v: J 1.... :5 3 . .11... ; .h. :5 . ‘ ‘ 5%.”... 4b.... E . vaummw n5. :4 a at . .5... do)! i ‘ fiflgmflfi ranfira...s_§2 t ‘ . .c .e... huh , K7 .uwfi?v.s .rfl..%...n.$4 . v a .. mun?! . (I), 0 l . 2:; “R39: .. {Endurehmx #1.; .x H. .1...— s.‘ 31.! .2 ix 1......“ ”$25.41, i . .Iir.’ 4.! k 1.2% .116... . 433...... 7. ( rm 531.752.111? 311.31 771.1)... . . It? a. I\.... 41313 . VI. .x>.ai: A. ‘ :n \ If)»: _. {His-lb 1&03 This is to certify that the dissertation entitled FACTORS AND TRENDS OF REGIONAL SHIFTS OF PRODUCTION: ANALYSIS OF THE U.S. PORK SECTOR ‘ presented by Bishwa Bhakta Adhikari has been accepted towards fulfillment of the requirements for Ph.D. Agricultural Economics degree in 1M. K/M Major professor Date December 13, 2002 MS U is an Affirmative Action/Equal Opportunity Institution 0-12771 LIBRARY Michigan State University PLACE IN RETURN BOX to remove this checkout from your record. To AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 9918 L9 3 2012 ; -.__‘—L 050212 6/01 cJCIRClDaIeOuo.p65-p.15 FACTORS AND TRENDS OF REGIONAL SHIFTS OF PRODUCTION: ANALYSIS OF THE U.S. PORK SECTOR By Bishwa Bhakta Adhikari A DISSERTATION Submitted to Michigan State University in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Agricultural Economics 2002 ABSTRACT FACTORS AND TRENDS OF REGIONAL SHIFTS OF PRODUCTION: ANALYSIS OF THE U.S. PORK SECTOR By Bishwa B. Adhikari Until the mid 2001 century, the pork industry in the United States was characterized by production on numerous unspecialized small farms scattered across the rural landscape. The pork industry in the recent past has transferred into fewer, larger and specialized operations. The phenomenon of change is continuous. Historically, input availability, development of transportation systems, technological changes in production systems, government regulations and the consumer preferences have been driving changes in the pork industry. All these forces affect the competitiveness of one region relative to other regions. This dissertation examines the historical trends in the U.S. hog production and regional shifts of hog operations from traditional regions to the new regions. Relevant literature has been reviewed to identify the factors of regional shift. Three major factors: pork demand, variation in cost of production and processing, and government regulations are discussed in detail. The analysis is focused on how these forces affect the regional competitiveness of the pork industry and movement towards larger, specialized and geographically concentrated operations. The pork industry, as influenced by its background is reviewed first. Trends in pork production, processing, and marketing and factors that may be directly or indirectly impacting industry structure are summarized. The theoretical aspects of meat demand are discussed and regional pork demands are estimated using an econometric model. Costs of finishing pigs in different regions are estimated for small, medium and large operations in order to allow examination of competitiveness of feeding operations by size of operation. The study also analyzes the differences in federal and state regulations and develops an index to compare the relative stringency by production regions. Various technology options in manure management are briefly discussed. Based on these options and United States Environment Protection Agency data, compliance costs are analyzed for different sizes of operations. Finally, a mathematical programming model is used to analyze the effect of market forces on the pork industry structure. The results of this study show that raising hogs in larger operations is less costly. Small-sized operations in some regions are still required to produce hogs to meet the demand for consumption and export. Although environmental compliance cost is considered one of the major factors of industry relocation, the analysis showed that the effect of such costs was minimal. Feed costs and transportation costs play a great role in location of production and processing. The results also revealed that pork operations tend to locate near the populous areas to meet the consumer demand and at the same time minimize the transportation cost. Pressures fi'om current and fiiture environmental regulations, moratoria and scarcity of agricultural land for manure management tend to keep the hog operations away fiom high population areas. A future scenario analysis suggested that the western region of the U.S. would experience higher growth in pork production by the year 2010. The current trend of fewer and larger production units and location changes in the pork industry will continue in the future. Copyright by: Bishwa B. Adhikari 2002 This work is dedicated to my parents, Mana Harka and Apsara Adhikari ACKNOWLEDGEMENT The completion of this dissertation was made possible with the support and assistance of several individuals. I would like to extend my sincere thanks to Dr. Laura M. Cheney, who as my major professor, guided me in the PhD program and provided continuous support during my course work and the research. I especially acknowledge and appreciate the patient leadership and guidance provided by Dr. Stephen B. Harsh as a dissertation supervisor. Helpful suggestions from Dr. Gerald Schwab and Dr. Patricia Norris, and Dr. Kellie Raper were instrumental in improving the quality of the work. I would like to acknowledge Dr. James Hilker, who served as my major professor in my MS program and encouraged me to continue for the PhD degree at Michigan State University. Thanks to Mr. Leroy Stodick, computer analyst at University of Idaho, for helping in computer modeling. I appreciate Dr. Murari Suvedi, Mrs. Yesoda Suvedi and Dipendra Subedi for continuous inspiration and moral support in my academic endeavor. Special thanks are due to my wife, Sita, my children, Bipal, Ritu and Richa for their patience and understanding. Without their cooperation, it would have been impossible to accomplish my goal. vi TABLE OF CONTENTS LIST OF TABLES ............................................................................................................. xi LIST OF FIGURES ........................................................................................................ xiii CHAPTER 1 Introduction ......................................................................................................................... 1 1.1 Industrialization of agriculture ............................................................................... 4 1.2 Industrialization of the U.S. pork sector ................................................................ 6 1.3 Statement of problem ............................................................................................. 9 1.4 Objectives ............................................................................................................. 10 1.5 Organization of dissertation ................................................................................. 1 1 CHAPTER 2 Literature Review .............................................................................................................. 13 2.1 Industry structure .................................................................................................. 13 2.1.2 Historical perspectives ................................................................................... 15 2.1.3 Vertical coordination system ......................................................................... 17 2.1.3.1 Spot market .............................................................................................. 18 2.1.3.2 Contracts .................................................................................................. 18 2.1.3.3 Strategic alliances .................................................................................... 19 2.1.3.4 Formal cooperation .................................................................................. 19 2.1.3.5 Vertical integration .................................................................................. 19 2.1.4 Coordination in pork sector ........................................................................... 20 2.1.5 Technology induced structural change .......................................................... 21 2.1.6 Government regulations and pork industry .................................................... 24 CHAPTER 3 Pork industry: trends in production and firm locations .................................................... 25 3.1 Trend in number of hog farms and production in the U.S. .................................. 25 3.2 Increasing geographic concentration of production ............................................. 31 3.3 Factors affecting location of production .............................................................. 35 3.3.1 Technological change .................................................................................... 35 3.3.2 Corporate farming laws .................................................................................. 36 3.3.3 Property values ............................................................................................... 36 3.3.4 Economic options ........................................................................................... 37 3.3.5 Environmental adsorptive capacity ................................................................ 38 3.3.6 Public polICIes .......... 38 3.3.7 Consumer demand ......................................................................................... 38 3.3.8 Contractual arrangements .............................................................................. 39 3.3.9 Agglomeration ............................................................................................... 40 vii CHAPTER 4 Approximation of pork demand ........................................................................................ 41 4.1 Introduction ......................................................................................................... 42 4.2 Theoretical background ........................................................................................ 42 4.3 Market demand ..................................................................................................... 47 4.4 Demand model specification ................................................................................ 48 4.5 Demand system approximation and application .................................................. 50 4.5.1 Pork demand approximation .......................................................................... 50 4.6 Empirical estimation of pork demand .................................................................. 54 4.7 Pork export demand ............................................................................................. 59 4.8 Pork import ........................................................................................................... 62 CHAPTER 5 Regional competitive position of pork industry ................................................................ 63 5.1 Economics of production ..................................................................................... 63 5.2 Feed supplies and hog production ........................................................................ 65 5.3 Pig feeding Operations budgets (grow to finish) .................................................. 68 5.3.1 Assumptions made in enterprise budgeting ................................................... 69 5.4 Enterprise budgets: Feeder to finish operations ................................................... 70 5.4.1 Formulation of pig diets ................................................................................. 70 5.4.2 Enterprise budgets by regions and size of Operations .................................... 77 5.5 Pork processing industry in regional competition ................................................ 86 5.6 Locations of pork processing plants ..................................................................... 88 5.6.1 Pork processing cost ...................................................................................... 91 CHAPTER 6 Environmental regulations and regional competition in the hog industry ........................ 93 6.1 Hog production and manure management ........................................................... 93 6.2 Regulations and hog industry relocation .............................................................. 95 6.3 Confined animal feeding operations and state regulations ................................... 96 6.4 Description of technology options for manure management ............................. 107 CHAPTER 7 Optimization of production and processing of pork ....................................................... 1 13 7.1 Mathematical programming: economic environment ........................................ 114 7.2 Mathematical model ........................................................................................... 115 7.3 Transshipment model set up ............................................................................... 118 7.3.1 Production regions ....................................................................................... 118 7.3.2 Processing regions ....................................................................................... 121 7.3.3 Pork consumption regions (markets) ........................................................... 122 7.3.4 Transportation cost ....................................................................................... 123 7.4 Transshipment model tableau ............................................................................. 124 viii CHAPTER 8 Results and discussion .................................................................................................... 127 8.1 Optimum production level by region ................................................................. 127 8.2 Optimum level of pork processing by region ..................................................... 130 8.3 Pork demand and shadow prices ........................................................................ 134 8.4 Industry implications .......................................................................................... 136 8.5 Scenarios analysis .............................................................................................. 138 8.5.1 Increase in pork demand .............................................................................. 138 8.5.2 Expansion of production .............................................................................. 139 8.5.3 Expansion of processing capacity in the West ............................................. 140 8.5.4 Increase in compliance costs ........................................................................ 140 8.5.5 Results of the scenario analysis ................................................................... 141 CHAPTER 9 Summary amd conclusion ........................................................................................ 147 APPENDICES Appendix 1: Source of data ............................................................................................. 152 Appendix 3 ...................................................................................................................... 153 Appendix 3. 1 America’s top 25 hog producing counties ........................................... 153 Appendix 4 ...................................................................................................................... 154 Appendix 4.1 U.S. per capita meat consumption and prices of meats ........................... 154 Appendix 4.2 Meat Expenditure Shares ..................................................................... 155 Appendix 4.3 Regression analysis of per capita pork demand .................................... 156 Appendix 4.4 Approximated pork demand (pounds) by states ................................... 160 Appendix 4.5 U.S. agricultural exports: Live animals and meats ............................... 162 Appendix 5 ...................................................................................................................... 163 Appendix 5.1 Hog and pigs production and marketing ............................................... 163 Appendix 5.2 Production of barley, sorghum and corn grain in selected states .......... 164 Appendix 5. 3 Comparison of wage rates and processing costs by selected states ..... 165 Appendix 5.4 Average prices of inputs and market hogs in selected States ............... 166 Appendix 5.5 Suggested high nutrient density diets for growing swine ................ Error! Bookmark not defined.167 Appendix 5.6A Production costs and return (large scale operations) ........................ 168 Appendix 5.6B Production costs and return (medium scale operations) ................... 169 Appendix 5.6C Production costs and return (small scale operations) ....................... 170 Appendix 6 ...................................................................................................................... 171 Appendix 6.] Data and procedure for compliance cost estimation ............................. 171 Appendix 6.2 Regulatory compliance costs for swine ............................................... 173 Appendix 6.3 Environmental compliance cost per pig ............................................... 197 Appendix 6.4 Environmental compliance costs by states and regions ........................ 198 Appendix 7 ...................................................................................................................... 199 Appendix 7.1 Shipping cost as a function of volume and distance ............................. 199 Appendix 7.2 Minimizing total cost of production, processing and transportation 200 Appendix 8 ...................................................................................................................... 209 Appendix 8.1 Production levels and shadow prices in optimal solution ..................... 209 Appendix 8.2 Pork processing locations and destinations ......................................... 211 Appendix 8.3 Pig flow from production locations to processing ................................ 212 Bibliography ......................................................................................................................... Appendix 8.2 Pork processing locations and destinations ......................................... 211 Appendix 8.3 Pig flow from production locations to processing ................................ 212 Bibliography ......................................................................................................................... LIST OF TABLES Table 3.1 Trends in number and size of hog farms 26 Table 3.2 Number of operations and hog inventory in selected states 29 Table 3.3 Number of farms and per farm pig production 30 Table 4.1 Goodness of fit of the models in predicting pork demand 52 Table 4.2 Comparision of percapita pork consumption estimates by different models 53 Table 4.3 Parameter estimates for pork demand by Rotterdam model 55 Table 4.4 Quantities of pork consumption by regions and selected age/sex groups 57 Table 4.5 Estimated regiOnal pork demands 58 Table 4.6 Pork export to selected countries 60 Table 4.7 U.S. pork net exports 62 Table 5.1. Average prices of inputs in different regions 68 Table 5.2 Growing-finishing: feed usage by pig growth rate 72 Table 5.3 Suggested diets for finishing swine using corn as the major grain source 73 Table 5.4 Hogs inventories by size of operations in selected states 78 Table 5.5a Feeder to finish system: cost and return per 100 hogs, E. Corn Belt 79 Table 5.5b Feeder to finish system: cost and return per 100 hogs, W. Corn belt 80 Table 5.5c Feeder to finish system: cost and return per 100 hogs, South 81 Table 5.5d Feeder to finish system: cost and return per 100 hogs, Northeast 82 Table 5.5c Feeder to finish production system: cost and return per 100 hogs, west 83 Table 5.6 Estimated opportunity cost of unpaid family labor 85 Table 5.7 Cost of production comparisons by pork production system 85 Table 5.8 Plant capacities of the five largest slaughter firms 88 Table 5.9 Estimated daily slaughter capacities in different pork processing plants. 89 Table 5.10 Regional distribution of pork processing capacity 91 Table 5.11 Regional pork processing costs 92 Table 6.1 Descriptions of federal and state stringency 97 Table 6.2. a: Stringency on livestock feeding operations 100 Table 6.2. b: Stringency on livestock feeding operations contd.. 102 Table 6.3 Environmental stringency grouping 105 Table 6.4 Management techniques required by swine operations by region“ 109 Table 6.5 Technology options for CAFOS and compliance costs 110 Table 6.6 Compliance costs by production region 112 Table 7. 1 Production regions and number of hogs marketed 120 Table 7.2 Annual maximum hog slaughtering capacity in different regions 121 Table 7. 3 Regional demarcation and quantity of pork demanded in 1,000 lbs 122 Table 7. 4 A simple transshipment-programming tableau 125 Table 8.1 Regional allocation of production by size of operations 129 Table 8.2 Pattern of pig flow in the optimum solution 131 Table 8.3 Locations and optimal levels of processing 131 Table 8.4 Shipment of pork from processing regions to the markets 133 Table 8.5 Market demand (Mil. Pounds) and shadow prices 135 Table 8.6 Optimum level of pork production (Year 2010) 141 Table 8.8 Pattern of pig flow (Year 2010) 143 Table 8.9 Locations and levels of processing (Year 2010) 144 Table 8.10 Pattern of pork flow in optimum solution (Year 2010) 145 xi Table 8.11 Demands and shadow prices of pork (Year 2010) 146 xii LIST OF FIGURES Figure 1.1: Figure 1.2: Figure 2.1: Figure 3.1: Figure 3.2: Figure 3.3: Figure 3.4: Figure 3.5: Figure 4.1: Figure 4.2: Figure 5.1: Figure 5.2: Figure 5.3: Figure 5.4: Figure 6.1: Share of cash (spot) market (1994-2000) Product flow and feedback channels in the pork industry Conceptual structural change model The United States of America and geographical regions Trends in pork production and number of pig farms in the U.S. Distribution of hogs in contiguous U.S. 1982 and 1999 Farms with 200 or more hogs and pigs inventory in 1997 Hogs and pigs sold by counties in 1997 Estimated and observed per capita pork consumption (1972-1999) Annual U.S. pork export demand (1989-1997) Short-run equilibrium with three different firms Approximate optimum temperature zones for pigs Ventilation curves for pig feeding operation. Old vs. modern processing plants: Environmental stringency grouping xiii 23 27 31 32 34 34 56 61 65 , 76 77 87 106 Chapter 1 I. Introduction The U.S. pork industry is an important value-added sector in the agricultural economy. Annual farm sales (market hogs sold) usually exceed $11 billion, while the annual retail value of pork sold to consumers exceeds $30 billion. The pork industry supports over 600,000 jobs and adds approximately $27 billion in value to basic production inputs such as soybean and corn (National Pork Producers Council, 1999). The total U.S. hog population is about 60 million animals, with about 68 percent located in the Corn Belt area, where they have access to abundant supplies of feed grains and soybean meal. Another 20 percent of hogs are produced in the Southeast (Economic Research Service, 2000). The pork industry is a complex system of producing, marketing, processing and distributing of pork and pork products. The production process uses many inputs (e. g., feedstuff, labor, capital, land, etc.) to produce live hogs. Similarly, processing and marketing processes require capital, labor and several other inputs. In the 19708 and 19805, hogs were generally produced on farrow-to-finish farms. Although farrow-to- finish farms are still utilized, recently, hog production has shifted to specialized farms at four distinct sites, usually separated by location. 0 F arrow-to-wean operation: Breeds pigs and ships 10 to 15 pound pigs to nursery operations. 0 Farrowing-nursery operation: Breeds pigs and ships 40- to 60-pound “feeder” pigs to growing-finishing operations. 0 Nursery Operation: Manages weaned pigs (more than 10 to 15 pounds) and ships 40- to 60-pound “feeder” pigs to growing-finishing operations. The final product from nursery operation is the same as from the farrowing-nursery operation. 0 Grow-finishing/feeder-to-finish operation: Handles 40 to 60 pound pigs and finishes these to market weights of about 250 to 265 pounds. After pigs reach a weight of about 250 pounds, producers sell them at terminal markets or sell them directly to packers. Nineteen large packers surveyed in 1993 indicated that 87 percent of hog supplies came from the spot market (Hayenga et al., 1996). However, recently the market coordination method has changed dramatically. About two-thirds of all the hogs were sold to packers under a marketing contract in 1999 (Fig 1.1). Producers are increasingly shifting to contracts to decrease risks in the spot market, and packers are willing to offer these contracts to get the number and quality of hogs required. As presented in Fig. 1.1, the share of cash (spot) market transaction has declined sharply in recent years. Sixty-two percent of total hogs marketed were sold in spot market in 1994 and the share decreased to 26 percent in the year 2000. If this trend is continued, contracts will eliminate the cash market (Feed-Stuff, March 13, 2000). Figure 1.1: Share of cash (spot) market (1994-2000) Hog: marketed in cash market [1994-2030] PE rce I1! of flags 1994 1997 1999 2000 Year Source: Compiled from Feed-Stuff, March 13, 2000 There are two distinct production and marketing channels in the U.S. pork industry as represented by Figure 1.2. The first channel targets the specific product markets and the commodity markets are targeted by the second. Solid arrows indicate the product flow and broken arrows reflect feedback loops. Both products oriented and commodities oriented production and marketing channels are in existence in the U.S. pork sector. Industrialized producers with processing and packing facilities dominate the specialty side, whereas independent producers without processing and packing facilities dominate the commodity side. The spot market is the dominant method of pricing in the commodity hog channel. The trend in U.S. agricultural production has been turning away from commodity production and towards product specialization. Figure 1.2: Product flow and feedback channels in the pork industry Breeding/Genetic Companies i: ii Producers Producers 0 Nursery 0 Nursery 0 Finishing - Finishing i + i 9 Product Commodity Slaughter/Processing Slaughter/Processing l 4 i 4 Specific Product Commodity Markets Markets (Label) (Generic, non-label) H ii Consumers (Product flow and feedback) 1.1 Industrialization of agriculture The changing nature of linkages between stages and consolidation of firms in the food production and distribution system has been referred to as the industrialization of agriculture (Boehlje and Schrader, 1998). Food production and distribution systems are experiencing structural changes. Linkages between the producers, input suppliers, and product buyers are important elements of structural change. In the production of agricultural products, the number of linkages has increased. “Most agricultural producers are sourcing more inputs from outside the farm and performing fewer activities or processes along the chain that result in the final food product” (Boehlje and Schrader, 1998). According to the U.S. census data (1997), a typical U.S. farm produced just one or two farm products, whereas 90 percent of all farms in 1920 raised chickens, 75 percent raised at least one pig and 69 percent milked at least one cow. In 1997, just 5.3 percent farms raised pigs and 6.1 percent kept cows. Twenty chicken producers control 85 percent of all chicken production today, 3.5 percent of all cow/calf producers control 33 percent of the cow herd, two percent of all feedlots feed 85 percent of the feedlot inventory, seven percent of all dairy producers milk 59 percent of the dairy herd and seven percent of all hog producers produce 70 percent of the country's hogs. 1.2 Industrialization of the U.S. pork sector During the 19503, the broiler industry made its dramatic structural change towards vertical integration. Agricultural economists and industry experts believed that the pork industry would follow the broiler industry’s vertical integration model. Traditional hog producers disliked this model and hog production has deviated from the broiler model (Rhodes, 1995). However, currently the structure of the U.S. pork industry is in rapid transition. During the 19805 and 19903, major pork industry related technological advances benefited the pork industry. These advances allowed production to grow significantly in states not known previously for pork production. These technological advances resulted in cost efficiency by achieving a lower average cost of production and processing. Applying new technology to existing firms may not be the best option]. Sometimes it is more efficient to start with complete new production units in order to capture the full benefits Of the new technologies. As an analogy, consider the cost involved with upgrading an older version of a personal computer versus buying a newer version of a computer. Depending upon such factors as the age of the computer, the technology available, and the salvage value of the old computer; such a decision to replace may be Optimal. It is often as expensive to upgrade a computer, as it is to buy a new one. Moreover, a new computer may have more capacities and computational power 1. Many small and mid-size Midwest production facilities are of a size and technology that can continue to produce if capital and investment costs have already been recovered, but will not likely be profitable if major remodeling or upgrading of investments is necessary to remain in Operation. Because of technological, size, environmental, or managerial conditions and limitations, many of these production facilities are likely to be than the upgraded one. Similarly, much of the new pork production technologies cannot be fully implemented using the existing physical and human resources in traditional hog areas (Hurt et al., 1995). Technological advances lead to new types of production and processing facilities. This change encourages shifts of location to regions with advantages in the new types of units (Gillespie, 1996). Large-scale hog production that utilizes new technologies has increased in the southern and western parts of the United States. These regions have competitive advantages in adopting the new types of production units. New operations have better arrangements with feed mills, packers, and other contractors to reduce production costs and improve risk management. Large operations have advantages over smaller operations (e.g., economies of scale). Lower cost and product differentiation are two basic types of competitive advantages (Porter, 1990), which encourage the shift to larger scale pork operations. These economic factors directly or indirectly contribute to the profitability Of the industry and therefore drive spatial shifts of operations. Locations where Operating costs are lower and a favorable labor climate exists (i.e. high labor productivity, positive work attitude and low wage rates), can be dominant considerations for location decisions. Feed grains are the primary input for hog production and the transportation costs of bulky and heavy feed grains are generally high. Proximity to feed suppliers influences location decisions. Similarly, proximity to the markets is another important consideration since products of pork industry are bulky and involve high transportation costs. phased out of production rather than upgraded and modernized in place (Boehlje and Schrader, 1998) Hog operations in the U.S. are not only getting larger, but are also moving to non- traditional pork states such as North Carolina, Arkansas, Utah, and Colorado where production has increased substantially. Production of hogs in North Carolina (currently the state with the second largest hog inventory) increased by 278 percent from 1987 to 1997. Iowa, still the number one state in terms of hog inventory, increased hog production by only 13 percent in the same period. In contrast, Illinois, formerly the second highest-ranking state in 1987, decreased its production by 17 percent (Table 3.2). The explosive growth of the hog industry, particularly in North Carolina and changes in industry structure, have raised the issue of social, economic and environmental sustainability with respect to the location and long term viability of the industry. Expansion of the hog industry in the Southeast region (non-traditional region) may also slow in the future. The growing hog business and its malodorous by-products are raising eyebrows of regulators and environmentalists. Constraints such as higher costs associated with management of odor, flies and manure are important considerations in the hog industry expansion. Consumer demand for more processed and specialized foods is another driving force for structural changes. Consumer preferences have changed toward meat products that are leaner, more consistent, and more convenient to prepare. Pork production and processing firms have built new alliances with hog breeders and producers to ensure breeding and production decisions that yield a superior product and meet consumer needs. This alliance results in an industry with a supply chain structure, where hogs are grown under contracts or by large integrated firms (Drabenstott, 1998). Vertical integration and contracts in production and marketing have become prominent in the pork industry, facilitating the transmission of consumers demand to the producers (Hennessy, 1996) Public policies along with new technologies, and a favorable business climate are a few of the forces driving such changes (Gillespie et al., 1997). Public policies can encourage or discourage current or future market behaviors. Grants and subsidies, for example, provide incentives whereas regulations and standards are disincentives (Seidl and Grannis, 1998). Similarly, taxes, zoning, quotas, permits, research, and education are examples of public policy tools that play important roles in industry structure and performance. 1.3 Statement of problem Pork producing operations in the U.S. are moving from the Corn Belt (traditional regions) to the Southeast, West and Southwest. In addition to spatial movement, the hog operations are growing in size, but shrinking in ntunber. The trend of fewer but larger farms raising more hogs has been continuous for the last 50 years. This structural change affects farm communities, the environment, and pork consumers. The effect of the change has both positive and negative impacts on consumers and producers. Per unit cost of production has gone down lowering the price of pork for consumers. However, smaller producers may not be able to compete with larger producers, which would lead to further concentration in production. A study of the current market structure, economic motivations, and environmental constraints of the pork industry is required to model the regional distribution of hog operations. It is important to analyze the trends and factors Of regional shifts of U.S. hog production so that policy makers and industry leadership will understand recent changes in pork production, and better anticipate further changes in the industry. 1.4 Objectives 1. Objective: To review the present supply and demand situation of the U.S. pork industry. Related Concerns: o What regional differences are there with respect to cost of pork production and processing? 0 What regional differences are there with respect to demand for pork? 2. Objective: To study recent regional shifts in the U.S. pork industry. Related Concerns: o What are the temporal and spatial patterns Of regional shifts in pork production and processing? 3. Objective: To predict the future locations of pork production and processing operations. Related Concerns: - What factors influence location of pork production and processing? 0 What are the best locations for production and processing of hogs based on factors influencing supply and demand? 0 Will the pork production and processing facilities continue to operate in existing locations? 11“ can .u. 1.5 Organization of dissertation This study does not involve original data gathering or surveys, rather secondary data from different sources, particularly U.S. government documents, are used. The dissertation is organized into nine chapters. Chapter One is devoted to the introduction of the U.S. pork industry, problem statements and objectives and related concerns of the study. Chapter Two provides a literature review in which the concept of structural changes in agriculture including the pork industry is introduced. Chapter Three discusses the pork industry’s historical perspective and recent trends in pork production, processing, and marketing. This chapter also summarizes the factors that might be directly or indirectly responsible to the structural changes in the pork industry. Chapter Four summarizes the theory and application of demand system analysis. Three earlier estimated demand models are examined for their capability of explaining pork demand and the model that best estimates the pork demand is used for further analysis. Regional differences in pork consumption are also estimated based on demographic characteristics and disposable per capita incomes. Chapter Five addresses the issues in the supply side of the pork industry. Detailed analysis of the cost of feeder-to-finishing Operations is carried out. The main goal of this chapter is to analyze the competitive positions of different states/regions in pork production and processing. This analysis is the focal point of this study because the future of pork operations in one location lies on its cost competitiveness relative to operations in other locations. 