SAWDUST-SALT MSXTURES TO DRY AND TO STORE SHELLED CORN Thesis for the Degree of M. S. MECHiGAN STATE UNIVERSITY Antonio M. Chavos 1962 id LIBRARY Michigan State University SAWDUST — SALT MIXTURES TO DRY AND TO STU-US SI'IELIED CORN by Antonio ll. Chaves AN ABSTRACT Submitted to the College of Agriculture Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree 0! MASTER OF SCIENCE Department of Far- Crops 1962 APPROVED Antonio M. Chaves ABSTRACT A dry mixture of sawdust impregnated with about 10% by weight of NaCl (or CaCle'), when mixed with datp' shelled corn absorbed moisture rapidly, converting the dry salt to a saturated solution which was absorbed by the sawdust. The corn dried until the vapor pressure of the air between the kernels approached that of the salt solution. For drying to the equilibriun.relative humidity of a saturated salt solution, namely 755 a. H. (or about lhfi Ioisture in the grain), such a sawdust - salt nixture absorbed water to about 30$ of its original dry weight. lust of the drying occurred in the first day or two. The sawdust —' salt can be readily removed fro- the grain if it is originally screened in a suitable tanner. The mixture, and particularly its-sawdust conponent, was a powerful insecticide and repellent for granary weevils (SitOphylus granarius). Such a nixturvot salt and an absorbent (sawdust) provides an inexpensive means of drying grain and avoiding infestation by granary weevils. SAWDUS‘!‘ - SALT MIXTURES TO DRY AND TO sroas SHELLED CORN by Antonio I. Chaves . A THESIS Submitted to the College of Agriculture Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of. MASTER OF SCIENCE Department of Far- CrOps 1962 ACKNOWLEDGMENT The author wishes to express his appreciation to several people for their noteworthy contributions to this thesis. Those directly responsible for the production of this work through their efforts are as follows: To Dr. S. T. Dexter of Farm Crops Department as his major professor and advisor, he expresses his deepest gratitude. Dr. Dexter contributed innumerable hours of technical assistance, aid in experimentation, and patient devotion in the production of the manuscript. To Dr. C. W. Hall of Agricultural Engineering Depart— ment for his interest and suggestions throughout the production of this work. Grateful appreciation is also extended to all those who provided encouragement and that undefineable something without which this whole endeavor would have been a complete failure. DEDICATED TO MY MOTHER, VIRGINIA, WHO ENCOURAGED ME AS A BOY AND TO HY FIANCE LUCIA MARIA, WHO INSPIRED ME AS A MAN. TABLE OF CONTENTS LIST 0F TABLES . . . . . . . . . . . . . . . LIST OF FIGURES . . ' IMOWCTI ON 0 O O O 0 O O O O O C O O O O O 0 0 LITERATURE REVIEW A. I. II. II. III. IV. V. BRAZIL Its Geography and Climate, Population, Agriculture, and Its Power . . . . . . The Justification of the Author for This Thesis . . . . . . . . . . . . . . GENERAL PRINCIPLES OF GRAIN STORAGE Grain Storage - General Considerations. Moisture Migration and Mbisture Accumlation..... Mbld Growth . . . . . . . . . . . . Insect Activity . . . . . . . . . . Drying of Grain . . . . , . . . . . . MATERIALS AND METHODS I. II. III. RESULTS Shelled Corn, Drying Agents, and Insects used 0 e a o e o e e O O 0 O o a e e 0 Preparation of ”DRIERS" . . . Preparation of "MIX" . . . . . . . Preliminary Experiments DRIER Na5, DRIER - Nalo, and DRIER - N320 a e a e e e e 0 ~ 0 e e o o e o e DRIER CaS, DRIER - 0810, and DRIER - c320 e e e e e o e a e e e e e e e e e Page iii 13 18 23 27 29 35 57 67 69 76 76 II. DRIER - S . Experiments with DRIER - Nalo, DRIER - 11 0810, and DRIER " s 0 III. IV. N310 V. DISCUSSION OF THE THEORY OF DRYING SHELLED CORN USING A MIXTURE OF SANDUST AND SALT (DRIER) SUMMARY AND CONCLUSIONS 1. sawdust mixture . II. LITERATURE CITED 0 Experiements with Granary Weevil O The Insecticidal Effect of the DRIER (mixture of salt and sawdust) on Granary Weevil . SUGGESTIONS FOR FURTHER STUDY Experiments with DRIER - NalO, DRIER - Oslo, and DRIER - 8 under special conditions Experiments in large scale with DRIER - Drying shelled corn by using a salt - Page 78 88 98 106 112 115 116 117 Table 10. 11. 12. 111 LIST OF TABLES Weather Data From.Brazil . . . . . Electrical Power: Installed Capacity . . Brazilian Farm.Cr0ps Production 1960 . . . The Most Productive States of Brazil . . . Maximum.Mbisture Content For Safe Storage and Corresponding Relative Humidities for Specified Kinds of Grain and Seeds . . . . Reproduction of Rice and Granary Heevils (50 pairs each) in Wheat as Affected by Temperature and Grain Moisture, Indicated by Number of Progeny After Five Mbnths . . Shelled Corn Equilibrium.flbisture Content (wet has 18 ) O O O O 0 O O O O O O O O O 0 Water Taken.up b Blocks of Three Species of Wood Impregna ed in the Dow Flake Solutions of various Concentrations . . . Quantities of the Principal Plant nutrients Contained in Various Plant Products, per .ton of dry matter . . . . . . . . . . . . vapor Pressure and Relative Humidity of Saturated Aqueous Sodium.Chloride Solutions and Preparation of Saturated Salt Solutions vapor Pressure and Relative Humidity of Saturated Aqueous Calcium Chloride Solutions . . . . . . . . . . . . . . . . The Drying of Shelled Corn (3075 M.C.W.B.) When Conditioned in Sealed Containers at 80°F. with: MIX - 3 Na5; MIX - 5 was; MIX-10139.5; m13m10;m-5m10; MIX - 10 Halo; MEX - 3 Na20; MIX - 5 Na20; and MIX 10 Na20 . . . . . . . . . . . . . Page 12 16 17. 22 3h 39 1&8 57 64 66 Table 12A. 12B. 13. 13A. 13B. 1“. 15. l6. 17. 18. iv Page The Drying of Shelled Corn (305 HgC.W.B.) When Conditioned in Sealed Containers at 80°F. with: MIX - 3 Gas; nix — 5 Gas; NIX - 10 Ca5; MIX - 3 08.10; NIX - 5 08.10; MIX - 10 0310; MIX - 3 Ca20; NIX - 5 0820; MIX — 10 Ca20 . . . . . . . . . . . . . . 80 The Drying of Shelled Corn (30% MiC.W.B.) When Conditioned in Sealed Containers at 80°§.with:m-BS;MIx-SS;HD{- 8 10 0.0.0.0.... 0000000 1 The Drying of Shelled Corn 1120* n.c.w.s.) in Sealed Containers at 80° . with: MIX - l Na10;MIX - 3 Na10;NIX - 5 Na10;MIX - 8NalO;andMIX-10Nalo......... 83 The Drying of Shelled Corn (205% M.C.W.B.) in Sealed Containers when Conditioned at 80°F. with: MIX - 1 Cam; MIX - 3 Oslo; uni-50am; MIX-80am; andMIX-lo Calo . . . . . . . . . . . . . . . . . . . 85 The Drying of Shelled Corn (20% 14.0 .W.B.) in Sealed Containers when Conditioned at 80°F.w1th: MIX-133NIX-333HIX- SS;NIX-88;andMIX-lOS...... 87 The Drying of Shelled Corn (20% M.C.W.B.) in Sealed Containers when Conditioned at 80°F. with: MIX - 3 Halo (a); MIX - 3 Halo (b); MIX - 3 Oslo (a); and MIX - 3 S (a). 89 The Drying of Shelled Corn (22.5% M.C.W.B.) in Bins (as designated) when Conditioned with MIX - 3 Halo (using "rock salt " as sodium chloride in DRIER mm) and under a Great variation of Temperatures . . . . . 96 Behavior of Granary Weevil When in Mixture - With MIXES e e e e e e e o e o e e e e e e 98 The Theoretical Uptake of Water from Damp Shelled Corn (100 grams) kept in sealed containers at 80°F; with designated MIXES, assuming an endpoint at 75% R.H. . . . . . 108 Uptake of Water From 100 Grams of Shelled Corn at 2 M;C.W.B. Kept in Sealed Contain- ers at 80 . during 10 Days with th Designated MIXES . . . . . . . . . . . . . 110 Figure BA. BB. 10. 11A. 113. 