T548318 8 A A" A ‘ ‘1 ‘ ‘ 2 " f.“ "'9 x- K} LL4- J“? -' .g LIL. xix/3.- ”411,-?" ‘(vf 1» ‘1 a, a!“ I I“ 7‘ -‘ "'1'“ . a 1 -4." ‘1‘:- ‘- 1 gull 4 "t I ‘ I ”ORION- DIS‘BIBUTION A mu. Submttod to tho Faculty of Michigan State 001103. of laimlturo and. Applied Schne- by Ingram flavor-u gnu-15h candidate for the botanical name of noon-1a: Ingmar Jun 1931 THES!5 -ii‘ IN'BOWCTION In the last few years electric utility companies have begun to realise that one of their most important problems is that of the economical delivery of the energ produced at the generating plant to the ultimate consumer and that improvements in the methods of dis- tribution may be as productive of savings as the application of fuel saving devices and more efficient generating equipment. That this trend toward inprovement of economics in the distribution is well Just- ified may readily be understood when it is realised that fifty per cent or more of the ultimate cost of the electrical energy is accumlnted after it leaves the power house. It is also realized that such in» provements in the economics must be coupled with betterment of servi- ce to the consumer whose full and continued use of the prodnct depends upon the assurance he has that his demands will be met when required. While, perhaps, the major portion of future savings will continue to be made at the generating plants through the continual im- provanent in boilers and generators and their auxiliary equipnents, con- siderable savings may be effected by the more intelligent use of exist- ing distribution systems and by the replacement of inefficient methods by those more efficient and more adaptable to the continual demand for improvements in service standards. lore careful planning in the con- struction of extensions to the system and in the replacement of the old.- er and inadequate portions will result in an appreciable decrease in the obsolescence and maintenance expense. Line load factors may be im- ' ”’”? ~93. Q. I I “:51? proved by more intelligent use of lines and the system.power factor increased by a more careful attention to transformer loadings. Depre- ciation as well as maintenance may be cut down by systematic and close periodic inspections of the whole system. It is not the purpose of this thesis to treat the whole subject of distribution in detail. but rather to point out certain methods and ideas which the writer has applied in practice and which have proven satisfactory in reliability, simplicity, and economics. {gm/W ald Halvorsen Grouseth \‘7 "W J“... ,--.- n --1 .sH-e,‘ f‘" 1W 5‘ K 3 I . L;'JU)1;JI\\I h.ve1.v.,.:._ METHODS OF DISTRIBUTION Direct—current The distribution of electrical energy by means of direct- current systems is fast disappearing and need not be touched upon in de- tail. It is used here merely as a means of comparison with the present accepted method of alternating-current distribution. The cost of manufacture and distribution, and the law of supply and demand are the factors which determine the sale of an article and its worth to the buyer. If a merchandiser should wrap similar ar— ticles in two different packages and make a difference in their prices, the purchaser would probably demand the one of lesser price if he knew that the articles were the same and that they would give him equal satis- faction. So it is with electrical energy in the forms of direct- current and alternating-current. They do the same work but their cost to the consumer is vastly different due to their difference in cost of manufacture and distribution and this cost is greatly in favor of al- ternating-current. The transmission of great bulks of power by low voltage direct-current is very costly due to the large size and number of con- ductors that are necessary in order to overcome excessive voltage drops and so insure satisfactory regulation. Due to this necessarily great number of conductors of large cross-sectional area, the use of pole lines is precluded and it is necessary to use the more empensive underground construction of conduits and lead covered cables. In the high density load areas, in the larger cities, this construction of conduit lines of sufficient numbers of ducts for direct-current dis- tribution is well nigh impossible. The streets and thoroughfares that are available are usually crowded with pipes and conduits of every nature and description. There will be found sewer pipes, gas and water mains, conduits for the use of telephone companies and for street railway and street lighting purposes, street car tracks, and so many other obstacles that expensive tunneling at depths of fifty feet or awre blow the surface is often resorted to in order to provide the zmcessary room. In alternating-current distribution, using higher ‘wfltagee, the number of ducts needed is materially reduced and their facility of installation is greatly simplified with a corresponding decrease in cost. Due to the short transmission distances of direct-current tigreat number of substations or converter stations with costly switch gear and expensive rotating machinery must be used. Also, in the nmre densely loaded areas, these systems are generally provided with storage-battery reserve amounting to from.50 to 75 per cent of the load served. Studies are constantly being made by central station compa- nies throughout the United States towards the elimination of direct- current distribution, and reductions in the direct—current areas are made each year. The cost of change—over of customer's equipment is / the main deterrent towards final elimination, but in many cities this change-over must necessarily be spread over a long period of time and the costs, in many instances, are being taken care of by agree- ments between the central station company and the consumer whereby each pay a certain portion. Some companies are taking care of all the expenses involved including changing the customers equipment, while others have adepted a policy of watchful waiting - allowing no extensions to the system and eliminating customers from time to time through the voluntary discontinuance on the part of the customer or by the customer's replacement of worn-out equipment with alternating- current equipment. Statements of the policies adopted by some cen- tral station companies will be found in Appendix ”A". In the changing over of any system the problem is one of pure economics and, while in many cases the costs involved are large, savings can be made by both the central station company and the con- sumer. The lower rates for alternating-current energy will usually nnre than pay for the change of customer's equipment and the central station companies will be benefitted by the better use of their alter- nating-current distribution systems which are now, in most cases, paral- leling and supplementing the direct-current system. Lansing has for some time permitted no extension to its direct-current system and while this system has never been very large the policy adapted several years ago has had the result that at the jpresent time only about forty customers remain. The following is an example of the analysis to be made in any pr0posed change-over and although the system analysed is very small, the same problem must be handled by all companies contemplating such change. Analysis of Proposed Change—over of Direct-current System of the XYZ Electric Co. Extent of survey Statement showing what was covered in the survey such as direct-current generating equipment, switchboards, switches and other auxiliary equipment, underground and overhead lines used for direct- current distribution, availability of alternating current, equipment now used by the customer and alternating-current equipment required, etc. Method of survey Statement showing what was done and how. ondition of e ment Statement of basis for determining percentages of condition of equipment. Selection of Alternatigg-current eggipment Statement of reasons for the selection of types and kinds of replacement equipment. Sources of bids and labor costs, etc. Territory involved Statement showing territory covered and reasons. F §UIPLEENT D, C, Generating Equipment Costs 1 - lestinghouse steam turbine exciter set, 2750 RPM, serial #253k, direct connected to Westinghouse D.C. gen- erator, 75 K‘. 125 volts, 600 amps, $h050.00 l - I.G. set consisting of l - Westing- house D.C. generator, 125 KW, 600 v, 208 amps, 690 RPM, ser. #6h0287, direct connected to l - Westinghouse motor, 200 HP, constant speed Ind.. #000 v., 3pn., 60 cy, ser. #6u0285 3690.00 1 - I.G. set mounted on Cl base, consist- ing of 2-0! D.C. generators, 25 XV, 200 amps., 120/125 v, 1200/1160 RPM, compound wound, ser.#hh7026, hh7027. and l - GE ind. motor, 75 HP, 60 cy., “000 V, 1200 RPM, NL, 1160 RPM FL, ser. #78118“ 1700.00 1 — I.G. set mounted on Cl base consist- ing of l - GE syn. motor, 125 HP, 900 KPH, 3 ph., 60 cy.. ser.