11 Chapter Six evaluates the regulatory pressures that the pork industry is facing. State and federal environmental regulations are summarized and each state is assigned with an environmental stringency index. All the states are then classified into five different stringency groups based on their stringency indices. The U.S. Environment Protection Agency (EPA) proposed technology options for manure management. Tentative compliance costs attached with stringency indices and the technology options are assigned to each state. The compliance costs then are linked to the enterprise budgets developed in Chapter Five. Chapter Seven is the application of mathematical programming method to find the optimal locations of pig feeding operations and pork processing plants. This chapter utilizes all the components discussed in previous chapters that contribute to shape the pork industry. A linear programming approach is used to minimize the total costs of production, processing, and transportation under several constraints. Chapter Eight consists of results and discussion, and the sensitivity analyses of the results. Finally, summary and conclusions, and the limitations of the study are given in Chapter Nine. C_hapt_er.l 11. Literature Review This section summarizes and discusses literature on structural changes in the agricultural sector in general and the pork industry in particular. The concept of market coordination system is introduced and the prevailing market coordination in the hog industry is discussed. This chapter gives insight into the nature and process of structural changes. A flow chart that depicts the concept and a process of spatial shift induced by technological change is discussed at the end this chapter. Since this dissertation analyzes various aspects (e.g. supply, demand, and government regulations) of hog industry, relevant literature is reviewed and cited beyond this chapter. 2.1 Industry structure A growing economy is characterized by a decline in relative contribution of the agricultural sector. Slower rise in demand for food as compared to other goods and services contributes to this process. Rapid development of new farm technologies leads to expansion of food production per unit land and labor (Johnson, 1995). Technological developments increase total output per unit of land, but farm profitability may not increase due to lower prices received by farmers, which puts pressure on the agricultural sector. Industrialization of the U.S. ag-economy is transforming farming from self- sufficient enterprises, to specialized and interdependent firms. The number of farms in the U.S. peaked during the Great Depression and has decreased ever since particularly during the 19705 and 19805. The decrease in farm numbers exceeded 70 percent from 1969 to 1992 (McBride, 1997). One widely held view of the future of American agriculture is that it will continue the current trend toward fewer but larger farms, greater centralization, and vertical coordination (Stauber, 1994). Historically, the decline in number of farms is most prominent in the livestock sector. The role of information and knowledge in the industrialization of the pork sector is important for business success. People with unique and accurate information and knowledge have increasing power and control of the sector. The capacity to capture profits and transfer risk comes from power and control (Boehlje and Schrader, 1998). The structure plays an important role in the process of transformation of information and knowledge among industry participants. Industry structure can be defined in different ways. It may refer to the distribution of sales, revenues and profits; the importance of farm income; concentration of production in different regions; degree of specialization; ownership and control of inputs and outputs; and number and size of firms (Offutt et al., 1997). Martin and Norris (1998) emphasize three different factors to describe the industry structure. These factors are: size of operation (number of head or acres of land); form of vertical coordination (coordinating mechanism spectrum ranging from spot market to complete ownership integration); and location of Operations (shifts of animal production between regions and clustering of production within a region). The U.S. pork industry has experienced dramatic restructuring during the 19805 and 19905. It is undergoing increased consolidation of production units (decreased in number of farms but increased in the number of animals per farm), change in location of production within or between regions and change in coordination mechanisms. This 14 restructuring is referred as industrialization of the pork industry. A variety of forces such as government intervention through policies designed to promote new technologies, and favorable business climates that allow entrepreneurs to combine low cost production with minimal regulation are cited as catalysts that cause industries to undergo rapid regional expansion (Gillespie et al., 1998). These factors vary among regions, states, and different counties, and therefore, influence industry structure. 2.1.2 Historical perspectives The United States is one of the major pork producing countries in the world and its production accounts for 10 percent of the total world supply. The U.S. was the largest exporter of pork in 1997 followed by Denmark and Canada. The pork industry in the United States is an important sector of the economy. Over 17 billion pounds of pork were processed from about 92 million hogs in 1997 (USDA, 1997). Hogs have been considered as a means to add value to corn. Therefore, the U.S. pork industry has been historically centered in Corn Belt states (Iowa, Ohio, Indiana, Illinois and Missouri), since corn is the primary input for hog production. These states contributed 72 percent Of total hogs marketed in 1995 in U.S. However many pork operations have begun to move to new locations (toward the South) such as North Carolina and Oklahoma and the size of the operations is getting larger. The South’s share of the national swine inventory rose from 15.8 percent in 1989 to 26.7 percent in 1996. Martin and Zering (1997) have described the process as following: “Fueled by technological change and economic opportunity, the historic patterns of geographic location, farm size, packing plant size, and organization of pork production are 15 changing at exceptional rates in the United States and in the South. The number of swine farms keeps falling, with the majority of those exiting the industry keeping fewer than 1,000 head in inventory. In contrast, total inventory of farms with at least 2,000 head in inventory is growing rapidly.” The production and pork processing operations are not only moving, but also are departing from the small farm toward large and integrated operations. The output of the 20 largest packers represented 86.5 percent of 1993 hog slaughter and the 45 largest producers, each marketing more than 62,000 head in 1993, represented 13 percent of the total U.S. hog production (Lawrence et al., 1997). The share of total hog numbers held by large operations with 2,000 or more head went from 33 percent in 1993 to 37 percent in 1994 (Southard, 1995). According to recent data, 55 percent of all hogs were produced on farms with more than 2,000 animals, and 35 percent of all hogs were on farms with 5,000 or more hogs (Seidl, 1999). From 1969 to 1992, the number of farms selling hogs decreased by 70 percent but average sales (undeflated) per farrrr increased by 300 percent during the period. The change in geographic distribution of pork operations during this period was also dramatic. North Carolina ranked eleventh in 1969 in hog production and it moved up to second place in 1992 surpassing the major hog producing states (Illinois, Minnesota, Indiana, Nebraska and Missouri). Changes in geographic concentration of production between 1969 and 1992 resulted in a decrease in number Of pork producing counties in Iowa, Illinois and Indiana. Only a few counties in these states account for 25 to 50 percent of total sales. More counties from non-traditional hog production areas, primarily l6 1.... 1". “L"! A North Carolina, Arkansas, Colorado, and California became part of the most concentrated areas of hog production (McBride, 1997). One can ask, why do these dramatic changes in production, processing and marketing in the pork sector exist? Martin and Zering (1997) argue that the technological improvements have led to economics of scale in production. Furthermore, improved housing facilities, disease control measures, advances in nutrition, feeding regimes, and animal breeding have allowed large-scale, specialized pork production to prosper. 2.1.3 Vertical coordination system Vertical coordination is the alignment of direction and control across segments of the production/marketing system (King, 1992). Firms enter into vertically coordinated relationships for several reasons: to increase efficiency, gain market advantage, reduce uncertainty and obtain or reduce the cost of financing (Mighell and Jones, 1963). Processors participate in vertical arrangements to assure the continuous supply of products with particular characteristics. Similarly, input suppliers also participate in these relationships to transfer/protect their technologies (F eatherstone and Sherrick, 1992). The coordination can be achieved through direct market transactions and/or vertical integration (direct acquisition/ownership). The coordination system can be discussed in the following continuum based on the degree of coordination. The continuum ranges from the loosely coordinated spot market to the tightly coordinated vertical integration system. 2.1.3.1 Spot market Spot market, also known as cash market, provides the exchange of commodities or financial instruments for immediate delivery. Prices and external control mechanisms are major factors for the coordination between the actors of economic exchange relationships. Spot markets are open, impersonal, and do not have contractual arrangements. These markets encounter difficulty in conveying the full message concerning attributes (quantity, quality, timing, etc.) of a product and characteristics of a transaction (Boehlje and Schrader, 1998). Coordination between the actors is achieved through the control mechanism that comes externally (from market forces) but sometimes an actor with market power can influence the market and specify some terms of exchange. Weaker actors who cannot influence the market can reserve the right to walk away from the exchange. 2.1.3.2 Contracts Contracts are legally enforceable arrangements between individuals and/or firms involved in the transfer of goods and services. Economists have recognized the importance of risk in business arrangements. Kliebenstein and Lawrence (1995) argue that the primary reason for contractual arrangements (e. g. marketing contracts) in the hog industry is risk management. Production contracts help to reduce income risk and, therefore, contracts are generally helpful to risk-averse producers. New operators tend to have lower net worth and one might expect them to be more risk averse than existing producers (Gillespie et al., 1996). 2.1.3.3 Strategic alliances The coordinating mechanism in which the parties involved in exchange relationships come together with mutual agreements. The coordination comes from common identifiable objectives, mutual control and decision-making processes, and sharing of risks and benefits. A breach of expectations by either party may terminate the alliance and it does not need legal or third party enforcement. 2.1.3.4 Formal cooperation In the cooperation scheme, there is formal organization with distinct identity and internal control. Joint ventures, partial ownership relationships, clans, and other organizational forms requiring some level of equity commitment between the business partners form the formal cooperative arrangements (Wysocki, 1998). The control is decentralized among the parties and the ownership. Actors in this relationship maintain their identity and are able to walk away from the relationship if they wish. Agricultural cooperatives in the US are examples of formal cooperation. 2.1.3.5 Vertical integration Vertical integration relies on centralized control to achieve coordination. Business decisions are made centrally which controls the operations. Single ownership may not result in vertical integration and generally vertical integration has multiple ownership structure. Lesser transaction costs than market exchange has become the conventional wisdom for vertical integration as suggested by Williamson (1979). 2.1.4 Coordination in pork sector Production contracts in the pork industry are common mainly in areas of rapid expansion of operations. Producers provide labor, utilities and physical facilities and the contractor provides feed, pigs, veterinary care and market hogs after finishing. The contractor bears risks and keeps residual profits and losses. Contracts and vertical integration are important in obtaining consistent supplies of high quality pork. Coordination in production and marketing can improve the quality of hogs slaughtered and reduce the transactions costs. Genetics and weight determine the value of hogs received by packers. Use of long-term contracts reduces the sorting, measurement, grading and monitoring costs. In fiscal year 1996, Smithfield Foods Inc. obtained approximately 61% of its hogs through long-term agreements and integrated operations (Martinez et al., 1998). From the early 19805, hog production under contract became more widespread, mainly in the Southeast where larger companies followed the integrated broiler production model. Contracting is also growing in the Midwest, but this production arrangement is relatively new. Asset specificity2 in the production process is another incentive for contracts and vertical integration. Specific assets generate quasi-rent3 streams because these assets are hard to substitute and rents are appropriated through opportunistic behaviors. Martinez et al. (1998) suggest that the long-term contracts and vertical integration may be helpful in reducing the potential for opportunism in the development of pork products with unique quality characteristics. If the packer lowers the premium, producers are left with the 2. Specific assets are assets whose value is much greater in particular use compared to the next best alternative use. alternative of accepting the premium or selling their product in spot market for no premiums. Legally enforceable long-term contracts provide protection against short-terrn opportunism. 2.1.5 Technology induced structural change Methods of production improve over time. Development of new techniques, equipment, medicines and feeds make it feasible to handle more animals in one location than ever before. These new developments can be viewed as substitution of capital for labor. It is important to capture these improvements in the production process to be more profitable in business. Technological change is one of the driving forces for structural change (Reimund et al., 1981, Gillespie et al., 1997). The structural change model for agricultural sub-sectors has four dynamic stages. 1. Technological change 2. Shift in location of production 3. Growth and development and 4. Risk and transaction cost adjustment. Advances in mechanical and engineering technologies has provided better housing environments for growing pigs. Continuous improvements in feeding and cleaning equipment increase labor and feed efficiencies. Similarly, advances in animal breeding, nutrition, and disease control are taking place continuously. Development in engineering and biological technologies have reduced the amount of time and feed required for raising pigs and has also reduced mortality. These technological changes have the following sequential structural impacts in the pork industry (Reimund et al., 1981y 3 . Value of the assets in excess of the salvage value. 21 ' The technology is employed by large producers and early adopters ' Requirement of capital increase to adopt new technology I Land and labor productivity increase ' Development of economies of size I Value Of resources increases ' Shift in location of production Fig. 2.1 outlines the process of the technology-led structural change model. A shift in production location brings new producers, and other resources into the sub-sector. Firms look for the production sites that have lower input prices to increase their net return to the investment. Production may be concentrated in the sites where pork production turns more profitable and hence the new technology is adopted in new areas. Innovative industries experience rapid grth and development. Ex-post spot market introduces the opportunistic behaviors of market participants (e.g. meat packers and the producers). Ex-ante marketing arrangements prevent them from such behaviors. Larger and specialized farms produce a large volume of production and have less product diversification. Such farms may need to sell their products at a lower price in spot market if they did not have formal marketing arrangements before the production process. Due to productivity growth and specialization, industries become more risky (price risk). Recent trends of increasing the size of farms and rapid technological development results in increased risk in production and marketing. Production and marketing chains become more tightly coordinated to minimize the risk due to over-production and less diversification. Ex-ante contracts and vertical integration minimize the risk in the production marketing chain. Since this research is particularly IQ IQ interested in the shift in production location, changes in the industry beyond the shift in production locations will be only briefly discussed in this research project. Figure 2.1: Conceptual structural change model Technological Shift Growth & Risk Change > Production > Development A Adjustment Early Adaptors New Resources Larger Farms New Risk F, a (New Tech) '—" Aversion v7 vb < 7 U7 More Capital New Production Specialization New Required AI“ 3"" . Coordination Concentration «V7 {“7 M {“7 Increase Spatial Increased Contracts & Productivity Concentration Output Forward sales < r < r 35.000 Source:1997 Census of ‘_ Aoricdtue 34 3.3 Factors affecting location of production What factors make some locations desirable for hog production over other locations? Factors that influence the location decisions and regional shifts contribute to the geographic concentration of hog production. Production restrictions and feed costs are important factors for industry location. Competitiveness in state regulations for farms and agribusiness, taxes, labor costs and characteristics, and closeness to final markets are also the important factors (Gillespie, 1996). Some Of the factors, which potentially influence the pork industry structure, are discussed below. 3.3.1 Technological change There is considerable agreement among agricultural economists that the structural change is driven by technology and efforts by producers to gain economies of scale. New technologies and managerial techniques bring profit opportunities. The cost-saving motivations in production processes are important factors for development and adoption of new technologies. For example, new technologies in animal feeding have helped reduce the amount of corn required per hundredweight of pork produced. Transportation cost of corn out Of the Midwest has become lower over the past few years because of volume discounts given to large producers (Good, 1994). Profit maximization and production and distribution cost minimization are the primary factors in determining the location (Healy and Ilbery, 1990). Technological break-through in animal health (good nutrition and medication), all-in/ all-out production, and multi-site production have made it possible to reduce the outbreak and spread of diseases even with very large number of hogs confined in one location. This can be taken as an example of technological changes contributing to industrialization of hog industry. 35 3.3.2 Corporate farming laws Restrictive laws potentially push pork production away from particular areas toward others (Welsh, 1998). Nine states (Iowa, Kansas, Minnesota, Missouri, Nebraska, North Dakota, Oklahoma, South Dakota, and Wisconsin) have anti-corporate farming laws (Hamilton, 1995 and Knoeber, 1997). The anti-corporate farming laws prohibit corporations from owning farmland or from conducting farrn operations. The intention of such laws is to protect the family farms by excluding agribusiness and conglomerates from direct production and from controlling farm production (Krause, 1983). The states of North Carolina, Arkansas. Utah, and Colorado have experienced substantial increases in pork production. Growths in production in these locations can be partially attributed to favorable corporate farming and environmental policies that allow large-scale farming using non-traditional business arrangements (Gillespie, 1996). Anti- corporate farming laws have restricted innovative corporate swine producers in the southeast from expanding their operations to major swine producing states in the Midwest (Knoeber, 1997). 3.3.3 Property values Agricultural land values in proximity to hog operations may rise due to demand for manure application rights. If there is little or no hog production in the area initially, property values are reduced more by the addition of a hog operation (Hubbel and Welsh, . 1998). Hubbel and Welsh suggested “ property values may push hog production into counties where it already exists at substantial levels, because the marginal reduction in their property values will be less in these counties”. The value of agricultural land is high in the eastern part of the country and the west coast. Parts of New Mexico, Arizona, 36 Texas, Nevada, Wyoming, Montana, South Dakota and Nebraska have cheaper agricultural land. These areas may interest hog producers in moving their hog production in the future. It may be possible that the introduction of hog production in an area of low economic activities would increase the property value because the industry generates new economic opportunities in the area and demand for land use would increase in order to spread the manure generated by the hog industry. 3.3.4 Economic options Agriculture may be one industry that will provide increasing economic benefits to rural America through value-added agricultural practices. We can take the case of recent changes in the southern economy. Hog production in the southern region is increasing and it may be due to the lack of economically viable altematives for farmers. Martin and Zering (1997) argued, “Pork production in the South was not an economically important commodity prior to the 19705. The political climate surrounding traditional cash crops left many farmers uncertain as to whether there was a profitable future with these commodities. Given the small farm size and low yielding soils, individuals recognized the need to search for and develop alternative farm enterprises”. Choice of pork production enterprises is the result of fewer economic alternatives for the farmers in the South. Pork production and processing enterprises have contributed economic benefits to the communities in the forms of employment, farm income, and tax revenues. 37 3.3.5 Environmental adsorptive capacity Environmental characteristics such as soil type and climate of a specific region are important in making location decisions (Boehlj e, 1995). As the number of hogs per unit land increases beyond a limit, the by-product may exceed the environmental adsorptive capacity or the carrying capacity. This leads to serious environmental problems such as high nutrient content in soil and water. The adsorptive capacity is site specific and it is the least mobile resource. Therefore, adsorptive capacity is an important determinant in the location of hog operations. 3.3.6 Public policies Public policies influence technological progress. For example, the U.S. govemment’s decision to privatize commercial production of nitrogen fertilizer during World War II enabled rapid expansion of the use of fertilizers. Policies such as the federal commodity price support program, Commodity Credit Corporation’s storage program for feed grains, and improved transportation played important roles in affecting the spatial distribution of crop and livestock production (Abdalla et al., 1995). Change in public policy could provide a basis for the structural change indirectly through impacts on adoption of technology, producer risks, and geographic location (Reimund et al., 1981) 3.3.7 Consumer demand The role of consumer demand on structural change of the hog industry is under debate. Some economists believe that the main push for the change has come from the demand side. Boehlje and Schrader (1998), and Barkema and Cook (1993) recently argued that consumer driven forces are primarily responsible for the changes in the U.S. 38 pork industry. New market channels of communication such as production contracts and vertical integration connect to consumers. Demand for good quality pork has been the driving force behind the structural change. Consumers demand meat products with more specific traits such as leanness, tenderness, flavor, convenience, and nutritional value. Meat packers convey the consumer demand information to producers through production and marketing contracts. Rhodes (1995) does not agree with these views and he argues that changes in the hog industry are driven by profit motives. Producers expand horizontally to control production costs and increase their returns. Location adjacent to final markets is an important factor for production location decisions. We can take the examples of North Carolina and Utah. North Caroline is well situated to furnish the Eastern Seaboard with pork and Utah is well positioned to fulfill the California markets and Asian export markets. 3.3.8 Contractual arrangements A tightly vertically coordinated system facilitates signaling consumer preferences back to producers. Production contracts, for example, are effective in transferring consumer preferences. Such contractual arrangements also assure the supply of quality hogs to the pork processing plants. Contract production enables the large processors to continue growing rapidly. In contract production, the producer’s capital is not tied up in building and equipment. The producer is able to direct his resources to building'more farrowing units where more hogs can be produced. Because of the long history of contract production in the poultry industry, contracting is readily accepted in North Carolina. There are adequate people who maintain interest in becoming part of the production process as contract growers and finishers and financial institutions look 39 favorably on providing capital for contract production (Goods, 1994 and Hurt, 1999). Hog production in non-traditional areas can become competitive with the traditional area because they can realize efficiency gains through improved managerial and production techniques and marketing contracts. 3.3.9 Agglomeration In production economies, there are internal and external economies of scale. It is a well-known fact that economy of scale is one of the internal factors of expansion in production level. External economy of scale arises from “localization economies” (Roe et al., 2002). Agglomeration implies that performance of a pork operation improves by the easy access of industry infrastructures and services. When many related businesses are concentrated in one location, there becomes easy availability of inputs, technical and administrative services. Diffirsion of production and marketing information is improved and the transaction costs are lowered due to the geographical concentration of firms (Krugman, 1991). Among the various factors affecting the regional competitiveness of the hog industry, consumer demand, environmental regulations and costs of production are the most dominant factors. Furthermore, most factors discussed above have direct or indirect effects on production costs. These three factors are discussed in detail in the following sections of this study. 40 Chapter 4 IV. Approximation of pork demand 4.1 Introduction Demand and supply along with other forces shape the industry structure. Boehlje and Schrader (1998) and Martinez et al. (1997) argued that the consumer driven forces are responsible for the changes in the U.S. pork industry. Consumers want pork and pork products at reasonable prices. They adjust the quantity of pork demanded based on the market prices Of pork and other substitutes. The mathematical model used in this study will adjust the number of pigs to be produced in different locations based on the quantity of pork demanded. Pork production (supply) and consumption (demand) are interrelated to clear the market. If the price falls, quantity demanded increases; if the price increases, quantity supplied increases. The conditional predictions are combined to generate a regional allocation in U.S. pork system. Consumer demand for a commodity is an important component in analyzing and forecasting the effects of changes in prices of commodities and consumer income. This research is designed to study the consumer demand system of pork to achieve a better understanding of its effect on the location of pork production and processing. Grannis and Seidl (1998) argued that a change in consumer demand might be partially responsible for the change in the hog industry. From late 19705, pork and beef lost market share to chicken partly due to the health concerns of consumers. Decrease in market shares Of pork and beef is partly contributed to the reduction in production costs of chicken due to technology advances. Moschini and Meilke (1989) concluded that the movement toward 41 white meats supports the idea that dietary concerns are partly responsible for the changes in the pattern of meat consumption. Today’s consumers prefer meat products that are leaner, more consistent, and more convenient to prepare. In order to meet consumer needs, pork processors build alliances with hog breeders and producers to ensure breeding and production decisions that yield a superior quality of pork. Such alliances are more effective if the market participants are located closer to each other. Pork production and processing firms move to the locations where the demand for pork and pork products is larger. The objectives of this chapter are to give a brief description of the theory and application of meat demand system analysis and to estimate the market demand of pork in the U.S. This chapter will use three different meat demand models that are published in different journals to estimate the pork demand. The log linear, the Rotterdam, and the almost ideal demand systems will be used on per capita pork consumption data. The model, which explains the per capita pork consumption better than the other models, will be picked for further analyses of the pork sector. 4.2 Theoretical background Directly specified and utility-based demand models are two general approaches of demand analysis. Directly specified models have been used for many years and are built on the economic theory of consumer behavior relative to price and income. Utility-based models are built on the assumption that the consumer behaves rationally and chooses the consumption basket so as to maximize his/her utility subject to a budget constraint. According to Theil and Clements (1987), these demand models give an intuitive 42 explanation of the parameters of the demand equations and can be used to test the empirical validity and theoretical restrictions of demand equations. Economic theory tells us that consumer demand is a function of consumer income, tastes, and the price of goods. Phlips (1974), Theil (1975), Deaton and Muellbauer (1980), and Johnson et al. (1984) have documented the theory of consumer demand. The utility function is a measurement of consumer satisfaction obtained from the consumption of a bundle of commodities at a given time. The consumer as a rational decision-maker, chooses the commodity mix so as to maximize his/her total utility. The utility maximization problem can be written as MaxU = f(q,,q2,q3, ........ ,q,,) (1) Subject to Z piqi S I (2) i=1 where, 'U’ is the consumer utility which is strictly increasing, strictly quasiconcave and twice differentiable, p, and q, are the price and quantity Of the it" commodity. ‘1’ represents the consumer total income and it is equal to the expenditure (no savings assumption). Equation (2) is called a consumer budget constraint and states that total expenditure on all commodities is not greater than total income. Expression 1 and 2 can be solved and rewritten as a Marshallian demand function (mi) qi=mi(19pimpn) (3) This Marshallian demand function indicates that the demand for a commodity (q,—) is a function of its own price (p,), prices of other commodities (pn) in the consumption 43 bundle, and individual’s income (I). A utility function expressed as the function of quantity consumed, i.e., U: f (q) is called a direct utility function, whereas a function expressed in terms of prices of commodities and consumer income is called an indirect utility function. The indirect utility function can be expressed by the following equation U = f[m,(I,p1...pn),...., mn(1,p,...pn)] (4) where m], ..... m" are the set of Marshallian demand functions from equation (3) which can be written in a short form as U =V(I,P) (5) where V is an indirect utility function. Application of Roy’s identity to the indirect utility function gives rise the quantity demanded. aV/Op, _ aV/aI — q” (6) The indirect utility function is useful for determining what change in income is necessary to compensate for a given change in price and still keep the utility of consumer constant. Similarly, a cost or expenditure function can also be used to derive consumer demand. This approach assumes that the consumer minimizes the cost of attaining a given utility ‘ U’ at the price ‘p’. This minimization problem can be written as C(Uapi)=mlnqi Pi-‘Ii (7) subject to U(q1, qz, ...... , qn) = U (8) where, C (U, pi) represents the cost of the optimal quantities Of q,- at price p,- ( i = 1,2 n) and utility level U. Total expenditure (E) is represented by Zpg, = E, which is the 44 least expensive way of reaching the highest possible utility level. The cost minimizing demand function tells us how the quantity consumed is affected by prices given the utility (U) held constant. By taking partial derivatives of the given cost function with respect to prices, we can derive the Hicksian compensated demand function (h, ). The process is called the Shephard’s lemma and it gives the quantity (q) demanded as below 5C(U,P.) 2}, U, .- = 1 OP, ,( P) 6] (9) 4.3 General restrictions and assumptions of demand systems The system of demand equations from utility maximization or cost minimization has four basic general properties that take the form of mathematical restrictions. These properties are (1) adding up, (2) homogeneity (3) symmetry and (4) negativity7. 1. Adding up: By this restriction, the sum of the budget shares is equal to ‘one’ and implies that the total value of all the goods in the basket is equal to total expenditure. 2. Homogeneity: Homogeneity implies that the Marshallian demand functions are homogeneous to degree zero in prices and income. Quantity demanded remains unchanged if all the prices and income changes are by the same proportion. Hicksian demand are homogenous to degree zero in prices. 3. Symmetry: The cross price derivatives of the Hicksian demands are symmetric for all i¢j and this symmetry condition can be represented by 7 For a detailed discussion, refer to Theil (1975), Deaton and Muellbauer (1980) and Phlips (1983). The demand systems summarized here are based on these publications. 45 6’C(U,p) : 62601.12) 617in apjpi (10) where, C(U,p) is cost function and the Hicksian demands are obtained by taking derivatives of this function as described in equation (9). According to Young’s theorem, if these two derivatives are continuous, they are identical and the order of differentiation doesn’t matter. The symmetry property guarantees that consumers make rational and consistent choice. 4. Negativity: This negativity condition implies that an increase in price with utility held constant must cause demand for that good to fall or at least remain unchanged. 62C(U,p) 6,021 so (11) Adding up and homogeneity conditions are consequences of the specification of budget constraint. Symmetry and negativity derive from the existence of consistent preferences. Phlips (1983) has explained that observed consumer behaviors Often do not satisfy the theoretical restrictions because theory is a simplification of reality and statistical data generally contain some measurement errors. It is not possible to include all the items entering into the consumer’s budget in demand system analysis because the number of parameters to be estimated becomes very large. For example: for a system of “n” items, we need to estimate n (n+1) parameters. By application aggregation and symmetry restrictions, the numbers of parameters to be estimated are reduced to ‘/2 (n2 +n)-1. Degrees of freedom and multicolinearity are important econometric problems of using large systems. 46 The consumption bundle is partitioned into subsets each including items that are substitutes or complements to each other than to items in other subsets. The concept of separability is useful in the two-stage budgeting procedure for the allocation of the consumer’s expenses across the group of goods. First the consumer allocates his/her total expenditure to broad commodities groups such as food, housing, clothing, recreation etc. Then he/she optimally allocates spending in specific goods (e. g. pork) in a particular group (e.g. meat). Application of separability assumption makes demand analysis simpler. 