OVERDUE FINES: 25¢ per day per item '4 (““3 ~ RETURNING uamv MATERIALS: ‘ R ._ N y" ‘3, a,” 1 Place in book return to remove 5 “‘W’” ‘4 charge from circulation records AN EVALUATION AND CONTROL SIMULATION OF A PACKAGING PRODUCTION SYSTEM BY Kevin Mason Kajiya A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE School of Packaging I980 x." x x I IV \\( . \I V.\ \\ A‘KV ABSTRACT AN EVALUATION AND CONTROL SIMULATION OF A PACKAGING PRODUCTION SYSTEM BY Kevin Mason Kajiya This thesis has been designed to provide a simulated experience in the control and evaluation of a packaging production process. In order to simulate the complex relationships and randomness found in a real life environment this simulation has been programmed onto a computer. The model was designed as a gaming simulation where the players are evaluated on the total cost to produce their product. The areas the shmnation deals with are packaging, materials management, specifications, Quality and production control. The program is set Up tossimulate unst types of product lines through a simple modification of its data. ACKNOWLEDGMENTS I w0uld like to thank Dr. Hugh Lockhart for his help and assistance throughout the completion of this thesis. Sincere appreciatiorilnust also be extended to Mrs. Elizabeth Anderson (Mrs. A.), the FaCLflty and Staff of the School of Packaging, and Ms. M. Haines for their- support during this ordeal. Most importantly I would like to thank my parents, Tetsuro and Bessie, for their encouragement and guidance throughout my life. ii TABLE OF CONTENTS PAGE LIST OF TABLES . . . . . . . . IV LIST OF FIGURES . . . . . . v CHAPTER I. INTRODUCTION . . . . . . . l II. PROBLEM STATEMENT AND MODEL . . . . 2 III. MODEL VALIDATION . . . . . . 6 Iv. SYSTEMS MANUAL . . . . . . . l0 V. USER'S MANUAL . . . . . . . l8l VI. PROOF OF THE PROGRAM . . . . . . 233 VII. SUMMARY . . . . . . . . 266 APPENDIX . . . . . . . . . . 267 BIBLIOGRAPHY o o o o 27] TABLE OF CONTENTS PAGE LIST OF TABLES . . . . . . . . iv LIST OF FIGURES . . . . . . . . v CHAPTER I. INTRODUCTION . . . . . . . I II. PROBLEM STATEMENT AND MODEL . . . . 2 III. MODEL VALIDATION . . . . . . 6 IV. SYSTEMS MANUAL . . . . . . . ID V. USER'S MANUAL . . . . . . . I8] VI. PROOF OF THE PROGRAM . . . . . . 233 VI I. SUMMARY . . . . . . . . 266 APPENDIX . . . . . . . . . . 267 BIBLIOGRAPHY . . . . . . . . . 27I TABLE 3.] 3.2 4.1 h.2 4.3 LIJI 14.5 lI.6 h.7 5.1 5.2 5.3 5.14 6.1 6.2 LIST OF TABLES SURVEY INFORMATION . . . TEST FDR VALIDATION . . . ACCESS OF THE SUBROUTINES . PROGRAM MODEL LISTING . . COPY OF DATA . . . . CATALOG OUTPUT . . . . LOGGING IN PROCEDURE . . PREPARATION TABLES FOR THE USER PROGRAM OUTPUT I . . . MRP INSTRUCTION CHART . . LOGGING IN PROCEDURE . . PREPARATION TABLES FOR THE USER PRACTICE EXERCISE WITH MRP SCHEDULES PROOF MODEL I . . . . PROOF MODEL II . . . . 133 I37 “+0 169 I72 I95 199 202 229 235 252 FIGURE ’+.l h.2 4.3 h.h 14.5 1+.6 5.1 5.2 6.1 6.2 LIST OF FIGURES Flowcharting symbols . . Flowchart diagram of model . Empty product information sheet Card catalog sequence . . Specifications . . . Quality control problems . Specifications . . . Quality control problems . Product information sheet model I Product information sheet model 2 PAGE 35 37 I30 I36 lhh l62 205 223 234 25I CHAPTER I INTRODUCTION As the field of packaging moves towards a ”State-of-the-Art”1, the peOpIe working in it tend to be drawn into very specific and concentrated areas. This thesis was designed to interrUpt the process of specializa- tion by providing packaging students with a broader perspective of their interface with other departments. In order to accomplish this broadening effect it has been necessary to place students in a simulated corporate environment. Within the corporate environment students have been given the total responsibility for the management of packaging, purchasing, production, quality, and inventory control. The students' goal during the simulation is to maximize the profit they can generate. The simulation has been set up so that other students will also be competing to obtain the same goals. 1Joseph F. Hanlon, Handbook of Package Engineering (New York: McGraw-Hili, I97I), pp I-3. CHAPTER II PROBLEM STATEMENT AND MODEL Packaging engineers working in an industrial environment do not always deal with projects that relate to the fundamental sciences. In many cases, the packaging engineer is involved with more business related areas such as procurement, processing, manufacturing, shipping, and marketing. For this reason it would seem logical that the pre- paration for a career in packaging be based on an education which has a very broad foundation.2 The diversity in the course work necessary to produce an individual who can relate to both the sciences and the arts requires some type of mechanism which can clearly identify an interface between the two. The problem, therefore, is to create a simulation model that will aid students in understanding some of the complex relationships that exist within a corporate environment. Although there are many different types of simulation models available, each is geared for a very specific use. The model which was best suited to simulate the desired decision making process originates in the Mechanistic School of thought regarding educational simulation models. Adherents of this school believe that simulations must conform to a specific IISt of criteria. They prepose that 2Hanlon, pp I-9. computer models fit ideally into this scheme. The model chosen for this study can be described as a decision making game which is programmed on a computer. This model fits the requirements of the Mechanistic School and, in creating this model, the author used the following criteria proposed by the Mechanistic School: 1. Examine the environment to be simulated; 2. Reduce the environment to a desired miniature: 3. Define the parameters and variables within the miniature; h, Create a model which utTlizes the defined parameters and variables: 5. validate the model as a representation of real-life:3 STEP l. EXAMINATION OF THE ENVIRONMENT TO BE SIMULATED The program deveIOped for this thesis was designed to simulate the Operations within a large manufacturing organization characterized by a fairly stable and continous demand. A survey (Chapter III, Page 7) of different pharmaceutical companies was done to provide the groundwork for the paper. A specific pharmaceutical company was then chosen for an Indepth examination. This examination focused on the interfaces among the following functions: purchasing, inventory control, marketing, quality control, production, and packaging. STEP 2. THE MINIATURE Since the purpose of the simulation was to provide a broad overview, it was not necessary to study all of the specific responsibilities of the workers within the identified departments. Instead, the study isolates the procedures that the different departments used for handling 30motosho Ogunniyi, The Methodology of Educational Simulation and Design of a Simulated Instructional Model for Occupational Education (Michigan: Michigan State University, I969), pp. 324A]. specific situations. The frequency of occurence for each of the noted situations was recorded and used In reproducing the object system. STEP 3. DEFINITIONS OF THE PARAMETERS AND VARIABLES For a detailed list and definition of the parameters and variables used in the model, see the sections in the systems manual concerned with the variables and data. (Chapter IV, Page 20) STEP 4. THE MODEL The model created is described in detail in Chapter VI, Page In. STEP 5. MODEL VALIDATION The validation of the model is covered in Chapter III, Page 6. IMPLEMENTATION The final portion of this chapter will discuss the Implementation of the simulation model. A typical simulation game should include: (I) a briefing session, (2) time to play the game, (3) a closing, debriefing session.‘I BRIEFING SESSION The briefing session should provide time for the students to familiarize themselves with the objectives of the simulation.5 Because of the complex structure of the Michigan State University Computer Science Department, it is highly recommended that there be two briefing sessions, one to hand out the user's manual, and another to discuss the procedure to use the computer. During the first session, a brief Introduction to the simulation should be presented. This introduction hOgunniyi, p. AD. 5John G. H. Carlson and Michael J. Misshauk, Introduction to Gaming Management Decision Simulations (New York: Wiley, l972), p. h. should stress to students that the simulation is only an exercise and will have no effect on their course grade. The time spent on this session should be kept to a minimum. The second session should provide the students with answers to any questions that they might have concerning their Operation and the goals by which they are to be evaluated. This session might last ID to 20 minutes. PLAYING THE GAME After the briefing sessions have been completed the user starts the simulation exercise. Each user is responsible for the preparation and follow through of the steps outlined in Chapter V. Page l82. Nothing is really required of the program administrator (the teacher of the course) at this time. If there are any questions or problems he or she should act as an umpire for the situation. It is essential that the interaction between the user and the program administrator be kept to a minimum. If too much advice is given to participants, their decisions may be influenced on a subconscious level.6 DEBRIEFING SESSION At the end of the game, a period of ID to 20 minutes should be reserved for a debriefing session. This is the time when the student should relate some of the difficulties encountered during the simula- tion. This debriefing also creates a different type of learning environment in which the administrator may provide insights that might have been overlooked by the user.7 6Richard F. Barton, A Primer on Simulation and Gaming (New Jersey: Prentice-Hall, I970), pp. 60 and 6i. 7Carlson and Misshauk, p. 4. I) .0 '5 CHAPTER III MODEL VALIDATION The validity of a model is recognized when the model manipulates a set of defined parameters in a way that recreates an object system.8 In order to verify that the model recreates the object system, one must examine the parameters and the way they are manipulated. PARAMETERS This section will examine the two classes of parameters used in the simulation model. The first class of parameters represents the product information. This information is gathered each time a different product line is to be simulated. Since the product information is provided by the manufacturing company being simulated, it is reasonable to assume that the data is valid. A complete list of the different product parameters is provided in Chapter IV, Page 20. The second class of parameters dictates how often the user is exposed to the different problems (subroutines). The limits for these parameters have been determined by a survey of pharmaceutical companies across the U. S. A portion of the survey is provided on the following page (Table 3.l, Page 7). A test program was created to prove that the simulation model calls on the situations in a manner consistent with the parameters surveyed. The test program was based on the same equations and formulas used In the simulation model. The output from the test program is provided in Table 3.2, Page 8. 88arton, pp. 38 and 39. INDUSTRY SURVEY The information reported below was drawn from an industry survey. The information relates to the freq- uency of different situations occuring. Table 3.I >- a .1 DJ 5 E Q S SURVEY INFORMATION I— 2 Lu 0 o z 2 O D n. 2 w Lu d m .— 3 ob LIJ Lu L (D d a: a: o In DJ LI. Ll- < a: IL 2 0 LL 0 -— 2 \° I. HOW often are your specs reviewed? l7 5 2 A l0 2. How often has a trucker's strike 3 2 l0 l3 V2 affected incoming vendor shipments? I % 3. How often has a truck accident resulted in a loss of one of your _ __ ll 21* 1/2 incoming shipments? A. How often do your vendors lie h I about delivery dates? I 7 7 '- IO 5. How often does you company take I 25 l l 5 a physical inventory? 6. Have you ever received the wrong parts from your vendor? 7. How many lift truck accidents h occur In your plant? 8. Have you ever had a fire in your warehouse? * Note: The percent that was assigned to each situation was was based on a minimum of I %. Table 3.2 TEST FOR VALIDATION H as Oi 0‘ it '0 0‘ Oi 0‘ ii 0. 9'. i. O. 1‘ ii Oi Q. Ii 0‘ :: i: i: Oi if it Q. Q. Q. .1 it 9! ii ii fl 9‘! i‘ Oi Oi ii ‘0. i. ‘1 ii 9‘ it 61.! .t... .1 51:122.¢.(26‘§C1.(2¢.¢27§¢.¢31 .r 22.6.‘21.C1.¢.1¢2< Sec}? :(‘2 0 11111 1 11111111 111111111 1 1t a:::asss:sszaaaaas===a3323233333:33333832833883... RRRQRRRRRRPRRRRRRPPRRRRRRRRRRRRRRRRRRRRRRRRRRRRR. 8R. PEER“BEEBPEPPEBFEEFPBEPPBER 9.95:. an. BEEF FEEFEEEEEBC UUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUU. sssss55555555555555555555535555855.355555555558555l a lie aiiifiiOOOSOGQOalidiiaaiii.iaiiiOOGCOiiaatvdaiai i LABELS 'ERS aacacaaaeeaaaaeaaaea * SUBR: 12 Q 21812‘125’591’1921‘ 5599929227 819 228619326850: 61...» i 1 1 1111 1 11 1 11 11 1 11 1t 38:88..........=aas..:33833::23832=3s::a..:saaas:=:s:aaaza R E CAPS UUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUU. 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P O SSSSSSSSSSSSSSSSSSSSSSSSSQCSSSSSSSSSQ~SSSeJSSSSSSSSSSQ P O i t i a a aaesaaaaaaaaaaaaaasaasaaasasasaaaaaaaaaaaaaaaaaasasaa aaaaaaaaaaaaaaaaaaaaeaaaaaaaaeaaseataaaaaaaaaeaaaaeaa 1 O a a K. i E t 17.34567890123‘56789 0123‘56789012256780 C123‘567-890 I "at 11111111112222252221..3§33g35‘19““5565t , a a Q . a a a...ateaittiaiititaotatttitfiiiitittttQaaaatiiaifiotata OiiiiQ{Gifiifiifiiiiiitififiilifififififiiitiiliiiiiiiidfifiifiifi MANIPULATION OF THE PARAMETERS The actual calculations for the manipulation of the parameters were based on the principles and formulas found in the list of referenced sources. It Is the belief of the author that a complex examination of those formulas used in the model would be irrelevant to this chapter: therefore, I would like to note that the formulas are described in detail in Chapter IV, Page 2i. The actual proof that the parameters were manipulated in the correct manner can be seen in the computer proof models (Chapter VI, Page 233). CHAPTER IV SYSTEMS MANUAL FOR AN EVALUATION AND CONTROL SIMULATION OF A PACKAGING PRODUCTION SYSTEM BY Kevin Mason Kajiya IO II TABLE OF CONTENTS SECTION I. INTRODUCTION . II. DISCUSSION . . . . OPTIONS . . SUBROUTINES III. SIMULATION MODEL . . . . VARIABLES . . . . DATA . . FLOVCHART . . . PROGRAM . . . . DATA CHANGES . . . . . IV. ACCESS 8 EXECUTION OF PROGRAM . . . v. SPECIFICATIONS a QUALITY CONTROL PROBLEMS SPECIFICATIONS . . . QUALITY CONTROL PROBLEMS . . VI. TABLES S CHARTS . . . . . VII. PROGRAM OUTPUT . . . VIII. APPENDIX . . . . . . . SM PAGE I2 13 ID I5 20 . 20 27 34 89 . 129 . l35 . Ihz . IAB . 153 . I68 . I7I . I79 SM- SM- SM- \OLD-F'Uo SM- I6 SM- 23 SM- 78 SM-II8 SM-IZA SM-I3I SM-I32 SM-IAZ SM-l57 SM-I60 SM-I68 I2 INTRODUCTION This manual was designed to be used as a control mechanism for the program ”THSKMK“. ”THSKMK” is the programmed simulation model developed for the Masters thesis entitled "AN EVALUATION AND CONTROL SIMULATION OF A PACKAGING PRODUCTION SYSTEM”. NOTE: Any changes or modifications to this program should be placed on file at Michigan State University's School of Packaging. SM-I 13 DISCUSSION The following section describes the Options and subroutines that are contained within the simulation model. SM§2 lh This program was deveIOped to provide packaging students with background information concerning packaging's interrelationship with production, quality control, purchasing, and materials management. The program Operates as a control device that calls on different subroutines to simulate different activities. The following is a detailed description of the program. THE MAIN PROGRAM (THSKMK) The program ”THSKMK” contains three different Operating styles. These styles are as follows: I. The first style is designed to provide students with practice exercises. Any of the subroutine exercises may be called and executed. The second style will execute a series of specified (by the program administrator) incidents to provide each user with the same simulation. This style should be used when the users are evaluated against the performance of others. The final style is set Up to provide two types of random simulations where any of the events may take place. TYPE A. This simulation will randomly select each Of the different exercises (the user will be exposed to all of the different subroutines). TYPE B. This simulation is set-up to randomly select exercises in a prOportional relationship with their real occurence in industry. SM-3 {a x I5 SUBROUTINES FOR PROGRAM IMPLEMENTATION AND CONTROL ‘SEI; The subroutine ”SET3” reads in information and calculates the values that belong in the materials requirements planning schedule. EDDIE This subroutine reads in information indicating which exercises should be called for a particular item, and when the week arrives, the information is reiterated so that the subroutine corresponding to the proper exercise may be called. This sequence makes Up the guided simulation mode of the program (style 2). sea This subroutine calls the other subroutines as directed by the units "THSKMK" and ”ROUTE”. ‘Mflfi The basic function of the subroutine "MRP” is to print out and update the information used in the materials requirements planning schedule. In addition, the routine implements alternatives corre- Sponding to the way the user decides to handle possible strike situations. ‘MREZ This subroutine allows the user to release, cancel, and expedite orders. EVAL This unit totals and prints out all of the costs incurred during the simulation. SM-h l6 SUBROUTINES FOR SUPPLY EXERCISES SPEC This exercise provides the user with an Opportunity to evaluate and revise different part specifications. Positive or negative feedback ls returned after the user's reSponses have been evaluated. 