\ HIWIIHIIIHI‘MH W l e 3% IIIIHH mm} LIBRARY 1 . Michigan State 200!” - University This is to certify that the thesis entitled CFD SIMULATION OF TWO-PHASE FLOWS IN A VERTICAL DUCT presented by lffat Tasneem Shaik Mohammad has been accepted towards fulfillment of the requirements for the Master of degree in Mechanical Engineering Science Major P fessor’s Signa re 2/2 6/06 Date MSU is an Affirmative Action/Equal Opportunity Institution - _._--o-o—OOO-0-0-0-0-0-b-o-I-n-.--—4-a-o-o—a---o-l-Jl-Vl-I-0-0-0-0-.-I-nCOO--0-.-o-.-n-n-n-~nu-.------—o-n. PLACE IN RETURN Box to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 2/05 p:/CIRClDaIeDue.indd-p.1 CFD SIMULATION OF TWO-PHASE FLOWS IN A VERTICAL DUCT By Iffat Tasneem Shaik Mohammad A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Mechanical Engineering 2006 ABSTRACT CFD SIMULATION OF TWO-PHASE FLOWS IN A VERTICAL DUCT By Iffat Tasneem Shaik Mohammad The flow of a suspension of spherical particles in air through a vertical rectangular channel with equal inlet and outlet cross sectional areas was simulated under'isothermal conditions using Fluent. An Eulerian approach was used in which the multiphase problem is represented as two interpenetrating continua. A granular model was employed for the mixture stress and a realizable “eddy” viscosity model was used for the Reynolds stress. The purpose of this work was to evaluate the ability of the multiphase model to capture the flow physics associated with catalytic risers. Experimental findings of Ibsen et al. (2001) were used for evaluating the numerical predictions. The numerical predictions were able to capture the axial and span wise particle velocity in some regions of the flow but failed to capture the correct pressure drop. In addition, while the turbulence model provided realizable results for the single-phase flows tested, it became unrealizable when coupled with the multiphase granular model. To my husband, daughter and parents. iii ACKNOWLEDGEMENTS First and foremost, I would like to thank Almighty ALLAH for everything in my life. My heartfelt thanks to my parents for everything they did for me; their generous support, motivation and trust in me since childhood, which helped me aim higher from time to time. Great thanks to my wonderful husband and beautiful daughter for all the love and patience and for being a constant source of inspiration. Thanks to my sister and brother for their moral support. Thanks also to all my relatives whose confidence in me further encouraged my performance and betterment. I sincerely thank my advisor Dr. Andre Benard, who helped me work in the area of my research interest - Computational Fluid Dynamics and for all his support and guidance throughout my Master’s. His training, advice and insight into things have been invaluable. I would like to thank Dr. Kuochen Tsai from Dow chemicals for suggesting this interesting and challenging research topic. Thanks to Dr. Charles Petty and Dr. Farhad J aberi, for being on the committee and for their invaluable suggestions. A special thanks to all the professors at MSU for being there for me at all times. Thanks to my team mates Deep and Karuna for their invaluable assistance on our summer workshop project. For technical assistance I would like to thank Kapil Das Sahu fi'om FLUENT (India) for his immense help all along my Master’s. I would also like to thank Andrew Keen for helping me get going smoothly with parallel computing. Finally, I gratefully acknowledge the financial support of this work by the NSF I/UCRC- MTP. iv TABLE OF CONTENTS LIST OF TABLES ................................................................................. vii LIST OF FIGURES ............................................................................... viii NOMENCLATURE ................................................................................ xi CHAPTER 1 _ INTRODUCTION .................................................................................... 1 1.1 Introduction to Circulating Fluidized Bed ........................................ 1 1.2 Principles of a Circulating Fluidized Bed ......................................... 3 1.3 Previous work in the area of Circulating Fluidized Bed ........................ 4 1.3.1 Experimental work ............................................................ 4 1.3.2 Numerical simulations ........................................................ 6 1.4 Objectives of the thesis .............................................................. 8 1.5 Computational domain considered in this work ................................. 9 1.6 Theoretical and Numerical considerations of this work ........................ 10 1.7 Boundary and Initial Conditions applied in this work ........................... 10 CHAPTER 2 SINGLE PHASE FLOW 12 2.1 VERIFICATION OF FULLY DEVELOPED LAMINAR FLOW IN A DUCT ....12 2.1.1 Governing equations applied to laminar single phase simulations . ....12 2.1.2 Analytical solution for fiilly developed single phase duct flow . ....12 2.1.3 Numerical results and verification ............................................................ 13 2.2 COMPARISON OF VARIOUS VISCOUS MODELS IN A TURBULENT DUCT FLOW ......................................................................................................................... 15 2.2.1 Governing equations applied to turbulent single phase simulations .......... 15 2.2.2 Lumley diagram ........................................................................................ 17 2.2.3 Various viscous models and their approximations ........................... 18 2.2.4 Numerical results and verification ............................................... 22 CHAPTER 3 TURBULENT TWO PHASE FLOWS 30 Overview of two phase flows ............................................................................... 30 3.1 COMPARISON OF DRAG INTERPHASE MODELS IN A BUBBLY FLOW ...... 30 3.1.1 Case study problem ................................................................................... 31 3.1.2 Governing equations applied to gas-liquid simulations ............................ 31 3.1.3 Theoretical formulation of various drag interphase models ..................... 32 3.1.4 Numerical results and discussions ............................................................ 35 3.2 NUMERICAL SHVIULATION OF A GAS-SOLID FLOW IN A RISER ................. 41 3.2.1 Assumptions made in the gas-solid simulations ....................................... 41 3.2.2 General guidelines for mathematical modeling in fluidization ................ 42 3.2.3 Governing equations applied to gas-solid simulations ............................. 45 3.2.4 Goveming equations applied in the kinetic theory of granular flow ........ 46 3.2.5 Experimental set up of the 1/9 scale Cold Circulating Fluidized Bed Boiler .............................................................................. 48 3.2.6 Numerical configuration of the gas-solid simulations ........................ 49 3.2.7 Simulation time ................................................................... 50 3.2.8 Numerical results and discussions ............................................. 50 CHAPTER 4 SUMMARY AND CONCLUSIONS ............................................................ 59 APPENDICES A. Models and near wall treatment applied in the thesis .................................... 62 B. Comparison of terms in various turbulent viscous models ............................... 63 C. Computed eigenvalues and invariants ......................................................... 64 REFERENCES ..................................................................................... 70 vi 2.1 3.1 B1 B2 C1 C2 C3 C4 C5 C6 LIST OF TABLES Lumley diagram ....................................................................................................... 17 Parameters for the gas-solid simulations ................................................. 49 Table summarizing the various turbulence models and the respective near wall treatments applied in the simulations along with their y+ values ........... 