110. V LIST OF FIGURES Map of Brazil (showing the region of grain production) . . . . . . . . . . . . . . . . Nap of Brazil Average Annual Temperature (maximum) . . . . . . . . . . . . . . . . . Map of Brazil Average Annual Temperature ("1111”) a e o e e e e. e e e e e e o e e 0 lap of Brazil Annual Average Temperature. Convection Air Currents With Warm.Grain in Bin With Colder Surrounding Air . . . Convection Air Currents With Cold Grain in Bin With Warmer Surrounding Air . . . . . . The Heisture Content in the Tap Six Inches of a Bin (variation From July to December). Effect of Temperature on Hold Activity in Shelled Corn at 16% Mbisture Content . . . Desorption Isotherms for Sawdust . . . . . The Curves Show the Saturated vapor Pressure of Water and of a Saturated Solution of NaCl Over the Temperature Range of 0 to 50°C. and Also the Ratios of the Two Intervals. . vapor Pressure in Corn, As a Function of Its Moisture Content for Various Grain Tempera- tures, and in the Air, As a Function of Its Relative Humidity at various Temperatures - c. O O O O O O O O O O O O O O O C O O O Weighing Shelled Corn and Showing the Equipment Deed During the Laboratory Experiments . . . . . . . . . . . . . Dr. S. T. Dexter and the Author With the Materials Used in the Large Scale Experi- ments (Corn in Bags, Salt, and Sawdust) . . Shoveling Sawdust With Salt Solution 1 Preparing the DRIER . . . . . . . . . . . . Page 24 2h 26 28 61 62 63 7h 71; 7h Figure 11D. 11E 0 _12. 13A. 13B. 130. In. 15A. 153. 150. 15D. 153. 15F. 15G. 15H. 16. vi Filling the Bin With the MIX - 3 NalO . . . Screening to Remove the Sawdust Before WeighingtheDryCorn......... . Moisture Content of Wet Shelled Corn When Stored With MIX - 3 8, MIX - 3 Nalo, mam-30310 eeeeeeeeeeee Relative valumes of DRIER Halo to damp corn Weight and volume of MIX 3 Nalo . . . . . . The Author ShOwing to Dr. C. W. Hall (his Minor Professor) the Experiments with the Granary Weevils in MIXTURE with DRIERS . Moisture Content of Wet Shelled Corn When Stored in Opened Bin, Sealed Bin, and in a Bin With a" Layer of Sawdust-Salt on the Top, Mixed with Sawdust and Sodium Chloride. Movement of G. Weevil in "DRIER" Co Environment . . . . . . . . . . . . . . Mbvement of G. Weevil in ?DRIER" Environment Behavior of G. Weevil in Contact With DRIER Behavior of G. Weevil in Contact With Corn. Behavior of a. Weevil in Mixture With DRIER and Corn .,. . . . . . Movement of G. Weevil in Mixture With DR md com o a e 'e e e e e e e e . e e e e e Mbvement of G- Weevil in "DRIER" . . Movement of G. Weevil in "DRIER" Corn Environment . . . . . . . . . . . . . . . . Behavior of Granary Weevil in Sawdust - Corn Environment When A Source of Air is supplied 0 e e o o e e e e e a e e e e e e Page 75 75 90 95 95 95 97- 101 101 102 102 103 103 104 104 105 INTRODUCTION * Antonio M. Chaves Techniques for drying and storing grain depend to a considerable degree upon the culture, degree of mechaniza- tion and urbanization, etc. of the country involved, Where hard surfaced truck roads pass every farm and railroads are available near at hand, drying and storage of grain may be economically performed in large central establish- ments. In Brazil a large proportion of the population inhabits small or middle-sized farms, where the products that are grown are consumed, except when hauled on donkey- back or on wagons hauled by horses and oxen to villages or cities, on paths or roads not designated for heavy traffic. To document this situation more fully, the first part of this paper is related to Brazil, in the context of storage and the losses of small grain and shelled corn. In brief, the subtropical temperatures and high relative humidity of the air in the grain-producing regions of Brazil give rise to profound problems due to molding and insect invasion in stored grain. The experimental work. reported in this thesis outlines a method of drying and storing grain that might be feasible for small farmers in Brazil and the many other subtropical or tropical countries with similar problems. ‘ Bachelor Science in General Agriculture, graduated from the U.R.E.M.G. in 1958, and an AID fellowship holder from Brazil, on a project relating to training in grain storage. A . BRAZIL . I. ITS GEOGRAPHY AND CLIMATE, POPULATION. AGRICULTURE,AND ITS—POWER Geography and Climate - Brazil's area of 3,287,195 square miles resembles roughly the shape of an equilateral triangle. The north-south and east-west dimensions of Brazil at the points of their greatest extent are almost identical - 2,68h and 2,680 miles respectively. The farthest reaches of the country extend from latitude h°20'h5" N. to latitude 33°A5'09" S. and from longitude 3h°h5'5h" W. to longitude to 73°59'30" W., covering 38 degrees of latitude and 39 degrees of longitude. Most of Brazil is situated to the east of the United States, for all of its territory lies east of the longitude of New Ybrk City. Brazil's neighbors include all the countries of South America except Chile and Ecuador. 1 ' Fifty-seven percent of Brazil is made up of highlands, varying from 650 to 3,000 feet in altitude, in which irregular mountain ranges form high plateaus. The remain- ing forty-three percent of the land is less than about 650 feet above sea level. iMost of the territory of Brazil lies within the torrid zone. Since the tropic of Capricorn passes through the city of Sao Paulo, only the area to the south, including parts of the states of Santa Catarina and Rio Grande do -2- -3- Sul, are in the temperate zone. Practically all of Brazil lies south of the Equator, and the seasons are the reverse of those in the United States. The farther to the south, the more pronounced are the seasonal changes. The Amazon area is rainy and humid, with high average temperatures the year round. The heat in the coastal regions within the torrid zone is tempered- by the trade winds and by the proximity of the ocean, and stiff breezes are characteristic of the coastal cities of the Northeast. In the highland areas of the interior, the altitude somewhat offsets the effects of low latitude. Frost occurs with some frequency in the three southern- most states. The northern limit of the frost line is in northern Parana and the extreme south of Sao Paulo. There are three main types of climate in Brazil, each of which is subdivided: (l) Equatorial or tropical climate, (2) Subtropical, and (3) Temperate. (Figures 1, 2, 3, and h) (l) Equatorial climate. This is characterized by a mean temperature of 26° to 27°C. The area occupied is: Amazonas, Para, Maranhao, Piaui, Ceara, Rio Grande do Norte, Pernambuco, Alagoas, Goiaz, Mato Grosso, and Bahia. It is sub-divided into super humid, continental humid, and semi arid. (2) Subtropical climate. Average annual temperature varies between 230 and 26°C. This includes Sergipe, part ' r l r .4: 72° 44° 40° 3%; ATLANTIC OCEAN on EOUATOR o. _ 4, AMAZONAS PA RA 44 MARANHAO . IRONDONIA. i|2° WIAl‘O snosso r16. BRAZIL- SCALE STATUTE MILES Mir—250° KILOMETERS -2”. ~28. 7.69 7?’ 6.8“ 63° FIG.|.— MAP OF BRAZIL'- (4). (SHADED AREA= REGION OF seam PRODUCTION) ’ FIG.2- AVERAGE ANNUAL TEMPERATURE-(4), (MAXIMUM) Ili- ll" a. ‘ ll mull .Hlll e.'... .t-.- In... . O '0‘ 'o'o- e'. 0.0,. e' " e- ’Ilm .‘aéiill'til't' a." ' 119““ "ii: 1.:.:.: .0 '4'. and .‘l"" ’ I L. .2; HI .- .-‘Z'.' . I .’0‘ . a 0 A " ae‘ O. y- a... ' a .— .— — - “v ‘0 .0 Jill '-‘.:-..' -‘ ”W” - IS TO 26°c.-64.4 T0 78.8’E' - -: 2::2-«5'26’Tozsoc. 73s TD 32.4%: - - 28T030°C-82.4T0 86°F FIG: 3 -AVERAGE ANNUAL TEMPERATURE-(4)_ (MINIMUM) -< MDZS 25 m0 mmhzmo 2. 2.410 “—0 mus—m... .