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J \wlfl.*~n H A . . . , ' fif- f 5 ' ‘ W" . _ . , . 4 . . . l. . v ‘ ' v; m I ' t ”R wk . i I v 1 ‘ . z ‘ ' ., v - I ‘ : ., ~ f 1 x i v ..‘ ‘ ,T:V i, . I . H k. 2 . ‘19:: '. ,. ‘ 'J H .u w ‘7 \ A STUDY OF MICRO-CHANGES IN HARDENED ; HIGH CARBON STEEL AT ELEVATED TMPERATURES UNDER A REDUCED PRESSURE’ Thesis Submitted to the Faculty of Michigan State College of Agriculture and Applied Science in Partial Fulfillment of the Requirements for the Degree of 'Maater of Science / Kenneth Leon girl: )V 410563.): 1" June .1935 Ni“ :WC THES'E ACKNOWLEDGMENT For his sound advice and friendly suggestions I do most humbly thank Professor Henry E. Publov under whom this work was done . CONTENTS..."...........o...o........I’age I Introduction A. Scope of Research.......... 1 II Experimental Work A. Apparatus.................. 6 B. Procedure and Results...... 12 0. Conclusions................ 23 III Appendix A. NOtQSOoccceeecooeoceeecceee 86 I INTRODUCTION - 1 - A. SCOPE OF RESEARCH In general, microscopic examination has been applied to the study of'metals at room conditions. These conditions are almost requisite inasmuch as the difficulties of manipulation.make it very nearly impossible to do otherwise. If a microscope were focused upon a polished and etched section of steel and the specimen then heated by some means or other, the clearly defined.microstructure would be obliterated by the formation of oxide films before the temperature had been raised suffi- ciently to shmw any structural change. Nevertheless, it is well established that very important structural changes do occur in steel and.many other alloys at temperatures exceeding that of room.conditions. These changes have been studied dynamically by thermal mmthods, magnetic methods, and other means. The resulting structures upon repolishing and reetching after nearly every heating and cooling condition possible have been studied extensively with the microscope. But as brought out in the first paragraph it is nearly impossible to make a.microscopic examination while the changes are actually occurring. There are exceptions. Some investigators -2- have heated polished specimens in a vacuum, admitted into the containing furnace some etch- ing gas such as chlorine, evacuated the furnace, and then cooled the specimen in a vacuum. They interpreted the resulting structure on the polished surface as that having existed at the elevated temperature. Rawdon and Scott ‘utilized a similar heat etching:method*. Rogers and van Wert" photoed a wave passing over the surface of pure iron, heated in a miniature electric vacuum-furnace (hydrogen atmosphere), through a quartz window. This wave was interpreted as the A3 transformation. Knight*'fiesigned an apparatus to show the low- temperature transformation of austenite to martensite by using alloy steels. Parker**"‘ designed and constructed a small vacuum furnace to set upon the stage of a metallurgical microscope. The design was such that the * "Mierostructure of Iron and Mild Steel at High Temperatures“, Bureau of Standards Scientific Paper #356. *" "Movie of Metals at High Heat", Metal Progress, vo1.zz, #z,p.46. -3- polished surface of a specimen fell Just within a window in the top portion of the furnace. It was possible to focus a low power objective upon the surface of the specimen and observe as it was heated in a vacuum. Parker worked with normalized samples, mostly of low and medium carbon steel. Although he was unable to see a dissolving reaction at the alpha-gamma transformation, he did note several interesting phenomena concerning volume changes within the critical range, loci of carbide reactions, effects of reduced pressureupon allotropic transformations and the volatilization of carbon from surfaces upon heating in a vacuum. This same method of investigation with some modifications was adopted in this work in an attempt to discover new clues to the age-old secret of reactions involved when steel is quenched and when the resultant hardened steel is tempered. *** “Apparatus and Method for Metallographic Work at Low Temperatures”, Metals and Alloys, pp.256-8, Vol.5; Nov.1934. **** "The Structure of Steel at Elevated Temperature Under Reduced Pressure". M.S. Thesis, Michigan State College, 1953. Figure 1 The apparatus which was used in a previous investigation. been an: domw sxris‘raqqs ed‘r .uotiagltaevci auotvecq s at -4- The mechanism of the hardening of steel might be correctly called the caption of an eternal debate. As long as scientific methods have been employed in the study of metals, metallurgists (basing their conclusions upon