.4 .. .. id“. Shirwiu .521... a. .... if: 12”.! . 71...”... £515... . 3.. s». .als.:n...u.3..o..u 1.. «.3 ‘ 1.. In. .30.! a t , a. .. Juhmmflfih.‘ .a. u... t!...1..l.:5..“fl.t 5; ‘ .. i: . 5.? 5. .34. 5:5»... .. f1!!! ,1 I. ‘ .... vI-Iu, a.“ .u-fi-I u a: . ~ : A Pu» . .. mqru . 4;...“ 31%.... km, THESIS 2008 This is to certify that the thesis entitled Treatment and Reuse of Dairy Milking Facility Wash Water presented by Rebecca Anne Larson LIBRARY Michigan State Universrty has been accepted towards fulfillment of the requirements for the Masters degree in Biosystems Engineering Major Professldr’s Signature rifle/2,00 -? Date MSU is an afiinnative-action, equal-opportunity employer - — -I-I-I-L‘-_P-.u-I-l-l-.-l-O-I-I-I-I-I-I-O-C- PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES return on or before date due. MAY BE RECALLED with earlier due date if requested. DATE DUE DATE DUE DATE DUE 6/07 p:lClRC/Date0ue.indd~p1 TREATMENT AND REUSE OF DAIRY MILKING FACILITY WASH WATER By Rebecca Anne Larson A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Biosystems Engineering 2007 ABSTRACT TREATMENT AND REUSE OF DAIRY MILKING FACILITY WASH WATER BY Rebecca Anne Larson Treatment and disposal of dairy milking facility wash water using lagoon storage and land application poses serious potential environmental consequences if not properly managed. Dairy wash water contains high liquid content increasing overflows, spills and runoff which contaminate surface waterways due to large concentrations of biochemical oxygen demand (BODS), chemical oxygen demand (COD), total solids (TS) and total suspended solids (TSS). Two aerobic suspended growth treatment units provided by Consolidated Treatment Systems Inc., were proposed to treat high strength dairy wash water to be reused for first . . .. . TM . . . . . flush of the milking facrlrty. The Nayadlc had a gravrty driven solud/quurd . . . TM . . . separation and alternatively the MultI-Flo With a filtration mechanism for separation. Average influent values were 5,761 mg/L BOD5, 36,528 mg/L COD, . TM . 17,809 mg/L TS and 9,758 mg/L TSS. The Nayadrc treatment unit performance at 50 gal/day ranged from 67 to 96%, 69 to 96%, (-48) to 92% and . _ TM (—106) to 96% percent reductions for BOD5, COD, TS and T38. The Multr-Flo was capable reaching first flush reuse levels for one month. Treatment reduction TM percentages for the Multi-Flo unit at 50 gallons per day were 74 to 99%, 67 to 99%, 46 to 98%, and 63 to 99% for BOD5, COD, TS and T88, respectively. ACKNOWLEDGEMENTS I would like to thank: > V VVV VVV V My advisor, Dr. Steven Safferman for his confidence in me, which supported my own. My fellow graduate students for their camaraderie. The Biosystems Engineering department for their continual assistance. My committee members (Dr. Irene Xagoraraki and Dr. Timothy Ham'gan) Consolidated Treatment Systems Inc, particularly Mark and Jeff for their ongoing support and assistance. Sara Christopherson for her guidance. The MSU Dairy Farm and Land Management. My family, without which I would not survive. And my friends for their unconditional support. -Becky TABLE OF CONTENTS LIST OF TABLES ................................................................................................. iv LIST OF FIGURES .............................................................................................. vi CHAPTER 1: INTRODUCTION ........................................................................... 1 1.1 Thesis Statement .................................................................................... 4 1.2 Objectives ............................................................................................... 4 CHAPTER 2: LITERATURE REVIEW ................................................................. 5 CHAPTER 3: METHODS AND MATERIALS ..................................................... 11 3.1 Michigan State University Dairy Cattle Teaching and Research Facility .................................................................................................. 11 3.2 Treatment System Design .................................................................... 12 3.3 Treatment Units .................................................................................... 14 3.4 Ultraviolet Disinfection Unit ................................................................... 18 3.5 Wash Water Analysis ............................................................................ 19 3.6 Flow Rate Design ................................................................................. 22 3.7 Reuse ................................................................................................... 23 3.8 System Enhancements ......................................................................... 26 3.9 Monitoring ............................................................................................. 27 CHAPTER 4: RESULTS AND DISCUSSION ..................................................... 28 4.1 Water Quality Analysis .......................................................................... 28 4..1 1 pH ..................................................................................................... 28 4.1.2 Alkalinity ............................................................................................ 31 4.1.3 Biochemical Oxygen Demand ........................................................... 33 4.1.4 Chemical Oxygen Demand ............................................................... 36 4.1.4 Total Solids ....................................................................................... 38 4.1.5 Total Suspended Solids and Color .................................................... 41 4.1.5.1 Nitrogen ......................................................................................... 44 4.1..5 2 Total Kjeldahl Nitrogen ............................................................... 44 4.1.5.3 Nitrate ........................................................................................ 47 4.1.5.4 Ammonia .................................................................................... 47 4.1.6 Total Phosphorus .............................................................................. 50 4.1.7 Bacteria ............................................................................................. 53 ii 4.1.9 Odor .................................................................................................. 54 4.1.10 Fats, Oils and Grease .................................................................... 54 4.1.11 Oxidation Reduction Potential and Dissolved Oxygen ................... 56 4.2 Maintenance ......................................................................................... 57 CHAPTER 5: CONCLUSIONS AND RECCOMENDATIONS ............................ 60 5.1 Conclusions .......................................................................................... 60 5.2 Recommendations ................................................................................ 62 APPENDIX A ...................................................................................................... 65 APPENDIX B ...................................................................................................... 70 APPENDIX C ...................................................................................................... 73 REFERENCES ................................................................................................. 100 iii LIST OF TABLES Table 1: Traditional On-Site Aerobic Treatment Unit Performance ....................... 5 Table 2: Previous literature for aerobic treatment units ......................................... 7 Table 3: Suggested water quality reuse values ................................................. 25 Table 4: System Enhancements ......................................................................... 26 Table 5: Average pH concentrations ................................................................... 29 Table 6: Average alkalinity concentrations reduction percentages ..................... 31 Table 7: Average BOD concentrations and reduction percentages .................... 33 Table 8: Average COD concentrations and reduction capabilities ...................... 36 Table 9: Average TS concentrations and treatment efficiency ............................ 39 Table 10: Average TSS concentrations and treatment efficiency ....................... 41 Table 11: Average TKN concentrations and treatment efficiency ....................... 45 Table 12: Average ammonia concentrations and treatment efficiency ................ 48 Table 13: Average total phosphorus and treatment efficiency ............................ 50 Table 14: Bacteria levels ..................................................................................... 53 Table 15: Odor .................................................................................................... 54 Table 16: Fats, oil and grease data for 50 gallons per day ................................. 55 Table 17: Average ORP and DO values ............................................................. 56 Table 18: Maintenance requirements .................................................................. 58 Table19: Treatment effectiveness (50 gallons per day) ...................................... 61 Table 20: Detailed parameter tests .................................................................... 66 Table 21: Quality assurance and quality control procedures for lab analysis ...... 68 Table 22: System operation ................................................................................ 71 iv Table 23: Table 24: Table 25: Table 26: Table 27: Table 28: Table 29: Table 30: Table 31: Table 32: Table 33: Table 34: pH data ............................................................................................... 74 Alkalinity data ...................................................................................... 76 Biochemical oxygen demand data ...................................................... 78 Chemical oxygen demand data ........................................................... 80 Total Solids Data ................................................................................. 83 Total suspended solids data ............................................................... 86 Total Kjeldahl nitrogen data ................................................................ 89 Nitrate data ......................................................................................... 90 Ammonia data ..................................................................................... 92 Phosphorus data ................................................................................. 95 Odor panel data .................................................................................. 98 ORP and DO data ............................................................................... 99 LIST OF FIGURES Figure 1: NayadicTM schematic .......................................................................... 16 Figure 2: Multi-FloTM schematic ......................................................................... 18 Figure 3: Sampling Locations ............................................................................. 20 Figure 4: pH values throughout treatment ........................................................... 30 Figure 5: Alkalinity trends throughout treatment .................................................. 32 Figure 6: Biochemical oxygen demand throughout treatment ............................. 35 Figure 7: Chemical oxygen demand concentrations over testing span ............... 37 Figure 8: Total solids concentrations over time .................................................. 40 Figure 9: Total suspended solids concentration over testing span ..................... 42 Figure 10: Total Kjeldahl nitrogen concentrations over time ............................... 46 Figure 11: Ammonia concentrations over test span ............................................ 49 Figure 12: Phosphorus concentrations over testing span ................................... 