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DATE DUE DATE DUE DATE DUE 6/07 p:/CIRC/DateDue.indd—p.1 USE OF QCM TECHNOLOGY FOR MEASURING BARRIER PROPERTIES OF BIODEGRADABLE PACKAGING MATERIAL BY NITIN GULATI A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE School of Packaging 2008 ABSTRACT USE OF QCM TECHNOLOGY FOR MEASURING BARRIER PROPERTIES OF BIODEGRADABLE PACKAGING MATERIAL By NITIN GULATI For measuring the sorption of water vapor on PLA for three different temperatures with relative humidity ranging from 20 % to 80 %, a new system based on quartz crystal microbalance (QCM) was built. For this purpose 1 % wt/v PLA was dissolved in THF at 35°C, and the polymer film was produced on the surface of the crystal using spin coating. After spin coating the polymer on the crystal, coated crystals were kept in a vacuum oven for 5 hours at 60 °C. Polymer films having a thickness Of 1.25i0.29 um were Obtained with a crystallinity Of 21.3 i 2.3 %, glass transition temperature of 62.3 i 1.4°C and melting point temperature of 151.5 :t 1.0° C. Then, coated crystals were kept in flow cells housed in a peltier chamber and water vapors generated by a computer control humidity generator were allowed to enter into the flow cells. Water vapor diffusion coefficients (D) in the range Of 2.6 to 5.67 x 10-15 m2 / sec , solubility coefficient (S) in the range Of 0.33 tO 11.0 x 10'2 Kg/m3-Pa and permeability coefficient (P) in the range of 0.07 to 3.17 x 10"6 (Kg-m/mz-sec-Pa) were obtained at temperatures of 10, 23 & 40 °C for relative humidity ranging from 20 tO 80 %. Equilibration time required for determining barrier properties of polymer was reduced significantly with this technique as compared to traditional methods. QCM technology was successful to measure water sorption in PLA. To my parents and friends iii Acknowledgements I would like to sincerely thank Dr Rafael Auras, my major advisor for his unlimited support and guidance through out my Master’s degree. His valuable continuous guidance, comments and suggestions for improving presentation and writing skills are highly appreciated. Also I would like to thank him for providing me with financial support during my research project which certainly eased off the financial hardships that I faced during school. Thanks to my committee members Dr Rubino and Dr. Baker for their comments and suggestions on my research. Special thanks to all my friends at School and outside School Of Packaging for motivating me for the graduate studies and their help at times. Also I would like to thank my parents for giving me an Opportunity to study outside India and believing in me Thanks to all Nitin Gulati iv Table of contents INTRODUCTION 1 LITERATURE REVIEW 6 2.1 INTRODUCTION ........................................................................................................ 6 2.2 OVERVIEW OF PERMEATION PROCESS ...................................................................... 6 2.3 QUARTZ CRYSTAL MICROBALANCE ...................................................................... 10 2.4 POLYLACTIDE (PLA) ............................................................................................. 21 3 MATERIALS AND METHODS 24 3.] MATERIALS ............................................................................................................ 24 3.2 EXPERIMENTAL SET UP .......................................................................................... 24 3.2.1 Water vapor activity generation system ........................................................ 25 3.2.2 Flow cells ...................................................................................................... 26 3.2.3 Temperature control chamber ...................................................................... 27 3.2.4 QCM system .................................................................................................. 27 3.2.5 Data acquisition system ................................................................................ 27 3.2.6 Equipment Run .............................................................................................. 28 3.3 EXPERIMENTAL SET UP .......................................................................................... 28 3.3.1 System calibration ......................................................................................... 28 3.3.1.1 Qcm ......................................................................................................... 28 3.3.1.2 Flow pressure .......................................................................................... 30 3.4 TEMPERATURE CONTROL CHAMBER ....................................................................... 31 3.5 SPIN COATING ........................................................................................................ 31 3.6 THERMAL CHARACTERISTICS ................................................................................ 33 RESULTS AND DISCUSSION 34 4.] PHYSICAL AND THERMAL PROPERTIES .................................................................. 34 4.2 MOISTURE UPTAKE ................................................................................................ 35 4.3 EXPERIMENTAL AND PREDICTED FRACTIONAL MASS UPTAKE ................................ 41 4.4 DETERMINATION OF D, S & P .............................................................................. 46 4.4.1 Difiusion coefiicient ...................................................................................... 46 4.4.2 Solubility coefi‘icient ...................................................................................... 48 4.4.3 Permeability coefficient ................................................................................ 49 4.4.4 Eflect of temperature on Permeability parameters ....................................... 5 I 4.4.4.1 Activation energy Of diffusion (Ed) ......................................................... 51 4.4.4.2 Heat Of sorption (A H,). ........................................................................... 52 4.4.4.3 Activation energy (Ep) ............................................................................. 54 CONCLUSION 57 5. l FUTURE WORK RECOMMENDATIONS ...................................................................... 58 APPENDICES 59 6.] APPENDIX A — EQUATION FOR THE FRACTIONAL MASS UPTAKE FOR ONE SIDED D1 59 7 6.2 APPENDIX B-CODE FOR THE QBASIC PROGRAM .................................................... 60 6.3 APPENDIX C — COMPLETE CALCULATION OF DETERMINING MASS UPTAKE ........... 62 6.4 APPENDIX D - GRAPHICAL PLOTS FOR THE WATER VAPOR MASS UPTAKE ON FILMS AT 10, 23 & 40°C AT THE RH RANGING FROM 20 % TO 80 % ....................................... 65 6.4.1 10°C-20%RH .......................................................................................... 65 6.4.2 10 ° C — 40 % RH .......................................................................................... 67 6.4.3 10°C - 60 % RH ............................................................................................ 69 6.4.4 10°C- 80 % RH ............................................................................................. 71 6.4.5 23 ° C -20 % RH ........................................................................................... 73 6.4.6 23 ° C -40 % RH ........................................................................................... 77 6.4.7 23° C — 60 % RH ........................................................................................... 79 6.4.8 23 °C - 80 % RH ........................................................................................... 82 6.4.9 40 °C - 20 % RH ........................................................................................... 85 6.4.10 40°C — 40 % RH ........................................................................................... 88 6.4.11 40°C — 60 % RH ........................................................................................... 91 6.4.12 40°C — 80 % RH ........................................................................................... 94 REFERENCES 96 Vi List of Tables Table 4-1 Physical and thermal properties of the PLA resin and films ........................... 34 Table 4-2 Summary Of P, D, S values ............................................................................... 56 vii List of Figures Figure 2-1 Sorption, desorption and diffusion process across a plastic sheet .................... 