4.3 Market demand An individual consumer or household is the basic unit of demand analysis. The market demand for a consumer good is the sum of the consumers’ demands. Economists generally use two approaches to estimate the market demand system. The first approach specifies functional forms to estimate the demand parameters. It incorporates the separability assumptions, which have the advantage of reducing the dimension of the estimation problem and imposing behavioral restrictions. With this assumption, the result of the demand theory for individuals can be evaluated in market level data (Johnson, et al., 1986). Brandow (1961) and Frisch (1959) pioneered a second approach that deals with the approximations of demand systems. This approach is common in the discipline of applied economics and used in policy and commodity market analyses. 47 4.4 Demand model specification There are four basic approaches to the derivation of the theoretical demand system. 1. Linear Expenditure system (LES) Klein and Rubin (1947-48) developed LES model. This approach maximizes utility function subject to the budget constraints. They expressed the expenditure on a good as a linear firnction of total expenditure and all prices. They imposed the adding up, the homogeneity and symmetry restrictions in the system. Stone (1954) applied the LES in Britain. This approach was popular until the 19705 and is still in use. 2. Indirect utility function approach The indirect utility function approach is based on the algebraic specification of the indirect utility function. The optimum quantity demanded depends indirectly on the prices of goods being bought and the individual’s income level so as to maximize the utility. Roy’s theorem is used to obtain demand function from the corresponding indirect utility function (v). The theorem can be expressed as: _ 612/ 6p, ‘1: _—__av/61 i=1,....,n (15) 3. Marshallian demand function approach This approach is a direct approximation of the Marshallian demand functions. This is similar to Stone’s (1954) logarithmic demand ftmction with some variation. The first order approximation of the demand system is used instead of logarithms. The Rotterdam model is based on the Marshalian demand function. Rotterdam models are specified using prices and measure of real income. Logarithmic differentials of demand 48 functions developed under this specification are expressed as n A(In q,)=Zy,jA(ln Pj)+,6,AlnI (,6) 1:1 where 7 ij is the cross price elasticity of the ith commodity with respect to the jth price and ,3, is the income elasticity of the commodity ‘i’. The real income ‘I’ can be replaced by Divisia volume index (DQ)8 as suggested by Theil and Clements (Alston and Chalfant, 1993). Individual commodity demand functions are then weighted by their corresponding expenditure prOportions w, 4. Cost function approach This approach transforms the consumer’s problem from maximizing utility with respect to prices and income to that of minimizing the cost of attaining a given level of utility with the same prices and income. Deaton and Muellbauer (1980a) used the cost ftmction approach to derive the Almost Ideal Demand System (AIDS) model. The AIDS model can be represented in the budget Share form. w,=a,+Zr,j lnpj+fliln(%) (l8) 1' where, w, is the budget share Of good i, E is the total expenditure and p represents the price index, and or, , B, and rjj are their parameters associated with intercept, prices of . DQ=Z§.A1nq.~ (m where, D0 = Divisia volume index, 3'1: average market share of commodity i, and q = per capita consumption of commodity 1. D0 is used to replace the income variable in the demand equation. 49 meats and expenditure respectively. The model that uses this price index is called “Linear Approximate AIDS (LA/AIDS)” model. 4.5 Demand system approximation and application The AIDS and the Rotterdam model are two demand systems commonly used by applied economists. The AIDS model is popular due to its flexibility, compatibility with aggregation over consumers, and simplicity to estimate and interpret. Similarly, the Rotterdam model is becoming popular and is argued to be a good alternative model to the AIDS model (Alston and Chalfant, 1993). Both systems are consistent with the theory of consumer demand. Alston and Chalfant compared two econometric demand systems to explain quarterly U.S. meat demand (1 967-198 8). They concluded that the Rotterdam model was superior to the AIDS model based on the specification test. But, the authors have cautioned that their results should not be taken as evidence in general and other data sets could yield opposite conclusions. 4.5.1 Pork demand approximation The Rotterdam and the AIDS specifications by Alston and Chalfant (1993) and log linear demand model by Hahn (1998)9 are chosen to examine how close these models 9.Rotterdam Model ;,A In q, = r, + 2 gap] + 2 70A In p). + fl’DQ (19) i=1 j=l AIDS Model: AS,- = F, +ZHU-Dj +Zyy~AlnPj +fl,DQ ' (20) 1:1 1:1 Log-linear Model: In q, = 130 + 27,) 1111’,- +flrDQ (21) j=1 Where F and ,60 are intercepts, Dj are seasonal dummies, Pj are prices of meats, Y, is per capita income in time t. s, =market share and q, is quantity of meat demanded and DO is Divisia Volume Index. Description of models is given above in theoretical background section. 50 can explain the U.S. pork demand. In order to calculate per capita pork consumption, parameters associated with prices of meats and income were estimated by using the meat demand models by Alston and Chalfant (1993) and Hahn (1998) with little modification. This research is interested in predicting long-term pork demand rather than quarterly fluctuations. Quarterly dummy variables that capture seasonal effects in the original demand equation (equation 19) are removed. Estimating Divisia Volume Index (DQ)10 for each state is tedious because prices of meats in each state are difficult to Obtain, if not impossible. To overcome this problem, we assumed single DQ for all states to estimate per capita pork consumption. The equations 19-21 now can be written as, 3113111511: 12+ ZVyAln P; + fliDQ Rotterdam Model (22) 1:1 AS: = 17+ 2 MA 111 P) + flrDQ AIDS Model (23) j=l In (I,- = F, + Z 7.) In P,- +181DQ Log linear model (24) 1:1 where , F i are intercepts, Pj are prices of meats (beef, pork, chicken and fish) , Si =share of meat i on total meat expenditures, q, are quantity of meats demanded. Each model consists of four simultaneous equations to estimate the per capita consumption demand (national level) of beef, pork, chicken and fish. Model 22 estimates product of moving average of consumption share and change in log of quantity of meat i demanded. Model 23 lO DQ = z 3",Aln q, 51 estimates change in expenditure shares of meats and model 24 estimates log of per capita pork consumption. From the estimated left-hand sides of the equations, we can calculate the per capita demands for different meats. Due to the simultaneity problem, the quantity of four different meats demanded and their prices were included to estimate the parameters for the pork demand. This research is interested in pork demand only. Hereafter, only the pork demand parameters and estimation are discussed. Three alternative demand estimation models given in equation 21 to 23 were used to estimate the per capita pork demand in U.S. in order to determine the best econometric model. Comparison of estimated demand by these models and observed demand are listed in Table 4.1 and Table 4.2. Table 4.1 Goodness of fit of the models in predicting pork demand Model R-squared (%) Root MSE % Deviation ’ Paired T-Test2 Rotterdam 94 0.007 1.75 NS AIDS 25 0.007 0.90 NS Log-linear 28 0.057 5.80 ** 1. Average deviation from observed pork demands. 2. Comparison between the observed and estimated pork demands. Ho: mean (Rotterdam - observed) = mean (diff) = 0, Ho: mean (AIDS - Observed) = mean (diff) = 0 and Ho: mean (Rotterdam - AIDS) = mean (diff) = 0 are failed to reject. Ho: mean (Rotterdam — loglinear) = mean (diff) = 0 is rejected. Based on the goodness of fit, the Rotterdam model and the AIDS model are able to describe the per capita pork demand more precisely. Demands estimated by the log- linear model have higher deviations (forecasting error) from the observed values and null hypothesis that “mean difference between observed demands and estimated demands is 52 zero” is rejected. The null hypothesis couldn’t be rejected in the Rotterdam model and AIDS model. Table 4.2 Comparison of per capita pork consumption estimates (pounds) different demand models (1970 to 1999)* Year Observed Rotterdam AIDS Log-linear 1971 60.2 61.2 61.0 54.1 1972 54.3 56.5 53.9 48.4 1973 48.5 47.4 49.3 48.6 1974 52.4 52.6 52.0 52.3 1975 42.7 44.1 42.8 47.0 1976 45.1 45.0 44.5 51.6 1977 46.7 46.4 47.3 52.3 1978 46.5 47.3 46.6 50.5 1979 53.2 51.7 53.5 52.5 1980 56.8 56.5 57.6 53.1 1981 54.2 53.9 54.1 49.4 1982 48.6 48.7 48.3 47.7 1983 51.3 50.4 51.2 51.7 1984 51.0 52.2 51.8 52.3 1985 51.5 51.2 51.3 50.6 1986 48.6 48.6 49.0 50.1 1987 48.8 47.3 48.7 49.6 1988 52.1 51.7 52.8 53.1 1989 51.5 52.3 52.3 51.6 1990 49.4 48.5 48.8 48.1 1991 49.9 49.2 49.7 50.1 1992 52.6 52.6 52.8 52.3 1993 52.0 52.3 52.2 - 50.7 1994 52.7 52.6 52.6 51.1 1995 52.2 52.1 52.5 50.8 1996 48.9 48.6 48.9 49.1 1997 48.5 47.6 48.6 50.1 1998 52.3 54.1 52.8 53.9 1999 53.7 53.9 53.4 51.1 *Observed and estimated per capita pork consumption. The R-squared value is larger in the Rotterdam model compared to the AIDS and the log-linear models. However, these R-squares can be misleading. Dependent variables (left-hand side in the empirical equations) are different in the AIDS and the 53 Rotterdam models therefore the explanatory variables are not describing the same thing. The log-linear model has a different set of dependent and explanatory variables. Based on the forecasting errors and paired T-Test, both the Rottterdarn and the AIDS model are superior to the log-linear model. Now, we face the challenge of deciding which of these two models (Rottterdam and AIDS models) to pick to estimate the pork demand. The AIDS model (equation 23) estimates the change in consumption share of pork in a given year and we need to derive the quantity of pork demand indirectly and the calculation is more complicated. Estimation of pork demand by the Rotterdam model (equation 22) is more direct. The predicted dependent variable, if divided by the average pork consumption share, results the change in the log of pork consumption. Estimation of pork consumption and the elasticity are more direct. Alston and Chalfant (1993) also concluded that the Rotterdam model was superior to the AIDS model based on the specification tests. Because of simplicity and the recommendation by Alston and Chalfant, the Rotterdam model was chosen for fm'ther analysis. 4.6 Empirical estimation of pork demand Systems of simultaneous equations consisting of pork, beef, chicken and fish demands were used to estimate the per capita consumption of pork in the U.S. (Appendix 4.3). The three stage least-square procedure of econometric estimation was used to solve the simultaneous equations. The parameter estimates for the pork demand equation are listed in the following table (other meats were also included in the econometric model). Coefficients, associated with beef price (y31), chicken price (1132), pork price (y33 ), fish 54 price (734), and income ([33) have expected signs. Table 4.3 Parameter estimates for pork demand by Rotterdam model (1970 to 1999) Parameter Estimates Error (Robust) P Value F3 -0.0007 .0013 0.582 )3. 0.1731 0.0173 0.000** 732 0.0117 0.0077 0.131 )3, -0.1907 0.0195 0.000** 1’34 0.0059 0.0109 0.584 [33 0.4537 0.0514 0.000** R2=0.94 Chi-square= 500 P=000 RMSE= 0.007 Note: Parameters associated with beef and chicken demands are given in Appendix 4.3. Beef is a substitute of pork and the quantity of pork demanded goes up with increased price of beef. Fish and chicken are also substitutes for pork and the regression coefficients, y34 and y32 are not statistically significant at the five percent probability level. The regression coefficient associated with pork price (y33) is negative and statistically significant as expected. The coefficient (B3) related to the Divisia Volume Index, which is a proxy for personal income is statistically significant in explaining the per capita pork consumption. The regression procedure used to estimate the system of equations is given in Appendix 4.3. A graphical representation of estimated and observed per capita pork demand is given in Fig. 4.1 to compare the predictability of the model. 55 Figure 4.1: Estimated and observed per capita pork consumption (l972-l999)* o Rotterdam A Observed 61.2 r 42.7 4 l 1 f I 1971 1999 Year *Estimated by Rotterdam model, forecasting error—=1 .75% Estimated and observed per capita pork consumption, for 29 years were compared to examine the strength of the Rotterdam model. Sixteen observed values were greater and 11 were smaller than the estimated values and two values were equal. The average difference between these two series was only 1.69 pounds. The average estimated demand was 50.92 pounds and the average of the observed demands was 50.90. On the basis of T-Test and F-Test, we fail to reject the hypothesis (Ho) that the means and variance are equal (Table 4.1). In other words, the hypothesis that “the mean differences between estimated and observed values are equal to zero” was failed to reject. Therefore, we may conclude that Rotterdam model as written in equation 22 is able to predict the per capita pork demand. 56 Consumption figures listed above in Table 4.4 and Table 4.5 represent the national average per capita consumption. We wanted to estimate per capita consumption for each state in the U.S. Demographic composition of the population e. g. age, sex and ethnicity also influence the consumption decisions. These variables were not included in the system of equation above. The predicted pork consumptions were augmented to reflect the difference in demographic characteristics by geographical regions. Differences in sex and age of individuals on the consumption pattern can be perceived from Table 4.4 below, which was obtained from the Continuing Survey of Food Intakes by Individuals by USDA (http://www.barc.usda.gov/bhnrc/foodsurvey/home.htm). Table 4.4 Quantities of pork consumption by regions and selected age/sex groups" Age group Pork Consumption (gram/day/head) Northeast Midwest West South USA Average 5 and under 4 5 3 5 4.25 Males (20+) 15 19 12 13 14.75 Males (60+) . 14 22 16 14 16.5 Females (20+) 11 16 6 10 10.75 Females (60+) 10 13 8 10 10.25 Weighted Average 12.6 18.2 13.1 17.7 15.8 Population Share 19.6 23.5 22.0 34.9 100 Demand adj.factor 0.798 1.15 0.829 1.12 1.0 *Compiled from continuing survey of food intakes by individuals, USDA, 1994-96 57 Geographic regions with a higher percentage of children and females have a tendency of lower per capita pork consumption. Females, who are sixty and older consume a smaller amount of pork in comparison to their male counterparts. Similarly, the regional consumption pattern also is interesting to note. The Midwest is highest in average per capita pork consumption followed by the South. These factors are used to adjust the regional estimates of per capita pork demand. Based on the relative differences on pork consumption in 1994-96, adjustment factors are computed for each region. Adjust. factor = reglonaIAveragemezghted) nationalAverage(weighted) Estimated per capita pork consumptions are then multiplied by the corresponding adjustment factors. The adjustment factor of 0.798 (i.e. 12.6 regional average divided by national average 15.8), for Northeast regions, for example, implies that other things remaining constant, per capita pork consumption in the Northeast is 20.3 percent lower than the national average. The adjusted total pork demands by different states are presented in Appendix 4.4. Table 4.5 Estimated regional pork demands 1997 Pork Demand (pounds) Region Observed Estimated Eastern Corn Belt 2,365,334,718 2,669,658,196 Western Corn Belt 378,547,354 323,063,273 South 4,956,71 1,107 5,448,498,609 Northeast 2,525,595,208 1,982,982,793 West 2,853,627,723 2,324,559,260 Total U.S.A. 12,987,504,940 12,748,762,131 Note: Aggregated from Appendix 4.4 58 The Bureau of Economic Analysis grouped the states into four geographic regions namely Midwest, Northeast, South and West. The Midwest region is divided into the Eastern Corn Belt and Western Corn Belt regions to make the groUping consistent with following chapters of this dissertation. The estimated regional demand is listed in Table 4.5. The calculated demand is based on the adjustment factors (Table 4.4), population, and estimated per capita pork consumption (Table 4.2). Aggregated demand of pork in 1997 is highest in the South followed by the Eastern Corn Belt region. Demand estimates by states are listed in Appendix 4.4. 4.7 Pork export demand According to the U.S. Foreign Agricultural Trade Database, annual increase in pork production in the U.S. is approximately two percent. With increasing production, total domestic consumption is also increasing at a slower pace. In contrary to domestic demand, export demand for pork has been increasing rapidly and the U.S. is now a net exporter of pork. The export market has become an increasingly important outlet for the U.S. pork industry in recent years and its importance will further increase in the future. According to the United States Meat Export Federation’s estimates, exports have added about $6 /cwt to the price of that the American producers receivel 1. Table 4.6 shows the annual export of pork from the U.S. to some of the countries or geographic regions. l 1 www.usda.gov/oce/waob/outlook98/speeches/033/ 59 Table 4.6 Pork export to selected countries from 1989 to 1997 (metric ton) Annual pork exports (metric ton) Country 1989 1990 1991 1992 1993 1994 1995 1996 1997 Australia 77 155 206 215 71 16 19 80 1,378 Canada 4,404 7,273 I8,1 13 9,023 1 1,008 16,321 17,528 29,677 41,804 China (Mainland) 177 206 517 120 30 49 196 741 2747 China (Taiwan) 283 85 125 57 129 162 4,935 9,824 2,397 13. Europe 655 4,235 1,224 3,067 864 1,064 1,959 1,088 961 Llapan 50,934 43,499 41,451 73,855 78,792 85,513 131,700 178,792 162,576 Latin America 30,943 22,427 36,484 46,342 35,448 58,392 31,264 29,909 39,342 1Mexico 23,363 14,604 28,442 €7,905 28,999 50,642 20,962 F2526 29,877 Netherlands 224 107 126 144 153 228 864 488 491 World 92.806 82,187 93,752 140,238 148,469 177,313 263,895 305,875 324,507 Source: Compiled from the U.S. Foreign Agricultural Trade Database. Annual U.S. pork export has increased from 92,806 metric tons in 1989 to 324,507 metric tons in 1997, which is a 250 percent increase in eight years. Asia has been the most important market for U.S. pork. In 1997, Japan imported 514,000 metric tons of pork and 162,576 metric tons of the total import was from the U.S. The U.S. is an important pork exporting country to Japan. The growth in U.S. pork export can be visualized by the following figure: 60 Fig. 4.2 Annual U.S. pork export demand (1989-1997) 100.000 Year1$9 1933 1991 1992 1993 1994 1995 1% 1997 There is a huge potentiality for international market growth for pork. The Chinese market can become an important outlet for U.S. pork. The current living standard in China is almost equal to living standards in Taiwan 25 years ago. This fact suggests that when economic development in China reaches the level of Taiwan, the Chinese economy is projected to be greater than the combined economies of the U.S., Canada, the European Union, and Japan (Hayes and Clemens, 1997). It is projected that China’s pork imports will grow to about nine million metric tons by the year 2007. Other important U.S. pork importing countries/regions are Mexico, Canada, Australia, European Union, and Latin America. The USDA projects that U.S. pork exports in the year 2005 will be approximately double the current level of 324,507 metric tons. 61 4.8 Pork import Although the U.S. became a major pork exporting country recently, it still imports pork from different countries. According to the Foreign Agriculture Service, total pork imports are listed in Table 4.7. Import figures are relatively smaller in comparison to the exports. Table 4.7 U.S. pork net exports, 1992 to 1997 (metric tons) Year 1992 1993 1994 1995 1996 1997 Import 293 336 337 301 280 274 Export 140,238 148,469 177,313 263,895 305,875 324,507 Net Export 139,945 148,133 176,976 263,594 305,595 324,233 Source: FAS online (http://www.fas.usda.gov/dlp2/circular/1997/97-03/porkimpo.htm) Net pork export can now be obtained from subtracting the annual import from the total export. Net export quantity will be treated as a demand from a separate region in the partial equilibrium model in Chapter Seven. A total net U.S. pork export in 1997 was 324,233 metric tons (713,312,600 pounds). 62 Chapter 5 V. Regional competitive position of pork industry Expansion of an industry in different geographical areas arises because of cost advantages associated with production and marketing. In the pork industry, industrialization has contributed to productivity gains. Economic incentives, through lower production costs exist in many areas for improving the efficiency of the hog operations. The pork industry has additional economic benefits from further increases in coordination between the production and packing stages. An assured large, stable flow of uniform, high quality hogs to the packing plant can reduce pork production costs and satisfy consumer demand for high quality pork products (Martinez, 1999). Economies of scale obtained by technological innovations have further contributed to the per-unit production cost reduction. The dramatic increase in hog production in the Southeast is contributed by the increase in contracting in hog production and the decline in tobacco industry. North Carolina farmers for example, quickly accepted contracting in hog production because of the state’s familiarity with production contracts in poultry. Contracting operations stabilized farm income in the face of potential loss in tobacco revenue (Hurt, 1994). 5.1 Economics of production Production costs include costs of cash expense items and costs related to capital investments (fixed costs). Variable costs, such as feed, labor, veterinary and medicine, fuel and the fixed costs such as farm overhead, taxes, insurance, and interest are accounted as cash expenses. Capital replacement cost is the amount that is set aside each 63 year so that capital items can be replaced over time, in order to remain in business for the long term. Non-cash expenses such as unpaid family labor and opportunity costs of land are also accounted in production costs. Total revenue from hog operations is calculated as the average price of a unit of pork (e. g. hundredweight) times the number of units sold. It is assumed that the individual hog firms are price takers under the perfectly competitive market. Under this assumption, the total revenue curve will be an upward sloping and straight line. Both the total cost function and total revenue function determine the profits from hog operations. Where the difference between total revenue and the total costs is maximum, is the optimum level of production. The production level where marginal cost is less than marginal revenue (unit price), the firms are giving up the profits. Similarly, if the marginal revenues are less than the marginal costs, firms are bearing unnecessary losses (Cramer and Jensen, 1997). Profitability of hog production operations is, therefore, affected by input costs, and the price of pork received. 64 Figure 5.1: Short-run equilibrium with three different firms MC MC MC P p P AC3 AC1 AC2 P" / MR V Q1 Q2 Q3 Firm 1 Firm 2 Fm“ 3 Figure 5.1 represents three hypothetical hog operations/firms. Combinations of price (P) and output (Q) that lie above the average total cost curve (firm 2) represent positive profits and the combinations that lie below represent negative profits (firm 3). The first firm is operating in zero economic profit condition where marginal cost (MC) is equal to the market price (P*) and average cost (AC). Firm 1 and firm 2 remain in the market where as firm 3 will exit the market in the long run if it still remains unprofitable at P*. However, in short run, the firm may be better off to remain in business if its average variable cost is lower than the market price (marginal revenue). It can cover some of its sunk/fixed costs by remaining in the production business. 5.2 Feed supplies and hog production Historically, pork production and processing operations have been concentrated in the Corn Belt states, an area with surplus feed. Corn farms with pigs have been profitable relative to other types of farms (Hayenga et a1, 1998). In the Corn Belt states, pig production has been a value-adding enterprise on available grain supplies and utilizing 65 available labor. Recently, growth in production has occurred in areas outside the Corn Belt, especially in North Carolina, Kansas and Oklahoma (Hayenga et al., 1998). It is interesting to investigate why this change occurred. The possible reasons behind the pork production location shifi out of the Corn Belt to the corn deficit states may be the following: 0 Bulk grain-purchasing capacity: Larger firms have higher grain purchasing capacity and per unit grain transportation cost decreases substantially with increased volume. 0 Technological changes in production system: Adoption of advanced production and management technologies helps to improve efficiency in production. Larger production units that can more easily adopt advanced technologies have higher production efficiency than their smaller counterparts. 0 Environmental constraints: Lower costs of compliance in some locations relative to other locations and fewer environmental restrictions improve profitability. 0 Mechanical advances: Presence of modern high-speed feed mills for example lower feed processing costs. Newer and larger operations are more likely to install modern mills, which are cost efficient. Instead of upgrading the old facilities, it may be convenient to start with new sets of operations. 0 Climate and soils: Higher costs of construction and higher energy cost during the winter season in the Midwest region are disadvantages relative to other states. Lower cooling costs in the summer in the Midwest may partly offset the higher winter costs. Similarly, high humidity and high rainfall make manure management more complicated. 66 About 60 percent of the total variable cost of pork production is appropriated to feed. Corn is the single most important input in pork rations. Soybean meal is the second important feed component. Iowa, Minnesota, and South Dakota are the states where the corn prices are lowest among the major pork producing states. However, the lower feed cost doesn’t guarantee the profitability of the pork operations since several other factors also contribute to the competitive advantage of one area over the others as described earlier. Average prices of corn grain and soybean meal in some of the selected pork producing states are listed in Table 5.]. Prices are higher in corn deficit, new emerging hog producing states (e. g. North Carolina, Oklahoma, and Utah) relative to the traditional hog producing states (e.g. Iowa, Illinois, and Minnesota). Prices of feeder pigs and labor cost are relatively higher in traditional areas as compared to emerging areas as shown in Appendix 5.4. Higher feed costs in southern and western states are partially compensated by lower prices of feeder pigs and lower cost of hired labor. One can reduce the total cost either by paying a lower price of an input or using less of it. Therefore, production areas with higher feed cost can still be competitive if they can increase the efficiency of feed. Feed efficiency is measured in terms of pounds of feed used for per pounds of gain in hog’s body weight. Similarly, production costs are expected to rise with increased labor use. Labor efficiency, hour worked per hundredweight gain for hogs is generally improved by capital-intensive production technologies. Regional differences in pigs weaned per litter, litters per sow, and operation size are also important in production efficiency. These elements reduce the cost of feeder pig production. 67 Table 5.1 Average prices of inputs in different regions (1994-1998) Mkt.hog Corn price Soybean meal Wage Feeder pigs Regions $/cwt $/bushels price $/bushels rate $/hr $/cwt E. Corn Belt 45.22 2.54 13.89 6.49 84.17 W. Corn Belt 44.90 2.45 13.89 6.45 88.02 South 43.27 2.79 16.43 5.85 73.25 Northeast 42.11 2.84 15.20 6.10 88.08 West 49.66 2.99 22.20 6.47 83.38 Source: Calculated from Appendix 5.4 Commodity prices listed in this table are calculated from the prices listed in Appendix 5.4. Market hogs are most expensive on weight basis in the West followed by the Corn Belt. The Corn Belt has access to cheaper corn and soybean meal, which are the important inputs for raising hogs. Lower labor cost in pork production in the Southern region is due to lower wage rates. In addition to the direct production costs, firms incur regulatory costs, which is an important consideration in modern hog business. Different aspects of environmental regulations and costs of compliance are discussed in detail in Chapter Six. 5.3 Pig feeding operations budgets (grow to finish) As discussed earlier, there are different kinds of operations in pig production. Pork production systems are commonly divided into three stages. These stages are: 0 Breeding sows operations (Breeding) 0 Early-weaned pigs operations (Nursery) and o Feeding-to-finish operations (Finishing) 68 All these three stages of production can be in a single site (different facilities) or in different sites. The feeder-to-finish production system is the most important since it incurs the major share of production costs and adds most of the gain. These operations produce 200-265 pound market hogs. These types of operations are easier to compare for their relative profitability in different locations. In general, feeder-to-finish operations have smaller net return per hundredweight gain. These operators buy feeder pigs, which results in higher operating costs. On the other hand, farrow-to-finish operations have higher overhead costs because these kinds of operations involve all three stages of production and require more buildings and equipment. Cost of raising hogs varies by type of operation, size, and other location specific factors. One production unit cannot represent all other operations in entire region. A direct survey of production units could be very expensive and is beyond the scope of this dissertation. This research mostly uses the secondary data from USDA databases, costs and returns survey (FCRS), and various university sources. Some data are based on expert opinion and some are derived based on existing information, and assumptions. 5.3.1 Assumptions made in enterprise budgeting The source of revenues for feeding to finishing operations is from the sale of market hogs. The weight of market hogs is assumed to be 250 pounds per pig. Not all the feeder pigs started in feeding operations survive until the marketing stage. A four-percent death loss (expert opinion) is used in adjusting operating costs and revenue. The average market weight per pig is assumed to be constant throughout the regions. The differences in revenue come from market prices in different regions. Price of market hogs doesn’t 69 vary within a region and size of operations since the producers are price takers12 . The product sold and the inputs used are homogeneous. 5.4 Enterprise budgets: Feeder to finish operations 5.4.1 Formulation of pig diets Composition of com-based feed as presented in Table 5.4 is based on nutrient and energy requirements of hogs. For example, to constitute 2000 pounds of feed for growing hogs, we need to mix 1631 pounds of com, 321 pounds of soybean meal and minerals and vitamins. Rations are formulated to meet the nutritional requirements of hogs. Instead of corn grain, some pork producers may use barley and sorghum as a substitute as mentioned above. However, barley constitutes about two percent of total feed grain and use of sorghum is also limited in the U.S. Therefore, corn is taken as a standard feed grain in this study. Composite feed is fed according to the age of hogs until they are marketed. Hogs undergo several physiological changes between weaning and finishing (market weight). Daily feed intake increases steadily during this period. Physiological changes of pigs during the growth are important considerations for feeding requirements. Feed costs are derived on the basis of diets and average prices of corn and soybean meal. In order to achieve maximum feed efficiency, it is necessary to feed well-balanced diets. Different groups of pigs need different compositions and amounts of diets designed for specific purposes. Hog diets can be classified in the following four categories: 12 This assumption is for a simplification of the model. Size of operation may indeed impact price due to quantity premiums. 70 Sow diets: Designed for bred gilts and sows using corn, barley, sorghum or wheat as the primary energy source) and the amount may vary by age and body weights. In general 4 to 5 lbs per day is recommended. Boar diets: The composition is similar to that of sow diets and the common feeding level is 5 1b to 6.5 lb per day. Younger boars require more feed than older boars because of their faster growth. Baby pig diets: Diets used for weaning pigs at the age of three weeks (45 pounds) or less. Nutritional requirements change quickly in this stage. Diets are based on age and body weights. Different kinds of antibiotics are also supplied in diets for these young pigs. Growing-finishing diets (45 to 250 pounds pigs): In this stage, diets play an important role in the quality of meat and weight gain. Consumers demand for lean meat has resulted in greater efforts by breeders and finishers to improve the quality of meat. High lean gain pigs gain a minimum of 0.75 pound of lean pork per day from approximately 45 to 240 lb of body weights. In order to obtain high lean gain, specially formulated diets with higher amino acids levels should be fed. 71 Several biophysical factors affect nutrient requirement for pigs. Such factors influence amount of feed and nutrient concentration”. Such factors are: ' Temperatures (weather) I Genetic background and sex I Health status of pigs ' Quality of feed (presence of toxin and molds, nutrient contents) ' Feed additives and growth promoters Temperature and housing conditions play important roles in determining the nutrient needs for pigs. Pigs housed in open areas are exposed to greater fluctuation of temperatures than those housed in confinement facilities. Maintenance energy costs are higher in uncontrolled housing environments. Pigs of different genotypes and sex have different production efficiencies and thus the different nutrient requirements. Similarly, health status, pig feed quality, and growth promoters’ influence feed efficiency. Higher feed efficiency of feeding operations lowers the total feed requirement per pig. Table 5.2 Growing-finishing: feed usage by pig growth rate Group (body weight Average daily gain (lb/day) from 45 to 250 lb . 1.6 1.8 2.0 in pounds) Lb of feed per pig Grower 1 (45-80) 90 80 75 Grower 2 (80-130) 160 140 125 Finisher 1 (130-190) 205 180 165 Finisher 2 (190-250) 240 210 190 Total 695 610 555 Source: Swine nutrition guide Nebraska Cooperative Extension Service/USDA. 13 http://www.asci.ncsu.edu:80/Nutrition/NutritionGuide/introd~1/intro.htm 72 Table 5.2 presents the feed requirements during growing to finishing phase depending on the pigs’ growth rate, as suggested by Nebraska Cooperative Extension service/USDA. If average daily gain is 1.6 pounds, then the total feed requirements will be 695 pounds per pig to reach the market weight of 250 pounds. Pigs need only 555 pounds of feed to reach the same weight if the daily average gain is two pounds but the ration will be more costly. Producers switch diets according to estimated pig weight. Monitoring growth helps ensure hogs are provided with the right diet to get optimum feed efficiency. Table 5.3 Suggested diets for finishing swine using corn as the major grain source Ingredients Weaning to 140 lbs body wt. 140 to 250 lbs body wt. Pounds/ton % Pounds/ton % Corn yellow 1454 73 1631 82 Soybean meal 44 % 492 25 321 16 Calcium carbonate 15 0.75 16 0.80 Dicalcium phosphate 29 1.45 22 1.10 Salt 7 0.35 7 0.35 Trace mineral-vitamin mix 3 0.15 3 0.15 Totals 2000 100 2000 100 Compiled from Pork Industry Handbook, Michigan State University Extension, # E-1130 73 Yellow corn is the primary energy source for pig diets. Sorghum or barley can be used as substitutes for corn to some extent depending on their relative prices and availability. Appendix 5.2 shows the top-ten barley and sorghum along with corn producing states. Barley producing states such as North Dakota, Montana, Idaho, and sorghum producing states such as Kansas, Texas, and Nebraska can use barley or sorghum in pig diets to some extent. However, barley and sorghum-based diets are not as efficient as com-based diets because barley and sorghum contain less energy and high fiber as compared to corn. Even though, these three grains are substitutes for each other, barley and sorghum are not widely used in pig nutrition in the U.S. Therefore, it is assumed in this study that all the diets are com based. Feeder pigs It is assumed that all the finishing operations buy feeder pigs. Costs involved prior to the growing phase are not included in the budgets. These costs are factored into the price of feeder pigs. Price of feeder pigs in different regions including a few major pork- producing states are presented in Appendix 5.4. Cost of feeder pigs is the second most important variable cost after feed costs. Labor costs Labor cost is another important consideration in the hog/pork business. Labor availability and wage rates differ by geographical locations. Difference in hired labor costs comes from the amount of labor employed by the feeding operations and average annual hourly wages of field and livestock labor in different states. Average annual per hour wage rates of field and livestock labor in major hog producing states are given in Appendix 5.4. The proportion of hired labor and unpaid labor (family labor and 74 management) per hundred hogs are assumed to be different by the size of operations. Small-sized operations rely more on family labor whereas large-sized operations employ a higher proportion of hired labor in total number of labor hours. Fringe benefits especially the health insurance to the employee in Eastern Corn Belt and Northeast production regions are generally higher than the other production regions. Overhead costs Opportunity costs of unpaid labor, capital recovery of machinery and equipment, opportunity cost of land, taxes and insurance, and general farm overhead come under overhead costs. Differences in overhead costs are greatly influenced by the economic opportunities of family labor, land values, government policies on income and property taxes. Utility costs Climatic conditions in the production locations contribute in regional differences in cost on facility construction and temperature control. Figure 5.2 illustrates the importance of temperature control for proper grth of hogs. Different sizes pigs (ages) require different air temperature ranges, for better performance. Smaller pigs up to 40 pounds require higher temperatures than the larger pigs. Larger pigs have an optimum feed efficiency when temperatures are between 50-70 degrees F (ASAE standards, 1997). The optimum temperature zone has narrower range for younger pigs. Older pigs can resist a wider range of temperatures. 