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LIBRARIES MICHIGAN STATE UNIVERSITY EAST LANSING, MICH 48824-1048 This is to certify that the thesis entitled THE EFFECTS OF ELECTRON BEAM CURED COATINGS ON POLYMER SUBSTRATES presented by NORBISMI NORDIN has been accepted towards fulfillment of the requirements for the Master of degree in Packaging Science SAW,“ M Major Professor’s Signature W 97/ Lava—’97 7 / Date MSU is an Affinnative Action/Equal Opportunity Institution O-------g-----.----u--n-c-----—--o- --— -.-.-.-.-.-.-.-.-.-.-i—I-- PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE Mm g a 7mm 060;)” I 2/05 c:/ClRC/DateDue.indd—p.15 *- THE EFFECTS OF ELECTRON BEAM CURED COATINGS ON POLYMER SUBSTRATES By Norbismi Nordin A THESIS Submitted to Michigan State University in partial fulfillment of requirements for the degree of MASTER OF SCIENCE School of Packaging 2005 ABSTRACT THE EFFECTS OF ELECTRON BEAM CURED COATINGS 0N POLYMER SUBSTRATES By Norbismi Nordin Like ultraviolet curing, electron beam curing is a growing technology which is now commercially available. The electron beam curing technology has been proved to offer numerous benefits and advantages in every aspect of its application. Various industries have been switching to the technology in order to improve performance, increase profitability and gain environmental acceptance. However, in the flexible packaging materials industry, converters and end users currently appear to be fragmented in their approach to this technology. Because concerns have been expressed about the effect of e- beam curing on the functionality of flexible packaging materials, this study will provide converters and end users with information that will facilitate their decision about whether e-beam cured coatings are appropriate for their applications. Performance of two co- extruded and two metallized films coated with electron beam curable coatings were studied to determine whether any changes occurred as a result of the electron beam-cured coatings. Tests of selected mechanical properties and migrational behavior of the substrates were done on both the base films (uncoated and uncured) and the treated films (coated and cured) for comparison. Copyright by NORBISMI NORDIN 2005 For my beloved husband and daughter, Azril Haris and Nur Alya Batrisyia iv ACKNOWLEDGEMENTS All praise is due to Allah (SWT) who gave this humble servant the guidance to finally complete this thesis as partial requirement of my master’s degree. I would first like to express my great appreciation to my major professor, Dr. Susan Selke for all her guidance, advice, support, patience and kindness. I also would like to extend my appreciation to Dr. Laura Bix and Dr. Andre Lee for their valuable comments. I would also like to thank the Center of Food and Pharmaceutical Packaging Research (CFPPR) for the financial and KRAFT for the material support. This thesis is also the result of the Du’aas of my husband, Azril Haris, my mother, Dr. Robiah Hamzah and my daughter, NurAlya Batrisyia, for being my greatest inspirations, for their love, encouragement and supports for me to pursue my dream. Without all of you, I would not be able to accomplish this. I also wish to thank Dr. Gary Burgess, Dr. Maria Rubino and Robert Hurwitz for their help and advice, also friends at School of Packaging who always be of great help whenever I ask for. Of course, first and last, all praise and thanks are due to Allah (SWT), may He (AWJ) forgive us for any mistakes and show us the right path. TABLE OF CONTENTS LIST OF TABLES ................................................................................ viii LIST OF FIGURES ................................................................................. x INTRODUCTION ..................................................................................... 1 CHAPTER 1 LITERATURE REVIEW ......................................................................... 4 1.] Electron beam source and radiation ................................................... 4 1.2 Electron beam curing ................................................................... 6 1.3 Electron beam-curable coatings ....................................................... 9 1.4 Electron beam curable coatings versus film lamination .......................... 10 1.5 Effect of electron beam curing on properties of polymer films .................. 12 CHAPTER 2 MATERIALS AND METHODS ................................................................ 17 2.1 Materials ................................................................................ 17 2.2 Methodology ........................................................................... 18 2.2.1 Mechanical Properties ...................................................... 18 a) Tensile properties ..................................................... 18 b) Coefficient of Friction (COF) ....................................... 19 c) Tear strength ......................................................... 20 d) Heat-seal Strength ................................................... 21 e) Scuff resistance ...................................................... 23 t) Dart drop impact test ................................................ 24 2.2.2 Chemical Properties ........................................................ 24 a) Migration testing ..................................................... 24 CHAPTER 3 RESULTS AND DISCUSSION ................................. , ............................... 26 3.1 Tensile Properties ...................................................................... 26 3.1.1 Load at peak ................................................................. 27 3.1.2 Elongation at break ......................................................... 29 3.2 Coefficient of Friction (COF) ......................................................... 30 3.3 Tear strength ........................................................................... 31 3.4 Heat-seal Strength ..................................................................... 33 3.5 Scuff resistance ........................................................................ 35 3.6 Dart drop impact test .................................................................. 36 3.7 Total Migration ........................................................................ 37 vi CHAPTER 4 CONCLUSIONS AND RECOMMENDATIONS ............................................ 42 APPENDICES A: Tests Data and Results ................................................................. 44 B: Statistical Analysis and Calculation Example ....................................... 57 C: UV/V IS Spectrums ...................................................................... 65 D: FTIR Spectrums ......................................................................... 82 REFERENCES ...................................................................................... 99 vii LIST OF TABLES Table 1: Comparison of material cost estimation between EB coatings and bi-layer film lamination .......................................................................................... 10 Table 2: Sealing conditions for all substrates ................................................... 22 Table 3: Tensile strength mean comparison between treatments, separately for each substrate in MD and CD ................................................................. 27 Table 4: Peak load mean comparison between treatments separately for each substrate in MD and CD ............................................................................ 28 Table 5: Mean comparison of percent elongation at break between treatments, separately for each substrate in MD and CD .......................................... 30 Table 6: Mean comparison of the Coefficient of Static and Kinetic Friction for all substrates .................................................................................... 31 Table 7: Tearing force mean comparison between treatments, separately for each substrate in MD and CD ................................................................ 32 Table 8: Peak seal strength forces mean comparison between treatments, separately for each substrate in MD and CD ........................................................... 33 Table 9: Modes of failure .......................................................................... 34 Table 10: Qualitative rub resistance romparison of substrate A and substrate B... . ........35 Table 11: Qualitative rub resistance comparison of substrate C and substrate D ........... 36 Table 12: Summary of the dart drop impact test results ....................................... 37 Table 13: Total migration mean comparison for Substrates A and B in 10% ethanolzwater simulant .................................................................................. 40 Table 14: Total migration mean comparison for Substrates A and B in 95% ethanolzwater simulant .................................................................................. 40 Table A.1: Tensile strength data ................................................................... 45 Table A2: Load at peak data ...................................................................... 45 viii Table A3: Percent elongation at break data ..................................................... 46 Table A.4: Coefficient of Friction data ........................................................... 46 Table A5: Elmendorf tear strength data .......................................................... 47 Table A6. 1: Peak seal strength data .............................................................. 48 Table A.6.2: Average seal strength data .......................................................... 48 Table A.7.1: Dart drop chart Of substrate A ...................................................... 49 Table A.7.2: Dart drop chart of substrate B ...................................................... 50 Table A.7.3: Dart drop chart of substrate C ...................................................... 51 Table A.7.4: Dart drop chart of substrate D ...................................................... 52 Table A8. 1: Total migration for substrate A in 10% ethanol:water simulant .............. 53 Table A.8.2: Total migration for substrate B in 10% ethanol:water simulant .............. 53 Table A.8.3: Total migration for substrate A in 95% ethanol:water simulant .............. 54 Table A.8.4: Total migration for substrate B in 95% ethanol:water simulant .............. 54 Table A.8.5: Total FCS for substrate C in 10% ethanol:water simulant ..................... 55 Table A.8.6: Total FCS for substrate D in 10% ethanol:water simulant ................... .55 Table A.8.7: Total FCS for substrate C in 95% ethanol:water simulant ..................... 56 Table A.8.8: Total FCS for substrate D in 95% ethanol:water simulant ..................... 56 ix LIST OF FIGURES Figure 1: Schematic of electron gun ................................................................ 4 Figure 2: EZCure electron EB curing unit by Energy Science, Inc ............................ 8 Figure 3: EZCure electron EB curing unit dimensions .......................................... 9 Figure C. 1 .1: Substrate A in 10% ethanol for 24 hours ........................................ 66 Figure C. l .2: Substrate A in 10% ethanol for 48 hours ........................................ 66 Figure C.1.3: Substrate A in 10% ethanol for 120 hours ....................................... 67 Figure C.1.4: Substrate A in 10% ethanol for 240 hours ....................................... 67 Figure C.1.5: Substrate A in 95% ethanol for 24 hours ........................................ 68 Figure C. 1 .6: Substrate A in 95% ethanol for 48 hours ........................................ 68 Figure C. l .7: Substrate A in 95% ethanol for 120 hours ....................................... 69 Figure C.1.8: Substrate A in 95% ethanol for 240 hours ....................................... 69 Figure C2. 1: Substrate B in 10% ethanol for 24 hours ........................................ 70 Figure C.2.2: Substrate B in 10% ethanol for 48 hours ........................................ 70 Figure C.2.3: Substrate B in 10% ethanol for 120 hours ....................................... 71 Figure C.2.4: Substrate B in 10% ethanol for 240 hours ....................................... 71 Figure C.2.5: Substrate B in 95% ethanol for 24 hours ........................................ 72 Figure C.2.6: Substrate B in 95% ethanol for 48 hours ........................................ 72 Figure C.2.7: Substrate B in 95% ethanol for 120 hours ....................................... 73 Figure C.2.8: Substrate B in 95% ethanol for 240 hours ....................................... 73 Figure C.3.1: Substrate C in 10% ethanol for 24 hours ........................................ 74 Figure C.3.2: Substrate C in 10% ethanol for 48 hours ........................................ 74 Figure C.3.3: Substrate C in 10% ethanol for 120 hours ....................................... 75 Figure C.3.4: Substrate C in 10% ethanol for 240 hours ....................................... 75 Figure C.3.5: Substrate C in 95% ethanol for 24 hours ........................................ 76 Figure C.3.6: Substrate C in 95% ethanol for 48 hours ........................................ 76 Figure C.3.7: Substrate C in 95% ethanol for 120 hours ....................................... 77 Figure C.3.8: Substrate C in 95% ethanol for 240 hours ....................................... 77 Figure C.4.1: Substrate D in 10% ethanol for 24 hours ........................................ 78 Figure C.4.2: Substrate D in 10% ethanol for 48 hours ........................................ 78 Figure C.4.3: Substrate D in 10% ethanol for 120 hours ....................................... 79 Figure C.4.4: Substrate D in 10% ethanol for 240 hours ....................................... 79 Figure C.4.5: Substrate D in 95% ethanol for 24 hours ........................................ 80 Figure C.4.6: Substrate D in 95% ethanol for 48 hours ........................................ 80 Figure C.4.7: Substrate D in 95% ethanol for 120 hours ....................................... 81 Figure 04.8: Substrate D in 95% ethanol for 240 hours ....................................... 81 Figure D.1.1: Substrate A in 10% ethanol for 24 hours ........................................ 