.1. 1 t = sin(2'pl‘x)‘sin(4'pl’x) 1 Coarse Components 0.5 0 . 0 5 L' '10 0.5 1 -10 0.5 i 1 { Detail Components 0.5 l 0 NWWTLMMWW -O.5 . '10 0:5 1 Figure 2.1 Example of wavelet decomposition Now equation (2.29) can be written as KJ—l BT uJ—l _ fJ—l J—l “- J—l (2'31) B C W g 14 f J" and g1"1 are the coarse scale and detail components of the force. One should note that equation (2.31) is similar to that of the static reduction (equation (2.2)) shown at the beginning of the chapter. The only difference is that the master and slave degree of freedoms shown in equation (2.31) are decided here by separating the detail and coarse scales of the solution. Solving for the coarse scale problem will yield 1?] “lu’ ‘1 = F"1 (2.32) where 1?] —l is K!"1 = K‘]_1 — BTC‘IB (2.33) This process can be repeated to give the operator I—{J-l at any reduced scale. 15 Chapter 3 THE EQUIVALENT MATERIAL PROBLEM 3.1 Equivalent Material Let p(x) represent a piecewise constant function describing the material distribution within the domain 52 where p(x) 6 [0,1]. The material tensor for each element in $2 is defined as _ 0 E(x) - .0005: (11) where E 0 is a fixed tensor of elastic properties. The finite element stiffness matrix (K) is created using the material distribution p(x) , i.e. K(p,.TK"<1>, - <1>,TK (p)<1>, )2 + ”A — diag(A)||Wm where A =‘I’T(K" -K (10)}? ‘1’ = matrix of size (m, 2 * 22") with the iths eigenvectors (D, = is the ith eigenvector of K " m = dimension (1) This problem is solved using a genetic algorithm. This method of solving was chosen over other gradient-based methods, this was because the gradient-based methods were too dependent on the staring guess. This means that the solutions from the gradient-based methods were finding local minimums instead of global minimums. The genetic algorithm was setup to maximize the fitness or the inverse of the objective function. 3.2 Genetic Algorithm (GA) 18 dependent on the staring guess. This means that the solutions from the gradient-based methods were finding local minimums instead of global minimums. The genetic algorithm was setup to maximize the fitness or the inverse of the objective function. 3.2 Genetic Algorithm (GA) The genetic algorithms start with an initial population and employ the idea that only the fittest members of the population will reproduce and make it to the next generation. The evaluation or fitness of each member of the population is based on a function that is created and is specific to the problem. The following summarized outline of a GA program is shown below to illustrate the ideas mentioned here [13]. generate initial population, G(O) evaluate G(0) t =0 repeat t=t + I generate G( I) from G(t—I) evaluate G( t) until solution is found This process is repeated until a solution that is fit enough is found. There are six major components that make up a genetic algorithm [14]. They are chromosome representation, selection function, genetic operators making up the reproduction function, the creation of the initial population, termination criteria and finally the evaluation function. They will be listed here and discussed in detail. 1. Chromosome Representation This how each individual member of the population is represented and this will determine how the GA is setup. This representation could be in many formats 19 including binary digits, floating-point numbers, integers, symbols, matrices, etc. Much work has been done [Michalewicz 1994] comparing the performance between different representations. In Michalewicz [Michalewicz 1994] it is shown that floating-point numbers between the lower and upper bounds give quicker and better results. This is the technique that was used in this research. 