75 In addition to temperature control, proper ventilation, relative humidity, and sanitation are important considerations for efficiency in pork production. Figure 5.3 shows the requirement of ventilation in various outside temperatures to control heat and humidity in the pork feeding facilities (adopted from Jones, 1996). Costs for fuel and electricity, and buildings and equipment are related to environmental control in pork feeding operations. However, the costs of heating and insulation in colder locations mostly offset the cost of cooling and ventilation in warmer locations (expert opinion). Regional differences in cost associated with the temperature, humidity, and ventilation are indirectly captured by the utility costs that are listed in enterprise budgets (Appendix 5.6A to 5.6C). Figure 5.2 Approximate optimum temperature zones for pigs 90 Temp \ (—-------- Feeding to finishing-------) 75 .1 \ Optimum temperature Zone for swine 60 "’ 45 " 0 4 8 12 16 20 24 28 Age in Weeks Source: ASAE Standards, 1997. 76 Figure 5.3 Ventilation curves for pig feeding operation. HeatControl A E . ,2, Masture control *E .8 3 :3 8 r» 10 20 30 40 50 60 70 80 Outside tanperatu'es in F Source: Cooperative Extension Service, Purdue University, 1996. 5.4.2 Enterprise budgets by regions and size of operations Costs of raising hogs in different production regions were compiled. The budgets are presented in 100 hog basis. This makes it easier to compare costs and revenues across regions and size of operations. Three different scenarios by size of operations are considered for cost comparison. The medium size of operations is considered as the base scenario. An adjustment in variable costs and overhead costs are made to represent the budgets for small and large-sized finishing operations in all regions and budgets are modified to capture the economy of scale. The state level inventory data were obtained from a USDA database. 77 Table 5.4 Hogs inventories by size of operations in selected states in 1997 State Small (<1000 Head) Medium (1000-4999) Large (>5000 Head) % % % AR 11 46 43 GA 23 33 44 IL 33 42 25 IN 31 42 27 IA 30.5 43.5 26 KS 25 23 52 KY 33 38 29 MI 27 43 30 MN 30 40 30 MO 22 24 54 NE 41 33 26 NC 2 26 72 OH 51 37 12 OK 6 12 82 PA 27 46 27 SD 40.5 25.5 34 W1 56 38 6 Other States 22 22 56 US 25 35 40 Source: USDA (http://www.nass.usda.gov:81/ipedbl). The numbers in Table 5.4 show that most of the pork production operations in the U.S. have more than 5,000 hogs and fall into the category of large. All the hog operations are categorized as small, medium or large, based on the number of hogs in inventory. It is interesting to note the regional differences in size of operations. Southern states such as North Carolina, Arkansas, Georgia, and Oklahoma have a higher percentage of hog inventories in larger operations. Midwestern states such as Iowa, Indiana, Wisconsin, Nebraska, and Michigan have more hogs in small to medium sized operations. Costs of raising hogs in these three categories are calculated separately by the enterprise budgeting approach. Table 5.5a to 5.5e summarize the 1998 enterprise budgets representing feeding operations in different regions and size of feeding operations. A 78 sample of detailed enterprise budgets by locations is given in Appendix 5.6. Table 5.5a Feeder to finish system: cost and return per 100 hogs, E. Corn Belt* Items Small Medium Large Quantity fi Amt Quantity $ Amt Quantity $ Amt Market hogs (cwt) 240 10,851 240 10,851 240 10,851 Corn (BU.) 938 2,252 885 2,252 885 2,252 Soybean meal (cwt) 134 1,856 126 1,751 126 1,751 Other feed cost 296 279 279 Feed cost 4,397 4,282 4,282 Hired labor (hr) 29 187 36 231 61 398 Unpaid labor (hr) 86 780 53 667 21 255 Total labor (hr) 1 15 967 89 898 82 653 Compliance cost** 31 81 105 Veterinary med. 106 78 57 Total variable cost (VC) 10,487 8,988 8108 Overhead cost (OC) 3,067 2,378 1,966 Total cost (TC) 13,505 11,366 10,074 Rev. less TC -2,653 -513 778 Rev. less VC 414 1,864 2,743 *Values may vary by each state in the region ** Costs listed in Table 6.6 as calculated by averaging the costs listed in Appendix 6.3. 79 Table 5.5b Feeder to finish system: cost and return per 100 hogs, W. Corn belt* Items Small Medium Large Quantity $ Amt Quantity $ Amt Quantity 8 Amt arket hogs (cwt) 240 1 1,003 240 1 1,003 240 1 1,003 Corn (BU.) 938 2,194 885 2,194 885 2,194 Soybean meal (cwt) 134 1856 126 1,751 126 1,751 Other feed cost 296 279 279 Feed cost 4,376 4,224 4,224 Hired labor (hr) 21 137 28 181 50 323 Unpaid labor (hr) 64 715 42 527 17 208 Total labor (hr) 85 852 70 708 67 531 Compliance costM 31 81 105 Veterinary cost 133 98 71 Total variable cost (VC) 10,652 9,127 8,168 Overhead cost (OC) 3,101 2,108 1,790 Total cost (TC) 13,752 11,235 9,958 Rev. less TC -2,750 -232 1,095 Rev. less VC 351 1,876 2,835 *Values may vary by each state in the region ** Compliance costs listed in Table 6.6 as calculated by averaging the costs listed in Appendix 6.3. 80 Table 5.5c Feeder to finish system: cost and return per 100 hogs, South* Items Small lMedium Large Quantity $ Amt Quantity $ Amt Quantity 5 Amt lMarket hogs (cwt) 240 10,385 240 10,385 240 10,385 porn (BU.) 938 2,653 885 2,503 885 2,503 Soybean meal (cwt) 134 2,195 126 2,071 126 2,071 Other feed cost 295 279 279 Feed cost 5,144 4,852 4,852 Hired labor (hr) 19 1 1 1 26 155 46 267 Unpaid labor (hr) 57 468 40 326 15 126 Total labor (hr) 76 579 66 481 61 393 Compliance cost“ 31 119 108 Veterinary cost 115 85 62 Total variable cost (VC) 10,592 9,136 8,266 Overhead cost (OC) 2,288 1,586 1,384 Total cost (TC) 12,880 10,722 9,651 Rev. less TC -2,495 -337 734 Rev. less VC -207 1,248 2,118 * Values may vary by each state in the region "Compliance costs listed in Table 6.6 as calculated by averaging the costs listed in Appendix 6.3. 81 Table 5.5d Feeder to finish system: cost and return per 100 hogs, Northeast* Items Small Medium Large Quantity $ Amt puantity $ Amt Quantity $ Amt |iMarket hogs (cwt) 240 10,040 240 10,040 240 10,040 Corn (BU.) 938 2,665 885 2,514 885 2,514 Soybean meal (cwt) 134 2,031 126 1,916 126 1916 Other feed costs 296 279 279 feed cost 4,992 4,709 4,709 Hired labor (hr) 34 207 46 283 78 478 Unpaid labor (hr) 102 1323 70 803 27 301 Total labor (hr) 136 1530 116 1086 105 779 Compliance cost" 39 195 1 13 Veterinary cost 80 59 43 Total variable cost 11,218 9,685 8,686 Overhead cost (OC) 3,288 2,992 2,992 Total cost (TC) 14,506 12,677 11,678 Rev. less TC -4,466 -2,637 -1,638 Rev.less OC -1,178 354 1,354 *Values may vary by each state in the region. ** Compliance costs listed in Table 6.6 as calculated by averaging the costs listed in Appendix 6.3. 82 Table 5.5e Feeder to finish production system: cost and return per 100 hogs, west* Items Small lMedium Large Quantity $ Amt Quantity $ Amt Quantity $ Amt lMarket hogs (cwt) 240 11,208 240 11,208 240 11,208 Corn (BU.) 938 2,807 885 2,648 885 2,648 Soybean meal (cwt) 134 2,831 126 2671 126 2,671 Other feed costs 296 279 279 Feed cost 5,934 5,598 5,598 Ilired labor (hr) 18 112 25 158 42 108 Unpaid labor (hr) 52 827 37 620 13 376 Total labor (hr) 70 939 62 741 55 484 Compliance cost“ 31 81 105 Veterinary med. 145 57 107 Total variable cost (V C) 12,509 10,784 9,802 Overhead cost (OC) 3,291 2,105 1,740 Total cost (TC) 15,801 12,889 11,542 Rev. less TC -4,592 -1,681 -333 Rev.less VC -1,301 741 1,406 *Values may vary by each state in the region. ** Compliance costs listed in Table 6.6 as calculated by averaging the costs listed in Appendix 6.3. 83 Amount of feed is assumed to be the same across the regions. However, amount varies among the sizes of feeding operations. Smaller operations (fewer than 1000 pigs) are less efficient in feed than the medium (1000-4,999 pigs) and large (more than 5,000 pigs) operations. Overall, six percent more feed cost is considered in smaller operations. Quantity and costs of corn and soybean meals are included in tables. Other feed costs include the cost of minerals and vitamins that are mixed in the pig’s diets. The quantity of hired labor hours varies by regions and size of operations. The number and hours of labor employed are dependent on the type of technology used in pork feeding operations, wage rates, and labor availability. Total labor hours consist of hired labor and family labor. The labor costs and corresponding labor hours are based on the USDA’s commodity costs and return survey, 1998” Dollar amounts on hired labor were divided by average wage rate in the region to obtain labor hour per hog. Similarly, opportunity costs of labor were used to calculate hours of family (unpaid) labor used in the production process. Hisham El-Osta (1996) estimated the average opportunity costs (Table 5.6) of farm labor for different regions using weighted least squares regression. Although these estimations are for the 1988 fiscal year, we may assume that these costs have increased or decreased proportionately in 1998 and can be used as information to compare the relative opportunity cost of labor in different regions. l4 Producers were surveyed about production practices and costs in 1998. Hog costs and return accounts were prepared using a guideline by the American Agricultural Economics Association (AAEA) task force on cost and return estimation. 84 Table 5.6 Estimated opportunity cost of unpaid family labor Region Opportunity Cost ($) South 8.24 West 1 5.74 Northeast 1 1.53 Midwest 12.49 Source: USDA, Technical Bulletin Number 1848, pp.l9 Traditional (old) technology requires more labor as compared to modern automated systems of feeding. Labor costs in larger and smaller sized operations are adjusted from medium (base) sized operations. It is assumed that larger operations require 73 percent of labor hours as compared to mid-sized operations. Similarly, smaller operations are less efficient and require 36 percent more labor than the mid-sized operations. These adjustments are based on a publication from the Purdue Cooperative Extension Service. Table 5.7 Cost of production comparisons by pork production system ($/th)* Costs 1200 sow 600 sow 300 sow (Large size) (Mid size) (Small size) Total Feed 18.56 (100) 18.56 (100) 19.80 (106.68) Total Labor 2.06 (72.54) 2.84 (100) 3.86 (135.92) Total Direct 22.07 (100) 22.07 (100) 23.37 (105.89) Total 34.25 (95.88) 35.72 (100) 38.63 (108.15) Source: Compiled from “Positioning Your Pork Operation for the 21St Century” *Numbers in parentheses are relative costs in percentage by sizes Cost structure in three different sizes of Operations is for the farrow-to-finish operation systems. These relative costs are extrapolated to adjust the cost differential of different sizes of feeder-to-finish production systems. The cost differential lies mainly in feed costs due to differences in feed efficiencies, labor efficiencies, and in indirect costs such as building and equipment. The cost differences are not due to the unit prices of 85 inputs but are due to the differences in their efficiencies. Overhead cost varies by locations and size of operation. Six percent of additional overhead cost per pig is assumed in smaller operations on the basis of Table 5.7. Pork feeding operations of all sizes operate at a loss if we account all the cash expenses and opportunity costs given the prices of all inputs and output. However, producers get positive earnings if we consider only the variable costs. The Eastern Corn Belt regions producers reap the highest operating profit ($1,861 per 100 hogs) followed by the Western Corn Belt region and the West region ($1,661). The results of production systems analyses as outlined above suggest that smaller producers have limited ability to compete with larger producers on a cost of production basis. The key to keeping hog business competitive is higher production efficiency. Feed, labor, and building and equipment efficiencies are potential means of cutting production costs. Smaller producers who do not attain strong efficiencies in production are at a disadvantage relative to larger producers. Prices of inputs and output in one location do not differ by size. All the firms are assumed as price takers and the individual firm does not have market power to control the price of inputs and outputs. 5.5 Pork processing industry in regional competition The pork processing industry is one of the determinants of the regional competitiveness of the pork industry. Modern restructuring of pork processing facilities has given the pork processing industry the ability to process large quantities of high- quality pork products at competitive prices. The pork processing industry today is characterized by a decreasing number of companies, the most profitable of which operate 86 P* very large, relatively new, capital-intensive processing and packing facilities (Martinez, 1999). Packing costs decrease by size of the plants, but the procurement and transportation costs rise. Improvement of vertical coordination offsets high procurement costs (Cassell and West, 1967). Figure 5.4: Old vs. modern processing plants Price Industry Old plants \ SAC P** . Qat: Q** In Fig 5.3, old plants are operating in higher short run average costs (SAC) D q Modern Plants SAC (Cost structure of and modern pork processing plants) whereas modern plants have lower average costs. Modern processing plants, due to lower average costs, can remain competitive under the lower equilibrium market (industry) price (P**). The lower average cost shifts out the industry supply curve, forcing older plants out of business. Competitiveness of such facilities is critically dependent on high volumes of raw product, because unit costs are driven lower as more hogs are slaughtered (up to a certain range). In the current state-of-the-art packing facilities, economies of size begin to be realized when four million hogs are processed 87 per year (ERS, 1996). 5.6 Locations of pork processing plants The meat industry is one of the largest manufacturing industries in rural America. Meat processing plants provide a substantial impact in rural economy. It is a source of economic growth and many communities welcome meatpacking industries for their impact on the local economy. On the flip side, meatpacking industries can pose environmental threats and, hence, local, regional or state government limit their growth by imposing various regulations. These two factors along with other many factors contribute to shaping the industry structure. Pig slaughter and the pork processing industry in the U.S. is becoming more concentrated and the number of plants is declining. The number of pork processing firms reporting to the USDA in 1980 was 446 and this number in 1995 declined to 209 (Hayenga, 1997). The few large pork-processing companies are dominant in their market shares. Table 5.8 illustrates the recent market share of five dominant companies in the pork processing sector. Table 5.8 Plant capacities of the five largest slaughter firms in 1997 Rank Company Approx. Daily capacity Capacity share (1,000 head) (%) 1 Smithfield 80.3 19 2 IBP 72.6 17 3 ConAgra 39.4 9 4 Cargill 37.8 9 5 Hormel 34.7 8 All other 160.6 38 Source: Hayenga et a1, 1998. 88 The largest five companies slaughtered 62 percent of total hogs in 1997. Smithfield and IBP only captured 36 percent of the market share. Spatial distribution of pork processing facilities is listed in the Table 5.9. All the hogs slaughtered by one company may not be located in one geographic area. The table lists pork companies, their locations, and the daily capacities in terms of number of hogs slaughtered. The average capacity of processing plants by geographic regions is summarized in Table 5.10. Table 5.9 Estimated daily slaughter capacities in different pork processing plants. 1997 1998 1999 2000 (Head) Company Plant State Capacity Capacity Cyacity Capacity Avetge Smithfield Tar Heel NC 24,000 32,000 28,800 32,000 29,200 Smithfield VA 9,500 9,500 9,500 9,500 9,500 Cwaltney VA 8,800 8,800 8,800 8,800 8,800 Sioux Falls SD 15000 15000 15000 15000 15,000 Sioux CitL IA 15000 15000 15000 15000 15,000 IBP Waterloo IA 1 7,000 17,000 18,000 18,000 17.500 Logansport 1N 15,000 15,000 13.400 13,400 14,200 Storm Lake IA 13,400 13.400 13,400 13,400 13,400 Col.Junction IA 13,000 13,000 6,500 10,500 10,750 Madison NE 7,500 7,500 7,500 7,500 7,500 Pergl 1A 6700 6700 6700 6700 6,700 Swift Worthington MN 15.700 15,700 15,700 15,700 15,700 Marshalltown IA 15.700 15.700 15,700 15,700 15,700 Louisville KY 8,000 8,000 8,000 8,000 8,000 Excel Beardstown IL 16.000 1 6,000 16.000 16.000 16,000 Ottumwa IA 10,000 10.000 14500 14500 12,250 Marshall MO 1 1,800 1 1.800 8200 8200 10.000 Hormel Austin MN 16,000 16,000 16,000 16,000 16,000 Fremont NE 1 1,700 1 1.700 8500 8500 10.100 Rochelle IL 7.000 7,000 7100 7100 7,050 Farmland rete NE 8.300 8.300 8.300 8,300 8,300 Denison 1A 7,500 7.500 7,500 7.500 7,500 Monmouth IL 7.000 7.000 7,000 7,000 7,000 Dubuque IA 1 1.000 1 1.000 1 1.000 1 1,000 1 1,000 Seaboard Cuymon OK 8000 8000 15000 15000 1 1.500 Indiana Pack Delphi IN 13000 13000 1 1000 1 1000 12,000 Sara Lee West Point MS 6500 6500 6500 6500 6.500 Newbum TN 1500 800 2500 2500 1,825 Lundy's Clinton NC 8000 8000 8000 8000 8,000 Iowa Packing Des Moines IA 6000 6000 6000 6000 6,000 Chicago IL 1200 1200 2000 2000 1,600 89 1997 1998 1999 2000 (Head) Company Plant State Capacity Capacity Capacity Capacity Average Hartfield Hartfield PA 7000 7000 7000 7000 7.000 PremStd. lMilan MO 5000 5000 7000 7000 6,000 Clougherty emon CA 6000 6000 6000 6000 6,000 J .H.Routh Sandusky OH 3700 3700 3700 3700 3,700 Greenwood Greenwood SC 3000 3000 3000 3000 3,000 Sioux-Preme Sioux Center 1A 2650 2650 2650 2650 2,650 Johnsonville Watertown WI 1 800 1 800 l 800 1000 1,600 Mommence IL 500 1500 1,000 Pork packers Downs KS 1600 1600 1600 1600 1,600 Bob Evans Farms Bidwell OH Xenia OH Hillsdale MI Galva IL 1500 1500 1500 1500 1,500 Yosemite Meat Modesto CA 1200 1200 1200 1200 1,200 Cloverdale Foods 1Minot ND 920 920 920 920 920 Leidy's Souderton PA 800 800 800 800 800 Owens Sausage Richardson TX 800 800 800 800 800 Odom's Little Rock AR 750 750 750 750 750 Abbeyland Foods Curtiss. W1 WI 700 700 700 700 700 Independent Meat Twin Falls ID 650 650 650 650 650 Brown packing Little Rock AR 600 600 600 600 600 Fineberg packing Memphis TN 500 500 500 500 500 lowell Packing Fitzgerald GA 350 350 350 asami Meat Co. Klamath Falls OR 300 300 300 300 300 Simeus Foods Forest City NC 300 300 arleton Packing Carleton OR 250 250 250 250 250 etzger Packing aducah KY 250 250 250 250 250 All companies Total 374,770 382,070 379,920 387,620 381,095 Source: Compiled from the National Pork Producer Council (N PPC). 90 Table 5.10 Regional distribution of pork processing capacity Region Capacity (head/day) Capacity share (percent) Northeast 7,800 2.04 Eastern Corn Belt 83.850 24.57 Western Corn Belt 174,470 45.67 South 97,475 25.52 West 8,400 2.2 About 46 percent of the pork processing capacity lies in the Western Corn Belt States (Iowa, Minnesota, Nebraska, South Dakota and North Dakota) only. Another 25 percent of hogs are processed in the Eastern Corn Belt and about 30 percent of hogs processing capacity are out of the Corn Belt (South, Northeast and West). From the above tables we may conclude that Smithfield and IBP are the most dominant companies and the Corn Belt states are still the important states in pork production and processing. The state of North Carolina (Southern production region) is also one of the dominant players in the pork processing industry. 5.6.1 Pork processing cost According to a survey of managers of the six largest firms and two firms with new plants conducted by Hayenga in 1997, average estimates of fixed plant and equipment costs were $6 per head for single-shift plants and $3 for double-shift plants. Average variable costs were $22 and $20 per head for single-shift and double-shift plants respectively. Labor cost is making up approximately 50 percent of total variable costs in slaughter and processing. Therefore, total-processing costs in different locations are greatly affected by wages paid to the slaughterers and butchers. Regional differences in processing costs are calculated based on the wage rates of the workers employed in 91 animal slaughtering and processing facilities, and information obtained from the survey by Hayenga (1997). The processing costs on a regional basis are given in Table 5.11 and the pork processing costs by states are listed in Table 7.2 and Appendix 5.3. Table 5.11 Regional pork processing costs, 1997 Region Processing cost Processing cost $/Head $/cwt* Northeast 25.88 10.49 Eastern Corn Belt 24.50 9.93 Western Corn Belt 25.50 9.83 South 25.26 10.34 West 26.50 10.74 *Compiled from ERS/USDA monthly hog slaughter data 1974 —l997. In this chapter, we compiled regional differences in pork production and processing costs. We gathered and discussed information that is relevant in pork industry. Information we gathered was not complete and we made several assumptions in our calculations. Production and processing costs and capacity constraints discussed here in this chapter will be used in the transshipment model in Chapter Seven. 92 Chapter 6 VI. Environmental regulations and regional competition in the hog industry The Census of Agriculture (1997) indicates that the number of hog operations in the U.S. has decreased by half in the last 10 years, but the total inventory has remained roughly unchanged as the remaining operations have become larger and smaller operations have gone out of business. Due to the increased concentration of the industry, environmental concerns related to hog production are rising in the U.S. The hog industry in the U.S. faces the same regulatory pressure as other major hog producing countries in Europe. However, unlike most of the European countries, the U.S. hog industry enjoys the benefit of the availability of abundant land. Utilizing the abundant land resource, hog producers in the U.S. can build newer and larger operations that can better absorb manure and waste products. In this chapter, an environmental stringency index is developed which can be useful in determining the relative regulatory hardship among the various hog producing states. 6.] Hog production and manure management Manure obtained from animal feeding operations is a good source of plant nutrients. If used properly, manure can substitute for the commercial fertilizers that are used for crop production. Nitrogen and phosphorus are primary plant nutrients that are abundant in hog manure. Both these nutrients, however, can be harmful for water quality if manure gets into the groundwater and/or surface water systems. Nitrogen is highly soluble which can contaminate water through surface runoff, drainage and leaching whereas phosphorus is less mobile and, only moderately soluble with water. 93 Integration of crop and livestock production is a crucial element of manure management since the integrated enterprises use manure as a fertilizer in crop production. Inability to utilize all the manure nutrients produced in the farm creates environmental problems. It is not possible to incorporate all the manure generated from animal feeding operations in limited croplands. Increased animal production even with proper waste handling, raises environmental problems by increasing the size of potential waste storage spills and raising the level of excess manure application (Innes, 2000). Once the contamination has occurred, it is hard to remove the contaminants from the water. Imposition of nutrient standards is costly and difficult to monitor, therefore manure management is regulated through the required management practices and techniques in the wastage collection, storage and field application (Metcalfe, 2000). Because of ongoing structural changes (increased concentration) in animal production, manure nutrient loading is on the rise (McBride, 1997). Increased concern about the environmental effect of livestock waste is attributable to recent increases in the concentration of livestock production (Pagano and Abdalla, 1995). According to ERS (2000), in 1997, about 15 percent of very small farms and 72 percent of large operations had inadequate capacity to utilize all the nitrogen produced from their operations and these operations create greater risk of high nitrogen content in soil and ground water. Almost all state governments impose restrictions on manure applications to some extent. Nitrogen and phosphorus standards are the most common nutrient restrictions. According to the Animal Confinement Policy National Task Force Survey (1998), the states of Florida, Kansas, Michigan, Oklahoma, Pennsylvania, Texas, Vermont, Washington and Wisconsin are concerned with phosphorus standards. Similarly, nitrogen standards are 94 imposed in Arkansas, Iowa, Illinois, Florida, Georgia, Kansas, Kentucky, North Carolina, New Mexico, Missouri, Oklahoma, Pennsylvania, Rhode Island, Texas, Utah, Vermont, and Wisconsin. 6.2 Regulations and hog industry relocation The U.S. livestock industries face regulatory pressures from local, state and federal govemment/agencies. Many U.S. states have their own set of regulations in addition to federal regulations that shape the livestock industry. Environmental regulations can vary among counties and even between townships within a state. Compliance with environmental regulations may increase the cost of pork production and hence decrease the net profits. It has been estimated that in the U.S. and the European Union countries, the hog producers bear the extra burden of $0.40 to $3.20 per hog in compliance costs, and that is up to eight percent of total hog production costs (Sullivan et aL,2000) Hog operations can reduce the total production costs by controlling compliance costs. In order to achieve this goal, firms either need to change the existing production practices to the practices that are environmentally friendly or move their operations to the geographic locations that are less stringent and more friendly (locations where the environmental regulations are less severe or are more likely met or locations where compliance is easy to meet because of climate). There is a general belief that strict environmental regulations drive industries out of some states into others. Some people argue that to attract waste generating firms, some states adjust their regulation downward to the mandated lower level, the federal regulation. Studies have shown that 95 environmental regulations are relatively unimportant compared to the other factors in a firm’s location decision (Metcalfe, 2001). Traditional factors such as the level of manufacttuing activities and energy costs are more important than the environmental regulations on the location decision. However, environmental policy variables have larger effects on location decisions than wages or taxes (Stafford, 2000). Unlike the manufacturing sector, this may not be the case for the livestock industries and the environmental factors may influence the industry locations. 6.3 Confined animal feeding operations and state regulations Different local and state policies and other relevant laws and ordinances for animal confinement operations influence the location of animal production. Hurt and Zering (1993) reported that the regulatory factor was one of the important factors that could explain the growth in swine industry in North Carolina. Favorable regulatory factors allowed expansion of the hog industry in North Carolina earlier, but this is not the case now. Environmental restrictions are getting tougher due to the excessive growth of the hog industry in the state of North Carolina, which can be applicable to other states also. There are too many regulations and ordinances, and there is a lack of systematic analysis to reach definite conclusions. Furthermore, these regulations are not static and are subjected to modification or removal over time. The listing of such regulations together with their relative roles in animal feeding operations and deriving a stringency index would be an important task to fill this gap in the literature. 96 Listings of the various regulations imposed by federal, state and local governments for different states are presented in Table 6.2. A short description of the regulations is given in Table 6.1. The particular legislations either not imposed (score 0) in the state or imposed in the state (score 1) or extensively imposed (score 2) are categorized. Some regulations, such as requirement mediation outside the court and zoning exemptions are helpful to animal feeding operations. Such regulations are assigned negative scores toward the calculation of a stringency index. The stringency index derived here is based on the database published by “Animal Confinement Policy National Task Force”. The national Center for Agricultural Law Research and Information and the Task Force are still working on this database for verification. Table 6.1 Descriptions of federal and state stringency floodplain restrictions, soil borings, and compaction. Stringency Description Code CAFO controversial Confined animal feeding operations are 1=yes, 0=no usually controversial. Corporation Corporations are prohibited in owning 1=yes, 0=no farmlands or engaging in confined livestock operations in the state. Supply restriction Restrictions on packers owning or contracting 1=yes, 0=no livestock supplies. Waste and manure Require appropriate design and construction 2=yes, 0=no management of the waste-collection and storage systems. Require management plan for approval. Field application plan of manure nutrients. Geological testing Physiological or geological tests required e. g. 1=yes, 0=no 97 Stringency Description Code Moratoria Restrictions on size of operations and 1=yes, 0=no production in local area or the state. Setbacks Minimum distance requirements for feeding 1=yes, 0=no operations and manure/waste storage from property lines and water sources. Public hearing Needs public hearing in CAFO establishment 2=yes, 0=no before the state approval. Nutrient standards Restrictions on amounts of manure 2=yes, 0=no applications, timing of land application, set backs for application, and irrigation. Odor standards Restrictions on number of objectionable days 2=yes, 0=no per year. Flies and insect Requires controlling flies and other insects 2=yes, 0=no related to CAFO. Mediation State require/provide mediation or arbitration -1=yes, 0=no other than court system. Exemption from State government exempt confined livestock -1=yes, 0=no Zoning operation and manure application from zoning authority. Fees State government during approval process 1=yes, 0=no assesses fees. Training requirement State government imposes education or 1=yes, 0=no training requirements for manure management. Population density States with relatively higher population densities are potentially more stringent to hog industry (1-4 index) 4=very dense 1=not dense 98 Approval requirements for facility and waste management system plans are common in most of the states. Animal feeding operations are required to prepare nutrient management plans and they are required to comply with the standards based on the nitrogen content of manure that is applied to the soil. Some states, e. g. Michigan and Kansas impose the phosphorus nutrient standard. The phosphorus standard can be more stringent because the application of manure requires more land since plants need less phosphorus than nitrogen. 99 —. 33502 «53:22 1:852 .—. 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Application of manure when the soil is saturated with water or the ground is frozen can be detrimental to surface water and groundwater. The rate of manure application in soil depends on several factors such as the soil absorption capacity and requirements of plant nutrients especially nitrogen, phosphorus and potash. Rain and melting snow can cause organic nitrogen to wash into streams if manure has been applied to unprotected cropland. Excess phosphorus, attached to soil particles, can be carried into streams by soil erosion. It has been recommended that liquid manure should not be spread within 30 feet and solid manure within 15 feet of a watercourse. Population density can be the important factor for environmental stringency. It is likely that highly populated states are more concerned about the hog industry growth and put more stringent regulation in future. Tabulation of regulatory information in the above table allows for a state-by-state comparison of the relative stringency level and ranks the states according to the stringency index. Numbers assigned to regulations imposed are summed to create the over all stringency indexes for the states. After constructing the index, states are grouped into four groups to identify states of high stringency to low stringency and to assign estimated environmental compliance costs as suggested by the U.S. Environmental Protection Agency (U.S. EPA). Fig. 6.1 and Table 6.3 illustrate the environmental stringency indices in the U.S. 104 Table 6.3 Environmental stringency grouping Stringency States Highly Restrictive Illinois, Kentucky, Maryland, Nebraska, North Carolina, Ohio, (Index >15) Oklahoma, South Carolina, and South Dakota. Restrictive Arkansas, California, Connecticut, Florida, Indiana, Iowa, Kansas (Index 11-15) Minnesota, Missouri, Mississippi, Montana, North Dakota, Oregon, Pennsylvania, Rhode Island, Tennessee, Texas, Utah, Virginia, Vermont, Wisconsin, and Wyoming. Moderately Restrictive (Index 6-10) Arizona, Colorado, Idaho, Maine, Michigan, Nevada, New York, New Mexico, and Washington Little or Nonrestrictive (Index <6) Alabama and New Jersey This stringency classification is derived from the index developed in Table 6.2. The index is very subjective, but it expresses the opinion of several experts. The classification of states in different stringency groups is, therefore, not perfect. The states of North Dakota and Nebraska, for instance, are classified as highly restrictive for confined animal feeding operations. But it is less likely that these states will not expand pork production. Similarly, the states of New York and New Jersey fall under a. less restrictive category and the pork production in these states is less likely to expand. Assigning the compliance cost to individual states based on the stringency index derived in Table 6.2 is tedious, if not impossible. 105 The U.S. EPA has proposed regulations to reduce the water pollution from large livestock operations. It is expected that the revision on the existing Clean Water Act will reduce water pollution from agriculture, one of the leading sources of pollution. Under the Clean Water Act, Concentrated Animal Feeding Operations (CAFOS) are considered as point sources of pollution. In response to concerns about the contamination of rivers, lakes, streams and other water sources from manure and other animal wastes, the U.S. EPA and the USDA developed the Unified National Strategy for animal feeding operations as part of the Clean Water Action Plan. Under this plan various alternative options have been proposed to control point source pollution from CAFOS. Figure 6.1: Environmental stringency grouping US State 5 - Non-restrict iv e M odera‘t e1 3; restrictiu e Re stri cti we [E] H ghly rest ['1 ct iue The state of West Virginia, New Hampshire and Louisiana are not indexed for the stringency due to the unavailability of data during this research. Dark colored states in Fig. 6.1. (AL, and NJ) are little or non-restrictive. Similarly, the states of Arizona, 106 Colorado, Idaho, Maine, Michigan, Nevada, New York, New Mexico and Washington are moderately restrictive production regions. The stringency grouping based on the index developed in Table 6.2 is subjective. However, this classification gives some idea on how friendly various states are to the hog producers. It is not possible to calculate the dollar amount as a compliance cost by states from this index. It is possible that less restrictive production areas may be more costly than more restrictive areas in waste management and compliance because of differences in topography, soil and climatic factors. 