experimental evidence most convincing to themselves) have advanced theories to account for the phenomenon so useful to the evolution of civilization. No particular theory has ever gained universal acceptance. This fact clearly indicates that there is some link missing. New methods of research are necessary to answer the question. Dr. Sauveur writes, "It would seem as if the methods used to date for the elucidation of this complex problem have yielded all they are capable of yielding and that further straining of these methods will only serve to confuse the issue, a point having been reached when this juggling, no matter how skillfully done, with allotropy, solid solutions, and strains is causing weari- ness without advancing the solution of the problem, The tendency of late has been to abondon the safer road of experimental facts and to enter the maze of excessive speculations, in which there is great danger of some becoming . hopelessly lost."f The work related by this thesis has been done in an effort to bring light from a different angle upon this most interesting problem. The facts and data recorded in the following pages are not offered as the solution to the enigma. The conclusions reached may be erroneous, but the experimental work is presented in sincerity. It is heped that this investi- gation will be a means, if nothing more, of showing to those experimenters more skilled and experienced in the study of metals than is the author, the possibilities or the hopelessness of this method of studying the reaction in- volved in the hardening of steel and the tem- pering of hardened steel. I"Sauveur; "The Metallography and Heat Treatment of Iron and Steel", University Press, Cambridge, Mass; 1926. II EXPERIMENTAL WORK - 6 - A. APPARATUS The furnace designed by Parker (See Figure l) was available so several trial heats were made with it. Two difficulties were outstanding. The illumination system was cumbersome, being difficult to adjust and keep in adjustment. The vacuum seal be- tween the body and shell of the furnace was rather tempermental. At times it held exceptionally well and sometimes it leaked. Consequently, a new furnace was designed to eliminate these difficulties. Details of the furnace are shown in the accompanying blue-prints. The furnace is cylindrical in shape having been turned from.a billet of 0.4% carbon steel. It rests upon the stage of a Bausch and Lomb large metallographic micro- scOpe of the Le Chatelier type. The cut- away portion of the base of the furnace body is sufficiently large to allow the objective to approach the observation window. It is necessary to have the furnace carefully placed upon the stage with the objective centered before the stage is lowered. The observation.window mentioned in the preceeding paragraph.is made of optical glass, having a thickness of one-sixteenth inches and a diameter of fifteen-sixteenth inches. It is cemented in place with De Khotinsky cement over the drilled-hole which is centered in the thin section of the base. The window is cooled by a stream of air from.which the oil (contamination resulting from the com- pressor) is removed by a trap packed with glass wool. The heating element, wound in spiral from B a 3 gauge #18 chromel wire, is held in position by alundum cement cast in a steel supporting ring. Sheet-mica, which has been rolled into a cylindrical shell to fit inside the element, serves to insulate the specimen from the heating element. The combined weight of the assembled element and specimen is about one-hundred-ninety grams so it sets firmly in place without clamps. The specimen used in this work is made in the form of a cylinder, having a diameter of one-fourth inch and a length of one-and three- fourths inches. A three-thirty-seconds inch hole was drilled along the longitudinal axis -8- of the piece to a depth of one-and three- eights inches. This is to permit insertion of a minute thermocouple for measuring the temperature of the specimen. The piece is threaded for a distance of one-eighth inch on the end from which the thermocouple hole is drilled. A thin asbestos-board disc, of sufficient diameter to overlap the supporting ring and resting upon it, is drilled at the center to take the shank of a small steel fitting. This fitting is drilled and tapped to accomodate the threads of the specimen. (Originally, the disc was made of steel and the specimen screwed into it directly as shown in Blue-print 4. Later the design was changed as described above and shown in Blue-print 5. The purpose of the asbestos was to reduce heat losses.) The specimen, screwed into the fitting is thus suspended through the loops of