2. Selection Function This will determine which and how many individuals contribute to the successive generations. Based on performance a probabilistic selection is done with the better-fit individuals having a better chance to get selected. The method used here is a ranking selection function based on the normalized geometric distribution. Ranking methods only need to map the solutions of a partially ordered set. The normalized geometric ranking methods can be seen as P[selecting the ith individual ]= q'(1 - q)'-1 with q = the probability of selecting the best individual r = the rank of the individual, where l is the best P = the population size 1 q q=l_(1_q)P 3. Genetic Operators 20 There are many crossover techniques used in GA’s these include simple crossover, arithmetic crossover and heuristic crossover. The technique implemented in this thesis was an arithmetic crossover and will be explained below. The arithmetic crossover produces two complimentary linear combinations of the “parents”. Mutation techniques can take on many forms. The technique used in this research was non-uniform mutation. 4. Creation of the Initial Population In most applications the initial population is created from a random set of values with in the bounds of the problem. Once this is done the initial population gets evaluated and the fitness of each member is then used to start the GA. Many techniques can be implemented to create the initial population. This research used a three-part technique to create the population. The initial population was created using three different techniques. The first technique creates the maximum number of black elements allowed by comparing it to the effective density of the fine scale. An element is defined as one entry in pc. A black element means that the entry will have a value of one. Once this is done the black elements are then scaled down to achieve the actual effective density. 21 Figure 3.1 Distribution of p(x) computed using the 1“ technique to create initial population. The second technique is a random distribution over all elements. If the effective density of the random solution is below the prescribed effective density, the elements with lower values are scaled up. If the density of the random solution is above the effective density the elements with higher values are scaled down, this uses an iteration technique to get the correct effective density. 22 Figure 3.2 Distribution of p(x) computed using the 2“d technique to create initial population The third technique (figure 3.3) involves using the images similar to that of the reduced wavelet transform of the fine scale material distribution. These images are created from taking the reduced wavelet transform of the fine scale material distribution and adding noise as seen in the following figure. 