>< nT Av 0.0: one so? Moo comm .034 52. m 8. \u \ O. O... \o\“ :4 \ n. o tux -26.. \ IO N O N O O ff) —- "IdoI BONBH 3:1:IIO BURIVHHdNBI " 0 r0 -53HONI 9 dOI 3H1 NI INBINOO 330.190“- \\ \ \ III. HOLD ORWTI'I Grain is a hygroscopic material and its moisture content determines the relative humidity of the interseed atmosphere. Studies on the role of microorganisms in storage deterioration indicate that mold growth is the primary cause of spoilage and heating. The relative humidity of the interstitial air has a pronounced effect on mold growth and the various species of fungi have definite limits for growth and reproduction in relation to minimlm relative humidity. Experimental research on these limits and many years of practical elevator manage- ment here in the United States have led to the establish- ment of maximum moisture levels for the storage of various grains. (1?) The mold activity as related to temperature and relative humidity has been shown that reduction of storage temperature has a marked influence on the respiratory and reproductive process of the connon grain storage molds. The prevalent spec ies of aspergillus molds in stored grain can grow 10 to 20 times faster at 70°F. than they will at 60°F. Figure 7 shows how a moderate decrease in storage temperature caused a significant reduction in the per- centage of germs invaded by storage molds with shelled corn at 16% moisture content. Thus, with a comparatively short period of storage, all during cold weather, molding and insect problems are relatively insignificant. «27- -28- E23555: oxowiq zmoo 846%. 2. E254 0.52 20 mmafimmazg no Pomuum- so: madmOhm mxwu; n N _ {E \_ \ \IIIIIIWIIII moss moon ON ow 00 OO. - 96 430va sweat - IV. INSECT ACTIVITY The damage of stored corn in Brazil due to the attack of insects in elevators, farmersi bins, corn cribs, etc., is primarily due to the granary and rice weevil. Therefore,a general description of these insects is given below. 1) Classification Granary weevil - SitOphylus granarius (Linne) Order: Coleoptera Family: Curculionidae Rice weevil - Sitophylus orizae (Linne) Order: Coleoptera Family: Curculionidae 2) Distribution The granary and rice weevil are cosmopolitan. The first one is probably not native to North America, and the second one is supposedly a native of India. They are very frequently found together. The granary weevil is less prevalent, at least in tropical and semi-tropical climates. It prefers a temperate climate and is more frequently found in the northern part of the United States than in the south. In Brazil, it occurs more in the south than in the north. 3) Food Wheat, corn, macaroni, oats, barley, and other grains and grain products. Adults feed upon.whole seeds or flour -29- -30- but the larvae develop only in seeds or pieces of seeds or cereal products large enough for them, and not in flour unless it has-become caked: (19) u) Life Histggy, Appearance, and Habits In unheated storages, winter may be passed as larvae or adults, the latter stage surviving zero oF. weather for several hours. The adult granary weevil is a somewhat cylindrical beetle, about 1/6 inch in length. It is dark brown or nearly black in color, with ridged wing-covers, and a prolonged snout extending downward from the front of the head for a distance of about one fourth the length of the body. (19) The rice weevil has much the same general appearance, although on the whole it will average somewhat smaller. There is a patch of somewhat lighter, yellowish color on the front and back of each wing cover. A distinguishing mark is in the shape of the small shallow pits on the prothorax of the beetles; in the rice weevil these are round, in the granary weevil they are oval. (19) The female weevil chews slight cavities in the kernels of grain or in other foods, and there deposits small white f eggs, one in a cavity, sealing it in with a plug or gluey secretion. The eggs hatch in a few days into soft, white, legless, fleshy grubs which feed on the interior of the grain, hollowing it out. On becoming full-grown, they are about 1/8 inch in length. They change to naked white pupae -31- and later emerge as adult beetles. The entire life cycle may be passed under favorable conditions in from four to seven weeks, they live seven'or eight months, and may even survive for over two years. The rice weevil has well- deve10ped wings, and frequently flies, especially during periods of high temperature. The granary weevil has the wing covers somewhat grown together and is unable to fly. (19) The granary weevil has become more specialized than the other members of the genus to which it belongs, has lost the power of flight and is dependent upon.more for its dissemination. Unlike the closely allied rice weevil, it is never found breeding in the field. It occurs only in places where grain is stored. In other respects, the two insects closely resemble each other in their life histories, and will very frequently be found associated and working together in the same bins. 5) Effect of Temperature Within certain limits, the rate of development and reproduction of all grain infesting insects increase with the rising temperatures. A grain temperature of 70°F., is considered to be the danger line. At that or higher temperatures, insect populations increase rapidly and severe damage to stored grain may be expected; whereas below this temperature level little damage need be expected. The effect of temperature on the rate of -32- reproduction of the granary and rice weevil are shown in Table 6. (6) . The abundance-of insects in stored grain is directly affected by temperature, moisture and food requirements. The insects that attack stored grain as a group are mostly of sub-tropical origin and do not hibernate. They did not develop resistance to low temperatures, so that in the southern portion of the United States they are in greater numbers than in the northern portions. 6) Effect of Moisture The insect pests of stored grains depend on their food supply for their moisture requirements. Some insects such as the flour beetle and moths are able to break down the food supply and thus supply their moisture needs. The rice weevil and granary weevil are unable to obtain moisture in this manner. .They are unable to breed in grain with a moisture content of nine or below nine per cent, and the adults soon die in dry grain. Little breeding of these grain weevils occurs where the moisture content of grain is below 11 percent, unless grain temperatures are 80°F. to 90°F. The effect of grain mois— ture on the reproduction of granary weevil and rice weevil is shown in Table 6. (6) 7) Insect Control Assuming that the grain is dry enough to store without heating when placed in the bin and insects are not present, -33- there is little danger of insect infestation in the north- ern portion of the United States. This has been discussed in the topic "Effect of Temperature on Insects." In the regions where small grains and corn are produced in Brazil, however, there is a much greater problem of controlling insects than in the area mentioned above. In order to control insects, there are many methods, and the effectiveness of each one of them depends upon the skill of the person who is using it. They are: a) Good house keeping - is one of the simplest and best ways to prevent insects. b) using grain protectants c) Drying and heating sterilization of grain d) Turning the grain or aeration e) Fumigating f) Surface spraying for moth infestation Using repellents — substances that keep insects away from crops because of their offensive appearance, odor, or taste. 8) The use of a protective covering of dust, wood ashes or similar finely divided material, or the mixing of the material with grain to prevent insect damage was first practiced many years ago and has never been entirely abandoned. When finely divided chemically inert dusts are mixed with grain, they promote the rapid loss ‘of body moisture of insects infesting the grain and cause their death by desication. (6) -3h- amam :mmm 0mm.oH amm.ma mamm m:>.oa amp Hmm :a mafia omen Hmmm aem.ofi anmm «mom Ame sen me .omNH mMNN mmom wam mmmm hum: mod mm NH 0 rpm came mmm mmm am 0 or AA 0 ma: mm: wmm ma 0 O o .. OH 0 mm mm o . o o o- o m ,:i Zucchini Zeros H33 :Moo Scot”: 3.53 H334, memos. I..- III... masses mom masses ooa amends mom massage. to“ i Ii} - . 