the spiral- wound heating element along the vertical diametrical axis of the furnace. The lower end of the specimen is ground and polished by metallOgraphic methods to a plane perpindicular to the axis. The height of the supporting ring and the length of the specimen are correlated -9- so that the surface to be observed is approxi- mately the same distance from.the inside sur- face of the observation.window as is the front lens of the sixteen millimeter objective (used in this work) from.the outside surface of the window. Thus, minimum conduction and radiation of heat to the window and to the objective is established. The leads for the heating-element are brought in through outlets drilled in the wall of the furnace. These leads are fabricated from B a S #8 gauge copper wire which are adequately large to prevent heating and to provide rigidity. They are led around the wall of the furnace, at sufficient distance to prohibit shorting, until opposite the binding posts of the element. They are connected with semi-flexible jumpers of B & S #18 copper wire so that the heavy wires cannot be loosened from.their rigid position which is necessary to make vacuumytight Joints. These Joints were made in the following manner. Small cylinders of insulating fiber, with flanges on the end coned to fit against the shoulders in the drilled outlets, were turned in a lathe and holes were drilled along the diametrical axis of a size to take the copper leads with a tight fit. These fiber cylinders are held firmly in place by bushings bearing against the flange. The outer surfaces are covered with a thin coat- ing of De Khotinsky cement to prevent leakage. The thermocouple is made of B a S gauge #25 iron and constantan wire. The leads are brought through the side-wall of the furnace near the tap by means of an outlet and Joint made in the same manner as that used for the element leads except that two tiny holes were drilled in the fiber plug for the wires in- stead of the one hole for B an S gauge #8 copper wire. When the couple is inserted into the specimen the wires are insulated from each other by means of a long narrow section of sheet-mica. The furnace shell is cooled by circulation of tap-water through a system of holes drilled through the base as shown in the blue-prints. The furnace is sealed ,by cap held in place with eight cap-screws. A grooved circular tongue on the lower surface of the cap fits into a corresponding grooved circular key-way in the shell. The seal is made perfect by a lead gasket. This method of closing off the furnace - 11 - is very satisfactory, never giving trouble. Other apparatus used in the investigation includes a cenco hi-vac vacuum pump, mercury manometer, Leeds and Northrup potentiometer, rheostat, Bausch and.Iomb large metallographic microscope and.water and air connections. Direct current is used as a source of energy for heating inasmuch as alternating current causes slight vibration. Figure 2 is a photograph of the furnace and auxiliary apparatus in position used for the experhmental work described in this thesis. The‘apparatua which was used in this investigation. been sew dotdw sudsm'zzs edT .uoiisgiteevnl aid: of BIJUE -I‘R I NT 1 I TIiIE‘I-STHE 7:? 09/1. 1. SECTION V/EW FURNACE BODY 0507:0/ CHEMENG. M.S.C. Sea/e: /'=/” Oct/,l934, KLC/vrk Elm-I321 NT 2 8 THIE‘I-E‘UIE DR/L L 4 J74 6’ E/GH 7' HOLES ix} 0.5.5. THDS. 6, _ / - l _ - ,D‘ Ill: |. T -_' -_ __ WA _| “— _ ' — | ' °\/l\( < \ I] /’l\\ l \ {V . I / I \ \ l , ." -T l I / \ l ,1- ___L Y .l__l_ -)___J'l U I, I! I \ / i = l. I " l / l I IL? \\‘T// I \ | \ . 2+ - _—".:‘ _ —' tn, . '. _ h') C Q ' . l l l I ,, 5 )‘ ’45 "—075 DR/LL ALL ourLgrs 1x424 at FIN/5H W/TH4‘ 0/ . TOP VIEW FURNACE 800 Y DEPT 0/ CHEM. ENG. M. S. C. Sea/e: /"= I" Octl l934. KL. Clark E-PH IN T 3 T: AJ C T111 H‘I—EIIIEI SEC T/O/V A—A’ oaoov: g; DEEP Top¢ 5EC r/oxv V/Ewo‘ FURNACE CAP DEPTQKCHEM 5N6. M 3. C. SCO/e: /‘= I” OC/IZ /934. KL.C/drk, cf? food“? .. (‘\‘ ‘ ’s (‘\‘ - (”5. Jvn~+ fi/fin "‘ TRIITI‘ 4 BILL-I b T111 Iii-2111.18 THO. "29 '.570 ”(f TAP A 7'0 TAKE '8' TA hiao Ni. DRILL3EX/g /// \I /////////////// us, ”it 8 ('— SEC TlONC-c" SPEC/MEN g2 SUPPOP T DEPT 0/ CHEM [N6 M5. C. Scale.- I = I" 0C7‘. I, I934. K. L.C/ar/< ‘ 5 v Wm 1’77 . u-J- in. Law 6 THUR—HIKE! sh , Y Al SECTION 0*0’ DRILL - 3%} 172' TOP VIE W Note : A — Asbestos DISC 6 - Spec/Incl? syn . £<4k\\\\\\\\‘ ALTERED SPEC/MEN ASS EMBLY C - Fn‘fuzy DEF-9f of CHEM ENG. M.S.C. Scale: /"=/" May 2 I935 K. L.C/ark . 