2222 22:2. ""22““:22 22-2 2.22 0222222222 222.22 E .2222 22.2.23 22 2.2 .3222 .. 2-; 2.2.2.3: .22212223 2.2 :22 2222.2 23.2 2.22933“ 13:22:: .332323 3‘: .22. S. TR!“ ".733" HI”, 2932 «2.123 $222.23 2222222223. fl). ‘ AA‘”‘“’I‘ FRF; lg p-i “‘5‘ v .‘ELCHARD w .. -- 2~£~32?u--2‘ JR. huh £0 N! (J! ‘ L LURARY III II IIIIII III = IIII III IIII III III III III IIIII III II I II “'9- t'” 93524 Urn-q N (D This is to certify that the thesis entitled AN INVESTIGATION OF AN OXYGEN SCAVENGER PACKAGING FILM AS AN INNER PACKAGE ANTI- OXIDANT DEVICE presented by RICHARD SCOTT ERNSBERGER, JR. has been accepted towards fulfillment of the requirements for M. S . degree in Packaging fiZ/fl/gé/r/ Wayne H. Clifford, Ph.D. Major professor Date 3! 13.176 0'? 639 ABSTRACT AN INVESTIGATION or AN OXYGEN SCAVENGER PACKAGING FILM As AN INNER PACKAGE ANTIOXIDANT DEVICE By Richard Scott Ernsberger, Jr. This investigation was conducted to support the use of an oxygen scavenger film as an inner package antioxidant device rather than the complete primary package. Samples of American Can's Maraflex 7—F oxygen scavenger film with different ratios of headspace volume to film surface.area were examined for their oxygen consumption activity. It was found that by increasing the surface area of the material while maintaining a constant headspace volume, the half—life period for oxygen consumption would decrease. Specifically, for the three primary runs with volume to surface area ratios of 18.6:1, 8.3:1, and 2:1, the average half—life periods were 342.27, 108.47, and 47.56 hours respec— tively. The average oxygen consumption rate or material specific activity was established at 5.46 x 10’3 grams of 02/cm2/atms/hr. Additionally, it was found that some inhibition of material activity occurs through its use resulting in a regression of activity through reuse. The cause or causes producing this phenomenon were not deter— mined. AN INVESTIGATION OF AN OXYGEN SCAVENGER PACKAGING FILM As AN INNER PACKAGE ANTIOXIDANT DEVICE by Richard Scott Ernsberger, Jr. A THESIS Submitted to Michigan State University in partial fulfillment of the requirement for the degree of: MASTER OF SCIENCE SCHOOL OF PACKAGING 1976 ACKNOWLEDGMENTS I offer my appreciation to those individuals of Technology Inc., who provided technical assistance where my familiarity with various laboratory equipment and assorted analytical techniques necessitated additional guidance. Specific gratitude is offered to Dr. Clayton S. Huber, without who‘s personal interest and academic support, the subject of this investigation would lack much substance. Additional recognition must be given to Alfred B. Wagner, Jr., who's professional, academic, and personal support has contributed an invaluable element not to mention an ever stimulating environment circumferencing my investigations. Gratitude goes to Dr. Wayne Clifford, my major professor, for his continuing patience, personal support, and academic guidance which he has provided for me throughout my entire program. Special appreciation is rendered to my parents, Mr. and Mrs. R. S. Ernsberger, Sr., and to my in-laws, Dr. and Mrs. Elmer Anttonen, for their continuing support and encouragement. To Doug Novakoski without who's zealous interest in Packaging and philanthropic attitude and personality, I would not be in Packaging today. Finally, to my wife Alice, who's undying resourcefulness, inde— fatiguable patience, and convivial personality has uniquely provided a buffer against periodic discouragement and a stimulative appreciation for advancement. III/1V ABSTRACT . ACKNOWLEDGMENTS LIST OF TABLES LIST OF FIGURES. LIST OF APPENDICES INTRODUCTION . OBJECTIVES BACKGROUND . Oxygen Rancidity TABLE OF CONTENTS Material Description and Concept . . . LITERATURE REVIEW MATERIALS AND METHODOLOGY 3-Phase Design . Equipment. Sample Preparation General Comments RESULTS AND DISCUSSION SUMMARY CONCLUSIONS REFERENCES APPENDICES iv vi . vii .viii 10 10 ll 18 53 55 56 58 Table No. I II III IV VI VII VIII IX XI XII XIII XIV XVI LIST OF TABLES RUN RATIOS AND SAMPLE DIMENSIONS . GENERAL DATA FOR ALL RUNS. . . . . VOLUME VS. TIME DATA FOR RUN 1 OF RATIO 18.6:1 (cc/cmz) VOLUME VS. TIME ATA RATIO 2:1 (cc/cm ) VOLUME VS. TIME DATA RATIO 8.3:1 (cc/cmz) VOLUME vs. TIME DATA RATIO 4.1:1 (cc/cmz) VOLUME VS. TIME DA A RATIO 4.1:1 (cc/cm ) COMPUTED RESULTS FOR (RATIO 18.6:1) , . .. COMPUTED RESULTS FOR (RATIO 2:1) COMPUTED RESULTS FOR (RATIO 8.3:1) . . COMPUTED RESULTS FOR (RATIO 4:1 — before moisture), . FOR FOR FOR FOR RUN RUN 2 OF RUN 3 OF RUN 4A OF RUN 4B OF 3 4A COMPUTED RESULTS FOR RUN 4B (RATIO 4:1 - after moisture} , PAIRING COMBINATIONS FROM RUN 3 FOR RUNS 4A AND 4B . . . MOISTURE ANALYSIS DATA FROM RUN 4A DATA COMPARISON BETWEEN RUNS 4A AND 4B COMPUTED DATA FOR HEADSPACE OXYGEN REDUCTION OVER TIME vi Page ~14 '21 022 -24 ~26 ~29 -3O .31 .32 .33 -34 ~35 -37 .39 .40 .50 LIST OF FIGURES Figure Page I THE FOUR BASIC STAGES OF MANOMETER UTILIZATION o o o o I o o o o o o o o o o o o o o o o o o o 12 II DESCRIPTION BY MEAN SAMPLE FOR EACH RUN . . . . . . . . . . 41 III HIGH, Low, AND AVERAGE HALF—LIFE OF RUIJ 1- O O C O O C O O O O O 0 O O O O O I O O O O O O O O O 4 2 IV HIGH, LOW, AND AVERAGE HALF-LIFE OF RUN 2 C O O O O O O O O O O O O O O O O O O O O O O O O O O 4 3 V HIGH, LOW, AND AVERAGE HALF-LIFE OF RUN 3 I I O O O O O O O O O I O O O O O O O O O O O O O O O 44 IV HIGH, LOW, AND AVERAGE HALF—LIFE OF RUN 4A. 0 O O O C O O O O O O O O O O O I O O O O O O O O O 45 VII HIGH, LOW, AND AVERAGE HALF—LIFE OF RUN 4B. O O O O O O O O O O O C O O O O O O O O O O O C O O O 46 VIII REDUCTION OF HEADSPACE OXYGEN OVER TIME . . . . . . . . . . 51 vii LIST OF APPENDICES Appendix Page A HEADSPACE OXYGEN ANALYSIS PROCEDURE . . . . . . . . . . 58 B COMPUTER PROGRAM . . . . . . . . . . . . . . . . . . . . . 65 C ‘MOISTURE CONTENT ANALYSIS PROCEDURE . . . . . . . . . . . 