WERAYEONAL AND TECHNICAL REQUIREMENTS BNFLUENCING THE $HAPE OF AGRICULTURAL YRACTORS Thanh: for flu- Dagmo of Ph. D. MUCWGAN STA-VI UNWERSlW Per Eb!” Swarm Damon 1960 TH ESlS 09* LIBRARY Michigan State University This is to certify that the thesis entitled OPERATIONAL AND TECHNICAL REQUIREMENTS INFLUENCING THE SHAPE OF AGRICULTURAL TRACTORS presented by Sverker Per Ebbe Persson has been accepted towards fulfillment of the requirements for Ph.D, degree in Agricultural Engineering X/ZM% Major professor 13mm 0-169 OPERATIONAL AND TECHNICAL REQUIREMENTS INFLUENCING THE SHAPE OF AGRICULTURAL TRACTORS by LSverker Per Ebbe Persson AN ABSTRACT Submitted to the School for Advanced Graduate Studies of Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Agricultural Engineering 1960 .Approved: 27<;{’;2?;>7§732éar{:§;9’ ABSTRACT All implements for farming operations need power in some form. For field operations this power is now generally supplied by an automotive power unit consisting of engine, transmission, wheels and means for control and for attaching implements, all mounted in a suitable frame. It seems likely that an automo- tive power unit containing the same basic parts and interchange- able between different implements, will be used for field opera- tions in the future also. For farmstead operations other types of power units seem preferable. The implements and the power unit are now both mechanical devices which could be integrated into one operational unit. In order to increase the operational efficiency this integra- tion should be carried as far as possible. When judging exist- ing designs and developing improved designs implement and power unit should therefore be treated together as one unit. The implements are the most important parts of the combin- ation implement -- power unit, because they perform the direct operation on the soil, the product, etc. The requirements of the implements should therefore be given the primary considera- tion. Some of these requirements are operational, being dic- tated by the product and the method for handling the product; others might be called teChnical, being connected to a certain design of the implement. The operational requirements refer to such factors as supervision, height control, steering and. other adjustments, position within operational unit, field conditions, quantities of product involved, etc. Requirements from the implements on horizontal pull, vertical and lateral supporting forces, power for rotating parts, speed and speed adjustment, room needed for implement, etc., may be classified as technical requirements. Also the functional requirements of the elements of the power unit must be satisfied if an efficient combination imple- ment -- power unit shall result. Because this study is limited to requirements affecting the general shape of the power unit, the only thoroughly discussed requirements from the power unit are the requirements on good drive and steering effectiveness, sufficient stability and suitable driver position. Some tractor mechanics needed for the discussion of these requirements are given in Appendices A and B. Many implements are now combinations of elements perform- ing different functions. In this study such implements have been broken apart in their elements and the requirements re- ferred to the elements instead of to the whole implement. In this way it is possible to arrange each element in its best position and to determine the effectiveness of other arrange- ments and other combinations than are presently used. The operational and technical requirements of the imple- ments are briefly listed in tables 201-215 and the functional requirements of the parts of the power unit discussed in sec- tion III. Especially the tables 210-215 are incomplete because the information needed is not available. Starting from the requirements power units can be devel- oped. The procedure suggested in section IV is to start making power units for a single implement. In this way the require- ments of that implement can be satisfied as far as possible. The most efficient operational unit should be found in this way. Factors to be determined at this stage are wheel, drive and steering arrangement, weight distribution and engine power. There are, however, only very few cases where a power unit for economical reasons can be used for only one implement. In some cases the individual power units for different imple- ments might be similar enough to permit the use of the same power unit for these implements without any important change, but in most cases compromises in the design must be made. Most consideration must thereby be given to the requirements of the most important implements. The importance of an implement may be measured by the area for which it is used, by the number of "times it is used, by the value of the product processed, etc. It is probably not possible to make a single, general purpose power unit for all types of implements without a great loss of effectiveness for at least some of the implements. Differentiated power unit types, for instance tillage tractors, harvest tractors, etc., will, however, presumably be needed as the demand for more efficient power increases. OPERATIONAL AND TECHNICAL REQUIREMENTS INFLUENCING THE SHAPE OF AGRICULTURAL TRACTORS by Sverker Per Ebbe Persson A THESIS Submitted to the School for Advanced Graduate Studies of Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Department of Agricultural Engineering 1960 ACKNOWLEDGMENTS In the long time since I first started studying the fac- tors affecting the shape of the agricultural tractor, I have received inspiring impulses from many persons. Among those who have in a valuable way contributed to this doctoral thesis I would like to give special thanks to the following: to my major professor Howard E. McColly, who has greatly en- couraged me and in numerous discussions has helped to bring my disorderly ideas together and also has corrected linguistic mistakes, to professor ngig L. Qgtg, whose teaching on similar problems concerning automobiles has greatly inspired me and among other things has given the impulse to my way of treating the drive effectiveness, to Dr. Wesley E. Buchele and Dr. William Dowell Eaten for their help as members of my guidance committee, to the E. 5. Kellogg Foundation, for the generous fellowship which made my studies possible, to professor Nils gerglund and the figygl Agricultural College, Uppsala, for giving me leave of absence for the time when this thesis was prepared, to Dr. Arthur E. Farrall and the ggricultural Engineering De- partment, Michigan State University, for providing facili- ties for my studies, iii to my wife, Anne Marie, for checking equations and typing manu- script, to Mrs. Joann Piermattei for typing and assembling the thesis, to engineers in tractor manufacturing industries and agricul- tural engineering departments, and to farmers, who all have given their opinions and suggestions on the subject. Uppsala in February 1960 Sverker Persson TABLE OF CONTENTS InLI‘OdUCtIOn. o o o o o o o o o o o o o o o ‘o o o o o 0 Limitations and general assumptions of this study. Section I. Farming operations in which agpower unit is needed 0 O O O O O O O O O O I O O O O O O O O 0 Chapter 1. A general review of farm operations and their power sources . . . . . . . . . . . Field operations . . . . . . . . . . . . . . . Farmstead operations . . . . . . . . . . . Loading and transport operations . . . . . . . . Chapter 2. Basic parts of field operations, where an automotive power unit is used. . . . . . . Chapter 3. Combinations of operations . . . . . . Chapter h. The relative importance of the dif- ferent field operations . . . . . . . . . . An analytical determination of the duration and frequency of farming operations with an automotive power unit involved. . . . . . . . Section II. Characteristics of implements and their operation of importance for the_ppwer unit . . . . Chapter 5. The requirements of the implements are the most important factors, determining the power unit design . . . . . . . . . . . . . . Chapter 6. The requirements of the implements . . Section III. Thegparts of thegpower unit . . . . . . . Chapter 7. The functional requirements of the parts of the power unit . . . . . . . . . . . The engine . . . . . . . . . . . . . . . The transmission . . . . . . . . . . . Connecting power unit and implement. . . . The driver and the driver' 3 platform (cab) . The power take-’Off o o o o o o o o o o o o o 10 10 15 29 32 33 hi bl 1&3 60 62 62 64 68 73 Chapter 8. The drive effectiveness of a power unit. 0 O O O O O O I O O 0 O O O O O O O O Drivewheel loading effectiveness . . . . . . Level ground. . . . . . . . . . . . . . . On a slope. . . . The effect on the drivewheel loading effec- tiveness of a change from rear-wheel drive to front-wheel drive . . . . The stall limit . . . . Effect of nonsymmetric weight distribution. Ground grip effectiveness. . . . . . . . . . The maximum load on a wheel . . . . . . . Influence of the wheels on each other . . Other factors influencing fopt' . . . . . Chapter 9. The stability of the power unit. . . Longitudinal stability . . . . . . . . . . Static stability. . . . . Instability due to rolling resistance . . Instability due to pull . . . . . . . . . Inertia instability . . . . . . . . . . . Lateral stability. . . . . . . . . . . The basic lateral stability . . . . . . . . The stability of front and suspension y”. . Side pull influence . . . . . Influence of the height of the center of gravity of the power unit. . . . . . Influence of the height of the implement. . Influence of implement position sidewise. . The angle of lateral stability. . . . . . . Chapter 10. Steering effectiveness of an agri- cultural power unit . . . . . . . . . . . . What causes a vehicle to turn? . . . . . . . . Steering systems . . . . . . . . . . . . . . . What opposes turning? . . . . Influence of rolling resistance on steering effectiveness . . . . . . . . . . . . . Lead on the steering wheels. . . . . . . . . . Section IV. Thepower unit . . . . . . . . . . . . . Chapter 11. Wheel arrangements. . . . . . . . Chapter 12. Individual power units. . . . . . Power unit for moldboard plow. . . Power unit for a grain drill . . . . . . . . . Power units for other implements . . . . . . gage 101 101 102 102 105 107 108 109 116 117 121 125 vi Chapter 13. Power unit for more than one implement O O O O O I O O O O O O O O O O 0 Is it absolutely needed that the power unit can perform every operation on the farm? . Summary and further investigations. . . . . . . . . . Summary. . . .‘. . . . . . . . . . . . . . . . Further investigations on this subject . . . . . References. 0 O O O O O O O O O O O O O O O O O O O 0 Appendix A. $93 forces between a wheel and the ground. Resultant forces in the wheel plane. . . . . . . The coefficient of net traction. . . . . . . DISCUSSIOH 0f X1 0 o o o o o o o o o o c o o Stresses in the wheel-ground contact area. . . . Pressures and sinkage. . . . . . . . . Traction as a function of soil values. . . . Steering forces on a wheel . . . . . . . . . . . Resistive moment on a steered wheel. . . . . . Appendix B. Basic equations of mechanics for a power unit 0 I I O O O O O O O I O O O O O O O O O O 0 System of notations for forces, distances, etc.. Forces . . . . . . . . . . . . . . . . . . . . Some ratios. . . . . . . . . . . . . . . . . . Basic equilibrium equations for a power unit and its implement . . . . . . . . . . . . . . . Forces in the longitudinal plane on a two-axle power unit with implement . . . . . . . . . The air resistance . . . . . . . . . . Forces in planes, perpendicular to the direction of travel . . . . . . . . . . . . . . . The ”centrifugal force". . . . . . . . . . . O 125 128 130 130 135 138 A1 A1 At An A12 A12 A13 A15 A17 Bl Bi 132 Ba Ba BS BIO B11 BZO 101 102 103 LIST OF TABLES Field operations and suitable power units. . . Farmstead operations and suitable power units. Loading and transport operations and suitable power units. . . . . . . . . . . . . . . . . . 105-114 Basic operations and combinations of Operations . . . . . . . . . . . . . . . . 105 Tillage, seed-bed preparations and planting. . 106 Field work during the growing season . . . . 107 Harvest of green matter (grass, legumes, corn, etc., for silage or direct feeding). . . . . . 108 Hay harvest (straw harvest). . . . . . . . . . 109 Small grain harvest. . . . . . . . . . . . . . 110 Corn harvest for grain . . . . . . . . . . . 111 Potato harvest . . . . . . . . . . . . . . . . 112 Beet harvest . . . . . . . . . . . . . . . . . 113 Transportation . . . . . . . . . . . . . . . . 11h Loading. . . . . . . . . . . . . . . . . . . . 120 Actual use of power units and implements . 121 Major craps for different types of farms, examples . . . . . . . . . . . . . . . . . . . 122 Size and frequency of the operations for some major crops. . . . . . . . . . . . . . . . . . 123 Acreages covered yearly in operations on farms of different types . . . . . . . . . . . . 201-206 Operational requirements . . . . . . . . 201 Tillage, seed- bed preparation and planting Operations . . . . . . . . . . . 12 17 19 20 21 22 23 24 25 26 27 28 3A 36 37 39 an #6 viii 202 Field operations during the growing season . . . . 47 203 Harvesting of green matter, hay and silage . . . . 47 204 Grain harvest. . . . . . . . . . . . . . . . . . . 48 205 Harvesting of root crops . . . . . . . . . . . . . .49 206 Transport and loading Operations . . . . . . . . . 50 210-215 Technical requirements . . . . . . . . . . . . 51 210 Tillage, seed-bed preparation and planting . . . . 54 211 Operations during the growing season . . . .1. . . 55 212 Harvesting of grass, hay and silage. . . . . . . . 56 213 Grain harvest. . . . . . . . . . . . . . . . . . . 57 214 Root harvest . . . . . . . . . . . . . . . . . . . 58 215 Transportation and loading . . . . . . . . . . . . 59 301 Basic types of steering. . . . . . . . . . . . . . 103 401 Variables in wheel arrangements for a power unit . 111 402 Basic wheel arrangements for power units . . . . . 112 A1 Examples of distance of rolling resistance, x1 . . A9 A2 Calculated distance x1 for special cases of wheel-ground contact . . . . . . . . . . . . . . . A10 INTRODUCTION The aim Of man always has been to employ power as extensively as possible to his services, thereby making it possible for him to produce more and secure a more comfortable living, the word comfortable taken in a broad sense. This has been true in agriculture, too. The earlier steps have been the replacement of human energy by animal energy. Today, this evolution means using larger and larger mechanical power units (electric, atomic, solar included). We are, however, in agriculture far from using the largest power units available in other fields. The limit for the size of the power unit usually is set by economic factors, but sometimes technical difficulties--both on the power-unit side and on the implement side-~make the applica- tion of large power useless. The economic limit is determined by the size and type Of farm, the labor Situation, et a1.; and it changes from time to time. The technical limit can be pushed further away through new methods of converting the power in efficient work, through combination of Operations, through develOping entirely new methods for a certain basic Operation, and so forth. This study will be limited to the efficiency in converting power into desired work of the kind normally used ‘today and will leave Open the possibilities of using entirely new methods of treating the soil, the crOp, etc. The economic limit cannot be discussed at any length, but will be mentioned briefly. 