THESIS . Perpetuationl of M iik Siaz‘vtérs , J. A. Du'nrord ‘ 13,-). Dan 1902 ' THESIS £73572?! STATE 13?: I233 Liam? VTTTRTA “WA T H E S I S H P E T U A T I O N L K S T A R T E R S. . "B'éy J"; A; DUNFORD a n d 7 E R N E S T I. D A I L Michigan Agricultural College. 1 9 O 2. THESIS PERPETUATION 0F MILK STARTERS. In the modern dairy, creamery, or cheese factory of at L! 0-4 '18 2-4 . to-day, a starter for securing the desired ripeness c nilk or cream has become an indispensible factor in making the Test and most uniform quality of either butter or cheese. By the addition of a starter the ripening process is not only hastened, out in many cases the undesirable bacteria already in the vat are held in check by the predominance of the starter added. The dairyman secures these starters in various ways,- some take buttermilk or skimmed milk, and set it aside under suitable temperature until it has hecoue sour, thereby developing the germs in the milk. In this method it very often happens that the milk or buttermilk used as a starter contains undesirable germs. thich are not held in check and multiply with the desirable ones, until when introduced inn) the vat, tLey very materially deteriorate the quality or flavor of the butter or cheese. Another way to secure a starter is to obtain a small amount of whole milk in the cleanest posmible condition and put in a CTCé‘tn place 130 sour. While this is a better method than the first described ami even though the milk is secured under the cleanliest condi~ tions, yet there are many chances for undesirable germs to get into the milk and there increase from day to day until ultinately they seriously affect the final product. Still another, and the most conron and best ray of securing a starter, sso41 is by purchasing a bottle of comrercial starter a ich contains the ‘acteria in a concentrated form and when a dad to milk it gives a very strong and vigorous ripener. The contents of one of these bottles are emptied into a can of pasteurized milk, and this allowed to sour. A portion of this is then taken out as a starter for a new can of milk, the remainder being put into the vat. This process is continued until the starter, not being kept pure, becomes too weak for further use, which is usually about two weeks, when a new bottle must he purchased. While this is a very effectual rethod of se~ curing a starter, yet there are Many faults even to this method, among which are the following: 1. It necessitates buying a new hottle of starter every two weeks, which is an inconvenience not alone because of the cost, hut since the starter will k ep only a very short time,it must be purlhased by single bottles from the manufacturer. 2. Oftentimes the bottle of starter becomes contami- nated, and this contamination may cause trouble in milk or cream. 3. The dairymen seldom pasteurize their milk sufficient- ly to kill all the undesirable germs in the milk used as a starter. 4. The room temperature varies so from day to day that there is no uniformity of the starter as it goes into the vat, and hence no uniformity of the final product. The object of our thesis was to devise or discover, if possible, some method by Which the objections to the starterxnow in use would be obviated or at least decreased; in other words, to discover some method by which we could secure a starter consisting only of the desired bacteria, and free from undesirable ones, and one sh ch would retain and its vigor,nnot in the least become attenuated, and thus do away with the expense of securirg a new starter frequently. Such a process must necessarily fulfill seven essential re- uuirements to make it successful. First. There must be a pure culture of the desired bacteria to start xi,h, for if more than one species were present one might soon supplant .l the ct1,rs. Second. To overcome the difficulty of using .— milk as a mediunwhich is not thoroughly sterilized, some means must be afforded by which re could secure sterilized milk. Third. There must be an abundant supply of oxygen to promote the growth of the bacteria in the starter. Fourth. There must be a total exclusion of foreign germs, for if germs from the air were allowed to get into the starter it would soon become contaminated with undesirable germs and the de- sired bacteria rould lose their supremacy. Fifth. A uniform temperature must be maintained, so that a certain strength .