LIBRARY Michigan State University PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 4/ AA \U 9 JUN 1 93332 110512 6/01 cJCIRCfDateDue.p65-p.15 STRUCTURE/PROPERTY RELATIONSHIPS OF POLYMERS CONTAINING HYBRID NANO-FILLER--- POLYHEDRAL OLIGOMERIC SILSESQUIOXANES (POSS) By Haiping Geng A DISSERTATION Submitted to Michigan State University in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Chemical Engineering & Materials Science 2002 Reg pol} Del} rinto] ABSTRACT STRUCTURE/PROPERTY RELATIONSHIPS OF POLYMERS CONTAINING HYBRID NANO-FILLER --- POLYHEDRAL OLIGOMERIC SILSESQUIOXANES (POSS) By Haiping Gen g Polyhedral Oligomeric Silsesquioxane (POSS) is a three-dimensional structurally well-defined cage-like molecule represented by formula (RSiOl_5)n (n = 6, 8, 10 or higher, R is an organic group). POSS macromers have an inorganic silica-like core, which is surrounded by organic groups, and the physical size of the POSS cage is about 1.5 nm. Because of their hybrid nature and nanometer-scale feature, as shown in this study, POSS macromers were dispersed in a molecular level into polymeric systems by blending, in effect achieved POSS/Polymer nanO—blends. The POSS macromers used in this work were cubic-caged POSS macromers bearing different organic corner groups. polystyrene (PS) and polydimethyl siloxane (PDMS) were used as model polymers. The investigations involved in this work include two parts. In the first part, the microstructures and thermal properties of the POSS macromers were investigated by using X-ray diffractometer, Differential Scanning Calorimetry (DSC), and Thermogravimetric Analysis (TGA). In the second part, the morphologies of POSS/Polymer blends were examined using Transmission Electronic Microscopy (TEM), and X-ray diffractometer. Their thermal and rheological properties were studied with DSC, TGA, and Rheometer. Th Cage BID macrome' macrome POSS Ir. undergoc Th that dep structure morpholt homogen Tl under e1: result 0: 9015mm tum sho (D lrelatt “rider 1;“ The results of this work showed that different corner groups on the POSS cage affected the morphological structures and properties of the POSS macromers. The higher the degree of the symmetry and regularity of the POSS macromers and the smaller the size of the corner groups, the more ordered the POSS macromers. The POSS macromers with functionalities, which may undergo chemical cross-linking reactions, possessed high thermal stabilities. The morphology studies of POSS/PS and POSS/PDMS blends showed that depending on the attached organic groups on the POSS cages, the structures Of the polymer matrix and the composition Of the blends, the morphologies Of the POSS/polymer blends ranged from complete separation to homogeneous dispersion in the nanoscopic scale. The rheological investigations of the POSS/PDMS blends revealed that under elevated temperatures, gelation occurred in the POSS/PDMS blends as a result of intermolecular association between POSS nanO-fillers and PDMS polymer chains. The formation of gel exhibited a solid-like behavior, which in turn showed a significantly improved creep resistance. Since the formation of gel relates with only physical interaction, the POSS/PDMS gel can be destroyed under large stain/stress and re-formed under elevated temperatures. WHC DEDICATION To MY FAMILY AND MY FRIENDS WHO LOVED ME AND SUPPORTED ME DURING THE PAST YEARS! iv COLTS” Greg who Who FIG dis' ACKNOWLEDGEMENTS I would like to thank my advisor, Dr. Andre Y. Lee, for his guidance, support and encouragement throughout this entire research. I also would like to express my gratefulness to the members of my committee, Dr. Dahsin Liu, Dr. Krishnamurthy Jayaraman, and Dr. Gregory L. Baker for their input and guidance. In addition, great appreciation must be given to Mr. Ben Simkin, who assisted me in TEM and X-ray operation, and Mr. Robert Pcionek, who helped me in my dissertation writing. Special thanks go to the Air Force Research and Laboratory, state Of Michigan-Research Excellent Funds for the financial support. I also like to thank General Electric Silicone and Hybrid Plastics, Inc. who supplied some materials used in this work. Last, I’d like to express my thankfulness to Graduate School for providing me the Graduate Office Fellowship, so I could complete my dissertation in the spring of 2002. Lhtoi' thoi Cbaph Cba TABLE OF CONTENTS List of Tables ------------------------------------------------------------------------- xi List of Figures ----------------------------------------------------------------------- xii Chapter 1: Introduction ------------------------------------------------------------- 1 1.1 Statement Of Problems --------------------------------------------------- l 1.2 Introduction Of this Research Work ------------------------------------ 4 1.2.1 Objective ---------------------------------------------------------- 4 1.2.2 Research Approach ---------------------------------------------- 4 1.2.3 Contributions to the POSS Nano-Technology ---------------- 7 Chapter 2: Literature Review ----------------------------------------------------- 9 2.1 Chemistry of Silsesquioxanes -------------------------------------------- 9 2.1.1 Abbreviations for Silsesquioxanes ------------------------- -10 2.1.2 Brief History of Silsesquioxanes ---------------------------- 10 2.1.3 Structure and Classification of Silsesquioxanes ------------ 11 2.1.4 Synthesis of Silsesquioxanes ---------------------------------- 12 2.2 Polymeric Materials Containing POSS ------------------------------- -21 2.2.1 Organic—Inorganic Hybrid Polymers Containing POSS ----- 21 2.2.2 POSS/Polymer Nanoscopic Materials ------------------------ 27 PART I: Investigations of POSS Macromers ---------------------------------- 29 vi Chapter 3 31 33 14 PARIll Preface . Chapier BleDds.. 4i Chapter 3: Structure-Property Studies of POSS Macromers --------------- 30 3.1 Introduction -------------------------------------------------------------- 30 3.2 Experimental ------------------------------------------------------------- 31 3.2.1 Materials -------------------------------------------------------- 31 3.2.2 Sample Preparations ------------------------------------------- 31 3.2.3 Characterization Techniques -------------------------------- 35 3.3 X-Ray Crystallographic Analysis Of POSS Macromers -------------- 36 4.3.1 Effects of POSS Corner Groups ------------------------------ 36 4.3.2 Summary -------------------------------------------------------- 45 3.4 Thermal Stability Study of POSS Macromers -------------------------- 47 3.4.1 Effects of POSS Corner Groups ------------------------------ 51 3.4.2 Summary ----- . -------------------------------------------------- 63 3.5 Transition Temperatures Of POSS Macromers ----------------------- 64 3.5.1 Effects of POSS Corner Groups ------------------------------ 64 3.5.1 Summary -------------------------------------------------------- 73 PART II: Investigations on POSS/Polymer Blends --------------------------- 74 Preface -------------------------------------------------------------------------------- 75 Chapter 4: Morphology and Interaction Studies of POSS/Polystyrene (PS) Blends ---------------------------------------------------------------------------------- 78 4.1 Introduction --------------------------------------------------------------- 78 4.2 Experimental -------------------------------------------------------------- 79 vii 4.2.1 Materials -------------------------------------------------------- 79 4.2.2 Sample Preparations ------------------------------------------- 80 4.2.3 Characterization Techniques --------------------------------- 80 4.3 Morphological Studies of POSS/PS Blends by Transmission Electronic Microscope (TEM) ----------------------------------------------- 82 4.3.1. Effects of POSS Macromers with Different Corner Groups on the Morphologies of POSS/PSZM Blends (50wt% POSS Loading) --------------------------------------------------------------- 82 4.3.2. Effects of POSS Loading on the Morphologies of POSS/PSZM Blends -------------------------------------------------- 89 4.3.3 Effects of PS Molecular Weight on the Morphologies Of POSS/PS Blends ------------------------------------------------------ 93 4.3.4 Discussion ------------------------------------------------------- 94 4.3.5 Summary -------------------------------------------------------- 96 4.4 X-Ray Crystallographic Analysis of POSS/PS Blends -------------- 96 4.4.1 Effects of POSS Chemistry and POSS Loading ... --------- 97 4.4.2 Effects of PS Molecular Weight ----------------------------- 108 4.4.3 Summary ------------------------------------------------------- 109 4.5 Glass Transitions Of POSS/PS Blends -------------------------------- 110 4.5.1 Effects of POSS Chemistry and POSS Loading ----------- 110 4.5.2 Discussion ----------------------------------------------------- 121 4.5.3 Summary ------------------------------------------------------- 122 4.6 Thermal Stability Studies of POSS/PS Blends ---------------------- 123 4.6.1 Effects of POSS Chemistry and POSS Loading ----------- 123 4.6.2 Summary ----------------------------------------------------- 129 viii Chapter 5 (PDMS) 1% 5.l ‘ 5.- 5.4 it». Chapter 5: Morphology and Properties of POSS/ Polydimethyl Siloxane (PDMS) Blends --------------------------------------------------------------------- 130 5.1 Introduction ------------------------------------------------------------- 130 5.2 Experimental ------------------------------------------------------------ 132 5.2.1 Materials ------------------------------------------------------- 132 5.2.2 Sample Preparations ------------------------------------------ 132 5.2.3 Characterization Techniques --------------------------------- 133 5.3 Morphological Structures of POSS/PDMS Blends ------------------ 135 5.4 Thermal Stability Studies of POSS/PDMS Blends By Thermogravimetric Analysis (TGA) -------------------------------------- 141 5.5 Rheological Properties of POSS/PDMS Blends --------------------- 148 5.5.1 Effects of POSS Macromers on the Rheologlcal Behaviors of PDMS ----------------------------------------------------------------- 148 5.5.2 Gelation Process of POSS/PDMS Blends ------------------ 150 5.5.2.1 Background Of Gelation ---------------------------- 150 5.5.2.2 Gelation Process of POSS/PDMS Blends -------- 154 5.5.3 Rhological Properties of Gelled POSS/PDMS Blends ----159 5.5.4 Physical Nature of POSS/PDMS Gelation ----------------- 164 5.5.4.1 DSC Result of POSS/PDMS Blend --------------- 164 5.5.4.2 Destruction of Gelled POSS/PDMS Blends and Re- Gelation - ----------------------------------------------------- 165 5.5.4.3 Physical Nature of POSS/PDMS Gelation ------- 173 5.5.5 Effects of Compositions and Experimental Conditions on the Gelation Processes of POSS/PDMS Blends ----------------------- 174 5.5.5.1 Rate of Storage Modulus Change (R0)— Characterization of the Gelation Rates Of the POSS/PDMS Blends --------------------------------------------------------- 174 ix Chapter Referenc 5.5.5.2 Effects of the POSS Chemistry on the Gelation Processes of the POSS /PDMS Blends -------------------- 175 5.5.5.3 Gelation Behaviors of POSS/PDMS Blends with Different POSS Concentrations --------------------------- 179 5.5.5.4 Influence of PDMS Molecular Weight on the Gelation Rates of the POSS/PDMS Blends -------------- 180 5.5.5.5 Effects of the Annealing Temperatures on the Gelation Rate of the POSS/PDMS Blends ---------------- 182 5.5.6 Discussion ----------------------------------------------------- 183 5.5.6.1 Gelation Mechanism of the POSS/PDMS Blends ----- ------------------------------------------------------------------ 183 5.5.6.2 Gelation Process of the POSS/PDMS Blends ----187 5.5.7 Summaries ----------------------------------------------------- 188 Chapter 6: Conclusions and Recommendations ------------------------------ 190 6.1 Conclusions ---------------------- ' ---------------------------------------- l 90 6.2 Recommendations ------------------------------------------------------- 196 References --------------------------------------------------------------------------- 198 Table 3- Slacrome Table 3.. narentnes r times) - Table 3.4 lnorsarttc Table 4.1: Table 4.2: X-ray tht Table «1.3: X-Ifl} Dtt‘f Table 4.4: Blentii (in Table 4.5: X'fii} D11“ Table 46 hi) of: Table 4} Blends lffr Table 4.5 lfrOm X-T. Table 49 Table 4.1 Table 5'] LIST OF TABLES Table 3.1: Abbreviations, Chemical formulae, and Molecular Weight Of POSS Macromers 32 Table 3.2: Peak Positions (unit: °2 0) and their corresponding d-spacing (as shown in parentheses, unit A) of POSS Macromers (Summarized from their X-ray diffraction curves) 43 Table 3.3: Thermal Stabilities of POSS Macromers with different Comer Groups ------ 58 Table 3.4: Molecular Weight of POSS Macromers, and the Weight Percentage of their Inorganic Si-O Portion and Organic C-H Portion 59 Table 3.5: Transition Temperatures of POSS Macromers (DSC Results) 72 Table 4.1: Phase Characteristics of POSS/PSZM Blends (50 wt% POSS) 83 Table 4.2: Comparison of Peak Positions of CngOSS and CngOSS/PSZM Blends (from X-ray Diffraction Curves in Figure 4.16) 98 Table 4.3: Comparison of Peak Positions of CngOSS and CngOSS/PS2M Blends (from X-ray Diffraction Curves in Figure 4.17) 99 Table 4.4: Comparison of Peak Positions of StyrenylgPOSS and StyrenylgPOSS/PSZM Blends (from X-ray Diffraction Curves in Figure 4.18) 101 Table 4.5: Comparison of Peak Positions of PthOSS and PthOSS/PS2M Blends (from X-ray Diffraction Curves in Figure 4.19) 102 Table 4.6: Comparison of Peak Positions of V3POSS and VgPOSS/PSZM Blends (from X-ray Diffraction Curves in Figure 4.20) 103 Table 4.7: Comparison of Peak Positions of STIprPOSS and STICp7POSS IPSZM Blends (from X-ray Diffraction Curves in Figure 4.21) 105 Table 4.8: Comparison of Peak Positions of V1Cp7POSS and VleyPOSS IPSZM Blends (from X-ray Diffraction Curves in Figure 4.22) 106 Table 4.9: Comparison of Peak Positions of CyHeIprPOSS and CyHeleyPOSS IPSZM Blends (from X-ray Diffraction Curves in Figure 4.23) 107 Table 4.10 Glass Transition Behaviors of POSS/PSlM Blends lll Table 5.1: Characteristics of Polydimethyl Siloxane (PDMS) 132 xi figutt 1.1 Cubic Slut} Enmll with a Per. Eymll Figure 2.2 .. 5 " lrlgat'? .3 Figure I l Condensa Hgnl? Figure 2.15 LIST OF FIGURES Figure 1.1: Schematic Diagram of Polyhedral Oligomeric Silsesquioxane (POSS) with a Cubic Shape (R7YISi3012) 3 Figure 1.2: POSS Macromer with Monofunctional Group Converted to Hybrid Polymer with a Pendent Architecture 3 Figure 2.1 Schematic Diagram of Silsesquioxanes with a Cubic Shape (ngigolz) ----- 12 Figure 2.2: Complex Products of RSiCl3 Hydrolytic Polycondensation Reaction ------- 16 Figure 2.3: Examples of Fully Condensed POSS Systems 17 Figure 2.4: Examples of Incompletely Condensed POSS Systems 18 Figure 2.5: Comer Capping of R7T4D3(OH)3 19 Figure 2.6: Incompletely Condensed Silsesquioxane Prepared by the Hydrolytic Condensation of (c-C6H. .)SiCl3 20 Figure 2.7: Base-mediated Cleavage of Fully Condensed [C6H11)3813012] 20 Figure 2.8: Architecture Of Linear POSS-based Polymers 23 Figure 2.9: Polymerization of Methacrylates-POSS Homopolymer and Copolymer ------ 24 Figure 2.10: Free Radical Polymerization of Styryl-POSS based Copolymer ------------- 25 Figure 2.11: POSS-Siloxane Copolymer 25 Figure 2.12: Schematic of the Curing Cycle of the POSS-Epoxy System 26 Figure 3.1: POSS Macromers With Different Comer Groups 33 Figure 3.2: X-ray Diffraction Profile of CngOSS Macromer 37 Figure 3.3: X-ray Diffraction Profile of CngOSS Macromer 37 Figure 3.4: X-ray Diffraction Profile of StyrenylgPOSS Macromer 38 Figure 3.5: X-ray Diffraction Profile of PthOSS Macromer 38 Figure 3.6: X-ray Diffraction Profile of VgPOSS Macromer 39 Figure 3.7: X-ray Diffraction Profile of IsobugPOSS Macromer 39 xii Erm3. heue3. Ewell Egm3$ Eye} tam} Emmi h L Figure 3.8: X-ray Diffraction Profile of STIprPOSS Macromer Figure 3.9: X-ray Diffraction Profile of Styrenylle7POSS Macromer Figure 3.10: X-ray Diffraction Profile of CyHele7POSS Macromer Figure 3.11: X-ray Diffraction Profile of Vle7POSS Macromer Figure 3.12: X—ray Diffraction Profile of STIIsobu7POSS Macromer Figure 3.13: X—ray Diffraction Profile of Styrenylllsobu7POSS Macromer -------------- Figure 3.14: TGA curve of CngOSS Macromer Figure3.15: TGA curve Of CngOSS Macromer Figure 3.16: TGA Curve Of StyrenylgPOSS Macromer . Figure 3. Figure 3. Figure 3. Figure 3. Figure 3. Figure 3. Figure 3. Figure 3. Figure 3. 17: 18: 19: 20: 21: 22: 23: 24: 25: 40 4O 41 41 42 42 TGA Curve Of PthOSS Macromer TGA Curve of Isobu3POSS Macromer TGA Curve of V3POSS Macromer TGA Curve of STlCmOSS Macromer TGA Curve of StyrenleCp7POSS Macromer 49 50 50 51 51 52 52 TGA Curve of CyHele-IPOSS Macromer TGA Curve of V1Cp7POSS Macromer TGA Curve of STllsobu7POSS Macromer TGA Curve Of Styrenylllsobu7POSS Macromer 53 53 54 54 Figure 3.26: TGA Curves of the R3POSS Macromers: CngOSS, CngOSS, StyrenylgPOSS, PthOSS, IsobugPOSS, and V3POSS 55 Figure 3.27: TGA Comparisons of STle7POSS, Styrenylth7POSS, CyHele7POSS, and V1Cp7POSS with CngOSS 56 Figure 3.28: TGA Comparisons of Styrenylllsobu7POSS, and ST1Isobu7POSS with ISODUgPOSS xiii 57 Figure 3.29: DSC Curve Of CngOSS Macromer Figure 3.30: DSC Curve of CngOSS Macromer Figure 3.31: DSC Curve Of StyrenylgPOSS Macromer Figure 3.32: DSC Curve Of PthOSS Macromer Figure 3.33: DSC Curve of V3POSS Macromer Figure 3.34: DSC Curve of ISObUgPOSS Macromer Figure 3.35: DSC Curve of STleyPOSS Macromer Figure 3.36: DSC Curve of Styreny11Cp7POSS Macromer Figure 3.37: DSC Curve Of CyHele7POSS Macromer Figure 3.38: DSC Curve of V1Cp7POSS Macromer Figure 3.39: DSC Curve Of STIIsobu7POSS Macromer - Figure 3.40: DSC Curve of Styrenylllsobu7POSS Macromer Figure 4. 1: TEM Image of CngOSS/PSZM Blend (50 wt% POSS) 66 66 67 67 68 68 69 69 7O 70 71 71 84 Figure 4. 2: TEM Image of STIprPOSS/PSZM Blend (50 wt% POSS) 84 85 Figure 4. 3: TEM Image of StyrenylgPOSS/PS2M Blend (50 wt% POSS) Figure 4. 4: TEM Image of PthOSS/PSZM Blend (50 wt% POSS) 86 87 Figure 4. 5: TEM Image of CngOSS/PSZM Blend (50 wt% POSS) Figure 4. 6: TEM Image of VgPOSS/PSZM Blend (50 wt% POSS) 87 Figure 4. 7: TEM Image of CyHe1Cp7POSS/PS2M Blend (50 wt% POSS) .............. Figure 4. 8: TEM Image Of V1Cp7POSS/PS2M Blend (50 wt% POSS) 88 88 Figure 4. 9: TEM Image of CngOSS/PS2M Blend (20 wt%) Figure 4. 10: TEM Image of CngOSS/PSZM Blend (20 wt%) Figure 4. 11: TEM Image or StyrenylgPOSS/PSZM (20 wt%) 91 xiv Figure 4. 12:TEM Image Of PthOSS/PSZM Blend (20 wt%) 91 Figure 4. 13: TEM Image of VgPOSS/PSZM Blend (20 wt%) 92 Figure 4. 14: TEM Image of STICp7POSSlPS2M Blend (20 wt%) 92 Figure 4. 15: TEM Image of PthOSS/P8216K Blend (20 wt%) 93 Figure 4. 16: X-Ray Diffraction Profile Of CngOSS/PSZM Blends 97 Figure 4.17: X-Ray Diffraction Profile of CngOSS/PSZM Blends 99 Figure 4.18: X-Ray Diffraction Profile of StyrenylgPOSS/PSZM Blends 100 Figure 4. 19: X-Ray Diffraction Profile of PthOSS/PS2M Blends 101 Figure 4. 20: X-Ray Diffraction Profile Of VgPOSS/PSZM Blends 103 Figure 4.21: X-Ray Diffraction Profile of STIprPOSS/PSZM Blends 104 Figure 4.22: X-Ray Diffraction Profile of Vle-IPOSS/PSZM Blends 105 Figure 4.23: X-Ray Diffraction Profile of CyHele7POSS/PS2M Blends 106 Figure 4.24: X-ray Diffraction Profiles of CngOSS/PS (20wt%) Blends with Different M.W. PS 108 Figure 4.25: X-ray Diffraction Profiles of STleyPOSS/PS (20wt%) Blends with Different M.W. PS 109 Figure 4.26: DSC Curve of PSlM 112 Figure 4.27: DSC Curve of PSIM/CngOSS (20wt% POSS Loading) 112 Figure 4.28: DSC Curve of PSlM/CngOSS (50wt% POSS Loading) 113 Figure 4.29: DSC Curve Of PSIM/CngOSS (80wt% POSS Loading) 113 Figure 4.30: DSC Curve of PSIM/StyrenylgPOSS (20wt% POSS Loading) ------------ 114 Figure 4.31: DSC Curve of PSIM/StyrenylgPOSS (50wt% POSS Loading) ------------- 114 Figure 4.32: DSC Curve of PSlM/StyrenylgPOSS (80wt% POSS Loading) ------------- 115 Figure 4.33: DSC Curve Of PSlM/PthOSS (20wt% POSS Loading) 115 XV thurt 4- Egmié Egm4é Enr4. Figure 4.34: DSC Curve of PSlM/PthOSS (50wt% POSS Loading) 116 Figure 4.35: DSC Curve of PSlM/PthOSS (80wt% POSS Loading) 116 Figure 4.36: DSC Curve of PSlM/IsobugPOSS (20wt% POSS Loading) 117 Figure 4.37: DSC Curve of PSlM/IsobugPOSS (50wt% POSS Loading) 117 Figure 4.38: DSC Curve of PSlM/IsobUgPOSS (80wt% POSS Loading) 118 Figure 4.39: DSC Curve of PSIM/STIprPOSS (20wt% POSS Loading) 118 Figure 4.40: DSC Curve of PSlM/ ST1Cp7POSS (50wt% POSS Loading) 119 Figure 4.41: DSC Curve of PSlM/STIprPOSS (80wt% POSS Loading) 119 Figure 4. 42: TGA Curves of PS2M/Cp3POSS Blends 124 Figure 4.43: TGA Curves of PS2M/CngOSS Blends 124 Figure 4.44: TGA Curves Of PS2M/V3POSS Blends 125 Figure 4. 45: TGA Curves of PS2M/ST1Cp7POSS Blends 125 Figure 4.46: TGA Curves Of PS2M/V1Cp7POSS Blends 126 Figure 4. 47: TGA Curves Of PSZM/CyHele7POSS Blends 126 Figure 4.48: TGA Curves of PS2M/StyrenylgPOSS Blends 127 Figure 4.49: TGA Curves of PSZM/PthOSS Blends 127 Figure 5.1: Chemical Structure of Polydimethyl Siloxane (PDMS) 130 Figure 5.2: X-ray Profile of SE72/CngOSS Blend (20 wt% POSS loading) ----------- 136 Figure 5.3: X-ray Profile of SE72/V3POSS Blend (20 wt% POSS loading) ------------ 136 Figure 5.4 X-ray Profile of SE72/Isobu3POSS Blend (20 wt% POSS loading) --------- 137 Figure 5.5: X-ray Profile of SE72/ST1Cp7POSS Blend (20 wt% POSS loading) ------- 137 Figure 5.6: X-ray Profile Of SE72/Styrenylle7POSS Blend (20 wt% POSS loading)-l38 Figure 5.7: X-ray Profile of SE72/CyHe1Cp7POSS Blend (20 wt% POSS loading) ----138 xvi BflmS- oi freque Hams. tam t Figure 5. “9&5 gelled it? Figure 5 1305mm 3130f c Figure 5.8: X-ray Profile of SE72/V1Cp7POSS Blend (20 wt% POSS loading) --------- 139 Figure 5.9: X-ray Profile of SE72/STllsobu7POSS Blend (20 wt% POSS loading) ----139 Figure 5.10: X-ray Profile Of SE72/Styrenylllsobu7POSS Blend (20 wt% POSS loading) - 139 Figure 5.11: TGA Curve of SE72/Cp3POSS Blend (20wt% POSS loading) ------------ 142 Figure 5.12: TGA Curve of SE72/V3POSS Blend (20wt% POSS loading) ------------- 143 Figure 5.13: TGA Curve of SE72/Isobu3POSS Blend (20wt% POSS loading) --------- 143 Figure 5.14: TGA Curve Of SE72/ST1Cp7POSS Blend (20wt% POSS loading) -------- 145 Figure 5.15: TGA Curve Of SE72/Styrenylle7POSS Blend (20wt% POSS loading) «145 Figure 5.16: TGA Curve Of SE72/CyHe1Cp7POSS Blend (20wt% POSS loading) ---- 146 Figure 5.17: TGA Curve of SE72/V1Cp7POSS Blend (20wt% POSS loading) --------- 146 Figure 5.18: TGA Curve of SE72/STIIsobU7POSS Blend (20wt% POSS loading) -----l47 Figure 5.19: TGA Curve of SE72/StyrenylllsobU7POSS Blend (20wt% POSS loading) -'-- 147 Figure 5.20: Storage Modulus, as a function of frequency, of POSS/SE72 Blends at 30°C- - 149 Figure 5.21: Comparison of Modulus (G’ and G”), and Loss Tangent (tanO), as a function of frequency, of IsobugPOSS/SE72 Blend (10wt% POSS Loading) before annealing (open symbols) and after annealed for 60 hours at 200°C (filled symbols) 155 Figure 5.22: Rheological Properties Changes of the 10 weight % Loading Isobu3POSS /SE72 Blend with Annealing Time at 200°C 156 Figure 5.23: Comparison of the Storage Modulus (G’) and Loss Modulus (G”), as a function of frequency, Of PDMS (SE72) at different annealing time at 200°C ----------- 158 Figure 5.24: Comparison of Rheological Properties, as a function of frequency, of un- gelled and gelled IsobusPOSS/VisCIOOM (10wt%) Blend at 30°C 160 Figure 5.25: Storage Modulus, as a function of strain, for un-gelled and gelled ISObllgPOSS/VISCIOOM Blends of 10wt% POSS loading. The experiment was performed at 30°C and with angular frequency of 62.9 US 162 xvii Figure Hgmi fing. different I Hflmi- than») Figure 5. PDMS Bl BNmSJ PDMS (V Figure 5 (ENG? ERmS, EDWS; Figure 5.26: Creep Behavior of the un-gelled and gelled Isobu3POSS/Visc30M (20wt% POSS) Blends. The experiment was conducted at 30°C, and shear stress of 500Pa ---- 163 Figure 5.27: DSC Result Of IsobusPOSS/SE72 (20wt% POSS Loading) Blend under 200°C Isothermal Condition for 6hr 165 Figure 5.28: Creep Compliances of gelled IsobugPOSS/Visc30M (10 wt% POSS loading) Blends under shear stresses of 5 and 10 KPa at 30°C 166 Figure 5.29: Shear Rate of Gelled IsobugPOSS/Visc30M Blends (10wt% POSS loading) during creep test (under shear stresses of 5 and 10 KPa at 30°C) 167 Figure 5.30: Viscosity, versus time, of Gelled IsobugPOSSNisc30M Blends (10wt% POSS loading) during creep test (under shear stresses of 5 and 10 KPa at 30°C) -------- 167 Figure 5.31: Modulus Comparison of the Gelled IsobugPOSSNisc30M Blend (10 wt% POSS loading) before and after the 5 KPa creep test 168 Figure 5.32: Comparison of Modulus, as a function of frequency, of Gelled ISObUgPOSSNiSC3OM Blends (10wt% POSS) before and after the 10 KPa creep test--l69 Figure 5.33: Re-Gelation of IsobugPOSS/Visc30M Blend (10wt%POSS) at 200°C ----170 Figure 5.34: Modulus. as a function Of frequency, Of Re-gelled IsobugPOSS/Visc30M Blend (10wt% POSS) 30°C ‘ 171 Figure 5.35: Gelation Rates of Blends of PDMS (SE72) with POSS Macromers bearing different Comer Groups (20wt% POSS Loading) at 200°C 176 Figure 5.36: Effects of POSS Loading on the Gelation Rates of IsobugPOSS/ PDMS (VisclOOM) Blends 179 Figure 5.37: Effects of PDMS Molecular Weights on the Gelation Rates of IsobugPOSS/ PDMS Blends (20wt% Loading) 181 Figure 5.38: Effects of Annealing Temperatures on the Gelation Rates of IsobugPOSS/ PDMS (Visc30M) Blends (10wt% POSS Loading) 182 Figure 5.39: X-ray Diffraction Profiles of Styrylllsobu7POSS/PDMS (SE72) Blends (20wt% POSS Loading) Before and After Gelation 184 Figure 5.40: X-ray Diffraction Profiles of StyrenylllsobuyPOSS/ PDMS (SE72) Blends (20wt% POSS Loading) Before and After Gelation 184 Figure 5.41: Schematic Diagram of the Formation of the POSS-PDMS Network ------ 186 xviii Mixture” Figure 5.42: Schematic Illustration of the Gelation Process in the POSS/Polymer Mixture 187 xix 11 Stat 51 flayed a thistner usage te In fdlers n has exh two Ch lprocess lillérma nanome “llh siz Smentis lthieh d C Ihelm; Iradlll( SITUCIL“ 1 (R810 CHAPTER 1 INTRODUCTION 1.1 Statement of the Problems Since their discovery almost 150 years ago, synthetic polymers have played an increasingly important role in daily life. However, along with this increased use have come more demanding requirements such as higher usage temperature and greater resistance to oxidation, etc. In recent years, the use of small amounts of nanoscopic inorganic fillers in commodity polymers such as nylon, polypropylene, epoxy, etc. has exhibited significant performance enhancement. This approach has two characteristics. First, it combines the properties of polymers (processability and toughness) with the properties of inorganic compounds (thermal and oxidative stability). Second, it has an inorganic phase with a nanometer size. NanO-phase materials belong to a new family Of materials with size intermediate to those usually studied by chemists and material scientists. They often exhibit enhanced physical and chemical properties, which are sometimes dramatically different from their neat counterparts. Our approach to organic-inorganic.nanoscopic materials involves the incorporation of Polyhedral Oligomeric Silsesquioxanes (POSS) into traditional polymeric systems. POSS macromer is a three-dimensional structurally well-defined cage-like molecule represented by formula (RSiOLs)u (n: 6, 8, 10..., R is organic corner groups). POSS technology MSIWO POSS ma b} organ otPOSS mguuc. POSS m compaur mac or nearl) et B: macrom; mmenal Whine:- Teacttte Variety mOHOfUr [0 mode has two unique features. First, the chemical composition is a hybrid: POSS macromers have an inorganic silica-like core, which is surrounded by organic groups. One example, as shown in Figure 1.1, is the structure Of POSS macromer with a cubic shape (R7Y1Si3012). The nature of the organic corner groups on the POSS cages determines the properties of the POSS macromers, such as: crystallinity, solubility, reactivity and their compatibility with polymers. Furthermore, it is also possible to modify these organic corner groups to produce the desired functionalities. Second, the physical size of POSS macromers is about 1.5 nm [1], which is nearly equivalent in size to most polymer segments and coils. Because of its hybrid nature and nanometer scale feature, POSS macromer is a promising material for preparing nano-reinforced polymeric materials. There are two methods to incorporate POSS macromers into polymeric systems. First, POSS macromers, which contain functional reactive sites, can be incorporated with organic species to produce a variety Of organic-inorganic hybrid polymers. An example of a monofunctional POSS macromer co-polymerized with an organic monomer to produce a linear hybrid polymer is shown in Figure 1.2”] Second, the organic groups surrounding the POSS framework can be made to be compatible with polymer matrix to form blends with nanO-filler reinforcement. These two approaches combine the best features of polymers with the best features Of ceramics. In comparison to R and Y: Organic Groups Figure 1.1: Schematic Diagram of Polyhedral Oligomeric Silsesquioxane (POSS) with a Cubic Shape (R7Y18i3012). ; o / —f‘ximi Y in 0/ . . :l / ° l< n{ 0R7! Cb i }n +mX R/s/O/SQ: 2M» /5' ° \ <°\//°/<. X,Y: Polymerizable or Grafable Functionality. Figure 1.2: POSS Macromer with Monofunctional Group Converted to Hybrid Polymer with a Pendent Architecture. Cantenll cthtbli :1 Be develop modified and elas concentr efiort tc address nano.nia L2 lntr L2.l() and pit POSS/P lead to i 1'2'2 Rt This It; Pan 1: j conventional filled-polymers, these POSS-containing polymers may exhibit a significant number of enhanced properties. Because blending is the most effective engineering approach to develop materials with improved properties, (for example: organic modified clay, carbon black, and fumed silica have been used in plastics and elastomers to form nanoscopic-materials by blending), this work is concentrated on the blending of POSS macromers with polymers in an effort to prepare POSS/polymer nanoscopic materials. We attempt to address fundamental issues involving in the formation of POSS/polymer nanO-materials ----- how POSS is “molecularly” dispersed in polymeric matrix. and what are the structure/property relationships Of these nano- materials. 