2 Connected to and of the same importance as the tendency of using bigger sources Of power for a certain Operation is the tendency Of reducing the human effort needed for the same Operation. Though far from completed, great progress has been made in the efforts to reduce human physical work. The psychical strain (inconvenience) has not been reduced to the same extent and actually has been more accentuated in some cases. This study will, as far as possible, take these aSpects in consider- ation, too. The two tendencies mentioned always have existed more or less pronouncedly. The reason why a study Of the basic design of the power units seems justified just now is that the possibilities Of further improvements of existing power units by only slight changes in their design seem limited. Many power units still Operate on the same principle as their predecessor the horse, i.e., by merely pulling the implement. A mechanical power unit can be capable of doing much more than this; these additional possibilities could be advantageously utilized for many Operations. The possibility Of mounting the implement directly on the tractor has been used to some extent and has meant a great improvement in some cases. The general shape of the tractor, however, usually has not been changed in such a way that we can take full advantage of the possibilities Of mounting implements. The number of implements that can be mounted is limited. There is an increasing tendency to use self-prOpelled implements for certain Operations. In this case, the power unit 3 is used for only one implement and can therefore be tailor-made for its requirements. In this way, an Operational unit with the highest possible efficiency ought to be found. From an economic standpoint, however, it seems impossible to make all implements selffprOpelled. Before accepting this as the goal Of the evolution, all other ways should therefore be investigated to see if it is possible to reach, or at least approach, the indisputably superior Operational performance Of the self- prOpelled implement using the same power unit for several implements. Limitations and General Assumptions of this Stugl As mentioned previously, the study will be limited to farming Operations as we know them today, either that they have been used for a long time or that they have been develOped lately but show such promise that they can be supposed to be in practical use in a near future. Beside this, further assumptions must be made according to the conditions on the farm for which the power unit and its implements has to be selected and where they have to work. I assume that some of the more important ones in this connection must be: 1. The only source of power Egg §$e1g_pp§k_will be a power unit with an internal combustion engine of any type. £23 3933 Ag, pp_;p the neighborhood 22, £22 farm buildings, either electric motors or internal combustion engines would be used, with a preference for the former. NO animal power will be used. 2. Normally there will not be more than one Operator on each machine. The possibility of one Operator handling two or more machines will be discussed in the study. 3. The farm always will consist of several fields. .There usually will be more than one product produced (different animal products included) with the Objective of minimizing the risks if one 5 product should fail. The number of products on each farm, however, will be smaller than today. 4. I will disregard, from a functional standpoint, such irrelevant reasons as styling and convention. The study is intended to give some aSpects on the future develOpment of the power unit. Types which do not exist today therefore will be discussed together with existing construction. This extension of the field of discussion will be indicated by the use of the words "power unit" instead of the word "tractor," with the purpose not to lead the thought to the shape of the tractor of today. The expression ”power unit" will include all types. e.g., those of self-prepelled machines, and will be more strictly defined later on. As mentioned above, the self-prepelled implement, Specially designed for a single Operation, ought to be the most efficient unit for this Operation. A logical first step seems, therefore, to be to study the basic Operations and the implements used to perform them and to determine which requirements these implements have on their power units. The next step is to try to find the best power unit for two or more Operations or implements. This usually will involve a compromise; consequently, some measure of the relative importance Of the Operations is needed. These factors might be called Operational and are treated in Sections I and II. Of course, there are technical factors determining the basic shape of the power unit. As such can be mentioned traction, steering, and stability Of the power unit. The equations governing these factors are given in Section III. 6 The different tractor types are described and compared in Sectionlv, using the earlier discussion of the factors which ought to determine their shape. SECTION I; EARNING OPERATIONS IN WHICH A POWER UNIT IS NEEDED Chapter 1. A General Review of Farm Qperations and their Power Sources This study later on will discuss only the automotive agricultural power unit, i.e., a power unit with similar tasks as the present agricultural tractor. It may, however, be ' worthwhile to start with a more complete list of farm operations and implements and to indicate what other power sources might be used besides the mobile power unit. In some cases,depending on the conditions, alternative power sources might be used. A first division of the Operations may be made into: 1. field Operations, i.e., Operations dealing with the plants; 2. farmstead Operations, i.e., Operations dealing mainly with the animals and the processing of agricultural products. 3. transportation of farm products; 4. forestry Operations (will not be treated here). Some Operations could be carried to more than one of the groups. Field Qperations These Operations include preparation pf the soil before planting, plantipg and caring for the plant when it is growing, and harvesting. TABLE 101. FIELD OPERATIONS AND SUITABLE POWER UNITS. Operation Type of power source Beet Egpally_good Unusual alternative alternative alternative Field improvement: Land clearing Drainage contr apu Terracing, pond building Land smoothing apu contr Soil preparation: Plowing Moldboard plow Disc plow apu Rotary plow Shallow plowing apu Harrowing, cultivating Heavy cultivator apu Rotary cultivator Light barrow Rolling apu Spreading lime contr apu manure apu solid fertil. apu contr liquid " apu contr Planting and care of the plant: Planting Small grain and grass seed Corn and beans Beet seed apu Potatoes Seedlings Thinning apu Spraying apu contr Dusting contr apu (Cultivating) (Topping) Harvesting Grass and legumes Mower (cutting the crop) Tedder Rake apu Grass loader Abbreviations, see page 11 may; 1014 cont . Qperation Type of power source Best Eguallyigood Unusual alternative alteppgtive alternative Hay loader apu Baler apu contr Chopper apu Small grain and grass seed Windrower apu Binder Combine apu contr Corn _ Corn picker apu Corn sheller} Potatoes Potato stalk cutter Non-collecting potato apu harvester Collecting or direct load— ing potato harvester apu contr Root crops Root lifter} apu Tapper Collecting root-harvester apu contr Tick-up ro'at loader } Special crops (vegetables etc.) apu contr Preparing the harvested crop for the market (stationary or semistationary equipment) Dryer for grain (hay) elmo apu Cleaner for'grain elmo contr Grader, dryer, etc. for various crops elmo Abbreviations, see page 11 10 Farmsteadfigperations The basic Operations are, to a great extent, the same for all common kinds Of animals; cattle, (horses), swine, and poultry. They include preparation and distribution of the feed, cleaning of the buildings, and milking. A great part of the Operations connected with the animals may be classified as loading and transportation and is placed accordingly in that group. Some other Operations often are included in the daily process of feeding cattle, e.g., cutting and chOpping grass or corn for feed, but these Operations are in themselves field operations and as such are included in the group Operations connected to the plant. Manure spreading is another such daily operation on some farms.. Leadingand Traneport Operations Certain of the Operations mentioned earlier include a loading or transportation part, but this is only a minor part of the whole Operation carried out by the machine. Loading is, in itself, a sort of tranSportation and sometimes can be carried out by the same implement as performs the tranSport in a more restricted, common notation. In tables 101 - 103, some possible power sources for the different implements (Operations) have been given in order of importance. The "best“ alternative does not always reflect what is presently most common, but what could be considered good practice under most conditions. In quite a number of cases, however, the ”equal” alternative may be the best, and in a few; p.» 9" TABLE 102. FARMSTEAD OPERATIONS AND SUITABLE POWER UNITS. Operation Type of powep soupce Best Equally good Unusual alternative alternative alternative Feed preparation: Grass and legume crops Stationary chopper elmo apu Silo distributor} Silo unloader elmo Grain Mills - elmo apu Mixers elmo Feed distribution elmo pneum., hydr. Barn cleaner: conveyor type elmo washing type elmo Milking machine elmo stat Water supply elmo stat WorkshOp: power tools elmo pneum. welding line elmo apu or stat Emergency electric power supply apu stat Type of power source: ‘epp_= agricultural power unit, automotive, 'farm tractor' ceptr. - contractor's (seller's, buyer's) unit, tractor, vehicle elmo a agricultural electric motor gtat a stationary engine, movable, not connected to a power supply farm a farmer's own hand : hand Operated pneum. a pneumatically (hydraulically) Operated £293:- 12 TABEE 103. LOADING AND TRANSPORT OPERATIONS AND SUITABLE POWER UNITS. Operation Type of_power source Beg Egually good Unusugl t alternative alternative alternative Loading: front loader and other loaders attached to the tractor and taking one piece at a time apu continous loader apu and elmo stat heavy loader contr apu excavator and crane} stationary manure loader elmo unloading device elmo apu stat hoist, stationary elmo pneum hydr stat small crane loading platform pneum hydr Transportation truck I farm contr tractor trailer apu tractor load platform apu fan . elmo apu stat conveyor }, elmo stat apu pump , rail conveyor elmo hand fork truck special apu Snow plowing apu contr Road scraping Abbreviations, see page 11 13 Nthe ”unusual" alternative. The table has been used as a basis for further discussions. Some of the reasons that have influenced the choice of power source for the different Operations may be givén as follows: Contractor units may be preferred for such Operations which will be best performed by heavy, expensive, Specialized implements, requiring considerable skill of the driver and an eXperienced crew, or if the Operation is rare, e.g., drainage and earth moving. Contractors' units also may be used when the contractor can furnish the material involved, e.g., lime or fertilizer, spraying chemicals; or can take care of the material collected, e.g., potatoes, sugar beets, and grain. He then can have highly specialized equipment which can be used on many farms and, therefore, he can pay the high, initial costs of such implements. A condition also is that the distribution of lime, etc., or the harvest can be performed only once or twice a year and in a relatively short time on each farm. Contractors' units today often are built up around farm tractors. Their future develOpment probably will carry them further away from the agricultural power unit as they become more specialized. They will not be included in this study in their most specialized form. The farmers own implements are supposed to be used in all other cases. (Sometimes two or three neighbors may use one implement, but the implement still retains its character of a farmer's implement.) 14 For all Operations where the implement is moving ig_thg figlg’when working, an independent, automotive, agricultural power unit (tractor) must be used. Electric tractors, connected by a cable to a power line, have been tried, e.g., in England, Russia, and Sweden, but have not yet proven practical for field work. For all stationary operations, permanent or temporary, the electric motor should be considered as the first choice. It is very convenient to Operate, takes up little space, gives no exhaust, and does not cause fires if prOperly maintained. It is easily started and stepped and is the most suitable type power (together with pneumatic or hydraulic motors) for automatic Operations. When the power requirements are low, the electric motor always should be chosen. Large, electric motors require a high-voltage, three-phase supply system, which is not always available. For a stationary Operation where an electric motor, for some reason, cannot be used, an internal combustion engine or hand power must be used. When the operation shall not be made too Often and does not have too long a duration and if the power requirement is high, the mobile power unit (tractor) may be used. Sometimes an old, outranged tractor--one that cannot be used for field work any longer-~can be used. In most cases, however, a separate, internal combustion engine should be preferred as the best substitute for an electric motor. In industry, pneumatic and hydraulic power has been used for a long time as a substitute for hand labor. It is used 15 advantageously when power shall be applied on many places, e.g., for materials handling. The Speed and the force of the action can be regulated easily and the components can be made very rugged. This possibility should not be forgotten when choosing a power system. Chapter 2. Basic Parts of Field Operations where an Automotive Power Unit Is Used From now on, only Operations where an automotive power unit is used are discussed. Operations for special farms, for instance vegetable or fruit farms, are not included. These farms are Often of another size than "ordinary" farms and they select their equipment from a different standplint. Many of the Operations listed in Chapter 1 contain two or more basic parts, each performed by a distinguishable element of the implement. A field forage harvester contains, for instance, a pick-up element, a conveyor-feeder, a chOpping element, and an elevating blower. Often new machines have been designed by combining existing basic elements in a new way. Such new combinations appear much more often than entirely new basic elements do. When discussing the interference between implement and power unit, it therefore seems favorable to first study the elements and not the complete machine. Later, the combinations also should be considered. The breakdown into elements can be made into smaller or larger units. I have tried to keep the elements as large as is possible with regard to the analysis. 16 Sometimes a basic part of a machine has had to be given the same name as the complete machine. For instance, in this connection "chOpping" means Just chOpping and not the other functions a chOpper usually also performs. For each group of Operations in the following tables, 105 - 11“, it is first indicated how many Operations could theoretically be performed by the same machine or unit. The criterion here is that the Operations can theoretically be perfOrmed at the same time. Hay baling can be combined with raking, but not with tedding or cutting. Then are indicated the Operations which are combined using our present machines and methods. A further discussion of the rules for combining Operations is given in Chapter 3. One earlier mentioned limitation of the study must be remembered here: only elements of machines commonly known today are considered. Also, operations which the author finds possible or impossible to combine might be considered otherwise by others. Summing up the tables 101 - 103, we get the following list of separate groups of farming operations in which the automotive agricultural power unit is normally employed and for which a suitable power unit should be provided: seed-bed preparation and planting (including all soil treatment up to the time of planting); field work during the growing period; harvesting; loading; transportation. An analysis of these Operations is given in Tables 105 - 113. 