83 Figure D.1.2: Substrate A in 10% ethanol for 48 hours ........................................ 83 Figure D. 1 .3: Substrate A in 10% ethanol for 120 hours ....................................... 84 Figure D.1.4: Substrate A in 10% ethanol for 240 hours ....................................... 84 Figure D. 1 .5: Substrate A in 95% ethanol for 24 hours ........................................ 85 Figure D. 1 .6: Substrate A in 95% ethanol for 48 hours ........................................ 85 Figure D.1.7: Substrate A in 95% ethanol for 120 hours ....................................... 86 Figure D.1.8: Substrate A in 95% ethanol for 240 hours ....................................... 86 Figure D2. 1: Substrate B in 10% ethanol for 24 hours ........................................ 87 Figure D.2.2: Substrate B in 10% ethanol for 48 hours ........................................ 87 xi Figure D.2.3: Figure D.2.4: Figure D.2.5: Figure D.2.6: Figure D.2.7: Figure D.2.8: Figure D.3.1: Figure D.3.2: Figure D.3.3: Figure D.3.4: Figure D.3.5: Figure D.3.6: Figure D.3.7: Figure D.3.8: Figure D.4.1: Figure D.4.2: Figure D.4.3: Figure D.4.4: Figure D.4.5: Figure D.4.6: Figure D.4.7: Figure D.4.8: Substrate B in 10% ethanol for 120 hours ....................................... 88 Substrate B in 10% ethanol for 240 hours ....................................... 88 Substrate B in 95% ethanol for 24 hours ........................................ 89 Substrate B in 95% ethanol for 48 hours ........................................ 89 Substrate B in 95% ethanol for 120 hours ....................................... 90 Substrate B in 95% ethanol for 240 hours ....................................... 90 Substrate C in 10% ethanol for 24 hours ........................................ 91 Substrate C in 10% ethanol for 48 hours ........................................ 91 Substrate C in 10% ethanol for 120 hours ....................................... 92 Substrate C in 10% ethanol for 240 hours ....................................... 92 Substrate C in 95% ethanol for 24 hours ........................................ 93 Substrate C in 95% ethanol for 48 hours ........................................ 93 Substrate C in 95% ethanol for 120 hours ....................................... 94 Substrate C in 95% ethanol for 240 hours ....................................... 94 Substrate D in 10% ethanol for 24 hours ........................................ 95 Substrate D in 10% ethanol for 48 hours ........................................ 95 Substrate D in 10% ethanol for 120 hours ....................................... 96 Substrate D in 10% ethanol for 240 hours ....................................... 96 Substrate D in 95% ethanol for 24 hours ........................................ 97 Substrate D in 95% ethanol for 48 hours ........................................ 97 Substrate D in 95% ethanol for 120 hours ....................................... 98 Substrate D in 95% ethanol for 240 hours ....................................... 98 xii INTRODUCTION The use of electron beam (EB) curable coatings, inks and adhesives has increased dramatically over the last decade. Energy curing use in packaging decoration and protection started with the first commercial run of UV (ultraviolet light) curing inks and coatings in 1969.(10‘12) The use of EB products for similar application took another ten years for commercialization due to economic considerations. These technology are used in a variety Of applications such as printing inks, overprint varnishes, release coatings, primers, pigmented paints, clear topcoats, pressure sensitive adhesive and the list of applications keeps growing within a very wide range of industries“) Flexible films used as packaging materials is one of the industries that are developing the use of EB curing technology in many applications. The recent advances in electron beam curing chemistry and curing equipment encouraged the increased use of this technology, besides offering numerous advantages over conventional curing systems. RadTech International summarized three compelling reasons to convert to UV and EB technologym) The first, improved productivity, is based on the speed of curing, which is generally less than a second, compared to conventional coating methods. Compared to water base coatings web line speeds of 500 feet per minute (15) , it is not uncommon for BB or UV technology to have web line speeds of 1,000 feet per minute. The second advantage is suitability for sensitive substrates because most EB ad UV systems do not contain water or solvent. With total control of the cure temperature, the process becomes a very practical choice for heat-sensitive substrates. The third reason is that it is both environmentally and user friendly. Since typical compositions are solvent-free, emissions and flammability are no longer an issue. Compatibility with virtually any application technique is a characteristic with light cure systems and space requirements are minimal. For example, UV lamps can generally be installed on existing production lines. More advantages of this technology will be explained in detail in the literature review. Despite all of these advantages, UV or EB still have not been universally accepted as technologies of choice for converters. The reasons seem to be most evident in flexible packaging, particularly for food packaging. The three major reasons are the cost Of materials, the fear of adopting a relatively new and radical method, and the impression that that the chemistry is or can be harrnful.('2’24) Actually all these reasons unfounded. A review of the literature shows that application of this technology will result in significant savings on materials and equipment costs, and that they are safer than conventional systems. (12. 17, 21.38, 43) Another concern of converters and end users regards the actual application of EB curing to flexible packaging materials as the substrate. The impact of the EB curing on the substrate itself needs to be studied, since the energy can cause changes within the substrates just as the energy will cause the ink or coating to crosslink. As EB energy can be used to alter products to achieve desired features, further exposure might result in degradation of those properties. Based on these concerns, this study investigated the effect of EB curing on the functionality of several flexible packaging materials. The effects of EB curing of overprint varnishes on different laminating films were quantified. Selected mechanical and chemical properties of substrates were evaluated to determine what changes occurred as a result of the e-beam cured coatings. The results of this study will provide converters and end users with information that will facilitate their decision about whether EB cured coatings are appropriate for their applications. CHAPTER 1 LITERATURE REVIEW 1.1 Electron beam source and radiation Electron beams are generated using electron guns in a manner similar to that used in a TV picture tube. A beam from these guns can be deflected and focused magnetically to create a small spot that moves rapidly. Another way to generate EB is by using linear filaments and cathodes, directed by electrostatic electrodes to form their image on a substrate, as in Figure 1. For higher energy and higher production speed requirements, multiple filaments or cathodes can be used. Structure Terminal Electron Gun Chamber (W) Filamen (F) Vacuum Electron Beam (B) Shielding Metallic Foil (F) Moving product (P) Figure 1: Schematic of electron gun (50) On an industrial scale, accelerators are used to generate electrons. When the generated electron-beam is directed at a target consisting of a high-atomic-number metal, such as tungsten or gold, X-rays with a broad spectrum of energies will be produced. The amount of energy absorbed, also known as the dose, is measured in units of kiloGrays (kGy), where 1 kGy is equal to 1,000 Joules per kilogram, or MegaRads (MR or Mrad), where 1 MR is equal to 1,000,000 ergs per gram. The accelators are generally described in terms of their energy and power. The low-energy accelerators range from 150 keV to 2.0 MeV while the medium-energy accelerators have energies between 2.5 and 8.0 MeV. High-energy or electron linear accelerators have beam energies above 9.0 MeV. Accelerator power is a product of electron energy and beam current. Available beam powers range from 5 to about 300 kW, for example a 5.0 MeV accelerator at 30 mA will have a power of 150 kW.(34) Ionizing radiation is radiation that can ionize a molecule. The term ionizing radiation usually refers to the type of radiation that will ionize oxygen in air. Therefore, it is, radiation with a wavelength shorter than 253 nm, which includes x-rays generated in EB-curing systems. Unlike UV energy, EB energy ionizes anything in its path until all electrons are absorbed.(50) In general, EB radiation of materials begins when electrons with typical energies in the keV and MeV range are absorbed in matter and produce secondary electrons as a result of the energy degradation process. The fast electrons results in the formation of radicals, ions, trapped electrons and excited states of molecules or atoms through a Coulomb interaction of these secondary electrons with the atoms or molecules of the absorber. As a result, these fast electrons are able to initiate chemical changes in materials and modify them. Details on the principles and chemistry of ionizing radiation are well described elsewhere. (10’26’50) For more than 40 years, such kinds of modifications have been used to change polymer structures and propertiesm) Structure and property modifications such as grafting, crosslinking and degradation of polymers can be induced by these electrons and by other ionizing radiation. Modification of the surface properties of polymers by grafting is achieved by grafi copolymerization with different monomers. Grafting of polymers can be accomplished by electron beam irradiation of the polymer backbone to form radical sites, which then react with monomers present as liquid or vapor. Cross- linking usually tends to improve mechanical and thermal properties and chemical, environmental and radiation stabilities of materials. It occurs when two radicals produced on neighboring polymer units recombine. The relative molecular mass of the macromolecule increases and the melting point rises. Simultaneously to cross-linking, polymer degradation may take place by chain scission, which can lead to a decrease of the molecular mass. However, in some materials only one of these effects may be predominant during the radiation process. “6) Various applications of BB in achieving , desired modifications mentioned above are presented elsewhere. “4"6‘18'2'32’25’33'47’ 1.2 Electron beam curing EB curing is defined as “the use of electron beams as an energy source to induce a rapid conversion of especially formulated 100% reactive liquids to solids”.(33) Free radical or cationic polymerization is initiated by the fast electrons and then followed by intensive crosslinking. In such way, dense polymer networks with tremendous abrasion, scratch and chemical resistance are produced. Cationic polymerization differs from classic radical polymerization in several ways. The polymerization is not affected by oxygen, therefore curing can be done in air without a nitrogen blanket. The initiating species can be a stable chemical compound (including a proton or a carbonium ion) and usually can endure much longer than a free radicals. A considerable post-cure effect is observed; cationic polymerization results in a slower curing process than with free radicals. The initiating species can migrate over macroscopic distances even in opaque materials and in the dark (i.e. after radiant energy exposure stops). Cationic polymerization is also often supported by thermal activation. Besides all the applications mentioned above, the most important and growing application of fast electrons with typical energies between 120 and 300keV (electron beam) is curing of solvent-free monomer/Oligomer coatings, paints and printing inks.(33) Although EB curing technology is a long established, 30-year-old technology with solid advantages, the curing units have traditionally been cost prohibitive. Dump truck sized curing units were criticized for consuming; additionally, these units commonly cost around seven figures, a significant capital investment. Modification and calibration of the curing unit to collaborate with an existing process line also has been a huge contribution in this prohibitive cost. (37) The recent increased interest in this application is, in part, a result of the recent availability of lower-voltage, lower-cost EB units“) For flexible packaging material, e- beam curing offers a number of advantages, especially to the converters. A high speed curing process that instantly dries up all coatings or ink in-line, producing 100% solid coatings, results in very high throughput rates. The lack of photoinitiator for curing the electron beam-based coatings/inks results in lower-cost formulation than UV-based coatings or inks. The utilization of energy in BB curing is also reported to be more efficient than the forced-air drying tunnels for water-based or and solvent-based cured coatingsm) Unlike thermal curing, strict temperature or moisture controls may not be needed as only a moderate increase of temperature (about 15°C) occurs during the curing. Other than that, EB curing offers competitive treatment cost per unit of product compared to more conventional chemical processes and it also produces hard, high gloss, stain, chemical and abrasion resistant finishes, especially for coatingsm‘m The use of volatile or toxic chemicals can be avoided since uses solventless inks and varnishes. This results in very low to no Odor and extractables, and complies with the environmental and FDA regulation. In addition, there is no need for oxidizers, incinerators or solvent-waste disposal as required for solvent-based systems.(27‘35) Less space than for drying ovens associated with water- and solvent-based systems is now required for a compact e-beam curing unit, which can easily be fit in any desired place in the production or printing line (Figure 2 & 3).”