23 Figure 3.3 Distribution of p(x) computed using the 3rd technique to create initial population This is done to partially seed the initial population. The density of this solution is also equal to that of the effective density. Each of these three parts contributes equally to the creation of the initial population. The initial population was created using 85,000 members. This value was obtained from a trade off between size and the time it took to solve the problem. Values calculated above this value yielded little better results but increased the computation time. 24 5. Termination Function The GA operates by evaluating all the members in a population, creating a new population. This process is continued until some criteria are met. The usual termination function (and the method used in this research) is the maximum of generations allowed. The number used in this thesis was 65. Other techniques include population convergence. This is when the sum of the deviations between fitness values of members of the population becomes less then some specified number, then the generations are terminated. The technique of terminating the sequence after 65 generations was used instead of the population convergence because of wanting to keep all the problems in the library consistent. 6. Evaluation Function This is the function that evaluates the fitness of each member of the population. This is done by using the objective function defined at the beginning of the chapter. The fitness is defined as the inverse of the objective function. This done because GAs aim to increase the fitness level, so by taking the fitness as being the inverse of the objective function, it will be minimized. 25 Chapter 4 EXAMPLES This chapter illustrates the use of the model order reduction technique developed in the previous chapters. In these examples the fine scale material distribution of different geometries is present in the figures along with the coarse scale material distribution solution. In all the examples cited the fine scale material is resolved by a 64x64 pixel distribution, with the coarse scale distribution representing 8x8 pixel grid. As stated before this represents three levels of reduction. In all cases the black material represents the following elastic material tensor .91 .3 O Eblack = .3 .91 0 (4.1) 0 0 .769 and white material tensor shown as 9le — 6 .3 0 EMU-u, = .3 9le — 6 O (4.2) 0 0 70e — 6 The gray material is a linear interpolation between these two bounds. For all the problems shown here a symmetry constraint was introduced. This constraint was introduced because the fine scale material distribution had symmetry about the x and y axis. Only allowing M1 of the design domain space to be solved and then duplicating or 26 repeating that area to fill in the rest of the design space accomplished the symmetry constraint. This can be seen in figures (4.1) and (4.2). Figure 4.1 V4 of material design Figure 4.2 Symmetric material design As stated before these examples were obtained by implementing a Genetic Algorithm [14] technique to solve the inverse homogenization problem for the reduced stiffness matrix. The details of these calculations are shown in the previous chapters. The rest of this chapter will be divided into three sections, each section devoted to each one of the scales. The geometries are laid out as shown in figure 4.3 for the first scale, figure 4.4 for the second and figure 4.5 for the third scale. 