LIVESTOCK FEED REQUIREMENTS FOR THE DESIGN OF MATERIALS HANDLING SYSTEMS Thesis for Ike Degree of M. 5. MICHIGAN STATE UNIVERSITY Patrick Joseph Comerford 1963 This is to certify that the thesis entitled LIVESTOCK FEED REQUIREMENTS FOR THE DESIGN OF MATERIALS HANDLING SYSTEMS presented bg Patrick Joseph Comerford has been accepted towards fulfillment of the requirements for M.S. degree in AgriCUItural MeChaniCS Major professor Date / ' T ‘3‘, j"; l” «V 0-1'69 LIBRARY“L Michigan State University ABSTRACT LIVESTOCK.FEED REQUIREMENTS FOR THE DESIGN OF MATERIALS HANDLING SYSTEMS by Patrick Joseph Comerford The design of materials handling systems is a relatively new area in Agricultural Engineering. In it the designer must combine his engineering skill with a thorough knowledge of animal feed require- ments to produce a satisfactory system for conveying, processing, and storing feeds and other materials on the farm. A preliminary investi- gation into the nature of these requirements revealed that it waS‘ essential to know the yearly and maximum daily feed consumptions of these animals; this information was not available in a readily usable form. It was the object of the present investigation to extract the information on these requirements from the available data on animal feeding, and to add to it allowances for eventualities such as varia- tions in feed composition and availability, changes in animal appetite, etc., so that a system, designed in accordance with the recommenda- tions would be adequate under all conditions, but not excessively large. The feed requirements of dairy cattle, swine, sheep, beef cattle, and poultry were calculated on a nutrient requirement basis and com- pared with actual feed intakes obtained from results on feeding trials on similar animals. It was found that they usually ate more feed than they needed to meet their nutrient requirements, but the amount was influenced by factors such as, palatability and dry matter content of the feed, animal type, and system of managementt Throughout the in- vestigation it was assumed that animals were on artificial feeding Patrick Joseph Comerford continually. This assumption simplified the calculations and avoided having to estimate the number of days the animal was able to forage for itself. It is more appropriate that these allowances should be made by the individual when studying actual conditions. Typical rations were selected for each animal group and balanced for protein (minor elements and vitamins were not taken into account as they were only needed in small quantities and did not constitute a storage or handling problem). ' After the quantities of feeds required were decided, the type of management, amount of flexibility required in the system, and pos- sible future trends were examined, to decide how much Of a safety margin to add on for design purposes. This margin was found to. vary from 10% when management was good and the feed was all grain, to more than 20% where roughages constituted part of the ration. No consideration was given to estimates of water requirements or animal manure. Approved fZ/M LIVESTOCK FEED REQUIREMENTS FOR THE DESIGN OF MATERIALS HANDLING SYSTEMS By Patrick Joseph Comerford A THESIS Submitted to the College of Agriculture of Michigan State University of Agriculture and Applied Science in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department of Agricultural Engineering 1963 ACKNOWLEDGEMENTS The author wishes to acknowledge the assistance and encourage- ment received from his major professor Dr. F. H. Buelow of the Agricultural Engineering Department and the other members of his guidance committee, Drs. L. D. Brown of the Dairy Department and J. H. Stapleton of the Statistics Department. He is also deeply in- debted to Drs. D. Hillman, W. J. Thomas, and C. F. Huffman of the Dairy Department, Dr. P. J. Schaible of the Poultry Science Depart- ment, Drs. L. H. Blakeslee and H. W. Newland of the Animal Husbandry Department, Dr. C. R. Hoglund of the Agricultural Economics Department and Dr. C. W. Hall of the Agricultural Engineering Department who gave freely of their time in counselling and later in proof reading this manuscript. Sincere appreciation is also due to The W. K. Kellogg Founda- tion for their fellowship which supplied the financial support that made it possible for the author to come to America and undertake this work; and to the Director and Council of An Foras Taluntais who nominated him for the award. Last but not least, the writer wishes to express deepest gratitude to his wife and children for their constant encouragement and patience throughout the entire period. ii TABLE OF CONTENTS INTRODUCTION . REVIEW OF LITERATURE . PROCEDURE FEED REQUIREMENTS OF DAIRY cows FEED REQUIREMENTS OF SWINE . FEED REQUIREMENTS OF SHEEP . FEED REQUIREMENTS OF BEEF CATTLE . FEED REQUIREMENTS OF POULTRY . SUMMARY SUGGESTIONS FOR FUTURE STUDY . REFERENCES . APPENDIX . iii Page 33 44 56 62 74 79 so 84 Table 10. 11. 12. 13. 14. 15. 16. LIST OF TABLES Daily Nutrient Requirements of Dairy Cattle . Daily Nutrient Requirements for Milk Production . Effect of Date of Cutting on Consumption of Hay by Dairy Cows Amount of Dry Matter Consumed by Dairy Cows When Fed Silages Having Different Dry Matter Contents Summary of Feeding Trials with Dairy Cows Estimated Feed Requirements of Holstein Cows Greater Than Three Years of Age . Grain Intake by Dairy Cows for Maximum Economic Returns Feed Requirements of Holstein Heifers (Birth to 24 Months) Production Requirements of Growing and Finishing Pigs Incremental Feed Consumption of "Meat" and "Bacon" Type Pigs Proportions of Energy and Protein Feeds Required by Pigs of Various Weights When Fed Different Rations Basic Nutrient Requirements of Breeding Pigs Pounds of Feed Consumed by Breeding Animals From Conception to Weaning . Feed Consumed by Pigs Fed in Dry-lot From 40 to 215 Pounds Under Various Degrees of Management Daily Nutrient Requirements of Sheep Daily Feed Requirements of Breeding Ewes iv Page 10 14 29 30 34 34 39 41 41 42 44 47 Table 17. 18. 19. 20. 21. 22. LIST OF TABLES--Continued Handy Ewe Feeding Guide . Summary of Feeding Experiments on Feeder Lambs, Including Estimates of Maximum Daily Feed Requirements Effect of Age on the Amount of Feed Needed by Beef Cattle to Attain "Choice" Condition Feed Requirements for Medium 850-lb. Two-year-old Steers Fed to Good Choice 1200-1b. Slaughter Steers . Daily Feed Consumed by Fattening Calves at Various Stages of Growth Daily Protein Requirements of Feeder Cattle . Page 48 51 57 58 60 61 LIST OF FIGURES Figure Page 1. Lactation Curves for Holstein, Guernsey, and Jersey Cows With Various Milk Production Capabilities . . . . 17 2. Crude Protein Required in Meal-mix for 1200 lb. Dairy Cows When Roughages are Fed at the Rate of 16 lb. Hay Equivalent per Day . . . . . . . . . . . . . . . . l9 3. Crude Protein Required in Meal-mix for 1200 lb. Dairy Cows When Roughages are Fed at the Rate of 20 lb. Hay Equivalent per Day . . . . . . . . . . . . . . . . 19 4. Crude Protein Required in Meal-mix for 1200 lb. Dairy Cows When Roughages are Fed at the Rate of 24 lb. Hay Equivalent per Day . . . . . . . . . . . . . . . . 20 5. Crude Protein Required in Meal-mix for 1200 lb. Dairy Cows When Roughages are Fed at the Rate of 28 1b. Hay Equivalent per Day . . . . . . . . . . . . . . . . 20 6. Crude Protein Required in Meal-mix for 1200 lb. Dairy Cows When Roughages are Fed at the Rate of 32 lb. Hay Equivalent per Day . . . . . . . . . . . . . . . . 21 7. Crude Protein Required in Meal-mix for 1200 lb. Dairy Cows When Roughages are Fed at the Rate of 36 lb. Hay Equivalent per Day . . . . . . . . . . . . . . . . 21 8. Estimated Feed Consumption of Holstein Cows Over 3 Years of Age When Yielding 8,000 and 10,000 lb. of Milk per Lactation . . . . . . . . . . . . . . . . . 24 9. Estimated Feed Consumption of Holstein Cows Over 3 Years of Age When Yielding 12,000 and 14,000 lb. of Milk per Lactation . . . . . . . . . . . . . . . . . 25 10. Estimated Feed Consumption of Holstein Cows Over 2 Years of Age When Yielding 16,000 and 20,000 lb. of Milk per Lactation . 26 vi Figure 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. LIST OF FIGURES--Continued Net Income for a 65-cow Dairy Farm, Two Qualities of Forage and Two Levels of Milk Production, Holstein Cows with Basic Producing Abilities of 10,000 and 13,500 lb. of 3.5% Milk per Lactation Weight Gain and Feed Intake of Growing and Finishing Swine . Carbohydrate and Protein Feeds Consumed by Pigs, From Weaning at 40 1b. to Slaughter at 220 1b., Using a Ration of Corn (9.3% Crude Protein) and Protein Supplement (38.75% Crude Protein) . . Carbohydrate and Protein Feeds Consumed by Pigs From Weaning at 40 lb. to Slaughter at 220 1b., Using a Ration of Corn (9.3% Crude Protein) and Protein Supplement (38.75% Crude Protein) . Daily Feed Requirements of Calves, Yearlings, and Two-year-olds at Various Stages of Fattening (Feeding Commenced When Animals Were in a Thin or "Feeder" Condition) Yearly Feed Consumption of Laying Hens Daily Feed Consumption per 100 Laying Birds . Nomograph for Determining the Total Feed Consumption of Laying Hens of Various Weights and Production Levels A Body Weight and Feed Consumption of Broiler Chickens at Various Ages Cumulative Feed Consumption of Laying-flock Replacement Chickens Efficiency of Feed Utilization of Beltsville Small White Turkeys from Birth to Market Efficiency of Feed Utilization of Broad Breasted Bronze Turkeys from Birth to Market . vii Page 28 35 37 38 59 63 63 65 67 68 71 71 INTRODUCTION Although the term "materials handling" is of recent origin the problems associated with it are by no means new. From the time farmers ceased to be nomads they have had to contend with the difficulties of getting their crops harvested, stored, and fed to their animals. Be- fore the advent Of "high-powered" farming, farmers worked on a small scale and labor was cheap. Under these conditions the handling and storage of feed needed no special attention, as field operations were slow and no farmer had considered an alternative to hand feeding animals. With the advent of increased mechanization in industry, came increased prosperity and higher wages for employees; soon agriculture was fighting a losing battle with industry for its labor force. About this time farmers began to give serious consideration to mechanization on the farm. The first problems to receive attention were the ones which demanded the greatest labor concentration, particularly field cultiva- tion and harvesting. Gradually engineers developed machines which not only replaced the workers but could do the same work better, and in only a fractiOn of the original time. While machines continued to be developed for the farm, very little attention was given to mechaniza- tion in the farmyard and soon facilities were inadequate to meet the high outputs of harvesting machines. In addition, farming had become more intensive over the years and much emphasis had been placed on confinement feeding Of all types of animals. These conditions set up the need for immediate investigation into the problems of handling and processing the material from harvesting, through processing and storage, to