1.2 Introduction to this Research Work 1.2.1 Objective: The objective of this research work was to study the morphologies and properties (such as: thermal and rheological properties) of the POSS/Polymer blends, and to develop structure-property relationships that lead to Optimum performance of the POSS/Polymer nanO-materials. 1.2.2 Research Approach: This work is composed of two parts: Part I: Investigations of POSS Macromers Stru Chapter 3. the corne properties the POSS unng l)ti And}sis exahuned higher th: and the s macronie: undergo stabihtie Partll: I Structure/Property Studies of POSS macromers were reported in Chapter 3. In particular, we were interested in understanding the impacts of the corner groups on the morphologies (ordered or amorphous) and properties (such as transition temperature, decomposition temperature) of the POSS macromers. Thermal property and stability were investigated using Differential Scanning Calorimeter (DSC), and Thermogravimetric Analysis (TGA), while crystalline structures of POSS macromers were examined using wide angle X-ray diffraction. The results showed that the higher the degree of the symmetry and regularity of the POSS macromers and the smaller the size of the corner groups, the more ordered the POSS macromers. And the POSS macromers with functionalities, which may undergo chemical cross-linking reactions, possessed high thermal stabilities. Part II: Investigations of POSS/Polymer Blends Studies of the morphologies and properties Of the POSS/Polystyrene (PS) and POSS/Polydimethyl Siloxane (PDMS) mixtures are described in Chapter 4 and Chapter 5, respectively. The morphologies of the POSS/polymer blends and the interface between the two components are the key points in developing molecular dispersion of POSS nanO-cluster in polymers with desired properties. The effects of the POSS macromers with varying corner groups, polymers with different molecular weights, and amounts of POSS macromers used on the morphOlOS Microscop the intera; The depending chemical POSS/pol in the nar Th was ex: gelation In order of the . iollowi macron P013me exPeril “‘33 pc morphologies of the blends were examined using a Transmission Electron Microscope (TEM), and X-ray diffractometer. DSC was used to investigate the interactions between POSS macromers and PS. The morphologies of the POSS/PS and POSS/PDMS showed that depending on the attached chemical groups on the POSS cages and the chemical features of the polymer matrix, the morphologies of the POSS/polymer ranged from complete separation to homogeneous dispersion in the nanoscopic scale. The interaction between POSS with varying organic groups in PDMS was examined using rheological techniques. We found that physical gelation occurred in PDMS with molecularly dispersed POSS incorporation. In order to examine the nature of the POSS/PDMS gelation, the properties of the gelled POSS/PDMS systems were studied, and the impacts of the following factors on the POSS/PDMS associations were investigated: POSS macromers with different chemical structures, molecular weight of polymer, annealing temperature, and POSS concentration. Based on the experimental results, the gelation mechanism of the POSS/PDMS blends was postulated. The rheological results of the POSS/PDMS blends revealed that under elevated temperatures, the gelation occurred in the POSS/PDMS blends was a result of intermolecular association between POSS filler and PDMS polymer chains. The formation of gel exhibited a solid-like behavior. Gelled POSS/PDMS blends exhibited high modulus and ngnifiea nonlinea physical stain/stir POSS c revealed macromt macrom: gelation tempera molecul lr STOUPS ( also int 1.2.3 c. S fll'SI [in the knot (l lSUch a PTOpert) the 90m significantly improved creep resistance, and they also displayed stronger nonlinear rheological behaviors than the un-gelled blends. Because of its physical nature, the POSS/PDMS gel could be destroyed under large stain/stress and re-formed under elevated temperatures. The studies of the POSS chemistry’s effects on the gelation of the POSS/PDMS blends revealed that associations tended to occur in systems where POSS macromers were well dispersed in polymer matrix, i.e. where POSS macromers had good compatibility with polymer. It was also found that the gelation rates of POSS/PDMS blends increased with raising the annealing temperatures and the POSS concentrations, and with lowering the PDMS molecular weights. In addition, the effects of POSS macromers with different corner groups on the thermal properties of POSS/PS and POSS/PDMS blends were also investigated with TGA. 1.2.3 Contributions to the POSS Nana-Technology: Systematic studies on the POSS/polymer nanO-materials were, for the first time, conducted in this research work. Contributions Of this work to the knowledge of POSS Nano-Technology are: (l) POSS macromers with desired microstructures and properties (such as: crystallinity, reactivity, solubility, surface property, thermal property, compatibility with other materials) can be obtained by modifying the corner groups on the POSS cage. (2) mncdnhty minnble. Mends ran nanoscopt: A r,’ "J chemical massrve excellent (4) POSS/PE modulus ccur in nnatrix. i It nanQSCC lnlEraCI and int inleraCI dlSPEIS rEQUlre f“ficrio (2) Through appropriate functionalization of the POSS cages, the miscibility between POSS macromer and polymer varies from immiscible to miscible, and correspondingly, the morphology of the POSS/polymer blends ranges from complete separation to homogeneous dispersion in the nanoscopic scale. (3) POSS macromers with proper reactive corner groups induce chemical reactions between POSS and polymer. The attachment of POSS massive cages to polymer chains renders POSS/polymer blends with excellent heat resistance. (4) The physical gelation between POSS and PDMS endows the POSS/PDMS blends with a solid-like behavior. Gelled blends exhibit high modulus and significantly improved creep resistance. Associations tend to occur in blends where POSS macromers are well dispersed in polymer matrix, i.e. where POSS macromers have good compatibility with polymer. In summary, the crucial factors in developing POSS/polymer nanoscopic materials with desired properties are the compatibility and interactions between the two components, which determine the morphology and interface of the POSS/polymer blends. Good compatibility and strong interactions between POSS macromer and polymers result in a nano- dispersed POSS/polymer blend with excellent performance, and these two requirements may be achieved by selecting POSS macromers with desired functional corner groups. To l Mgh pert nudying ‘ One clas polyhedr: generic t equal to sdsesqui homoger addnive mOdtfie: POlinier 2.1 Ch “llh ot DOnd e SIIOn (IO Theref Chafing CHAPTER 2 LITERATURE REVIEW To meet the challenges for a new generation of lightweight, and high performance polymeric materials, materials scientists have been studying the possibility of nanoscale reinforcements for nearly a decade. One class of compounds potentially suited for such development is polyhedral Oligomeric Silsesquioxanes (POSS). POSS are compounds with generic formula (RSiOl.5)n, where R are various hydrocarbons and n is equal to 6, 8, 10 or higher. Chemically and structurally well-defined silsesquioxanes can be used as models for silica, as ligands in homogeneous models for aluminosilicates, silica-supported catalyst, as additives (such as crosslinking agents, flame retardants, thermal modifiers, and nano-reinforcing fillers) and as building blocks for polymers. 2.1 Chemistry of Silsesquioxanes Second only to carbon, silicon forms the largest number of bonds with other elements. However, unlike carbon, where C-C, C-0, and C-H bond energies are approximately equal, the Si-O bond is considerably stronger than the Si-H bond and much stronger than the Si-Si bond. Therefore, chains of Si-O-Si-O-Si make up the skeletons of silicate chemistry. the fort sdicate dunens therefo sflicate are alsr isconn 2.1.1.4 10 inti sHsesqr commo alOms, 310mg_ for (H5 18005. hldr01\ Silicates can occur as rings, connected in chains and layers, or in the form of cages. Among these four types of silicates, the cage structured silicates compounds represent a rather versatile class of potential three- dimensional building block units for the synthesis of new materials, and therefore they are of considerable theoretical and practical interest. Cage silicates, with a general formula of (XSiOl,5)n, (where n = 6, 8, 10 or higher: and X can be hydrogen atoms, organic groups or siloxy groups), are also referred as Sil-ses-quioxanes, which denote that each silicon atom is connected to three oxygen atoms. 2.1.1 Abbreviations for Silsesquioxanes: Before discussing the chemistry of Silsesquioxanes, it is necessary to introduce the notations used to shorten the formulae of the Silsesquioxanes. In silicates chemistry, M, D, T and Q letters are commonly used to abbreviate a silicon atom bearing 1, 2, 3, or 4 oxygen atoms, respectively. Subscripts are used to indicate the number of silicon atoms, and superscripts to designate the function borne. Examples are TuH for (HSiOl,5)n, RnTn for (RSiOl_5)n, and Qn for (RR_’R”SiOSiOl,5)n. 2.1.2 Brief History of Silsesquioxanes: Silsesquioxanes were first synthesized by Ladenburgm in the late 18005. In the early 1900S, Meads and Kipping ”1 investigated the hydrolysis and condensation reactions of trifunctional silanes and arrived 10 at the C leads IC conelusi underde Vogt5° thennal phenyl sHsesqu eafl}' st functior T‘ only du ducoxe HCCCSS at the conclusion that polycondensation of “siliconic acids” invariably leads to extremely complex mixtures with little synthetic value. This conclusion caused the chemistry of Silsesquioxanes to remain underdeveloped for a long time. It wasn’t until 1965 that Brown and Vogtls'm f0und that phenyl oligosilsesquioxanes exhibit remarkable thermal stability and can be prepared in high yields from readily available phenyl trichlorosilane. Since then, many stoichiometrically well-defined [7'9]. However, during the Silsesquioxane frameworks have been reported early studies, the majority of known Silsesquioxanes lacked sufficient functionality for most chemical applications. The pool Oftknown Silsesquioxane frameworks expanded rapidly only during the past several years. Some of this expansion is due to the discovery Of new spontaneous self-assembly reactions that provide ready access to multi-gram quantities Of several synthetically versatile Silsesquioxane frameworks “0’ “l . Another important reason for the rapid increase in the number of known Silsesquioxane frameworks is the development of general and highly efficient methodology for synthetically manipulating both the Si/O core and organic pendant groups on Silsesquioxane frameworks. Highly functionalized Silsesquioxanes, such as octaepoxidePOSS, and octapropylPOSS, can be prepared with readily available octavinylPOSS and the methodology is quite general “2'1“. 11 2.1.3 Strt The formula l silicon at vertices t the one c cubic sha the center Flglll'e 2.1.3 Structure and Classification of Silsesquioxanes: The structure of cage silicates (Silsesquioxanes), with a general formula (XSiOl,5)n, is based on Si-O linkages forming a cage with a silicon atom at each vertex. Substituents (X) coordinate around the silicon vertices tetrahedrally. The most studied nanobrick for hybrid materials is the one containing eight silicon atoms (Figure 2.1). It exhibits an almost cubic shape with one silicon atom at each corner. The oxygen atoms are at the center of the edges, slightly shifted toward the outside. X X X can be Hydrogen atoms, Organic Groups or Siloxy Groups Figure 2.1 Schematic Diagram of Silsesquioxanes with a Cubic Shape (xssaon). Within the general formula (XSiOl_5)n, a classification can be made on the nature of the X groups. They can be hydrogen atoms, leading to the so-called. polyhedral oligohydridosilsesquioxane (POHSS), which are commonly abbreviated as Tn". X can also be organic moieties bound to 12 nhcon I (POSSL groups 1 rhecage spherosi 2JJ4 S) PMyhe T ohgohy exceedi based . contair Water I UUXIUr Separa Only b numer pTETCn SPhEr “ith R silicon through a Si-C bond, leading to polyhedral oligosilsesquioxanes (POSS), which are commonly abbreviated as Tn. Finally, X can be siloxy groups (RR’R”SiO-). In this last case, the organic moieties are bound to the cage framework through Si-O-Si links and those nanobricks are named spherosilicates, which are commonly abbreviated as Q“. 2.1.4 Synthesis of Silsesquioxanes: Polyhedral Oligohydridosisesquioxane (POHSS) T..": The first report on the preparation of a polyhedral oligohydridosilsesquioxane (Hssisoiz) was made in 1959 with the exceedingly small yield of 0.2%.“51 In 1991, Agaskar proposed a method based on a biphasic reaction medium (HClaq, methanol, hexane, toluene) containing Fer.““ In such a medium, HSiC13 is slowly hydrolyzed by the water released from the partially hydrated iron salt. This synthesis leads to a mixture of T3" and T10", yields being 17.5% and ~8%, respectively after separation and purification. The other Tn" compounds (n=12, 14, 16, 18) can only be prepared with very low yields ~1%, and need to be separated through numerous and complex steps. Those low yields likely explain the preferential use of T3" in hybrid materials. Spherosilicates On: The synthesis of compounds following the formula (RMeZSiOSiOl,5)n, with R: H, CH3, CH=CH2, CHZCH=CH2 and CHZCl, has been proposed in the 13 lucrature (05101 sl' Sp? atleast 2:” by treatir good yie' proposet The dram To“ corn reactions Th ((lSi()15 b6 prepp hydrolyz the form” ammonia S: {TOUT SP Vari0u5 Slnrhes. metal a‘ literature from the oligohydrido (HSiOl,5)n, or from the polyanions, (OSi01.s)n "1 Spherosilicates can be prepared by reacting the T...H compounds with at least 2n equivalents of Me3NOClSiMe2R, this reagent being first obtained by treating ClSiMezR with anhydrous Me3NO.“7‘ ‘81 This reaction offers good yields of at least 50%. The need for Zn equivalents has allowed to propose the following mechanism: (HSiOl,5)n +Me3NOClSiMe2R —> (RMeZSiOSiOLg)n + nMe3NClSiMe2R + nMe3NOHCl The drawback of this method, however, is that the reaction starts from the TnH compounds whose syntheses strongly reduce the overall yield of the reactions. The other synthetic route uses as precursors the polyanions (OSiOl,5)n“‘, which exhibits the same cage structure. These compounds can be prepared with very good yields from aqueous silicate solutions or by hydrolyzing Si(OCH3)4 under basic conditions.“9' 20] In both cases, to favor the formation of the cage structures, the key point is the use of quaternary ammonium as charge compensating cations. Spherosilicates with more complex functions can also be prepared from simple ones (R: H, vinyl...). As an example, the hydrosilylation of various unsaturated compounds by (HMeZSiOSiOl,5)3 has allowed to synthesize nanobricks bearing epoxy function, trimethoxysilanes groups, or metal alkoxides moieties through the complexation by a B—ketoester. [2" 22] 14 Polyhed Tl skeleton hydrolyt where F reactive oligosil: RSiY; l equatior H complic formati the COn Characr EYOUp 3 rate of POlyhe( above-l dlfflCu] are Ver Polyhedral Oligomeric Silsesquioxanes (POSS) T..: The most common process used to obtain polyhedral silicon-oxygen skeletons of oligosilsesquioxanes with R as an organic group is by the hydrolytic condensation of trifunctional organosilicon monomers RSiY3, where R is a chemically stable organic substituent and Y is a highly reactive substituent, such as C1, or alkoxy. The formation of oligosilsesquioxanes in the course of hydrolytic polycondensation of RSiY3 monomers in dilute solvents can be represented by the overall equation: nRSiY3 + 1.5n H20 W (meow), +3nHY However, in reality the above reaction is a multistep and rather complicated process. The hydrolysis of RSiY; involves the consecutive ' formation of linear, cyclic, polycyclic, and finally polyhedral siloxanells]. The reaction above is strongly dependent of many factors, such as: the concentration of initial monomer in the solution; nature of the solvent; character of substituent R in the initial monomer; nature of functional group Y in the initial monomer; the type of catalyst employed, temperature, rate of addition of water and quantity of water added; and solubility of the polyhedral oligomers formed. Because of the strong mutual effects of the above-mentioned factors, the precise polycondensation process is very difficult to predict. The products of hydrolytic polycondensation of RSiY3 are very complicated. It is a mixture of fully condensed silsesquioxanes, incompletely condensed silsesquioxanes and resins (Figure 2.2)[23]. 15 I) ,\ /( )r I R\ _ H\ :ocoaom octagon—392°.— osbohcml Mammy— .ue 32:5...— xo-QEoU "Wu 953m moWV lav/Wain” v. M? .Ewomé. \— _ _ lol. _ o/ \o\_m/oi*I lav W. m\ a” H? \__/_ aw o~m+ roam l6 Experims the desit 1. Eu ln cquivale complete cycloher as Vin} oridizec Variety t. V) \ Si “ h, 3‘63 Experimental conditions have to be optimized to favor the formation of the desired silsesquioxane product. 1. Fully Condensed Silsesquioxanes: In general, fully condensed POSS systems (Figure 2.3) contain equivalent organic groups on each silicon atom, rendering them either completely functionalized with stable groups, for example, the cyclohexyls in Cyng, or fully functionalized with reactive groups, such as Vinylng [24’ 25]. Fully functionalized POSS can be chlorinated [9], [26, 27] oxidized to Spherosilicates , or treated with olefins to produce a [28-29] . variety of hydrosilylation products R10T10 Figure 2. 3: Examples of Fully Condensed POSS Systems 2. Incompletely Condensed Silsesquioxanes: Incompletely condensed silsesquioxane frameworks (Figure 2.4) have attracted a great deal of attention. The reactivity of the silanol 17 I group5 models alumino: I COnden famine addlll‘i agents. groups makes the incompletely condensed POSS system of interest as [30-34] models for silica as ligands in homogeneous models for [35-39] aluminosilicates and silica supported catalysts [4°43]. Incompletely R R7T4D3(0H)3 R R8T6D2(OH)2 0;. we Rs/ 0 t. .. 0th l/ 31—— OH R R R3T2D4(OH)4 R41,4(OH)4 Figure 2. 4: Exampr of Incompletely Condensed POSS Systems condensed silsesquioxane systems are also very useful precursors to new families of graftable or polymerizable macromers that can be utilized as additives for polymers (for example: crosslinking agents, nano-reinforcing agents, and thermal modifiers) and for the preparation of POSS-based 18 var frar unti be pi of al h)drc monoi OllgOS polymeric systems. For example, the trisilanol functionality of the R7T4D3(OH)3 structure (Figure 2. 5 ) can be corner capped with various silane coupling agents, which contain organic groups suitable for polymerization, to produce fully condensed T3 POSS compounds with controlled functionality. Through variation of the Y group on the silane, a Y i OC/ i £414. R T—OH R OH LO.— P\F .2 at / 1: R7T4D3(0H)3 R7T8Y Figure 2. 5: Corner Capping of R7T4D3(OH)3. variety Of functionalities can be placed off the corner of the POSS framework. Subsequent transformations of this group can be carried out until the desired functionality has been obtained. A variety of incompletely condensed silsesquioxane frameworks can be prepared in synthetically useful quantities via hydrolytic condensations of alkyl- or aryltrichlorosilanes (Figure 2. 6). In most cases, however, hydrolytic condensation reactions of trifunctional organosilicon monomers afford complex resins and/or fully condensed oligosilsesquioxanes, rather than incompletely-condensed frameworks. 19 R o} l R R OH Acetone/H20 / l] /_/ RSiCl3 + '1 /\Sr $1 )5 pa R: O I{3i 0 S'\ R Figure 2. 6: Incompletely Condensed Silsesquioxane Prepared by the Hydrolytic Condensation of (c-C6H11)SiCl3. \. Recently, the discovery that a single Si-O-Si linkage in a fully condensed framework can be cleaved selectively by strong acids or base (e.g. HBF4/BF3, TfOH, and Et4NOH) provides an important method for preparing many useful incompletely condensed frameworks ”4’5”. For example: Rgsigojz (R=c-C6Hn) reacts selectively with aqueous Et4NOH to afford discrete incompletely condensed silsesquioxanes: it first produce R38130|1(OH)2, which reacts further with EtaNOH to produce R7Si709(OH)3 (Figure 2. 7). - . R S' o o a. R38i3012 b418518011“)le C 7 l7 9( H)3 Base=Et4NOH, R: 0 Figure 2. 7: Base-mediated Cleavage of Fully Condensed [C5H11)3Si3012] thrc con oitl hyb 2.2. poly poly with the r desir macn term and c mpg]> 2.2 Polymeric Materials Containing POSS POSS macromers can be incorporated into polymeric systems through two techniques: 1) Hybrid Polymers containing POSS: POSS macromers, which contain functional organic reactive sites, can polymerize or copolymerize with other organic species to produce a variety of organic-inorganic hybrid homopolymers or copolymers. 2) POSS/Polymer Nanoscopic Blends: POSS macromers, used as nano-reinforcing agents, blend with polymers to produce inorganic/organic nanoscopic materials. 2.2.1 Organic-Inorganic Hybrid Polymers Containing POSS POSS macromers can be polymerized using a standard polymerization protocol (i.e. radical polymerizations, condensation polymerizations, ring opening polymerizations etc.) to provide polymers with a variety of architectures as illustrated in Figure 2. 8. Depending on the type of functionality contained on the POSS macromers and on the desired polymer architecture, POSS macromers can be introduced into macromolecular systems as either a main chain, side chain, or as chain terminus groups [52]. Several POSS homopolymers and copolymers have been synthesized and characterized, for example: POSS-Styryl based homopolymers and [53-56] copolymers , methacrylates-POSS polymers [57' 58], norboryl- POSS 21 cops sho‘ POE gror p01: pha [59] [60.] copolymers , POSS-siloxane copolymers , POSS-epoxy polymers [61, 62] [63. 64] , POSS—polyurethane copolymers , etc. (some examples are shown in Figures 2.9, 2.10, 2.11 and 2.12). The property studies of these POSS containing polymers showed that because the massive inorganic groups (i.e. POSS cages) are attached to polymer chains, the POSS- polymer chains act like nanoscale reinforcing fibers or like a hard block phase separated from a soft block, producing enhanced heat resistance [53' 55.58.61.631 [55.59.61] and mechanical properties 22 38m whoa—Eon vow 2.32 .3 9:53.293 5 .N 2:»: e835 23 R . 