lllllilllllllllllHllllHJllllllllllllllllllllllllHIlllllllHl MICHIGAN STATE UNIVERSITY EAST LANSING, MICH. 48824 31293 10416 2429 This is to certify that the thesis entitled TESTING OF TAMPERpRES [STANT PACKAGING presented by JOHN SNEDEN has been accepted towards. fulfllhnent of the requirements for . w" I d MASTER'S of SCIENElEegree in PACKAGING lMEfM Major professor Date ”2 ”‘72 5" 8 3 0-7 639 MS U is an Affirmative Action/Equal Opportunity Institution )V1ESI.) RETURNING MATERIALS: Place in book drop to LIBRARJES remove this checkout from ”In. your record. FINES wiH -be charged if book is returned after the date stamped below. I p ' W was”? ' 225160 p D2484" ‘ 5i» @692 {JV - iWTeg-E-anfiaca 5‘, ,1 AUG-2388' 7 i 1’ 0 J _ 1001251 I Mtge .51 ”I ‘ W} ex)“ 99 , .- #0 JUN 9 40399. V ”:31 4 20m TESTING OF TAMPER-RESISTANT PACKAGING by John Sneden A THESIS Submitted to Michigan State University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE SCHOOL OF PACKAGING 1983 ABSTRACT A new regulation for tamper-resistant packaging, found in volume 41, number 215, page 50442 cf the Federal Register, requires, by definition only, fiatcertainprod:ct3behtamperreflstantcontainers.Todetermineifflfis definition would adequately protect the consumer, eleven sets of package forms were tested for their tamper-resistance. Sample sets for the tat consisted & tampered and non-tampered control packages shown to consumers who were fired, ”Having cbserved this package, doyouthinkithasbeentampered with?" When the tampered (and repaired) packagee were examined, 75 percent of the ooneamers tested could not correctly determine whether or not the package had been tampered with. Thirty percentof theconsumers didmtcorrecflydetermine thata control package had not been tamed with. These results reflectadefim’teneedforfurthertesdngarfi developmentof tamper-resistant packaging when protecting against malicious individials. This thesis is dedicated to my wife, Bethany Rae, Without her continual support and positive encouragement this thesis would not have been possible; ‘ A special 'Thanks' to Dr, Hugh Lockhart for all his insights and assistance, especially in allowing me to graduate before the year 1990!!! ii ACKNOWLEDGEMENTS The author would like to express his appreciation and gratitude to the following individuals: Dr. Dr. Ms. Dr. Ms. Dr, Mr. John Gill, Animal Science, Michigan State University, for his guidance in statistical analysis and methods. Michael Richmond, Packaging, Michigan State University, for serving as a committee member. Mary Zehner, Agricultural Economics, Michigan State university, for serving as a committe member and for special guidance in developing the attitude survey and final test forms. Julian Lee, Packaging, Michigan State University, for his assistance in programing the computer to collate our data and results. Denise Scodellaro, Packaging Student, Michigan State University, for her ability to organize and lead the student test proctors, especially during a time of need- Hugh Lockhart, Packaging, Michigan State University, for his advice and guidance as major professor. Lee Albrecht, International Closures Division, Alcoa, Richmond, Indiana, for his willingness to share information and insights. . Donald Kouns, Eli Lilly, Indianapolis, Indiana, for his willingness to share information and insights. . Darcy Willis, Abbott Labs, North Chicago, Illinois, for his willingness to share information and insights. iii TABLE OF CONTENTS IntrOdUCtion 0000.0000.00000000000000000000000000000000000 1 Definitions o.oeooooooooooooooeooo00000000000.000000000000 5 Historical Background .................................... 6 Tamper-Resistant Packaging Regulations ...................12 Milk Products ..................................... 12 Alcoholic Products ................................ 13 Sterile Opthalmics ................................ 14 OTC Drugs and Oral Cosmetics ...................... 15 21 CFR 211.132 ............................ 16 21 CFR 31h.8 .............................. 17 21 CFR 700.25 ............................. 17 21 CFR 200.50 and 800.12 .................. 17 Review* of New Tamper-Resistant Packaging Regulations .. 