52 vi CHAPTER 1: INTRODUCTION Dairy milking facilities produce over 180,000 million pounds of milk in the United States annually (USDA, 2006). Milking facilities milk each head of cattle multiple times a day, everyday, throughout the year. In order to maintain sanitary conditions and a safe product within the scope of government laws and regulations, dairies must clean and disinfect the milking parlor and all equipment after each milking event. Daily cleaning and operation of milking facilities produces a large volume of liquid waste, also known as dairy parlor wash water. This wash water is a result of the combination of fresh water, milk waste, cleaning chemicals and animal waste. Herd size, cleaning practices, milking parlor design and management of waste collection greatly influences the characteristics and quantity of wash water. Wright and Graves (1998) estimated a quantity of 3.5 to 11 gallons per day per cow. The National Agricultural Statistics Service reports 320,000 head of cattle in Michigan alone, and over 9 million head of cattle in the United States (USDA, 2006). Consequently, the volumes of milking facility wash water can be calculated at 400 million to 1.3 billion gallons annually in Michigan and a range of 11 billion to over 36 billion gallons annually in the US. Current practices for management of the milking parlor wash water include manure storage lagoons, land application and use in alternative farming facilities, such as composting. Manure storage lagoons provide little to no treatment. Disposal actually occurs when the content is land applied at acceptable nutrient agronomic rates. Wash water can account for 20-50% of lagoon storage volume (Livestock Wastes Subcommittee, 1985). Greater liquid content results in larger volumes of waste, increasing the likelihood of leaks, overflows, runoff and migration of undesirable solids and nutrient into ground water. In addition, land application requires extensive land management planning and is restricted by land availability and climate. The use of wash water in alternate farming facilities, such as composting, rarely requires the volume of water produced by the milking facility. Further many farms do not operate these alternative facilities. Because of the lack of options, it is reasonable to assume that farmers not using proper disposal systems are discharging the parlor wash water without proper treatment, resulting in potential negative environmental impacts. Transport of wash water to various storage facilities and land application sites can be very costly. The Michigan State University Dairy Teaching and Research Facility (MSU dairy) spends over $10,000 a year to transport wash water to storage and application sites, or a unit amount of $0.015 per gallon. Although transportation costs vary greatly with location of storage and application sites, Michigan spends an estimated $600,000 to $2 million in transport of wash water waste annually. The lack of options for treatment and disposal can inevitably lead to expensive management decisions or improper treatment. Disposal of wash water poses environmental risks associated with runoff and contamination of surface and ground waters due to the high concentrations of environmental pollutants. This includes high levels of oxygen demand, nutrients, solids, pathogens and fats, oils and grease (FOG). Large concentrations of nutrients cause eutrophication in surface water. High oxygen demand results in low dissolved oxygen levels, threatening the survival of aquatic species. Solids result in a reduction of lake depth, more aquatic growth due to higher water temperatures from an increase in thermal energy, resulting in eutrophication. High oxygen demand leads to aquatic death due to a lack of dissolved oxygen, increasing the solids content contributing to the eutrophication process described above. Wash water contains large pathogen concentrations posing contamination problems and presenting health risks to humans and animals. Offensive odors and other non-aesthetically pleasing characteristics are also features of dairy wash water that can lead to public dissent of dairy operations. 1.1 Thesis Statement A systems approach is used to evaluate two typical aerobic suspended growth units with different solid/liquid separation mechanisms at a local dairy to determine their ability to treat high strength dairy milking facility wash water for reuse. 1.2 Objectives The specific objectives of the project follow. 1. Use a systems approach to determine if aerobic treatment units are capable of treating high strength dairy wash water to an effluent quality suitable for reuse. . . . . TM . . 2. DetermIne thch of two treatment deSIgns, the NayadIc graVIty drIven solid/liquid separation unit or the Multi-FloTM sock filtration unit, performs more efficiently in a highly managed system 3. Determine possible reuse applications for the effluent quality reached. 4. Determine typical operation requirements and the man hours to maintain effective treatment. CHAPTER 2: LITERATURE REVIEW Aerobic treatment units (ATU’s) are typically used for on-site treatment of domestic household wastewater, but are also used for treatment before drip irrigation (USEPA, 2002). A premise of this research is this equipment may be applicable to treat the wash water from a small dairy. Traditionally an ATU replaces or supplements the use of a more traditional septic system. Table 1 provides pollutant removal data for various ATU systems. Table 1: Traditional On-Site Aerobic Treatment Unit Performance Treatment Unit Typical Values bioMax Multi-FIoTM NayadicTM . Consolidated Treatment Manufacturer n/a Durrant 8. WaIte Systems "1Q Flow Rate (gpd) 400-1,500 (1) 338 (2) 634 (2) 500 (3) 500 (3) '"fluent 3005 (mg/L) 100-300 (1) 554 (2) 356 (2) 150 (3) 150 (3) lnfluent TSS (mg/L) 100-300 (1) 446 (2) 225 (2) 195 (3) 194 (3) Effluent BOD5 (mg/L) < 25 (1) 3'2 (2) 1&1 5 (3) 6 (3) Effluent TSS (mg/L) < 30(1) 2&9 1&3 5 (3) 7(3) Cost 32.50039000 n/a n/a $4,905 (3) $4,825 (3) 1 USEPA, 2002 2 lvery, 1995 3 Consolidated Treatment Systems Inc., 2002 Treatment mechanisms for ATU’s can include aeration, suspended growth or fixed-film growth for BOD removal and clarification or filtration for TSS removal 5 (USEPA, 2002). Aeration provides oxygen for aerobic microorganisms to establish a colony and achieve biological treatment through microbial digestion and degradation. Additional components used to increase treatment performance include settling tanks, sand filtration, disinfection units and anaerobic treatment for denitrification (USEPA, 2002). Although many treatment units perform adequately as described in table 1, Roeder et. al., 2006, sampled 1,200 ATU’s in the Florida Keys and determined 50% of the systems were producing effluent values for TSS over USEPA guidelines and 25% over BOD5 guidelines. Performance of ATU’s relies greatly on operation and maintenance, much more than traditional on-site treatment systems such as septic tanks (USEPA, 2002). Christopherson (2003) used ATU’s combining aeration, pretreatment settling and suspended growth to treat dairy wash water with positive results. Hamoda (1995) conducted a field experiment on dairy wash water treatment using sedimentation and aeration. Dong (2003) proposed and tested a system for dairy wash water reuse combining anaerobic and aerobic treatment. The design values and general parameters of each study are described below with emphasis on their relation to the treatment system used in this study, Table 2. Table 2: Previous literature for aerobic treatment units Research Christopherson Hamoda Dong Influent BOD5 (mg/L) 2220 n/a 1003 lnfluent COD (mjglL) 3360 3200 4997 Influent TSS (mg/L) 1030 n/a 4200 lnfluent FOG (mglL) 650 n/a n/a Reduction of BOD5 (%) 44_94 nla n/a Reduction of COD (%) 32-94 up to 94 70-75 Reduction of TSS (%) 61-82 up to 96 72-78 Reduction of FOG (%) 71-98% n/a n/a Christopherson (2003) designed treatment for dairy farm wastewater ranging from 40-130 cows, and treated a range of flow rates from 95-440 gallons per day. Specifically, Christopherson used two aerobic treatment systems the FAST® and the Nibbler®. The tested Bio-Microbic, lnc., FAST® unit (at a cost of $1 1,000) is an aerobic fixed activated sludge unit with a honeycomb shaped media for suspended bacteria growth. Aeration is provided by a blower and a 750 gallon pretreatment settling tank is located inline. Removal rates are reported at 6 pounds of BOD5 per day. The second unit is the Nibbler® designed by Bill Stuth and distributed by NCS Wastewater Solutions for a cost of $14,000. Floating pods are located within the unit, the number of which is determined by loading rates. The pods are plastic cages that provide housing for buoyant media with large amounts of surface area. Each pod is aerated with an airlift pump in the center. A 500 gallon septic tank and a 1000 gallon pump tank are located in series before the treatment unit. The Nibbler® is designed to remove 0.81 lbs/day of BOD5 and rated to handle a maximum of 137.5 gallons per day. 7 These aerobic treatment systems have been shown to effectively remove biochemical oxygen demand (BOD5), chemical oxygen demand (COD), total suspended solids (T SS) and FOG. Little to no removal of phosphorus and nitrogen were found. Christopherson also noted that the main source of BOD5 is milk waste. This component should be minimized in order to maximize treatment performance. Wash water from the milking parlor at a large dairy farm with 2500 milk cows was used in a field experiment conducted by Hamoda (1995). The preexisting treatment consisted of a two chamber sedimentation tank for each of the two milking parlors. The first chamber was for initial settling and contained a scum baffle on the surface. The second chamber received influent from the first chamber, overflow from the groundwater reverse osmosis system and effluent from the two chamber sedimentation tank from the other milking parlor. These sedimentation tanks are in effect a solid-liquid separator (Hamoda, 1995). In this study, aerobic activity was achieved using a sequencing batch reactor loaded with the dairy wash water and activated sludge from a nearby wastewater treatment plant. The sedimentation tank removed 31% COD and 53% TSS. The most effective aeration time of 12 hours was capable of removing 87% COD and 89% TSS. Hamoda (1995) recommends a primary settling tank followed by aerobic activity to achieve these effluent levels. Hamoda (1995) recommended using the treated wash water for irrigation of Lucerne grass. However, he noted that build-up of salts and high nitrogen loading may be of concern over time. There is also a need for disinfection to prevent the migration of pathogens. Therefore, land application for discharge of the treated wash water was recommended provided storage was available during periods when irrigation is not possible. Dairy wash water was evaluated for reuse in research on a farm in Hawaii (Dong’s 2003). The COD and BOD5 ranges were 2000 to 7000 mg/L and 500 to 1500 mglL respectively. Dong (2003) set reuse goals of COD, nitrogen (N), phosphorus (P) and TSS concentrations at 650-700 mglL, 70-80 mg/L N, 6-10 mglL P and 5—8 mg/L, respectively. A small-scale system consisting of an anaerobic bioreactor paired with an aerobic treatment system was evaluated to determine if these goals were reachable. The combined system produced effluent concentrations of COD, BOD5, N, P and TSS concentrations of 400 to 550 mg/L, 8 to 14 mglL, 30 to 40 mg/L N, 3 to 4 mg/L P and 4-7 mg”, respectively (Dong, 2003). The two stage process was effective in producing effluent capable of reuse. The systems described above demonstrate that aerobic systems are capable of pollutant removal to low levels for dairy wash water. Further, it is apparent that the level of pollutants varies greatly from farm to farm. 10 CHAPTER 3: METHODS AND MATERIALS The treatment system was tested at the Michigan State University Dairy Cattle Teaching and Research Facility (MSU Dairy Farm). The treatment units included . TM . . . the NayadIc , a typIcal ATU that used suspended growth aeratIon and graVIty solid/liquid separation, and the Multi-FIoTM, a comparable suspended growth system paired with solid/liquid separation by filtration. Both are manufactured by Consolidated Treatment Systems Inc. of Franklin, Ohio. The dairy facility treatment system design, sampling and laboratory procedures along with their purpose/function are described in the subsections following. 3.1 Michigan State University Dairy Cattle Teaching and Research Facility The Michigan State University Dairy Cattle Teaching and Research Facility actively milks between 140-160 dairy cattle twice per day, producing nearly 11,000 pounds of milk per day. The average daily accumulation of wash water is almost 1,800 gallons (as determined by examining farm hauling records). A flush system was used to clean the dairy facility during which the entire milking parlor and all milking equipment were power washed. The effluent drained through floor grates into an underground storage pit. Wash water is typically removed biweekly and transported for land application or longer term storage. 11 3.2 Treatment System Design Milking facility wash water is stored in large 60,000 gallon underground tanks. For research, the wash water was transported from the underground pits via a submersible sewage pump operated on a timer. The pump is positioned atop a steel platform to maintain a distance of 1.5 feet from the bottom of the pit in order to avoid large settled solids. Flow rates from the main submerged pump were found by determining the time required to deliver five gallons. Due to variations in the flow rate caused by changes in head due to the changing volume in the underground tank, flow rates were measured a minimum of three times per week and adjusted accordingly. With a known flow rate, the timer was set to provide the specific daily volume desired for testing. Wash water from the underground pits was first pumped into two 500 gallon settling tanks positioned in series to provide primary settling. Flow was then equally divided into two treatment lines using a Tuf-TiteT'“ distribution box. Equal flows were achieved by leveling the platform holding the box. Each effluent line from the distribution box entered a 500 gallon dose tank. Flow from the settling tanks through the distribution box into the dose tanks was maintained by gravity. A 0.5 horsepower pump activated by a level switch, at approximately 3 feet below the inlet line, was positioned within the dose tank to provide a controlled flow rate into each aeration system. Pumps were equipped with a blow-by and a 12 check valve to reduce pump strain. A throttle valve on the blow-by was adjusted to allow treated effluent from the recirculation line to reenter the recirculation tank, reducing the pressure and flow rate. A general layout of all equipment is shown in Figure 3. The pumps in the dose tanks provided the flow into the two aerobic treatment units, the NayadicTM and the Multi-FloTM. Further details on the two units are provided in the next section. Following the treatment units, recirculation tanks diverted a portion of treated wash water back to the dosing tanks for dilution of the primary effluent in an effort to reduce the organic loadings to the aeration units. Pumps in the recirculation tanks had an identical setup to those in the dose tanks, including level switches and flow control using a throttling valve on the blow by system. The recirculation ratio is an important system design characteristic. A 3:1 recirculation ratio of treated effluent for recirculation to that exiting the system was maintained throughout treatment. Previous research done by Safferman, 2004, on these treatment units used a 3:1 ratio for optimized treatment efficiency. The ratio followed the concept of diminishing return where an increase in the recirculation ratio did not provide a significant increase in treatment efficiency. The final treatment segment was an ultraviolet (UV) disinfection unit, provided by Salcor Inc., and detailed in a subsection below. System components were installed on a level bed of gravel. Sampling valves were installed before and after each treatment segment for evaluation of each 13 treatment segment’s performance and for measurement and adjustment of flows. A series of drainage and overflow pipes connected the treated effluent line, overflow ports and drainage spigots to a second underground tank to avoid compromising the untreated wash water in the first underground pit. This drain system was used for cleaning and drainage of tanks and lines, overflows, transport and storage of treated effluent. 