#301896, direct connected to l - GE D.C. gen. 75 IV, 125 amps, 125 volts, 900 RPM, ser. #500691, and l - GE D.C. gen, 75 xv, 600 amps, 125 volts, 900 RPM, ser. #500690 25u0.00 p. g, §witghbgard_& equipment 1 - 9 panel switchboard including meters, bus bars, etc. 1600.00 $13,580.00 2. Q. Digtributign lines Salvage value of itemized wire and cable $2.355-00 Less removal costs 720.00 Total or net salvage value ................................... Dep-% 50 5O 50 50 Present value $2025.00 18h5.00 850.00 1270.00 800.00 $6,790.00 $1,635.00 Quetomers Equipment Itemized statement of customers equipment, equipment required for replacement, cost less salvage $ 36,000.00 EVALUATION AND COSTS Generatigg costs The cost of generating electricity at the Ottawa St. Plant (cost of energy delivered to the switchboard) or the charges which the Electrical Department pays the Steam Heat Department for the energy - 1.25¢ per kwh-is approximately double the cost of energy delivered to the switchboard by the electric plant. Also, the conversion equipment is only about 50 per cent efficient, so that only half of the energy that is delivered to the machines is delivered to the customer. These conversion losses occur after the power is delivered to the switchboard so that the total cost of the energy delivered to the customer is 2.5¢ per kwh. The total energy delivered to direct current customers during 1929 was 172,750kwh approximately. Distribution costs The average cost of furnishing electricity to alternating- current customers from the switchboard to the customers meter, and which includes cost of billing, general and miscellaneous and other expenses, is .752¢ per kwh. This cost, for direct current, may be taken as slightly higher, or approximately l.0¢ per kwh. Inasmuch as alternating current lines are available for use at all direct current customers and the majority of these customers are already supplied with alternating current of the type which will have to be used for the replacement equipment, the cost of furnishing the added alterna- ting current service will be so small that it may be neglected. The existing cost of furnishing direct current service will therefore con- stitute a saving and will amount to 172,750 x .01 - $1,727.50. Cost of distribution of alternating current based on .752¢ per kwh would be $1,299.08 22221.!22251 The total cost of the energy delivered to the customer would be the generating cost plus the distribution cost or 3.5¢ per kwh and amounts to 172,750 x 3.5 = $6,0h6.25 Revenue The 'net revenue (less the prompt payment discount) from the sale of direct current energy during the year 1929 was approximately $8,983.00 - $6,0h6.00 : $2,937.00. The gross revenue (loss the prompt payment discount) which would be received from these customers if they were using alternating current instead of direct current would be 172,750 x .oeu - $h,1u6.00. The cost of delivering this energy is .Olh05 ¢ per kwh. making a total cost of 172,750 x .01905 - $2,N27.50. The difference between these two is su,lh6.00 - $2,u27.50 - $1,739.00 approximately, which would be the net revenue from alternating current. Plant Cqsts_ The floor space which the D.C. equipment occupies at the 10 Ottawa St. Plant will become available for other purposes if this di- rect current equipment is removed. The cost of buildings, plus land, amounts to $2M8,96h.5u and 22% of this is used for electric generation. The total kwh in electricity generated at this plant during 1929 was 9,835,886 kwh of which approximately 3h5,500 kwh was for D.C. use. Twenty-two per cent of $2hs,96h.5u or $5u,772.00 is the share of the buildings to be apportioned to the electrical use and from this the cost to be apportioned to direct current is found to be (5h,772 x 3h5,500) 4 9.835.886 = $1,925.00. Evaluating this at 6%, we get a yearly saving of $115.00 Plant Bflpment The existing equipment at the Ottawa St. Plant used for furnishing direct current service was purchased in 1918 at 191“ prices with a 10% discount. This equipment will have to be replaced in a few years if we are to continue to furnish this type of service and the cost of this replacement - estimated at $15,000.00 less $5,000.00 for salvage of old equipment - may be evaluated at about 12% which includes interest on the investment, maintenance, and depreci- ation. This would amount to $10,000.00 x.12 = $1,200.00 Distribution Equipment With the growth of the system, the demand for conduit space will increase and the conduit now used for direct current lines will be needed for alternating current cables. The number of feet of cone duit used for direct current is about 8000 and at a cost of 55¢ per duct foot, this space is worth $M,H00.00. The wires and cables can be salvaged and will amount to approximately $1,635.00. The wire and 11 cable used for direct current will not be needed for alternating current distribution, and could not be used due to the fact that the insulation is not suitable for primary distribution voltage. This cable, as well as the wire, can be salvaged, and capitalizing its salvage value of $1,635.00 at 6% the yearly revenue from this will be $98 .00, approximately. Enclugion The cost of changing the customers' equipment to alterna- ting current Operation will be approximately $36,000.00 and inasmuch as the existing direct current equipment is, in general, in a bad or worn-out condition, necessitating excessive expenditures for mainte- nance, such change will be to the customer's benefit, not only in that these excessive maintenance costs will be eliminated, but also through the realization of lower operating costs due to the lower rate for alternating current service. The saving effected by the lower energy charge of alternating current service alone is estimated to be $14,837 .00 per year . The change—over will affect the customer and the XYZ Elec. Co. as follows: Total amount paid by direct current customers $3,983 .00 Total amount customers would pay for equivalent alternating current udlu6.oo Yearly savings to customer $14,837.00 Net revenue from direct current customers $2,937 .00 Net revenue if customer is furnished A. C. lJZLOO Loss in revenue £1 , 2‘10 .00 12 Net cost of D. C. delivered to switchboard $H,318.75 Net cost of A. C. delivered to switchboard 1,128,50 Savings due to lower generating costs $3,190.25 Net distribution cost of D.C. $1,727.50 Net distribution cost of A.C. _;Lg21¢x;_ Savings in distribution costs h28.50 Savings from salvage of distribution lines 98.00 Savings from duct space 265.00 Future savings in replacement costs of plant equipment 1,200.00 Savings from floor space 115.00 Total yearly saving to company $u,087.00 Maps showing the direct current area and the direct current distribution lines, curve of equipment cost plotted against savings to customers and to the company and which shows point of equal saving, together with copies of letters from several electric utility companies who have experienced the problems involved in this change-over, are attached. (Signed) (f “#22311; ,ggria’; , y £470,701 £7 //Yf£,f,f.4’é 5 r a! (fox yr ’t‘lf /7Fi1’5c¢z/é‘g{fi"" _£ ”Vitre- i312 fie. / J 17 ‘ do 7. do .95 91v 1’ ~ A“ xo 0 ' l y! Q ! ‘YL? I \ I e. r 5d . l _ l ”,4 l u ( S \\ x I ‘ ‘ l {7! ‘. I It? \ I / “1 I L \ . pg . Q a . g 7 5. is e ‘ '; t ’3 ll up :31 ‘ w~ ’7’ ' s / x w (x \ ~ . x, / t § \ M») 1‘ \» \ > ‘ / a" -" ‘ \. If . - ‘ _, K t ‘ h / l . \ \ s // Lb k I” ‘. r,t / : j \ ‘ . / ¥ ' ‘1‘ v / - Q g y .\ 2’ _ . / x. ‘ , £39“ . / I ‘ ‘ « V / / -o~ / I ‘ M ” ’d It." i i 0 20 M 4? 2’4 (V :17 a? .910 A470 (gray/Fa W m mag/era! your {cw/mew . /A/ c I ) — ‘ ~ A’ore— . Radar: (MCI? A) (amrlatft-o Atom can: Ill/P JII’VVGJ //v )‘U‘bk‘u rtv (memo .u. my: smurf- ‘7'4‘?4~7 Jun“! 4v rez (/ry 6/ 1.10;". ed fa ,c. river-C'wnI Haze-11m: Ahm- 4.7 Ian; (was : 5 4” 17‘ (144’0‘116 [gm-nuns»? mam {’6 Kraft . , . 1.375.464! dr 1‘ . _ ,, - 117.95! fr cal/7&6! Wit/M (arr: defray (yr/tag; (hear. y) '{ 4’3 7’, (a ‘Z‘VW’J/c" .Qfs'rlts 474." 2:9 (.3. ()346. .VJ .3? 4.13;“: :4 I .I y: 13 ternati -current The development of the transformer is primarily respon- sible for the rapid growth of the electrical industry and the present efficiency and economy of the distribution of electrical energy. Before its advent, the radius of distribution was confined to narrow limits because of the excessive costs of direct-current distribution. The transformer, however, made it possible to transmit the energy at higher voltages, reducing these voltages at any point on the system to that required by the customer. This permitted an enormous saving in the cost of distribution and transmission because of the increased load carrying capacities of the feeders and the reduction in substation equipment. The production costs could also be re- duced due to the fact that these higher voltages permitted reduction in the size and cost of generators and other equipment and to savings of conversion losses. The apparatus and equipment of utilization kept in step with this important change so that at the present time, alternating current motors are almost exclusively used and the control for this type of motor has been so highly deve10ped that, except in rare instances, the use of direct-current for motor drives has been eliminated. Although the scheme of alternating-current distribution is fundamentally the same now as at its inception, many changes and readjustments have taken place. The frequencies and voltages of Generation and distribution have varied greatly among the companies °n€aged in the industry, and although 60 cycles has become the 1% accepted standard, many 25 and 30 cycle systems are still in opera- tlone Generation and distribution voltages were also chosen without regard to standardization. Distribution voltages run the gamut of from 2200 to 6600 volts and all the known methods of distri- bution are still in use. The three phase 3-wire, and three phase h—wire systems predominate at present and the systems at variance with this will eventually be changed over. Standards of secondary voltages are also lacking and the secondary systems of today vary from 110/220 to l20/2u0 volts single phase for lighting, with voltages for power purposes of 230 and M60, three phase. Two phase systems, both primary and second- ary, are still being used in many parts of the country, but they will probably entirely disappear within the near future. The lack of standardization of frequencies and voltages and the absence of coordination between the electrical manufacturer and the central station companies, which prevailed during the early days of the industry, have been detrimental to both the producer and the consumer of electrical energy. Much of the equipment and appa~ ratus used must necessarily be made for the one particular system and the cost of manufacture will naturally be greater