17 Occasionally the power unit will be used also for field improvement work and for some miscellaneous work, but these uses are not of such importance that they should influence the shape of the power unit. It might, however, be of interest to check how many Of them could be performed by a power unit designed for normal Operations. They are, therefore, listed in Table 11h. Tables 105 - 11h. gasic Operations and Combinations of Operations. In each table are listed all operations that can be performed simultaneously and, therefore, theoretically could be performed by a single (combined) unit. As a consequence, some Operations are listed in connection with several main operations. Such duplication is indicated by a parenthesis around the name of the duplicate operation. An operational unit is a combination of implements and one power unit such that all the implements can operate as they are mounted in the Operational unit. In most cases, all implements operate simultaneously, but it also might happen that when some of the implements Operate the others are idle but still connected to the unit; example: a self-prOpelled combine is an Operational unit, the unloading auger is permanently mounted on the combine but is for most of the time idle. A given set of Operations usually can be performed by different sets of Operational units. In the following tables, all Operations in one table could theoretically be performed by a single operational unit. This alternative is indicated by a 3 (t1, t2, etc.).. Other alternatives are called g, p, 3,. . . 18 Some operations might not be included in all alternatives be- cause they might not be needed at the same time as the other operations or in every case. The different operational units in an alternative are numbered 1, 2, ... The operations, per- formed by each unit, are indicated by a full, vertical line. 19 I u o n a smug-45.8 a? 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OOH OOH OOH mm OOH-OE ommafim \H Hon—Eaton a.“ mvooo. .HgoHo oWeHHm 2309 Bee 2289M 53230 has» .0 mos; tozmh nooumeom hemsm $3.95 S 5.60 them manna Seam 5.3.9390 .mmomo mohéz mxom mom mZOHeémmo mma .mo #DZMDOQMM Rz< MNHm .NNH Ends 38 Explanations to table 1&2 Figures estimated after discussion with Mr. Clarence Hansen, Michigan State University. 1/ An Operation interrupted before finishing for such reasons as shortage of labor or power units, which are not inherent in the operation as such, is considered performed only once. An Operation is consider performed more times if it has to be repeated at another season or time, e.g. early or late fall plowing and early or late spring plowing. 2/ This area limited by the amount of manure available. 3/ In other cases than the one, indicated in brackets, the operation is performed only once a year. 39 TABLE 123. ACREAGES COVERED YEARLY IN OPERATIONS ON FARMS OF DIFFERENT TYPES. ' Based upon tables 121 and 122 and consequently referring to small to medium sized farms. The acreages are calculated for the major crops, which use 80-95 % of the total cropland, and then extrapolated for the total cropland acreage. The figures are rounded. The figures for small grain, cash or0p farmscare adjusted downwards slightly on account of the special conditions for this type of farms. For the other farms part-time fallow is included, = 10 % of cropland acreage. [ Type of farm and acres cropland General, Dairy, Dairy, Cash, Cash, Livestock Michigan Wisconsin New York small corn, hogs, ( Operation grain, Ill. Iowa ‘ N. Da- kota 9O 75 80 400 100 100 Acres covered_yearL1 Plowing 6O 45 20 330 100 so Cultivating 200 130 85 1000 225 225 Rolling 10 10 10 100 40 30 Planting, drill ' 45 25 15 300 30 25 (y " , planter 20 20 10' o 70 60 Fort. after planting 7o 60 70 180 50 6O Row—crap cultiv. i 70 35 15 o 120 100 Spraying 70 6O 50 300 75 65 Mowing 45 55 110 O O 30 ”Forage harvesting O 10 10 O O 5 iCombining E 35 25 15 300 60 45 Corn harvesting § 20 15 O O 40 3O ‘Baling, hay, straw i 55 so 125 o 0 40 l NO The result is given as 81%fil covered per year. In order to get a figure for hours per year, we have to divide by the field capacity of the implement. This is given for some machines in Tables 210 - 215, and also can be found by multiplying Speed, working width, and field efficiency. Field efficiencies are given in Tables 210 - 215. A more thorough study of type farms and their relative importance would be desirable, but the figures given here might he sufficient for the calculations in following sections. In the future, farm size will increase and the number of crops on each farm will decrease, but these changes will take place slowly only. The figures for the crOp acreages on a farm can, therefore, be used possibly for a long time. SECTION II. CHARACTERISTICS OF IMPLEMENTS AND THEIR OPERATION OF IMPORTANCE FOR TH; POWER ONE Chapter 5. The Requirements of the Implements Are the Mostgmportant Factors Determining the Power Unit Design With a few early exceptions of almost experimental character, the develOpment of the mechanical power unit has gone along the lines of making a machine which could be a substitute for the horse and, therefore, which could use implements of the same design as when the horse was the sole power source. This mainly was due to the fact that the transi- tion to the new power unit had to proceed gradually with the Old and the new power unit being used alternately. Because the horse could not be adjusted to the implement, the implements had to be designed for the horse. This transition period now, however, should be considered past in the highly mechanized countries, the mechanical power unit there being the only one. The implements now can be redesigned to make full use Of the possibilities a mechanical power unit can give. At the same time, the power unit can be transformed from being a mechanized horse to better complying with the requirements of the new implements. Logically, the best-working outfit should be found when the design is based upon the requirements of the implement; the implement is the productive, primary part of the combination and the power unit the secondary, essential, but unproductive part. 42 Therefore, the requirements Of the implement must be of primary interest and the design of the power unit, as far as possible, adjusted to them. The self-prOpelled implement can be built to satisfy the functional demands of the working parts as closely as possible and should, therefore, be the best design. Lately, we also have seen an increasing pOpularity of some self-prOpelled implements--when the farmers want a machine with high capacity and good Operational efficiency. Chapter 6. The Requirements of the_;mplements The requirements of the implements can be classified as Operational and technical. Operational requirements may be considered requirements on working speed and speed adjustment, on height adjustment, accuracy of steering, supervision needed, position of implement relative to the wheels of the power unit, quantities to be handled, field conditions, etc. Operational requirements usually are determined by other factors than the implement itself and do not change with the design of the implement. They will be different for different farms, areas, or countries, but they will not change at all, or at the most very slowly, with time. Technical requirements or descriptions may be classified as draft and power requirements, weight, center of gravity, outer dimensions, etc. The technical requirements may differ considerably between different existing designs and also will change as new designs are developed. Because speed is.very often limited by the design of the machine instead of by factors in the Operation, it will be considered together with technical requirements. Many of the figures in the following tables on requirements will be given relative to a certain capacity. The capacity_may be considered the independent variable in the case. When several elements work together, their capacity should, of course, be the same. However, capacity also plays an important role in the decision of which elements or implements should be combined as for simultaneous work. Furthermore, there ought to be some matching between the capacities of implements used at differ- ent times but in the same enterprise, especially for economic. reasons. These two questions about matching and combining implements which both influence the power unit design have been discussed in Chapter 3 and will appear again in Section IV. In Chapter 2 there was introduced the concept of elemen- tary parts of operations and implements. This breakdown is also useful when listing the requirements Of the implements because different elements have different requirements. To refer to all these as requirements of the complete machine would be to introduce them also for elements, for which they do not apply and would make it more difficult to find a good solution. Comments On Tables 201 - 206 Operational Requirements Field conditions have to be described by words. It would have been much better to give soil values but such are not yet available. Time available for operation gives an indication of the impor- tance of the Operation as discussed in Chapter 3. The follow- ing scale has been used: plenty, enough, limited, short, very short. Supervision of function given by the driver when the implement is working, is classified according to the'scale: continuously, often, occasionally, none. When continuous supervision is deemed needed, the part of the implement which needs particular atten- tion is sometimes mentioned. 145 Adjustments of implements in work: Adjustments besides height control and steering. Height control of implements in work none = implement working at fixed height preset = height determined by gauge wheel, shoe, etc., adjusted beforehand in fixed position relative to the implement. manual = manual change of working height automatic = change of height is or could be performed automatically by devices in implement or power unit. Height control of implements on headlands none 2 no change in height needed mech. lift = implement must be lifted automatic = implement is or could favorably be raised by devices which sensed the end of the land and automatically lifted. Accuracy of steering_of implement in work. Scale: none, fair, good, high, very high. Steering of_power unit in work as imposed by the implement in question: none = implement works or could work stationary manual automatic = power unit is or could favorably be steered automatically in this operation. ( ) indi- cate alternative might be questionable. automatic and manual = additional manual fine steering needed. Type of container for (loading and) transportation (table 206) platform: only a bottom closed: bottom and sides tight: bottom and sides tight 1&6 53.. 8.. 3 e832! 2 53:38—38:32 533-283-5839: 3%.. 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Aw Sana-o can and tuna-y cumming m.- 0“ try but. mu... con ./ bl. 1 . p. 203, 256, 207. ”.189. 110332, 1633, 16:6, 9316, 1235 a] Int. 1 . p. 330. 362. in. 152.1". 9.19, 10:19. 13:16 Dino: Hoist. Contin. lad. unna- mm:- A. than in than N W 31 hand llnct Salt-unload. Icon DU"?- ! Mad Cumin. Wit-mind. Din“ ant-mind. "on mm Din-oat is than Din“ bit-aloud. "on 3! III-l i kind lid-t. Proud-at MW mm Din!» mum limin- M nun-r W land Hoist w hi NB“ Min: launc- iw Aw CW Min; l7 III-l I: IN mu- MIC landing pinto:- putter- II in: It III-d w In: W land 01.. ”in; mm a“. mum Mine Cm. Rani“: mum:- nnuur spud- w hull D had Conwa- W 0th:- main-mu Blhind drive in mun-sort. “above loot mu; Md um driver in snug-non wind driva- in mp0". bhind drim in Mt Vory (cat1- mam; mad. If possible have dirt. If possible nun dirt Mixing dtvico ofun 1::ch Spudding avid. 00-qu mod (icy mud.) Sir-.11 not promt hitching mic-n.- Often wry ditticulz rout land nomd. land Inn. to ucmd in wan-port. an. , can't-aunt. and cultured 51 Comments on Tables 210 - 215. Technical Reguirements Speed limited by: Pull function = the limit is inherent in the soil or the crop, mostly being caused by the sensitivity or the inertia of the particles. field = the evenness of the field or road machine a a redesign of the machine would permit higher speeds power = enough pull or power not available for higher Speeds and_power: Power means here other power than the pulling force or draft. Implements with no power-driven parts will therefore be indicated as requiring only pull, no power. Pull caused by rolling or sliding resistance to wheels, shoes, etc. carrying the weight of the implement and of the product on it is included in the pull when there is a useful pull, also, caused by the action of the imple- ment on the soil, etc. When the pull is only parasitic, being caused only by the weight-carrying wheels, it is not indicated because the weight can perhaps be partly transferred to the power unit and utilized. Further studies are needed to show what part of the pull is use- ful and what is parasitic. For examples, see Chapter 8. The pull, caused by grade is not included, but should be remembered. Power for groundewheel-driven mechanisms is counted as power, not as pull. The figures given refer to horizontal pull. The vertical pull that can or must be exerted on the implement is also important. With some 52 exceptions, as e.g. disc plows and harrows, grain drill openers and cultipacker, the maximum allowable vertical pull is of the same size as the weight of implement. Knowledge about the vertical forces would be of great value when designing the power unit, but very few invest- igations give any information about these. The figures given for pull and power in the tables should be con- sidered only as rough information about their order of magnitude. They should not be used directly when making a design. Instead a survey of original investigations should be made in order to find out their real nature. The pull and power needed can sometimes be changed con- siderably by changing the design. For natural reasons these variations cannot be described here, but a list of references is given in the tables. References, listed in (ref. 1) are not listed again here. Bainer (ref. 1) has on pages 116-138 and 548-5h9 given a general discus- sion, some figures and general references. The power and pull figures should be related to some basic quality of the material, e.g. soil values, moisture content, etc. Thereby, it would be possible to reduce the variations in the figures for each individual case. Power type: Way of transmitting power from the pgwer unit to the rotating parts of the implement. "None é" means that power driven parts are not used now, but might be used in the future. 53 Weight and dimensions: Weight and dimensions are given for the whole part of the implement, including transmissions and adjustment devices for this part. The dimensions of the working parts inside it are smaller. Carrying wheels, outside frames, engines or driver's platforms are as far as possible excluded. Minus-sign after weight means that weight of wheels, etc. is U) included in the figure. Two minus-signs indicate that weight of heavy parts such as an auxiliary engine is also included. Minus-sign after length indicates that length of the drawbar, etc. is included. When possible, the weight is given per foot working width. This is indi- cated by a "1” in the size column. The width is then sometimes given as w + 00 which indicates how much wider the implement is than the working width. Size has as far as possible been given as feet nominal working width. For implements with optional working widths, as e.g. combines, the smallest width has been chosen as representative, because it is the width for the highest producing fields. W pl. 0.3-0.“ 0 x 16 in 2.5-5( 6) (met-tan 11 It 5% 15 13339-3an non pm 220M300 50/50“ 211/butt ” ...... Wfiwgififfy“ 5.— ed. apu W. M pl. 2 mac- soc-moo I 1 n ”a 45) all 300W ~11- m 0.3-0.5 to h - 5 MW 150-350 Hal-3 1 isouéoo m 0.5-“) put? Ian! cultivat- 166(7) mm 90 - 160 In. 1 150 hay m 17 245.5) mm 150-350 m use m 2.54") hunti- U - 225 1 12501190 9: 22 “to. 0.25-0.35 21 2-(7) ”ME-150m 1 1.01.060 m to 100 nib toil & J-Suo) mu- )0 - fl 1 20 to 25 but “no Mary be 1: Jo - 85 1 So moo ”‘7 m 1, 0 00“., m “he that. no- 0.2-0.5 11 1.3-5 mm 30 - 60 land 1 m III-n quad- 1.35 b- 1.1-1.5(10) null-n- m. 95 n 1635- 215- 70 8 n M. us In 1955— 235- 80 mun-c 11 t-Guo) III-M- Itch. 1 So to 10 v o 20 mo. 6/ 1 m m 0111 n 34.5") W N - 1 mm W on 1 hot 20 26(1) .hino as - to 1 90 tons pinin- b. m1. -3 ”his. his“ plan-- (LE-0.15 2 - 5 ma. “in. W m V m. 11). 