Development of low-cost energy storage devices is critical for wide-scale implementation of intermittent renewable energy technologies and improving the electricity grid. Commercial devices remain prohibitively expensive or lack the performance specifications for a wider market reach. Na-ion batteries would perfectly suited for these large-scale applications as the raw materials (such as soda ash, salt, etc.) are plentiful, inexpensive and geographically unconstrained. However, extensive materials research on insertion electrodes is required for better understanding of the electrochemical and structural properties and engineering high performance Na-ion batteries. This thesis research involves exploratory study on new insertion materials with various crystallographic structure-types and extensive characterization of promising new inorganic compositions. Tunnel-type materials, sodium nickel phosphate-Na4Ni7(PO4)6, and sodium cobalt titanate- Na0.8Co0.4Ti1.6O4, were investigated to capitalize on the intrinsic structural stability offered by framework materials. Sol-gel and solid-state reaction synthetic techniques were employed for inorganic powder synthesis. Galvanostatic and potentiostatic testing confirm reversible sodium insertion/de-insertion reactions albeit with inadequate electrochemical characteristics (high voltage hysteresis> 1V). Subsequent efforts involved investigating layer-structured materials supporting fast ionic transport for better electrochemical performance.P2-sodium nickel titanate, Na2/3[Ni1/3Ti2/3]O2 (P2NT), with prismatic sodium co-ordination, was synthesized by solid-state technique. The ‘bifunctional’ oxide contains Ni2+/4+ and Ti4+/3+ redox couples with redox potentials of 3.6 V, 0.7 V vs. Na/Na+, respectively. This bifunctional approach would simplify electrode processing and provide cost reduction opportunities in battery manufacturing. The structural changes monitored using ex-situ XRD demonstrate a favorably broad solid-solution domain. Manganese substitution, to form P2-Na2/3[Ni1/3Mn1/3Ti1/3]O2 (P2NMT), provides an enhanced high-current performance due to faster interfacial kinetics and accelerated charge carrier transport as shown by impedance spectroscopy and DC testing. Structural properties of P2NT material were studied using neutron diffraction and atomisitic simulations. Rietveld refinement shows that Naf sites have lower site occupancy than Nae sites due to unfavorable repulsive interactions from inline transition metal atoms. Buckingham and Morse-type models accurately predicted the experimental lattice parameters. The energy landscape was explored using energy minimization runs on disordered supercells. The simulated density maps are in agreement with the experiment densities with evidence of stacking fault formation. O3-sodium nickel titanate, Na0.9[Ni0.45Ti0.55]O2 (O3NT) with octahedral sodium co-ordination was synthesized by solid-state reaction technique. The influence of titanium on the poor cycleability of the O3-type electrodes was investigated. Ex-situ XRD shows two phase regions, comprised of O3+P3 phases, and a solid solution region, comprised of P3 phase. O3NT provides an excellent capacity retention of 99% for 115 cycles at C/2 rate. The good cycleability is attributed to the relative invariance of net impedance during electrode cycling using impedance spectroscopy.
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