than if the same could be used on all systems. Many central station companies have changed or will be forced to change their systems from the lower frequen- cies to the accepted 60 cycle standard and the enormous cost of such 15 change in a very large system may become nearly prohibitive. In the district of Grand Rapids, Michigan, containing approximately 50,000 -customers and with a maximum demand of less than 70,000 kwh. the Con- sumers Power 00., is at present engaged in changing over the old 30 cycle system to 60 cycle. It is estimated that the cost of this change-over will be approximately $5,000,000.00 which will amount to more than $70.00 per kwh of’maximum demand or about $100.00 per custom- er. (Number of customers and demand is estimated) The evolution of the primary distribution system, begin- ning with single phase, has been to two phase, four wire, to two phase three wire, and to three phase, with the three phase connection either I or Delta. Single phase distribution proved quite satisfactory dur- ing the early days of the industry when lighting was the principal load. Small motors operated on these single phase lines did not prove very objectionable but with growth of the demand for electric motor drives it became necessary to change the system to polyphase Operation. Two phase was the logical step as no change had to be made in the existing single phase lines which were combined for two-phase operation of motor equipment. The first system, two'phase feur wire, evolved later into the two-phase three wire system which had the advantage of being more economical due to the fact that the amount of conductor material re— quired was reduced to seventy-five per cent of that required for the four wire system. The three phase three or four wire system universally 'used at the present time, though designed primarily for power distri- bution has the advantage that it may be readily used for single phase 16 service and is more economical in that it uses only seventy-five per cent of the copper used in an equivalent single phase circuit. Either two or three transformers may be used to supply power loads. Three phase systems may be operated as an isolated delta or as a grounded Y system. In either system the neutral is at ground potential and the voltage from line to ground is the line voltage divided by 3. In the isolated delta system, however, the capacity current of the line balances the voltages against ground and thereby keeps the neutral at ground potential. Therefore, in this system, line troubles will give an increased voltage but do not materially affect the operation of the system. In the grounded Y system, line troubles immediately affect the operation due to the difference of potential between phase and neutral or ground. The choice of system to use has been in favor of the grounded I by the majority of operating companies. Distribution is normally at H000 volts, phase to phase, with the grounded neutral brought out and used for single phase connection of transformers and for open delta connection of power transformers. Several schemes of primary distribution are being used and the merits of each depend.upon several factors, such as the distances covered, density of load, service requirements, etc. For lighting service especially, where requirements exist for certain limits of voltage regulation, which requirements may be prescribed by State Uti- lities Commissions such as in Michigan (allowable variation of 3% below to 5% above the normal standard voltage) or by the company's own desire to keep within certain limits, the system to be used must lend itself most readily to such regulation. 17 The feeder and main system, shown in Fig. 2, has the dis- advantage that the mains, in many cases, are backfeeding from the center point of distribution thus using more wire than is necessary as well as occupying much valuable pole space. The regulation is to the center of the section and its effectiveness depends upon the load on the mains and their distance from the feeder point. figure 3 shows a modified feeder and main system in which regulation is provided to the load center of the feeder, but with branch leads tapped off from the feeder back of the center of regulation. This method provides good regulation to any part of the circuit if the neces- sary amount of boost required at the far end is not too great for the closer loads. This system is excellent for condensed load areas and for loads located close to the stations. A third method, shown in Fig. M, is used principally for lighting purposes and is especially adapted for three phase four wire grounded neutral. Here, the three phase feeder is treated as three single phase circuits, individually regulated and usually separately controlled, though the individual circuit breakers may be provided with mechanical interlocks where it is desired to use the feeder for supplying miscellaneous power loads. This method is the best means for providing regulation in the outlying and less densely loaded dis- tricts and may cover a large extent of territory. It also has the advantage that feeder troubles are easily located as troubles occurring on the feeder will be confined to one relatively small area or along the feeder proper. Its simplicity of installation, ease of regu- lation and economy of Operation make it the more favored for general lighting feeder purposes. fizpae/J/Mflaray Suc— Jar/04’ M “I... _ n ,m in! .i..- I! W IIF + c m M w 11. Tux _ a m a lull— llLr & ” fl Iu|_ _;i fl “ _O _ _ culls}- {iii _ n n _ _ L_ ii. _ _ _ TilL it} a (Of/[4' i V { ‘Ixi‘fsflfi : ‘ ”MAW? s E lama; #71 \ {1% E i h . l raw. "2" l j 1 ' I l . L: —_:|_——ELH / k. I / ’— § m /||| / E W "‘ _ ..—' 3 - — — 4 ”a ‘ ca § 5.622%" \*‘€“ (many gil/ /zt K ‘ /: 7’ 0;. \ __¢': ([7,: .. i!i / F‘V“ I g s‘ / h "S ML" ~ BOARD or WAIER &. ELEC. LIGHT COMM. ' Np LANSING . MICHIGAN. a?” [/6/7’7/IV5 [fifty/f [:24 flit/276341 06%?!qu , ;nNnv ”its til-AlF /’3‘“0’ \ r. 'N‘lflm ." DAVE .9'2/‘30 \ nuancvuv I Mi: A A "Inseam" TRAcmu cLoTn x a Ii 00., u. 7. ¥ l- /3 ~27 , /—._z3:_30 . MM>‘([60/Y ° —-ifl;}£rr 6‘: mmop R g w (my; \ ,\ veto/raw 3% , N § a x § t h K § t t s 9. —Iamm§ 3 § \ S 'Q t ~ & 3‘ \) \4 w E s a U) 0 ‘ \I Q \ A a a it 6 "£44” 2 9 ffliopoIE———4 § Sh K $ M4!!! s s ,‘ § § flrzamp ‘ a - g L? .5: L Q Q a r‘ “ I: hq s e s a b y. 3 § § V Q 3* :3: K \ >v K’ 3, . °\’ t a ~ ~ \E ””‘M" I; r? .1? g ly—————£‘ 1 ‘3 ‘ N g ‘ ‘ ~ w ‘_ 01 3;» Snag/m”, l I .3 .,- ' a A “K 1 .4 V . l . t k i, . L t , t t » t t t a . L 1 § % v k ‘ § 7 g \ _ ‘. ‘ ' t s t t it s *L x I t s s V t \1 ~ . x r. ; “g g 34‘ p § § 6M2”: ”l ’2, :g ‘ M I }' \ § , EM ‘ , s , "z —| , § , /d/WI , L x/ A. l. I l g? I t , . § ‘ . :=‘ acne ' \. ‘\ y: P-W 3 . ; ‘ Maxi/mm 3 ‘ M t? “LIL -.-__\: l / . 4M "- w _ - BOARD OF wmn & ELEO. LIGHT COMM. j L \ L LANSING-MICHIGAN. t2 ftff/Cflé DéPfl/fr/VEA’f .m [/6/7’770’6 (”360/7 ['2/ i: DH'N av /7?-‘/é SCALE: i ; CHECKED '- (K‘s/4' DA'TE 23:; Z. 3‘ APPROVED 5W: /Z‘Z/‘Zé v- ’ fir m: ra -a1 18 Most companies employ both of the last two methods, the first for lighting in condensed load areas and for power distribu- tion with or without voltage regulators, the second for serving the more outlying districts or more lightly loaded areas. Both are used by the Board of Water and Electric Light Commissioners Of the City of Lansing and have proven satisfactory in providing excellent regula- tion and in general Operation. Diagrams of both lighting and power feeders of this system are appended. In comparing the relative amount of loads that can be supplied by 14160 v, three phase and direct current at 21+o v, the ratio is found to be approximately 35 to l. The following dia- grams, taken from the Electrical World, issue of Oct. 25, 1930, give an indication of the relative savings Of duct space for transmitting equal amounts of power at different voltages. Comparing the three phase M160 v. system to 2&0 v. direct current it is seen that only about 1/6 Of the duct space required for 2&0 v. direct current is needed for the three phase 1:160 v. system. I II III IV! [E “ I -_Direct current, 2140 volts -------------------------------- 19.31 Sq. rt. II - Alternating current, two phase, 2,h00 volts ------------- 8.26 Sq. Ft. III - Alternating current, three phase, #160 volts --------- - 3.M3 Sq. Ft. 1v - Alternating current, three phase, 6,600 volts ----------- 2.25 Sq. rt. v - Alternating current, three phase, 27,000 volts -vu~v~--- .376 Sq. Ft. 110355 561:5: defi: there tiei 19 ALTERNATING—CURRENT NETWORKS The term, network, as used in electrical distribution de- notes an interlacing or interconnection Of lines and does not refer to any one individual, isolated system, which is not so or is not capable of being so interconnected. The National Electric Light Association has defined a low voltage network as ”Any alternating-current installation where transformers located on different premises have their secondaries tied together”. The network principle has been used by central station companies since the beginning of the electrical industry, first in di- rect-current distribution and then in its most simple form in alterna- ting-current distribution by providing interconnection from one feeder to another which could be used in cases Of emergency. This first sys- tem depended upon manual Operation for completing the interconnection and although this took a certain amount of time, the service given was, on the whole, deemed quite satisfactory and except in the larger cities and very heavy load areas it will continue to be used as the principal method of interconnection. The installation of the networks system with elaborate and expensive control equipment may be economically justified in the larger cities where the character and the density of the load warrant the expense involved or where continuity of service is all