the animals. ’ Because of the immense variations in feeds and farmsteads and the innumerable combinations Of feed given to animals, no two materials handling problems are exactly alike. The present-day problems associated with materials handling are no longer the lack of equipment to handle, 1 2 Store, or process the feed but the estimation of the type and size of equipment to use and the design of a system such that all components combine to give a free-flowing system without "bottle-necks" at an economic cost.. This involves, among other things, a thorough know- .1edge of the material being handled and the feed consumption capacities of the animals. When designing a materials handling system, one must know both the yearly and maximum daily requirements of the animal in order to estimate the Storage and maximum conveying capacities required. To date the only reliable information available on these requirements are contained in the results Of animal feeding experiments reported throughout the country. These figures vary considerably, depending on the conditions under which the tests were carried out and the type of feed used. In addition, very few experiments are set up specifically to test the maximum feed capacity of animals, so some interpretation is needed in order to extract reliable data. Even when the data have been obtained, adequate safety factors must be added when specifying equipment sizes to take care Of year-to-year variations in feed intake and availability. Materials handling system design is a relatively new field in agriculture and every effort must be made to provide additional informa- tion to speed the day when the services of a well informed materials handling advisory service will be available to all farmers. Farming is no longer a leisurely occupation but a well organized bUSiness. Industrial managers have seen the need for plant designers and effi- ciency experts in industry for many years; now agricultural managers require the same type of expert service. The object of this study was to investigate as much literature on animal and poultry feeding as possible and to extract from it their feed intake characteristics under a variety of conditions. The data thus obtained was to be presented in such a way that it could be readily used by farm design engineers when designing materials handling systems under different conditions. It was hoped to bridge the gap be- tween the design engineer and the animal nutritionist. REVIEW OF LITERATURE No known literature is available on the specific problem of estimating feed requirements of animals from a materials handling point of view. Most literature reviewed had as its main objective the ‘ examination of the effect of different types of feed on the animal's growth and production from a strictly nutritional point of view. Since the entire purpose of the present study is to examine this literature and extract from it material of use in estimating materials handling design parameters,it is more appropriate to review the literature in its respective section. The data compiled by Schneider (1947) on feed analyses were the most extensive for calculations involving nutrient contents of feeds. However, the analyses presented by Morrison (1956) and the National Research Council (1957) were adequate for common feeds. The data presented by Ensminger (1961) and the Editorial Service Co. Inc. (1959) on feed densities were used for estimating volumes of feeds. PROCEDURE The literature was first reviewed and useful data extracted. For most sections of this study the animal's requirements were first calculated from data giving net nutrient requirements for animals of different sizes and types. Following this the results of actual feeding trials for animals of similar type were presented and the dif- ferences in feed requirements noted. In a final discussion on materials handling requirements for these animals an attempt was made to present the factors which influenced the amount of feed actually required and suggestions were made as to the size of safety margin necessary to avoid underestimating the capacity requirements of handling, storing, and processing equipment. FEED REQUIREMENTS OF DAIRY CATTLE Nutrient Requirements The nutrient requirements of dairy cattle may be considered under two main headings--maintenance and production. The requirement for maintenance is that needed by the animal to supply energy for normal activities and to replace wear and tear of the body. Main- tenance requirements are closely associated with body weight. The nutrient requirements for production are those which the animal needs to synthesize the milk which it produces. These are nor- mally estimated on the weight of milk being produced, but accurate requirements are governed by many factors. In addition to the nutrient requirements for lactating cows, those for growing and pregnant animals are also available. The National Research Council (1958) recommendations on basic nutrient requirements of dairy animals are reproduced in Table 1,whi1e Table 2 presents the findings of recent investigations by Reid (1961) on requirements for milk production at various levels. When using these tables one should remember that the quantities quoted are net requirements. A safety margin of 5 to 10 percent above these figures is recommended, to pro- vide for unknown variables. Practical Limitations to Estimating Daily Feed Consumption From Nutrient Requirements From what has been said in the previous section it is apparent that, to meet the exact requirements, the animal must be fed accurately measured quantities of feed, the composition of which is equally as accurately known. Experience shows that such is seldom the case and that at least one feed is fed ad libitum. Under these conditions there is no guarantee that the animal will eat just the exact amount to meet 5 IallAZfiit 6 TABLE 1 DAILY NUTRIENT REQUIREMENTS OF DAIRY CATTLE (From National Research Council publication 464. 1958) Daily Gain Daily Nutrients Per Animal Body Small Large . . . . a Weight .Breeds Breeds Crude Protein Digestible Protein T.D.N. lb. 1b. 1b. 1b. lb. Normal Growth of Dairy Heifers 50 0.5 - 0.31 0.20 1.0 100 1.0 0.8 0.62 0.40 2.0 150 1.3 1.4 0.78 0.50 3.0 200 1.4 1.6 0.94 0.60 4.0 400 1.2 1.8 1.25 0.80 6.5 600 0.8 1.4 1.33 0.85 8.5 800 1.1 1.2 1.40 0.90 10.0 1000 - 1.3 1.48 0.95 11.0 1200 - 1.2 1.56 1.00 12.0 Maintenance of Mature Cowsb 800 - - 0.95 0.50 6.0 1000 - - 1.13 0.60 7.0 1200 - - 1.32 0.70 8.0 1400 - - 1.51 0.80 9.0 1600 - - 1.64 0.87 10.0 Reproduction (Add to Maintenance, last 2-3 months) - -2.0 2.0 1.13 0.60 6.0 Maintenance of Breeding Bulls 1200 - - 1.56 1.00 10.3 1600 - - 1.87 1.20 12.9 2000 - - 2.20 1.45 15.6 2400 - - 2.50 1.60 18.2 aT.D.N.--Abbreviation for Total Digestible Nutrients. bWhen calculating the intake of lactating heifers that are still growing, it is recommended that one use the figurasfor growth rather than maintenance.‘. 7 TABLE 2 DAILY NUTRIENT REQUIREMENTS FOR MILK PRODUCTION .(From Reid 1961) Milk Yield (4% F.c.M a) Proteinb Dig. Proteinb T.D N. 1b. 1b. 1b. lb. 0 - 10 .067 .043 0.30 11 - 20 .068 .044 0.31 21 - 30 .070 .045 0.32 .31 - 40 .072 .047 0.33 41 - 50 .075 .049 0.35 51 - 60 .078 .052 0.37 61 - 70 .083 .055 0.40 71 - 80 .088 .058 0.43 81 - 90 .094 .062 0.47 91 - 100 .098 .065 0.53 a F.C.M.--Abbreviation for Fat Converted Milk. bBy interpolation. (Added by author.) its immediate requirements. It may on the one hand eat much more than is actually required, in which case the excess feed is usually converted to body fat, or it may eat less than its requirements and have to draw on body reserves or become under-productive. The amount of free-choice feed eaten depends on such factors as palatability of feed, and confor- mation, physical condition and age of the animal. These must all be taken into account for accurately estimating the daily feed intake. Variations in palatability are most frequently found in forage feeds. Many factors may affect palatability. Stone EE.EL,(196O) re- ported on the effect of time of cutting on dry matter intake of hay. Table 3 presents a summary of their findings. 8 TABLE 3 EFFECT OF DATE OF CUTTING ON CONSUMPTION 0F HAY BY DAIRY cows (From scone-51.; -~ §_1_ 1960) Dry Matter Intake Date of Cutting per 100 1b. Body-Weight June 3 - 4 2.72 9 - 10 2.64 11 - 12 2.36 14 - 15 2.45 15 - 18 .2.28 July 1 2.30 5 2.13 7 - 8 2.05 9 1.95 Dry matter also affects intake. Table 4 has been compiled by Thomas g£_al (1962) and gives the findings of many investigators when comparing the voluntary intake of animals fed silage having different dry matter percentages, and hay. A trend for high intake can be noted in practically every comparison. Thomas g£_al (1961) also concluded that some other undesirable chemical factors in silage were contributing to the low voluntary intake of direct cut Silages. This was further substantiated by Hillman (1959). How Much Will a Cow Eat? Because of the infinite variety of feeds available and the varied conditions under which dairy cows are kept, much diversity exists among published results. In addition, many of the workers were primarily concerned with the effects of varying the quantity and quality of dif- ferent feeds on the milk production, and gave no indication of the actual limits of the animals feed intake. Table 5 presents a summary of experiments carried out where total feed intake was measured, and where at least one feed was Offered ad lib. Roughages Only Based on the data presented in Table 5, a 1200 lb. cow can be 10 S.mm ow.o ~.m a.6m 6a.o o.HH ESHH amass 6.Hh No.~ ~.m~ ma.w «.mm +66mmaum ooL m6.~ o.6~ 6.a~ o.oa «.6oa coca mmwmaam OOH m~.m n.5m ~.Hm am.m 66 mmma Raw: n.66 mo.~ m.m~ 6.Em H6.N mN as: a.mm so.a H.NH 66.4 An coda +66mmamm Ameaav n.0m ms.a ma.oa ~.am OA.H mm mama Ram caocm m.o6 ~6.a mm.mm Nm.6 m.o~ +mmwmaam w.mm ma.o m.m H.om ma.o om okoH am: N.wo ca.m ~.ma am.a Hm +66wmaam ooH AN.N m.m~ 6.om H.0H mam mmaa mammaam ooE mm.m o.H6 a.om «0.6 as mesa 6A6: m.a6 wo.~ 6.6N o.am om.~ mm «has as: m.om Hm.o a.oH ma.m as +amwmaam Asmaav 6.om om.a 6.6H ~.aN Na.a as scam Ram cmemaam «.ms a6.m ~.6H mm.m so +mmmmmam 6.0m mm.o a.w H.6N Sa.o ca coca am: 6.m6 ww.a m.mm H~.m am +66mmaam ooE 66.N ~.6N 6.6N o.oa 6am maom mmwmaam .aa .9H .8H .AH .aa .na .z.a L6 o 6 EA . sfl a “MA Ema .z.n H6669 .z.o.m Ema SERDEH H6069 Ream mzoo NMHc> q-~1c> mm Nfix‘l' O Ln-.- 6.66 66.6 6.6 66.6 6.6 66666 6.6 66.6 6.6 66.66 66.6 6.6 666 + 66: 6.66 66.6 6.66 66.6 6.66 +6666666 6.66 66.6 6.6 66.6 6.6 66666 6.66 66.6 6.6 66.66 66.6 6.6 666 + 66: 666666 6.66 66.6 6.66 66.6 6.66 +6666666 zwsm3 6.66 66.6 6.6 66.6 6.6 66666 6.66 66.6 6.6 6.66 6.6 6.6 666 + 666 6.66 66.6 6.66 66.6 6.66 +6666666 6.66 66.6 6.6 66.66 66.6 6.6 66666 6.66 66.6 6.66 66.6 6.66 666 +6666666 6.66 66.6 6.66 66.6 6.66 66666 6.66 66.6 6.66 6.66 66.6 6.66 6666 + 66m 6.66 66.6 6.66 66.6 6.66 +6666666 6.66 66.6 6.6 66.6 6.6 66666 . 6.66 66.6 6.66 6.66 66.6 6.66 6666 + 66: . . . o . me H A66666 6 66 66 6 6 66 66 6 6 66 +6 6.6 63666 6.66 66.6 6.6 66.6 6.6 66666 6.66 66.6 6.6 6.66 66.6 6.66 6666 + 66: 6.66 66.6 66.6 66.6 6.66 +6666666 6.66 66.6 6.66 6.66 66.6 6.66 6666 66666 6.66 66.6 6.66 66.6 6.66 +6666 .66 .66 .66 .66 .66 .66 .z.6 6o 6 . . ~A . M6 666 .2.6 66666 .z.o.6 666 666666 66666 6666 vmdcfiucoonum mqm<9 13 666666 Odoum 666666. ocoum I c: ""D ..................................... I ............................... ITIUVIV1 Crude protein (Z) N c: H O l V 11"!!! J I I l L I 1 I l 10 20 30 40 50 60 70 80 90 100 Pounds of Milk produced per day I Fig. 5.