6.4 Description of technology options for manure management In order to estimate the costs associated with environmental regulations, it is important to analyze the available technology options for waste management. The United States Environmental Protection Agency has suggested seven different technology options depending on the vegetation, topography, soil types, hydrology, climatic conditions and concentration of confined animal feeding operations. Option 1: Nitrogen-based manure application: Nutrient management planning, land application limited to nitrogen based agronomic application, lagoon depth markers, periodic inspections, mortality handling, record keeping, soil sampling once every three years, lOO-foot setback from surface water. Option 2: Same as Option 1, but restricts the rate of manure application to the phosphorus based rate. CAFOS that require phosphorus based land application incur additional costs because they need to apply additional commercial fertilizer to fulfill nitrogen requirements for crops and more land is required to spread the manure. 107 Option 3: Option 2 plus groundwater requirements. If beneath the production area, there is a direct hydrologic connection to surface water, then that will require groundwater monitoring and controls (e.g. installing monitoring wells, ground water sampling twice a year, installing impermeable pads in manure storage areas). Option 4: Option 3 plus requirements of sampling of surface waters adjacent to production area and the area to which manure is applied. Option 5: Option 2 plus zero discharge requirements from the production area that doesn’t allow for an overflow Option 6: Option 2 plus large operations require installing anaerobic digestion and gas combustion to treat the manure. Option 7: Option 2 plus prohibition of manure application to frozen, snow-covered or saturated ground. The U.S. EPA cost methodology report for swine and poultry sectors has estimated the costs of installation, operation, and maintenance of several techniques and practices that are required for regulatory options. The USDA’s representative farm approach has been adopted to estimate regulatory compliance cost. The U.S. EPA has estimated the costs to address those who need to implement an operation, technique, or practice in order to meet proposed requirements. Frequency factors, based on regulatory requirements, geographic location, type and size of operations, and status of the industry are calculated. For example, the surface water monitoring frequency factor of 27.9 for large operations in the Midwest indicates that 27.9 % of operations already have installed surface water monitoring systems or they are required to install in the near future and 72.1% of operations do not need to invest into the system. The U.S. EPA has considered 108 all these facts to calculate regulatory costs for the swine industry. However, the details of the methodology of calculation is undisclosed. The frequency factors that were considered in compliance cost calculation by the U.S. EPA are given in Table 6.4. Table 6.4 Management techniques required by swine operations by region's' [Manggement technique F rgieng factors” (%) IMW/mediumMW/LarngA/Medium A/Largq Groundwater well installation 72.54 72.54 76.09 76.09 Surface water monitoring 4.60 27.90 5.70 17.90 Soil augur 0.00 94.00 0.00 94.00 anure sampler 0.00 71.90 0.00 71.90 anure spreader scale calibration 0.00 71.90 0.00 71 .90 Initial nutrient management plan 10.70 46.90 24.90 69.40 Recurring nutrient management plan 10.70 46.90 24.90 69.40 Soil testing 90.00 94.00 90.00 94.00 Groundwater links to surface water 1.10 23.10 7.00 12.30 Testing manure 2.10 38.30 6.10 29.90 Recordkeeping 71.00 98.90 93.10 99.90 Calibration of manure spreader 0.00 99.00 0.00 99.00 Groundwater maintenance monitoring 72.54 72.54 76.09 76.09 lMortality composting 72.54 72.54 76.09 76.09 Lagoon liners maintenance 72.54 72.54 76.09 76.09 Lagoon depth marker 0.00 99.00 0.00 99.00 Storm water diversion 72.54 72.54 76.09 76.09 Stream buffer maintenance 0.00 99.00 0.00 99.00 Visual inspection 0.00 25.00 0.00 25.00 Feeding strategies 14.9 67.70 17.80 72.70 Solid liquid separator 7.70 0.00 2.30 1.50 Source: Compiled from 2001-U.S.EPA data. 15. The U.S. EPA has classified geographic regions as: Mid-Atlantic (MA) region: MD, ME, NC, NH, NJ, NY, PA, RI, TN, VT, WV, VA, CT, DE, KY, MA. Midwest (MW) region: IA, IL, IN, KS, MI, MN, MO, ND, NE, OH, SD, WI. Central region: MT, WY, ID, CO, UT, NV, AZ, NM, TX, OK. Pacific region: CA, WA, OR, AK, HI. Southern region: AL, AR, FL, GA, LA, MS, SC 16 Frequency factors: Percentage of industry that already implements particular operations, techniques, or practices required by the proposed environmental compliance rules. 109 The U.S. EPA has estimated environmental compliance costs for 514 medium and large feeder-to-finish operations representing 33,390 feeder-to finish operations in the U.S. Table 6.5 summarizes the costs by technology Options and size of operation. The data and method used to derive this table is discussed in Appendix 6.1. Different technology options require different facility structures and equipment and hence incur various levels of compliance costs. Costs can differ even under the same options due to the variation in location, topography, soil type, land availability, and size of operation. Table 6.5 Technology options for CAFOS and compliance costs* Option Compliance costs ($/ hog) Mid-Atlantic Midwest Medium Large Medium Large Option 1 0.47 0.31 0.16 0.46 Option 2 1.45 0.37 0.42 0.16 Option 3 2.42 1.36 0.77 1.14 Option 4 2.44 1.25 0.85 1.46 Option5 1.90 1.08 1.16 1.16 Option6 - 2.12 - 1.17 Option 7 1.59 0.74 0.64 0.52 Average 1.95 1.13 0.81 1.05 *Compiled from 2001-U.S.EPA data with additional assumptions Compliance costs for medium-sized operations in Option 6 is not applicable because this option is designed only for large operations that require installation of anaerobic digestion and gas combustion systems. Option 2 is more stringent than Option 1 and option 3 is more stringent than the Option 2. In most of the cases, compliance costs are consistent with the technology options or the level of stringency. However, this condition may not hold in all cases. Option 2 in the Midwest region has smaller 110 compliance costs than Option 1, although Option 2 has additional restrictions over Option 1. It should be kept in mind the fact that hog operations required to comply with Option 1 and Option 2 are not necessarily required to be in the similar situations (e.g. soil type, topography, land availability). Similar structures within a few miles distance may have different costs due to the geological factors. The U.S. EPA data analyzed above does not include an estimation of compliance costs for small-sized hog operations. The U.S. EPA assumes smaller units do not need to invest significant amounts in manure management to comply with environmental regulations. However, this dissertation research assumes that the small hog operation is also required to invest in manure management. Since the environmental impacts of small hog operations are comparatively small, let us assume that a small operation’s compliance cost is equivalent to the average costs in Option 1 in Table 6.5. Furthermore, cost calculations are done only for the Mid-Atlantic (MA) and the Midwest (MW) regions. According to the U.S. EPA cost structure in the South, Pacific and Central regions would be equivalent to the costs in the Midwest region. With these assumptions, we can assign environmental compliance costs to all states and regions. lll Table 6.6 Compliance costs by production region" Compliance cost $/hog Region Small Medium Large Northeast 0.39 1.95 1.13 E. Corn belt 0.31 0.81 1.05 W. Corn belt 0.31 0.81 1.05 South 0.34 1.19 1.08 West 0.31 0.81 1.05 * Cost by states are listed in Appendix 6.3 The regional compliance costs in Table 6.6 were calculated by averaging the costs by states as listed in Appendix 6.3. and these costs are linked to the feeder—to-finish production system enterprise budgets in Chapter Five, Table 5.5 and Appendix 5.6. 112 Chapter 7 VII. Optimization of production and processing of pork Many of the components described in the previous chapters are combined to minimize the total cost of production, processing and distribution of pork in the U.S. to meet demand. An interregional mathematical programming model is constructed. The costs of production including the compliance costs of pigs are determined from enterprise budgets developed in Chapter Five of this dissertation. Slaughtering and packing costs are also compiled in Chapter Five. Transportation costs between the production regions and the consumption regions are calculated based on the travel distance and information obtained from trucking companies. The regression model in Chapter Four has estimated consumption demand. Regional consumption estimates are obtained by multiplying estimated per capita pork consumption and the population in the region. Export demand is determined exogenously and the data were obtained from the USDA. Export demand is treated as a separate consumption region in the mathematical model. The processing capacity in each region is the sum of the existing capacities of pork processing plants. The maximum quantity of pork a region could produce is calculated on the basis of existing production. Some states and regions have the potential for increasing their pork production level. However, government regulations (high compliance cost or moratoria) will not allow a region to increase its pork production beyond a certain limit. Analysis of interregional competition in pork production is developed on the principle of comparative advantage that deals with only one commodity, unlike the regional comparative advantage that deals with several commodities (Mighell and Black, 113 1951). Interregional competition analysis determines the competitive position of various regions that produce the same commodity. 7.1 Mathematical programming: economic environment The comparative advantage can arise from various factors. The lower cost of feeding hogs in each region is due to the availability of lower costs of feed, higher feed efficiency, economy of scale, lower environmental compliance costs, and several other factors favorable for pork production in one region over another region. Similarly, lower processing costs and/or higher consumption demands can be advantageous to some regions over other regions. Takayama and Judge (1971) used interregional linear activity analysis, a production and allocation model to address the regional competitive advantages. The transshipment linear programming method used in this study is based on the model used by Takayarna and Judge. The mathematical model, which minimizes the total costs of producing, slaughtering, packing and transporting pork, has the following characteristics: There are ‘n’ regions of production, processing and consumption. Hogs are primary (intermediate) products and pork is a final product. Each region has a unit production cost for raising hogs and these costs are known. The primary product passes through a processing plant (slaughtered and packed) to convert to a final product (pork). The rate which hogs are transformed to pork cuts is known and fixed for all regions. Each region has a unit processing cost for processing pigs into pork and these processing costs are known. A non-negative, known quantity of pork is demanded in each region. 114 Hogs and pork are mobile commodities whereas production facilities and processing plants are immobile. Processing costs are in constant proportion for all output levels and these costs may vary from one region to another. Distance separates all the possible pairs of production, processing and consumption regions. The shipment costs per unit of pigs and pork from each region are known. The supply of the final commodity (pork) is equal to or greater than the total demand. All the pigs and pork are homogeneous products and therefore, pork processors and consumers are indifferent to the source of their supplies. Market prices of all the inputs and outputs are fixed in time ‘t’. 7.2 Mathematical model In order to specify the transshipment model in mathematical form, the following notations are used, i,j are regions and i=1,2,3,4, ...... ,n; j=1,2,3,4 ...... ,n F i = cost of feeding hogs (including environmental cost) in region i ($/cwt) Bii = cost of transporting slaughter hogs from region i to j S = cost of slaughtering/processing pigs in region i Cii = cost of transporting processed pork from region i to j Pi = number of finished pigs fed in production region i Qij = number of pigs transported from production region i to processing region j Xij = amount of pork transported from processing region i to market j D, = consumption demand of pork in market i 115 Given the setting described above, the multi-regional allocation model now can be written in mathematical form as, Minimize n n I! I? n n ZFiPI+ZZ Berrj+ZISiXi+Zl ZCU’XU (7.1) 1= 1: j= I: I: j= Subject to R - ZIQ.) 3 O (7.2) Q.- + 2 Q.) S R (7.3) i=1 X, + 2 X0. 2 D, (7.4) i=1 Pi’QHXi’XijZO (7.5) Where, Equation 7.1 is the objective function that we are minimizing. Equation 7.2 indicates the maximum number of pigs a region can market (in the base model, number of pigs marketed in 1997 are assumed to be the upper limit of the capacity and we permit changing this limit in the scenario analyses). Equation 7.3 is the number of finished pigs region i ships to itself and ships to other regions is less than or equal to the number of pigs produced in that region. Equation 7.4 denotes consumption demand for pork in region i is less than or equal to the pork produced in region i plus the in shipments of pork from region j. 116 Equation 7.5 implies no negative production, shipment and consumption. Assumptions: Optimization: The objective function is minimized. Homogeneity: All slaughter hogs and all the packed pork are homogeneous. Proportionality: Unit costs of inputs are constant and do not depend upon volume. Determinism: All the coefficients in objective functions are known constants. Additivity: No interaction effects between activities. Continuity: Activities and resources can also be in fractions. F initeness: There is a finite number of activities and constraints. The assumption of additivity and proportionality together define linearity in the activities. The linearity property of production function leads to constant returns to scale. The mathematical model described in equation 7.1 to 7.5, now can be solved to find the optimal solution by Lagrangean method”. The Kuhn-Tucker conditions must hold for the optimum solution. The conditions state that in order to obtain efficient activities, regional market prices must be such that: o Profits are zero on all production, processing and marketing activities 0 Market prices of live hogs and pork are positive only if regional availability is equal to zero (If a region is producing more than the actual demand then the price of the surplus is equal to zero and it has no economic value). 0 Rents on pork processing plants are positive only if the capacities in each case are fully utilized. 17 For a detailed problem specification, necessary and sufficient conditions for optimality, see Chapter 1-6 in Partial and Temporal Price and Allocation Models by Takayama and Judge, 1971. 117 0 If there is a flow of a product (live hogs or pork) from region i to region j, then the ' difference in market price of these products in these regions is equal to the unit transportation cost. 7.3 Transshipment model set up 7.3.1 Production regions Hog feeding operations are distributed in all states in the U.S., although such operations are highly concentrated in a few states as described in Chapter Three of this dissertation. Most of the U.S. states in this analysis are considered as separate production regions except where a few smaller states are combined and considered to be one production region. Production sites where the most hogs are concentrated in each state are the points of origin from where hogs are transported to the slaughter/processing plants. Hereafter, if a production region is named with the state name it refers to the “supply center” as indicated in Table 7.1. Although a production region is competitive in terms of production costs, it cannot grow its production infinitely beyond the carrying capacity of its natural resources. Based on personal interviews with industry experts”, in the states of North Carolina, South Carolina, Virginia, South Dakota, Nebraska, Missouri, and Delaware this is “very unlikely” from the current level. Michigan and Colorado fall under the category of “not likely to expand pork production”. The New England States (Maine, Vermont, New Hampshire, Massachusetts, Rhode Island, Connecticut, New York, and New Jersey) have lower potentialities to grow due to higher population densities. Growth in pork production is more likely to occur in the remainder of the states. The number of hogs 118 marketed in 1997 by production regions and the possibility of expansion of production are listed in Table 7.1. The number of hogs marketed can be misleading because hogs are sometimes sold more than once. According to the industry experts, average number of hogs slaughtered is 90 percent of the number of hogs marketed. There are some instances when hogs are sold twice. According to the pork industry experts, approximately 10 percent hogs are sold twice. In order to avoid the double counting, the number of hogs slaughtered is calculated as the 90 percent of the number hogs marketed. Therefore, the production capacity of a region is assumed to be the number of hogs slaughtered. Production regions are categorized from one through four on the basis of expansion potential (1=almost impossible to expand, 2=not likely to expand, 3: less likely to expand and 4=likely to expand). According to the industry experts, the states of Missouri, North Carolina and South Carolina fall under category ‘one’ since the expansion of the hog industry is very difficult in these states. Scarcities of land for manure application, moratorium from federal and state governments, and already concentrated hog businesses are some of the factors that limit the expansion. Table 7.1 shows the number of hogs sold and the number hogs actually slaughtered. 18. Dr. Laura M. Cheney, Department of Agricultural Economics, Michigan State University, personal interview, August 2001. 119 Table 7.1 Production regions and number of ho s marketed in 1997 Hogs Hogs Growth Production Supply State Marketed Slaughtered Potential Concentration Center AL 378,545 340.6905 4 Eastern Valley Jackson AZ 394,924 3 55,4316 4 North Navajo AR 1,126,268 101,364] 4 South West De Queen CA 364,129 327,716.] 4 South Central Bakersfield CO 1,492,986 1 34,3 687 2 Morgan organ L 1 14,986 103,487.4 4 Central Gainesville GA 1,100,078 990,070.2 4 South Central Albany ID 75,778 68,2002 4 North West Lewiston IL 8,028,400 7,225,560 4 North West Henry IN 6,670,396 6,003,356 4 Central Anderson IA 23,475,424 21,127,882 4 Central Des Moines [KS 3,269,308 2,942,377 4 South West Stevens lKY 1,135,250 1,021,725 4 idwest Davies LA 64,030 57,627 4 entral Alexandria , DE, NJ 204,545 184,090.5 4 astem Baltimore [MI 1,732,164 1,558,948 2 South West Kalamazoo [MN 8,990,979 8,091,881 4 South Central lMartin [Ms 456,040 410,436 4 Central Columbia [Mo 6,365,955 5,729,360 1 North Central Charlton IMT 263,909 237,518.] 4 North Central Sweet Grass NE 6,245,220 5,620,698 3 North East Columbus NV 19,889 1 7,900.1 4 Western Sparks NM 9,875 8,887.5 4 Central Albuquerque NY 131,275 1 18,1475 3 West Genesee NC 16,373,417 14,736,075 1 South Coastal Bladen ND 325,051 292,545.9 4 South East Ransom OH 3,292,762 2,963,486 4 West Central lMercer OK 3,274,897 2,947,407 4 Panhandle Guymon OR 70,439 63,395.] 4 North West Yamhill PA 1,541,633 1,387,470 4 South East Lebanon SC 538,219 484,397.] 1 South Central Orangeburg SD 2,324,800 2,092,320 4 South East Sioux fall TN 670,236 603,212.4 4 West Fayette TX 921,404 829,263.6 4 North H. Plains Fort Worth UT 280,720 252,648 4 South East Orangeville VA 590,142 531,127.8 1 Central Toga WA 55,652 50.0868 4 East Central Grant WV 29,587 26,6283 4 Western Charleston WI 1,576,287 14,18658 4 South West Grant WY 250,887 225,798.3 4 South East Cheyenne New England 46,895 42,205 .5 3 North East Laconia AK & HI 28,784 25,905.6 Total (U.S.) 104,302,165 93,871.94?“ 120 7.3.2 Processing regions All the pork-processing plants that were operational in 1997 are considered to be processing regions. If a single state has two or more processing facilities, they are combined to represent one processing region. The existing capacities of the plants are assumed to be the maximum capacities of processing (Table 7.2). Table 7.2 Annual maximum hog slaughtering capacity in different regions (1997) lRegion Capacity Processing cost Location of plantsM Arkansas 351.000 26.07 Little Rock California 1.872,000 25.65 Nemon Iowa 30,667,000 25.54 Waterloo lldaho 169,000 25.25 Twin Falls llinois 8,502,000 25.08 Beards Town ndiana 7,280,000 25.91 ogansport Kansas 4 1 6000 25 .62 Downs entucky 2,145,000 25 .33 Louisville Minnesota 8,242,000 26. l 7 Austin [Missouri 4,368,000 24.38 Marshall [Mississijpi 1,690,000 23.74 West Point N. Carolina 8,320,000 24.54 ar Heel N. Dakota 239,200 24.96 Minot Nebraska 7,] 50,000 25 .5 Fremont“ Ohio 962,000 28.13 Sandusky Oklahoma 2,080,000 25.26 Cuymon“ Oregon 143,000 26.5 Klamath Falls Pennsylvania 2,028,000 26.59 Hartfield S. Carolina 780,000 24.91 Green Wood S. Dakota 3,900,000 25.5 Sioux Falls* Tennessee 520,000 25.13 New Burn Texas 208,000 25.] Richardson Virginia 4,758,000 25.86 Smithfield Wisconsin 650,000 27.21 Water Town Total (U.S.) 97,440,200 *Cost estimates in these locations are based on the regional average. ”All the processing plants in individual states are combined as single plant location. ”*Details per unit processing costs calculations are discussed in Chapter Six. 121 It is not likely that all the processing plants will operate everyday during the year. For simplicity we can assume that a processing plant’s maximum annual capacity cannot exceed 260 multiples (i.e. 52 weeks of five working days) of existing daily capacity. The value of by-products such as organs, bones, skin and hair that are obtained from processing should be taken into account in order to calculate the cost of pork production. This issue is discussed in section 8.3 and processing costs are discussed more in Chapter Five. 7.3.3 Pork consumption regions (markets) Table 7.3 Regional demarcation and quantity of pork demanded (1,000 lbs) State Demand point (Node) Demand State Demand point (N ode) Demand AL IMontgomery, AL 230,323 NE Lincoln, NE 91,721 AR Little Rock, AR 179,349 NV Las Vegas, NV 46,352 AZ Phoenix, AZ 134,560 NJ Trenton, NJ 306,703 CA Fresno, CA 1,272,857 NM Santa Fe, NM 68.070 CO Denver, CO 153,737 NY New York, NY 690,892 CT Hartford. CT 124,465 NC Raleigh. NC 396,037 DC Washing. DC 39,186 ND Bismarck, ND 35,035 DE Dover, DE 28,189 OH Columbus, OH 613,772 FL Orlando, FL 732,799 OK Oklah. City, OK 176,690 GA Atlanta, GA 399,099 OR Portland, OR 123,134 ID Boise, ID 47,830 PA Philadelphia, PA 457,565 IL Chicago, IL 657,510 RI Providence, RI 37,584 IN Indianapolis, IN 321,454 SC Columbia, SC 202,056 IA Des Moines, IA 156,250 SD Pierre, SD 40,007 KS Kansas City, KS 139,432 TN Nashville, TN 286,735 KY Lexington, KY 208,333 TX Fort Worth, TX 1.031,877 LA Alexandria, LA 231,93] UT Salt L. City, UT 81,600 ME "gum ME 47,418 VA Richmond, VA 22,416 MD Annapolis, MD 271.513 vr ontpelier. VT 358,943 MA Boston» MA 232,877 WA Olympia. WA 221,407 MI Detroit, MI 535,656 WI Milwaukee, WI 96,793 MN St. Paul, MN 256,606 WV Charleston, WV 284,661 MS Columbus, MS 145,639 WY Cheney, WY 18,965 MO Columbia, MO 288,264 Export, l-II, AK 784,355 MT Billings, MT 34,716 Total 12,746,500 NH oncord, NH 63,062 122 Demand for pork consumption has been estimated in Chapter Four. For mathematical programming purposes, the contiguous U.S. is divided into the 50 consumption regions (Table 7.3). Mostly the state capitals or the major metropolitan cities are assumed to be consumption centers. Processed pork is distributed to the consumption regions at wholesale levels. Retail distributions to the local outlets are not included in the model. 7.3.4 Transportation cost Transportation cost is one of the important components in an interregional competition model. Transportation costs influence the magnitude of flow of the commodity. The gains from the regional flow of commodity can accrue only if there is some means to transport goods from one geographical region to another region at a cost that is less than the difference in market prices between the two regions. The product movement between regions creates a derived demand'9 for transport services. It would be desirable to use actual point-to-point transportation rates, but lack of data hinders this approach. The model assumes a single pickup or delivery point for each supply and demand region. The trucking rates are the increasing function of mileage, but the relationship may not be perfectly linear. The shipping of pigs/pork incurs loading and unloading costs, which is not related to distance between the origin and destination. Several assumptions, such as that the trucks are in full load, there are no quantity discounts, and there are no time discounts (faster delivery vs. slower delivery), are made to make the model simple. Although we recognize the non-linearity property of l9 Demand schedules for inputs that are used to produce final products. The term-derived demand is applicable to wholesale or fann-level demand functions. Derived demand incurs marketing. processing and transportation costs (Tomek and Robinson). 123 transportation costs, we assumed a flat rate of transportation cost, i.e. five cents/cwt per mile. This rate is consistent with the census bureau data and with expert opinions. Highway distance between point of origin and destination was estimated using the network analysis procedure of the geographic information system (GIS). Mostly the state capitals or the major metropolitan cities are assumed to be consumption centers. Costs of pork distribution from consumption centers (wholesale) to the supermarkets in local cities and towns are not accounted for in this analysis. The analysis would be too complicated if we were to consider all the cities and towns in the distribution network. 7.4 Transshipment model tableau A simple two-region programming tableau, which is consistent with the equations 7.1 through 7.5, is given in Table 7.4. The tableau shows the flow of a commodity through production, processing and marketing activities. Production activities in regions A and B are given in the first four columns. Columns 5 through 8 are transportation activities in which pigs are transported to processing plants in region A and B. The technical coefficients (Cj) and transfer coefficients are given in the body of the tableau. Bi represents the regional restrictions on production capacities, processing plants capacities, and regional demands that need to be met. The coefficient 0.61 indicates the conversion factor for converting live hogs to the pork cuts for wholesale. In other words, out of 100 pounds of live pigs, we recover only 61 pounds of pork (based on expert opinion). The remaining 39 percent of weight goes to by-products (hide, lard, hotdogs, etc.) and wastes. 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Ba m _ _ _- _- o uv a2. 82 Ba < _ 3a nv as: 82 swam m _ D. nv a6: 8.: iaem m _ S. ....v as: 82.633 < _ E 1v m33024.25 < a am :0 So So :0 So 8 mo 5 8 mo 5 8 8 C .0 Eu :5 :6 :6 :6 :6 z z z : z : I : . 2:: 82 8.: 82 82 82 8o. 82 82 8o. 82 c9: 82 82 8:28 .2 22 oh .2 oh NE oh ok Ea: m Edi < :aE m :8: < m m < < An :8me E mu_._>:u< Ea: in: 52a .5: m .5: m Ea: < < m < 8 oh 8 oh as; __aim amafi =aem aim aim aim aim mmooea 382a m aim m aim < aim < aim aea aea aea aea 5333 w:_EEa..we.E-.=oE.—Emm:a.= 0.95m < v .5 «Zak. 125 A simple two-region transshipment model was extended to find optimal production, processing and flow of pigs and pork in the U.S. The extended model consisted of 41 production regions, 24 processing regions, and 50 consumption regions (markets). The states of Hawaii and Alaska were not included in this analysis. The states of Maryland, Delaware and New Jersey were combined and assigned as the Maryland (Baltimore) production region. Similarly, smaller states (ME, NH, VT, MA, RI, and CT) in the Northeast region were combined and assigned as the New Hampshire (Laconia) production region. In 1997, only 24 states had pork—processing facilities. If a single state had more than one pork-processing facility in different locations then they were combined to make one processing region. All the U.S. states except Hawaii and Alaska were used as pork markets. Demand for export was treated as a separate production region. The linear programming algorithms procedure from the General Algebraic Modeling System (GAMS) was used to program and solve the model. The detailed GAMS programming model is listed in Appendix 7.] 126 Chapter 8 VIII. Results and discussion The specific objective of the regional allocation model was to find a set of optimal levels of regional production, processing, and flow of live pigs and processed pork at a minimum cost under the given economic environment. The linear programming model developed to find the optimum solution is shown in Appendix 7.1. In the beginning of the analysis, the ‘single price’ of the pork in all markets (the national average) was assumed to estimate the demand of pork (Chapter Four). In the optimal solution of the transshipment model, the shadow prices of pork were different in various markets. These shadow prices were used to re-estimate the regional pork demands. Re—estimated demands (quantity) were entered into the programming tableau. This procedure was repeated until the model returned stable results (when the sum of the absolute differences between market prices and the shadow prices converged). The results showed that the total cost of supplying pork (at the wholesale level) to meet the market 1997 pork demand was $15,429.34 million. 8.1 Optimum production level by region The number of pigs marketed (production capacity) in the year 1997 and the optimum level of pigs (in small-, medium- and large-sized operations) that the production regions should produce in order to minimize the total cost is listed in Table 8.1. It is interesting to note that the state of Florida and the New England states have zero production levels in the optimum solution. The reason behind it is simple: other production regions can produce and ship pigs at lower costs instead of producing pork in these regions. Large-sized operations in most of the production regions should produce 127 at current levels to meet the market demand. Small- and mid-sized operations are not competitive in some states/regions. Higher cost of production in small-sized operations makes them less competitive compared to the large-sized operations. The production regions, which have zero production at the optimum level, have the highest shadow price (zero instead of a negative number). The shadow price of —103.24 in the state of California (Appendix 8.1), for instance, indicates that if one can manage to market one more finished pig from a large-sized operation in California, the total cost (the objective value) would decrease by $103.24. Additional production of hogs in the production region where there is already a surplus (slack) production, does not contribute in cost minimization and therefore have a “zero’ shadow price. In other words, a shadow price may be described as the value of resources in a particular production region, i.e. the amount to be compensated to the producers (Appendix 8.1). The shadow price of production ranges from $ —122. 1 5 per hog (Nevada, large- sized operation) to $0.00 (FL and New England). The states of Nevada, California, Oregon, New York, Missouri and South Dakota have higher negative shadow prices. Raising hogs in these regions reduces the total cost (the objective function) more quickly than in the production regions with lower negative shadow prices. If other conditions remained the same, these states should be considered if pork production were to be expanded. The current production level of hogs in these states is limited and it is costly to transport pork from the Corn Belt states to fulfill the demands. The total welfare of the country would improve by producing more hogs in these areas instead of transporting pork. The total number of slaughter hogs sold (capacity) in various regions and level of 128 production in solution by various sizes of operations is presented in Table 8.1 and Appendix 8.1. Table 8.1 Regional allocation of production by size of operations (1,000 of pigs) , Operation size and level of production Highest [Productron Upper Shadow region Reference point Small Medium Large Total limit Slack Price 3 AL Jackson 20 75 191 286 341 55 0 AR De Queen 0 435 436 871 1,014 143 0 VtZ Navajo 78 78 199 355 355 0 -l.45 CA Bakersfield 72 72 184 328 328 0 -59.90 CO Morgan 0 0 446 446 1,344 898 0 FL Gainesville 0 0 0 0 103 103 0 GA Albany 0 0 436 436 990 554 0 IA Des Moines 6,444 9,191 5,493 21,128 21,128 0 -3.89 1D lewiston O 15 38 53 68 15 0 1L Henry 2,384 3,035 24 5.444 5,444 0 -22.86 IN Anderson 1,861 2,521 1,621 6,003 6,003 O -2.61 KS Stevens 0 0 79 79 2,942 2,863 0 KY Davies 337 3 88 296 1,022 1,022 0 -20.33 LA Alexandria 0 13 32 45 58 13 0 MD Baltimore 41 41 103 184 184 0 - l 3.56 l Kalamazoo 0 670 468 1,138 1,559 421 0 WIN Martin 2.428 3,237 2,428 8,092 8,092 0 -9.69 MO Chariton 1,260 1.375 3,094 5,729 5,729 0 -27.82 MS Columbia 0 90 230 320 410 90 0 MT Sweet Grass 0 0 19 19 237.6 219 0 NC Bladen 0 2,651 10,610 13.261 14,736 1,475 0 ND Ransom 1 1 64 164 239 293 54 0 NE Columbus 2,304 1,855 1.461 5,621 5,621 0 -18.42 N. England Laconia 0 0 0 0 42 42 0 NM Albuquerque 0 2 5 7 9 2 0 NV Sparks 4 4 10 18 18 0 -79. 14 NY Genesee 26 26 66 1 18 1 18 0 ' -14.28 0H Mercer 772 1,096 3 56 2,224 2,963 739 0 OK Guymon 0 0 2.417 2.417 2,947 530 0 0R Yamhill 14 14 36 63 63 0 0 PA Lebanon 375 638 375 1,387 1,387 0 -9.91 SC Drangeburg 0 107 271 3 78 484 106 0 SD Sioux Fall 847 534 711 2.092 2,092 0 -23.9 TN Fayette 133 133 338 603 603 0 -23.95 TX - Fort Worth 0 0 208 208 829 621 0 UT Orangeville 0 56 141 197 253 56 0 129 , Operation size and level of production Highest Producnon Upper Shadow region Reference point Small Medium Large Total limit Slack Price $ A & WV Toga 123 123 312 558 558 0 -4.52 WA rant 11 1 1 28 50 50 0 -3.75 w1 Cram 0 539 847 1,386 2,180 794 0 Y Cheyenne 0 0 126 126 226 100 0 Note: Upper limit is the right hand side of the constraint in mathematical programming. Slack level of production implies unused production capacity. Reference point is the location where production is concentrated in that particular production region and distances for transportation were measured from this point. 8.2 Optimum level of pork processing by region Pork processing plants obtain finished pigs from the production regions. Live pigs are transported from the surrounding production regions to the processing plants as an intermediate product. As discussed earlier, processing plants have capacity constraints. It may not be possible to process all the pigs raised in the processing region due to capacity constraints of plants. Similarly, some processing plants do not have a sufficient supply of live hogs and they need to haul pigs from other regions. Table 8.2 indicates the pattern/direction of live hog flow from production regions (origins) to processing regions (destinations). 