7 Figure 3-1 Experimental set up for measuring vapor sorption using QCM ..................... 25 Figure 3-2 Quartz crystal installation in the flow cells. Figure adapted from RQCM Manual [32] ....................................................................................................................... 26 Figure 3-3 Delta frequencies of crystals when dipped in different weight by percentage glycerol solution for three different runs and the predicted values from eq 3-1 ............... 30 Figure 3-4 Variation in delta frequency at different relative humidity conditions at gas flow of 20 sccm ................................................................................................................. 31 Figure 4-1 Drop in resonant frequency as for a film 1.06 x10'4 cm at 23 ° C and 20 % RH as a function of time according to the Sauerbrey equation ............................................... 36 Figure 4-2 Water vapor mass uptake for a film 1.06 x10“4 cm at 23 ° C and 20 % RH as a function Of time as a function Of time ............................................................................... 37 Figure 4-3 Water vapor mass uptake for a film 1.06 x 10'7cm at 23°C and 20 % RH as a function of time calculated from Z-match Equation ......................................................... 40 Figure 4-4 Water vapor mass uptake for a film of 1.06 X 10'7 cm calculated from Z- match and Sauerbrey equations ........................................................................................ 41 Figure 4-5 Experimental and predicted fractional Mass uptake at 10°C at 20 % RH ...... 43 Figure 4—6 Experimental and predicted fractional mass uptake at 23° C at 20 % RH ...... 44 Figure 47 Experimental and predicted fractional mass uptake at 40° C at 20 % RH ...... 45 Figure 4-8 Diffusion coefficient as a function Of relative humidity ................................. 47 Figure 4-9 Solubility coefficient as a function Of relative humidity ................................. 48 Figure 4-10 Water vapor permeability coefficient as a function Of relative humidity ..... 49 Figure 4-1 1 Confidence interval for activation energy Of diffusion at different RH ....... 52 Figure 4-12 Enthalpy Of sorption (AHS) as a function of relative humidity S ................... 53 Figure 4-13 Confidence interval on EI) and its dependence on relative humidity ............ 54 viii 1 INTRODUCTION As a product is packaged, it starts undergoing a series of dynamic changes, such as exchange of small molecule compounds from the external environment into the package and from the package to external environment. These molecular exchanges between the product and the package are termed as mass transfer interactions and they extend through out the Shelf life Of the package. These interactions play a crucial role in preserving the quality Of the products stored inside the package. Since plastic based packaging materials are permeable to smaller molecules such as water vapor, organic vapors and liquids, the extent of mass transfer interactions can have a significant effect on the barrier performance of plastic based packaging materials. Therefore, it becomes necessary to understand the mass transfer process or the interactions to predict the barrier 2 performance Of the packaging materials. and for Optimizing the product shelf life. Mass transfer interactions in polymers are categorized as diffusion Of compounds through the polymer membrane, sorption of compounds by the polymer and migration from the polymer into the product. Diffusion can be defined as the movement of molecules from the area Of high chemical potential or concentration to lOW chemical potential or concentration. AS the permeant molecules diffuse through the polymer structure, they move Within the free volume available in the amorphous regions of the polymer. Diffusion is a concentration—gradient controlled process and may avail reactants for chemical reactions between the product and the permeant, which can deteriorate the quality Of the product. Sorption is the uptake Of moisture, flavor compounds or organic vapors by the packaging material. The extent Of the sorption process mainly depends on the affinity between the sorbate molecule and the polymeric material. In rubbery polymers, for low concentration of permeants, sorption can be explained by the Henry’s law of solubility, which is expressed as C = S*p (l-l) where C is the concentration Of the permeant, p is the partial vapor pressure and S is the solubility coefficient. Permeation is defined as the movement Of organic vapors, gases across homogenous polymeric packaging materials excluding the movement through the pinholes, cracks or perforations present in the packaging material. Permeation involves the dissolution of the permeant molecule followed by the transfer through the polymeric membrane. Permeation process mainly depends on the mobility factor (diffusion Of the . permeant in the polymer structure) and the solubility, which is the ratio Of equilibrium permeant concentration inside the polymer and the penetrant partial pressure. Diffusion coefficient (D) and solubility coefficient (S) are used to calculate permeability coefficient (P) when the Henry’s law is obeyed P = D*S (1-2) Permeability coefficient (P) is a measure Of the ability of the polymer to allow transport Of permeants through it; low barrier polymers are highly permeable where as high barrier polymers are less permeable. Even though some polymeric packaging materials act as a better barrier to specific compounds and they might be poor barrier to other compounds. Barrier performance Of polymer is significantly affected by the product — package compatibility and the external environmental conditions. Mass transfer interactions between the packaging material and product on a very small level can accelerate further changes such as flavor loss, oxidation of the product, morphological changes in polymer and its degradation. As fOOd items and drugs are items of direct consumption, any deterioration in their quality due tO mass transfer interactions may be highly dangerous and have serious consequences. SO, it becomes very important to properly understand mass transfer process and the impact Of external environmental conditions on the barrier performance of the polymer. Several conventional methods such as isostatic, quasi-isostatic, gravimetric technique, isopiestic technique, thermal stripping and desorption have been developed to determine barrier characteristics of polymers [1-4]. Studies measuring the sorption phenomenon Of various compounds in glassy polymers, using these conventional methods have produced reliable and accurate results. The challenge involved with using these techniques is their tendency to become inaccurate at low vapor pressures or at low ‘ concentration Of permeants and long equilibration times required tO reach the steady state [4-7]. Quartz crystal microbalance (QCM), which works on the principle Of piezoelectricity, Offers excellent sensitivity, accuracy and Simplicity to measure changes taking place on the surface Of a crystal. QCM is an excellent mass sensor because of its capability to measure sub-nanogram changes at the solid-air and solid-liquid interfaces. It has already been used as an in situ mass detector to study a Wide variety Of materials and for sorption measurements [8-10]. With the increasing focus on using biodegradable polymeric materials in commercial packaging applications, pOIylactide (PLA), a biodegradable polymer made from corn starch has emerged as an alternate to the petroleum-based polymers. Growing demand for PLA in the marketplace as a packaging material in short lived and commercial food packaging applications, which were initially served by the petroleum- based polymers such as polyethylene terepthalate (PET), required characterization of barrier properties Of PLA. Water vapor permeability coefficient (P) for PLA was found lower than polystyrene (PS) but higher than those Of polyethylene terepthalate (PET) [11]. Sorption isotherms for PLA films Stored at temperatures Of 5, 23 and 40 °C and water activity (aw) ranging from 0.11 tO 0.94 were studied, but no values were generated as the water absorption in those films was lower than the equipment sensitivity [12]. Another emerging issue with the advancement in processing technologies for producing high barrier polymers is that, it has become more difficult to assess their