19 PrOdUCt Liability......o...............a......o.... 20 Classification of Tamper-Resistant Packaging ............ 21 FDA Classification of Tamper-Resistant Packaging .. 22 Gen. Classification of Tamper-Resistant Packaging . 2N Prij-le OfaTamperer 00.0.00...0.0.0....0.00.00.00.00... 28 iv Test Development ........................................ Initial Test ....................................... Results ............................................ Conclusion ......................................... The Test ........................................... Consumer Perception Survey ......................... Tamper Identification Study ........................ Populations Tested ................................. Results ............................................ Consumer Perception Survey ................. Tamper Identification Study ................ Statistical Evaluation of Tamper-Resistant Identification conCIUSionS cocoon-nooncanoe-00.0cocoa-ooooooooonIeooeoo Consumer Perception Survey .ooooooooooooooooooooooo Tamper Identification Study ....................... Experimental Error OIOCOIOOOOOO00.000.000.00...00.0.00... Good Tamper-Resistant Packaging ......................... Attitude Survey: Tamper-Resistant Packaging ............. Results 0......OOOOOIIOO0.0000ICOOIOOOOOOOOOOOOOOI COnCIUSionS OI.0......IOOIOOOOOOOOOO0.00.00.00.00. Summary OOOOOOOOOOOOIOOOOOOOOI.00.......0...0.0.0.0000... 34 35 40 42 4h #6 48 55 58 58 6O 58 58 65 67 69 73 78 82 83 Appendix A: Sequence of events ................................. , ........ 87 Appendix B: Senate Subcommittee Hearing ............................... 92 Appendix C: Raw Data — Tamper Identification Test and Consumer Perception Survey ..................... ....uu. 95 Appendix D: Histograms - Tamper Identification Test ............ ....101 Appendix E: Statistical Computations - Tamper Identification Test.112 Appendix F: Histograms - Consumer Perception Survey ................. 123 Appendix G: Raw Data - Attitude Survey ................................ 127 Appendix H: Proctor Instructions for Completion of Testing ,,,,,,,, 132 Backnotes ................................................ 135 Bibliography ........ - ................................ -....137 Table Table Table Table Table Table Table \JO‘IUlJ-‘wNH LIST OF TABLES Tamper-resistant package users .............. 9 Results of initial test ..................... 40 Population Data for Final Test .............. 56 Population Data for Final Test .............. 57 Consumer Perception Package Ranking ......... 59 Statistical set-up of Tamper Identification..6l Statistical and percentage results of Tamper Identification Test ......................... 63 INTRODUCTION On September 30, 1982, three people were reported to have died from ingesting potassium cyanide laced Eadie-Strength Tylenol crapsflm (an over-the counter drug product).1 When the report, issued by the Coroner's OfiEice of Cook Comty, Illinois, where the deaths took place, was redeved by McNeil Consumer Products, a division of Johreon and Johnson, Imorporated and manufacturer of Tylenol Products, an immediate recall was med for the two qaeciac lot numbers involved. This recalltotalled an estimated 93,000 bottles of Extra-Strength mend m? Withinaperiod cfthree daysatotalof sevenpeopleinthe Chicagoarea died as a result of ingesting potasium cyanide laced Extra-Strength Tylenol capsules. Several other lot numbers became involved and more recalls were issued totalling approximately 171,000 botth of product.3 The Food and Drug Administration (FDA) was called in to conduct tests on all recalled bottles in an effort to determine the extent of contamination. During the tests, two ctherbou‘leswerefomdtocontain oontanfinatedcapaflesbfingingamtal number of potamlum cyanide laced Extra-Strength Tylenol capsule battles to eight. On October 5, 1982, California authofities found strychnine poison in three bottles of Ema-Strength Tylenol capsiles. This incident led McNeil Consumer Products to Me an immediate recall of all Tylenol capsuled products not packagedin unitdoseblisterpacks. Allrecallscf Tylenolbrand poducts involved approximately 31,000,000 bottles} Facts, details, and events alrmunding the fatal Chicago poisonings were reviewed extensivelyby audioritiesinan efforttodeterminethe sourceof l contamination. Based upon FDA plant inspections of Tylenol manufactndng sitesand the sequence cfeventsleadingtothepoisorfingsdtwasconclnded that the contamination was the result of package/product tampering by a muddle medians). 