14). v ”a 1). ,)' V 11.1), 14), a), 1) ’mm 0.3-1.2(2) Md y I“. 1) ’0 ”o ’)o ‘5): “)- V Hopper «pony 1.7 - 2.1 can/rt mm; 1/0-10 nmuunutimwmo- soon-n. ”01m. 0/ Bot-1))”.1’hm 55 .mom a HmH .Hmm \F .nocH on oonmamoHo .PH\Hmm mH u m. n apHoagao xnme Amaze ammusHQv any com I 00H comma Hanovapoa HmOHmhe \w .Am .mmm a ”H .Hma \m oHoHM oHoHH e muHAompm :oHvonsmfi mzHuooPm OHHlom QOHvonSH mmnmw QOHpoasm noHvonswe mnH omH-mm manompm nouH nonH nonH an mnH 3H hp aanmm nvcHz npmmoH an Hos ATMHx am ompHsHH am HHsm momma \N .20mH¢Hso Ion . azmsmmmsmmm H<0H2mome .HN .Hmm \e .AM nH no>Hm MH .Hma eon“ nohstm .Hmm .Amm. 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I! 8.30! no... gags 9. 33.. 0330! no! a§§u a - ~ #88 mm ..SH 83 38§3$38§ H. no! 838.. «7 8H. 53.8 8833 o8H .. 8“ no... .quI SKA 3 gm 8:. 8338 a}: 8%83 3.6 .52 $3.33 3 RH 8 8m H. - 8o .mné no... 822.. 83A 3 s “316 .3 .88.. .538 7;... 2%fiflMafmm i. n 8 .. 2. $8333. 3.! .3... 8.4 a! .938 8 gag; ...—£83. 4835!. .3 5nd. 57 man 213. mmxw. momma. 0mm must. run ottioionoy: 55 - 15 S 5/. t. i Pro-oat. m $1.7 Mien Ho ht. and dim-ion- or 1 m o d routioml o t. no 1/ 9—!” E lap/rt. spent :1- 3/ It “'55 W cutter hood 0.25-0.30 18 n l-h.5(6)runct.ion hoo - 1150 1 ho a: + 10 3311-001 “chino Hindu-or 16 ft. 3- hmotion 10 2800- n+1} homo 16 3100- Puk-up hmotion dovioo ass-chino contain. 0.22 18 It. 1-h.5( 6) 1.5 pm .opo uu-uhin cloning 200 -1500 7 32 £9 3) 10 36 6 3h 12 36 51 3h 16 36 Sh is apu-nun; nohino 200 - 250 7 111: 39 28 10 13h 116 28 12 139 51 23 16 11.3 511 28 cleaning noun. Groin std-in (tank) rain 10mm; nohino Groin m function Machine Strut om nohino (int-3rd) Strut bol achin- (intuit). Groin oorn horn-at Pick-r 0.18-0.21 1: row 1-3.S( 6) function 6-1 5 500-600 2-row 3370 100 120 O. . lit-hr piclcor 250-700 Sholhr picknr 1700 90 62 Cloning shoe pick-r Stolk throat:- 2 - 3 uchine 1/ Raf. 11), 1h). 3/ not. 1) p 388, 399. 2/ Hot. 1), 7), 22), 29). 13) h/ Bar. 9), 26). Figaro: max-dug) m ginnin 0. 5/ Ref. 1) p 25, 19) p 203. 58 IAELE Eli, IEQHNICAL REQUIREMENI§L ROOT HARVEST. Part of Ca acit implement acres hr&£§_ Potato harvest Digger Separator Hopper Loading from machine Loading from ground Grader, washer Spgar‘beet harvest Top cutter Top hopper Beet lifter Beet cleaner Beet hopper Sampling device 1) Ref. 1) p 453, 7), 22), Present max. ft 29). size Speed rangg mph. 1) 2-3.5 2.5—3.5 1—3.5 Speed limited 2!. separator machine & function separator machine & function machine, function & driver function & driver machine 59 .AV ma am>flm and .woa 50am mmaswfim Mmmo we Ammv ooom ,mmv em momv coon hmaom m ecflnoma “mafinoms e uamam W0:388 om AH ooova _ is camam no am up mm 09 coo» u” "mmmae "omen M Hmong . mimhmcmoa 0:30am “m o>onm ”M .5 on V .802. mm V . chances as: nofi as: 2: 2: Hm «mmamm opener. nemmmq pamaoa ouam oopaaaa \m mqoamqmaao and passes nommm .Amw .Am .amm \m .ANN .mm .omm \H novm>oam nmvmua ma on ooom noeaoa pneum van: moron om . o coca- :0 atoapemm om a m , "adanwam 0H . m , \ "mama.“ can: .. nowma m mo>wac o u N w k OOOmH- .Hownsum "came“ one qH “ . Vk some: m.o a m.o m OOOmHu “mononw "maacmoa whom i . momma om . o . oooomu Hoanauv om I Moshe nJHWLmWhmflWI ammo amdm mna o a.» com m Jana-all a .ozHQ,o (36b) ( Equations 87-10 were also used.) I write this equation thus: (static stability) 2 (instability due to rolling re- sistance) + (instability due to pull) + (inertia instability). In consequence with earlier work, the expressions above are partly dimensionless. If equation 36a is multiplied by L and equation 36b by WOL, they would be expressed in foot- pounds. (L = wheelbase) Static Stabilipy Static stability = xocosp -'yosin/5 + i x5ocos/g - - i y5osin/5 -,[i x51 (37a) Here should first be noted that x50 and x51 often are negative quantities and that consequently xocos/S is the only quantity in this expression which is always positive. It is called static stability because for a static power unit eOluation 37a is all that remains of the stability equation 36b. The static stability does not change when the Power unit starts moving, with exception for some eventual change in the Z-value. The static stability could also be written: (x0 + 1 x50 - i Z x51) - (37b) - [(1 - cosp) (x0 + 1 x50) + sinfl, (yo + i 530)] \O h.) where the first part is the static stability on level ground and the second part is the instability due to slope. The static stability could be characterized by the angle fls at which it is equal to zero. [1 X - —— X tan 165 = o + 1 x50. C03!“ 51 (38) yo + 1 3’50 This is an extension of the meaning of the angle of static L ongitudinal stability used by Worthington (ref..31). Instability Due to Rolling Resistance The instability due to rolling resistance = 3(2); x21 (39) can take values up to the neighborhood of (1 + i - [1) x21. Even if x21 is relatively small, 1 + i - [,1 is larger than any other factor in equation 36b and the importance of the insta- bility due to rolling resistance is not negligible. If not only stability but also weight transfer (811#0) is studied, regard must be given also to the rolling resist- ance of the front wheels (xll-l). According to our system of notations x21 for the rear Wheels is the same as x1 for a single wheel. This quantity is discussed in Appendix A. It seems as if x1 should be rela- tively little influenced by the wheel diameter on a flat sur- f.aCBe. Under exceptional circumstances, ditches, etc., where 7 x1 is relatively large, it is, however, also proportional to the wheel diameter as shown in Table A 2. In order to keep the instability due to exceptional rolling resistance con- 93 . wheel diameter ' :Btant, the ratio wheel base ought to be kept constant, Iprovided the weight distribution between the axles is left unchanged. Table A2 also shows that the pull F2 has an influence 4 can x1. This will, however, be discussed in the next paragraph. The neglecting of x21 (and x11) seems to be one of the x1nost important reasons for the discrepancy between calculated .aand measured values for weight transfer and longitudinal sta- ‘t3ility, which has been pointed out by Buchele and others. Instability Due to Pull The instability due to pull (#0) I EFF o m 3’52 . 322 'Ifkfie max1mum value of ”O is in the neighborhood of rcpt (1 + 1 J11) Ufluis is usually less than 1. The fact that the front end of a tractor became lighter 6111(1 could rise when the tractor pulled has long been known £11113. also that this happened earlier when the drawbar was high Eit>c3\1e the ground rather than low. There has, however, been Ei :rllamber of accidents where the tractor did not overturn until tPlEB load was disconnected which spoke against this concept of tklée effect of the pull on the stability, and the opinion has been expressed that the pull helped to keep the front end of ‘b*1€3 'tractor down, as long as it was not applied above the Center of the drivewheels. 9h The main explanation to the accidents seems to be that the pull has a considerable influence on the value of x1. Take as an example a tractor which has dug down (Table A2). As long as the load R52 = 0.6 321 is attached, the instability 95 R 1 caused by the pull is 0.6 y52 W0— D/u or if we assume y52 = _f— = 0.15 D R21 the instability is = 0.15 — .-——— L NO R The instability due to rolling resistance is 0.1 2%; wgl and the total instability from these two sources , 9 R21 - 0.20 L'Wa' If the load is unhitched the first type of instability dis- appears, but the second increases making the total increase ‘0 942 R21 D R 1 0.6 L WE‘=0.30E WE)— i.e., an increase of fifty percent. Furthermore, the hitched implement had probably partly supported the tractor and this support was removed when the implement was unhitched. Inertia Instability The inertia instability = a1 a2 8:1 352 -x __ + —— — 1 x +.1 - 0 3 yo 8 50 g y50 s T T T T The following quantities are often negative (accelerating tractor assumed): T T , a and x50. For a rear-wheel 10' 20 51 driven tractor, T10 is usually small, eSpecially when 311 is .mmnll as it is when the stability is low. a1, a51, To and T50 are zero as long as the tractor is stable. A good appro- ximation for most conditions is therefore: 96 Inertia instability = y 3.2. + 1 y 32. - .1120 k 0 g 50 g (hit) 0 where T20 is negative. It is seen here that all important inertia forces increase the instability of the power unit. Accelerations should there- fore be kept low. The inertia torque T can be written T = é-d . A relation between angular accelerationcx and linear acceleration 3 can be found. It should again be pointed out that our force and length system is dimensionless. ‘g must therefore be given in the same dimension as g and for %6 must be used Eéfig which must be dimensionally correct (foot and poung? i.e., in both numerator and denominator). Lateral Stability Actually more accidents happen at present where the lateral stability has not been enough than where the longi- tudinal stability was insufficient. One of the most common accidents of this type is when one of the tractor wheels goes over the edge of a ditch along the field or the road; but accidents also occur when one wheel passes a hindrance or on a sideslope when a heavy load is lifted or carried high above the ground in a front-loader. As was the case for longitudinal stability, inertia or dynamic forces should also be considered for the lateral sta- bility. In order not to complicate the equations unnecessar- ily, the only inertia force that will be included is the cen- trifugal force. For the power unit, the centrifugal force 97 acts through the center of gravity of the power unit. Its . W lateral component is called W3 and has the magnitude gg'zfa@ where aiis the angular velocity of the e.g. and zf is the z- coordinate for the center of rotation (same length dimension as g). Because it acts through the center of gravity in the same manner as the side component of the gravity on a slope, W0 sin I" it can simply be added to W0 sin, in the equations and the resulting side force = W0 (sin/+ zfé’g—a (42) See further discussion in Appendix B. We are first going to study the four-wheel tractor for which equations 812-18a, 19-21 apply, and we assume that the limiting device on the front axle movement is not brought into action. The condition for lateral sta- bility can then be written: B211...? 03 We further assume a symmetrical power unit: 2” = 0 210 = 0 -ZI¥L = 211!. = 211 ’zzil = zZir = 221 Then equation BiBb can be written, also using B13a and 88: 0‘ ZR21,. 221 = R21221 + m [3131f B13,." " ”10(Sinc)” Zr ‘7] - “20(31113/+ 2 f-) yg - w50L1n1+ (z? - 250) ‘g"-'] 3’50 4’ ”50(COSI:SO “K 251) + +353y53 (“3) We can here recognize three stabilizing factors: R21 221, 2 . a) . yM [313 + . . . 5-] and 353y53 and three instability 98 factors connected to the height of the c.g. of the power unit Y20v to the height of the implement y50' and to the position of the implement sidewise 250 and 251. The Basic Lateral Stability 821221 (4h) That the lateral stability increases with the tread, 2221 is well known and needs no further comment. It should, how- ever, be noted that the other factor here is R21, i.e., the .. load on the rear axle. If the load on the rear axle is small compared to the overall weight, as can be the case with heavy front-mounted implements, the basic lateral stability is also small. 821 can be calculated from equations 83-5 which show the different means to influence R21. The Stability of Front End Suspension, yM The coefficient for y” in in [8132 + R13r - W10(sinJ/+ zf‘gLZU (145) is in fact the force in the z-direction at the Joint. It is almost always positive and this is therefore a stabilizing moment. It increases when yM increases, i.e., when the pivot between the front axle (front part) and the rest of the power unit is placed higher up. For a tricycle tractor, where we can consider yM = 0, this stabilizing moment does not exist. There is a limit, however, for how large y” can be. If y“ is made too large, the front axle becomes unstable and the front right wheel leaves the ground. This value is: 99 2 60 51121.1 ' wio ($111+ 2; —) 3’10 1213 - W10(sin(y+ 2).?) As 811 almost always is larger than R13, this means that y” yna (46) could be equal to or slightly larger than 211, i.e., half the front tread. Side Pull Influence The side pull R53 has a stabilizing moment Bj3y53. As y53 usually is small, this influence is small. Furthermore, R53 can be negative. This moment is included in the equation mainly to show its importance compared to other lateral forces. R53 also usually increases 813 and therefore has another slight beneficial influence. A Special side pull is the wind force on the implement and its load, which according to Appendix B, p. B10, can amount to 5 lb/sq.ft. net area. Even if this is a small force, it can be applied high up. Because it should always be considered negative, its influence ought to be checked for, e.g., frontloaders with hay, cotton bins, etc. Influence of the Height of the Center of Gravity of the nger Unit The expression ”20 (5111)” 2f :3) yzo ‘ (a?) shows that it is the weight of the rear part only (20) and the height of its e.g. that are involved in this instability. Wzoyzo is usually, however, not far from Woyo. 100 The consequence of the influence of this factor is, of course, that the center of gravity of the power unit should be kept low in order to give high lateral stability. Influence of the Height of the Implement The instability caused by the height of the center of gravity of the implement is of the same type as that connected to the power unit itself. 2 0)... W50 [Skid/4' (2)9- 250) 81 5'50 ((+8) Even if W50 usually is smaller than W20, y5O often can be much greater, as for example for a front-loader. This might therefore be a much more serious cause of instability than the height of the power unit itself. Influence of Implement Position Sidewise The moment W50 (250 cosy -Z 251) should always be con- sidered negative for a symmetrical power unit because tipping could occur to either side and all other factors are symmetri- cal. The instability caused by mounting an implement to one side is therefore: \WSO (250 cosy -(z51)\ ((+9) The Angle of Lateral Stability An angledn_could be found for which the lateral stabil- ity is = 0 if a)2 is 0. CHAPTER 10. Steering Effectiveness of an Agricultural Power Unit It is commonly known that the agricultural tractor can have steering difficulties, especially on soft and uneven ground and with heavy, rear-mounted implements. These diffi- culties have promoted the introduction of steering brakes, an effective if not efficient or desirable solution. Some unorthodox tractors, e.g. the Unitractor, have en- countered still greater steering difficulties than the ordi- nary tractors. It seems necessary to calculate and predict the steering properties of the tractor, which could otherwise seriously reduce its usefulness. .The basic elements in the steering are the steering forces between the wheel and the soil. These are discussed in Appen- dix A. What Causes a Vehicle to Turn? Except for the purely theoretical case that there is no resistance at all to the movement, the turning of a vehicle must be propagated by a moment on the vehicle working around a vertical axis. This means that the steering force, caused by one wheel at an angle to its direction of motion, is not enough, but there must also be another steering force at an- other element of the vehicle and these forces must constitute a couple. This means that the steering effectiveness can be increased both by increasing the steering forces and by in- creasing the distance between them. 102 Steering Systems There are two different ways to initiate a turn, namely to put some wheels at an angle to the original direction of travel and to introduce a difference in speed between the driving members. In the first case, the wheels can be turned individually around their center, automobile steering, or pairwise together with their common axle, pivot steering. Steering with different speed on the drive wheels might be called brake steering, even if this notation is in some cases misleading. (”Differential steering" would have been better.) These systems are exemplified in Table 301. Automobile steering is controlled by a torque around the king pins. Brake steering is maneuvered via the transmission. Pivot steering is usually performed through a torque around the Joint. Both automobile and pivot steering can be assisted by brake steering. Pivot steering should probably be given more attention than it has had up till now. What Opposes Turning? The need for a steering moment arises from the existence of forces and moments, which oppose the turning of the vehicle or which try to make the vehicle turn in an undesired direc- tion. Some of the opposing forces are as follows: 1. The rolling resistance of steered wheels give a re- sultant which does not pass through the point of action of the resultant of the forces on the drivewheels. A steering force must therefore be introduced. 