important. The dependence of man upon electricity for his comfort and well—being is apparent to all and the failure of generating plants and distribu- tion lines to properly function may be the means Of stopping all nor- mal and necessary Operations in that particular locality. m 8 r2 rea. m tie be see 20 The manual interconnection of lines, while somewhat slow in Operation has demonstrated its usefulness to all Operating companies. This scheme has been further perfected by the use of sectionalizing switches in the feeders themselves so that any section may be cut out of service in cases of emergency. These sectionalizing switches make it possible to transfer any section of a feeder to adjar cent feeders in cases of overload of that section or if for any other reason such transfer should become necessary. To eliminate the possibilities of overload, the parent feeder system shown in.Fig. h-a is used. The parent feeder is laid out with this end in view and enough.spare capacity in copper and station equipment is allowed to prevent its becoming overloaded. Normally, the parent feeder carries as much load as any feeder in its group. In the duplicate feeder system, shown in Fig. u—a, pro- vision may be made to tie any primary section to the one Opposite or to tie any secondary section to the one opposite. The primary feeders should be run back to the station along different routes. Either primary or secondary should be designed to take over all the load in case this should become necessary. In the cities of large size there are found individual ‘Customers using several thousands of kva. These should be treated as 'QDarate substations and served by independent feeders, preferably orig- inating at separate substations and differently routed. Enough feeder c'a'Peeityshould'beprovided.to maintain service in cases of feeder out- age.. 'Fhese large loads are not difficult to serve and manual throw- flirt/V7" 22:544.: 234:7!” fly P/prf)’ O JI/éA/x/xyr/fafl //x If 4224/7. Igfle/ c: fag/yaxzry A! e cab/x44 If I’ll. A faxes/(172: fizz/.6 23972:” f J/n'a/ - - law/l J/tfi J. ___._[P._.___._J i l. a? L} J.____. ____l L—‘ T Em. -_....__¢h. _____ .____._ - «fir/4 .174? I 4?)! —— firm” —- -- XtM/y o WVI/WM I/Wfl a [may/40’ I}! , xar r 220 J7 W'z/reflmrr’ x94 44. 21 over equipment may be used as these large loads usually have an electri- cian handy who can operate this equipment and any outage would therefore be only Of brief duration. Business districts, however, should be more carefully con- sidered. Here, service should be of paramount importance because of the fact that during business hours, large numbers of people are congre- gated therein and the greater the number of people affected the greater the amount of good-will the Operating company will lose. The transform- er installation serving these areas should not only have plenty of feed— er capacity but throw-over equipment from one feeder to another should be automatic instead of manually operated. The larger the cities, of course, the more important this service becomes, but Justification may exist for this higher degree of service in the smaller cities as well. Careful studies should be made of each particular area in order to determine whether or not such service is warranted. The automatic throw-over equipment used for this purpose should be selective. i.e., normally Operate on its own feeder but in case of failure of such feeder, to throw the load over to the other. When its own feeder is placed service again it should automatically get back on it. Circuit breakers of such design are made by several manufactur- ers and may be bought at prices ranging from about $1,000.00 and up, for h,000 volts Operation. This network principle applied to the primary feeders is' particularly applicable to the business areas of cities of average size. Its use presupposes spare feeder capacities and except for the additional S.) r: 22 cost involved in this Spare capacity the percentage increase in cost due to employment of automatic throw-over equipment is relatively small. The transformer installation shown in Fig. No 5 is so designed that an automatic vault unit may be installed at any time without much additional expense in labor. This installation was designed by the writer and is typical Of several in use by the Board of Water & Electric Light Commissioners, Lansing, in their undergound distribution system throughout the business section of the city. These installations are so designed that for normal Operation the lighting and power trans- formers are fed from separate feeders. In cases Of emergency, all of the load can‘be thrown over to either feeder. During several years of service these installations have given excellent service and in cases of emergency (this has not yet been experienced) all of the load on a cable in trouble may be transferred to other cables within the relatively short period of one-half hour. Distribution engineers of the Detroit Edison 00. who have inspected these installations have indicated that they may use the same design in installations in Ann Arbor and other medium sized cities on their system. In order to approximate the reliability of the direct- current system.much work has been done in recent years in the develop- ment of the secondary network. This method of paralleling transformp ers is not new, however, as many Operating companies have used the scheme of banking all the transformers on the same single phase feeders for many years with varying success. One of the disadvantages Of the method as practiced before the introduction of the later methods of networks pro- 23 tection laid in the fact that constant inspection of transformers and of transformer fuses as well as of sectionalizing fuses (if these were used) was necessary in order that the transformers would not become overload- ed to such an extent that they would burn out due to failure of other transformers on the network to carry their proportionate share of the load. The writer hai occasion to eliminate several such networks in Lansing about ten years ago when investigations revealed that transformer fail- ures and poor service conditions were due to transformers being discon- nected from the system by reason of Open fuses thus throwing an over- load on other transformers. This has been of common occurrence with many operating companies and for the reason that sufficient regu- larity of inspections cannot be made without excessive costs many comp- anies do not permit the paralleling of transformers. 0n the other hand, by the use of this network system, the transformer capacity instal- led may be much smaller due to the advantage derived from diversity of load. The later developments, however, have eliminated most of the disadvantages of the old system of parallel Operation. Vith the use of automatic networks units the stability of the network approaches that of the direct-current system. Short circuits on any one feeder will cause the units on that feeder to Open and when the feeder is repaired these units will automatically reclose when the feeder circuit breaker at the substation is closed. They will not reclose on reverse phase or When the ratio of the feeder voltage to the network voltage is less than normal and in case feeder voltages are out of synchronism the units of one feeder will cpen and will reclose again when voltages are in step. 2h The substation operator may take advantage of light load periods and take units out of service by opening feeder circuit breakers. Also, the secondaries of the network may be so designed that faults occurring on them will burn clear without interrupting service. The costs of network units as quoted by one manufacturer in.Jan. 1927, were as fol- lows: Amps. Non—submersible Submersible 250 $ 500.00 $ 890.00 500 550.00 9h0.00 1200 1,050.00 1,550.00 The following diagram. taken from Westinghouse Elec. & Mfg. Co. Instruction.Book:1.3.537h, shows schematic diagram of an alter- nating-current secondary network using network units. EAS‘?’ in?“ -- /fl0 (Ki. l 3J $4 .469“? k $fl/Jfl9/7 X0! , 9 3/1.! 7 73/14 #1005“ /00 z/KVIX 3 mo ‘fl’V/Z 77’114/ ,/.z/? ”6157' ”(L 25 DISTRIBUTION IN CXDIJDEIJSBD LOAD AREAS Some of the problems encountered by distribution engineers in the location and the economic construction of lines, though seeming- ly simple, are not always easily solved. The question of time - the maximum life of the line with respect to future load growth-is, of course, of major importance but there are others such as routing, choice between overhead and underground, etc. that must be given most careful consider- ation. PrOper routes are not always available for overhead lines nor is it always possible to build conduit lines where they are most desired. Each particular part of the problem must be considered in its relation to the whole and the solution must be based upon sound Judgment and economic f8Ct. o The writer recently had occasion to study and make recom- mendations regarding the reinforcement of lines, of the Board of Water & Electric Light Commissioners of Lansing, now serving East Lansing and the report is quoted herein in order to show some of the problems that must be considered. Qioteh "At the present time we have one No. 16/0, three phase, four wire overhead circuit feeding East Lansing from our Cedar Street substa— tion, this ciI‘CUi’C being connected to the Michigan State College Power Plant through a bank of l+000 to 2300 volts step-down transformers. The load on this circuit has been as high as 200 amperes per phase or about 1,100 kw for the circuit. The normal load is approximately 1,000 kw which is the maximum that should be carried without excessive voltage drop. The construction of this line is in good condition except for that section along Michigan Avenue from Clippert Street to Harrison Road. ..