11: is believed that the tamperings took place after the product had beenshippedto dismimmrsand mostlikelysometime afterthe oapsfles had reached the retail shelves. This conclmion led to an immediate nationwide investigation. However, as of February 25, 1983, no conclIBive evidence has been found to prove that someone tampered with the Tylenol podict and the investigation is continuing. Over the two months following the Tylenol poisonings several cther package/product tampering incidents (web as the California Tylenol tampering) also took place involving food products and other over-the-oounter (OTC) drug troducts. Many of these incidents were labelled ”copy-cat" poisonings because of the similarities to the Tylenol poisonings. No one died from these tamperings but several people were injrred. State and local governments reacted quickly to the Tylenol and ”copy-cat" incidents by proposing regulations requiring OTC drugs to be packaged in tamper-resistant containers. The Proprietary Asociation, a national trade acciation representing manufacturer's d OTC drugs, agreed with date and local governments that regulations were necesary and requested the FDA to mine the task of establishing quecific requirements. The FDA was sabsequently directed bythe Secretary of Health and Human Services, Richard Schweiker, to draft a nationwide regulation for tamper-resistant packaging. In crdertoassisttheFDAintheeeéforts,aJdntComndtteeonProduct SecudtyaswellasanExpertTechrfioalCommiuee wereestablishedbythe 3 Proprietary Asociatn'on. These two committee's were setup to develop and report on @ecific recommendations for tamper-resistant packaging. The outcome of these efforts was a new tamperhresistant packaging regulation announced on November 5, 1982, in the Federal Register, volume 47, no. 215, page 50442. The regulation effects Title 21 of the Code of Federal Regulations (CFR) for the following Part and Section numbers: 1) 211.132, 2) 314, 3) 700.25, 4) 800.12, and 5) 200.50. The regulation will initially take effect February 7, 1983, for some cosmetic and OTC drug products. These productsarecondderedtfighfiskardbelievedtobemmesiscepfibleto tampering. Products in this category include all capsules, oralliquid cosmetics, contact lens solutions, and opthalmic preparations. Other products affected by the regulation are required to be packaged in tamper-redstant containers effective May 5, 1983. These products are tablet and vaginal products. (“Tamper-resistant packaging has been availabh for years and there are several previous regulatory requirements involving tamper-resistant or: tamper indicative packaging. None d these previous regulations dealt with malicious adulteration of a packaged product. Historically tamper-resistant packages have not been intended to deter a: halt intentionally malicious individuals but were mainhr used to deter common in-szore opening of the package by normal consumers. Therefore, in light of the recent malicious tamperings, the following questions have become a concern: 1) Can the package adequately protect the consumer from malicious adulteration of a product through tamper-resistant packaging?; 2) Can the package protect against both "copy-cat" and ”Tylenol Killer”?; 3) Ard if not, then why has the FDA established regulatory requirements)”; 4) With the new regulation not containing an evalua'ion a: test standard how will the package engineer objectively evaluateanddetermineifapackagedaign adequately meetsthe regulatory 4 requirements?; 5) How will the new regulation affect the consumer and who ' will benefit the most?; 6) What legal ramifications will ream: if the Tylenol and/o: "copy-eat" poisonings are repeated with products that are packaged in tamper-resistant containers? These quesfiorsardsibjectsarelodcedatardaddremedinttfisthesis. Various conclusions and recommendations are made concerning tamper-resistant packaging, the new regulation, consimer