130 Table 8.2 Pattern of pig flow in the optimum solution Processing Source of pig Processing region Source of pig region (Production region/state) (000 Head) (Production (000 Head)‘ region/state) AR (351) AR ND (239) ND CA (1,351) AZ, CA, CO, NV, NM, UT NE (7.150) NE,1A IA (19,380) IA OH (962) OH ID (169) ID, MT, WY OK (2,080) OK 1L (6,805) 1L, MO OR (143) OR, ID, WA 1N (7,280) IN, MI, OH PA (2,028) MD. NY, NC, PA KS (416) KS, OK SC (780) NC, SC KY (2,145) KY, IN SD (3,198) MN, SD MN (7,941) IA, MN, W1 TN (520) AR MO (4,368) MO TX (208) TX MS (1.690) AL, GA. LA, MS, TN VA (4.758) NC, VA NC (8,320) NC WI (650) W1 *Numbers in parentheses indicate the total number of pigs shipped from the production region(s) to the processing region. The states of California, Mississippi and Pennsylvania are major live hog deficit states and they bring live hogs from various other states (production regions) to keep their pork processing plant running at full capacities. The states of Iowa and North Carolina are major pork-producing states and they supply live hogs to various processing regions. Table 8.3 Locations and optimal levels of processing (1,000 of hogs) Location Total Processing Shadow price“ Region of Processing Processed Capacity Slack $/hog LAR Little Rock 351 351 0 -88.47 CA Vernon 1350.961 1,872 521.039 0 1A Waterloo 19379.51 30,667 1 1287.49 0 1D Twin Falls 169 169 0 -62.76 1L Beards Town 6804.919 8.502 1697.081 0 IN Logansport 7280 7,280 0 -33.61 KS Downs 416 416 0 -43.1 KY Louisville 2145 2,145 O -40.15 MN Austin 7940.573 8.242 301.427 0 MO arshall 4368 4.368 0 -15.62 S West Point 1690 1,690 0 -60.07 NC Fl‘ar Heel 8320 8.320 0 -57.06 ND Minot 239.2 239 -0.2 -44.16 lNE Fremont 7150 7.150 0 -6.95 H Sandusky 962 962 0 45.15 131 Location Total Processing Shadow price“ Region of Processing Processed Capacity Slack $/hog OK Gmon 2080 2.080 0 -90.61 Org Klamath Falls 143 143 0 -36.42 PA Hartfield 2028 2,028 0 -43.88 SC Green Wood 780 780 0 -90.94 SD Sioux Falls 3198.313 3.900 701.687 0 TN ew Burn 520 520 0 -41.01 TX Richardson 208 208 0 -1 15.79 VA Smithfield 4758 4,758 0 -54.98 WI Water Town 650 650 O -38.93 USA 82,931 97 .440 14508.53 *Shadow price indicates that additional processing capacity in that particular region would reduce the objective value by the listed amount. Current pork-processing capacities (upper bound) of different regions and the optimum level of processing required to meet the consumer demand are listed in Table 8.3 and Appendix 8.3. It is interesting to note that most of the processing plants are operating at full capacities. Processing capacity in many processing regions is a limiting factor, at least in the short run, to expand the pork industry. Processing plants in Vernon (CA), Beards Town (IL), Waterloo (IA), Austin (MN), and Sioux Falls (SD) could process more hogs from the current optimum level if there were more demand for pork for consumption in US or for export. The processing plants that have slack processing capacities have “zero” marginal values/shadow prices. Therefore, increasing the processing capacities in these surplus capacity regions under the given conditions does not contribute to reduction of the total cost in the system. Regions with the larger negative shadow prices (e. g. Texas) are the ones where the processing capacities should be expanded first. In the long run, processing industries adjust their location (immobile processing plants become mobile) and the processing plants can be shifted to different 132 regions, if it is more profitable to do so. The states of Texas, Oklahoma, South Carolina, Arkansas, and Missouri will be the top five processing regions for expansion of processing capacities in the future if the demand of pork grows. Table 8.4 Shipment of pork from processing regions to the markets Market“ Processing Market Processing Market Processing AL 1L, MS LA AR, NE OH TN AR AR, TN MA OH, PA OK NE AZ OK MD NC OR ND, OR, SD CA CA, MN ME PA PA NC CO SD M1 1A RI VA CT NE MN MN SC NC FL 1L, KY, NC, SC MS MS SD SD DC NC, VA M0 M0 TN IL DE NC MT SD TX KS, MO, NE, OK, TX GA IL NC NC WA SD [A IA ND ND W1 W1, IA ID ID, NE NE NE WY NE IL [A NH PA WV KY IN IN NM OK UT NE KS IA, M0 N1 VA VT PA KY IN, KY NV CA VA VA NY 1A, PA, VA ExEm 1A *Wholesale markets (destination) obtain processed pork from the processing regions (origin) to fulfill retail market. Processing plants supply pork to the wholesale markets. The optimal solution in Table 8.4 indicates the flow (direction) of pork from processing regions to the markets. Quantities of pork shipped from the processing regions to the markets are listed in Appendix 8.2 that would minimize the total cost under the given set of constraints. Pork processed in Iowa, North Carolina, Nebraska, and Pennsylvania covers most of the markets. Looking at the Table 8.4, a question can be raised: why Arkansas is shipping out pork to Louisiana and shipping in some pork from Tennessee. It sounds a little confusing, but it should be kept in mind that the processing plants and the markets may not be in the same location in the same state. The distance between processing plants and 133 market and transportation costs along with other constraints determined the direction of pork shipments. 8.3 Pork demand and shadow prices In Chapter Four, the demand for pork was estimated for each market. Data on meat consumption and prices by each region (states) were not available. Therefore, the national average of per capita of pork consumption was estimated by a system of equations using the national average quantities of meats and their prices. Their regional demand for pork was then adjusted on the basis of demographic characteristics and their pork consumption behavior (details in Chapter Four). The shadow prices in different markets obtained from a cost minimization procedure were used to re-estimate the pork demand. This procedure was repeated several times. Total pork demands and the shadow prices by markets (states) in the optimal solution are listed in the Table 8.5. In terms of total quantity of pork demand, the top ten markets are CA, TX, FL, IL, NY, OH, MI, PA, NC, and GA. The shadow price of pork ranged from $1.20 (IA) to $1.96 (WA) per pound at the wholesale level (shadow price for export is $1 .14/pound but it is due to the fact that transportation costs involved in export are not included in the analysis). Markets in WA, OR, ME, and ID in the Western region, and the New England states in the Northeast region have relatively higher shadow prices. This information indicates that it is expensive to supply pork to these markets in the current pork industry settings. This result may be useful to the pork industry leaders. Expansion of pork production and processing capacities in these areas, where the shadow prices of demands are higher would reduce the total costs and would ultimately improve the total social welfare. 134 Table 8.5 Market demand (Mil. Pounds) and shadow prices Optimum Shadow Optimum Shadow Market“ Demand Price Market Demand Price AL 210.737 1.61 ND 34.825 1.36 AR 127.238 1.50 OH 593.82 1.43 AZ 158.373 1.74 OK 168.922 1.47 CA 1111.101 1.77 ORG 107.027 1.94 CO 146.351 1.48 PA 414.848 1.64 FL 675.829 1.81 SC 183.879 1.63 GA 367.231 1.59 SD 40.874 1.28 IA 164.884 1.20 TN 274.452 1.47 ID 40.878 1.85 TX 955.36 1.57 IL 668.297 1.30 UT 72.916 1.69 IN 319.826 1.35 VA 338.532 1.51 KS 141.662 1.30 WA 184.067 1.96 KY 201.115 1.44 W1 291.42 1.28 LA 208.074 1.67 WY 18.064 ‘ 1.48 MD 250.406 1.58 NH 54.553 1.80 Ml 519.044 1.43 CT 111.288 1.69 MN 265.663 1.25 DC 36.323 1.57 MS 137.293 1.51 DE 26.035 1.58 MO 294.321 1.28 MA 202.95 1.78 MT 32.884 1.50 MB 40.459 1.86 NE 94.422 1.26 NJ 276.588 1.66 NV 40.195 1.79 RI 32.786 1.77 NM 63.892 1.53 VT 19.482 1.79 NY 618.077 1.68 WV 90.805 1.53 NC 371.967 1.52 EX 847.015 1.14 *Export includes demand from the states of Hawaii and Alaska. The average price of pork in this model at the wholesale level is $1 .22/lb and the total pork marketed is 12,647 million pounds. Pigs are slaughtered and processed into pork cuts by stande ways at the packing plants, to sell in the wholesale market. Wholesale cuts are further processed for retail sale. During these processes, in addition to meat (pork), a number of by-products are obtained which have economic value. The value of the by-products must be taken into account while calculating pork price spreads. 135 An USDA report20 indicates that the average value of by-products account for $0.05 per pound of pork at the wholesale level. With this piece of information, we can adjust the wholesale price. The prices of by-products were subtracted from the total processing costs so that the imputed pork price would take into account the by-products. According to industry experts, after adjusting for by-products, the average retail price of pork would be about a 75 —100 percent mark-up from wholesale prices. If we assume the given mark-ups, then the estimated retail price of pork would be $2.13 to $2.44 per pound. 8.4 Industry implications The analysis of the pork sector discussed in this study would be useful to the U.S. pork industry participants. The analysis contains useful information about the competitiveness of the various regions/states in pork production and processing. Some of the existing pork production operations (particularly the smaller-sized operations) are not efficient and therefore, will exit the industry. Small-sized production facilities are vulnerable and the trend of fewer and larger hog operations will continue. The cost minimization model used in this study indicates that the states of Florida and New Hampshire (representing the New England States) should not raise pigs at all. However, in reality this statement may not be practical. This can be taken as an indication that pork production in these areas is less likely to expand under the economic environment outlined in the model description in Chapter Seven. Higher Production costs and distant processing facilities make the pork production expensive in these regions. 20 http://www.ers.usda.gov/briefing/foodpricespreads/meatpricespreads/pork.xls 136 Higher negative shadow prices (marginal costs) in the states of NV, CA, OR, NY, MO and SD (for example) are an indication that the pork industry would be better off to expand production in these regions. Demands of pork relative to supplies are higher in the states with higher negative shadow prices. Human settlement and feed availability are probably the most important factors for pork industry structure. Feed cost is a major cost component in production and it is expensive to transport pork if the distance between production regions and markets is too far. Expansion of pork production and processing capacities in the areas (CA, TX, FL, IL, NY, OH, MI, PA, NC and GA), where the shadow prices of pork demands are higher (negative) would reduce the total costs. However, production and processing costs are also important consideration to decide the pork production locations. The states of Florida and Georgia have slack live hog production on the supply side and higher shadow prices on the demand side. The processing facility is the one of the limiting factors here. Establishment of processing facilities in these states would save the transportation cost. In the current (year 1997) pork industry setting, the costs of supplying pork in the Western and Northeast regions are higher. If the pork industry expands its production and processing facilities in these regions, the first mover is likely to reap good incentives. This study made several assumptions in pork demand analyses, cost of production and processing analyses, and linear programming modeling. The linear programming model requires the assumption that the parameters and constant values in the model are known with certainty. The model requires specifically defined values to represent pork demand, production costs, environmental compliance costs, processing costs, technical coefficients described in Table 7.4 (programming tableau), capacity constraints, and 137 transportation costs. All these parameters were estimated or compiled using the secondary data obtained from different sources (Appendix 1). Due to the uncertainty of future events and quality of the data used, there is a potentiality of significant deviations between the parameters used in this analysis and the real parameters. Therefore, analysis of a likely future scenario would be useful. 8.5 Scenarios analysis It is important to conduct sensitivity analyses in order to determine the robustness of the results of the mathematical programming modeling. One may ask a question: what would happen if one or more assumptions were relaxed or changed? Sensitivity analyses would be useful to visualize the impact of likely scenarios in the pork industry. The impacts of a few likely scenarios on the base model (model described above) are analyzed below. The scenario differs from the base model by these following factors: 1. Increase in pork demand 2. Expansion of pork production 3. Expansion of pork processing capacities 4. Increase in regulatory compliance cost 8.5.1 Increase in pork demand Per capita pork consumption in the U.S. does not show any trend by time. Increase in population size is the most important factor in the quantity of pork demand. The U.S. Census Bureau has projected population by states based on assumptions about future births, deaths, international migration, and domestic migration. Population projections are available for the year 2005, 2015 and 2025. The U.S. population by states for 2010 was linearly extrapolated between 2005 and 2015. The projected U.S. 138 population would grow by 12 % from the 1997 population. If the per capita pork consumption in 2010 remained at current levels then the total pork demands by state would change by the proportionate change in population. If this assumption holds, there would be a higher growth of pork demand in the Western states (e. g. Nevada, Colorado, Washington, and Utah) and grth would be slower in the Corn Belt states and the currently highly populated areas (Table 8.6). As discussed earlier (Chapter Four), U.S. pork export increased by 250 percent from 1989 to 1997. Asia is considered to be an important export market for the U.S. pork industry. Canada, Australia, European Union, and Latin America are other important markets for U.S. pork export. It is expected in the near future that the export demand of pork will grow dramatically. If the trend continues, an USDA projection shows that total pork export in the next decade will be approximately double the 1997 level of pork export. In this scenario, total pork export would be 1,426 million pounds in 2005. Let us assume that this level of export will hold in the year 2010 too. 8.5.2 Expansion of production In recent past decades, the number of hog-raising farms has dropped sharply (Table 3.1), however the total number of farms keeping more than 1,000 pigs has increased. Smaller farms are continuously leaving the hog business. It is expected that this trend will continue in the future and the hog industry will be further geographically concentrated. According to an industry expert (personal interview), pork-producing states are classified into four groups. The classification is given in Table 7.1. Assume that pork production will expand first in class four production regions “likely to expand”. When the production expands it would follow the historical trend and there would be 139 growth in medium- to large-sized operations and small-sized Operations would continue to disappear. Let us further assume the number of pigs raised by medium- to large-sized operations would double and small-sized operations would remain the same in the pork production regions that are identified as “likely to expand” regions. 8.5.3 Expansion of processing capacity in the West Pork processing capacity seems to be a limiting factor in most of the regions. In the current industry structure, there are few processing facilities in the western region of the U.S. From the base model, we observed that pork in the Western states was relatively expensive (high shadow price). Results show higher negative shadow prices in the states of Nevada, California, and Oregon. Higher shadow price comes partly from the higher transportation costs which could be reduced if there were more processing facilities in the region. If the trend of location shift continues, it is likely that the production and processing of pork will expand toward the West. In the year 2010, let us assume pork- processing capacity in the West would double from the current level (1997). 8.5.4 Increase in compliance costs The compliance cost and industry location is a much-discussed topic in pork industry related literature. Industry experts and scholars believe that regional variations in environmental regulations influence migration of hog/pork operations to the locations where the regulations are less severe. In Chapter Six, environmental compliance costs by production regions and size of operations were estimated (Table 6.6). These estimated costs were incorporated into the total cost of production. The estimated environmental costs did not have a large share in total costs (roughly one percent of total costs). Metcalfe (2000), in a study, also concluded that environmental costs have minor impacts 140 on the price of pork. In his study, increases in environmental compliance costs by 25 percent to 200 percent lead to a 0.26 percent to 2.05 percent decrease in pork export. It implies that compliance costs do not affect the competitiveness of the hog industry. However, governmental regulations are uncertain and difficult to predict. We know from the environmental stringency grouping in Table 6.3 that some U.S. states are more stringent than others. Let us assume that compliance cost will increase sharply (say double from the year 1997 level) in “Highly Restrictive” and “Restrictive” states (KY, NE, OH, IL, NC, SD, OK, SC, MD, CA, ND, UT, VA, WI, WY, FL, IN, MN, VT, CT, IA, MO, MS, AR, KS, TN, TX) and that it is not changed in other less stringent states (NY, WA, NV, AZ, ID, NM, MT, OR, PA, RI, AL, NJ, C 0, ME, MI). 8.5.5 Results of the scenario analysis Results of the base model showed that the states of Florida and New Hampshire (New England) have no production in the optimum solution. The new projected scenario (Year 2010) also now has the states of Washington, Colorado and Louisiana out of the production regions. Most of the small-sized operations (e.g. AL, FL, GA, IN) Table 8.6 Optimum level of pork production in year 2010 (1,000 of pigs) Size of Level in Shadow Size of Level in Shadow figion Firm Solution“ Slack Price $/pig Region Firm Solution Slack Price S/piL AL Small 0 149.904 0 MT Large 266.02 0 -1.65 Medium 0 149.904 0 N.Eng. Small 1.956 0 -36.415 Large 381.573 0 -235 Medium 1.956 0 ' -61.725 AR Small 0 78.195 0 Large 4.977 0 -74.415 Medium 0 156.389 0 NV Small 64.36 0 -58.3 Large 398.077 0 4.375 Medium 128.72 0 -87.57 AZ Small 0 111.5 0 Large 327.652 0 -101.31 Medium 932.549 0 -10.01 NM Small 0 294.721 0 Large 871.731 0 -23.75 Medium 0 7662.758 0 CA Small 72.097 0 -38.745 Large 2703 .22 18516.73 0 Medium 144.194 0 -67.815 NY Small 575.892 935.486 0 Large 367.042 0 -81.355 Medium 1096.49 0 -18.9 141 Size of Level in Shadow Size of Level in Shadow Region Firm Solution“ Slack Price $/pi Region Firm Solution Slack Price $/pig CO Small 0 295.61 1 0 Large 355.618 0 -29.3 Medium 0 295.61 1 0 NC Small 2304.486 0 -24.505 LaLge 0 752.465 0 Medium 1854.831 0 -46.275 FL Small 0 22.767 0 Large 1461.381 0 -56.625 Medium 45.535 0 -5.615 ND Small 3.938 0 -58.88 Large 1 15.906 0 -16.015 Medium 7.877 0 -84.63 GA Small 0 227.716 0 Large 20.048 0 -97.58 Medium 653.447 0 -0.02 OH Small 0 176.845 0 Large 871.261 0 -12.51 Medium 0 707.378 0 1A Small 2384.435 0 -21.885 Large 4833 .749 0 -9.78 Medium 6069.47 0 -47.185 OK Small 0 13.947 0 Large 48.78 0 ~59.885 Medium 27.895 0 -17.555 ID Small 0 15 .004 0 Large 71.003 0 -27.925 Medium 0 30.008 0 OR Small 0 374.617 0 Large 76.385 0 -5.365 Medium 0 1276.472 0 IL Small 1861.041 0 -1 1.46 Large 429 320.234 0 Medium 5042.819 0 -31.93 PA Small 106.567 0 -6.365 Large 3241 .813 0 -44.45 Medium 213.134 0 -25.245 IN Small 0 6444.004 0 Large 542.525 0 -35.595 Medium 12096.8 6284.459 0 SC Small 847.39 0 -19.625 Large 10986.5 0 -12.52 Medium 533.542 0 -40.915 KS Small 0 735.594 0 Large 71 1.389 0 -52.545 Medium 1353.494 0 -1.475 SD Small 132.707 0 -33.015 Large 3060.072 0 -14.185 Medium 265.414 0 -58. 135 KY Small 0 337.17 0 Large 675.598 0 -70.805 Medium 776.51 1 0 -20.59 TN Small 0 182.438 0 Large 592.601 0 -30.94 Medium 364.876 0 -4.31 LA Small 0 12.678 0 Large 928.775 0 -14.91 Medium 0 25.357 0 TX Small 0 55.582 0 Large 0 64.543 0 Medium 0 l 1 1.164 0 MD Small 40.5 0 -38.58 TX Large 208 74.965 0 Medium 81 0 -60.32 UT Small 0 122.706 0 Large 206.181 0 -7 0.7 Medium 122.706 0 -2.025 MI Small 0 420.916 0 Large 312.344 0 -15.525 Medium 670.348 0 -8.435 VA Small 1 1.019 0 -51.6 Large 467.684 0 ~21 . 1 75 Medium 22.037 0 -72.76 MN Small 2427.565 0 -19.68 Large 56.097 0 -84.42 Medium 6473.506 0 -40.06 WA Small 0 794.449 0 Large 4855.129 0 -52.6 Medium 0 1078.18 0 MS Small 0 1260.459 0 Large 0 1693.039 0 Medium 0 2750.092 0 W1 Small 49.676 0 -15.605 Large 1781.35 4406.359 0 Medium 99.351 0 -35.805 MO Small 90.296 0 -40.965 Large 252.895 0 -48.255 142 Size of Level in Shadow Size of Level in Shadow LEgion Firm Solution" Slack Price $/pig Region Firm Solution Slack Price $/pig Medium 180.592 0 -60.305 WY Small 0 9.285 0 Large 459.688 0 -72.785 Medium 0 18.571 0 MT Small 0 52.254 0 Large 47.27 0 -7.73 MT Medium 0 104.508 0 NE 7150 *Level in solution in thousand of pigs of the mid-sized operations (AL, AR, ID, MS, MT, OH, OR, TX and WY) and will not be competitive in pork production by the year 2010. The shadow price of production ranged from $ -122.15 per hog (Nevada, large-sized operation) to $0.00 (FL, CO, MT, and WY) in the base model. This range narrowed in the projected scenario ($-101.31 to $0.00). Details of the size of the firm and underlying shadow prices of production are listed in Appendix 8.4 (results of scenario analysis). Table 8.8 Pattern of hog flow in year 2010 (predicted) Processing region AR CA IA ID IL TN KS KY MN MO MS NC Source of hog AR IA UT OK NV UT MO Processing region ND NE OH OK OR PA SC SD TN TX VA WI Source of hog ND NE OH, Ml OK 0 ID WA NY PA NC SC MN SD AR TX V WI MD In the projected scenario, the pattern of pig flow is similar to the base model. There are few variations in the pattern. For example, the state of Nebraska shipped in live hogs in the base model but in the projected scenario, NE obtained live hogs from itself. Similarly, unlike in the base model, the Pennsylvania processing region did not in-ship pigs from Maryland, North Carolina and New Hampshire. 143 The production level in solution of the the base model (Year 1997) and the projected scenario (Year 2010) are listed in Appendix 8.4 to identify the winners and losers. The results show that some of the states gain in pork production share and others lose from the current optimum level. The state of F L, N.England, NM, KS, and NV will be top winner in terms of percentage change. Similarly, the states of WA, LA, OK, MO, and ND will be the top loser in percentage change in production. Increase in the numbers of hogs slaughtered in 2010 will be substantially higher in the state of IN, MN, IL, and KS. States of IA, NC, MO, and OK will be in the column of loser by the year 2010. The result indicates that although the trend of shifting location will be continuous but pork production will still be concentrated in the Corn Belt states. Table 8.9 Locations and levels of processing in the year 2010 (1,000 of Hogs) Shadow Shadow Region Level Slack Price $/hog Region Level Slack Price $/hoL AR 351 0 -114.16 NC 8320 0 -28.43 CA 5616 0 —31.14 ND 297.883 180.517 0.00 1A 19368.29 1 1298.71 0.00 OH 962 0 -86.23 ID 507 0 -70.64 OK 2080 0 -79.07 IL 8502 O -39.76 OR 429 0 -103.61 TN 7280 O -74.31 PA 2028 0 -76.46 KS 416 0 -44.19 SC 780 0 -95.40 KY 2145 0 -80.85 SD 7800 0 -4.42 MN 7029.919 1212.081 0.00 TN 520 0 -66.70 MS 1690 0 -107.48 TX 208 0 -130.98 MO 4368 0 -18.40 VA 4758 0 -26.35 NE 7150 0 -4.96 WI 650 0 -33.06 144 Table 8.10 Pattern of pork flow in optimum solution (Year 2010) Market Processing Market Processing (origin) Market Processing (origin) (origin) AL MS, MO LA SD OH IN AR AR, IL MA OH, PA OK SD AZ OK MD NC, VA OR ND, OR, SD CA CA, MN ME PA PA NC CO SD MI IA RI PA CT NE MN 1A, MN SC NC, SC FL KY, MN MS MS SD SD DC NC M0 M0 TN IL DE NC MT SD TX IA, KS, MO, NE, OK, SD, TX GA IL NC NC WA SD IA 1A ND ND WI IA ID ID, NE NE NE WY NE IL 1A NH PA WV IN, KY IN IA, IN NM OK UT NE KS 1A NJ IA VT PA KY IN NV CA VA VA Export 1A The processing capacity in the 2010 scenario is mostly used up. In the base model, the slack capacity was 15 million head, whereas in the projected scenario the processing plants except in CA, IA, and SD were completely used up. If the pork industry required slaughtering about five million more pigs/year, the model would have been infeasible. Since all of the processing facilities in the base model were kept operational in the new scenario, the pattern of pork flow was almost identical in terms of direction of flow (Table 8.10). 145 Table 8.11 Demands (Mil. Pounds) and shadow prices (per/lb) in year 2010 Level Shadow Level Shadow Market (Mil lbs) Price 8% Market (Mil lbsL Price $/lb AL 226.11 1.72 ND 36.28 1.46 AR 137.11 1.64 OH 586.52 1.55 AZ 186.50 1.85 OK 179.28 1.58 CA 1283.68 1.84 OR 122.55 2.03 CO 169.61 1.58 PA 412.33 1.76 FL 776.17 1.93 SC 196.80 1.75 GA 417.24 1.71 SD 44.53 1.38 IA 163.63 1.32 TN 303.01 1.58 [D 52.76 1.82 TX 1093.77 1.68 [L 668.07 1.42 UT 87.04 1.79 IN 329.98 1.47 VA 369.14 1.63 KS 148.47 1.40 WA 213.61 2.05 KY 206.29 1.56 WI 299.63 1.40 LA 218.77 1.76 WY 21.98 1.59 MD 268.69 1.70 NH 42.35 1.92 MI 501.82 1.55 CT 112.72 1.79 MN 284.12 1.32 DC 26.75 1.69 MS 144.12 1.63 DE 38.75 1.70 MO 306.85 1.39 MA 207.08 1.90 MT 37.66 1.59 ME 41.71 1.98 NE 97.79 1.37 NJ 287.29 1.78 NV 71.49 1.86 RI 33.49 1.89 NM 77.43 1.63 VT 20.84 1.91 NY 612.18 1.80 WV 89.25 1.64 NC 41 1.67 1.64 EX 1556.64 1.26 *Export (EX) includes demand from the states of Hawaii and Alaska. The state of CA, FL, TX, IL, NY, OH, MI, GA, NC, and PA are still the top 10 markets in terms of quantity of pork demanded. The range of shadow price per pound of pork in the 2010 scenario was $1.06 (IA) to $1.81. The average wholesale pork price went down from $1.22/lb to $1.19/lb. 146 Chapter 9 IX. Summary and conclusion The pork industry structure in the U.S. is in rapid transition due to the technology- induced industrialization process. Technological advances have resulted in cost efficiency by reducing the average cost of production. However, all the market participants cannot capture benefits by cost efficiency. Large-scale hog production that P: utilizes new technologies have a competitive advantage over smaller and traditional operations to capture their market shares. Larger and newer operations have better arrangements with feed mills, packers, and other contractors to reduce the production t. costs. This phenomenon encourages a shift to larger and specialized operations. Pork operations in the U.S. are not only getting larger, but, are also moving to non-traditional pork producing areas such as Oklahoma, Arkansas and Utah. This structural change affects positively or negatively on the farm communities, the environment, and consumers. The primary objective of this study was to analyze the trends in the U.S. pork production industry and to review the factors that contributed to structural changes of the industry. Results of this analysis are useful to policy makers and the pork industry leadership to introduce to the existing pork industry and to anticipate further changes in the future. Structural adjustment in the pork industry is driven by technological changes. The cost-saving motive in production, processing and distribution of pork is the leading factor for the development and adoption of new technologies. Public policies and regulations, property values, alternative economic options, geological characteristics, 147 consumer demand, contractual arrangement, and agglomeration have been described in the literature as the factors responsible for location change in the hog industry. Among these factors, consumer demand for pork, environmental regulations, and cost of production were analyzed in detail in this study. The almost ideal demand system (AIDS) and the “Rotterdam” models are common in demand analyses. Based on the recommendation by Alston and Chalfant (1993), and a better fit on U.S. meat data, the Rotterdam model was chosen to estimate - -: i 1..qu per capita meat demand in the U.S. Regional pork demands were then adjusted by the Tm All: are-'1 demographic compositions and consumption behavior. Per capita pork consumption was highest in the Midwest, followed by the South, and the lowest pork consumption was in the Northeast region of the U.S. An enterprise budgeting approach was adopted to calculate the production cost in feeder-to-finishing operations. Costs were calculated individually for various production regions (E. Corn Belt, W. Corn Belt, South, Northeast and South) and type of operations (small-, medium- and large-sized). Regional production costs were then adjusted by states for variations in input prices (e. g. corn price, soybean price, wage rates etc.). Environmental compliance costs were also incorporated into the enterprise budgets. The result of cost analysis suggests that smaller operations have limited ability to compete with larger production facilities. Larger operations have higher efficiencies in feed, buildings and equipment and labor. As is with the number of farms raising hogs, the number of pork processing facilities has declined. The number of pork processing firms were 446 in 1980 and the number declined to 209 in 1995. There are a few dominant meatpacking plants (Smithfield, IBP, ConAgra, Cargil and Hormel) that process more 148 than 60 percent of total pork supplied in the U.S. markets. The competitive advantage of one production region over other regions arises from the various factors such as lower feed costs, higher feed efficiency, friendly environmental and other regulations, and accessibility of markets. A mathematical programming method (transshipment linear programming), as suggested by Takayama and Judge (1971) was used to analyze the interregional production, processing and distribution of pork in the U.S. to minimize the total cost in the system. Forty production regions, three types of production units (small, medium and large), 24 processing regions and 50 markets were used in the LP model. The results revealed that existing pork production operations in the Florida, and New England production regions are not competitive due to higher production costs and distant processing facilities. The states of NV, CA, OR, NY, MO and SD have higher negative shadow prices in the mathematical programming solution. It is an indication that these production areas should be considered for expansion of pork production in order to minimize the total cost in the system. The results also revealed that the pork industry tends to locate near the populous areas due to easy market access and to reduce the transportation costs. But, the opposite forces- threat from current and future environment regulations, scarcity of agricultural land for manure management and the government moratoria tend to keep the hog operations away from major cities and towns. These opposite forces along with other factors determine the locations of pork production. A likely future scenario analysis suggested that the Westem region would experience higher growth in pork production compared to other regions by the year 2010. The trend of 149 smaller production units leaving the industry will continue and the pork industry will be more consolidated in fewer and larger operations. Limitation of the study: 1. This study relied on the secondary data from different sources (Appendix 1). Some of the key data were obtained from expert opinions. Results of the study are greatly affected by the quality of the data. Some of the data were not available due to disclosure reasons. In the mathematical programming section, only the price of the pork was allowed to change in the iterative procedure to adjust the market demand. Prices of other meats were kept unchanged. The substitution effect was ignored. . Regional demarcation of production, processing and markets were broad (state level). The model estimated the state level aggregate supply and demand . Expanding the model up to townships and city level would generate better results, but such expansion would be costly in terms of time and money. Export demands were treated exogenously and analysis of the export market would better predict the pork industry in future. This model doesn’t cover many aspects (factors such as quality of meat, land values etc.) due to the unavailability of data. There is the potentiality of introducing errors. 150 Suggested future research: 1. .Id The cost minimization model presented in this study allocated the optimal level of pork production to each production regions. Most of the production regions are individual states. The optimal level of production of hogs in Michigan, for instance, was 1,138,000 pigs per year. Although production is scattered throughout the state, it is more concentrated in the Kalamazoo area. It would be interesting to discover the best locations in Michigan that would meet all the constraints. Application of the geographical information system (GIS) would be highly desirable at this point. Factors such as geological characteristics (soil type, soil fertility, topography and hydrology), locations of cities and town, rivers, lakes, parks and roads along with federal, state and local regulations and standards (e.g. setbacks) could be considered in the analysis. Such analyses would be useful for all production regions (states) to identify exact locations of hog production. Processing capacity is one of the major bottlenecks in the pork industry expansion in the U.S. It is expected that there would be higher population growth in the western part of the country. Future expansion of the pork industry would be in the Western region due to the higher pork demand and availability of agricultural lands. It would be useful to do feasibility studies of establishing one or more meat packing plants in the West (e. g. Washington, Idaho and Utah). 151 Appendices Appendix 1: Source of data Data Source Price of corn USDA-NASS Agricultural prices, Annual Summary Price of hogs USDA-NASS Agricultural prices, Annual Summary Hog inventories US Census of Agriculture No. of farms by states US Census of Agriculture Population US Bureau of the Census Meat prices USDA-NASS Red Meat Yearbook Pork consumption by region USDA Continuing Survey of Food Intakes by Individuals Per capita income Income Statistics Branch, US Bureau of the Census Wage rates Bureau of Labor Statistics Opportunity costs of labor USDA, Technical Bulletin number 1848 Hog nutrition Pork Industry Handbook, Michigan State University Pork export and import US Foreign Agricultural Trade Database Compliance costs US Environmental Protection Agency (EPA) Pig slaughter capacity National Pork Producer Council (NPPC) Shipping costs US Census Bureau, 1997 Economic Census I‘ .5 '7 ‘“ ”it; I J l Appendix 3 Appendix 3. 1 America’s top 25 hog producing counties, 1997 1997 Rank 1992 Rank County State Inventory, 97 l 1 Duplin NC 2.034.349 2 2 Sampson NC 1,775,702 3 797 Ffexas OK 907,046 4 3 Sioux IA 762,294 5 28 Bladen NC 758,701 6 736 Sullivan MO Not Available 7 36 Wayne NC 529,439 8 16 'Martin MN 489,024 9 5 Plymouth IA 460,965 10 32 Hamilton IA 448,312 1 l 8 Washington IA 436.353 12 4 Delaware IA 401,729 13 1 14 'Mercer MO Not Available 14 34 Hardin IA 395,359 15 l l Greene NC 391,672 16 9 Carroll IA 372,598 17 182 Wright IA 358,616 18 25 Sac IA 350,473 1 9 6 Lancaster PA 349.774 20 77 Robeson NC 327.559 21 43 Blueearth MN 325.829 22 22 Lyon IA 325.619 23 23 Kossuth IA 323,029 24 100 Lenoir NC 315,588 25 133 [Pitt NC 303,393 153 Appendix 4 Appendix 4.1 U.S. per capita meat consumption and prices of meats 1970-99 Prices of Meats“ Per Capita Consumption Year Beef Chicken Pork Fish CPI FOOd Beef Pork Chicken Fish 1970 0.79 0.35 1.06 0.35 0.39 84.4 55.4 40.1 11.7 1971 0.82 0.36 0.96 0.39 0.40 83.7 60.2 40.1 1 1.5 1972 0.90 0.36 1.11 0.42 0.42 85.1 54.3 41.5 12.5 1973 1.08 0.52 1.48 0.48 0.48 80.4 48.5 39.7 12.7 1974 1.11 0.49 1.47 0.56 0.55 85.5 52.4 39.6 12.1 1975 1.12 0.55 1.80 0.60 0.60 88 42.7 38.8 12.1 1976 1.09 0.52 1.82 0.67 0.62 94.1 45.1 41.9 12.9 1977 1.09 0.52 1.72 0.75 0.66 91.5 46.7 42.7 12.6 1978 1.33 0.57 1.95 0.82 0.72 87.1 46.5 44.8 13.4 1979 1.69 0.59 1.98 0.89 0.80 77.9 53.2 47.6 13 1980 1.78 0.63 1.91 0.98 0.87 76.4 56.8 47.3 12.4 1981 1.80 0.65 2.09 1.06 0.94 77.2 54.2 48.7 12.6 1982 1.82 0.64 2.36 1.10 0.97 76.9 48.6 48.9 12.4 1983 1.80 0.65 2.34 1.11 0.99 78.5 51.3 49.1 13.3 1984 1.82 0.73 2.31 1.15 1.03 78.3 51 50.8 14.1 1985 1.78 0.70 2.31 1.20 1.06 79 51.5 52.4 15 1986 1.79 0.77 2.50 1.31 1.09 78.7 48.6 53.5 15.4 1987 1.93 0.76 2.71 1.45 1.14 73.7 48.8 56.6 16.1 1988 2.03 0.84 2.62 1.53 1.18 72.5 52.1 56.7 15.1 1989 2.16 0.92 2.64 1.60 1.25 68.9 51.5 58.3 15.6 1990 2.34 0.91 3.03 1.64 1.32 67.6 49.4 60.7 15 1991 2.40 0.88 3.13 1.66 1.36 66.6 49.9 63.1 14.8 1992 2.40 0.89 2.98 1.69 1.38 66.3 52.6 66.8 14.7 1993 2.49 0.93 3.07 1.75 1.41 64.9 52 69.5 14.9 1994 2.47 0.94 3.12 1.83 1.44 66.9 52.7 70.4 15.1 1995 2.45 0.95 3.15 1.92 1.48 67.3 52.2 69.8 14.9 1996 2.44 1.02 3.46 1.93 1.53 68 48.9 70.8 14.7 1997 2.48 1.06 3.64 1.98 1.57 66.7 48.5 71.8 14.5 1998 2.55 1.04 3.27 2.12 1.61 67.9 52.3 72.4 14.8 1999 2.58 1.06 3.32 2.07 1.64 68.9 53.7 77.3 15.2 *Nominal prices 154 Appendix 4.2 Meat Expenditure Shares 1970-1994 Meat Expenditure Share Divisia volume Year Beef Pork Chicken Fish index 1970 0.4641 0.4091 0.0983 0.0285 . 