0 /R D (c-C6H11)7Si8012PmPyl Methacrylate R (POSSMA) POSS-Me thacrylate Hormpolylmr (poly-POSSMA) T": T": O M c_cH l_HH_ m hf hi Vii—l . 1:... '°"’ "Ll“ " n; “/1 POSS-MetlncrylatelMetlncr-ylate Copolymr Figure 2. 9: Polymerization of Methacrylates-POSS Homopolymer and Copolymer 24 Frau Me‘Si 0 Figure 2.11: POSS-Siloxane Copolymer 25 >._._(4 5W2: .. Ml. 3°“ _... .. l" —.{C| . + iii—“2 tel.” f—°_l .. sooc POSS-Epoxy Propolymer Poss-Remote“! Epoxy Resin Figure 2.12: Schematic of the Curing Cycle of the POSS- Epoxy System 26 2.2.2 POS into {Cr} and com film and blen les'e unbl char tran ther POE bler incr I0 rt Cnh; ll'le . 2.2.2 POSS/Polymer Nano-Materials: Currently there are few literatures concerning the investigation of POSS/polymer nano-materials, where POSS macromers are incorporated into polymer by blending. Only a couple of papers are found so far. Lichtenhan, Noel, Bolf and Ruth [57] blended (C6H5)6Si609, (C6H5)3813012, and Acrylic-POSS macromer with PMMA at 3, 6, 9, 12, 15, and 30% (w/w) level. Acrylic-POSS macromer showed better compatibility with PMMA than the other two POSS macromers. Clear films were obtained only at 3 and 6% loading levels for the (C6H5)6Si609, and (C6H5)gSi3012 macromers. But Acrylic-POSS macromer / PMMA blends were clear throughout the 3-30% loading range. At 3-6% loading levels the TGA and DSC traces were observed to be similar to those of unblended PMMA in terms of the onset temperature Of decomposition, char yield, and glass transition. This suggests that despite their transparency and apparent homogeneity there was no significant effect on thermal properties and little if any interaction between the PMMA and the POSS macromers. The visible phase-separated 15% and higher loaded blends with (C6H5)(,Si609, and (C5H5)3SlgO]2 showed a modest 5-10°C increase in glass transition by DSC over unblended PMMA, which is due to the POSS rich surface layer on the samples rather than a true property enhancement. Char yields were observed to be higher in blends containing the Acrylic-POSS macromer. 27 p0l}PI( shear ! crystal POSS concen indicat OIIWDS sheara thatth during crossl chains chains addiu blend Olun key j delel llalTOn [65] studied the crystallization of isotactic Fu, Yang, Somani, etc. polypropylene (iPP) containing nanostructured POSS at quiescent and shear state. It was observed that the addition of POSS increased the crystallization rate of iPP at quiescent condition, which suggests that POSS crystals act as nucleating agents. However, at 30wt% POSS concentration, the crystallization rate was significantly reduced, indicating a retarded growth mechanism due to the molecular dispersion of POSS in the matrix. In situ SAXS was used to examine the behavior of shear-induced crystallization of the POSS/PP blends. The results showed that the addition of POSS significantly increased the crystallization rate during shear. The authors postulate that POSS molecules behave as weak crosslinkers in polymer melts and increase the relaxation time of iPP chains after shear. Therefore, the overall orientation of the polymer chains is improved and a faster crystallization rate is obtained with the addition of POSS. Because the combining of POSS macromers with polymer by blending is a new approach to achieve nanO-materials, there are still a lot of unknown domains that need to be investigated for this technique. The key issue in this field is to develop POSS Nano-Technology, i.e. to develop new design principles that allow to control POSS macromers at nanometer level and to achieve effective POSS-polymer interface. 28 PART I INVESTIGATIONS OF POSS MACROMERS 29 ll 3d lnl opport thennc the hi inuiat POSS; relaUc S}'Sl€n consn CHAPTER 3 STRUCTURE-PROPERTY STUDIES OF POSS MACROMERS '— -————— w—‘m v —— 3.1 Introduction The recent development of POSS macromers affords a tremendous opportunity for the preparation of new polymers (thermoset, thermoplastics, and elastomers) and new polymeric blends. As part of our ongoing effort to investigate, understand, and develop these materials as a new class of nano-reinforcing fillers for polymers, an investigation into the morphology and thermal properties of these POSS macromers was initiated. This study is essential to optimizing the processing of the POSS/Polymer blends, and for understanding the structure-property relationships of the blends, since any given property of a multi-component system is some (more or less complex) function of the properties of the constituents and of the interactions between them. In the following chapter, the morphology and thermal properties of the POSS macromers were examined, using X-ray diffraction, Differential Scanning Calorimetry (DSC), and Thermogravimeric Analysis (TGA), with special emphasis given to the effects of the organic corner groups on the POSS cages. We expect that the chemistry of the corner groups affect the degree of the orderly packing of the POSS cages, the transition temperatures, and the thermal stabilities of the POSS macromers. 3O '3 I‘D diff L” 1.) C13 b.) I.) tarp “as [he 3.2 Experimental 3.2.1. POSS Macromers: POSS Macromers used in this study so far are all T3 cages bearing different corner groups. These POSS macromers were obtained from Hybrid Plastics Corporation. Their chemical formulae, structures, abbreviations and molecular weight (M.W.) are shown in Table 3.1 and Figure 3.1. 3.2.2 Sample Preparations: 3.2.2.1 Samples Preparations for Differential Scanning Calorimeter (DSC), and Thermogravimetric Analysis (TGA): POSS powders were used directlyfor DSC, and TGA tests. 3.2.2.2 Samples Preparations for X-Ray Diffraction: POSS macromers were dissolved in toluene for 12 hours; solvent evaporated and the samples dried under vacuum for 12 hours at 60°C. 3.2.3 Characterization Techniques: 3.2.3.1 X-ray Diffraction: Measurements were performed using a Scintag XRD 2000 with a Cu target; 20 angle ranged from 5° to 30°; Step size and scan rate used here was 003° and 2° lmin, respectively. The x-ray diffraction pattern obtained from a diffractometer records the X-ray intensity as a function of diffraction angle. The inter-atomic 31 H I F H _ etc-canvas 2.1.3.. cc 2333 55:00.62 «2.3 5:223: Evita—Ev .ece...:>.u.:.£< 2.9. 3.2:. ea; scams—emu mnemibsoecasém mmofifioe :PQEm was seememsu mmo..:_538_-__Ecm $825815 38_ seemezeu 32-528035-:322206 32:5an 0.5m seemsmau mmoesesasaocascl 32:65 5.82 :ofiemeo mmgtaaaeofi;355m mmoxcauissa 5.82 seememeo macesecasaueEbm 30.18% mm. scemsmso mm0m-_§>aeo 3.0.3, 95 seememso $8-38:an $0.132 3E seememso 38-3582;an 3825 3S seemsmso 38-355360 mmoeaescm Ewe seememeu 32-32206-an $0.16 38 seememso 38-388.838-80 mmoaau Ewe? 33862 2:88 82:26 0.52 32526 E mace as accessefia. 205882 m8; .3 2395 582:2 .23 2:58... .3235 £55285: "3. 2.3 32 Cp3 POSS Cyg POSS OD \ss. /- t. :/\/@ StyrenylgPOSS PthOSS R = —< IsobugPOSS R ___ J V3POSS Figure 3.1: POSS Macromers With Different Corner Groups (cont’d) 33 Y: —@/\ ST 1Cp7POSS /\/@ Styrenyl 1CP7POSS Y: \ // V1Cp7 POSS C He C POSS Y: /\/<:> y 1 p7 Y: STllsobu7POSS Figure 3. l: cont’d spacing t5 on ray (l.=l. 3.2.3.2 E Tr a Mettle a [low tempera 3.3 x diff“ fTOm spacing is determined by Bragg’s law: d = n l. / (23in9) Where (1 is the inter-atomic spacing; A is the wavelength of the x- ray (1:1.5406A for Cu target); 0 is the diffraction angle. 3.2.3.2 Determination of Transition Temperatures of POSS macromers: Transition temperatures of POSS macromers were determined using a Mettler-Toledo 821e/400 Differential Scanning Calorimeter (DSC) under a flow of nitrogen and with a heating rate of 10°C/min. The transition temperature is taken as the maximum peak position of the transition peak. 3.2.3.3 Thermal Stability: Thermogravimetric analysis(TGA) was carried out on a Hi-Res TGA 2950 under Nitrogen atmosphere. Temperature range used was 25 to 600°C; Heating rate utilized was 20°C/min. Decomposition Temperature Tdec is taken as the temperature where 5% weight loss occurred. Residue is the weight percent of the sample remains after the TGA test. 3.3 X-Ray Crystallographic Analysis of POSS Macromers To examine the microstructures of POSS macromers, X-Ray diffraction analysis was performed. The X-ray diffraction pattern obtained from a diffractometer records the X-ray intensity as a function of the 35 diliractiot packing 0 The of corner 3.3.1 Eff Fig macromc diffracttt the diffr. Cc CPsPOS‘. 34). Pit. 3~7l mat macrom. macmm macrom diffract; SpaClng micron ViPOS.‘ diffraction angle 20, and it gives the information about the orderly packing of the molecules in crystals. The studies below mainly focused on the impacts of different kinds of corner groups on the microstructures of the POSS macromers. 3.3.1 Effects of POSS Corner Groups: Figures 3.2 to 3.13 show the X-ray diffraction curves of POSS macromers bearing different corner groups. And their corresponding diffraction data (peak positions, inter-atomic spacing, and the 29 width of the diffraction peaks) are listed in Table 3.2 Comparing the X-ray curves of all the RgPOSS macromers:- CngOSS (Figure 3.2), CngOSS (Figure 3.3), StyrenylgPOSS (Figure 3.4), PthOSS (Figure 3.5), VgPOSS (Figure 3.6) and IsobusPOSS (Figure 3.7) macromers, it can be seen that CngOSS, CngOSS and Isobu3POSS macromers have more sharp peaks than PthOSS and StyrenylgPOSS macromers. Only some weak and broad peaks are found in PthOSS macromer, and StyrenylgPOSS macromer has only one weak peak in its diffraction pattern. Comparing the ~8°29 diffraction peak of all the RgPOSS macromers, it can be seen that VgPOSS macromer has the smallest d- spacing (9.0A. see in Table 3.2), which is due to the fact that the VgPOSS macromer has eight small vinyl groups. The high regularity of the VgPOSS macromer allows a close packing of the POSS cages. CngOSS 36 1.6E HE .213 1 0E SDI 1:3:— 6.01 4.0] 10‘. 0.0 a) 5. NJ. 5725:: 1.6E+05 , 1.4E+05 8'2 1.2E+05 1.0E+05 y 8.0E+04 Intensit 19.1 6.0E+04 4.0E+04 2.0E+04 0.0E+OO n 2 0 Figure 3.2: X-ray Diffraction Profile of CngOSS Macromer 4.0E+05 3.5E+05 -: 7-3 3.0E+05 ah 2.5E+05 - ITWrVTTj II Intensity 2.0E+05 «g 1.5E+05 ~§ 1.0E+05 i 5.0E+04 i o.ora+oo ” Figure 3.3: X-ray Diffraction Profile of CngOSS Macromer 37 5.015: 45E- 4.0E 3.5E p.» O m Intensity [J J m r.) O r-r1 8.0l v.0.“ no.0 Intensit 4‘ Y A 1.1 0.1 isos+04 1L5E+04 ztdE+04 :r5E+04 Egsrnsuyt 853 'gza55+04 rszaos+04 LSEHon ' rins+04 5,013+03 (roE+oo . 1 . 1 1 r . 1 . . . . . . . . . . . . i , . . , . 5 10 15 20 25 30 2t) Figure 3.4: X-ray Diffraction Profile of StyrenylgPOSS Macromer 8.0E+04 _ ‘10E+04-E (sos+04-£ :50E+04-E ‘LOE+04-E y Intensit C 3.0E+O4 -: 2.0E+O4 —: 1 .OE+O4 0.0E+00 . 5 10 15 Figure 3.5: X-ray Diffraction Profile of PhsPOSS Macromer 38 7.0E+04 6.0E-t-04 9.8 5.0E+04 nty 4.0E+04 Intens 3.0E+04 22.9 23.7 2.0E+04 13.1 21.1 1 .0E+04 0.0E+00 e1 1 e t 1 1 1 * t 1 . e 1+ #4 . lfil . e 1 e r 5 10 15 20 25 30 28 Figure 3.6: X-ray Diffraction Profile of V3POSS Macromer 5.0E+06 p a 4.5E+06 4.0E+06 3.5E+06 E Z,3.01«:+06 E 2.5E+06 5 2.0E+O6 1.5E+06 ~. 1.0E+06 E 5.0E+05 E 0.0E+00 ’ 7.6 1' ti T 3-7 15.7 I 23.8 25.7 10 15 20 2 5 30 29 Figure 3.7: X-ray Diffraction Profile of IsobugPOSS Macromer 39 rsOE+O4 , 5105+04-f ztdE+04-{ 8‘3 1105+04~§ ~ urz Intensity 220E+04-E 11 :LOEaO4-f (105+oo ' 1 . 1 . t . . 1 1 t 1 . ... , . . . . +.. 5 10 15 20 25 30 211 Figure 3.8: X-ray Diffraction Profile of STleyPOSS Macromer 6.0E+04 snea044 19.2 4.0E+04 - Intensrty 93 zoen04- '19 1.0E+04 (1m 1 1 1 1 1T 1 1 1 1 lfi 1 L 1 1 l 1 1 1 1 l 29 Figure 3.9: X-ray Diffraction Profile of Styrenylle7POSS Macromer 4o Intensrty :-- rJ N s» L)! O J O 1.0E- 5.01:- l oor Intensity ) _L. 5.013+04 4.51=.+04 4.013+04 3.5E+04 3.0E+04 E 2,513+04 '5 2.013+04 . 1.5E+04 1.01=.+04 5.0E+03 00E+mlllllll#Lil414ill441l 5 10 15 2 9 20 25 30 7.7 Slty 18.6 19.3 11.2 Figure 3.10: X-ray Diffraction Profile of CyHele7POSS Macromer 8.0E+04 7.0E+04 6.0E+04 5.0E+O4 1ty 4.0E+O4 Intens 3.0E+O4 18.5 2.0E+04 4; 1.013+04 —E p— 1 1 L 1 I 1 L 1 1 1 J i l 1 I .1 1 1 I 4 1 ODE-FOO I I r I 5 10 15 20 25 30 2 9 Figure 3.11: X-ray Diffraction Profile of VleyPOSS Macromer 41 5.0E+O4 4.5E-104 4 4.0E+04 4 3.5E-104 a I Intensrty N 9° 2.0E+04 1.5E+04 4 1.0E+04 ~ 5.0E+03 - 0.0E+(X) 7.7 18.5 29 Figure 3. 12: X-ray Diffraction Profile of STllsobu7POSS Macromer 6.0E+04 5.0E+O4 4 4.0E+04 ~ 3.0E+04 ~ Intensity 2.0E+04 - 1.0E+04 - 0.0E+(X) 7.6 8.3 11.5 I 1 1 1 19.4 5 10 I 1 L r 15 29 1 l 20 25 30 Figure 3. l3: X-ray Diffraction Profile of Styrenylllsobu-IPOSS Macromer 42 A< 2:: .zvmfia—u-thra— :- Chane-ta 23v Han—9:121: fl—-.-u=3a-z.u.-L:.v LTZ: 3:: AC N: "um-:5 2:3:323— 4;}. HN -9- $124.5 :05 895 80.5 6.5 $9128.— 32 n: 3 es __Eeem 35.5 5.5 mace 2: E 5:815 $35 6.5 a _ fl: 3. m8; 0 > 6.5 5.5 $5 5.5 mm?“ 22 3: a: 3 265:8 23.5 3.5 $0.15 22 a.» __mcoubm :95 A35 325 mm?“ we : 3 2.9.5 65 and $99 $25 8.5 SN mam he 2 3 $9538— 55 925 3.35 see 8.5 68 em EN 2.2 we amen; see 63.5 $5 $5 €35 A35 New 3a SN 2: 3 S macaw...“ 335 mm?— 2 £55m 8M5 E5 5.5 3.5 » v.2 2: nfl x.» $91 0 :05 3.5 See $2.5 A35 325 .— SVN 2.2 «.2 NS : am $91 0 A4. £08555.— E :32? m8 wfioaamé afiegnuetoc new .8 Ni .8525 “—8.— whom—mom”: $3.59 55958 DEX he... 5?... cone—35.5% 205°..an mmOn— no 3. :5. 6685535 5 552% 23 $5239... Micaomuaoccoo :2: was 8 No "3:3 9858.— 33A "N .m 033—. 43 8?. h: and CngOSS macromers have similar X-ray curves, however, CngOSS has larger d-spacing (Table 3.2) than CngOSS, which is probably introduced by the additional methylene unit in the cyclohexyl group. StyrenylgPOSS macromer is the least ordered macromer among all the R3POSS macromers, which is due to its huge and rigid corner group. The replacement of one corner group (R) in the RgPOSS macromers with a different chemical group alters the morphology of the POSS macromers. Comparing the X-ray curves of STlCP7POSS (Figure 3.8), Styrenylle7POSS (Figure 3.9), CyHelCP7POSS (Figure 3.10), and V.Cp7POSS (Figure 3.11) macromers with the diffraction curve of the CngOSS (Figure 3.2) macromer, we observed that ST|Cp7POSS, StyrenyIICp7POSS, CyHeICP7POSS, and V1Cp7POSS macromers have fewer and less sharp peaks than CngOSS, indicating that ST1Cp7POSS, Styreny11Cp7POSS, CyHe1CP7POSS, and Vle7POSS macromers are less ordered than CngOSS macromer. This is because that the introduction of one styryl / styrenyl/ cyclohexenyl/or vinyl group into CngOSS reduces the symmetry and regularity of the POSS cage structure, and hence hinders the close packing of ST1Cp7POSS, Styrenthp7POSS, VICp-IPOSS and CyHe1CP7POSS macromers. The same results are also observed in the X-ray diffraction patterns of STllsobu7POSS (Figure 3.11), Styrenylllsobu7POSS (Figure 3.12), in comparison with the X-ray diffraction of IsobusPOSS macromer (Figure 3.6). The above discussion is only a simple comparison of the structures of POSS macromer with different corner groups. A complete crystallographic analysis of theses POSS macromers is beyond the scope of this work and will be the subject of a future research. 3.3.2 Summary: The chemistry of the corner groups on the POSS cage affects the morphological structures of the POSS macromers. The higher the symmetry and regularity of the POSS macromers, and the smaller the size of the corner groups, the more ordered the POSS macromers. Among the 12 POSS macromers investigated, CngOSS, CngOSS, VsPOSS, and IsobugPOSS are more ordered than PthOSS, StyrenylgPOSS, ST1Cp7POSS, Styrenyl1Cp7POSS, CyHele-IPOSS, V1Cp7POSS, STllsobu-IPOSS and Styrenylllsobu7POSS. 3.4 Thermal Stabilities of POSS Macromers Thermal stability studies on the POSS macromers bearing different corner groups were conducted. This type of information provides insight into the understanding of the thermal stabilities of POSS/Polymer blends. In this experiment, Thermogravimeric Analysis (TGA) is used to determine the decomposition temperature (Tdec), and weight loss (or residue) of the POSS macromers. 45 the dec the Tdc as the bonds. inorga molec chenn loss whicl of 45 klhn (abo kJ/n size 316. P()S [her are Thermal stability of a matter can be embodied by two parameters: the decomposition temperature (Tdcc) and weight loss. The magnitude of the Tdcc is mainly determined by the chemical structure of the matter, such as the bond energy, defects inside the molecule and reactivity of the bonds. Weight loss is decided by the content of organic elements and inorganic elements in the molecules, and whether there are more stable molecules formed during the decomposition pathway as a result of a chemical reaction. The higher the carbon element, the larger the weight loss. POSS macromers are composed of a silica-like inorganic core, which is surrounded by organic groups. The Si-O bond has a bond energy of 451 kJ/mole, which is higher than the bond energy of the C-C (345 [66]. However, the bond energy of Si-C kJ/mole) in organic materials (about 318 kJ/mole) is much lower than the bond energy of Si-O (451 kJ/mole), and the bond energies of Si-alkyl bonds become smaller as the size of the alkyl group is increased. For example, the bond energies of Si- Me, Si-Et, and Si-Pr are 331, 211, 192 kJ/mole respectivelyl66]. Because POSS macromers consist of both organic and inorganic components, therefore, it is expected that the thermal stabilities of POSS macromers are primarily influenced by the stabilities of the organic corner groups on the POSS cage. 46 0‘. l: 3.4.1 Effects of POSS Corner Groups: Figures 3.14 to 3.25 show the TGA curves of POSS macromers with different corner groups. The values of the Tdec, weight loss, and residues of these POSS macromers, which are obtained from their TGA curves are tabulated in Table 3.3. Table 3.4 lists the molecular weight of the POSS macromers, their weight percentages of the inorganic Si-O portion, and the organic C-H portion. 3.4.1.1 Decomposition Temperatures (Tdcc) of POSS Macromers: During the TGA experiments, the decomposition temperature (Tdec) is taken as the temperature where 5% weight loss occurred. It can be seen from Figures 3.14 to 3.25' that the order of the Tdcc of POSS macromers from high to low is: PthOSS (487.97°C, Figure 3.17), StyrenylgPOSS (458.18°C, Figure 3.16), CngOSS (397.5°C, Figure 3.15), STICp-IPOSS (381.22°C, Figure 3.20), Styrenthp7POSS (374.62°C, Figure 3.21), CngOSS (371.56°C, Figure 3.14), V1Cp7POSS (369.05°C, Figure 3.22), CyHeICp7POSS (348.14°C, Figure 3.23), StyrenyllIsobu7POSS (301.2°C, Figure 3.25), STllsobu7POSS (284.96°C, Figure 3.24), IsobugPOSS (267.58°C, Figure 3.18), and V3POSS (251.28°C, Figure 3.19). It is noticed that this sequence is nearly the same as the sequence of the molecular weight of these POSS macromers from high to low as shown in Table 3.4, except for CyHe1Cp7POSS macromer. Comparing the TGA curves of all the R3POSS macromers (Figure 3. 26), we can see that PthOSS (487.97°C) and StyrenylgPOSS (458.2°C) 47 macro macro moder (lilj Wu re; My 101 macromers have significantly higher Tdec than the other R3POSS macromers. CngOSS (397.5°C) and CngOSS (37l.56°C) macromers have moderate thermal stabilities. ISObUgPOSS (267.58°C), and V3POSS (251.28°C) have the lowest Tdec among all the R3POSS macromers. We also observed that POSS macromers containing vinyl /or isobutyl corner groups have relatively low Tdec, for example: Vle7POSS (369.05°C), Styrenylllsobu7POSS (301.2°C), STIIsobu7POSS (284.96°C), ISObUgPOSS (267.58°C), and V3POSS (251.28°C). Comparing the Tdcc of STle7POSS, Styrenylle7POSS, CyHele7POSS, and V1Cp7POSS macromers with that of CngOSS (Figure 3.27), we can see that the replacement of one cyclopentyl with styryl increases the Tdec by about 10°C (STleyPOSS), while, the Tdec of CngOSS decreases by 23°C when replacing one of its cyclopentyl groups with cyclohexenyl group (CyHele7POSS). Styrenylle7POSS and Vle7POSS macromers have nearly the same Tm,c as CngOSS macromer. By comparing the Tdcc of STIIsobu-IPOSS and Styrenylllsobu7POSS with that of IsobusPOSS macromer (Figure 3.28), it can be seen that the replacements of one isobutyl group in IsobugPOSS with styryl group and styrenyl group increase the Tdec by 17°C (for STllsobu7POSS), and 34°C for (Styrenylllsobu7POSS). The above results showed that the chemistry of the corner groups on the POSS cages significantly affected the thermal stabilities of the POSS macromers. As stated in the beginning of this section, the Tdec 48 120 100 371 .56°C 95.00% 80- °33 94.35% 5,60 (4.720mg) '5 3 40* Residue: 20- 5.644% (0.2824mg) x—Jt o . . . . r I r u . u 100 200 300 400 500 600 Temperature (°C) Figure 3. l4: TGA curve of CngOSS Macromer 120 4 100 397.50°C 95.00% 80- ;? 85.28% 2.’ (4.947mg) 560- d) g i 40“ Residue: 14.73% 436.80°C 23.72% 0.8543mg) .4 20 506.54°C 20.46% L 0 Y ' ' r I ' I ‘ r 100 200 300 400 500 600 Temperature (°C) Figure3. 15: TGA curve of CngOSS Macromer 49 120 100 20.88% ' 458.18°C 95.00% .498mg) 80- Q Residue: O :7 79.12% 560‘ (9.466mg) (D 3 40- J 20- o . . . , . . . f . , 1 00 200 300 400 500 600 Temperature (°C) Figure 3. 16: TGA Curve of StyrenylgPOSS Macromer 120 100 \ 487.97°C 95.00% 80- Weight (%) c» ‘3 Residue: 404 52.71% J (9.800mg) 20 0 . , Y , . , . r . r 1 00 200 300 400 500 600 Temperature (°C) Figure 3. l7: TGA Curve of PhsPOSS Macromer 50 A0\ov «50.0; 120 100 Weight (%) -k 0) on C? e > 120 100 (D ‘3 Weight (%) O) ‘? 381 22°C 95.00% 60.19% (4.372mg) 521 .89°C 50.09% 4o~ i Residue: 39.80% 20. (2.891 mg) 0 ' ' I I r v r 100 200 300 500 600 Temperature (°C) Figure 3. 20: TGA Curve of STle-IOSS Macromer 120 100 374.62°C 95.00% 80‘ 67.66% (6.41 1 mg) Weight (%) a: ‘? 465.53°C 53.35% 40‘ 535.59°C 43.79% L Residue: 20- 32.32% (3.062mg) 0 T . , . j . , . , 100 200 300 400 500 600 Temperature (°C) Figure 3. 21: TGA Curve of StyrenthpyPOSS Macromer 52 'T 120 100' 0 8 O 6 Ao\ov 30.0)) ( 4 1X.» .ccmcxs 10° 348.14°C 95mm 1 801 \° E: i 96.07% 560‘ (6.554mg) 0 3 405 Residue: 20- 3.931 °/o 393.91 °C 14.63% (0-2682m9) 0 454.48°C 10.66% L 100 200 300 400 500 600 Temperature (°C) Figure 3. 22: TGA Curve of CyHele7POSS Macromer 120 100 369.05°C 95.00% 80 § : 79.51% 3601 (9.650mg) 0 4 3 40 412.96°C 47.52% 471 .68°C 40.52% 20‘ Residue: L 20.50% 0 (2.488mg) 100 200 300 400 500 600 Temperature (°C) Figure 3. 23: TGA Curve of VleyPOSS Macromer 53 A665 «:90; l 1 A66» E305 120 ‘00 284.96°C 95.00% 801 8: 89.50% .. 7.708m @607 ( 9) 0) 3 4 2 0 Residue: 10.50% 20- (0.9043mg) L o . . . . 2 . . h . . 100 200 300 400 500 600 Temperature (°C) Figure 3. 24: TGA Curve of STllsobu7POSS Macromer 120 1 ‘00 301.20°C 95.00% 801 g 1 .360. 96.450/0 .5 (17.23mg) ; 1 401 Residue: 2° 3.605% (0.6437mg) L 0 . , . f . , - , . , 100 200 300 400 500 600 Temperature (°C) Figure 3. 25 : TGA Curve of Styrenylllsobu-IPOSS Macromer S4 .39.; 23 £55.38— .3055: .mmomieaam £5.36 £5.20 "56882 $93. 2: .5 8:5 <3 " 3.... 23E Gov 8386583. ooh 2.6 2.3 2.; 2.; 2.3 oSo 959.5 :11 ...-.-,.-,.w.....c_.m..._.. :---.-H O . . l r r n r . 1 afiwmm .3 .11.: 4-1-30.5.5 1-3-1.-- . -, :1: - 0130522256. 1111 .8 3633.8 :1- .. m ..... 30me 1.1.1 5.3.6- ;- ,, J 5 ..... $05368 1111 - 6:25a- aemfi-w-e 13 83.: a. .31. ”2::QO - _./ 11:1 ....... 1- 1: . 3.586.: -/. -. 18 “Sim NW no / ,_. ”02:QO ./ 3, . 3625.3 -/ ,__, sis-mm ”N .// . 2, .8 ”2:53— / . 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K $8.3 00:.va “a $8 8 008 am ._ / 9: 920.3 come-E- :- cx-ooé veer-.5 ”m. $8.3 memo-a8 a cam 56 con $8.333. a? mmgsafifim Ea .mmoaéadaaag a. 83-538 <3 "3m 2:3,.— Gov 2383th 2.5 8m 2% £m SN oSo 1: . m ..... -mfi.-,E_.§..m,_Cm AmEFE-E _. : 1 1 x / Mug--75555.2:22); . $20.». ”N 1 ,/ T182382 6szan now 3528.8 132-m ; 2- ”323% 1 - - é am- 3525 e ) $312. :1. - low ”2.33% 1% -.,././ r My. $8.3 003.58 M_ $8.3 Poms-:- Hm x/xf. o2 «poo-ma 0-33-0- ”m OS 57 Table 3.3: Thermal Stabilities of POSS Macromers with different Comer Groups (TGA results) POSS Df§&gi%lq WEIGHT RESIDUE Macromers . o CHANGE (%) (%) (at 5% Welght Loss, C) CngOSS 371.5 94.35 5.644 CngOSS 397.5 85.28 14.73 StyrenylgPOSS 458.1 20.88 79.12 PthOSS 487.9 47.29 52.71 ISObUgPOSS 267.5 94.64 5.36 V3POSS 251.2 52.13 47.87 STICPyPOSS 381.2 60.19 39.8 Styrenthp7POSS 374.6 67.66 32.32 CyHele7POSS 348.1 96.07 3.93 VICp7POSS 369.0 79.51 20.49 STIIsobu7POSS 284.9 89.50 10.50 Styrenyl 1 Isobu7POSS 301.2 96.45 3.6 58 5:: 21..u-.€L.~..E¢ "4.4.. :- .1 3.:- -._m~ 22 21.2 2.2 2.2 2.2 2.8 m8 among 92 2.2 $28 5.. 8.3. 2.2 2.2 ~52 E». 8.3 $022582 3 222 22 ~92. 2.2 2.2 212 3.2 0.28 mmoafioaicfia <3 862 22 ~34 2.2 2.2 2.2 2.9. 8.28 3023815 no~ 2.:- 82~ 2x 35. 8.2 2.2 -.»~ ~34 0.2a mmoaUS <3 35 22 2.2 8.2 8.2 2.2 8.9- 38 $0220 ~m.~m 2.? ~32 mi 3.2 2.2 2.2 2.- 2.:- 282 mmoagacebm ~22 2.2 ~22 SN 8.: 2.2 2.2 2- 3.:- 32: $02.95 an 3.22 2~ 8.2 2.2 8.2 n~.- 3.:- 32: 3050526 2.: 8.2 2.2.2 2.2.. 2.2 2.8 2.2 2.2 5:“ 8.52 325 2.2 ~25 2.» 2.3 2.8 $2 2.2 2.2 342 $823525 :2 3.54 2w 2.3 2.8 8.2 2.2 2.2 33 30%,: omwwmw 1%.me 3.3 2.3 2.5 32: 83 awn-.3 BE :8me ”www.m- 023 m 6 2-0 6 2.3 a. 28 58.222 88882 amen <8 E <09 55.5.— :.0 2536 can 53.3.— 0.5 3532: :2: .3 093:3qu 2385 2: 23 8828.2 m2! .9 2335 5.832 s. .n 2...; 59 magn such bond Ihel mdh ch61 POE magnitude of a material is mainly determined by its chemical structure, such as the bond energy, defects inside the molecule and reactivity of the bonds. The degradation of POSS macromers starts from initial cleavage of the C-C and Si-C bonds in the corner groups. The above TGA results indicate the C-C and Si-C bond energies on the POSS cages vary with the chemistry of the corner groups. The more stable the corner groups on the POSS cage, the higher the Tdec of POSS macromer. The order of thermal stabilities of the organic groups from high to low is: Phenethyl, Styryl, Styrenyl, Cyclohexyl, Cyclopentyl, Isobutyl, Vinyl and Cyclohexenyl groups. 