--Crude protein required in meal-mix for 1200 lb. dairy cows when roughages are fed at the rate of 28 1b. Hay Equivalent per day. 21 I I I I I I I I I I 32 1b. Alfalfa Hay per day. 16 1b. Alfalfa Hay + 48 1b. Corn Silage. _ C. Roughages = 96 1b. Corn Silage ' per day; A. Roughages B. Roughages C: O I UUI'IIII Crude protein_(%) N c: I H O 'lllllll'l' I I I I I J I I I 10 20 30 40 50 60 70 8O 90 100 Milk produced per day (1b.) Fig. 6.--Crude protein required in meal-mix for 1200 lb. dairy cows when roughages are fed at the rate of 32 1b. Hay Equivalent per day. I I I I I-. I I I l I A. Roughages = 36 lb. Alfalfa Hay per day. B. Roughages = 18 1b. Alfalfa Hay + 30 r- 54 lb. Corn Silage. — f‘ C. Roughages = 108 1b. Corn Silage is per day a 91-4 3 20 :- ~ 0 . H .. n- - . -.. -———-——--B.—----_--- _--------__--__---_-_- -- - - ----.---------_---. m - nu I' 3 C 63 10 L- ‘- i “ I L I 10 20 30 40 50 60 70 80 ~9037 100 Milk produced per day (1b.) Fig. 7.--Crude protein required in meal-mix for 1200 lb. dairy cows when roughages are fed at the rate of 36 1b. Hay Equivalent per day. 22 the roughages supply protein for more milk than their.T.D.N. will suppOrt, hence a very Small protein percentage will suffice in the grain when the milk.production is low. However,.as the production and grain re- quirement increases the influence of the good roughages becomes less apparent and the protein percentage must be increased. Where the roughage is low in protein.(curve C) it does not contain sufficient to keep pace with its T.D.N. potential, consequently;where the milk pro- duction is only slightly greater than the point at which grain is intro- duced to the ration their protein content will need to be very high. If, however, you introduce grain at the stage where the protein content of the roughage ceases to be adequate, the crude protein content need only be 15 percent no matter how much grain is fed. Line D (Figs. 2-7) represents the stage at which grain must be introduced to the ration under these conditions. By combining the information contained in Table 6 with that in Figs. 1 ax) 7 an estimate can be made of the amount of protein which must be added to the grain to supply the protein needs of the animal. (See Appendix A for method of estimating weight of protein supplement required to supply the protein needed.) The net protein requirements during the dry period are supplied by a grain mixture containing 12% crude protein but a slightly higher percentage will be needed if the roughage is of poor quality. Discussion It must be remembered that all the quantities specified in the preceding sections have been based on theoretical estimations of a cows feed requirements. No allowances have been made for body weight changes in the animal, variations in appetite, wastage, inconsistancy in feed analysis etc. Under normal conditions grain is rationed and at least some of the roughages fed ad_lib, Under these conditions a more realistic estimate of the feed intake could be gotten by increasing the roughage: estimates by about 15%. No alteration need be made to the grain since this is being rationed. Based on these assumptions and those presented in the preceeding 23 sections, charts have been prepared which present the estimated feed consumption of cows yielding from 8,000 to 20,000 lb. of milk per lacta- tion under a variety of conditions (Figs. 8.- 10). These charts Should assist in estimating the annual feed intakes under specific conditions. Example A 1200 lb. holstein cow can produce 16,000 pounds of milk per lactation. Half the roughage dry matter is fed in the form of corn silage and the other half as alfalfa hay. If the cow is fed 2.75 tons grain per year, find the quantities Of hay and silage required, assuming a two months dry period. Entering chart for cows producing 16,000 lb. milk per lactation at a point on slope A corresponding to 2.75 tons grain. Extend ver- tically from this point until a point is reached on curve B. Con- tinuing horizontally from this point it is found that the annual hay equivalent requirement is 6 tons. Converting this to hay and silage, the requirements become 3 tons of hay and 9 tons silage. Should the silage be of high quality and dry matter, the requirements Would be 3 tons hay + 7.5 tons silage. If all the roughages had been composed of corn silage the chart would have been entered at a point on slope X and extended to a point on Y. Economic Consideration in Feeding Grain No specific rate of feeding grain can be selected to give optimum production under all conditions. Factors such as milk and grain prices, basic production abilities of animals, housing and labor have a con- siderable effect on the amount of grain which can be fed economically. The tendency over the years has been to increase the amount of grain being fed to dairy cows. In a 9 year survey by the United States Department of Agriculture (U.S.D.A.), (1942) of ten Agricultural Ex- periment.' Stations it was discovered that the best all round results were obtained by feeding one pound of grain for every 3.5 to 4 1b. milk Produced. In a recent summary by the Dairy Herd Improvement Association .GOwumuomH pom waE mo mwcmom ooonoH 6cm ooo.w wcHUHOHm owm mo 6666» m um>o 6300 samumaom mo mucoEmuwscmu comm owumEHummII.w .wwm 24 ‘T \ I I I I I <3: I \0 In \‘l’ _ _ .6006 mum mmwwstOM moss momma _ Imuwsvmm unmam>6svm 66m wowpcommmuuoo u w m II M .uooa m mum mmwmswsou :653 mucosmuwsvmu H662 n x _ .voow mum mmwmnwsou c653 mucmE _ 16665666 ucmam>65vm >mm w566506666600 n m _ .ooow IIIIIIIIII II mum mommnwsou c653 mucmEomwswmp Ham: I 666666666 6:65 A: 66666 I I 666666666 666 6:66. a: 666.6 I 6 193A lad suol 25 .666666666 666 6666 66 .66 666.66 666 ooo.NH wcflpamfih sons owm MO 6666» m uo>o msoo awwumfiom mo mocoemuwdvmu poem mommawumqu.m .wwm m cofiumuomfi pom Mafia .oH ooo.¢H I mmwmcwsou c653 mECCEmuflovmh Hmoz u x .600& mum mmwmswrou COLE mocme Impflswmp ucon>6ovm 66$ wowpcoammuwoo u m mum mmwmnwooa CCLB mucoEmaflovmu Hmmz fl. .uooa mum mmwmmw306 c653 momma -mpwsvmn mamam>flovm >6: wchcommmuuoo ll >4 .uooa mum .Uoow 666666666 666 6665 .66 666.66 1993 Ted suol 26 co£3 mocmEmuwswmu ucmam>6scm ham wcfiocoammupoo u .ooow mum mowmswsou cons muc65666ovmm H662 H II 666666666 666 6666 .66 666.66 .1 .666666666 666 6666 66 .66 666.66 666 000.06 wcfloamfih c653 mwm no 6666» m mm>o 6300 cflmomfiom wo mDCCEmuwovmu poem pmumefiumqu.oH .wmm .uoom mum mommzwson c633 mocmEmmflscon somfim>wsdm mam wcflvcommmuuoo u w .6006 mum wmwmswsou :653 mommEouwsvmu H662 u x .poow mum mowmswsou 1 <2CQ 666666666 666 6666 .66 ooo.66 193A lad suol 27 (D.H.I.A.) (1962) the average production for all breeds was 11,626 lb. of milk per year and the average grain intake per cow was 3,944 lb. (one lb. per 2.95 lb. milk produced). This represents an increased grain intake of 427 lb. per cow over the previous year. Brown gt El. (1962) in an investigation into the effect of high level grain feeding on milk production pointed out that yields of corn in certain areas 'had increased to such an extent that the cost of 100 1b. of T.D.N. from ear cornwes less than from hay crop silage or hay. Their investi- gation showed that cows fed high levels of grain over a period of 260 days produced more milk than was expected and the increase in income, even when grain was fed ad_lib,, more than balanced the extra outlay on the grain. These conclusions were drawn on the basis of $40, $20 and $7 per ton for grain, hay and silage respectively, and a price of $4.60 per 100 lb. for milk. Hoglund (1962) compared the economic returns on a 65 acre dairy farm when two qualities of forage and two milk prices were considered for cows with basic production abilities of 10,000 and 13,500 pounds per annum (Fig.11). It is conspicuous that, with the low producing animals the point of diminishing returns was reached much sooner. It Was also worthy of note that itwas economically justifiable to feed more grain when the roughagesvnnxaof average quality. Table 7 briefly sum- marizes the grain feeding allowances for maximum income under various sets of conditions. Feed Requirements for Replacements Many dairy farmers rear their own replacements and for this reason some estimate should be given of the amount of feed needed for this purpose. This involves estimating the feed intake of young animals from birth to about 24 months, after which they are incorporated into the dairy herd. The requirements may be expressed in one of two forms, as actual requirements per animal or as extra allowances per cow to provide for replacements. The former has the advantage that it gives unit animal requirements which can be applied to any condition, whereas the latter .66666 6666666 66666 .COADMDOMH you MHHE Nm.m mo .oH oom.mH 6:6 ooo.oH mo mmfiuwflwom wcfloopoua aflmmn nu63 6300 :wmumaom .moufium x665 mo mHm>wH oBu mam mwmuom mo wmfiuwflmnv osv .Eumm 66662 300 no 6 How wEooCH uszI.HH .wwm mom eunuxflz cfimuo .DH ooo.H w o c N w w 6 N _ 6 _ L MI 28 IIIIIIIIIIIIAII 366 .66 666 66 x66 .xaflz .630 you ow.~w .meuom meum>< .xHHz .u3o Mom ow.Nw .Ommuom uanHmoxm .xafiz .u3o Mom ow.mw .mwmuom wwmumk< .xfiflz .uso you om.mw nmwmuom uanHmoxm 6 _ _ IIIIIIIIIIAII 366 .66 666 66 666 o//////IOIIIIIIIOI\\\\\\O oxnd 0H NH SH 0H wH 9m°°uI :aN 000‘1$ 29 is a convenient "rule-Of-thumb" method which is reasonably accurate under normal conditions. TABLE 7 GRAIN INTAKE BY DAIRY COWS FOR MAXIMUM ECONOMIC RETURNS (From Hoglund 1962) Grain Intake for BaSIc Milk Production Milk Price Forage Quality Max. Production lb/year $/cwt. lb. 13,500 3.80 Excellent 5,000 13,500 3.80 Average 6,000 13,500 2.80 Excellent 4,000 13,500 2.80 Average 5,000 10,000 3.80 Excellent 4,000 10,000 3.80 Average 5,000 10,000 2.80 Excellent 3,500 10,000 2.80 Average 4,000 Both Keener e£_al. (1958) and Sykes 35 31. (1955), investigating the effect of varying the type of roughage while limiting the grain and milk, found that animals consumed considerably more dry matter when the roughage contained mainly hay. Holstein calves fed an all hay roughage maintained satisfactory growth and were above the Morrison Normal (Morrison 1956) at 24 months, whereas those fed all silage weighed only from 82 to 94 percent of the normal. Based on the resultsxof~these Experiments and the recommendations of Hillman EEEEL' (undated);a‘table has been prepared (Table 8) whiéh gives.the:aVerage feed requirements of Holstein heifers from birth.to 24 months. The requirements for smaller breeds were correspondingly less. However, the slower growing animals did show a tendency towards more efficient utilization of roughages containing high proportions of silage. When expressing feed requirements for replacements as extra allowances per cow a number of assumptions were made (1) Culling in 30 the dairy herdtuusat the rate of 25% per annum. (2) Half the calves reared were heifers. Based on these assumptions it was 'reasoned:-that' for every two cows in the herd, additional feed had to be provided to bring one animal from birth to 12 months and another from 12 to 24 months each year. On an annual per cow basis this amounted to half the recommended quantities in Table 8. TABLE 8 FEED REQUIREMENTS OF HOLSTEIN HEIFERS (Birth to 24 months.) Milk Grain Hay Silage Hay Equivalenta Type of Roughage 1b. 1b. tons tons tons .All Hay 400 550 6.3 - 6.3 Hay & Silage 400 1400 3.0 7.5 5.5 3The total hay equivalent requirements may be reduced by_2 tons if the animal is allowed out to grass for 5 months. Another recommendation frequently found is to increase the cows roughages 50 per cent and add 300 to 400 lb. grain per cow. Materials HandlingiConsiderations in Feeding Dairy Cattle The feeding of dairy cattle is such a complex system, with so many different feeds and feeding methods that no single materials handling system can be described as the most ideal. In fact, any set of feeding conditions can be mechanized efficiently using several dif- ferent materials handling systems. When designing a system around a given set of conditions one should take into consideration the fol- lowing points. 