18.925. This subroutine indicates that an incoming shipment of parts has either been destroyed or delayed in a truck accident or strike. (NO evaluation is called for.) less ‘In this subroutine the user must input decisions concerning his or her evaluation Of the incoming quality control problems. If the decision is not the Optimal method of handling the sampled lot, the user is charged an amount which corresponds to the severity of the final results obtained. M63 This routine indicates to the user that the received shipment contains the incorrect amount of parts. (No evaluation is called for.) VENSTK This subroutine informs the user that he or she may be affected when his or her vendor's workers threaten to go on strike. A decision is required indicating the way the user would like to handle the situation, i.e. buy from another SUpplier. VENLIE This routine indicates that a scheduled receipt will be arriving late. The late receival has been caused by a sales representative SM-S l7 SUBROUTINES FOR SUPPLY EXERCISES (cont'd.) VENLIE4(cont'd.) providing false information concerning part delivery dates. (No evaluation is called for.) m This unit informs the user that his company has received another company's parts. This error creates a two week delay of the scheduled shipment. (NO evaluation is called for.) EGELEE This subroutine informs the user that the specified parts being used do not conform to a new Federal regulation. In the future, the user will have to order a different item as a replacement for the old part. (NO evaluation is called for.) m This unit informs the user that a physical inventory has revealed an incorrect balance of a part. (NO evaluation is called for.) EBBLEI This exercise informs the user that a loss of half of the items on a pallet load has occured during a fork lift accident. (No evaluation is called for.) jiuflg This routine reports the loss of two pallet loads Of parts during a fire in the warehouse. (NO evaluation is called for.) OK This unit simulates a smooth Operation. SM-6 l8 SUBROUTINES FOR LINE EXERCISES LINDWN This subroutine calculates and reports the down times for the Packaging line. (No evaluation is called for.) YRSTK This routine informs the user about the possibility of a strike by his own workers. An evaluation of the way the user would like to handle the situation is necessary. LINEQC This routine requires the user to evaluate production quality control problems. Decisions are made by the user and feedback is given concerning the evaluation of the decisions. EXTRA This subroutine reserves space for other production exercises that are unique to the product. FUNCTION This function generates random numbers for the different subroutines. NOTE: The table on the following page provides a detailed list of the different subroutines. This table also indicates the origin of the subroutine's initial access. SM-7 I9 mmz_h:o¢m=m mzh mo mmmou< 1: a2: 9:. «3:3 .3305... of n. au§ a. gun Eu AT. 2 — SM-8 20 VARIABLES This section contains a list and definition of most of the variables used in the simulation model. The variables are broken up into the following categories: I. Product information 2. Schedule (MRP) information 3. Cost information A. Variables passed in common* * The word common refers to a standard fortran programming command. The variables passed in common are variables passed to all of the subroutines. SM-9 VARIABLE NAME I MRPD( I,ITEM)= MRPD( 2,ITEM)- MRPO( 3,ITEM)- MRPD( h,ITEM)= MRPD( 5,ITEM)- MRPD( 6,ITEM)- MRPD( 7,ITEM)- MRPD( 8,ITEM)- MRPD( 9,ITEM)- MRPD(IO,ITEM)- MRPD(ll,lTEM)- MRPD(I2,ITEM)- MRPD(I3.ITEM)- MRPOULI, ITEM)- MRPD(IS,ITEM)- MRPD(I6,ITEM)- CITM(9) ' MRPC (I . ITEM,VEEK) =- IRPC (2, ITEM,VEEI<)- MRPC (3, ITEM,wEEI<) - MRPC (h, ITEM,wEEI<) - MRPC (5, ITEM,WEEK) - 2i PRODUCT INFORMATION EQUIVALENT I FIELD LENGTH I NOTES PART NAME AiO PART NUMBER In DATE (WEEK) I6 VENDOR I AlO VENDOR 2 AIO VENDOR 3 AlO VENDOR h AID ORDER QUANTITY I6 LEAD TIME II IN WEEKS SCRAP FACTOR l2 NORMAL‘% SAFETY STOCK I7 PUBLIC HAREHOUSE I I7 NUMBER REQ/UNIT I3 NUMBER/PALLET LOAD I7 BEG. INVENTORY I7 IONH(X,Y) PUBLIC UAREHOUSE 2 I7 ITEM COST F7.S SCHEDULE INFORMATION (SCHEDULED REQUIREMENTS, THE (SCHEDULED RECEIPTS (ON HAND INVENTORIES (PLANNED ORDERS (RESCHEDULED RECEIPTS , SM-IO , THE , THE , THE THE ITEM, THE VEEK) ITEM, THE WEEK) ITEM, THE VEEK) ITEM, THE WEEK) ITEM, THE wEEK) TCOTPO(ITEM) COTPO COTPI TCOTCO(ITEM) COTCO COTL2 TCOTEO(ITEM) COTEO COTE3 COSTI(ITEM) TCOTHI(|TEM) COTHI COTHh TCOTLO(ITEM) COTLO COTL5 TCOTEX(ITEM) COTEX COTE6 22 COST INFORMATION TOTAL COSTS TO PLACE ORDERS (TOTAL FOR ALL WEEKS) TOTAL COST TO PLACE ORDERS IN AN INDIVIDUAL WEEK % COST TO PLACE AN ORDER 0% x CITM(y) x QUAN. HJRCH) TOTAL COSTS TO CANCEL ALL ORDERS TOTAL COSTS TO CANCEL THIS WEEK’S ORDERS % COST BASE T0 CANCEL AN ORDER TOTAL COSTS TO EXPEDITE ALL ORDERS TOTAL COST FOR EXPEDITING ORDERS DURING THE WEEK % COST BASE TO EXPEDITE AN ORDER TCOTPO(ITEM)+TCOTCO(ITEM)+TCOTEO(ITEM) TOTAL COST TO HOLD INVENTORIES COST TO HOLD INVENTORY FOR ONE WEEK % COST TO HOLD INVENTORY (UNIQUE TO MANY INDUSTRIES) TOTAL COST OF LATE OR LOST ORDERS TOTAL COST FOR LOSSES DURING A WEEK % COST FOR EACH LOST ORDER TOTAL EXTRA COSTS INCURRED FOR AN ITEM TOTAL EXTRA COSTS FOR A WEEK % EXTRA COST FOR A PARTICULAR INCIDENT SM-II 23 COST INFORMATION (cont'd.) TOTCI(ITEM) COSTI(ITEM)+COST2(ITEM)+TCOTHI(ITEM) PURCH(ITEM) TOTAL COST TO PURCHASE (FOR ALL WEEKS) TPURCH = TOTAL COST TO PURCHASE ALL ITEMS TCTI = TOTAL OF ALL COSTS ISALE ' TOTAL NUMBER OF UNITS SOLD SALE = TOTAL SALES FOR UNITS SOLD PROFIT = TCTI-SALE NOTE: ALL VARIABLES THAT HAVE "(ITEM)” AFTER THEM ARE BASED PER/UNIT. SM-I2 MRPc(5,so,9) MRPD(I6,9) IONH(9) STKP(IO) NUMQI9) ICSP(IO) ISPEC(IO) NCSP(lO) lCHECK(IO) IQC(lO) ICH(9l IVKST(9) WKI9) TIMIN(9) SUBR ISTOP IWEEK NQV NTIMES NITEM2 ITYPE 2h VARIABLES PASSED IN COMMON INFORMATION FOR MRP SCHEDULE PRODUCT INFORMATION ON-HAND INVENTORY BALANCE PROBABILITY OF VENDOR'S WORKERS GOING ON STRIKE SPECIAL ORDERS FOR COVERAGE OF VENDOR'S STRIKE I MEANS SPEC. IS OK, 2 MEANS SPEC HAS AN ERROR IN IT THE NUMBER OF THE SPECIFICATION AREA OF THE ERROR IN THE SPECIFICATION I MEANS QC LOT SHOULD BE OK, 2 MEANS LOT SHOULD BE REJECTED. QUALITY CONTROL PROBLEM NUMBER THE METHOD THE USER WOULD LIKE TO USE TO HANDLE THE POSSIBLE STRIKE BY HIS VENDOR'S WORKERS THE WEEK OF THE POSSIBLE STRIKE SPECIAL ORDERS TO HANDLE VENDOR STRIKE NUMBER OF PASSES THROUGH SUBROUTINE "EXTRA” THE NUMBER OF THE SUBROUTINE TO BE CALLED SIGNAL TO STOP THE SIMULATION RUN THE CURRENT WEEK NUMBER OF PASSES THROUGH SUBROUTINE ”SE'I'3'I NUMBER OF WEEKS THE SIMULATION IS SCHEDULED TO RUN THE NUMBER OF PARTS FOR THE PRODUCT + l THE TYPE OF SIMULATION TO BE RUN SM-l3 ITEM FLIP LOP ACT COSTS ISPE NINE(9) SIGACT(23,9) NC NSL 2 Y NPLC RRPD(9) SSPD(9) ICHIQ2(2) IMJR(2) IQCSMP PBP . 25 VARIABLES PASSED IN COMMON (cont'd) THE NUMBER OF THE PART BEING SIMULATED PART OF THE CALCULATION FOR SCRAP USAGE PART OF THE CALCULATION FOR SCRAP USAGE THE ACTUAL SCRAP % SEE THE SECTION FOR COST INFORMATION (PAGE 22) THE CONTROL VARIABLE FOR THE TYPE OF SPECIFICATION RUN NUMBER OF PASSES THROUGH THE SUBROUTINE EXTRA SIGNAL THAT A SUBROUTINE HAS BEEN FOR A GIVEN ITEM I. REPRESENTS THAT IT HAS BEEN CALLED 2. MEANS THAT IT HAS YET TO BE CALLED INDICATOR OF A POSITIVE OR NEGATIVE DIFFERENCE IN THE QUANTITY SHIPPED vs. THE QUANTITY ORDERED I= POSITIVE DIFFERENCE OB NEGATIVE DIFFERENCE NC ALSO CONTROLS WHICH TRUCK EXERCISE IS TO BE RUN %.FIGURE FOR INCORRECT NUMBER OF UNITS RECEIVED INDICATOR OF A HIGHER 0R LOWER INVENTORY %IAMOUNT OF HIGHER OR LOWER INVENTORY NUMBER OF PLACES THAT ARE USED FOR THE SCHEDULE INFORMATION HOLD OVER FOR DATA IN MRPD(II,ITEM) HOLD OVER FOR DATA IN MRPD(II,ITEM) IF QC PROBLEMS CONTAIN ACCEPTABLE OR REJECTABLE LOTS IF QC PROBLEMS CONTAIN MAJOR OR MINOR DEFECTS SIZE OF THE SAMPLED LOT (PRODUCTION QC PROBLEMS) % 0F BAD PARTS DISCOVERED SM-lI-I xx IADJ CITM(9) OVERHD ISALE SALE PURCH(9) IWKSZ IWWW lUNlON IGRVI(h) IGRV2(h) NGRV ITRIKE STKP9 STCST(h,2) IHSTK IEX IMN(IO) 26 VARIABLES PASSED IN COMMON (cont'g) % OF PRODUCTION TIME DECISION IF LINE IS TO BE ADJUSTED SEE COST INFORMATION OVERHEAD ASSIGNED TO FINISHED PRODUCT SEE COST INFORMATION THE WEEK FOR THE PLANT WORKERS STRIKE THE NUMBER OF ORDER QUANTITIES FOR STRIKE PROTECTION IF THE COMPANY IS UNIONIZED OR NOT TYPE OF WORKER GRIEVANCE TYPE OF WORKER GRIEVANCE CONTINUED NUMBER INDICATING THE TYPE OF GRIEVANCE DECISION OF WORKERS TO STRIKE %.FOR THE STRIKE POSSIBILITY COST TO SETTLE GRIEVANCE USER'S CHOICE OF METHOD TO HANDLE THE STRIKE NUMBER OF TIMES THE SIMULATION IS RUN IF THE INCOMING QC PROBLEMS CONTAIN MAJOR OR MINOR DEFECTS SM-IS 27 DATA This section provides the definitions and formats for the remaining variables necessary for the Operation of the program. SM-I6 28 DATA TAPE 70 MAIN PROGRAM ”THSKMK” FORMAT # VARIABLE B FORMAT 2998 IRF II 2004 UPLIM(I6),WWRLIM(l6) 2Fh.2 2998 *NPLC II 2997 *ICHIQ2(2) 2II *IMJR(2) 2995 PBP Fh.2 xx 2000 *IUNION II 2994 IGRVI(h) hAIO IGRV2(h) 2993 STCST(h,2) hF702 TAPE 70 SUBROUTINE ROUTE FORMAT # VARIABLE B FORMAT lOOO *WK,SUBR,ITEME i2,l2 ,I2 UP TO I,OOO CARDS ,I2 4-——-A CARD WITH AN Ii ON IT STOPS THE READING OPERATION * THIS IS DATA THAT MUST CHANGE WHEN SIMULATING ANOTHER PRODUCT LINE SM-l7 29 DATA (cont‘d) TAPE 7O SUBROUTINE MRP FORMAT # VARIABLE E FORMAT 2000 SEQA(8) 2(hA7) 200I SEQB(8) 2(hAh) TAPE Ih MAIN PROGRAM ”THSKMK” FORMAT # VARIABLE B FORMAT 2003 CCTRND Fh.2 2010 NC, NSL, Y, 2 II, II ,F3.l, II 2007 *NITEMS,NQV,NTIMES,FLIP,LOP ,ACT ,ISPE II ,II ,I2 ,II ,II ,Fh.2 ,l2 2005 STKP(lO) IOF3.2 2999 *ICSP(IO),ISPEC(lO) IOIl ,l0I2 2006 *NCSP(IO) lOIl 2008 *ICHECK(IO) IOII *IMN(IO) 20I9 *IQC(IO) IOI2 2009 IWKST(9) 9I2 IVK(9) * THIS IS DATA THAT MUST CHANGE WHEN SIMULATING ANOTHER PRODUCT LINE SM-I8 TAPE IA FORMAT # 205i 2050 200I I900 2002 200A 2000 2000 30 DATA (cont'd) SUBROUTINE SET3 VARIABLE *COTPI,COTL2,COTE3,COTHA,COTC5,COTE6 6(FA.2.IX) STP AlO *MFCAST (2 TYPES) I7 7X,l7 ‘*MRPD(I,ITEM),MRPD(2,ITEM),MRPD(3,ITEM),MRPD(A,ITEM), AlO,lX IA,lX ,I6,IX AIO,IX MRPD(5,ITEM),MRPD(6,ITEM),MRPD(7,ITEM),MRPD(8,ITEM), AIO,IX ,AIO,IX ,AIO,IX ,I6,2x MRPD(9,ITEM),MRPD(IO,ITEM),MRPD(ll,ITEM),MRPD(I2,ITEM), Il,lX ,I2,IX ,l7,lX ,I7,Ix . MRPD(I3,ITME),MRPD(IA,ITEM),MRPD(l5,ITEM),MRPD(l6,ITEM) l3,lX ,I7,IX ,I7,IX ,I7 *CITM(9) F7.S *WK,CFCAST,SIG I2,IA ,AIO , :AIO-4—-—STOP IS THE SIGNAL TO STOP READING *WK,SCRR,SIG l2,lA ,AIO , ,AIO-Q-——--STOP IS THE SIGNAL TO STOP READING * THIS IS DATA THAT MUST CHANGE WHEN SIMULATING ANOTHER PRODUCT LINE SM-I9 TAPE 7O IRF UPLIM(X) WRL I M(x) NPLC-k ICHIQ2(X)* IMJR (X)* PBP XX IUNION* IGRVI(X) iGRV2(X) STCST(X,Y) WK'* SUBR * iTEME * SEQA (X) SEQB(X) 3i DATA DEFINITIONS THE TYPE OF RANDOM SIMULATION DESIRED 1- TYPE A, 2' TYPE B UPPER LIMIT FOR EACH % (CONTROL FOR RANDOM SIMULATION B) LOWER LIMIT FOR EACH % (CONTROL FOR RANDOM SIMULATION B) SEE SEE SEE SEE SEE SEE SEE SEE THE THE THE THE THE SECTION TITLED: SECTION TITLED: SECTION TITLED: SECTION TITLED; SECTION TITLED; SECTION TITLED: SECTION TITLED: II II SECTION TITLED; VARIABLES VARIABLES VARIABLES VARIABLES VARIABLES VARIABLES VARIABLES ll VARIABLES (COMMON), (COMMON). (COMMON). (COMMON), (COMMON). (COMMON). (COMMON): ll (COMMON). WEEK TO CALL A CERTAIN SUBROUTINE SUBROUTINE THAT SHOULD BE CALLED ITEM THAT THE SUBROUTINE SHOULD BE CALLED PAGE PAGE PAGE PAGE PAGE PAGE RAGE II PAGE TITLES FOR THE MRP SCHEDULE (LONG FORM) TITLES FOR THE MRP SCHEDULE (SHORT FORM) 21+ 24 21+ 21. 2A» 2A 2L. 2A FOR * THIS IS DATA THAT MUST CHANGE WHEN SIMULATING ANOTHER PRODUCT LINE SM-20 32 DATA DEFINITIONS (contg) TAPE iA CCTRND IF CCTRND GREATER THAN CTRND THE PROGRAM WILL CALL THE SUBROUTINE 0K NC SEE SECTION TITLED; VARIABLES (COMMON), PAGE 2A NSL II II II II II II II Y II II II II II II II 2 II II II II II II II NITEMS* NUMBER OF PARTS TO PRODUCE THE FINAL PRODUCT (PACKAGE) NTIMES* SEE SECTION TITLED; VARIABLES (COMMON), PAGE 2A 'SPE* II II II II II II II mv II II II II II II II FLIP II II II II II II II LOP n n u u u n n ACT n n n n n u n STKP(X) SEE SECTION TITLED; VARIABLES (COMMON), PAGE 2A ICSP(X)* SEE SECTION TITLED: VARIABLES (COMMON), PAGE 2A ISPEC(X)* ” ” ” ” H H u NCSP(X)* SEE SECTION TITLED; VARIABLES (COMMON), PAGE 2A ICHECK(X)* SEE SECTION TITLED: VARIABLES (COMMON), PAGE 2A IMN(X)* n u n n n n n IQC(X)* SEE SECTION TITLED; VARIABLES (COMMON), PAGE 2A IWKST(X) SEE SECTION TITLED; VARIABLES (COMMON), PAGE 2A IWK(X) H n n n H u n COTPI* SEE SECTION TITLED: VARIABLES (COST INFORMATION), PAGE 22 COTL2* H n n n n n n n COTE3* n n n H n H H u COTHh* H n u n n u H u COTC5* H u n H n u n u COTE6* H n n n H n H H STP VARIABLE TO BE COMPARED TO SIG IN ORDER TO DECIDE WHETHER OR NOT TO KEEP READING CARDS * THIS IS DATA THAT MUST CHANGE WHEN SIMULATING ANOTHER PRODUCT LINE SM-2I TAPE IA MFCAST* MRPD(I6,ITEM)* CITM(X)* we: CFCAST* SIG* WK-k SCRR* SIG* 33 DATA DEFINITIONS (cont'd) MARKETING FORCAST (AVG) SEE SECTION TITLED; VARIABLES (PRODUCT INFORMATION) .. .. .. .. .. N THE WEEK OF A SPECIAL MARKETING FORECAST THE SIZE OF THE SPECIAL MARKETING FORECAST THE SIGNAL THAT THERE ARE NO MORE SPECIAL MARKETING FORECASTS (STOP) THE WEEK OF A PRESCHEDULED RECEIPT (BY SPECIFIC PART) THE SIZE OF THE PRESCHEDULED RECEIPT ('I ” “) THE SIGNAL THAT THERE ARE NO MORE SPECIAL SCHEDULED RECEIPTS (STOP) * THIS IS DATA THAT MUST CHANGE WHEN SIMULATING ANOTHER PRODUCT LINE SM-22 3A PROGRAM FLOWCHART The following section includes a graphic flowchart which will aid the program manager during future modifications of the program. SM-23 35 FLOWCHARTI NG SYMBOLS (START OR END) Start or end of routines or program sections READ / I WRITE nput or output [¥Z=X+Y/2*S 1 Calculations NUM=I,SOT::> DO loops Continue é . Q i Deci5Ions .,__.[ (:::> Connectors Return or call statements for subroutines Figure A.l. Flowcharting symbols * Modified or unique flowchartlng symbols SM-2A 36 PROGRAM 8 SUBROUTINES NAME ELAEE CLASS #* £225?* FUNCTION £595 figggg} MAIN PROGRAM 1 - I ~-- CHOICE OF SIMULATION TYPE 37 26 SET3 SUBROUTINE 2 - l --- SET MRP SCHEDULE DATA AI 30 ROUTE ” ” 2 - 2 --- SET UP ROUTE TO FOLLOW A6 35 CCALL " “ 2 - 3 --- CALL SIMULATION SITUATION A8 37 MRP “ " 2 - A --- UPDATE AND PRINT SCHEDULE 50 39 Msz H H 2 - s --— MODIFICATIONS TO SCHEDULE 59 A8 EVAL H H 2 - 6 --- PRINT OUT COST EVALUATIONS 63 52 SPEC n n 3 - I a I CHANGES 1N~SPEC1F1CATIONS 65 sh TRucK H H 3 - 2 a 2 TRUCK ACCIDENT OR STRIKE 67 56 VENQC " ” 3 - 3 a 3 INCOMING QUALITY CONTROL 68 57 WRONGQ " " 3 - A a h WRONG QUANTITY OF PARTS 72 61 VENSTK " " 3 - 5 . 5 VENDOR'S WORKERS ON STRIKE 73 62 VENLIE n n 3 - 6 a 6 LIES ABOUT DELIVERY DATES 7h 63 WRGSHP " ” 3 - 7 a 7 ANOTHER COMPANY'S SHIPMENT 75 6A GOVREG H " 3 - 8 a 8 PARTS Do NOT MEET FED. REG. 75 6h PHYINV “ " 3 - 9 b 1 INCORRECT AMOUNT OF INV. 76 55 FRKLFT n u 3 - l0 b 2 FORKLIFT ACCIDENT, NAREHOUSE 77 66 F,RE n n 3 - 11 b 3 FIRE IN WAREHOUSE 77 66 OK " ” 3 - 12 b A SMOOTH OPERATION 88 77 LINDwN U H 3 - 13 c I PRODUCTION DOWN TIME 78 67 YRSTK n n 3 - IA c 2 PLANT WORKERS, POSSIBLE STRIKE 79 68 LINEQC " ” 3 - 15 c 3 QC INSPECTION, FINISHED PARTS 81 7o EXTRA n H 3 - 16 c O OTHER PRODUCTION PROBLEMS 87 76 RND FUNCTION 4 - 1 --- GENERATES RANDOM NUMBERS 88 77 * CLASS # INDICATES: 1. program ----------- 2. subroutine control- . . 3. subroutine exercise;l x-y-o—number w'th'n class A. function ---------- ** CODES INDICATE : a. vendor supply situation 0. warehousing problem --->z nap—number within class c. production problem ---- SM-ZS START THSKMK mm COMMON HRPCI5.50.9).NRPD(16,9),IONH(9).STKP(10),NUMQ(9),1CSP(IO), ISPEC(IO),NCSP(IO),ICHECK(IO),IQC(IO),ICH(IO),IWKST(9),IWK(9), TIMIN(9),SUBR,ISTOP,IWEEK,NQV,NTIMES,NITEM2,ITYPE,ITEM, FLIP,LOP,ACT,COTPI,COTE3,COTHA,COTLS,COTEX,ISPE,COTL2,NINE(9), SIGACT(23.9).TOCTP0(9).TCOTC0(9).TCOTEOI9).TCDTH1(9).TCOTLO(9), TCOTEX(9),NC,NSL,Z,Y,COTPO,COTCO,COTEO,COTLO,COTE6,NPLC, RRPD(9),SSPO(9),ICHIQ2(2),IMJR(2),IQCSMP,PBP,XX,IADJ,CITM(9), OVERHD,ISALE,SALE,PURCH(9),IWKSZ,IUWW,IUNION,IGRVI(A),IGRV2(A), NGRV,ITRIKE,STKP9,STCST(A,2),IHSTK,IEX,IMN(IO) (READ N'PLc ' TA'P"E 'Tjo 'NPLCJNILC-E‘ IEx-O [READ VARIABLES TAPE 7? A > K CONTINUE > AEVI ND TAPE 111/ I X'II-X+” SE MO T OTHEF VARIABEESE I IWEEK' IHSTK-I IWWISO IWKSZ'SO STKP -. 50 [READ VARIABLES TAPE 1y fififiaE=HIEREIJ Figure A.2. Flowchart diagram Of model. SM-26 38 A [wRITE VHICH TYPE OF SIMULATION] [READ CD INTERACTIVEUNTy A G: I FOR “"00” S'WLAT'ONJ yo FOR GUIDED SIMULATION - FOR EXERCISE SECTION [WRITE WHICH EXERCISE/ @EAD EX 0 HTS] ( 11 , ‘ YES: MITE ATTEMPT ANOTHER EXERCISE] HP I NT L “54 CHP- Figure A.2. (cont'd.). SM-27 39 a: : NZT-I NTIMES II > v—fi Nzg-I INITEMZ' l ITEM-NZQ-I II CTRND-RND(1) IZZZ-I A 1222-13 Efflé , I r—WF-IZIIZ, Izzz > I CTRND UPLI MINUF 1 TR or FALSE A CTRND WRLIM(NUF) 1 CONTINUE , II SIGACT(NUF,1TEM)-o m SUBR-NUT: I ((9) I - _ IL ®. T m II A < (ma ‘L-o Figure A.2. (cont'd.). SM-28 39 ITEM-NZQ-I II CTRND-RND(1) IZZZ-l IZZ3-II II 1222-13 ,1223-16, 1 I 1 “ML 122.2) II 1 . n”: < CTRNO USLIINNUF FALSE I CTRND WRLIM(NUF) 1 CONTINUE II SIGACT(NUF.ITEM)-O EILEDEI F . - I . “(IS)D II ‘ I ‘9’. _, :53! v TI ;: :1?