1. ohsvmaoz .moom — .moom .moow .mOom pcoonom Amy .mspeoa o>am mound mammoma no homes: no ooamoaosa .onspmaoa macaw use omsnsmoaaop no oouoouhs mm anon: ma Amoco nmamo omv maa>oom anemone one cod: no soaposponoom m muma m.sa m.ma s.aa m.oa o.m m.m s.s s.s momm ooom m.m~ m.mH o.sa m.ma m.HH m.m s.m o.» H.m mos» comm . m.md =.aa m.m m.m a.» moo» oonw w. m.mfi w.ma a.~a ~.oa m.m moOm oooa .auxizsz+mwwH o.sa w.ma m.HH H.0H comm, coo. unnumuogaoa usoouoa wapaofiass o>apoaom Away .Amamon 903V acoumoo onspmaoa.asfinnaaasoo shoe ooaaomm N mumisture in wood moves as liquid or vapor through several kixads of passageways. These consist of the cavities of fitaer and vessels, wood ray cells, pit chambers and their 911: membrane openings, resin ducts of certain softwoods, -56- other intercellular spaces, and transitory cell-wall passage ways. Host of the moisture lost by wood during drying moves through cell cavities and the small openings in the cell walls. Moisture moves in these passage ways in any direction, longitudinallyas well as laterally. Lighter woods in general dry more rapidly than do the heavier woods. (20) However, if we are concerned with sawdust, there is no difference; if there is any it should be very small and we can neglect it. The reasons of movement of water during the drying or wetting process of sawdust are as follows: (21) l) Capillary action, which causes free water to flow, for the most part, through cell cavities and small openings in the cell wall. ' 2) Differences in relative humidity in the sawdust that causes water vapor to move through various passage- ways by diffusion. 3) Differences in moisture content that move the bound water through the small passageways in the cell wall .by diffusion. ‘ The factors which influence the drying rate or the wetting rate are: - The rate at which moisture moves into sawdust or moves out from sawdust is dependent upon the relative humidity of the surrounding air, the steepness of the moisture' gradient, and the temperature of the sawdust, the lower the ‘-57- relative humidity, the greater the capillary flow. Low relative humidities also stimulate diffusion by lowering the moisture gradient. The higher the temperature of the sawdust, the faster will be the rate at which the moisture moves from the wetter interior to the drier surfaces. (21) For the opposite reasons, the same will take place when dry sawdust is mixed with wet grain. e) Composition of Sawdust ' The average plant-nutrient content of saw- dust in comparison with wheat, straw, and alfalfa hay is given in Table 9.. It will be observed that sawdust is extremely low in nitrogen, phosphorus and potassium. (1) TABLE 9 Quantities of the principal plant nutrients contained in various plant products, per ton of dry matter. (1) Dry material Nitro en Phosphorus Potash Lime Mag. (in lbs.) (N_ (P205) (K20) (CaO) (H30) Sawdust h 2 h 6 0.5 Wheat straw lO 3 12 h 1.2 Alfalfa hay #8 10 4 28 28 7.0 f) §2ecific Gravity The specific gravity of the woods (sawdust) which have been used in this proJect are: (l) Basswood (Tilia americana) sp.gr. - .32 ~58- (2) Beech (Fagus grandifolia) 8p.gr. - .56 (3) Cherry (Prunus serotina ) sp.gr. - .h7 (4) Elm (Ulmns americana) sp.gr. - .h6 All are hardwoods. 2) Sodium.0h19ride (HaC1) Salt, sodium chloride, has probably been with us from the beginnings of geologic time, and has probably always been necessary either directly or indirectly through all stages of the evolution of living things. The import- ance of salt in all recorded civilizations may be gauged by the number of salt words in contemporary literature. With the exception of water, no other chemical substance is mentioned so often. (18) Composition In natural occurence salt is never found absolutely pure. Average analysis of large quantities of salt as mined may run.we11 over 98 percent. The most common insoluble impurities in salt stocks are anhydrite, dolomite, calcite, pyrite, quartz, and iron oxides. The most common soluble impurities include the following ones: Ca, Mg, K, Cl, co , and son. (18) Occurence The various occurences of salt can be classified geologically as follows: (18) 1) Salt in Solution 2) Dry Deposits a) Ocean water a) Playa salts -59- b) Lake water b) Bedded salts c) Ground water c) Flowage salts Physical Properties Doubtless, sodium chloride has been subjected to every known physical test. A Studies of grain storage in closed containers with air at various relative humidities showed that molding occured at more or lessiconstant relative humidities of the air surrounding the particles of grain. The air in the bin between beans at 16% moisture content may be as damp (75% R. H.) as the air between flaxseeds at 10%, or wheat at lhfi. (9) Thus, it is now quite generally agreed that the so-called critical moisture level for any individual species is the percentage at which the seed is in equili- brium with an atmospheric humidity of about 75%. (2) From that statement, we have concluded that the way to maintain an environment of 75% relative humidity to materials in storage is with the use of a saturated solution of sodium. chloride.' Figure 9 shows the vapor pressure curves for water and for a saturated solution of sodium.chloride. (18) The figures given at the various temperatures on the sodium chloride curve are the ratios of the vapor pressure, or the relative vapor pressure (relative humidity) of the air over the salt solution. Supposing the dry bulb reading to be -60- 15°C. and the wet bulk (NaCl) reading 13°C. as located by a circle on each curve. The curve shows that these would correspond to vapor pressures or approximately 9.2 mm and 13.5 mm or a relative humidity of 9.2/13.5 or 68% which is somewhat drier than necessary for safe storage. In general, if the wet bulb (NaCl) is 1°C. colder than the dry bulk, the grain should store without trouble, usually about 71%. (9) Hilner and Geddes (2) consider 7h$ R. H. or less, sufficiently dry for ordinary storage of dry grain. Table 10 shows the vapor pressure and corresponding relative humidity of saturated solutions of NaCl. uses of Salt (HaCl) Among the "big five" (the primary raw materials - salt, sulfur, limestone, coal and petroleum), salt is unique in versality and number of uses, due to application of a large number of its physical and chemical properties. The following brief list contains both large and small uses. (18): a) Deliquescence: Removal of water vapor from air and gases; removal of water haze from.turpentine, gasoline b) Freezing point depression: Ice and snow removal from streets; refrigerant , brines , etc. c) Nutritiveness: Human and animal foods; fertili- zers; fermentation industries, etc. -61- oo- :N-..-.m303- _m \\\\x x, \- \\\ \\ \\\\\” .nm, ‘ \- . «HHT\\ Ilieo \\ \\\ \ u\\ _\ \ o Nil: nvui nan: . nu IIIIII i... I L In .I ll-N .TUV\\\ A\\.PT th¥mwi s \\ - \I\..I\\\ .\\_V\. .\Ilbo \NNNhhhhh\i\i \\MWW\ .. s \\ \\V““\ u \ “““\) \\“\\“ ”r \) \. u H i. o m “as. we to.be» o : _u _m a .o no so 8 .8 u . oomz Zo-udcmm 0024m243$ mmrbdw b mac-40452 O... -._.m ZO-wflcmm 002.324 mom (hm-Ocm orb-2 amz-uNmDHC-wmw. >20 _2 41m b-m.>m b fiCZ-ZOZ Om. _._.w mmr>fi4. (bx-Ocm fimZ-ummbficmmmnoo.A-O- _5u- TABLE 10 vapor Pressure and Relative Humidity of Saturated Aqueous Sodium Chloride Solutions. (18) Temperature Vapor Pressure (nu Hg) Equilibrium Relative 00 F0 Sat. Sol. H20 Humidity HaCl _ o 32 3.5 11.579 76.1% 10 50 6.9 9.209 74.9% 20 68 13 .2 17 . 535 75 . 