1. The annual feed consumptions as presented in Figs.8 E 10 pnly‘indicate what a cow should eat in one year. They do not take into account the amount of feed which is wasted or deteriorates in storage. In addition, allowances must be made for under-estimation of requirements 31 and year to year variations in quality of feed. In estimating hay storage requirements it is important to know whether the hay is loose, baled, or pelleted. It may be feasible in many instances to contract with a local feed merchant to supply protein supplement at regular two-monthly or such intervals. This relieves the farmer of the worry of making _exact estimates of yearly requirements and guards against deteriora- tion in prolonged storage. It Should be remembered that most of the discussions in previous sections concerned typical 1200 lb. Holstein cows. When designing systems for smaller breeds the necessary reductions should be made. Although the recommendations in the previous sections are set up on the basis of a 305 day lactation and a 60 day dry period, these are not rigid and frequently the period between the beginning of one lactation and the next is longer than one year. When this occurs the feed requirements are slightly over-estimated. Cows are sometimes allowed to pasture during the Summer months. Under normal conditions the amount of grass consumed is sufficient only to supply the roughage portion of the ration, without any reduction in the quantity of grain being fed. From the lactation curves in Fig. 1 it can be seen that cows reach their peak production (hence maximum feed requirements) at from 4 to 6 weeks after calving. In view of the evidence presented by Brown g£_gl, (1962) in favor of increased levels of grain feeding, and the suggestions of Hillman (1961) and Reid (1961) on rates of feeding in early lactation, it seems reasonable to assume that many cows would peak at from 120 to 130 pounds of milk per day. In addition, since many of the cows calf in the same period each year the feed handling equipment should have the capacity to handle at least 75 percent of the total possible daily feed requirements of the entire herd within the allotted time. If some of the grain is being fed in the milking parlor the maximum capacity of the outside feeders may be scaled down accordingly. In "year-round" feeding, silos should be designed so that at least one is ready for filling whenever material is available. In order 32 to avoid excessive spoilage the diameter of the silos should be such that a depth of at least 3 inches of feed is removed daily. In specifying materials handling equipment it should be remembered that silage is a corrosive substance. FEED REQUIREMENTS OF SWINE The feeding of swine may be divided into three main sections, depending on the age and type of animal being fed, (1) growing and finishing pigs (2) pigs from birth to weaning, and (3) breeding stock. Feeding Growing and Finishing Swine From a feeding point of view, two periods may be recognized in the production Of slaughter pigs, (1) growing period when animals are using most of their feed for body building and (2) finishing period when bones and organs have been fully developed, and most of the feed is being used to "condition" the animal. All pigs are fed alike in the growing period but the type of carcase required will determine the rate and type of feeding for finishing. If bacon type carcases are desired the pigs are finished at a slow rate with feeds having high protein contents to encourage lean meat production, while with "meat" type pigs less emphasis is placed on the production of lean carcases and the animals are finished as quickly as possible. Table 9 presents The National Research Council (1959) recommendations oh rate of gain, and feed consumption for pigs of different weights and types as well as the protein percentage required in the meals. ' By plotting daily weight gain versus bodyweight (Figs 12, it was possible, by taking weight increments of 20 lb. and noting the mean daily weight gain for that period, to calculate the number of days taken to gain each 20 lb. By referring the figures obtained to the mean daily feed consumption for the Same period it was possible to estimate the amount of feed consumed by the pig during any period. By using this method and assuming a weaning weight of 40 1b. (Hoeferfi 1963) estimates were obtained of the amount of feed consumed by pigs of different types, from weaning to slaughter (Table 10). 33 34 TABLE 9 PRODUCTION REQUIREMENTS OF GROWING AND FINISHING PIGS (From National Research Council 1959) Finishing Pigs Growing Pigs Meat Type Bacon Type Liveweight (1b.) 25 50 100 .150 200 100 150 200 Expected daily gain (1b.) 0.8 1.2 1.6 1.7 1.9 1.5 1.7 1.7 Total feed (air-dry) 2.0 3.2 5.3 6.8 8.0 5.2 6.5 7.1 Crude Protein (%) 17 15 13 12 12 16 14 14 TABLE 10 INCREMENTAL FEED CONSUMPTION OF 'MEAT' AND 'BACON' TYPE PIGS _— r J 4—; Bacon Type if r Body Meat Type "33‘? ... A...) i?3.‘2:“i‘i¥.“f§ 6..., mania: 40 56 0 56 0 50 65 25 65 25 60 72.5 53.3 72.5 53.3 80 87 112.2 87.5 114.0 100 100 176.9 101 179.6 120 112 245.4 113.5 249.2 140 123.5 317.6 125.5 322.6 150 130 355 131.5 360 .160 134.5 393.2 137.5 399 180 145.5 472.1 149 479.5 200 156 554.6 161 562.2 220 166.5 639.8 172.5 646.4 A-£-V :63: «:1..va 4A — .3: A .2; 6 q (I :-~.1 Un—xwuusa \Anu-A~ Daily weight gain (1b.) Daily weight gain (1b.) 1.5 1.0 0.5 1.5 1.0 0.5 35 P I- b I- I.— L ” X, Key -- — Weight gain I. I L ' """" " Feed intake I I l L l I l l 1 I L I. I r r I . 7’ Key:' — Weight gain - I """" ' Feed intake I I I I . I m I I I I I 0 20 40 60 80 100 120 140 1160 180 200 swine. Body Weight (lb) .Fig. 12.--Weight gain and feed intake of growing and finishing 4‘ U1 O\ \| Daily feed intake (1b.) (.40 N 0‘ \l 9 U1 Daily feed intake (1b.) U) N 36 Balancing the Feed for Protein Approximately 98 percent of the feed eaten by pigs is composed of a combination of carbohydrate and protein feeds, with the carbo- hydrate or energy feeds comprising by far the greatest proportion. For this reason, only these two feed types are worthy of consideration from a materials handling point of view. The energy feeds consist mainly of shelled corn and similar grains containing small amounts of protein, whereas the protein supplement usually consists of three separate feeds (1) animal protein (2) plant protein and (3) alfalfa meal. Under normal conditions these protein constituents are mixed in the approxi- mate ratio of 1:2:1 by weight, and the supplement contains approximately 40 percent crude protein. As already indicated (Table 9) the amount of protein required in the feed ration varies depending on the age of the animal and the type of carcase desired. Table 11 presents the propor- tion of energy and protein feeds required when the ration varies from one with all corn to one containing no corn. In some instances (such as the finishing period) where the protein requirement is low and where the energy feeds supply almost all the protein needed, it still remains necessary to include some animal protein and alfalfa meal to supply essential amino acids and carotene. In these cases the protein content of the ration for pigs in the older age groups is higher than would otherwise be necessary. Combining the data in Tables 10 and 11 curves were drawn which illustrate the quantities of energy and protein feeds required for satisfactory growth from weaning at 40 1b. to market at 220 1b., using .a ration containing all corn (Fig.13) and one containing barley and oats (Fig614) along with a 40 percent protein supplement. Feeding Swine From Birth to 8 Weeks (According to Ensminger (1961) each thrifty pig should consume about 25 lbs. of "creep" feed before the age of eight weeks, with about two-thirds of this consumption between the sixth and eighth week. 37 TABLE 11 PROPORTIONS OF ENERGY AND PROTEIN FEEDS REQUIRED BY PICS OF VARIOUS WEIGHTS WHEN FED DIFFERENT RATIONS Protein Meat Type No. Ration Content % 40—50 50-100 100—150 1. Corn 9.3 .739 .806 .874 + Protein supp. 38.75 .261 .194 .126 2. Corn 65% Barley 35% 10.1 .759 .829 .899 + Protein supp. 38 75 .241 .171 .101 3. Corn 66% Barley 17% 10.27 .764 .834 .902 Wheat 17% + a Protein supp. 38.75 .236 .166 .098 4. Corn 33.3% Barley 33.3% 10.9 .781 .853 .902 Oats 33.3% I + a Protein supp. 38.75 .219 .147 .098 5. Corn 33.3% Barley 66.7% 10.84 .779 .851 .902 + a Protein supp. 38.75 .221 .149 .098 6. Barley 70% Oats 30% 11.66 .803 .877 .902 + a Protein supp. 38.75 .197 .123 .098 aA minimum of 10% protein supplement to supply essential amino- 38 TABLE ll--Continued (1b.) Bacon Type (1b.) 150—200 200-220 40-50 50-100 100-150 150-200 200-220 .902 .902 .739 .772 .772 .840 .840 .098a .0988 .261 .228 .228 .160 .160 .902 .902 .759 .794 .794 .864 .864 .098a .098a .241 .206 .206 .136 .136 .902 .902 .764 .799 .799 .869 .869 .098a .0988 .236 .201 .201 .131 .131 .902 .902 .781 .817 .817 .889 .889 .098a .098a .219 .183 .183 .111 .111 .902 .902 .779 .815 .815 .887 .887 .098a .0988 .221 .185 .185 .113 .113 .902 .902 .803 .840 .840 .902 .902 .098a .098a .197 .160 .160 .098a .098a acids and carotene. 39 .Acflououa .U Nmm.me u:oEmHmdsm awououm cam AcHououm Donna Nm.mv auooumo cowumu m magma .nH CNN um umuswsmam ou .nH OS on wawcmos Eoum .mmfid kn medmcoo mwoom samuoum paw mumuphnonumuII.mH .wwh ‘ , 6.63 666663 .6666 6.63 666663 .6666 666 666 666.666 666 666 666 66 66 66 666 666 666 666 666 666 666 .66 66 66 . _ .. . _ , . _ . 6 . \ o . _ . _ A _ _ 6 _ o \\s 666 I I 666 ., \\\ 6666 6646666666666 666 I x. m 666 \\ \\\ -666 I $66.6 I 666 kw 66¢ \ 0 .36 666 I 8.7 I 666 666 I I 666 \\ x 6666 666.6 6.8666 6666 .6666. 666.6: I I 666 I I 6.66 (°q1) pamnsuoo paag 4O flaw Achuoua .0 New. HHV mumo van hmHumm.mo coaumaHnEou m wchs .nH ONN um “muswsmHm on .Achuoum .u Nmm. wmv ucmEmHQQSm :Hmuoum mchmm3 Eoum mem mmmu :coomm: van :ummz: kn 66656300 vmmm chuoum cam mumuwhsonumuII. ¢H .me OON I H.6Hv 6:66 66H 66H mzahvom ow _ . _ Qmmm wHm ucmmmudmu moustw mumoHHdsnm . 6.6 6.6 6.6 6.6 mwmmfiw 65.6 06 66.6 on 65.6 as 6 cs 6.6 6.6 6.6 6.6 . 65.6 6.6 6.6 66.6.. .. s . .. 6 H mm 66.6 6.6 6.6 - 65.6 6.6 66.5 6.6 65.6 6.6 6.6 AommHv cu 06 cu ou ou Ou o ou 6066660: . . . . . . . 