103 TABLE 01. BASIC TYPES OF STEERING. Automobile gteerigg Pivot Brake. steerigg 10h steering force .‘ /\ rolling resistance IA / of front wheels 0 n 7 u u \drive force from rear wheels 2. When a wheel is forced to roll in a circle, there arises in the contact area resisting moments (See Appendix A). These are greater the greater the length of the contact area is and the smaller the radius of the circle. These moments are negligible for automobiles (except when parking) but can be important for tractors. For tracklaying and other brake-steered tractors this is the most important opposing moment but it has pro- bably influence also on ordinary wheel tractors. 3. The resultant of outer forces on the tractor from implement, etc. does not always pass through the point of action of the resultant of the forces on the drivewheels and gives thereby a turning tendency which must be counteracted by steering forces. It ought to be observed in this connection that an attempt to make the implement move sidewise in a turn often 105 causes the resultant draft to move far out to one side and at the same time to increase. Such turns should therefore be avoided because very large steering moments are needed to carry them through. The center of rotation for the whole unit must consequently be given attention. 4. The rolling resistance on the left and the right side of the vehicle might be unequal. 5. When there is a side force on the vehicle, as on a side slope, or in a curve with high velocity and centrifugal force, no steering moment is needed, but still a steering of must be made the wheels/in order to give them sufficient slip angle to create the reactive side forces on the wheels. Influence of Rollingyfiesistance on Steerinngffectiveness As mentioned in Appendix A the steering wheel stops roll- ing and thereby stops working as a steering wheel at a lower steering force, the higher the rolling resistance is. Even before that, however, the rolling resistance diminishes the steering effectiveness by decreasing the lever arm of the steering force on the steering wheels as shown in following picture. 106 rolling resistance steering force lever arm with no resistance lever arm\with resistance U U If on the contrary the steering wheels were driven, the steering effectiveness would increase, as shown by the follow- ing figure. This explains one of the big advantages of all- wheel drive for vehicles working in the forest, in swamps or in snow. steering drive force from ‘H/ front wheels lever arm with driven’““‘\ front IbBOl 8 h r Q U 107 Load on the Steering Wheels Steering forces as well as driving forces originate in the contact between the wheel and the soil. These forces are in general proportional to the vertical load on the wheel. It would therefore seem to be most effective to put all or almost all weight on wheels, which were both driving and steering, or otherwise expressed to use the drivewheels for steering also. One objection against such a method is that a steering force might reduce the driving force available from the same wheel. This is to a certain extent true, but of less import- ance, because steering and driving forces add as vectors, not numerically. Other reasons make this objection of still less importance for tractors. Another more serious objection against steered drive- wheels is that this makes a complicated drive mechanism neces- sary, especially if automobile steering is used as is at pre- sent most common. The steering radius is usually also in- creased. Therefore unpowered steering wheels are common on present tractors. In order not to make the drive effective- ness of the tractor too poor, the load on the steering wheels is kept relatively low. If other systems for steering are used, it is easier to combine steering and driving in the same wheels. SECTION IV THE POWER UNIT Preceeding sections have given the necessary information about the parts of the operational unit, the implement being described in Section II and the parts of the power unit in Section III. In this section this information will be inte- grated into the lay-out of a power unit with the aim to get the best possible Operational effectiveness for a given opera- tion or group of operations. There are in the literature many discussions of different tractor types. A general discussion and comparison is made by Meyer (ref. 21). Discussions of the merits of certain types of power units are numerous. Among historical reviews of the types of tractors which have been used, those made by Gray (ref. 15) and McColly (ref. 19) may be mentioned and an article by Moberg (ref. 23). When making the lay-out the following steps may be in- cluded: 1. Determine the relative position of implement and wheels. 2. Determine which wheels should be driven and steered. 3. Determine place for operator. N. Determine place for engine. 5. Check that the stability is within reasonable limits. 6. Evaluate the operational effectiveness of the combination. 7. Evaluate drive and steering effectiveness. 8. Further evaluations. 109 Before starting this it might, however, be desirable to study which wheel arrangements are possible and which have been used. Chapter 11. Wheel Arrangements It is possible to make power units with 1, 2, 3, h and more wheels and tractors with these numbers of wheels have also actually been made. Tractors with only one or two wheels need, however, with a few, theoretical exceptions some addi- tional support to become stable. For fractional horsepower tractors this support can be supplied by the operator, who walks behind the tractor, but for all larger tractors it is not in line with the requirement on driver convenience to let him take the thrust of the engine. Such tractors should there- fore not be made. In some cases two-wheel ”tractors“ are attached to their implement in such a way that the implement takes the thrust, but then they are not any more true two- wheel tractors, because the wheels or other supporting de- vices on the implement could be counted as wheels of the en- tire unit. In the future I will count such implement wheels as belonging to the power unit if the connection between the basic power unit and the implement is designed to take the thrust and the implement wheels are necessary to make the outfit stable. Examples of such combinations are found among heavy earth-moving equipment. A summary of the variables in the wheel arrangements and 0f the possible values of each variable may look as in table 110 401. When combining these in all possible ways and only re- moving duplicates there seems to be more than 100 three-wheel solutions, and more than 300 four-wheel solutions when only wheel arrangement alternatives are counted. Only very few of these possibilities are really utilized. Table 402 gives examples on some basic wheel arrangements. These examples can be carried further by combining different drive and steering arrangements with the basic lay-outs. The best wheel arrangement should be sought for every special use. Some general rules apply, however, for many cases. General rules concerning drive and steering effective- ness have been discussed earlier as has stability and these will therefore not be mentioned again here. elf the implement requires any considerable pull, this pull should be in the same longitudinal plane as the resultant force from the drivewheels. In tractors with an ordinary dif- ferential no wheel can usually give any appreciably higher pull than the others. The pull of the implement must there- fore work on or close to the centerline of the drivewheels. This means that a plow, at least a multi-bottom plow, cannot be placed in front of the driving wheels, if one driving wheel is not to run on top of the plowed land, which is usu- ally avoided. Even if the implement is centrally attached, but mounted in front of the main drivewheels, this is not a good solution, because the force system is unstable. Any deviation from the 111 TABLE #01. VARIABLES IN WHEEL ARRANGEMENTS FOR A POWER UNIT. Variable Possible alternatives Type of 'wheel' Number of wheels Front wheels Axles Sidewise symmetry Drivewheels, number Drivewheels, position Steering type Steering wheels Steering wheels Direction of travel in work Wheel, track, sled (ski) (1). (2). 3’ “D 1, 2, 3, u, or more (5), 6 or more (1). 2, 3, or more Symmetric, not symmetric 1, 2, 3, 4, (5), 6 or more Front, rear, combinations Automobile ty e, pivot, brake (differential i, 2, 3, h, (5), 6 or more Front, rear, combinations One, both. 112 TABLEyhOZ. BASIC WHEEL ARRANGEMENTS FOR POWER UNITS. Only alternatives, which at least theoretically are stable, are shown. Only one of left-hand and right-hand alternatives is shown. 1-wheel unit. (.9. O C 113 TABLE h02(cont.) BASIC WHEEL ARRANGEMENTS FOR POWER UNITS. l-Ehsel units.- 0 F“ p fl (0 U Q ”‘ A h-wheel units. DC 11’»; ggpts h02(cont.) BASIC WHEEL ARRANGEMENTS FOR POWER UNITS. 11.-E11281 units .-cent- 115 TABLE 0,02 Leona; BASIC WHEEL ARRANGEMENTS FOR POWER UNITS. 6-wheel units. ""1. 7T, D C) A U p u T ”W ill U U 116 straight course causes a moment that tries to make the devia- tion still larger. When the load is attached behind the driv- ing axle the draft tends to stabilize the power unit on a straight course. The most important group of implements, requiring high pull, are the tillage implements. Their object is mainly to loosen the soil. It is then inconsequential to let the drive- wheels follow behind the implement, because the drivewheels are heavily loaded and will compact the soil again. The till- age implements are therefore sometimes divided in two parts, one in front of the drivewheels and the other behind them, but this arrangement should be avoided if possible. Most tractor wheels are chosen with regard to the part of the tractor weight they normally carry. The weight acts in the center of gravity of the tractor. The load distribution on the wheels is least changed when the implement load also acts in the center of gravity of the tractor. The further away from the center of gravity the extra load is applied, the greater will the changes in balance be, with corresponding poorer steerability, traction and roadability of the tractor. Therefore from the viewpoint of tractor stability and load carrying capacity centrally mid-mounted implements are the best and front and side-mounted implements the poorest. Chapter 12. Individual Power Units As mentioned earlier, the requirements of the implement has to be satisfied first of all if a good operational unit 117 shall be found. These requirements can most easily be satis- fied if individual power units are designed for each implement. This is consequently the first step of the evolution. The implements are listed in tables 105-114 and the re- quirements and characteristics of the implements in tables 201-215. One way to use this information will be illustrated by a couple of examples. Power Unit for Moldboard Plow From table 210: (notations according to App. B) implement weight W50: 250 lb/ft implement pull R52 = 1000 lb/ft From table 201: Field conditions: firm but sometimes slippery Assume fopt = 0.6 (anti-slip devices used when needed) Assume 15% grade, i.e. sinlbm 0.15 The weight W0 + W50 can now be calculated as a function of 71 from equation 33b. w = — - 250 0 0.67 oz = iézg - 25o lb/ft ’71 Assume tentatively a drivewheel loading effectiveness of 0.85 ”o = 1720 lb/ft We intend to make a power unit for a 3 x 16 inch plow = 4 ft. working width. NO + W50 = 7900 lb. 118 This load may be carried by two 12 x 38 tires and one 7.50 x 20. The drivewheels have to be in front of the plow in order to get even pull on both of them without any of them on plowed ground and to insure travel direction stability as discussed earlier. The third wheel has to be placed behind the plow in order to insure constant plowing depth. (It should be remembered that the plow is supposed to be fully mounted with almost all of the reaction forces taken by wheels. The load on the land- sides and other sliding surfaces should be kept at a minimum.) Steering the rear wheel only is not effective enough. The simplest way of steering drive-wheels, pivot steering, can be used. The wheel arrangement will then be as in the picture below. The dimensions of the plow are taken from table 210. The figure gives a wheelbase L = 123 in., tread 62 in. and £16. 123 The position of the center of gravity of the power unit implement position x50 = 66 in. = = 0.54 is determined by the stability. This being a front-wheel- driven power unit the longitudinal stability is least when the unit is backing. Assume distance of rolling resistance = '15 in. (hindrance, e.g. furrow wall). x11 = 123 - 15 = 108 in. = 0.88 X21 = -2 in. = -0002 1 = 0; - Z50 - 1 "' 17m - 0.1“ 119 EXAMPLE OF POWER UNIT FOR MOLDBOABD PLOW. Scale 1:25 120 352 = 0; y52 = 0; This inserted in equation 36a gives for ’8: 0. xos 0.93; Take x0 = 0.90 =‘111 in. We can now calculate the actual drivewheel loading ef- fectiveness for x11 = 123 + 3 = 126 in. = 1.02 le = 2 in. = 0.02 y52 = 3 in. = 0.02 (height of the center of re- sistance of the implement) y: = 0.1 (10% of implement weight carried by landsides, shares, etc.) X51 = X50 = 0.5“ fl = 006 f2 3 -0.1 )2! = 81% This is less than assumed at the beginning of the calcu- lations. The weight of the power unit therefore has to be increased to 7300 lb. It should be mentioned that this weight 7300 lb. does not need to be all in the power unit proper but could partly consist of ballast placed elsewhere, e.g. advantageously on the plow. All that is required is that the power unit and the ballast together weigh 7300 lb. and that their common center of gravity is 12 inches behind the drive axle. For a rough calculation the rolling resistance can be put equal to 0.1 (1000 + 7300) = 830 lb. Total force on drive-wheel periphery is then 4000 + 83’, #5000 lb. According to table 210 the maximum speed of plowing is around 5 mph. Corresponding engine power with a transmission effi- ciency of 0.9 is then 56 hp., which therefore is the maximum horsepower that can be utilized in this operational unit. The figure below shows a power unit for a 6 x 16 inch plow. This has to have four-wheel drive.‘ A corresponding calculation for an ordinary tractor and three-bottom plow, using Z = 0.5 gives I21 = 64%. The calculations for the plow power unit are probably made with unnecessary wide safety margins, because e.g. the values for draft are taken from plows with less favorable mounting system. The calculations show, however, how the basic data can be used. For better reliability the basic values must be better specified, giving corresponding values for plowing resistance, fOpt and x1. Such a specification can be much easier done if a reliable soil value system can be found. Power Unit for g Grain Drill From table 210: 150 lb/ft W50 75 lb/ft R52 The grain drill consists of two main parts, the openers and the seed-metering devices being one and the hopper the other. Assume the weight of the openers and seed-meters being 122 Exam 1e of ower unit for E-bottom moIdboard plow. Scale 1:50 123 110 lb/ft and of the hopper 40 lb/ft. If the pull was calcu- lated for 50 lb/ft grain in the hopper and the coefficient of rolling resistance 0.2, the pull of the openers should be 75 - 0.2 . 90 a 55 lb/ft. The data are consequently: ‘ Openers and seed-meters ngper andgrain_ Weight W50 = 110 lb/ft W5O = 40 + 100 lb/ft Draft R52 = 55 lb/ft D52 = rolling resistance Self-support Z = 0.9 ,( = 0 I (no slippage wanted) a power unit for a 15 ft. drill would have (equation 33b) 15 g?3+ §?25x 8:93 - 250 = 15 . 