3.4.1.2 Residues of the POSS Macromers: Residue of the POSS macromers is taken as the weight percentage of the sample remains after the TGA test. We can see from Table 3.3 that the order of the POSS residue yields from high to low is: StyrenylgPOSS (79.12wt%), PthOSS (59.7lwt%), V3POSS (47.87wt%), STICp-IPOSS (39.80wt%), StyrenyIICp7POSS (32.32wt%), V1Cp7POSS (20.50wt%) CngOSS (l4.73wt%), STIIsobu7POSS (10.50wt%), CngOSS (5.64wt%), Isobu8POSS (5.36wt%), CyHe1Cp7POSS (3.93wt%), and StyrenylllsomeOSS (3.6wt%). Among all the RgPOSS macromers (Figure 3.26), POSS macromers containing benzene rings and/or double bonds in their corner groups have higher residue yields. For example, the residues of the StyrenylgPOSS 60 are l Sty exl res PC 8'] (79.12wt%), PthOSS (52.7lwt%), and V3POSS (47.87wt%) macromers are higher than those of the CngOSS (l4.73wt%), CngOSS (5.64wt%), and Isobu3POSS (5.36wt%). Comparing the residues of the CngOSS, CngOSS and IsobugPOSS macromers, we can see that the larger the mass of the corner groups on the POSS cage, the higher their residue yield: the residue of the CngOSS macromer (l4.73wt%) is higher than those of CngOSS (5.644wt%) and Isobu3POSS (5.36wt%) macromers. As shown in Figure 3.27, the STICp7POSS (39.80wt%), Styreny11Cp7POSS (32.32wt%) and V1Cp7POSS (20.50wt%) macromers exhibit significantly increased residue yields when compared with CngOSS (5.64wt%), while, CyHe1Cp7POSS (3.93wt%) displays a lower residue than CngOSS (5.64wt%). However, we didn’t see this trend in the POSS macromers containing isobutyl groups (Figure 3.28): the residues of STIIsobu7POSS (10.50wt%) and Styrenylllsobu7POSS (3.6wt%) are about in the same order as IsobusPOSS (5.36wt%). The above results showed that the chemistry of POSS has considerable impacts on the residue yields of the POSS macromers. As stated earlier, the residue of a matter is decided by the content of organic elements and inorganic elements in the molecules, and if there are more stable molecules formed during the decomposition pathway as a result of a chemical reaction. This principle also applies to POSS macromers. As shown in Table 3.4, the weight percentages of the inorganic Si-O cages in 61 mePOS ofmec h PMPOS nmmer inorgan rauhs reports memu PMPOF U98? macro: M me {CSpec mar. m65§ M PC chemr’ H4]; Stylef the POSS macromers are between 33~65wt%, depending on the chemistry of the corner groups. It is noticeable in Table 3.4 that StyrenylgPOSS (79.12wt%) and PthOSS (52.7lwt%) macromers have considerably high residues. We notice that these values are higher than the weight percentages of their inorganic Si-O (~33wt%) content. Based on this fact and also on the results that the loss of POSS cages takes place around 450 to 600°C, as [67], we postulate that at high temperatures reported by Mantz, Jones, etc chemical crosslinking reactions might occur in the StyrenylgPOSS and PthOSS macormers that results in the formation POSS resin. As seen in Table 3.4, the residue yields of the STICp7POSS (39.82wt%), Styrenylle7POSS (32.32wt%) and VgPOSS (47.87wt%) macromers are similar to or somewhat lower than the weight percentages of their inorganic Si-O content: 41.51wt%, 41.51wt%, and 65.82wt% respectively. We presume that in these POSS macromers, partial losses of their organic corner groups and also their inorganic Si-O cages occur in the systems; and the experimental fact that there are still some remaining of POSS macromers even at temperatures above 450°C is because chemical reactions might take place among some of the POSS cages. Table 3.4 also reveals that V1Cp7POSS (20.5wt%), CngOSS (14.73wt%), STIIsobu7POSS (6.24wt%), CngOSS (5.64wt%), ISObUgPOSS (5.36wt%), CyHeICp7POSS (3.93wt%), and Styrenylllsobu7POSS (3.6wt%) macromers have very low residues 62 (3~30 Iheiri in the clear res'rd resrd 3.4.1 is H NO Crr lso C}' an Sl EX Pr (3~20wt%). These values are much lower than the weight percentages of their inorganic Si-O cages (40~45wt%), indicating that most of Si-O cages in these POSS macromers are lost during the heating. However, it is not clear why STIIsobu7POSS and Styrenylllsobu7POSS have very low residues, while, STle7POSS, and Styrenylle7POSS have very high residues. 3.4.1.3 Two Mass-Loss Regions: Another feature noticed in the TGA curves of the POSS macromers is that during the decomposition process, some POSS macromers display two mass-loss regions. Two clear mass-loss regions are observed in the TGA curves of CngOSS (350-436°C, and 506-550°C, as shown in Figure 3.15), IsobugPOSS (250-300°C, and 370-450°C, as shown in Figure 3.18), CyHele7POSS (BSD-410°C, and 470-600°C, as shown in Figure 3.22), and Vle7POSS (300-400°C, and 450-500°C, as shown in Figure 3. 23). STIprPOSS (Figure 3. 20), and Styrenylle7POSS (Figure 3. 21) also exhibit two mass-loss regions, but less distinctive. The presence of two mass-loss regions suggests that the above POSS macromers have more complicated thermal decomposing processes than other POSS macromers. 63 The mechanism of POSS decomposition, which can be developed by analyzing the gas-phase product and chars of the samples, is beyond the scope of this research. More detail studies on the thermolysis of POSS macromers can be found in references [59-61]. 3.4.2 Summary: The chemistry of the organic corner groups on the POSS cages plays an important role in determining the thermal stabilities of POSS macromers. The POSS macromers with functionalities, which may undergo chemical crosslinking reactions, possess high thermal stability, for example: StyrenylgPOSS and PthOSS macromers. Among all the 12 POSS macromers investigated, the StyrenylgPOSS (Tdec: 458.18°C, Residue: 79.12wt%) and PthOSS (Tdec: 487.97°C, Residue: 52.71wt%) macromers have significantly high decomposition temperatures and residues. The order of the POSS decomposition temperature from high to low is: PthOSS (487.97°C), StyrenylgPOSS (458.18°C), CySPOSS (397.5°C), STle7POSS (381.22°C), Styrenylle7POSS (374.62°C), CpsPOSS (371.56OC), VICp7POSS (369.05°C), CyHele7POSS (348.14°C), Styrenylllsobu7POSS (301.2°C), STlIsobu7POSS (284.96°C), IsobusPOSS (267.58°C), and V8Poss (251.28°C). The order of the POSS residue yields from high to low is: StyrenylgPOSS (79.12wt%), PhSPOSS (59.71wt%), VSPOSS (47.87wt%), 64 ST (IE 3.5 ire Ti [6! STle7POSS (39.80wt%), Styrenylle7POSS (32.32wt%), Vle7POSS (20.50wt%), Cy8POSS (14.73wt%), STIIsobu7POSS (10.50wt%), Cp8POSS (5.64wt%), IsobusPOSS (5.36wt%), CyHele7POSS (3.93wt%), and Styrenylllsobu7POSS (3.6wt%). 3.5 Transition Temperatures of POSS Macromers 3.5.1 Effects of POSS Corner Groups: Differential Scanning Calorimetry (DSC) was used to test the transition temperatures of POSS macromers with different corner groups. The DSC results are showed in Figures 3.29 to 3.40, and the transition temperature data are listed in Table 3.5. Some of these transitions shown in the DSC figures are the fusions of POSS crystalline structures, and some of them are the destruction of POSS weak associations. The heats of these fusions or disassociations of POSS macromers are very weak (between 2~4OJ/g), except that VgPOSS has a relatively high heat of fusion, which is about 135.4J/g. We can see that the CngOSS (Figures 3.29), StyrenylgPOSS (Figure 3.32), and IsobusPOSS (Figure 3.34) macromers all have two transition peaks: 12.5°C (disassociation) and 29.9°C (disassociation) for CngOSS; 189.1°C (disassociation) and 274.3°C (melting) for StyrenylgPOSS; and 496°C (disassociation) and 272.1°C (melting) for IsobusPOSS. The disassociation temperatures of the CngOSS and PthOSS macromers are 23.7°C and 765°C, respectively. VgPOSS, 65 0.5 i g) C Heat of Flow (J/ b :L M 1 1 N {11 — Cp8POSS llllllllllllllllllllllllllllllll l l l l 1 l Figure 3.29: DSC Curve of CngOSS Macromer (Hg) ,6: ,b Heat of Flow as I y—s p—a 1 7 V T . —Cy8Poss .L. O O 1 r 1111111411 I i llllll11%14LL411111#11L1%11J1+14L1 150 2(1) 250 300 350 400 450 Tarpa'ature (°C) Figure 3.30: DSC Curve of CngOSS Macromer 50 1(1) 66 E — Styreny18POSS 0.5 «E J A oi 2.2? g: i 3 _05 _f 189.10C o . E : 2 -1 t 274.3°c £3 : -1.5 «E -2 . _25 F 1 m1 1 111111111111m111111111111111111111111 0 50 100 150 200 250 300 350 400 450 Temperature (°C) Figure 3.31: DSC Curve of StyrenylgPOSS Macromer 1 : _ ’ —""P118POSS ng J; D : 3 : o : E: : «— c 3 2i 8 ' E 765°C ”—2.5 i -3 -35 .4 U111HHrwwrwuewawwwrl”I11H[will 0 50 100 150 200 250 300 350 400 450 Temperature (°C) Figure 3.32: DSC Curve of PthOSS Macromer 67 — V8POSS 0.5 (E O 1 Heat of Flow (J/g) .6: Vi O 50 100 150 200 250 300 350 400 450 Terrperature (° C) Figure 3.33: DSC Curve of V3POSS Macromer —- Isobu8POSS J TJITYITTITI _b u: 496°C Heat of Flow (J/g) I t—d . Lit r—- l l 272. 1°C -25 LLllllllllrlllJ‘LrillllllllliiLJ+Lgl+llJl+1lll 0 50 100 150 200 250 300 350 400 450 Tenperature (°C) Figure 3.34: DSC Curve of IsobugPOSS Macromer 68 i —ST1Cp7POSS Heat of glow (J/g) {ll 0 50 100 150 2(X) 250 3(X) 350 400 450 Tenpaature (° C) Figure 3.35 : DSC Curve of STleqPOSS Macromer 1.5 0.5 -: Heat of Flow (J/g) b LII l H . U! H l 1 I I I I I I —— Styrenylle7POSS 11111 1111114444111111411l11111111111111111411 T I I I I I I I 50 100 150 200 250 300 350 400 450 Temperature (°C) Figure 3.36: DSC Curve of Styrenthp7POSS Macromer 69 i —CyHe1Cp7POSS 0.7 f 20.2 4 2° C O . 3 , o-0. ‘ u- : r 0 gas ~- -1.3 ’ 339.1°C -131111++le~~+uwlfilw*1”PLHIHrHHIfHU 0 50 100 150 200 250 300 350 400 450 Temperature(°C) Figure 3.37: DSC Curve of CyHele7POSS Macromer 1 —V1Cp7POSS 0.5 - t 3:0 i- '3 3 O E H— O ‘5 O) I: -2“Hr“LL11H*+‘*+LHIH+U"Hillrlluriw+ 0 50 100 150 200 250 300 350 400 450 Temperature(°C) Figure 3.38: DSC Curve of V1Cp7POSS Macromer 70 o E 229°C Heat of Flow (J/g) 1 N 1 1.x) 0 1 IITT_ITIIIIIIII IIITI II — STlIsobu7POSS .. 11111H11111111111111111111111111111111 - . Fl I I I I I I 0 50 100 150 200 250 300 350 Temperature (° C) Figure 3.39: DSC Curve of STlIsobu7POSS Macromer l E — Styrenylllsobu7POSS 0.5 i 3" i D 0: .3 Li U4 _ “5 r 3* —O.5 4: m . E -1 _- “ 169.30C -15hLl111111Lf 1 L11L1I111T 1111111++¥L111111 0 50 100 150 200 250 300 350 400 450 Temperature (° C) Figure 3.40: DSC Curve of Styrenylllsobu7POSS Macromer 71 Table 3.5: Transition Temperatures of POSS Macromers (DSC Results) POSS TransitigaTemperature Heat of (Bisiociation Macromers 1 2 l g 2 CngOSS 12.5 29.9 4.4 6.2 CngOSS 23.7 ~ 2.5 ~ StyrenylgPOSS 189.1 274.3 4.5 29.6 PthOSS 76.5 ~ 37.8 ~ IsobusPOSS 49.6 272.1 14.6 10.2 V3POSS 349.1 ~ 135.4 ~ Styrenyl lCmOSS ~ ~ ~ ~ STle7POSS ~ ~ ~ ~ CyHele7POSS 339.1 ~ 15.9 ~ VleyOSS ~ ~ ~ ~ Styrenylllsobu7POSS 169.3 ~ 22.0 ~ STlIsobu7POSS ~ ~ ~ ~ CyHele7POSS and StyrenylllsomeOSS macromers have a melting temperature at 349.1°C, 339.1°C and 169.3°C respectively. It is also noticed that the melting temperatures of ISObUgPOSS (Figure 3.34), CyHe1Cp7POSS (Figure 3.37), and Styrenylllsobu7POSS (Figure 3.40) are very close to their decomposition zones. No transition peaks were found in STle-IPOSS (Figure 3.34), Styrenylle7POSS (Figure 3.36), Vle7POSS (Figure 3.38), and STlIsobu7POSS (Figure 3.39) macromers. However, both ST1Cp7POSS and STlIsobu7POSS macromers have one upward peak, at 160°C and 229°C respectively, which indicates that an exothermal reaction takes place during heating. 72 Only the melting transitions of V3POSS, IsobusPOSS, StyrenylgPOSS, and CyHeleyPOSS macromers are observed in the DSC experiments. Even thought the melting peaks of CngOSS, CngOSS, PthOSS, Styrenylle7POSS, STle7POSS, V1Cp7POSS, and STlIsobu7POSS macromers are not observed in their DSC curves, we assume that it is because that their melting temperatures are higher than their decomposition temperatures. The small disassociation peaks found in CngOSS, CngOSS, Styreny18POSS, PthOSS, and IsobugPOSS macromers are thought to be a destruction of weak aggregations in these POSS macromers. 3.5.2 Summary: The melting temperatures of StyrenylgPOSS, IsobusPOSS, VgPOSS, CyHele7POSS and Styrenylllsobu7POSS macromers are 274.3°C, 272.1°C, 349.1°C, 339.1°C and 169.3°C, respectively. The melting peaks of CngOSS, CngOSS, PthOSS, Styrenylle7POSS, STle7POSS, Vle7POSS, and STlIsobU7POSS macromers are not observed because their melting temperatures are higher than their decomposition temperatures. STle7POSS and STlIsobu7POSS macromers have one upward peak, at 160°C and 229°C respectively, which indicates that an exothermal reaction takes place during heating. Weak associations are observed in CngOSS, CngOSS, Styreny18POSS, PthOSS, and IsobusPOSS macromers. 73 PART II INVESTIGATIONS OF POSS/POLYMER BLENDS 74 PREFACE The following two chapters describe a study where POSS macromers were incorporated by mixing into traditional polymers to prepare POSS/Polymer blends. Two kinds of polymers were used. Polystyrene (PS), one of most commonly used thermoplastics, was selected as one of the model polymers. Another one, chosen from polysiloxane polymers, was Polydimethyl Siloxane (PDMS). Compared to other inorganic fillers, POSS macromers possess greater potential as a nano-reinforcing filler. As stated in Chapter 1, POSS macromers have two unique features. First, the chemical composition is a hybrid: POSS macromers have an inorganic silica-like core, which is surrounded by organic groups. The organic groups surrounding the POSS framework can be made to be compatible with polymers to form blends of nano-reinforced blends. Second, the physical size of POSS macromers is about 1.5 nm [I] , which is nearly equivalent in size to most polymer segments and coils. Because of these two characteristics of POSS macromers, it is expected that nano-dispersed POSS/polymer blends can be fabricated for nearly every type of polymer matrix by modifying the chemistry of the corner groups. The following research is intended to answer the question of how POSS macromers can be “molecularly” dispersed in polymer matrix to 75 form S1IUC1 itisc two Cr morp homc mor; para inte fum bet‘ con dis (IQ Prr “h an 1h. form a nanoscopic material, and to determine what are the structure/property relationships of the POSS/polymer blends. In general, in order to achieve the optimum performance of a blend, it is crucial that its morphology of the blends and interface between the two components be carefully controlled. The morphology of a blend plays a key role in determining its properties. Both the response to an applied mechanical stress and the physical properties exhibited by the blend will depend markedly on its morphology, such as: the amount of phase separation, the sample homogeneity, and the domain size in a phase-separated system. The morphological structure of a multi-component blend is affected by many parameters, such as the complex interplay of rheology, diffusion, interfacial forces and time-scale of processing. However, the decisive fundamental factor in determining its morphology is the compatibility between the components. With increasing compatibility between its components, the morphology of a blend becomes more homogeneously dispersion. The interfaces between the two components in a blend also have a significant influence on the performance of the material. Mechanical properties in filled systems are limited by the strength of the interface, which is often the weakest element of a blend. A favorable chemical and/or physical interaction between the two constituents usually enhances the mechanical properties of the blend. 76 Because of the above reasons, an investigation on the morphology and interaction between POSS and polymeric matrix was initiated. TEM and X-ray diffractometer were utilized to characterize the morphologies of the POSS/polymer blends. The interactions between POSS macromers and polymers were analyzed by monitoring the changes of the glass transitions of the polymer chains, which were detected by DSC. An examination of the performance of POSS/polymer blends was followed after their morphology studies. Properties investigated in this paper included thermal stability and rheological properties. Thermal stability is one of the important advantages that organic materials can obtain by combining with inorganic materials. TGA was employed to test the thermal stability of the POSS/polymer blends. The interaction between POSS with varying organic groups and polymer matrix was examined using rheological techniques, which were carried out with a Universal Dynamic Spectrometer. Because of the limited quantities of POSS materials, only the rheological properties of POSS/PDMS blends were conducted. Based on the above morphology and performance studies of the POSS/polymer blends, we generated the structure and property relationships of the blends. 77 I! blen infll Cor. SIUI CO‘1 CHAPTER 4 MORPHOLOGY, INTERACTION AND THERMAL STABILITY STUDIES OF POSS/POLYSTYRENE (PS) BLENDS 4.1 Introduction: The morphology, interaction and thermal stability of POSS/PS blends were investigated. The studies were mainly focused on the influence of POSS chemistry on the morphologies of the POSS/PS blends. Polystyrene (PS) is one of the most commonly used thermoplastics. Composed of only carbon and hydrogen atoms, PS is a good model for studying the effects of POSS macromers bearing different organic corner groups on the compatibilities, and hence the morphologies, of the blends. In this study, TEM was utilized to characterize the morphologies of the POSS/PS blends, and X-ray diffractometer was employed to identify the morphological changes of POSS macromers after they were blended with PS. It is expected that POSS macromers, which have less crystallinity and bear organic corner groups chemically similar to PS, will be more compatible with PS and hence more homogeneously dispersed in the PS matrix. The interactions between POSS macromers and PS were analyzed by monitoring the changes of polymer glass transition, which were detected by DSC. It is thought that because there are no strong interaction forces 78 bar 1101 the $13 between POSS macromers and PS, the molecular mobility of PS chains is not much affected by the addition of POSS macromers. Because of the limited quantities of POSS macromers, only the thermal stability of the POSS/PS blends was conducted. Thermal stabilities of the POSS/PS blends were characterized by TGA. 4.2 Experimental: 4.2.1. Materials: 4.2.1.1 Polystyrene (PS): Monodispersed PS was obtained from Aldrich Chemical Company. PSZM: Mw=2316000, PSZK. Mw=216,000. Poly-dispersed PS (PSlM: Mw=1,600,00, Mw/Mn S 1.16) was purchased from Pressure Chemical. 4.2.1.2 POSS Macromers: POSS Macromers used for the experiments described in this chapter included CngOSS, CngOSS, StyrenylgPOSS, PthOSS, IsobusPOSS, VgPOSS, STle7POSS, Styreny11Cp7POSS, CyHele7POSS, V1Cp7POSS, STlIsobu7POSS, and Styrenylllsobu7POSS. Their chemical structures are illustrated in Table 3.1 and Figure 3.1. POSS Loadings in PS were 20wt%, 50wt%, and 80wt%. 4.2.2 Sample Preparations: 4.2.2.1 Transmission Electron Microscope (TEM) Samples Preparation: 79 PS and POSS macromer were dissolve in THF for more than 4 hours. The concentration of the solution was approximately 0.5%. The solution was then dropped onto a glass slide and let to dry in the air. The film was removed from the glass slide by slowly immersing the slide into a vessel of water at a 45° angle to the surface. Next, the grids were dropped onto the film and the whole piece of film with grids on the surface was lifted out of the water using a section a paper. The grids were dried on filter paper and subsequently carbon coated to increase their beam stability. 4.2.2.2 Samples Preparations for Differential Scanning Calorimeter (DSC), Thermogravimetric Analysis (TGA) and X-Ray Diffraction: Preparations of POSS/PS blends were performed by dissolving PS and POSS macromer in toluene for 12 hours; evaporating the solvent, and then by drying the samples under vacuum for more than 12 hours at 60°C. 4.2.3 Characterization Techniques: 4.2.3.1 Transmission Electron Microscope (TEM): Thin films were observed on JEOL 100CX TEM using an acceleration voltage of 120kv. 4.2.3.2 X-ray Diffraction: Measurements were performed using a Scintag XRD 2000 with a Cu target; 20 angle ranged from 5° to 30°; Step size and scan rate used here was 0.03° and 2° /min, respectively. 80 the ‘ spac W h The x-ray diffraction pattern obtained from a diffractometer records the X-ray intensity as a function of diffraction angle. The inter-atomic spacing is determined by Bragg’s law: d = n). / (23in0) Where (1 is the inter-atomic spacing; I. is the wavelength of the x-ray (1:1.5406A for Cu target); 0 is the diffraction angle. 4.2.3.3 Thermal Stability: Thermogravimetric analysis was carried out on a Hi-Res TGA 2950 under Nitrogen atmosphere. Temperature range used was 25 to 600°C; Heating rate utilized was 20°C/min. Tdec is taken as the temperature where 5% weight loss occurred. Residue is the weight percent of the sample remains after the TGA test. 4.2.3.4 Determination of Glass Transition Temperature (Tg): Glass transitions were determined using a Mettler-Toledo 821e/400 Differential Scanning Calorimeter (DSC) under a flow of nitrogen and with a heating rate of 10°C/min. The glass transition temperature was taken as the inflection point of the glass transition region. The glass transition width is the temperature span between the onset of the transition and the endset of the transition. 81 4.3 £th ble fur 4.3 Morphological Studies of POSS/PS Blends By Transmission Electronic Microscope (TEM) This section presents the morphological structures of POSS/PS blends observed by TEM. We have investigated the effects of different functionalized POSS macromers, POSS concentration, and molecular weights of PS on the morphological structures of the blends. 4.3.1 Effects of POSS Macromers with Different Corner Groups on the Morphologies of POSS/PS2M Blends (50wt% POSS Loading): Figures 4.1 to 4.8 show the TEM photographs of blends of PSZM with CngOSS, STICp7POSS, StyrenylgPOSS, PthOSS, CngOSS, V3POSS, CyHele7POSS and V1Cp7POSS (POSS Loading: 50wt%; PS molecular weight: 2316000). The phase characteristics of these blends are summarized in Table 4.1. As shown in Figure 4.1, the CngOSS/PSZM blend has two phases with PS as the continuous phase and snowflake like CngOSS macromers as the disperse phase. The dimensions of the CngOSS aggregates are around 140-2000nm. The replacement of one cyclopentyl group with one styryl group (STle7POSS) changes the pattern and the dimensions of the POSS aggregates. STGC7POSS aggregates in ST1Cp7POSS IPS2M blends are roughly round shape, and their sizes are approximately 70-600nm (Figure 4.2). Because of the less crystallinity 82 Table 4. 1: Phase Characteristics of the POSSIPSZM Blends (50 wt% POSS) POSS/PS2M Phases Continuous Dispersion Dimensions of the (50 wt%) Phase Phase dispersron phase CngOSS Two PS POSS 140—2000nm CngOSS Two PS POSS microns StyrenylgPOSS Two POSS+PS PS 50-200nm PthOSS One ~ ~ ~ VgPOSS Two PS POSS microns ST1Cp7POSS Two PS POSS 70-600nm CyHele7POSSH Two POSS+PS POSS+PS microns V1Cp7POSS Two PS POSS microns 83 ... ...... ...... .. r . . ...... .. . .. 5...... N: TEM Image of CpsPOSSIPSZM Blend (50 wt% POSS) .1 Figure 4 POSS) TEM Image of STle7POSS/PS2M Blend (50 wt% Figure 4. 2 84 of thc and S I increa enhan~ mar l . 1111 dis 3111 of the ST1Cp7POSS, and also the more chemical similarity between PS and ST1Cp7POSS, the introduction of one styryl group into CngOSS increases the compatibility between ST1Cp7POSS and PS, and therefore, enhances the dispersion of the POSS macromer. Figure 4. 3: TEM Image of StyrenylgPOSSIPSZM Blend (50 wt% POSS) The substitution of all the cyclopentyl groups in the CngOSS macromer with styrenyl groups (StyrenylgPOSS) renders a phase inversion in the Styreny18POSS/PSZM blend: PS (white round particles) becomes the disperse phase, and the continuous phase is a mixture of StyrenylgPOSS and PS (Figure 4.3). 85 11W :3 Figure 4. 4: TEM Image of PthOSS/PSZM Blend (50 wt% POSS) The replacement of all the cyclopentyl groups in CngOSS macromer with phenethyl groups dramatically improves the compatibility between PthOSS and PS. The PthOSS macromer is homogeneously dispersed in the PS matrix. There is no phase separation in the PthOSS/PSZM blend (Figure 4.4). Phase separations are observed in CngOSS/PS2M (Figure 4.5), VgPOSS/PSZM (Figure 4.6), CyHe1Cp7POSS IPSZM (Figure 4.7) and V1Cp7POSS IPSZM (Figure 4.8) blends, with POSS being the disperse phase, PS as the continuous phase. The dimensions of POSS aggregates in these blends are in the range of microns (Table 4.1). 86 Figure 4. 6: TEM Image of VgPOSS/PSZM Blend (50 wt% POSS) 87 Figure 4. 8: TEM Image of V1Cp7POSS/PS2M Blend (50 wt% POSS) 88 4.3.' Bier Sty PS for DC 4.3.2 Effects of POSS Loading on the Morphologies of POSS/PS2M Blends: The morphologies of the blends of PSZM with CngOSS, CngOSS, StyrenylgPOSS, PthOSS, VgPOSS, and ST1Cp7POSS (20wt% POSS loading, PS molecular weight: 2316000) are displayed in Figures 4.9 to 4.14. As with the 50wt% PthOSS/PSZM blend, no phase separation is found in the 20wt% PthOSS/PSZM blend. Yet, phase separations still occur in the 20wt% POSS loading blends of CngOSS/PSZM (Figure 4.9), CngOSS/PSZM (Figure 4.10), StyrenylgPOSS/PSZM (Figure 4.11), VgPOSS/PSZM (Figure 4.13), and ST1Cp7POSS/P82M (Figure 4.14). However, compared to the 50wt% blends, POSS macromers in the 20wt% blends are more homogeneously dispersed and the phase boundaries are less distinctive. This effect is a consequence associated with the kinetics of the phase separation, which occurs during the TEM sample preparation process. During this process, when POSS macromers and PS have only a limited compatibility, the POSS macromers tend to aggregate and phase- separate from the PS matrix to form their own phase. As the PS content is increased, more PS molecules present in the system hinder the POSS macromers from migrating towards each other, leading to a decrease in the diffusion rate of the POSS macromers. Therefore, POSS macromers in the low POSS loading POSS/PS blends are more homogeneously dispersed in the PS matrix than those in the high POSS loading blends. After the solvent evaporates, POSS clusters are frozen in the PS matrix. 89 ‘ .1 J M": (”Int -1 It", Figure 4. 9: TEM Image of CngOSS/PSZM Blend (20 wt%) Figure 4. 10: TEM Irmge of CngOSS/PSZM Blend (20 wt%) 90 Figure 4. ll: TEM Image of StyrenylsPOSS/PSZM (20 wt%) Figure 4. 12:TEM Image of PthOSS/PSZM Blend (20 wt%) 91 TEM Image of VgPOSS/PSZM Blend (20 wt%) Figure 4. 13 ..:_... . . ”ML“... . ... ... . ...... .2... ...... W5. .. .....s. K.._». ...... ...:t: ...... .... ......3... :22... . .... _ ) TEM Image of STleyPOSSIPSZM Blend (20 wt% . 14: 4 gure Fi 92 4.3.3 Effects of PS Molecular Weight on the Morphologies of PhsPOSS/PS Blends: Figure 4. 