666 6 m6 6 666 6 m6 6 66 6 6 6 6 6 66.6 6 66.6 6 66.6 6 6 566666 umwawamcm ow cu 0» on 0w ou o Ou 665 6 m6 665 6 m6 65‘6 6 6 6665.66 6665.66 6665.66 6665.66 6665.66 6665.66 6665.66 6665.66 606666666 66666 6656666 66666 6666666 66666 6666666 66666 6666666 5.66 666 06. 5.66 666 on. 66.6%.”. 6.6.6.666“... a 6.22.... .2 6.2.3 6H ummH oH umuHm coHumummo mo :oHumummo mo 63663 e um 6666 666 umuam IHIH L! mm3m wanmmmm mo mfizmzmmHDOmm Qmmm WHHmc coHumn £666 06 mN.N 06 m.H ....mmm:w:on znp mesme ucmEdedsm chu cos nonuo no km: mmmno Iona .QH MN.O N Ou m.H ..... ......%umeSU UOOw mst hHHmU mHHmU .66: vmxHE mesme chnw .nH chnw .nH H On Immmnw no mm: mEDme H On mm.o mum mm.o ppm cesHoo CEDHoo umnHm umnHw 6:6 an q 06 m ...........%uHHm:U voow man CH wmumHH omumHH mCOHumn .hms 60x68 mesme conumn sumo 0H 656 MO sumo OH Immmnw no hm: wason 6665.66 6665.6n 6665.66 n.6n 666 cu H.6n 66n cu :oHumuomH mHH wannwnozv ooH wanszoBV coHumm mo maxH CH 663m coHumummo mo coHumummU mo mx003 O ummfl 6666 666 66666 aNmmH nmwcnsmcm Eonmv MQHDG UzHommm mzm wnznw mesme cos nmsuo no 66: mmmnw mN.m CU mNoN ...........%UHHNSU “Cow “has woxHE meame Immmnw no mm: mesmoH cum. cocooooooooooooooomuoom 50 to the pasture (Morrison 1956). In estimating feed requirements of lactating ewes before going on pasture, the most reliable figures are those presented by the National Research Council; since other references only give average daily requirements over the entire period (see Table 16). Feed Requirements of Feeder Lambs Feeder lambs are usually purchased by commercial feeders and fed in Specialized lots until they are ready for slaughter. Generally these lambs weigh from 55 to 80 1b. when purchased and are fed to a slaughter condition of from 90 to 100 lb. in 90 to 120 days (Ensminger 1952). Lambs are efficient users of roughage and their feed may con- sist of a single high quality hay and a low protein grain; in fact, alfalfa hay and shelled corn have become established as the standard feed for fattening lambs (Kammlade 1955). How Much Feed is Required to Fatten a Lamb? As with other enterprises where meat production was the primary concern, the most important consideration in feeding lambs is the efficiency of feed utilization. This efficiency is governed by such factors as--type and quality of feed consumed, method of feeding, pro- portions of various feeds, and type of animal. In summarizing data presented by Blakeslee (1959), Morrison (1956), Ensminger (1952), Kammlade and Kammlade (1955), McKenney (1959), Cate §£_al. (1955) and Jordan g£_al: (1950), (see Table 18) it appeared that lambs could make faster gains and more efficient use of feed when it was pelleted and self-fed. When comparing hand and self-feeding of unpelleted feed it was noted that the efficiency of feed utilization for both groups was approximately the same, but the self-fed group eat more feed per day and maintained a considerably higher rate of gain. The proportion of roughage to grain also had a marked effect on the rate of gain and efficiency of feed utilization (see Table 18). In most of the discus- sions,considerable emphasis was placed on the danger of overeating when grain was fed too liberally. In the majority of feeding trials 51 A.mucmEmnH=vmn vmom do adenumpawEEoomn Hmnmcmw mm HHms mm .66: memem paw anoo amsu nonuo mmwm£waon 6cm mcwmnm .mOnumn owm Inwson 6cm awmnw mennm> .mHmowemzo Honucoo wcnumm Inm>o no mummu wcwwsHoch om.m wa 6m.o ow.N msomcmHHmomwz Ho.m HHoH mN.o mm.N N.N 06 H oo.m 06w om.o 6m.N m.H on H mm.N Nan Nm.o om.N H 06 H 6mm 06 snoo mo moHumm 66.6 665 56.6 6.6 666-6666 .6662 65.6 665 66.6 6.6 666-6666 .666: 66.6 666 n6.6 65.6 5666-66666 66666666 602 mN.6 men mm.o mo.m AcmmImHmmv vmumHHom .nH .nH .nH .nH mucmEmnwsvmm anmw c660 Ummm mucmennmdxm 6666 66666 .66 666 66666 66666 Esemez nod doom mwmnm>< mwmnm>¢ 662626666666 6666 66n<6 2626642 66 mMH um muHOInmmmIo3u can mwcHHnmmh .mm>Hmo mo muamEmanvon voom hHHmQII.mH .mHm oooH H.666 666663 6606 com 006 o o m 59 mmannmmw manaouumm mm>Hmo wcHamuumm meo nmmwnosa wchmuumm NH 6H 0H wH ON NN 6N oN mN (pea; Kip 1?? 'qI) 9893“? pee; A1190 60 are fattened as a group or whether some are being sold off and replaced each week. The former places a much greater demand on feeding equipment since almost all animals are at maximum feed requirements simultaneously. TABLE 21 DAILY FEED CONSUMED BY FATTENING CALVES AT VARIOUS STAGES OF GROWTH (From Newland 1963) Ayerage Body Average Dally Feed Consumed, Period Weight Days in Days to Period Date During Period Corn Shelled Protein Total Silage Corn Supplement Air Dry (lb) (1b) (lb) (1b) (1b) 21 21 '544 23.7 5.8 0.98 14.29 35 56 611 27.4 6.3 1.02 16.44 28 84 691 31.6 6.9 1.01 18.38 28 112 767 32.6 7.3 1.00 19.20 35 147 846 33.1 8.1 1.02 20.09 16 163 913 32.7 8.7 1.00 20.55 Protein Requirements of Beef Cattle When feed requirements are Specified in pounds of air dry feed, it is necessary to determine the amount of the different feeds which go to make up this quantity. This invariably involves determining the quantity of protein supplement to add in order to satisfy the animal's individual requirements. Table 22 presents the total and digestible protein required by feeder cattle of different ages and body weights as recommended by the National Research Council (1958). If the approximate protein content of the other ingredients is known, it should be possible, by using this table, to determine the amount of protein supplement to add per day. See Appendix A. All rations presented in Appendix B and Table 19 have been balanced for protein. 61 TABLE 22 DAILY PROTEIN REQUIREMENTS OF FEEDER CATTLE (From National Research Council 1958) Average Body Weight Daily Gain Total Protein Digestible Protein .(lb) (lb) (lb/day) (lb/day) Finishing Calves, Finished as Short Yearlings 400 2.3 1.3 1.0 600 2.4 1.8 1.3 800 2.2 2.0 1.5 1000 2 2 2.2 1.6 Finishing Yearlings 600 2.4 1.4 800 2.8 2. 1.6 1000 2.5 2.6 2.0 1100 2.3 2.7 2.0 Finishing Two-Year-Olds 800 2.8 2.4 1.8 1000 3.0 2.7 1200 2.6 2.9 FEED REQUIREMENTS OF POULTRY LayinggHens Two methods are in common use for expressing the feed require- ments of laying hens. (1) Pounds of feed per year as a function of number of eggs produced per year and (2) Pounds of feed per day per 100 birds as a function of percentage production (daily egg production of 100 birds). Each of these estimates are further influenced by such factors as weight of bird, age of bird, time of year, management, etc. Pounds of Feed as a Function of Eggs Produced Per Year This method is based on allowing a certain amount of feed for maintenance and adding additional feed depending on the number of eggs produced annually. Although most references agree within reasonable limits on the amount of feed required to maintain a bird of known weight, some diversity exists concerning the amount required for egg production. The National Research Council (1960) recommendations on feed requirements for laying hens are based on a figure of 0.14 lb. feed per egg produced. Data presented by Haberman (1956), Hartman .(1956), Heuser (1955) and Parnell (1957) reflect an almost similar per- egg requirement. Titus (1955), working with White Leghorn chickens weighing 3.5 lbs., found the feed requirement per egg produced to be as low as 0.0888 lb. He also quoted an independent source, working with White Leghorns and Rhode Island Reds averaging 4.75 lb. body weight as obtaining a per-egg feed requirement of 0.0865. An almost similar figure is used by Schaible (1957) in preparing his table on total feed requirements per hen per year. Based on these recommendations, a chart has been prepared (Fig. 16)which illustrates the total feed requirements, per year, of birds of various sizes. The "full" lines represent the total requirements 62 64 based on a per egg requirement of 0.14 1b., whereas the "broken" lines represent requirements when a figure of 0.089 1b. feed per egg is used. Pounds of Feed per D§y_per 100 Birds as a Function of Percentgge Egngroduction This method also allows a certain amount of feed for maintenance and adds additional feed depending on the daily egg production from the 100 birds. Using similar figures for maintenance and egg production as those used in the previous section, a chart has been prepared (Fig. 17) which presents the daily requirements of 100 birds of different weights and production levels. Hartman also presents a chart (reproduced in Fig. 18) which is designed to predict the feed requirements of hens of any weight and egg production. By selecting the weight of the bird on the left-hand line and the egg production on the right line, the point at which a line joining these points intersects the center line represents the annual feed requirement. It will be noted that the figures thus ob- tained coincide to a large extent with the higher requirements in Fig. 16. It should be remembered that the figures quoted are average and do not reflect day-to-day or season-to-season variations. Heuser presents tables in which the month-by-month feed consumptions are re- corded. From these tables it is apparent that hens consume more feed in the winter and less in the summer, depending on weather conditions. One reference quoted, suggested an increase of 10 percent in feed estimates in winter and a reduction of from 15 to 20 percent in very hot weather. This reference also suggested that for older birds the feed estimates may be reduced from 5 to 15 percent. Titus further suggested that variations can occur among strains of the same breed and between breeds of similar size in their ability to utilize feed for egg production. Feed Requirements of Broilers Broilers, as defined by Morrison (1956), are chickens of either 65 IIT] 350 140 F 81--- ' r — 130 '— 300 ‘- P— — I— «— 120 -- L 250 P 7 _ 1.. h b 110 -— __ I— 100 6— ” 150'—' 90*— _ b _ 9 _ 50"- 4'— 60— —- _ #— . 0— AVS- Weight Feed Consumed Eggs per Year (1b.) (Pounds/hen/year.) Fig. l8.--Nomograph for determining the total yearly feed con- sumption of laying hens of various weights and production levels. 66 sex which are finished for marketing when 8.5 to 12 weeks old and which weigh 3 to 4 lbs. alive. ‘The most important consideration in broiler production is efficiency of feed utilization, and this forms a basis for estimating total feed consumption. With modern feeding techniques, it is possible to raise 3.5-1b- BrOilers on a feed conversidn ratio of 2.5 lb. feed per pound of broiler. Heuser (1955) quotes figures from large-scale broiler operations for 10 to 11 week old broilers in which the body weight ranged from 3 to 3.75 lbs. and the feed conversion varied between 2.5 and 3 lbs. feed per pound of broiler. These figures are in agreement with recommendations by Schaible (1957) on broiler growth and feed consumption. Allowing a feed conversion of from 2.5 to 3 lbs. feed per pound of bird, the amount of feed consumed by a 3 1b. broiler varies from 7.5 to 9 lbs. Similarly, a 3.75 lb. broiler could be expected to consume from 9.4 to 11.25 lbs. feed. Since the rate of conversion increases as the bird gets heavier (Schaible, 1957) and (Heuser, 1955) it is reasonable to assume that,for a 3 1b. bird.the feed requirement approaches the lower limit, whereas with the heavier birds the higher requirement is appropriate. .Schaible, Heuser, Titus (1955) and Parnell (1957) report on ex- periments indicating the feed requirements of broilers from birth to market weight. These figures have been averaged and expressed as total feed consumed, feed consumed per week, and feed consumed per day. They are presented in Fig. 19 together with a curve of body weight versus age,for typical broilers. LayingFlock Replacements The main concern in this section is the feed required by the lighter laying breeds from the time they are born until they are incor- porated into the laying flock. This occurs when the birds are approxi- mately 24 weeks old and weigh from 3.5 to 4 lbs. (Schaible, 1957). Both Schaible and Heuser (1955) reported on experiments in which the total feed consumed at different stages of growth was presented. Their findings have been reproduced in graphic form in Fig. 20. The data presented by Heuser concern Leghorn pullets fed from birth, whereas 67 l I I l I F I I l 9— 8"- _1.3 6— ’8? '2 —4 3 Weight of Chicken 2 £5 6 'u o a Total Feed Co sumed : 84— 'U m m k. ‘1 Feed er Day (x 10) 2— Feed per Week I I J l 1 I I I l 1 2 3 4 5 6 '7 8 9 10 Age of Birds (Wks.) Fig. l9.