~ d.' P35 36? r- ..4 I'll 26 Basing the future growth of the load in East Lansing on that of the past ten years it is found that the present load. will pro- bably double in the next ten years. The load center will shift slightly to the west due to the higher type of subdivision properties in this direction. The growth in this direction will probably be con- fined to the territory between Saginaw Street and West Michigan Ave., as far as Ranney Park. There will be no deve10pment south of Michigan Ave. due to the lowness of the ground and to the fact that most of this land is owned by the State and by the City of Lansing and used for park purposes. The growth south of the Cedar River will not be ex- tensive because much of this land is State preperty and will not be subdivided. The growth in a north-easternly direction will probably not go much beyond Saginaw Street. Construction of lines to East Lansing presents a more dif— ficult problem than any encountered in other parts of our system. The possible routes - Michigan Ave., Saginaw St., and tit. Hope Ave.. have each certain disadvantages which must be considered in their relation to the system and to the general public. In the consideration of routes, Michigan Avenue is of first importance as it is the location of the existing circuit and because it is the shortest route to our generating plants and substations. Additi— onal circuits (overhead) along this route, however, will necessitate re- building the pole line on Michigan Avenue from Clippert Street to Harri- son Road which is not recommended due to the fact that the completion of the boulevard project may force abandonment of pole lines on this street. 27 Another influence against additional circuits here is the fact that our pols line on Kalamazoo Street is already loaded to such an extent that additional load on these poles is not advisable. No direct route other than Kalamazoo Street exist south of Michigan Avenue and lines east from the Cedar Street substation must therefore use this street. Saginaw Street from Larch Street east provides another route to East Lansing, but lines constructed here would have to pass over Grand River Avenue from its intersection with Saginaw Street to Hillside Street, East Lansing. Overhead lines along here would be very objectionable because of the high class subdivisions which lie a- long both sides of this street and because of the fact that it is a much traveled State and National highway. Considerable underground cable would also be necessary from the Cedar Street substation to Sagi— naw Street. This would occupy duct space that may be more needed for future circuits to the northern part of the city. Although lines could be constructed along Mt. Hope Avenue to Harrison Road and North on Harrison Road to reach East Lansing, the use of this route would be prohibitive due to the fact that over most 0f the distance the reconstruction of existing lines and construction of new over that portion that has no pole lines at present would be un- ecoriornical because of the light load conditions which now exist along this route and which will not change materially for years to come. Another route that has been considered is along Main Street from River Street to McCullough Street, then over private right-of—way 31°38 the Pere Marquette Railway to Sheppard Street and over Shields lVBnue to a point opposite Foster Street. At this point an underground VI '9 If 28 3 cable dip would be required under the Pere Marquette Railway Company's right-of—way to the Francis Street pumping station. From here pole lines could be constructed to Clippert Street opposite the Tourist Camp, and underground cable construction from there across the Red Cedar Golf Course for a distance of about 1,500 feet. This line could be connected to one of the circuits of HL-l at Main and River Streets and fed 13,200 volts from the Moores Park station. In the construction of lines to East Lansing, it should be borne in mind that the load at East Lansing will probably reach 3,000 kw or more within the next ten years and that the distance from our gen— erating plant to the load center is nearly five miles which distance is past the point of economical distribution of this amount of load at h,000 volts. Any new construction should therefore be made for 13,200 volts, whether or not operation at this higher voltage is immediately provided or deferred to a later period. In considering 13,200 volts construction it should also be remembered that this voltage is above the maximum allowed by the Michigan.Bell Telephone Company for Joint use. The Operation of 13,200 volts circuits on pole lines would therefore mean duplicate pole lines over the major part of the distance. Much of our efforts during the past few years has been towards the elimination of such duplicate pole 11119.. Direct feed of this lead from the Moores Park:P1ant is not recommended for the reason that no additional transformer or 13,200 volts line capacity will be required at the Cedar Street substation. This is due to the fact that the load in East Lansing is essentially a lighting load, its maximum demand coming on at times when the demand on the substation is falling off; i.e., in the evening hours. Thus, advantage is taken of the diversity in load whi ch will improve the substation load factor. If it should be desired at any future time to feed this load direct from Moores Park, these circuits can readily be transferred to feed- ers from Moores Park at Cedar and Kalamazoo Streets. Distribution over overhead lines has many advantages over underground distribution where no obstacles to the construction of such lines exist. The first cost of overhead construction is much less than for underground and maintenance is considerably simplified. The mainte- nance cost is high, however, and in the long run underground construction may prove the least expensive, even though duplicate circuits are required in underground, in order to take care of ncssible interruptions on the cables. Where construction of adequate overhead lines is difficult as in this particular case, underground construction is greatly favored. Any extension of our underground conduit system east of Holmes Street should not be considered as any addition to the distribu- tion system as the territory east of Holmes Street is not likely to re- Q‘lire distribution of this type for many years, if ever. Underground Construction of circuits to East Lansing should therefore be planned for ”11‘ purpose alone and no consideration should be given to other distri- bution circuits along the route. Conduit construction throughout the portion of the route that '111 not require future undergound distribution may be dispensed '“h by the use of parkway cable (steel armored) laid in a trench of 3O sufficient depth to go below the frost line. The cable would need no protection other than a creosoted plank laid on top of the cable as a protection against mechanical injury. Manholes for splicing should be provided about every 700 feet. Cables of smaller circular mill areas may also be used.by placing them directly in the ground instead of in conduits as the carrying capacities are increaSed due to better heat ra- diation. The attached reprint from the Electrical World describes the use of this method of underground construction in Omaha, Nebraska, and which resulted in a considerable saving to the operating company. The attached estimates are based on an ultimate load of about h,000 kw. and double circuits are provided in order that inter- ruptions to service may be minimized. SUMMARY OF COSTS Estimate #1 Construction of overhead line $30,000.00 Estimate #2 Standard undergound construction $79,000.00 Estimate *3 Undergound trenchlay cable construction $55.000.00 Estimate #h Substation installation including‘ land and buildings ' $uo,ooo.oo Difference in cost between standard undergound and trenchlay under- ground construction $2N,OO0.00 31 The attached schematic diagram of the M,OOO volts distri- bution system of the Board of Water and Electric Light Commissioners cov- ering the main business section of Lansing illustrates the simplified pri- mary networks used, and for the design and construction of which the writer has been principally responsible. This system was begun in 1922 and extensions have been made from time to time. It has given no trouble during this time and there has been no cases of feeder out- ages by reason of failure of any part, except in one instance. This one failure was due to the breakdown of a primary tap box which was used experimentally and in which moisture crept in by reason of the cover being not sufficiently tightened. liped Joints are used throughout for both main splices and taps. As can be seen from this diagram, feed is had over five t,ooo volts circuits from the Cedar Street substation. In addition to these circuits, one small portion (north on Grand Ave.) may also be fed from the Ottawa Street plant or the Moores Park plant direct. This circuit is a tie circuit from the Ottawa Street plant to the Moores Park plant through the Durant 13,200 volts substation. Tie through the Ottawa Street plant bus to the Cedar Street substation is had through four 500,000 CM 3/conductor cables which is used for emergency service from the Ottawa Street plant in cases of breakdown at Moores Parkg As explained on page 22, for normal operation, the light- ing and power transformers are connected to their own individual circuits but all the load at any one of these installations may be transferred to either feeder if necessary or desired. In addition to this, the two feeders serving the installation may be tied together at this point. The 32 operation of the installations on pole structures is similar to that of the underground vault installations except that on pole structures select— ive type disconnects are used instead of