27 In! l-B Figure 4.3 Geometry layouts for fine scale materials —Scale 1 28 (1-A)/2 (l-B)/2——_‘> Figure 4.4 Geometry layouts for fine scale materials —Scale 2 29 (l-A)/4 We: If If Ii Ii If IE If] If If Ii If If If f if Figure 4.5 Geometry layouts for fine scale materials —Scale 3 The values of A and B vary depending on the scale that they are on. This can be seen in the table list below. Starting 0 Table 4.1 Values of A and B for the three scales 30 4.1 Scale 1 Solutions The fine scale picture and coarse scale picture are shown in figures 4.6 and 4.7. The fitness of this particular solution is shown to be 1.171. This represents a solution is 1.171 times better than that of the wavelet transform of the fine scale picture. The eigenvectors that contributed to this solution are the 13th through the 28‘". These were picked so that they exhibit the fine scale features of figure 4.6 and the location of movement was not in an node that was surrounded by weak material. The rigid body mode shapes were not included in the calculations. This procedure was done by examining each mode shape of the reduced finite element solution and the wavelet transform of the fine scale material. For the examples shown here the fine scale material will be presented along with the coarse scale material solution. Following these figures mode shapes will be shown demonstrating the fact that if the two systems are equivalent, similar mode shapes should appear at approXimately the same frequency. 31 9Hd=0.78125 (A) O b O 50 Figure 4.6 Fine scale material distribution 1 2 3 4 5 litness=1.1171 Figure 4.7 Coarse scale material solution 32 The following figures will demonstrate the accuracy of the solution above. This is done by showing that certain mode shapes of each solution and noting that the energy (eigenvalue) associated with that deformation shape is about equal. 33 Eigenvalue = 0.0835029 0 ' V v v \ , ‘ D . k \ \ \ “w ' 1 g \ \ \. k , .. N N 2’ VI 2 \ \\ \\ R l’ ’ \\ / / I “C ' \ V,/ ’l b” \ ‘\ i . 5 3 » fl ’1“ / f: ”I '1 5 i 1l l t I ly/I V (E: 4 I ‘ j A i 1' 1' I on i, . ,' " "I 5 "x / I'f / \ v \I; \ 4 / ’71 l 1 6 / // // j V \3‘,’ kt ' \ -4 fl e! \ \ \s 4 / \\\ ‘ 7 / / // /3' \ r N \ \ \ \ x“) \ 8 r 1 1 \‘I‘ 2 0 2 4 8 Figure 4.8 9th Mode shape from the target stiffness matrix Eigenvalue = 0.080813 0 . . - . - l I V ‘1’ fl ’4 4 f 1 —- \ . -——-> ’ ' . \ \ f' A \' \Vl ’ ,’ 4 2 ‘ \ 1 \ <—- “4‘ 'l I -1 \ \ \ l‘ 1 A". “‘1' \i‘ , f 4 4 1 3 "’ \ \ ’ /‘§\ '1 \ \ i 3 IT\ 8 i \‘l; l 1 A a 4 > I i V . f1“ 4 8 . , \ t. 1 s 5 t‘ I f l I ‘ \\' \' \ 1 ' I", Ii "\i N V \l/ \ \ It, 6 ' /r . V1 — -> \ \ \‘ -1 g . ./ k“ r\ 1;- , :’ " . l ' v \ \ "t 7 r / /. / +— ‘ V . .' / V V 8 . 1 O 4 5 8 Figure 4.9 13th Mode shape for the coarse material distribution 34 As seen in figures (4.8) and (4.9) the mode shape deformations are qualitatively the same, with the eigenvalues about equal. The following figures will demonstrate this point for more mode shapes. Eigenvalue = 0.134917 o 7 7m I r v r fif I r 1..» _——) .3 \ ‘3, ,2 ,2,» ———> « 2. . , \ / 2 i 3 (2‘ <——- / ~ “ K «- A 8 Ewe—W » «$6— , 5r<——-<—-—\ ‘/ <——-- <---— q 6, r x \ I 1 I .— 7“ ~—> "’T ’/ "T’ \ \y. ‘9 8 A 1 4 0 2 4 6 8 Figure 4.10 10th Mode shape from the target stiffness matrix Eigenvalue = 0.122476 0 x. f "\ Vfi‘ \ "\ 1*“"<-\\< —. /’e"" é...— 5'—> —9’ “~91. / I“) “—9- l \ #‘ 6_ f l _ _- 1 . 7 "5 é/ g/é (— 8o 2 i 6 8 Figure 4.11 14th Mode shape from the target stiffness matrix 35 Another example of scale one solution. efld=0.875 1 2 3 4 5 6 7 8 fitness=1.0214 Figure 4.13 Coarse scale material distribution 36 Readers should note that the fine and coarse scale material distributions are very similar. This is because the values of A and B correspond exactly to the wavelet transform of the reduced material. Again noting the similarity between the energies of the two systems at deformed shapes. 