THE EFFECT OF MANGALESE ON ELECTRODEPOSITED NICKEL By Robert J. Rowe AN ABSTRACT Submitted to the School of Graduate Studies of Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Metallurgical Engineering Year , , 1956 // APPROVED: % , v 7‘, ABSTRACT Using highly purified buffered nickel sulfate plating solutions of four different types, the effects of manganese in solution on the physical properties of electrodeposited nickel was studied. The physical properties used for a basis of comparison were: appearance, adhesion, ductility, salt spray (fog) and electrochemical corrosion resistance, hardness and throwing power. Watts' nickel solution of pH 2.2 and 5.2, nickel-cobalt, and organic nickel solutions were used, with concentrations of manganese up to 300 mg./l. The removal of manganese was studied both electrolytically and by high pH precipitation methods. Internal stress of the deposits was measured at varying thicknesses as well as the strain imposed on the basis metal during the plating cycle. TABLE OF CONTENTS PAGE INTRODUCTION...................... 1 MRIMENTAL...................... 5 EFFECTS OF IMI-ZGMIESE ON EIECTRODEPOSITED NICKEL . . . . 9 REMOVAL OF MANGANESE PROF-I NICKEL SOLUTIOI‘JS . . . . . . . 25 STRESS IN EILECTRODEPOSITEID NICI$3L o o o o o o o o o o o 29 COIICLUSIONSO o o o o o o o o o o o o o o o o o o o o o o 1.18 REITEREI; CF18 O O C O O O O O O O O O O O O O O O O O O O O 51 IKTRODUCTION The metal finishing industry has for a number of years utilized the electrodeposition of metals for many applications without cognizance of the effect of metallic impurities which may be present in the electrolyte. In the field of nickel electrodeposition, the general effect of the deposit on the physical properties due to metallic impurities common to most solutions, namely copper, iron, and zinc, were known but not studied extensively nor on an individual basis. The presence of these metallic impurities in the nickel plating solution, upon electrolysis, codeposit with the nickel, thereby changing the physical and mechanical properties of the deposited metal, dependent upon the type and concentration of the impurities present. The codeposited material may directly influence the properties of the deposit or affect its structure to produce a fine grained deposit with internal stresses and lattice dis- tortion (l). The physical and mechanical properties of the deposit can be influenced both directly and indirectly by these latter two factors. It has been observed in some instances that a direct correlation exists between the amount of impurity in the solution and the variation in the properties of the deposits. A well known example is the rapid decrease in corrosion resistance of nickel deposits by the addition of small amounts of copper as an impurity to the electrolyte (2). However, the correlations are not always consistent. Two reasons may be advanced: (l) The degree of dispersion of the mar: prsduce than u»: there i may Iv COECuct .W’w'h46. lb“‘v impurity in solution, and (2) equal contents of impurities may not produce equivalent effects as in the dull and bright nickel solutions. In industry, modern methods of refinement produce purer products than were formerly attainable, and with increasing purity of product, there is often a desirable refinement of properties. However, not many metals are used in the pure form. Present practice in the metallurgical field is for the production of metals in purest form with the subsequent addition of amounts of other metals which may be beneficial. Just as the properties of metals can be varied considerably by metallurgical treatments, the properties of electro- deposited metals may be varied by the inclusion of metallic impur- ities in the electrolyte. Thus electrolytic copper is characterized by its high conductivity, but small amounts of gold and silver, in themselves good conducting materials, markedly depreciate the conductivity of copper. In other words, very small amounts of impurities may seriously impair the properties of metals. The properties which determine the merit of metallic coatings for decorative or corrosion resistant purposes are appearance, adhesion, ductility, hardness, throwing power, 1d those chemical properties which determine the corrosion resistance. The properties which are of value in heavier deposits, usually for engineering purposes, are of a mechanical type and are internal stress, tensile strength, hardness, and ductility. A considerable amount of research has been carried out on the properties of electrodeposited metal ‘by industry and educational institutions, and it was through a fellowship grant that the present work was made possible. The main objective of this study was the determination of the effect of manganese as an impurity in nickel plating solutions on the physical properties of the deposits. The occurance of manganese in these solutions usually is brought about by the addition of potassium permanganate or its presence in the nickel anodes. This investigation was one of a series carried out under the supervision of the American Electroplaters' Society on the determination of the effect of impurities on the physical properties of electrodeposited nickel. Previous studies included the invest- igation of the effects of copper, zinc, iron, chromium, lead and aluminum (3, h, S, a, 7, 8). The purification of plating solutions by the addition of an oxidizing agent such as potassium permanganate to overcome organic contamination of nickel plating solutions has frequently been suggested. The use of this oxidizing agent has gradually lost its position as a purifier in plating solutions since about 1930 and has been largely replaced by hydrogen peroxide as the reduction product of the latter is merely water. The advantage of using potassium.permanganate over other oxidizing agents is that the permanganate acts as its own indicator, denoting when enough has been added. If an excess of permanganate is added to the solution, a precipitate of manganese dioxide is formed, which will eventually dissolve in the bath if not filtered out. Another source of manganese in plating solutions is from the anodes. Manganese is sometimes added to deoxidize the molten nickel before casting. A survey of commercial installations of nickel plating solutions has determined that the greatest concentration of manganese occurs in the nickel solutions which have been purified with potassium permanganate. In spite of the widespread use of the latter as an oxidizing agent, there has been little information published as to the effect of manganese on the properties of the nickel deposit. In the correlated review and abstract of the literature on the effects of impurities in nickel plating solutions, it was noted that the presence of manganese in nickel plating solutions had little effect on nickel deposits other than roughness occurring in the presence of undissolved manganese dioxide (9). Thomas and Blum found that potassium permanganate additions did not markedly decrease porosity (10). Campbell and others showed that it was possible to form alloys of manganese and nickel by electrolysis (ll). However, Campbell's solution contained 7h grams per liter of manganese and only 1h grams per liter of nickel, while other alloy solutions contained up to forty times as much manganese as nickel. In all cases, as the nickel concentration