230 = 3500 lb. The arrangement is shown in the sketch below. WC: 124 EXAMPLE OF POWER UN;3_F0R GRAIN DRILL Scale 1:50 Grain (fert.) hopper Driver ~‘n DEX L1 i..J Openers and seed-meters 125 Power Units for Other Implements Using the same basic procedure as in the two examples given, the most suitable power unit can be found for other implements. Different possible arrangements can easily be compared by using cardboard templates Of the parts involved as have been used in the examples here. The templates were made to scale 1:25 and showed the contours of the part in the horizon- tal plane. They could easily be moved around on a paper with a coordinate system, drawn to the same scale. In that way the actual coordinates could be read directly when the parts (templates) had been located in the right place. Chapter 13. Power Unit for More Than One Implement. From a study of individual power units it can be seen that the same type of power unit can be used for more than one implement, even if the dimensions Of the power unit might not be the same. This is, for instance, the case for ferti- lizer distributor, grain drill and sprayer, where the imple- ment consists of a ramp for distributing, placed behind the power unit and a container for the material being distributed, placed at the center of the power unit. These power units for two or more implements are closer to reality and should therefore be more carefully checked for the practical possibility Of the arrangement. A way to do this is to make wooden blocks Of the important parts of im- plement and power unit to some scale, e.g. 1:10. The blocks 126 should indicate the space needed for each part including all transmissions, etc. belonging to it. The figure below shows some such blocks and an arrangement Of them. Even if the number of power units can be reduced in this way there are still more types than can be economically used. A further reduction Of types is therefore necessary, even if the reduction probably does not need to be reduced down to a single, general-purpose type. This is discussed in the next paragraph. When reducing the number of types, this means that a com- promise must be made between the requirements Of the different implements which the power unit shall serve. Most considera- tion must then be given to the most important implement. Dif- ferent measures of the importance Of the implements were dis- cussed in chapter 4 and can be used at this time. One detail may be mentioned here. One of the implements in a group might require a heavier power unit than the others. It is then logical to place as much as possible Of this extra weight in the implement and not in the power unit. Savings in fuel economy and less soil compaction will be the result Of such a proper adjustment Of the weight. This section has shown some definite proposals Of power unit design, to which many Objections might be raised. They are, however, not given as final answers to the question, Which would have been very pretentious, but as examples of a way to attack the problem, and in the author's Opinion, the best way to attack it. Using this method, somebody else with 127 1‘ side delivery pick-up baling wagon (should rake device chamber have sides) Elam! NOBEL 01‘ POIER UNIT WITH PICK-UP OUTFIT. driver' 3 cab I Idriveeheel Ietoering (supporting legs Tongue wheels only in model) drivewheel POWER UNIT FOR THE BALER. 128 better knowledge Of all facts, could certainly find better solutions. ;s It Absolutely Needed That the Power Unit Can Perform Every Qperation on the Farm? The OpiniOn is sometimes expressed that the farm cannot afford to buy machines, made especially for a certain opera- tion, at least not more expensive machines. Some Of the new types of power units that are available today cannot be used for more than a limited number of Operations, and this has been given as the most important reason for their relatively small popularity. There is, however, an increasing demand for self-propelled combines, in spite Of the fact that these are both expensive and specialized. A certain demand for other self-propelled harvesting machines has also been felt. This indicates that there might be a market for a power unit that could make more than one harvesting machine self-propelled, even if the power unit could not be used for other farming operations. Furthermore, the farm Of today usually has more than one tractor. The farmer therefore does not have any more the same need for a tractor that can perform all operations, i.e. that all tractors should be Of the same general, all-purpose type. 0n the contrary, there seems to be a good reason, that differ- ent types of power units be used, each specially fitted for a certain group of operations. A better efficiency could be ex- pected with such a solution, because the all-purpose tractor must be a compromise between very differing demands. 129 A reason against differentiated tractor types, though Of minor importance, could be that the different power units on a farm could not be used as spares for each other to the same extent as now. Neither would it be possible to use the new tractor for some Operations, even if it was not busy, because the Old tractor was the only one, made for that type Of im- plement. SUMNARY ANL FURTHER INVESTIGATIONS Summary All farming operations are performed by implements, which require power of some kind. For a long time this power was supplied by man but it was not until man could employ other power sources for his implements that he could increase his productivity and thereby his standard of living by any appre- ciable amount. The most important, early power source was the horse or other animals; and implements were made which would fit this power source. When mechanical power began being used besides animal power, the implements were basically the same as used earlier for the reason, among others, that the implements Often had to be used alternately with mechanical and animal power and also because special tractor implements had not been developed. The function of the mechanical power unit, there- fore simulated the function of the horse to a very high degree. When now the horse in many countries is without importance as a power source, pure tractor implements could be developed. A basic difference between the horse and the mechanical power unit should thereby be Observed. Contrary to the horse, the mechanical power unit can be adjusted to fit the implement as well as the implement can be adjusted to utilize the mechanical power unit in the best way. Implements and power unit should, therefore, not be develOped separately but at the same time and as one operational unit. 131 One of the fundamental preparations for the design of a power unit should consequently be a study of what the imple- ments require of their power unit. These requirements are of two kinds; namely, those which are dictated by the Operation itself andvthe product involved and those which mainly origin- ate from the design of the implement. The first kind Of re- quirements is called the operational requirements of the im- plement; the second is called the technical requirements. Some existing implements perform several operations at one time. Each such operation should be studied separately when determining the requirements of the implements in order to connect the requirement only to the part where it belongs. This makes it easier also to discuss other combinations of Operations than is common at present. Requirements which could be listed as operational are those related to field conditions, quantities of product in- volved, time available for pperation, supervision of function needed, adjustment of implement in work, height control of implement in work and on headlands, accuracy of steering of implement and power unit in work, and special factors affect- ing the position of the implement -- for instance, if it should be in front of or behind the wheels. Operational requirements are briefly listed in tables 201-206. The technical requirements of the implements are connected to such factors as size, weight and outer dimensions, draft, power type and amount of power, if rotational power or pull is needed, vertical forces (weight transfer), speed and speed ad- 132 justment and capacity. Technical requirements are listed in tables 210-215. These tables are very imcomplete because values are not available. The Operational requirements will usually not change very fast because they are connected to the crop and the methods used in producing the crop. Most technical requirements, being connected to the implement design, will change must faster. Requirements mentioned earlier are all connected to the implements and their Operation. In order to make the unit implement and tractor an effective unit, certain functional requirements connected to the tractor parts have to be ful- filled also. There are many such requirements but the most important ones, affecting the general shape of the power unit, are the requirements on good drive effectiveness, good steer- ing effectiveness and sufficient stability. Driver position and method for connecting the implements to the power unit should also be considered. The drive effectiveness is defined as the ratio between the actual useful pull and the highest possible pull that could be exerted by an operational unit (implement + tractor) of the same weight on the same type of ground and when the implement works in the same manner. The drive effectiveness has two components -- the drivewheel loading effectiveness and the ground grip effectiveness. The drivewheel loading effectiveness indicates how effectively the available vertical forces are utilized for loading the drivewheels and thereby producing pull. Equations for the drivewheel loading effec- 133 tiveness are given in chapter 9. The drivewheel loading effec- tiveness for a rear-wheel driven power unit is favorably in- fluenced if the weight of power unit and implement is placed far back, by a pull high above the ground, by a long distance of rolling resistance, by fully-mounted implements, etc. The limit for increasing the drivewheel loading effectiveness for a two-wheel-drive power unit is usually set by the stability of the unit. The ground grip effectiveness is intended to indicate the effectiveness of producing pull, i.e., the effectiveness Of the force transmission between the wheel and the soil, when the size of the wheel load is fixed. It is usually fa- vorably influenced by relatively low total load on a given wheel, by low inflation pressure, and by running the wheel in an earlier wheeltrack, where the rolling resistance usually is smaller and the strength of the soil increased through com- paction. Increasing the load on a given wheel generally de- creases the ground grip effectiveness. This fact limits the pull that can be produced by an individual wheel because the size of tires is limited for design reasons. The ground grip effectiveness has not been observed enough in present research and design work. Both longitudinal and lateral stability are based on a suitable positioning of the centers of gravity of the power unit and the implement relative to the wheels or other support- ing media. Both stabilities are adversely affected on a slope and in a curve by high positions of the centers of gravity. 134 The longitudinal stability is further decreased by the height of the pull above the ground, by increasing distance of roll- ing resistance and by inertia forces, especially the horizontal acceleration force on the Operational unit and the rotational inertia moments on the drivewheel. The lateral stability is higher for a four-wheel power unit than for a three-wheel unit, and this superiority is better the higher the joint between the front axle and the rest Of the power unit is placed. The steering effectiveness is influenced by the system for steering but the relative merits of different systems have not been investigated. The steering effectiveness is higher for a driven wheel than for an unpowered wheel and higher for a steering wheel with high load than for a lightly loaded wheel. The movement Of the implement in a turn must be Ob- served because it could have an important influence on the steering. The Operational and technical requirements mentioned above give the basis for the design Of the power unit. One procedure for making the design has been outlined in section IV. It starts from the concept that the self-propelled im- plement is or can be made the most effective Operational unit. The first step in the procedure is therefore to design indi- vidual power units for each implement, where the requirements of only one implement are satisfied, as far as possible. The factors to be determined for this initial design are, for in- stance, wheel arrangement, driver position, weight, positions of center Of gravity, steering system and engine horsepower. A detailed design is not needed at this stage. 135 The second step is to find power units for more than one implement and for combinations of implements. Combinations, which are Of value, are indicatedoin tables 105-114. In some cases a power unit found in the first step can be used as it is for more than one implement; in other cases, the new power unit can be found by combining common features of the indivi- dual power units. When making combinations, the capacities of the implements and the power unit in the combination must be matched. It is not always possible to fully satisfy all re- quirements Of the implements in a combination. For the deci- sion on which requirements could be neglected, knowledge about the importance of the implements is essential. The importance Of an implement can be measured by the area covered, the fre- quency of the use Of the implement, the value of the product involved, etc. This is discussed in chapter 4. It is unlikely that a power unit can be found which can be used for all implements without severe sacrifices on the Operational effectiveness Of at least some Of the implements. Such a general purpose tractor is, however, not absolutely needed because a future farm could very well have special tillage tractors, harvest tractors, etc. Higher Operational effectiveness would likely be the result of such a diversi- fication Of the power unit design. ' Furtherplnvestigations on This Subject This study is mainly a framework, intended to show what basic information is needed to make a power unit layout and also to show a method Of finding a suitable power unit. Each 136 Of the parts of the study could probably favorably be made Objects for further study. Among the subjects I would like to mention are the following: 1. The listed requirements Of the operations and the implements are only incompletely described. The technical requirements should be especially checked because the values now given contain factors which are not inherent in the basic Operation or implement. Parasitic pull is included in some draft figures, carrying wheels, etc., in the weight figures, etc. A more thorough study of the literature would probably give more information here but more new research must also be made. It is thereby important that the basic functions are studied without irrelevant factors being included. 2. Among the technical requirements more attention than now should be given to the vertical forces that can or must be applied to an implement. For good drivewheel loading effec- tiveness these forces are essential. It is now possible to utilize them when the implements are mounted. 3. The values for draft and power consumption as well as for traction and rolling resistance should, as far as pos- sible, be related to properties in the product or the ground, not to the implements. A reliable soil value system is one Of the necéssary ingredients in this. If possible, soil values should be given for the separate operations. 