rm .2: ,3. k. .. 3;»! £33.51 v V.‘ n. A: . .3 4 ‘ ,‘x ¢ ‘ s... ..~n . 5:12.: > u. I . 1‘ “ ‘htan .. . :2 3.3%.» THE“ , I .‘s I I 1):, A (7 This is to certify that the thesis entitled AQUEOUS PHASE ADSORPTION OF BENZALDEHYDE, BENZOIC ACID AND BENZYL ALCOHOL AND THEIR MIXTURES presented by Chirag Ashok Shah has been accepted towards fulfillment of the requirements for M. S . degree in Chemical Engineering Mflq Major professor Date //Z/0/ 0-7639 MS U i: an Affirmative Action/Equal Opportunily Institution LIBRARY Michigan State University PLACE IN RETURN Box to remove this checkout from your record. To AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 6/01 cJCIRCIDateDuepss-pJS AQUEOUS PHASE ADSORPTION OF BENZALDEHYDE, BENZOIC ACID AND BENZYL ALCOHOL AND THEIR MIXTURES. By Chirag Ashok Shah A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Chemical Engineering 2001 ABSTRACT AQUEOUS PHASE ADSORPTION OF BENZALDEHYDE, BENZOIC ACID AND BENZYL ALCOHOL AND THEIR MIXTURES. By Chirag Ashok Shah Aqueous-phase adsorption equilibria of benzaldehyde, benzyl alcohol and benzoic acid are measured in the concentration range 0.2-2.0 moi/m3 at room temperature on synthetic SP-850 resin. Several two and three parameter isotherm equations are tested. Among the models tried, the two-parameter Langmuir equation is found to be the most satisfactory. Experiments are presented to study the fixed-bed breakthrough behavior for single component liquid adsorption. The Thomas model based on the Langmuir equation is found to predict the breakthrough behavior satisfactorily for process design, and is superior to the Hougen and Marshall model using linear model. Multicomponent liquid- phase adsorption was studied for systems comprising benzaldehyde, benzyl alcohol and benzoic acid. Ideal Adsorbed Solution theory is used to model the breakthrough patterns for multicomponent systems using a linear driving force model where intraparticle diffusion is the rate-limiting step. The process to recover benzaldehyde and benzyl alcohol from cherry pits by adsorption was studied. Various experimental variables were optimized. Knowledge of equilibrium adsorption data and breakthrough behavior data of benzaldehyde, benzyl alcohol and benzoic acid was used to predict the adsorption behavior of hydrolyzate obtained from cherry pits. I dedicate this finished product to my Dad, who taught me to value education. iii ACKNOWLEDGMENTS I would like to thank my advisor Dr. Carl Lira for his patience and support as I have struggled to produce this finished product from my education. I would also like to thank Joel Dulebohn and Xiao Ning for their support and guidance in conducting the cherry pit experiments. Regards to all the friends who have come and gone over the years. You will see me again. Credit goes to Jamie Morgan, Khanghy, Amber and Shannon for assisting in the adsorption runs and issues related to the GC. iv TABLE OF CONTENTS List of Tables ..................................................................................... vi List of Figures .................................................................................... ix Chapter 1: Introduction .......................................................................... 1 Chapter 2: Adsorption Behavior of Benzaldehyde, Benzyl Alcohol and Benzoic Acid ................................................................................... 4 Chapter 3: Production of Benzaldehyde and Benzyl alcohol from Cherry Pits. . . .....70 Appendix A: Physical Properties ............................................................ 93 Appendix B: GC Calibration ................................................................. 96 Appendix C: Procedures and Raw Data ................................................... 103 Appendix D: Computer Program ............................................................ 140 LIST OF TABLES 2-1: Results of Best Linear Fit .................................................................... 25 2-2: Results of best Langmuir Fit ................................................................. 25 2-3: Results of Best Freundlich Fit ................................................................ 25 2-4: Results of best Langmuir—Freundlich Fit .................................................... 26 2-5: Summary of Experimental Conditions for Single Component Adsorption ............ 31 2-6: Comparision of KD from Fitting Equilibrium Adsorption Data and Fitting Breakthrough Behavior Data using Hougen and Marshall Model ....................... 37 2-7: Results of Data-fitting for Benzaldehyde using Hougen and Marshall Model ....... 37 2-8: Results of Data-fitting for Benzyl-Alcohol using Hougen and Marshall Model.. . ..37 2-9: Results of Data-fitting for Benzoic acid using Hougen and Marshall Model ........ 37 2-10: Values of {I and 7M1) Function for Experiment 1 for Single Component Adsorption ..................................................................................... 38 2-11: Results of Data-fitting for Benzaldehyde using Thomas Model ...................... 45 2-12: Results of Data-fitting for Benzyl-Alcohol using Thomas Model .................... 45 2-13: Results of Data-fitting for Benzoic acid using Thomas Model ....................... 45 2-14: Results of Best Freudlich Fit for the Desired Concentration Range .................. 54 2-15: Adsorbate Concentrations in Feed ....................................................... 56 2-16: Summary of Experimental Conditions for Multicomponent Adsorption... ......... 57 3-1: Hydrolyzate Composition for Different Temperatures ................................. 73 3-2: Hydrolyzate Composition for Different Water- Dry Pit Ratio ......................... 74 3-3: Hydrolyzate Composition for Different Water- Wet Pit Ratio ........................ 75 3-4: Desorption Results ............................................................................ 89 A-l: Physical Properties of Benzaldehyde ...................................................... 93 vi A-2: Physical Properties of Benzyl Alcohol ................................................... 