69 viii INTRODUCTION Packaging affects the storage quality of food products in various ways. Its primary function is to control and protect against environmental factors affecting the quality and integrity of the product. Shelf—life of a product is the predominate concern of the food packaging engineer. Once a product has completed final process- ing and packaging, assurance must be provided that the product will not deteriorate significantly before its intended consumption. The shelf- life of a packaged product is an established period of time, under assum- ed conditions, after which deterioration may cause it to be substandard. Environmental factors affecting the deterioration mechanisms of these products include thermal stresses, wavelengths of light, concentration of water vapor, oxygen concentration, and biological organisms. Al- though most degradation mechanisms of food products are influenced by a combination of these environmental factors, the primary mechanism for deterioration in most foods may be significantly attributed to one of these factors. The factor of primary concern in this study associated with primary food packaging is that of oxygen concentration. The in- vestigation will analytically examine the antioxidative influence of an impregnated oxygen scavenger packaging film incorporated as a con- tingent inner package oxygen consumption device. OBJECTIVES The primary objectives of this project are to quantitatively determine the effectual relationship of the above mentioned oxygen scavenger film as an inner package antioxidant device; to hypotheti- cally apply this relationship to a packaged food product; and to provide information relevant to this material in association with the current state-of—the-art food packaging technology. BACKGROUND Oxygen Rancidity Oxygen rancidity is primarily associated with the deterioration of fats and oils. This rancidity results from a chemical reaction where long chained unsaturated fatty acids are broken into smaller chained fatty acids. The reaction is based on the intermediate for- mation of peroxides where unsaturated fatty acids are subjected to oxidation at their double bonds. The resultant smaller chained fatty acids produce the familiar objectionable odors and are primar- ily responsible for the rancid taste (Desrosier, 1970): Material Description and Concept There currently exist many FDA approved food additives which serve as antioxidative devices, each having its' own advantages and disadvantages. Recent developments in the area of oxygen scavenger mechanisms incorporated in packaging materials has shown great poten— tial as a successful and efficient antioxidative device (Kuh, 1970; Food Processing, 1973; Peters, 1974: Zimmerman, 1974). One such film has been developed and is currently manufactured by the American Can Company, Greenwich, Connecticut. The material consists of polyester/ adhesive/foil/Surlyn/palladium catalyst/Surlyn. It is commercially 3 identified as Maraflex 7—F. The principal mechanism of antioxidation is the formation of water vapor from headspace oxygen and hydrogen within a moisture vapor impermeable cell. The gas barrier proper- ties of the Surlyn film are such that they allow permeation of both oxygen and hydrogen molecules through and into the palladium catalyst area. Within this area the water formation reaction occurs. A highly critical prerequisite to the successful implementa- tion of this material, of course, is the need for hydrogen and oxygen to be present in the headspace. This is accomplished by gas flushing, with a gas mixture of 8% hydrogen and 92% nitrogen, prior to final package sealing. Commercial automated food packaging systems for employing a nitrogen gas flush operation will exhaust approximately 98% to 99% of the headspace oxygen. LITERATURE REVIEW Kuhn, et a1 (1970) reports that work done by Mucha, et a1 (1961) involving flavor stability of foam spray dried whole milk over extended storage periods require low oxygen concentration to prevent detrimental flavors. Significantly, samples stored at 0.1% oxygen atmosphere re- sulted in a better flavor than those stored at 1.0%. In conjunction with this aspect, Kuhn further reports that a study by Berlin, et a1 (1963) concludes that residual oxygen levels above those necessary to maintain dry milk flavor stability may be accounted for by entrapped oxygen gas with the product particles. At the time of Kuhn's report, there were three general methods available for removing residual oxygen from packaged products. One was the employment of a product exposed to vacuum for an extended duration of time. Although somewhat successful, it proved to be an expensive operation (Kurtz, et a1 1967). Second was the incorporation of Glucose Oxidase as a deoxidative device in nitrogen flushed packages. For dry products the mechanism must be separately pack~ aged and implemented as an insert. This mechanism requires the presence of glucose and water for reaction. Although this method has been proven effective (Kurtz et a1, 1957), problems occur which are solely generic to the package insert and its integrity. The third and final method 6 reported by Kuhn is the use of palladium or platinum pellets for cata— lyzing the reaction 2H +0 «OZH 0 as devised and proven by King (1955), and Abbott et a1, 1961? Initiil tests conducted on a film constructed of paper/PEIfoil/scavenger/PE proved successful. However, the effective- ness was short lived due to excessive pinholing in the foil. A second laminate construction consisted of polyester/Saran/polyvinyl alcohol/PE/ scavenger/PE resisted flex cracking and pinholing previously foil at— tributed. Furthermore, the residual oxygen levels of the packages were between 0.15% and 0.5%. A storage study conducted on 10 pouches held at 73°F and 50% R.H. over a 24 week period resulted in concentration levels between 0.00% and 0.38%. An article published in the 1973 September issue of Food Processing entitled "Oxygen Scavenger Package Stops Oxidation, Extends Shelf—Life" further illuminated the success- ful use of American Can's oxygen scavenger film. This current film re- presents a third laminate and is constructed of polyester/adhesive/ foil/Surlyn/catalyst/Surlyn. With efficient commercial packaging machines that exhaust about 98% of oxygen gas, approximately 2% residual oxygen remains in the package headspace. By applying the 8% hydrogen/92% nitrogen gas mixture flush, the inherent attributes of the scavenger mechanism have efficiently consumed most residual oxygen. In a six month study involving packaged spray dried whole milk, packages stored at extreme temperatures and relative humidity (lOOOF and 90% R.H.) were organoleptically rated the same as the control stored at 00F. Furthermore, a storage test conducted on fresh meat employing the scavenger film stored at 32°F doubled the original shelf-life of four weeks to that of eight weeks. Peters (1974) offers further evidence in support of the scavenger film's effectiveness for extending shelf—life of oxygen sensitive 7 packaged products. He reports that pouches containing from one to four ounces of powdered milk with initial oxygen levels between 0.5% and 2.5%, after 24 hours, had been reduced to between 0.1% and 0.2%. And, after an additional 24 hours levels were reduced to zero. Peters suggests that with this film such antioxidant ingredients as BHA and BHT may be removed from products to the advantage of marketing strategies. Additional reference is made to a study by Bishov et a1 (1971) on freeze-dried food items representing vegetables, fruits, meat, fish, and poultry. These items were separately containerized with an oxygen cataly- st of palladium pellets and sealed after being flushed by a mixture of 5% hydrogen and 95% nitrogen, and stored for 6 months at 1000F. The results rated the experimental items comparable to the original products. An article entitled "Scavenger Pouch Protects Oxygen-Sensitive Foods," by Zimmerman, et a1 (1974) explains American Can's development of the current scavenger films designated as Maraflex 7-F. Evolution of their previous laminate film (polyester/Saran/polyvinyl alcohol/ polyethylene/scavenger/polyethylene) to the present construction of polyester/foil/Surlyn/catalyst/Surlyn as primarily the result of improved laminating qualities and increased barrier properties. With the in— corporation of Surlyn, seal area contamination and activity level problems were resolved. "Activity" as defined by the authors is derived from the amount of time consumed in obtaining one-half of the initial headspace oxygen concentration in a calibrated pouch. Twelve hours is generally accepted by the authors to be adequate for most food products. Furthermore, Surlyn provided greater gas permeation rates than did the polyethylene, thus allowing greater flow of both oxygen and hydrogen into the catalytic cell area. Additionally, the 8 water vapor transmission rate of the Surlyn provided a positive barrier against permeation of reaction produced moisture. Together with the Surlyn, the external layer of foil and polyester provided additional barrier and strength characteristics. Corresponding with previous shelf-life studies, it was further reported that American Can has recently concluded a 1 year storage study on 4-ounce, gas flushed, scavenger packages containing whole milk powder. Samples were stored at the following conditions: 450F/90% R.H.; 730F/50% R.H.; 1000F/20% R.H.; and lOOoF/90% R.H. The control sample was stored at 00F. The flavor taste panel evaluating the product record~ ed no flavor change during the 12 month period. Marcus Karel (1974) in an excellent article entitled "Packaging Protection for Oxygen—Sensitive Products" presents and discusses the effects packaging has on the control of oxygen against oxygen sensi- tive food products. This includes information regarding oxidation as a function of oxygen pressure, the effect of diffusion on final oxidation, deterioration of organoleptic quality, and an explanation and mathematical derivation of activated diffusion as associated with a materials permeability coefficient. Additionally, Karel offers data generic to various material properties and their effect on permeabi- lity as well as determining optimal material combinations in achieving maximum use of steady state concentrations for respirating food products. In concluding his article, Karel refers to three anti- oxidation systems previously mentioned by Kuhn (197) available for food packaging: l) The use of a separate container employed as an inner package oxygen scavenging device similar to a desiccant package; 2) the use of enzyme glycose oxidase; and 3) the incorporation of an oxygen scavenger impregnated film pouch as produced by the American Can Company to remove residual headspace oxygen concentration, the subject for which this thesis is directed. MATERIALS AND METHODOLOGY 3—Phase Design The research design entailed a 3—phase integrated study. The first phase involved the preparation of oxygen scavenger film samples, equipment, and apparatus. The second phase measured oxygen uptake of the various sized samples of the scavenger film. The third and final phase of this study applied the derived data from phase two to a hypothetical packaged food product for design consideration. Equipment The study employed a Gilson model CR 20 differential respirometer as the primary apparatus for the second phase of this study. The respirometer was used to analytically measure oxygen uptake of the oxygen scavenger film. The respirometer is based on the principle that at constant temperature and constant gas volume any changes in the amount of gas can be measured by changes in its pressure (Umbreit, 1964). The primary component of the respirometer is the volumometer. The volumometer consists of a manometric tube with indicating fluid, sample flask, reference flask, micrometer, periscope, and inlet port valve. The volumometer measures gas changes effected by the sample. This is accomplished in a closed system whereby the volume of gas 10 ll absorbed is replaced by an equal volume of dyed indicating fluid. The fluid is in a manometer located upstream from the sample flask. The fluid level of the