‘ CONTINUE ‘ : Figure A.2. (contid.). SM-28 1+0 + FOR RANDOM MULATION C D ‘ 5 @ :{NzT-h NTINES> an \I V f 3: Wm: , NITEMQ CTR ND-RND 0) 4,YES 4, N0 A V WIN?" 7 cmuo-cnmm. 90 V A fiuea-mrnwmnfl II 1 ED: :17 A 4 STOP- > '55 _,.‘l i NO .I TENEEEI f 7 0“ ° 4- T-HRPD(9,NZO * r A g g s‘ SUBF- 2 UBR-l T RND * 2 t ({3} 3: _: <© L 4‘ CONTINUE ~ W = ,@ A I Figure “.2. (cont'd.). $14-29 UNTEGER CFCAST. SCRR . ‘JK . s I 5257?] [EONNON (SEE MAIN PROGRAM THSKNRIJ @> (or - NPLL-l I, NPLC-NPLC+I /REAO COTP¥COTL2.COTE‘IJCOTHhfiOTES TAPE IU I COTHh-COTHb/QZ I (READ VARIABLES TAPE 1y I EEAO NRP0(8,9I my I flit-fl?) l0NH(lOI-MRPDIJS,IO\ «W Figure 4.2. (cont'd.). SM-BO #2 I II [NRPc?I,N,NTI-NEI:AST NRPc(I,N,NT)-NRPC(I,N,NTI+NRPO(13,NTI* (HRPC(2,N+MRPD(9,9),9)+MRPC(§1N+MRPO(9.9\-l.93) Figure A.2. (cont'd.). SM-31 43 [REAO wx.cI-'CAST,SIO TAPE Ih/ [MRPC 1211 LN?) IIHRPC (2. I . N‘n +NRPOI8,NTIJ i i —H NPIZ . -NRPC(I MRPC(3, NP, NU-HRPCB. NP-l , NT)+NRPC(2,NP, NT) NPN‘U Figure h.2. (cont'd.). 5M-32 [iiPC(hJN.NT\-O] AEEHIHEI' HETRA-O METRA-HETRA+MRPC (2, I , NT) NF-Z . O I , I I [FETRA-NETRAI-NR pc (2. NF, NT) 1 a: HETRA-METRA4-MR PD (8 J11 ARENA, NF-MRPO(9, NT) , NT) [magnum-Rama} NT) +NRPc(2,NE, N-n HRPC(h,NF-MRPD(9.NT'),N1‘) mama, um NETRA-NETRA+NRPO(8,NT) 4 #2 } Figure h;2. (cont'd.). SM-33 45 MRPc(2,N,9)-NRPC(2,N,9)+MRPC(h,N-I,9) MRPC (14, N-I .9) '0 I :;. ‘=flfiZ7Z-NITEH2-I:> I : : :{fi-I.MRPD(Q,NI+D I . (or ' 7 ’ ::T A I _ I [TSLOP-MRPDI131NI*HRPC(2.NZL9)*I.SCRAEJ ISLOP-HRPD(I3,NI*(HRPC(h,NZ-I,9) +MRPC(2. NZflIW-‘I .SCRAP .2 ,_§ [Toao-INT(ISLOp/NRpo(9,NIti999999IJ A . I - d : II I [E§§C(ZJNZ,NI-IORO*HRPO(8LN)+MRPC(2LNZL31] MRPC(2,NZ-I,N)-IORD*MRPD(8,N) +HRPC(2,NZ-I .NI I : J A FIgure h.2. (cont'd.). Figure h.2. (cont'd.). SM-BQ 1N5 START ROUTE [INTEGER COUNT(9).GCAL(SO.2.9).SUBR,OLDlyE] [EONMON (SEE MAIN PROGRAM THSRNRI] [DATA COUNT/9*O/LGCAL/9OO*Q£J I [EEf-O I N'I 1000 > [CREAO UK,suaR,ITEME TAPE 7o}? ' TEME-OL COUNT IT§g§1:lJ V k O" '— I GCAL(COUNT(ITEME),I_ITEHE)-HK GCAL(COUNT(ITEHE),2,ITEHE)-SUBR V COUNT( ITEMS) 'COUNT( ITEMS) 4-! —_< CONTINUE > COUNT(N)-COUNT(NI:I] T SM-35 FIgure h.2. (cont'd.). Figure h.2. (cont'd.). 47 LFNT'COUNT ITEHE Nv-COUNT(ITEME) & (NV,I,ITEME)¢IVEEK FALSE NV,I,ITENE)#I # END ROUTE SM-35 START CCALL @MMON (SEE MAIN PROGRAM THSKMQJ ‘k—finwe > ‘ MRPc(2, WEEK, ITEM)-O r——— TRUE 8 I til-2.3.156 or 7 II II II T 42 A Ah 45 6 7‘ 8 9 IO II II II 3-I 3-2 -3 -u 3-5 3- -7 3 -9 -I -II IL._.‘L__,‘I__,IL__.‘ L I- L E u ‘ [STIOACTW , ITEM) fl F‘———""—'J I A. i I z ) (EM) 0:1 Figure h.2. (cont'd.). SM-37 II 227 4- ‘T"EONTINUE II .UE..__<:TR 1¥9 ‘ A A lLEQ-SUBR+3I I EII-I [Nv-NN- I Ir'T—‘EEbQ I I H PO(2,IUEEK,ITEM)-O & NZ-I3,0R I5 Figure h.2. (cont'd.). FALSE ‘ a. ACT(NZ,|TEM o ’ ::* 4*)- SIOACT(I3,ITEM):O & f\* 1' i " TYPE-I I < Nz-Is . I fi ‘3’ @ M’ V ‘ ISIOACT(N21ITEM)-Il e——i:;e A4A*;:. .rfi‘. -1P-----‘!--- I I I) [NRPC(I,NjNZI-MRPC(h,N,9)*MRPD(I31NZ)+HRPCIZLN+I,9I*MRPD(13LEifl fl ISIGACT‘IAI -0 deb A Figure A.2. (cont'd.). SM-h7 59 START HRPZ [_COMMON (SEE MAIN PROGRAM THSKMKII LUCK-WEEKm MRPC (2, LUCK, 9) IHRPC (2 , LUCK, 9) «MRPC (It, LUCK-I , SI MRPC (It, LUCK-1,9I-O .f ONTI NU [WRITE IIOULD You LIKE TO RELEASE ANY 0RDERS?/ [READ IRES IN_T/ ,4— 4 II [ITIRITE How HANY 0RDE_RS?/ I EEO Kg INT/ I HM-I NU I I f—URIT‘E IN UNICM VEEK UOULD vou LIKE To RELEASE YOUR ORDEBZ/ I (READ IDUK INT/ 7 MRPCI2, IDWK+HRPD(9, IDO) , IDO)-MRPC(2, IDUK+MRPD(9. IDO) , IDO)+MRPC(A, IOUK, IDO) COTPo-MRPC (A, IDNK, IDO)*coTPI*CITM( ITEM) +COTPD MRPCIII, IDVKLIDOI-O L.___: Er? Figure A.2. (cont'd.). SMoh8 6 O MITE WOULD YOU LIKE I TO CANCEL ANY ORDERsa/ [READ IRES INT] ERITE Mow MANY ORDERS DO YOU UANT To CANCELJ I (READ NU INT] 1 NA-I;NU> Figure A.2. (cont'd.). II [URITE IN UNICII wEEK Do YOU UANT TO CANCEL YOUR "NU" ORDERg/ I mm I II ETCD-HRPNZ, IDIIK, IDOI*COTL2*CITH( ITEM)+COTCO MRPC(2, IDIIK, IDO)-D It— ONTI NU SM-lI9 99 [wRITE wOULD YOU LIKE TO EXPEDITE ANY ORDERSL/ [wRITE How MANY ORDERS wOULO You LIKE TO EXPEDITE?/ I [READ NU INT] j, :JWEA.MJ [NRITE IN WHICH WEEK Is THE "NA" OROER7/ I READ IDVK INT I IOQN-(NRRC(2,IDwK,IDO)+HRPC{5,IDNK,IDO))IMRPO(8,IDO) IOON-I DTIIOONI V 4‘ V WRITE HOV MNY OF THE "IOQN" ORDER QUANTITIEy WOULD YOU LIKE TO EXPEDITE? [MUM-I NT(MRPD(9JIDOI*,S_OI] t E J 1 r '1. mm THE mxmun AMOUNT OF NEEKs You CAN EXPEDITE my ORDER '- "NUH“, HOV MNY WEEKS WOULD YOU LIKE TO ADVANCE THE ORDER? Figure h.2. (cont'd.). SM-SO 62 COTso-COTEO+C OTE3*EX PA'C ITM( ITEH)*MR PD (8 , IDOH'NOQ MRPC (s, IDHK-EXP, IDO)=HRPC(S, IowK-EXR, IDO) +MRI=O(8, IDO)*INOQ L97-INOQ-(MRRCIS. Iowx, IDO) /MRI=0(8, IDO)) MRPC(2,IDNK,IDO)-MRRC(2,IONK,IDo)-L97*MRPO(8,IDO) MRPCfS,IOUK,IDO)-MRPC(51IDWK, IDO)-(IN0Q-L97)*MRPD(8LIDOI I (5} I MIPOU I , ITEM) -MRpo(I I , ITEM) +IRESS| IONH( ITEM) -IONH(ITEMI -IRESS I 7' 2 RETURN I END HIPDZ Figure h.2. (cont’d.). SM-SI 63 I START EVAL I I UNTEGER RRPD(9I . SSPD(9) AW] I liOHHON (SEE MAIN PROGRAM TI-ISKMI<)j I LDIHENSION COSTI (9) ,COST2(9) ,TOTCT(9fl I COTHI-0.0 TOCTPO( I TEM\ ITOCTPO( ITEM) +COTPO TCOTCD ( ITEM) OTOCTCO ( ITEM} +COTCO TCOTEO ( ITEM) ITCOTEO( I TEM) +COTEO EOSTI ( ITEM) -TOCTPO( ITEM) +TCOTCDI ITEM) +TCOTEO (ITEM) I COTHI-( IONH( ITEM)*COTMII+(MRRO(I I , ITEH)+MRPD(I2, ITEIT)I *COTMtu-COTIIMC ITMI ITEM) [COTHI-COTHI+CITM( ITEHI‘H . I*COTIIh*SSRO( ITEMH TCOTIII ( ITEM) -TCOTHI ( ITEM) +COTHI TCOTLO( ITEM) -TCOTLO( ITEM) +COTLO TCOTEX( ITEM) ~TCOTEx ( ITEM) +COTEx COST2-( ITEM) -TCOTI.O( ITEM) +TCDTEx( ITEM) TOTCT( ITEM) -COST1 ( ITEM) +COST2( ITEM) +TCOTHI (ITEM) C OTPOICOTCO'CDTED-COTLO'COTEx-COTH I '0 (I) SM-SZ FIgure h.2. (cont'd.). 6h [WRITE Do YOU WANT TO CDNTINUEL/ AZEEAD ANS INL/ TCTI-0 TPURCH-0.0 Law—0.0 , I 4 N-I NITEM2 [DUM~DUM+CITMIN§NH ~_E 4:: CONTINUE SALE-ISALE*DUM SALE'SALE*I. O I wRITE COST AND PROFIT SUMMARY DEBRIEFING EV END EVAL Figure h.2. (cont'd.). SM-53 65 I START SPEC I V [COMMON (SEE MAIN PROGRAM TMSKMRLJ fi*@ 7 -or0 V wRITE YOU COULD HAVE BEEN ASKED‘??/ / ANALIZE THE SPECIFICATION 998 ¥ /WRITE YOUR BOSS HAS TOLD YOU TO EXAMINE THE SPECIFICATION FOR ”ITEM” YOU ARE USING I I I) V ITE SPECIFICATION DOES NEED CHANG /URITE CORRECT EVALUATION, N ‘ CHANGE NECESSARY COTEX'COTEX+ZO0.00 _.___._—JI Figure n.2, (cont'd.). SM-5# 66 I I /DRITE THE SPECIFICATION DOESN37/ w P-IT M I WRITE IN wHICH AREA DOES THE ICOTEx-CO"EX+200.00I SPECIPICATION NEED CHANG I €é® Ifififi'fiF'Tfi7 IL /VRITE THIS IS NOT THE AREA FOR CHANGE ISAv-C:IOI PACKAGE FAILS DURING DISTRIBUTION ‘f E 'EN THE EORREET AREA; I wRI YOU HAv 3T. Figure h.2. (cont'd.). SM-55 67 I START TRUCK I ‘ [COMMON (SEE MAIN PROGRAM THSKMR)J R TRUCKER STRIKE ORDER FOR ”IWEEfy/y WRITE YOUR SCHEDULED RECEIPT HAS BEEN- WILL BE ONE WEEK LATE DESTROYED IN A TRUCK ACCIDENT I 'hRPcZ5,IwEEK+I,ITEM)-MRPc(S.INEEK+I,ITEM) PURCH(ITEH)-PURCH(ITEH)+MRPC(2,lWEEK,ITEM) +MRPC(2,IwEEK,ITEM) *CITH(ITEM) MRPC(2,IWEEK,ITEH)-O MRPC(2,IWEEK,ITEHI-O I END TRUCK I Figure A.2. (cont'd.). SM-56 68 START VENQC I COMMON (SEE MAIN PROGRAM THSKMKW ILLLL'ITEMI ITEM-I LLLL-NITEMZ E _L L. I £JRITE MAJOR OR MIIIOB7/ ZOO :— I URITE SORT LOT RETURN LOT USE LOT AS IS [READ IMGMNJIHNLT INT] I /wRITE YOU SAID MINOR /WRITE SHOULD HAVE ACCEPTED LOT THEY ARE MINOR MINOR DEFECTS I I I §OT§x-COTIEX+§OO : DO] | gm-COTIEX+EOO . DO | A I II II URITE YOUR LOT wILL Gory IIRITE YOU SHOULD NOT HAVE TVO UEERS LATE 225 RETURNED THE LOT IT I Ins ACCEPTABLE MRPc(S, IWEEK+2, ITEM) -MRPC(5, IwEEK+2, ITEM) +MRPC(2, WEEK, ITEM) MRPC (2. IWEEKLITEHI-O ® II I Figure h.2. (cont'd.). SM-57 6S? I WRITE YOU USED A LOT A PRODUCT RECALL///I THAT WILL CAUSE I [COTEx-COTEX+IOOOO.OO| I IF THERE VERE DEFECTS YOU wOULD HAVE HAD TO /WRITE RECA THE LOT LCOTEx-COTEx+SOO.OO] I II I I fiFHTE PROPER DIAGNOSIy OP THE LOT II ILE Figure A.2. (cont'd.). SM-S8 I /I.IRITE YOU SORTED AN Ac TABLE LOT ICOTEX‘COTEX+ZO0.0QJ I fl I WRITE YOU HAVE RETURNED A LOT THAT SHOULD HAVE BEEN ACCEPTED CDTEX-COTEX+ZOO 00 i‘ 70 I II 6IO WRITE PROPER DIAGNOSIS OF THE LOT [wRITE NO PROBLEHgl WRITE MINOR DEFECTS CAUSE A DROP; II IN SALES ,o I l COTEx-COTEx-I-aoo. DO I 4) fi' FRITE THE DEFECTS ARE MINOR ANT COULD HAVE BEEN ACCEPTED WRITE DEFECTS ARE MINOR AND WRITE THE LOT SHOULD HAVE COULD HAVE BEEN BEEN ACCEPTED. LACCEPT THE LOT CONCAINS MINOR r DEFECTS c x OTEY+200§ DO] I COTEX-COTEX+SOO.DO Figure A.2. (cont’d.) . SM-59 7I WRITE LOSS IN SALES DUE l/VWRITE DEFECTS ARE CONSIDERED IO BE MINOR NOT MAJOR TD MINOR DEFECT I! I COTEX'CO'I'EX-I-I OO . OOj COTEX-COTEX+BOO . OO [rWRITE THE LOT HAS ACCEPTABLEJ’ I II [COTEx-COTEX+2OO,Ool [WRITE YOU SHOULD HAVE ACCEPTED THE LOT/ / WRITE YOUR MISTAKE WILL CAUSE ICOTEX'CDTEX+SO0.00I A MAJOR PRODUCT RECALL I END VEIQC Figure A.2. (cont'd.). SM-60 '72 I START WRONGQ I I [COMMON (SEE MAIN PROGRAM THSKMR)J lfWRITE YOUR VENDOR OF ”ITEM” HAS SHIPPED THE WRONG QUANTITY OF PARTS,/ If NC‘INT(RND(I)*2) NSL'I NT(RND(I)*h) I I (or - C NS'NSL CORRI-(NS*.I*MRPC(2,IWEEKLITEM)) NS' NS L CORR-NS* . I*MRPC (ZjiWEEKLI TEM I _ A '— fi I MRPC(2,IWEEK,ITEM)-MRPC(2,IWEEK,ITEM)+CORR - PURCH(ITEM)-PURCH(ITEM)+CORR*CITM(ITEM) Figure 4.2. (cont'd.). I CG“ I Nc-IABS(NC-I NSL-NSL-I II C: RETURN I .I END WRONGQ I SM-6I '73 START VENSTK [COMMOM (SEE MAIN PROGRAM THSKMKII V lNFFF-IWEEK I RITE VENDOR‘S UORKERS MAY Go ONTSTRTKE ALTERNATIVES: I. PURCHASE LARGER AMOUNTS 2. DO NOTHING 3. USE DIFFERENT VENDOR I [WRITE WHICH ALTERNATIVE_?/ I m ICH(ITEM) INT/ WRITE HOW MANY ORDERS AND WHAT WEEK WOULD YOU II LIKE THEM TO ARRIVE? I I II AlfitAO NUMq(ITEM) IHKIITEM) INn/ I II [PURCHIITEMI-PURCH(ITEHI+CITH(ITEM)*NUMQ(ITEM)*MRPO(8‘ITEMIJ [WRIIE PRAY THAT THERE ISN'T A STRIKE7 A .4 A _—‘ A a fi w SEES! WRIT O DER WILL COME} BU“ PRICE WILL BE 10% GREATE§7 I k u—-— 'I IIWKSTI lTEM)-NFFF .®" mm END VENSTK Figure 4.2. (cont'd.). SM-62 71+ ISTART VENLIEI I [COMMON 4(SEE MAIN PROGRAM THSRMR)j I (“UR"ITE VENDOR LIED ABOUT DELIVERY DATE/ I HRPC (5. IIIEEI<+I , ITEM-MRPC (s, INEEK+I , ITEM)+MRPC (2, WEEK, ITEM) MRPC (2. WEEK, ITEMI-O I END VENLIE Figure A.2. (cont'd.). SM-63 75 ISTART WRGSHPI I [COMMON (SEE MAIN PROGRAM THSKMKIJ I [WRITE RECEIVED WRONG SHIPMENTl ONE WEEK DELAY/’ I MRPC(S,IVEEK+I,ITEM)-MRPC(5,IwEEK+I,ITEM)+MRPC(2,IHEEK,ITEM) MRPC(2,IHEEK,ITEM)=D RETURN I END WRGSHP Figure A.2. (cont'd.). ISTART GOVREGI I [COMMON (SEE MAIN PROGRAM THSRMRIJ I WRITE AFTER ”X“ WEEKS YOU WON‘T BE ABLE TO USE PART ”ITEM“ PROBLEM INDICATED BY FEDERAL REGISTER. ETURN I END GOVREG Figure A.2. (cont'd.). SM-6h 76 ISTART PHYINV I I INTEGER Z EOMMON (SEE MAIN PROGRAM TMSKMK) J z-INT(RND(I)*2) { Y'(INT(RND(I)*.30)+I)*,IO I I [N'RITE PHYSICAL INVENTORY TAKEN? A D II MITE INVENTORY LOWER BY Y°/,/ [WRITE INVENTORY HIGHER BY Yy I I [IDNHIITEM)-IONH(ITEMI+Y~IONHQTEI9J | IONHIITEM)-IONH(ITEM)-Y*IONHLITEMD END PHYINV Figure A.2. (cont'd.). SM-65 77 START FRKLFT [fEOMMON (SEE MAIN PROGRAM THSKHKIJ WRITE LIFT TRUCK ACCIDENTliLOSS=.S OF A PALLET] [IONH(ITEM)-IONM(ITEM)-.5*MRPO(IA,ITEMIJ Figure A.2. (cont'd.). START FIRE |:CDMMON (SEE MAIN PROGRAM THSKMK)! II [WRITE FIRE IN YOUR WAREHOUSELiLDSS OF TWO PALLETS/ NH(ITEM)‘ ’°' ' .< I IIONH(ITEMI-O I.__4_—J Figure A.2. (cont'd.). SM-66 78 ISTART LINDWNI I |C0MMON (SEE MAIN PROGRAM THSKMKII DOWN-DOWN/Z IL.__II I [WRITE LINE IS DOWN BY XXXI [WRITE GOOD DECISION To ADJUST LINE/ I <___‘I I X)n7 4:or - XX‘ 20 ETURN I END LINDWN Figure 4.2. (cont'd.). SM-67 79 I START YRSTK I I ICDMMDN (SEE MAIN PROGRAM THSKMK)j I ""TTRIKE-O IWKSZ-IWEEK+7 -‘ W! UNION. ;— r I I [WRITE YOUR WORKER'S UNION MAY Go ON STRIREZ' AlWRITE YOUR WORKERS MAY Go ON STRIKE/ I ::r' —I:{:: 4:: .j IF A STRIKE OCCURES IT WILL LAST TWO WEEKS FOUR ALTERNATIVES TO HAVDLE THE SITUATION: I. GIVE IN TO WORKER'S REQUESTS 2. HIRE OUTSIDE PEOPLE DURING THE STRIK 3. BUILD PRODUCTION BEFORE THE STRIKE It. 00 NOTHIMB WHICH ALTERNATIVE DO YOU WANT TO TAKE? ‘L. (READ IFSTK? T‘* ‘:=* __ HIPS ::E z: ;_ _. 3 l 2 H I I I ST‘KI’9-O E: a o I STKPC :- _COTEx-COTEX+STCST (NGRVJ IUNIONI ITE YOU WILL BE CHARGED X AMOUNT 1 NO POSSIBILITY OF A STRIKE I—Q Figure A.2. (cont'd.). I II I SM-68 8C) ‘ WRITE EXCESS TO PUBLIC WAREHOUSE CAN”T USE UNTILL STRIKE WEEji/Z ENTER WEEK OF DOUBLE SHIFT I .[EEAD IWWW INT7 II 4::IEEEEiEEgzzz::-JL—.-———————4-I {'0' I LUCKYS-NITEMZ-I L'I3 > : trl-Nl—IIJ LUCKY3> I NHKEE'IWKSZ-IWWW+I TCOTHI(INI)=COTHH*MRPD(8.9)*MRPD(L,INI)*CITM(INI)*NHKEE+TCDTHI(INI) TCOTHI(INI)‘CDTHb*MRPD(8,9)*MRPD(L,INI)*CITM(INI)*(NWKEE+I)+TCDTHI(IN! az: 4-lh-—-<:EEEE%INU I [OVERHD-OVERHD+CITM(9)*2*MRPD(8,9)*NHKEEI IL—Q) I ETURN I END YRSTK I Figure 4.2. (cont'd.). SM-69 BI START L l NEDC [COMMON (SEE MAIN PROGRAM THSKMK)I ___ ._9 '«®>* II§Z.II d’sz A II§UALIIIO+I§ZI [WRITE ACCEPT OR REJECT LOT‘?/ "i v zfiEAD IANS INT V I IVR'TEE SORT' 0R SCRAP'Z’ RIT R aI .77 /READ ISORST INT; ‘EEAD ISORAC INT/ i 4. _j Figure A.2. (cont'd.). SM-7O 82 W A [ERITE THESE DE? CTS ARE “? M:n:R5/ AZQRITE WRONG SORTING PROCEDURgl "I 1 1 [EQTEx-CGTEX+1030.T‘I | chgx-90T§x+goo,co| *1 fi ‘1? QRITE you MUST RE- VALUATE THE PRoaLefl E 1 A [WRITE SORTING WILL COST $200.0(y NST-N I TEMZ- l HRPC(2,INEEK19)-MRPC(21JVEEK49)-IQCSHP*P8P <1 HIQZ( lQZ)-ID v Figure h.2. (cont'd.). SM-7l 83 XLX'RND(I) Lxx-INT(XLX+.6OI /fiRITE DROP IN SALES DUE To LACK OF CUSTOMER APPEALN/ ICOTEx-COTEX+AOO;99J HIQ2(IQ2)-ID I T URITE YOU HAVE PROPERE:// wRITE YOU WERE NRONO IN YOUR OIAGNOSED THE LOT EVALUATION, BUT HERE I VERY LUchL, ‘ COTEX‘COTEX+200.00 ‘L—F ~4 1 Figure h.2. (cont'd.). SM-72 1 /ZE:TE INCORRECT EVALUATION (MINOR DEFECTS‘ [VRITE SORTING NILL COST $200.00] V CHARGE $200.00 4- $300.00 1 COTExaCOTEX+2OO.Oo 1 COTEX'COTEX+300 . 00 C0TEXOC0TEX+2 00 . 00 NRITE MINOR DEFECT: YOU REJECT59/ / AN ACCEPTABLE LOT. N 1"?!” -l IONH(NST)'IONH(NST)~lQCSHP*MRPD(l3,NST) OT x- OTEX+| HP*CIT N TI* I 1 __.., ::~ TA—"'5fiTINU 1 [i§56(2,IVEEKLg)-MRPC(2,IHEEK,9)-lQCSHE] «at HIQZ(IQZ)-ID ’ Figure h,2. (cont'd.). SM-73 85 V S::F* “(ZED II lNST-NITEHE-I! 1 []ONH(NST)-IONH(NSTI-IQCSMP*MRPO(I3,NSTI] «m3» MRPC(2,IwEEK,9)-MRPC(2,IVEEK,9)-IQCSMP ICHKSOIQCSHP*PBP CSTT-IQCSMP*CITH(ITEH)-ICHK8*CITH(ITEHI-ZOO OO RITE YOU COULD HAVE SAVED ”CSTT” DOLLAR IF YOU WOULD HAVE SORTED THE LOT! COTEX‘COTEX+CSTT I /1fifF?E"§fiOUEO"fiAVE REJECTED THE L037 RITE SHOULD HAVE LED To A REJECT DECISIO V SIOOOJOO CHARGE MINOR DEFECT SALES DROP WILL COST YOU 5600;00 COTEX-COTEX 00.00 J. 4 V [URITE YOU HAVE PROPERLY MAW ® FIgure 5.2. (cont'd.). SM-7A 865 800 ‘Z/WRITE YOU SHOULD HAVE ACCEPTED THE LOT THE VRDND DIAGNOSIS VILL COST YOU $300.00 fib———O URITE EXAMINE THE CONTROL CHART FOR THE PROBLEM DO YOU WANT TO MAKE ADJUSTMENTS ON YOUR PACKAGINQgLINE? I 1 EEAD IANS INT] ‘ OTEx-COTEX+200.OOI IADJ-I I I I RETUR END LINEQC FIgure h.2. (cont'd.). SM-75 87 < START EXTRA I I [INTEGER SIGACT(23.9LJ I [COMMON (SEE MAIN PROGRAM THSRMRIJ 1 NEVENT-I NINE(ITEMI-NINE(ITEM)+I I...___. T),;T)=M9PD(8,NT)+MRPC(4,NA-MRPD(9,NT),NT) I NT )0 us NR. "8 .06CT .NSIMRUO AX(TT16: 6: N: NEEAE=(A0(ADIA (LTHBOCRTCPTTR ((IR XPT PT NT FFRUUEREOREPOE IIHFULMMGMMGCN c 0 05 4| 00 AJ 0 11 4| 34 6 8 8° 8 88 8 1 cccc F I H 4 I P K i N A T I R S K C E E s V- E L H T U B 2 E A 4| or N L \l I A I I 6 X S A I 5 H E V I \l I )2 L A - Ht "4| 9 .4 E EK F. I A E i T T Tx L B t A It .12 I i i D II II A L t t 06 1* V L 4 N 11 15 A I 4 N 0 (I (K H .4 0 I D OF. E T. T P 4 PE 8 Q E T A Re R“ \l I L R c N In. 1. L 7 U H .1. IR I I )I L I D R \IF )5 )X M (II I E 0 "I "D FT E "H * H F EC ER EI T.E C N TE T0 T2 ITT4 F S I In. IN IT. IT... I 0 IS .8 I I 3le7 G T 3" 8I 9 TUTI 25 I C (9 (X (4 (Is I SI- 1 U 01 06 0" 00K. KI .T 0 PI PI PT PE" UP I 0 RX R0 R RRIF IK R R M1 "1 MD M :0 .C H D. \l (I. In» IR I01 )0 )0) I \I I \I )E \IHME "T s s "1”!» M H "L "ZEL ES T T EAET. E 4 F. EH ETTI T R N T.TI TS T T9 T.TP ID A I I. T.- IR I T. I IX IK IN T R INIT .0 I IX .520 60 S P 157.9. 40).) 66 7210 1C (TI\A ("*()( I I\ II\T (E i i DID? DETDGDG 0605 Us .4 4. PH?” PVNPTPT P19. P i * RSRS RRERAR‘ RARR RR 4 t HpflI H9CHIMI_H;"U ”U Q *))X\IX\I \l ‘K’X’X \IX)O )0 \I 201112 33:09.50 .00le 8T5 0401010 319.0101 011* 84*0 4|: 0060,0I05IO0IOI0 11414141144341! 141.4 1.4.41 ITIOAJAUIII II. IIIKI\ TTfiTATiTQZTiTi TAT,‘ TQZTKEH 66(6(6(6(I6(6( 6(6I\ 6(1655N ((T!\TI\TI\T ((TItT (TI\T.\II\T TEUO EEAEAEAEA EAEA EAEA! EAtEUIf. TTHTMTNTM-THTH)TMTH 4TH. TI: a 91.1va RIRIRTID.IP7IRIR’ IRKI 8 CH QROPOROROCROROIRORO IROEREAO HHFHFUFUFAHFUF IHFUFZUFQUNLN C C +1 IT M) C 0 0010203 0405 06 I... 8 05 C 0102030 £050 60 1 8 77 1 0202020 2020 20 0 0 22 4| 4| 4| 4| 4| 4| 4| 4| 4| ***** CALCULATES NEG BALANCE ‘**** NAB=IHEEK C¢1 ,LAC +NRFC(2,NAB,ITEN)4NRPC(5,NAB,ITEP)-MRPC(1,NA8,ITEH) .391 ,390 1 9E:— SUU 8NOCKII 8 3 a N -. CTT c c .. "(NN AOAKOFOU ND NCNICC 04v 90 0 A H K ) 0‘ N I 2 I I i t A i 4 t t H it 3 i t I 2 R) I El * I B I i "v- t 4. U I c t "X P t H TC 5 E I 59. S .L 2 GM 4 H I I" \l 4. D I 0 H i E 0 E i H 4. INT T i c N I i S)" OI ' 13 T 3 R F1 I ”R 4| 0 n. (1. TE K T 11 B C A F: I) )H N C L5 4 Z” I I ANA IN 2 0 H IR“ 1. 4| N )5? f K I TSU I XE C .3ch (G N 6 R+4I CI I\ E IE. I PD c N \IFNH) R P t (8 "IQ R 5 65!. I. H T ET I) 55 a N NN)HH. TT \I To AIC4|3 UU H R8 oRL I I 9.9. E P7. turn-.142 I» T 4|" NIT. + 0* I to 41“ II\ or it 0 I if: C IiV/\5 NO. Luigi; t AXiRH I at. i i I I4! *0 N9t64l a = 4.41195 4F. ) I...)It)1 IL 8 8c \) 08 7XQQ4I \l) in 2 2T 02 CO 0.9 1.1 I 4. O I O In”. 