94 A—3: Physical Properties of Benzoic Acid ...................................................... 95 B-l: Sample Solutions of Benzaldehyde/Water ................................................. 97 B-2: Sample Solutions of Benzyl Alcohol /Water ............................................. 97 B-3: Benzaldehyde/Water GC Calibration Data ................... 98 B4: Benzyl Alcohol/Water GC Calibration Data .............................................. 98 C-1.1: p, and p, Calculations .................................................................. 104 C-2.1.A: Results of Experiments to Detect the Ratio of Dry Resin Weight / Wet Resin Weight ........................................................................................ 106 C-2.1.B: Calibration of pH-meter ............................................................... 107 C-2.2: Equilibrium Adsorption Data for Benzaldehyde Solution .......................... 108 C-2.3: Equilibrium Adsorption Data for Benzyl Alcohol Solution ......................... 109 C-2.4: Equilibrium Adsorption Data for Benzoic Acid Solution ........................... l 10 C-3. 1: Benzaldehyde Breakthrough Behavior, Experiment-l ................................ 112 C-3.2: Benzaldehyde Breakthrough Behavior, Experiment -2 ............................... 113 C-3.3: Benzaldehyde Breakthrough Behavior, Experiment -3 ............................... 114 C-3.4: Benzaldehyde Breakthrough Behavior, Experiment -4 ............................... 115 C-3.5: Benzyl Alcohol Breakthrough Behavior, Experiment-5 .............................. 116 C-3.6: Benzyl Alcohol Breakthrough Behavior, Experiment—6 .............................. 117 C-3.7: Benzyl Alcohol Breakthrough Behavior, Experiment-7 .............................. 118 C-3.8: Benzyl Alcohol Breakthrough Behavior, Experiment-8 .............................. 119 C-3.9: Benzoic Acid Breakthrough Behavior, Experiment-9 ................................ 120 C-3.10: Benzoic Acid Breakthrough Behavior, Experiment-10 ............................. 121 C-3.1 l: Benzoic Acid Breakthrough Behavior, Experiment-11 ............................. 122 vii C-3. 12: Benzoic Acid Breakthrough Behavior, Experiment-12 ............................. 123 C-4.l: Constant Parameters in Multicomponent Adsorption Experiments. . . . . . . . ...125 C-4.2: Multicomponent Breakthrough Behavior, Experiment-1 ............................ 126 C-4.3: Multicomponent Breakthrough Behavior, Experiment-2 ............................. 127 C-4.4: Multicomponent Breakthrough Behavior, Experiment-3 ............................ 128 C-4.5: Multicomponent Breakthrough Behavior, Experiment-4 ............................. 129 C46: Multicomponent Breakthrough Behavior, Experiment-5 ............................ 130 C-4.7: Multicomponent Breakthrough Behavior, Experiment-6 ............................ 131 C48: Multicomponent Breakthrough Behavior, Experiment-7 ............................. 132 C49: Multicomponent Breakthrough Behavior, Experiment-8 ............................. 133 C-4.10: Multicomponent Breakthrough Behavior, Experiment-9 ............................ 134 C-5. 1: Data for Volume Determination of Sample Loop .................................... 137 C-5.2: Results for Checking precision of Sampling loop .................................... 138 viii LIST OF FIGURES 2-1: Brunauer’s Classification of Adsorption Isotherms, Showing Amount Adsorbed Versus Normalised Concentration in the Outlet ......................................... 5 2-2: Classification of Isotherms from Solution ............................................... 11 2-3: Benzaldehyde Equilibrium Adsorption Isotherm and Linear Fit ..................... 13 2-4: Benzaldehyde Equilibrium Adsorption Isotherm and Langmuir Fit .................. 14 2-5: Benzaldehyde Equilibrium Adsorption Isotherm and Freudlich Fit ................... 15 2-6: Benzaldehyde Equilibrium Adsorption Isotherm and Langmuir-Freundlich Fit. . . . 16 2-7: Benzyl Alcohol Equilibrium Adsorption Isotherm and Linear Fit ..................... 17 2-8: Benzyl Alcohol Equilibrium Adsorption Isotherm and Langmuir Fit ................. 18 2-9: Benzyl Alcohol Equilibrium Adsorption Isotherm and Freudlich Fit ................. 19 2-10: Benzyl Alcohol Equilibrium Adsorption Isotherm and Langmuir-Freundlich Fit..20 2-11: Benzoic Acid Equilibrium Adsorption Isotherm and Linear Fit ........................ 21 2-12: Benzoic Acid Equilibrium Adsorption Isotherm and Langmuir Fit ................... 22 2-13: Benzoic Acid Equilibrium Adsorption Isotherm and Freudlich Fit .................... 23 2-14: Benzoic Acid Equilibrium Adsorption Isotherm and Langmuir-Freundlich Fit. ....24 2-15: Benzaldehyde Breakthrough Behavior using Linear Isotherm ........................ 33 2- 16: Benzyl Alcohol Breakthrough Behavior using Linear Isotherm ...................... 34 2-17: Benzoic Acid Breakthrough Behavior using Linear Isotherm ......................... 35 2-18: Benzaldehyde Breakthrough Behavior using Langmuir Isotherm .................... 42 2-19: Benzyl Alcohol Breakthrough Behavior using Langmuir Isotherm .................. 43 2-20: Benzoic Acid Breakthrough Behavior using Langmuir Isotherm. .. . . . . .. . . .....44 2-21: Benzaldehyde Breakthrough Behavior using Langmuir Adsorption Isotherm and Constant K. .................................................................................... 47 ix 2-22: Benzyl Alcohol Breakthrough Behavior using Langmuir Adsorption Isotherm and Constant Ka ................................................................................... 48 2-23: Benzoic Acid Breakthrough Behavior using Langmuir Adsorption Isotherm and Constant K, ..................................................................................... 49 2-24: Prediction of Equilibrium Adsorption Data for Benzaldehdye by Freundlich Model for 0-0.9 mol/m3 Concentration Range ................................................... 54 2-25: Prediction of Equilibrium Adsorption Data for Benzyl Alcohol by Freundlich Model for 0-0.5 mol/m3 Concentration Range .......................................... 54 2-26: Breakthrough Behavior of Mixtures(15 ml resin at 10 ml flow rate) ................ 