1971 0.4747 0.3969 0.0979 0.0305 0.0291 I972 0.4881 0.3838 0.0947 0.0334 -0.0263 I973 0.4692 0.3868 0.11 10 0.0330 -0.0748 1974 0.4800 0.3890 0.0971 0.0339 0.0573 1975 0.4840 0.3764 0.1039 0.0357 -0.0665 1976 0.4760 0.3828 0.1007 0.0404 0.0632 1977 0.4700 0.3808 0.1048 0.0444 0.0010 1978 0.4759 0.3730 0.1061 0.0450 -0.0171 1979 0.4762 0.3807 0.1009 0.0421 0.0025 1980 0.4750 0.3783 0.1045 0.0422 0.0130 I981 0.4676 0.3812 0.1063 0.0449 -0.0091 1982 0.4683 0.3824 0.1039 0.0454 -0.0437 1983 0.4589 0.3898 0.1033 0.0480 0.0341 1984 0.4545 0.3753 0.1 I87 0.0515 0.0033 1985 0.4475 0.3788 0.1 164 0.0573 0.0147 1986 0.4349 0.3750 0.1279 0.0623 -0.0194 1987 0.4171 0.3878 0.1264 0.0686 -0.0163 1988 0.4 I 52 0.3853 0.I342 0.0653 0.0144 1989 0.4097 0.3739 0.1475 0.0688 -0.0193 I990 0.4079 0.3866 0.1420 0.0635 -0.0204 1991 0.4034 0.3939 0. I408 0.0619 0.0025 I 992 0.3976 0.3922 0.1479 0.0623 0.0267 1993 0.3920 0.3882 0.1564 0.0633 -0.0060 1994 0.3896 0.3888 0.1564 0.0652 0.0199 1995 0.3882 0.3872 0.1572 0.0674 -0.0036 1996 0.3805 0.3879 0.1664 0.0652 -0.0199 1997 0.3702 0.3947 0.1709 0.0642 -0.0090 I998 0.3841 0.3793 0.1670 0.0696 0.0387 I999 0.3787 0.3798 0.1745 0.0670 0.0286 Note: Calculated values are based on the data in Appendix 4.1 155 Appendix 4.3 Regression analysis of per capita pork demand *Demand system estimation (Rotterdam Model) Simultaneous equations estimation using reg3 command Homogeneity restriction (imposed by eqn 1,2,3) Symmetry restriction (imposed by eqn 4,5,6) Adding up restriction (when we recover fish eqn, this restriction in maintained) constraint define 1 [SBdlnPQ]dlnbeefp+[SBdlnPQ]dlnchkp+[SBdlnPQ]dlnpkp+[SBdlnPQ]dlnfshp=0 constraint define 2 [SBdlnBQ]dlnbeefp+[SBdlnBQ]dlnchkp+[SBdlnBQ]dlnpkp+[SBdlnBQ]dlnfshp=0 constraint define 3 [SBdlnCQ]dlnbeefp+[SBdlnCQ]dlnchkp+[SBdlnCQ]dlnpkp+[SBdlnCQ]dlnfshp=0 constraint define 4 [SBdlnPQ]dlnbeefp =[SBdlnBQ]dlnpkp constraint define 5 [SBdlnPQ]dlnchkp = [SBdlnCQ]dlnpkp constraint define 6 [SBdlnBQ]dlnchkp = [SBdlnCQ]dlnbeefp Three stage regression method reg3 (SBdlnPQ dlnbeefp dlnchkp dlnpkp dlnfshp DQ)(SBdlnBQ dlnbeefpdlnchkp dlnpkp dlnfshp DQ)(SBdlnCQ dlnbeefp dlnchkp dlnpkp dlnfshp DQ),constraint (1-6) Equation Obs Parms RMSE "R-sq" Chi2 P SBdlnPQ 29 5 .0067 0.938 457.566 0.000 SBdlnBQ 29 5 .0073 0.809 139.703 0.000 SBdlnCQ 29 5 .0027 0.354 14.5327 0.005 Coef. Std. Err. z P>|z| SBdlnPQ dlnbeefp .1730 .0173 9.981 0.000 dlnchkp .0116 .0077 1.512 0.131 dlnpkp -.1906 .0194 -9.804 0.000 dlnfshp .0059 .0108 0.547 0.584 DO .4536 .0514 8.809 0.000 consl -.0007 .0012 -0.550 0.582 SBdlnBQ dlnbeefp -.l938 .0209 -9.247 0.000 dlnchkp .0170 .0083 2.036 0.042 dlnpkp .1730 .0173 9.981 0.000 dlnfshp .0036 .0107 0.342 0.733 DQ .5004 .0510 9.812 0.000 cons -.0028 .0013 -2.137 0.033 156 SBdlnCQ dlnbeefp .0171 .0083 2.036 0.042 dlnchkp -.0179 .0074 -2.403 0.016 dlnpkp .0117 .0077 1.512 0.131 dlnfshp -.0108 .0073 -1.474 0.140 DQ .0453 .0217 2.084 0.037 cons .0031 .0005 5.987 0.000 Endogenous variables: SBdlnPQ SBdlnBQ SBdlnCQ Exogenous variables: dlnbeefp dlnchkp dlnpkp dlnfshp DQ Three stage regression method (AIDS modfl reg3 (dporksh dlnbeefp dlnchkp dlnpkp dlnfshp DQ)(dbeefsh dlnbeefp dlnchkp dlnpkp dlnfshp DQ)(dchicsh dlnbeefp dlnchkp dlnpkp dlnfshp DQ),constraint (1-6) Constraints: ( 1) [dporksh]dlnbeefp + [dporksh]dlnchkp + [dporksh]dlnpkp + [dporksh]dlnfshp = 0.0 ( 2) [dbeefsh]dlnbeefp + [dbeefsh]dlnchkp + [dbeefsh]dlnpkp + [dbeefsh]dlnfsh p = 0.0 ( 3) [dchicsh]dlnbeefp + [dchicsh]dlnchkp + [dchicsh]dlnpkp + [dchicsh]dlnfsh p = 0.0 ( 4) [dporksh]dlnbeefp - [dbeefsh]dlnpkp = 0.0 ( 5) [dporksh]dlnchkp - [dchicsh]dlnpkp = 0.0 ( 6) [dbeefsh]dlnchkp - [dchicsh]dlnbeefp = 0.0 Equation Obs Parms RMSE "R-sq" Chi2 P dporksh 29 5 .0067 0.25 20.08 0.00 dbeefsh 29 5 .0073 0.16 19.70 0.00 dchicsh 29 5 .0028 0.82 142.34 0.00 Coef. Std. Err. z P>|z] dporksh dlnbeefp -.0010 .0173 -0.059 0.953 dlnchkp -.0331 .0080 -4.105 0.000 dlnpkp .0499 .0194 2.568 0.010 dlnfshp -.0157 .0106 -1.481 0.139 DO .075 82 .0510 1.484 0.138 cons -.0007 .0012 -0.554 0.579 157 dbeefsh dlnbeefp .0549 .0212 2.580 0.010 dlnchkp -.0347 .0087 -3.962 0.000 dlnpkp -.0010 .0173 -0.059 0.953 dlnfshp -.0191 .0107 -l .789 0.074 DQ .0447 .0510 0.876 0.381 cons -.0026 .0013 -1.989 0.047 dchicsh dlnbeefp -.0347 .0087 -3.962 0.000 dlnchkp .08139 .00786 10.350 0.000 dlnpkp -.0331 .0080 -4.105 0.000 dlnfshp -.0135 .0074 -1.809 0.070 DQ -.0656 .0225 -2.910 0.004 cons l .0030 .0005 5.595 0.000 Endogenous variables: dporksh dbeefsh dchicsh Exogenous variables: dlnbeefp dlnchkp dlnpkp dlnfshp DQ Demand system estimation (Log-linear model) Three-stage least squares regression Constraints: ( 1) [lnporkq]dlnbeefp + [lnporkq]dlnchkp + [lnporkq]dlnpkp + [lnporkq]dlnfshp = 0.0 ( 2) [lnbeefq]dlnbeefp + [lnbeefq]dlnchkp + [lnbeefq]dlnpkp + [lnbeefq]dlnfshp= 0. 0 ( 3) [lnchicq]dlnbeefp + [lnchicq]dlnchkp + [lnchicq]dlnpkp + [lnchicq]dlnfshp= 0. 0 ( 4) [lnporkq]dlnbeefp- [Inbeefq]dlnpkp= 0. 0 ( 5) [lnporkq]dlnchkp- [lnchicq]dlnpkp= 0. 0 ( 6) [lnbeefq]dlnchkp - [lnchicq]dlnbeefp = 0.0 Equation Obs Parms RMSE "R-sq" Chi2 P lnporkq 29 5 .0573 0.285 10.382 0.03 lnbeefq 29 5 .1024 0.089 4.210 0.37 lnchicq 29 5 .2040 0.099 3.546 0.47 Coef. Std. Err. z P>1z| lnporkq dlnbeefp .1 196 .1506 0.795 0.427 dlnchkp .1694 .1794 0.944 0.345 dlnpkp -.3 836 .2104 -1.822 0.068 dlnfshp .0943 .2429 0.388 0.698 DQ .3956 .6126 0.646 0.518 cons 3.9256 .0130 300.42 0.000 158 Coef. Std. Err. z P>|z| lnbeefq dlnbeefp -.0537 .2297 -0.234 0.815 dlnchkp -.3754 .2858 -l.313 0.189 dlnpkp .l 1969 . 1506 0.795 0.427 dlnfshp .30948 .2537 1.220 0.223 DQ -.3751 .7672 -0.489 0.625 cons 4.3178 .0195 220.893 0.000 lnchicq dlnbeefp —.3754 .285 -l .313 0.189 dlnchkp .7973 .5612 1.421 0.155 dlnpkp .1694 .1794 0.944 0.345 dlnfshp -.5912 .3997 - l .479 0.139 DQ 2.434 1.4335 1.698 0.090 cons 3.996 .0375 106.581 0.000 Endogenous variables: lnporkq lnbeefq lnchicq Exogenous variables: dlnbeefp dlnchkp dlnpkp dlnfshp DQ 159 Appendix 4.4 Approximated pork demand (pounds) by states, 1997 Demand/cap dj. emand/cap State Region“ (Estimated) Factor (Adjusted) Populationl ‘97 Demand '97 Alabama S 47.6 1.12 53.312 4,320,281 230,322,821 Alaska W 47.6 0.83 39.508 608,846 24,054,288 Arizona W 47.6 0.83 39.508 4,552,207 179,848,594 Arkansas S 47.6 1.12 53.312 2,524.007 134,559,861 California W 47.6 0.83 39.508 32,217,708 1,272,857,208 Colorado W 47.6 0.83 39.508 3,891,293 153,737,204 Connecticut NE 47.6 0.8 38.08 3,268,514 124,465,013 DC S 47.6 1.12 53.312 735,024 39,185,599 Delaware S 47.6 1.12 53 .3 12 528,752 28,188,827 Florida S 47.6 1.12 53.312 14,683,350 782,798,755 Gggia S 47.6 1.12 53 .3 12 7,486,094 399,098,643 Hawaii W 47.6 0.83 39.508 1,189,322 46,987,734 Idaho W 47.6 0.83 39.508 1,210,638 47,829,886 Illinois ECB 47.6 1.15 54.74 12.01 1,509 657,510,003 Indiana ECB 47 .6 1.15 54.74 5,872,370 321,453,534 Iowa WCB 47 .6 1.15 54.74 2,854,396 156,249,637 Kansas S 47.6 1.12 53.312 2,616,339 139,482,265 Kentucky S 47.6 1.12 53.312 3,907,816 208,333,487 Louisiana S 47.6 1.12 53.312 4,351,390 231,981,304 Maine NE 47.6 0.8 38.08 1,245,215 47,417,787 Maryland S 47.6 1.12 53.312 5,092,914 271,513,431 lMassachusetts NE 47.6 0.8 38.08 6.1 15,476 232,877,326 Michigan ECB 47.6 1.15 54.74 9,785,450 535,655,533 Minnesota ECB 47.6 1.15 54.74 4,687,726 256,606,121 [Mississippi S 47.6 1.12 53.312 2,731,826 145,639,108 Missouri S 47.6 1.12 53.312 5,407.1 13 288,264,008 Montana W 47.6 0.83 39.508 878,706 34,715,917 N. Hampshire NE 47.6 0.8 38.08 1,656,042 63,062,079 Nebraska WCB 47.6 1.15 54.74 1,675,581 91,721,304 Nevada W 47.6 0.83 39.508 1,173,239 46,352,326 New Jersey NE 47.6 0.8 38.08 8,054,178 306,703,098 New Mexico W 47.6 0.83 39.508 1,722,939 68,069,874 New York NE 47.6 0.8 38.08 18,143,184 690,892,447 North Carolina S 47.6 1.12 53.312 7,428,672 396,037,362 North Dakota WCB 47.6 1.15 54.74 640,945 35,085,329 Ohio ECB 47.6 1.15 54.74 1 1,212,498 613,772,141 Oklahoma S 47 .6 1.12 53.312 3,314,259 176,689,776 Oregon W 47.6 0.83 39.508 3,243,254 128,134,479 Pennsylvania NE 47.6 0.8 38.08 12,015,888 457,565,015 160 Rhode Island NE 47.6 0.8 38.08 986,966 37.583.665 South Carolina 8 47.6 1.12 53.312 3,790,066 202,055,999 South Dakota WCB 47.6 1.15 54.74 730,855 40,007,003 1Tennessee s 47.6 1.12 53.312 5,378,433 286,735,020 Texas 8 47.6 1.12 53.312 19,355,427 1,031,876,524 Utah W 47.6 0.83 39.508 2,065,397 81,599,705 Vermont NE 47.6 0.8 38.08 588,665 22,416,363 mnia s 47.6 1.12 53.312 6,732,878 358,943,192 Washington W 47.6 0.83 39.508 5,604,105 221,406,980 West Virginia 5 47.6 1.12 53.312 1,815,588 96,792,627 Wisconsin ECB 47.6 1.15 54.74 5,200,235 284,660,864 Wyoming_ W 47.6 0.83 39.508 480,031 18,965,065 Total (U.S.) 47.6 1 47.6 267,783,607 12,746,499,693 *S=South, W=West, NE=North East, ECB=Eastem Corn Belt, WCB=Western Corn Belt 161 4‘ “(NJ-I 3."?! A! Appendix 4.5 U.S. agricultural exports: Live animals and meats, 1997 State labama daho llinois ndiana 0W3 ontana share % 0.47 0.90 0.08 3.18 5.09 0.78 0.86 1.44 4.40 1.25 9.96 12.86 3.98 0.02 1.95 4.18 0.48 1.33 0.31 15.12 Pork 1,519 911 266 10 12 I6 32 797 4680 14 84 4067 3 23 41741 1 912 61 6 25 I3 59 l 71 4 04 1.001 49052 State ew eW Mexico ew York . Carolina . Dakota lvania . Carolina . Dakota CHI'ICSSCC 8X85 ash' isconsin otal share °/o 0.01 0.04 0.29 0.32 2.43 0.40 0.66 0.37 0.08 2.86 0.14 2.31 0.47 13.10 1.02 1.62 1.91 3.09 0.25 100.00 Pork 45 134 933 1029 7891 1 128 1% 1 192 248 9 5 r 449 ' 7 1 1 26 4 15 3.297 5 6188 10026 806 324,507 31"." Source: Compiled from http://www.ers.usda.gov/data/FATUS/DATA/16010.xls I62 Appendix 5 Appendix 5.1 Hog and pigs production and marketing Production Marketing Value of prod. Average Price Value Total pigs (1,000 lbs) (1,000 lbs) ($1,000) ($/CWT) ($/head) IDec. l, 1997 AL 83,458 87,705 40,606 49 80 190,000 AK 87] 564 498 57 150 2,100 AZ 87,296 91,500 41,156 47 88 145,000 AR 254,014 260,945 143,175 56 79 860,000 CA 82,156 84,365 44,508 54 1 10 210,000 CO 347,895 345,910 198,448 57 88 790,000 CT 1,851 1,786 870 47 110 4,500 DE 13,719 13,525 6,331 46 79 30,000 FL 24,839 26,641 11,410 46 85 55,000 GA 230,861 254,877 1 13,699 49 81 520,000 Hl 6,340 6,105 5,091 80 130 29,000 ID 17,292 17,557 8,622 50 82 30,000 IL 1,819,944 1,860,100 928,630 51 83 4,700,000 IN 1,533,336 1,545,464 775,270 51 84 3,950,000 IA 5,419,830 5,439,021 2,801,426 52 85 14,600,000 KS 735,468 757,466 393,043 53 73 1,530,000 KY 255,202 263,026 13 5,731 53 74 570,000 LA 13,967 14.835 6.536 47 88 32,000 ME 3,572 2,542 1,679 47 88 6,000 MD 31,450 30,850 14,880 47 81 85,000 MA 4,250 3,403 1,998 47 88 18,500 MI 396,899 401,325 207,562 52 89 1,030,000 MN 2,080,925 2,083,120 1,] 12,009 53 85 5,700,000 MS 102,882 105 .660 51,599 50 86 220,000 MO 1,41 1,364 1,474,928 712,923 51 69 3,550,000 MT 62,465 61,145 33,310 53 85 180,000 NE 1,424,897 1,446,955 784,814 55 90 3,500,000 NV 4,454 4,608 2,375 53 1 10 7,500 NH 991 700 466 47 97 4,402 NJ 2,715 3,016 898 33 97 23,000 NM 2,213 2,288 955 43 88 6.000 NY 30,086 30,415 13,505 45 81 79,000 NC 3,827,575 3,793,557 2,071,550 54 72 9,600,000 ND 73,515 75,311 33,971 46 85 200,000 OH 769,772 762,900 403,338 52 79 1,700,000 OK 746,751 758,761 374,487 50 88 1,650,000 OR 16,440 16,320 9,354 57 88 35,000 PA 363,231 357,181 183,513 51 85 1,100,000 RI 1,204 1,162 566 47 85 2,800 SC 124,390 124,700 62,387 50 75 305,000 SD 544,203 538,633 293,001 54 84 1,400,000 I63 TN 143,047 155,287 72,219 50 75 340.000 TX 224,131 213.480 106.047 47 83 580,000 UT 84,510 65,040 49,676 59 88 295,000 VT 1.469 1,272 690 47 l 10 2,900 VA 141,783 136,730 73,020 52 75 400,000 WA 14,454 12,894 7,365 51 97 39,000 WV 7,402 6,855 3,533 48 85 16,000 WI 354,113 365,210 188,631 53 84 740,000 WY 5 3 ,728 58,128 24,474 46 97 95,000 U.S. 23,979,220 24,165,768 12,551,845 52 82 60,799,171 Source: http://usda.mannlib.comell.edu/usda/reports/general/sb/b9590599.txt Appendix 5.2 Production of barley, sorghum and corn grain in selected states, 1997 -w—r1v State Barley Corn State Sorghum Corn (,000 Bu) (,000 Bu) (,000 Bu) (, 000 Bu) N. Dakota 101,250 58,410 Kansas 273,000 371,800 Montana 63,600 1,890 Texas 185,850 241,500 Idaho 60,040 6,665 Nebraska 61,500 1,135,200 Washington 37,240 18,050 Missouri 40,920 299,000 Minnesota 27,540 85 1,400 Oklahoma 24,500 23,460 Colorado 10,080 143,080 Illinois 14,105 1,425,450 California 9,900 45,050 8. Dakota 1 1,360 326,400 Wyoming 9,200 7,020 Arkansas 1 1,100 23 ,125 Oregon 8,280 5,265 N. Mexico 10,340 14,875 Utah 8,170 2,940 Louisiana 7,546 48,789 USA 374,478 9,206,832 653,106 9,206,832 Source: Compiled from USDA/NASS database. http://www.nass.usda.gov: 81/ipedb/ 164 Wnam rfl' Appendix 5. 3 Comparison of wage rates and processing costs by selected states Adjusted cost Hourly Adj. Average Processing Fixed cost Processing State Wage ($) Factor Variable cost er head Per head Per head Region Alabama 6.01 0.67 21 17.52 4.5 22.02 South Arizona 9.47 1.05 21 21.57 4.5 26.07 West Arkansas 7.53 0.84 21 19.30 4.5 23.80 South California 9.11 1.01 21 21.15 4.5 25.65 West Colorado 8.54 0.95 21 20.48 4.5 24.98 West Connecticut 12.54 1.40 21 25.15 4.5 29.65 Northeast Florida 6.59 0.73 21 18.20 4.5 22.70 South Georgia 8.79 0.98 21 20.77 4.5 25.27 South Idaho 8.77 0.98 21 20.75 4.5 25.25 West Illinois 8.63 0.96 21 20.58 4.5 25.08 E,Com Belt Indiana 9.34 1.04 21 21.41 4.5 25.91 E.Com Belt Iowa 9.02 1.00 21 21.04 4.5 25.54 W.Com Belt Kansas 9.09 1.01 21 21.12 4.5 25.62 W.Com Belt Kentucky 8.84 0.98 21 20.83 4.5 25.33 South Louisiana 6.79 0.76 21 18.43 4.5 22.93 South Maine 8.83 0.98 21 20.82 4.5 25.32 Northeast Maryland 8.26 0.92 21 20.15 4.5 24.65 South Massachusetts 10.33 1.15 21 22.57 4.5 27.07 Northeast Michigan 9.2 1.02 21 21.25 4.5 25.75 E. Corn Belt Minnesota 9.56 1.06 21 21.67 4.5 26.17 E. Corn Belt Mississippi 7.48 0.83 21 19.24 4.5 23.74 South issouri 8.03 0.89 21 19.88 4.5 24.38 South Montana 9.51 1.06 21 21.61 4.5 26.11 West New Jersey 11.55 1.29 21 24.00 4.5 28.50 Northeast New Mexico 8.73 0.97 21 20.70 4.5 25.20 West New York 10.87 1.21 21 23.20 4.5 27.70 Northeast North Carolina 8.16 0.91 21 20.04 4.5 24.54 South North Dakota 8.52 0.95 21 20.46 4.5 24.96 W. Corn Belt Ohio 11.24 1.25 21 23.63 4.5 28.13 E. Corn Belt Oregon 9.84 1.10 21 22.00 4.5 26.50 West Pennsylvania 9.92 1.10 21 22.09 4.5 26.59 Northeast South Carolina 8.48 0.94 21 20.41 4.5 24.91 South Tennessee 8.67 0.96 21 20.63 4.5 25.13 South Texas 8.64 0.96 21 20.60 4.5 25.10 South Virginia 9.29 1.03 21 21.36 4.5 25.86 South Washington 9.68 1.08 21 21 .81 4.5 26.31 West West Virginia 7.14 0.79 21 18.84 4.5 23.34 South Wisconsin 10.45 1.16 21 22.71 [ 4.5 27.21 E.Com Belt U.S. Average 8.99 1.00 21 21.00 4.5 25.50 Note: Compiled from Bureau of Labor Statistics (1998) I65 Appendix 5.4 Average prices of inputs and market hogs in selected States, (1998) Mkt. hogs Corn price Soybean meal Wage Feeder pigs Region State $/cwt $/bushel $/bushe1 S/hr $/cwt Illinois 44.88 2.60 14.00 6.74 86.08 E. Corn Belt Indiana 44.93 2.59 14.00 6.81 89.13 E. Corn Belt Michigan 45.75 2.48 13.63 6.58 83-48 E. C0111 Belt Ohio 46.40 2.57 14.00 6.39 78-98 E. COm BCIt 'Minnesota 47.63 2.36 13.63 7.03 91.17 E. Corn Belt Wisconsin 44.13 2.48 13.63 5.92 33.13 E. Corn Belt Maine 42.00 NA 15.53 NA 8898* North 5381 N, Jersey 39.93 2.82 15.53 6.86 3808* North East Pennsylvania 44.03 2.96 15.53 5.93 8308* North East N. York 40.55 2.88 15.53 6.37 88-03" North EaSt Arkansas 44.00 2.57 15 .60 5.76 7325‘ SOUth Florida 40.53 2.86 17.47 6.59 73.275 801101 Georgia 44.15 2.92 17.47 6.1 l 6308 South Kentucky 45.65 2.68 14.03 5.68 72.43 501101 Louisiana 40.50 2.75 15.60 5.64 7325* 501101 [Maryland 42.15 2.88 15.53 6.27 7325* South Missouri 44.75 2.61 14.00 5.92 74.48 South Mississippi 45.88 2.66 15.60 5.39 7325* South N. Carolina 47.08 2.87 16.20 5.85 7963 301101 Oklahoma 43.88 2.83 16.43 5.98 7.3-25* SOUth S. Carolina 43.45 2.87 17.47 5.48 73.7-5* South Tennessee 43.78 2.66 16.20 5.88 71 .67 South Texas 40.98 2.78 16.43 5.56 73-25‘ 3011111 \LiEginia 46.50 2.76 16.20 6.02 7325* 50001 W. Virginia 40.03 2.90 16.20 5.62 7323"l 30001 Iowa 47.63 2.47 14.00 6.54 89-58 W. C0171 BCII Kansas 44.78 2.60 16.20 6.84 83.23 W. C0111 3611 North Dakota 40.85 2.32 14.03 6.76 7325* W. C0111 Belt Nebraska 48.10 2.52 14.03 6.39 90.80 W. Corn Belt S. Dakota 47.20 2.30 14.03 5.66 88-02 W. Com BCII Arizona 45.00 2.99‘ 20.17 6.00 83.33" West California 48.28 3.23 20.17 6.57 83-38M WCSt Colorado 48.48 2.66 20.17 6.08 3333" West Idaho 43.88 3.22 21.30 6.32 8333'" WCSI Montana 45.43 2.68 20.17 5.61 8338'” WCSI N. Mexico 43.93 2.76 20.17 5.90 8338'” W651 Oregon 50.15 3.15 22.20 6.50 8333" West Utah 44.90 3.25 20.17 5.99 8338’” West Washington 45.48 2.99 22.20 7.08 3333" We“ W oming 44.58 2.79 20.17 5.32 33.38" West "‘ Calculated on the basis of regional average " Based on national average 166 .AmuE 2.: 0258 59% .872: 2: 2. 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Ea 95.25 3.8: 8.: 8.2: 2.8% 8.3 8.8. 2.23 83 8.8. 8.39 a? 8.8. 3%: a: 8.8. €320qu Base; 8.2% on 3% 8.3: 2.3? m _ .89. $.33: :39 can 3.; 2.3 one 8.2: 2.2 one 8.2: 2.9 Sec 8.8. 2.2 one 2.2: 8.8 one 2.8. 3.1:: 255582;; 8.3 and SE 8.3 one SEN 8.3. one 3...: 8.3 26 Se: 2.5 one SEN 333. own: a; 028 on? a; 038 own: a; 028 9.2. a; 38m 3%. 03 :8” 33.2%,: 52285 “2.3 3.0 3.23 2.: So an: 2: So an: 2.2 So can; 2.2 mi. 3.3.. 522855226 2.3x 2.: 8.3 8.28 2. 8.3 8.2.: 2.2 $3.. 3.3,: $2 $3 3.3: $2 8.3 233:355 53.3w. 2.8% an MS? 2.38 3: 2.”? 39.8 :2 M38 38: ”3 m3? 3:2 92 MES 25:8 3mcU 0333? cows: 2.: 83m 83? 2.; 233 £38. 52. 8.3 2.82. 3.? 233 8.52 a? 8.9a efirwstst: Eggsfibzssg 3:8 ES 555 3: :Sahzéfi 3:5 as; 3:55 3:8 Ea; 5:530 .83 73552 5.8m :5 Eco E283 :um Eob Eemam 4223.8 a 23m .353 mwca E: .89 559.. 6—3 389 552695 :m_:_.~-3-w_.1 .813 h 09m icuommax 170 Appendix 6 Appendix 6.1 Data and procedure for compliance cost estimation The data for this analysis were obtained from an EPA publication entitled “Cost Methodology Report for Swine and Poultry Sector”. The data include regulatory compliance costs for different sized feeder to finish operations. Costs are categorized as fixed costs, capital costs, and operation and management costs. Three-year recurring costs and five-year recurring costs for manure management facilities maintenance are suggested. In addition to cost, information on locations (Mid-Atlantic and Midwest region), size of operation (Medium and Large), technology options, number of facilities are also given in this data. This research intended to find the compliance cost under the various technology options in various geographic regions and sizes of operations. The U.S. EPA data were used as a base for this analysis. Few assumptions were made before analyzing these costs. The effective life of the manure management facility was expected to be ten years. Manure management technology keeps changing and hog operations in ten years’ time are likely to change significantly in size and even in existence. Capital costs and fixed costs were incurred in the first year and operating costs every year in equal amounts. Three-year recurring costs were incurred in year-1, year-3, year-6 and year-9. Similarly, five-year recurring costs were incurred in year-1 and year-5. All these costs were put together and discounted (10 %) to calculate the present values of costs. Annualized costs per operation in different locations, technologies and sizes were derived. The annualized discounted costs were calculated by the formula: l7l “wary-16!— .7. I“ (1+ i)” —1 i(1+ i)" P : where, P=Sequence of level of cost in present value A=Costs in each period n=Number of year i= interest rate (discount rate) After calculation of annualized compliance cost per operation, weighted average costs for different options, regions, and sizes were calculated. Annualized cost per operation*No. of operations Average cost= Total number of operations in the group Cost per operation Cost per hog= Inventory*Tumover Number of hogs per operation and number of turnovers are critical assumptions. The U.S. EPA assumed number of turnovers per year per operation as 2.8. The U.S. EPA has given the range of inventory in size groups. Based on the given range, 3,000 hogs for medium size and 4,000 hogs for large size of operations were assumed to calculate the compliance cost per hog. 172 wdmsm‘fghl—I-nw Appendix 6.2 Regulatory compliance costs for swine (grow to finish, 1997) ID Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 1 1 Mid-Atlantic 288 Large 643 738 181 2 1 Mid-Atlantic 154 Large 883 975 1 89 3 2 Mid-Atlantic 173 Large 677 2,124 202 4 2 Mid-Atlantic 92 Large 968 4,444 241 5 3 Mid-Atlantic 28 Large 24,796 738 2,252 6 3 Mid-Atlantic 41 Large 24,830 2,124 2,273 7 3 Mid-Atlantic 1 5 Large 55,3 73 975 3,724 8 3 Mid-Atlantic 22 Large 55,459 4,444 3,776 9 3 Mid—Atlantic 88 Large 643 73 8 181 10 3 Mid-Atlantic 1 3 1 Large 677 2,124 202 l 1 3 Mid-Atlantic 47 Large 883 975 189 12 3 Mid-Atlantic 70 Large 968 4,444 241 13 4 Mid-Atlantic 2 8 Large 24,796 1,130 7,3 85 14 4 MidoAtlantic 41 Large 24,830 2,5 l 6 7,406 15 4 ‘ Mid-Atlantic 15 Large 55,373 1,367 8,857 16 4 Mid-Atlantic 22 Large 55,459 4,836 8,909 17 4 Mid-Atlantic 88 Large 643 1,130 5,314 18 4 Mid-Atlantic 131 Large 677 2,516 5,335 19 4 Mid-Atlantic 47 Large 883 1,367 5,322 20 4 Mid-Atlantic 70 Large 968 4,836 5,374 21 5 Mid-Atlantic 1 15 Large 1 19,903 73 8 2,566 22 5 Mid-Atlantic 173 Large 1 19,937 2,124 2,587 23 5 Mid-Atlantic 62 Large 290,930 975 5,990 24 5 Mid-Atlantic 92 Large 291,015 4,444 6,042 25 5 Mid-Atlantic 1 15 Large 757,409 738 24,775 26 5 Mid-Atlantic 173 Large 757,443 2,124 24,796 27 5 Mid-Atlantic 62 Large 1,894,502 975 61,729 28 5 Mid-Atlantic 92 Large 1,894,588 4,444 61,781 29 6 Mid-Atlantic 173 Large 98,039 27,124 -17,555 30 6 Mid-Atlantic 92 Lagge 173,966 29,444 -42,722 3 1 7 Mid-Atlantic 1 1 5 Large 643 73 8 18 1 32 7 Mid-Atlantic 173 Large 677 2,124 202 33 Mid-Atlantic 92 Large 968 4,444 241 34 7 Mid-Atlantic 62 Large 883 975 189 36 1 Mid-Atlantic 247 Medium 1.281 685 401 37 1 Mid-Atlantic 44 Medium 1,449 746 440 3 8 1 Mid-Atlantic 122 Medium 1,626 818 487 39 2 Mid-Atlantic 148 Medium 2,204 1,607 968 40 2 Mid-Atlantic 26 Medium 2,907 2,202 1,336 41 2 Mid-Atlantic 73 Medium 3 ,719 2,909 1,772 42 3 Mid-Atlantic 24 Medium 9,95 1 685 1 ,724 43 3 Mid-Atlantic 3 5 Medium 10,874 1,607 2,291 44 3 Mid-Atlantic 4 Medium 13,570 746 1,931 45 3 Mid-Atlantic 6 Medium 15,028 2,202 2,826 173 1D Option Rgion # Facilities Size of oper. Capital cost Fixed cost Oper. cost 46 3 Mid-Atlantic 12 Medium 17,737 818 2,170 47 3 Mid-Atlantic 18 Medium 19,830 2,909 3.455 48 3 Mid-Atlantic 75 Medium 1,281 685 401 49 3 Mid-Atlantic 1 13 Medium 2,204 1,607 968 50 3 Mid-Atlantic 13 Medium 1.449 746 440 5 l 3 Mid-Atlantic 20 Medium 2,907 2,202 1,336 52 3 Mid-Atlantic 37 Medium 1,626 818 487 53 3 Mid-Atlantic 56 Medium 3,719 2,909 1,772 54 4 Mid-Atlantic 24 Medium 9,951 1,077 7,620 55 4 Mid-Atlantic 35 Medium 10,874 1,999 8,187 56 4 Mid-Atlantic 4 Medium 13,570 1,138 7,826 57 4 Mid-Atlantic 6 Medium 15,028 2,594 8,722 58 4 Mid-Atlantic 12 Medium 17,737 1,210 8,066 59 4 Mid-Atlantic 18 Medium 19,830 3,301 9,351 60 4 Mid-Atlantic 75 Medium 1,281 1,077 6,296 61 4 Mid-Atlantic 1 13 Medium 2,204 1,999 6,863 62 4 Mid-Atlantic 13 Medium 1,449 1 ,138 6,336 63 4 Mid-Atlantic 20 Medium 2,907 2,594 7,231 64 4 Mid-Atlantic 37 Medium 1,626 1,210 6,382 65 4 Mid-Atlantic 56 Medium 3,719 3,301 7,668 66 5 Mid-Atlantic 99 Medium 37,659 685 1.128 67 5 Mid-Atlantic 148 Medium 38,581 1,607 1,695 68 5 Mid-Atlantic 18 Medium 55,676 746 1,525 69 5 Mid-Atlantic 26 Medium 57,134 2,202 2,420 70 5 Mid-Atlantic 49 Medium 77,062 818 1,996 71 5 Mid-Atlantic 73 Medium 79,155 2,909 3,281 72 5 Mid-Atlantic 99 Medium 206,336 685 7,065 73 5 Mid-Atlantic 148 Medium 207,259 1,607 7,632 74 5 Mid-Atlantic 18 Medium 325,321 746 10,966 75 5 Mid-Atlantic 26 Medium 326,779 2.202 1 1,861 76 5 Mid-Atlantic 49 Medium 466,674 818 15,600 77 5 Mid-Atlantic 73 Medium 468,767 2,909 16,885 78 7 M id-Atlantic 99 Medium 1,281 685 401 79 7 Mid-Atlantic 148 Medium 2,204 1,607 968 80 7 Mid-Atlantic 18 Medium 1,449 746 440 81 7 Mid-Atlantic 26 Medium 2,907 2,202 1,336 82 7 Mid-Atlantic 49 Medium 1,626 818 487 83 7 Mid-Atlantic 73 Medium 3,719 2,909 1,772 84 1 Mid-Atlantic 89 Large 1 1,666 648 398 85 1 Mid-Atlantic 180 Large 19,006 760 545 86 2 M id-Atlantic 53 Large 86,744 1,041 16,038 87 2 Mid-Atlantic 108 Lage 208,015 1,219 39,504 88 3 Mid-Atlantic 9 Large 29,165 648 2,140 89 3 Mid-Atlantic 13 Large 104.243 1,041 17,780 90 3 Mid-Atlantic 17 Large 57,498 760 3,288 91 3 Mid-Atlantic 26 Large 246,507 1,219 42,247 174 ID Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 92 3 Mid-Atlantic 27 Large 1 1,666 648 398 93 3 Mid-Atlantic 41 Large 86,744 1,041 16,038 94 3 Mid-Atlantic 55 Large 19,006 760 545 95 3 Mid-Atlantic 82 Large 208,015 1,219 39,504 96 4 Mid-Atlantic 9 Large 29, 165 1,040 7 ,273 97 4 Mid-Atlantic 13 Large 104,243 1,43 3 22,912 98 4 Mid-Atlantic 17 Large 57,498 1,152 8,421 99 4 Mid-Atlantic 26 Large 246,507 1,61 1 47,380 100 4 Mid-Atlantic 27 Large 1 1,666 1,040 5,53 1 101 4 Mid-Atlantic 41 Large 86,744 1 ,433 21,170 102 4 Mid-Atlantic 55 Large 19,006 1,152 5,678 103 4 Mid-Atlantic 82 Large 208,015 1,61 1 44,637 1 04 5 Mid-Atlantic 36 Large 86,735 648 37,096 105 5 Mid-Atlantic 53 Large 86,744 1,041 15,818 106 5 Mid-Atlantic 72 Large 208,003 760 37,346 107 5 Mid-Atlantic 108 Large 208,015 1,219 39,143 108 5 Mid-Atlantic 36 Large 658,057 648 26,184 109 5 Mid-Atlantic 53 Large 658,067 1,041 33,898 1 10 5 Mid-Atlantic 72 Large 1,645,966 760 64,952 1 1 1 5 Mid-Atlantic 108 Large 1,645,978 1,219 88,643 1 12 6 Mid-Atlantic 53 Large 184,106 26,041 -12,464 1 13 6 Mid-Atlantic 108 Large 381,013 26,219 -29,927 1 14 7 Mid-Atlantic 36 Large 15,218 648 1 1 ,3 87 1 15 7 Mid-Atlantic 53 Large 90,296 1,041 27,027 1 1 6 7 Mid-Atlantic 72 Large 24,844 760 18,609 1 17 7 Mid-Atlantic 108 Large 213,853 1,219 57,568 1 18 1 Mid-Atlantic 30 Medium 7,735 639 502 1 l9 1 Mid-Atlantic 5 Medium 41,31 1 639 1,327 120 1 Mid-Atlantic 24 Medium 10,3 1 1 709 594 121 2 Mid-Atlantic 18 Medium 28,955 1,026 5,056 122 2 Mid-Atlantic 3 Medium 41,698 1,026 7,518 123 2 Mid-Atlantic 14 Medium 57,1 12 1,319 10,619 124 3 Mid-Atlantic 3 Medium 14.425 639 1.727 125 3 Mid-Atlantic 4 Medium 3 5,645 1,026 6,282 126 3 Mid-Atlantic 0 Medium 50,425 639 2,669 127 3 M id-Atlantic 1 Medium 50,812 1,026 8,859 128 3 Mid-Atlantic 2 Medium 22,212 709 2,069 129 3 Mid-Atlantic 3 Medium 69,013 1,319 12,094 130 3 Mid-Atlantic 9 Medium 7,735 639 502 13 1 3 Mid-Atlantic 14 Medium 28,955 1,026 5,056 132 3 Mid-Atlantic 2 Medium 41,31 1 639 1,327 133 3 Mid-Atlantic 2 Medium 41,698 1,026 7,518 134 3 Mid-Atlantic 7 Medium 10,31 1 709 594 135 3 Mid-Atlantic 1 1 Medium 57,1 12 1,319 10,619 136 4 Mid-Atlantic 3 Medium 14,425 1,03 1 7,623 137 4 Mid-Atlantic 4 Medium 35,645 1,418 12,178 175 1D Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 13 8 4 Mid-Atlantic 0 Medium 50,425 1,03 1 8,564 139 4 Mid-Atlantic 1 Medium 50,812 1,418 14,755 140 4 Mid-Atlantic 2 Medium 22,212 1,101 7,965 141 4 Mid-Atlantic 3 Medium 69,013 1,7 1 1 17,990 142 4 Mid-Atlantic 9 Medium 7,7 35 1,03 1 6,397 143 4 Mid-Atlantic 14 Medium 28,955 1,418 10,952 144 4 Mid-Atlantic 2 Medium 41,31 1 1,03 1 7,223 145 4 Mid-Atlantic 2 Medium 41,698 1 ,418 13,413 146 4 Mid-Atlantic 7 Medium 10,31 1 1 ,101 6,490 147 4 Mid-Atlantic 1 1 Medium 57,1 12 1,71 1 16,515 148 5 Mid-Atlantic 12 Medium 28,569 639 10,456 149 5 Mid-Atlantic 1 8 Medium 28,955 1,026 4,926 150 5 Mid-Atlantic 2 Medium 41,31 1 639 1,174 151 5 Mid-Atlantic 3 Medium 41,698 1,026 7,365 152 5 Mid-Atlantic 10 Medium 56,501 709 23,148 153 5 Mid-Atlantic 14 Medium 57,1 12 1,3 19 10,443 154 5 Mid-Atlantic 12 Medium 179,313 639 7,404 155 5 Mid-Atlantic 18 Medium 179,700 1,026 9,337 156 5 Mid-Atlantic 2 Medium 282,632 639 1 1,625 157 5 Mid-Atlantic 3 Medium 283,019 1,026 15,225 1 58 5 Mid-Atlantic 10 Medium 405,442 709 16,287 159 5 Mid-Atlantic 14 Medium 406,052 1,3 19 21,401 160 7 Mid-Atlantic 12 Medium 10,958 639 7,014 161 7 Mid-Atlantic 18 Medium 32,178 1,026 1 1,569 162 7 Mid-Atlantic 2 Medium 45,091 639 8,964 163 7 Mid-Atlantic 3 Medium 45,478 1,026 15,155 164 7 Mid-Atlantic 10 Medium 14,676 709 9,415 165 7 Mid-Atlantic 14 Medium 61,477 1,3 19 19,440 166 l Mid-Atlantic 81 Large 1 19,757 580 29,432 167 1 Mid-Atlantic 94 Large 290,778 5 80 73 ,215 168 2 Mid-Atlantic 49 Large 1 19,757 580 6,146 169 2 Mid-Atlantic 56 Lag 290,778 580 14,948 170 3 Mid-Atlantic 8 Large 143,910 580 31,503 171 3 Mid-Atlantic 12 Large 143,910 580 8,217 172 3 Mid-Atlantic 9 Large 345,269 580 76,750 173 3 Mid-Atlantic 13 Large 345,269 580 18,483 174 3 Mid-Atlantic 25 Large 1 19,757 5 80 29,432 175 3 Mid-Atlantic 37 Large 1 19,757 580 6,146 176 3 Mid-Atlantic 29 Large 290,778 5 80 73,215 1 77 3 M id-Atlantic 43 Large 290,77 8 580 14,948 1 78 4 Mid-Atlantic 8 Large 143 ,910 972 36,636 179 4 M id-Atlantic 12 Large 143,910 972 13,350 1 80 4 Mid-Atlantic 9 Large 345,269 972 81,882 1 81 4 Mid-Atlantic 13 Large 345,269 972 23,615 182 4 Mid-Atlantic 25 Large 1 19,757 972 34,564 183 4 Mid-Atlantic 37 Lage 1 19,757 972 1 1,279 176 1D Option Regjon # Facilities Size of oper. Capital cost Fixed cost Oper. cost 1 84 4 Mid-Atlantic 29 Large 290,778 972 78,348 185 4 Mid-Atlantic 43 Large 290,778 972 20,081 186 5 Mid-Atlantic 32 Large 1 19,757 580 29,432 187 5 Mid-Atlantic 49 Large 1 19,757 580 6,146 1 88 5 Mid-Atlantic 38 Large 290,778 580 73,215 1 89 5 Mid-Atlantic 56 Large 290,778 580 14,948 190 5 Mid-Atlantic 32 Large 657,987 5 80 24,772 191 5 Mid-Atlantic 49 Large 657 ,987 580 24,772 192 5 Mid-Atlantic 3 8 Large 1,645,936 580 61,722 193 5 Mid-Atlantic 56 Large 1,645,936 580 61,722 194 6 Mid-Atlantic 49 Large 217,119 25,580 -1 1,61 1 195 6 Mid-Atlantic 56 Large 463,776 25,580 -28,015 196 7 Mid-Atlantic 32 Large 119,757 580 29,432 197 7 M id-Atlantic 49 Large 1 19,757 580 6,146 198 7 Mid-Atlantic 38 Large 290,778 580 73,215 199 7 Mid-Atlantic 56 Large 290,778 580 14,948 200 1 Mid-Atlantic 5 1 Medium 37,029 580 8,304 201 1 Mid-Atlantic 9 Medium 54,985 580 12,882 202 1 Mid-Atlantic 29 Medium 76,299 580 1 8,320 203 2 Mid-Atlantic 3 1 Medium 37,029 580 1,995 204 2 Mid-Atlantic 5 Medium 54,985 580 2,916 205 2 Mid-Atlantic 17 Medium 76,299 580 4,01 l 206 3 Mid-Atlantic 5 Medium 45,698 580 9,628 207 3 Mid-Atlantic 7 Medium 45,698 580 3,3 l 8 208 3 Mid-Atlantic 1 Medium 67,106 580 14,372 209 3 Mid-Atlantic 1 Medium 67,106 580 4,407 2 10 3 Mid-Atlantic 3 Medium 92,409 580 20,003 21 1 3 M id-Atlantic 4 Medium 92,409 580 5,694 212 3 Mid-Atlantic 16 Medium 37,029 580 8,304 2 13 3 Mid-Atlantic 23 Medium 37,029 580 1,995 214 3 Mid-Atlantic 3 Medium 54,985 580 12,882 215 3 Mid-Atlantic 4 Medium 54,985 580 2,916 216 3 Mid-Atlantic 9 Medium 76,299 580 18,320 2 17 3 Mid-Atlantic 13 Medium 76,299 580 4,01 l 218 4 Mid-Atlantic 5 Medium 45,698 972 15,523 219 4 Mid-Atlantic 7 Medium 45,698 972 9,214 220 4 Mid-Atlantic 1 Medium 67,106 972 20,268 221 4 Mid-Atlantic 1 Medium 67,106 972 10,302 222 4 Mid-Atlantic 3 Medium 92,409 972 25,899 223 4 Mid-Atlantic 4 Medium 92,409 972 1 1,589 224 4 Mid-Atlantic 16 Medium 37 ,029 972 14,200 225 4 Mid-Atlantic 23 Medium 37,029 972 7,890 226 4 Mid-Atlantic 3 Medium 54,985 972 1 8,777 227 4 Mid-Atlantic 4 Medium 54,985 972 8,812 228 4 M id-Atlantic 9 Medium 76,299 972 24,216 229 4 Mid-Atlantic 13 Medium 76,299 972 9,906 177 1D Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 230 5 Mid-Atlantic 20 Medium 37,029 580 8,304 231 5 Mid-Atlantic 31 Medium 37 ,029 580 1,995 232 5 Mid-Atlantic 4 Medium 54,985 580 12,882 233 5 Mid-Atlantic 5 Medium 54,985 580 2,916 234 5 Mid-Atlantic 12 Medium 76,299 580 18,320 235 5 Mid-Atlantic 17 Medium 76,299 580 4,01 1 236 5 Mid-Atlantic 20 Medium 178,806 580 6,960 237 5 Mid-Atlantic 31 Medium 178,806 580 6,960 238 5 Mid-Atlantic 4 Medium 282,143 580 10,824 239 5 Mid-Atlantic 5 Medium 282,143 580 10,824 240 5 Mid-Atlantic 12 Medium 404,903 580 15,414 241 5 Mid-Atlantic 17 Medium 404,903 580 15,414 242 7 Mid-Atlantic 20 Medium 37,029 580 8,304 243 7 Mid-Atlantic 3 1 Medium 37,029 580 1,995 244 7 Mid-Atlantic 4 Medium 54,985 580 12,882 245 7 Mid-Atlantic 5 Medium 54,985 580 2,916 246 7 Mid-Atlantic 12 Medium 76,299 580 18,320 247 7 Mid-Atlantic 17 Medium 76,299 580 4,01 1 248 1 Mid-West 356 Large 634 740 180 249 1 Mid-West 78 Large 920 1,050 188 250 2 Mid-West 214 Large 655 2,238 193 251 2 Mid-West 47 Large 982 5,447 227 252 3 Mid-West 39 [£86 27,458 740 2,515 253 3 Mid-West 59 Large 27,479 2,238 2,528 254 3 Mid-West 9 Large 70,800 1,050 4,600 255 3 Mid-West 13 Large 70,862 5,447 4,63 8 256 3 Mid-West 103 Large 634 740 180 257 3 Mid-West 155 Large 655 2,23 8 193 258 3 Mid-West 23 Lage 920 1,050 188 259 3 Mid-West 34 Large 982 5,447 227 260 4 Mid-West 39 Large 27,458 1,132 7,023 261 4 Mid-West 59 Large 27,479 2,630 7,036 262 4 Mid-West 9 Large 70,800 1,442 9,108 263 4 Mid-West 13 Large 70,862 5,839 9,146 264 4 Mid-West 103 Large 634 1,132 4,688 265 4 Mid-West 155 Large 655 2,630 4,701 266 4 M id-West 23 Large 920 1,442 4,696 267 4 Mid-West 34 Large 982 5,839 4,734 268 5 Mid-West 142 Large 1 15,51 1 740 2,478 269 5 Mid-West 214 Large 1 15,532 2,238 2,491 270 5 Mid-West 31 Large 327,306 1,050 6,716 271 5 Mid-West 47 Large 327,368 5,447 6,754 272 5 Mid-West 142 Large 728,228 740 23,826 273 5 Mid-West 214 Large 728,249 2,238 23,839 274 5 Mid-West 31 Large 2,136,432 1,050 69,589 275 5 Mid-West 47 Large 2,136,494 5,447 69,627 178 1D Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 276 6 Mid-West 214 Large 155,261 27,238 ~15,110 277 6 Mid-West 47 Large 362,771 30,447 -43,296 278 7 Mid-West 142 Large 634 740 180 279 7 Mid-West 214 Large 655 2,238 193 280 7 Mid-West 31 Large 920 1.050 188 281 7 Mid-West 47 Large 982 5,447 227 283 1 Mid-West 1432 Medium 1,222 651 571 284 l Mid-West 256 Medium 1,360 692 595 285 1 Mid-West 314 Medium 1,520 748 625 286 2 Mid-West 859 Medium 1,780 1,314 914 287 2 Mid-West 154 Medium 2,243 1,740 1,137 288 2 Mid-West 188 Medium 2,839 2,313 1,435 289 3 Mid-West 157 Medium 10,721 651 2,069 290 3 Mid-West 236 Medium 1 1,279 1,314 2,412 291 3 Mid-West 28 Medium 14,587 692 2,273 292 3 Mid-West 42 Medium 15,470 1,740 2,815 293 3 Mid-West 34 Medium 19,612 748 2,539 294 3 Mid-West 52 Medium 20,930 2,313 3,348 295 3 M id-West 416 Medium 1,222 651 571 296 3 Mid-West 623 Medium 1,780 1 ,314 914 297 3 Mid-West 74 Medium 1,360 692 595 298 3 Mid-West 1 l 1 Medium 2,243 1,740 1,137 299 3 M id-West 91 Medium 1,520 748 625 300 3 Mid-West 137 Medium 2,839 ‘ 2,313 1,435 301 4 Mid-West 157 Medium 10.721 1,043 5,408 302 4 Mid-West 236 Medium 1 1,279 1,706 5,751 303 4 Mid-West 28 Medium 14,587 1,084 5,611 304 4 Mid-West 42 Medium 15.470 2,132 6,153 305 4 Mid-West 34 Medium 19,612 1,140 5.877 306 4 Mid-West 52 Medium 20.930 2,705 6,687 307 4 Mid-West 416 Medium 1,222 1,043 3,910 308 4 Mid-West 623 Medium 1,780 1,706 4,253 309 4 Mid-West 74 Medium 1,360 1,084 3.933 310 4 Mid-West l l 1 Medium 2243 2,132 4.475 31 1 4 Mid-West 91 Medium 1.520 1 , 140 3,964 312 4 Mid-West 137 Medium 2,839 2,705 4,774 313 5 Mid-West 573 Medium 35,584 651 1,258 314 5 Mid-West 859 Medium 36,142 1,314 1,601 315 5 Mid-West 102 Medium 52,421 692 1,616 316 5 Mid-West 154 Medium 53,303 1,740 2,158 317 5 Mid-West 126 Medium 75,036 748 2.096 318 5 Mid-West 188 Medium 76,355 2,313 2,905 319 5 Mid-West 573 Medium 192,862 651 6,799 320 5 Mid-West 859 Medium 193,421 1,314 7,142 321 5 Mid-West 102 Medium 304.152 692 10,435 322 5 Mid-West 154 Medium 305,035 1,740 10,977 179 1D fition Region # Facilities Size of (3361'. Capital cost Fixed cost Oper. cost 323 5 Mid-West 126 Medium 453,791 748 15,324 324 5 Mid-West 188 Medium 455,110 2,313 16,133 325 7 Mid-West 573 Medium 1,222 651 571 326 7 Mid-West 859 Medium 1,780 1,314 914 327 7 Mid-West 102 Medium 1.360 692 595 328 7 M id-West 154 Medium 2,243 1,740 1,137 329 7 Mid-West 126 Medium 1,520 748 625 330 7 Mid-West 188 Medium 2,839 2,313 1,435 331 1 Mid-West l 10 Large 1 1.452 699 394 332 1 Mid-West 92 Large 20,421 892 573 333 2 Mid-West 66 Large 83,631 1,379 13,896 334 2 Mid-West 55 Large 233,808 1,689 39,975 335 3 Mid-West 12 Large 30,914 699 2,364 336 3 Mid-West 18 Large 103,093 1,379 15,866 33 7 3 M id-West 10 Large 69,666 892 3 .963 338 3 Mid-West 15 Large 283,053 1,689 43,365 339 3 Mid-West 32 Large 1 1,452 699 394 340 3 M id-West 48 Large 83,631 1,379 13 ,896 341 3 Mid-West 27 Large 20.421 892 573 342 3 Mid-West 40 Large 233,808 1,689 39,975 343 4 M id-West 12 Large 30,914 1,091 6,872 344 4 Mid-West 18 Large 103,093 1,771 20,374 345 4 M id-West 10 Large 69,666 1,284 8,471 346 4 Mid-West 15 Large 283,053 2,081 47,873 347 4 Mid-West 32 Large 1 1.452 1,091 4,902 348 4 Mid-West 48 Large 83,631 1,771 18,404 349 4 Mid-West 27 Large 20,421 1,284 5,081 350 4 Mid-West 40 Large 233,808 2,081 44,483 3 51 5 M id-West 44 Large 83,621 699 6,641 3 52 5 Mid-West 66 Large 83,631 1,379 13,680 353 5 Mid-West 37 LaLge 233,797 892 24,071 354 5 Mid-West 55 Large 233,808 1,689 39,587 355 5 Mid-West 44 Large 632,705 699 24,558 356 5 Mid-West 66 Large 632,715 1,379 25,875 357 5 Mid-West 37 Large 1,856,159 892 72,043 358 5 Mid-West 55 Large 1,856,170 1,689 78,040 359 6 Mid-West 66 Large 23 8,237 26,379 -10,717 360 6 Mid-West 55 Large 595,597 26,689 -30.331 361 7 Mid-West 44 Large 14,937 699 1 1,178 362 7 Mid-West 66 Large 87,1 16 1,379 24,680 363 7 Mid-West 37 Large 26,702 892 20,006 364 7 Mid-West 55 Large 240,089 1,689 59,408 365 1 Mid-West 171 Medium 7,586 653 698 366 1 Mid-West 30 Medium 8,755 651 720 367 1 Mid-West 62 Medium 10,199 734 790 368 2 Mid-West 103 Medium 7,971 1.1 10 1,842 180 1D Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 369 2 Mid-West 18 Medium 39,438 1,1 10 6,639 370 2 Mid-West 37 Medium 55,744 1,459 9.597 371 3 Mid-West 19 Medium 14,947 653 2,091 372 3 Mid-West 28 Medium 15,332 1,1 10 3,234 373 3 Mid-West 3 Medium 18,735 651 2,238 374 3 Mid-West 5 Medium 49,418 1,1 10 8,157 375 3 Mid-West 7 Medium 23,581 734 2,471 376 3 Mid-West 10 Medium 69,126 1,459 1 1,277 377 3 Mid-West 50 Medium 7,586 653 698 378 3 Mid-West 74 Medium 7,971 1,1 10 1,842 379 3 Mid-West 9 Medium 8,755 651 720 380 3 Mid-West 13 Medium 39,438 1,1 10 6,639 381 3 Mid-West 18 Medium 10,199 734 790 382 3 Mid-West 27 Medium 55,744 1,459 9,597 3 83 4 Mid-West 19 Medium 14,947 1,045 5,429 3 84 4 Mid-West 28 Medium 15,332 1,502 6,572 3 85 4 Mid-West 3 Medium 18,735 1,043 5,576 386 4 Mid-West 5 Medium 49,418 1,502 1 1,495 387 4 Mid-West 7 Medium 23,581 1,126 5,809 388 4 Mid-West 10 Medium 69,126 1,851 14,615 3 89 4 Mid-West 50 Medium 7,5 86 1,045 4,037 390 4 Mid-West 74 Medium 7,971 1,502 5,180 391 4 Mid-West 9 Medium 8,755 1,043 4,059 392 4 Mid-West 13 Medium 39,438 1,502 9,978 393 4 Mid-West 18 Medium 10,199 1,126 4,129 394 4 Mid-West 27 Medium 55.744 1,851 12,935 395 5 Mid-West 68 Medium 27,131 653 1,091 396 5 Mid-West 103 Medium 27,516 1,1 10 2,234 397 5 Mid-West 12 Medium 39,051 651 15,442 398 5 Mid-West 18 Medium 39,438 1,1 10 6,490 399 5 Mid-West 25 Medium 55,134 734 17,748 400 5 Mid-West 37 Medium 55,744 1,459 9,422 401 5 Mid-West 68 Medium 184,409 653 6,926 402 5 Mid-West 103 Medium 168,034 1,1 10 7,414 403 5 Mid-West 12 Medium 264,302 651 10,864 404 5 Mid-West 18 Medium 264,688 1,] 10 1 1,597 405 5 Mid-West 25 Medium 394,335 734 ' 15,580 406 5 Mid-West 37 Medium 394,945 1,459 16,944 407 7 Mid~West 68 Medium 10,740 653 7,072 408 7 Mid-West 103 Medium 1 1,125 1,1 10 8,215 409 7 Mid-West 12 Medium 12,441 651 8,169 410 7 Mid-West 18 Medium 43,124 1,110 14,088 41 1 7 Mid-West 25 Medium 14,513 734 9,508 412 7 Mid-West 37 Medium 60,058 1,459 18,314 413 1 Mid-West 101 Large 1 15,367 580 28,308 414 1 Mid-West 48 Large 327,157 580' 82,531 181 ID Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 415 2 Mid-West 61 Large 1 15,367 580 5,920 416 2 Mid-West 29 Large 327,157 580 16,821 417 3 Mid-West l 1 Large 142,191 580 30,643 418 3 Mid-West 17 Large 142,191 580 8,255 419 3 Mid-West 5 Large 397,037 580 86,942 420 3 Mid-West 8 Large 397,037 580 21,232 421 3 Mid-West 29 Large 1 15,367 580 28,308 422 3 Mid-West 44 Large 1 15.367 580 5,920 423 3 Mid-West 14 