37 Eigenvalue = 0.0876951 0 T '1 l I T f A I 1‘ V V I III/5 .74 1 .4 / / / \ ‘\ \- T // I \1 N ‘77 72' 2 .—-—> \ \ S / 4' / ‘ \ \\\ /4 l/j /” 3 r" \ ’ / '1 \ \ \ \\ \ji ,1 3 \ \l 1’ 1! ,A 9 4 L 1 , \ ' ' “ S i 1, 1 i.\ 1\ \ \ ‘\ 5 . / /, MK 1 y i / ll \ “\\ x. V V, \ \\ \\\ 6 . / / / é" \ ‘ . / is / ,,/ ‘ 7 / \ \\\ \\ .1 / / / r V/ l/ 8o 2 3 e a Figure 4.14 5th Mode shape from the target stiffness matrix Eigenvalue = 0.0911849 0 . r - l v ‘3, V f :1 / 1 L". \ \ —> / "I -4 \ i, i 7’ .7 - ,/ / /fl 2 H \\ \\ \\ —? /l I I \ s1 , [:4 4 .' I/ If 3 H \\ \ \\ .- 121 4 o \ \ ' A .1, \11 1 s 4* 1 6 ’ \ , ° ' l A i: 5 » / / V, .. \1 \\ \\ - l- / / if y ’1'. fi \ 6 » i” <«-—— \ ~ ”I” - / ,// i/ i" is i\ \ \ . 7 h / // p/ *— d y, 8 J 1 1 O 2 4 6 8 Figure 4.15 9th Mode shape for the coarse material distribution 38 Eigenvalue = 0.157605 o 1' ‘ I 7 *7 fi fi' V 4' f r 21' \ l I " \ \ Q“ __._ \ <~ (~— 3r < 11/ / i 5 . 946—6——<——— \ «~— e— <~~ J .‘9 6* r 3 j \ " 7.___> 9 ———" fl ’9 N » _._..’ .4 8 1 r O 2 4 6 8 Figure 4.16 6th Mode shape from the target stiffness matrix Eigenvalue = 0.151615 o . (D \ 1‘64—‘9 ‘7‘ > > ——-—-—>—-—,\ ——-—/ —~, 0 O 5~-—> -—.> "—9 .\ . / 1——--> ‘9 4 «\x is 6- . , / (___ \ \ , . Figure 4.17 10th Mode shape for the coarse material distribution 39 5.2 Scale 2 Solutions 20 (a) O elfd=0.6875 1 2 3 4 5 fitness=1.2516 Figure 4.19 Coarse scale material solution 40 The second scale results also yield interesting solutions; this can be seen in the figures above. As seen in the solutions the use of gray material becomes more apparent and necessary. Also in general, lower mode shapes are taken into account for the higher scale materials. Again the mode shapes are inspected showing good results. 41 Eigenvalue = 0.108431 0 < v\ \ V \ Y\ 1»\'\e‘é/<——\<~—— /"; ———>/7-'—‘? X ’ \‘l target 45 6 \ 1 ‘1 ‘1 i 8 1 L 1 O 2 4 6 8 Figure 4.20 3rd Mode shape from the target stiffness matrix Eigenvalue = 0.0746933 11 \ N a \ m- w 1.“7\<— / e—" \ \6— ‘£/ 1 A 1 21 1 l , 4 1 1 0 g 41-——>~-—-—>~——> .\ >—\ > > :4 ? 7/ 5 ———> \ ———>/' ——> \g ——>/' 1 i 1 6> l 1 I " v i L ,/ \ / \ ‘ 7 2.2/*— (T_ é/"T— 8 M r 1 0 2 4 6 8 Figure 4.21 4th Mode shape for the coarse material distribution 42 Eigenvalue = 0.305737 1 I I , . I I 1‘] ,1 I I i; '1'“ : , 1, 1 . ., v '1‘ ‘11” V , \t 1' 1 I I 1 I \I I ‘1 I \Iv; (‘5 V \‘1':' \‘q‘, 2 r \ \ I \ \. 1 i 1 .1 ,1. , 1' ,5 i 1‘ 3 - .1. I ‘ ’ .1 i i . 1 i 1': 1'1 -‘ 1 ‘~ ."‘1 ‘ i I ’4‘ I J g A. o I 1 I a I 1 I 1 I I £3 4F 2 A) I\ ‘i\ I i I I ‘1 A ,1 I '1 A . . , . .. 5 __ ‘1 I I I i I 6 L ‘\ ‘\ I l \ \ I 7 .. 1 1 1 .1 1 1 i ' 1' 1 8 1 .L .- .- pL Figure 4.22 10th Mode shape from the target stiffness matrix Eigenvalue = 0.229096 . , f m‘r I T j 1 z 1 I v 1 ‘v‘ 1 ' V v ‘\ l.’ 1 x V “ " ‘ 7 . = 1 . 1 ' 1 11 I ‘i v I 1' 2 - ‘15, t’ .' j ‘1 .' l , l 1 I 1- , i. I 1 3 _ '. I I t '1 ‘ l g . i 1 1 , i I 1 1 l ‘ 1 1‘ 8 4 ’- IA! ."l* 1 o I I i 1 I . I I A. 5 ~ * ~ ' . ‘ 1 6 I- ' - -1 7 1L ‘ a l ‘ 1 r ‘ V 1 l v . \I it ; 1. \‘1'. I u 8 4 A Figure 4.23 15th Mode shape for the coarse material distribution 43 Eigenvalue = 0.408616 o a . 7\ [<— _. - - I / - h\ ‘ 1 ’ fl \ 1 / ‘7‘ J 1 \ ‘ I 1!, .‘1 2 1- I I \II I 0 I -1 .l, I » $\ 'i I \IJ 3 1' \ k / \‘1’ \ fl 1! ‘ W ‘X o— i gum/(Xx \ 17 we“. \\ I /’ 5 " g \ A\\ / ‘9 \ J l/ I A \11 y, K i x 1' I I 6 I 1 1 1 I k 1 I I; / [I ‘\ v 7 Iq’ ~> <“- , < ‘1‘ \ I \\ 8 1 1 1 0 2 4 6 8 Figure 4.24 12th Mode shape from the target stiffness matrix Eigenvalue = 0.347141 0 \ \ Y \ V v 7 ,f ,7 A h 7f 1 L é—’ \ I / ____).\ . . / [1" ."'I\ A1 I - .. ‘4 I t , 1: 2 L . 