58 2-27: Breakthrough Behavior of Mixtures(15 ml resin at 15 ml flow rate) ................ 59 2-28: Breakthrough Behavior of Mixtures(15 ml resin at 20 ml flow rate) ................ 60 2-29: Breakthrough Behavior of Mixtures(20 ml resin at 10 ml flow rate) ................ 61 2-30: Breakthrough Behavior of Mixtures(20 ml resin at 15 ml flow rate) ................ 62 2-31: Breakthrough Behavior of Mixtures(20 ml resin at 20 ml flow rate) ................ 63 2-32: Breakthrough Behavior of Mixtures(25 ml resin at 10 ml flow rate) ................ 64 2-33: Breakthrough Behavior of Mixtures(25 ml resin at 15 ml flow rate) ................ 65 2-34: Breakthrough Behavior of Mixtures(25 ml resin at 20 ml flow rate) ................ 66 3-1: Chemical Structures of Benzaldehyde, Mandelonitrile and Amygdalin ............... 72 3-2: Comparision of Wet Cherry Pits with Dry Cherry Pits .................................. 76 3-3: Breakthrough Behavior(l60 ml SP-850 resin) at 2.6 cm/min Superficial Velocity..80 3-4: Schematic Layout of the Regeneration Setup ............................................. 83 3-5: Schematics of the Sampling Loop .......................................................... 85 3-6: Schematic of Sampling Valve Operation in Sampling Section ........................ 86 3-7: Solvent Regeneration Pattern ............................................................... 88 3-8: Carbon Dioxide Regeneration Results .................................................... 9O B-l: Benzaldehyde Concentration Versus GC Response .................................... 99 B-2: Benzyl Alcohol Concentration Versus GC Response ................................. 99 B-3: Column Operating Conditions ............................................................ 100 B-4: A Sample Chromatograph ................................................................. 101 xi Chapter 1: INTRODUCTION The use of solids for removing substances from either gaseous or liquid solutions has been widely used since biblical times. This process, known as adsorption, involves simply the preferential partitioning of substances from the gaseous or liquid phase onto the surface of a solid substrate. From the early days of using bone char for decolorization of sugar solutions and other foods, to the later implementation of activated carbon for removing nerve gases from the battlefield, to today’s thousands of applications, the adsorption phenomenon has become a useful tool for purification and separation. Adsorption phenomena are operative in most natural physical, biological, and chemical systems, and adsorption operations employing solids such as activated carbon and synthetic resins are used widely in industrial separations and for purification of waters and waste-waters. The process of adsorption involves separation of a substance from a fluid phase accompanied by its accumulation or concentration at the surface of a solid phase. The adsorbing phase is the adsorbent, and the material concentrated or adsorbed at the surface of that phase is the adsorbate(Suzuki et a1). Adsorption is thus different from absorption, a process in which material transferred from one phase to another (e.g. liquid) interpenetrates the second phase to form a "solution". The term sorption is a general expression encompassing both processes. Physical adsorption is caused mainly by van der Waals forces and electrostatic forces between adsorbate molecules and the atoms which compose the adsorbent surface. Thus adsorbents are characterized first by surface properties such as surface area and polarity(Slejko et al). A large specific surface area is preferable for providing large adsorption capacity, but the creation of a large internal surface area in a limited volume inevitably gives rise to large numbers of small sized pores with increased diffusivity resistance. The size of the nricropores also determines the accessibility of adsorbate molecules to the internal adsorption surface, so the pore size distribution of micropores is another important property for characterizing adsorptivity of adsorbents. Especially materials such as zeolite and carbon molecular sieves can be specifically engineered with precise pore size distributions and hence tuned for a particular separation. Surface polarity corresponds to affinity with polar substances such as water or alcohols. Polar adsorbents are thus called "hydrophillic" and alurninosilicates such as zeolites, porous alumina, silica gel or silica-alumina are examples of adsorbents of this type(Ruthven et al). On the other hand, nonpolar adsorbents are generally "hydrophobic". Carbonaceous adsorbents, polymer adsorbents and silicalite are typical nonpolar adsorbents. These adsorbents have more affinity with oil or hydrocarbons than water. This thesis looks at some principles and considerations for separation processes using adsorption. Chapter 2 of the thesis involves a comprehensive study of the adsorption behavior of benzaldehyde, benzoic acid and benzyl alcohol from water onto a synthetic resin. Their equilibrium adsorption behavior and their breakthrough behavior are studied as single components and also as a mixture. The third chapter is about the experiments and subsequent changes done to the process of manufacturing benzaldehyde from cherry pits. The process holds significance because the natural cherry flavoring is much more valuable than the artificial flavoring. Various experimental variables such as water to pit ratio, physical condition of pits, temperature of hydrolysis were studied and modified. Several modifications were made to the filtration and the regeneration process. The desorption patterns were also studied and efforts were made to improve the desorption yields. REFERENCES Ruthven, D.M.; Principles of Adsorption and Adsorption Processes, Wiley Interscience, New York, 1984 Slejko, F.L.; Adsorption Technology, Marcel Dekker, New York, 1985. Suzuki, M.; Adsorption Engineering, Elsevier,Amsterdam, 1990. Chapter 2: ADSORPTION BEHAVIOR OF BEN ZALDEHYDE, BENZYL ALCOHOL AND BENZOIC ACID 2.1 Introduction to Adsorption Isotherms Brunauer et al.