oil circuit breakers. Each particular transformer installation used in the Lan- sing distribution system, including the business districts is a separate system and no attempt has been made to use the secondary network scheme because the business blocks are, as a rule, not provided with any alleys or thoroughfares running through the entire length of the blocks. In only a few cases is it possible to run conduit lines through more than one block in any direction. If networks were employed it would also be necessary to use one for each of light and power as the secondary power voltage, now being #60 volts, could not readily be changed without con- siderable expense in rewiring customers' services and in reconnecting and changing their equipment if the more economical scheme of 3 phase, four-wire secondary distribution scheme for serving both light and power were to be used. A rather unique method of secondary distribution for use in the business districts has been developed in Lansing becadse of the “811 amount of space which may be had in the rear of the business blocks. The use of poles has been found unsatisfactory as these 13016. were constantly being run into by truck bodies and wheel hubs of trucks find which caused excessive maintenance costs of poles and wire 11fies. When the undergound system was first started it was there- fore decided to place the transformers underground in those blocks which afforded least space for overhead mounting, and in order to avoid the use of poles for secondary distribution, these secondaries were fastened. w-w I. L ’0‘ to the rear of the buildings by the use of steel racks. The first of the blocks treated in this manner (in 1922) has had no mainte- nance cost since this time except for that incurred by reason of peri- odic inspection of equipment. In order to make the work of running the wires on the rear of the buildings as neat and substantial as pos- sible several supporting fixtures were designed by the writer and which fixtures are now being manufactured and sold as standard line equipment. Iigures 6 and 7 show two of these fixtures which are used for support- ing secondary racks on corners. The cost of a standard vault installation as used in Lansing is approximately $2,200.00. This covers all labor and equip- ment with the exception of the transformers, the cost of which would vary with the size of the installation. With the use of three fif- ty kwa transformers for power and three one-hundred kva transformers for lighting the total cost will be nearly $5,000.00. By using auto- matic throw-over equipment instead of manual this cost would be in- creased to approximately $6,000.00., or by about 20 per cent. This increase may'not be Justified Where the service with the use of manual equipment is satisfactory. Figure 8 shows part of the interior of a standard vault on the Lansing system. The use of pole structures for transformer installations of this type is very satisfactory where sufficient space can be obtained. The cost involved in such installations will be materially less than for underground and should not exceed $750.00 including all labor, material and equipment except transformers. A—______fi ‘ BOARD 0F WATER & ELEC. LIGHT COMM. LANSING - MICHIGAN. ELL'CTR/Cfll. DEPRRTNENT CUR/Viz? 57If’fif’ FOR SECONOHRY RFC/(.5 scsu: é'4I’ 0"" IV ,2; 59‘}, \ DATE w I . CHICK” I‘JO‘Z‘ r *" 4 ~APPI°m I. _,, L“? 377%?!” ma/v «'7 WARD OF WATER & ELEG; LIGHT COMM. LANSING - MICHIGAN. Hirer/r1071. 05PM 7mwr (ORA/ER 37/?17/0 FOR 3560 IVER/iv RAT/{3 3 m i ' emu IY . SCAL5%;/” - . «rs: i” 4 Z X l? STflfif’ IM” 1 caucus , ’ DATE (1., 7,43, {_ . . ¥ Turnover "Jo_36 ' I ' ' .n- A. ~ 7mm. “07' ‘ "' :1. -.v. ' 7 \ ‘-___—_.-._—~—- v— i, , fl. 0 Pmo.-:.:=o=r' - —o—,- -—-r“’ I I l I I \ | U I C I I I I 'O .. -— -— . "—:( :35 /r" "‘3 i- I L' I L: '! Ii :1 l f I: ! L ! L fizz-@4241..- ((3 4.5644?” fag/7.41 " ~ q ._, . ..__.___. fix £31 17 SPECI FI CATIONS As in the standardization of voltages and frequencies and electrical utilization equipment a considerable saving may be made by the utility companies by the use of certain “standard" meth- ods of construction. These standard methods should be embodied in and issued as "specifications” covering the particular type of installation. By the use of such specifications construction practices will be standardized and any one type of installation will be done in the same manner at all times and their appearance will be uniform, no matter which crew should do the work. These specifications should describe in general each particular piece of work and should be accompanied by prints showing installation as well as by such detailed prints and material lists as are necessary in order that the foreman or person responsible for carrying out the project may plan the work with the least amount of difficulty. The use of such specifications will aid greatly in the expeditious completion of the work and may result in a consider- able saving through the more efficient use of material and equipment and labor . The larger operating companies usually have such spec- ifi cations printed and bound in booklet form which are issued to their foreman and inspectors for use, but for the few copies of such speci- fication, as are needed by the smaller companies the cost of prepara- tion, printing, and binding may be too expensive. These Ema-1191‘ 50 companies, however, may obtain a sufficient number of copies of speci- fications from one of the larger companies whose construction practices are similar to their own or after whose practices they may wish to pat- tern their own. Inexpensive specifications may also be made by the use of typewritten and mimeographed instructions, accompanied by blue print- ed drawings of the installations, bound in loose leaf covers. These may readily be supplemented from time to time by the additions of such special installations as are deemed advisable. Figures 18 to 22 inclusive are typical examples of such specification drawings. In dealing with the general public it is necessary that Operating companies formulate and.publish rules and regulations setting forth their requirements as to customers installations based upon the rules of the National Electric Safety Code and such additional rules as are prescribed by the governing bodies of the particular locality in which they are operating. Each type of installation should be covered in detail or referred to.the sections of the Safety Code or municipal or state regulations as are governing. Special rules covering certain Specific requirements should be saie whenever the general rules are not of sufficient detail and are apt to be misconstrued. A typical example of such special rules follows: L. (a) (b) (c) (d) (a) 51 RULES AND SPECIFICATIONS COVERING THE INSTALLATION OF UNDERGROUND ELECTRIC SERVICE GENERAL These specifications shall govern the installations of all conduits and cables which may be connected directly to the distribution system of the X Y Z Electric Company without intermediate circuit breakers or other automatic discon- necting devices. Secondary services may be installed by any licensed electrical contractor and will be connected to the system provided that the specifications embodied herein and pertaining to the particular type of service have been complied with. All primary underground services shall be installed by the X Y 2 Electric Company and the actual cost plus ten percent (10%) of all labor and material shall be billed the party authorizing the installation. Any plans for the construction of underground services shall be submitted to the Electrical Engineering Department of the X Y Z Electric Company for approval before construction is commenced. Inspection of material and workmanship of secondary service installation will be made by the X Y Z Electric Company without charge. -1- II. (a) (b) (c) 52 COST OF INSTALLATION Where primary and secondary services are to be connected to the existing underground system, the X'Y Z Electric Company will bear all expense of such installation from its nearest manhole or other point of connection and to the customer's prOperty line, provided that such prOperty abutts upon a public street or alley and that the particular block in which the customer is located is being served by an underground distribution system. The customer shall bear any other exnense incident to such installation. Where primary or secondary underground services are desired in districts not served by the underground distribution system, such services may be installed and connected to the overhead lines. In such cases, the customer shall bear all expense of labor and material involved in such installation including conduits and cable used for pole risers together with the necessary cable terminals and pro- tecting equipment. Contractors bidding on Jobs involving primary underground construction will be furnished with an estimate of the cost of such installation upon application to the X Y Z Electric Company. III. (8) IV. (a) (b) 53 MATERIAL AND EQHIPMENT All material and equipment used for underground electrical services shall be as approved by the X Y Z Electric Company for each particular installation and as detailed in these specifications. METHODS OF CONSTRUCTION General 1. All underground installations shall be run in as straight a line as possible and without undue bends. If for any reason it becomes necessary to change the direction of the run, a manhole or pullbox may be required at this point. This, however, will depend on the length of the run and the degree of bend and instructions may be ob- tained from the x Y Z Electric Company for each particular case. The run shall be so located that they will be free from possible injury or damage which.may be caused by future excavations or other causes. Trenching l. The trench shall be dug at such a depth that a min- imum cover on top of duct shall be (a) 'Under lawns and places not subject to vehicle traffic, 18", (b) Roadways and places subject to vehicle traffic, 2M". 