increased, the current efficiency of the solution increased with a resulting decrease in the manganese content of the deposit. The current efficiency of these solutions ranged from about 10 to 50 percent. The addition of ammonia salts were evidently necessary for a satisfactory deposit. No references on the removal of manganese as an impurity in nickel solutions were found. A second important phase of this project was the determination of the internal stress of the deposit as plated from purified nickel solutions. The presence of internal stress in electrodeposited nickel is of great concern in commercial installations, as it may be responsible for the failure of plated parts through peeling, cracking, or distortion. The main purpose of this portion of the project was to determine the stress present in electrodeposits of nickel as deposited from highly purified nickel solutions, and to determine if a nickel deposit as plated from a nickel-cobalt solution producing highly stressed coatings cracked during depos- ition to relieve the internal stress. Previous work by Owen on his investigation of the effects of lead in nickel solutions brought out the fact that on micrographic examination, several of his nickel deposits exhibited cracking (12). It was thought that these cracks might be due to the relief of internal stresses. EXPERIMENTAL Procedure: The methods for the preparation and purification of the solutions and the subsequent testing of the physical properties were those described in previous publications of this project (13). The methods and techniques utilized for these measurements will be briefly explained as the effects of manganese no nickel deposits are described. In this investigation, manganese was added as the impurity (as manganese sulfate) to each of four representative nickel solutions shown in Table I. They consisted of the watts' pH 2.2 and 5.2 producing gray deposits, and bright deposits from an organic type pH 3.2 and a nickel-cobalt alloy type pH 3.75. The organic solution used nickel benzene disulphonate and triaminotolydiphenyl- methane as addition agents. Sodium lauryl sulphate was used in amounts which just prevented pitting on the face of the panel in all solutions except the nickel cobalt. The deposits obtained were analyzed qualitatively for changes in the physical properties by measurements of the panels produced from the pure solutions compared to those from solutions containing varying amounts of manganese. Since trends were the objective instead of absolute data, deviations were reported as percent change from the properties of the pure deposit. Additions of manganese to the four nickel solutions were made in amounts of O, S, 20, 80, 160, and 300 milligrams per liter. The manganese content of the nickel solutions was determined by the colorimetric method developed by Project #2 of the American Electroplaters' Society research program. (1h). The method consisted of oxidizing the manganese to permanganate by sodium periodate in a strong acid mixture containing nitric, sulfuric, and phosphoric acids. The sodium periodate oxidizes the manganese, and then the excess periodate stabilizes the color. Manganese is oxidized according to the equation: 2MnSOh + SKIOh + 3H20'-9 ZHMnOb + SKIO3 + 2 HQSOb TABLE I NICKEL PLATING SOLUTIONS Nickel Sulfate Nickel Chloride Boric Acid Nickel Formate Cobalt Sulfate Nickel Benzene Disulfonate Triamdnotolyl- diphenylmethane Temperature °F. pH (electrometric) Current Density amperes per square foot ‘Watts' Nickel- Type Cobalt Organic 2&0 g./l. 2h0 g./l. 262 g./l. LS hS 60 30 30 3h AS 15 7.5 O.lh ml./l. SS 60 60 2.2 a 5.2 3.75 3.2 LO LO LO u}: w 'L A .~ " SUb‘Uo 3" "C? to.-. | 3.21 3):. "r ;.L€ th; The survey of commercial installations using nickel plating solutions indicated a range of manganese concentrations from 6 to 30 milligrams per liter, with the greater percentage of these solutions having concentrations of less than 20 milligrams per liter. To determine the quantity of manganese in solution after an axidizing treatment of permanganate, a procedure patterned after a commercial method was used (15). This consisted of: l. 2. 5. 6. Adding 2 lb/lOO gal. of potassium permanganate at 50 to 55°C. while stirring for one hour. ‘While stirring, bringing the temperature of the solution up to 70 to 75°C. 'When the temperature had reached 70 to 75°C., adding h lb/lOO gal. of activated carbon to the solution and stirring for two hours keeping the solution temperature at 70 to 75°C. Adding the necessary amount of nickel carbonate to raise the pH of the solution to at least 5.0 and continuing agitation for 2 to h hours. Cooling to 50 to 55°C. and filtering. Analyzing the solution for manganese content. The following results were obtained. The second figure represents the manganese content of the solution after a second treatment to the same solution. Nickel Solution Manganese Concentration Milligrams Per Liter watts' pH 2.2 bath 26h - 300 Watts' pH 5.2 bath 385 - 396 Nickel-Cdbalt pH 3.75 bath 225 - 235 Organic pH 3.2 bath 267 - 272 Repeating the treatment did not appreciably increase the manganese content of the solution. As these nickel solutions contained no metallic or organic impurities, the addition of the large amount of permanganate represented a very drastic treatment. Even with this large excess of permanganate the manganese content remained very close to the limits used in the experimental phase of this project. High pH treatment and low current density electrolysis were evaluated for removal of manganese from nickel plating solutions. EFFECTS OF MANGANESE ON ELECTRODEPOSITED NICKEL Appearance: Several methods for evaluating the appearance of nickel deposits have been proposed. These methods may be the measure of leveling as determined by a surface analyzer, or the measure of reflecting power and brightness. For the purpose at hand, it was found sufficient to compare the appearance of the gray deposits to the Eastman Gray scale and to classify the bright deposits from dull to mirror bright. Any change in appearance was compared to the deposit as produced from a pure solution. 10 The use of a bent cathode permitted one to note any change in appearance with change in current density, as well as any change in the flat surface of the panel deposited at a current density of LC amperes per square foot. The'Watts' 2.2 pH deposits showed the only significant change in appearance. 