(l940)classified adsorption equilbria into five types as shown in Figure 2.1. Type I (“favorable”) and Type III (“ unfavorable”) are concave downward and upward, respectively, while the remaining three types are of an inflecting type. The type I isotherm represents monolayer adsorption and also applies to microporous adsorbents with small pore sizes. Adsorbents with type II or III isotherms are characterized by a wide range of pore sizes such that adsorption may extend from monolayer to multilayer and ultimately to capillary condensation. An isotherm of type IV suggests that adsorption causes the formation of two surface layers while type V isotherm behavior is found in the adsorption of water vapor on activated carbon. Linear isotherms are usually identified by their slope, which equals the Henry constant, H. Basically, all the types of isotherms behave as linear isotherms at sufficiently low concentration. Linear isotherms are linear for a limited concentration range. Isotherm equations can be derived using the thermodynamic approach or the kinetic approach or using the potential theory or capillary condensation theory. Expressions from the Gibbs Isotherm Equation and the Vacancy Solution Theory are based on the thermodynamic approach while Langmuir expression, Freundlich expression and Langmuir-Freundlich equations are all based on kinetic theory approach. Although the Langmuir equation can be derived thermodynamically or from a statistical approach (Ruthven 1984), this expression is commonly derived through a kinetic approach. The BET equation for multilayer adsorption is also based on the kinetic theory approach. C 1.0 C 1.0 Figure 2.1 Bnmaner’s classification of adsorption isotherms, showing amatmt adsorbed versusnonmlisedconeenu'ationintheoutlet. 2.2.1 The Langmuir Model. The earliest model of gas adsorption was suggested by Langmuir. The model is limited to monolayer adsorption. It is assumed that gas molecules striking the bare surface have a given probability of sticking, i.e. adsorbing. Molecules already adsorbed similarly have a given probability of leaving the surface, i.e. desorbing. At equilibrium a steady state exists in which as many molecules desorb as adsorb at any time. The probabilities are related to the strength of the interaction between the adsorbent surface and the adsorbate gas. This model leads to the following isotherm: 0 = fl— : hp 2.1 gm 1 + bP where 0 = fractional coverage, i.e. the fraction of the maximum coverage possible. q = volume of gas adsorbed at pressure P usually expressed in cm’/ g at STP, qm = volume of the maximum gas adsorbed usually taken to be a monolayer, b = a constant characteristic of the system. b is related to the strength of the interaction between the adsorbing gas and the surface. As the strength of the interaction between the adsorbent (the surface of the solid) and the adsorbate (the gas adsorbing on the surface) increases the value of b increases and the surface coverage increases faster as the pressure is increased. In practice it has been found that the Langmuir model is rarely a useful model to calculate the surface area from gas adsorption data. The Langmuir model is useful when there is a strong specific interaction between the surface and the adsorbate so that a single adsorbed layer forms and no multi-layer adsorption occurs. Strongly held adsorption from solution may fit the Langmuir model. 2.2.2 The BET Model. Brunauer, Emmett and Teller developed several models of gas adsorption on solids, which have become the effective standard for surface area measurements. The models were generalisations of Langmuir theory monolayer adsorption to multilayer adsorption. The assumptions underlying the simplest BET isotherm are: Gas adsorbs on the flat, uniform surface of the solid with a uniform heat of adsorption due to van der Waals forces between the gas and the solid. There is no lateral interaction between the adsorbed molecules. After the surface has become partially covered by adsorbed gas molecules additional gas can adsorb either on the remaining free surface or on top of the already adsorbed layer. The adsorption of the second and subsequent layers occurs with a heat of adsorption equal to the heat of liquefaction of the gas. There is no limit to the number of layers which can adsorb. Other isotherms developed by Brunauer, Emmett and Teller were based on more complex models which included the assumptions that the thickness of the adsorbed layers cannot exceed some finite number of layers n and the second adsorbed layer has a heat of adsorption intermediate between the first layer and the heat of liquefaction. The standard 2-parameter BET isotherm based on the simplest BET model may be written in various ways. The isotherm form, which gives the amount of gas adsorbed as a function of the relative pressure of the adsorbing gas is: _q__ a(P/P,) 22 q... '(l-P/P.)(1+(a-1)(Ple» ‘ Of i = 0“ 2 3 q", (l-x)(l+(a-l)x) ' where, q = Volume of gas adsorbed at pressure P qm = Volume of gas which could cover the entire adsorbing surface with a monomolecular layer P8 = Saturation pressure of the gas, i.e. the pressure of the gas in equilibrium with bulk liquid at the temperature of the measurement. x = P/Ps = relative pressure. or = a constant for the gas/solid combination. The constant at is related to the difference between the heat of adsorption of the first layer (q: ) and the heat of liquefaction (q; ) in the form 0‘ = “PKG: ~q2 )/RT} 14 or (q; -q2)= RT ln 0t q,“ - q; is also known as the net heat of adsorption. R = gas constant (8.31447 J K" moi") T = temperature (K) 2.2.3 F reundlich Model. The Freundlich isotherm, frequently described as the classical equation, is widely used, particularly in the low to intermediate pressure range. It is expressed as q=rxpfii 25 where q = volume of gas adsorbed at pressure P usually expressed in cm’lg at STP, K = a constant characteristic of the system. n: another constant restricted to values greater than unity. The Freundlich equation, in many ways is the simplest equation for data representation. The bi ggest limitation of the Freundlich model is, it fails to observe Henry’s law behavior in the limiting situations of P——>0. 