12 - B. PROCEDURE AND RESULTS _It should be explained.at the outset that all samples used in the investigation fell under the specifications of S.A.E. 10120 steel so they will be considered as such unless other- wise designated. All samples were given a preliminary heat-treatment which consisted of heating to 1850°F., holding for 150 minutes, and furnace cooling. This procedure was for the purpose of thoroughly normalizing the samples and making the grains sufficiently large for resolution with a 16 mm, objective. It was impossible to use an objective of greater resolving power because the working distance had to be adequate to accomodate the observation window and to prevent the disfiguration of the front lens of the objective by heat radiation. Furthermore, several heats made with etched specimens proved that chemical etching was unp necessary and often gave an indecipherable Pattern upon the surface after heating. Hence, Practically all runs were made with unetched Specimens. Parker concluded from his observations of ilnwbcarbon steels that the critical range is 'lowered from.one-hundred to one-hundred-and-fifty -13- degrees fahrenheit by heating in vacuum.) He verified this statement by two methods,l ob- taining cooling-curve data 21. w and observ- ‘ ing a double-network forming on the surface“ it from heat-etchingand volume changes occurring at the critical temperature. He observed that carbon volatilizes very rapidly from the surface when the specimen was heated into the critical range in a vacuum. This reaction appeared to occur most markedly at the grain-boundries, the cementite of the pearlite proceeding into minute globules which migrated to the boundries. These globules evidently decreased in size until the carbon reached an atomic state, giving opportunity for volatilization. Figure 5 is a photomicrograph of the polished specimen at 100 diameters as it came from the preliminary heat-treatment. There is a faint outline of the cementite network around the pearlite due to relief polishing. However, this detail is very faint and otherwise nothing is visible except the final polishing scratches. Heating to 500°F. caused no change to occur but ' as the temperature was slowly raised another tWenty or thirty degrees, the cementite boundries El-'bl'tlll>’61y appeared as dark lines surrounding the 9 Magnificat ion: 100 Diameters FI CURE 4 Magnification: 100 Diameters 8 33301? no 39mm 001 moi :soil 1:131:11 D EHUDIH sveiemsid 00.! :noiisoilitgall s-rr -14- pearlite grains. This phenomenon occurred repeatedly within a 50°F. range (500°F. to 550°F.) and it assumes significance in the light of other evidence to be presented later. Figure 4 gives the appearance of the surface magnified 100 diameters at 600°F. Upon raising the temperature further another reaction starts, a roughening of the pearlite grains becoming evident between 650°F. and 700°F. This condition was pronounced at 855°F. when the surface was photographed at 100 diameters. See Figure 5. Whatever the occurrence was, the activity must have been progressive inasmuch as the surface disturbance becomes more marked without any change in de- tail by the time 1040°F. is reached. It was that temperature at which Figure 6 (100 diameters) was taken. If the conditions were favorable, further heating into the critical range caused the surface to become brighter. No sharp change was observed at either the A3_2_1 point or the ‘cm Point. The surface gradually assumed the appearance as shown in Figure 7 taken at 300 diameters. The detail is rather indistinct. hamination of the surface with an objective FIGURE 5 Magnification: 100 Dismet ere FIGURE 6 Magni that ion: lOO Diameters C EH3011 Omsiemsid OOI O XHUDI? s‘ze iemid 001 mci “0111113133.! :noitscilirzgsfl E...— FIGURE 7 Magnificat ion: 2500 Disasters FIGURE 8 Hagni ficat ion: 700 Diameters \' 351801! s'xsa‘emsid 008 moi isoilimgafl 8 WI“! seetemm 00? :noitscniuasfl -15- of higher resolving power (such as 5.5 mm. with which Figure 8 was obtained at approximately 700 diameters) after ecoling in a vacuum re- vealed areas nearly devoid of cementite. This confirms Parker's observation that rapid volatilization of carbon takes place from surfaces heated into the critical range. Cementite globules are concentrated in the grain-boundries in the same manner as found by Parker in low-carbon steels. Since the free cementite of a hyper-eutectoid steel occurs in the grain-boundries naturally, no parallelism can be drawn concerning accelerated carbide movements at the grain-boundries. Figure 9 gives the appearance of the surface through a 5.5 mm. objective after filing away approxi- mately one millimeter of metal and then polish- ing and etching with 2.0% nital. Decarburiza- tion is still evident at this depth. Figure 10 was taken at 100 diameters along the edge of the piece, indicating that the carbon was nearly all removed along the free surface and that the carbon content increased with the distance from.that surface. Now considering a sample that had been quenched in ice-brine from.l?OO°F. subsequent FIGURE 9 Magnificat ion: 500 Diameters hgnificat ion: 100 Diameters 9 EHUDI'I easismmid 00¢ :noitsoilisgafl OI “REV-.313 stetelnid 001 :noiiscilinaafl v c , . ,‘ ‘ .' . ., “ 5 w s F: I v e _ . I , w . _ ' 1., u _ . ' ‘ J - . ~ . 