manometer is returned to its original position, as viewed through the periscope, by manually turning the micrometer shaft. The shaft is digitally indexed in microliters and upon final equilibration, total volume change may be directly read off the shaft. Figure I offers a representation of the initial gas flushing followed by equilibration, oxygen consumption, and reequilibration. Although the flasks are submerged in a constant temperature water bath, the reference flask is used to compensate for any extraneous temperature and pressure changes affecting manometer sensitivity. Sample Preparation Film samples were prepared from American Can Company's oxygen scavenger film laminate identified as "Maraflex 7—F." The scavenger web construction is 0.5 mil polyester/0.35 mil Al. foil/15 1b Surlyn/ 1 1b Palladium catalyst/12 lb Surlyn. Note that the basis area is 3000 ftz, so that 15 lb Surlyn represents approximately 1 mil thickness. The web material (2500" x 9 9/16) was received from American Can in September 1974. Individual samples were measured with a standard rule and cut to size by an exacto knife. Approximately 3 feet of leader material was run off prior to sample preparation to reduce the probability of sample contaminations. Samples were prepared and handled as aseptically as possible using metal tongs, surgical gloves and a wiped down work area using a 70% solution of ethanol. After sample preparation, they were 12 GAS FLUSHING INITIAL EQUILIBRIUM 4.; I ‘V V‘- OXYGEN CONSUMPTION REEQUILIBRIUM (MICROMETER ADJUSTMENT) Figure I — The four basic stages of manometer utilization l3 grouped by size and placed into a closed container awaiting experiment implementation. Sample dimensions for the 3 primary runs are given in Table I. The ratios were established from the active surface area of the material samples and volumeter headspace volume. The headspace volume was determined to be 30 cc. Slight differences were noted in headspace volumes, and were attributed to variance in manometer indicating fluid and glassware dimensionable integrity. It was felt that these variances were not significant enough to critically effect the results of the study and, therefore, 30 cc of headspace volume was used in the calcu- lations. The ratio for Run 1 of 18.6:1 was derived at the convenience of the 1/2" x 1/2" dimension. Run 2 however, at a ratio of 2:1 was obtained by predetermining the required surface area equivalent to that ratio and then physically providing this area. Due to the configuration of the sample flasks, the resulting scavenger material was of two pieces. One piece of rectangular dimensions, encircled the neck area while the second was of frustum construction adhering to the internal conical profile of the flask. Run 3 of ratio 8.3:1 was designed such that the combination of two Run 3 samples would produce a 4:1 ratio (i.e., 3.63 cm2x2 = 7.62 cmz; 30 cc/7.26 cm2 = 44131). Therefore, it provided data of comparability with not only Run 3 at 8:1 but also Run 2 with a 2:1 relationship. Similarity of material samples were determined by correlating the computed specific activity coefficients. Sample flasks were 17 m1 of the Erlenmeyer configuration. All sample flasks were cleaned prior to the experiment using a dichromate 14 A Bo mo.mV 5H mom.o N N A Go «No.mav as wmm.~ N N A Go oms.oav a“ moA.H N N A Go Nmo.av EH mNo.o N N A Eu mH©.Hv as mN.o N N mmn< Oomwusm :q\m x :q\m mmu< HmuOH NH I. HM " m «H AN N V N\o m a N aH HON.H n u H SH mHN.H n H m omq.N n o “asumsum .n :w\m. U“ :H 0“ :N\H x :N\H cowmdoawm AHHm.m oaumuv m use mmomfla o3u AHHN oaumuv N dam AH o.wH osumuv H ans mZOHmZMZHQ mgmz mmmnas .qs.o «om.sms.m .mo.mms.s ao.mm~ o.NH m m Hus ms som.H «cm.qu «mq.mwn mm.nsa w.HH m m Hus «q «N.m sq.woa mm.©mm mo.mNH q.HH «a «H Hum.m m ow.q om.Aa AN.H©¢.N s.s~ s.os A m HAN N mm.¢ AN.qu mm.Nwm o.omm o.wH m 0H Hum.wa H OH x mm N\H o . m+ u > A.msnv cam mo ::m\wmwm mmamfimm mwamamm .w>< .w>< .w>< cosumudn .w>< .oz .w>< ram .02 afiwom .oz owumm sum mZDm AA< mom «Eda A MEDAO> HHH m4m MZDHO> Aw.uaoov HHH mHm MZDHO> >H MHO mzsqo> Aw.uaoo0 >H mamas 26 0H.HOH 0.000 0H.HOH 0.H00 00.00H 0.050 00.HOH NH 5N.H0 0.000 00.H0 0.0N0 H5.00 0.H00 00.H0 0.0H0 HH 5N.05 0.00N 00.05 0.000 H5.05 0.HNO 00.05 0.000 0H HH.N5 0.00N 0H.N5 0.050 00.H5 0.000 00.H5 0.H00 H0.N5 0.00N 0 00.00 0.00N 00.00 0.N00 0H.00 0.5H0 00.00 0.00N H0.00 0.05N 0 00.00 0.0HN 00.00 0.000 H0.00 0.500 00.00 0.0NN 0H.00 0.50N 5 00.N0 0.NON 00.00 0.00N 00.N0 0.NNO 00.N0 0.00N 0H.00 0.00N 0 H5.0N 0.05H 05.0N 0.NON 0N.0N 0.000 0H.0N 0.00H 00.0N 0.NHN 0 N0.0N 0.50H 00.0w 0.5HN 00.00 0.000 0N.0N 0.00H 00.0w 0.00H 0 0N.0H 0.HOH 5N.0H 0.00H H0.5H 0.00N 00.5H 0.0NH N0.0H 0.05H 0 05.5 0.NHH 05.5 0.50H 5N.5 0.00H 5H.5 0.00 00.5 0.00H N 00.0 0.00 00.0 0.5NH 00.N 0.00 N5.N 0.00 00.0 0.0HH H mun mHD ms: mH: my: mH: my: mHs mun mH: I 0 5 0 0 0 mHmEmm ANau\ro Hum.w oHeam so m zen mom mzsao> > WHQ¢H 27 0H.HOH NN.H0 0.000 00.00H 0.500 NH HN.H0 0.500 NN.00 0.0H0 0N.H0 0.000 00.00 0.000 5N.H0 0.5N0 HH HN.00 0.050 00.N5 0.00N 0N.00 0.000 H5.05 0.000 5N.05 0.N00 0H 00.N5 0.000 00.00 0.05N 0H.N5 0.000 00.H5 0.0N0 0H.N5 0.000 0 00.00 0.HNO N0.00 0.00N 00.00 0.0N0 00.00 0.000 00.00 0.000 0 00.00 0.H00 00.N0 0.00N 00.00 0.000 00.00 0.000 00.00 0.000 5 N0.N0 0.0N0 00.N0 0.0HN 00.N0 0.H00 00.N0 0.5N0 00.N0 0.000 0 00.0N 0.00N 00.0N 0.00H 00.0N 0.00N 0H.0N 0.N5N H5.0N 0.0N0 0 05.0N 0.00N 55.0N 0.00H 05.0N 0.00N 0N.0N 0.00N N0.0N 0.00N 0 0N.0H 0.00H NN.0H 0.H5H 0N.0H 0.NHN 05.5H 0.0HN 0N.0H 0.00N 0 00.5 0.0NH 00.5 0.NOH 00.5 0.00H 5H.5 0.NOH 05.5 0.05H N NN.0 0.00 0N.0 0.00H 0N.0 0.N0 N5.N 0.HOH 00.0 0.00H H my: mH: my: mH: mun mHs my: mH: ms; mH: 0H 0H NH 0H wwHaawm A~a0\ro Hum.m oHsam so m zsm mom mzeqo> Ae.uaoo0 > mam mzpqo> Ae.u:oov > msm mzsqo> H> mam<8 30 00.00N 0.000 50.00N 0.000 0H.00N 0.0H0 NH.00N 0.000 NH.00N 0.050 NH 00.0NN 0.000 50.0NN 0.00N 0H.0NN 0.000 NH.0NN 0.000 NH.0NN 0.H00 HH 00.HOH 0.000 50.HOH 0.00N 0H.HOH 0.000 NH.HOH 0.000 NH.HOH 0.500 0H 00.00H 0.00N 50.00H 0.HHN 0H.00H 0.00N NH.00H 0.0N0 NH.00H 0.000 0 00.50 0.00N 