2.2.4 Langmuir-Freundlich Expression. The Langmuir-Freundlich expression combines the Langmuir and Freundlich Equations and is given as % 9=JL= bP 26 q. l+bP% This equation follows the same asymptotic behavior as the Langmuir equation as P—>oo. And the expression translates to Langmuir equation at n=1. 2.3 Isotherm Expressions for Liquid Adsorption In contrast to gas phase adsorption, the density of pure adsobate in liquid phase is essentially invariant. For liquid systems, the term singleocomponent adsorption isotherm refers to the adsorption of a single adsorbate from liquid solutions in which the activity of the solvent is constant. Giles et al.(l960, 1962) examined several liquid adsorption isotherms and classified them into four categories- S, L, H and C types with subdivisions for each time. Their classification is based on the initial curvature of the isotherm curve at the origin. The S type is convex and the L type is concave which correspond to types [[1 and 1 respectively, in the BET classification for gas adsorption isotherms. The C type exhibits linear behavior at least part of the adsorption range, while the H-type isotherms show a strong preferential adsorption of the adsorbate and are steep at low concentration. Most of the gas phase isotherm expression can be extended to liquid systems by replacing the pressure term with concentration and with corresponding changes in the units of the various parameters. In liquid phase adsorption, it is not easy to assume a monolayer coverage as the adsorbed molecules are not necessarily tightly packed with identical orientation. This and other complications such as the presence of solvent molecules and the formation of micelles from adsorbed molecules make the liquid phase adsorption much more complex than the gas phase adsorption. The following isotherm expressions can however be used for liquid phase adsorption. Linear Isotherm q = Kc 2.7 Langmuir Isotherm _q_ = bc or q = 2.8 q 1 + be 1+ be 10 . I/ / / r r / if / 4 I —> —» Concentration of Solute in Solution Figure 2.2 Classification of isotherms for adsorption from solution. 11 Freundlich Isotherm q = K(c)% 2.9 . . q be}; Langmurr-Freundlrch Isotherm - - _. 2.10 q,,, 1+ beX 2.3.1 Benzaldehyde, Benzyl-alcohol and Benzoic Acid Liquid Phase Adsorption Equilibrium adsorption behavior of benzaldehyde, benzyl alcohol and benzoic acid at room temperature was studied in a liquid phase adsorption from water. The initial liquid concentrations were varied as well as the quantities of SP-850 resin. The procedure followed in finding the equilibrium adsorption behavior and the raw data is given in Appendix C-2. All the experiments were done at room temperature. The data were fitted using a C-H- code to find the best fit for linear model, Langmuir model, Freundlich model and the Langmuir-Freundlich model. The concentration of the adsorbate in the solution at equilibrium was provided in moi/m3 while the amount of adsorbate adsorbed was given in gm adsorbate/gm resin. Since the code was written in C++, which is not a very powerful language for mathematical calculations, the code fails for extremely low concentrations in order of E8. The concentrations of benzaldehyde, benzyl alcohol and benzoic acid in the feed for single component and multicomponent fixed bed adsorption experiments were around 0.95 moi/m3 , 0.45 mol/m3 and 0.15 mol/m3 respectively. The linear adsorption model was made to fit data points around these concentrations. The least square method for linear model was applied for data points up till 1 mon3, l mon3 and 0.25 mon3 for benzaldehyde, benzyl alcohol and benzoic acid respectively. The fits are summarized in Figures 2.3 to 2.14. 12 gm benzaldehyde! gm resin 0.16 0.14 - .0 d N P .0. 1 O p 8 p 8 0 Experimental data -—- Linear fit 9 2 o e 0.02 - : O V I T I I I V 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 Concentration (mollmca) Figure 2.3 Benzaldehyde Equilibrium Adsorption Isotherm and Linear Fit 13 gm benzaldehyde! gm resin 0.14 o O 0.12 4 o O 0.1 q . 0.08 - . O 0.06 ~ 9 Experimental data 0-04 ‘ -- Langmuir tit 0.02 4 o I 1 V T I T r I U 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 Concentration (mollm‘3) Figure 2.4 Benzaldehyde Equilibrium Adsorption Isotherm and Langmuir Flt 14 5.0 0.16 0.14 4 0.12 * .0 ..A 1 O p 8 0 Experimental data ——- Freundlich fit gm benzaldehyde! gm resin 8 Q 0.04 r 0.02 - 0 j r I r v T r f r 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 Concentration (mollm‘3) Figure 2.5 Benzaldehyde Equilibrium Adsorption lsotherrn and Freundlich Fit 15 gm benzaldehyde] gm resin 0.16 0.14 - 0.12 i 0.1 a 0.08 ~ 0.06 a 0.04 '1 0.02 ~ 0 Experimental data --- Langmuir-Freundlich fit 0.0 0.5 1.0 1.5 I 2.0 I 2.5 T 3.0 Concentration (mollmca) 3.5 4.0 4.5 5.0 Figure 2.6 Benzaldehyde Equilibrium Adsorption Isotherm and Langmuir-Freundlich Fit l6 gm benzyl alcohol! gm resin 0.08 0.07 -1 ' 0.06 1 0.05 . 0.04 . 0.03 4 0.02 -l 0.01 1 O 0 experimental data --- Linear tit 0.0 A V] j I V Y 0.2 0.4 0.6 0.8 1.0 12 1.4 Concentration (mollm‘3) 1.6 1.8 Figure 2.7 Benzyl Alcohol Equilibrium Adsorption Isotherm and Linear Fit 17 2.0 0.08 0.07 ~ ,0 8 p 8 gm benzyl alcohol! gm resin 9 o 8 2 p 8 0.01 . ’0 0 Experimental data -—- Langmuir iii 0.0 I fi I I 0.5 1.0 1.5 2.0 2.5 Concentration (mollm‘3) 3.0 3.5 4.0 Figure 2.8 Benzyl Alcohol Equilibrium Adsorption isotherm and Langmuir Fit 18 4.5 gm benzyl alcohol! gm resin 0.08 0.07 < 0.06 0.05 0.04 ~ 0.03 0.02 - 0.01 1 0 1 i 0 Experimental data -- Freundlich fit 0.0 r 0.5 1.0 1.5 2.0 2.5 Concentration (moi/m’ia) Figure 2.9 Benzyl Alcohol Equilibrium Adsorption Isotherm and Freundlich Fit 19 3.0 3.5 4.0 4.5 gm benzyl alcohol] gm resin 0.08 0.07 . .o 8 0.05 - O 0.04 - 0.03 - o 0 Experimental data 0.02 ~ 0 —-Langmuir-Freundlich iii 0 0.01 « . ’ O I’ 1 I T I V I 1 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 Concentration (mollm‘3) Figure 2.10 Benzyl Alcohol Equilibrium Adsorption Isotherm and Langmuir-Freundlich Fit 20 gm benzoic-acid! gm resin 0.04 0.035 r 0.03 4 0.025 e 0.02 4 0.015 . 0.01 1 0.005 ~ . 