0f the three sets of panels plated from each solution, 0.0003, 0.0010, and 0.0015 inch, only the heavier deposits appeared to be finer grained with a correspondingly less tendency to tree on the edge of the lip. This trend was observed with increasing amounts of manganese in solution. The series of panels from the Watts' 5.2 pH were uniform in appearance with a slight darkening effect in the low current density area from those solutions at manganese concentration of 80 to 300 milligrams per liter. The smoothing effect was not as pronounced at the high current density area as the'Watts' 2.2 pH series. These two series of panels were judged to have an Eastman gray scale rating of from 1 to 2. No change was noted in the appearance of the deposits from the nickel-cobalt or organic solutions. These two series of panels were rated as mirror-bright. Adhesion: The qualitative tests for adhesion can be classed as bend tests and blister tests. The bend tests comprise bending or flexing of the plated panel in such a manner as the specimen will permit. Any evidence of peeling, chipping, or flaking of the deposit is taken as lack of adhesion. The blister test takes advantage of the difference between the coefficients of expansion of the plate and the basis metal. The difference, on heating, results in a severe straining at the interface which produces cracks, blisters, or peeling when the plate adhesion is poor. This method does not injure the plated piece and is adaptable to specimens which cannot be bent or flexed. The qualitative test used herein consisted ofliending the lip of the cathode, as cut from the 0.001 series of panels, upper side outward, 180 degrees around a 3/16 inch mandrel in the middle and across the short dimension (9). The bend was examined under a microscope at 20 diameters. Flaking was considered indicative of poor adhesion. The results showed good adhesion of the nickel deposit to the steel base metal in all cases. Ductility: Ductility in a deposit is of prime importance in case the plate is subjected to occasional or periodic deformation or to forming or machining operations. Qualitatively, ductility of a deposit is judged by means of a fingernail test, which is made on a section of the metal 0.001 inch thick deposited on and stripped off a passive metallic surface. The number of times that the foil can be creased and opened is a measure of ductility. Another possible method for measuring the comparative ductility of an electro- deposited metal is the Modified Erickson Cup Test (16). This method involves plating on a flat strip of basis metal and elongating a small section of the test specimen by transmitting a load to the flat section by a hardened steel sphere. 12 The ductility of deposits are markedly influenced by many variables which enter into the plating process. As a matter of fact, the relative importance of each of the many variables has not yet been evaluated. Thus there are bound to be discrepancies in the matter of testing among the various reports on this subject. The ”fingernail test" was used for evaluating the 0.001 inch stripped deposits. The test was carried out until fracture occurred. The number of bends was then recorded. Table II is a summation of the results obtained from several individuals who tested portions of the same deposit. The results are reported in percent change from that of the pure deposit. The significance of these figures is somewhat in question, as, in the case of the nickel-cobalt deposits, the average number of bends before rupture was about two. Therefore, a small change in the number of bends would have caused a fairly large percentage change. Another factor that could have been responsible for the random distribution of results was the lack of control over the amount of wetting agent in solution. An attempt was made to produce the deposits used for this test at about the same sequence from all solutions, but this varied due to the number of trial panels necessary to produce pit free deposits. On the basis of the above qualitative test results, the Watts' 5.2 pH and nickel-cobalt series showed a decrease in general. The values obtained from the organic series of deposits established no trend. 13 TABLE II EFFECT OF MJZGAT‘ESE ON DUCTILITY OF NI CIiEL DEPOSITS Percent Change Manganese , Concentration ‘Watts' 'Watts' Nickel-Cobalt Organic mg./l. pH 2.2 pH 5.2 pH 3.75 pH 3.2 O O O O O 5 113.1: -19.5 -18.5 5.3 20 1.1.6 0 -bb.5 -7.9 80 52.1 -22.h -51.8 0 160 18.? 1.3 -59.3 0 300 5.8 -33.3 -7.b 18.h TABLE III EFFECT OF MANGANESE 0N ELOKGATION CF NICKEL DEPOSITS* Manganese Percent Elongation Concentration ‘Watts' 'Watts' Nickel-Cobalt Organic mg./l/ pH 2.2 pH 5.2 pH 3.75 pH 3.2 o 1; 3 6 8 S 3.5 3 6.5 7 20 3 3 h 7 80 3 3 5.5 8 160 3 3 h 7 300 3 3 5 7 *Measured by Research Division of Chrysler Corporation by L. Morse. 15 The property most frequently associated with ductility is elongation. The elongation of the specimen when stretched to fracture in a tensile strength machine is measured and is expressed as percent elongation in a specified gage length. The elongation values in Table III show no trend with regard to manganese con- centration as measured on deposits from all four nickel solutions. Hardness: Reliable and significant hardness measurements are difficult to make on electrodeposits because the concepts of hardness are neither simple nor definite, and the various methods employed may measure different properties. The results by any method are likely to be influenced by the hardness of the underlying metal unless the deposits are relatively thick. If heavy deposits are produced for hardness measurements, there is no indication that the properties are necessarily the same as those of the thinner layers used in actual plating. It is interesting to note that the hardness of electrOdeposited metals often equals or exceeds the hardness of severely cold worked metals. This may be taken as another indication, other than the presence of internal stress, that the metallic lattice formed during deposition is more or less distorted, for the lattice formed in cold worked metal is severely distorted. The hardness of electro- deposited metals is not a property of a metal alone, but is influenced by the condition for deposition, the solution composition, and the other plating variables. For this latter reason, care was exercised 16 during the plating operation to produce comparable conditions for the four series of deposits. Hardness measurements were made on deposits of 0.002 inch thickness with a Tukon hardness tester at the National Bureau of Standards. The results are presented in Table IV as percent change in hardness from those of deposits from pure solutions. In general, the nickel deposits from the manganese containing solutions did not establish a trend. The values represented are small and the variation falls within the range of experimental error. Throwing Power: The inclusion recently in many specifications of requirements for a minimum thickness of deposit on significant surfaces has emphasized the importance of securing as nearly uniform metal distribution as practicable. With the exception of a few simple shapes, a uniform distribution of current over the entire electrode surface is not possible. The distribution of metal, which is the significant result, depends upon: (1) the distribution of the current, and (2) the respective cathode efficiencies at the prevailing current densities. If, over the current range involved, the cathode efficiencies are equal, the metal distribution is the same as the current distribution. In order to minimize the number of variables, the throwing Power of the solutions was measured by utilizing the lip of the 0.002 inch deposit as plated for the hardness measurement. In 17 TABLE IV EFFECT OF IVIAI‘IGAI‘CESE OI.T WIRDNESS OF NICKEL DEPOSITS Manganese Percent Change Concentration 'Watts' hatts' Nickel-Cobalt Organic mg./l. pH 2.2 pH 5.2 pH 3.75 pH 3.2 0 0 0 0 0 5 4407 205 705 1109 20 0 1-009 -303 307 80 '1300 5.5 008 -506 160 '1203 ‘8014 11.8 10.0 300 _ -. -l2.3 15.8 -3.5 0 18 this manner, existing equipment was used, and conditions were maintained as in the other operations. As described in an earlier paper on this project, the throwing power measurements were per- formed on both the top and bottom of the lip to minimize the variation in the results