barrier characteristics using conventional methods. Therefore, it becomes necessary to utilize a technique or methodology which has a measurement range of mass uptake lower than above mentioned methods and Shorten the equilibration times in permeation measurements while maintaining excellent sensitivity and accuracy [13, 14] . As water vapor sorption on PLA has been reported tO be lower than 100 ppm, which is lower than the sensitivity range Of most Of the instruments available. QCM provides a new alternative for measuring the low levels Of water vapor sorption in PLA. QCM Offers the advantage Of reducing the equilibration times for reaching the steady state; it can collectively be used as a tool to derive diffusion coefficient (D), solubility coefficient (S) and permeability coefficient (P) from the data generated from the measurements. The Objective Of this thesis was to determine the water vapor barrier properties Of PLA at 10, 23 and 40 °C at relative humidity ranging from 20 to 80 % using QCM. 2 LITERATURE REVIEW 2.1 Introduction The first part Of this chapter presents an overview Of the process, to determine diffusion (D), solubility (S) and permeability (P) coefficients using the lag-time method. The second part of this chapter focuses on Quartz Crystal Microbalance (QCM) as a technique for mass sorption sensing, research done by using QCM, and problems faced and solutions to those problems. The last part Of this chapter focuses on poly(lactide) as a commercial packaging polymer, its barrier properties and the problems associated in measuring its barrier properties. 2.2 Overview of permeation process Packaging interactions in packaging systems start from the moment the packaging material and the product come in contact with each other and the external environment during its production, processing, packaging and storage. These interactions extend through out the life of the package. For a permeation process to take place through the polymeric packaging material, the permeant molecule should be first absorbed at the interacting phase between the polymer and the surrounding environment and then diffuse through the polymer structure. The main driving force for a permeation process to occur is the tendency of the permeant molecule to equilibrate its chemical activity. This results in the transfer Of the permeant molecule from a region Of high chemical activity or high concentration tO low chemical activity or lOW concentration. Therefore, any molecular Species which are not in thermodynamic equilibrium will tend to equilibrate their chemical potential. Phase 1 Phase 2 ' Phase 3 Net Flux P2 ‘1 Sorption / Desorption ‘ T p1 5‘ V N X=0 Package Wall X=I Figure 2-1 Sorption, desorption and diffusion process across a plastic sheet Permeation process can be described as a three step procedure which are sorption, diffusion and desorption as Shown in figure 2-1, which involves the adsorption of permeant molecule at high concentration Side (p2). The concentration Of the permeant at this interface may be determined by the Henry’s Law Of solubility which is C = S.p (2'1) where S is the solubility coefficient and p is the partial pressure. Solubility coefficient is a function of partial pressure Of the vapor or the gas in the contacting phase. Henry’s law of solubility holds well for real solutions as long as they are dilute and there is no interaction between the polymer and the penetrant molecule [15]. For strong interaction between the penetrant and the polymer, different models explaining the solubility can be found elsewhere [15]. After the permeant is adsorbed on the polymer interface, it starts to diffuse through the polymer film until the concentration Of the penetrant becomes equal at both sides. The ability Of the permeant molecule to diffuse through the polymer film is greatly influenced by the physical and chemical structure of the polymer. After diffusing through the polymer film, the permeant molecule reaches the low concentration Side (p1) and is desorbed from the polymer interface into the contacting media. The rate of transfer Of permeant and the amount of permeant transferred through the polymer film can be derived from Fick’s first law of diffusion, which is based on the hypothesis that the rate Of transfer of diffusing substance through unit area of a section is proportional to the concentration gradient measured normal to the section [5]. Fick’s first law of diffusion can be expressed as dc F = -D—— (22) 3x where F is the rate Of transfer per unit area, C is the concentration Of the diffusing substance, x is the distance in direction Of diffusion and D is the diffusion coefficient. As the Fick’s first law describes the rate of transfer Of the permeant diffusing through a polymeric material of certain thickness during steady state, the diffusion coefficient can be assumed to be independent Of penetrant concentration and polymer relaxations. For unsteady or transient state, the rate of flow of permeant can be described by Fick’s second law which can be written as 2 ER: tile ___.:: l)-——7; lit it: where t is the time. Mass sorbed on the polymer film as a function Of time provides the (2-3) necessary information to calculate the diffusion coefficient of the permeant in the polymer and the mass uptake at the equilibrium state provides the solubility Of the penetrant in the polymer [l6]. Commonly, the diffusion coefficient is calculated from the half time method, in which sorption reaches 50 % of its extent and can be calculated as [2 D=0.049— 2-4 ’1/2 ( ) But the main disadvantage associated with determining D with this method is that, if there is any deviations from the ideal conditions, significant errors can be introduced which can not be corrected by using this method. Duda et a1 [17] calculated the diffusion coefficient by integrating Fick’s second law under the assumption Of constant diffusivity and derived the following expression for determining the diffusion coefficient (D) sz 8(Mt/Moo) 2 _ 4 3,1/2 (2'5) D where M, represents the mass Of the penetrant at time t, M...o is the mass uptake at steady state, I is the thickness of the polymer film. Since the fractional mass uptake MJM,O almost follows a linear trend for region less than 0.4, mass sorbed on the polymer as a function of sqrt(time)/thickness of film can be used to determine the diffusion coefficient Of permeant in the polymer film. This method for determining the diffusion coefficient is valid only for diffusion from two sides of the polymer film. The solubility coefficient can be calculated by dividing the mass uptake at the steady state (t :00 ) by the volume Of the polymer sample and the vapor pressure at respective partial pressure S: °° v. p (2‘6) where M... is the total amount (mass) Of vapor absorbed by the polymer at equilibrium for a given temperature, v is the volume Of the polymer sample, and p is the penetrant driving force in units Of concentration or pressure. The units Of S used are kg/m3.Pa. After that, a procedure based on the sum of squares technique described by Barr[18] can be utilized to determine the best estimated diffusion coefficient value. Using the value of permeant flow at steady state Foo, the permeability coefficient P (in kg.m/m2.s.Pa), can be determined by the expression P=D*S (2-7) Hence , diffusion (D) and solubility (S) coefficients for different temperature and relative humidity conditions can be Obtained , which can be further used to calculate the permeability coefficients using P=D'S at respective temperature and relative humidity conditions 2.3 Quartz Crystal Microbalance Quartz crystal microbalance (QCM) technology is becoming a promising technology these days because of its excellent sensitivity to detect small changes on the surface of a quartz crystal and is already being used for probing adhesion of Visco-elastic polymer films, in situ Studies Of proteins and for electrolytic solutions. The excellent sensitivity and accuracy of the quartz crystal can also be used for studying the sorption of permeants on polymers at a nanO—gram level. A QCM consists of a thin quartz crystal 10 with gold electrodes plated on its both sides. Figure 2-2 represents the front and the back electrodes of a quartz crystal used in QCM. AREA Figure 2-2 Back and front electrodes on the opposite Sides of the crystal. Figure adapted from Lu and Lewis (1972) [19] When an alternating electric field is applied across the opposite sides of a quartz crystal, by the Virtue of piezoelectricity an internal mechanical stress is produced which results in a shear acoustic wave propagating normally to surface of the quartz crystal. If a quartz crystal is coupled with non- rigid materials such as polymer films, the amplitude and the phase of the acoustic wave can be influenced by mechanical properties of material As the resonant frequency of quartz crystal is affected both by mass and liquid loadings, measurement of the resonant frequency alone can not distinguish changes in surface mass from changes in solution properties .On the other Side, electrical characteristics can be measured over a range of frequencies; it becomes very convenient to use a circuit model to describe the electrical behavior of quartz crystal, which can relate the circuit elements to physical properties of QCM as well as the surface mass layer and contacting liquid. 