15: TEM Image of PthOSS/P8216K Blend (20 wt%) The morphological structure of the PthOSS/PSZI6K blend (20wt% POSS loading; PS molecular weight: 216,000) is shown in Figure 4.15. The TEM image reveals that phase separation occurs in the PthOSS/PS blend with a low molecular weight PS. From a thermodynamic point of view, in a given composition at a particular temperature, reducing the molecular weight of the polymer enhances the miscibility between the POSS and the polymer, which should lead to a more homogeneously dispersed POSS phase. However, the morphology of a blend also depends 93 on the rheology of the components. Based on kinetic theory consideration, if the components of a blend are not truly miscible at the molecular level, phase separation will occur faster in the low molecular weight (low viscosity) matrix than in the high molecular weight matrix (high viscosity). Therefore, a two-phase structure appears in the low molecular weight blend: PthOSS/PSZI6K. While a single-phase structure is formed in the high molecular weight blend: PthOSS/PSZM. 4.3.4 Discussion: The morphology of a blend depends on the compatibility between the two components, the type of molecular interaction and the resultant interface, the rheology of the components and the processing history. For POSS/Polymer blends, the following factors influence the compatibility between the two components, and hence the morphologies of the blends: 1. The chemistry of POSS: The chemical structures of the corner groups on the POSS cage greatly influence the compatibility between POSS and polymers. The above studies showed that the compatibilities between POSS and PS varied with different POSS chemical structures. Notably, among the eight POSS macromers studied, the PthOSS macromer is the most compatible one with PS and, hence, it is the one which can be homogenously dispersed in the PS matrix. 94 The degree of the crystallinity of POSS macromers also affects the morphologies of the POSS/PS blends. The potential for achieving miscible blends in which one or both components are crystalline is low because of the heat of fusion which would have to be overcome to achieve the necessary thermodynamic criteria for mixing. High crystallinity POSS does not favor the formation of homogeneous dispersion of the POSS. POSS macromers with a strong tendency to crystallize are inclined to aggregate and phase separate from the polymer host. . Composition of the mixture: The above TEM results showed that the low POSS loading blends have a more homogeneously dispersed POSS phase than the high POSS loading blends. This is because with increasing polymer content, more polymer chains interfere with the migration of the POSS macromers, leading to a more homogeneity of the blends. . The molecular weight of the polymer: In a given composition at a particular temperature, from a thermodynamic view, reducing the molecular weight of polymer enhances the miscibility between POSS and the polymer. However, the morphology of a blend is also affected by the rheology of the components. Kinetically, because the viscosity of the polymer drops with a decrease of its molecular weight, POSS macromers are more easily to aggregate in low molecular weight matrix during the sample preparation process, especially when the two 95 components are not truly miscible at the molecular level. Therefore, phase separation of the components occurs relatively easily in the low molecular weight polymer blends. 4.3.5 Summary: The chemistry of POSS macromers plays an important role in determining the morphologies of the POSS/PS blends. Depending on the attached chemical groups on the POSS macromer, the morphologies of POSS/PS blends ranged from a complete phase separation between POSS and PS to a homogeneous dispersion of POSS in the PS matrix in a nanoscopic scale. Among the eight POSS macromers used, PthOSS is the most compatible one with P8 and can be homogeneously dispersed in PS matrix. All other POSS/PS blends display a certain amount of phase separation to a various degrees. The POSS concentration and PS molecular weight also influence the morphologies of the POSS/PS blends. With a decrease of POSS loading and increasing of PS molecular weight, POSS macromers are more homogeneously dispersed in the PS matrix. 4.4 X-Ray Crystallographic Analysis of POSS/PS Blends In this section, X-ray diffraction techniques were employed to characterize the morphologies of POSS/PS blends. The effects of the PS on the crystalline structures of POSS macromers were studied by 96 comparing the X-ray diffraction patterns of the POSS macromers in the POSS/PS blends with those of the neat POSS macromers. The results reflect the degree of compatibility between the POSS macromers and PS. In the X-ray curve, the crystallography of a matter is characterized by the positions and the 20 widths of the diffraction peaks. 4.4.1 Effects of POSS Chemistry and POSS Loading: Figure 4.16 shows the X-ray diffraction curves of CngOSS macromer and CngOSS/PSZM blends (20 and 50wt% POSS loading). The numbers in the plot are the 29 positions of the peaks. Their respective d-spacing and 20 width are listed in Table 4.2. Comparing the X-ray curve of CngOSS macromer with that of the 50wt% POSS loading blend, we can see that there are two well-defined crystalline peaks in CngOSS macromer, L6E+05 . —:— Cp8POSS —Cp8POSS/PS(20/80) 6 6 ' Cp8POSS/PS(50/50) L4E+05“E 1.2E+05 ‘ I T r1 Tj’T _— 1.0E+05 ‘E L ty 8.0E+04 4 1.5 18.8 Intensi vuw 4.0E'l'04 F"! ‘ii'.l1figa§*ffi‘ilk “fl aw: “ ' W“*‘7fi*k#qwn£“ 2.0E+O4 ' 0.0E+00r - . 3-21 :11-12-2 . : . 1 . l9! . 1 1 .2445. 5 10 15 2 e 20 25 30 Figure 4. 16: X-Ray Diffraction Profile of CngOSS/PSZM Blends 97 Table 4. 2: Comparison of Peak Positions of CngOSS and CngOSS/PSZM Blends (from X-ray Diffraction Curves in Figure 4.16) Sample PEAK POSITION (° 20) CngOSS 8.2 (10.77, 0.32) 11 (8.04) 19.1 (4.64, 0.37) 24.6 (3.61) CngOSS/PS (50/50) 7.5 (11.78, 0.8) 10.5 (8.42) 18.8 (4.72, 0.88) CngOSS/PS (20/80) 6.6 (13.55, 1.35) 18.5 (4.79, 0.78) Note: In Tables 4.2 to 4.9, the first number in the parentheses is the d Spacing of the peak (unit A). The second number in the parentheses is the 20 width of the peak (°). and these two peaks shift to the left and broaden after CngOSS is blended with PS. The peak positions are 82°20 and 19.1 °20 for the unmixed CngOSS macromer, and 7.5 °20 and 18.8 °20 for CngOSS/PSZM (50%) blend. The peak shifting of CngOSS macromer to the left after it is blended with PS indicates that the corresponding inter-planary d spacing of the CngOSS crystal increases (Table 4.2): from 10.77 A to 11.78 A for peak 82°29, and from 4.64 to 4.7213. for peak 19.1 °20. Furthermore, the 20 width of these two peaks increases from 0.325° to 08° for peak 82°20, and from 0375" to 0.88 ° for peak 19.1 °20, implying that the sizes of the crystal become small and there are more defects in the crystals. The comparison between the 20 wt% and 50 wt% POSS loading blends of CngOSS/PSZM shows that with a decrease of POSS loading, the diffraction peaks of CngOSS macromer shift further to the left and broaden more (Table 4.2). The above results reveal that the addition of PS interrupts the crystallization of CngOSS macromer, and modifies the crystalline structures of the CngOSS 98 macromer. The degree of crystallinity of the CngOSS macromer in the POSS/PS blends decreases with increasing of PS content. The X-ray Diffraction curves of CngOSS and CngOSS/PSZM (20 and 50wt% POSS loading) are presented in Figure 4.17. Table 4.3 lists the d-spacing and the 20 width of the diffraction peaks in Figure 4.17. 4.0E+05 3.5E+05 - 7.8 —°—Cy8POSS ; ~ —Cy8POSS/PS(20/80) 3.013+05 ~E ‘ ,. ~~-Cy8POSS/PS(50/50) 2.5E+05 f " 3‘ : '65 L 520134-05 -; _‘é : 1. E105 «i 5 : 8.2 18.5 : 11.8 23.4 1.0E 05 ~~ + ; 10.1 l 15.5 18.2 50E+O4 it. i -‘ 1: r -. 3'4, 1,, I 7 I. ‘61.“! _ i. Win» 1 .‘ ”rm“ -. .... _,", 0.0E+00.~H:L~ (14411-4L1,."'T“1W1 5 10 15 20 20 25 30 Figure 4.17: X-Ray Diffraction Profile of CngOSS/PSZM Blends Table 4. 3: Comparison of Peak Positions of CngOSS and CngOSS/PSZM Blends (from X-ray Diffraction Curves in Figure 4.17) PEAK Sample POSITION (° 20) CngOSS 7.8 (11.32, 0.22)] 15.5 (5.71) 18.2 (4.87) 23.4 (3.80) CngOSSIPS(50/50)8.2 (10.77,0.44)l 11.8 (7.49) 18.5 (4.79) CngOSSIPS (20/80) 10.1 (8.75) 99 We can see from Figure 4.17 that there are two well-defined peaks in the x-ray curve of CngOSS/PSZM (50wt%) blend. These peaks correspond to the two peaks in the neat CngOSS macromers, but with the peak positions shifting to the right. This indicates that CngOSS macromer form more close packing crystals (i.e. smaller d-spacing as shown in Table 4.3) when it blended with PS. However, there is only one small peak (10.1°20) in the x-ray curve of CngOSS/PSZM (20wt%), implying that CngOSS macromer can be more well-dispersed in PS matrix with a low POSS loading. 1 .20E+05 rj I I 5-9 —--Styreny18POSS 1005*“ “E —-Styreny18POSS/PS(20/80) -- ; ~- Styreny18POSS/PS(50/50) 8.00E+O4 2;. §6.00E+04 E 4.00E+O4 . 82%)"? .. . I _ .. 1 wmflii‘L~)' 8.3 w 2.00E+04 a. ‘2‘: '1 ,» .. OWE m 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L 1 1 20 Figure 4.18: X-Ray Diffraction Profile of StyrenylgPOSS/PSZM Blends As shown in Figure 4.18, there is only one small sharp peak in all the X-ray diffraction curves of StyrenylgPOSS and StyrenylgPOSS/PSZM 100 Table 4.4: Comparison of Peak Positions of StyrenylgPOSS and StyrenylsPOSSlPSZM Blends (from X-ray Diffraction Curves in Figure 4.18) Sample PEAK POSITION (° 20) StyrenylgPOSS 8.3 (10.68, 0.24) StyrenylgPOSSlPS (50/50) 6.8 (12.99, 0.4) StyrenylgPOSSlPS (20l80) 5.9 (14.97, 0.5) (20 and 50wt% POSS loading). The 20 position of this peak is 8.3 for StyrenylgPOSS, 6.8 for StyrenylgPOSS/PSZM (50wt%) and 4.9 for StyrenylgPOSS/PS2M (20wt%). It can be seen that with the addition of PS, the diffraction peak of the StyrenylgPOSS shifts to the left and the 20 width of the peak broadens (Table 4.4). The 20wt% POSS loading blend has larger d-spacing and wider 20 width than the 50 wt% POSS loading blend, indicating that in the low loading POSS blend, the crystalline structures of POSS macromer are more impaired. 1.21~:+05 _ E -3 —°—Ph8Poss 1.0E+05 -- —Ph8P038/PS(20/80) E ‘ Ph8POSS/PS(50/50) 8.0E+04 z: §6DE+04 1 5 t 10.4l 4.0E+O4 f 318111444. . . + ~; ,5; ;. . . . '2 {Pffififihfibwfifirz‘ in?" _ : . .8 3 Z i. If}???$1’.=1‘§.-_._‘;:-_3_§:s,_ 1 1 0 2.0E+04 Jh 8 ‘ K8 . I f -’ tfih‘t“,4'a fin i 18.3 . 2 . ., ' 0.0E+00 J ‘ ‘ ‘ i 1 ‘ ‘ 1 ,L 1. 11291122 1 ?2 5 10 15 29 20 25 30 Figure 4. 19: X-Ray Diffraction Profile of PthOSSIPSZM Blends 101 Table 4.5: Comparison of Peak Positions of PthOSS and PhsPOSSIPSZM Blends (from X-ray Diffraction Curves in Figure 4.19) Sample PEAK POSITION (° 20) 1 8.1(10.92) 8.8(10.02) 18.3 (4.85)] PthOSS 20.1 (4.42) 22.2 (4.0) 26.2 (3.40)] PthOSS/PS (50/50) 10.4 (8.5) | PthOSS/PS (20/80) 6.3 (14.0) | The X-ray diffraction curves of the Pth088 and PthOSS/PSZM (20 and 50wt% POSS loading) are shown in Figure 4.19 and their corresponding d-spacing and the 20 width of the diffraction peaks are listed in Table 4.5. There are many small peaks in the unmixed PthOSS macromer (81°20, 88°20, l3.2°20, 16.5°20, 18.3°20, 20.l°20, 22.2°20, 22.9°20, and 26.2°20). However, only a very broad peak is observed in PthOSS IPSZM (20 and 50wt%) blends, indicating that the PthOSS macromers are well-dispersed in the PS matrix. The X-ray diffraction profiles of the V3POSS macromer and VgPOSS/PSZM blends (20 and 50wt% POSS loading) are displayed in Figure 4.20 and their corresponding d-spacing and the 20 width of the diffraction peaks are tabulated in Table 4.6. The 20 and 50wt% POSS loading blends still retain the 9.8°20 diffraction peaks with a little shifting. In the 50wt% POSS loading blend, this diffraction peak shifts to the right, and its corresponding d-spacing decreases (Table 4.20), while, in the 20wt% POSS loading blend, this diffraction peaks shifts to the left, and its 102 corresponding d-spacing increases. The above results manifest that with the decreasing of V3POSS loading, V3POSS and PS become more compatible. 8.0E+04 7.0E+04 6.0E+04 4 YTfTrWT 5.013+04 ~E 1ty YYTWYT 4.0E+04 ‘ Intens 3.013+04 .. ...?" 2.013404 3 1.0E+04 . 0.01~:+00 ’ 7 __vspossmsawsm . .- V8POSS/PS(50/50) ' 20621.9” .' . 19.7, " i .‘W‘nt .. ""- 11”"t8)..‘tgg;g;jz...z=;¥ *- I" .928. .1321 . 1 - 2.1122912317. 1 l 17 12 22 27 17 29 Figure 4. 20: X-Ray Diffraction Profile of VgPOSS/PSZM Blends Table 4.6: Comparison of Peak Positions of VgPOSS and VgPOSS/PSZM Blends (from X-ray Diffraction Curves in Figure 4.20) Sample PEAK POSITION (° 29) 9.8 13.1 19.7 21.1 22.9 23.7 V8POSS (9.0, 0.48) (6.74) (4.50) (4.22) (3.88) (3.75) 10.8 13.9 20.6 21.9 23.9 24.6 V8POSS/PS (50’5")I (8.19, 0.7) (6.37) (4.31) (4.06) (3.72) (3.62) 9.4 22.5 23.3 V8POSS/PS (20ml (9.4.0.20) (3.95) (3.81) Figure 4.21 shows the X-ray diffraction curves of STle7POSS and its blends with PS2M (20 and 50wt% POSS loading). There are two well- defined peaks in all the three specimens. The peak positions are 8.2°20 and 19.2°20 for the neat STle7POSS macromer, 7.8 °20 and 18.8 020 for 103 STICp7POSS IPSZM (50wt%), and 7.5 °20 and 18.9 °20 for STle7POSS IPSZM (20wt%). As shown in Table 4.7, the corresponding interplanary d spacing of the STle7POSS diffraction peaks increases after it is blended with PS: from 10.72 A to 11.33 A (for 50wt% loading blend), and to 11.78 A (for 20wt% loading blend) for the peak 8.2°20, and from 4.61 A to 4.72 A (for the 50wt% blend) and, to 4.69A (for the 20wt% blend) for peak 19.2°20. The 20 width of the first peak expands from O.375° to 0.59° (for the 50wt% blend), and to 1.5° (for the 20wt% blend). This expansion reveals that PS modifies the morphology of the STle-lPOSS when they are blended together. 1.2E+05 7 5 -—°—ST1Cp7POSS 1013 +05 -: ° —-—ST1Cp7POSS/PS(20/80) ' . - -~-ST1Cp7POSS/PS(50/50) 8.0E+04 ' a : 7.8i §6013+04 i 18.9 E L .. I-It L _ ‘ 1 _, L'.’ 4.013+04 ~~ ’ 10.3 “)3? a), 3".“ . ““H’L” if; '3 1': ii . "hf “.51 . . :Li *7 . '2 )18 8 1" W???" 31,2543: 3613):, 52a 2.0E+04 4; . 11 19.2 ' . 0.0E+00.1~ee1xteawn-aleeeae‘”. 5 10 15 20 25 30 20 Figure 4.21: X-Ray Diffraction Profile of STle-yPOSS/PSZM Blends 104 Table 4.7 : Comparison of Peak Positions of ST1Cp7POSS and STle-IPOSS IPSZM Blends (from X-ray Diffraction Curves in Figure 4.21) Sample PEAK POSITION (° 20) STle-IPOSS 8.2 (10.72, 0.375) 11 (8.04) 19.2 (4.61) STICp7POSS/PS(50/50) 7.8(11.33, 0.59) 10.8 (8.19) 18.8(4.72) STlcp7POSS (20/80) 7.5 (11.78, 1.50) 18.9 (4.69) The X-ray diffraction profile of V1Cp7POSS and Vle7POSS/P82M (20 and 50wt% POSS loading), as shown in Figure 4.22 and Table 4.8) manifests that after blending with PS, the V1Cp7POSS macromer in the blend maintains similar peak features to the neat Vle7POSS macromer. These three curves all have diffraction peaks with similar peak positions. —— V1Cp7POSS — V1Cp7POSS/PS(20/80) ~- Vle7POSS/PS(50/50) 18.7 2 0 Figure 4.22: X-Ray Diffraction Profile of V1Cp7POSS/PSZM Blends 105 Table 4.8: Comparison of Peak Positions of Vle-IPOSS and Vle-IPOSS IPSZM Blends (from X-ray Diffraction Curves in Figure 4.22) Sam!"e PEAK POSITION (° 20) V1Cp7POSS 7.5 (11.7, 0.34) 10.3 (8.58) 18.5 (4.78) V1Cp7POSS IPS (50/50) 7.7 (11.47, 0.5) 10.4 (8.50) 18.7 (4.74) Vle-IPOSS IPS (20/80) 7.8 (11.33, 0.21) 18.9 (4.69) The X-ray diffraction curves Of CyHele7POSS and CyHele7POSS /PS2M (20 and 50wt% POSS loading) are shown in Figure 4.23, and their corresponding d-spacing and the 20 width Of the diffraction peaks are listed in Table 4.9. Figure 4.23 reveals that after blending with PS, the diffraction peaks Of CyHe1Cp7POSS macromers maintain similar features to the unmixed CyHele7POSS macromers. 1.8E+05 _ 1.6E+05 ——~—CyHe1Cp7POSS : -—CyHele7POSS/PS(20/80) 1.4E+05 ag - ‘-~*LCyHe1Cp7POSS/PS(SO/50) 1.2E+05 é a; 1.0E+05 '7 s: t 93 : E 8.0E+04 _E 18.4 6.0E 04 i A. 19.6 4.0E+O4 4),, a" have" - . ”51¢ ”Ml I {PL ...... 2.0E+04 - . 7 86 19,3 1 4M.” 0.0E+00n‘1"i“‘4+"“:““i“*‘1 5 10 15 20 25 30 2 0 Figure 4.23: X-Ray Diffraction Profile of CyHele-yPOSS/PSZM Blends 106 Table 4.9: Comparison of Peak Positions of CyHele7POSS and CyHele7POSS IPSZM Blends (from X-ray Diffraction Curves in Figure 4.23) samp'e PEAK POSITION (0 20) CyHeleyPOSS 7.7 (11.47) 8.6 (10.27) 18.6 (4.77) 19.3 (4.60) CyHe1Cp7POSS IPS (50,50) 8.6 (10.27, 0.84) 19.6 (4.53) CyHele7POSS IPS (20/80) 7.7 (11.47, 1.8) 18.4 (4.82) The above results suggest that the addition Of PS modifies the crystalline structures Of the POSS macromers, and the degree Of modification depends on the compatibility level between the two components. The higher the compatibility between POSS and PS, the less the crystallinity Of the POSS macromers. When POSS and PS are miscible, POSS disperses homogeneously in the PS matrix, such as in the case Of PthOSS/PS blends, where P-thOSS is amorphous in the PS matrix. When POSS macromers and PS are partially compatible, the d-spacing and widths of the diffraction peaks Of the P088 macromers increase after they are blended with PS. POSS loading also has effects on the crystalline structures Of the POSS macromers in the POSS/PS blends. Because POSS macromers in the 20wt% POSS loading blends have better compatibility with PS than those in the 50wt% POSS loading blends, the POSS macromers in the low loading blends are less ordered. 107 4.4.2 Effects of PS Molecular Weight: Figures 4.24 and 4.25 present the effects of the PS molecular weight on the microstructures of the POSS/PS blends (20wt% POSS loading). Compared to the diffraction peaks of the high molecular weight PS2M/CngOSS and PSZM/ST1Cp7POSS blends, the diffraction peaks of the low molecular weight PS216K/CngOSS and PSZl6K/ST1Cp7POSS blends are more distinctive, implying that POSS macromers are more ordered in the low molecular weight PS matrix than in the high molecular weight PS matrix. As we explained earlier, this is because POSS macromers are easier to phase separate from the low molecular weight (low viscosity) matrix than from the high molecular weight matrix (high viscosity). 3.513405 _ f ——Cp8Poss 3.0E+05 —; ——Cp8POSS/PS2M(20/80) 19.0 ; ----- Cp8POSS/PS216K(20/80) f 2.5E+05 f ‘x_ 2.0E+05 —§ Ity 1,513+05 J Intens 1.0E+05 f 5.0E+O4 { . 0.0E+00 2’ 5 10 15 20 20 25 30 Figure 4.24: X-ray Diffraction Profiles of CpsPOSS/PS Blends (20wt% POSS Loading) with Different Molecular Weight PS 108 4.0E+05 . _ —~——ST1Cp7POSS 3,551.05 -5 — ST1Cp7POSS/PS2M(20/80) : ------ ST1Cp7POSS/PS216K (20/80) 3.015+05 aE : 19.0 2.5E+05 4 fr. >~. E r' 5?. g 2.0E+05 —; .3 '8. E E ,9! 8. 1.5E+05 -: 7 5 7.8 .1; ‘31 Z "N‘ ”I“ 1.013 05 -i L . .... 4.48" + ‘ _. . 0* ‘5’ {18.9 5.013+04 M“, 8.2 L 19.2 _ 0.0E+00.~+L:HH:~~;L-11,444., 5 10 15 20 20 25 30 Figure 4.25: X-ray Diffraction Profiles of ST1Cp7POSSI PS Blends (20wt% POSS Loading) with Different Molecular Weight PS 4.4.3 Summary: 1. The crystallography of POSS macromers in the POSS/PS blends depends on the compatibility between the two components. The more compatible POSS and PS are, the less crystalline the POSS macromer becomes when it blend with PS. When the two components are miscible, the POSS macromer disperses homogeneously in the PS matrix. Among the eight POSS macromers studied, PthOSS is the most compatible one with P8. All the other POSS macromers: ST1Cp7POSS, StyrenylgPOSS, CngOSS, CngOSS, VgPOSS, Vle7POSS, and CyHele7POSS are partially compatible with PS. 109 2. With decreasing Of POSS loading, POSS macromers are more well-dispersed in the PS matrix. 3. POSS macromers are more ordered in the low molecular weight polymer matrix than in the high molecular weight one. 4. 5 Glass Transition Behaviors of POSS/PS Blends This section examines the glass transition characteristics Of a series of POSS/PS blends. The intention is to see how the addition Of POSS macromers modifies the microenvironment Of the polymer chains, and how this modification affects the molecular motion Of the polymer chain segments: retarding the chain motion, enhancing the chain motion or no impact? The information reflects the compatibility and interaction between POSS macromer and polymer. The glass transition temperature (Tg), Obtained from DSC, is used here to characterize the motion of the polymer chain segments. 4.5.1 Effects of POSS Chemistry and POSS Loading: Figures 4.26 to 4.41 Show the influence Of different POSS macromers on the Tg behaviors Of POSS/PSIM blends (PS: Mw=1600,000). Their results are listed in Table 4.10. Comparing the Tg values Of POSS/PS blends with that of the neat PS, we can see that the additionof POSS macromers lowers the Tg value of PS and also broadens the transition width, irrespective Of the types Of POSS macromers. 110 ease- a: one 88%.». 2 was 8863.. a: new 38:265..” 8832- :2 S- 83.8- 8 NR semen- 3: $2. $25 $3- a: 3: 88.». new ES 889%. em 6% mmodaeeea 883. 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C l. C d). l. I L- 10 30 50 70 90 110 130 150 170 Temperature (°C) Figure 4.33: DSC Curve of PSlMIPhsPOSS (20wt% POSS Loading) 115 { — PS 1M/Ph8POSS(50wt%) Heat Of Flow (1/ g) -11 C -1.2LALLLWLLLVLLLWLHILH11111111111114“ -10 10 30 50 70 90 110 130 150 TemperatureC’C) Figure 4.34: DSC Curve of PSlM/PthOSS (50wt% POSS Loading) 0 — PS 1M/PhSPOSS(80wt%) IIIIITIIIIIIIIIIIITI Heat Of Flow (J/g) .bbsbbbbb «anaemic—e Figure 4.35: DSC Curve of PSlM/PthOSS (80wt% POSS Loading) 116 E -—-PSlM/Isobu8POSS(20wt%) Heat Of Flow (J/g) .b .b .3: 8: ii a 8 a S 95 m Terrperature (°C) Figure 4.36: DSC Curve of PSlMIIsobugPOSS (20wt% POSS Loading) — PS 1M/Isobu8POSS(50wt%) Heat Of Flow (J/g) 6: .b .b A m ,b Figure 4.37 : DSC Curve of PSlM/IsobugPOSS (50wt% POSS Loading) 117 Heat of Flow (J/g) — PS lM/Isobu8POSS(80wt%) Tg: 110.7°C llllllllllllllllllllllllllllllllll 100 120 Temperature (° C) Figure 4.38: DSC Curve of PSlMIIsobugPOSS (80wt% POSS Loading) .6 u b 4; Heat of Flow (J/g) ,6: Ln — PSlM/STle7POSS (20wt%) Tg: 105.8°C 100 120 Temperature (°C) Figure 4.39: DSC Curve of PSIMISTleyPOSS (20wt% POSS Loading) 118 Heat of Flow (J/g) Heat of Flow (J/g) IfT — PSlM/STICp7POSS (50wt%) 0.2 «r -O.3 ~L Tg: 105. 1°C 55 A -0.5 + t -O.6 —3 fifT I 4O 60 80 100 120 140 160 180 Temperature (°C) Figure 4.40: DSC Curve of PSlM/ST1Cp7POSS (50wt% POSS Loading) — PS lM/STle7POSS(80wt%) T ITH TTWTT 40 60 80 100 120 140 160 180 Temperature (°C) Figure 4.41: DSC Curve of PSlMlSTlegPOSS (80wt% POSS Loading) 119 Among all of the POSS/PS blends studied, PthOSS/PSIM blends (Figures 4.33, 4.34, and 4.35) have the most dramatic drop in T8 at all compositions. The reductions in TE; values are 56.9%, 66.8% and 107.2%, for the 20, 50, and 80 wt% PthOSS loading blends respectively (Table 4.10), while the ST1Cp7POSS/PSIM blends (Figures 4.39, 4.40, 4.41 and Table 4.10) have a very small decline in Tg at all compositions---only about 2~6%. Comparing the Tg values of all the 20wt% POSS loading blends (Table 4.10), the Tg of ST1Cp7POSS IPSlM blend decreases only 5.7%, much less than the Tg drops of CngOSS/PSIM (30.4%), IsobugPOSS/PSIM (22.0%), PthOSS/PSIM (56.9%), and StyrenylgPOSS/PSIM (20.3%). As seen in Table 4.10, for all the 50wt% POSS loading blends, the Tg values of blends ST1Cp7POSS/PSIM, Isobu8POSS/PSIM, and StyrenylgPOSS/PSIM decrease only about 5%, while the Tg values of CngOSS/PSIM, and PthOSS/PSIM fall significantly more, 20% and 66.8%, respectively. Among the 80wt% POSS loading blends, the Tg value of all the blends is close to the Tg of unmixed PS, except for the PthOSS/PSIM blend. It can be seen from Table 4.10 that with the increasing of POSS loading the Tg values of the POSS/PSlM blends are more close to the T8 of the neat PS, but with one exception: for PthOSS/PS blends, the Tg values, decrease with increasing POSS loading. 120 In comparison with the glass transition zone width of the neat PS, the transition widths broaden in all the POSS/PSIM blends. However, the 50wt% loading POSS blends have broader transition zones than the 20wt% and 80wt% blends. 4.5.2 Discussion The above results manifest that POSS macromers behave like plasticizers in the PS matrix. The addition of POSS macromers into PS decreases the T8 and broadens the transition zone of the PS. How POSS macromers influence the polymer chain motions depends mainly on the following two factors: First is the interaction force between POSS macromers and polymer chains. One extreme case is there are no any kind of interactions between POSS and polymers. In this case, POSS macromers have no effect on the mobility of the polymer chains. Another extreme case is when the POSS macromers are attached to polymer chains. In this case, the mobility of the polymer chains is retarded due to the massive POSS cage. The second factor is the compatibility between the polymer and the POSS macromers. Good compatibility results in thorough dispersion of the POSS macromers in the polymer matrix, and fineness of the dispersion sizes. The degree of dispersion of the POSS macromers is the fundamental factor that decides if POSS macromers affect the mobility of the polymer chains. 121 When POSS macromers have a high degree of compatibility but weak interactions with PS, the blending of POSS macromers into PS causes a dramatic drop in the Tg value of the PS. This is because that the high degree of compatibility between the two components assures a homogeneous dispersion of POSS macromers in the matrix (i.e. they don’t aggregate), and the absence of favorable interactions between the POSS macromers and the polymer chains renders POSS macromers acting like plasticizers in the polymer matrix. As a result, the addition of POSS macromers expands the distance between polymer chains, and increases the free volumes of the polymer chains, leading to a temperature drop and width broadening of the glass transition. The more the compatible the two components are, the more the Tg drops (such as in the case of . PhsPOSS/PS blends). The addition of POSS macromers, with poor compatibility with PS, into PS also decreases the Tg of the PS, but signifiCantly less than the drop in T3 observed for POSS/PS blends with good compatibility. Since POSS macromers with low compatibility aggregate in PS matrix, polymer chains are not effectively affected by the POSS macromers owing to the severe phase separation. 4.5.3 Summary: The proceeding results indicate that there is no favorable interaction between POSS macromers and polymeric chains. POSS 122 macromers behave like plasticizers in the PS matrix, which results in the decrease of the glass transition temperature of the PS and the broadening of the transition zone of the PS. The more compatible between the POSS macromer and the polymer, the more the Tg drops. Among the five POSS/PS blends studied (CngOSS/PS, Styreny18POSS/PS, PthOSS/PS, IsobugPOSS/PS, ST1Cp7POSS/PS), the PthOSS/PS blend has the lowest T8. 