4. Among mechanical relationships which should be stu- died further in order to make this method Of design more re- liable, should be mentioned: 137 a. ground grip effectiveness b. Optimum load and power on a tire c. the distance of rolling resistance, x1, for both ordinary and exceptional conditions d. the behavior of a tire under lateral load e. the mechanics Of stability for both the power unit alone and for the combination of power unit and implement f. the mechanics Of steering for both power unit and combination 5. A thorough investigation should be made to find the best individual power unit for each implement. Then power units for combinations Of implements should also be found. This would indicate the direction for the evolution Of the present tractors. Such investigations would have to be re- peated with regular intervals as more information becomes available and the outer conditions are changed. 6. This study has been limited to existing implements. Some of these implements do not utilize the power unit very well. Better substitutes for them should be sought with due regard taken to the possibilities of the mechanical power unit. When such implements are found, however, the method shown here can be used to find out what type of power unit the new imple- ment requires. 7. Consideration should be given now and then to en- tirely different types of powered farming (circular fields, permanent 'tracks", cable-operated implements, etc.). 9. 10. 11. 12. 13. 14. REFERENCES Bainer, Roy, R. A. Kepner, E. L. Barger (1955). Princi- ples of farm machinery. John Wiley & Sons, Inc., New York. 571 p.. Barger, E. L., W. M. Carleton, E. G. McKibben, Roy Bainer (1952). Tractors and their power units. John Wiley & Sons, Inc., New York.'496p. Barnes, K. K., T. W. Casselman, D. A. Link (1959). Field efficiencies Of 4-row and 6-row equipment. Ag. E g. 40: 148-150, March 1959. Bekker, M. G. (1956). Theory of land locomotion. Univ. Of Mich. Press, Ann Arbor. 520 p. - " - (1959. Private communication. Berglund, Nils, B. Karlsson (19 5). En undersbkning Over traktordriften p8 mindre g rdar (A Study on Tractor Work on Small Farms). Swed. Inst. of Agr. Eng., Uppsala, Sweden. Bull. 260. 79 P. Brenner, W. 0., H. Luckner (1950). Die Arbeitsgeschwin- digkeiten von Schleppern und Landmaschinen. Die Land- technik, no. 17. Munich. Brodell, A. P., G. W. Birkhead (1943). Work performed with rincipal farm machines. USDA Bureau of Agr. Econ. F.M. 2, May 1943. (Excerpts in ref. 11) Case, 0. A., Machine specifications, 1959. Census Ongriculture (1954). Special reports, Vol. III, part 8. Cooper, M. R., G. T. Barbon, A. P. Brodell (1947). Pro- grfiss of farm mechanization. USDA Misc. Publ. 630. Oct. 19 7. Dupuis, H., R. Preuschen, B. Schulte (1955). Zweckmdssige Gestaltung des Schlepperffihrerstandes. Schriftenreihe Landarb. u. Techn. Heft 20. Bad Kreuznach, Germany. Eaton (1957). Torque converting the farm tractor. SAE reprint #188. 'Milwaukee. Sept. 9 - 12, 1957. Eklund, B. (1946). Arbetsledaren (The Foreman). Lant- brukstrbundets Tidskrifts AB, Stockholm. 387 p. 15. 16. 17o 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.‘ 29. 139 Gray, R. B. (1958). Development of the agricultural tractor in the United States. Am. Soc. Of Agr. Engr., St. Joseph, Mich. Parts I & II, 46 + 55 p. Jeppson, Gunner (1955). Brdnslefbrbrukning och uttagen motoreffekt under Olika slagav traktorarbeten (Fuel consumption and average engine load for different tractor Operations). Swed. Inst. Of Agr. Eng. Uppsala, Sweden. Bull. 259. 80 p. Johannsen, B. B. (1954). Tractor hitches and hydraulic systems. SAE Trans. 62:173. Larsen. H. (1946). VAxtodlingsldra (Plant husbandry). Hermods Korrespondensinstitut, MalmO, Sweden. 398 p. McCOlly, H. F., J. W. Martin (1955). Introduction to agricultural engineering. McGraw-Hill, New York. 553 p. McKibben, E. G. (1927). The Kinematics and Dynamics Of the Wheel Type Farm Tractor. Agr. Engr. Journal, Jan.- July. 1927. Meyer, H. (1951). Der Schlepper und sein Gerdt im bduer- lichen Betrieb. Die Landtechnik, p. 785, no. 23/24, 1951. - " - (1957). Probleme der Schlepperentwicklung. Grundl. d. Landtechnik. Heft 9. page 10, 1957. Moberg, H. A. (1955). Traktorn och dess utveckling (The tractor and its development). Maskinteknik i jord och skog, p. 14, no. 1, 1955. National Inst. of Agr. Engg. (1956). Rep. NO. 41, The influence Of the Operator's position on steering perfor- mance in tractor rowcrop hoeing. Silsoe, England. Persson, S. (1959). Economic factors in agricultural mechanization. Unpublished report. Mich. State Univ. The Red Book (1959). Implement and Tractor. Reed, I. F., A. W. Cooper, C. A. Reaves (1957). Effects Of two-wheel and tandem drives on traction and soil compacting stresses. Trans. of the ASAE, 2:22-25. 1959. Schilling, E. (1955). Landmaschingp. Band I: Acker- fighlepper. p. 130-132. Verlag Dr. Schilling, Cologne. O p. The Tractor Field Book (1948/1949). England. ”‘91 140 30. Walters, , W. H. Worthington (1956). Farm tractors and their tires. SAE Trans. 64:395-407. 1956- 31. Worthington, W. H. (1949). Evaluation of Factors Affect- ing the Operating Stability of Wheel Tractors. Agr. Eng. 30:119-123, 179-183. 1949. APPENDIX A. THE FORCES BETWEEN A WHEELgAND THE GROUND. The discussion of the drive and the steering effective- ness and of the stability of the power unit is based on the laws of mechanics, regarding forces, etc. on the unit. The most important of the forces are the forces between the wheels and the ground because they enter into all equations. A de- tailed study Of these forces is therefore justified. figsultant Forcesln the Wheel Plane The forces on the wheel in the contact between the wheel and the ground are sometimes (ref. 2, p. 284) represented by the four forces R3, R4’ R5 and R6 as indicated in the figure below. *5’ 6' A2 R3 is "pure rolling resistance" R4 is reaction against driving torque R5 is downward reaction on the wheel, especially its lugs. It is Often = 0. R6 is supporting reaction on the wheel Even if these forces are helpful in explaining the forces at the contact between soil and wheel, they are difficult to determine separately and they are not needed to represent the contact forces. The four forces can in fact always be re- placed by one single force or by one vertical and one hori- zontal force, working in the same point. The latter system is shown in the picture below, where (by I 82 = Ru - 83 (A2) Y .1 1*,7 II fig: ‘> When we compare the two-force system and the four-force system, we find that they give the same resultant force on the wheel, but that there is a difference in the moment Of size. A3 86x6 + R3y3 - Ray“ - 35x5 - Rlx1 + R2y2 = R6(X6-X1) - 85(x5-x1) - R4(Y4-y2) + 33(Y3'y2) It is, however, possible to simplify this system further as shown in the picture below. Here y2 is given a fixed value = O, and we want to find the value of x1 which makes the dif- ference in moment = 0, i.e. which makes this system entirely equivalent to the original four-force system. This value of X1 is 1 _ $2 $2 R R 6 3’ - xi = X6 {621 + 332 _ Rum (A3) 1 - 36 5 In most cases x5 is negative but R5 close to 0. R6 is larger than any other force, y3 is equal to or smaller than x6 and yg is small. Then x1 is slightly larger than x6. Al? A method Of determining x experimentally will be des- 1 cribed later. In the future treatment I will, where nothing else is said, use the two forces R1 and R working at the same point 2 A4 x = x1 and y = 0. This will always be a true representation Of the forces, provided the right value for x1 is used. The coefficient Of net traction. The ratio FZ/F1 is given the symbol f, where f is the coefficient of net traction. Two special values Of f are fopt and fres' fopt is the highest practical value of the coefficient Of net traction for a given combination of wheel and soil. 'Practical' means in this case giving the highest power effi- ciency or giving a fixed slip for a certain load. Higher f- values than fo t can usually be found, but with sacrifice of P power efficiency. frés is usually called coefficient of rolling resistance. It is a negative f-value, -f = fres = 7;? where F2 and F1 are measured on level ground, when no torque-is applied to the wheel. A relation between fres and x1 can be found as shown on page A5. f-values should always be given together with information about the tire, the soil, the slip and the inflation, for which they apply. Discussion Of x1 From the preceeding chapter it might be remembered, that x1 as it is used here, is defined as the x-coordinate of the intersection of the x-axis and the resultant Of the soil forces on the wheel. The x-axis lies in the ground plane only for a wheel with rated load and rated inflation on hard ground. This A5 means that the point (x130) is not necessarily a pOint on the wheel. It also means that it has nothing to do with the roll- ing radius of the wheel (except on hard ground). We first try to find a relation between it and the coeffi- cient of rolling resistance. The rolling resistance is usually defined as the force needed to pull the loaded wheel, when no torque is applied. The coefficient Of rolling resistance, f is defined as the ratio between the rolling resistance res’ and the vertical load carried by the soil or the vertical load on the wheel, including the weight of the wheel itself. This is shown in the picture below. The equilibrium equations for this special case are: F1 3 R]. F2 3 32 X1. B]. = Fzyo F2 and fre = -— 5 F1 This gives: ...-5?- -,~ (4) 1 F1 y0 ‘ resyo . A The Special value of x1 discussed here has been denoted xl' in order to show that it is a fixed value, which theoret- A6 ically applies only, when the torque on the wheel is zero. yo is a fixed value, determined as the axle height for the loaded wheel on hard surface. It is exactly known and therefore xl' can also be exactly calculated. Because yo is close to D/2, equation A4 can approximately be written: D x1 . 2” f.res'é' Bekker (ref. 4) has theoretically derived for a rigid wheel on soft ground (equations 182, 183 and 184) 2 -1 g - F2 = const. F1 D or F2 = const F14 D or 9. .2. F2 = const F13 D'-3 which gives it fres = const F1 D"1 or fres = const F1 D ' or 1-2. fres = const F13 D 3 i 1 x '- const F or x ' - const F 2 D.5 1" i 1" 1 01‘ 1 1 x1' = const F13 D 3 This shows that theoretically x ' varies equally with 1 the load as f and less than f with the wheel diameter. res res It should therefore be better suited to represent the rolling resistance than fre . Both x1’ and f res will, however, be 8 used in the following. Incidentally, it may be mentioned that rolling resistance for a steel wheel on a steel track is given as a distance xl', not as a ratio fres‘ A7 When a torque is applied to the wheel, the value of x1 might change, but no research information on this is yet avail- able. xl can be determined experimentally for all values Of the torque in the following way: A g Z9: BZ=F2 T - F2Y0 1‘ 1 1 "1 F1 (”v . - - = So far all factors included can be measured with good ~accuracy and x1 determined. In order to relate this value for x1 to xl' or fres we partly transform the expression for x1 to the four-force system T 3 yo - v. R 3 (page A1). Using the definition of R4 3 Ru - R2 and 82 = F2 we get :13" (YO'yQ) “(Ru-33) yo =RJyQ-RlLyI-& F1 F1 x1 If Y4 is small enough to be neglected R x = 3’0 _ I D 1 F1 - fresyo e: rhea 2 as before. A8 x1 might apparently also in this case be considered a measure Of rolling resistance, but it must be remembered that its value might now be another than when there is no torque. Work done by Walters-Worthington (ref. 30) indicates a con- siderable increase in x1 with increasing slip. Table A1 shows some values for x1 calculated from tests, performed by the Ford Motor 00., Birmingham, Michigan in which F1,F2 and T were measured. The influence Of such factors as axle load, slip or torque seems here to be small, or at least much smaller than the influence Of irregularities in the field. In Table A2 are given theoretical values for x1 for some unorthodox cases of wheel-ground contact as an illustration Of how x1 might vary and Of how it is influenced by e.g. F2 in these cases. The x1 values given indicate the position when enough torque is applied to utilize f i.e. to make the opt, wheel start spinning. The values will be Of Special interest in the discussion Of the stability Of the power unit. A9 Table A1. Examples on distance of rolling resistance, x1 Calculated from tests made by Ford Motor 00., August 1957. A rear-wheel driven tractor and a tandem tractor was used. Tractor Ordinary Tandem Wheel Front ’ Rear Front Rear 5.50 x 16 11 x 28 11 x 28 11 x 28 Ave. load 925 3385 4630 3880 in work, _lbs. Mean and standard deviation of XI ft.” ngpppg Mean S.D. Mean S.D. Mean S.D. Mean S.D. Asphalt, test track 0.024 0.077 -0.015 0.054 -0.025 0.037 0.007 0.149 Airfield sod 0.134 0.099 0.063 0.079 0.209 0.084 0.090 0.077 Plowed and disked field, hard clods 0.256 0.137 0.375 0.121 0. m i:- to 0.118j0.240'0.076 Plowed field large hard clods 0.253 0.136 0.335 0.144 0.430 0.104 0.297 0.093 *The deviation is due to both irregularities in the field, different load and slip and to deviations in the instrumenta- tion. The means are accurate within less than 1 0.040 ft S.D. A10 Table A2. Calculated distance x1 for special cases Of wheel- .A ground contact. Dug-down wheel Assume rcpt = 0.6 and fres = 0.1 F2/F1 = 0.6 0.4 0.2 0 x1 D2 = 0.1 0.25 0.42 0.6 Wheel_passing hindrance Assume {Opt = 0.8 and fres = 0.05 = 0.8 0.4 0 0.05 0.33 0.67 2| 2* R :3” NP.) N NH\ ’11 9.. ll \ va‘l = 0 0.03 0.22 The impression in the tire is assumed negligible. Log_attached to wheel with chainygetc. Maximum x1 at D/2. Wheel ngainst high hindrance Table A2. cont. O( - R; ‘ 1 .X V<~e 8) A / f All Wheel in a ditch (with hard Sides) Assume fopt = 0.6 and fres = 0.1 CL = 60° 45° 30° F2]?! = 0 0.73 0.89 1.27 %%2 = = 0.3 0.32 0.43 0.81 0.6 -- 0.31 0.55 l Another assumption is that the wheel does not move. As soon as it moves, x1 is the same as for a dug-down wheel. Wheel, fixed to the ground with chainsy by frostygetc. XI = T/Fl A12 Stresses in the Soil in the Wheel-Ground Contact Area. Pressures and Sinkage The capacity Of the soil to support an unpowered wheel has by Bekker (ref. 4) been expressed thus kc P =‘1; + kgjzn = k.zn where p is pressure, 2 in sinkage, b is width Of the wheel and kc, k9,, k and n are soil constants. For a rigid wheel or a high-pressure tire the sinkage can be derived from this formula and following expression found: n+% F1 _ max = n* k P - §)(BE + k?) bVTE‘ By a simple transformation we get Z n - F F zmax - b D It 1 n z: __1_§‘ 1 n z a- .- .. .— ( 3) b k (1 3) 1 pmax = 1 _ % Pave F1 For a low-pressure tire p = 31’, which gives n F1 z = ch + b k?9 L For a low-pressure tire we further may put P = pj + PC where pi is the inflation pressure and pC is determined by the stiffness Of the cord. The inflation pressure can in its turn be related to the carrying capacity Of the tire. An equation for this can be written in the form: A13 n n n F1 = A1 D where B and D are tire dimensions and A 1 A , n , n , n are 2 1 2 3 J 1. tire constants. Traction as a function Of soil values. The gross tractive force R4, which for a tire with lugs is essentially a function of the shear stress in the soil, can be written as (ref. 4) R,+ = A (c + p tan 8) = A c + F1 tan 8 (low-pressure tire, p = Fl/b Z, A = 0.4.) The net tractive force F2 is found by subtracting the 'rolling resistance' R3 F2 = A c + F1 tan 8 - R3 and the coefficient Of net traction f by dividing by F1 + tan 0 - .2 1 p ..., II "13' N51 .3313" The rolling resistance of a tire can be written B3=F+C+E where F is due to tire deformation, C is due to vertical b k soil compaction = 3-1-1 2“”, and E is caused by bulldozing the soil (ref. 5). E: 22K2(b+lzK é) (1+x tanf') I P 3 p p The tire deformation work is in loose soil and with in- flation pressures normally used Of minor relative importance and can therefore be neglected here. Inserting 83 in the for- ) l/n F1 mula for f and then 2 = <2 and p = [—13 we get f expressed k in p and soil values. A14 5h* 1 A1 n A2 c ._ f = - + tan 0 - ( ) - E'n - p E [awn (k/ I; E 552 where A1 and A2 depend only on soil parameters. This all shows that f decreases with increasing p. Steering Forces on a Wheel Steering forces are forces perpendicular to the wheel plane. They arise similarly as driving forces in the contact area between the wheel and the soil. Because both the wheel and the soil generally are elastic, an anglecx between the wheel plane and the direction of travel is needed in order that steering forces be produced. This angle is called the slip angle. direction of travel slip angle wheel plane steering force The slip angle causes a deflection of the tire and a de- formation Of the soil. The forces needed for the deformation are proportional to the deformation up to a certain value. The steering force therefore increases with the slip angle. Above a certain deformation, the shear force is almost con- stant. A diagram of steering force versus slip angle there- fore looks like the figure below. This is basically the same relationship as for driving force versus travel reduction. The steering force increases with an increasing load on the wheel, but the relation between these forces is probably not linear. A16 /\ steering I—V; *"’ force '”' different z” soils \ slip angle / The forces discussed above are either friction or shear forces. In loose soil, there also is a bulldozing force when the wheel pushes soil in front Of it. When, besides the steering force, there is a tangential force on the wheel, the contact force between wheel and soil, which is limited by the soil strength, must be equal to the resultantIOf the steering force and the tangential force. Two consequences Of this should be observed. When a wheel is driven with such high pull that it slips much, the steering force it can give is very low.