11 Butterworth-Van Dyke (BVD) equivalent circuit model can be used to describe an unloaded (without any mass or liquid loading) and loaded quartz crystal as a network of electrical parameters such as resistance (R), inductance (L) and capacitance (C) [20, 21]. The BVD circuit for a loaded crystal as Shown in figure 2—3 has two arms—static arm with static capacitance (Co), the capacitance that arises between the electrodes on the Opposite sides of the crystal representing the Shunt capacitance of the crystal electrodes and a motional arm in parallel with the Static arm, which arises due to the electromechanical and piezoelectric coupling of the quartz crystal. Inductor (L) in the motional arm, represents the inertial component of the oscillation (related to the displacement of mass during the Vibration of the crystal), capacitance (Cm) is related to the energy stored during the oscillation due to the elasticity of crystal and the surrounding medium and resistor (R) which corresponds to energy dissipated due to oscillation and from external mounting and the medium in contact. R L __ .__/l‘ ‘/‘\\/K\ f—_ __l/N “(I ‘ \(f\\‘L 1 ~fo>——— __.___.__. - - ———~———{’f}— AC . | AC Figure 2-3. Electrical equivalent circuit of a quartz crystal The motional arm in the BVD circuit comes into play when there is a mass loading on the surface of the quartz crystal. AS an electric field is applied across the Sides of the crystal, fully charged capacitor (Cm) in the motional arm begins to discharge, resulting in a flow of current through the inductor (L). By the virtue of self—induction, the 12 inductor (L) resists the current flowing through it , until all Of the current flowing through the inductor (L) is used to charge up the capacitor (Cm) again in the opposite polarity [22]. Once the current becomes zero, the capacitor (Cm) begins to discharge again using the energy gained by charging in the opposite polarity. If the resistance to the flow of current through the resistor (R) is zero, this process of charging and discharging Of capacitor (Cm) continues resulting in oscillation of the crystal indefinitely. If R > 0, resistance to the flow of current will result in damping of amplitude of the oscillation and with the time, the crystal will stop oscillating. The static capacitance dominates the admittance away from the resonance, while the motional admittance dominates near the resonance which implies that the motional arm in the BVD equivalent circuit model comes into effect when an additional layer is deposited on the surface of the quartz crystal. When the static arm dominates, the crystal continues to oscillate Without any dampening of the amplitude of oscillation. Details regarding calculating the physical properties of the surface layer and the contacting liquid from the electrical measurements of the quartz crystal can be found elsewhere [19, 23, 24]. As deposition of an additional mass on the surface of the quartz crystal leads to a decrease in its resonant frequency of oscillation, this frequency Shift is proportional to the additional mass deposited on its surface. In 1957 Sauerbrey [25] postulated that for small mass change (up to 20 ug/cmz), addition of foreign mass can be treated as a mass change on the surface Of quartz crystal, so the resonant frequency shift obeys the relation : fl = J12 (2-8) dm in equation 2-8 is the amount of additional mass deposited over the crystal surface, mq is the mass of the quartz crystal, fq is the resonant frequency of the unloaded crystal and I3 (ifq is the shift in the resonant frequency Of the crystal as a result of mass loading. Equation 2-8 can also be written as: mf =mq(fc —fq)/f (2-9) where mf is the mass of the film, fC is resonant frequency of the quartz crystal with deposited film and mf is the mass of polymer film deposited on surface of quartz crystal. If the density of film deposited on the quartz crystal is known, the film thickness can be determined by using equation 2-10. pfrf =
Or SMBJack
‘ Pogo
I - I Pins
7
Holder
Housing
Figure 3-2 Quartz crystal installation in the flow cells. Figure adapted from RQCM
Manual [32]
26
3.2.3 Temperature control chamber
The peltier temperature-controllable chambers have a volume of approximately 8
liters. These cabinets can achieve a temperature control over a range of approximately 5 -
60°C with a precision of 0. l0 C and was obtained pre-calibrated from factory (factory
information).
3.2.4 QCM system
The QCM system used in this study was equipped with a built in Phase Lock
Oscillator (PLO) to support its use in measurement with lossy films and in liquid
applications. PLO utilizes an internal Voltage Controlled Oscillator (VCO) to monitor the
current flowing through the crystal. At the cancellation of the crystal’s electrode
capacitance, there is zero phase difference between the current and the voltage which is
the exact resonant frequency of the crystal. If the crystal’s resonant frequency moves up .
or down due to the phase differences between the current and the voltage, VCO keeps the
frequency of the crystal locked to the crystal resonant frequency through a phase detector.
After the frequency is locked to series resonant frequency, the crystal current is
demodulated to DC voltage, there by amplifying the voltage, which is further converted
into resistance value which QCM outputs to the computer.
3.2.5 Data acquisition system
To support data logging of parameters such as delta frequency, resistance, mass
uptake, the QCM was connected to a data acquisition system which transfers the data to a
computer. The water vapor activity generation system was also connected to a data
acquisition system which controls the flow of wet and dry stream in the mass flow
27
controllers to generate the desired relative humidity level and storing the data in the
computer.
3.2.6 Equipment Run
AS the dry nitrogen gas flows into the system it splits in two branches, one flowing
into the RH-generator and the other one flowing into the flow cells. As soon as the
polymer coated crystals are placed in the flow cells after being thermally treated, the flow
cells are purged with dry nitrogen gas for a period of at least 60 minutes for drying the
surface of the polymer film coated on the crystal. AS the target humidity level in the RH
generator is reached the flow of dry nitrogen gas is stopped by closing the four way valve
which opens the flow of wet stream of nitrogen gas into the flow cells. Before the wet
stream of nitrogen is allowed to enter in the flow cells, it is split into three branches,
entering the flow cell at a constant flow of 20 sccm (standard cubic centimeter per
minute). With the wet stream entering into the flow cells it results in a frequency change
and mass is absorbed on the polymer film. The water vapor sorption on the polymer film
is allowed to run until no change in frequency is recorded. The frequency shift and the
change in mass associated with the crystals during the experimental run is logged into the
QCM and recorded in a computer.
3.3 Experimental set up
3.3.1 System calibration
3.3.1.1 QCM
With the technological developments done on QCM technology, measurements
can be done in liquids and viscoelastic deposits. 1n liquids, the viscoelastic material in
28
contact with the crystal play an important role in characterizing the resonant frequency
and the series resonant frequency of the crystal. Like the decrease in the resonant
frequency of the crystal when an additional mass is deposited on its surface, there is also
a decrease in the resonant frequency of the crystal when it comes in contact with a liquid.