62 Table summarizing the various terms for the Spalart-Allmaras model and the Standard k - a) model studied .............................................................. 63 Table summarizing the various terms for the Realizable k - s and the Reynolds Stress model studied ......................................................................... 63 Computed eigenvalues and invariants for a single phase turbulent flow using the Spalart-Allmaras Model; Y/D=0; Z/H=-0.5 ............................. 64 Computed eigenvalues and invariants for a single phase turbulent flow using the Spalart-Allmaras Model; Y/D=O.48; Z/H=—O.5 ......................... 65 Computed eigenvalues and invariants for the primary phase (water) in the gas-liquid simulations; Y/D=0; Z/H=-0.5 ........................................ 66 Computed eigenvalues and invariants for the primary phase (water) in the gas-liquid simulations; Y/D=O.48; Z/H=-0.5 .................................... 67 Computed eigenvalues and invariants for the primary phase (air) in the gas-solid simulations; Y/D=0; Z/H=-O.5 ........................................... 68 Computed eigenvalues and invariants for the primary phase (air) in the gas-solid simulations; Y/D=O.48; Z/I-I=-O.5 ........................................ 69 vii LIST OF FIGURES 1.1 Schematic of a Circulating F luidized Bed ................................................................. 3 1.2 Geometry of 3D-vertical duct considered in the simulation ...................................... 9 2.1 Plot of location of points at which the velocity profiles are drawn for Z/H=-0.8....13 2.2 Plot of comparison of numerical and analytical span wise velocities. They predict almost the same with a slight error. See pg13 for error calculation ......................... 14 2.3 Plot of absolute velocity error vs. dimensionless width. A maximum error of 1.4E-05 was found at the centerline ......................................................................... 14 2.4 Sketch of the boundaries of the realizable states forg ............................................. 18 2.5 Velocity vectors for the Spalart-Allmaras model at Z/H=-0.5 ........................ 22 2.6 Velocity vectors for the Standard k — a) model at Z/H=—0.5 .......................... 22 2.7 Velocity vectors for the Realizable k - a model at Z/H=-0.5 .......................... 23 2.8 Velocity vectors for the Reynolds Stress Model at Z/H=-0.5 .......................... 23 2.9 Location of profiles at which the realizability plots for the various viscous models are drawn .............................................................................. 24 2.10 Realizability plot for the Standard k — a) model at profilel. It predicted that 1111, z 0 .................................................................... 24 2.11 Realizability plot for the Standard k — a) model at profi1e2. It predicted that 1111, z 0 .................................................................... 25 2.12 Realizability plot for the Realizable k - a model at profilel. It predicted that 1111, z 0 .................................................................... 25 2.13 Realizability plot for the Realizable k - a model at profi1e2. It predicted that IHb z 0 ..................................................................... 26 2.14 Realizability plot for the Reynolds Stress Model at profilel .................................... 24 2.15 Realizability plot for the Reynolds Stress Model at profile2 .................................... 27 viii 2.16 Contours of the turbulent kinetic energy for the Standard k — a) model and the Realizable k - a model at planes Y/D=0, Y/D=O.48 and Z/H=-0.5 ................... 29 3.1 Plot of comparison of the various drag models for the bubbly flow ........................ 34 3.2 Location of profile at which the various drag models are compared ....................... 35 3.3 Plot of dimensionless axial velocity of water vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results ............................................... 35 3.4 Plot of dimensionless axial velocity of air vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results ............................................... 36 3.5 Plot of dimensionless axial dynamic pressure of water vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results ............................................... 36 3.6 Plot of dimensionless axial dynamic pressure of air vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results ............................................... 37 3.7 Plot of dimensionless axial turbulent kinetic energy of water vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results ............................ 37 3.8 Plot of dimensionless axial volume fraction of air vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results .............................................. 38 3.9 Location of profiles at which the realizability plots are drawn for Z/H=-O.5 ........... 38 3.10 Realizability plot for the secondary phase (air) in the gas-liquid simulations at profilel. The realizable k - a model predicted that 111}, z 0 .................................... 39 3.11 Realizability plot for the secondary phase (air) in the gas-liquid simulations at profileZ. The realizable k - a model predicted that [111, z 0 .................................... 39 3.12 Contours of the turbulent kinetic energy for the primary phase (water) at planes Y/D=O, Y/D=O.48 and Z/H=-0.5 ........................................................... 40 3.13 Sketch outlining the actual lines and tendencies for the third type of mathematical modeling in fiuidization .................................................................... 43 3.14 Locations of profiles used for plotting the gas-solid results .................................... 50 ix 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 Plot of comparison between the measured (Ibsen et a1. 2001) and computed static pressure vs. dimensionless height at profilel. It can be seen that a linear pressure drop is predicted which deviates greatly from the experiments .... ...................... 51 Plot of comparison between the measured (Ibsen et a1. 2001) and computed axial particle velocities at profi1e2. (X=0 is the center of the duct) .. ............................ 52 Plot of comparison between the measured (Ibsen et al., 2001) and computed span wise particle velocities at profile2. (X=0 is the center of the duct) ........................ 53 Plot of comparison between the measured (Ibsen et al., 2001) and computed axial particle velocities at profile3 ................................................................................... 53 Plot of comparison between the measured (Ibsen et al., 2001) and computed span wise particle velocities at profile3 .......................................................................... 54 Contours of volume fraction of solids at various times for Y/D=0 ......................... 55 Contours of volume fraction of solids at various times for Z/H=-O.25,-0.5 and -0.7 5 ........................................................................................... 55 "I "I Realizability plot for the u u associated with the primary phase computed with the Realizable k - 8 at profile 4 ..................................................................................... 56 Realizability plot for the {7757 associated with the primary phase computed with the Realizable k - e at profile 5 ..................................................................................... 56 Plot of comparison of the two drag models for the gas-solid flows ....................... 57 Contours of the turbulent kinetic energy for the primary phase (air) at Y/D=0. Y/D=0.8 and Z/H=-0.5 ........................................................................................... 