Large 327,157 580 82,531 424 3 Mid-West 21 Large 327,157 580 16,821 425 4 Mid-West 1 1 Large 142,191 972 35,151 426 4 M id-West 17 Lara 142,191 972 12,763 427 4 Mid-West 5 Large 397,037 972 91,450 428 4 Mid-West 8 Large 397,037 972 25,740 429 4 Mid-West 29 Large 1 15,367 97 2 32,816 430 4 Mid-West 44 Large 1 15,367 972 10,428 431 4 Mid-West 14 Large 327,157 972 87,039 432 4 M id-West 21 Large 327,157 972 21,329 433 5 M id-West 40 Large 1 15,367 580 28,308 434 5 Mid-West 61 Large 1 15,367 580 5,920 435 5 Mid-West 19 Large 327,157 580 82,531 436 5 Mid-West 29 Large 327,157 580 16,821 437 5 Mid-West 40 Large— 632,635 580 23,824 438 5 Mid-West 61 Large 632,635 580 23 ,824 439 5 Mid-West 19 Large 1,856,136 580 69,585 440 5 Mid-West 29 Large 1 ,856, 136 580 69,5 85 441 6 Mid-West 61 Large 269,973 25,580 -9,383 442 6 Mid-West 29 Large 688,946 25,580 -26,702 443 7 Mid-West 40 Large 1 15,367 580 28,308 444 7 Mid-West 61 Large 1 15,367 580 5,920 445 7 Mid-West 19 Lara 327,157 580 82,531 446 7 Mid-West 29 Large 327,157 580 16,821 447 1 Mid-West 294 Medium 34,999 580 7,986 448 1 Mid-West 53 Medium 51,801 580 12,268 449 1 Mid-West 74 Medium 74,370 580 18.027 450 2 Mid-West 176 Medium 34,999 580 2,089 451 2 Mid-West 32 Medium 51,801 580 2,951 452 2 Mid-West 44 Medium 74,370 580 4,1 10 453 3 Mid-West 32 Medium 44,498 580 9,484 454 3 Mid-West 48 Medium 44,498 580 3.587 455 3 Mid-West 6 Medium 65,028 580 13,946 456 3 Mid-West 9 Medium 65,028 580 4,629 457 3 Mid-West 8 Medium 92,462 580 19,940 458 3 Mid-West 12 Medium 92,462 580 6,023 459 3 Mid-West 85 Medium 34,999 580 7,986 460 3 Mid-West 128 Medium 34,999 580 2.089 182 ID Option Region # Facilities Size of oper. Capital cost Fixed cost Oper. cost 461 3 Mid-West 15 Medium 51,801 580 12,268 462 3 Mid-West 23 Medium 51,801 580 2,951 463 3 Mid-West 21 Medium 74,370 580 18,027 464 3 Mid-West 32 Medium 74,370 580 4,1 10 465 4 Mid-West 32 Medium 44,498 972 12,822 466 4 Mid-West 48 Medium 44,498 972 6,925 467 4 Mid-West 6 Medium 65,028 972 17,285 468 4 Mid-West 9 Medium 65,028 972 7,968 469 4 Mid-West 8 Medium 92,462 972 23,278 470 4 Mid-West 12 Medium 92,462 972 9,362 471 4 Mid-West 85 Medium 34,999 972 1 1,324 472 4 Mid-West 128 Medium 34,999 972 5,428 473 4 Mid-West 15 Medium 51,801 972 15,607 474 4 Mid-West 23 Medium 51,801 972 6,290 475 4 Mid-West 21 Medium 74,3 70 972 21,365 476 4 Mid-West 32 Medium 74,370 972 7,449 477 5 Mid-West 1 18 Medium 34,999 580 7,986 478 5 Mid-West 176 Medium 34,999 580 2,089 479 5 Mid-West 21 Medium 51,801 580 12,268 480 5 Mid-West 32 Medium 51,801 580 2,951 48 1 5 Mid-West 30 Medium 74,370 580 1 8,027 482 5 Mid-West 44 Medium 74,370 580 4,1 10 483 5 Mid-West 1 18 Medium 167,137 580 6,723 484 5 Mid-West 176 Medium 167,137 580 6,723 485 5 Mid-West 21 Medium 263,81 1 580 10,337 486 5 Mid-West 32 Medium 263,81 1 5 80 10,337 487 5 Mid-West 30 Medium 393,794 580 15,197 488 5 Mid-West 44 Medium 393 ,794 5 80 15,197 489 7 Mid-West 1 18 Medium 34,999 580 7,986 490 7 Mid-West 176 Medium 34,999 580 2,089 491 7 Mid-West 21 Medium 51,801 580 12,268 492 7 Mid-West 32 Medium 51,801 580 2,951 493 7 Mid-West 30 Medium 74,370 580 1 8,027 494 7 Mid-West 44 Medium 74,370 580 4,1 10 183 Appendix 6.2 Continued for additional variables 1997 1997 Present value Average annual [D 3 yr recurrent 5 Yr recurrent Cost/operation 1 255 0 3748.5306 374.85 2 51 1 0 54282369 542.82 3 1,750 0 12018.314 1201.83 4 4.252 0 26119.019 2611.9 5 255 2,703 48621.43 4862.14 6 1,750 2.703 56891.213 5689.12 7 51 1 2.703 90533.347 9053.33 3 4,252 2,703 111225.13 11122.51 9 255 2,703 10470.492 104705 10 1.750 2,703 18740.275 1374113 11 5” 2,703 12150.198 121502 12 4.252 2.703 32840.98 3284.1 13 255 2703 83707.499 8370.75 14 1.750 2703 91977.282 9197.73 15 511 2.703 125619.42 12561.94 16 4,252 2,703 1463112 14631.12 17 255 2.703 45556.561 4555.66 18 1.750 2.703 53826.344 5382.63 19 51 1 2.703 47236.267 4723.63 20 4,252 2,703 67927.05 6792.7 21 255 0 1391288 13912.88 22 1,750 0 147398.59 14739.3(, 23 51 1 0 334684.33 33468.43 24 4,252 0 355375.12 35537.51 25 255 O 926745.96 92674.6 26 1,750 0 935015.75 93501.57 2., 5“ 0 23149976 231499.76 28 4,252 0 23356893 233568.93 29 1.750 5,000 26794.588 2679.46 30 4.252 5,000 -53836.661 -5333157 31 255 0 3748.5306 374.85 32 1.750 0 12018.314 120133 33 4.252 0 26119.019 2611.9 34 51 1 0 54282369 542.82 36 227 0 5694.884 ~ 569.49 37 292 0 6479.1313 647.91 38 368 0 7386.8061 738.68 39 1,198 0 15728.984 1572.9 40 1,825 0 22327.561 2232,76 41 2,570 0 30136.2 3013.62 184 1997 1997 Present value Average annual 1D 3 yr recurrent 5 yr recurrent Cost/cyneration 42 227 2.854 30404.548 3040.45 43 1.198 2.854 40438.648 4043.86 44 292 2.854 35775.31] 3577.53 45 1,825 2.854 51616.982 5161.7 46 368 2,854 41970.719 4197.07 47 2.570 2.854 64720.112 6472.01 48 227 2.854 12792.36 1279.24 49 1.193 2.854 22826.459 2282.65 50 292 2,854 13576.607 1357.66 51 1.825 2,854 29425.036 2942.5 52 3 68 2,854 14484.282 1448.43 53 2,570 2.854 37233.675 3723.37 54 227 2.854 70647.752 7064.78 55 1.198 2.854 80681.852 8068.19 56 292 2,854 76011.757 7601.18 57 1.825 2,854 91860.186 9186.02 58 368 2.854 82213.923 8221.39 59 2,570 2.854 104963.32 10496.33 60 227 2,854 53028.805 5302.88 61 1.198 2,854 63062.905 6306.29 62 29;, 2,854 53819.81] 5381.98 63 1.825 2,854 69661.482 6966.15 64 368 2,854 54720.727 5472.07 65 2570 2,854 77476.88 7747.69 66 227 0 46986.694 4698.67 67 1.198 0 57019.794 5701.98 68 292 0 68039.672 6803.97 69 1.825 0 83881.343 8388.13 70 3 68 0 93022.173 9302.22 71 2,570 0 115771.57 11577.16 72 227 0 255792.02 25579.2 73 1.198 0 265826.12 26582.61 74 292 0 401496.62 40149.66 75 1.825 0 417338.29 41733.83 76 368 0 574583.93 57458.39 77 2570 O 597333.33 59733.33 78 227 0 5694.884 569.49 79 1,198 0 15728.984 1572.9 80 292 O 6479,1313 647.91 81 1.325 0 22327.561 2232.76 82 368 0 7386.8061 738.68 185 1997 1997 Present value Average annual ID 3 yr recurrent 5 YT recurrent Cost/operation 83 2,570 0 30136.2 3013.62 34 159 207,255 531130.01 53113 85 279 493323 1263957 126395.? 86 582 198797.57 19879.76 87 775 O 479719.79 4797193 88 159 209.958 567125.19 56712.52 89 582 2.703 234792.75 23479.28 90 279 501.026 1327711 132771.] 91 775 2,703 543473.75 54347.38 92 159 209,958 537851.97 5 3 73 5,2 93 582 2.703 205519.53 2055195 94 279 501,026 1270679 1270679 95 775 2,703 486441.75 48644.17 96 159 209.958 602211.26 60221.13 97 582 2.703 269872.06 26987.21 98 279 501,026 1362797.] 136279.71 99 775 2.703 578559.82 57855.98 '00 159 209,958 572938.04 57293.8 101 582 2.703 240598.84 24059.88 102 279 501.026 l305765.l 13057651 103 775 2,703 521527.82 5215178 104 159 0 338829.16 33882.92 105 582 0 197310.59 1973106 106 279 O 462437.34 46243.73 ‘07 775 0 477279.78 47727.98 108 159 0 836396.69 8363967 109 582 0 89083674 89083.67 1 10 279 0 20869899 208698.99 1 1 1 775 0 22498145 224981.45 1 13 532 5.000 140948.14 14094.31 1 I3 775 5.000 220866.26 22086.63 1 14 1 59 207,255 608956.92 60895.69 1 15 582 0 276624.48 27662.45 1 16 279 498.323 13918901 139189.01 1 17 775 0 607652.79 6076528 118 180 41,347 115398.53 11539.85 119 180 0 51726.858 5172.69 120 253 100,722 266650.74 2666507 121 586 66783.92 6678.39 122 586 96167.636 9616.76 123 896 134225.29 1 3422_ 53 186 1997 1997 Present value Average annual ID 3 yr recurrent 5 Yr recurrent Cost/operation 124 ,80 44.201 137465.81 1374353 125 586 2,854 88857.958 8885.8 126 130 2,854 77008944 770039 127 586 2.854 121442.96 12144.3 128 253 103,576 295618.78 2956133 129 896 2,854 163193.33 1631933 130 180 44,201 122496.01 12249.6 131 586 2,854 73881.395 733314 132 180 2.854 58824.334 5332,43 133 586 2,854 103265.11 10326.51 ,34 253 103,576 273748.22 2737432 135 396 2,854 141322.77 1413223 136 180 44,201 177709.02 177703 137 586 2,854 129101.16 12910.12 138 180 2,854 117245.39 ] 172454 139 586 2.854 161686.17 16168.62 140 253 103,576 335861.98 33586.2 141 896 2,854 203436.53 2034335 142 180 44,201 162732.45 1527325 143 586 29854 1141246 11412.46 144 180 2,854 99067.538 9906.75 145 586 2,854 143501.56 14350.16 146 253 103,576 313991.42 3139914 147 896 2.854 181565.97 18156.6 148 180 0 100687.99 10068.8 149 586 0 65905.247 6590.52 150 180 0 50692.727 506927 15] 586 0 95133.506 9513.35 152 253 0 214803.06 2143031 153 896 0 133035.71 13303.57 1 54 130 0 230803.45 23030 34 155 586 0 2464643 24646.43 156 180 0 362652.29 36265.23 157 536 0 389580.43 3395304 158 253 0 517370.39 5173704 159 896 0 556041.09 55604.11 160 180 41.347 1626363 16263.63 161 586 0 114028.44 1 1402.84 162 ,80 0 107125.52 1071255 163 586 0 1515663 15156.63 164 253 100,722 330637.09 33063.71 187 1997 1997 Present value Average annual 1D 3 yr recurrent 5 )1" recurrent Cost/operation 165 896 0 198211.64 19821.16 166 0 0 319268.59 31926.86 167 0 0 786219.93 78621.99 168 0 0 161877.96 16187.8 169 0 0 392391.89 39239.19 170 0 2.703 364141.49 36414.15 171 0 2,703 206750.86 20675.09 172 0 2,703 871326.04 87132.6 173 0 2,703 477498 477498 174 0 2,703 325990.55 3259905 175 0 2,703 168599.92 16859.99 176 0 2,703 792941.89 79294_ 19 177 0 2,703 399113.85 3991133 178 0 2.703 399227.56 3992276 179 0 2.703 241836.93 24183.69 1 80 O 2.703 906405.35 90640.53 181 0 2.703 512577.31 51257.73 132 0 2.703 361069.86 36106.99 183 0 2703 203685.99 20368.6 184 0 2.703 828027.96 82802.8 185 0 2.703 434199.92 4341999 186 0 0 319268.59 31926.86 187 0 0 161877.96 16187.8 188 0 0 786219.93 78621.99 189 0 0 392391.89 39239.19 190 0 0 826001.54 82600.15 191 0 0 826001.54 82600.15 192 0 0 20636965 206369.65 193 0 0 2063696. 5 206369.65 194 0 5.000 176654.23 17665.42 '95 0 5.000 312436.21 3124362 196 0 0 319268.59 31926.86 197 0 0 161877.96 16187.8 .98 0 0 786219.93 78621.99 199 0 0 392391.89 39239.19 200 0 0 93735.934 9373.59 20, 0 0 142634.74 14263.47 202 0 0 200704.32 2007043 203 0 0 51093.253 5109.33 204 0 0 75274.313 7527.43 205 0 0 103989.44 10393.94 188 1997 1997 Present value Average annual ID 3 yr recurrent 5 yr recurrent Cost/operation 206 0 2.854 118451.36 11845.14 207 0 2.854 75801.917 7580.19 208 0 2,854 171924.17 17192.42 209 0 2.854 104570.49 10457.05 2,0 0 2,854 235287.23 23528.72 2” 0 2.854 138572.36 13857.24 2,2 0 2,854 100833.41 10083.34 213 0 2.854 58190.728 5819.07 2 , 4 0 2.854 149732.22 14973.22 215 O 2.854 82371.789 8237.18 2, 6 0 2,854 207801.79 20780.18 2 1 7 0 2,854 11 1086.92 11108.69 2,8 0 2,854 1586878 15868.78 2 1 9 0 2.854 116045.12 11604.51 220 0 2,854 212167.37 21216.74 22, 0 2.854 144806.94 14480.69 222 0 2.854 275530.43 27553.04 223 0 2.854 1788088 17880.88 224 0 2.854 141076.61 14107.66 225 0 2,854 98427.173 9842.72 226 0 2.854 189968.67 18996.87 227 0 2.854 122614.99 12261.5 228 0 2,854 248045 24804.5 229 0 2,854 151323.37 15132.34 230 0 0 93735.934 9373.59 231 0 0 51093.253 5109.33 232 0 0 142634.74 14263.47 233 0 0 75274.313 7527.43 234 0 0 20070432 20070.43 :35 0 0 103989.44 10398.94 2 36 O 0 226428.81 22642.88 237 0 0 226428.81 22642.88 238 O 0 355882.67 35588.27 239 0 0 355882.67 35588.27 240 0 0 509666.59 50966.66 24, 0 0 509666.59 50966.66 242 0 0 93735.934 9373.59 243 0 0 51093.253 5109.33 244 0 0 142634.74 14263.47 245 0 0 75274.313 7527.43 246 0 0 200704.32 20070.43 189 1997 1997 Present value Average annual ID 3 yr recurrent 5 W recurrent Cost/operation 247 0 0 103989.44 10398.94 248 252 0 3721.311 372. 13 249 576 0 58251232 582.51 250 1,313 0 12354.589 1235.46 251 5,172 0 31169.297 3116.93 252 252 2.370 52221.471 5222.15 253 1.818 2.370 60854.748 6085.47 254 576 2,370 111419.78 1114193 255 59172 2,370 136757.19 1367572 256 252 2.370 9615.1502 961.52 257 1.818 2370 18248428 1824.84 258 576 2,370 11718.962 1171.9 259 5.172 2,370 37063.136 370631 260 252 2,370 83083.15 830832 261 1.818 2,370 91716.428 9171.64 262 576 2.370 142281.45 1422815 263 5,172 2,370 167618.87 16761.89 264 252 2.370 40476.83 4047.68 265 1.818 2.370 49110.107 4911_01 266 576 2,370 42580.642 425806 267 5.172 2,370 67918.056 6791,81 268 252 0 134130.55 1341305 269 1.818 0 142763.83 14276.38 270 576 0 376334.03 37633.4 271 5,172 0 401671.45 4016714 272 252 0 891139.19 89113.92 273 1,818 0 899772.47 89977.25 274 576 0 26104201 261042.01 2.75 5,172 ‘ 0 26357576 263575.75 276 1.818 5.000 100961.51 10096.15 277 5.172 5,000 136219.56 13621.96 278 252 0 3721.311 372.13 279 1,818 0 12354.589 1235.46 280 576 0 5825.1232 532.51 281 5,172 0 31169.297 3116.93 283 19] 0 6589.3913 65894 284 234 0 7123.5425 712.35 285 292 0 78025507 780.26 286 884 0 13238125 132381 287 1.329 0 17631.036 1763.1 288 1.923 0 23501.85 2350,18 190 1997 1997 Present value Average annual ID 3 yr recurrent 5 yr recurrent Cost/operation 289 191 1048 33793334 3379.33 290 884 3.048 40442.067 404421 291 234 3,048 39272.109 392721 292 1.329 3,048 49779603 497796 293 292 3.048 46411.247 4641.12 294 1,923 3.048 62102.787 6210.28 295 19] 3,048 14169.316 1416.93 296 884 3,048 20818.05 2081.8 297 234 3.048 14703.467 147035 298 1,329 3.048 25210.961 2521.1 299 292 1043 15382-476 1538.25 300 1.928 3,048 31081.775 310313 301 191 3.048 56753.714 5675.37 302 884 3.048 63402.448 6340.24 303 234 3.048 62225.731 6222.57 304 1,329 3.048 72733.225 7273.32 305 292 3.048 69364.869 6936.49 306 1,928 3.048 85063.168 8506.32 307 191 3.048 37129.697 3712.97 308 884 3.048 43778.43 4377.84 309 234 3.048 37657.089 3765.71 310 1.329 3.048 48164583 4316,46 31 1 292 3.048 38342.856 3834.29 312 1.928 3048 54042155 5404.22 313 191 0 45594.841 4559.48 314 884 0 52243.574 5224.36 315 234 0 65085.506 6508.55 316 1.329 0 75592 7559.2 317 292 0 91261.075 9126.11 313 1.928 0 106953.61 1069536 3,9 ,9, 0 240324.59 2403246 320 884 0 246974.33 24697.43 32] 234 0 376424.34 3764243 322 1,329 0 386931.83 3869318 323 292 0 559424.44 55942.44 324 1.928 0 575116.98 57511.7 325 191 0 65893913 658.94 326 884 0 13238.125 132381 327 234 0 7123.5425 712.35 323 1.329 0 17631.036 1763.1 329 292 O 7802.5507 780.26 191 1997 1997 Present value Average annual ID 3 yr recurrent 5 W recurrent Cost/operation 330 1,928 0 23501.85 2350.l8 331 209 85.939 229469.38 2294694 332 410 342,942 879871.53 87987.15 333 920 0 1830613 18306.13 334 1.244 0 511270.62 51127.06 335 209 88.309 2681405 2681405 336 920 2.370 221732.41 22173.24 337 4,0 345.312 957923.46 9579235 338 1.244 1370 589322.55 58932.26 339 209 88.309 235363.22 2353632 340 920 2,370 188955.14 13395.51 34, 4,0 345.312 885765.36 3357654 342 1.244 2.370 517164.46 51716.45 343 209 88.309 299002.18 2990022 344 920 2.370 252594.09 2525941 345 4,0 345.312 988785.13 9837351 346 1.244 2.370 620184.23 62018.42 347 209 88.309 2662249 26622.49 348 920 2370 219816.82 21981.68 349 410 345,312 916627.04 916627 350 1.244 2.370 548026.14 54802.61 351 209 0 130144.43 13014.44 352 920 0 181601.35 1816013 353 410 0 399225.07 3992251 354 1.244 0 508648.12 50864.81 3 5 5 309 0 800329.86 3003299 356 920 0 813111.65 81311.16 357 410 0 2345831 234583.] 358 1.244 0 23909149 239091.49 359 920 5.000 208741.71 2037417 360 1.244 5000 435293.95 43529.4 361 209 85.939 305843.69 30584.37 362 920 0 259435.61 2594356 363 410 342.942 10175006 101750.06 364 1.244 0 648899.73 64889.97 365 '94 0 13827248 1332,72 366 19] 50.244 140078.88 1400739 367 278 15.133 55153505 551535 368 671 0 24541.8 2454.18 369 671 0 88431.837 8843.18 370 1.035 0 126713.24 12671.32 192 1997 1997 Present value Average annual ID 3 yr recurrent 5 W recurrent Cost/operation 37] 194 3,048 38183.493 3818.35 372 671 3,048 48891.286 488913 373 191 53.292 167899 16789.9 374 671 3.048 116251.96 [1625.2 375 278 18.181 87477.349 8747.73 376 1.035 3.048 159030.33 1590303 377 194 3,048 21407.173 2140.72 378 671 3.048 32121.724 3212.17 379 ‘9] 53,292 1476588 14765.88 380 671 3,048 96011.762 9601.18 381 278 18,181 62733.43 627334 332 1.035 3.048 134293.17 1342932 383 194 3.048 61137.114 6113.71 384 671 3,048 71844.90? 7184.49 385 191 53.292 190852.62 19085.26 336 671 3.048 139205.58 13920.56 387 278 18,181 110430.97 11043.1 388 1.035 3.048 181983.95 18198.39 389 194 3,048 44367.553 4436.76 390 671 3.048 55075.346 5507.53 391 191 53.292 170619.18 17061.92 392 671 3.048 118972.14 11897.21 393 278 18.181 85693.81 856938 394 1.035 3.048 157246.79 15724.68 395 194 0 36028.544 3602.85 396 671 0 46736.337 4673.63 397 19' 0 144931.83 1449313 393 671 0 87424.742 374247 399 278 0 1770745 17707.45 400 1.035 0 125530.41 1255304 401 194 0 232745.45 23274.54 402 671 0 222266.08 22226.61 403 19] O 339240.02 33924 404 671 0 347193.08 34719.3] 405 278 0 501621.94 5016219 406 1.035 0 515572.79 5155723 407 ‘94 0 60063.266 6006.33 408 67, 0 70771.058 7077.11 409 [9, 50.244 194112.85 1941123 410 671 0 142465.81 14246.58 411 278 15.133 118392.67 11839.27 193 1997 1997 Present value Average annual 1D 3 Yr recurrent 5 yr recurrent Cost/operation 4,2 1.035 0 189945.65 18994.57 413 0 0 307281.45 3072814 4,4 0 0 885565.99 88556.6 4 1 5 0 0 155960.42 15596.04 4,6 0 0 441430.54 44143.05 4,7 0 2,370 355781.61 35578.16 4 , 8 0 2370 204460.58 20446.06 4,9 0 2,370 991153.89 99115.39 420 0 2,370 547018.43 54701.84 42, 0 2,370 313175.29 31317.53 422 0 2.370 161854.26 16185.43 423 0 2,370 891459.83 89145.98 424 0 2,370 447324.38 44732.44 425 0 2370 386643.29 38664.33 426 o 2370 235322.26 23532.23 427 0 2,370 10220156 102201.56 428 0 2,370 577880.11 57788.01 429 0 2.370 344036.96 34403.7 430 0 2,370 192715.94 19271.59 43, 0 2,370 922321.51 92232.15 432 o 2370 478186.06 47818.61 433 0 0 307281.45 3072814 434 o 0 155960.42 15596.04 435 0 0 885565.99 88556.6 436 0 0 441430.54 44143.05 4 37 0 0 794241.98 79424.2 438 0 0 794241.98 79424.2 439 0 0 23270427 232704.27 440 0 0 23270427 232704.27 44, 0 5.000 244567.34 24456.73 442 0 5.000 546480.81 54648.08 443 0 0 307281.45 30728.14 444 0 0 155960.42 15596.04 445 0 O 885565.99 88556.6 446 0 0 441430.54 44143.05 447 0 0 89556.564 8955.66 448 0 0 1353007 13530.07 449 0 0 196794.92 19679.49 45,, 0 0 49698.601 4969.86 45, o 0 72326879 7232.69 452 0 0 102729.59 10272.96 194 1997 1997 Present value Average annual 1D 3 yr recurrent 5 yr recurrent Cost/operation 453 0 3.048 1 16760.51 1 1676.05 454 0 3,048 76902543 7690.25 455 0 3.048 167449.27 16744.93 456 0 3.048 104475.45 10447.54 457 0 3.048 235396.86 23539.69 458 0 3,048 141331.53 14133.15 459 0 3,048 97136.489 9713.65 460 0 3.048 57278.526 5727.85 46, 0 3.048 142880.63 14288.06 462 0 3,048 79906804 7990.68 463 0 3.048 204374.85 2043743 464 0 3.048 110309.51 1 1030.95 465 0 3.048 139714.13 13971.41 466 0 3.048 99856.165 9985.62 467 0 3,048 190409.65 1904097 468 0 3.048 127435.83 12743.58 469 0 3.048 258350.48 25835.05 470 0 3.048 164291.91 16429.19 47, 0 3.048 1200901 1 12009.01 472 0 3.048 80238.906 8023.89 473 0 3.048 165841.01 16584.1 474 0 3,048 102867.18 10286.72 475 0 3,048 227328.47 22732.85 476 0 3.048 133269.89 13326.99 477 0 0 89556564 8955.66 478 0 0 49698.60] 4969.86 479 0 0 1353007 13530.07 480 0 0 72326.879 7232.69 43, 0 0 196794.92 19679.49 482 0 0 102729.59 10272.96 483 0 0 213157.92 21315.79 484 0 0 213157.92 21315.79 485 0 0 334259.03 33425.9 486 0 0 334259.03 33425.9 487 0 0 497090.88 49709.09 433 0 497090.88 4970909 489 0 0 89556.564 8955.66 49,, 0 0 49698.601 4969.86 49, 0 0 1353007 13530.07 492 0 0 72326.879 7232.69 493 0 O 196794.92 19679.49 195 1997 1997 Present value 1D 3 yr recurrent 5 yr recurrent Average annual Cost/operation 494 0 0 102729.59 10272.96 *Source: United States Environmental protection Agency, 2001 (httQzl/www.ena.gov/ost/gu ide/ca fo/pd f/PPCostReport.pd1') Definitions of the variables listed in the above table ID= Identification Number Option=Technology option adopted in these operations Region=Geographical location # of facilities= Number of facilities in the category Capital= Capital investments for waste management Operart= Operation and management cost 3 year recurrent=Cost reoccurring in every 3 years 5 year recurrent= Cost reoccurring in every 5 years Compliance cost data analvsis There are some outliers in the data. Remove outlier by hadimvo method in STATA programming. hadimvo costphog,gen (odd) Beginning number of observations: 489 Initially accepted: 2 Expand to (n+k+1)/2: 245 Expand, p = .05: 458 Outliers remaining: 31 The results say that observation 459 to 491 are outliers (odd) and therefore are dropped. We are interested in compliance costs per hog by size of operation, production region and the underlying technology options Size 1=medium-sized operation Size 2=large-sized operation Region l= Mid-Atlantic Region 2= Mid-West Technology options: technology 1 to technology 7 (Described in Chapter 6, section 6.4)) 196 Appendix 6.3 Environmental compliance cost per pig by location, size of operation and technology options (descriptive statistics) Region Size Option Cost (Mean) Range 1 l 1 0.31 0002-058 1 1 2 0.37 0.36-1.23 l l 3 1.36 0.10-5.39 1 l 4 1.25 0.08-6.38 l l 5 1.08 0.01-5.89 1 1 6 2.12 0.72-6.47 1 1 7 0.74 0.18-2.62 2 1 1 0.46 0.01-1.34 2 1 2 0.16 0.01-0.37 2 1 3 1.15 0.03-4.04 2 1 4 1.46 1.36-6.24 2 1 5 1.16 0.01-5.00 2 1 6 1.18 0.16-2.63 2 1 7 0.52 0.10-1.66 1 2 1 0.47 005-131 1 2 2 1.45 0.03-4.41 1 2 3 2.41 0.02-5.85 1 2 4 2.43 0.49-6.90 1 2 5 1.90 (077)-7.04 1 2 6 - - l 2 7 1.59 0.10-4.09 2 2 1 0.16 0003-088 2 2 2 0.42 .0023-1 .65 2 2 3 0.77 0009-407 2 2 4 0.85 0.02-2.85 2 2 5 1.16 0009-586 2 2 6 - - 2 2 7 0.63 0014-3.17 Size 1=medium-sized operation, Size 2=large-sized operation Region 1= Mid-Atlantic, Region 2= Mid-West Technology options: technology 1 to technology 7 197 Appendix 6.4 Environmental compliance costs by states and regions “.3- Region (this State EPA Region study) Compliance costs per hog Small egium ar e AL South South 0.31 0.81 1.05 AR South South 0.31 0.81 1.05 AZ Central West 0.31 0.81 1.05 CA Pacific West 0.31 0.81 1.05 CO Central West 0.3 1 0.81 1 .05 CT lMid-Atlantic Northeast 0.39 1.95 1.13 FL South South 0.31 0.81 1.05 GA South South 0.31 0.81 1.05 IA Midwest W. Corn Belt 0.31 0.81 1.05 ID Central West 0.31 0.81 1.05 [IL idwest E. Corn Belt 0.31 0.81 1.05 KS Midwest W. Corn Belt 0.31 0.81 1.05 KY id-Atlantic South 0.39 1.95 1.13 LA South South 0.31 0.81 1.05 A id-Atlantic Northeast 0.39 1 .95 1 .13 'MD id-Atlantic South 0.39 1.95 1.13 MB Mid-Atlantic Northeast 0.39 1 .95 1.13 ILVII jMidwest E. Corn Belt 0.31 0.81 1.05 [1er [Midwest E. Corn Belt 0.31 0.81 1.05 lMO lMidwest South 0.31 0.81 1.05 NS South South 0.31 0.81 1.05 MT Central West 0.31 0.81 1.05 NC [Mid-Atlantic South 0.39 1.95 1.13 ND Midwest w Corn Belt 0.31 0.81 1.05 NE Midwest W. Corn Belt 0.31 0.81 1.05 N] Mid-Atlantic Northeast 0.39 1.95 1.13 J Mid-Atlantic Northeast 0.39 1.95 1.13 NM Central West 0.31 0.81 1.05 NV Central West 0.31 0.81 1.05 NY Mid-Atlantic Northeast 0.39 1 .95 1 .13 OH Midwest E. Corn Belt 0.31 0.81 1.05 OK Central South 0.31 0.81 1.05 OR Pacific West 0.31 0.81 1.05 PA Mid-Atlantic Northeast 0.39 1.95 1.13 SC South South 0.31 0.81 1.05 SD [Midwest W. Corn Belt 0.31 0.81 1.05 TN Mid-Atlantic South 0.39 1.95 1.13 TX Central South 0.31 0.81 1.05 UT Central W. Corn Belt 0.31 0.81 1.05 198 Region (this State EPA Region study) Compliance costs per hog Small Medium argg VA Mid-Atlantic South 0.39 1.95 1.13 WA Pacific West 0.31 0.81 1.05 WI Midwest E. Corn Belt 0.31 0.81 1.05 WV lMid-Atlantic South 0.39 1.95 1.13 WY Central est 0.31 0.81 1.05 Appendix 7 Appendix 7.1 Shipping cost as a function of volume and distance verage mile Truck Transportation Dollar (million) Tons (1000 Tons) er shipment S/cwt/mile Less than 50 lb 189,451 9,546 11 1 8.13 50 to 99 1b 102,809 9,264 127 3.97 100 to 499 lb 499,753 70,727 173 1.86 500 to 7491b 182,787 36,230 204 1.12 750 to 999 1b 135.940 30,553 206 0.98 1000 to 9.999 lb 1,368,634 544,479 205 0.56 10.000 to 49,999 lb 2,121,594 3,957,795 167 0.15 50,000 to 99,999 lb 296,824 2,162,393 74 0.08 100,000 lb or more 83,741 879,688 86 0.05 Less than 50 miles 1,729,620 5,212,913 25 0.60 50 to 99 miles 500,926 866,735 50 0.53 100 to 249 miles 835.764 770,562 125 0.39 250 to 499 miles 709,017 415,852 250 0.31 500 to 749 miles or more 431,281 191,915 375 0.27 750 to 999 miles 259.706 103.369 500 0.23 1000 to 1499 miles 239,934 79,277 750 0.18 1500 to 1999 miles 149,645 37.500 1,000 0.18 2000 miles or more 125,637 22,552 1,400 0.18 Average Shipment cost: Live animals 6,173 5,922 272 0.17 Meat 153,843 71,952 136 0.71 Source: Transportation commodity flow survey, U.S. Census Bureau, 1997 Economic Census. 199 Appendix 7.2 Minimizing total cost of production, processing and transportation OPTION LlMCOL = O, LlMROW = 0; SET PDREGION Pooled production regions / AL,AR,AZ,CA,CO,FL,GA,1A,1D,IL,IN,KS,KY,LA.MD,MI,MN.MS,MO,MT,NE,NV,NM,NY, NC,ND,OH,OK,ORG,PA,SC,SD,TN,TX,UT,VA,WA,W1,WY,NH /; SET TYPE Production types within regions / SMALL, MEDIUM, LARGE /; SET PCREGION Processing regions / AR,CA,1A,1D.1L,IN,KS,KY,MN.MO.MS,NC,ND,NE.OH,OK,ORg,PA,SC,SD,TN, TX,VA,WI /; SET MARKET Markets / AL,AR,AZ,CA,CO,CT,DC,DE,FL,GA,1A,ID,1L,IN,KS,KY,LA,MA,MD,ME,M1, MN,MO,MS,MT,NC,ND,NE,N1-1,NJ,NM.NV,NY,OH,OK,ORg,PA,R1,SC,SD,TN, TX.UT,VA,VT,WA,W1,WV,WY, EX/ ; SET MKT (MARKET) /AL,AR,AZ,CA,CO,CT,DC,DE,FL.GA,IA,lD,1L,IN,KS,KY,LA,MA,MD,ME,MI, MN ,MO,MS,MT,NC,ND,NE,NH,NJ,NM,NV,NY,OH,OK,ORg,PA,R1,SC,SD,TN, TX,UT,VA,VT,WA,W1.WV,WY/; MKT (MARKET)=YES; MKT ('EX')=NO; TABLE DIST] (PDREGION,PCREGION) 1N MILES FROM PRODUCTION TO PROCESSING REGION TABLE DIST2(PCREGION,MARKET) 1N MILES FROM PROCESSING TO MARKET TABLE PRODCOST(PDREGION,TYPE) Production cost $1000 per 1000 head SMALL MEDIUM LARGE AL 128.77 105.22 96.48 AR 126.43 104.38 93.78 AZ 158.06 128.66 114.92 CA 160.49 130.92 117.14 CO 154.99 125.76 112.01 FL 131.87 109.46 98.82 GA 132.39 111.04 99.37 [A 138.94 113.14 100.20 ID 161.83 132.19 118.43 1L 134.74 113.77 101.01 1N 134.68 1 13.70 100.94 KS 143.18 117.10 104.15 KY 125.34 103.36 92.77 LA MD MI MN MO MS MT NC ND NE NH NM NV NY OH OK Org PA SC SD TN TX UT VA WA WI WY AL AZ AR CA CO FL GA 128.17 107.09 95.44 129.37 107.13 96.51 133.04 1 12.20 99.46 132.14 111.26 98.48 124.78 103.88 92.22 127.18 105.10 94.53 155.03 125.83 112.11 130.07 107.80 97.21 137.63 111.88 98.93 139.41 113.60 100.67 147.66 127.65 118.26 158.01 128.89 115.42 155.87 126.60 112.86 148.02 129.12 118.72 134.29 113.41 100.68 130.04 107.77 97.16 176.79 146.03 132.39 148.52 129.64 119.29 131.76 110.47 98.84 137.18 111.56 98.65 128.11 105.95 95.35 129.54 108.38 96.74 160.49 130.96 117.22 129.16 108.00 96.34 161.11 131.47 117.66 132.72 112.02 99.33 155.97 126.73 113.03 ; TABLE PRODCAP(PDREGION,TYPE) Production capacity (1000 head) SMALL MEDIUM LARGE 74.952 74.952 190.787 78.195 78.195 199.039 111.5 466.275 435.866 72.097 72.097 183.521 295.611 295.611 752.465 22.767 22.767 57.953 227.716 326.723 435.631 15.004 15.004 38.192 ID 201 IL IN IA KS KY LA MD MI MN MS MO MT NE NV NM NY NC ND OH OK Org PA SC NH 2384.435 1861.041 6444.004 735.594 337.17 12.678 405 420.916 2427.565 90.296 1260.459 52.254 2304.486 3.938 1.956 25.993 294.721 64.36 151 1.378 176.845 13.947 374.617 106.567 847.39 132.707 182.438 55.582 122.706 11.019 794.449 49.676 9.285 3034.735 2521.409 9190.628 676.747 388.256 12.678 40.5 670.348 3236.753 90.296 1375.046 52.254 1854.831 3.938 1.956 25.993 3831.379 64.36 1096.49 353.689 13.947 638.236 106.567 533.542 132.707 182.438 55.582 122.706 11.019 539.09 49.676 9.285 24.39 1620.906 5493.249 1530.036 296.301 32.271 103.091 467.684 2427.565 229.844 3093.854 133.01 1461.381 10.024 4.977 66.163 10609.974 163.826 355.618 2416.874 35.501 374.617 271.263 711.389 337.799 464.387 141.483 312.344 28.049 846.519 126.447 23.635; 202 PARAMETER PROCCOST(PCREGION) Processing cost $1000 per 1000 HOGS ‘value of by-products ($7.625 per hog)is subtracted from the processing cost / AR 18.445 CA 18.025 1A 17.915 ID 17.625 1L 17.455 IN 18.285 KS 17.995 KY 17.705 MN 18.545 MO 16.755 MS 16.115 NC 16.915 ND 17.335 NE 17.875 OH 20.505 OK 17.635 Org 18.875 PA 18.965 sc 17.285 SD 17.875 TN 17.505 TX 17.475 VA 18.235 w1 19.585 / ; PARAMETER PROCCAP(PCREGION) Processing capacity (1000 head) / AR 351 CA 1872 IA 30667 ID 169 11. 8502 IN 7280 KS 416 KY 2145 MN 8242 M0 4368 203 MS 1690 NC 8320 ND 239.2 NE 7150 OH 962 OK 2080 OR 143 PA 2028 SC 780 SD 3900 TN 520 TX 208 VA 4758 WI 650 / ; PARAMETER DEMAND(MARKET) Market demand (million lbs) /AL 230.32 AZ 179.85 AR 134.56 CA 1272.86 CO 153.74 CT 124.47 DE 28.19 DC 39.19 FL 782.80 GA 399.10 1D 47.83 [L 657.51 1N 321.45 1A 156.25 KS 139.48 KY 208.33 LA 231.98 ME 47.42 MD 271.51 MA 232.88 Ml 535.66 204 MN MS MO MT N E NV NH NJ NM NY NC ND OH OK ORG PA RI SC SD TN TX UT VT VA WA WV WI WY EX 256.61 145.64 288.26 34.72 91.72 46.35 63.06 306.70 68.07 690.89 396.04 35.09 613.77 176.69 128.13 457.57 37.58 202.06 40.01 286.74 1031.88 81.60 22.42 358.94 221.41 96.79 284.66 18.97 784.35 / ; SCALAR TRATEI TRANSPORTATION RATE PER 1000 LIVE HOGS PER MILE IN $1000 /0.125/; SCALAR TRATE2 TRANSPORTAION RATE PER 1000 CWT PORK IN $1000 /0.05/ ; SCALAR CFl Conversion factor live wt to processed pork (61 percent) / 0.61 /; SCALAR CF2 Conversion factor CWT to head (1 hog= 250 pounds) / 2.5 /; 205 SCALAR CF3 conversion factor million pounds to 1000 cwt / 0.1 / ; VARIABLES LIVEPROD (PDREGION, TYPE) Total production of hogs by type and region (1000 head) LIVESHIP (PDREGION, PCREGION) shipment of live hogs (1000 head) TOTALPROC (PCREGION) Hog slaughtered (1000 hogs) PORKSHIP (PCREGION, MARKET) shipment of pork (1000 cwt processed pork) TOTCOST total cost in 1000 of dollars; POSITIVE VARIABLES LIVEPROD, LIVESHIP, TOTALPROC, PORKSHIP ; PARAMETER TCl (PDREGION, PCREGION) Cost of transporting 1000 hogs from production region to processing region (1000's of 3); TC] (PDREGION, PCREGION)=(TRATE1*DIST1 (PDREGION, PCREGION»; PARAMETER TC2 (PCREGION,MARKET) Cost of transporting 1000 CWT pork from processing region to market (1000 of 5); TC2 (PCREGION, MARKET) = (TRATE2*DIST2 (PCREGION. MARKET»; EQUATIONS PRODUCTCAP (PDREGION, TYPE) production capacity cannot be exceeded POOL (PDREGION) total hogs available for shipment for each production region PROCESSCAP (PCREGION) processing capacity cannot be exceeded CONVERT (PCREGION) convert head to cwt PROCESS (PCREGION) convert live hogs to pork MEETDEM (MARKET) market demand must be met OBJECTIVE objective function; PRODUCTCAP (PDREGION, TYPE). LIVEPROD (PDREGION,TYPE) =L= PRODCAP(PDREGION,TYPE); POOL(PDREGION).. SUM (TYPE,LIVEPROD(PDREGION,TYPE)) =G= SUM(PCREGION,LIVESHIP(PDREGION,PCREGION)); CONVERT (PCREGION). SUM (PDREGION, LIVESHIP(PDREGION,PCREGION)) =G=TOTALPROC(PCREGION); PROCESSCAP(PCREGION).. TOTALPROC (PCREGION) =L= PROCCAP (PCREGION); PROCESS (PCREGION). CF1*CF2* TOTALPROC (PCREGION) =G= SUM (MARKET, PORKSHIP (PCREGION. MARKET»; 206 MEETDEM (MARKET). CF3*SUM (PCREGION, PORKSHIP (PCREGION. MARKET» =G= DEMAND (MARKET); OBJECTIVE. SUM((PDREGION,TYPE),L1VEPROD(PDREGION,TYPE)*PRODCOST(PDREGlON,TYPE)) + SUM((PDREGlON,PCREGION).LlVESHIP(PDREGION,PCREGION)*TC1(PDREGION,PCREGION)) + SUM(PCREGION,TOTALPROC(PCREGION)*PROCCOST(PCREGION» + SUM((PCREGION,MARKET),PORKSHIP(PCREGlON,MARKET)*TC2(PCREGION,MARKET)) =E= TOTCOST; MODEL TRANSHIP / ALL /; SOLVE TRANSHIP USING LP MlNlMlZlNG TOTCOST; DISPLAY TCl, TC2, LIVEPRODL, LIVESHIPL, TOTALPROCL. PORKSHIPL, TOTCOSTL; SCALAR C2 flexibility of demand for pork relative to pork price / -O.7804 / ; SCALAR C1 shift parameter for demand (included all factors except pork price) / 0.996 / ; PARAMETER PRICE (MARKET) calculated iterated price; PRICE (MARKET) = 2.31; */Retail price of pork in 1997 was $2.31. The model starts with this price in the first iteration. 1n the second iteration it will take the shadow price of each market as market price and re-estimates quantity demanded. The process iterates 20 times,m SET N /1*20/; SCALAR dif/U; PARAMETER balance (N, *); LOOP (N$(dif> 0.001), DEMAND (MARKET) = Cl‘DEMAND (MARKET)*(((1.75*MEETDEM.M (MARKET)/1000) / PRICE (MARKET»"‘*C2); PRICE (MARKET) = 1.75*MEETDEM.M (MARKED/1000; *75% markup assumed SOLVE TRANSHIP USING LP MlNlMlZlNG TOTCOST; dif = sum(MARKET,ABS(PRICE(MARKET) - MEETDEM.M(MARKET))); balance (N."D1FF PR") = dif; ) ; DISPLAY balance, PRICE, DEMAND, LIVEPRODL, LIVESHIPL. TOTALPROCL, PORKSHIPL. TOTCOSTL; Demand estimation iteration From Chapter Four, pork demand is estimated by the equation Ram q, = r, + Z “A In P] + 5.09 j=l In 1997, moving average of pork share = 0.2443, change in prices of beef, chicken and fish are 0, —0.02 and 0 respectively, DQ= -0.0013. Parameters for the variables are listed in Table 4.3 Aan, =CI+CZA1nP, ...................................... (a) Where A In Q, = Change in per capita pork consumption in time t CI = Other component of demand equation, related to cross price and income C 2 = Coefficient related to pork price A In P = Change in pork price Simplification of equation (a) with little algebra: an, -an,_I =C1 +C2(1nP, —lnP,_,) 1nQ,/1nQ,_I = (71+ C2(lnP, /lnP,_,) (Q, /Q,-.) = e(C,)* e{C2(lnP, (In 13-1)} (Q1/Q,-1)= e * (C1)* {(13 ”3-111“ Q, = 0996* {(P, /P,-.>}“”8 * Q.-. Appendix 8 Appendix 8.1 Production levels and shadow prices in optimal solution (1,000 hogs) State Production level Shadow State Production level Shadow Level Upper Price Size Level Upper Price AL Small 20.328 74.952 0 NE Small 2304.486 2304.486 —18.424 AL Medium 74.952 74.952 -23.55 NE Medium 1854.831 1854.831 -44.234 AL Large 190.787 190.787 3229 NE Large 1461.381 1461.381 -57.164 AR Small 0 111.5 0 NV Small 3.938 3.938 -79.14 AR Medium 435.134 466.275 0 NV Medium 3.938 3.938 -108.41 AR Large 435.866 435.866 -10.6 NV Large 10.024 10.024 -122.15 AZ Small 78.195 78.195 -1.45 NM Small 0 1.956 0 AZ Medium 78.195 78.195 -30.85 NM Medium 1.956 1.956 -7.37 AZ Large 199.039 199.039 -44.59 NM Large 4.977 4.977 -20.84 CA Small 72.097 72.097 -59.895 NY Small 25.993 25.993 -14.28 CA Medium 72.097 72.097 -89.465 NY Medium 25.993 25.993 -33.18 CA Large 183.521 183.521 -103.245 NY Large 66.163 66.163 4358 CO Small 295.61 1 0 NC Small 0 294.721 0 CO Medium 295.61 1 0 NC Medium 2650.73 3831.379 0 CO Large 445.919 752.465 0 NC Large 10609.97 10609.97 - 10.59 FL Small 0 22.767 0 ND Small 1 1.014 64.36 0 FL Medium 0 22.767 0 ND Medium 64.36 64.36 -25.75 FL Large 0 57.953 0 ND Large 163.826 163.826 -38.7 GA Small 0 227.716 0 OH Small 771.777 1511.378 0 GA Medium 0 326.723 0 OH Medium 1096.49 1096.49 -20.88 GA Large 435.631 435.631 -4.9 OH Large 355.618 355.618 -33.61 1A Small 6444.004 6444.004 -3 .894 OK Small 0 176.845 0 1A Medium 9190.628 9190.628 -29.694 OK Medium 0 353.689 0 1A Large 5493.249 5493.249 —42.634 OK Large 2416.874 2416.874 -1.1 15 1D Small 0 15.004 0 OR Small 13 .947 -8.07 0 1D Medium 15.004 15.004 -3.67 OR Medium 13.947 -38.83 0 1D Large 38.192 38.192 -17.43 OR Large 35.501 -52.47 0 1L Small 2384.435 2384.435 -22.859 PA Small 374.617 374.617 -9.905 1L Medium 3034.735 3034.735 -43.829 PA Medium 638.236 638.236 -28.785 1L Large 24.39 24.39 -56.589 PA Large 374.617 374.617 -39.135 IN Small 1861.041 1861.041 -2.61 SC Small 0 106.567 0 IN Medium 2521.409 2521 .409 -23.59 SC Medium 106.567 106.567 -11.705 1N Large 1620.906 1620.906 -36.35 SC Large 271.263 271.263 -23.335 KS Small 0 735.594 0 SD Small 847.39 847.39 -23.029 KS Medium 0 676.747 0 SD Medium 533.542 533.542 -48.649 KS Large 79.126 1530.036 0 SD Large 711.389 711.389 -61 .559 KY Small 337.17 337.17 -20.325 TN Small 132.707 132.707 -1.785 KY Medium 388.256 388.256 -42.305 TN Medium 132.707 132.707 -23.945 KY Large 296.301 296.301 ~52.895 TN Large 337.799 337.799 -34.545 209 State Production level Shadow State Production level Shadow Level Upper Price Size Level Upper Price LA Small 0 12.678 0 TX Small 0 182.438 0 LA Medium 12.678 12.678 -1.055 TX Medium 0 182.438 0 LA Large 32.271 32.271 -12.705 TX Large 208 464.387 0 MD Small 40.5 40.5 -13.555 UT Small 0 55.582 0 MD Medium 40.5 40.5 -35.795 UT Medium 55.582 55.582 -23.675 MD Large 103.091 103.091 -46.415 UT Large 141.483 141.483 -37.415 Ml Small 0 420.916 0 VA Small 122.706 122.706 -4.515 MI Medium 670.348 670.348 -16.09 VA Medium 122.706 122.706 -25.675 M1 Large 467.684 467.684 -28.83 VA Large 312.344 312.344 -37.335 MN Small 2427.565 2427.565 -9.694 WA Small 11.019 11.019 -3.75 MN Medium 3236.753 3236.753 -30.574 WA Medium 11.019 11.019 -33.39 MN Large 2427.565 2427.565 -43.354 WA Large 28.049 28.049 -47.2 MS Small 0 90.296 0 W1 Small 0 794.449 0 MS Medium 90.296 90.296 -20.42 W1 Medium 539.09 539.09 -12.439 MS Large 229.844 229.844 -30.99 W1 Large 846.519 846.519 -25.129 MO Small 1260.459 1260.459 -27.819 WY Small 0 49.676 0 MO Medium 1375.046 1375.046 -48.719 WY Medium 0 49.676 0 MO Large 3093 .854 3093 .854 -60.379 WY Large 126.447 126.447 -1.58 MT Small 0 52.254 0 NH Small 0 9.285 0 MT Medium 0 52.254 0 NH Medium 0 9.285 0 MT Large 18.875 133.01 0 NH Large 0 23.635 0 210 Appendix 8.2 Pork processing locations and destinations (pork flow in solution) Processing R . AR CA IL KY MN MS NC OK SC SD TN IA ID IL IN MO NE AR IA IN KY MN MS NE NC VA CA 1A MO NE OK PA SD VA 1N NE NC ND 903 .049 1204.318 3672.312 1965.540 45.607 2943 .205 3719.667 AR 479.383 793 IA 1648.837 1992.937 328.841 ND 348.250 Markets 11 AZ CA 1658.264 10216.24 1583.729 1463.506 ID IL IN 6682.970 257.725 3198.258 151.058 MD MI MN 5144.74 275.679 2656.628 2130.786 349.682 NE NV 401.951 944.223 638.915 OH OK 5938.202 1689.215 211 3057.622 2317.468 193.701 1 189.5 KS 1279.548 137.070 MS 1372.932 NY 4358.851 1385.314 436.608 PA 4148.480 218.075 835.666 TN TX UT 2744.518 634.4 3580.924 4071.724 729.158 1838.792 949.356 408.743 317.2 3385.323 WI WY NH CT DC 1899.642 180.642 1112.877 545.529 1840.671 DE MA RI 327.861 1467.05 562.446 404.586 194.825 2765.875 908.050 Appendix 8.3 Pig flow from production locations to processing (1,000 hogs) Production Process' ' CA 1A AR AZ 355.429 CA 327.715 IA 13429.36 ID IL 5443.56 IN 4880.083 Ml 1138.032 MO 1361.359 MT NV 17.90 NM 6.933 OH 1261.885 UT 197.065 WY 126.447 212 219.072 1 123.273 1021.727 6985.891 336.874 735.609 OH 1071.992 2092.321 213 MS 286.067 435.631 603.213 4200.244 557.756 1529.302 5620.698 184.091 118.149 314.655 1387.47 Appendix 8.4 Production levels in the base and projected model (1,000 hogs) 1997 Base odel 010 Scenario Sens ' 161 9 2703 4414 521 2028 266 429 1781 2092 1804 23083 1525 435 4834 1294 10146 328 583 13756 76 1369 382 7150 1138 208 862 1074 398 5621 8503 47 402 89 32 99 0 0 0 214 gein level 161 9 2696 4335 503 1910 247 366 1461 1714 1449 17080 1089 238 2610 691 4702 144 255 5664 23 347 96 1529 0 0 Bibliography: Abdalla, C. 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