4 4 KKZ 4 TA 4|AI44| 0Q CC4| T5 In... I I AL EE NNKEE 6.1! 1.24..” 4 4 CUUO 4C0( 6(101 "In SNNN = CAle (T II\= E: 14. (TIA ANEA EA EL TT gCTTR NzTH TH. TL LIT. PNNT (CIR IR IE1: (I\ CONDO-t FARO ROHD S a EFF. DDMCCH INN-P HF3UILNII c 20 o 07 5 T4! 2 8° 8 55 9 2° 2 4| 1. cc c c SM’92 (cont‘d.). 10% Table “.2. SUBROUTINE NR9 I L P N E E S E E I ) n U ) a S 0 ) I L 0 L C 2 : L N L E N 0 E I E B I N s ) s 3 I I ) ) I ) T 1 \l \l I \l s H I s A C L ) K L 4 L E L L N 0 L H E L i L T L L P E E E E Q E I E E I R S T H S 4 S I S S L M T. I I I t I D I I A I I a I I N 2 I B \I K o D K E L I D L 9 E N N E L L S N L E t I E I I E U E C I E V i 1 H4) 5 \I N \I D S C \l S T t .4. I) C ) I t E I F ) I A 4 N at C ) : t H a H N I 6 O I OH P M D N C 0 M E D E 2 N1 N E N 2 s N 4 T N N T C I I I T I I I \l T. I U C )4 + I ) X F ) H I ) T 0 P )I 1 I N 8 0 N E D N s R "C N 0 E I E T N E R T N E0 E N T i F T I I T I N + TI T I I D L I I F I F I 1 ) It I 3 I 0 A)) I 0 N I R 8 Z I” I C 0 I N4) 0 N C D E D 3 N a 01 0 C N P 2* N I C N N I a N I N F I E D I" S 4? F I T E 0 1o \I CI I H E P N21 ') N H F L T 1 9 1* 2 M N 01I N! C H N s U C I C" C C C N Csx CH C C C E D o 5 D 0 C1 C C C E EE1 C1 P S C T E G 8 P 1 PI P s P z SNI PI N B P A N ) 3 R C "4 N B M O 5. N4 N A N C C 4 N T "I N A M R S)I "I C I M I S 4 1 0 i C CC C I C F TEI CC C C C D Q 8 T ) A C0 C C I * NNX 1a I I I N S E 3 9 5 II I I ) I ) I+1 )1 ) ) ) I D 4 I u I I )4 ) ) Q X ) PKC OI O 0 G N V 2 G N S L. k L 0 L “I ) 8 * PE3 “It “I 41 ‘I E q 8 ) I ) CH + C + C +C ) I N E1 +CN +C +C +C E W 3 2 A 0 A2 F A E A FA i i 1 *NI F81 F9 F3 EE E i I o C + OI N90 N00 No N t C *It NQI N0 N0 N0 N t D 2 5 9C 2 E7 SIE aIE SE 1 N 3 *CH 3E4 :E :E :E Q) i N 8 TT‘P 5 SA 085 9:5 as C 2 3 tC1 2 GSA as as as It i A13 THIN K )I) IL) ) IL)) I))o )I)I)O)I) 1 I).1 I) ) I), I))))A4)O 4+) TENN N 8X9 ))8 9 ))89 )897 0X1X2 2X91+ )3X9 )3 9 ’39 )3920NR2 12$ TNE: 1 I 010 90C 0 990° 9C°I.1818° 1SO+L 931° 93 c 930 03OCC1E3 4NT NIE) + 4 0 6 4 4O C 4 400 4009 o I” I0 0 ELL 40 6 4o O 400 4000.2 Tn. GET TUZ K T 111 001 1 0011 011 1.1.1 1i1LE 01.1 01 1 011 G1111QA1 ETT EzT‘ E G I I EEI I EEII EII I I I IOIES EI I EI)I EII EIIII-LI 14IT 2 NZaI E 4 1.1 441 1 4411 411iE1fi1t1 1*1SI 4191 4151 411 41111. 1 EOENNEPE4NNNEEHEKE 0C0 "N0 6 ”N06 N00CU0C6C0 0C0I: N0C0 NOL0 N06 N0000CE6 "V's-"RUN IUUIUEU CTC EEC)C EECC ECCTNCTCTC CTCIS ECTC ECLC ECC ECCCCTVC NQVSVMMNE‘31NNaNENN EAE TTELE TTEE EETEEAIEAEAE EAELL FTEAE FTEEE FTEE FTEEEEAIE INTTQI ITEECIIKIHIR TNT LIITLT LIITTbNNITTNTTHTPT IPIZaCCIEI3aCCIIsaaCIIRNIRIRI RORaFFFRSPaFFFRREQFFRROOROROR NFHLNIIHIHLNIIUHNINIHHFCHFHF“ C TlTLL1NITNTZNITSTSNITT‘NITTTTNTT IRIEEIHCIRISSCIIISSCIIxaCIIIIRII RORSSFQFRDNFOFNIREOFRPEQFRP'ROSR HFHIINII“ENNIIHuNNIIHNNIINkurou c T:ITNTLTI33CTTETITU NVCTCNLNC PNNENCNTD OOFTFOAUFOOROOHOFOEN CNINICCCIDDNCCICICRE 8 909500010 020 033 0 0 1 9 36 5 2 0 900011213 415 637 0 8 8 9 88 8 3 0 230330303 303 303 2 3 3 9 33 3 3 1 1 1 1 1 1 1 C C $M‘93 (cont'd.). 105 2-5 Table h.2. 2 RP: SUBROUTINE HR: SUBROUTINE MRPZ Ico TO 2'0 o>=6 NO)GO TO 460 I D M U)N1IID 97H “(1 ”8.10) I 0 on: 100)*corp1*cr1n(rren)+corpo f o>=5 9)8MRPC(2 I UCK-1,°)=C 1 H R ) H 2 H ,*UOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS *HOULD YOU LIKE TO EXPEDITE ANY 0‘ YOUR ‘K*HRPD(°,IDO),IDO)8HRFC(5;IDVK,IDO)+HRPC(2,IDHK+FRPD(9,I 6 I 006) sexiw LUCK 6 t S 3 2 I 1009) I.E22EI *22AI 1220 PD I.t22EI. 22AI 2P0 I.OZEI ZAI 1 H) I OOPG ! LEEIIiY (A 1! . 1N1. f§RIEE1i 0 IA .1. f~1io 6?.EE1iN I 19) (N1! 8 R OR3CC.I E. IIUUbf 0(56(TO( 6( O(.OH.UU6(OO(56( O( 6(10MIUU6( 056(t0 6(0 EN1BETTP I T 25HNa2«nnpo(a,9)«nurse I F O R 0 2 2 6 IT "I KS NI . V9 9 TiIEIAT I I NIHI 3.09E9ED (TSNCSHéTU 302I I ND NSNNN EA AUESIxAU Y3EH N)IHOI9I R TNEHORIONI3K5ET TITPTTPTLU IRLCU HARCTC K0 ONNE NKNLTD R08 RA EoraUOHC CIUVOUTOAEN UFUSPEUD FILLDNT)TI\C1 GCSCCR‘ ccccc C c 01 3 o O 9 ‘1 a 3 a 9 so fl. 5 s 9 4| 2 SH-ll3 l25 (cont'd.). Table A.2. SUBROUTINE LINEQC I(P9T IN IVT(0) In )IOUCqfiHI OMCP IN I «II TYRUIX I\TTC IJIE OUTSTAVPS TII C( C ( I ICDET P)E9To LS KQRC ISA I 9 Id IL(A$ ()Mq/zlns I HOELOPIE NTTTCR (K UCIOTRDI BICNC I RR . d I (ICRT C)IE9LEI 111T T6116 . ((NXOEQN 30K (CCTC I FCVTTOM) REGC CT!» "HNC’ III\ C I 60C). C)IKSI\L IV 09 ELUTJR CE IETEODG GNOOUOTCAI EISTICU I I NL C I CO I) SUBROUTINE LI SPRINTEXI» (SCH TX( CCTT)0 T FNSRAVCPV .NE.1)GO TO 100 0 "CB LICA ADRT UR PS ROTEN T.CUCA \ICLCI 0A R) ZOOE o no “so IIIQTIO) .9 I. 22 1E E541. ST IA 1U U16(I00( N N8u¢ >1o>zu>z_ 4:m < mmw4zzv. .muz<4 h426 uxh .mzo_hu_oumm >420 w¢< h¢_mcoaxo >Lo> on ___3 po_coa m_:u c_cu_3 momcmcuv "cuoz<:u mm hoz 94:0:m oz< huwmmm m. zo_hunnozm :u.:3 z. oo_¢um ”co—awn zuNogm .bwm zmwm hcz m<: h¢o>zu>z_ n>¢o._.zw>z. cz<:h zo.hu=oc¢a ”zo_hu=cozm ow42omzum oz_hmxeez >e mmaem emem¢oezu>z_ ezez 2o .o emcee >e eu4=auzum hEcz o o o e an e an on e e zo_hu=oeee auaaewxom wez4sezeu< >ez mmaem .omz 4<=>u< hoz um< mmwzh umhcz o: o: .N .N .N _N —N —N .w _N mm4pumu_ee=o Lotto ocean sou: _ -hu passage aw:m_z.e h¢(:u zo_hu=¢bmz_ mm: —.m 0.4oh cm oz<: zo hzzoz< “M-l3 ‘3 J I96 $233200 m4w¢ >¢0hzm>2_ 4<0.m>2m < mmw423 .u02<4<0 02$. 20 0.23.000 m2... 0. 20 .5000 z<0 00> ._.<2... 20....(22002. 45¢ >420 02... .m20:0.0w¢n_ >420 53 .5320 N2... 2.2.53 950202 020. “.0 44¢ ““:02 .m2002w> "50> 0... 0um<2 20.23 $3020 020002002 9.00202 www2... ”95020 0022(40 5.3.0020 0022(40 m004uz. ._.0z mm00v .mw._.<0 2u>40 w2._. >0 02<2 20 mtz: .20 mwmzaz 0022(40 n>20._.2u>2_ 02¢: 20 0520002 w><2 m¢002u> M20. .52... 93020 0920000 Emmmmmmz mmguz mmwzh ”mph—.005. 0m4=0mzum . . .._._2_4 202.0000”... 2mm 05.5.82 200202 mi. 02< $20020 0m22<40 0:... 3.2932505. 2020:0000 0u22<42 w:... :02... 09530045. m. <._.<0 0.2... umhzmszSdum mmmoxo owzz<4e 2>_3 muz<4¢eczm>2_ p.22 aze: 2o \oue exflzo_eu=aoee0mezwz -ue_=oue zo awmem mue:e.e ”ueoz o o o a com can ecu con ace o mee.mou¢ audaeuxum e2 , o oce— owe oNA one can o owe owe a -uemaawm m N ease coo m A omze w 0 a m, _ a .0 eoooom “gushm >pueu.ee=e Lotto cocoo— mxooz e -ps muaepoe .a.u.aeouv ._.m o_eeb 00w 02<2 20 ...2002< UM-lh I97 ACCESS The following pages contain instructions on the access and use of the computer simulation model. UM-iS 198 iNSTRUCTIONS FOR PROGRAM ACCESS To access and run the program you should follow the following instructions: I. 9. IO. Go to a computer terminal and log on (this terminal should be a DECWRITER with a baud rate of 1200). TYPE- COMPUTER PRINTS On top of these COMPUTER PRINTS TYPE- COMPUTER PRINTS TYPE- TWO CARRIAGE RETURNS (0) ”TYPE PASSWORD,PN,ANO USER ID." "IIIIIIIIII" squares (0) you should type the following "PKGKK,thh8hl,LOCKHART.” (3) last access information, then It prints ”READY” ”ATTACH,(fIrst six letters of your last name), PROGRAM FOR PKG #25." (3) "ATTACI'I,'"""""',PROGRAM FOR PKG 1‘25." "READY" "EXEC,(first six letters of YOUr IGSt name)," CAI AT THIS POINT THE PROGRAM WILL EXECUTE. WHEN YOU ARE DONE TYPE- "LOGOUT,T." (l) ON THE FOLLOWING PAGE THERE IS AN EXAMPLE OF WHAT THE ACTUAL OUTPUT SHOULD LOOK LIKE. UM-l6 I99 Table 5.2 LOGGING IN PROCEDURE ®—. 08:57:41 05/01/80 HSU-FRENII 03.18 SOCKET8116 DOWN 0345 FRIDAYvUP 0800 CPORT 223 05/01/80 HSU HUSTLER 2 LSD 49.53 04/24/80 CYBER750 TYPE PAssuORn. PM. AND USER In. IIIIIB41 .LOCKHART . ...__® 303020. USER 16 (5116.9 22) AST ACCESS: 3 05/01/90 00:14 RUNS: 165 PM BALANCE: 3 67.77 EADY 08 . 58 . 04 TTACI'I 9 K KAJIYA 0 PROGRAM FOR PKG 425 . ATTACH v KKAJ I YA 9 PROGRAMFORPKG4 25 . % READY 08.59.00 ""—’ .u-Exscm KAJIYA. titttttttttt18*:titttttttxttxttxttttttt*3!!!*¥t*tt¥*t¥ttt¥tx @THE PROGRAM HILL RUN iti"*¥*¥¥t¥¥¥¥¥**it¥**$*¥¥*8*XX**#*XXX*8!X¥3¥8**t#*¥¥3*¥*It @utoaaur . 1' . JOB COST: 3 .14 UM-i7 200 INSTRUCTIONS FOR PROGRAM ACCESS (cont'd) When the program asks a question, the format should be read VERY CAREFULLY before responding. Answer all of the questions with an appropriate statement or number followed by a carriage return (3). If the carriage return is not pushed, nothing will happen. NOTES: IF AN ERROR IS MADE BEFORE THE CARRIAGE RETURN IS DEPRESSED, BACKSPACE TO THE POINT OF THE ERROR AND COMPLETE THE REST OF YOUR RESPONSE. OR, HOLD THE CONTROL BUTTON DOWN, PUSH THE (X) KEY AND THEN RESPOND WITH THE CORRECT ANSWER (start from the beginning of the response). WHILE RUNNING THE PROGRAM IGNORE ANY BELL SOUNDS. IF THE OUTPUT CONTAINS A (-I), SEE THE PROGRAM ADMINISTRATOR (COURSE INSTRUCTOR) FOR ASSISTANCE. IF YOU ENCOUNTER A MAJOR PROBLEM DURING THE SIMULATION PRESS THE "ESC" KEY. THE TERMINAL SHOULD RESPOND WITH THE MESSAGE ”READY”. LOG OFF THE TERMINAL AND TAKE THE OUTPUT TO THE PROGRAM ADMINISTRATOR FOR ASSISTANCE. IF YOU ENCOUNTER PROBLEMS OTHER THAN THE ONES DESCRIBED ASK ONE OF THE PEOPLE IN THE INPUTEOUTPUT ROOM AT THE COMPUTER CENTER FOR ASSISTANCE. UM-I8 20l TABLES 8 CHARTS This section contains charts and tables that are necessary for the completion of the simulation. Examine them before going to the computer center to run the program. UM-I9 202 Table 5.3 PREPARATION TABLES FOR THE USER IABLE_L Costs to manipulate MANIPULATION COST COST TO PLACE AN ORDER/LOT SIZE 9% COST TO CANCEL AN ORDER/LOT SIZE 30% COST TO HOLD INVENTORY/YR. 28% COST TO EXPEDITE AN ORDER/LOT Q. 20% COST OF A LOST ORDER/ORDER SIZE 200% inventories and orders IABL£_Z Product information FIN INVENTORY BOTTLES CAPS LABELS PART # 332i 2222 hhhh Illl ORDER Q Il,000 (cases) 250,000 900,000 h50,000 LEAD TIME (weeks) I 6 6 3 QUAN/UNIT (In) 1 2h 2h 2h PRICE --- $79.00 $22.80 $6.90 TABLE 3 COST TO RECALL PRODUCT* [PRODUCTION JV DISTRIBUTERS [ END USERS [37:00... * COST 1 $10,000.00 IS DETERMINED BY THE PRODUCT DISTRIBUTION CHANNEL UM-20 I $l,OO0,000.00—] Table 5.3. 203 TABLE A COST TO SORT ORDERS (cont'd.). IF THE LOT SHOULD HAVE BEEN REJECTED (DETERMINED BY QC PROBLEM) IF THE LOT SHOULD HAVE BEEN ACCEPTED (DETERMINED BY QC PROBLEM) (SEE NOTE) PRODUCTION INVENTORY INCOMING PARTS REJECT (situation I.) NO CHARGE NO CHARGE ACCEPT (situation 2.) $200.00 $200.00 TABLE 5 PRECAUTIONARY STRIKE SETTLEMENT COSTS GRIEVANCE UNION COMPANY NON-UNION COMPANY 1. BENEFIT $2000.00 $1000.00 2. PAY $2000.00 $1000.00 3. WORKING CONDITIONS $2000.00 $1000.00 A. PLANT LAYOFFS $2000.00 $1000.00 NOTE: 'The sorting charge is levied when the sorting operation is carried out on an acceptable lot. to be sorted.) UM-2I (A lot that doesn't need 204 SPECIFICATIONS The specifications on the following pages are broken up into six potential problem areas. Examine the specifications and determine wheather or not they contain errors or over spec- ifications. It Is necessary that you complete this exercise before proceeding to the computer center. NOTE: AT THE TOP OF EACH SPECIFICATION INDICATE THE AREA WHICH THAT CONTAINS THE PROBLEM. IF THERE IS NO PROBLEM WITHIN THE SPECIFICATION WRITE I'OK” AT THE TOP. UM-22 2055 REPORT: 50976148 ABC CORP. PACKAGING BILL OF MATERIALS STOCK NUMBER: 33 21 DEsc: THSISOL SIZE: 2h PINTS FINISHING SPEC. CODE: IOOI DEPARTMENT: PACKAGING RUN DATE: oh/zs/Bo LAST REV: 07/17/79 STOCK NUMBER DESCRIPTION QMNTITY U/ I9580 THSISOL II .880 L 361:2 BOTTLE I602 POLY 28 CT THSISOL 211.000 EA 11423 CAP 28 BLUE METAL P-PEPL LIN 24.000 EA 2324 LABEL 2 27/32 X l I5/I6 DIE CUT 24.000 EA LABEL INSTRIxTIONS: BOTTLE LABEL IMP W/"EXP-m-m" AND "LOT“--". (ONE LINE) SUPPLY TWO STICKY BACK RUBBER PLATES STYLE VL I8-RBC F/IMP RESHIPPER "W/"EXP---" Am 1107---". - PACKAGING INSTRUCTIONS: LABEL PLACEMENT FROM BOTTOM OF BOTTLE: I 5/I5 IN. IMPRINT "EXP---" AND "LOT---" 0N PRINTED RESHIPPER FOR 2#. USE (I05 627) GLUE FOR THE BOTTLE LABEL ADHESIVE. APPLY ORM-D "COPY" TO UPPER RIGHT HAND CORNER OF THIRD PANEL OF RESHIPPER. POST RESHIPPER STOCK # AND TITLE ON THE PACKAGING LINE. THE FOLLOWING TESTS MUST BE ACCEPTABLE BEFORE I880 APPROVAL IS GIVEN : ASSAY (ALCOHOL), ASSAY (DENATONIUM BENZOATE), TLC IDENTIFICATION TEST AND METHYL ALCOHOL TEST. SEND 2 RESERVE SAMPLE BOTTLES TO CONTROL SPECS DEPT. PROOF READER: DATE: LABEL CONTROL: DATE: PACKAGIM DEV: DATE: QUALITY CONTROL: DATE: Figure 5.l. Specifications UM-23 206 ABC CORP DIVISION OE II,ICHICAII STATE UNIVERSITY PACE -I_DP_§_PGS CDI‘I’AIIER SPECIPICATIOII SPECIPICATION NO.: 22222 12.53.2210? ”NV" SUPERSEDES; NEW SPEC. 13M: BOTTLE —CHANO'E:— «ONE- CAPACITY: I602./It73.l815 n1 OVERELDII CAPACITY: icon/295.75 n1 " —: I‘ODIFIED RODNOEO SOmRE'co—NTAINER HEIGHT: 33 one: 31 gm w: 234‘“ DIMENSIONS: SEE ATTACHED DIIAIIIIC. HI IA : LINEAR PILYETIIYLENE (.955 DENSITY) EOIITII-‘LEX PE RESIN ram 110. ass-hon (CELAIIESE) or (.955 DENSITY) m: NATURAL No. LC 73: (u.S.I.) or (.955 DENSITY) DECORATION: IIOIIE In. 388 (O.l.) M65 FOR SHIPguT: RESHIPPER av 26. ”In PM ”15510: SW ITEM I‘ll, SPEC MEI, HIGHS! MDER A, All) SIPPLIER ON EACH CONTAIN. OTHER IUQMTION: QELITY gang Rgummm: SEE "PACKAGIIG MTERIALS AID SUPPLIES ACCEPTAKE STANDS“. ANITIOML REQUIREKNTS: Figure 5.1. (COHt'd.). UM- 21+ 207 ABC CORP PACE _z_OF_§_PGS DIVISION OF MICHIGAN STATE UNIVERSITY PACKAGING MATERIAL SPECIFICATION SPECIFICATION NO: 33333 SSUE —DAT13:‘:'_Tf/Dh/76 — - EIUPERSEDES: NEH SPEC. m: I CHANCE: -NONE- I IIEM: RESHIPPER STYLE: RSC WITH "H" PARTITION IN I : I.D.: l8 I/I6”L X II 3/l6"W X 7 I/B”H MlfiRIAL: 2751’ TEST "E" FLUTE. TAPE 0R CRUSHED GLUE JOINT. Cmgg: mnwuL PRINTm: STD. BLACK. PANEL #1: TOP FLAP: "THIS SIDE UP HANDLE HITH CARE" PER ATTACHED PROOF. PANEL #1: "COPY" PER ATTACHED PROOF. BOTTOM FLAP: Box MAKER'S CERTIFICATE. PANEL #2 "COPY" PER ATTACHED PROOF. PANEL #3: "COPY" PER ATTACHED PROOF. PANEL #4.: "COPY" PER ATTACHED PROOF. PANEL #1: BOTTOM FLAP: STOCK No. "33333". (none of the eagles are Included) PACK FOR SHIPIENT: mBEL FOR SHIPMENT: SHOW ITEM NAM. SPEC NUMBER, PURCHASE MDER #, QMNTITY AID SUPPLIER ON EACH CONTAINER. FOR FOLDIMI CARTONS, SHOW QUANTITY: AS QUANTITY PER ROW/RM PER LAYER/LAYERS PER CASES All) TOTAL QUANTITY.OTHER INFORMTION: h QUALITY CONTRQ. R§QUIREME!!§: SEE "PACKAGIIE MTERIALS AM SUPPLIES ACCEPTAME STANDARDS". ADDITIOML REQUIREI‘ENTS: SPECIAL IfiTRgC‘TIOLIS: RESHIPPER TO BE ANTI-SLIP COATED (LIDOX) ______| Figure 5.l. (cont'd.). UM-ZS 208 ABC CORP DIVISION OF MICHIGAN STATE UNIVERSITY PAGE _}_OF_2_PGS PACKAGIm MTERIAL SPECIFICATION fiPECII-‘ICATION NO: 33333 .§§UE DATE: 03/05/76 :iUPERSEDES: NEW SPEC. L'HANGg: NONE ITEM: "H" PARTITION - CELL : FULL HEIGHT DIfifilONS: ASSEMBLEO CELL SIZE I8"L X 5 I/2"W X 7 l/8"H MIERIAL: 27519 TEST "C" FLUTE COLOR: NATURAL PRIEIE: NONE PACK FOR SHIPfiN‘T: ASSEMBLED IN RSC. LABEL FOR SHIPEN‘T: SHOW ITEM NAME,SPEC NUMBER, PURCHASE ORDER 7’, QmNTITY AND SUPPLIER ON EACH CONTAINER. OTHER INFORMTION: UA ITY C NTR R UIR : SEE "PACKAGIIG MTERIALS AND SUPPLIES ACCEPTANCE STANDARDS". ADDITIOML REQUIREMENTS: W: T 71 o o o O O 0 8 0 o o o o o H: o o o o 0 0| 1. o o o O o o 7: THE FORMED "H" PARTITION SEPIIIRATES A THE RESHIPPER INTO 2 SECTIONS OF I2 BOTTLES EACH (SEE ABOVE) 2 ALL DIMENSIONS ARE IN INCHES. Figure 5.I. (cont'd.). UM-26 Figure 5.l. 209 PACKAGING DEVELOPMENT DIVISION PAGE _g_OF_§_PGS INCOMMING PALLET SPECIFICATION STOCK NO“, 33 2I CARTONSZLAYER: 6 LAYERS OF II I LAYER OF la base MATERIAL: BOTTLE I602 POLY 28 CT THESISOL LAYERS: 7 PALLET SIZE: NONE NEEDED (UNITIZED LOAD) CARTONS/PALLET: 76 CARTON SIZE: 0.0.: OTHER REQUIREMENTS : I8 7/32"L X II II/32"W X 7 9/32"H SPECIAL CORRUGATED SHEET UNDER BASE LAYER (I REQ) REGULAR CORRIABATED SHEET ON TOP (I REQ) FULL HEIGHT CORNER PADS (II REQ) SMLL CORNER PADS FOR BASE ONLY ('1 REQ) TOP VIEW REG. LAYER (6 REQ) TOP VIEW BASE LAYER (I REQ) l r— 42" fl L.__—_ 55 L" 2 L—— 37" ——.l (cont'd.). UM-27 2I0 .A.t.ucouv ._.m GL=m_L «9..th zo_._.<¢on_¢ou uo< ‘ III 5. l-----——- RAGE 5 OF 5 PGS who “a?! plwd. If "mapwa wwaJu o. it During ‘33! ru 0. 50.. .50. agro- vnn-h an. O. at 00!! .5 0a 50.. no! “1.»qu «RDA on. 0153 h nA\o.An .53.! duzirzou / I. --q.... OLA v M33 o.N\.m. 4 «E w. UH-28 2II ADC CORP DIVISION OF MICHIGAN STATE UNIVERSITY PAGE _I_0FLPGS CLOSURE SPECIFICATION SPECIFICATION NO: MIAMI ISSUE DATE: OE/IO/78 SUPEESEDESE 03/2I/75 EEANGE?“' CORRECT SPEC No. i _ FROM 71.592 To ADOVE. I ITEM: CAP " "" SIZE: 28m S+§LE: NECK OR FINISH: 28-hoo CT IHENSIONS: .HO9-.‘II9"H X I.I33-I.22I"DIA. MTERIAL: CAP: TINPLAT'E LINER: P-PEPL: .035 PLLP/PAPER/POLYETHYLENE‘ O _ — 2 : BLUE DECOAATION: PACK FOR SHIPMENT: ZS/CARTON. E LABEL FOR SHIPMENT: SHOW ITEH MK, SPEC NUMBER, PURCHASE ORDER III, QUANTITY AM) SUPPLIER ON EACH CONTAINER. OTHER IM’ORMTION: _ - - _ u L“ TY ONTRO RE UIREHENTS: SEE "PACKAGIM; MTERIALS AID SUPPLIES ACCEPTANCE STANDARDS". ADDITIONAL REQUIREMENTS? SPECIAL INSTRUCTIONS: _ — — _ i 6 SGT Figure 5.l. (cont'd.). UPI-29 2I2 PAGE_2_OP_;_PGS IHIIIIIIII [[[EEtr D I. /./8 00w (NS/0N5 Slaw/V Mt! 7" w / rH ”vac/57w (y srfiyo/mos, facnmewoea 8/ CCM/ COMM/776'! 