--Body weight and feed consumption of broiler chickens at various ages. Body Weight (pounds) 68 28 " ‘ 26 _' . j 24 r- _. Heuser Cornell 22 _. (Final bird weight: 3.73 lb.) __ Heuser Schaible (Mixed sex up to 10 wks._ Final bird weight: 3.4 lb.) 12 *- Feed Consumed (pounds) 10 - 4 l I I I l I J 4 l 4 l I l ! 4 8 12 16 20 24 28 Age (weeks)- Fig. 20.--Cumulative feed consumption of laying-flock replace- ment chickens. 69 those by Schaible are for cockerels and pullets (50:50) up to the age of 10 weeks. ~The total feed consumption as indicated by these curves are well in accord with a further suggestion by Schaible that the normal feed requirement up to the start of egg production at 24 weeks is 22 to 25 lbs., and an additional experiment cited by Heuser in which the total feed consumed up to 26 weeks averaged 23.4 lbs. From these comments, it seems reasonable to assume that the upper and lower curves in Fig. 20 represent the maximum and minimum feed requirements of the lighter laying breeds. Other references quoted by Heuser in- dicate a slightly higher rate of feeding by which the birds reach 3.5 lbs. in 20 weeks. However, the total feed consumed in both cases is almost identical as the saving in time in one instance is just about offset by a reduction in daily feed intake in the other. The total feed requirements for replacements of the larger breeds are somewhat greater. Schaible suggested a range of from 26 to 35 1b., .while Heuser quoted experiments in which the total requirement for a bird to reaCh 5.7 lbs. body weight at 20 weeks was 27 lbs. $92222 Two breeds of turkeys are worthy of consideration; the Broad Breasted Bronze representing the larger types and the Beltsville Small White representing the smaller types. Considerable agreement exists among workers as to amount of feed required to bring these birds to market condition. Most estimates of both total and per-day feed con- sumptions are based on feed efficiency factors. The accumulated feed efficiency is the average number of pounds of feed required to produce one pound of gain up to any given time; whereas the efficiency per period is the weight of feed required to produce a pound of gain within the given period. The former may be used to predict the total feed required from birth, while the latter is useful in estimating the average daily requirements for any period. ’ Heuser (1955), Winter and Funk (1960) and Schaible (1957) pre- sent data in which the overall efficiency for Broad Breasted Bronze turkeys, marketed at about 20 lbs. was 3.82 to 4.6 and those for 70 Beltsville Small Whites marketed at about 10 lbs. was 3.4 and 4.4. The correSponding means were 4.2 and 3.8. Figs. 21 and 22 have been prepared from data presented by Heuser and Winter and Funk reSpectively. These data have been used because they represent approximate average conditions. The figures on the right of the curves represent the accumulated efficiency to the end of that period while those on the left represent the average efficiency for the period on the curve opposite which they occur. The latter figures have been taken from a? smoothed curve on the original data. Using these curves, it is pos- sible to estimate the total feed required to reach any age and the average feed consumption over specified periods. Example: In Fig. 21, when Beltsville White turkeys have reached the age of 12 weeks, they should weigh 5.1 1b., should have consumed 5.1 X 2.69 lb. feed, and average daily feed consumption for the previous 05'1 - 3'8) = 0.283 lb. per day. two-week period should be 3.05 X 14 Materials Handling Considerations in Poultry Production In most cases where poultry is produced on a large scale the producer has a contract with a feed merchant to supply the feed at regular intervals throughout the year. Under this system, the only materials handling problems are providing sufficient storage for the feed required during the period between deliveries, and designing feeders to meet the maximum daily feed requirements of the birds. This system has the advantage that it relieves the farmer of some of the worries of providing long-term storage facilities and also fits in well with the general recommendation by nutritionists that mixed feeds should not be kept in storage for more than three weeks,due to deterioration of some of the ingredients (Schaible, 1957). The principle ingredients which deteriorate are carotene, vitamins A, D and B12 and trace elements. (American Feed Manufacturers Association- undated). In addition, the ration for growing birds must be changed as the birds grow older. This is not a particular problem in con- tinuous enterprises such as broiler production, since birds at all stages are continually present. With seasonal enterprises such as I I I l l | I I l I l I I | 10 — ‘ 1; - Efficiency per 6 g Period 5 _ -————‘ _ o m- V b .— 2 m 5 — - 8 3 Accumulated Efficiency - >5 8 m 'I 1 - I I I I l I 1 I I I I 2 4 6 8 10 12 14 16 18 20 22 24 26 28 Age (weeks) Fig. 21.--Efficiency of feed utilization of Beltsville Small White turkeys from birth to market. . 'p I 1 I I I I 1 I r I I I I 20 ‘ ‘ Efficiency per Period A g 15 — _ I: 5 _ o a V )- 2 - _Q 10 P‘ ‘ w - 3 . h - 'U 3 _ 5 — _ k 0‘- I I I I l I I I I I I I 6 8 10 12 14 16 18 20 22 24 26 28 Age (weeks) Fig. 22.--Efficiency of feed utilization of Broad Breasted Bronze turkeys from birth to market. 72 turkeys, frequent delivery of feed is a decided advantage in guarding against overstocking with one particular ration and the necessity of providing individual storages for different rations does not arise. On-the-farm mixing eliminates some of the obstacles just mentioned, but the problem still remains of estimating total requirements of in-» dividual feeds, and in view of changes in feed composition just men— tioned, this would not be easy. What Should be Known About Feed Requirements in Order to Design a Satisfactory Materials Handling System? Feed requirements may be expressed in different ways depending on the type of enterprise being considered; (1) daily feed requirements, (2) yearly feed requirements, (3) total production requirements (less than one year). The latter concerns birds such as broilers, which are born and marketed in less than one year. Of these, the daily feed re- quirements are by far the most useful from a materials handling point- of-view. If the mean daily requirements for weekly of two-weekly periods throughout the bird's life are known, both the total and maximum daily feed requirements can be estimated. Feed efficiency factors are frequently quoted in enterprises where the emphasis is on meat production, and are used to estimate both daily and total feed consumption. A fuller discussion on efficiency factors may be found in the preceding sections dealing with the various poultry enterprises. What Allowances Should be Made in Basing a Materials Handligg System on Estimated Feed Requirements? As pointed out in previous discussions, the estimates of feed consumption are for average conditions. It is essential, therefore, when designing storage and feeding facilities to make sufficient allowances to insure that the system is adequate under all conditions. In addition to the normal allowances necessaryttoecater for .1: the less efficient birds which consume more than average amounts of feed, account must also be taken of other factors such as (1) £321 wastage; Schaible, in a discussion on this problem presented data which show that wastage can go as high as 45 percent when the hOpperS 73 are overfilled and as low as 1.3 percent when the hOppers are filled about one third. In many enterprises a certain amount of feed is fed in the form of "scratch", that is, the grain is scattered on the litter and the birds allowed to forage for it. This invariably leads to feed losses and Spoilage. Schaible estimates that feed wastage on most farms amounts to 200 lbs. per 100 birds per year (2-3%)- (2) Feed shrinkagg; when feeds are processed and mixed on the farm a certain amount of loss is inevitable. The American Feed Manufacturers Association, quoting a recent survey of seven feed mills, indicated that the losses in storing, handling, and grinding shelled corn and Oats were 3 and 4.4 percent respectively. This is an important consideration on farms where home processing is practiced. When all these factors must be taken into account, it is dif- ficult to generalize on what should be considered a reasonable safety margin. Under the most extreme conditions, it seems necessary to allow a-20 percent margin in storage facilities and a 10 to 15 percent margin in feeding equipment. Feeding Systems Two systems are in common use in poultry feeding. (1) All mash and (2) mash-grain. A full discussion on the latter system has been excluded because of the infinite variety of combinations practiced. However, in individual cases the problem consists only of estimating what proportion of the feed is being fed as grain and designing storage and handling facilities accordingly. SUMMARY The design of materials handling equipment and systems is a rela- tively new area in Agricultural Engineering. In it the designer must combine his engineering skill with a thorough knowledge of animal feed requirements to produce a satisfactory system for conveying, processing, and storing feeds and other materials on the farm. A preliminary in- vestigation into the nature of these requirements revealed that it was essential to know the yearly and maximum daily feed consumptions of the animals; this information was not available in a readily usable form. It was the object of the present investigation to extract information on these requirements from the available data on animal feeding and to add to it allowances for eventualities such as variations in feed com- position and availability, changes in animal appetite, etc., so that a system, designed in accordance with the recommendations, would be ade- quate under all conditions, but not excessively large. The feed requirements of dairy cows were first calculated on the basis of nutrient requirements and then compared with data obtained