due to the tilting of the lip of the cathode during plating (8). A comparison of these results with those of the deposits from the pure solutions gave a measure of throwing power. With proper pH control, no gassing was observed at the cathode during the preparation of the test panels in the solutions. It was assumed that no change occurred in cathode efficiency, and that any change in the deposit thickness was due to a change in the throwing power of the solution. The results are summarized in Table V. With an estimated error of 10 percent in the measurement of these values, a general observation of the above table indicates no definite trend for either an increase or decrease in throwing power with an increase of manganese in solution. Corrosion resistance: In most cases electroplated metal coatings are applied because they have properties different from the basis metal, especially greater resistance to tarnish, or because they protect the basis metal against corrosion. Even when appearance is a primary consideration, protection against corrosion is also significant. Many tests have been devised and used for predicting 19 service life of metal coatings. The tests chosen and the criteria for evaluation of the results depend to a large degree on the mechanism of protection of specific coatings. Nickel coatings must be continuous and completely cover the basis metal for maximum protection. 'When pinholes or cracks extend through the coating, corrosion of the basis metal is accelerated. Of the many methods devised for testing the corrosion resistance or protective qualities of electrodeposited coatings, the salt spray test is the most widely used. It is presently the subject of a considerable amount of controversy and of intensive efforts at standardization. The rate of corrosion in the salt spray has been shown to be directly related to the rate of condensation of the fog or mist upon the surface tested. Specifications for the salt spray test provide for the measurement and control of the volume of liquid that settles on a horizontal surface per hour, as well as the density and purity of the salt solution and the temperature of operation. The acetic acid modification of the salt spray was developed originally for nickel-chromium deposits on zinc base-alloy die castings. Later modifications of lower temperature and salt concentration were found to give more realistic results for most of the deposited coatings, and in less time than the standard salt spray method. Other accelerated testing methods include the recent develop- ment of an electrochemical method which utilizes a cell in which TABLE V 20 EFFECT OF 3&NGANESE ON THE THRG'IING PCI'E‘ER OF NI CICEL SOLUTIONS Percent Change Manganese Concentration Watts ' Watts' Nickel-Cobalt Organic mg./l. pH 2.2 pH 5.2 pH 3.75 pH 3.2 O O O O O 5 -3.5 7.5 17.5 5.0 20 -l.5 -l.0 114.0 11.5 80 14.5 -17.0 44.0 14.5 160 1.0 —o.5 6.5 7.5 300 h.5 11.5 12.5 9.5 21 the nickel coating is the anode, a copper wire for the cathode with an electrolyte of sodium chloride (17). Three series of panels were prepared for testing in the above named corrosion testing means. The latter two tests were under- taken for verification purposes when it was observed that more than usual inconsistent results were obtained from the salt spray test. The salt spray (fog) corrosion resistance was carried out as set forth in ASTM Tentative Method of Salt Spray (fog) Testing Bll7-h9T, and the system of rating as described in a previous paper was used (9). Triplicate panels of 0.0003, 0.0010, and 0.0015 inch thickness were prepared from each solution to be tested. The heavier deposits exhibited no apparent change in corrosion resistance. The thin deposits (0.0003 inch) produced erratic results with no apparent trend established for each thickness series, the 0.0003 inch panels corroded so quickly that the results so obtained were erratic and exagerated. A uniform corrosion pattern was obtained on most of these deposits. In both the 0.001 and 0.0015 inch series, however, one or two rust spots appeared on the face of the panel and no further corrosion took place other than in depth. It is highly probable that these spots became highly anodic and protected the rest of the panel by maintaining it relatively cathodic. It was also noted that after a period the panels exhibited a water insoluble gray film. This film seemed to stop all further corrosion. The same phenomena was also noted 22 by Dow in which the crystalline material on the panels was found by qualitative analysis to be basic nickel carbonate (8). A series of nine panels of 0.001 inch thickness from each solution were prepared for the acetic acid salt spray. This test was carried out at the General Motors Research Laboratory under the direction of Mr. C. F. Nixon. The testing was done in an acetic acid salt spray chamber controlled essentially as covered in ASTM 3287-SLT. Findings are reported in terms of Performance Index Numbers. The panels were exposed for eight 2h-hour periods to a 5 percent sodium chloride solution, pH 3.2 with acetic acid, at BS’C. At the end of each interval, the panels were rinsed with cold running water and inspected. A rating number was assigned to each panel at each interval. The rating scheme was as follows: Amount of Failure Rating None -- No failure 5 Slight -- l to 10% of significant surface affected h Moderate 10 to 3053 of significant surface affected 3 Severe 30 to 70% of:3ignificant surface affected 2 Total Over 70% of significant surface affected 1 The Performance Index Number was based on these ratings for each of the eight inspections. An example is illustrated. Hours: 2h LB 72 96 120 ILL 168 192 Rating: 5 h h b 3 3 2 2 The sum of the ratings (26) is multiplied by an arbitrary constant of 2.5. The product is by definition the Performance Index Number. In this example: 26 x 2.5 = 65. The possible values range from a minimum of 20 to a maximum of 100. 23 Number 20 represents a part which had totally failed at 2h hours and a value of 100, a part which showed no evidences of corrosion at the conclusion of 192 hours of testing. As necessary for comparison purposes, all panels were tested at the same time. Table VI gives the average, range, and standard deviation of the Performance Index. On the basis of the data from the acetic acid ‘ salt spray test, a comparison of the average performance index numbers within each group indicated agreement with those corrosion results obtained by other testing methods in that no significant change in corrosion resistance occurred due to the presence of manganese in nickel solutions. In order to avail ourselves of an additional check on corrosion resistance and to evaluate it for future use on the American Electroplaters' Society Project #5: the electrochemical method of Pierce and Pinner was utilized (17). This method was based on the work of Shome and Evans (18). These investigators formed a cell consisting of a copper electrode, a thinly nickel plated steel electrode, and an electrolyte of sodium chloride. To increase the potential of the cell so that it could be used on thicker deposits, a potential of 0.3 volts was connected in series with the cell. At this voltage, the amount of nickel dissolved was negligible and there was no danger of anodic attack on the plate, but was great enough to insure consistent test results. The electrolyte was three