3.3 Treatment Units Aerobic treatment systems were off the shelf designs for domestic household effluent provided by Consolidated Treatment Systems Inc. Both treatment units are suspended growth, completely mixed, extended aeration units. Although normally installed underground, the system was installed aboveground for research purposes associated with sampling, maintenance, system access and ease of removal after study completion. The NayadicTM contains an inner reactor, a secondary clarifier surrounding the circular inner chamber, and a compressor for continuous aeration (Figure 1). The inner reactor functions as a completely mixed aeration basin. A diffuser, that provided 4.6 lbs/day of oxygen, is located at the bottom of the tank and forced air and wastewater through a center pipe up to the midsection of the reactor (Consolidated Treatment Systems Inc., 2002b). The diffuser provided the required aeration for biological processes and maintained a completely mixed 14 environment. The clarifier allowed for gravity solid/liquid separation and the return of the microorganisms to the inner reactor. Floating material was kept from exiting the system in the treated water using a scum baffle. Treated water flows over a weir, ensuring even discharge. 15 AIR LINE INNER TANK OVERFLOW WEIR TB"|-D 4,“ LID f ~<< 1,. amp I, EXTENSION (OPTIONAL) ' COVER .. SCUM BAFFLE ZI I—OVERFLOW WEIR 7" f A P |_ I). . ' ...— 1,_' ll FLI 1" 37 " 80'2- 75_12_,, % 5‘?" l DIFFUSER 701-0- 82%” (Consolidated Treatment Systems Inc., 2002b) TM Figure 1: Nayadic schematic 16 The Multi-FloTM was a continuously mixed, extended aeration filtration unit (Figure 2). An aerator maintained completely mixed conditions while providing 3.6 lbs/day of oxygen required for biological processes (Consolidated Treatment Systems Inc., 2002a). Solid/liquid separation is accomplished using 30 sock filters submerged in the main basin which have a nominal rating of 100 microns. Wastewater enters the center of the main basin where it is aerated, mixed and forced to travel through the filtration socks where a weir maintains equal discharge of treated effluent around the circumference of the unit. The socks also provided additional treatment as a bio-mat developed on the outside of the socks. 17 , CESS m'IlEI! Ij it _ - URGE aoIII. /‘\\_ ' FILTER HANGER PLATE II— a“ I“ - - LTER EIIPANIJER l I FILTER TUBE fr ransm I_ L. (.— suaIII-znseu: mama (Consolidated Treatment Systems Inc., 2002a) - TM Figure 2: Multi-Flo schematic 3.4 Ultraviolet Disinfection Unit The ultraviolet (UV) disinfection unit was provided by Salcor Inc., and was designed for small aerobic treatment plants. UV light is provided throughout the length of the disinfection chamber through a sub-assembly which defines the path for proper exposure time for typical secondary treated wastewater. A quartz tube controls the lamp surface temperature while a Teflon film minimizes surface * fouling. The UV system is capable of removing the fecal coli form bacteria to 18 levels below the acceptable standards set by the United States Environmental Protection Agency (USEPA) for drinking water providing the total suspended solids is less than 30 mg/L. 3.5 Wash Water Analysis Wash water treatment was characterized using water analysis parameters, including pH, alkalinity, total solids (TS), TSS, B005, COD, FOG, total Kjeldahl Nitrogen (T KN), ammonia (NH3), nitrate (N03), TP, DO, oxidation reduction potential (ORP), total coli forms, E. Coli and odor, which are typical for evaluation of water quality. Table 20 in appendix A provides details on the laboratory tests used their basis for analysis and associated reference method. USEPA approved or accepted practices were used whenever available. Samples for pH, alkalinity, TS, TSS, BOD5' COD, TKN, NH3, and N03 were taken before and after each treatment segment to determine the effectiveness of each treatment process, as shown in Figure 3. Testing locations included the influent to the primary settling tank (baseline), effluent from the distribution box . . . . TM . TM (dIstrIbutIon box), effluent from the NayadIc and MultI-Flo dose tanks (dose . TM . TM . . tanks), NayadIc and MultI-Flo treatment unIt effluent (treatment unIts), .TM . TM . . . . . .TM Nayadrc and MuItI-Flo reCIrcuIatIon lInes (reCIrculatIon) and NayadIc and 19 TM Multi-Flo disinfection unit effluent (disinfection). Figure 3 displays the location of these sampling points as represented by solid black arrows. 11 , 11(2) @134 _ ,3 01 LI. 1 .. 1 Underground Tank 1 8 Multi-Flo 2 Settling Tank 1 9 Nayadic Recirculation Tank 3 Settling Tank 2 10 Multi-Flo Recirculation Tank 4 Distribution Box 11 Nayadic Disinfection Unit 5 Dose Tank Nayadic 12 Multi-Flo Disinfection Unit 6 Dose Tank Multi-Flo 13 Underground Tank 2 7 Nayadic Figure 3: Sampling Locations FOG, odor, ORP and DO were evaluated for the baseline influent and the treated TM TM effluent from the Nayadic and MuIti-Flo only. Final FOG concentrations were sufficient to determine potential use. Treatment problems associated with high FOG concentrations could be evaluated visually. Final effluent odors were 20 the only relevant odor data required for analysis as the system would typically be covered and buried eliminating any potential odor issues during treatment. Odors were evaluated using an odor panel. Panelists were instructed to rank samples on a scale of one to ten, ten being the most offensive. ORP and DO were used to evaluate oxygen in the treatment units only as they were the only treatment system segments to have an impact on oxygen levels. Baseline values for FOG, odor, ORP and DO were taken to ascertain the characteristics of the incoming wash water as a base for comparison. Bacteria tests were completed for baseline samples, after treatment by the NayadicTM and Multi-FloTM and after the disinfection units. These tests were only necessary as the treatment units and UV disinfection units were the only theorized systems designed to have an impact on bacteria populations. E. coli will be tested specifically as it is an indicator species for bacteria. Total Coli form will also be monitored for the total population present. Sampling was conducted on a weekly basis. Due to the number of samples and testing procedures requiring immediate analysis, not all parameters were obtained every week, and weekly samples were often obtained on different days within that week. Early nitrate tests indicated no nitrate concentrations within the entire system, therefore testing frequency was reduced to bi-weekly. TKN was run much more infrequently than other testing parameters due to the test time 21 and resources required. Near the end of testing, BOD5 samples were reduced in frequency due to unavailability of the incubator which was used for bacteria testing. A reduction in BOD testing was justified as a representative number of samples had already been analyzed, and a COD to BOD relationship could be established. Weekly samples for all other parameters and the more limited parameter tests above were able to describe the basic data trends. 3.6 Flow Rate Design The treatment systems were designed for a household flow of 750 gallons per day. Household wastewater characteristics vary greatly from dairy milking facility wash water consequently, the equivalent hydraulic loading was determined based on the water parameters reported in previous research. The BOD5 was determined to be 11 times higher in dairy wash water, as compared to household wastewater. The increase in BOD5 resulted in 68 gallons per day of dairy wash water being equivalent to 750 gallons per day of household wastewater. For convenience, testing and data acquisition was conducted at 50 gallons per day of dairy wash water. Treatment units were initially filled with waste and run at 50 gallons per day until TM failure. Failure for the Multi-Flo occurred when the socks were thoroughly 22 TM clogged, restricting all flow. Failure of the Nayadic was more variable as even poorly treated water exited the system. When treatment levels dropped TM significantly as indicated by lab results or visual inspection, the Nayadic was designated as in failure. Reaching failure resulted in the restart of each unit. Restart entailed emptying the wash water and beginning with potable water TM within the treatment unit only. The Multi—Fl socks were removed and power washed to remove all sediment and biomat build-up before reinstalling for a system restart. During the last three weeks of testing the flow was increased to 100 gallons to determine the treatment capabilities at greater flows. The increase in flow was determined to be applicable due to the high DO level of 5.99 mg/L in the Multi- TM Flo system after addition of the second aerator. DO levels were determined to be the limiting factor in treatment, and with increased oxygen a greater flow rate was applicable. 3.7 Reuse Treated wash water can be reused in varying agricultural applications permitting adequate treatment is achieved. The focus reuse application for this research was the first floor flush before cleaning of the milking facility. Reuse potential was determined by the values of the water quality parameters. Accepted 23 standards for agricultural first flush applications have not been determined by government or regulatory agencies. Table 3 provides recommended reuse water quality parameters for similar applications. 24 Table 3: Suggested water quality reuse values Reuse Category Water Parameter Suggas‘tzlcil:euse Dairy Milking Parlor Floor Flushing TCOD (mg/L) 650-700(1) Nitrogen (mg/L as N) 70-80 ( 1) Phosphorus (mg/L as P) 6-10 (1) TSS (mg/L) 5-8 (1) Agricultural Reuse - BOD pH lL 6'9 (2) Food Crops Non-Commercially 5 (mg I s 10(2) ”messed Turbidity (NTU) s 2 (2) Fecal COII :3 (per 100 None detectable (2) Agricultural Reuse- BOD 9” L 6’9 (2) Food Crops Commercially 5 (mg/ ) s 30 (2) ”messed TSS (mg/L) 5 30 (2) Fecal coli form (per 100 mL) < 200(2) pH 6-9 (2) Agricultural Reuse - BOD (mg/L) Non-Food Crops 5 S 30 (2) TSS (mg/L) s 30 (2) Fecal can form (per 100 < 200 (2) mL) BOD (mg/L) Environmental Reuse 5 S 30 (2) TSS (mg/L) 5 3O (2) Fecal coli form (per 100 mL) < 200 (2) . . . . H 7.3 (3) D M lk P rl I p 3'” ' mg a °r C amng Conductivity (pS/cm) 242 (3) Turbidity (NTU) 0.2 (3) TDS (mg/L) 128(3) Hardness (mgg/L) 88(3) FOG (mg/L) Nil (3) Chloride (mg/L) 58 (3) COD (mg/L) 24.7 (3) 1 Dong et. al, 2003 2 USEPA, 2004 3 Sarkar et. al, 2006 The reuse parameters set by Dong, 2003, most closely represented the reuse focus of this study. USEPA, 2004, suggested standards set for the most closely related fields. In general, aesthetics and the lack of bacteria and pathogens are 25 among the most important factors for reuse in a first flush scenario. Ultimately, due to lack of standards, reuse of treated wash water is at the discretion of those farmers choosing to implement the technology. 3.8 System Enhancements Throughout treatment various system enhancements were evaluated for their treatment effectiveness, Table 4. Table 4: System Enhancements Enhancement Manufacturer Location Brush Filter Sim/Tech Settling Tank Pressure Filter Sim/Tech Recirculation Lines . TM Aerator Consolidated Treatment Multi-Flo Main Systems Inc. Basin Three inline filters were added to the system to remove excess solids. The brush filter was inserted in a 4 inch pvc pipe located between the first and second 500 gallon settling tanks to reduce influent solids. Two pressure filters were installed in the recirculation lines to remove solids from the treated effluent before recycling to the dose tanks. Once it was discovered that oxygen may be limiting treatment, an extra aerator TM was installed in the Multi-Flo providing a total of 7.2 pounds of oxygen per day. 26 3.9 Monitoring Visual inspection of the system was conducted several times per week. System maintenance was the major focus of these inspections. Maintenance was divided into two categories. The first was that seen in typical daily operation. Second was a result of research related issues only, and would not be a factor in typical implementation and operation. 27 CHAPTER 4: RESULTS AND DISCUSSION Research on the operation of the treatment units continued for six months. Details concerning runtime and related operation dates can be found in Appendix B. Results for the water quality parameters, operating conditions and costs are discussed in the subsections below. 4.1 Water Quality Analysis Water quality was determined by evaluation of alkalinity, pH, BOD5, COD, TS, TSS, N, P, bacteria, FOG, DO, ORP and odor. Observations, trends, average values and reduction percentages were evaluated. All lab tests for alkalinity, COD, TS, TSS, N and P were duplicated. The value reported is an average. Detailed data tables are in Appendix C. The volume of data allowed for calculation of confidence intervals. General trends and reduction percentages provide proof of concept and evidence for reuse possibilities. 