1 I .1 - 1 1 \ [if I R I I 3 t x ———>’ I <— } ~ \, / , N 14 g 1' g 41 -——> w>—~> <£—-<—<~- <— - 1. 0 1. 7‘ \ 51 K -—-> \ 1 ,,..____< \1 « \\‘\ I 1"] I‘d \ l V. 6 " ' I I 1 x I I 1 I ~\\ \I1' \1/ \ l // 7 _ \é—— . ‘v —-L—‘>" . / a \ fl" \ 8 L J l 0 2 4 6 8 Figure 4.25 215‘ Mode shape for the coarse material distribution The figures above showed one common trend: the target matrix was always stiffer than the coarse scale material distribution. This problem can be solved by scaling up the values in the coarse scale material. Looking at another example from scale 2, again noticing the energy similarity in the mode shapes. 45 1 0 20 50 - - Figure 4.26 Fine scale material distribution efid=0.6875 8 8 1 2 3 4 5 6 7 8 fitness=1 .2488 Figure 4.27 Coarse scale material distribution solution 46 Eigenvalue = 0.0945083 0. . ' c /. 7r \ ' . 1 \.~' "I; l "\ \:., '1 V f g ‘\ v 1 f \ a ,‘ l ‘— 'I ‘1 \\ 'tfi A A f/ k; W i .I 1 $71 2 1 ‘ I ”k | x ’ .. a, t 9 y ‘9' \ i V 3 ‘ i *’ ‘ ,‘ ’ '" a i / A ' : ’ 1‘ 1. *6 g V l l i 9 ; 9,! ‘l ' l. . \ ." l‘ i \ \‘I V ‘ l ‘ ' 5 t1 \ 3 / ’ \ *— /I ‘ \x A A A / f \t " Q l V 6 1 ‘ A; ‘ / ‘ ‘ \ ‘ 9,1 , 7 I, \ g 1/ V! l. I *- l ,0 .. I [I \l V \ 8 L 4 g 0 2 4 6 8 Figure 4.28 3rd Mode shape from the target stiffness matrix Eigenvalue = 0.0742874 0 i. - . - If. '9 1 l l. 1". .‘ W 3‘/ \vl‘ / 1 K \ $— \V ‘ ———-y / .1 . ’l|\ / l \ I? 2' l ‘ i4 v ‘ "' r R 7’. i l l .N T I I’ \l.‘ \1/ '. \ 3 k 5' ——> ‘l' I r <— \‘ J \ I? \\ i /’ A o \i .9 g 4 r E i \Y/ " 8 \ 1“ l i. ! 4" \ ‘f V / . _ " __ / . 5 “x R < / \‘ll ‘\ > A. : : .\9 - l . 9' . ! 6 R. . ! f l \ .4 7; l l f l\ \3. w ~:g/ \ 7 . I a.) < T y (a \ .. \‘ xi; Ii 8 L x 1 0 2 4 6 8 Figure 4.29 4th Mode shape for the coarse material distribution 47 Eigenvalue = 0.133876 0 V f /v /'I\ v O; if I‘. ' . ; v / / 0,: \ .. .9 . 2 —--'>———~> ‘ é-I—‘é—d é..— . —-——> .. 99. \ l ,7! 3 \ ‘ \ X. A /’ u l' 1‘ \i V / ll“ : .tx a. 9 . c» 4 r . - , / I l l .1 5 .9" \ {it 5 r V \Jl" fl ’ ' \ .4 / ' \ . 2 A 6 ' é-r a a "" "’9’ ' e ‘ 9 l / \ l 7 r \ \ I {49/ .. \ V’, 8 r r O 2 4 6 8 Figure 4.30 5‘h Mode shape from the target stiffness matrix Eigenvalue = 0.105763 0 v f i 5 fi‘ . v l 9' f i ‘F I 1 ‘93:“ 9/ l \\ * x :9 \ "9 ’ ‘ / . 19 g \z , \f/ - 2 -~’—\——- ‘9 ——> > >< . 9,9 I 4 \\ . 3 ’ \\ L . / —-‘> \ < 1‘ \ ’ // Ill . T \ _ i/ l . v- 8 4 ‘ 9 l l l ‘ ° 7f l ' 9s i’ ‘ ‘i' 5 ——=—» ’l \ <—- x . I / ! \\ i5 i 1“; - / V9 \ 6 > ;\< \ <--— f“ —7 l R l /fl4 7 ~35 \ l (m‘ \ 3 / " \— ' / xx . .9 \l/ 8 A: 1 r 0 2 4 6 8 Figure 4.31 5‘h Mode shape for the coarse material distribution 48 5.3 Scale 3 Solutions efld=0.90625 8 A O 50 1 2 3 4 5 6 7 8 fitness=1.016 Figure 4.33 Coarse scale material distribution solution 49 Eigenvalue = 0.202476 ° . \ f ' \ ‘ ' 1 —\ \ .l . é...<—— 2/4/ 6” Sleé/Ke/RRR target 35 \ \ |\ Figure 4.34 4.1. Mode shape from the target stiffness matrix Eigenvalue = 0.174474 O 1 ! 5 r a f - v V ‘C R , (A '5‘ \ ‘ ‘\ f, ‘1‘— » __ \\~\\\ 2 g///{/’< J 1 ‘ l l . l ’7 '7 . 5-r—> ——>/ / //74 31//// p coarse p Figure 4.35 3rd Mode shape for the coarse material distribution 50 Eigenvalue = 0.291125 0 7 ' V ' Y 45’ '\ ‘“§ 9. \ \ / 1 x. r 9'9 ,4 ‘94 9' I // 2 I \ I I K ' " l . . Q | ‘1' hr ‘5 3 . ,V \ / l \ 4 / f \ l " ‘1 76 "l’ 9 4 <—-—— ./ 4 —-> —--» r<£- . Q .- b \ ,9 5 r \ “ '4’ 'l A 9 \ I. 9/ :5 V 6 ,_ 11 \ 1 I ' I q ,9, l l J 7 N / l \ I \V \ '1 x . l .1 8 L \y 0 2 4 6 8 Figure 4.36 7.1. Mode shape from the target stiffness matrix Eigenvalue = 0.31518 0 \ ' 9 (’fi ,/ ’v \ A 1 > \\ , I], —-9 ‘ / " A A 1 \~ 3 9/ 1 l - N 7% i l l ‘1" 2 > ‘ 9 l l .l [in l ,77 I is: l , 1' 3 / l \ , ‘ f —>», ‘9‘— , / i \\ 1 x! ,' as a 1’ g 4 k-->>——},)~ <—-<—- «<—— - ————>-l o f 1‘ \\ 1 ,7.’ 