4.6 Thermal Stability Studies of POSS/PS Blends: 4.6.1 Effects of POSS Chemistry and POSS Loading: Figures 4.42 to 4.49 are the TGA curves of POSS/PS2M blends {PS Mw: 2316000, 20 and 50wt% POSS loading). As shown in Figures 4.42 to 4.47, the Tdcc values of the 20 and 50wt% loading blends of CngOSS/PSZM, CngOSS/PSZM, VsPOSS/PSZM, ST1CP7POSS/P82M, V1Cp7POSS/P82M, and CyHeIprPOSS/PSZM are all lower than the Tdcc values of their neat components. StyrenylgPOSS/PS2M blends (20wt% and 50wt%) (Figure 4.48) have Tdec values higher than the Tdcc of PS but lower than the Tdcc of StyrenylgPOSS. As shown in Figure 4.49, the 20wt% PthOSS/PSZM blend has a lower Tdec than the PS and PthOSS, while the Tdcc of the 50wt% blend falls between the Tdec values of PS and PthOSS. Comparing the Tdec values of the 50wt% blends with those of the 20wt% blends, we can see that all the 50wt% POSS loading blends have higher Tdec than their corresponding 20wt% POSS loading blends. 123 120 l: 2: 371.56°C 95.00% 381.23°C 95.00% 100 , ‘ Residue: 3. 4 \ \ 12 5.644% 80~ 209. 56°C 95. 00% 263 15°C 95 00 -\ (0-2824mg) Q I Residue: E . l 4. 2.672% in 60‘ (0.3374mg) 0 3 Residue: 40- 3; 0.9099% (0.1591mg) Residue: 20+ CPSPOSS'“1 0.6641% PSZM"'3 2: (0 01359mg) — PSZM/Cp8POSS (20%)---3 ' __— PS2M/Cp8POSS (50%)---4 é—Ej 100 200 300 400 500 600 700 Temperature (°C) Figure 4. 42: TGA Curves of PSZM/CngOSS Blends. 120 4 4: 380.15°C 95.00% 2: 381.23°C 95.00% 100 -=-;-::-— ~~~~~~ 1‘ N" —————— 397.50°C 95.00% 3: 208. 26°C 95. 00% 80- Residue: A 1; 14.73% 2% (0.8543mg) f3? 60‘ Residue: g 1 3; 1.746% (0.3840mgl) 40“ Residue: 1 4: 1.645% 20 Cy8POSS---1 (02375“) 1 ___. pszm---2 Residue: . ___. PS2M/Cy8POSS(20%)---3 '\ 2. 0.6641% 0 —— PSZM/CySPOSS(5()%)---4 J ' (0.013591% 100 200 300 400 500 600 70 Temperature (°C) Figure 4.43: TGA Curves of PSZM/CngOSS Blends. 124 120 4: 250.11°C 95.00% 1: 251.28°C 95.00% 100- Residue: ’ 1; 47.87% 80+ (4.763mg) ’3 Residue: E s \\ 4: 18.24% E 607 I (4.707mg) '3'30 ‘ I Residue: 3 I - I 3: 9.484% 404 I I I (1.725mg) I = I Residue: . ' . 0.66417 vsposs---1 I - K. 2- 00135;“ ZOI 1232“---) I ‘T “ __ 7‘ ( ' g) . —— Ps2MN8POSS(20%)---3 \ ......... _, 0 —— PS2M/V8POSS(50%)---4 . 100 200 300 400 500 600 700 Temperature (°C) Figure 4.44: TGA Curves of PSZM/VgPOSS Blends. 120 4: 1: R 'd ‘ o 381.22°C 95.00% 681 us: 100 .. 357.62 C 95.00% 2: 1: 39.80% ;;:C;:z::::_. 381.23°C 95.00% (2-89lmg) 218.79°C 95.00% 3180.641” 018 RCSIdue: 801 4; 18.77% ”'9‘ °\ . (3.233mg) & . :7 I . Residue: '50 60‘ - . 3: 7.189% E I\ \ (1.580mg) - \ Residue: I. ‘\, 21 0.151541% —— PSZM--—2 \. . —— PSZM/STle7POSS (20% --3 \-\.\___.+ 0 —- PSZM/STlCp7POSS(50%)- 4 J 100 200 300 400 500 600 700 Temperature (°C) Figure 4. 45 : TGA Curves of PSZM/STle-IPOSS Blends. 125 120 4; 316.64°C 95.00% 100 l: 369.05°C 95.00% fi'\‘§ t-Fz. 2.2;: K 2: 381 23°C 95 00% Residue: 3: 244. 76°C 95. 00% 1: 20.50% 80« (2.488mg) § Residue: :9 4; 5.148% .50 60. (0.7933mg) '63 Residue: B 3; 2.620% 40 (0.5077mg) Residue: ; . 0.6641% 20- ___ 1‘)’ 91317393541 I.\ 2' (0.01359mg: . ————- PSZM/Vle7POSS(20%)- -3\\ QQ 0 ___— - PszM/v le7POSS(50‘72 )--4 \';.-—-—':‘:i 100 200 300 400 500 600 700 Temperature (°C) Figure 4.46: TGA Curves of PSZM/V1Cp7POSS Blends. 120 I 1; 348.14°C 95.00% 100 —-~—.~; Q Q “ ==““-++~. 2: 381.23°C 95.00% 3302.79°C 95 00% -\ R _d o , . CS] L162 8; I \ I (0.2682mg) :1 I I Residue: g, 60- . . 4; 2.444% 0 I II (0.2565mg) 3 v . 40 II Resrdue: ‘ I 3: 1.453% I (0.2006mg) C HelC 7POSS---1 Residue: 20— pgzMu-g I 2;0.664l% —- PSZM/CyHele7POSS(20%) - (0.01359mg) 0 —— PSZM/CvHele7POSS(50%)— «I 50 150 250 350 450 550 650 Temperature (°C) Figure 4. 47 : TGA Curves of PSZMICyHelCmPOSS Blends. 126 120 4: 3: 410.86°C 95.00% 424.92%: 95_()0% 100 m '“= ————————— w. 1: 458.18°C 95.00% 2: 381.23°C 95.00% . . . I .Re51due: 80_ I . 1- 79.12% A I I (9.466mg) § - I Residue: E 60- I I 4:30.55% .2339 I I (4.288mg) 3 I '\ Residue: 40- I \~\_ 3; 14.65% I \-\ (2.934mg) 20- _-_ ggfii‘fipossml \QQQQ 1 Residue: —— PSZM/Styrenyl8POSS (20 )---3 2: 0068:3123 0 -——— PSZM/StyrenylSPOSS(50%)-«4 . ( : mg) 100 200 300 500 600 700 Temperature (°C) Figure 4.48: TGA Curves of PSZM/StyrenylgPOSS Blends. 120 2: 4: 381.23°C 95.00% 431.67°C 95.00% 100 '\.\ ““““““““““ 1:0 3: ~\+.Q ________ 487.97 c 95.00% ‘ 204.42%; 95.00% 385.53%? 02.54% Residue: 807 - ' 1; 52.71% A I . (98ng) O i? I - Residue: .5060- I . 4; 26.13% g I I I (6.427mg) . Q. _ I \x. Residue: 40 I \ 3; 8.891% I '\.QI (1.537mg) Ph8POSS---l ‘ 20 ———— PS2M ------ 2 \‘\.\_ Residue: . —— PSZM/Ph8POSS(20%)--3 \-~-—-—+ 2, 0.6641% 0 ___ PSZM/Pl18POSS(50%)--4 j 1 . l' (0.0'1359m ) 100 200 300 400 500 600 700 Temperature (°C) Figure 4.49: TGA Curves of PSZM/PthOSS Blends. 127 The addition of POSS macromers into PS renders the POSS/PS blend higher residues than the neat PS. As seen in Figures 4.42 to 4.49, the residues of all the POSS/PS blends fall between the residues of the unmixed POSS and PS. The 50wt% POSS loading blends have higher residues than their corresponding 20wt% POSS loading blends. Comparing the TGA curves of all the POSS/PS blends with those of their neat components, we can see that the decomposition paths of the blends are different from those of their unmixed components and vary with the types of POSS macromers. At the early decomposition stage (before 380°C), all the POSS/PS blends start losing weight at lower temperatures than both the POSS macromers and PS, even though the 50wt% blends exhibit better thermal stabilities than the 20wt% blends. However, in the middle stage of the decomposition, the decomposition paths of the POSS/PS blends exhibit two cases. Firstly, for blends in which the Tdec of POSS macromer is higher than the Tdec of PS, their decomposition curves fall between the curves of the unmixed components, such as CngOSS/PS (Figure 4.43), ST1CP7POSS/PS (Figure 4.45), Styreny18POSS IPS (Figure 4.48), and PthOSS/PS (Figure 4.49) blends, and the 50wt% blends have better thermal stabilities than their corresponding 20wt% blends. Secondly, for blends in which the Tdec of P088 macromer is lower than the Tdcc of PS, their decomposition paths are somewhat complicated: during one temperature range, the thermal 128 stabilities of the blends fall between those of the unmixed components, while at another temperature range, the thermal stabilities of the blends are better than both the neat components, such as the CngOSS/PS (Figure 4.42), CyHele-IPOSS/PS (Figure 4.47), VIprPOSS/PS (Figure 4.46), V3POSS/PS (Figure 4.44) blends. However, in the second case, the 20wt% blends exhibit higher thermal stabilities than their corresponding 50wt% blends. At the final stage of decomposition, the TGA curves of all the POSS/PS blends fall between the TGA curves of the pure POSS macromers and PS. The 50wt% POSS loading blends have higher stability than their corresponding 20wt% POSS loading blends. 4.6.2 Summary: POSS/PS blends exhibit improved thermal stability when using POSS macromers with higher decomposition temperatures and residue yields than PS. StyrenylgPOSS/PS and PthOSS/PS blends exhibit better thermal stabilities than other POSS/PS blends. 129 CHAPTER 5 MORPHOLOGY AND PROPERTIES OF POSS/POLYDIMETHYL SILOXANE (PDMS) BLENDS 5.1 Introduction: The morphology and performance of the POSS/PDMS blends were next examined. Our research studies mainly focused on their rheological properties. The compositions of polysiloxanes include both inorganic and organic portions. The polymer backbone is composed of alternate silicon and oxygen atoms. Each silicon atom has two organic groups attached to it. The chain-end silicon atoms have a third group (organic, hydroxyl, or alkoxy group) to satisfy silicon’s fourth valence. Polydimethyl siloxane (PDMS), which was used in this study, consists of methyl group substitution and can be represented as in Figure 5.1. CH3 CH3 CH3 R—Si—f—O —S|i —]n—O—-fi—R CH3 CH3 CH3 Where R can be an organic, hydroxyl, or alkoxy group. Figure 5.1: Chemical Structure of Polydimethyl Siloxane (PDMS) There are two reasons why we have chosen PDMS as one of the polymer models for the studying of POSS/polymer blends. First, because 130 of their similarity in chemical compositions, POSS macromers have better compatibility with PDMS than with other polymers, and good compatibility is a crucial requirement for fabricating multi-component systems with specific properties. Second, POSS macromer has the potential to be a reinforcing filler for PDMS. The tensile strength of a cross-linked non-reinforced high molecular weight PDMS is in the range of about 0.34 MPaI68]. This value is too low to satisfy the property requirements of most applications, hence, the reinforcement of PDMS is necessary. We expect that because of their organic/inorganic feature and the nanometer-size of the POSS macromers, POSS macromers would have significant potential as a nano-reinforcing filler for PDMS. In the following studies, X-ray diffraction was utilized to characterize the morphologies of the POSS/PDMS blends. Thermal stability of the POSS/PDMS blends was studied by TGA, and the rheological measurements of POSS/PDMS blends were carried out with a Universal Dynamic Spectrometer. 5.2 Experimental: 5.2.1 Materials: 5.2.1.1 Polydimethyl siloxanes (PDMS): A number of different molecular weight PDMS were provided by the Silicone Division at General Electric Company. Their characteristics are presented in Table 5.1. 131 Table 5.1: Characteristics of Polydimethyl Silioxane (PDMS) Avera e . . 2:33: M01433; ...;::::::82;oc Weight SE72 polydimethylsiloxane gum 525,000 ~ VisclOOM polydimethylsiloxane fluids 139,000 100000 Visc60M polydimethylsiloxane fluids 116,500 60000 Visc3OM polydimethylsiloxane fluids 91,700 30000 Note: (1) Provided by GE Silicone. 5.2.1.2 POSS Macromers: POSS macromers used for the experiments described in this chapter include CngOSS, IsobugPOSS, VgPOSS, ST1Cp7POSS, StyrenyIICp-IPOSS, CyHele-IPOSS, Vle-IPOSS, STlIsobu7POSS, and Styrenylllsobu7POSS. See Table 3.1 and Figure 3.1 for their chemical structures. 5.2.2 Sample Preparation: 5.2.2.1 Samples Preparations for Thermogravimetric Analysis (TGA) and X- Ray Diffraction: Preparations of POSS/PDMS blends were performed by dissolving PDMS and POSS macromer in toluene for 12 hours; evaporating the solvent, and then by drying the samples under vacuum for more than 12 hours at 60°C. 5.2.2.2 Samples Preparations for Rheology tests: POSS and PDMS were dissolved in toluene for 12 hours. The solution was then poured into methanol, causing the POSS/PDMS blend to precipitate. This precipitate then was vacuum-dried for 24 hours at 60°C. 132 5.2.3 Characterization Techniques: 5.2.3.1. Morphology Characterization: The morphologies of POSS/PDMS blends were characterized by X-ray diffraction techniques. X-ray diffraction measurements were performed using a Scintag XRD 2000 with a Cu target; 20 angle ranged from 5° to 30°; Step size and scan rate used here was 0.03° and 2° /min, respectively. The x-ray diffraction pattern obtained from a diffractometer records the X-ray intensity as a function of diffraction angle. The inter-atomic spacing is determined by Bragg’s law: d = n}. / (2sin0) Where (1 is the inter-atomic spacing; A is the wavelength of the x-ray (1:1.5406A for Cu target); 0 is the diffraction angle. 5.2.3.2 Thermal Stability Characterization: Thermogravimetric analysis was carried out on a Hi-Res TGA 2950 under Nitrogen atmosphere. Temperature range used was 25 to 600°C; Heating rate utilized was 20°C/min. Tdcc is taken as the temperature where 5% weight loss occurred. Residue is the weight percent of the sample remains after the TGA test. 5.2.3.3 Rheology Test: The rheological properties of POSS/PDMS blends were determined using a stress-controlled rheometer, Paar-Physica UDS-200, equipped with a force-air oven with temperature ranged from —150°C to 600°C. A 25mm diameter cone-and-plate with an angle of 2° was used in this study. 133 The existence and extent of the linear viscoelastic (LVE) regime was determined by measuring the dynamic storage modulus, (G’), as a function of shear stress (test range is 24~2480Pa) at a constant frequency of 5H2. The results showed that the POSS/PDMS blends exhibit linear viscoelasticity in the experimental conditions tested. Measurements were performed in a temperature range from 30°C to 200°C. The experimental protocol used was as follows. The sample was loaded at 30°C and then the temperature was step-wise gradually increased until the desired annealing temperature was reached. Frequency sweep experiments were performed at each chosen temperature. Prior to each measurement, the temperature was held for 15 minutes to allow for equilibration. Upon reaching the desired annealing temperature, frequency sweep experiments were performed as a function of annealing time. Creep tests were conducted for the un-gelled (i.e. before annealing) and gelled (i.e. after annealing) POSS/PDMS blends at 30°C. The following types of measurements were utilized in this research: -—-Frequency Sweep: 0.315—315 rad/s at a Shear Stress 245 Pa; ---Shear Stress Sweep: 24-2480 Pa at a frequency 5Hz (31.4 rad/s); ---Strain (©) Sweep: l-200% at a frequency 10Hz (62.9 rad/s); ---Steady State: Shear Rate: 0.01-1005'1; ---Creep test: A constant shear stress is imposed on the sample, and time-dependent rheological information is recorded. 134 5.3 Morphological Structures of POSS/PDMS Blends Because the glass transition of PDMS (Tg:-120°C) is well below ambient temperature, the specimens of POSS/PDMS blends are very soft. The TEM sample preparations of the POSS/PDMS blends require a special technique, which included sample micro-toming with a diamond knife at near liquid nitrogen temperatures (-150°C). Due to this complexity of the TEM sample preparations, in this section, we only employed X-ray diffraction technique to characterize the morphological structures of the POSS/PDMS blends. The x-ray diffraction curves of CngOSS/SE72, VgPOSS/SE72, Isobu3POSS/SE72, ST1Cp7POSS/SE72, Styrenylle7POSS/SE72, CyHeICp7POSS/SE72, V1Cp7POSS/SE72, STlIsobU7POSS/SE72,‘ and Styrenylllsobu7POSS/SE72 blends (20wt% POSS loading) are shown in Figures 5.2 to 5.10. These figures show that compared to the x-ray diffraction curves of their neat POSS macromers, the microstructures of the POSS macromers are all modified to a various degree after they are mixed with PDMS. As shown in Figure 5.2 and 5.3, after CngOSS, and VgPOSS macromers are blended with PDMS, they still retain similar diffraction features to their corresponding neat POSS macromers, indicating that these two POSS macromers form their own phases, and their microstructures are not greatly affected by PDMS. 135 1.6E+05 ’ 'Cp8POSS 1.4E+05 "— SE72/Cp8POSS(20%) l .2E+05 l .0E+05 lty 8.0E-I04 Intens 6.0E+04 4.0E+04 2.0E+04 » 00132.00“ 5 10 15 20 25 30 2 0 Figure 5.2: X-ray Profile of SE72!CngOSS Blend (20 wt% POSS loading) 9.5E+04 : I 8.5 -5 " "*H-vsposs 5' °' E ——SE72N8POSS(20%) 7.5E+04 ~g 6.5E+04 €559.04 -E c _ 245154.04 3.5E+04 2.5E+04 1.5E+04 va ,‘ 5.0E+03 ‘ 5 10 15 20 25 30 Figure 5.3: X-ray Profile of SE72/V3POSS Blend (20 wt% POSS loading) 136 . ”---..." Isobu8POSS 2.5E+06 «Z _ SE72/Isobu8POSS(20%) 2 0 Figure 5.4 X-ray Profile of SE72/IsobusPOSS Blend (20 wt% POSS loading) 77000 7; I anm’oss 67000 —: — SE72/ST1Q)7POSS(20%) 57000 -E 47(11) ‘2 Intensity 37000 f 27000 IE 17000~- a _ . ”I ,. ,1 I. l- I “ I ’ l I 1 l 7(XI) ‘ j 2 0 Figure 5.5: X-ray Profile of SE72/ST1Cp7POSS Blend (20 wt% POSS loading) 137 8.8E+04 " Styrenylle7POSS _ SE72/Styrenyl 1Cp7POSS(20%) 5 10 15 20 25 30 2 0 Figure 5.6: X-ray Profile of SE72/Styrenyl1Cp7POSS Blend (20 wt% POSS loading) 7.7E+04 . I '"" CyHele7POSS 6.7E+04 7; —— SE72/CyHeICp7POSS(20%) sflMMI Mmmn¥ tensit ENEMI 2.7E+04 “E 7mws. . 4-Ieliegi“b*‘11*r’ 5 10 15 20 25 30 20 Figure 5.7 : X-ray Profile of SE72/CyHe1Cp7POSS Blend (20 wt% POSS loading) 138 110000 Vle7POSS _SE72/Vle7POSS(20%) Intens1ty 8 8' :5“: -II— 10000. . I H ' . 1 5 10 15 20 25 30 ‘ ““‘ STlIsobu7POSS QF‘TNQ’I‘I IcnhnMQQI’flW/I. 20 Figure 5.9: X-ray Profile of SE72/STlIsobu7POSS Blend (20 wt% POSS loading) 139 é -- Styrenylllsobu7POSS __ SE7yStyrenylllsobu7POSS(20%) .3 IIfIIITIITIIITIIIIIIIITIT TI Inteésnyg q s _L fit I l I I 5 10 15 20 25 30 2 0 Figure 5.10: X-ray Profile of SE72/Styrenylllsobu7POSS Blend (20 wt% POSS loading) Figures 5.4 and 5.8 show that after IsobusPOSS and V1Cp7POSS macromers blended with PDMS (SE72), they still retain the low 20-angle diffraction peaks, which are similar to their corresponding neat POSS macromers. However, the crystalline peaks at the high 20 diffraction angles, as observed in the x-ray diffraction curves of the neat IsobugPOSS and V1Cp7POSS macromers, disappear after they are blended with PDMS. This indicates that after ISObUgPOSS and V1Cp7POSS macromers are mixed with PDMS, only large scale ordered POSS structures are developed in the blends, but no close packed POSS structures are formed. As seen in Figures 5.5, 5.6, 5.9, and 5.10, ST1Cp7POSS, Styrenylle7POSS, STlIsobu7POSS, and Styrenylllsobu7POSS macromers show less ordered structures after blended with PDMS, indicating a higher 140 degree of compatibility with PDMS than CngOSS, V3POSS, IsobugPOSS, CyHeleyPOSS, and Vle7POSS. In summary, the X-ray diffraction studies of POSS/PDMS (SE72) blends reveal that the less ordered POSS macromers have better compatibility with PDMS than the ordered POSS macromers. 5.4 Thermal Stability of POSS/PDMS Blends: Figures 5.11 to 5.19 are the TGA curves of CngOSS/SE72, VgPOSS/SE72, IsobugPOSS/SE72, ST1Cp7POSS/SE72, Styrenylle7POSS/SE72, CyHele7POSS/SE72, V1Cp7POSS/SE72, STlIsobu7POSS/SE72, and Styrenylllsobu7POSS/SE72 blends (20wt% POSS loading). It can be seen in Figure 5.11 that the TGA curve of CngOSS/SE72 blend locates below the TGA curves of both the neat components. This indicates that the blending of CngOSS and PDMS decreases the thermal stabilities of both the neat components. The TGA curves of IsobugPOSS/SE72 (Figure 5.13), StyrenleCp7POSS/SE72 (Figure 5.15), CyHele7POSS/SE72 (Figure 5.16) and V1Cp7POSS/SE72 (Figure 5.17) blends show that at the early stage of decomposition, these curves locate between the TGA curves of their corresponding neat components, while, after a certain temperature, the TGA curves of these blends fall below the TGA curves of their corresponding neat components. 141 As shown in Figures 5.11 and 5.19, during most of the temperature range investigated, the TGA curve of the CngOSS/SE72 blend is below the TGA curves of both of the neat components, while the TGA curve of Styrenylllsobu7POSS/SE72 blend is between the TGA curves of their corresponding neat components. We can see from Figure 5.12 that the thermal stability of the V3POSS/SE72 blend is between the thermal stabilities of their neat components: below a temperature of 510°C, the TGA curve of VgPOSS/SE72 blend is below the TGA curve of SE72 but above that of the V3POSS macromer, while above 510°C, the TGA curve of this blend is below of V3POSS macromer but above that of the SE72. 120 1: 371.56°C 95.00% 100 —— ___... _________ . o 3: 355.700C 95.m% \+\\2. 450.35 C 95.00% \\ Residue: 80‘ \ 1; 5.644% ’6‘ \ (0.2824mg) E0 60" ‘1‘ . 0 I Resrdue: B ‘1 3; -0.04554% 40~ I (-0.009070mg) ‘\ \l 20“ II Residue: gggoszsu-J \ 2: -0.07773% - ' — " "' . -0.02196m —— SE72/Cp81’OSS (20wt% )——-3 \-\_Q #7 ( g} 100 200 300 400 500 600 700 Temperature (°C) Figure 5.11: TGA Curve of SE7WCpsPOSS Blend (20 wt% POSS loading) 142 120 I 32 280.52°C 95.00% 2: 100 _ ................... 450.35°C 95.00% 1: *'\ +\ . ‘2 128°C 95.007 '\ »_ _.. ‘ 2 Rem“: 80‘ 5 0 ‘7 3 ~~\ \ 1: 47.87% I (4.763mg) 5: I \ Residue: E 60‘ o 3; 13.46% .3) 0.60 C 57.08%I (3.173mg) B I. 404 II\ Residue: I \, 2; 007773% I \ 000219611119 20‘ vsposs---1 I. \‘4 I—--—-- SE72-«2 \ 0 —- SE72/vspossem1---3 \_ 100 200 300 400 500 600 700 Temperature (°C) Figure 5.12: TGA Curve of SE72/V3POSS Blend (20 wt% POSS loading) 120 3: 267.97°C 95.00% 2: 100 “=\r --------------- Q450.35°C 95.00% 1267.58°C 95.00% \ \\ \ 80‘ \I \ Residue: ... . \ 1; 5.357% 8". I I. (0.8623mg) a 60- 1 I3 i . '5 I 1 Resrdue: 3 - I 3: -0.04315% \ I 40— - 320.34°C 36.79% ‘1 (”007475”) \ I I Residue: . ‘ ‘ . -0.07773% 20 Isobu8POSS---1 \ II 2' (002195“,ng - - - — SE72-«2 , 1 O —— SE72/lsobuSPOSS(20%)X-BQI \\ 50 150 250 350 450 550 650 Temperature (°C) Figure 5.13: TGA Curve of SE72JIsobu3POSS Blend (20 wt% POSS loading) 143 The thermal stability behaviors of the ST1Cp7POSS/SE72 and STlIsobU7POSS/SE72 blends, as shown in Figure 5.14 and 5.18, are of more interest. The ST1Cp7POSS/SE72 blend (Figure 5.14) exhibits higher decomposition temperature than both of their neat components. Below 3 temperature of 580°C, the TGA curve of ST1Cp7POSS/SE72 is above both the TGA curves of ST1Cp7POSS macromer and SE72. When the temperatures are higher than 580°C, the TGA curve of the ST1Cp7POSS/SE72 blend falls between the TGA curves of ST1Cp7POSS macromer and SE72. It is assumed that this thermal stability improvement might be due to the chemical reactions that occur between ST1Cp7POSS macromer and PDMS at elevated temperature. The attachment of P088 cages to the PDMS polymer chains, as a result of these chemical reactions, would then lead to the excellent thermal stability of the ST1Cp7POSS/SE72 blend. Thermal stability improvement is also observed in the STlIsobu7POSS/SE72 blend. As shown in Figure 5.18, although below a temperature of 490°C, the TGA curve of the STlIsobu7POSS/SE72 blend is between the TGA curves of their neat components, when temperatures are in the range of 490°C to 580°C, the TGA curve of the blend is above both the TGA curves of the STlIsobu7POSS macromer and SE72, indicating that STlIsobu7POSS/SE72 blend has a better thermal stability than both of the neat components. After the temperature exceeds 580°C, the TGA curve of the blend again falls between the TGA curves of the ST1Isobu7POSS macromer and SE72. 144 120 1 2: 450.35°C 95.00% 3. 100 " “‘“x 464 855C 95 007 1: 381.22°C 95.00% *‘K\ ' ' 0 \\ \ 804 ‘ ‘ Residue: A 1: 39.80% ‘3 (2.89lmg) in 60‘ g 4 Residue: 3: 26.98% 4°“ \‘ \ (4.560mg) \ \ ‘\\ ll . 20‘ ST1Cp7POSS---l \ $6317??qu — - — —- SE72----2 \ 2: d 02 9 —— - SE72/ST1Cp71>085(2w;6)---3 \ (- - 1 6mg) 0 V I ' I T l f l '\k I Y 100 200 300 400 500 600 700 Temperature (°C) Figure 5.14: TGA Curve of SE72/ST1Cp7POSS Blend (20 wt% POSS loading) 120 4 3: 100 _ _ 386.13°C 95.00% 2; 1: 374.62°C 95.00% ---.‘~“+\";5°-35°C 95°07" ‘ \ 80° Residue: g : 32.32% ‘5: (3.062mg) £0 60* g Residue: 40* 0.09643% (0.02910mg) 20_ Residue: Styrenylle7POSS---l . -0-07773% . _ _ — — SE72----2 (-0 02196mxg) 0 ___. - Slim/Styrenyl} Cp7P‘OSS('2r()C/Efi)---v3 . \r-.\_ 4‘ . . 100 200 300 400 500 600 700 Temperature (°C) Figure 5.15: TGA Curve of SE72/Styreny11Cp7POSS Blend (20 wt% POSS loading) 145 120 3: 371.08°C 95.00% , 100 ______ f _______ 2. o l: 348140C 95.m% \‘l‘.\ +\\450.35 C 95.00% \-\ \ Residue: 80" \ \\ 1: 3.931% g \ \\\ (0.2682mg) 1:; 60~ \ \\ Residue: '5 i \\ 3; 0.01867% 3 + i .‘ (0.003834mg) 4'0" \ \\ .. l \ \ . \\ Resrdue: 20‘ CyHele7POSS----1 ‘\ 2: '0-07773‘70 J _ _ _ _ SE72 _______ 2 ‘ (—0.02196mg) —— SE72/CyHc 1 (‘p7 POSS(2()%‘)----3 . 0 I ' I . I fl I \'\L i I I 100 200 300 400 500 600 700 Temperature (°C) Figure 5.16: TGA Curve of SE72/CyHe1Cp7POSS Blend (20 wt% POSS loading) 120 J 3: 100 _ 392.08°C 95.00% 2. 1: 369.05°C 95.00% WC“~+\450.35°C 95.00% i \ \\ \ ‘ \ 80‘ -. \ . \i“ \ Resrdue: Weight (%) $ \ 1; 20.50% ‘ (2.488mg) ‘ Residue: 404 3: 0.1279% (0.03607ng i 204 ' Residue: Vle7POSS---l \ x . .o.07773% J___- SE72-«2 -\ \ 2- (-0.02196rr1g) o ___. SE72/Vle7POSS(2()%)---3 -\\,_J 100 260 300 460 560 660 700 Temperature (°C) Figure 5.17: TGA Curve of SE72/V1Cp7POSS Blend (20 wt% POSS loading) 146 120 2: 379.82°C 95.00% 1‘ 100 ——-\ 450.35°C 95.00% 32 284.96°C 95.00% 801 Residue: A 3: 10.50% § i (0.9043mg) En 60‘ é) Residue: ' 2: 1.750% 40. (0.4905mg) Residue: 20* ____ SE72----l ‘ 1. -0.07773% , _- SE72/ST]lsobu7POSS(2()‘FL)---2 \ ' (0.02196mg) STlIsobu7POSS----3 \ L1 0 I ' T ' ' \¥ I 100 200 300 400 500 600 700 Temperature (°C) Figure 5.18: TGA Curve of SE72/STlIsobu7POSS Blend (20 wt% POSS loading) 120 3: 307.24°C 95.00% 21 100 ---- ------------ + 450.35°C 95.00% - l: 301.20°C 95.00% -\,_\ \\ .\\ \ 804 °\_ \\ Residue: ,3 \ \\ 1: 3.605% g, 60 \ \\ (0.6437mg) .. l g 3‘. 2‘\\ Residue: B \. 1‘ 3; 1.971% 40‘ \ \\ (0.5486mg) \ ‘1 \ “ Residue: 20- . ‘\ 2: -0.07773% giggnyllésobfiPOSS-nl _\ ‘\ 00.02196ng -——- SE72/Styrcnyl l lsobu7POSS( 209?)"- 100 260 360 460 700 Temperature (°C) Figure 5.19: TGA Curve of SE72/Styrenylllsobu7POSS Blend (20 wt% POSS loading) 147 In summary, the TGA results reveal that only when POSS macromers with the proper reactive corner groups (such as a styryl group), induce chemical reactions between POSS and PDMS, will there be a significant enhancement of the thermal stability of the POSS/PDMS blends. The attachment of POSS massive cages to polymer chains renders POSS/PDMS blends with excellent heat resistance. 5.5 Rheological Behavior of POSS /PDMS Blends: 5.5.1 Effects of POSS Macromers on the Rheological Behaviors of PDMS: Figure 5.20 shows the storage modulus of the various POSS/PDMS blends, versus angular frequency, at 30°C. We can see from Figure 5.20 that the addition of CngOSS, V1Cp7POSS, and ST1Cp7POSS macromers into PDMS (SE72) increases the storage modulus of the PDMS, while, the storage modulus of CyHele7POSS/SE72, IsobugPOSS/SE72, Styrenthp7POSS/SE72, VgPOSS/SE72, STlIsobu7POSS/SE72, and Styrenylllsobu7POSS/SE72 blends are similar to that of the SE72. The above results indicate that the addition of POSS into PDMS doesn’t significantly increase the storage modulus of the polymer. It is assumed that because there is no favorable interaction between these two components, POSS macromers behave like inert fillers which have no reinforcement to the polymer. 148 02 _ _ 9:35 accomwoem 53mg 0...». a 9.533 $8 .6... c3 muse—m «hm—QmmOm no £95559: he 552.5 a ma £2532 0?:on Sufi 25w:— mmofizaamfimm H.o 1T. 8830:2653an .o .11 mmofiausaufimm H .0 IT mmofiauughmm n .o Iol mwgwgofimm q _ _ . Sam 6 - . . mmofisoazéogmfimm” $88563” mmOmwsafihmm ” mmoniuimasmm” mmoaaofimmu .0+ .0+ .OIT .Olml mmofiaufimfimm mmOmEBZNEm DOOM J Sim—co. _ w 8&8; w 8&8; Rims. ~ MP) .9 snlnpow 9381013 Av 1.11:) ( 149 5.5.2 Gelation Process of POSS/PDMS Blends: This section describes the gelation phenomenon of POSS/PDMS blends, which was discovered during the rheological measurements under elevated temperature. Gelation of the POSS/PDMS blends results in a rheological behavior change from that of a viscous liquid to that of an elastic solid. 