50.50 0.05H 0H.50 0.00H HH.50 0.0HN 0H.50 0.0HN 0 00.N5 0.00H 50.N5 0.00H 00.N5 0.HOH H0.N5 0.00H 00.N5 0.00H 5 50.N0 0.0HH 50.N0 0.00H 00.N0 0.50H HH.N0 0.0NH 0H.N0 0.00H 0 50.50 0.00H 50.50 0.00N 00.50 0.00H HH.50 0.0HH 0H.50 0.NNH 0 00.0N 0.00 50.0N 0.NNH 00.0N 0.00H HH.0N 0.00 0H.0N 0.00 0 00.0N 0.00 50.0N 0.5HH 00.0N 0.00H HH.0N 0.N5 0H.0N 0.00 0 50.HH 0.00 00.HH 0.HHH 0H.HH 0.00 NH.HH 0.00 0H.HH 0.50 N 00.0 0.00 50.0 0.HHH 0H.0 0.50 NH.0 0.00 0H.0 0.00 H mu: mH: was mH: my: mHD my: mH: mun mH: 0H mmHaEmm ANEO\OOV HAH.0 oHaam mo HH> MHO MZDHO> 31 HHOH.0: 00N50.0 0000.0: 00.N 0N.000 0H.0H0 0H 0H00.0: 000H.0 0000.0: 0H.0 00.55H H0.000 0H 5000.0: 000N.0 N000.0I HN.0 00.05H 00.000 NH 0005.0: 00N00.0 N000.0I 00.N 00.000 N0.000 HH 50000.0: 050H0.0 H000.0: N0.H 00.0H5 05.00N.H 0H 50NH.0: HOH00.0 0000.0: 00.H 5N.000 05.500 5 0N50.0: 5000.0 0000.0: 00.5 00.00H 00.N00 0 500N.0: 00HH.0 0000.0: N5.0 0N.HON 00.H05 0 0000.0: 05H00.0 5000.0: 50.0 N0.05H 05.000 0 N+0H x 0 0H s uGOHonwmou Au£\aum\NSo\800 Amunv 5000 .02 Hmuosmumm NWOHHM GOHumHmuuou 0H x mm N\H 0 mHmamm 0+ u > Aauo.mH oHsamv H zsm mom measmmm omsamzoo HHH> 04008 32 NH MHm meamm AHHN OHH AH"0.0 oHH Amusumfloa whommn : Hu0 0HH Amusumaoa muommn : H00 0HH .02 waaamm .oz oaaamm mu 92¢ HN mqm<fi 40 00.0 00.000.0 00.000.0 00 00.0 00.000 00.000 00 00 00.0 00.000.0 00.000.0 00 00.0 00.000 00.000 00 0 00.0 00.000.0 00.000.0 00 00.0 00.000 00.000.0 <0 0 00.0 00.000.0 00.000.0 00 00.0 00.000 00.000 00 0 00.0 00.000.0 00.000.0 00 00.0 00.000 00.000 00 0 n+0H x mm N\Hu o> cam mamamm me oz< N m4mm paw .300 .nwwm I HHH muswwm 125 02: 00.0 . £0 £0 2W 0m, 91 0.0 42 Vanm (vo- v) 0— 055mm Fczm rIN (A —°AI awnloA T‘I’j‘ 4— 3—4 2-0 1-—--I 9...... 7—4 5.— 4.0 43 Run 2 Samplg 12 Run 2 Sample 17 I I I 7:1 5 ‘0 Time (hrs) 1‘5 2° 25 Figure IV — High, low, and average half-life of Run 2 44 m cam mo oMHHIMHmn owmum>m paw .BOH .swflm I.> muswfim 000 ow _ _ 00:: mEF 00 _ ON m0 Em QIufiEmw m cum (3 T0 Tm 1m Volume (vo— v) 45 3 <0 cam mo owfialmamn mwmuo>m paw .30H .anm I H> muswwm a: 05: 00 _ om A 035mm m wow .30a .0000 : 00> 000000 00:00:00 OVF ON— 000 om Om ow ON 0:.II _ _ _ _ r F. 0 TIN [ m 295% mu cam rum e) m V m _ [00 w No or o.cEmm mw cam J 1lm N 295% mv cam lo :I0 IIm mm P 47 associated ratio. These graphical descriptions are offered as further support of the previouSly discussed results.‘ As has been implied throughout this section, data representing half—life and specific activity values were of primary importance for interpretation of this study's results. This is not to say that the accompanying data lacks significance. Quite the contrary. The values for estimated maximum volume were required to effectively describe the linear plots and, in conjunction with the computed B parameter, produce the resultant values for half-life and specific activity. Values derived for the correlation coefficients and errors have provided a means for evaluating the accuracy of the statistical computations. However, it is felt that further eXplanation and development within these areas lies beyond the scope of this report. These peripherary data are provided as supportive information accenting the results of the primary data. The results of this study render strong indications that secondary or reusage of the scavenger film would be unproductive. The specific mechanisms at work which have impaired the activity of the material are not known. It is assumed that contamination in one form or the other during the initial use of this material is the cause for deterioration of its specific activity. However, as previously mentioned, the additional investigation involving Runs 4A and 4B were designed to be supportive in nature and not of primary concern to this project. The primary objective was to evaluate this material as an inner package antioxidation device in support of the protective attributes of a food package. This in itself implies a 48 one—time use as With.most hermetically sealed food containers. Furthermore, application of such was not assumed to be by one means alone. An inner package application may be considered to take the form of any one design. This may include its incorporation as a lidding closure of which various styles are available, ranging from beverage container cap inner seals, through formed semirigid and rigid package closures. An additional application would be that of a package insert. The applications are limited primarily by the package designer's imagination and the constraints of the product. As an example of inner package application, the following illustra- tion of design approach is offered. Assume a typical flexible pouch fabricated of an impermeable laminate such as Surlyn/foil/Surlyn. Total package volume is 89.43 cc. It is estimated that 10% of the volume remains as headspace after product fill. Within this pouch, freeze dried beef hash, an oxygen sensitive product, will be packaged. This food product is packaged during a conventional form-fill—sealing process. Incorporated in the filling and sealing operation is the gas flushing phase which introduces in a flushing manner, the prescribed mixture of 8% H2 and 92% N2 gas. Residual oxygen in the headspace is estimated to be 2%. The 02 scavenger material previously attached inside or inserted into the pouch is of 20 cm2 surface area. The derived oxygen uptake rate found for the specific activity was 5.46 x 10"3 grams of 02/cm2/atms/hr. Applying the above values in Equation 7 or more specifically: P = P' e-SamT/vaAfxt) 2 O2 49 where: Sa = 5.46x10‘3 R = 82.06 (cc-atm/OK—mole) T = 2980K M = 32g/mole V = 8.943 cc (headspace vol) Af = 20 cm2 (film surface area) P6 = 2.344x10'4 grams 02 2 From Equation 6, B = 9.33 and from Equation 7: P02 = 2.344 x lOml‘e'g'33t Applying Equation 9, t1/2 = 0.074 hours. Therefore, at t1/2’ P02 = 1.172 x 10-4. This is verified alternately by P6 /2 which defines t1/2. Table XVI offers a range of dita of which the reduction of headspace oxygen over time is represented graphically in Figure VIII. Permeability is a function