5‘ \\ 1 9/ ‘ 91“. i, a g 99’ .9 ‘ 9 6 1’ l . l r l i o -' t . 1 11. .9; i \*.‘ I I k 7 r /, V \ / l \\ 4 9 l ‘9 V 8 1 r 0 2 4 6 8 Figure 4.37 7.1. Mode shape for the coarse material distribution 51 Eigenvalue = 0.364857 0 ' ' fl ' \, 's I .9. 9 9 7' i; ' 1 N / \ K / \' a a J \ 2 ’\> ——-9 I ‘2‘ 6“ <~ ’ \ 1 \ ,1 3 K) \ 1‘ / g \ '|\ -” d éX w. 5" ’ 1‘ 'T‘ g. 4_ \ .9 , \ l . . .99 \, . l 1 \ 5 9 9 V a, / 9' \ . / l \ V 6 p. k I \ \> .--> r' ‘\ .. \ 7. \ \ / ‘1, \ l / . 1‘ 8 r r 0 2 4 6 8 Figure 4.38 9m Mode shape from the target stiffness matrix Eigenvalue = 0.365677 0 - - a . A T ‘ :1 . \ V \ / V 1 —-—> ’ \ <—- , " 9 ‘ / \ 14 xx 2 ———9———> <——é——— <——-—— . —~> J A V l /,’ 3 ”—9 \\ / e- \ l‘ / " \\ y, P ’1‘ F ’9‘ 0 l 9 4 , ' I 1 i . 8 ' l i 1 0 l l I l'\ V \1.’ //’/’ l V\ 5 r , ‘1 \ —-~> ~ ~ g/ l 4‘. I V 6 r (‘— 9 -—a» ——>—— ‘7 <———- 9 \ Al '7 7 r / “—3’ 1 .9 / \ w ’ 8 4 1. Fr 0 2 4 6 8 Figure 4.39 9th Mode shape for the coarse material distribution 52 Showing another scale 3 problem. 8 efld=0.875 p O 50 Figure 4.40 Fine scale material distribution 1 2 3 6 7 8 4 5 fitness=1 .0226 Figure 4.41 Coarse scale material solution 0.1 65655 Eigenvalue 54 Again looking at the eigenvectors of the two systems and comparing the eigenvalues. .092 X m a 1 q ‘1 4 a J 8 m J u .1 < 4 S S till 6 I I I .I’ .10: I'll K\ |1\|n E ‘\I\: 11' n 11.: “mm. It \I‘H’U‘ - ....... ll... \l 1 1.91-1 .1 .1 t 1 S 4... i - l i il -l- l- . l t I. . 1 i AM i 1m ii A111 r 6 e mm 1. .Mrill.lMK.....tl.u..Vl..liWVl . 1W... liVltllWVlill-\u g 3 \ ”a 8 \. t 8 A... - - i/ ll A l Ail. All. C m 111V {:9 91-“? --l-,w.v -..|.V 1-1V = . m e - . . . . , . . 4 m 1U. . \ .\ 9 \ . f a“ m. m .nV 1.1in i x - r .\ . . ,. Amflllll -. 1-1-1 .11 ls... l... a 9 F.» .-ilmlli , h 0' S E J-.. v. . I!!! n e I” Art.” ll - - H.511-.- Veilillillilf melill/hilil-..Wilfiufl 2 w TI .1. rfuti 110.111 Arm III 11/ I! I 1’4 l 11' W 9-H lath“: -/ Aflj 1-1- v xiv . l- in ..... ll - I i v x x i v // 1.11/ - \v \\ AI IV \Jv 3 \i. a O C r U 05 E Figure 4.43 4m Mode shape for the coarse material distribution Eigenvalue = 0.24342 0 ‘ r - *4 V j l "l‘ l. I VI 4 I K 1 l \ \ / l \ k / .. r *4 ’ / 2r \ —~> ”’3’ ‘\ K“ e/ 4 7! 3i- ./ ’9- \ .‘ // <.__. \ 4 \ |._ , I? W ‘5 l T 9 4 ’ I l l ,‘ ' ‘ 1 53 l v E ;' ”a v 5- ‘\ \ V f . / l' \ ‘5 l ‘3 xi; 6 I k. 6 6". I ‘9 -—> ”—9 .. A .\ 4 7 l' // (’0‘ \ / ”'4; \ -1 i 8 _1 1 0 2 4 6 8 Figure 4.44 5‘h Mode shape from the target stiffness matrix Eigenvalue = 0.291453 0 v . I a - \ l l I \\\ v : . v [4 1 r- ‘ fi:—'— / \|/ \\\ .__7\. I/ q 1’4 xi, \ "I, 2 r 9% 9—— . :> >; Ix ‘ A x: ; 7r . _ ‘ ‘ / 3 / <— — \ fix ”‘3’ \ ‘ g T l A \ E 4 _ l .. . 23 i i V /’31 1 V9 \i/ 5% \ ~—-> / \ (=— / ~ \ / \‘k X4 / 6 y ’3" > >3 O ‘-< < 4 q \ fl \ 7 '- / *9 \ l / é“ \\ 1 n. .z VI 8 1 L l O 2 4 6 8 Figure 4.45 7th Mode shape for the coarse material distribution 55 As shown in the figures for the third scale the use of gray material is increased from the second scale. The eigenvectors taken into account start with the 3rd mode shape. As stated before, this is the first non-rigid body mode shape. This chapter presented fine scale material distributions along with the coarse scale material solutions. These solutions had varying success, which can be seen by comparing the energies associated with the modes shapes for the solutions. The last chapter is going to discuss the conclusions of this research. 