2. The trench shall be of such a width that it shall per- mit the easy installation of the conduit. IV. (c) (cl) (continued) 3. All conduit installations shall be so constructed that no gas or water pockets are formed and shall be given a slope of not less than one half of one percent. Where the conduit is attached to poles or other structures, the slope shall be away from such pole or structure. In general, the conduit run shall drain into basements or into pull boxes constructed for this purpose. n. In backfilling trench, the dirt shall be thoroughly tramped in place and sod replaced on top of the dirt. Where the sod cannot be saved, good dirt should be placed on top of trench to a depth of six inches and shall be seeded with approved lawn grass seed. Length of Runs 1. 0n the pole end of the run, the distance of cable pull shall not exceed 300 feet. If the run is greater than 300 feet, a pullbox or manhole shall be installed. The location of such pullbox or manhole shall be spec- ified by the X Y Z Electric Company for each individual case. 2. The distance between pullboxes or manholes shall npt exceed 500 feet. 1. Except as hereinafter provided, fiber conduit shall -h— 55 be used for all underground services and shall be of a size as specified by the X‘Y Z Electric Company for each particular in- stallation. The conduit shall be provided with a sleeve Joint for Joining the ends together. In general, fiber conduit shall be equivalent to that manufactured by the Brown Company under the trace name of "Bermico". 2. The Joint of the conduit shall be painted with hot com- pound before being Jointed together. 3. The conduit shall be encased in a concrete protective covering to a depth of 3 inches on all sides of the conduit. Where more than one conduit is used, the duct shall be separated by not less than 1 inch, which space shall be filled with concrete. All multiple conduit formations shall be encased with concrete to a depth of 3 inches. h. Under certain conditions, the concrete covering may be omitted if a timber of 2" x 6" size is placed on top of the con- .duit as a means of protection from mechanical injury. This should apply to secondary services only, but in all cases where they are constructed under streets and driveways, they shall be protected by a concrete covering as specified in d (3). 5. The conduit Joint shall be made as tight as possible to await water seeping through the Joint. In Joining ducts, tap the end of the duct being installed with a -5- V. (a) .56 short piece of 2' x h" to drive it back well into the sleeve. Care must be used so that this driving back does not crack the coupling or sleeve. 6. Where conduits for both electric and telephone services are laid in the same trench they shall be separated by a minimum of 6 inches of concrete or 12 inches of dirt. SEBVI CE CABLES 1. Cables for primary services shall be varnished cambric insulated and lead covered. The thickness of insulation and lead Shall be equivalent to that used by the X'Y Z Electric Company. 2. For voltages less than 600, trenchlay cable may be used without the use of conduit but if so installed the customer will be required to maintain same in proper condition. 3. In general, all service cables shall be designed for the proper operating voltages and of sufficient carrying capacity for the ultimate current demand. v1 . PROTECTIVE EQUIPMENT (a) Where secondary service cables are connected to overhead lines, they shall terminate in an approved weatherproof fuse box and shall be fused for the carrying capacity of the cable. (Noark Water Tight Service Boxes, Cat. #3871, 31-60 amps and Cat. #3661, 57 61-100 amps or equivalent are recommended). (#5871 for 60 amp, 3 phase and #SYYM for 100 amp, 3 phase.) (b) Where primary service cables are connected on to overhead lines, such cables shall terminate in pothead of approved shape and equipped with disconnecting connectors. (c) On customer's premises, primary cable shall terminate in the same manner as stated in (b) above. VII. WHOLES AND PULLBOXES (a) The dimensions of manholes and pullboxes will depend upon the number and size of service cables. For the ordinary residence service a small manhole or pullbox may be used and shall be M ft x h ft x h ft inside. (b) Manholes and pullboxes shall be provided with a sewer drain, if possible, and a ball trap used in the manhole. If a sewer drain cannot be had without excessive cost, a sump of 12 inches in diameter and 12 inches deep shall be placed in the center of the manhole. The bottom of the manhole shall slope towards the drain or sump. (c) The covers of manholes and pullboxes shall provide an Opening 'of 30 inches and frames and covers shall be a. “9' 5s equivalent to those used by the X Y 2 Electric Company for manholes. VIIJI. Any point not covered in these specifications shall be taken up with the X Y Z Electric Company and.shall be treated separately for each particular installation. -8- .....h J _ ltx 1 .Ds.s.1h.,l 1 .m V. IL .‘“ .' 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A" APPEN DI X COMLLON'VEALTH EDISC'N COMPANY EDISON BUILDING 72 West Adams Street Chicago, Illinois Jan. 29, 1930 Bd. of Water 6: Light Comm'rs, Lansing, hiichigan. Gentlemen: Attentiqnjjz. W. H. 001133 Our Company has for several years been employed in changing over quite a large area from direct to alternating current. Our first move was to establish our alternating current lines in as large a part of this area as possible so as to be able to furnish new customers with alter— :nating current service as soon as they moved in. We also made a field survey of the entire area so as to ob- tain a record of of the nature of the load in every customer's premises. We listed the horsepower, speed and application of all motors, size, type, make of all fans, washing machines, radios, etc. When we made this survey about eight years ago, we found quite a number of customers who could be cut over to the alternating current lines at little or no cost and this was done. In our Company, all requests for final bills are handled by our Application Bureau and we attach a small special card to the customer's record card with the following notation: "When final bill or successor up. plication is requested, please notify the cutover division at ones, because this is alternating current territory.“ If a final bill is requested, the meter is removed and if there are no other customers in the same building, the direct current service is also cut off on the outside. If a succes- 'I'l - if“. 9 3' er ”‘6 L"! . sor application is made, the applicant is notified that his application can be approved for alternating current service only, but it has frequent— ly occurred that the applicant was either taking over some direct current equipment or had some which he wished to move into the premises and did not wish to be put to the expense of making the change at that time. When- ever possible in such cases, we have accomodated the new customers with direct current service under a special form of agreement, a cOpy of which I am inclosing. A decision was rendered by the New York Commission holding that it was not discriminatory to refuse to take on new business on direct current lines, where all applicants are treated the same, and I am inclosing an excerpt of that report. When the service of old customers is changed over, an ap- praisal is made on their equipment, as well as an estimated cost of the replacement. Our Company then submits the customer a.pr0position in which we agree to assume a portion of the cost which will represent the remainp ing useful life of the equipment to be changed, less junk value. In other words, if a customer has received $60.00 worth of use from a.motor for which he paid $100.00, we pay $M0.00 towards the cost of replacement and take the old motor. We also place a Junk value on the motor and allow him to keep it at that price, if he wishes. The junk value on this equipment averages about $2.00 a horsepower. Owing to the difficulty of obtaining the actual cost of the original equipment, we base our percentage allowance on the cost of replan cing it with new AD equipment. This, in most cases, amounts to practical- ly the same as if the percentage allowance had been made on the origional cost. On these replacements, everything is taken into consideration. That -3- is, the estimate is made up to include wiring. as well as apparatus, and the same percentage allowance applies on an average estimated depreciation of the entire installation. There is a question in the minds of some attorneys as to whether the Public Utility is legally abligated to stand any portion of the cost of making replacement of equipment on the customer's premises, which was furnished and installed by the customer. The supreme court of Arkansas is the only court of last resort which has rendered a decision directly bearing upon the question and that was in the case of Hunt et a1 versus Marianna Electric Company 191M 170 S. W. 96. An excerpt from this decision is as follows: "The pleadings conceive the duty of the users of the electricity to furnish their own appliances, but this, they say, they have done, and they call upon the Company to make such adjustments as are necessary to adapt their fixtures to the new system, or to fur- nish them with new appliances and we conceive the question in the case to ‘be whether or not the Company is under any duty to perform this service or whether that eXpense should be borne by the plaintiff. In our Judgment, it not having been alleged that the charges were needlessly or capriciously made, we think this expense should be borne by the plaintiff. Otherwise, having become a part of the operating expense of the Company, this would be an item to be considered in fixing the rates to be charged all consumers of electricity and would be an expense to be borne at least by the public generally rather than by those owners who were required to supply themselves with new appliances. The state commissions have looked with favor upon such cases which have been brought before them where the Public Utility agreed to stand a portion of the cost based on the depreciation of the custom- er‘s equipment. Of course, it is assumed that the changes are being made in the interest of the customers as a whole or as someone has already ex- pressed it ”in the nature of public inprovement.