4.1.1 pH An increase in pH was evident throughout the treatment process. Specifically, pH was typically between 6 and 6.5 for the baseline and distribution box samples indicating that the settling tanks had no effect. After division of the wash water 28 into the two system lines, average pH values increased to between 7 and 8 for each treatment segment as a result of recirculated effluent (Table 5). Table 5: Average pH concentrations Avera e 95% Confidence Location pH 5?) Interval 50 1:38:23 d2: gal/day gal/day (:I: pH) Baseline 6.42 0.12 6.53 Distribution Box 6.24 0.37 6.39 Multi-FloTM Dose Tank 7.30 0.21 7.39 Treatment Unit 7.81 0.30 7.70 Recirculation 7.80 0.14 7.73 Disinfection 7.79 0.26 7.67 TM Nayadic Dose Tank 7.59 0.34 7.49 Treatment Unit 7.97 0.09 7.59 Recirculation 7.98 0.06 7.62 Disinfection 8.03 0.07 7.57 Variation in samples was relatively low as indicated by the confidence levels. Baseline pH was much more consistent than all other treatment segment samples as represented by the low confidence interval and in Figure 4. The pH TM was more basic for the Nayadic treatment unit but not significant enough to make any real distinction. Values for pH in the dose tanks took on the characteristics of the treated effluent, as the averages are greater than the influent values from the settling tanks. There was no significant variation in pH 29 for an increase in flow rate. Variation in pH generally followed the trends of the baseline influent pH as can be seen in Figure 4. pH 8.5 p I! ._______ -- 7 -2 ,. I '+— Baseline I 8 _ I “T ._ \ x - 'T ‘ Ahrleév —_‘7‘* ~_~~‘\ . x\ § ‘ ‘\'/1‘ X/ \ _ , I . . . x - - \. T ‘ __ __ ,“ _\__f _ 2- t’ f“ O‘\:; —I— DlStrIDUthI'l 7.5 - - -' ' ’ ‘“ ‘ - 21, _ , -- '” x \V “75— Box -4. \ A‘-__‘ ’ r \\\ ,/, 1 pt-DoseTank 7 ~ ; i Multi-Flo 2'; “I 6.5 ,__._ __ng ’ _. c ‘ fix» ~—>e —Dose Tank “frat—:- —~~~ mix- xxx e... -5 Na adic r— --\\.// Y. 6 \\ ,, .—I— MultI-Flo / 5.5 \ \l t—w Nayadic 5 T j ' ' 7 V 1 1 “If I _ j—__ "__-W ———_; A A A A A A A A A A A 5° «19° «0° «9° «0° «9° «9° 50° 0° «0° as“ N"\ '19 05¢ \°\ '9 "9 ,6 '9 a? \‘3 '3‘ 5 5 e 5 o.\ e :5 .5 \ .5 A Sample Date Figure 4: pH values throughout treatment Relative maximum and minimum in the baseline samples are generally reflected throughout all treatment segments. The pH changes in the baseline influent are reflected in the treatment systems within the same day, establishing a quick pH response. There were no significant differences realized with the increased TM aeration in the Multi-Flo or with the addition of filters. 30 Nitrification requires pH values between 7.5 and 8.5 as those below 7.0 decrease nitrification significantly. The pH of the treated effluent is well with ranges for water reuse and poses no problems concerning corrosion or toxicity to treatment systems, possible reuse surfaces or the environment. 4.1.2 Alkalinity A reduction in alkalinity was observed as wash water progressed through the treatment system. Average alkalinity values and the range of reduction percentages for each treatment segment are presented in Table 6. Table 6: Average alkalinity concentrations reduction percentages o , Average Alkalinity 95 A: Confidence Percent . Interval Reduction LocatIon 50 gal/day (mg/L 50 l I d f th as Cacos) 93 . ‘i‘y '°"‘ . e (1 AlkalInIty) Baseline Baseline 3165 1564 Distribution Box 1815 794 21-66% TM Multi-Flo Dose Tank 1006 767 66-86% Treatment Unit 596 47 62-90% TM Nayadic Dose Tank 2038 756 10-62% Treatment Unit 1853 335 3-65% 31 TM TM The Nayadic treatment unit used less alkalinity the Multi-Flo . Alkalinity values represent bicarbonate alkalinity (HCOg') as the phenolphthalein alkalinity was zero in all samples. Variations in alkalinity throughout the treatment process are directly related to the baseline wash water concentrations, as can be seen in Figure 5. Alakallnlty 600° 0 w—Baseiine l a 5000 , . —I— Eggnbufion I 8 .’ —e — Dose Tank 3 N I . . " 0 MultI-Flo a 4000 x rDose Tank i 3 , ' Nayadic I E: 3000 . ,’ Q‘ —X— MultI-Flo - ‘5 ° 5“. +Nayadic i 3 200° 3; 41%» - .. __ ,. 2 , 1:__E:7—‘—~-'r----'-""."““~~_Lgm~ ‘ - s . .. < 1000 .1" ‘ _ _ r r f *" *T “W" “1:“ :F‘ :g:_"” k” ' " ,2. T~~x o ' Y I l l A 0 o e e e g Q Q A0 «0’ 6 (50’ 030’ ‘30 230 ”git 09’ 6% ’\\N Q} qg" g\\ \0\ N90! K.\\'\ ,0) Sample Date Figure 5: Alkalinity trends throughout treatment The spikes and troughs vary similarly to the baseline throughout the treatment unit segments and indicate that alkalinity changes are rapid throughout the system. The high alkalinity concentrations in the baseline samples are reduced .32 significantly throughout treatment due to the nitrification of ammonia to nitrate. Large amounts of alkalinity are used in the nitrification process, and as treatment occurs and ammonia is oxidized, alkalinity is used and concentrations fall as indicated in the treated samples. Reuse ability is not affected by alkalinity as all values fall within the acceptable ranges for any reuse possibilities. 4.1.3 Biochemical Oxygen Demand Untreated wash water values had an average of 5761 mg/L BOD5 with a range of 3353 to 7107 mg/L BOD5. These values were more than double those reported in previous research. Reduction percentages, even at these levels, were high as can be seen in Table 7. Table 7: Average BOD concentrations and reduction percentages Av er a e 95% Confidence Percent Location BOD g Intervals (i R d t' f (mg/L) BOD e uc Ion rom 5 5) Baseline Baseline 5761 918 Distribution Box 4549 1473 0—43% TM Multi-Flo Dose Tank 718 342 80-95% Treatment Unit 270 261 74-99% TM Nayadic Dose Tank 1318 551 70-90% Treatment Unit 700 239 67-96% 33 3005 reduction percentages were consistent throughout the 6 month testing TM period. However, the Multi-Flo unit outperformed and proved to be more TM consistent than the Nayadic on a regular basis. It should be noted that lower treatment percentages resulted from the initial operation startup in which the treatment units were completely filled with untreated wash water. Treatment systems restarted with potable water reduced the loading thereby improving . TM . treatment. The MultI-Flo unit regularly reached BOD5 values less than 20 mg/L during the month of August, 2007, and maintained greater than a 74% reduction of 3005 throughout testing. For reference, the federal Clean Water Act BOD5 surface discharge limit is 30 mg/L, unless discharging into more environmentally sensitive waters. Greater values were reflected in the table . TM . . average for the Multi-Flo due to large variation at the start of treatment TM testing. Higher concentrations of BOD5 were present in the Nayadic , but significant reduction was still achieved. Figure 6 displays the values of BOD over a three month period. Significant differences among the incoming wash water and the treatment lines were observed. 34 Blochemlcal Oxygen Demand 8000 i 19% Baseline 7000 . ‘x . ; ~+ Distribution Box. , \y/ \ --—a— Dose Tank MUItl-FIO‘ 5000 i“! ,/ X \ \ .——-><- — Dose Tank Nayadic l 000 A/ \\.\ -—X - Multi-Flo f A 5 7 “In“. -\ . - e — Nayadic i é i, .\ ""“‘\~\-__\;_ , ‘ ' .. 4000 / \.\ \ \ s . \ \ m 3000 a' * _ __ _ _ 2000 x K _, . e x” ' I A . 1000 ’ K . C ‘ ‘ ‘1’ _/_/: _.:\;\\\f X'" _fi _ — y:‘— _fi‘ j g“ 0 XL =.¥a# -¥— 5:11 ##T ’ ’ _ A A A A A A A A A A 5° 5° 5° 5° 5° 5° 0° 5° 5° 5° 0‘ 5‘ '6‘ {0‘ 5‘ (0‘ \6‘ (5‘ A0 .195 b 6 A\ % ‘b\ 0} \Q \Q\ N" i\ Sample Date Figure 6: Biochemical oxygen demand throughout treatment TM In terms of BOD5, the Multi-Flo was able to consistently produce very low values that fall to concentrations suitable for reuse for flushing floors and other . . . TM . . . applications. Although the Nayadic achieved great reductions in 8005' the sustained levels were never close to that which would be expected for treated water. 35 4.1.4 Chemical Oxygen Demand The average baseline value for COD, at 36,528 mg/L, was ten times higher than any of those reported in literature. The great increase was due to the high level of solids located within the wash water produced at the MSU dairy farm. Filtered baseline samples, or soluble COD in the wash water influent, resulted in an 84% reduction in COD values. Even with the high COD concentrations present in the influent wash water, reduction in values was substantial, as can be seen in Table 8. Table 8: Average COD concentrations and reduction capabilities Average 95% Percentage Average . COD Confidence Reduction COD Location (mg/L) l n t erv al (1 from (mg/L) 50 Baseline 1 00 COD value) gal/day 50 gal/day gal/day Baseline 36528 8606 10988 Distribution Box 17065 12894 (-55)-83% 9590 Multi-FloTM Dose Tank 2451 1 150 65-72% 3400 Treatment Unit 1094 564 77-70% 2377 Recirculation 980 1 161 67-69% 3584 NayadicTM Dose Tank 3847 1054 17-19% 7035 Treatment Unit 3091 634 7-8% 10163 Recirculation 2565 1 099 67-94% 1 0040 36 The confidence intervals show the large variability within the COD concentrations. Baseline samples varied from 9,000—63,000 mg/L while the TM TM Multi-Flo and Nayadic samples had less variation with ranges of 85-3,500 mg/L and 1,700-9,100 mglL COD respectively. An increase in flow rate to 100 TM gallons per day reduced the treatment efficiency. The Multi-Flo was capable of producing lower numbers on a more consistent basis than those for the TM Nayadic . Unlike many other parameters, the relation of peaks and troughs for treated and baseline influent COD values were not as apparent, as seen in Figure 7 (note the log scale). Chemical Oxygen Demand 100000 2 O .5. a 10000 C N E 0 D g 1000 3 X \ l’ g 100 x ‘xx xx 5 —o— Baseline —I- Distribution Box —* - Dose Tank Multi-Flo — + - Dose Tank Nayadic 10 l — —x— — Multi-Flo —.— Nayadic i ’\ ’\ ’\ ’\ ’\ A ’\ ’\ ’\ O Q Q Q Q Q O O O O O O Q O O O O O Q “It 0 0 0 0 0 0 0 0 0 (\\ q’} .(\ 19 if? .32 \°3 if; \bi is P 6 A ‘b ‘25 e '9 NS (0 A Sample Date Figure 7: Chemical oxygen demand concentrations over testing span 37 TM The Multi-Flo dose tank and treatment unit samples had similar variations, which was attributed to dilution from recirculation of treated effluent. Reuse values for COD as outlined by Dong et. al, 2003, for Cleaning milking parlor floors TM of 650 to 700 mg/L was reached by the Multi-Flo for over a month long period during August, 2007. COD values were consistent for this period but varied . . . . TM . greatly for the remaining months of operation. Once again the Nayadic did not TM perform as well as the Multi-Flo ; therefore reuse is dependent on application and user standards. For reuse in a first flush cleaning practice COD concentrations are not as important as wash water cannot enter the environment. 4.1.4 Total Solids Decreases in solids concentrations were realized throughout the treatment process. Solids in the influent had a range of 1,448 to 35,188 mglL. Table 9 displays the average solids concentrations and confidence intervals for each sampling location. The confidence intervals again indicate large variations of total solids concentrations within the samples. 38 Table 9: Average TS concentrations and treatment efficiency Percent Percent Average 95% Reduction Average Reduction . TS Confidence from TS from L°°at'°" 50 Interval (4.- Baseline 100 Baseline gal/day Total 50 gal/day 100 (mg/L) Solids) gal/day (mg/L) gal/day Baseline 16750 5159 6407 Distribution Box 10331 6397 (-50)-77% 6316 (-37)-17% TM Multi-Flo Dose Tank 2800 489 38-94% 3651 32-49% figment 1617 545 38-98% 3268 32-63% Recirculation 1938 1116 52-92% TM Nayadic Dose Tank 4172 671 39-89% 7018 (-45)-7% Lfiftmem 4173 1165 (%)-92% 7006 (-57)-11% Recirculation 3373 1298 25-88% TM The Multi-Flo was capable of sustaining a total solids concentration near 1,000 TM mg/L for the month of August, 2007. Percent reduction for the Multi-Flo was maintained at over 80% for the majority of the study; only one outlying sampling event lowered this range to 46% which was during the end of the treatment run TM (system was approaching failure). The Nayadic was more variable and maintained a total solids concentration around 4,000 mg/L. Reduction TM percentages for the Nayadic were maintained on average above 70%, but had spikes that indicated very poor treatment performance at times. Concentrations within the dose tanks were diluted by the treated effluent recirculation. Dose 39 tanks somewhat mimicked the changes in the treatment units as can be seen in Figure 8, but were more related to the baseline concentrations. Total Sollds 100000 3 F E’ /W‘\ t 3% 10000 V J \ / ."1 A E -4. . - '1’. g + - - f, _ R ' . 8 " ‘ g 1000 urn-5r \ . k '5 '5 .l 4 (I) g I 4+— Baseline —-I— Distribution BOX " + Dose Tank Multi-Flo -O- Dose Tank Nayadic i 100 - —.— Multi-Flo —+ ~ Nayadic I * A A A A A A A A Q 0 «0° (“119° 619° 609° @1190 611° 609° @090 6‘L ’\\ 0 5‘" 5 5 N60 .45 Sample Date Figure 8: Total solids concentrations over time Variability within the samples was due to management practices at the farm. Solids production varied with animal waste production, solids tracked into the milking facility and cleaning practices. The MSU dairy washed all solids into the underground tank, no solids separation resulted in very high TS and TSS relative to values reported in the literature. In an effort to decrease the solids concentrations an influent filter and recirculation filters were installed as previously explained in the methods section. Filters were successful at removing 4O solids but clogged on an hourly basis. Various filter sizes were examined but none provided any treatment without clogging. This prevented any conclusive data collection for treatment performance at reduced solids concentrations. 4.1.5 Total Suspended Solids and Color TSS concentrations were reduced significantly after wash water was subjected to the treatment process. Variability in the average concentration was large, as shown by the confidence intervals in Table 10. Table 10: Average TSS concentrations and treatment efficiency 95°/ Percent Percent Average TSS C onfi d e0 n ce Reduction Average TSS Reduction W“ 5:33:30 meg; <1 ”3338*" 50 gal/day 100 gal/day Baseline 8725 3437 1350 Distribution Box 1 713 320 (-35)-92% 1 533 (-71)-39% TM Multi-Flo Dose Tank 863 465 62-98% 1167 (-24)-35% Treatment Unit 238 308 63-99% 1083 83-90% TM NaMc Dose Tank 1103 406 68-96% 1633 75-86% Treatment Unit 1253 1016 (-106)-96% 2033 64-89% 41 TM TM The Multi-Flo and Nayadic units were capable of removing more than 90% of TSS; however, these removal rates were not sustainable. TSS removal below TM 30 mg/L was achieved inconsistently by the Multi-Flo treatment unit. Spikes in each of the treatment units in Figure 9 were attributed to the rise of solids in the settling tanks, which were then transferred into the wash water entering the treatment system lines increasing the TSS. Total Suspended Solids : 100000 1' + Baseline -x— Distribution Box i. i J --a— Dose Tank Multi-Flo + Dose Tank Nayadic i I 4 — Multi-Flo — e - Nayadic 5 Rk/K‘; 3 10000 - ~\ ,1: \ 8 \:\’:‘ \ “I”! g 3 x-\ \f,,./ *rx-Nx /; ., /.:/'/‘f{139 - ,9, 31000 - 4:41-24-.