percent sodium.chloride solution. The three compartment cell and the portable battery operated power supply are shown in Figures I and II. The cell was constructed 2h TABLE VI EFFECT OF MAKSAKESE ON THE CULROSlOK hESISTAhCE OP NICLEL DEPOSITS AS DETEhHINED IN THE ACETIC ACID SALT SPRAY (E03) Manganese Concentration Performance Index Standard mg./1. Average Range Deviation Watts' 2.2 pH 0 30 25-37.5 3.6 S 31 25-35 2.9 20 31 27.5-37.5 3.1 80 31 27.5-35 2.1 160 33.5 30-35 1.7 300 33 30-37.5 2.5 'Watts' 5.2 pH 0 32.5 25-35 3.5 5 30 225—1.2.5 5.2 20 30 25-35 3.h 80 26 22.5-35 b.1 160 31 22.5-h0 h.6 300 3h 27.5-h0 h.9 Organic 3.2 pH 0 21 20-25 1.7 S 21 20—22.; 1.3 20 21 20-22.5 1.2 80 20.5 20-22.5 1.0 160 21 20-22.; 1.2 300 21 20-22.5 1.3 Nickel-Cobalt 0 SO 37.5-57.5 5.3 3.75 pH 5 39 27.5-52.5 7.0 20 L1 27.5-55 10.5 80 L6 30-60 8.9 160 51 DZvS-és 5.8 300 b2 25-52.5 9.1 25 of lucite having three compartments of equal size to enable the testing of three panels simultaneously. The bottom plate was constructed of l/h inch steel plate, and the cover of 1/8 inch steel plate. The cell was assembled with a l/h inch foam rubber gasket to seal the cell to the plated panels placed on the bottom plate. The unit was held together with two bolts extending through the bottom and cover plates. Duplicate panels of 0.0003, 0.0010, and 0.0015 inch thickness were prepared from each of the nickel solutions to be tested and the procedure as set forth by Pierce and Pinner was followed (17). The 0.0003 inch panels were tested for two hours and the 0.0010 and 0.0015 inch panels for four hours. Experimental tests indicated that longer testing (corroding) times were not necessary. The number of corrosion spots, when examined under a 15 diameter power microscope, were recorded and used as an index of corrosion. The results of this corrosion test are illustrated in Table VII. The results obtained from this method of corrosion testing were similar to those obtained by the other two methods, in that the thin deposits produced erratic results, and the two series of heavier nickel deposits exhibited no significant change in corrosion resistance. REMOVAL OF MANGANESE FROM NICKEL SOLUTIONS Two methods of removal of manganese studied were high pH precipitation and low current density electrolysis. 26 FIGURE 1 THREE COI-lPARTi-ENT CELL ALD PORTABLE BATTERY OPERATED POTENTIAL SOURCE FIGURE 2 THREE COMPARTP’LENT CELL AND PORTABLE BATTERY OPERATED POTENTIAL SOURCE 27 TABLE VII EFFECT OF MANGANESE N THE ELECTROCHEEICAL COLPOSION RESISTANCE OF ELECTRODEPOSITED NICKEL 28 Kanganese Number of Corrosion Spots Concentration (Average of Two Tests) mg./1. 0.0003" 0.0010" 0.001gg ‘Watts' 2.2 pH 0 1/2 1 0 5 1 2 2 20 7 10 1/2 80 h 2 1/2 160 1-1/2 1-1/2 0 300 1-1/2 5 0 Watts' 5.2 pH 0 7 h 2-1/2 5 S 0 1/2 20 2 2-1/2 0 80 9 1 3-1/2 160 2 1-1/2 2-1/2 300 1 1/2 1-1/2 Organic 3.2 pH 0 13-1/2 .2 0 5 10-1/2 1-1/2 1 20 1 2 0 80 h-1/2 1/2 1 160 35 0 0 300 68 3-1/2 1-1/2 Nickel-Cobalt 0 o h-l/Z 1-1/2 3.75 pH 5 1h-1/2 1/2 3 20 2 2-1/2 1-1/2 80 7 3-1/2 1-1/2 160 2 2 3 300 12 h h-1/2 29 The low current density electrolysis was carried out at 1, 5, and 10 amperes per square foot for each of the four nickel solutions containing 300 mg./l. of manganese. This operation was carried out at the operating temperature of 55°C. for the two Watts' solutions and 60°C. for the bright nickel solutions. The normal agitation rate of four feet of solution per minute past the cathode was used throughout the course of the investigation. The solutions were analyzed periodically for manganese concentration by means of the colorimetric method described earlier. Results indicated that no manganese was removed from the solution by this method. Current densities of LG and 62 amperes per square foot were also tested by this method. No significant amount of manganese was removed from the solution plated at LO amperes per square foot. A small amount of manganese was removed at the higher current density, but this method of removal is of no practical value due to the large amount of nickel that is codeposited. Removal by the high pH precipitation method was carried out by raising the pH of the nickel solutions containing 300 milligrams per liter of manganese to 5.5 to 6.0 by the addition of nickel carbonate. The solutions were maintained at the high pH for a period of 72 hours with samples drawn off at periodic intervals for testing. The sample solutions were filtered and analyzed for manganese. No manganese was removed by the high pH treatment. STRESS IN ELECTRODEPOSITED NICKEL Numerous papers have been published on the experimental deter- mination of stress in nickel deposits, although stress data are still somewhat scanty. The following theories have been proposed for the presence of internal stress in electrodeposits: The inclusion of hydrogen or its codeposition; formation of nickel hydrides and their consequent decomposition; the presence of nickel hydrexide or basic salts as colloids in the cathode iilm; metallic contamination; or mismatches between the lattices of the basis metal and the coating may cause the distortion which gives rise to internal stress (22, 27, 29, 31, 33). As early as 1877, the presence of stress in electrodeposited metal coatings was observed and reported by Mills, who called it electrostriction (19). These residual stresses, often of considerable magnitude, were demonstrated by Mills, by preparing deposits on the silvered bulb of a thermometer and noting the movement of the mercury column caused by the distortion of the bulb. Deposits of iron, copper, nickel, and silver were formed in a state of contractile stress, causing the mercury to rise while the exact reverse was the case with deposits of cadmium and zinc. Mills showed that the forces involved were considerable. The effect of the stress in the copper deposit on the bulb was as great as a uniformly applied hydrostatic pressure of over one hundred atmospheres. Stoney, in 1909, made the first quantitative measurements of stress in electrodeposits, and showed them to be as high as 19.2 tons per square inch parallel to the plane of the cathode (20). Stoney utilized, as a measuring instrument, a straight metal strip 31 on which he deposited a coating of nickel on one face, allowing it to bend freely during plating. The strip was insulated with varnish on the other side. More recently, Hume-Bothery and‘Wyllie reported that the contractile stresses in chromium deposits may reach values of nearly 30 tons per square inch (21). It appeared to them that the internal stresses were clearly connected with such physical properties as hardness and ductility. Hothersall, on the other hand, reported that relatively soft deposits from the Watts' bath may be highly stressed in tension and show good ductility, whereas an organic type nickel deposit showing zero stress exhibited a low ductility (22). There is no predictable relationship among hardness, brittleness, and stress. There may be, and probably are, many other possible sources of lattice distortion in plating operations, but the data which are available at present are insufficient to characterize all of these sources. Systematic, extensive, and well controlled investigations are needed in this field. On the theoretical aspects, agreement has by no means been reached, but the evidence in favor of a hydrogen theory seems most in accord. The fact that hydrogen