from feeding experiments. The latter were found to be considerably higher because the animal was not content to stop eating when it had taken in sufficient nutrients but continued until its appetite was satisfied. It was apparent from this that considerable underestima- tion of feed requirements was possible if estimates were based on nutrient requirements alone. The type of feed offered had a consider- able effect on the quantity of feed consumed daily, as animals did not have the capacity to consume as much dry matter daily when the feeds were bulky. For animals producing less than 28 lb. of milk per day, a diet composed of all good quality roughage was adequate. If, however, she was producing more than 28 lb. daily some of the roughage had to be replaced by higher energy grain feeds. The method of grain feeding found most satisfactory for calculation purposes was to give one pound 74 75 of grain for every two pounds of milk produced in excess of what the roughage would support. Lactation curves were used to predict the month-to-month variations in daily milk production. The grain was balanced for protein according to the following formula: .. ._ (M+P-R)2 Percent protein in meal-mix - Y _ (W _ l6)l.375 X 100 Where Daily protein requirement for maintenance (1b). Pounds of protein supplied by roughages daily. Pounds of milk produced per cow daily. Weight of "Hay Equivalent" consumed daily. Daily milk yield (1b). wawz n In normal feeding practice the roughage is fed gd_libitum, while the grain is rationed. Under these conditions the quantity of grain consumed can be estimated with a fair degree of accuracy, but the esti- mated roughage requirement should be increased by not less than 15 percent to allow for feed wastage, and variations in animal appetite. Curves were prepared of the yearly feed requirements of cows with various milking capabilities, which incorporate these allowances. The point of entry on these curves is critical, as the quantity of grain fed must not exceed what is economically justifiable. In a review of recent literature the tendency seemed to be to feed one pound of grain for every 2.5 to 3 1b. of milk produced. The feed requirements for herd replacements were met by adding 200 lb. of milk, 275 to 700 1b. grain and 6.3 to 5.5 tons hay equivalent per cow per year depending on the quality of the roughage. When designing a materials handling system for daily animals, one should make extra allowances for system flexibility and for deter- ioration and spoilage of feed. In addition the following points should be considered: 1. Method of preserving hay--loose, baled, or pelleted. ‘ 2 Possible unknown deterioration of some feeds in prolonged storage. 3. Allowances should be made for very large or very small cows. 4 The lactation period has been assumed to be one year, sometimes it is greater than this. 5. Silos should be designed so that at least 3 inches of silage is removed daily. 76 The most important phase in swine management is the production of slaughter pigs. The type of feed required is determined by the age of the animal and the type of carcase desired. Weaner pigs and those intended for the production of "bacon" type carcases need more protein in the ration than older pigs or those fed to produce "meat" type car- cases. The amount of protein needed in the ration was governed by the type of animal and the composition of the energy feeds being offered. A table was prepared which gave the proportions of energy and protein feeds required for animals of different types and ages when fed various rations. Even where the energy feeds contained the required amount of protein, a minimum of 10 percent protein supplement, containing animal protein and carotene was added to supply essential nutrients. The total feed consumed by pigs from weaning at 40 1b. to slaughter at 215 1b. varied from 570 to 780 lb. depending on the type of management; the maximum daily feed consumption was 8 lb. The quantity of feed consumed by pigs from birth to weaning de- pended on the size of litter and the milking capabilities of the sow. Under normal conditions this did not exceed 25 lb. of "creep" feed. The total feed consumed by breeding sows during gestation and lactation was about 1560 lb. The following points should be taken into account when designing a materials handling system for swine: 1. Where possible it is better to arrange for periodic deliveries of protein supplement to avoid deterioration of ingredients. 2. Pigs of different sizes are usually grouped together for feeding, this will affect the size of feeding equipment needed. 3. A safety margin of at least 10 percent should be allowed when basing a materials handling system on feed requirement estimates. Beef cattle are purchased for feeding as either calves, yearlings, or two-year-olds. It was noted that no matter which group was considered the total amount of air dry feed required to bring them to slaughter condition was about 4,400 lb. The maximum daily feed required by these groups was 22, 27, and 29 1b. of air-dry feed respectively. The amount of protein required was determined from the National Research Council recommendations on nutrient requirements of beef cattle. 77 In designing a materials handling system for beef cattle the following points should be considered: 1. Animals may be purchased as one group, hence feeding facilities should be designed to cateriknrall animals on maximum daily feed simultaneously. 2. Allow a safety margin of at least 15 percent when designing a materials handling system on feed requirement estimates. In dealing with the feed requirements of sheep it was found that breeding animals needed little concentrate except for a time before lambing and during the lactation period. For breeding sheep kept in dry-lot the annual feed consumption for small animals was 915 1b. legume hay and 143 lb. grain, and for small animals was 1370 lb. legume hay and 240 1b. grain. When part of the hay was replaced by poor quality roughage the amount of grain had to be increased. When estimating the feed requirements of feeder lambs it was assumed that the lambs were purchased weighing 55 - 80 1b. and fed to slaughter condition at 90 - 100 1b. The amount of feed required to produce 100 1b. gain was 800 lb. of half and half grain and roughage. The maximum daily feed required was 4.4 lb. The amount of feed eaten by spring lambs to bring them to slaughter condition at 60 - 100 lb. varied according to the milking abilities of the ewe. One reference suggested that spring lambs should have consumed 67 1b. grain and 45 1b. legume hay by the time they were 90 days old. In designing a materials handling system for feeder lambs the following points should be taken into account: 1. It is possible to have all lambs on maximum daily feed consumption simultaneously. 2. Animal deaths--normally a death rate of 3 - 4 percent should be expected. 3. If the operator is inexperienced he may select a type of sheep which will need more feed per pound of gain than anticipated. 4. Under good conditions of management allow a safety margin of at least 10 percent when designing a materials handling system on feed requirement estimates. In dealing with poultry, the feed requirements of laying hens, 78 broiler chickens, laying flock replacements, and turkeys were considered. The amount of feed required by laying hens depended on the size of the bird and its egg production. Under average feeding conditions it takes 10.5 lb. feed to produce a 3.5 lb. broiler. Laying flock replacements were treated as a separate entity until they began to lay at about 24 weeks. Up to that time they had consumed approximately 22 lb. of grain. In estimating feed requirements of turkeys it was found that the amount of feed required to produce one pound of gain were 3.9 and 4.3 lb. for small and large birds reSpectively. Small birds were usually fit for market at about 10 lb. and large birds at 20 lb. body weight. The following factors should be taken into account when designing a materials handling system for poultry: 1. It may be economical in some instances to have the feed delivered periodically by a local feed merchant. 2. Birds waste considerable amounts of feed if the feeder is incor- rectly designed. 3. In on-the-farm processing of feedsa 3 - 5 percent feed shrinkage can be expected. 4. Under good management conditions allow a safety margin of 10 - 15 percent in system design. SUGGESTIONS FOR FUTURE STUDIES (1) The design of a successful materials handling system for agriculture demands a thorough knowledge of both engineering and animal nutrition. Since most designs are executed by engineers it is essential that pertinent information on animal feeding capabilities be available to them in a readily understandable manner. It was found, when ex- tracting this information, that many researchers, being interested in other facets of animal nutrition, omitted certain details which would be useful to a materials handling design engineer. This was particu- larly obvious in feeding trials on beef cattle, where the daily feed consumptions and weight gains were recorded, but only overall averages were given in the results. Valuable information of this kind exists in the files of animal nutritionists throughout the country and is available for the asking. It is suggested that such data be obtained and reassessed on the basis of materials handling design requirements. (2) The data obtained in this investigation should be integrated with available information on feed lots and handling equipment to present a more complete picture of what is needed to insure a satis- factory system. (3) The investigation just carried out is by no means complete. Much work remains to be done on animal requirements under specialized feeding and housing conditions. (4) Similar data should be obtained for water requirements and animal manure. 79 REFERENCES Brown, L. D. 1961 Hay and Silage studies with dairy cattle. Thesis for degree of Ph.D., Michigan State University, East Lansing. (Unpublished) Brown, L. D., Thomas, J. W., Emery, R. S., McGilliard, L.D., Armstrong, D. V., and Lassiter, C. A. 1962 Effect of high-level grain feeding on milk production reSponse of lactating dairy cows. Jour. of Dairy Sci. 45:1184-1187. Carroll, W. E., Krinder, J. L., and Andrews, F. N. 1962 Swine Production, 3rd ed. McGraw-Hill Inc., New York Cate, H. A., Lewis, J. M., Webb, R. J., Mansfield, M. E., Garrigus, U. S. 1955 Effect of pelleting rations of varied quality on feed utilization by lambs. Jour. of Anim. Sci. 14:137. Cooperative Extension Service, Michigan State University 1962 Annual summary, Michigan Dairy Herd Improvement Association Records, Michigan State University, East Lansing. Editorial Service Co. Inc. 1959 Feed Bag Red Book. Editorial Service Co. Inc., Milwaukee, Wisconsin. Ensminger, M. E. 1952 Sheep Husbandry, Interstate Printers and Publishers Inc., Danville, Illinois. Haberman, J. J. 1956 Poultpy Farming for Profit. Prentice Hall Inc., New York. Hartman, R. C., and King, D. F. 1956 Keeping Chickens in Cages, 4th ed., R. C. Hartman Publishing Co., Redlands, California. Henderson, H. E. Undated Beef cattle programs. Annual feed requirements. Fact Sheet 329. Cooperative Extension Service, Michigan State University, East Lansing. 