0 Experimental data -- Linear fit I T I 0.05 0.10 0.15 0.20 0.25 0.30 0.35 Concentration (mollm'ta) Figure 2.11 Benzoic Acid Equilibrium Adsorption Isotherm and Linear Fit 21 0.40 gm benzoic-acid! gm resin 0.05 0.045 - 0.04 '1 0.035 - 0.03 ~ 0.025 - 0.02 - 0.015 -1 0.01 -1 0 Experimental data --— Langmuir tit 0.0 I I I I I I I I I 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Concentration (mollm‘3) Figure 2.12 Benzoic Acid Equilibrium Adsorption Isotherm and Langmuir Flt 22 1.0 gm benzoic-acid] gm resin 0.05 0.045 - 0.04 - 0.035 1 0.03 ~ 0.025 - 0.02 a 0.015 . 0.01 4 0.005 ~ ’ 0 Experimental data -- Freundlich tit I I I 0.1 0.2 0.3 0.4 0.5 0.6 Concentration (mollmca) Figure 2.13 Benzoic Acid Equilibrium Adsorption Isotherm and Freundlich Fit 23 0.7 0.8 0.9 1.0 gm benzoic-acid! gm resin 0.05 0.045 4 0.04 - 0.035 . 0.03 ~ 0.025 - 0.02 a 0.015 ~ 0.01 a 0.005 - 0 Experimental data --Langmuir-Freundlich tit 0.0 I I I I I 0.1 0.2 0.3 0.4 0.5 0.6 Concentration (mollm’ia) 0.7 0.8 0.9 Figure 2.14 Benzoic Acid Equilibrium Adsorption Isotherm and Langmuir-Freundlich Flt 1.0 The concentrations were provided in mol/m3 and the adsorbed amount in mass unit adsorbate per mass unit adsorbent. The constants corresponding to the best fits are tabulated below. The mean error for all the fits are calculated. The mean error(e) is given by the following equation : 2 . = .1. ZFLL] n X C where, e: Dimensionless mean error for every data point. n: Number of data points XE=Experimental Value of Amount adsorbed for a particular y XC=Calculated Value of Amount adsorbed for the same y Table 2-1: Results of Best Linear Fit. Compound K(m3/mol) 8(unitless) Benzaldehyde 0.095 0.140 Benzyl-alcohol 0.031 0.084 Benzoic-acid 0.095 0.070 Table 2-2: Results of Best Langmuir Fit. Compound a(m3/mol) b(m3lmol) 8(unitless) Benzaldehyde 0.165 1.036 0.014 Benzyl-alcohol 0.036 0.270 0.032 Benzoic-acid 0.094 1.040 0.005 Table 2-3: Results of Best Freundlich Fit. Compound K((m3/mol)“) n(unitless) 8(unitless) Benzaldehyde 0.077 2.393 0.048 Benzyl-alcohol 0.029 2.234 0.041 Benzoic-acid 0.048 1.558 0.006 25 Table 2-4: Results of best Langmuir-Freundlich Fit. Compound a((m3/mol)“) b((n?/mol)“) n(unitless) 8(unitless) Benzaldehyde 0.175 1.102 0.986 0.013 Benzyl-alcohol 0.037 0.270 1.008 0.031 Benzoic-acid 0.101 1.1 12 0.983 0.004 Comparing the mean error between the experimental values and the calculated values, the Langmuir fit was found to be the best fit for equation up to two constants for all the three compounds. Langmuir-Freundlich isotherm provided almost the same model as Langmuir Isotherm. The value of n for Langmuir-Freundlich model for all the three components was almost unity. And with n as l, the Langmuir-Freundlich model reduces to a Langmuir model. It can be realized from equation 2.8 that qm=alb 2.11 Comparing the Langmuir constants obtained by fitting, the values of qm were found to be 0.159, 0.133 and 0.090 g adsorbate/g adsorbent for benzaldehyde, benzoic acid and benzyl alcohol respectively. Since qm is a measure of the amount of adsorbate needed for saturation of the adsorbent, it can be understood that the resin adsorbs a lot more of benzaldehyde than benzyl alcohol and benzoic acid for a saturated coverage, when adsorbing from aqueous solutions. 26 2.3.2 Dynamic Behavior of Fixed Bed Adsorption of Single Component. Generally, practical applications of adsorption for separation and purification are carried out in the fixed bed mode. The type of adsorption processes carried out in fixed bed operations include saturation, desorption and their combinations. The important feature of the dynamic behavior of fixed bed adsorption is the history of effluent concentration. The effluent history is generally depicted as concentration-time curve. This concentration-time curve is known as the breakthrough curve. The time at which the effluent concentration reaches a particular threshold value, which makes it impractical to continue further is known as the breakthrough time. Accurate predictions of the breakthrough curves are essential for the rational design of the adsorption system. Breakthrough behaviors of aqueous benzaldehyde, benzyl alcohol and benzoic acid were studied on SP-850 resin. The resin was washed with 20 % ethanol solution in water and then washed with water. The feed solution containing a single adsorbate was passed through the resin bed at a superficial velocity of 2.7 cm/min. A detailed procedure is in Appendix 03. Breakthrough patterns for benzaldehyde, benzyl alcohol and benzoic acid were followed for different amounts of resin, different heights of bed and different flow rates. However, the superficial velocity Us of the feed flowing through the bed was kept constant. The superficial velocity is a velocity averaged over the entire cross section of the preform. In a one-dimensional flow, superficial velocity is defined as: Us = Volumetric Flow Rate/ Cross Section Area of Bed The superficial velocity is related to the interstitial velocity, Uz by U s = iSUz , where is is the void fraction ratio of the adsorbent. 27 2.3.1.1 Prediction of Breakthrough Curves using Linear Adsorption Iisotherms. Hougen and Marshall (1947) deve10ped a model to predict the breakthrough curves for cases in which the mass transfer of the solid adsorbent was controlled by a fluid phase mass transfer coefficient. Their model was based on the assumptions that the equilibrium between the fluid and solid phases could be expressed by a linear isotherm equation. The general mass balance for solute A through a differential column section neglecting the transport by axial diffusion can be given as: (rate of A in) — (rate of A out) = (rate of A accumulation) maul)“ - 55(CAU2)2+A2.1 = SAZKEa ac ’42] +-[(1 5%] ] 2.12 Where, 2: Bed height, m. 8: Void fraction ratio for the SP-850 resin. Ur: Interstitial velocity, m/min. S=' Cross sectional area of the column, m2 t: Time, minutes. CA: Concentration of adsorbate in the fluid phase, moi/m3 C As: Average concentration of adsorbate in the solid phase, moi/m3 Applying the limiting process for AZ after dividing equation 2.12 by £SAZ gives 3.0;?) {Lg ] [lg-effi—g—t ] 2.13 28 Introducing p, = pl, /(1— 6) and 4.1 = C A, l ,0, into equation 2.13 and assuming that the fluid content of the bed is small compared to the total volume of fluid throughput, the mass balance for the bed can be expressed by a partial differential equation: —£UZ{BCA = i]; 2.14 p, iaZ , a: z where, pb= Bulk adsorbent density, kg/m3. p5: Skeletal adsorbent density, kg/m3. q ,1 =Equi1ibrium uptake, g adsorbed/g resin. The change in the adsorbate content of the adsorbent and the fluid can be given by the rate expression. an Kfa ‘ — =— C —C 2.15 [ a: )2 p, ( A A) While the equilibrium fluid-phase concentration for a linear isotherm can be related to the adsorbate concentration in the solid by the following equations. 