is associated with the formation of stresses appears to derive support from a number of considerations. It is well known that the transitional metals tend most readily to form stable or metastable alloys with hydrogen. Expansion of the lattices of such metals during deposition and their subsequent contraction is therefore quite feasible. The development of a 32 tensile stress in nickel can be ascribed to the deposition of an expanded form of nickel-hydrogen or hydride lattice at the moment of deposition, followed by diffusion of the hydrogen out of the deposit and contraction to the normal nickel lattice. This theory is supported by the fact that some depolarizers and alternating current superimposed on the direct plating current both serve markedly to reduce contractile stress. Their action is almost certainly the oxidation of hydrogen shortly after it is liberated cathodically and before it can exert any considerable effect on the growing metal lattice. The internal stress in electrodeposited metals can be removed or decreased by a heat treatment just as the internal stress in worked metals is removed. Stress removal is the first step in the annealing procedure and occurs prior to recrystallization. Briefly, at elevated temperatures, the mobility of the atoms in the lattice structure is increased to the point where the atoms can resume the regular pattern of the lattice, and distortion disappears. With respect to the distance involved in the atomic movements which result in recrystallization, the distance that the atoms must move to resume the regular lattice structure is small. Indications are that for any nickel solution, an increase in stress is accompanied by an increase in the hydrogen content of the deposit. Martin showed that the stress in nickel deposits increases with increase in pH, and on the basis of this data it was claimed that co-deposited basic material is the cause of stress (23). Nickel 33 deposits prepared at a pH of 5.7 have been found by direct analysis to contain hydrogen (2b). It would thus appear that some hydrogen is always evolved if contractile stress is to result. A conclusion thus appears that hydrogen must be evolved before contractile stress manifests itself. However, here may be an optimum amount of hydrogen necessary to produce maximum stress, the amount varying with temperature, the rate of deposition, agitation, bath composition, pH, and other factors not readily capable of quantitative evaluation. There has apparently been very little work done on the role of internal stress in electrodeposits and its relation to corrosion. There appears to be no doubt that it is involved in corrosion phenomena, as a stressed metal is more active (more anodic) than an unstressed metal. If the stress is distributed uniformly throughout the coating, it will have little or no effect on the corrosion resistance. If the stress should be greater at one location than another, anodic and cathodic areas will be set up, and corrosion will proceed more rapidly. It is evident that knowledge of the magnitude of internal stress in electrodeposits is not sufficient to interpret intelli- gently the probable behavior of a plated coating. Further, to correlate the mass of accumulated information on stress in electrodeposits with any one factor is almost impossible, and actual measurements should be made for any particular solution concerned. Regardless of the theoretical mechanism by which stress are set up, and the conflicting data in the literature, 3b the majority of the evidence supports the following conclusions with regard to stresses in nickel deposition (25, 26, 27, 28). l. Tensile stress decreases with thickness of deposit. 2. Tensile stress increases with an increase in the chloride content of the solution. 3. The effect on stress of solution temperature varies with the composition of the bath and current density. h. The effect on stress of pH varies with composition of the electrolyte; however, for a watts' bath it is definitely advisable to keep the pH well below 5, not only because deposits with lower stress are obtained, but also because the harmful effects of some impurities on stress may be much more pronounced at a high pH. 5. Increasing current density generally increases stress. 6. Superimposing alternating current upon the direct plating current tends to reduce stress. 7. Agitation has little effect on stress. 8. Effects of impurities and addition agents on stress are conflicting, apparently because these effects change with variation in solution composition and pH. 9. Some organic additions tend to reduce stress, and some cause the stress to pass through zero and even to reverse in direction. Several techniques and instruments have been used for the measurement of stress in electrodeposited coatings. Stoney, Phillips, and Clifton, Soderberg and Graham plated one side of a thin metal 35 strip which was held in a fixture (20, 26, 27). The amount of deflection of the strip during plating was measured by Stoney, while the latter two studies held the strip rigid during plating and measured the change in curvature of the strip after plating had stopped. Other investigators proposed methods of measuring the bending of a strip during plating (plating on one side of the strip only) but most of these required auxiliary gauges and calibrated microscopes which were quite fragile. The spial contractometer is a recent development of the Fureau of Standards and has been subsequently used in a number of investigations (28). This device is based on the use of a helix in place of a strip. The change in radius of curvature of the helix is a measure of the stress in the plate, and is measured by the angular displace- ment of one end of the helix while the other end is held rigid. Continuous readings are thus obtainable. It is necessary to strip the metal coating from the helix after each plating cycle and to insulate the inside surface with a suitable stop-off material. The use of X-rays for evaluating stress in electrodeposited coatings has been attempted by a number of investigators, but the results were difficult to interpret owing, among other factors, to the effect of grain size on X-ray patterns. Thus the diffuse- ness in X-ray diffraction patterns may result from two causes: small crystal size, and lattice distortion. The amount of diffuse- ness contributed by each of these causes cannot be distinguished. 36 Experimental - The method of Phillips and Clifton for measurement of internal stress was utilized with slight modifications. In this method, the strip was held rigid and flat during the plating cycle. If stress exists in the deposit, the strip bows upon release from the fixture. The jig shown in Figures 6 and 7 was designed to accomodate the 5/8 inch wide, 5 inches long, and 0.0lb inch thick test sample. The strip was placed in a milled slot (5/8 inch wide by 0.0lh inches deep) in the lucite backing plate. The lucite cover was placed on top of the test piece. The cover was constructed to minimize edge-effect and to permit plating of an area 9/16 inch wide and 2-5/8 inches long. Rigidity was obtained by means of a 1/8 inch thick steel plate imbedded in the lucite back and the 1/2 inch thick lucite jig material. Cold rolled 1010 steel was used in all tests. Electrical connection was made by means of a copper wire soldered to the top of the strip, which extended above the top of the jig and solution level. Figures 8 and 9 show the measuring device. The strip was placed in the instrument by pulling out the spring loaded knob on the back, retracting the four steel pins, putting thesstrip behind the micrometer tip and against the end stop. Releasing the knob allows the four steel pins to position the strip against the knife edges. The pointed tip of the micrometer was then advanced until contact with the strip was made, indicated by lighting of the small battery operated neon light. Curvature readings were made before and after plating, and the difference was the deflection caused by the stress in the coating. 