15 - to its prelhminary heat-treatment, it was observed that upon heating in vacuum there was no reaction upon the surface until a temperature of 480°F. to 530°F. was reached. Within that range there appeared the roughening effect which continued to grow more pronounced as the temperature was raised. Figure 11 is a photomicrograph at 100 diameters shmwing the heat-etch which was imparted by heating to 718°F. The heating-rate was the important factor affecting the initial appearance of the heat-etched pattern. Extremely slow heats caused it to appear as low as 480°F. while with normal heats it usually appeared from 520°F. to 530°F. The close agreement in respect to temp perature between the appearance of acicular structure upon the surface of the quenched sample and the free cementite upon the sur- face of the normalized sample is evident. This fact taken alone might indicate that similar volume changes were occurring in the two pieces. However, such a conclusion is refuted by certain dilation experiments per- formed by L.L. Clark and Prof. H.E. Publow at Michigan State College. They found that FIGURE 11 Magnificat ion: 100 Diameters PI CURE 12 Magni ficat i on: 300 Diameters II EHUDI"! execemid OCI :noiisoilintgafl I! [HUSH seetmid 0C3 :noiisoilmgsll when a quenched S.A.E. 10120 steel is heated very slowly in a dilatometer, two minor arrests in expansion occur below the AZ-Z-l temperature whereas normalized S.A.E. 10120 steel expands smoothly until the A3_3_1 temperature is reached. Typical dilation curves for quenched and normalized samples are shown in Figure 15. The difference in lengths at room temperature was due to failure of the piece upon quenching to return to its original length. The first arrest, occurring at approximately 250°F., was very slight. The second arrest was very noticable. The specimen stopped expanding at about 480°F. and recovered at about 600°F. to continue normal expansion until the critical range was reached. The normalized specimen expanded as a straight-line function throughout the entire range from.room-temperature to the A3_2_1 point. Condensing this experimental evidence we have the cementite net-work of normalized samples and the acicular structure of quenched samples appearing at very nearly the same tem- peratures. Dilation experiments show that normalized samples expand uniformly below A whereas quenched samples show an arrest 3-2-1 in their normal expansion curves. Also, it is FIGURE 13 Dilation Curves 81 330011 sevvuo noitsftd width khtéhttfix UNMQQMQ cm? 98 3% %k can can, QV 80 SN 3 D m . . _ i . Base _ .( . <.§§.o \ QMNU $3.62 - m. QNIoéwbo I T p, Elfin s39 m. in he as «so 29R 50 9792 0 \) x/Nn/aO/X Sit/N0 -18- quite generally accepted by metallurgists that upon severe quenching (such as was given the samples in this work) the gamma-alpha transformation is depressed to a temperature approximating 550°F. The inertia of the iron atoms and iron-carbide molecules (or carbon atoms, allowing the views held by Jeffries and Archer*, and others) within the face- centered space-lattice must be sufficient to withstand the directional change of atomic attraction or repulsion, set up by the shift of energy-levels within the iron atoms at the normal allotropic transformation tem- perature until that specific lower temperature is reached. Consideration of this evidence suggests that there is some sort of spontaneous reaction on heating within the temperature range of 500°F. to 550°F. At this temperature atomic mobility is low and thus the effect is masked to make closer isolation impossible. Therefore, * "The Science of Metals", McCraw-Hill Book Co., New York; 1924. -19.. any direct attempt to analyze the reaction would be a speculation. However, it is be- lieved by the author that this reaction is connected.with a molecular change, one which permits molecular association and which causes a change in atomic volume of the constituent which we ordinarily consider cementite. So far, the discussion of quenched samples has been limited to the range of temperature below 7000F. As the temperature was raised , above that point the surface distortion in- creased, the acicular veins becoming