- of starter can be depended upon for a certain amount of milk offthezstarter used and a certain time of development. Sixth. The acidity) at which the sterilized milk is introduced must be SO regulated as to secure the most vigorous growth of the germs. Seventh. An effectual Means must be secured f,drawin§ off the ripened starter, from the vessel in which i 18 gTOW . The first of these coz'zd:i.tiol«.s, that of securing a pure culture, was perhaps the easiest to fulfill, the l 2.3 C) tic acid germ of milk being very good for tle ripening of cream or milk and giving a good flavor to the product. It grows well in a medium of milk under ordinary temperatures and conditions, so all that was needed to secure a pure culture was to isolate a vigorous lactic acid germ. In securing each day a quantity of sterilized milk to be used as a medium we conceived that hy a series of three cans so arranged that the milk could be heated in the first and then drawn off into the second can and heated there the second day, and, finally, drawn into the third and heated there the third time, that if such a process as this were secured, we could by introducing a certain quantity of milk into the first can each day be able to draw off from the third can the sane amount of sterilised milk. Our main difficulty here was to secure a means by which the milk could be carried from one can to the other. At first we thought a series of syphons would do this, but on exterimenting we found that because the specific gravity of the contents oi the three cans were the same,the milk from one would dif- fuse throughout the other two. Later we concluded that if the cans were placed one above the other and connected with tubes closing by a "stop valve," that the milk could be run from one can to the other without mixing. The same arrangement would afford a means of conveying sterilized milk from the cans to the vessel containing the starter. To supyly plenty of sterile oxygen we conceived that since gwris would not pass through cotton wool plugs or asbestos, openings could he made at the top of the starter can a;d these openings filled with cotton wool or ashestos. To exclude all foreign germs would mean that all covers and openings to both the cans in which the milk was sterilized and the vessel in which the pure culture was grown must be made with tightly fitting screw confections. The cheapest method of maintaining a practical uniform temgerature for the starter can was to pad it with asbestos and leave a dead air space between the padded walls. One or the greatest difficulties in plan- ning the entire device was to secure a valve simple enozgh to draw off the ripened starter and at the same time keep foreign germs out of the opening. After examining the con— struction of several different kinds of valves, we decided that a large "out off" valve would accomplish this. For diagram of the entire device see page 10 with index to the same on page 11. After this diagram had been made it was found that to make the device durable and perfect it must he wade of tinned copper. Neither the tine alloted to do the work or the finan- cial means would allow us to construct the machine for our thesis work, so that to find out as far as possible the prac- ticability of the device we had planned,we resolved to test it with a cheaper device. We had a tinsmith make for us a set mf cans as on page 13. By the use of these cans and the steam sterilizer in the Bacteriological Laboratory W9 WGTG able to secure each day sterilized rilk. For a starter c an we were able to use a one and one-half leiter flask into which was put the pure culture lactic acid germ, to which was added, by means of a rubber connection, the sterilized milk from the cans. The ripened starter was drawn off by means of a glaes Syphon. Oxygen was supplied by allowing the air to pass through the cotton plugs. This apparatus was a very crude way of testing the device which we had plz'inned. , for there were many things which we could not Control, sueh as the temperature of the starter and contamina— tion with foreign germs,because of the crude connections used. ictwithstanding these difficulties,we succeeded in carrying on a pure culture for seventeen days without contamination, during which time we secured the following results, using each day 1000 0.0. of sterilized milk as a medium. 1. Time required for heating to fully sterilize.1000 c.c. of milk was thirty minutes each day for three successive days. 2. The acidity of the milk was apparently not changed by sterilization. The acidity varying from 15 to 25 degrees. It was found that if the acidity got above “5 degrees the milk would curdle upon heating. 