“5’ Figure 2: EZCure electron EB curing unit by Energy Science, Incas) 5843 6233’ [1492] [1594] Lts [3751 l 115i4] Figure 3: EZCure electron EB curing unit dimensions in inch [mm]. (28) 1.3 EB- curable coatings EB-curable coatings generally consist of solventless liquids that can be applied to a substrate and converted into a solid, adherent film within a fraction of a second upon exposure to a beam of electrons. The coatings are combinations of oligomers (polymers with low molecular weights) and monomers, which control the viscosity before curing. Typical oligomers are acrylated urethane polyesters, acrylated epoxies and polyesters. A typical multifunctional monomer is trimethylolpropane triacrylate (TMPTA).“6) Flat surfaces such as paper sheets or webs, plastic sheets or flexible films, plastics, metal and wood are common materials used as the substrate. Typical application techniques for EB- cured coatings are spray, roll coating, and curtain coating“) According to a survey done by RadTech International, one of the most significant applications of EB-curable coatings is in graphic arts coatings.‘l3 ‘17) Accounting for about 25% of the use of all UV/EB formulated products, this application is the single biggest end user, with over 19,000 metric tons of product by year 2001. Many survey respondents indicated that EB overprint coatings applications including flexible film, foil and board offer good potential growth and graphic arts applications (including coatings and inks) for food packaging represents a big potential growth opportunity. Issues of health and safety concerns in using electron beam curable coatings for food packaging applications were explained by Dr. Don Duncan, Director of Research at Wikoff Color Corporation. According to him, the EB coatings, when properly applied and cured, are fully suitable for most food packaging applications where three conditions apply: first, there is no intent of direct contact; second, the UV/EB print is separated from the food by a “functional barrier”; and third, the use of the UV/EB inks or coatings results in a food package free of Odor or taintm) 1.4 Electron Beam curable coatings versus film lamination Flexible film used as packaging materials in confectionary packaging for instance, involves the use of reverse-side-printed oriented polypropylene (OPP), which is then adhesive-laminated to another opaque film. A cold-seal adhesive is Often then applied to the backside of the opaque film for subsequent cold sealing after filling. Replacing this bi-layer laminate structure with a single ply film (e. g. a direct-printed mono-web of thicker OPP film) and an EB ‘top coat’ delivers significant savings in material cost to the converter and the end-user alike. BB is used to cure these overprint coatings with properties strong enough to replace a layer of that opaque film. Additionally, since the film will be wound on itself with the cold-seal adhesive on its backside, the EB-curable coatings must also have excellent block resistance. (27) 10 Another practical objective in using EB-curable coatings is to replace an outer film in constructions in which the outer film functions only for graphics protection. “827) The EB-curable coatings, when applied over the printing, result in improved scratch and scuff resistance and provide high gloss, are odor free because they contain no photoinitiator, and provide a manageable coefficient of friction (COF). In addition to the material savings realized from replacing a layer of film, there are the cost reductions realized from streamlining the printing and converting process. Many laminated structures take days to complete while EB cured coatings are processed instantly in-line, thus allowing the converter to print and ship the product in the same dayfzng) A cost estimation on the use of EB coating versus lamination was done by Rick Sanders of Energy Sciences, Inc. to provide information to the converter and end-user on how EB coating can yield significant savings in material cost (Table 1).“) Table 1: Comparison of material cost estimation between EB coatings and bi-layer film lamination EB COATINGS vs. LAMINATIONS Replace Two-Ply Laminations with Monoweb and EB Overprint Varnish Assumptions: Product Width 36 inch Wide Production Hours 4,000 hours per year Line Speed 500 feet per minute Total Annual Production 51.8 MSI Current Structure Proposed Structure SOG BOPP/RP/ADH/I .4 Mils 2.0 mil BOPP/Surface Print/EB BOPP OPV $ per 1,000 Square Inches (MSI) $ per 1,000 Square Inches (MSI) Cost of 500 & 1.4 Mils OPP $0.1207 ----- Solvent-Based Adhesive $00100 ----- Cost of2.0 Mil OPP ----- $01000 EB OPV @ $4.00/lb And 1.8 lbs/ream ..... $00160 Total $01307 per MSI $0.1 160 per MSI Total Cost per Year $6,770,260 $6,008,800 Net Savings per Year $761,460 Source: Ink World Magazine, February 2003 11 The economic and toxic reduction assessment for Metallized Products, Inc. (MP1) in Manchester proved that the use of EB-coatings for their product resulted in a huge economic advantage when compared to thermal coating.(49) Even though a large capital investment was required for purchasing and installing the EB-unit, MPI was able to recover their investment, on their second EB-unit, over the course of two years because numerous factors affected annual operating costs, such as production speed and energy cost. Even though converting from conventional coating systems to electron beam cured coating systems has proven to offer numerous advantages, development of this technology is still in the early stages compared to other EB curing applications. Only a small amount of literature related to EB-cured coatings on polymer substrates is available. Recent articles and papers on EB curing of coatings mostly emphasized advantages of converting from the use of conventional coatings to the EB-curable coatings. The available studies from late 80$ throughout the 903 on EB curing or processing of newly-developed polymers mostly provide ideas on correlation of some parameters such as degree of curing and radiation doses to the mechanical and chemical properties of the electron beam-cured samples. 1.5 Effect of electron beam curing on properties of polymer films As EB curing is expected to result in modifications of at least the polymer surface, a primary objective of most of the studies was to examine how far EB curing will 12 affect the properties and functionality of the cured polymers. Selected mechanical properties such as tensile properties, hardness, and film structure plus migrational behavior (total/overall migration) of the EB-cured samples were thoroughly discussed. In a study on the effects of ionizing treatments (gamma photons & electron beam) on food simulant-packaging material combinations, Pillettem) proved that the electron beam treatment (energy of 6 MeV) did not show any statistically significant difference in the structural, physicochemical and mechanical properties of the combinations, control and treated films. No statistically significant differences were also found for combinations in the total migration test in alcoholzwater simulants. Very small total migration was also found within the limit of the detection level (<1mg/dm2). The chemical analysis of volatiles showed the formation of hydrogen and methane. For that reason, some “microscopic” modifications were expected in the films due to the treatment. The effect of EB radiation dosage and sensitizer (tri-methylolpropane trimethacrylate, TMPTMA) level on tensile properties of EVA was investigated by Datta.“9) The study showed that a higher amount of TMPTMA and higher dosage of radiation both had an adverse effect on the mechanical properties of EVA. Tensile strength and elongation at break depend on the degree of strain-induced crystallization which, in turn, depends on the polymer chain length and degree of crosslinking. Therefore, when crosslinking increases, the tensile strength may increase up to a certain level, beyond this level, the tensile strength is expected to decrease. A decrease in tensile strength might also result from a decrease in chain length due to chain scission. On the 13 other hand, the modulus, which strongly depends on crosslinking density, was found to increase with increased degree of crosslinking. Oliver et al (39) studied the mechanical properties of electron beam cured tripropylene glycol diacrylate (TPGDA) and propoxylated glycerol triacrylate (GPTA) films. The films were cured with two radiation doses (7.5 kGy and 105 kGy) and their tensile properties, including Young’s modulus, were determined. For higher dose samples (105 kGy) , tensile stress rise was steep at low draw ratios, indicating a larger Young’s modulus compared to the lower dose samples. As the electron beam curing dose increased, mechanical rigidity of the polymer network substantially increased, which is attributed to an increase of crosslinking density. The acrylic resins used in the electron beam curing applications allow the widest latitude of formulation, besides representing the fastest curing systems. With proper formulation, acrylics can cure with doses as low as 1-5 Mrad. Even though the dose-to- cure is equally important for a variety of acrylic systems, this system is not highly dose- rate (current in mA) dependent. A study by Schroeter‘46) on the effect of dose on properties for silicon resin mixtures consisting of various mixtures of acrylate and methacrylate monomer/polymer per thousand grams of silicon resin showed that the MEK-rub resistance obtained at any given dose is independent of dose rate. He also proved that properties such as solvent resistance and hardness of EB-cured resins improved as the total dose increases. A similar study that supports Schroeter was done by Batten et al.(1 I) on electron beam curing of silicon-containing acrylates as a new surface-coating material. Performance and film-forming properties of a series of synthesized silicon-containing 14 mono-, di-, tri- and tetraacrylates at increased curing doses were reported based on the results of similar physical tests; solvent rub resistance, pencil hardness and brittleness. From the results, they found that all tested silicon-containing acrylates cured rapidly at low doses. With increasing curing dose (2.5, 5, 10, 20, 40 and 60kGy), only tetraacrylates and triacrylates cured at low doses to give hard film with a high degree of flexibility while possessing good solvent resistance. On the other hand, monoacrylates polymerized to give highly viscous fluid, whereas diacrylates cured rapidly to give sofi films. Lox and Waldenm) did a study using a UV spectrophotometer to assess the effect Of electron beam radiation upon migrational behavior of plastics. A single-sided migration test for 10 days at 40°C with ethanol:water was done on shrinkable PVC films radiated with increasing radiation doses from 3, 5, 7.5, 10, 20 and 25 kGy. A detailed explanation of how to measure migration and migrational behavior can be found in their (3 1) and in a study by Lox et al.(29) The final result for total migration previous study clearly demonstrated a drastic rise of migration rates at low-dose rate, probably due to the formation of small molecules. Conversely, at higher doses (>10 kGy), the migration rate decreases. The radiation process interferes with the pure migrational process (migration of un-radiated films) as less diffusible molecules were present after the high-dose exposure of the film. A study on effects of electron beam treatment Of the principal flexible food packaging materials (LDPE and OPP) by Gante and Pascattm) focused on chemical structure and mass transfer phenomena with an increasing dose of radiation. NO significant changes were observed in the structure of polymer matrices or in oxygen permeability after films were treated at approved dose levels (<110kGy). However, 15 several structural changes were observed by FTIR analysis at 100kGy and higher. With regard to total migration in ethanol:water simulants, all total migration data at increased doses were < 1 mg/dmz, which is within the accepted limits Of European Communities (EC) Regulations for polyolefins. The chemical analysis of volatiles from these films showed the presence of many different compounds in the treated film, which is comparable to the results from Lox and Walden. As mentioned before, the EB-curable coating must have an excellent block resistance. Block resistance is the tendency of a coating not to adhere to another surface. An example Of poor block resistance is when a part is painted and wrapped with paper, and the paper sticks to the “dry paint”. If the paint is fully dry and not able to flow, the block resistance is usually good. Kauffmanm) proved that a commercially available EB coating for OPP for confectionary applications, termed as a release lacquer, exhibits low Odor, high gloss, low COF and exceptional block resistance to a widely used cold-seal adhesive. 16 CHAPTER 2 MATERIALS AND METHODS 2.1 MATERIALS All film samples were provided by Kraft. The tested substrates were 2 coextruded films (Substrates A and B) and 2 metallized polypropylene films (Substrates C and D). One overprint varnish, coded as C1, had been applied to the coextruded polypropylene, and a different varnish, C2, to the metallized films, and the varnishes were e-beam cured before receipt. Identical base films were also provided. The coated films were also printed with blue, white and blue plus white, each color in 50mm stripes at the center area of the films. The base films (uncoated and unprinted) were tested as controls, for comparison with the e-beam cured coated films. Substrate A was a five-layer ethylene vinyl alcohol (EVOH) co-extruded film with a plastomer sealant consisting of co-polymer polypropylene (COPP) / tie / EVOH / tie / linear low density polyethylene (LLDPE)-Metallocene sealant. Substrate B was a five-layer EVOH film coextruded with ethylene vinyl acetate (EVA) and cyclic olefin copolymer-LLDPE (COC-LLDPE) consisting of COC-LLDPE / tie / EVOH / tie / EVA. Both substrates had a gauge of 3.0 mils and were coated with C1 coating. Both substrates C and D were metallized OPP with C2 coating. The differences between the two substrates were that substrate C was a vacuum-metallized, high barrier OPP film with proprietary sealant with 0.7 mil gauge, while Substrate D was an asymmetrical opaque barrier PP film metallized on one side and heat sealable on the other side, with 1.0 mil gauge. 