- ‘ 5.. ._ 5- E O V, "' \‘I‘u _ ~--'-—'—_:_._ ‘» .. \ > ’ " , , 21’\ 5 ,, ,5- ,/ \ g- 100 ,. , .- 2 -- _. r3 / ‘AV, V 1‘ - U 3 l" 10 . l T . A A A A A A A Q Q Q Q Q Q Q ‘ng \" ,15 ,9 ,9 we “9 <5 6 <6 c5 0} 0) Sample Date Figure 9: Total suspended solids concentration over testing span TM Removal of suspended solids in the Multi-Flo was due not only to solids settling, but also the filter socks within the main basin. Suspended solids were 42 present in the effluent due to wear of the socks from power washing, enlarging pore size. A small amount of build-up was present on the inside of the socks which had potential to increase the suspended solids concentration as particles were dislodged. A biomat built-up on the socks would theoretically reduce the TSS concentrations over time. Color was a good indicator of treatment performance concerning suspended solids. Colors varied from a very light yellow for samples with little TSS, to a dark TM brown when there were large amounts of solids. The Multi-Flo was capable of reducing the color to almost clear. TSS content poses mostly aesthetic problems concerning reuse for a first flush scenario. Solids in general can pose problems to equipment, specifically corrosion issues when used in power washers for cleaning. High TSS inhibits disinfection by the UV disinfection unit due to poor penetration. Salcor Inc. reports a value of 30 mg/L or less TSS required for proper disinfection, these values were reached infrequently. Reuse of treated wash water would require a more consistent reduction in TS and TSS. 43 4.1.5.1 Nitrogen Three lab tests were conducted to determine the chemical form and concentration of nitrogen. Included was total Kjeldahl nitrogen, to determine the total organic nitrogen compounds, ammonia and nitrate. This enabled monitoring of nitrification and denitrification. 4.1.5.2 Total Kjeldahl Nitrogen TKN is defined as the sum of nitrogen as organic nitrogen and ammonia, however, for this research only organically bound nitrogen was determined. Significant TKN reductions were observed. Confidence intervals for these samples were much lower indicating less variability, Table 11. However, there was a great reduction in the number of tests run for this parameter that could account for this decrease in variation of samples. 44 Table 11: Average TKN concentrations and treatment efficiency Average TKN 0 Percent Location (mg/L) iritfirgigqlggfii Reduction from 50 gal/day Baseline Baseline 107 18 Distribution Box 1 36 54 (-17)-15% TM Multi-Flo Dose Tank 56 16 34-65% Treatment Unit 14 8 83-98% TM Nayadic Dose Tank 90 10 14-31% Treatment Unit 85 18 10-29% Figure 10 shows the range of values for TKN and a general decrease in concentrations throughout the treatment process. A greater decrease occurred TM TM in the Multi-Flo system as compared to the Nayadic because conversion of organic nitrogen to ammonia is dependent on oxidizing conditions which was TM more characteristic of the Multi-Flo 45 Total Kjeldahl Nitrogen 250 - - -, ~4— Baseline ’ x —x— Distribution Box . 200 \ —x— Dose Tank Multi-Flo \ -+ Dose Tank Nayadic _ do 150 \k + Multi-Flo l—— E \\x-_ -- a — Nayadic _ J x 100 -‘——I.—G\fli _ g 5“" emu-44:514---- I- ./‘I" ~——-\.._._-__:_____ ~——e ,x in“ _ ‘ - — NK‘XX" .1 x/ I - i 50 x r/+— a. —-h~—__-_ a. R __ -__\‘H* 0 . . . . i _ T ““‘L A A A A A A A A A A A Q Q O O Q Q Q Q O O 0 «\q’ % N 9;" 9 \\ 90 Nb \Q\\ .90 \N Sample Date Figure 10: Total Kjeldahl nitrogen concentrations over time Organic nitrogen accounts for around a third of the nitrogen present in the system and is converted to ammonia through decomposition by microbes. This process, known as ammonification, constantly provides more ammonia for nitrification. Further evaluation of the nitrogen processes will be discussed in the sections following. 46 4.1 .5.3 Nitrate Nitrate was not present in any of the samples taken throughout testing. It should be noted that due to large solid concentrations dilution was required increasing the minimum detection concentration as high as 7.5 mg/L for baseline samples and 3 mglL for all other samples. However, because of the high organic carbon levels and low ORP, it is likely that denitrification did not allow the accumulation of nitrate. 4.1 .5.4 Ammonia Ammonia reductions were seen throughout testing with confidence intervals suggesting some variability for samples, Table 12. 47 Table 12: Average ammonia concentrations and treatment efficiency Average 95% RZZIUCSIUH Average Location Ammonia Confidence from Ammonia (mg/L) 50 Interval (:I: Baseline 50 (mg/L) gal/day Ammonia) gal I d ay 1009a|lday Baseline 257 26 244 Distribution Box 245 28 (-12)-16% 251 Multi-FloTM Dose Tank 56 23 48-94% 65 Treatment Unit 23 24 64-1 00% 42 Recirculation 19 21 72-100% 43 NayadicTM Dose Tank 135 33 25-71% 218 Treatment Unit 128 28 23-73% 229 Recirculation 1 12 55 22-79% 242 TM The Multi-Flo maintained a treatment system performance over 64% for the entire data collection period. It was also capable of maintaining a consistent ammonia level below 5 mglL for all of August, 2007. Ammonia levels in the dose TM tank and Nayadic treatment lines closely mimic the baseline, Figure 11. 48 Ammonia 350 :3” Baseline ——+ Distribution Box [\A —I— Dose Tank Multi-Flo —+— Dose Tank Nayadic Q 300 \- / ~—e— Multi-Flo —-a— Nayadic a: \ ~5- ‘ :1: J/\ g 250 E '5 \\\e///\ /- 15w, g 200 . ° ’ A 1K / o . fl . g 150 ,_ _,*-- -L’ a: ' / Mr 2 \\ I /‘/ "g- 100 K“ \ \ ,1 \ \ l , . E , ’ I \ Tr \ . E 50 a ‘ . it. ¥ ‘ I 4 ' < \.=&\ x \ \ \ i «M O i i I i Ab— —“_ T A A A A A 0A A A A Q Q Q Q Q Q Q Q Q Q Q Q Q Q '17 “Iv ’Ir "L (I! W0 (I; ‘1’ 'I/ A\ A\ O 6 <25 <6\ 63 bi hi 6‘” A\" 5 5° 5" 5‘ .99 ,5" <0 Sample Date Figure 1 1: Ammonia concentrations over test span TM The levels of ammonia in the Nayadic system indicated minimum nitrification. TM However, the low levels of ammonia in the Multi-Flo unit as seen in Figure 12, indicate nitrification is occurring at a rapid rate. Greater nitrification rates could TM be attributed to more effective oxygenation within the Multi-Flo unit and the lower BOD levels required before nitrification occurs. 49 4.1.6 Total Phosphorus The phosphorus content in the wash water was high, indiwting large amounts of manure or Cleaning products. Excess manure was previously discussed as a solids waste management issue that requires a change in farm practices to improve efficiency. Phosphorus removal was less effective in the Nayadic TM system than the Multi-Flo , Table 13. Table 13: Average total phosphorus and treatment efficiency Avera e 95% Avera e Totail Confidence RZEIiicrirrin TotaiJ Location Phosphorus Intervals from Phosphorus 50 gal/day (:t Total Baseline 100 gal/day (mg/L) Phosphorus) (mg/L) Baseline 149 28 122 Distribution Box 133 24 (-10)-26% 118 Multi-FloTM Dose Tank 49 13 - 27-81% 85 Treatment Unit 30 1 1 3-72% 58 Recirculation 39 20 33-83% 65 NayadicTM Dose Tank 58 1 1 41 -69% 106 Treatment Unit 45 6 43-93% 93 Recirculation 46 7 49-69% 97 Confidence intervals once again suggested some variation within the samples however, phosphorus content was more consistent in the influent wash water and treatment was not typically as variable as many other parameters. 50 TM Treatment performance for the Multi-Flo was in the 75-93% range throughout testing other than one outlier on September 19, 2007 which was much lower due to the system approaching failure. Failure produced a large volume of solids, . . . . . TM resulting in high phosphorus concentrations. The Nayadic produced concentrations on average 1.5 times higher than the Multi-FloTM and resulted in a greater performance inconsistency. An increase in the flow rate produced reduced treatment performance in both units. However, inconsistent performance and lack of data for flow rates of 100 gal/day require more testing for conclusive evaluations. Trends in the baseline effluent were mimicked in the distribution box, figure 12. 51 Phosphorus A _,_ Baseline + Distribution Box A 200 r4--_./‘ \ - i- - Dose Tank Multi-Flo -—x— Dose Tank Nayadic IL d 7‘4\\X L 4x— — Multi-Flo —e— Nayadic oi ,/ '5 " "“ "' ' ‘ ' T E. 150 ’2 a / \ E i/ \\ \ \ - _g {:x:~ / I f _-4- F -x 3- 100 . t o y as. X— xi“ 4 "X r / I . — 1‘ x \ “~~x\ {K \ I 2‘ 5 50 1, k T T.4 4 ’1’ \ x - “I F x.— (- ’ 1X4 3 t .‘ ‘./ ‘ \‘ E \ 9‘; .L '1‘! / : ’7“ _ f: _——:/’ “ z I .\ “4W -- 4.- x w“ -4-.. - A A A A A A A A A Q Q Q Q Q Q Q O 0 0° 0° 0° 0° 0° 0° 0° 0° 0° q’} (\ \‘9 115° NP \‘3 1133 Nb‘ I" 0 A\ ‘5 <8 0) ’9 NS (0 A Sample Date Figure 12: Phosphorus concentrations over testing span TM General trends in the influent data extend to the Nayadic TM these trends cannot be seen in the Multi-Flo system however, system. Uptake of phosphorus by microorganisms results in biosolids with high phosphorus content, when removed eliminates large concentrations of phosphorus. Neither system achieved the reuse values for phosphorus recommended by Dong et. al (2003). Reuse of wash water is still a potential as phosphorus is tied to solids content, suggesting a management practice can reduce the concentrations. 52 4.1.7 Bacteria Bacteria data for E. coli and total Coll forms were inconclusive. The few sets of valid data collected were for a flow rate of 100 gallons a day and indicated a great amount of bacteria were present throughout the system. Samples obtained after the disinfection units had very high bacteria levels, indicating no treatment, Table 14. Table 14: Bacteria levels Total E. Coli Total Coli forms Location Sample Date (colonies/100 (colonies/100 mL) mL) Baseline 11l14/2007 13000 80000 Baseline 1 1/14/2007 136000 185000 Baseline 1 1l16/2007 207000 245000 Multi-FloTM Treatment Unit 1 1/14/2007 5500 1 5500 Treatment Unit 1 1l14/2007 7500 21000 Treatment Unit 11/16/2007 52000 161000 Disinfection 1 1/14/2007 8000 16500 Disinfection 1 1/14/2007 6000 9500 Disinfection 1 1/16/2007 54000 21 3000 NayadicTM Treatment Unit 1 1/14/2007 12000 69000 Treatment Unit 1 1/14/2007 1200 45400 Treatment Unit 1 1l16/2007 79000 284000 Disinfection 1 1/14/2007 27500 86500 Disinfection 1 1/14/2007 5000 48500 Disinfection 1 1I16/2007 21000 97000 The disinfection units required a total suspended solids level below 30 mg/L for effective treatment, which were not reached in the final weeks during the 100 53 gallons a day flow rate. Unfortunately bacteria measurements could not be made during the 50 gallon/gay test, but if so substantial improvements would be realized. 4.1 .9 Odor An odor panel quantitatively evaluated the treatment samples. Although odor TM removal was achieved in both treatment systems, The Multi-Flo produced much lower numbers for odor indicating a more aesthetically pleasing smell, Table 15. Table 15: Odor Location AversagfieOdor 95% Confidence Interval (:I: odor value) Baseline 7.72 0.70 TM Multi-Flo 3.31 1.04 TM Nayadic 5.88 0.88 4.1.10 Fats, Oils and Grease Fats, oils and grease pose problems during treatment, as well as environmental degradation issues. Concentrations of FOG are high and variable in milking facilities due to spillage, management practices, the milk wasting rate and discharge due to quality standards. Treatment of FOG in the systems was 54 TM TM observed, with the Multi-Flo removing over 90%. The Nayadic unit was also capable of reductions in FOG concentrations but to a lesser degree than the TM Multi-Flo , Table 16. Table 16: Fate, oil and grease data for 50 gallons per day FOG FOG Percent Percent Location 1 0/23/2007 1 0/30/2007 Reduction FOG Reduction FOG (mg/L) (mg/L) 1 0/23/2007 1 0/30/2007 Baseline 120 270 TM Multi-Flo 5 22 95.8% 91.9% TM Nayadic 30 190 75.0% 29.6% TM Although only two samples were tested, the Multi-Flo unit has great FOG removal potential. Acceptable reuse concentrations will be dependent upon application. Common problems with reuse are build-up and clogging in pipes TM and development of a film on Cleaning surfaces. The Multi-Flo has reduced the concentrations to levels which negate theses issues. 55 4.1.11 Oxidation Reduction Potential and Dissolved Oxygen ORP and D0 are indicators of the oxidizing potential of the waste water. Low ORP values indicate waste water with great potential to reduce other compounds within the treatment unit. The low ORP and DO values indicate an oxygen limiting system, Table 17. Table 17: Average ORP and DO values Average Average . 95% Confidence 95% Confidence L°°at'°" iinliii Interval (:I: ORP) (r2990 Interval (a DO) Baseline -204.3 20.5 0.81 0.42 NayadiCTM -208.5 20.1 0.63 0.21 Mu.fi_F.OTM -93.8 158.7 3.25 2.19 The low values indicated the need for a second aerator, However, the oxygen TM deficiency was greater for the Nayadic , which was consistent with the lower removal values. On October 19, 2007, the second aerator was added to the TM Multi-Flo . The ORP and DO values were raised substantially to a maximum value of 104 mV and 5.99 mglL, respectively. 56 4.2 Maintenance Maintenance for operation of the treatment units required numerous man hours. The main pump had electrical, clogging and other problems that required a minimum of monthly removal and maintenance. Settling tanks required Cleaning and removal of solids on a bi-weekly basis. Monthly removal and Cleaning of the . . TM . . . socks in the Multi-Flo was reqUIred for effective treatment. Foaming was also an issue with the Multi-FloTM system, occurring on average after the basin was off line or refilled with water. This was due to the reduction in desired aerobic bacteria and an increase in foam producing bacteria, Nocardia. Easily installed anti-foaming blocks, provided by Consolidated Treatment Systems Inc., produced immediate results. One block was capable of stopping foaming for greater than a month at a cost of $5. Both treatment units need to be emptied and refilled with fresh potable water on a monthly basis. System inspection and minor leaks and repairs were required weekly. This system inspection would be reduced for systems buried and operated over a period of time. Table 18 details the average man hours required for each of the maintenance issues. 