3% 30 85 23.9 31.824 75.1% ho 10h 41 .6 55 .324 75 2% 50 122 69.5 92.510 75.1% Preparation of Saturated Salt Solutions \ In order to saturate 100 grams of water, the weight of salt required in grams is:' (12) Chemical Tegperature figight NaCI (Sodium chloride) 10 50 35.8 20 68 36 .0 30 86 36.3 IIO 10h 36.6 Ca012(Calcium.chloride) 20 68 59.5 ’ ' 30 86 - 7n .5 i no ' 104 102 .0 -55- d) Taste: Flavor for foodstuffs, stimulant of sweet flavors, etc. e) Toxicity: Weed and algae killer, fungicide, germicide, bactericide f) Preservative action: Curing meats, hides and skins; preserving dairy products, vege- tables, fish and shellfish, etc. g) vapor pressure: Desiccant, air dryer; wood curing agent. As we can see, salt has a tremendous application, and we hape very soon to include in this list the property of drying and keeping grain safely with its use in combina- tion with sawdust and other absorbent materials. 3) Calcium Chloride (CaClgl ‘ Composition . The content of actual calcium-chloride in commercial solid calcium-chloride is from.73% to 75%, and in flake calcium chloride, it is from.77% to 80%, the balance being principally water of crystallization with a small amount of salt (NaCl). Magnesium chloride is absent, thus precluding the danger of corrosion. Properties Calcium chloride dissolves readily in water; in fact, it has such an attraction for water that when exposed to air under ordinary conditions, it absorbs atmospheric moisture until the calcium chloride is -55- dissolved. Its solutions are relatively stable. Such a property mines it a strong drying agent, and its wide use in chemical laboratory as a desiccator. Table 11 shows the vapor pressure and corresponding relative humidity of saturated solutions of' Ca012. The relative humidity is calculated from P/Po, where P.= vapor pressure of saturated air and Po = partial vapor pressure of water. Other prOperties and uses of calcium.chloride were mentioned already when we covered the topic "Drying Agents." TABLE 11 vapor Pressure and Relative Humidity of Saturated Aqueous Calcium Chloride Solutions. (16) Te?erature Va or Pressure ma 'Equil ibrium . . . 01. Relative 08012 Humidity 0 32 2.08 n.579 45.u$ 10 50 3.71 9.209 “0.3fi 20 68 6.06 17.535 38.5% 30' 86 7.22 31.821: 22 .636 * Computed MATERIALS AND HETHODS I. SHELLED CORN, DRYING AGENTS, AND INSECTS USED: The corn used in the first stage of this experiment was a yellow dent hybrid which had been stored at O°F. for a period of eight months. It had an average moisture content (wet basis) of 30%. A portion of this corn was dried at room.temperature (approximately 77°F.) in order to reach 205 moisture content. In the second stage of this experiment, the corn used was a yellow dent hybrid which had been stored in an elevator for a period of more than one year. It had an average moisture content of 12.5%. This corn was wetted to 22.5% and was used in the final experiment. The drying agents which were used are: sodium- chloride (table salt and rock salt), calcium.chloride, and dried sawdust which was screened through a 12/6h inch round hole screen. The dried sawdust was a mixture from four different woods: beech, elm, cherry, and basswood. The insect used to test the DRIERS as an insecticide or an insect repellant was the granary weevil (adults) (Sitophylus granarius - Linne). ‘ II. PREPARATION OF "DRIERS" Several mixtures of sawdust and salt were prepared using different concentrations of salt. These mixtures will henceforth be designated as: -68.. DRIER - Nas (1 part NaCl : 5 parts sawdust) DRIER - N310 (1 part NaCl : 10 parts sawdust) DRIER - Na20 (1 part NaCl : 20 parts sawdust) DRIER - Ca5 (1 part CaClz: 5 parts sawdust) DRIER - CalO (1 part CaCla: 10 parts sawdust) DRIER - Ca20 (1 part CaCle: 20 parts sawdust) DRIER - 8 (plain dried sawdust): The term.DRIER refers to the combination of sawdust and salt either NaCl, CaClz, or only plain dried sawdust. Na refers to sodium chloride and the number following it refers to the preportion of sawdust as can be seen above. Ca refers to calcium.chloride with the same notation as used for sodium, i.e., DRIER - NalO - 1 part of sodium chloride (#0 grams) to 10 parts of dried sawdust (“00 grams). The prOportions given as the examples refer to concentration by weight, not by volume. In order to describe how the "DRIERS" were prepared, the DRIER - Nalo may be taken as an example. Supposing that about 500 grams of the mentioned drier is needed. Then to prepare it, the following steps were followed: I l) Weigh 50 grams of sodium chloride and 500 grams of dried sawdust. 2) Prepare an aqueous solution of the salt. The quantity of water has to be sufficient to wet the 500 grams of sawdust because in this way the sawdust will be impregnated with the solution of sodium chloride. Different -59- quantities of water have been used to prepare the DRIERS and based on these results, an amount of water equal to about 1/3 of the weight of sawdust.is needed to prepare the salt solution. Thus, there will be 35 grams of water for each 100 grams of sawdust. In this example, 175 grams of water (about 1/3 of the weight of the sawdust) should be used to dissolve the salt. The quantity of water indicated as percentage of the weight of the sawdust (35$) was used to prepare all the DRIERS. 3) After preparing the salt solution, it is mixed thoroughly with the sawdust. The damp mixture was placed in an oven at 180°F. for 2h hours in order to obtain the DRIER. To mix the sawdust with salt solution is very easy. With small quantities it can be done with the use of hands; otherwise, in large scale as used in the second stage it can be done with a shovel. (See Figure 110) III. PREPARATION OF MIX Different quantities of DRIER in relation to the quantity of wet shelled corn were also used in this experiment, and for these proportions of DRIER to shelled corn the following notations were adopted: EEEEBEEEEEEEEéBEEEEBEEEEE NaS NaS nus ns5 N35 Halo Nalo Nalo Halo Halo NHZO uszo naao waao uszo Ca5 Ca5 C35 Ca5 Ca5 CalO CalO CalO CalO CaIO -70- ( 1 part corn (3 (5 (8 (10 (1 (3 (5 (8 (1o (1 (3 (5 (8 (1o (1 (3 (5 (8 _(10 (1 (3 (5 (8 parts parts parts parts part parts parts parts parts part parts parts parts parts part parts parts parts parts part parts parts parts (10 parts corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn corn c ODD P‘ 0* P' r4 (a P‘ be P‘ +4 (H P' ta ta ho rd Id h’ F4 (a F‘ ta ta F‘ r4 Ia DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER DRIER N35 ) 11:5 ) Na5 ) Na5 ) N85 ) Nalo) NalO) RalO) NalO) NalO) uszo) Na20) Na20) nszo) sto) 0&5 ) Ca5 ) Ca5 ) Ca5 ) Ca5 ) CalO) Calo) CalO) cuo) CalO) -71.. MIX - l, Ca20 ( 1 part corn : 1 part DRIER - Ca20) MIX - 3, Ca20 ( 3 parts corn : 1 part DRIER - Ca20) MIX - 5, Ca20 ( 5 parts corn : 1 part DRIER - Ca20) MIX - 8, Ca20 ( 8 parts corn : 1 part DRIER - Ca20) MEX - lO, Ca20 (10 parts corn : 1 part DRIER - Ca20) MEX - l, S ( 1 part corn : 1 part DRIER - 3) MIX - 3, S ( 3 parts corn : 1 part DRIER - 8) MIX - 5, S ( 5 parts corn : 1 part DRIER - 8) MIX - 8, S .( 8 parts corn : 1 part DRIER - S) MIX - 10, S (10 parts corn : 1 part DRIER - S) The term."MIx" refers to the mixture of shelled corn and DRIER. The first number after the word MIX refers to the quantity of corn in proportion to the quantity of DRIER. The symbols Na5, CalO,S, Nalo, and so forth, are referred to as the DRIER which had been used to prepare the specified MEX. In all cases, the proportions given refer to quanti- ties by weight, and not by volume. To illustrate, an example is given below. In order to describe how the MIX was prepared, the MIX 3 Ca20 may be used as an example. Supposing that we have 300 grams of wet shelled corn and we would like to use the DRIER - Ca20 as the drying agent to dry it by the use of MIX - 3 Ca20. may be followed: 1) Weigh-100 grams of DRIER - Ca20 that has been Then to prepare it, the following steps prepared as indicated previously. -72; 2) Put the 300 grams of wet shelled corn and the 100 grams of DRIER - Ca20 in a container (bottle), seal it with. a lid, shake the container to mix the corn with the DRIER, and then keep it in an appropriate place. 