58 x\. :< N sg‘ U‘VQ NOMENCLATURE Hydraulic diameter [m] Drag coefficient [dimensionless] Drag function [dimensionless] Coordinates [m] Depth of riser [m] Riser height [m] Width of riser [m] Volume [m3] Variation in volume [m3] Particle diameter [m] Dimensions of measurement length [m] Variation in pressure [Pa] Restitution coefficient Solids flux [kgmzs] Gravitational acceleration [m/sz] Radial distribution coefficient Mass of solid [kg] Number of grid cells [dimensionless] Pressure [Pa] Solid phase pressure [Pa] Time [s] Reynolds number [dimensionless] Solid Reynolds number [dimensionless] Mean rate-of-strain tensor [5"] Axial velocity component [m/s] Span wise velocity component [m/s] Span wise velocity component [m/s] Dimensionless height [dimensionless] Dimensionless depth [dimensionless] Dimensionless width [dimensionless] Numbers Identity matrix [dimensionless] Reynolds stress Generation Dissipation Material derivative Displacement xi Greek symbols Qb>>§¥§le°fibg“'"b’<"s~<‘x:>:-Qm\4 0 ware-ama--a—--a—-~a—--¢---a—-e-~a—a—a-Aend -0.0475 r -0.095 I I I -0.085 -0.035 X 0.015 0.065 Figure 2.1: Plot of location of points at which the velocity profiles are drawn for Z/H = -0.8. Figure 2.1 shows the location at which a comparison between the numerical and analytical span wise velocities is made in Figure 2.2 at an axial location of 1m. above the bottom of the riser. The numerical predictions compares very well with the analytical solution except near the centerline which exhibits a small error. Figure 2.3 shows the absolute error in the numerical results. It can be seen that the maximum error of 1.4E-05 is found at the centerline. This could be due to numerical errors encountered in the calculations. The error is calculated as Absolute error calculation: Analyticalvalue — Numerical value 13 u(m/s) Absolute velocity error (m/s) 0.001 ---&--- Numerical 0.0009 - 0 Analytical 0.0008 ~ ~ ' “ ‘x. 0.0007 »- '9 “a 0.0006 . ii ‘9. 0.0005 ~ I3 5! Figure 2.2: Plot of comparison of numerical and analytical span wise velocities. They predict almost the same with a slight error. See pg 13 for error calculation 1 .60E-05 --t---Analy-Num 1.405-05 » ,4--- 12013.05 ~ 1001—2-05 ~ ,4" a“ 8.00E-06 ~ f A 6.00E-06 ~ ," \ 4.00E-O6 ~ '3" A 2.00E-O6 ~ 4: h OOOE+OO L [It 1 l 4 4 r r I r r L g 1 r r r r l r r r r l A At] I O -0.6 -0.4 -0.2 0 0.2 0.4 0.6 W Figure 2.3: Plot of absolute velocity error vs. dimensionless width. A maximum absolute error of 1.4E-05 was found at the centerline. 14 2.2 COMPARISON OF VARIOUS VISCOUS MODELS IN A TURBULENT DUCT FLOW 2.2.1 Governing equations applied to turbulent single phase simulations The actual or instantaneous velocity is decomposed into mean ii and fluctuating velocities it" as U. "I U = ii + u (2.4) The continuity equation applied to ii + it" then gives v - t7 = 0 (2.5) The conservation of momentum applied to the averaged field gives p(ii - va) = —Vp + ,quii + pg — pV {W} (2.6) where p , ,u and ii are the density, viscosity and velocity of the fluid respectively. g is the acceleration due to gravity and p is the static pressure. Ensemble averaging is used to extract the mean flow properties from the instantaneous N ones as ui(.ic',t) = lim 1- ZuS")(5c°,t) (2.7) N—roo N n=1 UNIV): “i(3,t)+“i(x',t) (2-8) The Reynolds-averaged momentum equation is . . 6R~ [,qu =_§E.+_€3_ #% +__'J_+p§ (2.9) where Ry- = —pii;-z'i'j is called the Reynolds stress. The Reynolds stress components have additional unknowns introduced by the averaging procedure, hence they must be modeled (related to the averaged flow quantities) in order to close the equations and this can be done in one of the following ways: 15 l. Eddy-Viscosity Models (Boussinesq, 1877). It is a mathematical analogy to the stress-rate-of-strain relation for a Newtonian fluid. According to this hypothesis, the Reynolds stresses are modeled using an eddy (or turbulent) viscosity y, as le = —pu,-uj = flt[-ax—; + a] — §[pk + #t EEJO‘U- (2.10) 2. Reynolds Stress Model (Gibson et al., 1978); (Launder, 1989); (Launder et al., 1975). It involves calculation of the individual Reynolds stress components, iij-ii'j using differential transport equations. The individual Reynolds stress components are then used to obtain closure of the Reynolds-averaged momentum equation. The exact form of the Reynolds stress transport equations may be derived by taking moments of the exact momentum equation. This is a process wherein the exact momentum equations are multiplied by a fluctuating property, the product then being Reynolds-averaged. The scope of this section is to verify the realizability of various viscous models used in Fluent 6.2 namely the Spalart-Alhnaras, the Standard k- a) , the Realizable k— s and the Reynolds Stress Model. The steady state numerical simulations of a turbulent single phase flow in a channel were performed by considering air as a Newtonian fluid with a Reynolds number of 10,000 based on hydraulic diameter. The near wall treatment specifications can be found in Appendix A. The eigenvalues of the Reynolds stress term — pul'u'j for each of these models have been computed and the invariants are plotted using a “Lumley diagram” as shown in Figure 2.4 to verify their realizability. l6 2.2.2 Lumley diagram (Lumley J., 1978) The following table shows the equations used for constructing the Lumley diagram. Table 2.1: Lumley Diagram Orientation States Elgenvalues Invariants Remarks 111 ’12 ’13 11b IIIb A Uniaxial alignment (ID) 1 0 0 2/3 2/9 B Planar anisotropic (2D) l-x x 0 11b =2/9+21Hb 0 S x S 1/2 C Planar isotropic (2D Random) 1/2 1/2 0 1/6 -1/36 D Planar axisymmetry x x l-2x 2111b =6(IIb/6)l'5 1/3 st 1/2 E Isotropic (3D Random) 1/3 1/3 1/3 0 0 F Axial axisymmetry x x l-2x 2111b =6( 11b /6)‘-5 osxs 1/3 The anisotropic tensor is defined as— b:—: “:3: —15 (2.11) = tr u "u 3 = where g is the identity matrix. Three invariants of 1:) can now be defined as Ib =tl‘(I=)) IIb=tr(= 1111)" = [IL )0 (2.12) “)2 IIO‘ IIO‘ Two nontrivial invariants IIb and 1111, are used to describe the realizability of the tensor, which is shown in Figure 2.4 in the enclosed region. "I"! Let 21, 2.2 , 113 are the three eigenvalues of the tensor—FL). The eigenvalues tr u 'u 21 , 22 , 23 are independent of the choice of the coordinate system. The invariants Ilb and IHb can be expressed as eigenvalues of the matrix 2 as 111, = (,11 —1/3)2 + (22 -l/3)2 + (2.3 —1/3)2 (2.13) 111., = (21 —1/3)3 + (2.2 —1/3)3 + (23 - l/3)3 (2.14) 17 A A B \ Set of Realizable Orientatio: States F C D E L m. = at - 2 - 21 Figure 2.4: Sketch of the boundaries of the realizable states for 2 As the sum of the three eigenvalues is unity, [13 is chosen to be dependent on 21 and 22. A two-dimensional solution space can be obtained from equations 2.13 and 2.14. 2.2.3 Various viscous models and their approximations The following are the various turbulence models used in Fluent 6.2 The Spalart-Allmaras Model It is a single transport equation model proposed by Spalart et al. (1992). It treats that the production and destruction turbulent terms cancels each other and hence solves directly for a modified turbulent viscosity 6 as — 2 Dv 6v -— = Gv +— - Y 2.15 D: 0' 6x; —-{(y+pvj——v—}+ Cbzp[5 v] v ( ) 18 where Eddy — Viscosity is obtained as V03 (%) + C31 m= p 5f“ . fvl a (2.16) 0,, , Yv are the production and destruction of turbulent viscosity, v is the molecular kinematic viscosity and 0",, =% , CV] = 7.1 and C b2 = 0.622. Standard k — a) Model The standard k — a) model in FLUENT is based on the Wilcox k — a) model proposed by Wilcox (1998). It belongs to the general 2-equation Eddy Viscosity Model family. The exact transport equations for k and a are Dk— _a[_ u1(k'+£)+v—a—]—m%-s (2.17) l Dt 6x p 6x, 6x —_ —'_ . —'—_' can’- 2§=_6__8,u;_23221_6£_+v_6_5_2v6u, aulaul+aut J Dt 6x1 p 6x j ax}- 6x1 6x j ax, 6xj 6x1 6x1 —2vu 2 r 2 r r all, 2 r ,6“ 6“ -2v— 6" 6“ ——2[v a “' ] (2.18) ’axjaxmxj 6xj6x1 6x1 6x16): 1- The modeled transport equations for the turbulence kinetic energy k and the specific dissipation rate a) in the Standard k - a) model are Dk BU, a 6k —= k +— + 2.19 pm i15’0‘ pfl ffl w (ix/“K” ELI—j] ( ) 19 p-‘E= a9 "a—UI-pflfrswz +i[(p+i’—]93] (2.20) D kryax ax ax ‘ 1 j aw j 6‘ I t k where (oz—oc— and ,u,=a p— r a) Realizable k - a Model The term "realizable" means that the model satisfies certain mathematical constraints on the Reynolds stresses, consistent with the physics of turbulent flows. The realizable k - a model proposed by Shih et al. (1995) address the following: 1. A new eddy-viscosity formula involving a variable C floriginally proposed by Reynolds. 