17 2.2 METHODOLOGY The mechanical properties tested included tensile properties, Elmendorf tear strength, dart drop impact strength, coefficient of friction, scuff resistance and heat seal behavior. The tests were performed according to standard ASTM methods, with appropriate modification. The chemical properties testing involved 95% ethanol and 10:90 ethanol/water, the FDA-recommended simulants for fatty foods and for aqueous, acidic and low- alcohol-containing foods, respectively, for migration testing. The extracted liquid was tested by spectrometry techniques, and the pattern of peaks from the cured coated materials compared to that from the base films. 2.2.1 MECHANICAL PROPERTIES TESTS A) Tensile Properties The test for tensile properties of the substrates was performed according to standard ASTM method D882-01 “Standard Test Method for Tensile Properties of Thin Plastic Sheeting?“ This test method covers determination of tensile properties of plastics in the form of thin sheeting, including film less than 1.0 mm or 0.04 inch in thickness. In this test, tensile properties of the control films were compared to the treated films. For the treated films, there were three treated areas of interest in the film structure where the tensile strength was measured: coated, uncoated and printed. Printed samples were taken from the printed center area of the films. Uncoated samples were taken from the film 18 edges. Coated samples were taken from the coated but unprinted area between the uncoated edge and the printed center. Since the substrates were anisotropic materials, a total of ten specimens were tested from each substrate, five replicates each for the machine and cross directions. The thickness of each substrate (control, uncoated, coated and printed) was measured with an auto micrometer by Testing Machines, Inc. (model 549M) according to ASTM D 6988- 03 “Standard Guide for Determination of Thickness of Plastic Film Specimens.”(8) Based on ASTM D 6287-98 “Standard Practice for Cutting Film and Sheeting Test Specimens,” (7) the JDC Precision Sample Cutter (Model 1-10) was used to cut the films into strips of uniform 25 mm (1.0 in) width and length at least 50 mm (2.0 in.) longer than the grip separation. The INSTRON 4201 machine with initial grip separation of 2 inch and crosshead speed of 20 in/min was used to obtain the specimens’ break/peak load and elongation. Detailed procedures and apparatus used are described in the ASTM standard. B) Coefficient of Friction (COF) The static and kinetic coefficients of friction (COF) of the plastic films were determined according to the standard ASTM method D1894 “Static and Kinetic Coefficients of Friction of Plastic Film and Sheeting?“ The method covers determination of coefficients of starting and sliding friction of plastic film and sheeting when sliding over itself or other substances at specified test conditions. The Monitor/Slip Friction machine (model 32-06) by Testing Machines Inc. which is equipped with a moving sled with a stationary plane similar to Method A of assembly of apparatus in the ASTM standard was used in this test. This equipment has 19 the ability to calculate and display both static and average kinetic COF during one test cycle. A square metal block sled of 200 grams weight, measuring 2.5 inch by 2.5 inch was used for testing both the control and the treated films. For the treated films, both unprinted and printed areas were randomly tested. Five specimens of 3 inch by 18 inch from each substrate were tested for both static and kinetic coefficient of friction. As the films may exhibit different frictional properties in their respective principal directions due to anisotropy or extrusion effects, the common practice of testing the specimens was employed, that is by testing with the film’s machine direction on machine direction (MD on MD). C) Tear Strength The substrates’ tear strength was measured using an Elmendorf tear tester using a similar method as for paper. The test for tear strength was performed according to the standard ASTM method D1922-03a “Propagation Tear Resistance of Plastic Film and Thin Sheeting by Pendulum Method” to determine the average force to propagate tearing through a specified length of plastic film or nonrigid sheeting after the tear has been started, using an Elrnendorf-type tearing tester. Rectangular specimens were cut using an Elmendorf standard cutter.(4) The tearing force of both the EB-cured films and control films was measured in the machine direction (MD) and cross direction (CD). For the treated films, there were two treated areas of interest in the films’ structure where the tearing force was measured: unprinted and printed. Printed samples were taken from the printed center area of the films while the unprinted samples were taken randomly from the unprinted area of the films. 20 The Elmendorf tearing tester (Model 60-100) by Thwing-Albert Instrument Company was used in this test. Determination of number of plies to be used in testing for each substrate differs based on several factors such as the tearing behavior and the average scale reading obtained from the test. Based on the standard, the maximum accuracy of the apparatus lies in the scale range from 20 to 60. Therefore, enough sandwiched specimens should be tested to produce a scale reading between 20 and 60. The number of plies for Substrate A was based on the scale reading produced by its CD specimens since the MD did not produce a scale reading within the required range (20 — 60). A single ply was used for Substrate B based on its tear behavior (oblique tear in opposite direction). For both metallized films (Substrates C and D), the appropriate numbers of plies were selected to produce scale readings of 10 or 20 only, since both substrates are relatively weak. The maximum number of plies that fit into the instrument’s clamp was not sufficient to produce the desired scale readings (2O -60). D) Heat— Seal Strength The heat-seal strength of both cured and control films was measured in the MD and CD according to the ASTM F88-OO “Standard Test Method for Seal Strength of Flexible Barrier Materials?“ For the treated films, only printed and unprinted areas were evaluated. The unprinted specimens were randomly cut from the unprinted coated or unprinted uncoated areas on the films. The films were cut into l-inch wide strips using a JDC Precision Sample Cutter (model JDC 1—10) and fin-sealed with seal width of 1.0 inch, under specified conditions of temperature, pressure and dwell time. Both sealers 21 used are from SENCORP Systems, Inc., the hot jaw heat sealer (Model 12ASL) and the thermal impulse sealer (Model 16TP). Samples of all substrates were sealed initially with sealing conditions provided by the manufacturers. However, due to different sealers used for sealing, the final sealing conditions were based on the strongest seal that could be achieved. The sealing conditions for all substrates are summarized in Table 2 below: Table 2: Sealing conditions for all substrates FILMS SEALER TYPE SEALING CONDITIONS Temperature: 24OF Substrate A Hot J aw Heat Sealer Dwell time : 0.5 second Pressure : 25 psi Temperature: 250F Substrate B Hot Jaw Heat Sealer Dwell time : 1.4 second Pressure : 25 psi Temperature: 230F Substrate C Hot Jaw Heat Sealer Dwell time : 1.0 second Pressure : 25 psi Dwell time : 0.6 second Pressure : 30 psi Substrate D Thermal Impulse Sealer Seven sealed replicates were prepared for each substrate film: control, unprinted and printed. The IN STRON 5565 machine with grip separation rate of 12 inch per minute and initial grip separation distance of 1 inch was used to obtain the average and peak load from the seal profile (plot of force versus grip separation). The method used to hold the film specimens during the test was the unsupported tail method. 22 E) Scuff resistance The Sutherland dry rub test was performed according to ASTM D 5264-98 “Standard Practice for Abrasion Resistance of Printed Materials by the Sutherland Rub Tester”(6) to determine the durability and abrasion resistance Of only the printed surface of all substrates. Test films with dimensions of 2 x 7 inches were cut from the printed area of the substrate and attached to the device. Similar film samples were attached to a 4 lb test block used to rub the test specimen. This standard 4 lb test block produced a contact pressure of 1 lb per square inch. Then, both test films were rubbed against one another at controlled speed and controlled cycles in increment of 5 strokes up to 25 strokes. Once the rubbing stopped, the test film was examined to see any type of failure such as ink transfer, wearing or scratching of the printed surface. Rubbing the same films against one another did not result in any difference in rub resistance, even with 25 strokes. Therefore, in order to allow much more in-depth abrasion testing, a material with a more abrasive surface was used and attached to the test block instead of the film samples. A GA—CAT (Comprehensive Abrasion Tester (CAT) by Gavarti Associates Ltd. of Milwaukee, WI.) standard receptor A-4 was used and attached to the test block. The test film and the standard receptor were rubbed against one another under the same test conditions and the test film was observed for the type of failure. With the standard receptor, adequate differences in rub resistance of the printed films were established and comparison between the printed films with similar coatings was made. 23 F) Dart Drop Impact Test This test was performed according to standard ASTM method D1709-01 “Impact Resistance of Plastic Film by the Free-Falling Dart Method?“ The test determines the energy that causes different plastic films to fail under specified conditions of impact of a free-falling dart. This energy is expressed in terms of the weight (mass) of the missile falling from a specified height which would result in 50% failure of specimens tested. The Test Method A with standard staircase testing technique was used in this study. Test Method A employs a dart with a 38 mm (1.5 in) diameter hemispherical head dropped from a height of 0.66 m (26 in). In the staircase testing technique, a uniform missile weight is employed during the test and the missile weight is decreased or increased by the uniform increment after the test of each specimen, depending upon the result (fail or not fail) observed for the specimen. The control films and the printed area of the treated films were cut into 6—inch square films with at least 20 replicates and tested using a dart missile weighing 48 grams and 15 gram rings as increments. The apparatus, testing procedure and calculation used are described in the ASTM standard. 2.2.2 CHEMICAL PROPERTIES A) Migration testing The polyolefin migration test involved the FDA-recommended simulants for fatty foods (95/100% ethanol) and for aqueous, acidic and low-alcohol-containing food (10:90 ethanol/water). The test was performed according to the USFDA Guidance for Industry of Chemistry Recommendations for Preparation of Food Contact Notifications and Food 24 Additive Petitions for Food Contact Substances (F CS)‘5 ') and ASTM D 4754 “Standard Test Method for Two-Sided Liquid Extraction of Plastic Materials Using FDA Migration Cell.”(5) TO determine the total migration, substrates were stored at 40°C for 10 days in contact with the food simulants as recommended by the FDA. For each substrate, a single sample was prepared initially to examine the result using sampling periods of 24, 48, 120 and 240 hours. Based on the results of that single sample, triplicate samples were then prepared for the actual data. The amount of FCS that migrated from the samples was determined by weighing the samples before and after exposure to the simulants. The remaining simulants were then tested using the Perkin Elmer (Lambda25) UV/V IS Spectrometer and Fourier Transform Infrared Spectroscopy (FT-IR) Spectrometer; model Spectrum 1000 also by Perkin Elmer. The absorbance of the remaining simulants was scanned from the whole region of the visible light wave length to the UV light wavelength (190 nm — 1100nm) to detect any appearance of peaks of the migrants in the simulants. In the F T-IR testing, the simulants were scanned from infrared light frequency of 515 cm'l to 4000 cm'1 to observe the percent transmittance Of the migrants. For both UVN IS and FTIR, the pattern of peaks from the cured coated (treated) materials was compared to that from the base (control) films to possibly see indication of any new migrants from the cured coated film. 25 CHAPTER 3 RESULTS AND DISCUSSION 3.1 TENSILE PROPERTIES In order to compare and verify any differences in tensile properties between the EB-cured films and the control films, three-way analysis of variance (ANOVA) was employed to analyze the results. The experiment has a three-way factorial design (4 x 4 x 2) with 5 replicates. Residual diagnostics was done to check the normality and distributional assumptions of this dataset.(43) The residuals plot showed no pattern indicating any violation of normal distributional assumptions that are required for statistical inference in this model. The result from the ANOVA table with the lack-Of-fit test in Type III fully adjusted sums of squares table shows that the 3-way interaction among all factors is significant (P-value of <0.0001) . That means the tensile strength measurement does depend on these three important factors. Therefore, inferences involving any particular factor were done within the combination of levels of the other two factors using the F-test with Type I error rate of 5% (see Appendix B). Since the point of interest is to verify any differences in tensile strength between treatment levels, the summary of tensile strength mean differences between levels of treatment for each substrate and direction combination is presented in Table 3. All values were obtained at break except for substrate A in the CD, where the maximum value was obtained at yield. 