57 Table 18: Maintenance requirements Research or Maintenance Issue Typical MS: 33:53 Frequency Operation q Main Pump Halt Typical 2.0 Monthly/As Needed Clean Settling Tanks Typical 2.0 Biweekly Remove and Clean TM Typical 4.5 Monthly Multi-Flo Socks Foam Typical 0.5 Monthly/As Needed Restart Empty Typical 0.5 Monthly Refill Typical 2.0 Monthly System Inspection Typical 2.0 Weekly . Minimum 3 Times per System Inspection Research 4.0 Week Flow Rate Calibration Research 1.0 Minimum 3 Times per Week Distribution Box Research 2.0 Implementation and Monthly . . . Implementation and Recrrculation Ratios Research 2.0 Monthly Leak Repair Research 1.0 Weekly/As Needed Unclog Sampling Port Research 0.5 Weekly/As Needed Maintenance for research purposes was much more involved. The flow rate had to be calibrated three times a week. Establishing and maintaining even distribution to the two systems and the recirculation ratios were time consuming issues. Weekly maintenance included fixing leaks, dislodging clogs at sampling 58 ports and a more detailed system inspection. Upkeep for research purposes was required daily and required numerous man hours. 59 CHAPTER 5: CONCLUSIONS AND RECCOMENDATIONS 5.1 Conclusions The following conclusions were drawn from the testing results. Aerobic treatment units proved able to treat high strength dairy wash water waste. TM TM The Multi-Flo consistently outperformed the Nayadic for all water quality parameters. The Multi-FloTM reached effluent water quality standards for reuse at a flow rate of 50 gallons per day for a first flush cleaning of the dairy milking facility for one month. System maintenance was determined vital for proper treatment performance and can consume 21.5 man hours per month. An increase in water quality was realized by each of the two treatment units at a flow rate of 50 gallons of wash water per day; average values for the influent and effluent for each unit are below in Table 19. 6O Table19: Treatment effectiveness (50 gallons per day) . . TM , TM Treatment Parameter Blafisellnte Nayadic MU'tl-FIO n uen Effluent Effluent 3H 6.42 7.81 7.97 Alkalinity (mg) 3165 5038 596 Ammonia (mg/L as N) 257 128 23 3005 (mg/L) 5761 700 270 COD (ml/I.) 36528 3091 1094 Total Phosphorus (m g/L as P) 149 45 30 T8 (mg/L) 16750 4173 1617 TSS LITE/L) 8725 1253 238 Nitrate (mg/L as N) 0 0 0 TKN (mg/L as N) 107 85 14 A second aerator installed in the Multi-FloTM unit proved to increase the ORP and DO levels within the tank substantially. Treatment is reliant on the characteristics of the wash water produced by the farm. Large amounts of solids were determined to be the main detriment to system operation and treatment performance. The volume of wash water treated, 50 gallons per day, does not meet production of the wash water requiring disposal. Feasibility of the treatment units will depend on improved efficiency. The recirculation ratio was an important design factor for treatment performance which was critical for dilution of the extremely high concentrations compared to the typical reported values. 61 5.2 Recommendations Proof that the concepts and processes involved in this treatment system are capable of treating high strength dairy wash water was achieved. Further TM investigation of the Multi-Flo system is warranted as it was able to achieve the reuse values for an entire month. The Multi-FloTM system performance was based mainly on the ability of the filtration socks to provide effective solid/liquid separation, indicating the importance of solids removal on performance. A reduction in solids also has the potential to increase the effectiveness of the disinfection unit, thereby reducing bacteria levels. Further testing on the treatment units with an effective solid pretreatment or a solids reduction achieved with management practices would theoretically increase treatment performance and system life before clogging. Solid pretreatment as a result of an increase in settling can be accomplished using larger settling volumes, additional current farm sand separation technology, baffle boxes or addition of polymers. Implementing a solid scrape technique as a farm management practice prior to milking parlor cleaning has great potential to reduce the solids concentrations within the dairy wash water. Performance of treatment systems at increased flow rates would provide vital efficiency data. Investigating a variety of flow rates would provide data for 62 optimization, particularly in combination with the solids reduction strategies described previously. An effective increase in flow volumes would allow for greater real world application. A simultaneous decrease in the production of wash water in combination with an increase in flow rates discussed above has the potential to be an effective ‘treatment option. A decrease in wash water production can result from a smaller dairy (50-100 head) and more efficient cleaning practices. A decrease in water use can be sustained with use of a pressure washer or a hose instead of a flush with one large water volume. A reduction in the wasted milk and separation of solids, discussed above, also have potential to reduce wash water volume. As indicated, dairy management practices are a vital system component to reduce wash water production. Increasing aeration is another viable option for further testing as the treatment units were oxygen limiting. Increasing the aeration to two or three aerators may enable treatment units to effectively reach reuse values for extended periods. It should be noted that an increase in aeration will not only increase performance but also increase operational costs; therefore testing with additional aeration should be supplemented with a feasibility study. An increase in effective oxygen transfer could provide the required oxygen without additional aeration. Research designed to find optimum treatment Characteristics, such as water temperature, 63 can provide operational practices to increase oxygen transfer and treatment performance. Alternative uses for the effluent would make the system more applicable for real world implementation. For example, disposal in a leach field was viable for many of the results obtained in this test. A study of possible agriculture reuses would provide alternatives with varying reuse standards expanding not only possible applications, but treatment performance requirements. The research conducted in this study provides solid groundwork to be extended upon in order to implement this practice and provide alternative treatment and disposal method for dairy milking facilities. 64 APPENDIX A 65 Table 20: Detailed parameter tests Hach Method EPA Parameter Test Basis # Range Approved Reference Method pH pH Meter Digital Titrator Alkalinity Titration, 10-4,000 . . (mg/L Phenolphthal 8203 mg/L fifiu'va'e fiifigflegfgflus'spp‘ CACOa) ein and Total CaCO3 ‘ using Sulfuric Acid Method Gravimetric . . TS (mg/L) Methods 8271 Dilution Yes USEPA 160.3 Gravimetric . . TSS (mg/L) Methods 8158 Dilution Yes USEPA 160.2 EPA 405.1; Adapted from Standard Methods for the Examination of Water and BOD (mg/L) Dilution . . Wastewater and from 5 Method 8043 D"""°" Yes Klein, R.L.; Gibbs, C. Journal of Water Pollution Control Federation, 1979, 51(9), 2257. EPA 410.4; Jirka, AM; 20 to Carter M.J. Analytical Reactor .' ’ . . 1500 Chemistry, 1975, 47(8), COD (mg/L) 32:13:30” 8000 mg/L Yes 1397 Federal Register, COD April 21, 1980, 45(78), 26811-26812 FOG (mg/L) Will Be Sent To A&L Great Lakes Laboratories for Evaluation EPA 351.1; Adapted from Hach, et. al., Journal of Association of Official Analytical Chemists, Nessler 70(5) 783-787 (1987); Method 1-150 Hach, et. al., Journal of TKN (mg/L) (Digestion 8075 mg/L Yes Agricultural and Food Required) Chemistry, 33(6) 1 117- 1 123 (1985); Standard Methods for the Examination of Water and Wastewater 66 Table 20 (cont’d) Nessler 0.02-2.50 EPA 350.3; Adapted from Standard Methods for the Examination of Water and NH (mg/L) 3 Method 8038 mglL Yes Wastewater 4500-NH3 B & C. Cadmium N03 ("‘9“) Reduction 8039 03:00 Yes EPA 353.2 Method 9 PhosVer® 3 with Acid 0.02 to TP Persulfate 8190 1.10 mglL Yes USEPA Digestion P Method Total Coli form and E. Membrane coli Filtration 10029 Yes USEPA (colonies/100 Method mL) Qualitative Odor of . . Effluent Will be Evaluated With an Odor Panel Wastewater“ 67 Table 21: Quality assurance and quality control procedures for lab analysis QAIQC Description Purpose Frequency Take one sample volume and . . separate into two separate 03:33.3?" Of Duplicate samples which are then : ui m e nt and Each Sample prepared and analyzed using 30 cgdu res identical procedures p Detection of error in Minimum 0f at least . f Blank or reagent water a zero reading or once per use 0 Blanks analyzed as a sample procedure equrpment and once contamination every 10 samples within each use . . Minimum of at least Known quantities of sample are 208:3:anan Of once per use of Standards analyzed to determine e ui m eynt and equipment and once accuracy of equipment gocgdur e s every 10 samples p within each use . . . . . Ensure accurate giltigrrate pH agar: pH calibration With and precise Every use readings Calibrate Weigh appropriate range of Ensure accurate Balance known standards for the test to and precise Every use be run reading . Use desiccate with proper Ensures adequate De5lccate indicating color functioning Every use 68 Table 21 (cont’d) Analysis Requiring QAIQC Procedure Acceptance Criteria Corrective Action Alkalinity, Ammonia, Relative percent Improve handling and Du Ii cat e TKN, COD, Bacteria, difference less than precision, repeat procedure p Nitrate, pH, TS, TSS, 20%, take average of to ensure acceptance TP two values criteria is met Ensure proper set-up and . . . procedure, clean #:(fimggbAmggga' Less than detection equipment, check all Blanks ' 5' ' limit, should produce a reagents and chemicals, Nitrate TP zero or neutral reading find the error in procedure ’ or equipment, reanalyze until criteria met Ensure proper set-up and . . . procedure, Clean AtfillrggbAménggla, Relative percent equipment, check all Standards ' 5' ' difference less than reagents and chemicals, TP Nitrate 20% find the error in procedure ’ or equipment, reanalyze until criteria met . . Clean probe, retest, replace gaeltigate pH pH 33:; pH units for every if acceptance criteria cannot be met . . Ensure proper set-up, call 32:21:: TS, TSS dRiiafleartglgit-igintii a n 1% service technician for repair/ recalibration . Correct color (deep Replace or heat to proper Desrccate TS, TSS blue) color 69 APPENDIX B 70 Operation and System Life System operation ran for three months from June 3, 2007 to November 26, 2007. June, 2007 was spent debugging the system and equalizing flow rates throughout. Testing began at the end of June, 2007 and continued throughout operation on a weekly basis. Table 22 provides the dates for system operation and shutdown as well as common tasks that involved a temporary system shut- down. Table 22: System operation Operation Dates System Shut-down 25-Jul-07 3-Sep-07 9-Oct-07 31-Oct-07 System Restart 1-Aug-07 11-Sep-07 16-Oct-07 6-Nov-07 Settling Tank Cleanout 17-Jul-07 13-Aug-07 9-Sep-07 25-Sep-07 TM Multi-Flo Socks 25-Jul-07 3-Sep-07 11-Oct-07 Cleaned TM Filters were installed on August 21, 2007 for the Nayadic recirculation and TM September 3, 2007 for the Multi-Flo recirculation line and the settling tank brush filter. The ultraviolet disinfection unit was operational on September 24, 2007. The second aerator was functional on October 19, 2007 after establishing the need for additional oxygen. An increase in flow rates from 50 gal/day to 100 TM gal/day was achieved on November 6, 2007. System life for the Multi-Flo unit was around one month, as can be seen in the Clogging dates above. The 71 TM Nayadic could continue to treat wash water for a longer period because there was no Clogging ability, but treatment performance reached failure levels after less than two weeks of operation. Reduction in pollutant concentrations, namely TM solids, would extend the life of the Multi-Flo significantly. 