37 FIGURE 6 EXPIDDED VIFII.’ OF PLATING JIG 38 FIGURE 7 ASSEI‘BIED VIE-I 0F PLATING JIG 39 The equation used for converting the curvature and weight of the nickel deposit into stress is: (16) N = ‘Wt. nickel in grams = Thickness of deposit in inches 216 S = 25.6 x 1.06 (N g‘inl3 d = Stress in pounds per sq. in. x where N = deposit thickness t - steel base metal thickness d = change in curvature due to metal coating Operation of the cleaning and plating cycles was that as set out previously. To minimize the number of variables, four stress strips were plated simultaneously in four liters of nickel solution. After each series of twentyefour strips, a new solution was used. Measurements were made at deposit thicknesses of 0.0005 and 0.003 inches in 0.0005 inch increments. Three such series were run in each of the four solutions, to give twelve check points at each thickness value. Some variations were noted in the thickness of the strips as plated in groups of four, i.e., due to their relative position in the plating solution with regard to the anode, the deposit would vary slightly in thickness. However, no correlation was noted in the amount of stress with regard to thickness from each series of four strips. The stress values were grouped accord- ing to thickness and the root mean square values were plotted. Figure 10 shows the variation of stress in the deposits as prepared from the four highly purified nickel plating solutions. A variation of as high as 25%'was obtained from the curves in a few isolated cases, the general deviation being about 10% from the mean. FIGURE 8 STRESS MEASURING DEVICE b0 hi FIGURE 9 STRESS I‘EASURING DEVICE WITH STRIP IN POSITION 142 The stress as measured was the average stress for the given thickness and was not a suitable quantity for studying the change in stress with thickness of deposit. It should be noted that if a deposit had a high initial stress, due to the distortion set up in the lattice structure by the mismatch between the basis metal and the deposit, stress would then show a continual decrease with thickness. Several investigators have shown that stress decreases with deposit thickness (16, 28, 29). It has generally been believed by some, that the influence of the basis metal on the distortion of the lattice structure was the cause for this observed decrease in stress with increasing deposit thickness. That as the thickness of the electrodeposit increased, the structure of the metal coating assumed its own structure, and was the basis for this theory. However, the effect of the cathode metal, and its influence on the orientation of deposits can frequently be ignored. It is true, that under certain favorable conditions a deposit is able to reproduce the structure and lattice spacing of the basis metal on which it is produced for some distance, but this effect is generally very limited. Finch and Sun have shown that the effect of the basis metal does not extend to a distance of more than 10003 (30). The above results are not, due to thicknesses of much greater than IDOOR, dependent on orientations as derived from the basis metal. Brenner and Senderhoff in their work involving the spiral contractometer for measuring stress, found a similar effect, namely, a decrease in stress with increase in deposit thickness (28). DB EUZH mazgoge usomwQ .oo... o oo. Immoo... . . fig 38. 38. moop. 0.3:ka o .. 0.. . . 0...... .L d) H ( C Oil an a ~.~ .52.: _ Id =q~.m 3.5.10 0 fl.” 0 . «0 (SIMSQQHL) ISd " SSEHIS #1900 0.730.“: -II 0 o / /. “r—o Jo A83; wagon Eu: .893 mun.» Sean ,8 manages Hm Exams“: $2me 2 was: bh Their experiments showed that the grain size of the nickel deposit coarsened with increasing thickness. The same phenomena and explanation were cited earlier by Kohlschutter and Vuilleumier and by Vuilleumier (29, 31). It is interesting to note that the stress in electrodeposited nickel can vary from one extreme to the other, tensile to com- pressive. The stress values measured in the deposits as plated from the two Watts solutions were nearly the same, although the pH of the solutions was 2.2 and 5.2 electrometric. This was a mere coincidence in the selection of pH values, as the Watts' solutions undergo a minimum of stress at about pH 3 to h and a rapid increase in stress above 5.5 (16). The stress developed in the nickel-coialt deposit was double that exhibited by the Watts' nickel deposits. This can be attributed to use of formaldehyde and nickel formate in this type of solution, as both of these are strong stress risers (16). The phenomenon of compressive stress in the organic type nickel solutions has been reported extensively in the literature (16, 31, 32, 33). Organic type addition agents are known to have a large effect on the stress in nickel deposits. They may increase the stress, but some of them decrease the stress and may convert it from a tensile stress to a Compressive stress. The use of nickel benzene disulfonate has previously been reported to cause a complete reversal of stress (32). It is to be noted that the organic type bright nickel bath used in this experiment contained nickel benzene disulfonate. b5 As mentioned earlier, Owen observed cracks in electrodeposited coatings and attributed them possibly to stress in the coating. The cracking of deposits, with consequent relief of stress, has been pointed out to be a source of error in the measurement of stress in nickel deposits (32). It was considered that the effect of co—deposited basic material highly dispersed in the deposit might be to weaken, to some extent, intergranular cohesion and, therefore, to promote cracking as well as to inhibit plastic deformation. It is known that the effect of a finely divided second phase in a matrix is to make plastic deformation, and there- fore the occurrance of orientation more difficult. Phillips and Clifton pointed out in their article on stress in nickel coatings that the thicker coating contained visible cracks (l6). Cracking of a nickel deposit, is not an indication that the internal stress is of a large magnitude, but rather it is an indication that the maximum stress at certain areas exceeds the tensile strength of the material. By increasing the stress, or lowering the tensile strength of the deposit, cracking can be induced. Inclusion, such as oxides or basic salts may lower the tensile strength of the deposit without affecting the stress and these deposits may exhibit cracks. At the outset of the program of measuring stress in highly purified nickel plating solutions, the phenomenom of deposit crack- ing was to be included in the investigation. The method of deter- mining stress, that is, plating the steel strip while being held in ~ ~_.