26 Table 3: Tensile strength mean comparison between treatments, separately for each substrate in MD and CD. SUBSTRATE TREATMENT Tensile Strength (Ib/inchz) MD CD SUBSTRATE A Control 17,223a 3,665a Coated 13,768b 3,043a Uncoated 15,872a 3,246" Printed 13,369b 3,0693 SUBSTRATE B Control 3,107a 3,054a Coated 2,873a 2,965a Uncoated 3,028a 2,352a Printed 2,8143 2,836a SUBSTRATE C Control 13,245a 35,011a Coated 16,377b 34,1 1 1a Uncoated 16,081b 38,470b Printed 14,167a 30,177c SUBSTRATE D Control 18,290a 48,046a Coated 16,149b 42,016b Uncoated 16,396b 42,710bc Printed 16,510b 43,727c For each substrate and direction, different letters afier TS indicate a significant difference (P<0.05) between treatments. In general, significant differences in tensile strength as a function of treatment were found for substrate A, C and D films, but not for substrate B. 3.1.1 Load at Peak: Since coating and printing slightly increases the thickness of the film, it will slightly decrease the calculated tensile strength if the coating or printing does not contribute any strength and the strength of the base film is unchanged. Therefore, as an alternative to analyzing tensile strength, the analysis can be done on the peak load. The same statistical method, three-way analysis of variance (ANOVA) and Type 1 error rate 27 of 5%, was used. The summary of peak load mean differences between levels of treatment for each substrate and direction combination is presented in Table 4. Table 4: Peak load mean comparison between treatments separately for each substrate in MD and CD. SUBSTRATE SAMPLE Ave. Thickness Peak Load MD (lbs) Peak Load CD (lbs) (mil) Average Average Control 2.4 41.34a 8.80a SUBSTRATE Coated 3.0 41.30“ 9.13“ A Uncoated 2.9 46.03b 9428 Printed 3.1 41.44“ 9.51“ Control 3 .0 9.3 28 9.16a SUBSTRATE Coated 3.0 8.62“ 8.90“ B Uncoated 3.0 9.09“ 8.56“ Printed 3.1 8.72“ 8.79“ Control 0.7 9.27“ 24.51“ SUBSTRATE Coated 0.7 l 1.46b 23.88“ C Uncoated 0.6 9.65“ 23.08“ Printed 0.8 l 1.33b 24.14“ Control 1.0 18.29“ 48.05“ SUBSTRATE Coated 1.1 17.76“b 46.21C D Uncoated 1 .0 16.40b 42.71 b Printed 1.1 18.16“ 48.1“ For each substrate and direction, different letters after Peak Load indicate a significant difference (P<0.05) between treatments. The statistical analysis shows that there are significant differences in peak load between MD and CD of all substrates except substrate B. While some statistically significant differences were found between the control and one or more of the subcategories of treated films in all substrates except substrate B (see Appendix B), in the base comparison of whether there was a difference between the printed film and the control, a significant difference was found only for substrate C, as its peak load actually increased by more than 20%. Therefore, much of the difference found in the tensile 28 strength comparison does, in fact, seem to be due to the increase in thickness attributable to the coating, rather than to any effect of the e-beam curing. 3.1.2 Elongation at break Percent elongation at break for all substrates was also measured by dividing the change of the specimen’s length by it’s the initial jaw separation, which was 2.0 inches. The data were transformed to natural log in order to satisfy the normality and distributional assumptions required for statistical inference using this data. The same statistical method (three-way ANOVA) using Type 1 error rate of 5% confirmed that percent elongation at break between MD and CD for all substrates was significantly different except for substrate B. No significant difference of percent elongation between control and treated films was found for substrates B and D. The summary of percent elongation at break mean differences between levels of treatment for each substrate and direction combination is presented in Table 5. 29 Table 5: Mean comparison of percent elongation at break between treatments, separately for each substrate in MD and CD. SUBSTRATE TREATMENT —-i° ° i? “i” “‘ 2”" D SUBSTRATE A Control 68.4“ 594“ Coated 86a 332‘“c Uncoated 96a 338'“c Printed 93 .4a 92*b SUBSTRATE B Control 549a 624a Coated 486“ 590“ Uncoated 466iI 566a Printed 477“ 552“ SUBSTRATE C Control 109“ 44“ Coated 208b 61a Uncoated 148“ 54.6a Printed 181b 50“ SUBSTRATE 1) Control 217“ 56“ Coated 239“ 67“ Uncoated 222“ 60a Printed 23 5a 64a For each substrate and direction, different letters afier % elongation indicate a significant difference (P<0.05) between treatments. * There was considerable variation in elongation at break for these samples. For coated and uncoated, one sample of each broke prematurely and results were excluded fi'om the calculation. For the printed samples, 3 of the 5 samples broke at very low elongations, and are included in the average. The main reason for this is because substrate A is a machine direction oriented film; therefore when the strips were stretched in the CD, premature breakage was likely, resulting in variation in the results. 3.2 COEFFICIENT OF FRICTION (COF) An unusual result was obtained from the control films of substrates B, C and D where their kinetic COF was found higher than their static COF. Repeated tests were performed on the substrates to verify these values, and resulted in consistent COF values. Therefore, these unusual results appeared to be the true COF values for these substrates. The differences in the static and kinetic coefficient for both control and treated films were 30 statistically compared. Using the two population t-test with Type 1 error rate of 5%, we found that that only Substrate C showed significant difference between control and treated films in both its static and kinetic COF. The static COF of control and treated films of Substrates B and D were found not significantly different, but both substrates showed significant differences in their kinetic COF. For Substrate A, only its static COF showed significant differences between the control and treated films. Where significant differences were found, the treated films had lower coefficients of friction than the control films. The summary of COF mean comparison of the films is presented in Table 6 below: Table 6: Mean comparison of the Coefficient of Static and Kinetic Friction for all substrates SUBSTRATES FILM STATIC COF KINETIC COF a a SUBSTRATE A Control 0.1690b 0.1 158al Treated 0.1 120 0.1088 a a SUBSTRATE B Control 0.1958a 0.3268b Treated 0.2110 0.1616 a a SUBSTRATE C Control 0.2584b 0.3652B Treated 0.1278 0.1238 a a SUBSTRATE D Control 0.2970a 0.3950b Treated 0.2092 0.1 830 For each substrate and direction, different letters alter COF indicate a significant difference (P<0.05) between treatments. 3.3 TEAR STRENGTH The tearing force of each substrate was determined using this equation: 16 x Average Scale Reading Number Of Plies Tearing Force, grams = 31 The same statistical technique used in the tensile properties was employed to analyze the tearing force data, except that the experimental design for this dataset was a three-way factorial design (4 x 3 x 2) with 10 readings. These data were also transformed to natural log in order to satisfy the normality and distributional assumptions required for statistical inference with this data. The test results for each substrate are summarized in Table 7 below: Table 7: Tearing force mean comparison between treatments, separately for each substrate in MD and CD. SUBSTRATE FILM TEARING FORCE (g9_ MD CD SUBSTRATE A Control 53.07“ 127.73“ (3 PLIES) Ugrinted 50.67““ 117.33“ Printed 48.27“ 121.87“ SUBSTRATE 3 Control 554.40“ 154.40“ (1 PLY) Unprinted 743.30“ 152.80“ Printed 722.40“ 1 17.60“ SUBSTRATE C Control 6.91“ 4.05“ (30 PLIES) Unprinted 5.92“ 4.27“ Printed 5.65“ 4.24“ SUBSTRATE 1) Control 11.09“ 7.12b (30 PLIES) Unprinted 9.04“ 555“ Printed 9.23“ 5.68“ For each substrate and direction, different letters after Tearing Force indicate a significant difference (P<0.05) between treatments. From the analysis, we found that all substrates showed significant differences in tear strength between the control and treated (printed & unprinted) films as well as between MD and CD. However, there was no pattern to the behavior. Tear strength increased with treatment for substrate B in the MD and C in the CD, while it decreased for substrates A and D, and for substrate B in the CD and substrate C in the MD. 32 3.4 HEAT-SEAL STRENGTH The peak seal strength and average seal strength data are presented in Appendix A, Table A6] and Table A.6.2. Since the peak strength data shows a lot more variation than the average strength, the peak strengths were statistically analyzed using three-way analysis of variance (ANOVA) with Type 1 error rate of 5%. In order to assure the normality and distributional assumptions required for statistical inference of this data, the peak strength data were transformed to natural log before further analysis. From the analysis, we found that only substrate B showed no difference in peak seal strength between its MD and CD films, while the other substrate’s MD and CD peak seal strengths were significantly different from each other. Significant differences were found between control and printed films for substrates A, C, and D in the MD (see Appendix). For A, seal strength increased, while for C and D it decreased. All other differences were not significant. The summary of peak seal strength mean differences between treated and control films for each substrates with MD and CD combination is presented in Table 8. Table 8: Peak seal strength force mean comparison between treatments, separately for each substrate in MD and CD. SUBSTRATE DIRECTIONS PEAK SEAL STRENGTH (lbs/inch) CONTROL UNPRINTED PRINTED SUBSTRATE A MD 13.8386: 15.6271: 23.4301;“ CD 8.6171 10.6086 9.6671 SUBSTRATE B MD 9.6314: 9.7043: 10.5701;“ CD 8.9600 9.5914 9.1729 SUBSTRATE C MD 0.8729: 0.7629: 05929: CD 0.6543 0.5286 0.5257 SUBSTRATE D MD 2.0657: 1.6314“: 1.4100:l CD 2.1357 2.2129 2.1114 For each substrate and direction, different letters after Peak Seal Strength indicate a significant difference (P<0.05) between treatments 33 The test strip failure modes were also identified in this test. Based on the ASTM standard, seven modes of failure were illustrated and categorized into failure and types. The modes were numbered (Table 9) to make it easier for reference. Table 9: Modes of Failure Number Failure Type 1 Seal Adhesive (peel) 2 Material Cohesive 3 Material Delamination 4 Material Break 5 Material Break/Tear (remote) 6 Material Elongation 7 Seal + Material Peel + Elongation Most of the MD films of control substrate A experienced Modes land 3, while the CD films experienced a combination of Modes 1, 2 and 6. All MD films of unprinted substrate A failed in Mode 1 while the printed films failed in both Modes 1 and 3. All treated CD films failed in Mode 4. For substrate B, all films, control, unprinted and printed, in both MD and CD failed in a combination of Modes 1 and 6. All substrate C control MD films failed in a combination of Modes 1 and 2, while most of its CD films failed in a combination of Modes 1 and 3. For most of treated substrate C, both MD and CD films failed in a combination of Modes 1 and 4. Substrate D control films, both MD and CD, experienced a combination of Modes 1, 3 and 4. As for its treated films (unprinted and printed), both MD and CD films mostly experienced failure in Modes 1 and 4. 34 3.5 SCUFF RESISTANCE Comparison was made between two substrates with similar coatings which had undergone identical test conditions. This means that the abrasion resistance of printed Substrate A was compared to printed Substrate B and the abrasion resistance of printed Substrate C was compared to printed Substrate D. For every 5 stroke increment, adequate differences of rub resistance between the two different tested substrates were identified and compared. According to the Packaging Institute“) , ink transfer may be defined as the presence of ink residue on a portion of the test strip other than where it was printed. Wearing may be defined as abrasion of a printed ink film. Scratching occurs where a relatively deep, sharply defined cut is made in the ink film. Based on these definitions, qualitative evaluations of each pair of substrates at 5 strokes and 25 strokes are presented in Tables 10 and 11. Table 10: Qualitative Rub Resistance Comparison of Substrate A and Substrate B Number of Strokes Substrate A Substrate B Appearance of wearing and Appearance of wearing and 5 deep scratching on one third only light scratching on of film surface. film surface. . . Increased wearing and light Extenswe wearmg and deep . _ . scratchmg in 2/3 of the 2 5 scratching on the overall surface. surface but no obvious deep scratching. 35 Table l 1: Qualitative Rub Resistance Comparison of Substrate C and Substrate D Number of Strokes Substrate C Substrate D Appearance of extensive Appearance of wearing and 5 wearing and light scratching light scratching only on 2/3 on overall film’s surface. of film’s surface. Increased extensive wearing Increased wearing and light and appearance of deep scratching on 2/3 of the 25 scratching on the overall surface but no obvious surface. deep scratching. From the qualitative results above, it can be concluded that Substrate B has higher rub resistance than Substrate A and Substrate D has higher rub resistance than Substrate C. 3.6 DART DROP IMPACT Complete data for each dart drop test for all substrates are listed in Table A.7.1 to Table A.7.4 in Appendix A. These tables illustrate failure and non failure results at each tested weight along with the calculated dart impact failure weight for all substrates. The impact failure weight for each substrate was determined using the following equation: A 1 W, =W + AW —-—— where : Wp = impact failure weight, (g) W0 = missile weight to which an i value of zero is assigned. AW = missile weight increment (15 gram) A = total of in,- 's N = total number of failures 36 A sample of a chart and dart impact failure weight determination of one of the films is presented in Appendix B. The summary of the dart drop impact test results is presented in Table 12 below: Table 12: Summary of the Dart Drop Impact test results. SUBSTRATE FILM N A W0 AW W1: (g) mm 5.22:: :3 3 2: 1: 2: mm. :22: :3 :: 1:: 1: :2:: suns—me $222: 1: : 2: 1: 2: SUBSTRATE 1) $2223 :3 194 1:: 1: 1155105 From the results, the printed films of Substrate A and D Showed slightly higher impact strength than the control films, whereas for Substrate B and C, the control films showed higher impact strength than the printed films. Nevertheless, impact strengths between the control and printed films of all substrates showed only very small differences from each other. 