80 Heuser, G. 1955 Hillman, D. 1958 Hillman, D. 1959 Hillman, D. Undated Hoefer, J. 1962 Hoefer, J. 1963 Hoglund, R. 1962 Huffman, C. 1956 Jordan, R. 1950 81 F. Feeding poultpy, 2nd ed., John Wiley and Sons Inc., New York. , Lassiter, C. A., Huffman, C. F., Ducan, C. W. Effect of all hay versus all silage rations on dry-matter intake of dairy cows. Moisture and ph as factors affecting appetite. Jour. of Dairy Sci. 41:720 (abstract). Appetite studies in dairy cattle. Grass silage versus hay. Thesis for degree of Ph.D. Michigan State University, East Lansing. (Unpublished). , Finney, W. D., and Maddex, R. D. Materials handled per animal. Agricultural Engineering Department information series, No. 47, Code 18.1. A., Miller, E. A., and Hines, R. H. Swine feeding recommendations, Animal Husbandry Department, publication A. H. 71. Michigan State University, East Lansing. A. Professor, Animal Husbandry Dept., Michigan State University, personal communication, July. C. Economic evaluation of forages for dairy cattle. Paper presented at symposium on the economics and role of forages in dairy and beef production. Anim. Sci. Meeting, Chicago, Nov. 23. F. Grain equivalent value of pre-bud alfalfa hay and alfalfa rye-grass silage in reSpect of milk production. Mich. Agr. Exp. Sta. Quart. Bul. 39, No. 2. Michigan State University, East Lansing. ' M., and Weakly, H. Feeding Dakota Lambs, Animal Husbandry Department Bul. 403, South Dakota State College, Bookings. Kammlade and Kammlade 1955 Keener, H. 1958 McGilliard, Undated Sheep Science, revised ed. J. B. Lypencott Co. A., Allen, F. E., Colonos, N. F., Paul, Ann C., Davis, H. A. Value of adding corn silage and limited quantities of hay to a grass-silage limited grain ration for dairy heifers. Jour. Dairy Sci. 41:429-437. L. D. Average daily milk production in pounds, at various stages of lactation (days from freshening) for Holstein cows under and over 3 years of age. Cooperative Extension Service, Michigan State University, East Lansing. 82 McKinney, J. 1959 The Sheeprook, John Wiley and Sons, Inc., New York. Morrison, F. B. 1956 National 1958 National 1959 National 1958 National 1957 National 1960 Newland H. 1963 Nicholson, 1957 Parnell, E. 1957 Reid, J. T. 1961 Feeds and Feeding, 22nd ed., Morrison Pub. Co., Ithaca, New York. Research Council Nutrient Requirements of Dairy Cattle, Publication 464, revised. National Academy of Sciences, National Research Council, 2101 Constitution Ave., Washington 25, D.C. Research Council Nutrient Requirements of Swine, Publication 648, revised, National Academy of Sciences, National Research Council, 2101 Constitution Ave., Washington 25, D.C. Research Council Nutrient Requirements of Beef Cattle, Publication 579, revised, National Academy of Sciences, National Research Council, 2101 Constitution Ave., Washington 25, D.C. Research Council Nutrient Requirements of Sheep, Publication 504, revised, National Academy of Sciences, National Research Council, 2101 Constitution Ave., Washington 25, D.C. Research Council Nutrient Requirements of Poultry, Publication 827, revised, National Academy of Sciences, National Research Council, 2101 Constitution Ave., Washington 25, D.C. W. Personal Communication. Data summarized in Pub. AH 90, Animal Husbandry Department, Michigan State University, East Lansing. J. W. S., and Parent, R. C. Various combinations of grass silage and hay for dairy cattle. Canadian Jour. Anim. Sci. 37:64. D. Profitable Poultry Production. John Wiley and Sons, Inc., New York. Problems of feed evaluation related to feeding of dairy cows. Jour. Dairy Sci. 44:No. 11 2105-2132. Schaible, P. J. 1957 Poultry feeds, Circular bulletin 224, Department of Poultry Husbandry, Michigan State University, East Lansing. 83 Schneider, B. H. 1947 Feeds of the World, Their Digestibility and Composition, Jarrett Printing_Co., Charleston, W. Virginia. Snapp, R. R., and Neumann, A. L. 1960 Beef Cattle, 5th ed., John Wiley and Sons, Inc., New York. Stone, J. B., Trimberger, G. W., Henderson, C. R., and Reid, J. T., Turk, K. D., and Loosli, J. K. 1960 Forage intake and efficiency of feed utilization in dairy cattle. Jour. Dairy Sci. 9:1275-1281. Sykes, J. F., Converse, H. T., and Moore, L. A. 1955 Comparison of alfalfa hay and alfalfa silage as roughage for growing dairy heifers in limited milk and grain feeding. Jour. Dairy Sci. 38:1246. Thomas, W. J., Moore L. A., and Sykes, J. F. 1961 Further comparisons of alfalfa hay and alfalfa silage for growing dairy heifers. Jour. Dairy Sci. 44:862. Thomas, W. J., Hillman, D., Lassiter, C. A., and Brown, L. D. 1962 Hay crop Silages. Proceedings of forage symposium, Michigan State University, East Lansing P. 75. Titus, H. W. 1955 The Scientific Feedipg of Chickens. Interstate printers and publishers Inc., Danville, Illinois. United States Department of Agriculture 1942 Input-Output Relationships in Milk Production. Tech. Bul. 815, U.S.D.A., Washington, D. C. Waugh, R. K., Poston, H. S., Mochrie, R. D., Murley, W. R., and Lucas, H. L. 1955 Additions of hay to corn silage to maximize feed intake and milk production. Jour. Dairy Sci. 38:688. Winter, A. R., and Funk, E. M. 1960 Poultry Science and Practice, 5th ed., J. B. Lippincott Co. APPENDIX A 1 CALCULATING FEED MIXTURES Below is a simple method of determining how much grain and how much protein supplement to use to make a mixture with a certain protein content. In this example a mixture containing 16% protein is to be made from corn containing approximately 9% protein and supplement con- taining 40% protein. Draw a square. In the center of the square put the protein con- tent desired in the final mixture. At the upper left-hand corner of the square write corn and its protein content (9); at the lower left-hand corner write supplement and its protein content (40). Substract diagonally across the square (the smaller from the larger), and enter the results at the corners on right-hand side (16 - 9 = 7; 40 - 16 = 24). The number at the upper right-hand corner gives the parts of corn and the number at the lower right-hand corner the parts of supple- ment needed to make a mixture with 16% protein. Corn 9 24 parts corn or 77% (24 + 31 = .77 x 100 = 77%) 16 Supp. 40 7 parts supplement or 23% (7 + 31 = .23 x 100 = 23%) 31 parts 1 _:f ‘.' _ 1 A . From Animal Husbandry Publication AH 71. Michigan State University, East Lansing. 84 85 Therefore, a mixture of 77 pounds of corn and 23 pounds of protein supplement would make a ration containing 16% protein. Calculating the Protein Content of a Ration (Examplp), % Protein in feed 900 1b. Corn times .09 = 81.00 500 lb. Oats times .12 = 60.00 300 1b. Alfalfa Meal times .17 = 51.00 280 lb. Soybean Meal times .44 = 123.20 20 1b. Mineral 2000 315.20 315.20 + 2000 = .157 x 100 = 15.7% protein APPENDIX B 1 BEEF FEEDING PROGRAMS--ANNUAL FEED REQUIREMENTS Feeding Systems I. Good to Choice 400-pound Heifer Calves Fed FeedERzizifzde ts to 900-pound Choice Slaughter Heifers (Ib ) m n Feeds Daily Annual Feeding Period 250 days Expected Daily Gain 2.0 lbs. A. Confined to Dry-Lot, Making Optimum Use of Corn Silage Corn silage, full fed 26.0 6,500 Corn, ground shelled (Corn and supple- ment limited to 1 lb. per cwt. of body weight daily) 5.0 1,288 44% protein supplement 1.5 375 Hay optional, if fed 2.0 500 (If hay is fed, reduce silage by 5 lbs. daily or 1250 lbs. annually) B. Confined to Dry-Lot, Making Optimum Use of Ground Ear Corn Corn, ground ear full-fed 13.0 3,290 Hay, limited to 1/2 lb. per cwt. of body weight daily 3.25 800 44% protein supplement 1.0 250 1FromFact Sheet 329, Cooperative Extension Service, Animal Husbandry Department, Michigan State University, East Lansing. 86 87 II. Good to Choice 400-pound Steer Calves Fed FeedER21:::::ents to 1000-pound Choice Slaughter Steers (Ibs ) Feeds Daily Annual Feeding Period 270 days Expected Daily Gain 2.25 lbs. A. Confined to Dry-Lot, Making Optimum Use of Corn Silage Corn silage, full-fed 28.0 8,000 Hay optional 2.0 600 (If hay is fed, reduce silage by 5 lbs. daily. 1500 lbs. yearly) Corn, ground shelled 5.5 1,680 (Corn and supplement limited to 1 lb. per cwt. of body weight daily.) 44% protein supplement 1.5 450 B. Confined to Dry-Lot, Making Optimum Use of Ground Ear Corn Corn ground ear, full-fed 14.0 3,780 Hay, limited to 1/2 lb. per cwt. of body weight daily 3.5 1,000 44% supplement 1.0 270 III. Medium 400-pound Steer Calves Fed to 1000— pound Standard to Good Slaughter Steers Feeding Period 340 days Expected Daily Gain 1.75 lbs. A. Confined to Dry-Lot, Making Optimum Use of Hay Hay, full-fed 14.0 5,000 Corn, ground ear; limited to 3/4 lb. per cwt. of body weight daily 5.0 1,750 No protein supplement needed B. Confined to Dry-Lot, Making Optimum Use of Corn Silage Corn silage, full fed 42.0 14,000 44% protein supplement 2.0 700 (Limited to 2 lbs. daily) 88 IV. Good to Choice 650-pound Yearling Steers Fed FeedERzlflifzde ts to 1100-pound Choice Slaughter Steers (Ibs )m n Feeds Daily Annual Feeding Period 225 days Expected Daily Gain 2.25 lbs. A. Confined to Dry-Lot Making Optimum Use of Corn Silage Corn silage, full fed 35.0 8,000 Corn, ground, shelled 7.25 2,100 (Corn and supplement limited to 1 lb. per cwt. of body weight daily) 44% protein supplement 1.5 340 (Limited to 1-1/2 lbs. daily) Hay optional, if fed 2.0 450 (If hay is fed reduce silage by 5 lbs. daily, 1125 lbs. yearly) B. Confined to Dry-Lot, Making Optimum Use of Ground Ear Corn Corn, ground ear, full-fed 17.0 3,850 Hay, limited to 1/2 lb. per cwt. of body weight daily 4.5 1,000 44% protein supplement 1.0 225 (Limited to 1 lb. daily) V. Medium 650-pound Yearling Steers Fed to 1000- pound Standard to Good Slaughter Steers Feeding Period 175 days Expected Daily Gain 2.0 lbs. A. Confined to Dry-Lot, Making Optimum Use of Corn Silage Corn silage, full-fed 55.0 9,500 44% protein supplement 2.0 350 (Limited to 2 lbs. daily) B. Confined to Dry-Lot, Making Optimum Use of Hay Hay, full-fed 17.0 3,000 Corn, ground ear (Limited to 3/4 lb. per cwt. of body weight daily) 6.0 1,050 No protein supplement needed 89 Exchange Ratios Based on Diggstible Energy or T.D.N. In order to add more flexibility to the various feeding systems outlined above, some exchange ratios are listed below. When one feed is substituted for another in the ration, it must be done on a digestible energy basis in order to maintain the desired rate of gain. Feeders must be careful not to exceed dry-matter intake capacity of the animal when a low-energy, density feed is substituted for a feed of higher energy density. 1. 1.2 bu. of 30% moisture shelled or ear corn replaces l bu. of 15% moisture corn. 8 bu. of 15% moisture ground ear corn will replace 1 Ton of 70% moisture corn silage. 9 bu. of 15% moisture ground shelled corn will replace 1 Ton of 70% moisture corn silage. 1-1/2 Tons of 75% moisture alfalfa silage will replace 1 Ton of 70% moisture corn silage. 1 Ton of 10% moisture alfalfa hay will replace 2-1/2 Tons of 70% moisture corn silage. 1 lb. of 44% protein supplement plus .4 lb. of shelled corn will replace both the protein and energy contained in 1.4 lbs. of 32% protein supplement. 1 lb. of ground Shelled corn replaces 1.1 lbs. of ground ear corn. 589 IIIIIIIIIIIIIIIIIIII'IIIIIIII'I‘I'