of many variables as may be seen in the above example. The imbalance of internal and external partial gas pressures will seek equalibrium. The time involved is primarily associated with the generic properties of the film such as the rate at which the gas will dissolve into the surface of the material, diffuse through, and evolve into the reduced atmosphere. The deter— mined rate for catalytic activity is based upon this phenomenon of gas diffusion with the rate of diffusion being somewhat proportional to the partial pressure of the gas. 50 00.0 0:000000.0 0:000000.0 00.0 0000.0 000000 00.0 0:000000.0 0:0000000.0 00.0 0000.0 000 00.0 0:000000.0 0:000000.0 00.0 0000.0 000 00.0 0:000000.0 :0000000.0 00.0 000.0 000 00.0 0:000000.0 0:000000.0 00.0 000.0 000 00.0 0:000000.0 0:000000.0 00.0 000.0 000 00.0 0:000000.0 0:000000.0 00.00 000.0 000 00.0 0:000000.0 0:000000.0 00.00 000.0 00\0 00.0 0:000000.0 0:0000000.0 00.00 000.0 00000 0 00 00.0 .a0z .000 00 Mom x mamo ZOHHUDQmm zmuwxo m0o comxxo momemvmos mo dowuoswom I HHH> mudwwm ?::VoFFH VP N— or 0 0 . _ Headspace Oxygen (%) 52 Sa Specific Activity (g/cm2/atm/hr) Area (cmz) Straight line parameter (y intercept) Straight line parameter (slope) Volume (cc) Pressure (1 atm) Partial pressure of 02 Temperature (K0) Time (hrs) Molecular wt (32g) Gas constant (82.06 ml-atm/OK-mole) Mass of gas SUMMARY The objectives of this investigation were to examine American Can's oxygen scavenger laminate film as an inner package anti- oxidant device rather than its employment as the complete primary package. This laminate material provides a means by which residual headspace oxygen can be consumed through a catalytic hydrogenation within the film structure. The literature survey revealed investigations which were con- ducted on oxygen scavenger films, concluding that their conceptual implementation as the primary package was quite significant in extending the shelf-life periods of oxygen sensitive food products. The methodology for this investigation was of a three phase design requiring: 1) Initial preparation of samples, equipment, and apparatus; 2) Submitting samples to the system measuring this oxygen uptake; and, 3) Applying the derived data to a hypothetical package design. The primary instrument for data gathering was a gas differential respirometer designed to measure changes in volume through changes in pressure. Samples were submitted to a closed system whereby their activity of headspace oxygen consumption was readily measured. Due to the limited measuring capacity of the 53 54 instrument, a computer program was incorporated to estimate total volume uptake from which the specific activity of the sample material was calculated. Five different experiments were run, three of which involved different ratios of headspace volume (30 cc) to film surface area, with the remaining two of the same ratios and material yet under different conditions. The first three runs of ratios 2:1, 8.3:1, and 18.6:1 showed a progressive increase in half—life period or that period required to consume one—half the original volume of headspace oxygen. The remaining two runs, 4A and 4B, were designed to support the results of the previous findings. Run 4A incorporated a selective doubling of samples of similar specific activity used and found in Run 3. ‘Presumably by doubling the sample material (surface area) a one-half reduction in half-life periods should be produced. Such.was not the case. The evidence indicates that some inhibition of film specific activity had occurred. Run 4B was conducted under the assumption that the converted water vapor might be causing a blockage of the supported catalyst sites and thus, inhibiting the material's specific activity. Prior to Run 4B, moisture content analysis was performed as a design to establish the amount of moisture formed and held by the material and, secondly, provide a dehydrating effect and thereby reactivating the activity of the film. The results of Run 4B showed a further regression of specific activity. CONCLUSIONS From this investigation it is concluded that: Maraflex 7—F Oxygen Scavenger film may be effectively used as an antioxidative inner package device. Increasing the ratio of headspace volume to film surface area increases the half—life period of oxygen consumption. Inhibition of film specific activity develops through its use. Reuse of this material (everything held constant) will produce less effect on oxygen consumption than its previous effect. The linear logarithmic relationship of oxygen uptake data is supported by the mathematical model. 55 REFERENCES REFERENCES BOOks Augustine, Robert L., Catalytic Hydrogenation, Marcel Dekker, Inc., 1965 — New York, Chapter 3, pp. 36—39 Desrosier, Norman, W., The Technology g§_Food Preservation, AVI Publishing Company, Inc., Westport, Conn., 3rd ed., 1970. pp. 301-302 & 31-33 Rylander, Paul N., Catalytic Hydrogenation OVer Platinum Metals, Academic Press Inc., 1967 - New York, Chapter 1, pp. 16-17 Thomas, Charles L., Catalytic Processes and Proven Catalysts, Academic Press, New York, 1970, pp. 118—119 Umbreit, W. W., R. H. Burres, and J. F. Stauffer, Manometric Techniques, Burgess Publishing Co., Minneapolis, Minn., 4th ed., 1964 Wilde, Douglass J., Optimum Seeking Methods, Prentice-Hall, Inc., Englewood Cliffs, N.J., 1964, pp. 10-52 Journals Abbott, J., R. Waite, and J. R. Hearne,; "Gas Packaging Milk Powder With a Mixture of Nitrogen and Hydrogen in the Presence of Palladium Catalyst," Journal gf_Dairy Research, 28:285, 1961. Berlin, E., and M. H. Pallansch, "Influence of Drying Methods on Density and Porosity of Milk Powder Granules," Journal g£_Dairy Science, 46:8, 1963. Karel, Marcus, "Packaging Protection for Oxygen-Sensitive Products." Food Technology, Aug. '74, pp. 51-65. King, J., "Catalytic Removal of Oxygen from Food Containers," Food Manufacturing, 30:441, 1955. 