0M 64030“: W Ida-f34F-dilfivflnv’ m=J far 754- (Munro H OWENS-ILL! N013 28-400 MID" 629mm:- ‘3; at In * uuafluw IK-6736 . FIguro 5.l. (cont'd.). COURTESY OF OWENS-ILLINOIS (I967) UH-30 2I3 ABC CORP DIVISION OF MICHIGAN STATE UNIVERSITY PAGE I DF_I_PGS LABEL SPECIFICATION SPECIFICATION NO.:' IIIII LABEL NO: IIIII TS'SWTE: ems/79 SUPERSEDES: IO/I7/78 §TOCK NO: 232': CHANGE: PRINTING REGISTRATION PRODUCT: THESISOL 2h PINTS IT§M: BOTTLE LABEL TRADE: DOMESTIC m2 LCUT OTHER I... die cut , _RDLL - IND-EXIMB HOLE LOCATION _ _ (SEE PAGE 2 FOR UNIIIND INFO - IF REQV §TOCK: 3: REGULAR LADEL (60F IIMITE VARNOSET DUAL PURPOSE. OR EQUIV.) THIN FORM (30‘ WITE IMPERIAL BIBLE H.S. OFFSET, " .) : HEAT SEAL DIfifiIONS: 2 27/32"H X I I5/16'V gRAIN: _ HORIZONTAL _ VERTICAL INK COLOR: BLUE (PMS-280) PRINTI RE I TIN: TOP OF COPY OR TITLE BLOCK TO TOP OF LABEL: I/B" LEFT SIDE TRIM TO COPY OR TITLE BLOCK: 7/32" PA F HI NT: IN COMMERCIALLY ACCEPTABLE CMRIBATEO BOXES, SHOVIW LABEL PRINTER'S MIC AND ADDRESS. ATTACH DIE CANCELLED LABEL AND AN ENVELOPE CONTAINIIG A COPY OF THE REC. TO DIE BOX OF EACH ORDER. LABEL FOR SHIPMENT: SHOIII ITEM MAE, SPEC NUMBER, PIRCMSE ORDER NMER, AID SUPPLIER ON EACH CONTAINER. OTHER IIFORMTION: QUALITY CONTROL REQ.: SEE ”PACKAGII‘E MATERIALS Am SUPPLIES ACCEPTANCE . STANDARDS”. SUPPLY 2 PRESS SHEETS OF EACH RUN TO THE PRODUCTION QUALITY CONTROL OEPT., ABC CORP. ADOITIOML REQUIREI‘ENTS: SEECIAL IfiIRUCTIO§: SUPPLY h PLATE PROOFS TO PACKAGIMS DEVELOPMENT DEPT. FIgure 5.l. (cont'd.). UM-3 I SIG T M Zih QUALITY CONTROL PROBLEMS This section contains the quality assurance program for the Inspection of each of the components used to package ”THSISOL”. The program should be used when evaluating the quality controI problems on pages 223-228. UM-32 ZIS ABC CORP QUALITY ASSURANCE PROGRAM PACKAGING MATERIAL AND SUPPLIES ACCEPTANCE STANDARDS SAMPLING PROGRAMS PLASTIC BOTTLES I. Visual Inspection- A random sample will be taken Following the Military Standard lOS-D, General Inspection Level I or ii, Single Normal Sampling Plan. ll. Dimensional Measurements- A random sample of ten bottles will be measured for the appropriate dimensions as listed on the individual specifications. III. Leaker Test- A random sample of ten bottles will be tested for leakers by the method specified In this program. IV. Flame Treatment Test- A random sample of ten botties will be tested by the flame treatment test as specified in this program. ACCEPTABLE QUALITY LEVELS (AOL's) Each defect will have its own AQL which is stated on the list of defects. AQL'S between classifications, however, will be interreiated and will be accumulated. For example, Major Defects will be totaled and must pass the higher AQL 0.5%). DEFINITIONS OF CLASSIFICATIONS: Critical Major A Major B Minor A critical defect is any defect which affects the safety, efficacy or legality of the product. A Major A defect is any functional defect which will impair production or otherwise render the bottle unusable. A Major B defect is a functional defect which will affect shipping, storage,or salabiiity of the product. A Minor defect is a non-functional defect which will affect the aesthetic acceptability of the product. UM-33 2I6 PLASTIC BOTTLES VISUAL INSPECITION CRITICAL DEFECTS (AQL 0.01l COLOR- Amber bottles must pass light Transmission Requirements of current USP. Contamination- Foreign material of a chemical nature found on the finish or on the inside of the bottle which will affect the product in any manner (non-compatible grease, etc.). MAJOR A DEFECTS (AQL I.Dz1 Finish Trim: False Neck- A neck construction which is additional to the neck finish of the container. Finish Flash- Excess material due to poor trimming or poor molding. Bottom Trim: Flashing- Excess material due to poor trimming or poor molding. Seamline- Moid mismatch or parting line. A raised Iine appearing on the surface of a molding and formed at the Junction of mold faces (greater than .020") Choke Neck- Narrowed or constricted Opening in the neck of a container effecting the filling operation. Finish Leakers- Any condition of the finish where the normal closure will not retain the contents of the bottle. Body Leekers- Any condition of the body in which the contents of the bottle will not be retained (pinholes, parting seams. Incomplete bottom). Hhil Thickness- Minimum wall thickness as specified on the individual specifications, measured at the thinnest portion of the bottle. Foreign Bottle- Any bottle which Is foreign to the specification but which can be processed through production. UM-3h 2I7 PLASTIC BOTTLES VISUAL INSPECTION MAJOR A DEFECTS (AQL I.D%) - Continued Contamination- Foreign material not of chemical nature found on the finish or on the inside of the bottle (bugs, dust, etc.). Dirty Appearanca- Foreign material found on the outside surface of the body of the bottle affecting labeling (grease, dust, etc.). MAJOR B DEFECT (AQL I.§zi Dirty Appearance- Foreign Material found on the outside surface of the body of the bottle affecting salability (dust, dirt, etc.). Die Lines- Vertical marks on the bottle caused by material build-up on the die parts. (see limit sample) Flow Marks- Strikes or lines caused by damage to parts. (see limit sample) Orange Peei- Rough surface of the bottle. (see limit sample) Foreign Bottle- Any bottle which is foreign to the specification and will not process through production. Color Variation- Variations In the color of the finished bottle not affecting efficacy or product stability. (see limit sample) MINOR DEFECTS (AQL b.011 Bubble- A void In the plastic material. Carbon Specks or Other inclusions- A portion of black residue from material degradation. Cel- A small particle of unmelted plastic material which appears as a bead or speck in the finished bottle. Spider Line- Double Mold Seem- A cloudy streak parallel to the mold seam. Sink Mark- A shallow depression or dimple on the surface following local internal shrinkage. UM-35 2l8 PLASTIC BOTTLES VISUAL INSPECTION DIMENSIONS: Select l0 bottles randomly from the inspection sampie. Check measurements for height, width, and depth. Check for correct finish by applying an appropriate cap. Cut bottle and measure wall thickness where specified on the individual.Specification. All measurements must be within the variations specified on the individual specifications. LEAKER TEST: (Performed on bottles designed for liquid preparations) I. 2. 3. h. S. 6. 7 8. 9. Select IO bottles randomly from the inspection sample. Add approximately 25 mi. of Thesisoi Cap and invert. Allow to stand l0 minutes. Examine for evidence of leakers. If no leakers are found, the order is acceptable. If two or more bottles leak, the order is unacceptable. If only one leaker is found, re-run the test on an additional 50 bottles randomly selected from the inspection sample. If no additional leakers are found, the order is acceptable. If two or more leakers are found in the 50 bottles tested, the order is unacceptable. FLAME TREATMENT TEST: (Performed on bottles designed for paper labels) l. 2. 3. 4 Select l0 bottles randomly from the inSpectlon sample. Spray each bottle with red Poly-Treat-Check Marking Ink. After drying, the ink should not be removed with scotch tape. If 80% of the ink remains after the Scotch Tape Test, the order is acceptable. UM-36 2I9 ABC CORP QUALITY ASSURANCE PROGRAM CAP DEFECTS A.Q¢Le'°a 650/0 CRITICAL Foreign Cap (if same size) MAJOR(GENERAL) Contaminated or soiled (limit Sample)(lnternal- cap or liner) Damaged Liner or Facing- Any condition that affects sealing Feathers- Pulp piece large enough to affect sealing (see sample limits) Foreign Cap (if different size)(Same or different designation) Liner Not Sealed- Banked or cocked liner (see sample limits) Loose or Undersize Liner More Than One Liner No Liner Wrong Liner or Wrong Facing MAJOR (MOLDED CAPS) Blisters (internal or External) Broken or Cracked Cap Defective Thread (l/h” or more removed) Excessive Flashing (see limit sample) Blue on Liner (inside sealing surface) No Embossing Poor Moidlng- Functional Short Powder (Incomplete cap or design- purous appearing condition) MAJOR (METAL CAPS) Cracked Thread (Split- light passes) Dent- (see sample limit) Defective Bead- Cut out, (see limit sample); Unrolled, if sharp edge Dirty Appearance - External- (see limit sample) No Bead No Knurling No Threads Incomplete or Faulty Coverage- Internal or External Coating (see limit sample) Scored, Scraped or Scratched Coating- Internal or External (see limit sample) Out of Shape- Malformed or Damaged UM-37 220 CAP DEFECTS (cont'd) MINOR (GENERAL) Damaged Liner or Facing- Does not affect sealing MINOR (MOLDED CAPg Chipped Rim Embedded Foreign Material (Discoloration) Clue on Liner (Not inside sealing surface) Poor Embossing Poor Molding- Sticking to mold, etc. MINOR (METAL CAPS) Dent- (see limit sample) Defective Bead- (see limit Sample) If not a sharp cutting edge Dirty Appearance- Internal or External (see limit sample) Incomplete Coverage- External Coating (see limit sample) Poor Embossing Scored, Scraped or Scratched Coating- Internal or External (see limit sample) NOTE: All threaded caps are to be tested for fit on the proper bottle. Sample is caps per lot. UPI-38 22I ABC CORP QUALITY ASSURANCE PROGRAM LABEL DEFECTS A.Q.L.-0.3§% PRINTING DEFECTS Foreign Label- CRITICAL lliegible Lot Number- MAJOR Missing or Mixed Lot Number- CRITICAL Missing Color or Registration (one or more colors missing)- MAJOR Off Registration (placement of copy of register of two or more colors)- MAJOR 0R MINOR Off Standard Color- MJOR Poor Cover Up (Light or dark spots or marks)- MAJOR S MINOR (sea limit saMple) Poor Impression- MAJOR S MINOR (see Limit Sample) Reverse Position of Labels- MJOR Streaks or Smudges- MAJOR S MINOR (see limit sample) Unequal Marging- MAJOR a mum (see limit samle) PAPER DEFECTS Creased or Folded Labels- MAJOR S MINOR (see limit sample) Damaged or Torn Labels- MAJOR S MINOR (see limit sample) Dirty Backs- MAJOR & MINOR (see limit sample) ImprOper Direction of Grain (heat seal labels only)- MAJOR Improper Paper Height- MAJOR Improper Size of Label (Measurement)- MAJOR Off Color Stock- MAJOR ggTING AND ADHESIVE DEFECTS Absence of Coating (When coating is required)- MJOR ImprOper Color of Coating (Varnish)-— MAJOR Improper or Poor Coating of Adhesive on Heat Seal Label- MAJOR Improper Type of Coating- MAJOR Improper Type of Heat Seal Label- MAJOR Presence of Coating (When coating is _n_g reeuired)- MAJOR NOTE: MEASURE THE LABEL FOR SIZE AND CHECK SPECIFICATION, UM-39 222 INCOMING AND PRODUCTION QUALITY CONTROL PROBLEMS Complete all of the information in the quality control reports. The quality control problems should be filled out using the normal definitions of critical, major, and minor defects. For the production quality control problems a control chart iS also required. 'DPQBTANT 89153 FOR THE PURPOSE OF THE COMPUTER SIMULATION MAJOR DEFECTS ARE CONSIDERED A COMBINATION OF CRITICAL AND MAJOR DEFECTS THAN MUST BE REJECTED. (ie. sent back or sorted) LOTS THAT ARE USEABLE AND CONTAIN MAJOR DEFECTS ARE TO BE REFERRED TO AS IF THEY CONTAINED MINOR DEFECTS. THIS NOTE ONLY PERTAINS TO THE QUALITY CONTROL PROBLEMS DURING THE TIME YOU ARE LOGGED-ON TO THE COMPUTER TERMINAL!!! UM-l-IO 223 ADC CORP. PACIIAGING MATERIAL PART: (_A‘ CONTAINERS~ [[7 INSPECTION REPORT , J I 33¢ PACKAGING CONTROL VENDOR- ‘ -4 if SAMPLED: OAK; ASSIN. “Lszmd PROBLEM #:j ACCEPTANCE SAMPLING TEST _ EDUCED SIZE OF SAMPLE SINGLE NO. A.Q.L. _ MULTIPLE CHARACTERISTIC REMARKS ON DEFECTS , :t’ {mess Plain»; ~10 y/e' .uzues an“ NOTES S CALCULATIONS =—— LOT SHOULD BE ACCEPTED LOT CONTAINS MAJOR DEFECTS LOT SHOULD BE REJECTED LOT CONTAINS MINOR DEFECTS LOT CONTAINS CRITICAL DEFECTS SIGNATURE DATE Figure 5.2. Quality control problems. UM-l-Il 2le ABC CORP. PACKAGING MATERIAL PART: ."‘ CONTAINERS- 167 INSPECTION REPORT M4) :9 ITS/CONT: :L _P1CKAGING CONTROL ! VENDOR-I fig 1 W4. # SAMPLED: ATE; ASSIN. ag;L_ PROBLEM P:£Z_ ACCEPTANCE SAMPLING TEST __ REDUCED SIZE OF SAMPLE (SINGLE NO. A.Q.L. __ MULTIPLE CHARACTERISTIC REMARKS ON DEFECTS 5am J-IINES «23" (com 10477:») 954;, (Buss) NOTES B CALCULATIONS E========; __ LOT SHOULD BE __ LOT SHOULD BE ACCEPTED LOT CONTAINS MAJOR DEFECTS REJECTED LOT CONTAINS MINOR DEFECTS __ LOT CONTAINS CRITICAL DEFECTS SIGNATURE DA TE Figure 5.2. (cont'd.). UM-I-IZ 226 ABC CORP. PACKAGING MATERIAL PART: # CONTAINERs- INSPECTION REPORT . W PACKAGING CONTROL VENDOR~ ' A‘ SAMPLED: DATE: ASSIN. .94 PROBLEM AIM-L ACCEPTANCE SAMPLING TEST REDUCED SIZE OF SAMPLE 2 SINGLE NO. A.Q.L. _ MULTIPLE CHARACTERISTIC REMARKS ON DEFECTS NOTES 8 CALCULATIONS T======== LOT SHOULD BE ACCEPTED LOT CONTAINS MAJOR DEFECTS LOT SHOULD BE REJECTED LOT CONTAINS MINOR DEFECTS LOT CONTAINS CRITICAL DEFECTS SIGNATURE DATE Figure 5.2. (cont'd.). UM-hh 227 ABC CORP. PACKAGING MATERIAL PART: , CONTAINERS- INSPECTION REPORT , I - J2 PACKAGING CONTROL VENDOR: A SAMPLED-.1 DATE: ASSIN. 9:3 (E PROBLEM e: 5 i: ACCEPTANCE SAMPLING TEST _ REDUCED SIZE OF SAMPLE I(SINGLE NO. A.Q.L. .40 __ MULTIPLE CHARACTERISTIC REMARKS ON DEFECTS ”M 50... —’3“‘ mutss.uuc Tums AALCE . ': 5P c.049 j" s. l‘.050 ,7, :- 16.150 57" : I6. 03" is s 16- ’9‘ F‘ . ’6 f I 7‘ .2, =I§.Ioo LOT SHOULD BE ACCEPTED LOT CONTAINS MAJOR DEFECTS LOT SHOULD BE REJECTED LOT CONTAINS MINOR DEFECTS LOT CONTAINS CRITICAL DEFECTS SIGNATURE own Figure 5.2. (cont'd.). UM-I-IS 228 ABC CORP. PACKAGING MATERIAL PART: .. N CONTAINERS- / 7 INSPECTION REPORT, r - z PACKAQING CONTROL P SAMPLED: VIE-"W ATE: ASSIN. 9L4 PROBLEM 4: Q ACCEPTANCE SAMPLING TEST __ REDUCED SIzE OF SAMPLE {SIWLE NO. A.Q.L. 4 0 _ MULTIPLE CHARACTERISTIC REMARKS ON DEFECTS 0 4m- - - f a”: rmmx ‘/ “~75 E= NOTES 8 CALCULATIONS Tmcmfio/M WW5. Wm“... M LOT SHOULD BE ACCEPTED LOT SHOULD BE REJECTED SIGNATURE DATE LOT CONTAINS MAJOR DEFECTS LOT CONTAINS MINOR DEFECTS __ LOT CONTAINS CRITICAL DEFECTS Figure 5.2. (cont'd.). UM-J-I6 APPENDICES APPENDIX A This appendix contains a copy of one of the ”HOW TO;" manuals published by the MICHIGAN STATE UNIVERSITY COMPUTER LABORATORY. The manual contains a complete set of instructions for the procedures involved in logging-in to the computer (from a terminal). APPENDIX B This appendix contains a practice problem in the use of materials requirements planning. Complete the problem before using the simulation model (program). 229 .05.» poo. ecu mo acme mo Loogo pecan—a m mo x0e: usu ova—oc— .Aco_uo:ooLa pecan—a ocm >Louco>c_ one: cov u_:oozom o>onm osu c_ ___u "mzo_homm_o oo_¢um szozm zo_ho:oomm ouzz<4m >¢ohzm>z_ coo ozuowmm _ uu_c: Loe\% >u_uco:o Looco com mxooz N IF; huzoome au:m.z_u mmdzamxum mm: :h_3 ww_u¢mxm mu_hu<¢m :4. USE UNI-’47 230 .xuoz co_uo:ooca oo_:oo:Om ecu op m:o_>uca x003 oco >Louco>c_ one; :0 on o_:ocm co_uu:ooco Lo» oooooc >L0uco>c_ 05h .ucmgo o>Onm oxu c. ___u ”zo_b<:¢ouz_ "mzo_hom¢.o mxmamo owzz<4m >¢chzm>z_ azuommm >a.u=osa Lento coo.m memo: N Ike _ Axem Azuzoezoo .A.u.sEoC. .e.m U_nmh UM-h8 23l .mu.c: oma one: __ xooz mc_L:o mo_mm _mauo< .mu_c: _mco.u_oom com Lo» ooum_a coon mm; Looeo co m. zoo: :. goo: m:o_>oLa ecu 50L» pump ecu mc_m: m_:oo;om o>Onm use c. ___u nzo_._.¢ok2u>z_ ozuummm _ "o_c: Loe\* >u_ucm:e LDpLo com Axum; N Ike Roscoe; om:m_z_u .A.u.ocouv .:.m D_gmh UM-h9 232 Joe: m:o_>oea on» EoLm mono ecu mc_m: acmco u>onm ozu :— ___u "mzo_hum¢.o mzmomo omzz<4m >¢okzw>z_ 92$. 20 mh¢_wuwx ougaomzum wzmm_:dmm ON Hume: Loa\% w- m_ _ @— ooo.: “xUOum >uoumm >u_ucm:o Looco ooo .A.o.ucoov .m m. d. m— mxooz N IF; :3 .22 Leso— _ hm<¢ thzoazou UM-SO CHAPTER VI PROOF OF THE PROGRAM The purpose of this chapter is to prove that the program can easily be modified to represent other product lines. Two different product lines are modeled: l. The first product line is entitled test. This product was used in the development of the computer program ”THSKMK”. 2. The second model was based on a real product, the name of this product has been changed to conceal the identity of the company which provided the necessary information. This product line carries the name Thsisol. The data for each of the models was based on the different parameters listed on the product information sheets. These data sheets precede each of the hard cepy outputs included in the section. NOTE: The modification of the program to simulate the different product lines involved the change of 2A data cards. .233 PRODUCT LINE TEST INFORMATION PRODUCTION BOTTLE CAP LABEL _CARTON PART III mm 361:2 hi23 232A 7922 SPEC DATE 071979 O3Dh76 DAIO78 O7l879 l02277 VENDOR 2 __ 3h 75 55 3o VEmOR 3 -- -_ 23 -- .- VENDOR II -- ,_ _- .. -- 03°“ W“- 37,000 IO0,000 I 500.000 500.000 100.000 LEAD T'“‘ l week 6 weeks 6 weeks 3 HOOKS 2 weeks SCRAP FACT. -- 2% 3% 5% 2% QM N/ UNI T ' 2!... 2t; 24 2h QUAN/PALLET I,553 l563 250,000 500,000 80.000 BEG INV 50.000 200,000 l50,000 lS0.000 200.000 OM Tiffi .. .. u a- .- SALES PR'CE l.5 x cost 22.88/M 79.90/M 6.90/M 22.80/M FIXED COST __ ,_ .. -- -- MARKETING FORECAST JAN I FEB I MAR APR reg-2l,OOO x h - 8h,OOO MAY JUN l reg Il03/M Il22/M I reg F89 reg JUL AUGISEPIOCTINOVIDECI reg reg reg_I reg I reg I reg I x UNION OTHER NOTES: Figure 6.1. NON-UNION Product information sheet model I. MODEL I T 235 Table 6.l PROOF MODEL I YPE PASSUORU: PN: AND USER ID. IIIIIIIIIIBAI-lockhart. 8 828087: USER 2 (S116IP 14) LAST ACCESS: 3 05/05/80 16:02 RUNS: 183 PM BAIANCE: 3 48.40 R a EADY 16.13.00 ttachyk MBJIBBDPPOGPBm for Pkg 425. ATTACH:KKAJIYAIPROGRAMFORPKGAZS. READY 16.13.22 9 U 1 xeCIR kaJiBa. ATTACHIPKGPFlIPROJECTAZS. ATTACHITAPE7OIKAJ7O. ATTACHITAPE14INAJ14. EXEC BEGUN.16.13.37. HICH TYPE OF SIMULATION UUULD YOU LIKE TO TRY? INPUT - 1 FOR EXERCISE: 2 FOR A GUIDED SIMULATION: OR INPUT - 3 FOR A RANDOM SIMULATION.2 PLEASE INPUT YOUR REGULAR 40 HOUR UORK UFEK PRODUCTION CAPACITY/CASES. 00000 100003010000 1000=OOIOOOTO37000 ITEM-TEST PART-1001 SPECIFICATION DATE- 71979 UENDORS- IN HOUSE ORDER 0- 37000 K SCRAP FACT- 0 PERCENT LEAD TH- 1 WEEKS SAFETY STK- 15000 O REO/UNIT- 1 YOUR STOCKPILE 0F 0 UILL BE AVAILABLE IN WEEK 0. YOUR SECOND STOCKPILE 0F 0 HILL BE AVAILABLE IN UEEK 50. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** SALES ** 21* 21* 21* 21* 21* 21** 21* 40* 40* 40* 21* 21* ********************************************************************** PROOUCT** 0* 0* 37* 0* 37* 37** 0* 0* 0* 0* 0* 0* ********************************************************************** FIN INU** 2?* 8* 24* 3* 19* 35** 14* 26* 66* 106* 127* 148* ********************************************************************** PLO PRO** 0* 0* 0* 0* 0* 0** 37* 37* 37* 37* 37* 0* ********************************************************************** ** FROZEN PERIOD ** ********************************* INPUT 100000= 236 Table 6.]. (cont'd.). * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** SALE* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* ********************************************************************** PROD* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ************************************************3********************* OH H* 169* 190* 211* 232* 253* 274* 295* 316* 337* 358* 379* 400* 421* ********************************************************************** PLD * 37* 0* 37* 0* 37* 0* 37* 37* 0* 37* 0* 37* 0* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE BALv HAY BECOME POSITIVE LATER. ITEH-BOTTLE PART-3642 spscrrrcarxou nnre- 30476 VENDORS- 23 ORDER 0-100000 K SCRAP FACT- 2 PERCENT 34 [EAD TH- 6 UEEKS SAFETY STK- 600000 0 REO/UNIT- 24 YOUR STOCKPILE OF 0 UILL BE AVAILABLE IN UEEK 0. YOUR SECOND STOCKPILF 0F 0 WILL BE AVAILABLE IN UEEK 50. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** REGUIRE** 0* 888* 0* 888* 898* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 0* 900* 0*1100* 900* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INV** 200* 212* 212* 424* 436* 436** 452*1340*2228*3116*4004*4004* ********************************************************************** PLD ORD** 0* 0* 0* 300* 900* 0** 900* 0* 800* 0* 900* 0* ********************************************************************** ** FROZEN PERIOD ** ********************************* 237 Table 6.]. (cont'd.). * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REO * 888* 0* 888* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** 0N H*4892*4892*5780*5780*6668*6668*7556*8444*8444*9332*9332*********** ********************************************************************** PLD * 900* 900* 0* 900* 0* 900* 0* 900* 900* 0* 900* 0* 800* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE DAL, HAY BECOME POSITIVE LATER. ITEH-CAP PART-4123 SPECIFICATION DATE- 41078 VENDORS- 2 ORDER fl-SOOOOO K SCRAP FACT- 3 PERCENT 76 23 LEAD TH- 6 UEEKS SAFETY STK- 300000 0 REG/UNIT- 24 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN UEEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UEEK 50. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** REOUIRE** 0* 888* 0* 888* 888* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 212* 500* 0*1500* 500* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INV** 362* 26* 26* 586* 198* 198*! 690*1578*2466*3354*4242*4242* ********************************************************************** PLD ORD** 0* 0* 0*1000* 500* 0**1000* 0*1000* 0*1000* 0* ********************************************************************** *1 FROZEN PERIOD ** ********************************* 238 Table 6.l. (cont'd.). * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REG * 883* 0* 388* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** 0N H*5130*5130*6018*6018*6906*6906*7794*8682*8682*9570*9570*********** ********************************************************************** PLD *1000* 500* 0*1000* 0*1000* 0*1000* 500* 0*1000* 0*1000* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE BALv HAY BECOHE POSITIVE LATER. ITEH-LABEL PART-2324 SPECIFICATION DATE- 71879 VENDORS~ 10 ORDER 0-500000 K SCRAP FACT- 5 PERCENT 56 . LEAD TH- 3 UEEKS SAFETY STK- 100000 0 REG/UNIT- 24 YOUR STOCKPILE OF 0 UILL BE AVAILABLE IN UEEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN WEEK 50. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** REQUIRE** 0* 888* 0* 888* 888* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 424* 500* 0*1000*. 0* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INV** 574* 186* 186* 298* 590* 590**1478*2366*3254*4142*5030*5030* ********************************************************************** PLD ORD** 0* 0* 0* 0*1000*1000**1000* 500* 0*1000* 0*1000* ********************************************************************** ** FROZEN PERIOD ** ********************************* 239 Table 6.1. (cont'd.). * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REO * 888* 0* 888* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** ON H*5918*5918*6306*6806*7694*7694*8582*9470*9470********************* ********************************************************************** PLD * 0*1000* 0*1000* 500* 0*1000* 0*1000* 0*1000* 500* 0* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE BAlp HAY BECOME POSITIVE LATER. ITEH-CARTON PART-7922 SPECIFICATION,DATE-102277 VENDORS- 46 ORDER O-100000 K SCRAP FACT- 2 PERCENT 3O LEAD TH- 2 WEEKS SAFETY STK- 200000 0 REO/UNIT- 24 YOUR STOCKPILE OF 0 WILL BE AVAILABLE IN UEEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN WEEK 50. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** REOUIRE** 0* 888* 0* 888* 888* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 0* 900* 0* 200* 0* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INV** 200* 212* 212* 476*1364*1364**2252*3140*4028*4916*5804*5804* ********************************************************************** PLD ORD** 0* 0* 300* 0* 900* 900** 900* 900* 900* 0* 900* 0* ********************************************************************** ** FROZEN PERIOD *3 ********************************* 2140 Table 6.]. (cont'd.). * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REG * 888* 0* 888* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** ON H*6692*6692*7580*7580*8468*8468*9356******************************* ********************************************************************** PLD * 800* 0* 900* 0* 900* 900* 0* 900* 0* 900* 0* 900* 900* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE DAL, MAY BECOME POSITIVE LATER. A GROUP OF UORKERS HAS APPROACHED YOU AND INFORMED YOU THAT THEY ARF VERY DISATI SFIED UITH THE UAY MANAGEMENT IS HANDLING THFIR BENIFITS . THEY HAVE FOLLOUED THE GREIVIENCE PROCEDURE AND UOULD LIKE YOU TO TAKE SOMF FORM OF ACTIO N. FELLOU UORKERS HAVE SAID THAT SIMILAR INCIDENTS HAVE LED TO UORKER UALKOUTS UHEN NOT HANDLED PROPERLY. IF ONF OF THESE UALKOUTS OCCURES IT UILk MOST LIKELY HAPPEN IN UEEK 8. HISTORICALLY UALKOUTS AND STRIKES OF THIS NATURE HAVE LASTED THU UEEKS. YOU HAV E FOUR ALTERNATIVE METHODS OF HANDLING THE SITUATION. THESE ALTERNATIVES ARE: 1. TO USE INCENTIVES UHICH UILL HOPEFULLY FLIMINATE THE POSSIBILITY OF A STRIKE. THESE INCENTIVES UILL COST THE AMOUNT LISTED IN TABLE 6. 2. PLAN TO HIRE OUTSIDE PEOPLE DURING THE UEEKS OF THE STRIKE. 3. TO BUILD PRODUCTION AND STORE FINISHED INVENTORIESIN A PUBLIC UAREHOUSE. 4. TO DO ABSOLUTELY NOTHING AND DISREGAURD THE WORKERS GRIEVIENCE. INPUT THE NUMBER OF THE HAY IN UHICH YOU UOULD LIKE TO HANDLE THF SITUATION.2 YOUR ACTUAL REG OF TEST INCLUDING SCRAP EOUALED 21000 ITEM-TEST PART*1001 SPECIFICATION DATE* 71979 VENDORS- IN HOUSE ORDER 0- 37000 K SCRAP FACT- 0 PERCENT 2h! Table 6.]. (cont'd.). LEAD TM- 1 UEEKS SAFETY STK- 15000 O REO/UNIT- 1 YOUR STOCKPILE OF 0 UILL BE AVAILABLE IN WEEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UEEK S. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** SALES ** 0* 21* 21* 21* 21* 21** 21* 40* 40* 40* 21* 21* ********************************************************************** PRODUCT** 0* 0* 37* 0* 37* 37** 0* 0* 0* 0* 0* 0* ********************************************************************** FIN INV** 29* 8* 24* 3* 19* 35** 14* 26* 66* 106* 127* 148* ********************************************************************** PLD PRD** 0* 0* 0* 0* 0* 0** 37* 37* 37* 37* 37* 0* ********************************************************************** ** FROZEN PERIOD ** ********************************* * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** SALE* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* 21* ********************************************************************** PROD* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** ON H* 169* 190* 211* 232* 253* 274* 295* 316* 337* 358* 379* 400* 421* ********************************************************************** PLD * 37* 0* 37* 0* 37* 0* 37* 37* 0* 37*' 0* 37* 0* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE BALv MAY BECOME POSITIVE LATER. UOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.5es HOU MANY ORDERS WOULD YOU LIKE TO RELEASE? 10:10 1=0101 IN UHICH UEEK IS THE 1 ORDER YOU HOULD LIKE TO RELEASE? 10=10 1=01 707 UOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR N0.no UOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR NO.no UOULD YOU LIKE TO REPLENISH ANY OF YOUR TEST SAFETY STOCK? INPUT YES 0R N O.no FOR THIS PART THFRE HERE NO‘MAJOR PROBLEMS FOR THE UEEEK. YOUR ACTUAL REG OF BOTTLE INCLUDING SCRAP EGUALED 0 21+2 Table 6.]. (cont'd.). ITEM-BOTTLE PART-3642 SPECIFICATION DATE- 30476 UENDORS- 23 ORDER 0-100000 K SCRAP FACT- 2 PERCENT 34 LEAD TM- 6 WEEKS SAFETY STK- 600000 0 REO/UNIT- 24 YOUR STOCKPILE OF 0 UILL BE AUAILAHLE IN WEEK 0. YOUR SECOND STOCKPTLF OF 0 UILL BE AUAILARLE IN WEEK 8. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** REOUIRE** 0* 888* 0* 888* 883* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 0* 900* 0*1100* 900* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INU** 200* 212* 212* 424* 436* 436** 452*1340*2228*3116*4004*4004* ********************************************************************** PLD ORD** 500* 900* 900* 900* 900* 0** 900* 0* 800* 0* 900* 0* ********************************************************************** ** FROZEN PERIOD ** '********************************* * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REG * 888* 0* 888* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** 0N H*4892*4892*5780*5780*6668*6668*7556*8444*8444*9332*9332*********** ********************************************************************** PLD * 900* 900* 0* 900* 0* 900* 0* 900* 900* 0* 0* 0* 0* ********************************************************************** *NEG INDICATES THE FIRST NEGATUE BALv MAY BECOME POSITIVE LATER. UOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR No.39; HOU MANY ORDERS UOULD YOU LIKE TO RELEASE? 10:10 1:0103 IN UHICH UEEK 18 THE 1 ORDER YOU UOULD LIKE TO RELEASE? 10:10 1‘01 701 IN UHICH UEEK IS THE 2 ORDER YOU WOULD LIKE TO RELEASE? 10=10 1=01 702 IN UHICH UEEK IS THE 3 ORDER YOU WOULD LIKE TO RELEASE? 10=10 1=01 ?03 UOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR NO.no UOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR NO.no 2% Table 6.]. (cont'd.). UUULU YOU LINE T0 REPLENISH ANY OF YOUR BOTTLE SAFETY STUCK? INPUT YES 0R N 00710 EVEN THOUGH YOU HAVE A UORK RULE CONCERNING EMPLOYEES SMOKING IN THE UAREHOUSE A FIRE UAS STARTED UHEN AN EMPLOYEE FAILED TO PUT OUT HIS CIGARETTE. LUCKLY THE FIRF UAS EXTINGUISHED RAPIDLY AND ONLY TUO PALLETS 0F CAP NERE DESTROYED. YOUR ACTUAL REG OF CAP INCLUDING SCRAP EGUALED 0 IF YOUR SAFETY STOCK CANNOT HANDLE THE COHHING ORDER YOU BETTER EXPEDITE AN ORDE R VERY QUICKLY OR YOU UILL STOCK OUTl ITEH-CAP PART-4123 SPECIFICATION DATE- 41078 VENDORS- 2 ORDER 0-500000 K SCRAP FACT- 3 PERCENT 76 23 LEAD TH- 6 UEEKS SAFETY STK- 300000 0 REO/UNIT- 24 YOUR STOCKPILE OF 0 WILL BE AVAILABLE IN UEEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UFEK 8. *NEG (1000)**CURR* 2 * 3.* 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** REGUIRE** 0* 888* 0* 888* 888* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 0* 500* 0*1500* 500* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INV** 212* 176* 176* 436* 48* 48** 840*1728*2616*3504*4392*4392* ********************************************************************** PLD ORD**1000*1000*1000*1000* 500* 0**1000* 0*1000* 0*1000* 0* ********************************************************************** ** FROZEN PERIOD ** ********************************* * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REG * 888* 0* 888* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** ON H*5280*5280*6168*6168*7056*7056*7944*8832*8832*9720*9720*********** ********************************************************************** PLD * 500*1000* 0*1000* 0*1000* 0*1000* 500* 0* 0* 0* 0* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE DAL, HAY BECOHE POSITIVE LATER. 2141+ Table 6.]. (cont'd.). UOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NU.BES HOU MANY ORDERS WOULD YOU LIKE TO RELEASE? 10=10 1=0104 IN UHICH UEEK IS THF 1 ORDER YOU UOULD LIKE TO RELEASE? 10=10 1=01 ?01 IN UHICH UEEK IS THE 2 ORDER YOU UOULD LIKE TO RELEASE? 10:10 1=01 ?02 IN UHICH UEEK IS THE 3 ORDER YOU UOULD LIKE TO RELEASE? 10=10 1=01 703 IN WHICH UEEK IS THF 4 ORDER YOU UOULD LIKE TO RELEASE? 10=10 1=01 ?04 UOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR NO.no UOULD YOU LIKE TO EXPEDITF ANY OF YOUR ORDERS INPUT YES OR No.89; HOU MANY ORDERS UUULD YOU LIKE TO EXPEDITE 10=10 AND 1=01?02 IN UHICH UEEK DO YOU WISH TO EXPEDITE YOUR 1 ORDER? 10=10 1=01 ?04 YOU HAVE 3 ORDER QUANTITIES SCHEDULED TO ARRIVE DURING THIS TIME PERIOD. HON M ANY OF THESE WOULD YOU LIKE TO ADVANCE? INPUT 10810 1=01 .01 THE MAXIMUM AMOUNT OF WEEKS YOU CAN EXPEDITE THE ORDER IS 3 WEEKS. HOU MANY UE EKS UOULD YOU LIKE TO ADVANCE THE RECEIVAL? INPUT A NUMBER BETUEEN 1-6 .3 IN UHICH UEEK DO YOU WISH TO EXPEDITE YOUR 2 ORDER? 10=10 1:01 ?05 YOU HAVE 1 ORDER QUANTITIES SCHEDULED TO ARRIVE DURING THIS TIME PERIOD. HOU M ANY OF THESE UOULD YOU LIKE TO ADVANCE? INPUT 10-10 1801 .01 THE MAXIMUM AMOUNT OF UEEKS YOU CAN EXPEDITE THE ORDER IS 3 UEEKS. HOU MANY HE EKS UOULD YOU LIKE TO ADVANCE THE RECEIVAL? INPUT A NUMBER DETHEEN 1-6 .2 UOULD YOU LIKE TO REPLENISH ANY OF YOUR CAP SAFETY STOCK? INPUT YES OR N O.no UHILE DELIVERING A PALLET LOAD OF LABEL TO ITS STAGING AREA A FORKLIFT UENT OUT OF CONTROL. THE DAMAGES THAT FOLLOUED INCLUDED HALF OF THE ITEMS ON THE PA LLET. YOUR ACTUAL REQ OF LABEL INCLUDING SCRAP EQUALED 0 IF YOUR SAFETY STOCK CANNOT HANDLE THE COMMING ORDER YOU BETTER EXPEDITE AN 0RDE R VERY QUICKLY OR YOU HILL STOCK OUT! ITEM-LABEL PART-2324 SPECIFICATION DATE- 71879 VENDORS- 10 ORDER Q-500000 K SCRAP FACT- 5 PERCENT 56 LEAD TM- 3 WEEKS SAFETY STK- 100000 Q RFQ/UNIT- 24 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN WEEK 0. YOUR SECOND STOCKPILE OF 0 WILL BE AVAILABLE IN UEEK 8. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** RFQUIRE** 0* 888* 0* 888* 888* 0** 888* 888* 888* 888* 888* 0* ********************************************************************** SCH REC** 0* 500* 0*1000* 0* 0** 0* 0* 0* 0* 0* 0* Zhs Table 6.]. (cont'd.). xxxxxxxxxxxxxxxxxxxxxxxxxxtxxxxxxxxxxxxxxxxxxxxxxxxxxxtxxxxxxxxxxxxxxx PTS INV** 424* 36* 36* 1481 740* 740*11628tis16*3404x4292*3180t51301 txxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxXXXthxxxxxxxxxxxxxxx PLD ORnxx 500* 500* ox1000x1ooox SOOXXloOOXIOOOX OXIOOox oxxooox xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx*xxxxxxxxxxxxxx*txxxxxxxxxxxxxxxt xx FROZEN PERIOD xx xxxxxxxxxxxxxxxxxxxxxxxxxXXXXthx * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 X 22 * 23 K 24 * 25 ' ********************************************************************** REO * 888* 0* 888* 0* 388* 0* 888* 833* 0* 388* 0* 588* 0* ******************X*************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** ON H*6068*6068*6956*6956*7844*7844*8732*9620*9620********************* ********************************************************************** PLD * 0* 500* O*1000*1000* 0*1000* 0* 500* 0*1000*1000* 0* *********************************************************************K *NEG INDICATES THE FIRST NEGATVE BAlv MAY BECOME POSITIVE LATER. UOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.ses HOU MANY ORDERS UOULD YOU LIKE TO RELEASE? 10=10 130103 IN WHICH UEEK IS THE 1 ORDER YOU UOULD LIKE TO RELEASE? 10=10 1‘01 ?01 IN UHICH UEEK IS THE 2 ORDER YOU HOULD LIKE TO RELEASE? 10=10 1=01 ?022 IN UHICH UEEK IS THF 3 ORDER YOU UOULD LIKE TO RELEASE? 10=10 1=01 ?O4 UOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR N0.no UOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR NO.aes HOU MANY ORDERS UOULD YOU LIKE TO EXPEDITE 10310 AND 1801?01 IN UHICH UEEK DO YOU UISH T0 EXPEDITE YOUR 1 ORDER? 10:10 1301 ?04 YOU HAVE 3 ORDER QUANTITIES SCHEDULED TO ARRIVE DURING THIS TIME PERIOD. HOU M ANY OF THESE WOULD YOU LIKE TO ADVANCE? INPUT 10=10 1'01 .01 THE MAXIMUM AMOUNT OF UEEKS YOU CAN EXPEDITE THE ORDER IS 1 WEEKS. HOU MANY UE EKS UOULD YOU LIKE TO ADVANCE THE RECEIVAL? INPUT A NUMBER BETUEEN 1-6 .1 UOULO YOU LIKE TO REPLENISH ANY OF YOUR LABEL SAFETY STOCK? INPUT YES OR N O.no A PHYSICAL INVENTORY OF CARTON HAS JUST BEEN COMPLETED. THE PHYSICAL INVENTORY HAS REVEAIED THAT YOUR INVENTORY IS .10 PERCENT LOUER TH AN YOUR SCHEDULE INDICATES. THIS INVENTORY SCHEDULE UILL BE CORRECTED. YOUR ACTUAL REQ OF CARTON INCLUDING SCRAP EOUALED O ITEM-CARTON 2h6 Table 6.]