72 APPENDIX C 73 Table 23: pH data Location Sample Date pH Baseline 8/15/2007 6.33 Baseline 9l14/2007 6.49 Baseline 9l19/2007 6.42 Baseline 10/2/2007 6.41 Baseline 10l23l2007 6.21 Baseline 10/30/2007 6.64 Baseline 11/12/2007 6.56 Baseline 1 1/16/2007 6.49 Distribution Box 8/15/2007 6.52 Distribution Box 9/14/2007 6.37 Distribution Box 9l19/2007 6.52 Distribution Box 10/2/2007 6.32 Distribution Box 10/23/2007 5.31 Distribution Box 10/30/2007 6.4 Distribution Box 11/12/2007 6.3 Distribution Box 11/16/2007 6.47 Dose Tank Multi-Flo 8/15/2007 7.5 Dose Tank Multi-Flo 9114/2007 7.61 Dose Tank Multi-Flo 9l19/2007 7.2 Dose Tank Multi-Flo 10/2/2007 7.29 Dose Tank Multi-Flo 10l23l2007 6.86 Dose Tank Multi-Flo 10/30/2007 7.33 Dose Tank Multi-Flo 11l12/2007 7.24 Dose Tank Multi-Flo 11/16/2007 7.53 Dose Tank Nayadic 8/15/2007 7.79 Dose Tank Nayadic 9/14/2007 7.49 Dose Tank Nayadic 9/19/2007 7.74 Dose Tank Nayadic 10/2/2007 7.99 Dose Tank Nayadic 10/23/2007 6.79 Dose Tank Nayadic 10/30/2007 7.75 Dose Tank Nayadic 11l12/2007 7.49 Dose Tank Nayadic 11/16/2007 7.49 Multi-Flo 8/15/2007 8.06 Multi-Flo 9/14/2007 8.41 Multi-Flo 9/19/2007 7.37 Multi-Flo 10/2/2007 7.58 Multi-Flo 10/23/2007 7.68 Multi-Flo 10/30/2007 7.75 74 Table 23 (cont’d) Multi-Flo 1 1/12/2007 7.58 Multi-Flo 1 1/16/2007 7.82 Multi-Flo Disinfection 10l23l2007 7.79 Multi-Flo Disinfection 10/30/2007 7.79 Multi-Flo Disinfection 11/12/2007 7.53 Multi-Flo Disinfection 11/16l2007 7.8 Multi-Flo Recirculation 9/14/2007 7.95 Multi-Flo Recirculation 9/19/2007 7.58 Multi-Flo Recirculation 1012/2007 7.7 Multi-Flo Recirculation 10l23l2007 7.9 Multi-Flo Recirculation 10/30/2007 7.87 Multi-Flo Recirculation 1 1/12/2007 7.58 Multi-Flo Recirculation 1 1/16/2007 7.88 Nayadic 8/15/2007 8.17 Nayadic 9I14l2007 7.85 Nayadic 9/1 9/2007 7.95 Nayadic 10l2l2007 7.92 Nayadic 10l23l2007 7.99 Nayadic 10/30/2007 7.96 Nayadic 1 1/12/2007 7.5 Nayadic 1 1/16/2007 7.67 Nayadic Recirculation 9/14/2007 7.87 Nayadic Recirculation 9l19/2007 7.99 Nayadic Recirculation 10/2/2007 8 Nayadic Recirculation 10l23l2007 8.07 Nayadic Recirculation 10/30/2007 7.99 Nafidic Recirculation 1 1/12/2007 7.54 Nayadic Recirculation 1 1/16/2007 7.69 Nayadic Disinfection 10/23/2007 8.06 Nayadic Disinfection 10/30l2007 7.99 Nayadic Disinfection 11/12/2007 7.5 Nayadic Disinfection 11/16/2007 7.63 75 Table 24: Alkalinity data Total Percent Percent . Alkalinity Reduction for Reduction Location Sample Date (mg/L as Treatment from the CaCO3) Segment Baseline Baseline 7/20/2007 2600 Baseline 8/15/2007 5800 Baseline 8/17/2007 4100 Baseline 8/20/2007 1450 Baseline 10/2l2007 1875 Baseline 1 1/12/2007 1375 Distribution Box 7/20/2007 2050 21.2% 21.2% Distribution Box 8/15/2007 2000 65.5% 65.5% Distribution Box 8/17/2007 3100 24.4% 24.4% Distribution Box 8/20/2007 750 48.3% 48.3% Distribution Box 10/2/2007 1175 37.3% 37.3% Distribution Box 11/12/2007 1225 10.9% 10.9% Dose Tank Multi-Flo 8/15/2007 1900 5.0% 67.2% Dose Tank Multi-Flo 8/17/2007 1400 54.8% 65.9% Dose Tank Multi-Flo 8/20/2007 200 73.3% 86.2% Dose Tank Multi-Flo 10/2/2007 525 55.3% 72.0% Dose Tank Multi-Flo 11/12/2007 775 36.7% 43.6% Dose Tank Nayadic 8/15/2007 2200 -10.0% 62.1% Dose Tank Nayadic 8/17/2007 3050 1.6% 25.6% Dose Tank Nayadic 8/20/2007 1300 -73.3% 10.3% Dose Tank Nayadic 10l2l2007 1600 -36.2% 14.7% Dose Tank Nayadic 11/12/2007 1300 -6.1% 5.5% Multi-Flo 7/20/2007 550 78.8% Multi-Flo 8/15/2007 61 1 67.8% 89.5% Multi-Flo 8/17/2007 585 58.2% 85.7% Multi—Flo 8/20/2007 552.5 -176.3% 61.9% Multi-Flo 10l2l2007 680 -29.5% 63.7% Multi-Flo 1 1/12/2007 230 70.3% 83.3% Multi-Flo Disinfection 11/12/2007 300 -30.4% 78.2% Multi-Flo Recirculation 10l2l2007 690 -1.5% 63.2% Multi-Flo Recirculation 11/12/2007 300 -30.4% 78.2% Nayadic 7/20/2007 1850 76 Table 24 (cont’d) Nayadic 8/15l2007 2050 6.8% 64.7% Nayadic 8/17/2007 2375 22.1% 42.1% Nayadic 8/20/2007 1400 -7.7% 3.4% Nayadic 10l2l2007 1590 0.6% 15.2% Nayadic 11/12/2007 1150 11.5% 16.4% Nayadic Disinfection 1 1/12/2007 265 77.0% 80.7% Nayadic Recirculation 10l2l2007 1560 1.9% 16.8% Nayadic Recirculation 1 1/12/2007 340 70.4% 75.3% 77 Table 25: Biochemical oxygen demand data Percent Percent Treatment Location Sample Date 3005 (mg/L) Rgdélacttliggnftor Reggcrt‘ion Segment Baseline Baseline 6/27/2007 3353 Baseline 7l5/2007 5045 Baseline 7/1 3/2007 7064 Baseline 7/20/2007 7107 Baseline 8/2/2007 6460 Baseline 8/8/2007 6788 Baseline 8/23/2007 5397 Baseline 9l14l2007 4870 Baseline 1 1/21/2007 2804 Distribution Box 7/20/2007 4357 38.7% 38.7% Distribution Box 8/2/2007 6445 0.2% 0.2% Distribution Box 8/8/2007 4618 32.0% 32.0% Distribution Box 9/14/2007 2778 43.0% 43.0% Distribution Box 11/21/2007 2953 -5.3% -5.3% Dose Tank Multi-Flo 8/2/2007 792 87.7% 87.7% Dose Tank Multi-Flo 8/8/2007 729 84.2% 89.3% Dose Tank Multi-Flo 8/23/2007 1098 79.7% Dose Tank Multi-Flo 9l14l2007 254 90.8% 94.8% Dose Tank Multi-Flo 11/26/2007 567 80.8% 79.8% Dose Tank Nayadic 8/2/2007 1788 72.3% 72.3% Dose Tank Nayadic 8/8/2007 1393 69.8% 79.5% Dose Tank Nayadic 8/23/2007 1581 70.7% Dose Tank NaLadic 9l14l2007 511 81.6% 89.5% Dose Tank Nayadic 11/21l2007 1003 66.0% 64.2% Multi-Flo 6/27/2007 886 73.6% Multi-Flo 7/5/2007 838 83.4% Multi-Flo 7/13l2007 279 96.0% Multi-Flo 7/20/2007 97 98.6% Multi-Flo 8l2/2007 16 98.0% 99.8% Multi-Flo 8/8/2007 13 98.3% 99.8% Multi-Flo 8/23/2007 26 97.6% 99.5% Multi-Flo 9/14/2007 4 98.3% 99.9% Multi-Flo 11/21/2007 ' 391 31.0% 86.0% Multi-Flo Recirculation 9l14l2007 30 -578.5% 99.4% 78 Table 25 (cont’d) Nayadic 6/27/2007 1 1 15 66.7% Nayadic 7/5/2007 1 189 76.4% Nayadic 7/13/2007 831 88.2% Nayadic 7/20/2007 749 89.5% Nayadic 8/2/2007 275 84.6% 95.7% Nayadic 8/8/2007 588 57.8% 91.3% Nayadic 8/23l2007 598 62.2% 88.9% Nayadic 9/14/2007 252 50.7% 94.8% Nayadic 11/21/2007 1722 -71.7% 38.6% Nayadic Recirculation 8/23/2007 583 2.4% 89.2% Nayadic Recirculation 9/14/2007 206 18.4% 95.8% 79 Table 26: Chemical oxygen demand data Percent Percent Treatment Unit Location Sample Date (fig/E) [9:33:2an Red;a°;§?nfer°m Segment Values Baseline 6l28/2007 36528 Baseline 6/29/2007 29240 Baseline 7/2/2007 13744 Baseline 7112/2007 25456 Baseline 7l20/2007 62997 Baseline 7l23/2007 62774 Baseline 7l24/2007 43633 Baseline 8/2/2007 57300 Baseline 8l9/2007 11430 Baseline 8/17/2007 52375 Baseline 8l20/2007 33700 Baseline 8l23/2007 12025 Baseline 9114/2007 9000 Baseline 9/19/2007 10750 Baseline 10l2l2007 49200 Baseline 10/2 3/2007 12300 Baseline 10/30/2007 18650 Baseline 1 1/12/2007 1 1150 Baseline 1 1/16/2007 10825 Distribution Box 7l12/2007 15088 40.7% 40.7% Distribution Box 7l20/2007 15952 74.7% 74.7% Distribution Box 8/2/2007 88830 -55.0% -55.0% Distribution Box 8l9/2007 12300 -7.6% -7.6% Distribution Box 8l17/2007 12140 76.8% 76.8% Distribution Box 8l20/2007 7170 78.7% 78.7% Distribution Box 8l23/2007 6360 47.1% 47.1% Distribution Box 9l14l2007 9510 -5.7% -5.7% Distribution Box 9l19/2007 8740 18.7% 18.7% Distribution Box 10/2/2007 8190 83.4% 83.4% Distribution Box 10l23l2007 10300 16.3% 16.3% Distribution Box 10/30/2007 10200 45.3% 45.3% Distribution Box 1 1/12/2007 9920 11.0% 1 1.0% Distribution Box 1 1/16/2007 9260 14.5% 14.5% Dose Tank Multi-Flo 8/2/2007 2000 97.7% 96.5% Dose Tank Multi-Flo 8/9/2007 2000 83.7% 82.5% Dose Tank Multi-Flo 8l17/2007 2980 75.5% 94.3% 80 Table 26 (cont’d) Dose Tank Multi-Flo 8l20l2007 1710 76.2% 94.9% Dose Tank Multi-Flo 8l23/2007 1290 79.7% 89.3% Dose Tank Multi-Flo 9l14l2007 1210 87.3% 86.6% Dose Tank Multi-Flo 9l19/2007 7500 14.2% 30.2% Dose Tank Multi-Flo 10/2/2007 1420 82.7% 97.1% Dose Tank Multi-Flo 10l23l2007 2500 75.7% 79.7% Dose Tank Multi-Flo 10l30/2007 1900 81.4% 89.8% Dose Tank Multi-Flo 11/12/2007 3810 61.6% 65.8% Dose Tank Multi-Flo 11/16/2007 2990 67.7% 72.4% Dose Tank Nayadic 8l2/2007 6100 59.6% 89.4% Dose Tank Nayadic 8/9l2007 5020 68.5% 56.1% Dose Tank Nayadic 8/17/2007 5120 94.2% 90.2% Dose Tank Nayadic 8/20/2007 2290 81.4% 93.2% Dose Tank Nayadic 8l23l2007 3710 69.4% 69.1% Dose Tank Nayadic 9/14/2007 1740 75.7% 80.7% Dose Tank Nayadic 9/19/2007 1730 72.8% 83.9% Dose Tank Nayadic 10l2l2007 2260 76.2% 95.4% Dose Tank Nayadic 10l23l2007 5500 37.1% 55.3% Dose Tank Nayadic 10l30/2007 5000 38.9% 73.2% Dose Tank Nayadic 11l12/2007 9070 11.9% 18.7% Dose Tank Nayadic 11/16/2007 9010 11.7% 16.8% Multi-Flo 6l28l2007 1785 95.1% Multi-Flo 6/29/2007 1441 95.1% Multi-Flo 7l2/2007 1430 89.6% Multi-Flo 7/12/2007 1872 92.6% Multi-Flo 7/20/2007 2576 95.9% Multi-Flo 8/2/2007 243 87.9% 99.6% Multi-Flo 8/17/2007 191 93.6% 99.6% Multi-Flo 8l20/2007 220 87.1% 99.3% Multi-Flo 8/23/2007 294 77.2% 97.6% Multi-Flo 9l14l2007 85 93.0% 99.1% Multi-Flo 9/19/2007 3530 52.9% 67.2% Multi-Flo 10/2/2007 1258 1 1.4% 97.4% Multi-Flo 10/23/2007 221 91.2% 98.2% Multi-Flo 10l30/2007 170 91.1% 99.1% Multi-Flo 1 1/12/2007 2312 39.3% 79.3% Multi-Flo 1 1/16/2007 2442 18.3% 77.4% Multi-Flo Disinfection 10/23/2007 169 23.5% 98.6% Multi-Flo Disinfection 10l30/2007 173 -1.8% 99.1% Multi-Flo Disinfection 11/12/2007 3486 -50.8% 68.7% Multi-Flo Disinfection 11/16/2007 4286 -75.5% 60.4% 81 Table 26 (cont’d) Multi-Flo Recirculation 911412007 371 -338.5% 95.9% Multi-Flo Recirculation 9/1 912007 3290 6.8% 69.4% Multi-Flo Recirculation 101212007 898 28.6% 98.2% Multi-Flo Recirculation 1012312007 169 23.5% 98.6% Multi-Flo Recirculation 1013012007 175 -2.9% 99.1 % Multi-Flo Recirculation 1 1/1 212007 3460 -49.7% 69.0% Multi-Flo Recirculation 1 111 612007 3707 -51.8% 65.8% Nayadic 6128/2007 3941 89.2% Nayadic 6129/2007 4006 86.3% Nayadic 71212007 3108 77.4% Nayadic 7112/2007 3888 84.7% Nayadic 712012007 5200 91 .7% Nayadic 81212007 2300 62.3% 96.0% Nayadic 8/9/2007 3570 28.9% 68.8% Nayadic 8/1 712007 3900 23.8% 92.6% Nayadic 8120/2007 1820 20.5% 94.6% Nayadic 8123/2007 1720 53.6% 85.7% Nayadic 9114/2007 1352 22.3% 85.0% Nayadic 911912007 834 51.8% 92.2% Nayadic 101212007 2615 -15.7% 94.7% Nayadic 1012 312007 3840 30.2% 68.8% Nayadic 1013012007 4270 14.6% 77.1% Nayadic 1111212007 10395 -14.6% 6.8% Nayadic 1111612007 9930 -10.2% 8.3% Nayadic Disinfection 1012312007 4190 -9.1% 65.9% Nayadic Disinfection 1 0130/2007 4460 -4.4% 76.1% Nayadic Disinfection 1 1/1 212007 9795 5.8% 12.2% Nayadic Disinfection 1 1/1 612007 10510 -5.8% 2.9% Nayadic Recirculation 812312007 2260 -31.4% 81.2% Nayadic Recirculation 9114/2007 1 160 14.2% 87.1% Nayadic Recirculation 9119/2007 850 -1.9% 92.1% Nayadic Recirculation 101212007 3120 -19.3% 93.7% Nayadic Recirculation 1012312007 4010 -4.4% 67.4% Nayadic Recirculation 1013012007 3990 6.6% 78.6% Nayadic Recirculation 1 1/1 212007 9945 4.3% 10.8% Nayadic Recirculation 1111612007 10135 -2.1% 6.4% 82 Table 27: Total Solids Data . R2333. Percent Location Sample Date Total Solids for Reduction (mg/L) Treatment "°".‘ Segment Baseline Baseline 71312007 12682 Baseline 712412007 26277 Baseline 81212007 35061 Baseline 81612007 27039 Baseline 81912007 7625 Baseline 8114/2007 15909 Baseline 8116/2007 30501 Baseline 812012007 16733 Baseline 8128/2007 7851 Baseline 9114/2007 6280 Baseline 911 912007 8064 Baseline 9129/2007 7537 Baseline 101212007 29953 Baseline 1012312007 7083 Baseline 1013012007 12661 Baseline 1 111212007 4929 Baseline 1 1/1 612007 7361 Baseline 1 1121/2007 6932 Distribution Box 7124/2007 8798 66.5% 66.5% Distribution Box 81212007 52685 -50.3% -50.3% Distribution Box 81612007 6991 74.1% 74.1% Distribution Box 81912007 7623 0.0% 0.0% Distribution Box 811412007 7001 56.0% 56.0% Distribution Box 811612007 7334 76.0% 76.0% Distribution Box 8120/2007 7884 52.9% 52.9% Distribution Box 8128/2007 7476 4.8% 4.8% Distribution Box 9/14/2007 6703 -6.7% —6.7% Distribution Box 9/19/2007 6092 24.5% 24.5% Distribution Box 912912007 6780 10.1% 10.1% Distribution Box 101212007 6804 77.3% 77.3% Distribution Box 1012312007 6156 13.1% 13.1% Distribution Box 1013012007 6306 50.2% 50.2% Distribution Box 1111212007 6753 -37.0% -37.0% Distribution Box 1 1/1 612007 6407 13.0% 13.0% Distribution Box 1112112007 5789 16.5% 16.5% Dose Tank Multi-Flo 81212007 2126 96.0% 93.9% 83 Table 27 (cont’d) Dose Tank Multi-Flo 81612007 1984 71.6% 92.7% Dose Tank Multi-Flo 81912007 2229 70.8% 70.8% Dose Tank Multi-Flo 811412007 2761 60.6% 82.6% Dose Tank Multi-Flo 811612007 3953 46.1% 87.0% Dose Tank Multi-Flo 8120/2007 3299 58.2% 80.3% Dose Tank Multi-Flo 8128/2007 2535 66.1% 67.7% Dose Tank Multi-Flo 9/14/2007 2574 61.6% 59.0% Dose Tank Multi-Flo 9/19/2007 5024 17.5% 37.7% Dose Tank Multi-Flo 912912007 3388 50.0% 55.1% Dose Tank Multi-Flo 101212007 2417 64.5% 91.9% Dose Tank Multi-Flo 1012312007 2018 67.2% 71.5% Dose Tank Multi-Flo 1013012007 2096 66.8% 83.4% Dose Tank Multi-Flo 1111 212007 3353 50.3% 32.0% Dose Tank Multi-Flo 1111612007 3785 40.9% 48.6% Dose Tank Multi-Flo 1112112007 3814 34.1% 45.0% Dose Tank Nayadic 81212007 5567 89.4% 84.1% Dose Tank Nayadic 816/2007 4164 40.4% 84.6% Dose Tank Nayadic 81912007 4638 39.2% 39.2% Dose Tank Nayadic 811412007 5022 28.3% 68.4% Dose Tank Nayadic 811612007 5075 30.8% 83.4% Dose Tank Nayadic 8120/2007 5699 27.7% 65.9% Dose Tank Nayadic 8128/2007 3284 56.1% 58.2% Dose Tank Nayadic 911412007 2193 67.3% 65.1% Dose Tank Nayadic 911912007 1837 69.8% 77.2% Dose Tank Nayadic 912912007 3712 45.3% 50.8% Dose Tank Nayadic 101212007 3382 50.3% 88.7% Dose Tank Nayadic 1012312007 4387 28.7% 38.1% Dose Tank Nayadic 1013012007 5279 16.3% 58.3% Dose Tank Nayadic 1111212007 7135 -5.7% -44.8% Dose Tank Nayadic 1111612007 7439 -16.1% -1.1% Dose Tank Nayadic 1112112007 6481 -11.9% 6.5% Multi-Flo 71312007 2591 79.6% Multi-Flo 7124/2007 3500 86.7% Multi-Flo 81212007 973 54.2% 97.2% Multi-Flo 81612007 687 65.4% 97.5% Multi-Flo 81912007 1042 53.3% 86.3% Multi-Flo 8/14/2007 1 135 58.9% 92.9% Multi-Flo 8/1 612007 1 134 71.3% 96.3% Multi-Flo 8120/2007 1337 59.5% 92.0% Multi-Flo 8128/2007 1566 38.2% 80.1% Multi-Flo 911412007 503 80.5% 92.0% Multi-Flo 911912007 4392 12.6% 45.5% 84 Table 27 (cont’d) Multi-Flo 912912007 1344 60.3% 82.2% Multi-Flo 101212007 1815 24.9% 93.9% Multi-Flo 1012312007 1246 38.3% 82.4% Multi-Flo 1013012007 984 53.0% 92.2% Multi-Flo 1 111212007 3353 0.0% 32.0% Multi-Flo 1 1/1 612007 2738 27.7% 62.8% Multi-Flo 11/21/2007 3713 2.6% 46.4% Multi-Flo Recirculation 9/1 412007 835 -66.1% 86.7% Multi-Flo Recirculation 9/1 912007 3904 1 1 .1 % 51 .6% Multi-Flo Recirculation 912912007 1595 -18.6% 78.8% Multi-Flo Recirculation 10/2/2007 2438 -34.3% 91.9% Multi-Flo Recirculation 1012312007 920 26.1% 87.0% Multi-Flo Disinfection 10/23/2007 775 37.8% 89.1% Nayadic 7/3/2007 3618 71 .5% Nayadic 7’24/2007 4921 81 .3% Nayadic 3/2/2007 2830 49.2% 91.9% Nayadic 3/6/2007 3470 16.7% 87.2% Nayadic 8/9/2007 3917 15.5% 48.6% Nayadic 811412007 4198 16.4% 73.6% Nayadic 811612007 4282 15.6% 86.0% Nayadic 8120/2007 4934 13.4% 70.5% Nayadic 8128/2007 1 1614 -253.6% -47.9% Nayadic 911412007 1473 32.8% 76.6% Nayadic 911912007 1589 13.5% 80.3% Nayadic 912912007 3695 0.5% 51 .0% Nayadic 101212007 3345 1 .1 % 88.8% Nayadic 1012312007 4127 5.9% 41.7% Nayadic 1013012007 4577 13.3% 63.9% Nayadic 1 111212007 7746 -8.6% -57.2% Nayadic 1 111 612007 7087 4.7% 3.7% Nayadic 1112112007 6184 4.6% 10.8% Nayadic Recirculation 812812007 5895 49.2% 24.9% Nayadic Recirculation 9/14/2007 1519 -3.2% 75.8% Nayadic Recirculation 911912007 1677 -5.6% 79.2% Nayadic Recirculation 9/29/2007 3655 1.1% 51.5% Nayadic Recirculation 101212007 3490 -4.3% 88.3% Nayadic Recirculation 1012312007 4002 3.0% 43.5% Nayadic Disinfection 1012312007 4107 0.5% 42.0% 85 Table 28: Total suspended solids data Total . Suspended R 6:32:33"; of Percent Location Sample date Solids . Treatment Reduction Concentration Segment from Baseline (mg/L) Baseline 81612007 15420 Baseline 811 312007 12650 Baseline 811412007 9950 Baseline 811612007 19200 Baseline 812012007 12680 Baseline 812812007 3090 