3.7 TOTAL MIGRATION The amount of F CS that migrates from the substrates to the simulants was determined by weighing the samples, before and after exposure to the simulants. The total migration for the substrates was calculated and expressed in milligrams of 37 migrant(s) per square decirneter of sample exposed, B using the equation from ASTM Standard D 4754 as below: E = (W - B) [(27: R2 + CT)N] where: W = initial weight of plastic film disk (before exposure), mg. B = final weight of plastics film disks (after exposure), mg. = Radius of the disk, m C = Circumference of disk, m. T = Thickness of disk, m. = Number of disks per cell Complete results of the substrates weight difference and the total migration are presented in Table A8] to A.8.8 in Appendix A. Table A81 to A.8.4 shows the results for substrates A and B exposed to 10% and 95% ethanol:water simulant and Table A85 to A.8.8 are the results for substrates C and D. The results of both metallized films (Substrates C and D) clearly showed no pattern of behavior in their weight differences when exposed to both 10% and 95% ethanol. Some of the samples showed both decrement and increment of weight over time. For instance, the metallized coatings of the control films of Substrate C were observed to be flaking off when exposed to 10% ethanol for 120 and 240 hours, which probably explains the increase in weight difference for these samples. On the other hand, the metallized coating of all samples were still intact when exposed to 95% ethanol. While increased weight loss over time was found in treated C samples exposed to 10% ethanol, the reverse result was found for samples exposed to 95% ethanol. 38 Two of the control films of substrate D exposed to 10% ethanol: water showed no difference in weight while a consistent decrease in weight over time was found when exposed to 95% ethanol. The treated films of substrate D exposed to 10% ethanol showed high decrement in the 24 hours samples, followed by constant weight difference over time for 48 and 120 hour samples. However an unexpected weight gain was found in the 240 hour sample. When exposed to 95% ethanol, both control and treated samples Showed inconsistent weight loss over time. Due to the metallized coating flaking-off the substrates and the inconsistencies of the data, it is not possible to use the samples’ weight difference as FCS amount to further calculate the total migration of the substrates. Results showed that migration was in both directions (from substrate to simulant and from simulant to substrate). For that reason, no further investigation of the total migration of Substrate C and D were done Since this was beyond of the scope of this study. Hence, the rest of the discussion on migration behavior will only focus on total migration of the co-extruded films: substrate A and substrate B. The results for all films from both substrates A and B showed a decrease in weight after being exposed to the both simulants. Thus, the films’ weight differences, which depict the amount of FCS that migrates from the films, were used to calculate the total migration. The total migration data for both substrates were statistically analyzed using the three-way analysis of variance (ANOVA) with Type 1 error rate of 5%. To simplify the interpretation of the data, total migration in 10% and 95% ethanol:water simulant were analyzed separately. Only the data for total migration in 95% ethanol:water simulant were transformed to natural log in order to satisfy the normality and distributional assumption requirements. The main interest of this analysis is to verify 39 any differences in total migration between the control and treated films of each substrate at each time of exposure (24, 48, 120 and 240 hours). The summary of total migration mean differences of each substrate in 10% and 95% ethanol:water simulants are presented in Table 13 and Table 14, respectively. Table 13: Total migration mean comparison for substrates A and B in 10% ethanol:water simulant. SUBSTRATES EXPOSURE AVERAGE TOTAL MIGRATION (mg/dmzL (hours) Control film Treated film 24 0.9347,l 0.6301, SUBSTRATE 48 0.4440, 0.5134, A 120 0.3505, 0.4434, 240 0.5842, 0.6301,, 24 1.2835, 1.4702, SUBSTRATE 48 0.9801, 0.7468f B 120 1.0735g 0.9335g 240 1.4235,1 1.7269,, " '5’.’ ‘— m—v- -2I\.I .'. For each substrate, different subscripted letters after Total Migration indicate a significant difi’erence (P<0.05) between films within hours. Table 14: Total migration mean comparison for substrates A and B in 95% ethanol:water simulant. 2 SUBSTRATES ET??? AVE‘éifi'finliA" ”GRAE‘Siédmfiim’ 24 1.5189,l 0.7234, SUBSTRATE 48 0.8880, 0.9568, A 120 0.9814, 1.1201, 240 1.0749, 1.2368, 24 3.2204f 2.3570, SUBSTRATE 48 1.7036, 1.5402g B 120 1.9836,, 1.4935,, 240 2.3103; 2.4503, For each substrate, different subscripted letters after the Total Migration indicate a significant difference (P<0.05) between films within hours. From the analysis, no significant difference was found between the control and treated films of both substrates A and B exposed in 10% ethanol: water simulant, within 40 each time of exposure. AS for substrates exposed in 95% ethanol: water simulant, the control and treated films of both substrates also showed no significant difference from each other except for films from substrate A exposed for 24 hours. The analysis also indicated some Significant differences in total migration between time of exposure for control and treated films of each substrate. However, with the inconsistent pattern of the data, it is not possible to draw any concrete conclusions. The UV/V IS and the FTIR Spectrums of the remaining simulants from the migration test for control versus treated films of all substrates are illustrated in Appendix C and Appendix D, respectively. Figure C.1.1 to Figure C.4.8 are the WW IS Spectrums while Figure D1.1 to Figure D.4.8 are the FTIR Spectrums. When comparing the simulants from the substrates’ control films with treated films, the patterns of both UV/V IS and F TIR Spectrums noticeably illustrated differences between the films. This difference also means that there are indications of new migrants from the treated films compared to that control films. These indications can be verified by further identifying all the migrants; however this is beyond the scope of this study. 41 CHAPTER 4 CONCLUSION AND RECOMMENDATIONS The difference in selected mechanical and chemical properties between the control and treated film of all substrates was demonstrated and discussed in detail in the previous chapter. Even though most of the tests showed significant differences in the mechanical properties between control and treated films, these differences are relatively small and will not result in major changes in performance. As for the chemical properties, the total migration of the control and treated films of both substrates A and B were found to not significantly differ from each other even though the pattern of the total migration data was found inconsistent over time. For that reason, it can be said that e-beam curing does not have much impact on the migrational behavior of these substrates. With these results, it can be concluded that the e-beam cured films should be suitable for many flexible packaging applications. In the case of substrates C and D, the chemical properties could not be described by only total migration determination. A single-Sided migration test where only the sealant or heat-sealable side of the substrates is exposed to the food simulants is highly recommended for substrate C and D to avoid the problem of the metallized coating flaking off the substrate during the migration period. In addition, Specific migration tests would be usefiIl to further investigate substances that migrate from the substrates to the food stimulant. An indication of new migrants was found in the treated films when comparing their UV/V IS and F TIR Spectrums with the control films. Testing the 42 remaining simulants through the GC-mass Spectrometry is recommended in order identify peaks of significant size that differ between the control and the treated films. 43 APPENDIX A TEST DATA AND RESULTS 44 Table A1: Tensile Strength Data AVERAGE & TENSILE STRENGTH asi) SUBSTRATES DIRECTIONS STANDARD DEVIATION Control Coated Uncoated Printed MD Average 17,223 13,768 15,872 13,369 SUBSTRATE Std Deviation 1,579 256 591 889 A CD Average 3,666 3,043 3,247 3,069 Std Deviation 178 32 39 66 MD Average 3,108 2,874 3,028 2,814 SUBSTRATE B Std Deviation 102 56 157 66 CD Average 3,054 2,965 2,853 2,836 Std Deviation 117 70 90 95 MD Average 13,245 16,377 16,081 14,168 SUBSTRATE C Std Deviation 4,145 1,222 3,120 1,285 CD Average 35,011 34,111 38,470 30,178 Std Deviation 3,149 833 1,429 1,712 MD Average 18,290 16,149 16,396 16,51 1 SUBSTRATE Std Deviation 1,287 725 891 452 D CD Ame 48,046 42,016 42,710 43,727 Std Deviation 1,023 479 1,291 1,287 Table A2: Load at Peak Data AVERAGE & LOAD AT PEAK (psi) STANDARD _ SUBSTRATES DIRECTIONS DEVI ATION COHU'OI Coated Uncoated Prmted MD Average 41.336 41.304 46.03 41.444 SUBSTRATE Std Deviation 3.7904 0.7671 1.7140 2.7547 A CD Average 8.7974 9.1296 9.4162 9.5152 Std Deviation 0.4271 0.0948 0.1 123 0.2048 MD Average 9.3228 8.6206 9.0854 8.7248 SUBSTRATE Std Deviation 0.3051 0.1692 0.4700 0.2032 3 CD Average 9.162 8.8954 8.5582 8.7922 Std Deviation 0.3505 0.2109 0.2707 0.2946 MD Average 9.2716 1 1.464 9.6486 1 1.334 SUBSTRATE Std Deviation 2.9016 0.8552 1.8722 1.0280 C CD Average 24.508 23.878 23.082 24.142 Std Deviation 2.2046 0.5829 0.8572 1.3699 MD Average 18.29 17.764 16.396 18.162 SUBSTRATE Std Deviation 1.2871 0.7971 0.8913 0.4973 D CD Averafl 48.046 46.218 42.71 48.1 Std Deviation 1.0235 0.5268 1.2908 1.4154 45 Table A.3: Percent Elongation at Break Data % Elongation at Break SUBSTRATES TREATMENT MD CD Control 68.4 594 SUBSTRATE A Coated 86 332 Uncoated 96 338 Printed 93. 92 Control 549 624 SUBSTRATE B Coated 486 590 Uncoated 466 566 Printed 477 552 , Control 109 44 SUBSTRATE C Coated 208 61 Uncoated 1 48 54.6 Printed 1 8 1 50 Control 217 56 SUBSTRATE D Coated 239 67 Uncoated 222 60 Printed 235 64 Table A.4: Coefficient of Friction Data AVERAGE SUBSTRATES & STATIC COF KINETIC COF STD.DEV. CONTROL PRINTED CONTROL PRINTED Average 0.169 0.112 0.1158 0.1088 SUBSTRATE A Std.Deviation 0.0509 0.0074 0.0696 0.0722 Average 0.1958 0.211 0.3268 0.1616 SUBSTRATE B Std.Deviation 0.0665 0.0718 0.0348 0.0929 TR 1 Average 0.2584 0.1278 0.3652 0.1238 SUBS TE C Std.Deviation 0.0241 0.0233 0.0455 0.1007 Average 0.297 0.2092 0.395 0.183 SUBSTRATE D Std.Deviation 0.0635 0.1060 0.0180 0.1365 46 Table A5: Elmendorf Tear Strength Data SUBSTRATES DIRECTIONS AVERAGE TEARING FBRCE (g0, & STD.DEV Control Unprmted Prmted MD Average 53.07 50.67 48.27 SUBSTRATE A Std Deviation 7.69 1 1.86 7.59 (3 PLIES) CD Average 127.73 117.33 121.87 Std Deviation 3.43 8.62 13.77 MD Average 554.40 743.36 722.40 SUBSTRATE B Std Deviation 22.33 29.23 37.72 (1 PLY) CD Average 554.40 152.80 117.60 Std Deviation 22.33 27.83 9.28 MD Average 6.91 5.92 5.65 SUBSTRATE C Std Deviation 0.32 0.33 0.25 (30 PLIES) CD Average 4.05 4.27 4.24 Std Deviation 0.30 0.44 0.27 MD Average 1 1.09 9.04 9.23 SUBSTRATE D Std Deviation 0.36 0.53 0.31 (30 PLIES) CD Average 7.12 5.55 5.68 Std Deviation 0.22 0.33 0.31 47 Table A.6.l: Peak Seal Strength Data Devnation CONTROL UNPRINTED PRINTED MD Avergge 13.8386 15.6271 23.4300 SUBSTRATE A Std Deviation 3.8860 5.3354 1.5041 CD Average 8.6171 10.6086 9.6671 Std Deviation 1.9215 1.3752 2.3547 MD Averge. . 9.6314 9.7043 10.5700 SUBSTRATE B Std Dev1at10n 0.2061 0.2178 0.2605 CD Average 8.9600 9.5914 9.1729 Std Deviation 0.3525 0.2785 0.3138 MD Average 0.8729 0.7629 0.5929 SUBSTRATE C Std Dev1at10n 0.0256 0.2179 0.1643 CD Average 0.6543 0.5286 0.5257 Std Deviation 0.1373 0.0717 0.1091 MD Averag; . 2.0657 1.6314 1.4100 SUBSTRATE D Std Dev1at10n 0.4605 0.3360 0.5996 CD Average 2.1357 2.2129 2.1114 Std Deviation 0.7790 0.6515 0.4418 Table A.6.2: Average Seal Strength Data SUBSTRATES DIRECTIONS Average & AVERAGE SEAL STRENGTH (lbs/Inch) Std Dev1at10n CONTROL UNPRINTED PRINTED MD Average 5.4143 6.2829 5.9486 SUBSTRATE A Std Dev1at10n 2.2301 2.4390 5.9486 CD Average 5.1900 5.2857 6.2957 Std Deviation 2.3925 2.7141 3.1553 MD Average 8.9700 9.0571 9.4886 SUBSTRATE B Std Deviatlon 0.3158 0.1762 0.1833 CD Average 7.9971 8.1614 8.3186 Std Deviation 0.1292 0.1767 0.1129 MD Average 0.5000 0.5643 0.3600 SUBSTRATE C Std Dev1at10n 0.1519 0.1433 0.1274 CD Average 0.3414 0.3771 0.3243 Std Deviation 0.0703 0.0298 0.1 186 MD Average 0.6400 0.5929 0.4157 SUBSTRATE D Std Dev1at10n 0.3749 0.3477 0.1539 CD Average ' 0.8343 0.8286 0.8829 Std Deviation 0.3090 0.2024 0.2684 48 :33 jg": jg"... 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"mdé 030,—. 54 Table A.8.5: Total FCS for Substrate C in 10% ethanol:water simulant SUSBTRATE C Initial Wt* (g) Final Wt* (g) Total F CS (mg) Control - 24 hours 0.0669 0.0668 -0.10 Control — 48 hours 0.0655 0.0654 -0.10 Control — 120 hours 0.0660 0.0667 0.70 Control — 240 hours 0.0654 0.0657 0.30 Treated — 24 hours 0.0799 0.0794 -0.50 Treated - 48 hours 0.0803 0.0798 -0.50 Treated — 120 hours 0.0822 0.0816 -0.60 Treated — 240 hours 0.0809 0.0801 -0.80 Table A.8.6: Total FCS for Substrate D in 10% ethanol:water simulant SUSBTRATE C Initial Wt* (g) Final Wt* (g) “:25“ Control - 24 hours 0.0954 0.0954 0.00 Control - 48 hours 0.0925 0.0922 ~0.30 Control — 120 hours 0.0952 0.0952 0.00 Control — 240 hours 0.0944 0.0941 -0.30 Treated - 24 hours 0.1088 0.1082 -0.60 Treated — 48 hours 0.1077 0.1072 -0.50 Treated - 120 hours 0.1085 0.1080 -0.50 Treated — 240 hours 0.1078 0.1083 0.50 55 Table A.8.7: Total FCS for Substrate C in 95% ethanol:water simulant SUSBTRATE C Initial Wt (g) Final Wt (g) Total FCS (mg) Control - 24 hours 0.0652 0.0653 0.10 Control — 48 hours 0.0669 0.0671 0.20 Control — 120 hours 0.0667 0.0663 -0.40 Control — 240 hours 0.0683 0.0751 6.80 Treated — 24 hours 0.0845 0.0807 -3.80 Treated — 48 hours 0.0851 0.0841 -1 .00 Treated — 120 hours 0.0813 0.0805 -0.80 Treated — 240 hours 0.0848 0.0840 -0.80 Table A.8.8: Total FCS for Substrate D in 95% ethanol:water simulant SUSBTRATE C Initial Wt (g) Final Wt (g) Total FCS (mg) Control - 24 hours 0.0951 0.0949 -0.20 Control — 48 hours 0.0931 0.0929 -0.20 Control — 120 hours 0.0902 0.0899 030 Control — 240 hours 0.0955 0.0951 -0.40 Treated — 24 hours 0.1032 0.1029 -0.30 Treated — 48 hours 0.1092 0.1084 -0.80 Treated — 120 hours 0.1096 0.1089 -0.70 Treated — 240 hours 0.1067 0.1056 -1 .10 56 APPENDIX B STATISTICAL ANALYSIS AND CALCULATION EXAMPLE 57 STATISTICAL ANALYSIS OF TENSILE STRENGTH: The GLM Procedure Least Squares Means materi*treat*directi Effect Sliced by material for ts material DF Sum of Squares Mean Square F Value Pr > F 1 7 1443432026 206204575 1 15.28 <.0001 2 7 440485 62926 0.04 0.9999 3 7 4001103311 571586187 319.54 <.0001 4 7 7570903924 1081557703 604.63 <.0001 materi*treat*directi Effect Sliced by material*treat for ts material treat DF Sum of Squares Mean Square F Value Pr > F 1 ctrl 1 459531463 459531463 256.89 <.0001 1 uncoat 1 398504860 398504860 222.78 <.0001 1 