2. A new model equation for dissipations based on the dynamic equation of the mean-square vorticity fluctuation. Transport Equations for the Realizable k - a Model The modeled transport equations for k and a in the realizable k - a model are 6 6 a ,u, 6k —-(0k +—Ioku- =— +—— — +6 +0 — s—Y 2.21 a: ) axj 1) ax]. III! Ukjaxj] k b P M ( ) a 6 a p, 66 £2 a — £+— au-=—— +—-—-+ Sa— -————+C —C G at ) axj(p j) ax] Hi“ 0‘8)ij pCI pCZk-I-x/V; 18k 38 b (2.22) h - k2 C — 043 ’7 -Sk S- 25 S w erey, —pC#—;—, l—max . ,fi , r)— E, _ ij ij In these equations, G k represents. the generation of turbulence kinetic energy due to the mean velocity gradients. G b is the generation of turbulence kinetic energy due to 20 buoyancy. Y M represents the contribution of the fluctuating dilatation in compressible turbulence to the overall dissipation rate. C2 =1.9 and C15 =1 .44. ck =1.0 and 08 =1.2. where the ranges are C2 :1.8-2; C18 :1-1.8; 0k :0.9-2; 05 :0.95-3 (Ching and Jaw, 1998). Reynolds Stress Model The Reynolds stress model proposed by Gibson et al. 91978); Launder, (1989); Launder et al. (1975) attempts to address the deficiencies of the eddy viscosity model but it is computationally more expensive. The Reynolds Stress Transport Equations The exact transport equations for the transport of the Reynolds stresses p u "u- may be written as follows a —) 52410 66 "’."' U filii')=— —Xk—[pufiij “'17 +p(-5u’- +514 1 . u - J Local Time Derivative ac: .=.Convection D“). :Turbulent Dzfiiision a a T 7761?} 27-7617,: — —u'-'- u'u' +u'-u '— u'0+ u—'-t9 fl v Gy- z-Buoyancy Production D L, y- EMoIecular Difi‘itsion Pij sStress Production 5,7. 617'- W + p— +——L -— 2p—’-———- - 2,00,, u' u' mafia" + u til-mafia") (2.23) axj- 6x,- 6x k 6x k k 1 1 B—W——’ F g- =Pr0duction by System Rotation ¢ij‘ =Pressure Strain 5:] =DiSSipatton 21 2.2.4 Numerical results and verification X Figure 2.5: Velocity vectors for the Spalart-Alhnaras model at Z/H——0.5. Figure 2.6: Velocity vectors for the Standard k — 60 model at Z/H-—0.5. 22 ‘ , “\\\\\l. Figure 2.8: Velocity vectors for the Reynolds Stress Model at Z/H=-O.5. 23 Figures 2.5 to 2.8 shows the velocity vectors for various turbulent viscous models and it shows that all the models predict the same profiles except the Reynolds Stress Model. The profiles at which the realizability plots for the various viscous models are plotted are shown in Figure 2.9. Y/D=0 Y/D=0.48 Z/H=—0.5 Z/H=-0.5 Y Profilel Y Profile2 X X Figure 2.9: Location of profiles at which the realizability plots for the various viscous models are drawn. 0.05 0.045 ~ 0.04 »— 0.035 ~ 9 0.03 ~ “0025 . 0.02 L 0.015 — 0.01 — 0.005 * Walls. Center 0 l l _ 1 # -0.005 -0.003 -0.001 IIIb 0.001 0.003 0.005 Figure 2.10: Realizability plot for the Standard k - a) model at profilel. It predicted thatIIIp, z 0. 24 IIb 0.08 0.07 0.06 0.05 - 0.04 0.03 0.02 0.01 0 Center Walls l l l A -0.0045 -0.0025 -0.0005 0.0015 0.0035 III b Figure 2.11: Realizability plot for the Standard k — (0 model at profile 2. It predicted that 1111, z 0 . 0.04 0.035 - 0.03 ‘ 0.025 .9 0005 Center O 1 L l l l I -0.002 -0.002 -0.001 -5E-04 0 0.0005 0.001 0.0015 0.002 IIIb Figure 2.12: Realizability plot for the Realizable k - 3 model at profile 1 It predicted that 1111, z 0 . 25 0.05 - ~ 0.045 I 0.04 +— 0035 ~ 9 0.03 ~ ... 0.025 +- 0.02 — 0.015 ~ 0.01 — 0.005 a 0 . -0.005 -0.003 -0.001 0.001 0.003 0.005 III b Figure 2.13: Realizability plot for the Realizable k - a model at profile 2. It predicted that IIIb z 0 . Center 0.8 0.7 r 0.6 ~ 0.5 r IIb 0.4 ~ 0.3 ~ 0.2 — l 0.1 ‘ Center 0 I L l l 1 -0.05 0 0.05 0.1 0.15 0.2 0.25 111 b Figure 2.14: Realizability plot for the Reynolds stress model at profile 1 26 0.8 0.7 _ 0.6 ~ 0.5 - Kb 0.4 — 0.3 — 0.2 — 0.1 T O l l 1 l -0.05 0 0.05 0.1 0.15 0.2 0.25 III b Figure 2.15: Realizability plot for the Reynolds stress model at profile 2 Figure 2.10 to 2.15 shows the realizability plots for the Standard k—(o model, the Realizable k -6 model and the Reynolds stress model. It was found that all the viscous models proved to be realizable except the Spalart-Alhnaras. The Spalart-Alhnaras is found to be highly unrealizable and the computed eigenvalues and invariants for this model can be found in Table C1 and C2 of Appendix C. Also it can be seen from Figures 2.10 to 2.13 that the Standard k —a) model and Realizable k -5 model which uses the Boussinesq hypothesis predicts that the III invariant of the anisotropic tensor 2 is almost zero which can be explained as follows For a fully developed steady flow, a = uz(x, y)a, (2.24) bu _, 2 au _. _. Vuz = 1372er + jeyez (2.25) 27 Since .1 = avg + VET) (2.26) S = l au, axe, + au, “,5, + au, 5,5, + au, 1;, = 2 6x 6y fix by r ~ \ O 0 auz S=— O 0 z or S=—- 0 0 b = 2 0y = 2 b 0 6172 61:2 0 a tax 5)’ 2 . 27., 2 Also srnce — pu u = 221,; - §pk£ (2.29) whichgives "W“ =1 -3”—‘ =11+b (2.30) - 2pk 3= 2pk= 3= = hence 2 is related to g as 1:) = _ ”t g pk The eigenvalues of the symmetric matrix :2 are {0, W12 + b2, — Vaz + b2 } Therefore, the eigenvalues of l; are {0, _ 51’ \Iaz + b2, \Ia2 + b2} & Pk Pk 2 which results in Ib = 0; I11, = 2[%] (32 + b2) and IIIb = 0. Since in the simulations, the flow is not fully developed, the ml, is predicted as nearly zero as seen in Figures 2.10 to 2.13 whereas the Reynolds Stress Model does not make the above assumption and use a different model for — p uj-u’j . 28 (2.27) (2.28) (2.31) 1] UN [IDES [IDS 01155 UB5 IIIIIfi ' 004 - Uflfi Z w I133 0025 [II]? 0115 Bill 01103 I ] IA] X X Y/D=0 Y/D=O.48 Y/D=0 Y/D=0.48 The Standard k — a) model The Realizable k - a model Figure 2.16: Contours of the turbulent kinetic energy for the Standard k - a) model and the Realizable k — a model at planes Y/D=0, Y/D=0.48 and Z/H=-0.5. Figure 2.16 predicts a variation in the turbulent kinetic energy for the Standard k - a) model and the Realizable k — a model at various cross-sections in the riser. 29 CHAPTER 3 TURBULENT TWO PHASE FLOWS Overview of two phase flows Significant efforts have been made to describe the flow phenomena and dynamic behavior of the two-phase flows where the transfer of momentum, mass, and energy across the phase interface is of crucial importance. Also, numerical simulations should satisfy strong demands in relation to approximation, especially near a wall, stability, keeping some important integral properties of governing equations and others. The Boussinesq's hypothesis between stress tensor and strain velocity tensor forms a rather simple model which enables to conduct numerical calculation up to bounded walls including a laminar sub layer. The succeeding chapters deal with the numerical simulation of turbulent bubbly flow and gas— solid flows. 3.1 COMPARISON OF DRAG INTERPHASE MODELS IN A BUBBLY FLOW Bubbly flows play a significant role in a wide range of geophysical and industrial processes like oil transportation, mixing in chemical reactors, and elaboration of alloys, cooling of nuclear reactors, two-phase heat exchangers, aeration processes, ship hydrodynamics, and atmosphere-ocean exchanges. In a two-phase bubbly flow, the mass, momentum and energy transfer processes involved are inherently complicated and closely linked to phase distribution profiles through the strong interaction at the gas— liquid interface. Numerical simulations can help to predict two-phase dispersed flows but the capabilities of these codes are, to a large extent, limited by the closure models used to represent the momentum exchange between the dispersed and the continuous phase. 30 Owing to the very weak relative density of bubbles compared to that of the liquid, almost all the inertia is contained in the liquid, making inertia induced hydrodynamic forces particularly important in the prediction of bubble motion. Hence, in this section, predictions of various drag interaction models have been compared for a bubbly flow problem. 