attitudes and perceptions, as well as development of a possible test for tamper-resistant packaging agaimt malicious The tampering incident involving Tfienol was a nationwide news event that introduced some new vocabulary and meanings for qaeciflc terms. Tylenol tamperings, Tylenol Killer, and any other such reference to Tylenol within this thesisisonly meanttodescribean eventin abroadand generalsense.Itis not the author'sintent to single out any brand name (1' manufiacuirerin referencing these vocabulary words and identifications. DEFINITIO NS The events surrounding the September, October, and November 1982 Tylenol and aibsequent "copy-cat" tamperings established a need for some careful definitions of vocabulary. The following are several definitiors that become esentialtothelogicalanalys'sanddiscusionofourmbfect. Webster's American Hedtage English Dictionary definm the word 'tamper' as‘bbinterfereinaharmfulmanner.” Mcre specifically,theGlossaryof Packaging Terms defines 'tamperproof' a “a term often loosely and incorrectly used for tamperhresistant or tamper-alerting." The Glosary also defines 'tamper-resistant band', tamper-resistant seal', and ”camper-resistant container'. Forthepurposeofthisthesis, we willdefinecontainer,band,seal,andother arch idiom as 'packaging'. Tamperproof will be used in its loose definifion when qud:ing sources only. The term tamperproof is otherwise viewed as imposible to achieve. "A tamper-resistant package is one having anindicator or barrier to entry wtfichifbreactedornfisingcanreasombhrbeexpectedmprofidevisible aridencehotheuserthatthepackagehasbeentamperedwithoropened. This definition primarily covers the immediate container and/or closure system, as wellasthesecondarycontainer arrd/arcloairesystem.TtfistypeoEpackaging will provide visualindication of package integrity when handledin areasonable manner during manufacture, dism'bufion, a: retail display."5 TteseiermsvfillbemedtluougrDuttifisfliesistoexplainthelfistofical developmentoftamper-resistantpackaging and file functionitis being asked to perform in today's moiety. HISTORICAL BAC KGROUND Tamper-resistant packaging has been used in many different industries for a variety of reasons. The medical products (devices) industry has teed tamper-resistant packaging for years to indicate sterility and protect controlled drugproductsfromposibletheft. The military,aswellasmanyindustrial packagers, have also read tamper-resistant packaging in preventing and indicating pilferage of supplies and products. In this thesis, however, we will. focusmainlyupontheconsrmer marketplace whererroductsaresold over-the-counter and the package becomes the point of purchase container. Protecting product integrity has been a bait: package function for many years. Protection against product/package tampen'ng has been a part of securing this integrity for many different products in the past. This integrity, however, wasonly meanttobesecuredfrommn—malicioustypssoftampering.1t was used toprotectthe productfrominadvertentnormalopeningofapackage/ productsystemandisintendedminsureconfidenceamisafetyforthe contained product. During the early yearsof Prohibition Rqaeal, whenthe salecfalcohol was again legalized, many whiskey groducts came in tamper-resistant packages Ibecausethe ”whiskey customerstillwantedasairancathatit wasthe 'real thing'.“6 down whiskeywithaninfedoranddieaperproductnistillersadapbed Consumers thought that bartenders and store owners were watering tamperiea'stantpackagingmmeirrxoductsmcrdertoreassureconmmers. Tl'edistillers wereusing marketingstrategybyguaranteeingthe 'realthing' through tamper-resistant packaging and posibhr protecting the consumer from the not-m-l'nnest retailer. Drug and Pharmaceutical companies also read 6 tamper-resistant packaging "as a closure seal for the assurance it conveys that the product is genuine and pure"? This was also a marketing strategy as well aaprotection device from inadvertent normalopening. The foodindustry was probably the majoruserof tamper-resistantpackaging. Thisisprobably a result of changes in the United States marketing structure. As the U.S. marketing structure grew and developed, so did packaging requirements. The growth and spread