5.5.2.1 Background of Gelation: The term “gelation” is used here to describe the conversion of a liquid to a disordered solid by the formation of a network of chemical or physical bonds between the molecules or particles composing the liquid. In different situations, scientists use different terms to describe this phenomenon: such as association, cross-linking, vulcanization, flocculation, agglomeration, aggregation, clumping, or thickening. Physical gelation occurs as a result of intermolecular association. Intermolecular associations are weak bonds produced by Van der Waals forces, electrostatic attractions, or hydrogen bonds. Chemical gelation takes place as a result of chemical bonds, which are covalent attachments between two atoms. Both physical gelation and chemical gelation lead to a formation of a network in the system, rendering a rheological property change from that of a viscous liquid to that of an elastic solid. There are two major categories involved in gelation: polymeric gels, and particulate gels. 150 Polymeric Gels: Polymeric chemical gel is formed when a precursor liquid, composed of either small molecules or polymers, is cross-linked to form a gel, as occurs for example, during the curing of elastomers and thermoset plastics. Polymeric physical gelation is formed as a result of any one of the following interactions: locally helical structures whereby one molecule winds around another; microcrystallites; or nodular domains in which the chain is chemically heterogeneous, and association occurs only at preferred sites along the chain. Particulate Gels: Particulate gelation is the conversion of an initially stable sol composed of colloidal particles to a solid-like gel phase by the formation of a network of particles. It occurs as a result of intermolecular association, which draws particles into near contact, producing a filler network. It has been postulated that the mechanical behavior of a filled blend material in response to the applied deformation is dominated by the formation, maintenance, and destruction of the filler network. In filled polymer compounds, because of the high viscosity of polymers, filler particles dispersed in the polymeric matrix are in a relatively stable state. It is assumed that the reinforcement of elastomers due to reinforcing fillers (such as carbon black, fumed silica) is due to a formation of network structures among filler aggregates and the polymeric molecules. The network is held together by filler-filler interactions and filler-polymer-filler bridge bonds between the filler aggregates. Long 151 polymer molecules that are strongly adsorbed to the particle surfaces can induce gelation by bridging the gap between neighboring particles. The rheological properties of mixtures of particles and adsorbing polymers bear a resemblance to those of polymeric physical gels, wherein the particles play the role of cross-linkers, binding different polymer molecules together. It has been found that appreciable carbon black gelation occurred in filled rubber stocks during storage or vulcanization in the absence of shear [°9' 7°]. The carbon black aggregates in the polymer matrix tended to agglomerate, and at high concentrations it was hypothesized that they form a continuous filler network structure, which was held together by relatively weak Van der Waals forces. Additionally, it was observed that these network structures broke up with increasing dynamic strain amplitude. The dissociation of the filler structure, also called the Payne effect, resulted in the removal of a significant part of the filler reinforcement, leading to a drop in the storage modulus G’. Furthermore, with the removal of the applied strain, the network was at least partially restored. Fumed silica is widely used in industry as an active filler for reinforcement of elastomers, as a rheological additive in fluids, and as a free flow agent in powders. Fumed silica reinforced polydimethylsiloxane (PDMS) polymers have been extensively studied by scientists. Since its T8 is —123°C, PDMS is amorphous/rubbery at ambient temperatures and 152 above. When cross—linked, PDMS has a tensile strength of only about 0.35 MPa, hence it requires reinforcement to exhibit useful mechanical properties. [°8] Amorphous silica, particularly fumed silica, is the primary “’8' 7" 72] showed reinforcing filler used in silicone elastomers. Studies that the silanol groups and strained Si-O-Si bonds on the surface of fumed silica interact with the terminal chain silanol groups and the ~(CH3)zSi-O- Si(CH3)2- segments of the PDMS chains to form hydrogen bonding and Van der Waals forces. It is believed that the intermolecular interactions between fumed silica particles and PDMS render the formation of the silica-PDMS network and is responsible for the reinforcement effects. The network is held together by silica-silica interactions and silica-polymer- silica bridge bonds between the silica aggregates. Increasing the silica loading, surface area, and structure level increases the number of interactions and hence the network strength. One common problem in the studies of filled polymer gelation is reproducibility. Because these gels are disordered materials that are kinetically frozen, the method of preparation strongly influences the properties obtained. As a result, reproducibility is often a major problem with such materials; for example, the sample can “age”, or change slowly over time. Therefore, the rheological properties of filled polymeric gels are, on the whole, not yet well-understood, in part because of their sensitivity to preparation and poor reproducibility. 153 Gelation phenomenon also has been observed in POSS/PDMS blends. In this study, we examined the rheological property changes during the gelation process of POSS/PDMS blends, the rheological behavior of the gelled POSS/PDMS blends, and the influence of POSS types, POSS concentration, polymer molecular weight, and annealing temperatures on the kinetics of the gelation process. Based on the experimental results, the gelation mechanics of the POSS/PDMS blends is postulated. During the entire experiments, the sample preparations were kept controlled at the same conditions as much as possible. 5.5.2.2 Gelation Process of POSS/PDMS Blends: Figure 5.21 shows that the storage modulus, loss modulus and loss tangent (tanfi) changes of IsobusPOSS/SE72 (10wt% POSS loading) before annealing and after 60hr annealing at 200°C. We can see from Figure 5.21 that the storage modulus of the un-annealed IsobugPOSS/SE72 blend has a crossover with its loss modulus, while this crossover disappear in the annealed IsobugPOSS/SE72 blend: the storage modulus of the annealed blend is higher than its loss modulus. It is also found that the loss tangent (tan8) of the annealed IsobugPOSS/SE72 blend is lower than that of the un-annealed IsobusPOSS/SE72 blend, and their values are less than 1. These results indicate that the rheological behavior of the IsobugPOSS/SE72 blend changed from that of a viscous liquid to that of an elastic solid after annealing. 154 .335: 3:5 0.8" a was. 8 ...... 38:5 .3: Es 22....a :25 ”.5855 2&2. 3533 mm?— sicc e5:— fimmamoafia— .... 55.52.. .6 8:85 a a .655 :35... 3.3 23 Age 23 .9 2.3.52 .6 :ofiaaaco "5m 2:5 fine it 5&5 e _ S . i 1 1 _ 8&2 n.” 1 4.1.1" u u - - 8&2 u r o W w 23m. 1 m m m. 4 ml 0 a . . 8.8 f: m m..- . ,. W 28 583:5 6239351.: @5125 6:398:51? 8&3 38 .8 82a 93.0161 35:25 8.3.01? ._ ocean H ES 58125 £361.... 9:855 663.01? m 8&3 155 The whole annealing process of the IsobusPOSS/SE72 blend (10wt% POSS loading) is shown in Figure 5.22, which describes the gradual changes of storage modulus (G’), loss tangent (tanS), and complex viscosity of the blend with annealing time at 200°C. As shown in Figure 5.22 (a), with annealing time the storage Modulus (G’) gradually increases and becomes less frequency- dependent. Furthermore, the changes of G’ in the low frequency range are more dramatic than those in the high frequency range. At the high frequency end, G’ remains basically constant after an initial drop at the beginning of the annealing. This indicates that the during the annealing process, the large-scale chain architecture of the polymer chain changes over annealing time, which has a profound effect on the storage modulus in the low frequency range. 1.00E+06 : ’ 200°C rtt ”E , - ’ U ..- , ;, 3:: E. 1.00E+05 E z ‘ f; 31;: B _ - ‘ .{v c" c v?! ’3 1.005104 “E ' ‘ I '5 E 3 : 5 ~ —om no . g 1.00E+03 *5 I +10” 63 E +30hr ~ +50hr ’ +60hr 1.00E+02 1 .41”... 41w”, 1 1mm. a H.211. 0.1 1 10 100 1000 Angular Frequency (rad/s) a.Storage Modulus Figure 5.22: Rheological Properties Changes of the 10weight % Loading IsobugPOSSISE72 Blend with Annealing Time at 200°C (cont’d) 156 10 1 200°C C 0<9 :s a 1: —0hr +IOhr +30hr +5016 +601“ 0.1 - 1 ...”... .. 0.1 1 10 100 1000 AngdarEWmd/S) b. Loss tangent (tan6) 1.0E+08 : __ E 200°C 51.01307 . 3 1— b : , § 1 :;"-;-:;;‘:f°‘:. -->-1.0E+06 -. - Tum-1,}, ‘3 E ' .33.». K L- .- 2‘ 2 h ‘ ‘ E‘ ‘ ~ 5,. O U 1.0E+05 «I E —-0hr +10hr +30hr +50hr +60hr 1.0E+04 , 114““: 1W, . .......l . ....... 0.1 l 10 100 1000 AngularFrequency(rad/s) c. Complex Viscosity Figure 5.22: (cont’d) 157 The loss tangent and the complex viscosity behaviors of the IsobugPOSS/SE72 blend with annealing time, as shown in Figure 5.22 (b) and (c), manifest that the loss tangent of the blend drops with annealing time and after 50 hrs, tan5 is less than 1, while the complex viscosity of the blend becomes more frequency-dependent with annealing time. The rheological experiment of PDMS (SE72) was also conducted (Figure 5.23). The annealing of PDMS (SE72) sample at elevated temperatures showed no modulus increase; instead the modulus of SE72 decreases with annealing time at 200°C. It is believed that this reduction in modulus is caused by the thermal degradation of PDMS macromolecules at elevated temperatures. 1.00E+O6 : ” 200°C "groom ~¢ E ,/ 131005.04 ’/ 2' g ’ —e— G'(Ohr) + G"(0hr) : x ‘ +G'(10hr) +G"(10hr) r ~ .’ + G'(50hr) + arson.) 1.0013403 Jew. . mm... . ...Lunf - ...... 0.1 1 10 100 1000 Angular Frequency (1/s) Figure 5.23: Comparison of the Storage Modulus (G’) and Loss Modulus (G”), as a function of frequency, of PDMS (SE72) at different annealing time at 200°C 158 All of the previous results indicate that gelation occurs in the IsobusPOSS/SE72 blend (10wt%POSS loading) under elevated temperatures, which leads to the rheological behavior change of the blend from liquid-like to solid-like. No gelation found in SE72 manifests that the gelation of the IsobugPOSS/SE72 blend is caused by the addition of POSS macromer. 5.5.3 Rheological Properties of Gelled POSS/PDMS Blends: Figures 5.24 (a), (b) and (c) are the modulus, loss tangent, and complex viscosity, as a function of frequency, of the un-gelled and gelled IsobugPOSS/VisclOOM blend (10wt% POSS loading) at 30°C. These figures show that the gelled POSS/PDMS blends have the rheological features of “solid-like” materials. Before the gelation, the storage modulus of the blend has a crossover with its loss modulus (Figure 5.24(a)). After the network is formed, the storage modulus of the blend is higher than its loss modulus and the elastic storage modulus, G’, is less frequency dependent over a wide range of frequencies, which suggests that even for long-time- relaxation (or terminal) regions, the gelled blend behaves elastically. As noted in Figure 5.24(b), the loss tangent of the gelled blend is lower than that of the un-gelled blend, and their values are less than 1, which is the characteristic behavior of a solid-like fluid. 159 1.00E+O6 E 30°C 1.0013405 4; ’ . .‘g’ i E at 2;" ' NA100E+O4 P Attkhlk***‘u , e ' ' l 33‘ l :1.00E+O3 -; =J E ’3 ~ ° - 21-00E+02 . - ' +G' (un-gelled blend) _ . ‘ —0—G" (un-gelled blend) 1°00E+01 “E _ - ' - - t - - G' (gelled blend) : ‘ -o— G" (gelled blend) 1.00E+OO * 1. 1 ”...-.. leennm; 14...... 0.1 10 100 Angular Frequency (rad/s) 1000 a. Modulus ICXX) C 300C -— before gdation +afta gelation 100 “5 @ c: 10 a; $3 : l 1 “E W E 0.1 l lllllll% g l lllllll L lllLlll% L L 11111 0.1 1 10 1(1) MIX) AngflarFrequflrad/S) b. Loss tangent Figure 5.24: Comparison of Rheological Properties, as a function of frequency, of un-gelled and gelled IsobugPOSS/V isc100M (10wt%) blend at 30°C (cont’d). 160 l .EdO7 E L. t -— before gelation L +after gelation $1.E+O6 . 8 2.‘ § 5 l §l£+05 «E a. _ E ; 8 L l 30°C 1.E+'04 1 lllilJJ—i l l llllui 1 1111111% 1 Lilli 0.1 1 10 100 1000 Angular Frequency (rad/s) c. Complex Viscosity Figure 5.24: cont’d As shown in Figure 5.24(c), the complex viscosity of the gelled blends is more frequency dependent. The viscosity of the gelled blend falls off greatly with increasing frequency. In the low frequency range, the gelled blend has much higher viscosity than the un-gelled one. However, near the high frequency end, it approaches the un-gelled blend, whose viscosity is low and nearly constant throughout the frequency range. In addition, the rheological properties of the gelled POSS/polymer blends show more non-linearity than the un-gelled blends. Figure 5.25 shows the low-frequency modulus, versus strain, of IsobugPOSS/VisclOOM (10wt% POSS) before and after gelation. Compared to the un-gelled IsobusPOSS/VisclOOM blend, the gelled blend 161 exhibits an earlier drop at a smaller strain of 40%. The modulus of the gelled blend tends to be highly strain-dependent, with linear behavior confined to a low strain amplitude. 9.0E+04 30°C, F :62.91/ 10Hz 8.0E+04 « mummy S( ) NE 7.013404 :W S E 6.0E+04 ~ in 5.0E+O4 . g 4.013404 . —Before Gelation 8 +After Gelation 2 3.0E+04 . a. g 2.0E+O4 - G 1.0E+04 — 0.0E+00 T . 1 10 100 1000 Strain (%) Figure 5.25: Storage Modulus, as a function of strain, for un-gelled and gelled IsobugPOSSlVisc100M blends of 10Wt% POSS loading. The experiment was performed at 30°C and with angular frequency of 62.9 lls. Furthermore, the gelled POSS/PDMS blends are more creep resistant than the un-gelled blends. Figure 5.26 is the strain, versus time, of Visc30M/Isobu3POSS blend (20wt% POSS) under shear stress of 500Pa at 30°C. During the creep phase, the strain of the un-gelled blend increases with time at a nearly constant rate, while the strain of the gelled blend, which is much lower than the strain of the un-gelled blend, is independent of time after loading. During the creep recovery phase, the 162 strain of the un-gelled blend exhibits no recovery upon unloading, while the strain of the gelled blend goes immediately to nearly zero with unloading. The above creep results imply that the un-gelled blend behaves like a Newtonian liquid, and the gelled one bears the features of Hookean solid. We think that this high creep resistance behavior of the gelled POSS/PDMS is a result of POSS macromers acting like anchors, which constrain the mobility of the polymer chains. 1.0E+07 : 1.0E+06 E Un-Gelled Blend 1.0E+05 E /E_'_’ : Creep 1.0E+04 E I Creep—“F Recovery 1.0B+03 - v1.013+02 — '§1.01~:+01 Gelled Blend ”1.03.00 1» 1.013-01 - 1.0E-02 g Creep 1.05.03 1.0E-04 ; T I 0.01 0. l 1 10 100 Time (min) ‘70) THU!" WWW"! l v Creep Recovery Tlllfll l Tl Figure 5.26: Creep Behavior of the un-gelled and gelled IsobusPOSS/Visc30M (20wt% POSS) blends. The experiment was conducted at 30°C, and shear stress of 500Pa. 163 5.5.4 Physical Nature of POSS/PDMS Gelation: As we mentioned before, gelation can be physical (which occurs as a result of intermolecular association), or chemical (which takes place as a result of chemical bonds). Both physical gelation and chemical gelation lead to a formation of a network in the system, rendering a rheological property change from that of a viscous liquid to that of an elastic solid. The question here is: “What is the nature of the POSS/PDMS gelation: physical or chemical?” Through the investigations in the following experiments, we conclude that the gelation of the POSS/PDMS blends is physical. 5.5.4.1 DSC Result of POSS/PDMS Blend: We expect that because the chemical composition of SE72 is polydimethyl silicone (PDMS), it is unlikely that chemical reaction would occur between POSS and PDMS. The DSC result of the IsobugPOSS/SE72 (20wt% POSS loading) blend also proves that there is no chemical reaction between the two components. Although, as shown later in Figure 5.37, the rheology test manifests that the IsobugPOSS/SE72 blend (20wt% POSS) gels after 6 hours at 200°C, however, the DSC result (Figure 5.27) of this blend, which was heated under isothermal condition (200°C) for 6 hours, shows that no chemical reaction was detected. In addition, the TGA result of Isobu3POSS/SE72 blend (20 wt% POSS loading), as shown previously in Figure 5.13, also indicated that there is no chemical reaction occurred in the blend under elevated temperatures. Therefore, based on the above analysis, we suggest that the structure change in the POSS/PDMS blends is a physical association between the two components. 164 —SE7?/Isd118PCBS(Z)%) QC 000 E 1 1 1 IT?! Yrrlrrrvvrrrvr 1 .99 A ON ,b N eat of Flow (J/g) 1 l firrvrrwrtrrtrrrrr 111 H .bbb 000$ 1 l 1 J; lllllllllll I p—n —+ y d A O .— N b) 4} {It 0) Tune (hr) Figure 5.27: DSC Result of IsobugPOSS/SE72 (20wt% POSS Loading) Blend under 200°C Isothermal Condition for 6hr. 5.5.4.2. Creep Tests --- Gelation Destruction and Re-forming of the Gelled POSS/PDMS Blends Because physical gelation occurs as a result of intermolecular associations, which are weak Van der Waals forces and hydrogen bonds, it can be destroyed by large stress or strain and re-formed at gelation conditions. In the next experiment, the creep test is used to prove this physical nature of the POSS/PDMS gelation. l. Destruction of POSS/PDMS Gelation: The behavior of a sudden decrease in viscosity above a critical shear stress is often referred to as yield, and the critical stress is called the yield stress. In a filled polymeric gel, the yielding of the gel is related to the destruction of the filler-filler and/or the filler-polymer network. 165 In this study, creep tests were used to determine the yielding of POSS/PDMS blends. Creep tests are useful for detesting the yielding of a material, since if the imposed stress is below the yielding point, the steady- state shear rate will be zero. 1.0E+01 E 30°C €109.00 ...... mm) ,3 —x—J(10Kl>a) 3 1.0501 “:5 8 1.01:,02 E '2‘ 5 1.0E-03 O. 3.3» 0 row 1 l.0E’05| l L ILAL‘Lf 1 1 lllllllr 1 1 lLLlll 1 10 Tum (8) 1(1) NIX) Figure 5.28: Creep Compliances of gelled IsobugPOSS/Visc30M (10 wt% POSS loading) Blends under shear stresses of 5 and 10 KPa at 30”C Figure 5.28 shows the creep compliances of the gelled IsobugPOSS/Visc30M (10wt% POSS) blend under constant shear stresses of SKPa and 10 KPa respectively, at 30°C. Under a shear stress of SKPa, the creep compliance of the gelled IsobugPOSS/Visc30M blend remains constant, however, under a lOKPa shear stress, the creep compliance of the gelled blend increases dramatically after 90 seconds. 166 1000; E 30°C I!" 100 +5KPa Creep Test +10KPa Creep Test :2 10E c E 3 . 52 1 a E _g E m 0.1 E 0.01 E E 0001 L 1 1 1 W 1 10 Time (s) 100 1000 Figure 5.29: Shear Rate of Gelled IsobugPOSS/Visc30M Blends (10wt% POSS loading) during creep test (under shear stresses of 5 and 10 KPa at 30°C) l.E+11 n? 1m 1 TI! 1.E+10 — 1.E+09 ~ _5 ITIW" I 1”] 1.E+08 1.E+07 E 1.E+06 E Viscosity (cP) l .E+05 "E 300C 1'E+04 E + SKPa Creep Test 1.E+03 x 10KPa Creep Test Ila-+02 l 1 1111111 1 1 l llLLll l l I l 10 100 1000 Time (s) Figure 5.30: Viscosity, versus time, of Gelled IsobusPOSSlVisc30M Blends (10wt% POSS loading) during creep test (under shear stresses of 5 and 10 KPa at 30°C) 167 During the 5 and 10 KPa creep tests, changes of shear rate and viscosity were also observed (Figure 5.29 and Figure 5.30). The results show that under the SKPa shear stress, the shear rate of the gelled IsobugPOSS/Visc30M blend retains zero, and its viscosity remains constant; while under the 10KPa shear stress, the shear rate of the gelled blend is no longer zero, and the viscosity has a sudden decrease. All the above results indicate that yielding of the gelled IsobugPOSS/Visc30M blend takes place during the 10KPa creep test. The frequency sweeps of the gelled IsobugPOSS/Visc30M blends before and after the 5 and 10 KPa creep tests were also conducted. Figures 5.31 and 5.32 are the modulus of the gelled IsobugPOSS/Visc30M blends (10wt% POSS loading) before and after the creep tests of SKPa and 10KPa, respectively. 1.0E+05 E : 30°C "5 E %‘ j; 1.0E+04 ‘t 2 .. :3 . B C 2 +G'(before creep) +G"(before creep) -O- G'(after creep SKPa) + G"(after creep SKPa) 1.0E+03 * 1“““l 111w“, l 1mm, 1 ”my. 0.1 1 10 100 1000 Angular Frequency (rad/s) Figure 5.31: Modulus Comparison of the Gelled IsobugPOSS/Visc30M Blend (10 wt% POSS loading) before and after the 5 KPa creep test 168 As shown in Figure 5.31, the modulus measured after the SKPa creep test is almost coincident with the modulus before the creep test. It is also noticed that after the SKPa creep test, the storage modulus of the blend still remains greater than its loss modulus, which indicates that the network structure is not destroyed by the shear stress. Figure 5.32 shows that the un-crept IsobugPOSS/Visc30M gel blend has . the rheological features of an elastic solid, where the storage modulus is higher than its loss modulus. While the crept IsobusPOSS/Visc30M blend behaves like a Newtonian liquid. The storage modulus of the blend measured after the 10KPa creep test has a crossover with its loss modulus. This result implies that the gelled blend has gone through a dissociation process during the 10KPa creep test, leading to the rheological behavior change of the gel from an elastic solid to a viscous liquid. 1.0E+05 ’ a : 3 ’57::Zé- ...---::223 ")“t l- c ------- -,“‘. . 1.0E+04 *E at" "E E t %‘ v1.0E+O3 *5 8 E 3 t “c .— o t E 0 10sz 30 C E —e—G'( before 10KPa creep tact) +G"( before 10KPa creep test) -0— G'(after 10KPa creep test) + G"(after 10KPa creep test) 1.0E+01 ‘ l “”“l l 1““‘l l ”Hung lAme 0.1 l 100 1000 10 Angular Frequency (rad/s) Figure 5.32: Modulus, as a function of frequency, of Gelled IsobugPOSS/ViscBOM Blends (10wt% POSS) before and after the 10 KPa creep 169 2. Re-Gelation Process: When placing the destroyed IsobusPOSS/Visc30M blend (10wt% POSS) at an elevated temperature of 200°C, the POSS-PDMS network can be restored (Figure 5.33). The re-gelation process is very fast; it even occurs during the heating phase. The storage modulus of the IsobugPOSS/Visc3OM blend is already higher than its loss modulus upon reach 200°C. This effect is probably because the destruction of the gelation is partial, and the POSS/PDMS blend needs less time to gel. 1.0E+05 : i 200W NA _ o;".’:::’:. ELOE+O4~E m, . E E c;::;;::233°" “ >‘ L 3 3 _ E _l- 21.OE+03 —o— G'(Ohr) + G" (0hr) + G'(4hr) + G" (4hr) 1.0E+02 . 1“”‘4l 11111”, 1mm. L rum. 0.1 l 10 100 1000 Angular Frequency (rad/s) Figure 5.33: Re-Gelation of IsobusPOSS/Visc30M Blend (10wt% POSS) at 200°C Figure 5.34 shows the modulus, versus frequency, of the re-gelled IsobugPOSS/Visc30M blend (lOwt % POSS) at 30°C. Compared to the G’, and G” curves before re-gelation (the curves with filled symbols as shown 170 in Figure 5.32), the re-gelled blend has the rheological features of an elastic solid: its storage modulus G’ is higher than its loss modulus G”. 1.0E+05 , NE E '5‘ :1.0E+044t = : E t O z c 1.0E+03 . 3....” . ++um, . remap . 0.1 1 10 100 1000 Angular Frequency (rad/s) Figure 5.34: Modulus, as a function of frequency, of Re-gelled IsobusPOSS/Visc30M Blend (10wt% POSS) 30°C. 3. Discussion: The above results indicate that yielding of the gelled POSS/PDMS blends takes place during the 10KPa creep test, which reflects a dissociation process of the POSS/PDMS gels. The yielding mechanism of the gelled POSS/PDMS blends during the creep test is described as follow: Imagine that a POSS/PDMS gel is subjected to a shear stress that homogeneously displaces the particles and polymer chains from their positions of static equilibrium. Pairs of POSS aggregates, and pairs of POSS-PDMS would be pulled apart by this stress, and the separation 171 distances among the POSS aggregates and polymer chains would increase. A force would be produced by this increased separation between the POSS particles and the adsorbed polymer chains that would tent to restore the original inter-particle spacing if the shear stress were removed. In this case, the gel would maintain its mechanical stability. But if the stress exceeds a certain point, any further stress would produce a decreasing force, and the POSS-PDMS network structure would break apart. This stress limit corresponds to the point of yielding. Results of the creep tests (Figure 5.28) reveal that under the SKPa yield stress, the creep strain of the gelled POSS/PDMS blends retains constant (independent of time after loading), which indicates that the gelled blends behave like a Hookean solid, and the associations between the POSS and the adsorbed PDMS chains are not destroyed. Under the 10KPa yield stress, the gelled POSS/PDMS blend responds elastically in the beginning (about 90 seconds). During this period, the POSS and PDMS polymer chains, which are confined in the gel network and entangled by surrounding chains, equilibrate in the deformed state. As a result, the creep strain retains a basically constant value. However, when the POSS and PDMS chains begin to relax locally and the polymer chains extricate themselves from the constraining POSS particles and mesh of surrounding chains, the POSS-PDMS network breaks down. Consequently, as shown in Figure 5.28, the strain increases dramatically. 172 When the destroyed POSS/PDMS gel is placed under an elevated temperature, the POSS-PDMS network structure is re-formed (Figure 5.33). 5.5.4.3 Physical Nature of the POSS/PDMS Gelation: The above DSC and creep tests show that the gelation of the POSS/PDMS blend is physical. No chemical reaction is observed during the POSS/PDMS gelation process. The associations between POSS and PDMS are weak Van der Waals forces, and they can be destroyed by large stress or strain and re-formed at elevated temperatures. The detail gelation mechanism will be discussed later in 5.5.6.1. 173 5.5.5 Effects of Compositions and Experimental Conditions on the Gelation Processes of the POSS/PDMS Blends: In the following text, the effects of the POSS chemistry, POSS loading, PDMS molecular weights and annealing temperatures on the gelation rates of the POSS/PDMS blends are discussed. First, we need to define a parameter which can properly characterize the gelation rates of the POSS/PDMS blends. 