This decrease in the frequency of the crystal in a liquid medium can be calculated from
the Kanazawa’s equation
Af :_f3/2 (3_])
where f is the resonant frequency of the crystal, or is the density of liquid in contact with
the crystal, 1’11 is the Viscosity of the liquid in contact with the crystal, rig is the Shear
modulus of the crystal, pq is the density of the quartz crystal. Before proceeding for any
experimental runs the crystals were calibrated to match the accuracy of the crystals with
the specified manufacturer limits. Figure 3-2 represents the changes in resonant
frequencies measured, when the crystals were dipped in different weight percentage
solutions of glycerol in water at 20 °C. The recorded values of the delta frequencies in
different weight percentage solutions of glycerol were fitted to a straight line up to 45 wt
% Of glycerol and were found to agree well with the calculated values. At higher weight
percentage values of glycerol, the delta frequency Showed higher deviation. Drop in the
resonant frequency up to 1500 Hz for crystals when dipped in different weight percentage
of glycerol solution was established as acceptable in the calculations as they agreed well
with manufacturers Specified limits.
29
-400
0 Run 1
0 Run 2
'500 v Run 3
A Predicted Value
N
I, -800 P 3
>1
8
a ' 2
g -1000 -
‘1: o
C
._ o
o. 9 o
e -1200 P
Q o
-1400 ~ A
-1600 . - L 4
0 10 20 30 40 50
Glycerol, wt %
Figure 3-3 Delta frequencies of crystals when dipped in different weight by percentage
glycerol solution for three different runs and the predicted values from eq 3-1
3.3.1.2 Flow pressure
For keeping accuracy in measurements in gaseous environment, it was required to
maintain a constant gas flow during the experimental runs. To remove the discrepancies
associated with the flow pressure of the carrier gas, drop in resonant frequencies of the
crystals at different flow pressures of 10, 20, 30 seem at relative humidity levels of 20%,
40 %, 60 % & 80% to be used in experimental runs was measured. Based on the
consistency of the results obtained from three different runs, flow pressure of 20 sccm
was selected as the flow pressure for all experimental runs. Figure 3-4 shows the drop in
the resonant frequency of the uncoated crystals at a gas flow of 20 sccm. The drop in the
resonant frequency for all crystals at this flow pressure was no more than 2 Hz, SO this
flow pressure of the carrier gas was used to establish a baseline for further experimental
work. This baseline Shift was subtracted from the drop in the resonant frequencies of the
30
coated crystals during the experimental runs to correct for the actual mass
adsorbed/absorbed on the surface of the crystals.
0.2
0 4
~02
-0.4
~06 I ‘
0.8
Time. in mins
, Reference
E
:ii
p
.E 1 “““‘o
e H
E 1.2 . “‘o
m 0"s‘0
>‘ 1 4 \."."‘
g ‘O'I'ys'osohn
g ‘ ' -"u I
U- 16 |‘ ""'.o‘-.OI-"D..a,.4'
2
LL. 1.8
-2
Figure 3-4 Variation in delta frequency at different relative humidity conditions at gas
flow of 20 sccrn
3.4 Temperature control chamber
The temperature control chamber used for maintaining the temperature was
calibrated before performing the experimental runs. Temperature readings were taken
after every hour for a period of 8 hours from a thermometer (factory calibrated) dipped in
a flask containing HPLC grade water kept inside the chamber at the respective
temperatures. A temperature variation of less than 0.50 C was observed during this time.
3.5 Spin coating
A uniform and homogenous polymer film on the surface Of the quartz crystal was
produced by Spin coating. For this purpose polymer resins were dissolved in tetra hydro
furan at 35 0C and a solution 1 ‘70 wt/v was made. Before coating the crystals, they were
thoroughly cleaned with acetone to remove any particles on their surface which can have
an affect on the resonant frequency of the crystals. Subsequently their resonant
frequencies were measured. After washing Off the crystals, they were spin coated with the
1% wt/v polymer solution to produce a uniform polymer coating. The Spin coating was
done in three consecutive steps; a) after properly mounting the crystal on the chuck, they
were rotated for 5 seconds at a 100 rpm, and Simultaneously starting off the dispensing of
the polymer solution on the crystal; b) dispensing of polymer solution was completed
within the first 5 seconds. After that, the crystal was allowed to spin over the next 5
seconds at a Speed of 200 rpm giving sufficient time and Speed for the polymer solution
to Spread uniformly on the crystal surface; c) In the last drying step, the crystal was
rotated for 5 seconds at 50 rpm allowing the solution to evaporate Off from the surface of
the crystal. After this step, the coated crystals were kept on the stationary chuck for
around 10 minutes providing enough time for the solution to evaporate. After this the
coated crystals were moved to a vacuum chamber for a period of 5 hours at a temperature
of 60° C. This temperature treatment was done for allowing the polymer chains to relax,
remove any impurities present on the surface and further drying it producing a uniform
polymer film on the crystal. After vacuum drying, the coated crystals were taken out in a
desiccator for measuring the thickness of the polymer film. The thickness of the polymer
film coated on the crystal was evaluated by measuring the frequency shift associated with
the coating of the film on the crystal surface in absent of flow.
AI -Af.
— (3-2)
1 f.
32
where l is the thickness of the quartz crystal, Af is the frequency shift associated with the
coating of the polymer film on the crystal, and f0 is the resonant frequency of the crystal
before coating.
3.6 Thermal Characteristics
A differential scanning calorimeter (DSC) from TA Instruments (New Castle,
Delaware) was used to determine the glass transition (T3) and melting temperatures (Tm)
of the polymer films as per ASTM D 3418-97. Crystallinity of the polymer films were
determined by determining the enthalpies of fusion (AHf) according to ASTM D 3417-
97.
33
4 RESULTS AND DISCUSSION
4.1 Physical and Thermal Properties
Before producing the polymer films from the actual PLA resin, its physical and
thermal properties such as glass transition and melting temperatures and percentage
crystallinity were determined by DSC. The physical properties of the polymer films
produced by spin coating were also determined during each experimental run. Table 4-1
shows the values of these physical properties of the resin and polymer films.
Table 4-1 Physical and thermal properties of the PLA resin and films
Property Resin Film
Film thickness, pm NA 1.2i0.2
Glass Transition Temperature , °C 66.03.20 62.0:20
Melting Temperature, °C 1480:] .0 151.1120
Crystallinity, % 16.0120 21.0i2.0
As diffusion of permeant on a polymer film depends on thickness of the sample,
extreme care was taken to produce polymer films of uniform thickness for this study. The
thickness of the polymer films were determined by dividing the mass deposited on the
crystal before the beginning of the sorption by the density and surface area of the
polymer sample. Polymer films produced by Spin coating method were found to have a
thickness of 1.25 :L- 0.29 pm. In addition as the crystallinity of the polymer film greatly
affects permeation process, to keep consistency in our experiments, proper attention was
34
given to produce polymer films of approximately same crystallinity. To do so, polymer
solution was allowed to Spread uniformly over the crystal surface during the Spin coating
process and after Spin coating, coated crystals were thermally treated. This thermal
treatment of polymer films at a temperature 5 °C above their glass transition temperature
for 5 hours allowed the polymer chains to relax, thereby Obtaining the films of
approximately same crystallinity. All the films used in the study had an overall
percentage crystallinity of 21$ 2 %, as Shown in table 4- l.