3) An even mixture can be prepared by shaking the corn with the DRIER in a bottle. Hewever, when the quanti- ty of shelled corn is increased as in the second stage of this study, the author advises mixing them in smaller containers before filling the bins (See Figure 11D). V. MEASUREMENTS (WEIGEING) An oven method was used to determine the initial moisture content (wet basis) of the shelled corn. To compute the moisture content due to the effect of drying agents the following procedure was used: At intervals after preparing the MIX, the corn was _ removed on a u/16 inch square hole screen. The shelled corn was then weighed. (See Figures 11A and 11E) From this weight the moisture content was computed by using the following equation: lsC.W.B. = 100 - Y Y = Initial weifiht of S.C. x X Final weigh1 of . . Where: M.C.W.B. — Moisture content wet-basis 3.0. - Shelled corn X - Percentage dry matter (initial) Y - Percentage dry matter (final) -73- Supposing 200 grams of 8.0. at 20% M.C.W.B. has been mixed with DRIER, and that after 2 days in the MIX, the weight of 8.0. was 180 grams. Therefore, the M.C.W.B. will be: X 3 80% 100 - 20% M.C.W.B. 3 80% Dry matter y I: 200 x 80 = 88.88% 186 ' 11.03.13. 5 100 - 88.88% = 11.12% Figure 11A — Weighing shelled cornaand showing equipment used during laboratory experiments. Eigure llE — Dr. S. T. Dexter andrthe author with the material used in the large scale experiment (corn in bags, salt, and sawdust). rigiEé‘i:c“T"sBo?eiiEBg"§E&&us£ with salt solutions in preparing the DRIER. ‘ -75- Figure llD — Filling the Bin With MIX — 3 NalO. _- f... ...--:M‘!. .' wim1‘.qf§n“f Figure 11E - Screening to remove the sawdust before weighing the dried corn. RESULTS I . PRELIMINARY EXPERIMENTS A. 'DRIER - Na5, DRIER - Halo, and DRIER — Na20 With these DRIERS, the following MIXES were prepared: DEX-3M5,MIX-3Na10, MIX-3Na20,MIX-5Na5, MIX- 5 NalO, MIX - 5 N820, MIX - 10 N85, MIX ’— 10 NalO, and MIX - lfilazo. A sample of 200 grams of shelled corn at 30% MWC.W.B. was used in each one of these MIXES. The bottles filled with the MIXES were kept in a temperature-control chamber at 80°F. and the measurements were made at intervals of 3., 2, h, and 6 days as shown in Table 12. Table 12 shows that the minimum.moisture content reached was 18.13% in MIX - 3 Na5 and 19.15% in MIX - 3 Nalo. In the others, the moisture content was greater ‘tdaan 20$. Mold growth was observed in MIX - 10 Has, MIX - 10 NalO, and MIX - 10 Na20 at the fourth day; in MIX - 5 Na20, MIX - 3 Na20 at the sixth day. In the other during the first six days mold growth did not take place. we bottle with plain shelled corn at 30% M.C.W.B. was kept under the same conditions and mold growth started at the second day. go DRIER - Ca5, DRIER - 0310, and DRIER £8.20 The same experiments conducted in A as far as MIX, *T'Ee am chloride used in this experiment was table salt, c>l'lly in the experiment conditioning the MIX in bins was the rock salt used . -76- -77- TABLE 12 The drying of shelled corn (30% M.C.W.B.) when conditioned in sealed containers at 80°F. with: MIX - 3 Na5; MIX - 5 Na5; MIX - 10 N25; MIX - 3 Halo: MIX - 5 N310; MIX - 10 N810; "IX - 3 No.20; MIX - 5 N820; and MIX - 10 N320. TIME WEIGHT MOISTURE WEIGHT MOISTURE WEIGHT MOISTURE CORN CONTENT CORN CONTENT com CONTENT DAYS GRAMS as GRAMS :6 GRAMS st) fMIX-3Na5 “*Mix-suas (flux-101125 0 200.00 30.00 200.00 30.00 200.00 30.00 1 178.00 21;; 181.00 22.65 18640 24.91 2 172.10 18.65 179.10 21.81: 186.119 211.99“ 8 171.50 18.37 178.30 21.53 W 386.35 211.81“ 6 171.115 18 .35 178.30 21 .50 186.35 211.87. * *MIx - 3 NalO H *Mxx - 5 Halo fMIx - 10 NalO 0 200.00 30.00 200.00 30.00, 200.00 30.00 1 179.10 21.9? 383.11? w#2337 186.60 211.98 2 1711.50 19.77 179.90 22.18 185.70 211.60 a 173 . 9O 19 . 50 179 .80 22 . 1a 185 . 70 2a . 6O ~6 173.80 19.u5 179.80 22.1u 185.65 2u.58 *MIx — 3 Na20 *MIx - 5 Na20 __ *MIx -~10,Na20 0 200.00 30.00 200.00 30.00 200.00 30.00~ ._ 1 181.52 22.88 185.30 20.15 189.20 26.00 ; 2 178.70 21 .76 182.60 23.33 188.00 25.50 ‘_ a. 177.70 21.22 182.110 23.25 188.00 25.50 4; 6 176.70 . 20.77 182.00 23.10 187.90 25.118 7 *See-pages 70, and 71 for the meaning. -78- sample of corn, and temperature control are concerned were followed with these DRIERS. The measurements at intervals of 1, 2, h, and 6 days are shown in Table 12A. Table 12A shows that the minimm moisture content reached was 18.04% in MIX - 3 Ca5 and 19.08% in MIX - 3 Oslo. In others, as in the experiment with sodium chloride, the moisture content was greater than 20%. As far as mold growth is concerned, the same results which were observed with the use of DRIER - Na were obser- ved with the use of DRIER - Ca. 0 . DRIER - S With this DRIER, the following MIXES were prepared: "IX - 3 S, MIX - 5 S, and MIX - 10 S. The shelled corn used was the same used in A and B and the bottles with the MIX were kept also in a temperature-control chamber at 80°F. The measurements followed the same procedure as in A and B and they are shown in Table 128. Table 12B shows that the minimum moisture content reached was 23.92 with MIX - 3 S and the maximum 27.70% with MIX - 10 S. Mold growth was observed in all of the MIXES at the Second day as in the bottle with plain shelled corn. From these experiments, the author decided to eliminate the DRIERS: Na5, Na20, 005, and Ca20 due to the following: 1 ) DRIER - Na5 and DRIER - Ca5 have almost the same effect °f DRIER - NalO and DRIER - Ca10 as far as drying shelled -79- corn is concerned, and 2) DRIER - Na20 and DRIER Ca20 have atlmost the same effect as DRIER S as far as drying and mold Egrowth are concerned. -80- TABLE 12A The drying of shelled corn (30% M.C.W.B.) when conditioned in sealed containers at 80°F. with: MIX-30853MIX-5085; ”IX - 10 035; MIX - 3 0310; MIX - 5 .0310; DEX - 10 CaIO; MIX-303203MIX-50820;andMIX-100a20. [ TIME WEIGHT MOISTURE WEIGHT MOISTURE WEIGHT MOISTURE D... .391” ”"9?” £218 W?“ .222: WT“ fMIx - 3 Ca5 l m - 5 Ca5 *MIX'- 10 005mm 0 200.00 30.00 299.00 30.00 200.00 30.00 ‘ 1 174.82 19.92 177.00 20.90 186.95 25.12 2 171 .00 18.13 175 . 50 2o .20 186.90 25 .10 4 170.90 18.10 175.50 20.20 186.90 25.10 E 6 170.80 18.04 175.40 20.15 186.80 25.06 'MIx-3cs10 J flux-509.10 A *MIx-1ocs10 0 200.00 30.00 200.00 30.00 2L00.00 30.00 1 178.50 21 .53 181 .30 22 .88 187 .70 25 .42 2 174.30 19.68 179.80 22.16 186.60 24.98 4 173 .40 19 .27 179.50 22 . 00 186 .60 24 .98 6 173.00 19.08 179.404 21.97 186.50 24.94- fMIX - 3 C820 'MIX - 5 Ca20 H .141ij 0 200.00 30.00 200.00 30.00 200.00 30.00 __ '1 180.70 22.53_ 184.52 24.13 190.30 26.44 ‘2 179.10 * 21.84 182.80 23.42 189.20 26.00 (‘4 179.00 21.79 182.80 23.42 189.10 25.97 .\6 178.90 21.75 ’ 182.70 23.38 189.00 25.93 { *See pages 70,and 71 for the meaning. -81- TABLE 12B The drying of shelled corn (30% M.C.W.B.) when conditioned MIX - 3 S; MIX - 5 S; in sealed containers at 80°F. with: andMIX-lOS. “- m "23:? 