. (cont'd.). PART-7922 SPECIFICATION UAiE-IOBZX/ VENDORS- 46 ORDER O-IOOOOO K SCRAP FACT- 2 PERCENT 30 LEAD TM- 2 UEEKS SAFETY STK- 200000 0 REO/UNIT- 24 YOUR STOCKPILE OF 0 UILL BF AVAILABLE IN UFEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UEEK 3. *NEG (1000)**CURR* 2 * 3 * 4 * 5 * 6 ** 7 * 8 * 9 * 10 * 11 * 12 * ********************************************************************** RFOUIRE** 0* 888* 0* 888* 888* 0** 888* 888* 888* 898* 888* 0* ********************************************************************** SCH REC** 0* 900* 0* 200* 0* 0** 0* 0* 0* 0* 0* 0* ********************************************************************** PTS INV** 180* 192* 192* 496*1384*1384**2272*3160*4048*4936*5824*5824* ********************************************************************** PLO ORD** 0* 600* 900* 0* 800* 900** 900* 900* 900* 0* 900* 0* ********************************************************************** ** FROZEN PERIOD ** ********************************* * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 * 25 * ********************************************************************** REG * 888* 0* 888* 0* 888* 0* 888* 888* 0* 888* 0* 888* 0* ********************************************************************** SCH * 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* 0* ********************************************************************** ON H*6712*6712*7600*7600*8488*8488*9376******************************* ********************************************************************** PLD * 900* 0* 900* 0* 800* 900* 0* 900* 0* 900* 0* 900* 900* ********************************************************************** *NEG INDICATES THE FIRST NEGATVE DAL, MAY BECOME POSITIVE LATER. UOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.3es HOU MANY ORDERS WOULD YOU LIKE TO RELEASE? 10:10 1:0102 IN UHICH UEEK IS THF 1 ORDER YOU WOULD LIKE TO RELEASE? 10=10 1=01 ?02 IN UHICH UEEK IS THE 2 ORDER YOU UOULD LIKE TO RELEASE? 10=10 1:01 ?03 UOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR NO.no UOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR N0.n0 UOULD YOU LIKE TO RFPLFNISH ANY OF YOUR CARTON SAFETY STOCK? INPUT YES OR N O.no 2’4-7 Table 6.l. (cont'd.). DO YOU UANT TO CONTINUE THF SIMULATION FOR ANOTHER UEEK. NO ‘ INPUT NOno THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR BOTTLE TOTAL PURCHASING COST FOR THIS ITEM = S 0.00 COST TO MANIPULATE ORDERS 8‘ 2631.2 COST PENALTIES =8 0.00 COST TO HOLD INVENTORY =8 98.56 THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR CAP TOTAL PURCHASING COST FOR THIS ITEM = 5 16748.00 COST TO MANIPULATE ORDERS 8’ 55300.00 COST PENALTIES 8‘ 0.00 COST TO HOLD INVENTORY 8‘ 217.80 THF TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR LABEL TOTAL PURCHASING COST FOR THIS ITEM = S 2925.60 COST TO MANIPULATE ORDERS =$ 1380.00 COST PENALTIES =5 0.00 COST TO HOLD INVENTORY IS 19.47 THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR CARTON TOTAL PURCHASING COST FOR THIS ITEM 8 S 0.00 IF YES- INPUT YES. IF = 5 2729.76 3 6 55517.80 12h8 Table 6.l. (cont'd.). COST TO MANIPULATE ORDERS =$ 1710.00 COST PENALTIES 2. o.oo COST TO HOLD INVENTORY =3 _46.6S THF TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR TEST = s 274.33 TOTAL PURCHASING COST FOR THIS ITEM = s 0.00 COST TO MANIPULATE ORDERS as 0.00 COST PENALTIES =s o.oo COST TO HOLD INVENTORY =s 274.83 TOTAL COST TO MAINTAIN ALL INVENTORIES IS EOUAL TO **** S 61678.51 **** TOTAI COSTS TO PURCHASE ALL ITEMS IS EOUAL TO **** 3 19673.60 **** SALES DURING THE SIMULATION I 5 40684.77 TOTAL PROFIT = t -40667.34 THIS SIMULATION HAS DESIGNED TO GIVE PACKAGING STUDENTS A BROADER VIEU OF THE UAY PACKAGING INTERFACES WITH OTHER DEPARTMENTS. SOME OF THE SITUATIONS THAT YOU UERF FACED UITH ARF NOT CONSIDERED TO BF COMMON EVERY DAY PROBLEMS. IN FACT SOME OF THE PROBLEMS OCCURE VERY INFREOUENTLY IN A REAL LIFE ENVIORNMENT. IT IS FOR THIS REASON YOUR PERFORMANCE DURING THIS SIMULATION WILL NOT HAVE ANY DIRECT BEARING ON YOUR COURSE GRADE. IF YOU HAVE ANY QUESTIONS CONCERNING PORTIONS OF THIS PROGRAM YOU SHOULD RFFER TO THE THFSIS ENTITLED: AN EVALUATION AND CONTROL SIMULATION OF A PACKAGING PRODUCTION SYSTEM BY KEVIN KAJIYA SCHOOL OF PACKAGING MICHIGAN STATE UNIVERSITY JUNE 1980 PLEASE TAKE A FEU MINUTES TO FILL OUT THE FOLLOWING EVALUATION FORM. THIS FORM SHOULD BE TURNED IN TO THF INSTRUCTOR OF YOUR COURSE. THANK YOU KEVIN KAJIYA 2h9 Table 6.l. (cont'd.). EVAlUATION OF THE SIMULATION ....... TERM PROF OR INSTRUCTOR UHAT IS YOUR OVER ALL OPINION OF THE SIMULATION? UHAT DID YOU LEARN FROM THE SIMULATION? PLEASE LIST ANY SPECIFIC UAYS IN “HIGH THIS SIMULATION COULD BE IMPROVED. 1. 250 Table 6.l. (cont'd.). UHAT IMPROVEMFNTS SHOULD BE MADE ON THE USERS MANUAL? IF THIS TERMINAL PRINTS - END THSKMK- INPUT- END THSKMK .610 CP SECONDS EXECUTION TIME READY 16.23.04 10501.1?” t 0 JOB COST: S 3.53 MODEL ll 255i PRODUCT LINE THSISOL SPEC CAT: VENDOR I VENDOR z VENDOR 3 VIM!!! h ORDER QUAN. LEAO TIME sanr FACT. qmwwn amwmun BEG Iuv_ noun TIME SALE: PRICE FIXED COST OVERHEAD MIKEY! 06 FORECAST JAN FE! MR [an HIV JUN JUL AUG SEP OCT nov OECJ H 28in 35/H lzI/H 29/H 35/H 28/H 3h/H Iain 30/H 23/H 26/H I * UNION NON-UNION OTHER NOTES: Figure 6.2. Product information sheet model 2. 252 Table 6.2 PROOF MODEL ll 13:36:22 05/02/80 MSU-FREND 03. CPORT 52] 18 SOCKET-116 05/02/80 +MSU HUSTLER 2 LSD 49.53 04/24/80 CYBER750 TYPE PASSUORDo PNv AND USER ID. IIIIIIIIII8419LOCKHART. 38130560 USER 45 (51160P 52) LAST ACCESS: S 05/02/80 13:35 RUNS: 174 PH BALANCE: 1 63.78 READY 13.36.35 ATTACHIK KAJIYAoPROGRAM FOR PKG 425. ATTACH:KKAJIYACPROGRAMFORPKO425. READY 13.36.59 EXECCK KAJIYA. ATTACHOPKGPFIOPROJFCT425. ATTACHOTAPE709KAJ70. ATTACHCTAPE149KAJ14. EXEC DEGUN.13.37.15. UHICH TYPE OF SIMULATION HOULD YOU L IKE TO TRY? INPUT - 1 FOR EXERCISE, INPUT - 2 FOR A GUIDED SIMULATION. OR INPUT - 3 FOR A RANDOM SIMULATION. 2 PLEASE INPUT YOUR REGULAR 40 HOUR UORK UEEK PRODUCTION CAPACITY/CASES. 1000008 100000 10000-010000 1000-0010007011000 ITEM-THSISOL PART-3321 SPECIFICATION DATE- 42580 VENDORS- IN HOUSE ORDER 0- 11000 K SCRAP FACT- 0 PFRCENT IEAD TM- 1 UFEKS SAFETY STK- 15000 O RFO/UNIT- 1 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN UFEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UFFK 50. 253 Table 6.2. (cont'd.). 3NEG (1000)33CURR3 2 3 3 3 4 3 5 3 6 33 7 3 8 3 9 3 10 3 11 3 12 3 3333333333333333333333333333333333333333333333333333333333333333333333 SALES 33 83 83 83 83 83 833 83 83 83 103 103 103 3333333333333333333333333333333333333333333333333333333333333333333333 PRODUCT33 03 03 03 03 03 033 113 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 FIN INV33 423 343 263 183 103 233 53 33 113 213 313 413 3333333333333333333333333333333333333333333333333333333333333333333333 PLD PRD33 03 03 03 03 03 033 113 113 03 113 113 113 3333333333333333333333333333333333333333333333333333333333333333333333 33 FRO7EN PERIOD 33 333333333333333333333333333333333 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 2? 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 SALE3 103 83 83 83 83 83 83 83 83 83 83 83 83 3333333333333333333333333333333333333333333333333333333333333333333333 PROD3 03 03 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H3 513 593 673 753 833 913 993 1073 1153 1233 1313 1393 1473 3333333333333333333333333333333333333333333333333333333333333333333333 PLD 3 113 113 03 113 113 113 03 113 113 03 113 113 113 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEOATVE BALo MAY BECOME POSITIVE LATER. ITEM-BOTTLE PART-2222 SPECIFICATION nara- 9047s vaunons- 23 ORDER n-zsoooo K SCRAP FACT- 2 pencsur 3. LEAD TM- a ussxs SAFETY srx- 600000 a REO/UNIT- 24 YOUR STOCKPILE or o HILL 3: AVAILABLE IN urax 0. YOUR SECOND STOCKPILE OF 0 HILL BE AVAILABLE IN UEEK 50. 254 Table 6.2. (cont'd.). 3NEG (1000)33CURR3 2 3 3 3 4 3 5 3 6 33 7 3 8 3 9 3 10 3 11 3 12 3 3333333333333333333333333333333333333333333333333333333333333333333333 REOUIRE33 03 03 03 03 03 26433 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH REC33 03 03 03 2003 03 25033 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 PTS INV33 2003 2003 2003 4003 4003 38633 1223 1423 1423 4063 6703 9343 3333333333333333333333333333333333333333333333333333333333333333333333 PLD ORD33 03 03 03 03 2503 25033 5003 2503 03 2503 2503 2503 3333333333333333333333333333333333333333333333333333333333333333333333 33 FROZEN PERIOD 33 333333333333333333333333333333333 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 REG 3 2643 2643 03 2643 2643 2643 03 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH 3 03 03 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H311983146231462317263199032254322543251832782327823304633310335743 3333333333333333333333333333333333333333333333333333333333333333333333~ PLD 3 03 2503 2503 03 2503 2503 2503 03 2503 2503 2503 03 2503 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEOATVF BALv MAY BECOME POSITIVE LATER. ITEM-CAP PART-4444 SPECIFICATION DATE- 41078 VENDORS- 2 ORDER O-900000 K SCRAP FACT- 3 PERCENT 76 LEAD TM- 6 UEEKS SAFETY STK- 300000 R REO/UNIT- 24 YOUR STOCKPILE OF 0 UILL BE AVAILABLE IN UFEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UFEK 50. 255 Table 6.2. (cont‘d.). 3NEG (1000)33CURR3 2 3 3 3 4 3 5 3 6 33 7 3 8 3 9 3 10 3 11 3 12 3 3333333333333333333333333333333333333333333333333333333333333333333333 REOUIRE33 03 O3 03 03 03 26433 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH REC33 03 03 0310003 03 033 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 PTS INV33 1503 1503 15031150311503 88633 6223 3583 3583 943 1703 4343 3333333333333333333333333333333333333333333333333333333333333333333333 PLD ORD33 03 03 03 03 03 033 03 03 03 9003 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 33 FROZEN PERIOD 33 333333333333333333333333333333333 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 REG 3 2643 2643 03 2643 2643 2643 03 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH 3 03 03 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H3 6983 9623 962312763149031754317543201832282322823254632810330743 3333333333333333333333333333333333333333333333333333333333333333333333 PLD 3 03 9003 03 03 03 9003 03 03 03 03 9003 O3 03 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NFGATVE BALo MAY BECOHE POSITIVE LATER. ITEM-LABEL PART-1111 SPECIFICATION DATE- 71879 VENDORS- 10 ORDER 0-450000 K SCRAP FACT- 5 PFRCFNT ANY LEAD TM- 3 UFEKS SAFETY STK- 100000 O RFO/UNIT- 24 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN UEEK 0. YOUR SECOND STOCKPILE OF 0 UILL BE AVAILABLE IN UFEK 50. 256 Table 6.2. (cont'd.). 3NEG (1000)xxCURRx 2 x 3 x 4 x 5 3 6 xx 7 x 8 x 9 t 10 x 11 t 12 x xxxxxxxxxxxxtxx:xxxxtxxxxxxxxtxxxxxxxxxxxxxxxxxxxxxxxtxxxxxxxxxtxxxxxx RFauzkexx ox ox ox ox ox 26433 2643 2643 ox 2643 264x 264: xxxxxxxxxtxxxxxxxxxxxxxxxxxxtttxxxxxxxxxxxxx:xxxxxxxxtxxxxxxxxxxxtxxxx SCH REcxx 0: 0: 031000: 0: ox: ox ox Ox 0: ox ox xxtxxxxxxtxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxtxxxxxxxxxxxxxxxx PTS Inuxx 150x 150: 150:11sox1150t 88633 6223 358: 358* 94: 170x 434: xxxxxxxxxxxxxxxxxtxxxxxxxxxxxxxxxxxxxxxxxtxxxxxxxxxxxxxxxxxxxxxxxxxxxx PLD onnxx ox ox 0: or ox ox: ox ox ox ox 0: 0: xxxxxxxxxxxxxxxxxxxxxxxxxxtxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxtxxxx:xxxxxxx xx FROZEN PFRIOD xx txxxxxxxxxxxxxxxxxxxtxxxxxxxxxxxx 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21‘3 22 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 REG 3 2643 2643 03 2643 2643 2643 03 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH 3 03 03 O3 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H3 6983 9623 962312263149031754317543201832282322823254632810330743 3333333333333333333333333333333333333333333333333333333333333333333333 PLD 3 4503 4503 03 03 4503 03 03 4503 4503 03 03 4503 03 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEGATVF BALv MAY BECOME POSITIVE LATER. A GROUP OF HORKERS HAS APPROACHED YOU AND INFORMED YOU THAT THEY ARE VERY DISATI SFIED HITH THE HAY MANAGEMENT IS HANDLING THFIR BENIFITS . THEY HAVE FOLLOHED THE GREIVIENCE PROCEDURE AND HOULD LIKE YOU TO TAKE SOME FORM OF ACTIO N. FELLOH HORKERS HAVE SAID THAT SIMILAR INCIDENTS HAVF LED TO HORKER HALKOUTS HHEN NOT HANDLED PROPERLY. IF ONE OF THFSF HAlKOUTS OCCURES IT HILL MOST LIKELY HAPPEN IN HEEK 8. HISTORICALLY HALKOUTS AND STRIKES OF THIS NATURE HAVE LASTFD THO HEEKS. YOU HAV E FOUR ALTERNATIVE METHODS OF HANDLING THE SITUATION. THFSF ALTERNATIVES ARF: 1. TO USE INCENTIVES HHICH HILL HOPEFUILY ELIMINATE THF POSSIBILITY OF A STRIKE. THESE INCENTIVES HILL COST THE AMOUNT LISTED IN TABLE 6. 2. PLAN TO HIRE OUTSIDE PEOPLE DURING THF HEEKS OF THE STRIKE. 3. TO BUILD PRODUCTION AND STORE FINISHED INVENTORIESIN A PUBIIC HAREHOUSF. 4. TO DO ABSOLUTELY NOTHING AND DISREGAURD THE HORKERS GRIEVIENCF. INPUT THE NUMBER OF THE HAY IN HHICH YOU HOULD LIKE TO HANDIE THF SITUATION.2 YOUR ACTUAL REO OF THSISOL INCLUDING SCRAP EOUALED 8000 257 Table 6.2. (cont'd.). ITEM-THSISOL PART-3321 SPECIFICATION DAIE- 42580 VENDORS- IN HOUSE ORDER 8- 11000 K SCRAP FACT- 0 PERCENT LEAD TM- 1 HFEKS SAFETY STK- 15000 O REO/UNIT- 1 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN HFEK 0. YOUR SECOND STOCKPILE OF 0 HILL BE AVAILABLE IN HFEK 8. 3NEG (1000133CURR3 ? 3 3 3 4 3 5 3 6 33 7 3 8 3 9 3 10 3 11 3 12 3 3333333333333333333333333333333333333333333333333333333333333333333333 SALES 33 03 83 83 83 83 833 83 83 83 103 103 103 3333333333333333333333333333333333333333333333333333333333333333333333 PRODUCT33 03 03 03 03 03 033 113 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 FIN INV33 423 343 263 183 103 233 53 33 113 213 313 413 3333333333333333333333333333333333333333333333333333333333333333333333 PLD PRD33 O3 03 03 03 03 033 113 113 03 113 113 113 3333333333333333333333333333333333333333333333333333333333333333333333 33 FROZEN PERIOD 33 333333333333333333333333333333333 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 SALE3 103 83 83 83 83 83 83‘ 83 83 83 83 83 83 3333333333333333333333333333333333333333333333333333333333333333333333 PROD3 03 03 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H3 513 593 673 753 833 913 993 1073 1153 1233 1313 1393 1473 3333333333333333333333333333333333333333333333333333333333333333333333 PLD 3 113 113 03 113 113 113 03 113 113 03 113 113 113 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEGATVF BALv MAY BECOME POSITIVE LATER. 258 Table 6.2. (cont'd.). HOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.YES HOH MANY ORDERS HOULD YOU LIKE TO RELEASE? 10310 180101 IN HHICH HEEK IS THE 1 ORDER YOU HOULD LIKE TO RELEASE? 10:10 1:01 211 HOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR NO.NO HOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR NO.N0 HOULD YOU LIKE TO REPIENISH ANY OF YOUR THSISOL SAFETY STOCK? INPUT YES OR N O.YES HOH MUCH OF YOUR THSISOL STOCK HOULD YOU LIKE TO TRANSFER? IE 100000 3 ONE HUNDRED THOUSAND. 10000.010000.010000 FOR THIS PART THERE HERE NO MAJOR PROBIEMS FOR-THE HEEEK. YOUR ACTUAL REO OF BOTTLE INCLUDING SCRAP EOUALED 0 ITEM-BOTTLE PART-2222 SPECIFICATION DATE- 90476 VENDORS- 23 ORDER 0-250000 K SCRAP FACT- 2 PERCENT 34 LEAD TM- 6 HEEKS SAFETY STK- 600000 0 REO/UNIT- 24 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN HEEK 0. YOUR SECOND STOCKPILE OF 0 HILL BE AVAILABlF IN HFEK 8. 3NEG (1000133CURR3 2 3 3 3 4 3 5 3 6 33 7 3 8 3 9 3 10 3 11 3 12 3 3333333333333333333333333333333333333333333333333333333333333333333333 REOUIRE33 03 03 03 03 03 26433 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH REC33 03 03 03 2003 03 25033 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 PTS INV33 2003 2003 2003 4003 4003 38633 1223 1423 1423 4063 6703 9343 3333333333333333333333333333333333333333333333333333333333333333333333 PLD ORD33 03 2503 03 2503 2503 25033 2503 2503 03 2503 2503 5003 3333333333333333333333333333333333333333333333333333333333333333333333 33 FROZEN PERIOD 33 333333333333333333333333333333333 259 Table 6.2. (cont'd.). 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 REG 3 2643 2643 03 2643 2643 2643 03 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH 3 03 03 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H311983146231462317263199032254322543251832782327823304633310335743 3333333333333333333333333333333333333333333333333333333333333333333333 PID 3 03 2503 25037 03 2503 2503 2503 03 2503 O3 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEGATVE BALv MAY BECOME POSITIVE LATER. HOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.YES HOH MANY ORDERS HOULD YOU LIKE TO RELEASE? 10810 180101 IN HHICH HEEK IS THE 1 ORDER YOU HOULD LIKE TO RELEASE? 10810 1801 202 ’HOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR NO.NO HOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR NO.NO HOULD YOU LIKE TO REPLENISH ANY OF YOUR BOTTLE SAFETY STOCK? INPUT YES OR N O.NO EVEN THOUGH YOU HAVE A HORK RULE CONCERNING EMPLOYEES SMOKING IN THE HAREHOUSE A FIRE HAS STARTED HHEN AN EMPLOYEE FAILED TO PUT OUT HIS CIGARETTE. LUCKLY THE FIRE HAS EXTINGUISHED RAPIDLY AND ONLY THO PALLETS OE CAP HERE DESTROYED. YOUR ACTUAL REO OF CAP INCLUDING SCRAP EOUALED 0 IF YOUR SAFETY STOCK CANNOT HANDLE THE COMMING ORDER YOU BETTER EXPEDITE AN ORDE R VERY OUICKLY OR YOU HILL STOCK OUT! - ITEM-CAP PART-4444 SPECIFICATION DATE- 41078 VENDORS- 2 ORDER O-900000 K SCRAP FACT- 3 PERCENT 76 LEAD TM- 6 HEEKS SAFETY STK- 300000 O REO/UNIT- 24 YOUR STOCKPILE OF 0 HILL BE AVAILABLE IN HEEK 0. YOUR SECOND STOCKPILE OF 0 HILL BE AVAILABLE IN HEEK 8. 260 Table 6.2. (cont'd.). 3NEG (1000)33CURR3 ? 3 3 3 4 3 5 3 6 33 7 3 8 3 9 3 10 3 11 3 1? 