-—- b6 rigid in a lucite fixture lends itself to stress relief through cracking. To determine if the highly stressed nickel deposits were cracking during the plating cycle and thereby relieving the stress even partially, strain gages were used to measure the strain imposed on the basis metal during electrolysis. Type A-l8, SR-h strain gages as manufactured by the Baldwin- Lima-Hamilton Corporation,were mounted centrally on the back of the steel strips. These gages had a gage factor of 1.76:2%'with a resistance of 1204a_.¢.3_cL. Strains were measured with a SR-h strain indicator coupled.with a bridge balancing unit. The lucite back plate was machined out sufficiently to provide clearance for the strain gage and its wires. Care being exercised to insure ample supporting surface for the steel strips. Two thick- nesses of shim stock were used, 0.01hh inch to provide a check with that material used in the earlier portion of the work, and 0.0035 inch which provided much more flexibility with the fixture during the plating cycle. The 0.01hh inch strip behaved as in the previous work whereas the thin stock was visibly curved while still clamped in the fixture after plating. Figure 11 illustrates the result obtained in a measure of the strain imposed on the basis metal during the plating of a nickel- cobalt deposit in which the stress was measured to be 38,000 pounds per square inch tension. The values obtained do not represent true strain on the basis metal, imposed by the deposition of a highly stressed metal coating, because the strip was held rigid during the plating cycle and could not deform freely. The thin u? @5qu Smoke no masseuse _ -Q_m01q amoo. up? mflo I Ln 0 or. Adah! ma summooa A953 ”3 «232“ 03a. .3 flogd «3 80.3 mafia 6.8 4.... 3 Sagan 5489.862 moan man—mag .38 3.5 HM gonna . b8 shim stock had much more leeway in the lucite fixture which had been milled out for a strip four times as thick. The strip, although held reasonably flat, had more opportunity to bend than the thicker strip, especially in view of its greater flexibility. The values obtained show a steady increase in strain on increasing the deposit thickness. If there were any breaks in the curve or plateaus, it would indicate that cracking had taken place. It is, therefore, reasonable to conclude that no cracking had occurred in the deposits. Considerable difficulty was experienced in securing a water— proof coating for the gage. The best results were obtained by putting a slight excess of Duco cement on the top of the gage and allowing it to dry thoroughly over night. Great care was needed in handling the strips with the attached strain gages to prevent their detachment. Strain in microinches was read directly from the strain indicator at one minute intervals up through 100 minutes, and every two minutes thereafter to 180 minutes. CONCLUSIOLS The results of this investigation on the effects of manganese as an impurity in four different types of nickel plating solutions may be summarized briefly as follows: Appearance - The Watts‘ pH 2.2 and 5.2 panels exhibited a smoothing effect on the high current density areas of the panels with increas- ing manganese concentration in solution. No effect was apparent on the bright deposits from the nickel-cobalt and organic solutions. L9 Adhesion - The adhesion was unaffected by increasing manganese concentration. Ductility - The increase in ductility in the'Watts' pH 2.2 was attributed to the presence of manganese in solution while the watts' pH 5.2 and nickel-cobalt deposits in general exhibited a decrease in ductility. No significant change was noted in the organic deposits. Elongation values showed no change due to manganese concentration. Hardness - The slight variations encountered in the measurement of hardness were considered to be of little significance. Corrosion Resistance - Verification of results of three methods of testing the corrosion resistance was obtained, in that the presence of manganese in the four types of nickel plating solutions did not affect the corrosion resistance of the nickel deposits. Throwing Power - A small increase in throwing power was noted for the two bright solutions. However, no significant trend was established with increasing manganese concentrations. Removal of Manganese - The removal of manganese as an impurity in the four nickel plating solutions was not effected by either high pH precipitation methods or low current density electrolysis. Stress - The internal stress of the nickel deposits from the four types of solutions ranged from b0,000 pounds per square inch tensile ! “v: u p, in the nickel-cobalt coating to 5,000 pounds per square inch compression in the organic bright nickel deposit. The Watts' nickel deposits were about 18,000 pounds per square inch. Strain measurements indicated that no cracking occurred in the deposits during the plating cycle. (l) (2) (3) (h) (S) (6) (7) (8) (9) (10) (ll) (12) (13) (1h) (15) (16) (17) (18) (19) 51 RiEEREIJCES Hothersall, W}, J. Electrodepositors' Tech. Soc. gg, 203 (1950) Rominski, R. J., Effect of Copper on the Physical Properties of Electrodeposited Nickel. Thesis for the M.S. Degree, Michigan State College (l9h9) Ewing, D. T., et a1., Plating 21, #11, 1157 (1950) Mng, Do T., et £0, Plating 22, #9, 1033 (1952) Ewing, D. T., 33 31., Plating g9, #12, 1391 (1953) Ewing, D. T., 33‘§;., Plating 22, #12, 13b3 (1952) Ewing, D. T., et 21., Plating £1, #11, 1307 (195h) Dow, W. 0., The Effects of Iron and Aluminum on Electrodeposited Nickel. Thesis for the Ph.D. Degree, Michigan State University, (1955) Ewing, D. T., 33 31., Plating 2Q, #58, 61 (19u9) Thomas, C. T., and W. Blum, Trans. Am. Electrochem. Soc. fig, 68-87 (19253 Campbell, A. N., J. Chem. Soc. lag, 1713-9 (192D) Owen, C. J., The Effect of Lead on the Physical Properties of Electrodeposited Nickel. Thesis for the M.S. Degree, Michigan State College, (1952) Ewing, D. T".EE.§l°’ Plating 2Q, #11, 1137 (l9h9) Serfass, E. J., gt 21., Monthly Review 2h, 320-26 (19h?) Private communication Phillips,'w. M., and F. L. Clifton, Proc. Am. Electroplaters' Soc. 2Q, 97 (19h?) Pierce, W. J., and W. L. Pinner, Proc. Am. Electroplaters' Society Q1, 176-8h (l95h) Evans, U. R., and S. C. Shome, J. Electrodepositors Tech. SOC. gé, 137 (1950) Mills, E. J., Proc. Roy. Soc. 2g, SOL-12 (1877) (20) (21) (22) (23) (2h) (25) (26) (2?) (28) (29) (30) (31) (32) (33) 52 Stoney, G. G., Proc. Roy. Soc. A82, 172 (1909) Hume-Rothery,‘w., and M.R. J. wyllie, Proc. Roy. Soc. A181, 331 (19h3). ‘-“' Hothersall, A. W., Symposium on Internal Stress in Metals and Alloys, 107, The Inst. of Metals (19h8) MacNaughtan, D. J., and A.‘W. Hothersall, Trans. Faraday Soc. Eh, 387 (1928) Brenner, A. J., Research Nat. Bur. Stand. 18, 565 (1937) Brenner, A. J. and C. w. Jennings, Proc. Am. Electroplaters' Soc. 25, 31 (19h8) Phillips,'w. M., and F. L. Clifton, Proc. Am. Electroplaters' Soc. 35, 87 (19h8) Soderberg, K. G., and A. K. Graham, Proc. Am. Electroplaters' Soc. 2g, 7n (19h?) Brenner, A., and S. Senderoff, Proc. Am.‘Electroplaters' 3000.2g: 53 (l9h8) Vuilleumier, E., Trans. Electrochem. Soc. A2, 99 (1922) Finch, G. E., and C. H. Sun, Trans. Faraday Soc. 22, 852 (1936) Kohlschutter, V., and E. Vuilleumier, Z.E1ektrochem. 2h, 300 (1918) Hothersall, A.‘W., and G. E. Graham, J. Electrodepositors Tech. Soc. 15, 127-1h0 (1939) Martin, 8., Proc. Am. Electroplaters' Soc. 32, 206-217 (19uu) "' d .81' Q i“3 r ~ {" 1 7.5.5132? Wm - .~_r 168 9 59