3.1.1 Case study Problem The scope of this section is to perform steady state numerical simulations of bubbly flow in a channel using an Eulerian approach in order to compare and validate the various drag interphase models used in Fluent 6.2 namely the Schiller and Naumann model (Schiller, 1935), the Morsi and Alexander model (Morsi et al., 1972) and the symmetric model. Two Newtonian fluids, air dispersed in water is assumed with a uniform velocity of 0.3m/s and a 10 vol. % dispersed (air) phase. The air particles were assumed to be spherical with a diameter of 1mm. The simulations were performed using a realizable eddy viscosity model. The near wall treatment specification for this case can be found in Appendix A. 3.1.2 Governing equations applied to gas-liquid simulations The governing equations used in these simulations are based on a separate treatment for each phase and are given below The volume fraction of each phase is calculated from a continuity equation as 1 6 .. _(E(a,pq).v.(a,p,.,)) =0 (3.1) p r q Where iiq is the velocity of the primary phase q and prq is the phase reference density of the phase q in the solution domain. The volume of phase q, is defined by 31 Vq = [61qu (3.2) V n where Z aq =1 (3.3) q=l . The effective density of phase q is pq = aqpq (3.4) Equations (3.2) and (3.3) calculate the primary-phase volume fraction. The conservation of momentum for a fluid phase q is £9—(aqpqiiq)+ V - (aqpqiiqiiq) = —aqu + V -: + aqpqg + §(qu(up - uq» at p=1 (3.5) Here g is the acceleration due to gravity and P is the pressure shared by all phases. = .. _. 2 .. = . rq = aqpq (qu + quT)+ aq(kq — qu )V ~ qu (3.6) Here ,uq and kq are the shear and bulk viscosity of phase q. . 3.1.3 Theoretical formulation of various drag interphase models Momentum exchange between the phases is based on the value of the fluid-fluid exchange coefficient K pq. It is the drag function that differs among the exchange- coefficient models. The following are the three different drag interphase momentum theories found in FLUENT for the gas-liquid flow. The exchange coefficient can be written in the following general form as zaqapppf (3.7) T Pq P where q is the primary phase and p is the secondary phase. The particle relaxation time is given as 32 2 _. '0de r — —— (3.8) P 1821‘] where drag filnction, CD Re = 3.9 f 24 ( ) and d p is the particle diameter The drag coefficient given by various models is as follows The Schiller-Naumann Model (Schiller, 1935) 0.687 D ' 0-44 Re > 1000 ' The Morsi and Alexander Model (Morsi et al., 1972) “2 “3 C = a + — + — 3.11 D 1 Re R62 ( ) ' 024,0 0 < Re < 0.1 3.690,22.73,0.0903 0.1 < Re <1 1.222,29.1667,—3.8889 1 < Re <10 O.61617,46.50,—116.67 10 < Re < 100 01,02,03 = i (3.12) 0.3644,98.33,—2778 100 < Re <1000 0.357,l48.62,—47500 1000 < Re < 5000 0.46,—490.546,578700 5000 < Re < 10000 L0.5191,—1662.5,5416700 Re 2 10000 The Symmetric Model 2 =aP(aPpP+aqpq)f 1' _(aHpP+aqpq}1p. (3.13) [’4 ’ P‘I — rpq 18(appp+aqqu 33 0.687 f _ CD RC Where C - 24[1+ 0.15RC J/RC R6 51000 24 D - 0-44 Re >1000 (3.14) ,l I v I —;—s-n&sym 3 1.75] — m‘a ‘ ’ I 1.5 ; : 1.25 3 .1 Cr) 0.75 1 0.5 : 0.25E 222 0 2000 4000 6000 8000 100001200014000 Re Figure 3.1: Plot of comparison of the various drag models for the bubbly flow. 34 3.1.4 Numerical results and discussions In Figure 3.2, the locations at which the points extracted to produce Figures 3.3 to Figure 3.8 are shown. X/W=0 Y/D=0 Figure 3.2: Location of profile at which the various drag models are compared. 1.04 ~ 1.02 r u/ 0.98 - 0.96 r 0.94 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 z/H Figure 3.3: Plot of dimensionless axial velocity of water vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results. 35 1.04 1.03 i 1.02 I 1.01 — u/ 0.99 r 0.98 ~ 0.97 r 0.96 ~ 0.95 1 l J I l -0.6 -0.4 -O.2 0 0.2 0.4 0.6 Figure 3.4: Plot of dimensionless axial velocity of air vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results. 1.2 -*-sn coo-arm /\ Q. X 1 . Q. I. 0.8 1 A l l l l I 1 l 1 l l ‘ 1 J 1 1 44 1 1 1 1 1 l a 1 1 1 -0.1 0.1 0.3 0.5 0.7 0.9 1.1 z/H Figure 3.5: Plot of dimensionless axial dynamic pressure of water vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results. 36 1.06 — 1.04 — 1.02 L p/

0.98 — 0.96 ~ 0.94 ~ 0.92 ~ 09 111L1111411411L11L1111111111 I -O.1 0.1 0.3 0.5 0.7 0.9 1.1 z/H Figure 3.6: Plot of dimensionless axial dynamic pressure of air vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results. 1.5 1.4 ~ 1.3 _ 1.2 ~ 1.1 L 0.9 ~ 0.8 - 07 . “’5" ' Momma 0.6 t -O-sym 05 IllillllJlllL4111111114111111 U -0.1 0.1 0.3 0.5 0.7 0.9 1.] z/H Figure 3.7: Plot of dimensionless axial turbulent kinetic energy of water vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results. ke/ 37 0.998 0.9975 . ......“ -€-sym 0.997 _ ‘\\ 4; 0.9965 ~ X ‘5‘ 0.996 ~ 0.9955 — 0.995 — 0.9945 ”Ullwllliw111111411134... -0.6 -0.4 -0.2 0 0.2 0.4 0. z/H Figure 3.8: Plot of dimensionless axial volume fraction of air vs. dimensionless height for the Schiller-Naumann model, the Morsi and Alexander model and the Symmetric model (sn, ma, sym). All models give similar results with a very slight difference. From Figures 3.2 to Figure 3.8, it can be seen that all the correlations studied predict similar values of global quantities such as the velocity, pressure, turbulent kinetic energy and concentration of the dispersed phase for the steady state solution. From the Figure 3.1 it can be seen that for the Reynolds number of 10,000 the C D values given by the various drag interphase models is about the same. The profiles at which the realizability plots are drawn for the secondary phase is shown in Figure 3.9. Y/D=0 Y/D=0.4 Profile Y Y Profile X X Figure 3.9: Location of profiles at which the realizability plots are drawn for Z/H = -0.5 38 0.0035 0.003 — 0.0025 ~ 0.002 IIb 0.0015 0.001 0.0005 O l Center Walls 1 I l -0.00005 -0.00003 -0.00001 0.00001 0.00003 0.00005 III b Figure 3.10: Realizability plot for the secondary phase (air) in the gas-liquid simulations at profile 1. The realizable k - 6 model predicted thatIIIb z 0 . 0.004 . 0.0035 0.003 0.0025 .0 3 0.002 0.0015 0.001 0.0005 0 J -0.0001 -0.00005 0 0.00005 0.0001 III b Figure 3.11: Realizability plot for the secondary phase (air) in the gas-liquid simulations at profile 2. The realizable k - 5 model predicted that IIIb z 0 . 39 The realizability plots for the secondary phase (air) using the Schiller-Naumann drag interphase model is as shown in Figures 3.10 and 3.11. In the two-phase simulations of gas-liquid flows, the realizable k -8 model proves to be realizable for the secondary phase (air) while it shows to be highly unrealizable for the primary phase (water) and the computed eigenvalues and invariants for this unrealizable case can be found in Table C3 and C4 of Appendix C. Again, it can be seen fi'om the above figure that the IH invariant of the anisotrOpic tensor b is almost zero. Also, all the various drag models studied in this case predicts exactly the same realizability values with a negligible difference. For the sake of brevity; the realizability plots for all the other drag models are not presented. Figure 3.12 shows a variation in the turbulent kinetic energy in the riser. 3 011021 x x Y/D=0 Y/D=0.48 Figure 3.12: Contours of the turbulent kinetic energy for the primary phase (water) at planes Y/D=0, Y/D=0.48 and Z/H=-0.5. 