5 5. We found that the amount oi starter to he used to secure the desired thickness necessary for a first class starter depended entirely upon the temperature of U18 surrou ding room. We found that when 20 c.c. of the culture was used and subjected to a temperature of 35 degreees C. that it required only about fifteen hours for it to sour. 0n the other hand, if only 15 c.c. were used under a tems parature of‘lO degrees C.it required 48 hours for it to sour. Since it is most convenient for the dairymen to so develop his starter as to have it for use every 24 hours, we endeavor» ed to establish as accurately as our crude apparatus would permit, a table stating the different amounts to be used for he different temperaures, so that each would have the proper development in 24 hours. Table is as follows: Amount of Milk Used. Temperature. Anunuu38tarter Used. 1000 c.c. 12 C. 40 c.c. ” ' l4 " 35 " ” ” 15 ” 32 ' " ' 16 ' 30 " " " 17 ” 25 ” n I! 18” 21!! ” ' 19 ” 18 ' " " 20 ” 15 ” ” ” 21 ' 12 ” 1' 1' 22' lo” a n 23 n 8 u a n 25 n 5 u As it was impossible for us to completely control the temperature of the room, this is rather an approxinate table, but it is accurate enough to prove that a direct relation should exist between the amount of starter to be used and the temperature.of the starter can. 4. We found that there was no trouble in the milk clog- ging because of the heating process, and also none in the ripening of the starter if it were drawn czf at the time it had reached the stage of a first class starter, but if allowed to curdle or precipitate then there was considerable clogging. 5. It was found that we got the most vigorous growth of the gerrs when the sterilized milk was put into a starter of about 50 degrees acidity. The conclusions of this thesis are as follows:- From the work done with our temporary device we felt con— fident that the machine we had planned, if sell made, would provide a starter which would be much better than the starters now used and at less cost and inconvenience than is necessary in securing the inferior starters now in use. _ 9 _ External appearance of the designed apparatus. -10- 'Diagram of the designed apparatus. - I—IL“ '4 -414. _11_ Explanations and Specifications fot the Apparatus. A9 a matter of convenience, the four departments through which the milk passes are lettered 'A',"B:"C,' and ”D" in the diagram on page 10. Departments “A“, 'B', and ”C" are the three cans through which the milk passes during the process of sterilization and are enclosed in a steam sterilizer represented by red lines. Department ”D”, below the sterilizer, is the starter can and is enclosed by a chest, also represented in the diagram by red lines. Each separate department has a vent in the cover, ('D" having two), in which a cotton wool plug is to be placed to allow air cir— culation but exclude germs. The cover of can ”8' is firmly attached to the bottom of can "A” by means of two braces and the connecting flue, and the cover of can '0' is connected to can "B" in the same manner. The cover of can "D' is detachable from.the botuam of can "C' by means of a screw coupling. This is to facilitate taking the apparatus apart when cleaning is necessary. All covers of the four'depart— ments screw on tightly. The double-walled chest enclosing can "D' is to be packed with asbestos to prevent as far as possible any fluctuation in temperature. The sterilizing cans, ventilators, plug valves and flues connecting the four departments are round a feature not shown in the diagram on page 10, but fairly represented in out on page 9. The measurements for departments '3' and 'c' are not given. .hey are the same as those given for department "A.” _. 12... The steam.enters near the bottom of the sterilizing jacket, passes up through a perforated partition, and comes in contact with the departments "A", ”B", and 'C'. The con— densed steam is carried off through a small vent as represent- ed in the diragram. The whole apparatus should be made of brass or copper, or a combination of both. -15.. Diagram of the apparatus used. Departments 'A", ”B'", "C'" and 'D'" correspond to departments "A", 'B', ”C" and ”D" on page 10. The flues connecting the departments are rubber, constrict— ed sith special clamps, to take the place of the plug valves in the ideal apparatus. Department 'D" is a common 1 Q leiter flask fitted with rubber cork and glass flues. I l | : - I i ‘i H l l . 1 ii}, i a l k- -/ %—-¥6sfii4A1~/’eg'~fi*—’”- "*T i ' ‘ ‘ I i s . .L ‘ ~ ‘ T g I .l U) B. DC C. .l[tl'fl|tl|l ‘ -u - wfindlmfa A .II! 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