5.5.5.1 Rate of Storage Modulus Change (Ran-Characterization of the Gelation Rates of the POSS/PDMS Blends: Because the gelation process of a POSS/PDMS blend is affected by the chemistry of the components, the composition and the experimental conditions etc., it is necessary to find a parameter that defines the gelation rate of the blend. Since the storage modulus of the POSS/PDMS blend in the low-frequency range changes dramatically with annealing time during its association, the rate of storage modulus change (in the low frequency range) --- R0, is used to characterize the gelation rate of the POSS/PDMS blend. The Rate of Storage Modulus Change (R5) is defined as: G’t,T -G’O,T R6“): ( )t < ) where t is the annealing time; G’(t, T) is the storage modulus of the blend at annealing time t and annealing temperature T under a constant frequency f; and G’(O, T) is the initial storage modulus of the blend at 174 annealing temperature T under a constant frequency f. In this study, angular frequency f is chosen as l rad/s. 5.5.5.2 Effects of the POSS Chemistry on the Gelation Processes of the P088] PDMS Blends: Figure 5.35 is the rates of storage modulus change (R0) of the blends of PDMS (SE72) with POSS macromers bearing different corner groups (20wt% POSS loading). We can see from Figure 5.35 that among the three R3POSS macromers: CngOSS, V3POSS, and IsobugPOSS, gelation occurs in the IsobugPOSS/SE72 blend, but no gelations are found in the CngOSS/SE72, V8POSS/SE72 blends. Although there is no gelation in the CngOSS/SE72 blend, however, with one of its cyclopentyl corner groups replaced, gelation takes place in the blends of V1Cp7POSS ISE72, ST1CP7POSS ISE72, CyHeICp7POSS ISE72, and Styreny11Cp7POSS/SE72. The order of gelation rates, from fast to slow, is Styrenthp7POSS/SE72, CyHele7POSS/SE72, ST1CP7POSS ISE72, and V1Cp7POSS/SE72. Similar results can be arrived at when comparing the gelation rates of the blends of SE72 with POSS macromers bearing isobutyl groups as their corner groups. As shown in Figure 5.35, the gelation rates of the Styrenylllsobu7POSS/SE72 and STlIsobu7POSS/SE72 blends are significantly higher than that of the IsobugPOSS/SE72 blend. The order of 175 9% a 35.53 mag sagas 2.35 .555 3282.. 252. acacbaz mm?— 5? same mznm ... 2.5:. .... 8:2 552.5 ”QO 2E... 3.5 25. manage, 82 82 8: 82 82 com o8 8a com o ...4“...ix....m....x,.l.w.l..x......w......i....w.mh.a... o mmEEBZNEm \T _ mmofimoimfimm : 8m m 9 mofimosmsofimm . m. . . - w 89538353 ‘ _ . - - m - - . D mOEEBaEEmfimm . u i m u. U l 1 8 2286555 , n u hm . u u -- 82 ) mmofisazasémasmm , u . m 3220553 ...... ,, n . Kz mmofiaoimfimml mmofimosmsuahmmlql .. coon m. macawsomfifimlol mmokgozéecmahmmlol - w mmEEerEmmlml mmofisazasémfimmlol ,. ,. .. - mmonazmhmm Edmgfiofimm .fimm Us 8:35 oz 0 8m - ocmm 176 gelation rates, from fast to slow, is StyrenylIIsobu7POSS/SE72, STlIsobu7POSS/SE72 and IsobugPOSS/SE72. We also notice that the gelation rates of POSS macromers with isobutyl corner groups (such as: IsobugPOSS/SE72, Styrenylllsobu7POSS/SE72 and STlIsobu7POSS/SE72) are higher than the gelation rates of their corresponding POSS macromers bearing cyclopentyl corner groups (for example: CngOSS/SE72, Styreny11Cp7POSSlSE72, and ST1CP7POSS /SE72). The Isobu8POSS/SE72, Styrenyl1Isobu7POSS/SE72 and STlIsobu7POSS/SE72 blends gel faster than the CngOSS/SE72, StyrenleCp7POSS/SE72, and ST1CP7POSS/SE72 blends, respectively. The above results reveal that the chemistry of the organic corner groups on the POSS cages has dramatic effects on the gelation rates of the POSS/PDMS blends. It is thought that the compatibility between POSS and PDMS, the dispersion of the POSS in PDMS and the interactions between POSS and PDMS influence the gelation processes of the POSS/PDMS blends. Because of their good compatibilities with PDMS, IsobugPOSS, Styrenylllsobu7POSS, STlIsobu7POSS, Styreny11Cp7POSS, ST1CP7POSS, and CyHele7POSS macromers are well dispersed in the host and form stable colloidal dispersions. At elevated temperatures, polymer chains diffuse to POSS particle surfaces and form POSS-polymer associations. However, since CngOSS and V3POSS macromers have relatively poor compatibility with PDMS, these two POSS macromers are not well- 177 dispersed and have a larger domain phase in the PDMS matrix. This severe aggregation of POSS macromers dramatically decreases the POSS surface areas that polymer chains can interact with, leading to a less effective use of the POSS macromers. In summary, the gelation rates of the POSS/PDMS blends depend on the chemistry and structures of the POSS corner groups. Our studies manifest that POSS macromers which have good compatibilities with PDMS have a stronger tendency to gel under elevated temperatures than those with poor compatibility. Good compatibility ensures thorough dispersions of the POSS macromers in the PDMS matrix and-sufficient interactions between POSS and PDMS, which result in the formation of POSS-PDMS network. While for POSS macromers which are incompatible with the PDMS host, POSS-PDMS networks are less likely to form in the blends because of the reduced interacting surfaces of the POSS macromers. 178 5.5.5.3 Gelation Behaviors of POSS/PDMS Blends with Different POSS Concentrations: Figure 5.36 is the rate of storage modulus change (R3), versus annealing time, of IsobugPOSS/VisclOOM blends with different POSS loadings. The results show that with increasing POSS loading, the gelation rates of the blends increase. It is assumed that increasing the POSS concentration increases the number of anchors (interaction sites) for polymer chains to interact with, and hence the gelation rates of the blends. 6.0E+03 _ fl 7% F 50 wt%. 200°C 5 5.0131903 . —e—VisclOOM/Isobu8POSS(lO%) g, . - +VisclOOM/Isobu8POSS(20%) g 4.0E+O3 lE +VisclOOM/Isobu8POSS(30%) a? r + Visc lOOM/Isobu8POSS(50%) Q) _ g) 3.0E+O3 at J: U i g . 3 2.0E+O3 —: E C 30 wt% “5 1.0E+03 —- 8 l- 52 20 wt% 10 wt% ODE-14]) : .- : ; : ; : - : .. ‘ '3--:-°:'-: 3 -.- ;; -.~ 0 200 400 600 800 1000 1200 1400 Annealing Time (min) Figure 5.36: Effects of POSS Loading on the Gelation Rates of IsobugPOSSl PDMS (V isc100M) Blends 179 5.5.5.4 Influence of PDMS Molecular Weight on the Gelation Rates of POSS/PDMS Blends: Figure 5.37 shows the effect of PDMS molecular weight on the gelation rates of IsobugPOSS/PDMS blends (20wt% loading). Comparing the gelation rates of the blends of IsobugPOSS with Visc3OM, Visc60M, and VisclOOM, we can see that with increasing of PDMS molecular weight, the gelation process slows down. Such an inverse dependence on molecular weight or indirectly on viscosity would be expected in a diffusion-controlled gelation process. Increasing the molecular weight of PDMS enhances the entanglement of the polymer chains, hence reduces the diffusion rate of the polymer chains towards POSS particles. However, the gelation rate of the IsobugPOSS/SE72 blend is higher than those of the IsobugPOSS/Visc60M and Isobu8POSS/VisclOOM blends. We assume that it is because POSS macromers are better dispersed in the high molecular weigh PDMS gum (SE72) than in the PDMS fluid (Visc), as stated in Chapter 4. This dispersion effect ensures POSS macromers have more surface areas that PDMS chains can interact with. 180 35.33 $.38 35:. Enammoaéfi a: 83. 8:25 2: .5 3:395 338...: $3: e: 385 "an 2:5 AavomvmmngOmShm—m IOI SmomvmmOmwBOmQ—Zog 85 lxl A§omvmm0mwsn8§coofi> lol A§cmvmm2w=n0m§omofl> lml 35%.: 335. 22 22 o; as 2: SN 2 w . . . _ C ..II .11} . . H . , . . . 3 .: oo+mod 283> . 2:85 Nam 85: ”238$ 83: H288$ 89:2 SSE> 83$ ”Numm ”5395 5:862 Samoa; .L. E. O (HEW/(ZWOIMPD 930mm sntnpow 30 919:1 181 5.5.5.5 Effects of Annealing Temperatures on the Gelation Rates of POSS/PDMS Blends: The rates of storage modulus change (R3) of IsobugPOSS/Visc3OM (10wt% POSS loading) blends at different annealing temperatures are shown in Figure 5.38. The results show that decreasing the annealing temperatures results in an enormous drop in the gelation rates of the POSS/PDMS blends. This phenomenon can be explained by realizing that the annealing temperature has a tremendous impact on the diffusion rate of the polymer chains. Raising the temperature increases the mobility of the polymer chains by expanding the free volume and boosting the thermal energy of the polymer chains. As a result, the diffusion rate of polymer chains towards POSS macromers increases, leading to a faster gelation process. 75‘ . .3 20 “ 00°C 5 E -S‘ 5 15 + a? C Q) + g) . 6 10 ~~ E 3 180°C 8 . 5 :L E . o B O 52 ~ 130C 0 ----------- : , . 1 ; . 1 1 1 0 500 1000 1500 2000 2500 3000 3500 4000 Annealing Time (min) Figure 5.38: Effects of Annealing Temperatures on the Gelation Rates of IsobusPOSSl PDMS (V isc30M) Blends (10wt% POSS Loading) 182 5.5.6 Discussion 5.5.6.1 Gelation Mechanism of the POSS/PDMS Blends From the above rheological results, we can see that under elevated temperatures gelation occurs in POSS/PDMS blends. The interactions between PDMS and POSS macromers, which lead to the formation of POSS-POSS or/and POSS-PDMS network, take place and progress further upon aging (annealing) at elevated temperatures. The nature of these interactions is physical, as stated earlier. There are two possible physical interactions, which may contribute to the network strength of the POSS/PDMS blends: l) Interactions between POSS and POSS macromers, which lead to the flocculation of the POSS macromer. 2) Interactions between POSS and Polymer, which result in POSS- polymer associations. In the first case, POSS particles, assumed well-dispersed in polymeric matrix, diffuse toward each other to form particle pairs, triplets, and so on. This growth process continues until filler network is formed. In this situation, the domains of POSS aggregates after gelation would be bigger than those of POSS aggregates before gelation, and there would be a tendency toward larger phase separation. However, as shown in Figures 5.39, and 5.40, the X-ray diffraction curves of the Styrylllsobu7POSS/SE72 and Styrenylllsobu7POSS/SE72 blends (20wt% POSS loading) after gelation shows little difference from the X-ray diffraction curves of these blends 183 é ; sr1tsobu7Possxs1~372 (before gelation) 2500 t — STlIsobu7POSS/81372 (after gelation) 2000—E b l- E1500~E E : 100an 500% 0_ k 29 Figure 5.39: X-ray Diffraction Profiles of STlIsobu7POSS/PDMS (SE72) Blends (20wt% POSS Loading) Before and After Gelation 2000 , 1800 -*- Styrenylllsobu7POSS/SE72 (before gelation) 1600 —- Styrenylllsobu7POSS/SE72 (after gelation) 1400 3.1200 E1000 '5 800 600 400 CW 11+‘*‘+:'114:“‘1#+"‘n 5 10 15 20 25 30 20 Figure 5.40: X-ray Diffraction Profiles of Styrenylllsobu7POSS! PDMS (SE72) Blends (20wt% POSS Loading) Before and After Gelation 184 before gelation, indicating that the gelled blends are still homogenous and no phase separation occurs. Also it is observed that during the experiments, the gelled Styrylllsobu7POSS/SE72, and Styrenylllsobu7POSS/SE72 blends samples still remain transparent. Therefore it is postulated that POSS flocculation is not the main gelation mechanism of the POSS/PDMS blends. In the second case, interactions, similar to those found in fumed silica filled PDMS, occur between PDMS and POSS when the Si-O-Si bonds on the surface of POSS particles interact with the —(CH3)ZSi-O- Si(CH3)2- segments of the PDMS chains resulting in Van der Waals interactions. Although the adsorptive interactions in POSS-polymer blends are weak, there is, however, considerable evidence that the elastomer molecules are affected by even weak interactions arising from adsorptive or dispersion forces. As a result of these weak interactions between filler and polymer chains, the molecular mobility of polymers is decreased in the vicinity of filler surfaces [68’ 71’72]. It is postulated that long polymer'molecules are adsorbed to the surfaces of POSS particles, inducing the formation of a gel network by bridging the gap between the neighboring POSS particles. The bridging can be a single polymer chain, which is attached to two or more adjacent POSS aggregates, forming a POSS-polymer-POSS bond bridge (Figure 5.41(a)), or two single polymer chains entangle together, each of which is attached to a different single POSS aggregate, (Figure 5.4l(b)), 185 A single polymer chain is attached to two or more adjacent POSS aggregates, forming a POSS-polymer-POSS bond Two single polymer chains entangle together, each of which is attached to a different single POSS aggregate, A single polymer chain, which is attached to a single POSS (C) . _ _. f5. ._', aggregate, entangle with other free bulk polymer chains in 3 7 the system . @DL POSS Aggregate PDMS polymer chains Figure 5.41: Schematic Diagram of the Formation of the POSS-PDMS Network or a single polymer chain, which is attached to a single POSS aggregate entangle with other free bulk polymer chains in the system (Figure 5.41(c)). The rheological properties of the mixture of POSS particles and adsorbing polymers bear a close resemblance to those of polymeric physical gels, wherein the POSS particles play the role of cross-linkers, binding different polymer molecules together. In summary, the gelation of the POSS/PDMS blends occurs as a result of intermolecular associations between the POSS filler and polymer chains, leading to the formation of a POSS-PDMS network. The interaction between POSS and polymer chains is mainly due to Van de Waals force. However, the precise nature and origin of the gelation process for POSS/Polymer blends still needs further investigation. 186 5.5.6.2 Gelation Process of POSS/PDMS Blends: In our study, the storage modulus change at the low frequency range is used to characterize the gelation rate of the POSS/PDMS blend. Although the gelation rates of POSS/PDMS blends vary with the composition of the blends and experimental conditions etc., the gelation process generally includes four stages, as shown in Figure 5.42: (1) an induction period, (2) an acceleration stage, (3) a plateau stage, and (4) a deceleration stage. Although the previous rheology tests show that some POSS/PDMS blends exhibit virtually no induction period, while others have little or no tendency toward slowing down or have a very short plateau stage, most blends can clearly manifest all these four stages at proper temperatures. T- _l J Induction Acceleration Plateau l Deoeleration i \ Rate of Storage Modulus Change (RC) T l T I Annealing Tim: Figure 5.42: Schematic Illustration of the Gelation Process of POSS/Polymer Blends 187 The induction period represents the time interval, during which no measurable gelation can be observed at the annealing temperature. During this stage, polymer chains near the POSS aggregates diffuse further toward the surfaces of POSS particles, but there are no interactions formed between them. Following the induction period, gelation occurs at a rate which is dependent on temperature and the nature of the composition. In this stage, an embryo of POSS-polymer network forms and the storage modulus of the blend dramatically increase. As the generation of the POS- polymer network culminates, the rate of storage modulus increase reaches a constant and the gelation process comes to a plateau period. After the POSS-polymer network is mostly completed, the gelation process reaches its deceleration stage. At this stage, the rate of modulus increase drops and gelation process slows down. The gelation processes of POSS/PDMS blends are affected by the POSS chemistry, POSS loading, PDMS molecular weight, and annealing temperatures. With increasing of the compatibility between POSS and PDMS, POSS loading, and annealing temperatures, and decreasing of PDMS molecular weight, the gelation rates of the POSS/PDMS blends increase. 5.5.7 Summary: 1. Rheological Features of Gelled POSS/PDMS Blends: The rheological properties of the gelled POSS/PDMS blends bear the features of elastic solids. The storage modulus G’ of the gelled blends is higher than their loss modulus G”, and G’ is nearly independent of frequency. 188 For these solid-like POSS/PDMS gels, their loss tangent, tan®, is less than 1 and their shear viscosity decreases with increasing frequency. In addition, the gelled POSS/PDMS blends display stronger nonlinear rheological behaviors than the un-gelled blends. The storage modulus of the gelled blends has an earlier drop at a smaller strain than the un-gelled blends. Furthermore, the Gelled POSS/PDMS blends have significantly improved creep resistance. 2.Gelation Rates of the POSS/PDMS Blends: The studies of the effects of POSS chemistry on the POSS/PDMS gelation reveal that the POSS—PDMS associations tend to occur in blends _where POSS macromers are well dispersed in PDMS matrix, i.e. where POSS macromers have good compatibility with PDMS. The gelation rates of the POSS/PDMS blends are enhanced with increasing of the annealing temperatures and POSS loading. 3. Gelation Mechanism of the POSS/PDMS Blends: The gelation of the POSS/PDMS blends occurs as a result of intermolecular association between the POSS filler and the PDMS chains, leading to the formation of a POSS-PDMS network. The interactions between POSS and polymer chains are mainly Van de Waal forces. The POSS-PDMS network can be destroyed under large stress or strain and be re-formed at elevated temperatures. 189 CHAPTER 6 CONCLUSIONS AND RECOMMENDATIONS 6.1 Conclusions: In this study, POSS macromers were incorporated into polymeric system by blending. Systematic studies on the POSS/polymer nanoscopic materials were, for the first time, conducted. The results of this work are concluded as follows: 1. The microstructures and thermal stability studies of POSS macromers show that the morphologies and properties of POSS macromers vary‘with the chemistry of the corner groups on the POSS cages. a). Microstructural studies of POSS macromers by X-ray diffraction show that the higher the symmetry and regularity of the POSS macromers, and the smaller the size of the corner groups, the more ordered the POSS macromers. Among the 12 POSS macromers investigated, CngOSS, CngOSS, V3POSS, and Isobu3POSS are more ordered than PthOSS, StyrenylgPOSS, ST1Cp7POSS, Styrenylle7POSS, CyHele-IPOSS, Vle7POSS, STlIsobu7POSS and StyrenyllIsobu7POSS. b). The chemistry of the organic corner groups on the POSS cages plays an important role in determining the thermal stabilities of POSS macromers. The POSS macromers with functionalities, which may undergo chemical cross-linking reactions, possess high thermal stability, for example: among all the 12 POSS macromers investigated, the 190 StyrenylgPOSS (Tdec: 458.18°C, Residue: 79.12wt%) and PthOSS (Taco: 487.97°C, Residue: 52.71wt%) macromers have significantly high decomposition temperatures and residues. The order of the POSS decomposition temperature from high to low is: PthOSS (487.97°C), Styreny18POSS (458.18°C), CyBPOSS (397.5°C), ST1Cp7POSS (381.22°C), Styrenylle7POSS (374.62°C), CpsPOSS (371.560C), v,cp,Poss (369.05°C), CyHeICp7POSS (348.14°C), Styrenyl1Isobu7POSS (301.2°C), STlIsobu7POSS (284.96°C), Isobu8POSS (267.58°C), and vsposs (251.28°C). The order of the POSS residue yields from high to low is: Styreny18POSS (79.12wt%), PhsPOSS (59.71wt%), V8POSS (47.87wt%), ST1Cp7POSS (39.80wt%), StyrenyIICp7POSS (32.32wt%), Vle7POSS (20.50wt%), CysPOSS (l4.73wt%), STlIsobu7POSS (10.50wt%), CngOSS (5.64wt%), Isobu8POSS (5.36wt%), CyHeICp7POSS (3.93wt%), and Styrenyl1Isobu7POSS (3.6wt%). c). The DSC results of the POSS macromers show that the chemistry of the corner groups on POSS cages influences the transition temperatures of the POSS macromers. The melting temperatures of StyrenylgPOSS, IsobugPOSS, V3POSS, CyHeleyPOSS and Styrenylllsobu7POSS macromers are 274.3°C, 272.1°C, 349.1°C, 339.1°C and 169.3°C, respectively. The melting peaks of CngOSS, CngOSS, PthOSS, Styrenylle7POSS, ST1Cp7POSS, 191 V1Cp7POSS, and STlIsobU7POSS macromers are not observed because their melting temperatures are higher than their decomposition temperatures. Weak associations are also observed in CngOSS, CngOSS, StyrenylgPOSS, PthOSS, and Isobu8POSS macromers. 2. Morphological structures of POSS/PS and POSS/PDMS blends were conducted by using TEM and X-ray diffraction. The results are summarized as follow: a). The morphology studies of POSS/PS blends by TEM show that the chemistry of POSS macromers plays an important role in determining the morphologies of the POSS/PS blends. Depending on the attached chemical groups on the POSS macromer, the morphOlogies of POSS/PS blends ranged from a complete phase separation between POSS and PS to a homogeneous dispersion of POSS in the PS matrix in a nanoscopic scale. Among the eight POSS macromers used, PthOSS is the most compatible one with PS and can be homogeneously dispersed in PS matrix. All other POSS/PS blends display a certain amount of phase separation to a various degrees. The POSS concentration and PS molecular weight also influence the morphologies of the POSS/PS blends. With a decrease of POSS loading and increasing of PS molecular weight, POSS macromers are more homogeneously dispersed in the PS matrix. 192 b). The X-ray diffraction studies of POSS/PS blends show that the crystallography of POSS macromers in the POSS/PS blends depends on the compatibility between the two components. The more compatible POSS and PS are, the less crystalline the POSS macromer becomes when it blend with PS. When the two components are miscible, the POSS macromer disperses homogeneously in the PS matrix. Among the eight POSS macromers studied, PthOSS is the most compatible one with PS. All the other POSS macromers: ST1Cp7POSS, StyrenylgPOSS, CngOSS, CngOSS, VgPOSS, V1Cp7POSS, and CyHele7POSS are partially compatible with PS. With decreasing of POSS loading and increasing of PDMS molecular weight, POSS macromers are more well-dispersed in the PS matrix. c). The morphology studies of POSS/PDMS blends by X-ray diffraction show that the less ordered POSS macromers have better compatibility with PDMS than the ordered POSS macromers. 3. Interaction studies of the POSS/PS blends show that there is no favorable interaction between macromers and polymeric chains. The POSS macromers behave like plasticizers in the PS matrix, which results in the decrease of the glass transition temperature of the PS and the broadening of the transition zone of the PS. 193 The more compatible between the POSS macromer and PS, the more the Tg drops and the more the transition width broadens. Among the five POSS/PS blends studied (CngOSS/PS, StyrenylgPOSS/PS, PthOSS/PS, IsobUgPOSS/PS, ST1Cp7POSS/PS), the T8 of the PthOSS/PS blend is the lowest. 4. Thermal stability studies of POSS/PS blends indicate that POSS/PS blends exhibit improved thermal stability when using POSS macromers with higher decomposition temperatures and residue yields than PS. Thermal stability studies of POSS/PDMS blends reveal that only when POSS macromers with the proper reactive corner groups (such as: styryl group), which induce chemical reactions between POSS and PDMS, can significantly enhance the thermal stability of the POSS/PDMS blends. The attachment of POSS massive cage to the PDMS chains renders POSS/PDMS blends with excellent heat resistance. 5. The rheological investigations of POSS/PDMS blends show that under elevated temperatures, a network forms between POSS macromers and PDMS polymer chains, resulting in the gelation of the POSS/PDMS blends. It is postulated that this gelation of the POSS/PDMS blends occurs as a result of intermolecular association between POSS macromers and PDMS polymer chains. 194 The formation of gelation between POSS and PDMS endows the POSS/PDMS blends with a solid—like behavior. The gelled POSS/PDMS blends have high modulus, and significantly improved creep resistance. They also display stronger nonlinear rheological behaviors than the un- gelled blends. Because of its physical nature, the gelation formed in the POSS/PDMS blends can be destroyed under large stain or stress and re- formed at elevated temperatures. The studies of the effects of POSS chemistry on the gelation of the POSS/PDMS blends reveal that the associations tend to occur in blends where POSS macromers are well dispersed in polymer matrix, i.e. where POSS macromers have good compatibility with polymer. It was also found that the gelation rates of POSS/PDMS blends are enhanced with increasing of the annealing temperatures and the P088 concentrations. In summary, the crucial parameters in developing POSS/polymer nanoscopic materials with the desired properties are the compatibility and interactions between the two components, which determine the morphology and interface of the POSS/polymer blends. Good compatibility and strong interactions between POSS macromer and polymers result in a nano—dispersed POSS/polymer blend with an 195 enhanced performance, and these two requirements may be achieved by selecting POSS macromers with desired functional corner groups. 6.2 Recommendations: A lot of efforts have been put into the above investigations on the POSS/polymer blends. However, since this research was just the beginning exploration of POSS macromers as reinforcing fillers for polymers, some of the structure/property relationships of POSS/polymer blends were still not completely clear and fully understood. The author suggests that the following further investigations should be conducted to make the current research work more thorough and complete. 1. During the TGA experiments of POSS/PDMS blends, it was found that ST1Cp7POSS/PDMS, and ST‘Isobu7POSS/PDMS blends exhibit significantly improved thermal stability. We assumed this improvement is due to the chemical reactions between POSS macromers and PDMS. However, further inspections need to be done in order to prove the mechanism of this improvement. 2. To develop POSS macromers as a reinforcing filler for silicone gum, the mechanical properties of the POSS/PDMS blends, the effects of the addition of curing agents in PDMS on the gelation of POSS/PDMS blends and so on need to be examined. 196 3. Studies on the gelation of other POSS/polymer blends need to be carried out in the future. Through these further investigations, we can find out that if gelation occurs in other POSS/polymer systems and if these POSS/Polymer pairs have the same gelation mechanism as the POSS/PDMS blends. 4. The morphologies and properties (mechanical properties, flame retardation, and oxygen permeability) studies of the blends of POSS macromers with other types of polymers (for example: PP, PE, Nylon, Epoxy, NR, EPR...) need to be investigated. 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