40 3.2 NUMERICAL SIMULATION OF A GAS-SOLID FLOW IN A RISER The sc0pe of this section is to perform the transient numerical simulations for the gas- solid flow under isothermal conditions in a riser using a realizable eddy viscosity model. The purpose is to evaluate the ability of the multiphase model to capture important physical phenomena encountered in a catalytic riser. Further, the experimental findings of Ibsen et a1. (2001) were used here for evaluating the quality of the numerical predictions. Transient simulations of gas-solid flows in a riser have been performed using a realizable “eddy” viscosity model proposed by Shih et al. (1995) to account for the transport of mean momentum by turbulent fluctuations. The dispersed turbulence model and a granular model were used to model the gas and solid phase respectively. Air is considered as a primary phase with constant density and viscosity. The solid particles are assumed to be spherical in shape with a uniform density. The various parameters used in this simulation are shown in Table 3.1. The near wall treatment specifications can be found in Appendix A. 3.2.1 Assumptions made in the gas-solid simulations Due to the complex nature of the flows associated with the riser, the following simplifications in the geometry and particle size were introduced for the purpose of this exploratory study. Particle size: Since the simulations presented here were based on three dimensional modeling of the gas-solid flow, the numerical modeling was restricted to two-phase simulations with one solid phase with a representative particle diameter for the particle size distribution in the experiments in order to keep the computational time down. 41 CirculaMuidized Bed Geometry: The inlet is located at the bottom and the outlet is located at the top, thereby neglecting the effects of the inlet and the exit locations, which are placed at the side on the actual riser. 3.2.2 General guidelines for mathematical modeling in fluidization Harris et a1. (1996) present a classification of models for simulating circulating fluidized beds. According to the authors there are three types of mathematical models: 1. Models that predict the axial variation of the density of solids and disregard its lateral variations. 2. Models that predict the span wise variation of the density of solids and the high average slipping velocities, accounting for two or more regions of different flow characteristics. 3. Models that apply the fundamental conservative equations of the fluid dynamics for predicting the two-phase gas-solids flow. The first two types of models are mostly used for preliminary design, mainly for investigating the effects on the process of geometry and operational conditions. These models can easily include chemical kinetics for simulating the performance of reactors. The models of the third type, as for example a two-fluid model, are more suitable for research allowing, for instance, the behavior of flow local structures and the effects of local geometry to be studied. Figure 3.13 presents actual lines and tendencies for the third type of mathematical modeling. There are two major tendencies for modeling, following a treatment either Eulerian for both phases (Eulerian formulation) or Eulerian for the fluid phase and Lagrangian for the particulate phase (Eulerian-Lagrangian formulation). 42 Paths in the mathematical modeling for fluidization processes Eulerian formulation for both phases Eulerian formulation for the gas phase and Lagrangian for the solid phase 1 ' Traditional model With laminar - Discrete particle approach-particle flow for both phases. dynamic method. - KTFG with laminar or turbulent . Dynamics of Stokes 110‘” for the 835 phase - Pseudo-particle approach Figure 3.13: Sketch outlining the actual lines and tendencies for the third type of mathematical modeling in fluidization. In the Eulerian formulation both phases are treated as a continuum. Each phase is modeled separately in terms of a system of conservative equations for mass, momentum and energy. The conservative equations present terms accounting for interface interaction, which are related to mass, momentum and energy exchanges through the interface. In their traditional formulation, those models require the dynamic viscosity of the solid phase to be specified. A constant value for the solids viscosity can be obtained through momentum balances applied to experimental data (Gidaspow et al., 1992). The traditional Eulerian formulation has been extensively applied to fluidization (Gidaspow et al., 1983; Gidaspow, 1986; Bouillard et al., 1989). A new approach has been developed by a number of researchers for dealing with solids phase viscosity (Jenkins et al., 1983; Lun et al., 1984; Jenkins et al., 1985). This is the kinetic theory of granular flow, which is based on the kinetic theory of dense gases (Chapman et al., 1970). 43 Bagnold, (1954) and Gidaspow, (1994) is generally credited with starting the kinetic theory approach of granular flow. The kinetic theory of granular flow is based on an analogy between the flow of granular materials and the motion of gas molecules (Peirano, 1996). In spite of allowing the direct determination of the solids viscosity, the kinetic theory of granular flow implies in more complex numerical procedures and higher computation times. Gidaspow, (1994) was the first to present a detailed theoretical derivation of Kinetic Theory of Granular Flow and to consider its application to particulate flows. In Eulerian-Lagrangian formulation only the gas phase is assumed as a continuum. This approach allows a better understanding of the particle—particle interactions. However, the Eulerian-Lagrangian formulation requires a complete set of equations (Newton’s second and third laws) to be written for each particle in the flow field, difficulting its application to fluidization in view of computational limitations. Otherwise it is a very useful tool for the development of new rheological models for fluidized suspensions, and to enhance the formulation of closing laws required by two- fluids Eulerian models. The analysis of gas-solid flows is complex because of the strong coupling between the solid and gas phases. The gas flows through the interstitial spaces or voids created by the particles, moving the particles and re-arranging the gas flow paths. The gas phase exerts a drag force on the solids; the solids exert an equal and opposite force drag on the gas. Furthermore, the pressure gradients created in the gas flow give rise to pressure forces on the particulate phase. Density differences between the two phases cause buoyancy driven flows. Thus the two phases exchange momentum and energy. 44 3.2.3 Governing equations applied to gas-solid simulations The mathematical model is based on a three-dimensional Eulerian realizable k — a multiphase model. The gas phase calculations are done using a continuum approach. The conservation equations for the solid phases are based on the kinetic theory for granular flow. The governing equations for the gas solid model may be summarized as follows. The volume fraction of each phase k is calculated from a continuity equation 0 a 5(akpk)+ V ' (akpkuk) = 0 (3-15) where a k , pk and 17 k are the volume fraction, density and velocity of phase k respectively. The conservation of momentum for a fluid phase q is %(aqpq5q)+ V ' (aqpqfiqfiq) = ‘0‘qu + V ' : + aqpqg + Eleq(17p - at!) q: (3.16) The solid-phase stresses are derived by making an analogy between the random particle motion arising from particle-particle collisions and the thermal motion of molecules in a gas, taking into account the inelasticity of the granular phase. As is the case for a gas, the intensity of the particle velocity fluctuations determines the stresses, viscosity, and pressure of the solid phase. The kinetic energy associated with the particle velocity fluctuations is represented by a "pseudo thermal" or granular temperature which is proportional to the mean square of the random motion of particles. The conservation of momentum for the solid phase s is given as a = n 5(aspsiis) + V - (aspsiisiis) = -asz - VPs + V . rs + aspsg + Z; qu(1'iq — it's) q—l (3.17) 45 The stress-strain tensor is given as .. ..7‘ 2 .. rq = aqpq(qu +qu )+aq[/1q --§,uq)V-uq1 (3.18) where p and g are pressure and gravitational acceleration respectively. pq and liq is the shear and bulk viscosity of phase q; K sq is the drag coefficient between the phase 3 and q. The solid phase pressure ps, the bulk viscosity is and the shear viscosity #3 are derived from the kinetic theory for granular flow. The interphase momentum transfer coefficient between gas and solid is modeled as proposed by Gidaspow, (1986) which is 3 asaqpq ifs " l7q _ qu = 2CD dl laq2‘65 (3.19) S where CD = 24 [l+0.15(aq Re,)°~687] (3.20) aq Re 5 3.2.4 Governing equations applied in the kinetic theory of granular flow The following are the equations applied in the kinetic theory of granular flow Granular Temperature The viscosities need the specification of the granular temperature for the solids phase for which an algebraic equation proposed by Syamlal et al. (1993) is 0: (- 153749;): V17, -79. +¢qs (3.21) where (— p SI + 2?): V173 is the generation of energy by the solid stress tenor, 765 is the collisional dissipation of energy and gigs is the energy exchange between the fluid or solid phase and the solid phase. 