-On soft ground, the rolling re- sistance can be so high that the wheel stops rolling when the steering angle exceeds a relatively low value. Then the only steering force is the bulldozing force, which is very inef- fective. Theoretical considerations indicate that the slip angle where the wheel stops rolling can be as low as 35° or 400 for conditions encountered in agricultural Operations. A17 Resistive Moment on a Steered Wheel In order to force a wheel to roll with a radius f’on the ground, a steering moment around a vertical axis must be ap- plied. This can be explained in the following way, figure below. / fl )1 L The shaded area is the contact area between the wheel and the ground. 1 is original position and 2 is final position of the wheel. A point Of the wheel touches first ground at A and remains there till the wheel is in position 2. When an element of the tire settled at A, it had direction x', but when it leaves ground, it has been forced to aSsume direction x". This can have happened by the element sliding over the ground or by distortion of the tire or the soil. All this requires a mo- A18 ment. This resisting moment is related to the angle ’5 between x' and x'; therefore, it increases when the length Of the con- tact area increases and when the radius 59 decreases. APPENDIX B. BASIC EQUATIONS OF MECHANICS FOR A POWER UNIT System of Notations for ForcesL_DistancesL Etc. A system Of notations will be used which was initiated by McKibben (ref.20), has been developed by Buchele, and has been changed and extended for this study. Positions are indicated by coordinates in the following right-handed orthogonal x-y-z system. x-axis: When the power unit is standing still (static load) with properly inflated tires on a hard surface, the x-axis is in the surface. Positive direction forward in normal direction of travel. The x-axis is fixed in this po- sition relative to the power unit, always at the same dis- tance from the rear and the front axle, as long as the front wheels do not leave the ground. With changed load and corre- spondingly changed inflation on hard surface, the x-axis should remain tangent to the wheel circumferences. With overloaded tires on hard ground, the tires would be deflected above the x-axis; with normal load on soft ground, the tires would reach below the x-axis, due to the lesser deflection of the tires. y-axis: Through the center of the rear wheel and posi- tive upwards. z-axis: In the same ground surface as used to define the x-axis. Positive to the right, when power unit is seen from behind in normal direction Of travel. xgygplane contains the center of gravity of the power unit. BZ Nppg: This coordinate system is fixed relative the trac- tor body and does not change with the position Of the wheel - soil "contact point". Units Of length: A non-dimensional system is used in this study with the wheelbase, i.e. the x-coordinate Of the front axle, as unity. Distances might be positive or negative quantities, deter- mined by their place relative tO the origin. This is necessary in order to make the equations universal. Linear speeds and accelerations are positive in the posi- tive directions of the x-axis. Angular displacements, speeds and acceleration§_ are positive in the direction determined by the right-hand rule, i.e. from the x-axis to the y-axis, etc. Forces All forces shown in pictures should be given as they act on the power unit and the implement. Three letters will be used for forces: W for gravity and inertia forces; R for reaction forces from the ground; F for other forces. Forces and torques are in general positive in the posi- tive directions of the axis, see above. Exceptions are forces and torques that very seldom change Sign, e.g., grav- ity, implement resistance. These are positive in their usual direction as indicated in figure. BB Dynamic conditions are treated by using d'Alembert's principle, i.e. introducing inertia forces. These inertia forces always have a direction opposite “their" acceleration and are given positive Sign when the acceleration is positive. This is another exception to the general rule above. Indices: Distances, speeds, accelerations, and forces will be given indices according to the following system: index 0, 1.....9 quantities related to the body Of the power unit (including the wheels when they are treated together with the body as a unit); 10,11,...19 quantities related exclusively to the front wheels or the front part Of a power unit; 20,21,...29 quantities related exclusively to the rear wheels or the rear part Of a power unit; 50,51,...59 d:O to the implement or the implements when more than one implement are treated as a unit; 60,61,...69 d:o to the "second" implement if two imple- ments are attached and each treated sepa- ratelyo The system is carried further as far as possible. SO indicate e.g.: index 0,10,20,...50... quantities related to the mass of resp. unit, e.g.: WO = weight of power unit body, 110 = moment of inertia Of front wheels; 11,21,......51... (soil reaction) forces in the y-direc- tion; -12,22,......52... (soil reaction) forces in the x-direc- tion; 13,23.......53... (soil reaction) forces in the z-direc- tion. The same index should be given to the coordinates as that given to the main force in case. B4 In the section on forces on a wheel, the first numeral in the index is omitted. Some Ratios By using the dimensionless form, all distance indications are actually ratios between the actual distance and the wheel- base. Also, for forces a non-dimensional form is wanted. Ten- tatively, the gravity force on the power unit, W0, is used as power unit and the following ratios for independent variables introduced: W Implement weight ratio 1 = fi%9 (B1) R Implement self-support ratio .1 = WEE) (BZ) '0 ..L' is = 1 for fully-trailed implements and = O for fully-mounted implements. Basic Equilibrium Eqpations for a Power Unit and Its Implement There are a large number Of equally correct ways to write the equations of equilibrium for a power unit and its attached implement. Some ways, however, necessitate the determination Of a smaller number of variables than others. This is the case when the whole machine, in this instance both the power unit and its implement, can be treated as a unity because in- ternal forces do not then enter the equations. In a few cases, however, internal forces, e.g. drive-shaft torque, must be in- B5 cluded, making separate treatment Of the different parts of the unity necessary. Forces in the Longitudinal Plane on aegg-axle Power Unit with Implement The figure below shows the external forces on a two-axle power unit with implement travelling horizontalIy_at constant 'ppggg (on horizontal ground and with equal sinkage front and rear). Air resistances are neglected on account Of their usually relatively low significance (discussion on pageifll). A9 B6 Forces not explained earlier are: weight of power unit, including wheels 1: O N W50 = weight Of implement, including load on implement R51 = perpendicular forces from the ground on the imple- ment = implement self-support R52 = parallel forces from the ground on the implement = implement draft R11 = perpendicular soil reaction on front wheels R21 = perpendicular soil reaction on rear wheels R12 = parallel soil reaction on front wheels R22 = parallel soil reaction on rear wheels Note that distances behind the rear axle or below the wheels are negative quantities. Note also the direction Of forces. They are all positive as drawn. B7 When the baseline (x-axis) is inclined an angle £3 to the horizontal, the changes shown in the above figure take place. When the power unit accelerates, inertia forces according to the following figure also enter the picture. This is the most general case and can presumably be used for any power unit plus its implements in any situation. The equations Of equilibrium are: Sum Of perpendicular forces, 2:’T= 0; Sum Of parallel forces, Z» = 0; Sum Of moment around the origin, 26‘ = 0. For the Simple case in the first figure, horizontal trav- el at constant speed, 9 Z. 1‘ = 0 Z—>=O=R12+822-R§2 (B4a) R11 + R21 + R51 - W0 - W50 (838) Era": 0 = Woxo + 14501150 - 811x11 - R21x21 - ‘351x51 " Bszysz (B58) Corresponding equations for a power unit on a slope are: ZT=O Z—>=0 R11 + R21 + 1251 - WOOOSg - W5ocosp (B3b) R12 + R22 - 352 - Wosinfl- Wsosinfl (B4b) 2: Q): 0 = Woxocosfl + W50x50cosgi - Woyosinfl- ‘ ”5033081“ " Rnxii " R213‘21 ' -R - R B b 51x51 52y52 ( 5 ) For an accelerating tractor, the equations are: 25 I = 0 = R11 + R21 + R51 - Wocosp - W50cosp- Z» = 0 = 312 + R22 - 1252 - Wosin/g - Wjosin/d- (B4c) - w2 - w52 BB ....c: ..mioa .od .6 5:95.83 Em = X Omd «no j \ w Loo 208035 .08 do 5:20.33 B9 2609: o = wcxocosp + W50x5ocosfi - Woyosin/A- '3523'52 ” w1x0 I w51x50 " w25’0 " " "52330 + To “ T10 + T20 + T50 (35°) From the definitions, pages A4 and B4, we further have: R12 = flRll; (B6a) R22 = f2321; (B6b) W50 = 1W0; (B7) R51 ..[Wso =11W0, (B8) Newton's law and d'Alembert's principle give: W1 = 'E' 81 To = 100(0 ”0 1.12 = '5 a2 T10 = I100‘10 W - E298 T - I 51 " s 51 20 ‘ 20920 W .. 12- = 0( w52 ‘ s 852 T50 I50 50 (B9) (B10) Special care needs to be taken to Observe the sign of forces and distances. The following coordinates, accelera- tions, and forces are usually negative, as they are written in the equations: x50 x51<110 1356+ 13.132221323,+ 53 08 “X 2 ®- R R R R z + xz ° " 12,6 21%" 12,311,. " 22,6 zziz' 22,. 21,. R132 X13 + B13,."13 + 32;? I23 I R23323 + + 852252 + 353x53 - Wosiano - WfiosingxsO = = 0 (314a) With only a slight change the figure on page B5 can be used to give the corresponding equations to equations B3a and B5a. 21" ”3115 + B11x. + E21% + R21,. + B51 ' - W0 cosg- “500085 = 0 (B15a) le 1(neq.) V (\ a / \ J R13: g l \ Rl3r F— ——)= ‘l q . ,, r ¢ Rah/1* JT‘FRI2r \J \J ZZI? (neg. 22"? z|3 (\ {woigimy ("W T R21?— “ ' \ R23? XUZ3 f0; T R22: fl /\j2r1 ? X X Of 1 "6590.) !(5:89.) Wsofiin-Y ....o c g |———-)> ' R L I J 53 252/34 R52 Blllv Front Port iL /\R \r 1“ R\3r \ Force; in the joint not mdlcafed. 150 Rear Port 120“ ‘ a Q . 9“ W2032 1 w&5‘“7 “‘e 15%“ g % 815 2%. xy . wocosxxo+w50cosdx5m (Ru/e + Burk“ - In the y-z-planes we get for the front part (page Bib): 2 JOIHt: -M-311Z(ZIIZ-ZM) - Bllr(zllr - 2M) — - RIB/£3:M - BlBry” + wlocos'zflz10 - 2M) - - ”1031“ 25(y10 - y“) = 0 (317a) and for the rear part: 2 m: M - 821,2 (221fl -2“) " 821r(221r - ZN) - + w20005‘3(220 - 2M) - wzosin75(y20 - y“) + + wjocosb’ (250 - 2M) - \«l5osin3(y5O - y”) = 0 (B18a) The implement here has been treated as rigidly connected to the rear part of the power unit. If there is a pivot be- tween implement and power unit in the x-direction, equation 18a is not true. The corresponding equation must then be found in a similar manner as used for the parts of the jointed power unit. By taking moments around the joint, we eliminate from the equation the pure forces in the joint which are not indicated in the figure and in which we are not interested. These forces, however, prohibit us from taking sums of forces in two direc- tions for each part. Instead we get the following relation- ships: B16 ”0Y0 = w10Y10 + w20’20 (32°) 0 ‘ w10210 + w20220 (821) Further, usually M = 0. These equations are general for a two-part power unit with rigidly mounted implements on the rear part. For the special case where the front part is just the front axle g; ‘a general purpose tractor, M a 0 and W10 small compared to wo, wherefore 220 = 0. Equations 812a - 16a remain unchanged for this case but instead of equations 817a and 818a, we get for the front axle: 411% (2111 -2“) ' 311,.(211, " ZR) ' 8131’. YR ' -3131!“ + w10°°sX(zio - 2M) - ”loSinXWm - 31M) = = o (B17b) and for the rest of the tractor: -11le (2212 - ZM) - R21r(221r - ZN) - Rz3fl yM - 'RZBryM ‘ B51’251 ‘ 2M) + R53(5'53 ‘ YR) ' 4.120003 62!“! - wzosin fly20 - y”) + w5ocos 34250 - ZM) - -w505in 3(y5'0 - y”) = o; (Ble) Wlocosjulo - 2M) and wlosinbdylo - y“) are often small and can be neglected. Most 'joined' tractors have a device which limits the 0. When this has happened the power unit may again be con- B17 ~k‘ ZM . ‘ .N ‘ ,1» ~hl\ w . d 9 w YM “3“; \ Q~\\< W‘ 1» \ ’L (o «'51 1318' sidered as one body and the forces and equations appear thus. (For clarity the front and rear end are pictures separately, page 817, but no inner forces are, of course, introduced.) 2 Ty: Bll’z cos X0 + Bllrcosb'O + RIB/Z sin 50 + + Bursinb’o + B + Bar + 351 - wocos X - 21E - wjocosa = O; (Bljc) E -—bz: -8111. 511150 - Bursinzjo + 813/) cos 3(0 + x. + R13rcosb/O + 323% + 3231‘ + R53 - wosinb’ - - w5osin3’ = 0; (8130) E r()Viv’z: '311£(211Z + 20') ’ Elli-(2111‘ - 2°.) - - 813/6 Yc' " BlBryC. ’ 32% 221,5- 8211-221? + + 3535'” - 851251 - woSiano - wwsinB’ySO + + wsocosa’z50 = O; . (8220) From geometrical considerations we get: 370' yM(1 - 00330) + zMsin X0 (823) zcv = zM(1 - cosb’o) - yMsin 3’0 (321+) This is an undetermined case because all forces cannot be found without further assumptions. For a tricycle type tractor the equations can be found by simplifying equations B12a - 16a and B220. B19 2. TI : 812 + 322% + 8223. - B52 = 0 (812(1) J ZTy:Rll+R21L+R21r+R51- - wocosg - wsocosg = 0 (B15d) Z4: R13+ szfl+823r+353 - - wosing- WSOsinb/z O (B13d) E 0 ‘312211 " R22£ 221/ " R222.221,. + + 313x13 + 323£x23 + B23rx23 + R52252 + R53x53 - wosinxxo - - w50sin5x50 = 0 Blhd) Z Coy): WOODS} + W50COSZ - Rllxll '- .\ E. [392% '311311 - 321/1; 221/?" R21,921,. + + B53y53 - 1251251 - wosinb y0 - - w5osinjy50 + ”500085250 = O (B22d) Equation B22d could also be found from equations Bl7b and Ble by introducing yM = 0, 211 = 211 and ”10 = O. r B20 The equations for the individual wheel loads as given here are still more complicated than the equations for axle loads because they contain more factors. They become slightly sim- plified if more relationships are imposed upon them or by assumptions, but they will probably still be too clumsy to handle analytically in other cases than just to check a given design. When trying to find the best combination of all quan- tities involved, an analog computer seems to be the best solu- tion here also. The "Centrifugal” Force There are many lateral forces on a turning tractor, but the one of main interest in connection with stability problems is the "centrifugal force”. This discussion will be limited to a power unit in steady turn with the angular velocity 0) and a constant radius z? to the xy-plane. It can easily be seen that the radiqu’is different for different points in the xy-plane; but also, that the component of the centrifugal acceleration in the z-direction is con- stant = -zf¢w2. The centrifugal acceleration in the z-direc- tion for any point is therefore = '(Zf -z)q2. It also can be shown that the acceleration component in the x-direction is = (x-x59)uf. The axis of rotation being in the y-direction, there is no y-component. 321 72 2f AX, lllllWllHlH 03174