more and more prominent. Figure 12 is a photomicro- graph at three-hundred diameters when the specimen was at 1065°F. Figure 14, also photographed at 300 diameters, shows the sur- face of a quenched sample which has been etched with nital. By comparing it with Figure 12, we note that the patterns produced by the two types of etching are quite different. Figure 15 and Figure 16, both taken at three- hundred diameters, show the progressive) changes in microstructure at 1290°F. and 15350F. as the specimen was heated steadily into the critical range. There was no abrupt change at the critical temperature; the lines FIGURE 14 Magnification: 300 Diameters FIGURE 15 Magnification: zoo Diameters )1 SHUOI'I statement 008 :noiiseilinasu BI IEUOI’I sseismid 008 :cousonirgsu . . .. 1; .111... a . . . ,. ‘ .< ..y r . . . . en t a . . . r . , .1 - c 4 e w, . .. I; . .y u .. i ... s V... 1, s K . . .s . I . 0... . u \o . . .l. I l s‘ l' I r n: i I as . ;,. , .u .0 “‘f .§ 1 ——l 'u 15"! u . I. I... .A. i...4~e s u.fa¢, . \I ,. . .r- . I? Inf: . .. o p . .I :u . c 1.. . . . I. i‘ I t I . .. . T . , . v .I o .r . I \ I d ’ ‘4 ‘5. I t n a.-. t. . FIGURE 16 Mamificat ion: 300 Diamet ere FIGURE 17 Magnification: 500 Diameters BI 3311911 no :emsid 006 we! icon has]! \‘I use 1‘! steals!!! 008 :noflseninasfl - 20 - slowly lost their distinct appearance and the microstructure became increasingly messy. The change which.was apparent even below the A343”1 temperature was that which might have been anticipated. Such a change occurs by heat-treatment for spheroidization of cementite. The atomic mobility has increased to the point where the cementite particles diffuse readily. Such a condition.might logically be expected to be more accentuated at and near a free surface where internal strains are minimum. Figure 17 is a photomicrograph at three- hundred diameters of the surface of a specimen which was held at 1045°F. for thirty minutes. The micro-structure shows the effect of holding at temperature as contrasted.with that of Figure 12 which was taken when the specimen first reached 1065°F. Similarly, Figure 18 shows the effect of holding at 1250°F. for one hour as contrasted.with Figure 15 which was taken when the specimen first reached 1290°F. In both oases_the acicular structure has begun to lose its sharpness of detail. This suggests a movement of cementite particles which.takes place at these temperatures where the well-known FIGURE 18 Magnificat ion: soc Dismet ere FIGURE 19 Isgnificati on: 300 Diameters 81 35121011 cue ismsm 005 met :30 11111331! Cl am) I"! 8193mm“ 008 :cc Hashim“ phenomenon of spheroidization occurs. Figure 19, Figure 20; and Figure 21 were all taken at a magnification of three- hundred diameters. The first shows the sur- face as it appeared at 1655°F. and the second and third show the surfaces of pieces which have been heated to 16600F. and 17400F. re- spectively and cooled in vacuum. The identity of the acicular structure has vanished. Examination with greater resolution gives further evidence that the condition produced by quenching has been effaced. Figure 22 is the same surface given by Figure 20 as it appeared.with an oil-immersion objective (magnification: 2200 diameters). This shmws very plainly that the ferrite grains have formed and that carbon has volatilized from the sur- face. Also, the majority of the cementite spheroids are found in the grain boundries ‘which substantiates Parker's conclusion that grain-boundries are the loci of greatest activity. Figure 23 is a photomicrograph (taken at 2000 diameters with an oil-immersion objective) of a specimen that had been held at 800°F. for FIGURE 20 Magnification: 300 Diameters FIGURE 21 Ingnification: 300 Diameters 03 EHU'O I'd amnesia cos :nouscnumsn IS 13710 I? e'xeieslsm 008 :scuseninasl FIGURE 22 nagufioulon: 2200 Diameter: FIGURE 23 hanifloation: 2000 Dimot or- 88 fiflUD I'! 8'19 365le 0&3 ”101310111135." 88 IEO!) I'i no team 0008 mountings! -22- two hours and cooled in a vacuum and followed by polishing and etching. The cementite part- icles have started to form.and they are very numerous. This evidence also supports Parker's work in showing that the carbon tends to volatilize:much.more rapidly above the critical than below it. All in all, we may summarize the reactions of quenched high carbon steels above the A3_2_1 temperature as behaving in.a manner identical with normalized high carbon steels. -23- C. CONCBUSIONS When a high-carbon steel is heated to 500°F. - 550°F. in a vacuum, there appears upon the surface a heat-etched pattern. Such a pattern appears upon either a normalized steel or a quenched steel, being a