46 The collisional dissipation of energy 79, represents the rate of energy dissipation within the solids phase due to collisions between particles which is given by Lun et al. (1984) as 2 76 =12(1-ess k0,“ ,0 a s dsx/Z s 2 3/2 s 9. (3.22) The transfer of the kinetic energy of random fluctuations in particle velocity from the solids phase to the fluid or solid phase is represented by ¢qp and is given by Gidaspow et al. (1972). ¢qs ='3 qu9s ' . (3.23) Solids phase shear viscosity (neglecting frictional viscosity) It is given as the sum of kinetic and collisional shear viscosities as lopsds 19,7: 4 2 4 a “2 = 1+- 1+ + —a d 1+ -—‘— #3 96613 (1 + ess )g0,ss 5 g0,ss as( es) 5 5:03 ng,ss( 933 7: J J v ”akin ”3:601! (3.24) Granular Bulk Viscosity The solids bulk viscosity accounts for the resistance of the granular particles to compression and expansion. The expression for this is given by Lun et al. (1984). 4 6 1/2 ks = gaspsdsgo,” (1 + e“ (7;) (3.25) For granular flows in the regime where the solids volume fraction is less than its maximum allowed value, a solids pressure is calculated independently and used for the pressure gradient term, Vps , in the granular-phase momentum equation. Because a 47 Maxwellian velocity distribution (which has a temperature term) is used for the particles, a granular temperature is introduced into the model, and appears in the expression for the solids pressure and viscosities. The solids pressure is composed of a kinetic term and a second term due to particle collisions and is given by Lun et.al. (1984) as 2 Ps = aspsgs + 2103(1 + 335 )as gO,ss63 (326) where cm is the coefficient of restitution for particle collisions, go,” is the radial distribution filnction, and 63 is the granular temperature. Radial distribution Function It specifies a correction factor that modifies the probability of collisions between grains when the solid granular phase becomes dense. The expression for this is given by Sinclair et al. (1989) l go=1—[ a, T (3.27) 3.2.5 Experimental set up of the 1/9 scale Cold Circulating Fluidized Bed Boiler The dimensions of the experimental set up of Ibsen et al. (2001) were 1.5 m x 0.19 m x 0.17 m corresponding to Height(x) x Depth(y) x width (z) respectively. A cyclone was located at the rear of the riser, 1.2 m above the primary air distributor to separate the solids, which passed a particle seal designed as a bubbling bed, before being reintroduced in the lower part of the riser. No secondary air was used. The amount of solids recirculated was adjusted to give a pressure drop across the riser equal to 2.7 KPa 48 (corresponding to 8KPa in the full-scale boiler). A detailed description of the model is provided by J ohnsson et al. (1999). 3.2.6 Numerical configuration of the gas-solid simulations The numerical flow parameters applied in the gas-solid simulations are tabulated in Table 3.1. Table 3.1: Parameters for the gas-solid simulations 5;“???ng the gammy XxYxZ 1.2 x 0.17 x 0.19 Number of Mesh Cells N cell 146,880 Gas Density Pg 1.2 kg/m3 Gas Velocity Vg 1.0 m/s Gas Viscosity #1 g 1.8 E-05 kg/ms Particle diameter dp 45 ,u m Particle Density P p 7800 kg/m3 Amount of Solids Used ms 9 kg Volume fraction of solid as 0.03 572 Restitution coefficient e 0.95 Maximum Solid Packing es ,max 0.64 A uniform plug flow is assumed for the gas phase at the inlet with a superficial velocity of 1.0 m/s (Reynolds number=12,156). The inlet flux of the solid phase is assumed to be equal to the outlet flux. The simulation imposes a no-slip condition at the wall for all phases. Zero initial velocity was specified for the solid phase in the flow domain with the solids being evenly distributed in the lower half of the riser. Due to the large number of cells in three dimensions, the simulations were terminated after 208 of real time and the averaged results were obtained which was found to be adequate. A mean volume length diameter of d p= 45 p m. is used for the solid phase (Peirano et al., 2000). About 9 kg. of 49 solids were used in the simulations to give a pressure drop over the riser height which is comparable to the experiments. 3.2.7 Simulation time Simulations of fluidized beds with about 9 kg of solids took about 8 days to simulate 20 seconds of real time. The simulations were run on 6 nodes with a 2.2 GHz processor. In comparison Zhang et al. (2001) used 101 days to simulate 21 s with their fine grid on a SGI Origin 200. 3.2.8 Numerical results and discussions The numerical predictions are plotted against the experimental findings along profiles 1, 2, 3, 4 and 5 are shown in Figure 3.14. The Hexp=l .5m. Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 x/w=.0,5, Z/Hexp= -0.5 Z/Hexp= -0.5 Z/chp= -0.4 Z/Hexp= -0.4 Y/D=0 Y/D = 0 Y/D = -0.3 Y/D = 0 Y/D = 0.48 Figure 3.14: Locations of profiles used for plotting the gas-solid results 50 3300 0 Exp 2800 4 ' * ‘ Nu’“ 2300 TD 1800 a 1300 ~ 0 800 +53 300 — ‘\.. P(Pa) -200 — "x ,.,-' -700 r 1t— ’ r I Figure 3.15: Plot of comparison between the measured (Ibsen et al., 2001) and computed static pressure vs. dimensionless height at profile 1. It can be seen that a linear pressure drop is predicted which deviates greatly from the experiments. Static pressure Figure 3.15 shows the computed and measured static pressure drop as a function of riser height at profile 1. The numerical results fail to predict the right order of pressure drop. The simulations showed a linear pressure drop which deviates strongly from the non- linear findings of the experiments. Also the pressure drop at the inlet is predicted as 5kPa which was only 2.7kPa in the experiments. Particle velocities The particle velocities at profile 2 and 3 are shown in Figures 3.16 to 3.19. It shows that the mean volume-length diameter does not give a good agreement with the experimental findings when considering particle velocity profiles. 51 1.5 D Exp -*-Num [ l— _ ..... 4 """"" 1 nru'Tn“ D a a ."r 1* 4.0 n l: A a 0.5 «' o a I f“ E i x a :3 , 0 It a n -0.5 ~ 13 _1 L l 1 1 I -0.5 -O.4 -0.3 -0.2 -0.1 0 W Figure 3.16: Plot of comparison between the measured (Ibsen et al., 2001) and computed axial particle velocities at profile 2. (x = 0 is the center of the duct). The experimental findings in Figures 3.16 and 3.19 indicate a constant decrease in the axial and span wise velocities at the centerline whereas in the numerical model this trend for the particle velocities was not captured. Also in Figure 3.16 the predicted solid velocities near the wall deviate much from the experimental findings which are an indication that wall boundary conditions for the solid particles is quite complex. In Figure 3.18, the particle velocities are not symmetric about the centre line which may indicate that the averaging time has been short. Also in Figure 3.19, the numerical predictions exhibit a rather poor match with the experiments. 52 0.2 0.15 0.1 I I 13 Exp —--e~-Num l l 1 -0.1 0 Figure 3.17: Plot of comparison between the measured (Ibsen et al., 2001) and computed span wise particle velocities at profile 2. (x = 0 is the center of the duct). 1.5 D Exp ---A---Num _ :1 "1:1 0 c1 1:1 1:1 :1 0 :1 :1 5k ’6‘. “an c1 :1 a ----- _¢. """ ‘~. :1 & ,zA'“~cr- - A. A“ K ~‘--t-‘£ \ _ ‘5 a £51“ I? 5‘1. A I: ‘5 A k A g L 4 4 0 0.5 Figure 3.18: Plot of comparison between the measured (Ibsen et al., 2001) and computed axial particle velocities at profile 3. 53 0.2 0 Exp 0.15 ~ -"b"-Num 0.1 [ 0.05 - 4- ’0? K ,5 but“: a E 0 a IK”,—'&' """ 'fi' ----- *"E'k , u a ‘3’ A//' a D D D ’ D ~ 5 n .