3 3333333333333333333333333333333333333333333333333333333333333333333333 REOUIRE33 03 03 03 03 03 96433 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH REC33 03 03 0310003 03 033 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 PTS INV33 03 03 031000310003 73633 4793 2083 2093 563 3?03 5843 3333333333333333333333333333333333333333333333333333333333333333333333 PLD ORD33 9003 O3 03 03 03 033 03 9003 03 03 03 9003 3333333333333333333333333333333333333333333333333333333333333333333333 33 FROZEN PERIOD 33 333333333333333333333333333333333 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 2? 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 REG 3 2643 2643 03 2643 2643 2643 03 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH 3 03 03 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H3 84831112311123137631640319043190432168324323243?3?6963?960332243 3333333333333333333333333333333333333333333333333333333333333333333333 PLD 3 03 03 03 03 9003 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEGATVE BALv MAY BECOME POSITIVE LATER. HOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.YES HOH MANY ORDERS HOULD YOU LIKE TO RELEASE? 10310 110101 IN HHICH HEEK IS THE 1 ORDER YOU HOULD LIKE TO RELEASE? 10810 1801 ?01 HOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR N0.N0 HOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YFS OR NO.N0 HOULD YOU LIKE TO REPLENISH ANY OF YOUR CAP SAFETY STOCK? INPUT YES OR N OoNO HHILE DELIVERING A PALLET LOAD OF LABEL TO ITS STAGING AREA A FORKLIFT HENT OUT OF CONTROL. THE DAMAGES THAT FOLLOHED INCLUDED HALF OF THE ITEMS ON THE PA LLET. YOUR ACTUAL REG OE LABEL INCLUDING SCRAP EOUALED 0 IF YOUR SAFETY STOCK CANNOT HANDLE THF COMMING ORDER YOU BETTER EXPEDITE AN 0RDE R VERY QUICKLY OR YOU HILL STOCK OUT! 26l Table 6.2. (cont'd.). ITEM-LABEL PART-1111 SPECIFICATION DATE- 71879 VENDORS- 10 ORDER 0-450000 K SCRAP FACT- 5 PERCENT ANY lEAD TM- 3 HEEKS SAFETY STK- 100000 0 REG/UNIT- 24 YOUR STOCKPILE OF 0 HILL BF AVAIIABLE IN HEEK 0. YOUR SECOND STOCKPILE OF 0 HILL BE AVAILABLE IN HEEK S. 3NEG (1000)33CURR3 2 3 3 3 4 3 5 3 6 33 7 3 G 3 9 3 10 3 11 3 12 3 3333333333333333333333333333333333333333333333333333333333333333333333 REOUIRE33 03 03 03 03 03 26433 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH REC33 03 03 0310003 03 033 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 PTS INV33 03 03 031000310003 73633 4723 2083 2083 563 3203 5943 3333333333333333333333333333333333333333333333333333333333333333333333 PLD ORD33 4503 03 03 03 03 033 03 03 4503 03 4503 03 3333333333333333333333333333333333333333333333333333333333333333333333 33 FROZEN PERIOD 33 333333333333333333333333333333333 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 3333333333333333333333333333333333333333333333333333333333333333333333 REG 3 2643 2643' 03 2643 2643 2643 03 2643 2643 03 2643 2643 2643 3333333333333333333333333333333333333333333333333333333333333333333333 SCH 3 03 O3 03 03 03 03 03 03 03 03 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 ON H3 8483111231112313763164031904319043216832432324393269632960332243 3333333333333333333333333333333333333333333333333333333333333333333333 PLD 3 4503 03 4503 03 03 4503 03 4503 03 4503 03 03 03 3333333333333333333333333333333333333333333333333333333333333333333333 3NEG INDICATES THE FIRST NEGATVE BALv MAY BECOME POSITIVE LATER. HOULD YOU LIKE TO RELEASE ANY OF YOUR PLANNED ORDERS INPUT YES OR NO.YES HOH MANY ORDERS HOULD YOU LIKE TO RELEASE? 10310 180101 IN HHICH HEEK IS THE 1 ORDER YOU HOULD LIKE TO RELEASE? 10310 1301 701 HOULD YOU LIKE TO CANCEL ANY OF YOUR ORDERS INPUT YES OR NO.NO HOULD YOU LIKE TO EXPEDITE ANY OF YOUR ORDERS INPUT YES OR NO.N0 HOULD YOU LIKE TO REPLENISH ANY OF YOUR LABEL SAFETY STOCK? INPUT YES OR N O.NO 262 Table 6.2. (cont'd.). DO YOU HANT TO CONTINUE THE SIMULATION FOR ANOTHER HEEK. NO - INPUT NONO THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR BOTTlE TOTAL PURCHASING COST FOR THIS ITEM I 3 0.00 COST TO MANIPULATE ORDERS IS 987.50 COST PENALTIES I‘ 0.00 COST TO HOLD INVENTORY I8 340.31 THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR CAP TOTAL PURCHASING COST FOR THIS ITEM I S 0.00 COST TO MANIPULATE ORDERS I3 310.50 COST PENALTIES I$ 0.00 COST TO HOLD INVENTORY I8 11.15 THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR [ABEL TOTAL PURCHASING COST FOR THIS ITEM I t 0.00 COST TO MANIPULATE ORDERS IS 513.00 COST PENALTIES I$ 0.00 COST TO HOLD INVENTORY 8‘ 12.28 IF YES- I 3 INPUT YES. 1327.81 IF 263 Table 6.2. (cont'd.). THE TOTAL COST SPENT TO MAINTAIN INVENTORIES FOR THSISOL s s 994.03 TOTAL PURCHASING COST FOR THIS ITEM I S 0.00 COST TO MANIPULATE ORDERS I! 638.00 COST PENALTIES I3 0.00 COST TO HOLD INVENTORY 8‘ 356.03 TOTAL COST TO MAINTAIN ALL INVENTORIES IS EQUAL TO 3333 3 3168.76 3333 TOTAL COSTS TO PURCHASE ALL ITEMS IS EQUAL TO 3333 t 0.00 3333 SALES DURING THE SIMULATION I $ 15224.40 TOTAL PROFIT I 3 12055.64 THIS SIMULATION HAS DESIGNED TO GIVE PACKAGING STUDENTS A BROADER VIEH OF THE HAY PACKAGING INTERFACES HITH OTHER DEPARTMENTS. SOME OF THE SITUATIONS THAT YOU HERE EACED HITH ARE NOT CONSIDERED TO BE COMMON EVERY DAY PROBLEMS. IN FACT SOME OF THE PROBlEMS OCCURE VERY INEREQUENTLY IN A REAL LIFE ENVIORNMENT. IT IS FOR THIS REASON YOUR PERFORMANCE DURING THIS SIMULATION HILL NOT HAVE ANY DIRECT BEARING ON YOUR COURSE GRADE. IF YOU HAVE ANY QUESTIONS CONCERNING PORTIONS OF THIS PROGRAM YOU SHOULD REFER TO THE THESIS ENTITLED: AN EVALUATION AND CONTROL SIMULATION OF A PACKAGING PRODUCTION SYSTEM BY KEVIN KAJIYA SCHOOL OF PACKAGING MICHIGAN STATE UNIVERSITY JUNE 1980 PLEASE TAKE A FEH MINUTES TO FILL OUT THE FOLLOHING EVALUATION FORM. THIS FORM SHOULD BE TURNED IN TO THE INSTRUCTOR OF YOUR COURSE. THANK YOU KEVIN KAJIYA 26h Table 6.2. (cont'd.). EVALUATION OF THE SIMULATION m ...... TERM ................ PROF 0R INSTRUCTOR HHAT IS YOUR OVER ALL OPINION OF THE SIMULATION? HHAT DID YOU LEARN FROM THE SIMULATION? PLEASE LIST ANY SPECIFIC HAYS IN HHICH THIS SIMULATION COULD BE IMPROVED. 1. 265 Table 6.2. (cont'd.). HHAT IMPROVEMENTS SHOULD BE MADE ON THE USERS MANUAL? IF THIS TERMINAL PRINTS - END THSKMK- INPUT- LOGOUTvT. END THSKMK .510 CP SECONDS EXECUTION TIME READY 13.45.05 LOGOUTvT. JOB COST: 3 3.02 CHAPTER Vll SUMMARY In order for packaging students to be effective in the real-world they have to be capable of utilizing the material they learn in college. The educational process will have been wasted if students can't put the information they learn to practical use. The model created for this thesis provides one mechanism to help tie parts of the students' education together while giving them an opportunity to solve some real life problems. Simulation models cannot completely represent a real life environment, but they can provide some insights which may be useful in dealing with future problems. The model presented for this thesis was designed and tested to simulate the problems described within this text. An examination of the output in Chapter Vi will prove that this was accomplished. if used in the prOper manner this simulation model can be a worthwhile tool for both the instructor and the student. My hope, therefore, is that this simulation be used to aid students during their preparation for careers as packaging engineers. 266 my APPENDIX 267 APPENDIX This appendix contains cepies of two of the ”HOW TO;” manuals published by the Michigan State University Computer Laboratory. The two manuals contain more complete information concerning the procedures used in logging in on a public terminal, and the use of a card reader. 268 The card reader is the device that allows the transfero fdata from punched cards into a storage area within the com- puter. The Central Site in Room 207/208 Computer Center (the [/0 Room) housatw two self-serwce card readers; you may read your job into the card reader and receive your cards back immediately. At the entrance to Room 207 you will find a tray marked” 'nSeque ce Cards.’ Take one of these cards and place it at the beginning of your job (in front of your PNC). The sequence card contains a unique 7-character number which will be used to identify your job in its various stages of processing Use each sequence card only once! COURTESY OF THE MICHli‘xAN STATE UKIIVERS!TY COMPUTER LABORATORY (W78) 269 IQ 651093 As you stand in front of the card reader. you will find the Input Hopperon the left side of the machine. Pull back the gage agidhplace the cards right side up in the hopper. with the sequence card facing the machine. Replace the gate be in t ecards. CONTROL PAN". .: “I (3.. elm. huh-I OUTPUY NO'PII IN”? "0'". The buttons at the back of the reader have various functions: however. the only button that should concern you now is the READY button. Pressing the READY button causes the reading process to begin.W nyou press and release READY. the button will light up. and the cards will disappear one by one into the machine (at a rate of 1200 March minute). and willre reappear in nthe OutputH opper. When the entire job has been read. the light on the READY button will go out. You may take your cards out of the output hopper. / M e no a 1 Sometimes the machine will pause while reading the cards. Be patient: usually the reading process will resume atter a moment. If, however one of the buttons other than READY lights up when the reader pauses, ask a member oft l/O Staff for assistance. AUTO MAN II COLUMN FIID'AI L COURTESY OF THE MICHIGAN STATE UNlVERSlTY COMPUTER LABORATORY (l?78) 270 65110b For a Decwriter: Printer on/ off - on baud rate - 300 - down all other buttons - up n...” x-—~ _ -~—-~.s..a_. ., Give thetaminal a fewseconds to warm up. Type a carriage return are Cl'RL-X to display a log-in mesage. 09:28:28 10/05/78 HSU-FREND 01.27 SOCKET. 8 353-9505 CPORT 623 10/05/76 HSU HUSTLER 2 LSD 47.01 09/19/78 6500 TYPE PASSUORD s PM I AND USER ID . IIIIIIIIII , You have 5 minutes to supply the requested information. Type your password over the blacked-out spaces. followed by your PN and USER-ID. If you are using a CRT. type the exchange-echoback character (CTRL-S. hold down the CTRL key then depress 5) before entering your password to suppress the display of the password on the terminal screen. Be sure to use commas as delimitera between the password. problem number and user-id. A carriage return must follow each typed line: information is sent to the 6500 only after a carriage return is entered. if you have made an error in entering this information the computer will send a message telling you which item was wrong. You have 3 chances to log in succssfully. After 3 unsuccessful attempts. ask for assistance at the [/0 Service Window. Once you have successfully logged in you will receive a message containing information on your account. notice of any L ' I. ' , "' “ READYmessage. 8380002: USER 34 (S BvP 62) LAST ACCESS: 5 10/03/79 13:43 RUNS: 257 BALANCE: 8 9643.18 READY 09.31.34 You arenow ready tomtayouriob. When youarefinished.youcanterminateyour uitmctivesessionbytyping: LOGOUT.T. This will drop all local files and suppress the display of accounting information. losoutut JOB COST: 9 .54 Be sure to log out. otherw'ue anotha user can sit down at the terminal and use your account. COURTESY OF THE MICHIGAN STATE UNIVERSITY COMPUTER LABORATORY (I973) BIBLIOGRAPHY 271 BIBLIOGRAPHY Barton, Richard. A Primer on Simulation and Gaming. New Jersey: Prentice-Hall, Inc., i970. Chapters i, 3, 5, and 6. Bowersox, Donald. Logistical Management. New York: Macmillan Publishing Co. Inc., I978. Chapters I-7. Buffa, Elwood and Miller, Jefery. Production-Inventory Systems: Planning and Control. Illinois: Richard D. Irwin, Inc., l979. Chapters I, 2, 3, 7, 8, and IA. Carlson, John and Misshauk, Michael. Introduction to Gaming: Management Decision Simulations. New York: John Wiley and Sons, Inc., I972. Chapters I, 2, and 3. Carter, Philip and Monczka, Robert. ”Case Study: STEELCASE, Inc.: MRP in purchasing." Graduate School of Business Administration, Michigan State University, I978. Emshoff, James and Sisson Roger. Design and Use of Computer Simulation Models. New York: Macmiilian Publishing Co., Inc., I970. Chapters I, 3, and 8. England, Wilbur and Leenders, Michiel. Purchasing ang_MateriaIs Management. Illinois: Richard D. Irwin, I975. Chapters 3, h, 5, I0, and IA. Hanlon, Joseph. Handbook of Package Engineering. New York: McGraw Hill, I97I. Chapter i. Leenders, Michiel. ”Improving Purchasing Effectiveness Through Supplier Development”. (Boston: Division of Research, Graduate School of Business Administration, Harvard University, I965). McCarthy, Jerome. Basic Marketing. Illinois: Richard D. lnwin, Inc., i975. Chapters II, and I9. ”Military Standard IDS D“ (Department of Defense, washington DC.: U. S. Government Printing Office, I963). Mize, Joe and Cox, J. Essentials of Simulation. New Jersey: - Prentice-Hall, Inc., I968. Chapters I, 5, and 9. 272 Ogunniyi, Omotosho. ”The Methodology of Educational Simulation and Design of a Simulated Instructional Model for OccUpational Education”. (Thesis, Michigan State University, Department of Education, I969.) Chapters l and 2. Smykay, Edward. Physical Distribution Management. New York: Macmillan Publishing C0,, Inc., I973. Chapters 1, 8, I0, and IS. Companies Surveyed Adams, Ronald. "Survey Information". (Manager, Package EeveIOpment, CIBA-GEIGY Corporation, Summit, New Jersey, April I9, I980). Birrer, Richard. “Survey Information”. (Director of DaveIOpment, Engineering and Services, Hoffman- Laroche, Inc., Nutley, New Jersey, April I9, I980). BIossom,.Robert. ”Survey Information”. (Manager of Packaging Services, Lederie Laboratories, Pearl River, New York, April 19, I980). Brodsky, Louis. ”Survey Information”. (Manager, Package Design and DeveIOpment, E. R. Squibb and Sons, New Brunswick, New Jersey, April I9, l980). Conrad, Robert. "Survey Information”. (Manager, Packaging Technical Services, Merck, Sharp and Dohme, Inc., West Point, Pannsylvina, April I9, I980). Dimayo, Charles. ”Survey Information”. (GrOUp Manager, Packaging, William H. Rorer, Inc., Fort Washington, Pennsylvina, April I9, I980). Eaker, Robert. "Survey Information". (Purchasing Manager, Beechman Laboratories, Bristol, TN., April I9, I980). Greenwood, David. ”Survey Information". (Manager, Package DeveIOpment, Warner-Chilcott Laboratories, Morris Plains, New Jersey, April I9, I980). Hanlon, Robert. ”Survey Information”. (Manager, Packaging Services, The Dow Chemical Company, Indianapolis, Indina, April I9, I980). 273 Johnson, Neil, ”Survey Information“, (Manager, Package DeveIOpment and Specifications, Abbott Laboratories, North Chicago, Illinois, April l9, l980), Krzeminski, Mel, ”Survey Information”, (Manager, Technical Packaging Service, Searle Laboratories, Chicago, Illinois, April I9, I980), Liebe, Donald. ”Survey Information”, (Packaging Supervisor, G, D. Searle and Company, Chicago, Illinois, April I9, I980), Lott, Jerry. ”Survey Information", (Director, Package DeveIOpment and Design, Pfizer, Inc. New York, New York, April 19, I980). McCune, William, “Survey Information", (Packaging Specialist, Stuart Pharmaceuticals, Wilmington, Deieware, April I9, 1980). McManus, Ronald. "Survey Information". (Senior Project Engineer, Eli Lilly and Company, Indianapolis, Indina, April 19, 1980), Neely, Ned. “Survey Information". (Manager Pharmaceutical Operations, Ross Laboratories, Inc, Columbus, Ohio, April 19, 1980). O'Brien, Joseph. "Survey Information”, (Director, Package Engineering, Zimmer USA, warsaw, Indinla, April I9, I980). Powell, Bruce, ”Survey Information", (Manager, Package Design and Development, Alcon Laboratories, Inc., Fort Wbrth, Texas, April I9, I980), Regentine, Fred, ”Survey Information”, (Package DeveIOpment Specialist, Hoechst-Pharmaceuticals, Somerville, New Jersey, April I9, I980). Scoiieri, Angelo, ”Survey Information”. (Manager, Package Design and Engineering, Smith, Kline and French Laboratories, Philadelphia, Pennsylvina, April l9, I980). Seward, Robert, ”Survey Information”, (Supervisor, Package Development and Specifications, WinthrOp Laboratories, Rensselaer, New York, April I9, I980), 274 Sherman, Richard, ”Survey Information“, (Packaging Engineer, Parke,Davis and Company, Detroit, Michigan, April I9, I980), Silvenis, Scott. ”Survey Information”. (Sr, Package Engineer, Travenol Laboratories, Inc, Round Lake, Illinois, April l9, I980). Ray, Thomas. “Survey Information”, (Package DeveIOpment, A. H. Robins, Inc., Richmond, Virgina, April I9, I980). Ryden, John, "Survey Information”, (Package Design Manager, Schering Corporation, Kenilworth, New Jersey, April I9, I980). Meehan, James, ”Survey Information”, (Manager, Manufacturing and Technical Services, Carter Wallace, Inc, Cranbury, New Jersey, April I9, I980), Wilke, George. "Survey Information". (Director, Package Engineering, Mead Johnson and Company, Evansville, Indinla, April I9, I980). Willis, Darcy. ”Survey Information”, (Section Head, Abbott Laboratories, North Chicago, Illinois, April l9, I980). Other Sources Michigan State University Computer Laboratory, ”How to Use the Card Reader“. (Manual 65i09, I978). Michigan State University Computer Laboratory, ”How to Use a Public Terminal”. (Manual 65II06, I978). Owens-Illinois, “Drawing Number A-6736, 28-h00-6 Pitch Flat Top Knurled Metal Closure”. (I967). ‘— \ "‘lililiilillT - - - - fl - A .- ------- - I I I I -