8W "ERR Raw ERR Raw DAYS GRAMS % GRAMS % GRAMS 5 *MIx-3S (fax-53 [wigs 0 200.00 30.00 200.00 33.00 200.00 30.00 ‘ 1 187.20 25.22 190.50 26.j1__ 194.90 28.17 2 185.20 24.40 189.60 26.17 194.50 28.13 ‘ 4 184.59 24.12 189.60 26.17 193.70 27.73 5 18h.00 23.92 189.03 25.93 193.60 27.70 Percent moisture content (wet basis) II, EXPERIMENTS WITH DRIER - N310, DRIER - 0310, AND A. DRIER - N810 Three samples of shelled corn at 20% M.C.W.B. weighing 100 grams each were mixed with DRIER - N310 in order to make the MIXES: MIX - l N310. Three similar replicates were made of the following MIXES: MIX - 3 N310, MIX - 5 N310, MIX - 8 N310, and MIX - 10 N310. The bottles filled with these mixes were kept in a temperature-control chamber at 80°F. The corn was screened from the mix and weighed at intervals of 1, 2, ll, 6, 8, and 10 days. After the tenth day, the bottles were transferred from the chamber to a room without temperature control and at the 30th day the 13st measurement was taken as shown in Table 13. Table 13 shows that at the end of six days the mini- mum moisture content reached was 12.40% in MIX - l N310 and the maxim 17.02% in MIX - 10 N310. However, in MIX - 3 N310 at the end of the same period of time the moisture content reached was 14.17% which is satisfactory for the storage of shelled corn due to the fact that mold growth did not take place. Table 13 also shows that the moisture c=<>ntent at the end of ten days and at the end of 30 days Were practically the same, leading to the conclusion that Variation of temperature had no effect on the DRIER - N310. Mold growth was observed on MIX - 8 N310 and MIX - 10 N310. In the first one, mold started at the end of 15 days and in the second one at the end of ten days. -82.. -83— .wcficomm on» non ah new ow nomad some mm.oa m2.om m:.o2 me.mm Hm.sa om.mm oo.s~ mm.mm ma.m~ no.2m on ew.oa om.mm m=.m2 ms.mm sm.sH mm.mm mo.s2 mo.mm =m.mfi m2.2m o”- om.m2 mm.mm ms.m2 ms.mm mm.sa mm.mm o2.sa mm.mm am.m~ om.am m «0.: . 02.8 No.3 mafia 8...: 8.3m 5.3 mm.mm 91$ mmém m e2.e2 mn.om sm.oa ‘ mm.nm mm.s2 oo.sm nm.eH no.mm «p.82 oo.dm s oméh mama no.3 mm.mm No.9 5.3m Q23 8.3 00.3 «0.8 m 2.24 8.8 8.2 8.8 8.2 8.8 8.2 8.8 2.2 2.8 H 8.8 862 8.8 8.02 8.8- 8.02 18.8. 8.82 8.8 8.82 0 2022-3“ 22¢-fixh 202m..x=.s__202m-fi:w 2022-52. Samson fimo Emmzoo mauve Emmzoo flame Eumzoo zmnmwo Summons flaws 23. 82.28 .5223 8828 82m: 8828 3:223 8829. 2:28. 8:920: .528 8:9 .onoz 0H 1 NH: poo .oaoz m 1 NH: .onz m . xH: .onz m 1 NH: .oaoz a 1 me "and: .moow no 20:82.00 .8an a." 7836.: $08 930 00308 no 3280 05. ma mama. _gg DRIER - Calo Similar experiments were conducted with DRIER - CalO in the following MIXES: NIX - 1 Oslo, MIX - 3 Oslo, KIX - 5 Oslo, MIX - 8 CalO, and MIX - 10 CalO. (See Table 13A) Table 13A shows that the mininum moisture content reached at the endof six days was 12.31156 in MIX - l Ca10 and the maxim 16.90% in MIX - 10 Calo. 'In MIX - 3 08.10 the moisture content reached was 13.76% which is also asatisfactory for storage of shelled corn. The variation of moisture content from the tenth to the 30th day can be neglected as shown in Table 13A. Mold growth was observed in MIX - 5 03.10, MIX — 8 Oslo, and MIX - 10 08.10, in the first one at the end of 30 days in the second at the end often of ten days, and in the last one at the end of eight days. So far, the data show that as far_as drying of shelled' corn is concerned, the DRIER - Oslo and DRIER - Nalo have about the same properties. Nevertheless, from the stand- point of mold growth, sodium chloride has more fungicidal action. 0 . DRIER - S The same procedures which had been followed in the experiments conducted with DRIER - 0:110 and DRIER - Nalo were used with DRIER - S in preparing and keeping the following MIXES: MIX - 1 3,111): - 3 3, MIX - 5 s, and xxx “ 10 S. The measurements are shown in Table 138. -85- 8553. 2.3 sou 2. and om. 3on 0mm * 5. 2 mm. 8 mm. 2 n2. 8 8. 2 . em. 8 8. 2 8. mm 8. 2 8. 8 0m 5. 2 mm. 8 :0. 2 8. 8 mm. 2. 2.. am is. 2 «a. 8 8. 2 8.8 2 18.2 .88 8.2 8.00 mm. 2 2.3 me. D 8.8 3.3 08.8 m om.ma 0N.mm mm.md mm.mm om.mH mb.:m m>.ma mh.mm :M.NH mm.om m no.8” me.0m e0.Mm me.om «0.m2 .00.:8 mm.m2 mm mm em.mfl 0:.0m e 1 2.2 mmwom _ 8.21 «0.8 08.2 8.8 a}: 09mm 2.21 00.00 m 0m.~2 00.0m mm.efi mm.0m 00.02 mm.mm 002:2 00.:m mo.ma me.mm_ H 00.8.. 8.02 8.8 8.02 8.8 00.02 . 8.8 8.82 8.8 8.82 0 28288.1... _28m1fix... 28m1x§e__28m-fix..._0202-fixe a, 0:80 u 926 a 9.80 m 38 u 058 28 eweseflwm hum“; ewsfiwm Beam? mafia“ his“: efifiwwm emeemm: heapmmm em%m= a: .28 2 .. fix 05 .28 m .. en: .28 m .. 08. .28 m 1 001.: .28 H .. 09. £2: .moom as ooco«paocoo can: mnonaupcoo meadow :2 A.m.3.oiz momv shoe poaaonm no madman one as pedomoco cs medasumm .mmxH: causewauoo on» npaa_.moom as uaosHmpcoo ceases ca smog Auaaaw ooHV shoe condoms gasp Beau nous: no Ogden: Hooauoaoona one NH mum<9 -109- In all of the MIXES, except MIX - 10 NalO, one can see by comparing Table 18 with Table 17, that there was an extra quantity of DRIER which was not used. This is due to the fact that once the equilibriumImoisture content of shelled corn was reached its drying process stopped. Nevertheless, with an excess of DRIER, as in MIX 1 Nalo, the corn reached a moisture content of 12.24%, where the relative humidity was below 75%» In this case, little, if any, salt dissolved, all being absorbed by the sawdust. In NIX - 3 NalO and MIX -' 5 NalO, the corn reached its equilibrium which is in the region of 111% at 80°F. and 75% relative humidity. Considerable salt was still undissolved. ' At last the corn in MIX - 8 NalO and MIX - 10 NalO reached a moisture content greater than 16% proving that the relative humidity in these cases was above 75% due to scarcity of DRIER. All or most of the salt was dissolved, and the solution became less than saturated. Table 18 shows that where the quantity of DRIER to dry the same amount of corn was decreased its uptake of water was greater per gram of DRIER. For example, in MIX - 3 NalO only Sufi of the drying capacity of the DRIER - Nalo in picking up moisture from corn was uSed, and_in MIX - 5 N810 83%. The author concludes that when the drying capacity used is greater than 83% or smaller than -110— .9558 on» no.“ .2. one 0» 3qu some comm. 863 86 09m 8.3 2% o7 on: «mam. 8.8 $.11 8.: 3.3 Sean I as mmom. 8.8 mm.» 86 I amid Ssz m .. an: more. 8.11m ENH $6 8.1: 032 m .. one... mmmo. omen Gem med 3.3 Ssz a - CB... Aoasz.mmnmov Emma mo .2 .33 S aged mas an .553 an. .0an so can and. man: om: new: :8 an .=.m an» - Rama am .2 mofizmo so -23 oznoa .2 2.323 .S 2829 SE 2328 was; so. 84385.1 .3 Eco can no 28 3558: £83. consonants or» so? ease coasts 5 sons .m.3.o.: mom on shoe 339:. no QH MESH 0." merge .moow as 20:39:00 madam 00” so?“ moan: no 00:59: -111- 511% the amount of DRIER used is in scarcity and excess respectively. Thus, the DRIER - Halo in MIX - 3 NalO easily met the requirements for safe storage of shelled corn. From the computations, it is shown that the DRIER - Halo absorbed more than 20% of its weight of water in reducing the moisture content of shelled corn from 20% to 111%.. Similarly, DR’IER - Nalo (having "rock salt " as sodium chloride) dried at room temperature, when in MIX - 3 mm with shelled corn at 22.5% H.C.U.B. absorbed water to about 30% of its weight in reducing the moisture content or shelled corn from 22.5% to 13.5%. SUMMARY AND CONCLUSIONS I. DRYING SHELLED coax BY USING A swr — sawnus'r MIXTURE 1. Corn that was too damp for safe storage was dried sufficiently for short periods of safe storage by mixing with it a sufficient amount of a "DRIER" composed of sawdust dried after being dampened with a solution of sodium chloride, or calcium chloride. To prepare the solution a «13111: of water about 35% of that of the sawdust is needed. 2. The proportion of 10 parts of dry sawdust to 1 part of dry salt (by weight) is recommended, prepared as above.“ - 3. For moisture contents up to about 22.5 - 25% in the corn a proportion of 3 parts of corn, by weight, to 1 part of DRIER was adequate, i.e., NIX - 3 Halo, or MIX - 3 Calo. This prOportion can be attained also by using equal volumes of corn and DRIER. it. Although calcium chloride had some advantages in a DRIER, the use of sodium chloride seems preferable because it could be prepared by air-drying the impregnated sawdust, whereas a calcium chloride DRIER required oven drying, and, even then required protection to avoid excessive uptake of moisture from somewhat damp air.' For longer storage, additional water may be removed with sawdust treated with CaClz. . 