coat 1 287553338 287553338 160.75 <.0001 I printed 1 265205065 265205065 148.26 <.0001 2 ctrl 1 7182400054 7182.400054 0.00 0.9496 2 uncoat 1 77206 77206 0.04 0.8358 2 coat 1 20976 20976 0.01 0.9139 2 printed 1 1181 .779409 1181.779409 0.00 0.9795 3 ctrl 1 1 184427985 1 184427985 662.14 <.0001 3 uncoat 1 1253168303 1253168303 700.57 <.0001 3 coat 1 786262225 786262225 439.55 » <.0001 3 printed 1 640800250 3 640800250 358.23 <.0001 4 ctrl 1 2213548840 2213548840 1237.45 <.0001 4 uncoat 1 1731066490 1731066490 967.73 <.0001 4 coat 1 1672789496 1672789496 935.15 <.0001 4 printed 1 1851826123 1851826123 1035.24 <.0001 materi*treat*directi Effect Sliced by material*direction for ts material direction DF Sum of Squares Mean Square F Value Pr > F 1 m 3 49343251 16447750 9.19 <.0001 1 c 3 1239680 413227 0.23 0.8747 2 m 3 275353 91784 0.05 0.9846 2 c 3 156722 52241 0.03 0.9932 3 m 3 34167446 1 1389149 6.37 0.0005 3 c 3 174221346 58073782 32.47 <.0001 4 m 3 14426216 4808739 2.69 0.0492 4 c 3 109905001 36635000 20.48 <.0001 58 STATISTICAL ANALYSIS OF THE PEAK LOAD: The GLM Procedure Least Squares Means Source DF Type 111 SS Mean Square F Value Pr > F material 3 12203.73428 4067.91143 2312.53 <.0001 direction 1 188.70770 188.70770 107.28 <.0001 material*direction 3 20913.19858 6971 .06619 3962.92 <.0001 treat 3 9.52146 3.17382 1.80 0.1497 material*treat 9 137.94372 15.32708 8.71 <.0001 direction*treat 3 34.30347 11.43449 6.50 0.0004 materi*directi*treat 9 35.96887 3.99654 2.27 0.0214 material*direction Effect Sliced by material for tspeak material DF Sum of Squares Mean Square F Value Pr > F A 1 11098 11098 6309.10 <.0001 B 1 0.074736 0.074736 0.04 0.8370 C 1 1815.203817 1815.203817 1031.91 <.0001 D 1 8188.468402 8188.468402 4654.99 <.0001 material*treat Effect Sliced by material for tspeak material UOw> DF 3 3 3 3 Sum of Squares 46.583433 1.634461 12.996159 86.251 127 Mean Square F Value Pr > F 15.52781 1 0.544820 4.332053 28.750376 59 8.83 0.31 2.46 16.34 <.0001 0.8183 0.0655 <.0001 STATISTICAL ANALYSIS OF ELMENDORF TEAR STRENGTH: full model The GLM Procedure Dependent Variable: lntear Source DF Sum of Squares Mean Square F Value Pr > F Model 23 766.1460056 33.3106959 3751.81 <.0001 Error 216 1.9177698 0.0088786 Corrected Total 239 768.0637755 R-Square Coeff Var Root MSE lntear Mean 0.997503 2.778681 0.094226 3.391038 Source DF Type III SS Mean Square F Value Pr > F material 3 708.8706144 236.2902048 26613.6 <.0001 direction 1 9.1312243 9.1312243 1028.46 <.0001 material*direction 3 45.616498] 15.2054994 1712.61 <.0001 treat 2 0.2303226 0.1151613 12.97 <.0001 material*treat 6 1.3903245 0.2317207 26.10 <.0001 direction*treat 2 0.0234593 0.01 17296 1.32 0.2690 materi*directi*treat 6 0.8835626 0.1472604 16.59 <.0001 material*treat Effect Sliced by material for lntear material DF Sum of Squares Mean Square F Value Pr > F A 2 0.072989 0.036494 4.11 0.0177 B 2 0.256844 0.128422 14.46 <.0001 C 2 0.062267 0.031133 3.51 0.0317 D 2 1.228548 0.614274 69.19 <.0001 material*direction Effect Sliced by material for lntear material DF Sum of Squares Mean Square F Value Pr > F A 1 11.956741 11.956741 1346.70 <.0001 B 1 36.779929 36.779929 4142.55 <.0001 C 1 2.216968 2.216968 249.70 <.0001 D 1 3.794084 3.794084 427.33 <.0001 60 STATISTICAL ANALYSIS OF PEAK SEAL STRENGTH: full model The GLM Procedure Dependent Variable: peak Source DF Sum of Squares Mean Square F Value Pr > F Model 23 259.308451 1 11.2742805 190.80 <.0001 Error 144 8.5087974 0.0590889 Corrected Total 167 267.8172485 R-Square Coeff Var Root MSE peak Mean 0.968229 19.74518 0.243082 1.231095 Source DF Type 111 SS Mean Square F Value Pr > F material 3 251 .4488633 83.8162878 1418.48 <.0001 direction 1 1.0867481 1.0867481 18.39 <.0001 material*direction 3 3.6829840 1.2276613 20.78 <.0001 treat 2 0.0309656 0.0154828 0.26 0.7699 material*treat 6 1.8283756 0.3047293 5.16 <.0001 direction*treat 2 0.0960317 0.0480159 0.81 0.4457 materi*directi*treat 6 1.1344827 0.1890805 3 .20 0.0056 material*direction Effect Sliced by material for peak material DF Sum of Squares Mean Square F Value Pr > F A 1 3.386124 3.386124 57.31 <.0001 B 1 0.059890 0.059890 1.01 0.3157 C 1 0.661921 0.661921 11.20 0.0010 D 1 0.661796 0.661796 11.20 0.0010 material*treat Effect Sliced by material for peak material DF Sum of Squares Mean Square F Value Pr > F A 2 0.794424 0.397212 6.72 0.0016 B 2 0.024503 0.012252 0.21 0.8130 C 2 0.748228 0.374114 6.33 0.0023 D 2 0.292186 0.146093 2.47 0.0880 61 m8 LB WaughfiaTr s a: u >2 _ m wmonoa $33? a... n s. m m... 2 w 3.2 O O O O O 0 3 o o m 0 X 0 X X 0 O X X 0 mo m _ m X X X X X mm a om 2 f S 2 2 3 2 Q I S a w n o m w m m ~ g E LE macho .mucoaoom .5? tan SSE AOMHZOU n< mhéhmmbm "Han—SAV‘XH ZO—P F Model 15 7.80693490 0.52046233 12.98 <.0001 Error 32 1.28279827 0.04008745 Corrected Total 47 9.08973317 R-Square Coeff Var Root MSE mig Mean 0.858874 22.61036 0.200218 0.885517 Source DF Type 111 SS Mean Square F Value Pr > F material 1 4.89142083 4.89142083 122.02 <.0001 films 1 0.00007752 0.00007752 0.00 0.9652 material*films 1 0.00850669 0.00850669 0.21 0.6482 hours 3 1.92365358 0.64121786 16.00 <.0001 material*hours 3 0.52791051 0.17597017 4.39 0.0107 films*hours 3 0.12367742 0.04122581 1.03 0.3931 material*films*hours 3 0.33168835 0.11056278 2.76 0.0583 material*films Effect Sliced by material for mig material DF Sum of Squares Mean Square F Value Pr > F A10 1 0.003480 0.003480 0.09 0.7702 BIO 1 0.005104 0.005104 0.13 0.7236 films*hours Effect Sliced by hours for mig hours DF Sum of Squares Mean Square F Value Pr > F 24 1 0.010425 0.010425 0.26 0.6136 48 1 0.020156 0.020156 0.50 0.4834 120 1 0.001666 0.001666 0.04 0.8397 240 1 0.091508 0.091508 2.28 0.1406 material*hours Effect Sliced by material for mig material DF Sum of Squares Mean Square F Value Pr > F A10 3 0.508336 0.169445 4.23 0.0126 B10 3 1.943228 0.647743 16.16 <.0001 63 Total Migration in 95% ethanol:water simulant full model The GLM Procedure Dependent Variable: lnmig Source DF Sum of Squares Mean Square F Value Pr > F Model 15 7.87143470 0.52476231 6.97 <.0001 Error 32 2.40966036 0.07530189 Corrected Total 47 10.28109506 R-Square Coeff Var Root MSE lnmig Mean 0.765622 76.70448 0.274412 0.357752 Source DF Type 111 SS Mean Square F Value Pr > F material 1 5.56806069 5.56806069 73.94 <.0001 films 1 0.20040213 0.20040213 2.66 0.1 126 material*films 1 0.0298851 1 0.0298851 1 0.40 0.5332 hours 3 0.81408388 0.27136129 3.60 0.0238 material*hours 3 0.41745037 0.13915012 1.85 0.1584 films*hours 3 0.59419769 0.19806590 2.63 0.0670 material*films*hours 3 0.2473 5484 0.08245 161 1 .09 0.3655 material*films Effect Sliced by material for lnmig material DF Sum of Squares Mean Square F Value Pr > F A95 1 0.037755 0.037755 0.50 0.4840 B95 1 0.192533 0.192533 2.56 0.1196 material*hours Effect Sliced by material for lnmig material DF Sum of Squares Mean Square F Value Pr > F A95 3 0.162592 0.054197 0.72 0.5476 B95 3 1.068943 0.356314 4.73 0.0076 films*hours Effect Sliced by films for lnmig films DF Sum of Squares Mean Square F Value Pr > F control 3 0.859254 0.286418 3 .80 0.0194 treated 3 0.549028 0.183009 2.43 0.0833 64 APPENDIX C UV/VIS SPECTRUMS 65 Control A — Solid Line Treated A — Dots : i T . l g . 569.72 '1. '1‘. 185.0 250 300 350 400 450 500 550 600.0 Figure C.1.1: Substrate A in 10% Ethanol for 24 hours Control A — Solid Line Treated A — Dots 380.0 ' "1...". 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C. 1 .2: Substrate A in 10% Ethanol for 48 hours 66 . Control A — Solid Line Treated A - Dots : a _ r 380.0 1 -r at: 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C. 1 .3: Substrate A in 10% Ethanol for 120 hours Control A - Solid Line Treated A - Dots 1 549.0 1 , . .‘.‘.'.'.$\w 571.5 185.0 250 300 350 400 450 500 550 600.0 nm Figure C. 1 .4: Substrate A in 10% Ethanol for 240 hours 67 Control A - Solid Line Treated A —- Dots . "x. 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C. 1 .5: Substrate A in 95% Ethanol for 24 hours ' Control A — Solid Line Treated A — Dots 193.0 194.9 198.8 ‘ 3 2m .7 \ "-. 2001:, . 394.0 I960 . . . .................... .r. ....................... ; ____________ I . . ‘ 155. 200 220 240 260 230 300 320 340 350. Figure C.1.6: Substrate A in 95% Ethanol for 48 hours 68 Control A — Solid Line Treated A — Dots 185.0 200 220 240 260 280 300 320 340 350.0 nm Figure C.1.7: Substrate A in 95% Ethanol for 120 hours 1 Control A — Solid Line Treated A — Dots 1 4 ‘5 1979 201 2 185.0 200 220 240 260 280 300 320 340 350.0 Figure C. 1 .8: Substrate A in 95% Ethanol for 240 hours 69 Control 8 - Solid Line . Treated B - Dots 194.09 T 382.98 ...... ............................................. T I V l l Tr r I I I 1 181 .0 200 220 240 260 280 30 320 34 360 380 397.2 nm Figure C.2.1: Substrate B in 10% Ethanol for 24 hours ' Control 8 — Solid Line Treated B — Dots 194.01 - at— 337.06 4 . ' ’35 xx".- ‘ I I ..... .....‘. ........ . ...' ........ I ‘ ‘ 1 Y ' 185.0 200 220 240 260 280 300 320 340 360 380 400.0 Figure C.2.2: Substrate B in 10% Ethanol for 48 hours 70 Control 8 - Solid Line Treated B - Dots . .1. ' '— A T 383.00 4 "a .1 ....°o.. J ........... 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.2.3: Substrate B in 10% Ethanol for 120 hours . Control 8 - Solid Line Treated B — Dots ‘ 192.97 _ l 195 or . l 1" u 1 5! 381 52 1 Egg: 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.2.4: Substrate B in 10% Ethanol for 240 hours 71 3 262.87 Control B — Solid Line Treated B — Dots 193.09 193.96 199.06 207.87 193. \ 195.05 I I I I l h. I l I I r I 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.2.5: Substrate B in 95% Ethanol for 24 hours Control 13 — Solid Line Treated B - Dots ‘ l I I I I I I I I I I 185.0 200 220 240 260 280 300 320 340 360 380 400.0 Figure C.2.6: Substrate B in 95% Ethanol for 48 hours 72 Treated B - Dots 1 Control B — Solid Line 196.1 105.0 200 220 240 260 280 300 320 340 360 380 400.0 1'" Figure C.2.7: Substrate B in 95% Ethanol for 120 hours ‘ Control 8 - Solid Line Treated B — Dots 20 0 196 0 185.0 200 220 240 260 280 nm 300 320 340 360 380 400.0 Figure C.2.8: Substrate B in 95% Ethanol for 240 hours 73 Control C - Solid Line Treated C - Dots T .2 380.83 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.3.1: Substrate C in 10% Ethanol for 24 hours Control C — Solid Line Treated C - Dots .1 _ _ L g T g . 381 .00 .. 31."; 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.3.2: Substrate C in 10% Ethanol for 48 hours 74 Control C - Solid Line Treated C - Dots —l_. = 333.02 " "..'-‘: .1 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.3.3: Substrate C in 10% Ethanol for 120 hours ‘ Control C - Solid Line ‘ Treated C 4 Dots . . , ' T T E 380 92 . 2'. 197 25 '1 .. 190.013... 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.3.4: Substrate C in 10% Ethanol for 240 hours 75 185.0 . 192.99 200 Control C — Solid Line Treated C — Dots 220 240 260 280 300 320 340 350.0 nm Figure C.3.5: Substrate C in 95% Ethanol for 24 hours Control C - Solid Line Treated C — Dots ..... ................................................. 185.0 200 220 240 280 280 300 320 340 350.0 nm Figure C.3.6: Substrate C in 95% Ethanol for 48 hours 76 Control C — Solid Line Treated C — Dots 185.0 200 220 240 260 280 300 320 340 350.0 nm Figure C.3.7: Substrate C in 95% Ethanol for 120 hours 1 197.34 194.99 / Control c — Solid Line Treated C — Dots 196.07 198.09 185.0 200 220 240 260 280 300 320 340 350.0 Figure C.3.8: Substrate C in 95% Ethanol for 240 hours 77 1 ' Control D - Solid Line '1 Treated. D -‘ Dots 193 9 .4 1 "° 329 00 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C .4. l: Substrate D in 10% Ethanol for 24 hours 1 Control D - Solid Line Treated D - Dots .1 192.96 ‘ _' '— T 5 379.89 . '-'. " i 1 1 ..... 1 - 1 1 "“ “1 ‘ 1 r ‘i I 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.4.2: Substrate D in 10% Ethanol for 48 hours 78 . . Control D - Solid Line Treated D —- Dots 194.60 . is 381.01 193.074. .1 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.4.3: Substrate D in 10% Ethanol for 120 hours . Control D — Solid Line Treated D - Dots ‘ ' ‘ T - ! 381.92 1 {394.98 1 '7‘: 15. l ‘ 194.04 185.0 200 220 240 260 280 300 320 340 360 380 400.0 nm Figure C.4.4: Substrate D in 10% Ethanol for 240 hours 79 Control D — Solid Line Treated D — Dots ‘ 196 03 194.00/ 19830 / ..... 185.0 200 220 240 260 280 300 320 340 350.0 nm Figure C.4.5: Substrate D in 95% Ethanol for 24 hours Control D - Solid Line Treated D - Dots 185.0 200 220 240 260 280 300 320 340 350.0 Figure C.4.6: Substrate D in 95% Ethanol for 48 hours 80 Control D — Solid Line Treated D — Dots |94y9605 ...--1.......- 1 1 1 1 1 185 O 200 220 240 260 280 300 320 340 350.0 nm Figure C.4.7: Substrate D in 95% Ethanol for 120 hours Control D - Solid Line Treated D — Dots 200 98 1970 204 37 :1 ,,-'-;12037t $119801 ‘ fi 192 9B 1 1 1 1 1 1 1 185.0 200 220 240 260 280 300 320 340 350.0 nm Figure C.4.8: Substrate D in 95% Ethanol for 240 hours 81 APPENDIX D FTIR SPECTRUMS 82 Control A — Solid line Treated A - Dots 1047 87 1 Foo-II- . ‘1. 14111171) \. .................. 21119.25 " . ........... .f. «. 1 ' as 1046 28 . F .'O 0" [646(1) 'Ooo~oooo.. .30.. .0 618.01 .‘u'. 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 300 600 515 0 cm-l Figure D. 1 . 1: Percent Transmittance of Substrate A in 10% Ethanol for 24 hours Control A - Solid line Treated A - Dots 2190 .13 104(- 51 1646 76 GINO“ 341K) ()7 'o-Mv. N’. .......................... 4 .0 ’1‘. ..‘o. 11 2151 25 -. ; ' ....... 21.1111 2 .- 1 2140117 5 1040 .19 1646 10 ........... ’ .., .0’u'...-' 61X 48 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 5150 cm-1 Figure D.1.2: Percent Transmittance of Substrate A in 10% Ethanol for 48 hours 83 Control A — Solid line Treated A - Dots 2521 25 1046 56 "AT pgom.‘ ‘4‘”)n5 . .................. - .. ‘ '. .- r . .-’ 21591.11 .2 3"” ........... 1046.61 ‘1 .oen".~.o to 0‘. 1047.03 "1‘: '1' t. (113 04 570 16 1 'o... f. ‘0‘“... 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515 0 cm- I Figure D.1.3: Percent Transmittance of Substrate A in 10% Ethanol for 120 hours Control A - Solid line Treated A - Dots 2135 7S 1645 97 (118.21 9/ T O 4'..0~“~. I‘ll) TI .'.‘no...‘. . .- o :a'. 2‘39} '0'. ..’..Caou.”.... . 4 .1 1018.72 10471111 '1 T. '. 617.52 _ 577 55 .‘.u". v I 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 cm] Figure D. 1 .4: Percent Transmittance of Substrate A in 10% Ethanol for 240 hours 84 ControlA-Solidlino TreetedA-Dots 323.1- 2118500 1275.01 1852.00 1455. 1 95141 1311255 2 57 . 