4.2 Moisture uptake
After purging the flow cells containing the coated and uncoated crystals with the
dry nitrogen gas for approximately 60 minutes, N2 with specific relative humidity
between 20 and 80 % was allowed to enter into the flow cells. Due to the sorption of the
water vapor on the surface of the polymer film on the coated crystal and the bare crystal
surface, a drop in the resonant frequency of the crystals occurs. Once the drop in
frequency iS stabilized, the steady state is achieved. The data generated was used to
calculate the mass uptake on the polymer film in accordance to the Sauerbrey equation
which can be expressed as
MIT-91:: (fq—f)“p"#" (4-1)
C1 2nf2
where n = number of harmonic at which the crystal is driven
f is the resonant frequency of the uncoated crystal
fq is the frequency of the coated crystal
pq is the density of the quartz crystal
35
1.1,, is the shear modulus of the crystal
Figure 4-1 Shows the drop in the resonant frequency of the coated and uncoated
crystals as a function of time. Drop in the resonant frequency is found to be more
pronounced for coated crystals as compared to the uncoated crystals, which is due to
additional affinity of the film deposited on the crystal towards the moisture.
Trme,m'm
fl—————“
A 10 20 30 40 50 60 70
A
-20 2
A
I i A Coated Crystal
‘45 I A 0 Reference
=75 2
u: .
<1 i
-70 I
-95 .
-120
Figure 4-1 Drop in resonant frequency as for a film 1.06 x104 cm at 23 ° C and 20 % RH
as a function of time according to the Sauerbrey equation
Sorption of water vapor on the surface of the polymer film was calculated as a
function of time, as Shown in figure 4-2. The process of mass uptake on the polymer film
takes place in two Steps; transient state and the steady state. During the transient stage,
mass uptake continues to increase with time until it reaches a steady state termed as
equilibrium or steady state.
36
2i)
N
E
i.
(5’ 1.5 -
2
X
E
0)
“g 1.0 P 3
g. 0
3 o
a o
E
,5 o
a. 0.5 - '
c>3 o
:6 0
cc 0
3 o
I l l l
10 20 30 40 50 60 70
00
°L.
Time,mins
Figure 4-2 Water vapor mass uptake for a film 1.06 x10'4 cm at 23 ° C and 20 % RH as a
function of time
The mass uptake calculated from the Sauerbrey equation (Eq. 4-1) as Shown in
figure 4-2 represents the water vapor mass uptake on the polymer film coated on quartz
crystal.
AS the thickness of the polymer films used in the experimental runs had a
thickness greater than 100 nm, deviations from the Sauerbrey equation due to non-
gravimetn'c effects have been previously observed in films thicker than 100 nm by Banda
et a1 [42]. Deviations from the Sauerbrey equation may account for some errors in mass
uptake measurements. Therefore, in order to check for these errors, mass uptake on the
surface of the crystal was calculated from Z- match equation, which can be expressed as
Am: fi'gq—Jtan‘l Rz.tan 7r.[f°—J:—£J
7r.R f
Z.
Where:
. . . . 2
Am rs change In mass per unrt area expressed In g/cm
Nq is the frequency constant for AT —cut quartz crystal
f is the resonant frequency of the uncoated crystal,
fq is the frequency of the coated crystal,
pq'uq . . .
—— = — = acoustic Impedance ratio
pf 'qu Z I
pq is the density of the quartz crystal
pq is the shear modulus of the crystal in g.cm".s2
pf is the density Of the polymer film , g /cm3
W is the Shear modulus of the film in g.cm".s2
(4-2)
(4-3)
To determine the mass uptake on the polymer film from the Z-match equation, the
acoustic impedance ratio is required. Quartz crystal can also be used as a tool to extract
the mechanical properties of the film such as shear modulus from impedance analysis.
For viscoelastic polymer films, generalized impedance Z equals the conventional acoustic
impedance and can be expressed as
Z = ,0.G
where:
p is the density of the polymer
G is the complex Shear modulus of the polymer film.
38
(4-4)
Behling et al [33] characterized polymer properties such as Shear modulus using a
quartz crystal resonator by doing impedance analysis. The acoustic load impedance
generated from the Single film on the crystal surface after taking into account the phase
shift difference between of acoustic wave between the quartz crystal and outer coating
surface can be described as
_ . [p
Z, — 11/p.G tm((t)sh (4—5)
p is the density of the polymer
where
G is the complex shear modulus of the polymer film
h is the thickness of polymer coating on crystal surface
(0 is the series resonant frequency of the crystal
After considering the gravimetric response corresponding to very small acoustic
phase Shifts and the non-gravimetric response corresponding to high acoustic Shifts, the
shear modulus of the polymer film is calculated from the expression
2
G=16.pf.fr.df (4-6)
where
f, is the series resonant frequency of crystal
d-f is the thickness of the polymer film coated on crystal
The shear modulus of the film calculated from equation 4-6 iS used in equation 4-
4 to Obtain the conventional acoustic impedance of the material. Conventional acoustic
impedance for the viscoelastic film and the crystal obtained from equation 4-4 is used in
equation 4-3 to obtain the acoustic impedance ratio, which finally is used in equation 4-2
39
to predict the permeant mass uptake on the polymer film after considering the non-
gravimetric errors induced. Mass of polymer film coated on the quartz crystal is
normalized, to calculate actual water vapor mass uptake on the polymer due to the
sorption of water vapors on it surface. Figure 4-3 Shows the water vapor mass uptake on
the polymer film, calculated from the Z-match equation.
20
2
6
5’.
Water vapor mass uptake ( M x 10 ), ugm/cm
F’
c>
on
—L
O
I
.o
U1
I
oooooooooo
1 l l l
10 20 30 40 50 60 70
Time, mins
Figure 4-3 Water vapor mass uptake for a film 1.06 x 10'7cm at 23°C and 20 % RH as a
function of time calculated from Z—match Equation
The water vapor mass uptake calculated from Z-match equation match the water
vapor mass uptake calculated from Sauerbrey equation. Figure 4-4 represents the
comparison between the water vapor mass uptakes calculated from two different
equations. The root mean square difference between the water vapor mass uptake values
40
on the polymer film predicted from the Z-match and Sauerbrey equation was found to be
less than 3 % , which shows a very good agreement.
20
or
E
E.