5. "Rock salt" was as satisfactory as was purified "table salt," and somewhat more effective. -112- ~113- 6. Depending upon the proportion of salts to sawdust, DRIER to corn, the moisture content in the corn, the relative humidity at final equilibrium, the amount of water absorbed from.the damp corn may vary widely, from a few percent up to almost 100% of the weight of the DRIER. 7. Screening the sawdust through a l2/6h inch round screen before preparation of the "DRIER", made possible the easy separation of the corn on l/h inch square hole screen when drying was completed. 8. Screening to remove the damp sawdust should be done after about 10 days and not longer than a month, to permit examination, mixing, and the decision in regard to the need for further drying. If the sawdust is obviously very damp after a day or two, one may screen and start afresh with additional DRIER. ' 9. Comparing the drying of‘shelled corn at 20% M;C.W.B. using the DRIER - Nalo with the drying of the same grain using unheated air (See review of literature), the following advantages in using the first method can be listed: a) Drying shelled corn with DRIER - Nalo (rock salt) is cheaper than when drying it using unheated air. b) The drying of shelled corn by using the DRIER does not depend upon the weather after laying the MIX inside the bin. HOwever, using unheated air to dry it, the weather is a crucial factor. ~114- c) To dry shelled corn at 20% MoC.W.B. for a period of ten days to one month mold growth does not take place, but using unheated air under unfavorable conditions (as the climate of Brazil), the shelled corn will not dry in a period of time safe against mold growth and consequently spoilage will take place. 10. The final moisture content of the corn properly dried with salted sawdust,varied from about l3-lh.5%»M.C.W.B. depending upon the conditions. ‘ II. THE INSECTICIDAL EFFECT or THE DRIER (MIXTURE or ""‘1flflnnnhr1uurInnmfiflnrlxnunuurlnfinnu; In the experiments conducted with granary weevils as shown in Figures 15A, 153,150, 15D, 15E, 15F, 150, and 15B, the following conclusions were made: 1) The insects when in MIXTURE as illustrated in Figure 15E did not reproduce and a certain proportion died. This proportion increased when the volume of the DRIER.was increased in prOportion to the volume of corn (See Table 16). 2) The repellant and insecticidal effect of the DRIER on the insects was proven when: (a) the insects climbed to the tap of the MIX trying to leave the container. (b) the insects left the container, and (c) when they eventually died if they were not allowed to leave the container (See Figures 15A, 150, 15F, 150, and 15B). ' 3) The insects in all of the trials never went to the bottom.of the container (all of the figures illustrate this fact), leading to the conclusion that to avoid granary weevils in storage of shelled corn a good means is to use a layer of the DRIER at the top of the corn mass. A) The sawdust had some volatile substance(s) in it which was (were) fatal to the granary weevils. This statement is supported by the experiment conducted as illustrated in Figure 15. -115- SUGGESTIONS FOR FURTHER STUDY 1. Drying to about 12.5% 11.0 .W.B. rather than 14.5% (65vs. 73% R.B.) would be helpful for longer storage. How may this be done using a Neel base? 2. Instead of preparing an.aqueous solution of sodium chloride to mix with sawdust to make DRIER - Nalo to use colloidal salt and to compare their effectiveness. Dexter (unpublished) has shown that this can be done. 3. To fill a bin with dried shelled corn (having a moisture content from 13 to lu%) and at the top of the corn to use a layer of four inches of DRIER - Halo and to verify the capacity of the DRIER in avoiding moisture accumlation at the top and eventually mold growth. a. To use the DRIER - NalO in drying coffee due to the fact that coffee is the main crOp of Brazil. 5. In regions where sawdust is not available to try other absorbent materials as: ground corn cob ,‘coffee straw, etc. 6. To use sawdust from.ceveral different kinds of wood in preparing DRIERS to study the behavior of the granary weevil with only one specified quality of wood. At the same time, it would be advisable to use other species of insects which attack the grain when in storage. I -116- 1. 2. 3. h. 5. 6. 7. 8. 9. 10. 11. 12. LITERATURE CITED Allison, F. E., The Use of Sawdust for Mulches and Soil Improvement, Circular No. 891, U;S.D.A., Nov. ~ 1951. Anderson, J. A., Alcock, A. W., Stora e of Cereal Grains and Their Products, American AssocIatIon o? CereaI Chemists. St. Paul, Minnesota. 195a. -------- , Anuario Estatistico Do Brazil - I.B.G.E. - Conselfio Nacional DefEstatIstlca, 1960. -------- , Atlas Do Brazil, Conselho Nacional De GeogrEfia, R. J., Brazil, 1959. -------- , Brazilian Technical Studies, Institute of IntefiamerIcan ITfaIrs. FBreign Operation Administration, Washington, D.C., 1953. Cotton, R. T., Pests of Stored Grain and Grain Products, Burgess Publishing Company, fiinneapolis, Hinn., 195 . Dexter, S. T.. and Creighton, J.W., A Hethod for Curing Farm Products by the use of Drying Agents.JOurn. American Societ of A rono , Vol 90, No. 1, p. ?O-79, Jan. 1958. GEneva, New York. Dexter, SEAT., Congittoning Popcorn to the Proper isture on ent for Best Popping, Michigan A ricultural E eriment-Station Quar erl figlletin,lrtic§e 26-8, p. 63569, RSV. 19*6. Dexter, S. T., The vapor Pressure or Relative Humidity Approach to Moisture - Testing for Safe Storage of Harvested Crops. Aggonogy Journal, Vbl.h7, No. 6, p.267-270, June, 1955. Dricot, C., Bruggenaus, R. J., and Dufey, V., Drying Combine — Harvested Grain, National Institute of Agricultural E ineerin (Gr. Brit.), TTanslatIonNo. E, 1951. Foster, G. E., Stahl, B. E., and others, Aerations of Grain in Commercial Storages. U S ricultural Marketing Res. Report 118,h6 pp., 1365 Hall, Carl W., Dr in Farm.Cro s, Edwards Brothers, Inc., Ann Ar or, ichigan, 1957. -117- —118- 13. Hall, Carl W., Calcium.Chloride for Moisture Absorption in Corn Storage, Michigan Aggicultural ggfieri- ment Static Quar er 1e in, o . , o. , p. 561-567. FeBruary I958. 1h. Holman, L. E., Aeration of Stored Grain ricultural Engineering, Vol. 36, p. 667-668, Eatofier 1955. 15. Hurst, M. W., and Humphries, R. W., An Absorptive Agent for Drying Grain. Ag§icultural Engineering, 'Vol. 17, p. 62, February 9 - 16. ------ , International Critical Tables, v61. 3, p 365. raw— 0 ompany. 17. Johnson, H. R., Cooling Stored Grain by Aeration Aggicultural Engineering, Vol. 38, p. 238-2u1, Pr . 18. Kaufmann, Dale W., Sodium Chloride, The Production and Pr erties of Salt and Brine. IfiErIcan Chemical Socgety, Monograph series No. 145, Reinhold Publishing Corporation, New York; Chapman and Hall, Ltd., London, 1960. 19. Metcalf, L. C., and Fling, P. W., Dest ctive and Useful Insects Their Habits and Control), raw- 0 ompany, nc., ew or and London. 1939. 20. Panshin, .A..J., Lumber Dry Kilns and Their Operation, Michigan ggricultural Egperiment Station, section 0 ores r ,ggpec a e n o. 359, June 1M9 . 21. Rasmssen, Edmnd F., Dry Kiln, Operator's Manual, Agriculture Handbook No. 188, U.S.D.A., Forest Service,MarchOI§61. 22. Robertson,I. M., Swath Harvesting: The Process of Drying, Journal of éggicultural Engineering Research, p. - , 56} 23. Robinson, R. N., Hukill, W. J., and Foster, G. H., Mechanical ventilation of Stored Grain A icultural E ineerin , Vol. 3h, p.681-68fl, Oggofier 1955. 2h. 25. -119- Stahl, B. M., Grain Bin Requirements. U.S.D.A., Circular No. 835, Washington, D. 5., 1950. ------ , Surve of the Brazilian Econo - 1960. BFazI¥Ian Eifiassy, Washington, D. C. ROOM USE cm ‘. .. .-»-I F n . 54 ~‘: "4 K r L‘Ys‘t ' o',