93.40 3111.02 616. - 1089. 576.03 2976.13 I009” 0. 961‘ , _. .5...“ . we... - ’00.“: '- .‘~‘o 3369 "I .I.'a‘o I....'...."'. o 3. I .~. "-. 21.12.00 1925.112 _, 1 1 g .‘ _ :,.. §953.0o 5 3 ,3 1654.40 3; 1 ' O .' .'-. 5". .3 80.1.97 "a, -' : _: ': 5 11274.92 : a .- J : .0 ' . : .. . . 2‘231“, : ”a o". O... 1 : F g g o o. 1 = - 1 a : 1 = 5. 5 1455.. 5 3 617.6 g 55: 5 1418.015 ' 5 576.88': 1 250‘ 1381 15 5 8111.30 ' {harm : 3.25 29 .63 331“ 1090.: 4 4000.0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 cm-l Figure D. 1 .5: Percent Transmittance of Substrate A in 95% Ethanol for 24 hours . 1052 37 201111.25 2 47 .1 .15 2974.69 .gfl‘oho. 3368.” ...'...llo~oe' °/11T p..?‘..oe uI-Cmgn.. :. 5 1925 02 ’-.,-' 4 g 5 1052 411 4000.0 3600 3200 2800 2400 2000 1800 1600 cm-1 74.76 29.39 1455. ' 1419. ' 1381.20 71274.73 1:33. : 1 $1330.15 1455. 1419.5 1381.47 1400 1200 loo-on. 111'.“- . I . l . . u. . c :. :: =E 1090.19: ‘0 1 Control A - Solid line Treated A - Data 953.25 1118. 574.70 881 78 1.: ’0‘. '1'". 952.118: - .~. 1000 6175 . 575.85: .1...""‘ g—«Iill'Fgooo-aouo-oee- :4 V0 800 600 515.0 Figure D. 1 .6: Percent Transmittance of Substrate A in 95% Ethanol for 48 hours 85 %T 2 65 ‘ .73 274.76 1651..) 432.25 1455. 5 1418.1 1380.99 and L 2974.77 .1161 51 ................ .‘I u .0.'~ log)3l ’4’“. K . ”0 “ J. ' Q.“ "V 1654, 14 4 '0’...‘ 1 ‘ . g“... 0'. .3: T .. .5 f h 5' E :- '1' ""5 [1275.15 95.1.66 5 _: 1456.00 $329.05 , 5 ' ' 1"- .-.. 4 £ E 1381.67 E E '1 35"? ,3: 617.0 E 55 T 3555 575.475 g195 57 552: 1111.39 3 '1 293.99 5 E5 Eula fa 5. 3 1091.“ L as 1 4000.0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 Figure D. 1 .7: Percent Transmittance of Substrate A in 95% Ethanol for 120 hours °/oT 2.13192 1651!! 30.51 1455. 1274.73 1419 ' Control A — Solid line Treated A - Dots . 1311140 1‘ 616.‘1 2 , 36 574.75 94.13 141.111 1090. 1 3'15," 9.; 2974.93 .... .n o u .00 I....".. T .‘I..“-. 105038.... .05. 216021 192510 .-"°"‘- .-‘ '1' '-. .- ‘1’ . 1. 5953.12§§ '1,“ 1653.91 : ‘6‘.- 1‘. . . . :2 s a ELHN” a 2.16 E E =“finnm 2 "Ta . 5 E :' f z: 5 . 1174.242 ,1' E 5 1455, E; 5 617.64 = 5 gé 5 14111. : £5 .5 13111.12 ggf' 55%! 3111.22 . . min 5515 ‘ s nfi. =5 3‘35"“; 1.00 1 ES ‘ 1090.1! .’ :1 40000 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 cm-l 86 Figure D.1.8: Percent Transmittance of Substrate A in 95% Ethanol for 240 hours Control 8 - Solid line Treated B - Dots 177 42 (118 53 4 .‘T t... | .... -‘. 4 5‘". 3441079 g... ................. ‘. .. .. ..... 'o """"" e ........... . 6666 E 2 '2‘) (.1 0.. ......... or. E... e ‘~.~ ooooooo ,5 :z u 111811 a 1451 .10 1 ~ 1045.72 1 1 . I647 34 .....I|.I..II 0"...“ '1. ,5 6111 19 4 o ' ..'O.. .0 4111!“) Hill 321!) 23011 241111 2(Il1 181” 16‘” 14“) 121‘1 [000 “('1 “X1 515 (1 cm-l Figure D.2.1: Percent Transmittance of Substrate B in 10% Ethanol for 24 hours . Control 8 — Solid line 1 Treated B - Dots 1360 113 4 104.6 ()4 4 %T .................... yen .................. . ‘ “RN. 344” 5'6 .............. Y '3. '-. ,r' 2.160 12 1° ,...... 1' 4 104676 .. 16411 20 “T I (118 5 574 55 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 (300 515 0 cm] Figure D.2.2: Percent Transmittance of Substrate B in 10% Ethanol for 48 hours 87 Control 8 - Solid line Treated B - Dots 2152.25 1046 48 1644.11) oooooooo ....... ./ T 1.0-M I 0 ‘5'. 14‘”; 73 ...I ....................... ~- ‘ ‘- ~' '- ..... ...... 2111 94 .1" " ............ 1046.32 J :0. I... 1644 g) .’.."‘o..-II-§. $.60}... (1111.94 r "M‘" Y Y Y ‘ v ‘ T v j, 1 I ‘ 4000 0 3600 3200 2300 2400 2000 1800 1000 1400 1200 1000 800 600 515.0 cm- I Figure D.2.3 : Percent Transmittance of Substrate B in 10% Ethanol for 120 hours Control 8 - Solid line Treated B — Dots 2377.82 617 (13 J .I/oT ‘.... .m“.0‘..‘........IIUII...~~.. .’--._ 34011.75 ".1' l ‘1‘ 2131.75 2.. ‘e‘. . ._-' .3. ’xv~._~~~ "T" 1046.65 ,. . 1 '1' ". 1649.41 (117 411 '. 574.73 1 4 I ..‘.A‘.-' ‘7 fir V V V 1' V V V Y I I 40000 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 5150 cm-1 Figure D.2.4 : Percent Transmittance of Substrate B in 10% Ethanol for 240 hours 88 Control 8 - Solid line Q/eT 2360.11 1924.82 Treated B - Dots 1652.34 ‘ 274.37 30.65 .1 1455. 1 .1 1413.. 1331.35 331.23 2 79 5.60 . 1090. 1 J 2974.97 .00 I‘m... 1‘6““ .-. Q 'I ' ..u...... 4 z. . . ..... ... ...-(. 1‘ ‘ 0“. .* ‘ 1009”,“. e. ‘1 0 23a.“ '92" 1” \.. ‘5'. '~.. . a O: .f ...O ‘ ‘- -" "1' . 3"; '1‘ 5953.072 16521111 '2. :‘o 1274.30 3 5 5 2‘ : '3' 9.15.1157 ' .. .1 11 1 1455. E: . :'.. :3. 5 5 1419 i " T ': 4 5 ' _: 1311120 5 617. E :' .. 5 574.923: 5 2 ”I“ 5 331.61 ' 5 194.91 5 _ : 291 .34 E 7236350.: °.. ; 1090.5 :LJ 1600 1400 1200 1000 800 600 515.0 4000.0 3600 3200 2800 l 800 cm-1 2400 2000 Figure D.2.5: Percent Transmittance of Substrate B in 95% Ethanol for 24 hours °/oT Control 3 - Solid line 1924.33 Treated B - Dots 11.25 2341.32 _ 1652.57 4.85 1130.43 1455. 1 I41! '1 1331.21 2 54 331.03 9392 1090. 2974.76 ‘ 'Q..~ 4. 3...... 3168-72 ........... . '1. 1049.32 ,. '- '1‘". -. . .- '- '. -‘ - ”.1 .- 9.. : '3' : 3., '. ‘; .\. 5951.‘7E : . ' 2133.25 - ' :- 1 5 -. 00" a : “Io. 165402 E. .-.:' ‘g 5 -. :‘E . E 0". .0: I E :- e. :' '-._, ’ 11274.93 5 "2.. : 5 11330.30 3 : ‘1 .. i 5 ll” 2%! if. . 3 E . 1455. =E§5 (170 ‘-, 535$; Substrate 81n9596 Ethanol -48hrs 141311 55:; ' 575119': 2913134 0001““ 3 " 3130“ 13111.32 §§ 31111.99 ‘ 5 595,61 Treated 8 - Green :: 55 .- 297310 1 5; 3363 53 E 10393:: e .0. :5 I ‘5'. g 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 4000.0 3600 3200 2800 c1114 Figure D.2.6: Percent Transmittance of Substrate B in 95% Ethanol for 48 hours 89 %T . " 3368.51 3" w I... I ' £000.... 0.. .....&'...'.'leleeeeeeee S 4000.0 3600 3200 2800 1925.11) 1652.23 4.85 330.75 19. 1 1455.74 1381.23 1653.21 953 15"; :‘o. "-.. 5330-16 '1 1455 E 1419. = : 1331.03 881.78 1800 1600 1400 1200 cm-1 2400 2000 Control 8 - Solid line Treated B — Dots 600 515.0 Figure D.2.7: Percent Transmittance of Substrate B in 95% Ethanol for 120 hours °/oT Control 8 - Solid line 4 2533.75 1924. 15 . 2360.75 _ 1652.69 274.39 323.113 1455. 1419.1 1331.51 1 2 94.37 -1 10'9.‘ ’II' 297‘” 0'. ”s... 3163.59 - ,. 1.1.— ... , °°°° -.. 1049.69 ‘ o" 9". eeeee 0. .~‘9 :- ‘e 0"... .‘ '....e ........... 7’" '1' . ,.-° 1 . f": 1 192625 1653115 {1311113472 952.993 5' ..0 :f. ...I: E : O 1455.711 " \c. '. E E 1‘19.‘ E as 0. fo- :0. '1 _. 3.3. _: 1311121 5 3' 5 T g. z 5 if '5 55' z 617 '2 1 . 5 ES 55 1 574.34: 1 23 33 55 311171 ', p94 25 :25 72163.32; | '- : 1090.11 0 .; 1600 1400 1200 1000 800 600 515.0 4000.0 3600 3200 2800 1800 cm-1 2400 2000 Figure D.2.8: Percent Transmittance of Substrate B in 95% Ethanol for 240 hours. 90 °/oT 4000.0 341K) ('8 .~M... 3600 3200 2800 Control C - Solid line Treated C — Dots 1645 W) ..... oooooo " e... n' e O C 10") . 1455 14 1045.33 1646 (15 (719 98 2400 2000 1800 1600 1400 1200 1000 800 600 5150 cm-1 Figure D.3.1: Percent Transmittance of Substrate C in 10% Ethanol for 24 hours °/oT Control C - Solid line Treated C - Dots 214111!) 34111.8] ‘ 1.... .‘u. u. e". ooooooooo 1040 M ""5 T l '. 4 16471!) 616 ”J '4.- 575 85 '- 1 .- .. .’ T ..J' Y ' V T 1 Y T Y 1 Y Y ' 4000.0 3600 3200 2800 2400 2000 1800 1000 1400 1200 1000 800 600 515 0 cm-l Figure D.3.2: Percent Transmittance of Substrate C in 10% Ethanol for 48 hours 91 Control C - Solid line Treated C - Dots 1047 110 ./eT D “‘4‘ 4' ..'°‘\ """"""""""""""""" . 3400.011 '5‘":- ............... 4 i 2115 00 3""..145; 4.1. .................. 1 1046.41 l ..... 1041» a) .............. .. (11') 1‘ 571. 5.1 J 40000 36700 3200 ZSOO 2400 2000 18100 1200 1400 1200 1000 800 600 515.0 cm] Figure D.3.3: Percent Transmittance of Substrate C in 10% Ethanol for 120 hours 1 Control C — Solid line Treated C - Dots J 2‘01““ 1 1046.69 1047 07 °/eT ‘ 5. .7 ' . "m 34011 (,7 7, ...__ u.-.....-_-—’. __ ,/ \ ‘\ ”1’ \f/ \ vflwxfl ‘1 ’ 236010 " vx _ ll 1,] \ [I iiiiiii ‘ a l 1 1 V ' “x J l I ' i \\ ‘1‘ / \l! 104172 ”\ \ \ \1 / 1047 00 \“1’] Al 1‘ / 011101 1 1 57695 1 \ 1’ \ \ ,/ 4000 o 3000 3200 21100 2400 2000 11100 1000 14100 1200 1000 800 000 5115 0 cm-l Figure D.3.4: Percent Transmittance of Substrate C in 10% Ethanol for 240 hours 92 1926 10 1274.94 ControlC-Solldline TreetedC-Dote 951.92 1652.06 1455. - 4 I419. -‘ 1332.09 2 “*3 616.5 - .70 551.22 577.64 1090. 2975.1!) an ”.0... -., . W959 ‘5‘ 3369. .7 1 ~. 1 " I” 5 .5“ ".. O .‘. I" 1. I635 (I) ....... .~ 0... ~ ' ". : -"~ ' '- ~_:' ’3. 953.40 3 5 '-. ' 3307 ‘3 35 .3.‘ E 145555 127504 ': E '2 5:3“: 1311206 5 ~ ‘ 617.6 '-. 35.1. :4 5.: l 57“72:'. 3.39736 is 112177 3 4 2 26 5;: : °-. .-' l .\}68,6L‘° 10907 4 '- _;' 40000 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 cm—l . _ - ' o F1gure D.3.5. Percent Transmlttance of Substrate C 1n 95 /o Ethanol for 24 hours Control C - Solld line Treated C — Dot: 4 2173 91 32: 1653.64 1455. 1274.57 1419. 1382.61 2 5: .46 618.1 551 I0 515.64 1059. 2976.211 1 1049.42 9/1' 1" "~ ,4... ............ ° 4 3369 39 .... .. ~" ---- -' l‘ l 2537.137 1925.011 "'9... z. .. 165416 "- 5427157 E95236§E - * :f': l l E E 35 1 "-. . .E 5 if“ 9.3;)”.15 :: E: “I” ....|....r..~.e..... 4 g :3 ”5‘4; 2 5 5.: 618.28 54 5 14111.. g 53 E Ems 13111.59 35; : ”is 253 1 293.1 :_: 5 11110.91 . 5 95.69 - 5. 3.33““; 1059.111 \ifl.’ i 4000.0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 $15 0 cm— I Figure D.3.6: Percent Transmittance of Substrate C in 95% Ethanol for 48 hours 93 Control C - Solid line Treated C — Dots I925 41 111171 2519 91 'wT 1168 15 - ~'""""" ' - - -. p--.._‘.' V -'l . 5' . {I ~ 4 4000 0 3600 3200 2800 2400 2000 1800 1000 1400 1200 1000 :00 600 5150 cm-1 Figure D.3.7: Percent Transmittance of Substrate C in 95% Ethanol for 120 hours Control c - Solid line Treated C - Dots .r/eT ----- 1 ‘~|..._. 4 11140 93 574 (.4. “I.” l E; luring! .E. = 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 (>00 515 0 cm-l Figure D.3.8: Percent Transmittance of Substrate C in 95% Ethanol for 240 hours 94 Control D - Solid line Treated D - Date 1651 73 (111115 'E/T .. ' . e ‘1 ‘3'. 14“!) 75 ..... _n° ‘~.\ 31154 51“ ‘ .................. '1’ 3. ' ,3. 2360 14 3.. 1M»...m_' 4 . = : ............... 3.55947 1 ....I.... ran, ’ 1457 10 l 1046 59 1651 09 ”"TI' 617 (9 .0. 577 20 3400 50 ..‘.Le.... 4000 0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 515 0 cm-l Figure DA. 1: Percent Transmittance of Substrate D in 10% Ethanol for 24 hours ‘ Control D - SOlld line N“, M Treated D - Dots 1086. 1 1046 14 1646.27 6111 40 ./.T 0.. .“. ’ .§ '4 3400 711 '7. 4 385‘ 2% .".e.e'0 a" e a".' ‘. ......I. :0. .'?I.fi'~o- N... 0.“. :0. :5 I‘S7(m ...d'.e IO... "4. 1046 69 "'. r ....‘Ouou-O"e. ., ‘4'. 1652 8‘) 'r' '6: 6111 21 °. 575 119 1 ...~".. 1 V Y Y 'Y Y Y Y Y T— V I 4000.0 3600 3200 2800 2400 2000 1800 1600 I400 1200 1000 800 600 515.0 cm-l Figure D.4.2: Percent Transmittance of Substrate D in 10% Ethanol for 48 hours 95 'l/eT 1652 99 1457.03 Control D - Solid line Treated D - Dots 1046.63 l 3400.63 “A .3 .'e. " 'g .3 236032 GP». .359". q, ........................ O..- I: ‘ e‘. . ". $1558.36 1046 95 .-'. .~._ '- .-' 1456.47 1 T 617,2 :- 1652 21 575 15 3 «5’0. 1 Y I v r v y ‘ ‘ v Y 1 4000.0 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 5150 cm-1 Figure D.4.3: Percent Transmittance of Substrate D in 10% Ethanol for 120 hours '/eT 1 Control 0 — Solid line Treated D — Dots 19.43 21311.25 59 34 1457.31 1046.45 .1 1649.25 (317.71 .4 3400.57 1. ’0' 's. 0" .I. .j '9'?..~.“l“.g.~.~090005.0... Ia.... .... “W, n eon-0.“.eoeen.... ’. .... r 1 I °-. 1652 52 617.4 3 576.46; e.~ .." V v V 1 V Y 1 V Y 1 Y ' 1 ‘ 4000 0 3600 3200 2300 2400 2000 1800 1600 1400 1200 1000 800 600 515.0 cm-l 96 Figure D.4.4: Percent Transmittance of Substrate D in 10% Ethanol for 240 hours ‘/oT 3350 70 2.165.515. ' .I' 2359.91 2 “94 ‘ .41 2975.03 ’ ..‘eea v r" -'-. ”6.91 297 .87 1634.20 275.10 1455. I 329.81 953.59 1419. .~ 1351.55 6174 551.511 574.63 1091. . 1050.49 .I... .- O~.. ‘ 5 O r '0‘. ‘8 .f..-a. :00: ‘0. .-'“ .6, ': 505.64 ._ ‘. .. .°"- '-.' 1607 33 ... : e... g I zia. .‘u\.~ : ‘- " 1 617. 3 1455.52 1 “: 551.75 574.51! 1382.33 40000 3600 3200 2800 2400 l800 cm-l 2000 1600 1400 800 Figure D.4.5: Percent Transmittance of Substrate D in 95% Ethanol for 24 hours ‘/oT 1654.12 Control D - Solid line Treated D - Dote 2360.27 329.51 1455.54 1274.57 1351.44 6174 574.2 2 52 .1 .25 551.97 1091. . 3350.60 2974.119 rune-ea...“- 4"- I0” 5 a"'.. no. a '0..I\..\ ...“~.-. . ~. ' g a... . .- ‘. .s- -. : -, . ’9," ° .-‘ 3. 5 953.12; 5%.. _... 5 1652.12 5 '1‘27455 E = - ' :5 ' "$35,730.75 E ii .... e a = :: 'a~. 1455.45 ,4 15 we it 5 1419. 5 5; 1‘ -._ 5?,5 1351.16 555 615.2 a 551 355 575.652 25972 is: 551.70 1 3.75 '-= E .. : 29".” § 5 £465.32." t 1090i: '4 2 2,; 4000.0 3600 3200 2800 2400 l 800 cm- I 2000 1600 1400 1200 1000 800 600 5150 97 Figure D.4.6: Percent Transmittance of Substrate D in 95% Ethanol for 48 hours Carmelo-Soliciting TmtedD-Dots 2136.75 1925.47 1651 90 274.83 30.48 1455. ~ 1419. : 1381 03 2 {'8 7 881.12 . ‘ 1.87 10”. 5 1 . 297‘.62 ath-lo 3351.05 ,w ' "71.". . 1050111."; “flux. ." .1 .9 ....... ..... -, . ....... 2361.00 ..... '1. 51.953 13:; o... .‘..‘.T IOU”, .... z = : E: ’2'. o r. ~. 1: ' . ’, 5 "'[1'274 79 55 1 ' ': S g; 804.24 ‘ 1 5 :315 42 a E: ., ..,. fl '5; 1455. § 17579: 33‘ E 1418 -2 § 617.12 :jf‘ 1.130.110 E 11111.02 29: a E 4 '. .3 ' 5 3350.66 2 .73 3' 1. .g' 1093§ 4000.0 3600 3200 2800 2400 2000 1800 1600 1400 1000 800 600 515.0 cm- I Figure D.4.7: Percent Transmittance of Substrate D in 95% Ethanol for 120 hours 3 1925.11 4 1654.2 11 74.9 110.1 1455. 4 14111. 11 . . 3 1331.3 2 2 ControlD-Soludlme 3 551.1 8 .915 Treated D - 0013 7 J 1090. 4 O " .4‘ T ’M‘\ 0 5 a”... £0499 . 1“ ..... a. 2. "~. 2.1000 ""4' . f“ -. .. ,. , o .., "" g as " ”9., .-' -' 5' . 5 if '--*-.... 3 5 531.7 5;: f ' '-. 5 1455.9 12751 g 5 § 017.31 :5 E 8 15111.11 8 a. : 7 7 574.0: out. . - I 9 SE 1' 1 2.":5 11819 0 '.. . 395.5 5555 1 '2 291.8 :3 s5 9"“: 4 '7' EE 3"; 1091.£§ '. ,1 9 E: 1 4000.0 3600 3200 2800 2400 2000 1800 1600 1400 1000 800 600 $15 ‘1‘" Figure D.4.8: Percent Transmittance of Substrate D in 95% Ethanol for 240 hours. 98 10. REFERENCES ASTM D 882-01 , Standard Test Method for Tensile Properties of Thin Plastic Sheeting. 2003, Pennsylvania: ASTM International. ASTM D 1709-01, Standard Test Method for Impact Resistance of Plastic Film by Free-Falling Dart Method. 2003, Pennsylvania: ASTM International. ASTM D 1894-01, Standard T est Method for Static and Kinetic Coeflicient of Friction of Plastic Film and Sheeting. 2003, Pennsylvania: ASTM International. 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