characteristic cementite netdwork'upon the former or being a mass of acicular needles upon the latter. Such a reaction may be associated with the arrest, at that temperature, in expansion which takes place when a quenched steel is heated in the dilatometer. A normalized steel does not show an arrest in expansion below the A3_2_1 point. It does, however, show evidence of a microstructural change as does also a quenched steel. Is it not then reasonable that the reaction,whatever it may be, takes place in a normalized steel, and the condition resultant from.quenching:mere1y serves to accentuate the reaction? Regarding its mochanism.we can only speculate. However, if we accept the views held by many metallurg- ists that quenched steels are composed of extremely fine grains of ferrite and particles of iron-carbide in fine dispersion, we must confine our conception of the reaction to some - 24 - change that would affect either ferrite grain- size or iron-carbide particle size and dispersion. Since there was a reaction in the normalized steels and since there is no lOgical reason to believe that a change in ferrite grain-size would occur there, we should.most reasonably look to the cementite for an explanation. It has been shown by many investigators that tempering promotes growth of cementite particles. However, just when and where this growth.begins has never been determined. iMight we not con- clude that this reaction, occurring at 500°F. - 550°F., suggests a molecular change of the iron-carbide affecting the properties of molecular mobility, molecular association, and most likely atomic volume? Whether or not there is any gamma iron retained at room- temperature upon quenching is a debatable question Assuming that there is, we might account for the reaction at 500°F. - 550°F. as a residual gamma-alpha transformation but for one fact. That fact is the corresponding appearance of the cementite netawork of normalized steels when heated to that temperature. According to the evidence of this investigation, the only probable temperature of this transformation is at about 250°F. where the first arrest in -25- dilation appears upon heating a quenched steel. Further heating of the normalized samples showed a progressive roughening action upon the surface above 500°F. This was undoubtedly caused by a spheroidizing effect upon the cementite in the pearlite. A close examination of Figure 5 and Figure 6 shows the cementite to be spheroidal in nature. Holding*within the critical range for short periods of time . caused the surface to lose cementite. This loss was most likely caused by volatilization which seemed to take place primarily from the grain-boundries. The changes in.micro-structures of quenched steels upon further heating were analagous to those occurring in normalized steels. The heat-etch pattern became in- creasingly fuzzy, indicating that carbide particles were most likely moving and coalescing to form.increasingly larger spheroids. Holding at temperature within the critical range caused a reaction to occur very nearly identical with that of normalized steels. Figure 20 shows grain outlines and.much less carbon than we would expect in a S.A.E. 10120 steel. Evidently, there has been a loss of carbon through volatilization in this case as there was with the normalized sample 8 o III APPENDIX A. NOTES It would not be fitting to close this thesis without mentioning some of the observa- tions and incidents in connection.with this investigation which do not fall directly under the title. One of the most significant observations of the entire investigation was that concerning a particular characteristic of heat-etching. That characteristic was the permanence of the heat-etch imparted at the highest temperature reached. That is, no reversal of reaction was noted upon a surface at any time as samples were cooled after their maximum.temperatures had been reached. In an attempt to reduce volatilization and to prevent minor oxidation that sometimes occurred, a carefully controlled hydrogen atmosphere was used in the furnace for several trials. No improvement resulted and since the gene eration and purification of the hydrogen re- quired no little amount of time, the use of hydrogen was discontinued. An attempt was made to observe the mechanism of recrystallization of cast brasses and bronzes. The idea was soon discarded, however, when it -27- was found that zinc, tin, lead, or any similar constituent would volatilize from the surface at 600°F. - 800°F. and the vapors would condense upon the observation window, making it opaque. .. ilmflm' 2 mnflmnm'muflnn 4 0 3 o 3 9 2 4| 3 Illllflflllllllllflllfll