56 Chapter 5 CONCLUSIONS A model order reduction technique was shown. This technique uses a multi-resolution analysis on a non-homogenous material distribution with fine scale features to construct a wavelet based reduced stiffness matrix. A Equivalent material problem was posed; find a material distribution that represents a reduced wavelet stiffness matrix. This problem was successfully solved using a genetic algorithm. Results for three different scales are shown along with mode shapes of the reduced matrix and the coarse scale material solution. These mode shapes were matched, and then the energy (eigenvalues) compared. If the energy between the two systems were equal it could be said that the fine scale material distribution could be represented by the coarse scale solution for that frequency. This fact has been shown with good accuracy that this procedure can be done not for just one frequency, but a range of frequencies, making this correlation between the fine scale and the coarse scale correct for a wide range of loading conditions. 57 Acknowledgement This work was supported, in part, by the National Science Foundation through grant DMIQ912520. This support is gratefully acknowledged 58 [ll [2] [3] [4] [5] [6] [7] 18] [9] [10] [11] [12] [13] Reference A.R. Diaz, 1999, Int. Journal of Numerical Methods in Engineering, 44 1599- 1616. A Wavelet Galkerin Scheme for Analysis of Large Scale Problems on Simple Domains M. I. Friswell., J .E.T. Penny and SD. Garvey, 1995 Mechanical Systems and Signal Processing 9, 317-328. Using Linear Modeling Reduction Techniques To Investigate The Dynamics of Structures With Local Non-Linearities R J GUYAN, 1965 0854 AIAA Journal 3 279 Reduction of stiffness and mass matrices S. Chellappa and AR. Diaz, 2002 Fifth World Congress on Computational Mechanics, Vienna, Austria , July 7-12. A Multi-Resolution Reduction Scheme for Structural Optimization. M. Paz 1984 AIAA Journal 22, 724-727. Dynamic Condensation. J .C. O’Callahan 1989 Proceedings of the 7'h International Modal Anaylsis Conference, Las Vegas,l7-21. A procedure for an improved reduced system (IRS) model. M. I. Friswell., J.E.T. Penny and SD. Garvey, 1998 Journal of Sound and Vibration 211, 123-132. The convergence of the iterated IRS method Sigmund, O. 1994 International Journal of Solids and Structures 31, 2312-2329. Materials with prescribed constitutive parameters: an inverse homogenization problem. Sigmund, O.: Tailoring Materials with Prescribed Elastic Properties. Mechanics of Materials, Vol. 20, pp. 351-368, 1995. Sigmund, O. and Torquato, S.: Composites with Extremal Thermal Expansion Coefficients. Applied Physics Letters, Vol. 69, No. 21, pp. 3203-3205, 1996. OU W. 2001 Tailoring Materials with Prescribed Constitutive Parameters using Polygonal Cells. Thesis submitted to Michigan State University College of Engineering. Zalzala, A.M.S and Fleming P.J. 1997 Genetic Algorithms in engineering systems Buckles B. and Petry. F. 1992. Genetic Algorithms 59 [l4] Houck, C. and Joines, J. and Kay, M. 1996 A Genetic Algonhims for Function Optimization: A Matlab Irnplentation [15] www.geatbx.com/links/ea_matlab.html [l6] Sigmund, O. and Torquato, S. Journal of Smart Media and Structures: Design of smart materials using topology optimization v018 1999 60 IIIIIIIIIIIIIIIIIIIIIIIIIIIIIII lIlllllllllllllllllllllllll