Baseline 9/ 1412007 1265 Baseline 911 912007 4790 Baseline 912912007 8780 Baseline 1012312007 2500 Baseline 1013012007 5650 Baseline 1111212007 1050 Baseline 1 111 612007 1300 Baseline 1 1121/2007 1700 Distribution Box 81612007 1900 87.7% 87.7% Distribution Box 811 312007 960 92.4% 92.4% Distribution Box 8/14/2007 1560 84.3% 84.3% Distribution Box 811612007 1870 90.3% 90.3% Distribution Box 812012007 2755 78.3% 78.3% Distribution Box 8/28/2007 1885 39.0% 39.0% Distribution Box 911412007 1705 -34.8% -34.8% Distribution Box 911912007 1 100 77.0% 77.0% Distribution Box 912912007 2410 72.6% 72.6% Distribution Box 1012312007 1500 40.0% 40.0% Distribution Box 1013012007 1200 78.8% 78.8% Distribution Box 1 1/12/2007 1800 -71.4% -71.4% Distribution Box 1 1/1 612007 800 38.5% 38.5% Distribution Box 1112112007 2000 -17.6% -17.6% Dose Tank Multi-Flo 81612007 340 82.1% 97.8% Dose Tank Multi-Flo 8113/2007 595 38.0% 95.3% Dose Tank Multi-Flo 811412007 260 83.3% 97.4% Dose Tank Multi-Flo 811612007 695 62.8% 96.4% Dose Tank Multi-Flo 812012007 830 69.9% 93.5% Dose Tank Multi-Flo 812812007 642 66.0% 79.2% Dose Tank Multi-Flo 9/14/2007 485 71.6% 61.7% Dose Tank Multi-Flo 911912007 907 17.5% 81.1% 86 Table 28 (cont’d) Dose Tank Multi-Flo 912912007 3140 -30.3% 64.2% Dose Tank Multi-Flo 1012312007 1000 33.3% 60.0% Dose Tank Multi-Flo 1013012007 600 50.0% 89.4% Dose Tank Multi-Flo 1111212007 1300 27.8% -23.8% Dose Tank Multi-Flo 1111612007 1100 -37.5% 15.4% Dose Tank Multi-Flo 1112112007 1100 45.0% 35.3% Dose Tank Nayadic 81612007 935 50.8% 93.9% Dose Tank Nayadic 811312007 450 53.1% 96.4% Dose Tank Nayadic 811412007 770 50.6% 92.3% Dose Tank Nayadic 811612007 875 53.2% 95.4% Dose Tank Nayadic 812012007 1225 55.5% 90.3% Dose Tank Nayadic 812812007 647 65.6% 79.0% Dose Tank Nayadic 911412007 410 76.0% 67.6% Dose Tank Nayadic 911912007 518 52.9% 89.2% Dose Tank Nayadic 912912007 2100 12.9% 76.1% Dose Tank Nayadic 1012312007 1900 -26.7% 78.4% Dose Tank Nayadic 1013012007 2300 -91.7% 73.8% Dose Tank Nayadic 1 111212007 1500 16.7% 82.9% Dose Tank Nayadic 1111612007 1200 -50.0% 86.3% Dose Tank Nayadic 1112112007 2200 -10.0% 74.9% Multi-Flo 8/6/2007 26 92.3% 99.8% Multi-Flo 811 312007 55 90.8% 99.6% Multi-Flo 811412007 54 79.4% 99.5% Multi-Flo 811612007 27 96.1% 99.9% Multi-Flo 812012007 57 93.2% 99.6% IVlulti-Flo 812812007 158 75.4% 94.9% Multi-Flo 9/14/2007 54 89.0% 95.8% Multi-Flo 911912007 1780 -96.3% 62.8% Multi-Flo 912912007 359 88.6% 95.9% Multi-Flo 1012312007 44 95.6% 99.5% Multi-Flo 1013012007 7 98.9% 99.9% Multi-Flo 1 1/1 212007 850 34.6% 90.3% Multi-Flo 1 1/1 612007 900 18.2% 89.7% Multi-Flo 1 1121/2007 1500 -36.4% 82.9% Multi-Flo Recirculation 912912007 1264 29.0% 73.6% Nayadic 81612007 641 31 .4% 95.8% Nayadic 811312007 653 -45.1% 94.8% Nayadic 811412007 664 13.8% 93.3% Nayadic 811612007 789 9.8% 95.9% Nayadic 812012007 1323 -8.0% 89.6% 87 Table 28 (cont’d) Nayadic 812812007 6353 -881 .1% -105.6% Nayadic 911412007 355 13.4% 71.9% Nayadic 911 912007 363 30.0% 92.4% Nayadic 912912007 948 54.9% 89.2% Nayadic 1012312007 500 73.7% 94.3% Nayadic 1013012007 1200 47.8% 86.3% Nayadic 1 1/1 212007 1000 33.3% 88.6% Nayadic 1 1116/2007 1900 -58.3% 78.4% Nayadic 1 1121/2007 3200 -45.5% 63.6% Nayadic Recirculation 812812007 3720 41 .4% -20.4% Nayadic Recirculation 911412007 288 18.9% 77.2% Nayadic Recirculation 911912007 349 3.7% 92.7% Nayadic Recirculation 912912007 3927 -314.4% 55.3% 88 Table 29: Total Kjeldahl nitrogen data Percent . Reduction of Parcel“ Location Sample Date TKN (mg/L) Treatment Reduction Segment from Baseline Baseline 81812007 1 18 Baseline 811412007 123 Baseline 812112007 105.5 Baseline 1013012007 81 Distribution Box 81812007 204 -72.9% -72.9% Distribution Box 811412007 143.5 -16.7% -16.7% Distribution Box 812112007 128 -21.3% -21.3% Distribution Box 1013012007 69 14.8% 14.8% Dose Tank Multi-Flo 81812007 41.5 79.7% 64.8% Dose Tank Multi-Flo 811412007 57.5 59.9% 53.3% Dose Tank Multi-Flo 812112007 69.5 45.7% 34.1% Dose Tank Nayadic 818/2007 81 60.3% 31.4% Dose Tank Nayadic 811412007 99 31.0% 19.5% Dose Tank Nayadic 812112007 91 28.9% 13.7% Multi-Flo 81812007 13 68.7% 89.0% Multi-Flo 811412007 20.5 64.3% 83.3% Multi-Flo 812112007 18.5 73.4% 82.5% Multi-Flo 1013012007 2 97.5% Nayadic 81812007 98.5 -21 .6% 16.5% Nayadic 811412007 88 11.1% 28.5% Nayadic 812112007 94.5 -3.8% 10.4% Nayadic 1013012007 58 28.4% 89 Table 30: Nitrate data Location Sample Date Amber Color Final Nitrate Baseline 81612007 No 0 Baseline 811712007 No 0 Baseline 812112007 No 0 Baseline 1012312007 No 0 Baseline 1111212207 No 0 Distribution Box 81612007 No 0 Distribution Box 811 712007 No 0 Distribution Box 812112007 No 0 Distribution Box 1012312007 No 0 Distribution Box 1111212207 No 0 Dose Tank Multi-Flo 81612007 No 0 Dose Tank Multi-Flo 811712007 No 0 Dose Tank Multi-Flo 812112007 No 0 Dose Tank Multi-Flo 1012312007 No 0 Dose Tank Multi-Flo 1111212207 No 0 No Dose Tank Nayadic 81612007 No 0 Dose Tank Nayadic 8/17/2007 No 0 Dose Tank Nayadic 812112007 No 0 Dose Tank Nayadic 1012312007 No 0 Dose Tank Nayadic 1111212207 No 0 Multi-Flo 81612007 No 0 Multi-Flo 8/1 712007 No 0 Multi-Flo 812112007 No 0 Multi-Flo 1012312007 No 0 . Multi-Flo 1111212207 No 0 Multi-Flo Disinfection 1111212207 No 0 Multi-Flo Recirculation 1012312007 No 0 Multi-Flo Recirculation 1111212207 No 0 Nayadic 81612007 No 0 Nayadic 8117/2007 No 0 Nayadic 812112007 No 0 Nayadic 1012312007 No 0 Nayadic 1 111212207 No 0 Nayadic Disinfection 1111212207 No 0 90 Table 30 (cont’d) Nayadic Recirculation 1 0/2 312007 No 0 Nayadic Recirculation 1 111212207 NO 91 Table 31: Ammonia data Percent . . Percent Location Sample Date Ammonia Reduction by Reduction (mg/L) Treatment from Baseline Segment Baseline 711112007 287 Baseline 811012007 251 Baseline 811712007 339 Baseline 812012007 272 Baseline 911412007 214 Baseline 911912007 221 Baseline 101212007 276 Baseline 1012312007 224 Baseline 1013012007 233 Baseline 1111212007 233 Baseline 1 1/1 612007 254 Distribution Box 711 112007 320 -11.5% -11.5% Distribution Box 811012007 262 -4.4% -4.4% Distribution Box 811712007 286 15.6% 15.6% Distribution Box 812012007 272 0.0% 0.0% Distribution Box 911412007 192 10.3% 10.3% Distribution Box 911912007 195 11.8% 11.8% Distribution Box 101212007 240 13.0% 13.0% Distribution Box 1012312007 230 -2.7% -2.7% Distribution Box 1013012007 210 9.9% 9.9% Distribution Box 1111212007 250 -7.3% -7.3% Distribution Box 1111612007 251 1.2% 1.2% Dose Tank Multi-Flo 8110/2007 51 80.5% 79.7% Dose Tank Multi-Flo 811712007 83 71.2% 75.7% Dose Tank Multi-Flo 812012007 70 74.4% 74.4% Dose Tank Multi-Flo 911412007 12 93.8% 94.4% Dose Tank Multi-Flo 911912007 116 40.5% 47.5% Dose Tank Multi-Flo 101212007 41 82.9% 85.1% Dose Tank Multi-Flo 1012312007 52 77.4% 76.8% Dose Tank Multi-Flo 1013012007 20 90.5% 91.4% Dose Tank Multi-Flo 1111212007 67 73.2% 71.2% Dose Tank Multi-Flo 1111612007 63 74.9% 75.2% Dose Tank Nayadic 811012007 164 37.6% 34.9% Dose Tank Nayadic 811712007 195 32.0% 42.6% Dose Tank Nayadic 812012007 151 44.7% 44.7% Dose Tank Nayadic 911412007 67 65.1% 68.7% 92 Table 31 (cont’d) Dose Tank Nayadic 911912007 65 66.7% 70.6% Dose Tank Nayadic 101212007 1 19 50.4% 56.9% Dose Tank Nayadic 1012312007 168 27.0% 25.0% Dose Tank Nayadic 1013012007 149 29.0% 36.1% Dose Tank Nayadic 1111212007 221 11.6% 5.2% Dose Tank Nayadic 1111612007 215 14.3% 15.4% Multi-Flo 7/1 112007 103 64.2% Multi-Flo 8/1 012007 3 94.6% 98.9% Multi-Flo 811712007 2 97.7% 99.4% Multi-Flo 812012007 4 94.1% 98.5% Multi-Flo 9/ 1412007 0 100.0% 100.0% Multi-Flo 9/1 912007 66 43.1% 70.1% Multi-Flo 101212007 15 63.4% 94.6% Multi-Flo 1012 312007 8 84.6% 96.4% Multi-Flo 1013012007 1 1 45.0% 95.3% Multi-Flo 1 111212007 37 44.8% 84.1 % Multi-Flo 1 1/1 612007 47 25.4% 81.5% Multi-Flo Disinfection 1012312007 6 25.0% 97.3% Multi-Flo Disinfection 1013012007 11 0.0% 95.3% Multi-Flo Disinfection 1111212007 38 -2.7% 83.7% Multi-Flo Disinfection 1111612007 55 -17.0% 78.3% Multi-Flo Recirculation 911412007 0 0.0% 100.0% Multi-Flo Recirculation 911912007 61 7.6% 72.4% Multi-Flo Recirculation 101212007 16 -6.7% 94.2% Multi-Flo Recirculation 1012312007 6 25.0% 97.3% Multi-Flo Recirculation 1013012007 1 1 0.0% 95.3% Multi-Flo Recirculation 1111212007 38 -2.7% 83.7% Multi-Flo Recirculation 1111612007 48 -2.1% 81.1% Nayadic 7/1 112007 143 50.2% Nayadic 8/1 012007 142 13.1% 43.4% Nayadic 811712007 171 12.1% 49.6% Nayadic 812012007 138 8.6% 49.4% Nayadic 9/ 1412007 57 14.9% 73.4% Nayadic 911912007 60 7.7% 72.9% Nayadic 101212007 120 -0.8% 56.5% Nayadic 1012312007 173 -3.0% 22.8% Nayadic 1013012007 148 0.7% 36.5% Nayadic 1 111212007 226 -2.3% 3.0% Nayadic 1111612007 231 -7.4% 9.1% 93 Table 31 (cont’d) Nayadic Disinfection 1012312007 158 8.7% 29.5% Nayadic Disinfection 1013012007 182 -23.0% 21.9% Nayadic Disinfection 1111212007 232 -2.7% 0.4% Nayadic Disinfection 1111612007 239 -3.5% 5.9% Nayadic Recirculation 911412007 45 21.1% 79.0% Nayadic Recirculation 911912007 54 10.0% 75.6% Nayadic Recirculation 101212007 1 17 2.5% 57.6% Nayadic Recirculation 1012312007 164 5.2% 26.8% Nayadic Recirculation 1013012007 182 -23.0% 21.9% Nayadic Recirculation 1 111212007 227 -0.4% 2.6% Nayadic Recirculation 1111612007 256 -10.8% -0.8% 94 Table 32: Phosphorus data Daily Average RZZLCSEn Percent Location Sample Date Total from Reduction for Phosphorus Baseline Treatment (mg/L P) Values Segment Baseline 712012007 197 Baseline 81212 007 1 94 Baseline 81912007 216 Baseline 8124/2007 1 1 1 Baseline 911412007 106 Baseline 911912007 1 16 Baseline 101212007 156 Baseline 1012312007 122 Baseline 1013012007 127 Baseline 1 111212007 1 1 1 Baseline 1 111 612007 132 Distribution Box 712012007 122 38% 38% Distribution Box 81212007 203 -5% -5% Distribution Box 81912007 188 13% 13% Distribution Box 812412007 123 -10% -10% Distribution Box 911412007 107 -1% -1% Distribution Box 911912007 100 14% 14% Distribution Box 101212007 116 26% 26% Distribution Box 1012312007 120 2% 2% Distribution Box 1013012007 121 5% 5% Distribution Box 1111212007 119 -7% -7% Distribution Box 1 111 612007 1 17 1 1% 1 1% Dose Tank Multi-Flo 81212007 36 81% 82% Dose Tank Multi-Flo 81912007 72 67% 62% Dose Tank Multi-Flo 8124/2007 41 63% 67% Dose Tank Multi-Flo 911412007 34 68% 68% Dose Tank Multi-Flo 911912007 85 27% 15% Dose Tank Multi-Flo 101212007 39 75% 66% Dose Tank Multi-Flo 1012312007 40 67% 67% Dose Tank Multi-Flo 1013012007 45 65% 63% Dose Tank Multi-Flo 1111212007 71 36% 40% Dose Tank Multi-Flo 1111612007 99 25% 15% Dose Tank Nayadic 81212007 79 59% 61% Dose Tank Nayadic 81912007 78 64% 59% Dose Tank Nayadic 8124/2007 66 41% 46% Dose Tank Nayadic 911412007 38 64% 64% 95 Table 32 (cont’d) Dose Tank Nayadic 911912007 36 69% 64% Dose Tank Nayadic 101212007 52 67% 55% Dose Tank Nayadic 1012312007 57 53% 53% Dose Tank Nayadic 1013012007 56 56% 54% Dose Tank Nayadic 1111212007 106 5% 11% Dose Tank Nayadic 1111612007 106 20% 9% Multi-Flo 712012007 38 81% Multi-Flo 81212007 14 93% 63% Multi-Flo 81912 007 20 91 % 72% Multi-Flo 8124/2007 22 81% 47% Multi-Flo 911412007 17 84% 50% Multi-Flo 911912007 66 43% 22% Multi—Flo 101212007 38 76% 3% Multi-Flo 1012312007 22 82% 45% Multi-Flo 1013012007 30 76% 33% Multi-Flo 1 111212007 57 49% 20% Multi-Flo 1 111 612007 58 56% 41% Multi-Flo Disinfection 1012312007 23 81 % -5% Multi-Flo Disinfection 1013012007 27 79% 10% Multi-Flo Disinfection 1 111212007 67 40% -18% Multi-Flo Disinfection 1111612007 95 28% -64% Multi-Flo Recirculation 9/ 1412007 35 67% -106% Multi-Flo Recirculation 911912007 78 33% —18% Multi-Flo Recirculation 101212007 37 76% 3% Multi-Flo Recirculation 1012312007 21 83% 5% Multi-Flo Recirculation 1013012007 24 81 % 20% Multi-Flo Recirculation 1111212007 57 49% 0% Multi-Flo Recirculation 1111612007 72 45% -24% Nayadic 712012007 44 75% Nayadic 81212007 36 71 % -50% Nayadic 81912007 55 50% -200°/o Nayadic 812412007 52 31 % -48% Nayadic 911412007 36 45% -2% Nayadic 911912007 33 44% -16% Nayadic 101212007 47 24% -1 1% Nayadic 1012312007 49 15% 2% Nayadic 1013012007 57 55% -49% Nayadic 1 111212007 108 69% -152% Nayadic 1 111 612007 77 71% -90% 96 Table 32 (cont’d) Nayadic Disinfection 1012312007 58 52% -18% Nayadic Disinfection 1013012007 65 59% -14% Nayadic Disinfection 1 111212007 1 18 7% -9% Nayadic Disinfection 1 1/ 1612007 104 31% -35% Nayadic Recirculation 8124/2007 57 49% -9% Nayadic Recirculation 911412007 34 68% 6% Nayadic Recirculation 911912007 38 67% -15% Nayadic Recirculation 101212007 48 69% -2% Nayadic Recirculation 1012312007 49 60% 0% Nayadic Recirculation 1013012007 52 59% 9% Nayadic Recirculation 1 111212007 103 7% 5% Nayadic Recirculation 1 1/1 612007 91 31 % -18% 97 Table 33: Odor panel data Panelist Panelist Panelist Panelist Location Sample Date 1 2 3 4 Average Baseline 911412007 8 10 6 7 7.75 Baseline 912912007 8 8 6 5 6.75 Baseline 101212007 9 9 9 10 9.25 Baseline 1012312007 7 10 6 10 8.25 Baseline 1013012007 6 10 1 7 6 Baseline 1111212007 9 9 7 5 7.5 Baseline 1111612007 9 9 9 7 8.5 Baseline 1 1121/2007 8 9 7 7 7.75 Multi-Flo 911412007 1 1 2 1 1.25 Multi-Flo 912912007 2 3 2 1 2 Multi-Flo 1 01212007 2 7 6 6 5.25 Multi-Flo 1012312007 1 3 4 1 2.25 Multi-Flo 1013012007 1 5 2 2 2.5 Multi-Flo 1 111212007 6 6 1 3 4 Multi-Flo 1 111612007 4 3 8 5 5 Multi-Flo 1112112007 4 5 1 7 4.25 Nayadic 911412007 2 3 6 6 4.25 Nayadic 912912007 3 7 4 8 5. 5 Nayadic 1 01212007 3 3 5 7 4.5 Nayadic 1012 312007 3 9 3 5 5 Nayadic 1013012007 4 10 9 8 7.75 Nayadic 1 111212007 5 10 1 9 6.25 Nayadic 1 111 612007 4 10 3 9 6.5 Nayadic 1 1121/2007 6 8 7 8 7.25 98 Table 34: ORP and DO data Location Sample Date ORP (mV) DO (mg/L) Baseline 912912007 -222 0.36 Baseline 101512007 -218 0.53 Baseline 1013012007 -201 1.08 Baseline 1 11912007 -176 1.26 Baseline 1 111212007 -196 1.03 Multi-Flo 912912007 -165 3.03 Multi-Flo 101512007 -272 0.52 Multi-Flo 1013012007 -42 5.99 Multi-Flo 1 11912007 104 3.44 Multi-Flo 1 111212007 -94 0.75 Nayadic 912912007 -221 0.69 Nayadic 101512007 -215 0.34 Nayadic 1013012007 -220 0.86 Nayadic 1 11912007 -178 0.64 Nayadic 1111212007 -142 0.9 99 REFERENCES 100 REFERENCES Christopherson, S., D. 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