0.. = K DC; 2.16 q: = K D C 10 2.17 Where, Kfa= Rate constant, (min’l)(m3 adsorbate/m3 bed). Kn: Distribution coefficient, m3/mol. CA0: Concentration of adsorbate in the inlet feed stream, moi/m3 29 q: =Saturation capacity of the bed corresponding to concentration CA0 of the adsorbate in the influent C; =Concentration of A in the fluid phase that is in equilibrium with uptake q A in solid. The entire model can be expressed in terms of dimensionless variables: K r: ’0 r-1 2.18 Kpr U2 Y=CA 2w C10 ZK g: I“ 2.20 5U Where, C: Dimensionless bed length parameter. 1:: Dimensionless time parameter. X = Dimensionless concentration parameter. A solution can be obtained using the Laplace transforms. The solution is 1' 3? = 1- ie"‘*"J,(i,/4r;)d; = 7(r,;) 2.21 0 Where, Jo = Zero Order Bessel solution of the first kind. 30 An approximation of the 7(7, {) function for large values of 1.’ and C was given by Thomas in 1944. The approximation in terms of the error function is given as under. 2.22 _ 1 e-(Jf—F)’ J(§9T)='2— l-e’f(JZ-—J;)+J77(J;+W)] The above equation is accurate to within 1% when {I .>_ 36 (Vermeulen et al.). When {2 2 3600 , the last term may be neglected. The procedure followed in performing experiments for studying the breakthrough behavior is given in Appendix C-3. 0,, oh and void ratio 8 were calculated by performing experiments shown in Appendix C-l. Table 2.5 summarizes the experimental conditions. Table 2-5. Summary of Experimental Conditions for Single Component Adsorption. N 0 Compound Z(m) CA0 3 Diameter of Amount of Figure ("ml/m ) bed(m) resin(ml) no 1 0.0635 0.83 0.0222 13.0 2 Benzaldeh de 0.0853 1.13 0.0222 18.0 3 y 0.1219 1.05 0.0603 172.0 2.15 4 0.1117 1.09 0.0603 152.0 5 0.0508 0.63 0.0222 1 1.0 6 0.0660 0.48 0.0222 13.5 7 Benzyl 31mm] 0.0812 0.48 0.0603 112.0 2'16 8 0.0838 0.48 0.0603 125.0 9 0.0508 0.26 0.0222 1 1.0 10 Benzoic acid 0.0808 0.26 0.0222 16.5 2.17 11 0.1219 0.19 0.0603 170.0 12 0.0750 0.19 0.0603 100.0 The superficial velocity, Uz was kept constant at 2.7 cm/min for all the runs. The experimental data obtained by running the synthetic feeds containing benzaldehyde, benzyl alcohol or benzoic acid were analyzed using the Hougen and Marshall model. The 31 experimental data was entered in a Microsoft® Excel sheet along with the equations and was fitted by iterating the parameter Kfa. The results are shown in Figures 2.15, 2.16 and 2.17. 32 12 1 . 0.8 ~ 0 1-Experimentaldata 8 06- 16alculateddata D ' A 2-Experimental data ------ 2-Calcuiateddata - 3-Experimentaldata 04 ‘ ----3—Calculateddata ' I 4-Erperimerrtal data --- 4-Caiculated data 0.2 ~ 0 iii-I ‘ ' r 0 200 1200 Figure 2.15 Benzaldehyde Breakthrough Behavior using Unear Adsorption Isotherm. 33 1.2 o 5-Experimentai data 5-Calculated data a 6-Expenmental data ------ 6-Calculated data - 7-Expenmentai data - - - - 7-Calculaied data I B-Experimantal data - - - B—Caicuiatod (hta 400 Murine) Figure 2.16 Benzyl Alcohol Breakthrough Behavior using Linear Adsorption Isotherm. 34 1.2 0.8 4 [I ‘o. I I/ ° II .5 0.4< I] ; I l 4 1"! ,‘x 0.2« ’7 I .0 I I f" 1 4" a .I' 0 40-43—05—941:- 4—-"' 0 200 400 6(1) tirna(mlna) 1200 Figure 2.17 Benzoic Acid Breakthrough Behavior using Linear Adsorption lsotherrn. 35 0 9—Experimentaldata -——9—Calcuiatad(hta a 10-Experimentaldata ------ 10-Calculateddata - 11-Experinentaldata ----11-Calculateddata I 12-Experirmntal data 1" - - 12~Calculaied data It can be realized from equation 2.22 that the value of 7(§,r) becomes 0.5 when; = z . So, the necessary condition to reach a 50 % breakthrough is that both these values are equal. Comparing equation 2.18 and equation 2.20 for these dimensionless variables, the time required for a 50 % breakthrough (to; ) can be given as under. 10.5 = “(ll—[1 ‘1' __Kpr] 2.23 E 2 Since 105, is not a function of Kfa , the time required to reach 50 % breakthrough actually doesn’t change by changing Kfa. It was observed that Kfa decides the slope of the breakthrough sigmoid curve while the value of KD decides the time at which the breakthrough occurs. Increasing the value of KD increases the time interval at which the breakthrough occurs. While, lowering its value shortens the time period when the breakthrough occurs. The other parameter Kfa doesn’t have any hold on the time frame but just determines the slope. As the value decreases, the slope of the sigmoid curve gets closer to 0 while increasing the value makes it closer to vertical line. And, hence decides the time required for running from a 20 percent breakthrough to a 80 percent breakthrough. However, the sigmoid curve just keeps pivoting around a 50 % breakthrough time. Since the time required for a 50 % breakthrough was obtained by experiments, the value of KD was calculated using equation 2.23 and the value found for each fit is given in Table 2.6. The values should have been identical to those listed in Table 2.1. 