3
r: 1.5'-
“’2
x
2
15° 1.0 — 8
’5. o
P o
g o
O
0.5 - 0 ,
. O O Sauerbrey Equation
E O O Z—Match equation
a O
3 O
0.00i l l l l l 1
10 20 30 4O 50 60 70
C
Time, mins
Figure 4-4 Water vapor mass uptake for a film of 1.06 x 10'7 cm calculated from
Z-match and Sauerbrey equations
As Z-match equation considers the errors induced in the mass uptake
measurements due to the non-gravimetric errors, but no significant difference in the
measured values was observed by using the Sauerbrey and Z-match equation, to generate
more accurate and reliable measurement data, the Z-match equation was used for all
calculation purposes and data analysis in this thesis.
4.3 Experimental and Predicted Fractional Mass Uptake
Six different films of comparable thickness were used to for each relative
humidity condition at a particular temperature condition to study the water vapor sorption
on polylactide films.
41
AS the water vapors were allowed to enter into the flow cells containing the
coated crystals, it usually takes some time for them to get sorbed on the polymer surface.
Therefore, it becomes quite necessary to correct for the time at which the actual mass
uptake of water vapor started on the surface of the polymer film.
During our experimental procedures, only one side of the polymer film was
exposed to the water vapors since the other Side was directly in contact with impervious
crystal surface. In this case, the permeable surface is at concentration C: Co, whereas the
impermeable surface is at concentration C = 0. Under these boundary conditions Fick’s
second law is solved to obtain the following expression. The detail solution of the system
is Shown in Appendix A
M 1 . . .
—'—=1———°7 —————2—exp(—(2n +1)-7z-Dz/41~) (4-6)
Moo 7: (2 +1)
Fractional mass uptake was predicted using the equation (4-6) and then compared
with the experimental mass uptake for each experimental run at different conditions.
Figure 4-5 to 4-6 Shows the plot of experimental and predicted fractional mass uptakes
for 10° C, 23°C, and 40°C at a relative humidity of 20 %.
42
Mt/Moo
1.2
1.0 r
0.8 -
0.6 —
0.4 -
0.2 - o Mt/MO0 - Experimental
—- Mt/MOO - Predicted
l L
O
F
0.04
0 1 2 . 3 4 5 6
7 1/2
Sqrt(t)/lx10.,s /m
Figure 4-5 Experimental and predicted fractional Mass uptake at 10°C at 20 % RH
43
1.2
1.0” Ar
0.8 ~
Mt/Moo
0.6 P
0.4 - °
L . . Mt/Moo - Experimental
0-2 - Mt/Moo - Predicted
7 1/2
Sqrt(t)/lx10 ,s /m
Figure 4-6 Experimental and predicted fractional mass uptake at 23° C at 20 % RH
44
1.2
1.0 a
0.8 s
o
O
2.. 0.6 -
2
0.4 -
0.2 - 0 Mt/Moo - Experimental
Mt/M00 - Predicted
O
0.0 . I I I I
0 l 2 3 4 5
7 1/2
Sqrt(t)/l x 10 , S /m
Figure 4-7 Experimental and predicted fractional mass uptake at 40° C at 20 % RH
Root mean square (RMS) values of less than 10 % were found between the
experimental and the predicted mass uptake values. Steady state predictions were very
closely match, though minor deviations were observed in transient stage. Deviation
between the predicted and experimental fractional mass uptake values can be explained
with two possibilities. Thickness at different points on the spin coated film can be
variable, causing different local diffusion coefficients. It was not possible to measure the
thickness of the film at different points. Other possibility of the model not fitting the
experimental data in the transient stage may be because of the absence of factor in the
model that would compensate the interaction between the PLA and moisture. Earlier
45
studies have shown that PLA is affected by relative humidity. Probably, a better fit can be
obtained if a compensation factor is included in the model equation itself. At steady state,
experimental fractional mass uptake values seemed to agree well with the predicted
values for all the temperature and relative humidity conditions.
4.4 Determination of Diffusion, Solubility & Permeability Coefficient
Diffusion, solubility and permeability coefficients were calculated under different
environmental conditions. Additionally, the effect of different environmental conditions
was predicted and compared with the previously reported values.
4.4.1 Diffusion coefficient
Diffusion coefficient determined from the half time method in the sorption range
Of 35% to 85 % can thus be used to accurately predict the diffusion coefficient of water
vapors in the polymer film.
Sum of squares of residual errors (SSE) was calculated for the optimal solution
using different values obtained for the diffusion coefficient and the diffusion coefficient
corresponding to minimum SSE taken as the best solution. This procedure was followed
for each experimental run. Complete code for the QBasic program used for the
calculation can be found in Appendix B (Burgess, 2007). The values of the diffusion
coefficient (D x 10'5, m2/S) for temperatures 10 °C, 23 °C, 40 °C are summarized in
Table 4-2.
Figure 4-8 represents the values of the diffusion coefficient (mz/Sec) at 23 °C and
40 °C for relative humidity values ranging from 20 % to 80 %. Diffusion coefficient
values obtained using 23 °C and 40 °C conditions shows large variability though they do
46
not show statistically significant difference. Determining diffusion coefficient when the
sorption reaches 50 % of its extent can also introduce significant errors, if there is any
deviation from the ideal conditions.
10
. 23°C
3 _ __ 0 40°C
0
8 6 _ T
N\
E.
‘2
E
>< 4 -
Q
2 _
0 l 1 l 1
0 20 40 60 80 100
Relative Humidity, %
Figure 4-8 Diffusion coefficient as a function Of relative humidity
As for deriving the diffusion coefficient, we assume that initially the polymer is in
equilibrium with the cell environment and at t=0, the sorbate concentration has a step
change to Co and is maintained constant during the experiment. In actual experiments,
the concentration surrounding the film specimen changes continuously from the initial to
the final concentration. Assuming the sorbate concentration in the cell is homogeneous,
kinetics of this process might depend on the volume of the cell and the flow rate Of the
stream. This process also leads to the deviation from the ideal behavior and assumptions;
it might have resulted in the high variability in the diffusion coefficient results.
47
4.4.2 Solubility coefficient
Water vapor mass uptake at equilibrium (M...) was used to determine the solubility
coefficient. Dividing the mass uptake at equilibrium (M...) by the density of the polymer
sample and partial vapor pressure, gave the solubility coefficient which can be expressed
as
S = M°° (4-8)
v.p
Values of solubility coefficient (S x102, kg/m3-pa) for temperatures 10° C , 23°
C, and 40° C are summarized in Table 4-2 at the end of the chapter. Figure 4-9 represents
the solubility coefficient as a function of relative humidity.
12- E O 10°C
0 23°C
v 40°C
10-
EU
‘3': 8-
("’1
-§
00
>4 5_
N
9..