“ In answer to your question regarding cost, we find that they vary to such an extent that it is necessary to make up a detailed estimate in cash case, which sometimes involves obtaining quotations from dealers in special equipment such as meat grinders, coffee mills, etc. in which the motor is only a part of the unit. We have found the average cost, however, to be in the neighborhood of $h0.00 to $45.00 a kilowatt of customer's maximum.demand to our Company and since we have not been approving any direct current equipment within the areas to be changed, for the past eight years, the average depreciation of the equipment to be reulaced runs in the neighborhood of 65 per cent. If the customers feel that we have given them an unfair ap- praisal, we stand ready to Jointly employ a.disinterested appraiser, pay one-half of his charges and accept his appraisal as final. We have only had one case, however in seven years where our appraisals were not accepted. We also make up an estimate on the cost of replacement, submit it to the customer, and allow him to choose between giving us the Job and having it done by someone else and if he elcts the latter, we reimburse him for our percentage of the cost, based on our figures. This, of course, is our general plan and if I can be of assistance in furnishing any further details, please write me for same. Yours very truly A. F. Bronwell Vovember 29, 1929 P.U.R.1929 E 257 (N.Y.) The New York Commission has held that it is not discriminatory for an Electric Company engaged in substituting alternating for direct current in cer- tain city areas to refuse to take on any new business on a direct current basis, where all new applicants for service are likewise required to take alternating current. Schroder and Koppel versus New York Edison Company. THE DETROIT EDISON 00mm 2000 SECOND AVENUE DETROIT, MICHIGAN January 22, 1930 3d. of later and Electric Light Cemn'rs Lansing, Michigan .Attention Mr. W. H. Collins Gentlemen: In response to your letter of January 1“ concerning our policy in changing certain of our districts from direct to alternating current supply. we have for many years been narrowing in our direct- current district, and in doing this have always stood the full expense of making the change, and the custorers have never been put to any mo— ney outlay because of it. The changes have been made for betterment of service and general public good, so that it has appeared to us that we ought to carry the cost. Of course, in residence districts which involve the greatest number of customers, the average cost is low, the cost to us being merely the changing of small motors on domestic elec- tri cal appl iance s . In commercial districts, however, this expense has been much higher. We cut over quite a large territory in 1928, in fact the largest we have ever undertaken at one time. It involved a total of over 2000 customers, 700 of which required changes in equipment; 385 THE DETROIT EDISON COEsPANY of these customers were commercial customers an} many of them had three phase installations. The average cost for the residence customer ran about $21.00 and the commercial customer $100 .00 Yours truly S. M. Sheridan Vice Pres. and Sales Manager OHIO POWER comma 216 N. ELIZABETH 5']: mm, mm Jan 16, 1930 Mr W. H. Collins. Elec. Engineer, Bd. of Water & Elec, Light Com'rs, Lansi ng . Mi chigan. Dear Sir: We wish to acknowledge receipt of your letter of January 1% wherein you make inquiry as to methods used in changing our D.C. cus- tomers to alternating current Operation. In connection with this request, we wish to advise that practically all of the equipment of our D.C. customers was from twenty to thirty years old and could easily be considered as obsolete. The pro- position offered to these customers in connection with our portion of the cost of the changes was “0 percent of the total cost which included not only the equipment but the necessary wiring for 3 phase, 220 volt, A.C. service. We have been successful in getting the customers to consent to making the change and at the present time, we have only six direct cur- rent installations left. Trust that the above information answers your inquiry in a satisfactory manner, we are Very truly yours THE OHIO POWER COMPANY I. A. Wagoner, Power Engineer PUBLIC SERVICE ELECTRIC AND GAS COMPANY Newark, New Jersey January 21, 1930 Mr. W. H. Collins, Elec. Engineer, Bd. of Water and Elec. Light Comm'rs, Lansing, Michigan Dear Sir: Your inquiry of the lhth instant addressed to the Trenton Public Service Company has been refered to the writer. .The changeover involves the replacement, on the customers' premises, of all direct current motors and other devices, with equipment of the alternating current type and consequent changes or reconstruction of the interior wiring on the customers' premises. We are obliged to make necessary changes in our distribution lines and withdraw from ser- vice direct current generating equipment, switchboard apparatus and map terials. The Company, in addition to bearing the cost of its on changes, stands part of the net cost of the necessary changes in the equicment and wiring on the premises of the customer. This proretion of the expense of the changeover on customers' premises is in the main based upon the expired life of the direct current equipment replaced, using an average of twenty years as the full life of the equipment, the price paid for the new alternating current equipment to be considered as the basis of all costs. The cost of changing the wiring on the customers' premises. as well as the cost of the labor installing the new alternating current equipment is on a 50 - 50 basis between the -2. customer and the Company. Of course the cost of any necessary change in service from the Company's main feeder lines to the customers' meter boards is assumed entirely by the Company. The Company will handle the entire matter for the custom- er and furnish new alternating current motors and devices of modern and efficient design, and make the necessary changes in the wiring on the customers' premises, based on a careful estimate made by the Company of the cost of the changeover. The customer is given the privilege of gets” ting an estimate from his own contractor. We permit the customer, if he so elects, to furnish all the material and do the work himself, he to ad» vise us as to how much.he could have the entire Job done for and we would allow him the same percentage of that cost as we would be obliged to as- sume providing we did the work ourselves. As we progressed with the changeover work, our experience suggested a more liberal treatment of strictly elevator changeovers as compared with straight motor installations and we decided to amend our original plan. For DC electrical elevator equipment from ten to twenty years old, the proportion of the cost of replacement to be borne by the Company will be 50 per cent of the cost of the new AC electrical elevator equipment, providing the new AC electrical equipment installed duplicates the replaced DC equipment as to operating characteristics, i.e. horsepower, car speed, carrying capacity, etc. When the replaced DC electrical elevator equipment is over twenty years old, the preportion of cost of replacement to be borne -3- by the Company will be 33 - 1/3 per cent of the cost of the new AC electrical equipment, providing the new AC electrical equipment instal- led duplicates the replaced DC equipment as to operating characteristics, i.e., horsepower, car speed, carryinr capacity, etc. In addition to the 33 — 1/3 per cent of replacement cost borne by the Company of DC electrical elevator equipment over twenty years old, and in those instances where the customer has been put to an expense in renewing the life of the DC electrical equipment subsequent to the twenty year life period, and where the customer presents authentic records covering such expenditures, in addition to the 33 - 1/3 per cent (as outlined above) an amount equal to 50 per cent of the amount expended by the customer for upkeep for the period subsequent to the twenty year life of the DC electrical equipment. This additional amount plus the 33 - 1/3 per cent contribution shall, however, in no case be greater than 50 per cent of the replacement cost of each individual DC electriccal elevator equipment. I trust the foregoing general outline will assist you. Yours very truly, Franklyn.Heydecke, Gen. Auditor, Electrical Department. BIBLIOGRAPHY Blake, D. K. ------ ~-- Fundamentals of the Mediumpvoltage Network Reyneau and Seelye --- Economics of Electrical Engineering Seelye -—----~--~--—-- Electrical Distribution Engineering Sanderson ------------ Electric Systems Handbook N. E. L. A. --------—— Overhead Systems Reference Book General Electric Co.-- Low-voltage AFC Networks General Electric Co.-- Technical Letters 336A.and 339A Westinghouse Elec. & Mfg. Co. ---------- Instruction Book I.B.537M Michigan Public Utilities Commission Order #1692 Standard Handbook for Electrical Engineers Electrical Vorld Electric Journal : h‘ ‘ “- ,‘J 7 C 73am A, '. ‘3 , AI ‘“ ‘- .-. ,. .l ... 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