36 Table 2-6: Comparision of KD from Fitting Equilibrium Adsorption Data and Fitting Breakthrough Behavior Data usirLg Hougen and Marshall Model Compound KD (m3/mol) from KD (m3/mol) from equilibrium data(T able 2.1) breakthrough data Benzaldehyde 0.095 0.18 Benzyl-alcohol 0.031 0.08 Benzoic—acid 0.095 0.16 It was found that the values aren’t identical. However, the breakthrough data required KD almost twice the value predicted from equilibrium data for all the three compounds. This might have originated from the inefficiency of the linear model to accurately predict the breakthrough behavior. The results of the breakthrough data fitted by iterating Kfa and using the value of KD obtained from the breakthrough data are given below. Table 27 Results of Data-fitting for Benzaldehyde using Hougen and Marshall Model No Height of bed(m) Diameter of bed(m) Kfa (dimensionless) KD(m3/mol) 1 0.0635 0.0222 25.77 0.18 2 0.0853 0.0222 50.07 0.18 3 0.1219 0.0603 62.78 0.18 4 0.1117 0.0603 63.80 0.18 Table 2-8 Results of Data-fitting for Benzyl-Alcohol using Hougen and Marshall Model No Height of bed(m) Diameter of bed(m) Kfa (dimensionless) Kp(m3/mol) 5 0.0508 0.0222 17.62 0.08 6 0.0660 0.0222 17.46 0.08 7 0.0812 0.0603 13.88 0.08 8 0.0838 0.0603 20.00 0.08 Table 2-9 Results of Data-fitting for Benzoic acid using Hougen and Marshall Model No Height of bed(m) Diameter of bed(m) Kra (dimensionless) KD(m3/mol) 9 0.0508 0.0222 7.54 0.16 10 0.0808 0.0222 8.92 0.16 11 0.1219 0.0603 12.76 0.16 12 0.0750 0.0603 1 1.60 0.16 37 It was observed that while fitting the data with the Hougen and Marshall model, there was a lot of discrepancy between the experimental data and the model fit. It was observed that the value of Kfa varied a lot for benzaldehyde. The model fitted well for benzyl alcohol. This could probably be attributed to the lower value of K0. With the value of Kfa found by iteration, the product {I was greater than 36 and reached as high as 36000. But since the value was greater than 36, the 7({,1’) function given by equation 2.22 could be used. The values of {1 and the 7({,r) function for experiment I mentioned in Table 2.6 are given in Table 2.10. Table 2-10 Values of {I and 7(4' ,1') Function for Experiment 1 for Single Component Adsorption Time(min) {I 7“,?) 6 37.44 0.00 30 331.30 0.00 60 504.16 0.00 90 763.45 0.00 120 1022.74 0.00 150 1282.08 0.00 270 2319.17 0.00 390 3356.32 0.17 450 3874.90 0.43 510 4393.47 0.70 630 5344.19 0.95 It can be realized from the table that the product {1 becomes greater than 36 in the first 6 rninutes.The term follows the same pattern for all the other experiments. However, all the fits predicted a higher concentration in the outlet stream towards the end of the run. 38 2.3.1.2 Prediction of Breakthrough Curves using Langmuir Adsorption Isotherms. The solution given by Thomas (1944) stands out to be most widely cited and used among all the analytical solutions available for fixed bed adsorption. The solution was originally developed to describe ion exchange in fixed beds in which the exchange process is described by reversible second-order kinetics. He developed the solution assuming surface kinetics as the rate-limiting step. However, I-Iiester and Verrneulen (1952) showed that the solution could be used for cases in which rate controlling steps other than surface kinetics applied. For this model, the Langmuir isotherm describes equilibrium between the fluid and solid phase. The kinetic derivation for adsorption described by this model can be derived by making a mass balance of the adsorbate. an a 1 —=k C —- -— 2.24 0! 0|: A(b qA) bqn] where, q A =Equilibrium uptake of adsorbate on the adsorbent, g adsorbed/g resin. t= time, minutes. CA: Concentration of adsorbate in the fluid phase, moi/m3 k.= Adsorption rate constant, m3/mol a,b=Langmuir constants, m3/mol Saturation capacity of the bed (q: ) corresponding to concentration CA0 of the adsorbate in the influent can be given by q; = ——“CA° 2.25 1+ bC,,0 39 where, C A0: Concentration of adsorbate in the influent fluid phase mol/ m3 Dividing equation 2.24 by equation 2.25 , 001.. m: ) 1+ bC a 1 Introducing dimensionless variables 0 ,3? , r * and A, into equation 2.26 93% =Aa[x(1-é)—r*é[1-x)] where, Q=quqz Aa=ka.l+bc"° b i=3- A0 III: 1 l+bCAo 2.26 2.27 2.28 2.29 2.30 2.31 Introducing dimensionless time parameter and dimensionless bed length parameter into equation 2.27, 40 .32: [)}(1_é)_r*é[1—x]] 2.32 at 4' = Z“ — WM“ 2.33 UzCAoe r = A“ r - i 2.34 2 Where, Z: Bed Height in m. e: Void Fraction ratio for the SP-850 resin. U2: Interstitial Velocity in m/min. Hiester and Venneulen expressed Thomas’ results in terms of 7 Function. The J function is defined as shown in equation 2. 20. The dimensionless concentration parameter is expressed in terms of J function as below 7(T,r*§) _ - _ - 2.35 J(r.r*§)+ll—Jtr.r*;)exp[(r*-1> #include #include #include #include #include #include #include void linear(double *xl, double *x2); void freundlich(double *xl, double *x2); void langmuir(double *xl, double *x2); void lang_freu(double *xl, double *x2); double error(double *al, double *a2); int datapoints,response1; struct functionresults { . double a,b; } linearresults, langresults, freuresults, lfresults, functionresultsl; functionresults function(double *xl, double *x2); int main() { char *filepl; FILE *filep; int numbers, i, j,k,z; ifstream fin; ofstream. fout; char filename[11], line[28]; 140 double values[l99], totnumber,y[50],q[50]; int r, t, b, response, responseZ; char data[100]; char number[120][10]; int m, n, state; cout << "the program has been prepared for one component "<>response; if (response == 0) { exit(l); } cout << ” enter 1 for linear adsorption model. " << endl; cout << " enter 2 for langmuir adsorption model. " << endl; cout << " enter 3 for freundlich adsorption model. " << endl; cout << " enter 4 for langmuir-freundlich adsorption model. " << endl; cin>> responsel; /’1'********************************************************* Section 2 : Data Reading **********************************************************/ cout << “The data is in indata.dat(1) or some other file(0)' << endl; cin >> responsez; switch (responseZ) { case 1: { filename = "Indata.dat”; break; } 141 case 0: { cout << " what is the filename cin >> filename; break; } } for (j = 0; j <= 120; j++) { for (n = O; n <= 10; n++) { number[j][n]='\0’; } } state = l; m=-l; n=1; cout<>minn; cout<<" possible maximum of n"<>maxn; m=0; errorlast= 10000000; for(l=1;l<=3;l++) { for(j=0;j<=100;j++) { step=(maxn-minn)/100; ntrial=(minn+((maxn—minn)*j/100)); for(i=1;i<=datapoints;i++) { yl[i]=pow((x1[i]),ntrial); y2[i]=pow((x1[i]),ntrial)/(x2[i]); if(m==0) { cout<