- Ch 005 m k g a U a -0.1 r- -0.15 — '0.2 1 1 1 l I -0.5 0 0.5 y/D Figure 3.19: Plot of comparison between the measured (Ibsen et al., 2001) and computed span wise particle velocities at profile 3. Volume fraction Figures 3.20 and 3.21 present instantaneous contour plots of solids at various times and at various sections. The predicted time variation of the solids volumetric fraction through the riser of Circulating Fluidized Beds is indicative of a quite complex hydrodynamic behavior. There are steep variations on both span wise and axial solids concentrations, together with fi'equent formation and dissociation of clusters flowing both upwards and downwards. The numerical results show that fewer heavier simulated particles accumulate in the region very close to the wall due to larger inertia. Also, the simulations did not predict the dense bottom bed which was present in the experimental findings. The simulations predicted a mean solids volume fraction in the lowest part of the riser of 5-10 %. The solids volume fraction should have been 2-3 times higher. In addition, the simulations fail to capture the fine particles rather it shows the formation of clusters. 54 Z=0.9m ] fi‘rA-_ " I- . 3;." 9.? . r . l . I ‘ [l‘ " .' . -- .1? 5" '1' :.: trot. Z=0.6m 3i 1 1 I --....a “I . ‘ I Z=0.3m . f I 1 I ' I t = 53 t = 105 t=153 i t=208 “1.1 -I-!._ t=203 Figure 3.21: Contours of volume fraction of solids at various times for Z/H = -0.25, -0.5 and -0.75. 03 " 026 " 024 '1 022 " 02 d 0.10 ‘ 0.16 " 0.14 " 0.12 '7 0.1 00 000 006 l 004 0.02 I a K.) 00 012 "020 z[ X 0.8 0.7 * I' /' 0.6 0.5 IIb 0.4 0.3 0.2 Center-out of plot area -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 111 b "I"! Figure 3.22: Realizability plot for the u u associated with the primary phase computed with the Realizable k - s at profile 4. 0.7 0.6 r -0.04 0.01 0.06 0.11 0.16 0.21 "I"! Figure 3.23: Realizability plot for the u u associated with the primary phase computed with the Realizable k - a at profile 5. 56 The Realizability plots for the W associated with the primary phase computed with the Realizable k - a is shown in Figures 3.22 and 3.23. In the two-phase simulations of gas- solid flows, the realizable k -6 model proves to be highly unrealizable for the primary phase (air) near the center while it is realizable near the walls. The computed eigenvalues and invariants can be found in Tables C5 and C6 of Appendix C. Since the dispersed phase turbulence model is used in the simulations, the calculation of the eigenvalues and hence the realizability plot for the secondary phase (solids) is not possible. 6 a ........................ “r — — Syamlal-O'Brien I 5 : : —- Gidaspow . 1 4 E] 6 3 E I 2 E i 1 I 0 5000 10000 1 5000 20000 25000 Re Figure 3.24: Plot of comparison of the two drag models for the gas-solid flows. 57 ‘ 0.015 c 001 - 0005 - 0.06 " 0056 r7 0.05 0045 0.04 0.00 0.03 0.025 002 0.015 0.01 0006 Y I X Z/H=-0.5 X X Y/D=0 Y/D=0.48 Figure 3.25: Contours of the turbulent kinetic energy for the primary phase (air) at Y/D=0, Y/D=0.8 and Z/H=—0.5. Figure 3.25 shows that the contours of turbulent kinetic energy for the gas-solid simulations are the same at any cross-section in the riser. 58 CHAPTER 4 SUMMARY AND CONCLUSIONS The objective of this work was to assess the performance of single phase flow and two- phase turbulent flow models implemented in FLUENT 6.2 using experiments and the invariant diagram for the Reynolds’ stress. The Reynolds’ stress must have positive or zero eigenvalues to be physical or realizable, and the invariant diagram bounds the region corresponding such eigenvalues. Weakness observed in the models The velocity vectors for the various turbulence models applied in the single phase flow simulations are the same except for the Reynolds Stress Model which predicted a great deviation from the other three viscous models. In addition, the various turbulence models proved to be realizable except for the Spalart-Allmaras model (Spalart et al., 1992) which showed to be unrealizable. Moreover, the Realizable k -6 model (Shih et al., 1995) which was realizable for single phase flows became very unrealizable for the primary phase in the two-phase flow simulations. The gas-solid flow model was not able to predict the right order of pressure drop across the riser. Also, the predicted time averaged profiles of the axial and span wise particle velocities show good agreement with the experimental findings (Ibsen et al., 2001) only in some regions of the flow. The gas-solid flow model is not capable of predicting the correct interaction of the turbulent gas phase and particles; the dispersion of the secondary phase is under predicted. The numerical results did not predict a dense bottom bed as seen in the experimental set-up. The simulations predicted a mean solids volume fraction in the 59 lowest part of the riser of 5-10 %. The solids volume fraction should have been 2-3 times higher. Recommendations The solid viscosity parameter and the interface momentum transfer applied should be rigorously modeled through a suitable theory which can accurately characterize the two-phase interactions and the physical phenomena involved. The kinetic theory of the granular flow is a promising theory for this purpose. Turbulence effects must be accounted properly in gas-solid flows through Reynolds stress terms. According to Enwald et al. (1996), in bubbling fluidized beds which are characterized by high solids concentrations, the particulate inertia attenuates the gas phase turbulent parameters. However, for circulating fluidized beds which are mostly characterized by regions of low solids concentrations, turbulence becomes significant. Since the gas-solid flows in fluidized beds are characterized by three-dimensional effects due to non-unifonn shapes and sizes distributions of the particles, asymmetric solids feeding, asymmetric geometry at the exit of the riser, and the presence of solids separators such as cyclones, the whole installation should be simulated considering the above factors. Such simulations demand a very large number of grid cells in order to obtain grid independent solutions, which increase the computational time considerably. On the other hand, the uncertainty on the experimental measurements which are characteristic of gas-solids multiphase flows must be taken into account. In summary,,the results of simulation presented here strongly suggest that many features related to two-phase Eulerian approach needs improvement if accuracy is to be 60 achieved. Special attention should be directed towards interface momentum transfer, turbulence in two phases, pressure and viscosity of the secondary phase, and realistic boundary conditions. On the numerical side it becomes evident that more refined grids are required which unfortunately becomes prohibitive in view of the computational time. 61 APPENDICES A. Models and near wall treatment applied in the thesis Table A: Table summarizing the various turbulence models and the respective near wall treatments applied in the simulations along with their y+ values. Case Turbulence Near Wall + Models Treatment y Spalart-Allmaras _ 2.75 Standardk — a) - 2.6 Single Phase Turbulent Flow Realizablek — a Standard wa" 2.75 Treatment Reynolds Stress Enhanced Wall 2 6 Model Treatment ' . Enhanced Wall Air 0.66 Bubbly Flow Realrzablek — a Treatment Water 925 . . Enhanced Wall Air 9.8 Gas-solld Flow Realrzablek — a Treatment Solid 18 62 B: Comparison of terms for the various turbulent viscous models. Table B1: Table summarizing the various terms for the Spalart-Allmaras model and the Standard k - a) model studied. Turbulence Closure Models Terms Spalart-Allmaras Standard k — a) Local Time Derivative g; I») _6_ at(pk); 2 at(par) a _ Convection ax_(Pv“ j ) 6:jo )6: (I‘M—“mi ) J ax] Turbulent Viscosity ,u, = pIval pt: apk a) - " 2—”—‘ s ---s 2— 88-- Production terms G, = CblpSv O'k lj ; k mil: 1] 1] Dissipation terms - pfl’ffl. kw; pflfflmz - 2 . v Destructron terms Yv = Cw1 ”‘42) - Table B2: Table summarizing the various terms for the Realizable k - a model and the Reynolds Stress model studied. Turbulence Closure Models Terms Realizable k - 19 Reynolds Stress Model Local Time 6 6 6 :7,- Derivative 510’"), 5005') 5; (611,111.) Convection 6 6 6 .. _. _ . ; __ gu. U '. ' :jlam.>,,