>< 4-
”’ i
2.—
1
0- T T
0 20 40 60 80
Relative Humidity , %
Figure 4-9 Solubility coefficient as a function of relative humidity
48
Solubility coefficients at 23 °C & 40 °C were found to be independent of the
permeant concentration. However, solubility coefficient at 10 °C showed a reduction in
the solubility values at higher partial pressures. Solubility coefficient (S) measured at
temperature 10 °C, 23 °C & 40 °C for relative humidity ranging from 20 % to 80 % was
found to be in the range of 0.72 x 10'2 to 11 x 10'2 kg/m3—Pa. Large discrepancies exist
between the solubility values determined by QCM and the time lag methods.
4.4.3 Permeability coefficient
2.5
O 23°C
2.0 — O 40 C
c:
‘3.-
§ 1.5 - 0
("II
E
E
60 1.0 —
x ..
2 ’ i
E 0.5 ~
K
°‘ 1
D
00 i
-05 I r I 1_ J r 1
10 20 30 40 50 60 70 80 90
Relative Humidity,%
Figure 4-10 Water vapor permeability coefficient as a function of relative
humidity
Water vapor permeability coefficient of PLA films at 23° C, 40°C for
relative humidity ranging from 20 % to 80 % are shown in figure 4-10. Values of
permeability coefficients for different temperature and relative humidity conditions are
summarized in table 4-2.
49
No statistical Significant change in the water vapor permeability coefficient values
was observed with the increasing permeant concentration. So the water vapor
permeability was observed to be independent of the relative humidity. Auras et al. [47]
also reported the water vapor permeability coefficient values for PLA to remain constant
with the changes in relative humidity, despite PLA being a polar polymer.
Analysis of the water vapor permeability coefficient values for polylactide films
showed large variability as shown in table 4-2. The values determined using this
technique was found to be two orders of magnitude lower than previously reported
values. Bao et al. [48] determined permeation properties of poly(lactic acid) which were
about one order of magnitude lower then previously reported results and showed
considerable disagreement with previously reported values. They indicated non—
unifonnity of the film thickness as a major source Of uncertainty in their results.
AS during our experimental runs, we used extremely thin films, which are very
hard to handle. There is a possibility of presence of structural defects such as pin holes,
cracks in such thin films, which might have contributed to the large variability in
permeability values.
Condensation of the water vapors in the flow cells or on the surface of the film at
low temperatures such as 10 °C might have also contributed to the high variability in the
permeability values at 10 °C . As we know that little amount of permeant such as water is
enough to bring in some morphological changes in polymer architecture and lower its
glass transition temperature which directly would have affected its permeability
coefficient values.
50
Larger deviations in the water vapor permeability coefficient values during this
research can be due to the extremely thin films used in this measurement. With extremely
thin films, the possibility of structural defects such as pinholes, cracks in films is
increased, which can result in unpredicted behavior during the sorption of permeants.
4.4.4 Effect of Temperature on Permeability Parameters
Temperature dependence of transport parameters is usually described by Arrhenius
relationship, and can be expressed as
—E)/RT
D 2 Doe ‘ (4-9)
s = 50.3“”5 ”’T (410)
P=Pe‘EP/RT (4-11)
I where
Ed is the activation energy of diffusion
AH, is the enthalpy of sorption
Ep is the activation energy of permeation.
Activation energy of permeation can also be expressed as a sum of enthalpy of
sorption and activation energy of diffusion
E, z E, . AH, (442)
3.3.1.1 Activation energy of diffusion (Ed)
Activation energy of diffusion (Ed) was determined for the experiment
runs at 100 C, 23° C, 40°C for the relative humidity ranging from 20 % to 80 %. Figure
4—11 represents the plot of confidence interval of activation energy of diffusion. Due to
51
the higher variability of diffusion coefficient at 10 °C, only the values of diffusion
coefficient at 23 °C & 40 °C were used to estimate the energy of diffusion (Ed).
30
V 0 Lower 95 %
25 - 0 Average
v Upper 95 %
20 -
_ O
9
i 15 I v
'6 o v
1.1.1 o O
10 -
o o
5 l' V .
o
O 1 l l 1
0 20 40 60 80 100
Relative Humidity , %
Figure 4-1 1 Plot of Confidence interval for activation energy of diffusion at different RH
The average values of energy of diffusion (Ed) showed no statistically significant
difference as relative humidity increases, however some unpredictable values of energy
of diffusion were observed at 60 % RH. Energy of diffusion was found to be in the range
of 2.81 kJ/mol to 27.75 kJ/mol in relative humidity range of 20 % to 80 %.
3.3.1.2 Heat of sorption (AHS)
Enthalpy of sorption (A H,) can also be considered as sum of two terms
AHS =AHC +AHm
(4-13)
where AHC is the enthalpy of condensation of pure gaseous penetrant to the liquid phase
and AH", is the partial molar enthalpy of mixing the condensed penetrant with polymer
52
segments. AS the solubility depends on the heat of sorption and unlike activation energy
of diffusion, it can take positive or negative values. Figure 4-7 represents the enthalpies
of sorption (AH,) and its dependence on relative humidity.
-30
o
-40 -
-50 ..
O
_ o
o
E50 ” v
2 0 v
(I)
<70 - O
-30 - a 0 Lower 95 %
o 0 Average
v Upper 95 %
_90 r 1 r 1
20 40 60 80
Relative Humidity,%
Figure 4-12 Enthalpy of sorption (AHS) as a function of relative humidity s
Heat of sorption (AHS) was found to be in the range of -68 kJ/mol to -54 kJ/mol
for relative humidity ranging from 20 %to 80 %. For negative heat of sorption, solubility
coefficient decreases with increasing temperature.
53
3.3.1.2 Activation energy (E)
Activation energy of permeation depends on relative magnitudes of the activation
energy of diffusion and heat of sorption. For E, > AH,, resulting values of Ep will be
positive, which means that permeability coefficient values will increase with the increase
in the temperature. Where as for E; < AHS, resulting values of Ep will be negative,
resulting in decrease in the permeability values with the increase in temperature. Figure
4-13 represents the confidence interval on the activation energy of permeation measured
at different relative humidity. Activation energy of permeation (Ep) was calculated to be
in the range (— 55) kJ/mol to (~85) kJ/mol for relative humidity ranging from 20 % to 40
%.
0
0 Lower 95 %
’20 ” 0 Average
7 Upper 95 %
-40 _
-50 _ 8
o o
of“ v o 5
-80 ~ 0
0 V o
-100 r
-120 b
-140 ~
0 2O 40 6O 80
Relative Humidity, %
Figure 4-13 Confidence interval on Ep and its dependence on relative humidity
54
As the energy of diffusivity (Ed) is always positive, negative activation energy
(Ep) indicates that heat of sorption (AHS) plays a dominant role in water vapor
permeation through PLA. So, water vapor permeation process in Polylactide can be best
described by sorption —diffusion model. With the negative values of the energy of
activation, permeability coefficient decreased with increasing temperature.
55
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