56 57 REFERENCES (Cont'd) Kurtz, F. E., M. J. Pallansch, and A. Tamsma, "Effect of Oxygen Removal Technique.on Flavor Stability of Low—Heat Foam Spray Dried Whole Milk," Journal o£_Dairy Science, 50:10, 1967. Kurtz, G. W., and Y. Yonezawa, "Institute Food, Tech. 17th Annual Meeting, Pittsburgh," Food Technology, 11:4, page 16, 1957. Mucha, T. J., M. J. Pallansch, W. I. Patterson and A. Tamsma, "Factors Related to the Flavor Stability of Foam-Dried Whole Milk," Journal o£_Dairy Science, 44:9, 1961. "Oxygen scavenger package stops oxidation, extends shelf-life," Food Processing, Sept. '73. Peters, James W., "packaging film improves shelf-life, protects flavor by removing oxygen, halting oxidative changes," Food Product Development, Apr. '74, pp. 67068. Zimmerman, Paul L., Lyle J. Ernst, and William F. Ossian, "Scavenger Pouch Protects Oxygen—Sensitive Foods," Food Technology, Aug. '74, pp. 63-65. PRESENTATION Kuhn, P. E., K. F. Weinke, and P. L. Zimmerman, "Oxygen Scavenging System for Flexible Packaging of Whole Dry Milk," Ninth Milk Concentrates Conference, Sept. 15, 1970. APPENDICES APPENDIX A Appendix A Headspace Oxygen Analysis Procedure The following procedure describes the methodology, apparatus, and technique used in the quantitative determination of residual headspace oxygen of a package. 58 APPENDIX A Headspace Oxygen I. GENERAL The amount of oxygen remaining in the headspace of packages containing food products is very critical. The amount of oxygen present has a definite influence on shelf—life and product quality. The amount of oxygen in the headspace can be quantitated by gas chromatographic techniques. The percentage of oxygen is quantitated by ascertaining the peak areas of the different gases present in the headspace. II. APPARATUS 1. Gas chromatograph (5A molecular sieve column) 2. Gas chromatograph recorder 3. Integrator 4. Helium carrier gas and regulator 5. Standard gas 6. Gas-tight sampling syringe 7. Headspace plunger 8. Vacuum gauge 9. Vacuum source 10. Headspace gas sample extracting apparatus III. PROCEDURE A. Analysis of Standard Gas 1. Standard gas is analyzed at the beginning and the end of a series of analyses which indicate analytical and 59 60 APPENDIX A (Cont'd) — III. A. (Cont'd) l. (cont'd) instrumentation performance. This is accomplished simply by injecting a standard of air into the chromatograph and thereby verifying the satisfactual operation of the chromatograph, integrator, and recorder. 2. Operating condition of gas chromatograph and recorder. i. Column temperature 150°C (302°F). ii. Helium carrier gas flow rate approximately 30 cc/min. Analysis of Headspace Gas 1. Place food can under the headspace plunger (5) (see Figure l) and secure with wing nut level bar to seal plunger rubber septum to the can. Make sure needle is in the retracted position. Insure that all valves are in the closed position. Turn on vacuum source. Insert needle through rubber septum until contact with metal lid is made. Open valves (1) and (2), and evacuate the whole system to maximum allowable limits available. Close valve (1) for 15 seconds and check for leaks. (Drop in vacuum gauge reading is an indication of a leak). Open valve (3) until vacuum is lost, then close valve (3). 61 APPENDIX A (Cont'd) 0 III. B. (Cont'd) — 8. Open valve (1) and restore vacuum. 9. Repeat steps 9 and 10 once. 10. Close valve (1). 11. Open valve (3) and closely monitor the loss of vacuum until it reaches "0" then close valve (3). Because the flushing gas is under positive pressure, one should minimize an overload of positive pressure upon reaching equilibrium. 12. Inject the needle through the lid surface until a vacuum is noted on the gauge. Do not inject excessively for fear of incorporating product material in the needle orifice. 13. Equalize pressure by opening valve (3) until "0" vacuum is noted. (Allow same positive pressure to exist). 14. Close valve (2). 15. Open valve (1) until full vacuum is registered. 16. Close valve (1). l7. Allow 1 to 2 minutes for the stabilization of partial pressures. 18. Open valve (2). The capacity of the system will allow headspace gas to be drawn into the sample removal area. 19. Close valve (2). 20. Allow 1 to 2 minutes for gas stabilization. 62 APPENDIX A (Cont'd) — B. (Cont'd) — 21. With a gas tight syringe, remove gas sample from septum (4) and inject into chromatograph. 22. Results are recorded on a strip chart recorder. C. Calculation Computation for 02 concentration derived from integrated data will be the following: N + 02 = X 2 02/x Y (Y) (0.1644) Net Oxygen Concentration of the Headspace IV. REFERENCES 1. Whirlpool Corporation Document No. 24—00333, "Food Can Headspace Oxygen Analysis Procedure." 63 FIGURE 1 Diagrammatic Sketch.of Sampling Device and Gas Chromatograph He 2 5 1 1 4 Int 1 who Can Rec. Vacuum on—off valve (Hoke—Tomco Solenoid) System on—off valve (Hoke—Homco Solenoid) He gas flushing on—off valve (Whitney) Sample gas removal septum port Headspace gas sampling device (Hamilton) C. C. sample injection septum port APPENDIX B 64 FIGURE 2 Headspace Gas Sample Flow and Reporting Receive sample via TPS from c; Headspace gas Food Depot analysis (Packaging Engineer, T.I.) Headspace gas report preparation (Packaging Engineer, T.I.) Report approval (Mgr., Food Sciences, T.I.) Report approval (Chief, Food and Nutrition, DB3) File Report with Data Package (Mgr. Food Depot, T.I.) Appendix B Computer Program This program was generated by Dr. Wayne Clifford of the School of Packaging, Michigan State University. The program utilizes mathematical and statistical models for the conversion of raw data into applicable information. Critical values establishing the initial volume of headspace oxygen, A and B Parameters of the linear models, and correlation coefficients along with the error for variance, were computed from raw data of incremental time (hrs) and volume of headspace oxygen consumed (ul). 65 66 APPENDIX B COMPUTER PROGRAM COMMON T(SO), X(SO), Y(50), QTT, ST, SGN, N 90 READ(5,200) N, ERROR IF (N.LE.O) CALL EXIT WRITE(6,205) N, ERROR READ(5,210) (X(I), T(I), I=1,N) IF(N.LT.0.0) GO TO 1000 WRITE(6,215) (x(I), T(I), I=1,N) SGN=FSN(X(N) - X(l)) DEL=5.0*(X(N-1) - X(N)) ST=0.0 STT=0.0 DO 100 I=1,N ST=ST + T(I) STT=STT + T(I) * T(I) 100 CONTINUE QTT=N*STT - ST*ST CALL LLSQ(DEL,NCHG,SS,)) DELX=O.6*DEL CALL LLSQ(DELX,NCHG,SSX,O) IF(SSX - ss) 120, 120, 140 120 DMAX=DEL 125 SSM=SSX DELX=0.3*DELX CALL LLSZ(DELX,NCHG,SSX,O) IF(SSX — SSM) 125, 125, 130 130 DMIN=DELX GO To 160 140 DMIN=DELX 145 SSM=SS DEL=3.0*DEL CALL LLSZ(DEL,NCHG,SS,O) IF(SS - SSM) 145, 145, 150 150 DMAX=DEL 160 DELL=DMIN + 0.618*(DMAX - DMIN) CALL LLSQ(DELL,NCHG,SSL,O) 170 IF(ABS(DMAX - DMIN).LT.ERROR) GO TO 190 WRITE (6,330) DMIN,DMAX IF(ABS(DMIN—DELL).GT.ABS(DMAX—DELL)) GO TO 180 DEL=DMIN + 0.618*(DMAX - DMIN) CALL LLSZ(DEL,NCHG,SS,O) IF(SS.GT.SSL) GO TO 175 DMIN=DELL DELL=DEL SSL=SS GO TO 170 175 DMAX=DEL GO TO 170 67 APPENDIX B (Cont'd) 180 185 190 200 205 210 215 330 1000 220 90 100 DEL=DMIN + 0.382*(DMAX - DMIN) CALL LLSQCDEL,NCHG,SS,O) IF(SS.GT.SSL) GO TO 185 DMAX=DELL DELL=DEL SSL=SS GO TO 170 DMIN=DEL GO TO 170 CALL LLSQ(DELL,NCHG,SS,10) GO To 90 FORMAT(13,E10.5) FORMAT(1H1,5X,18,13H = N, ERROR = ,E15.5) FORMAT(2F10.5) FORMAT(20X,2F15.8) FORMAT(38X,2HGS,2F14.7) STOP END SUBROUTINE LLSQ(DEL,NCHG,HQQ,KPRT) COMMON T(SO), X(SO), Y(50), QTT,ST,SGN,N DIMENSION E(50) DATA KQQ / 0 / XZ=X(N) - DEL KQQ=KQQ + l IF(KQQ,LE.50) GO T0 90 WRITE(6,220) KPRT=5 FORMAT(10X,3OHABORT, TOO MANY CALLS TO LLSQ ) SY=0.0 SYY=0.0 SYT=0.0 DO 100 I=l,N Y(I)=ALPG((XZ - X(I))*SGN) SY=SY + Y(I) SYY=SYY + Y(I)*Y(I) SYT=SYT + Y(I)*T(I) CONTINUE B=(N*SYT - SY*ST)/QTT A=(SY - B*ST)/N R=B*SQRT(QTT/(N*SYY - SY*SY)) NCHG=0 XQ=A + B*T(1) E(L)=Y(L) - XQ SS=E(1)*E(1) I=l IF(KPRT,GT,O) WRITE(6,210)T(I),X(I),Y(I),XQ,E(I) SL=FSN(E(1)) 68 APPENDIX B (Cont'd) 210 130 200 100 120 FORMAT(1X,5E14.6) DO 130 I=2,N XQ=A + B*T(I) E(I)=Y(I) — XQ , IF(KPRT.GT.0) WRITE(6,210)T(I),X(I),Y(I),XQ,E(I) SS=SS + E(I)*E(I) SN=FSN(E(I)) IF(SN.EQ.SL) GO TO 130 NCHG=NCHG + 1 IF(NCHG,EQ.1) K101 K2=I SL=SN CONTINUE K=0.5*(K1+k2) NCHG=NCHG*FSN(E(K)) NCHG=NCHG*FSN(E(K)) WRITE(6,200) XZ,DEL,A,B,R,NCHG,SS FORMAT(5X,4E16.9,/,E16.9,15,El6.9) IF(KPRT.EQ.10) KQQ=0 IF(KQQ.GT.60) CALL EXIT RQQ=L.) — ABS(R) RETURN END FUNCTION FSN(X) IF(X) 100, 120, 120 FSN=—l.0 RETURN FSN=1.0 RETURN END APPENDIX C Appendix C Moisture Content Analysis Procedure The following procedure is an excert from Methods of_Analysis, 11th ed. (1970), AOAC. This procedure was employed as a guide for moisture content determination applied here. Essentially, under controlled conditions, the conditioned sample dish is weighed, followed by sample introduction. The dish with sample is weighed after which it is subjected to a controlled vacuum-oven drying period, succeeded by reweighing and moisture loss computation. 69 70 APPENDIX C 3.0 ANALYTICAL PROCEDURES 3.1 MOISTURE — A Vacuum Oven Method I. GENERAL The determination of the moisture content of a food is not only an important proximate analysis, but also provides a means for converting all other nutrient composition on an absolute dry weight basis. This method is based on the removal of water from the food solids by drying in a vacuum oven heated at 70 il2°C to a constant weight. The resulting loss of weight of the sample is a measure of the amount of water in the sample. Although the moisture determination is the most simple of analytical operations, it is not free from problems when an accurate analysis is desired. To completely separate all the water from the product without simultaneously causing decomposition of the product is difficult. Errors may be introduced by loss of some volatile com- ponents and during weighing a low moisture—content food such as dried and freeze-dried foods through a small weight change and water resorption from the atmosphere. In fruits, vegetables and similar products, and in products containing syrup, difficulties in expelling water arise from hardening of the surface causing occlusion of water. A thin layer of the product evenly Spread in the evaporating dish facilitates the release of water from the product. 71 APPENDIX C (Cont'd) II. APPARATUS 1. Balance, analytical 2. Metal dish, flat bottom, with tight fitting slip in cover, 5 cm to 8 cm in diameter 3. Oven, vacuum 4. Dessicator 5. Tong III. PROCEDURE A. Sample Preparation All dehydrated and freeze-dried products should be comminuted finely enough to pass a 20 mesh sieve as the coarser particles do not release water readily. All liquid and semi-liquid samples should be well blended before proceeding for moisture analysis. B. Sample Size Sample size depends on the solid content of the food. In general, weigh an amount of sample that would give approximately 2 g of the dry residue. C. Oven Drying of Samples 1. Weigh the moisture dish along with its cover, which has been previously dried at 100: 5°C and kept in a dessicator. Do not handle the dish with fingers. 2. Transfer the sample to the dish and spread it evenly at the bottom of the dish. In general, take about 2 g for dried and freeze-dried sample, 5-10 g for semidry and wet products, 10 g for fresh or canned fruits and vegetables. For liquids containing low amounts of solids, use 25-50 g sample. 72 APPENDIX C (Cont'd) III. IV. (Cont'd) 3. Partially uncover the dish and dry the sample at 70: 2°C under pressure not to exceed 100 Torr for a period of 5 hours. For meats and meat products, use a drying temperature of 95° to 1000 for 5 hours. 4. During drying admit a slow current of air into the oven (about 2 bubbles per second) which has been dried by passing through concentrated sulfuric acid. 5. After a 5 hour druing period is over, cover the dish tightly and transfer it to a dessicator to cool to room temperature. 6. Weigh the dish to determine the loss in moisture in the food sample. 7. Repeat Steps 3 - 6 for a 30 minute period of drying. Compare results to the weight previously obtained. Calculation Water content, g/100 g =(W2 % W) .100 (W1 - W) Where W' = weight of dish with cover, g W1 = weight of dish with cover + sample W2 = weight of dish with cover + residue REFERENCES AOAC. Methods of Analysis, 11th Edition (1970) p. 211 IIIIIIILIIIIII