of self selection retail stores meant there wasnolongerastore clerk around tokeep merchandise outofthe customer's reach. Many retailers and manufacturers were experiencing "varying degrees of annoyance from people unknown tampering and adulterah’ng packages and products".8 This adulteration usually comes in the form of spoilage due to rancidity, oxidation, staling, and other forms of product breakdown that occurs over time when a product is exposed to the environment. Makers of shortenings and oilsfound that a product'srancidity couldbe “traced tothe habitofsome 9This wasthereason women shoppers opening a bottle to smell the contents.“ for using tamper-resistant packaging in the mid 1960's when the problem became moreapparentasto "howtokeep themriousshopperfrom opening, tasting,testing and otherwisespoilingthepackage protectionthathasbeenso carefully built around the product.“10 Again, a problem of in-store tampering prior to the product's purchase and removal from the store. Odierrroblemssirfacedwiththeintroductioncfaerosolcansand standardizafioncidifferenta‘zebouzlefinishes. People couldnotresist dischargihgtheaerosolrroductwhileitsatonthememelf. Tamper- resistant seals were also being used to protect ”against 'cap-switchers', who have been known to switch large and small. caps of the same product."]’1 Manufacturesandretailerswerefindingitverynecsmaryto protect 8 themselves and future sales. Without tamper-redstant packaging, consumers were finding quiled products whentheyopened theirpurchases at home. Once tome, the consumer had no way of knowing that someone had previously (pened thepackageinthe store. Ttfisresiltedinlostfumre salesfromooraimers not repurchaa'ng the same product. Retailers and manufacturers were seeing "thin (profit) margins evaporating due to pilferage and qnilage" from abduct/package tampering.12 Uptothispoint, wehavediscussedpackagetampefing onlyinthe senseof manoeaxflprotectionforthemstomerawellastheretaflerand manufacturer from inadvertent product spoilage due to normal package opening. These are the circumstances out of which tampertesistant packaging was developed. TIisconcepthasalsobeenclose‘lywociated withresistingtheft and pilferage. Many types of tamper-resistant packaging were developed out of aneedtodeteranddisuadeconaimersfromstealingaproductfromits package. This thesis is not concerned with product pilferage, however, we must leepinmindthattheftrsflstanceiswallyoonsideredapartof tamper-resistant packaging. ’7 Today, tamperhresimnt packaging performs the same function that it has in the pad; Our present day marketplace inclrdes giant self-serve sipermarkets and drug stores. Clerks place productsonthe shelvesin the billions eachyear fiorcustomerstoselect themselves. These products may have as manyasfouror fivedirectoompetitors creafingvastselectiondecisionsforscorescf consumers. Tamper-resistant packaging attempts to keep the consumer from easing ttn'sdecisionrrooesthrough deteringtaste testingarin store mmpling. In today's world, tamper-resistant packaging generally offers the advantages of product protec’don,indicationoftampering at a glance andusually easyaccsm to a product for the purchasing consumer. Disadvantages usually include increased unit costs and machinery costs, as well as slower production speeds and higher tooling costs. As the number of tamper-resistant packages used each year grows into the billiors, it is becoming obvious that the advantages are outweigtfing the disadvantages. Tamper-resistant packaging fists in properly protecting the product from environmental elements priorto opening as wellasindicatingtheOpeningoE a package evenaftertheclosurea'sealhasbeen replaced. Thesefunctions must beaccomplished,whileatthesametime asauingeasy packageOpeningforthe purchasing consumer. In today's society, many types of products use tamper-resistantpackaging.Alistof manyoftheseproductsbyindustxyis down below. TABLE 1 FOOD AND BEVERAGES MILK BEER WINE SAUCES PUNCH DRINKS LIQUOR BABY FOOD SYRUP PEANUTS SODA POP DRESSINGS TEA BAGS VEGTABLES OTC DRUGS AND MEDICINES COUGH SYRUPS COUGH DROPS OINTMENTS VITAMINS DEC ONGESTANTS LAXATIVES ANTACIDS EYE DROPS Acuriouspattern emerges amongthe manydifferenttypesofproducts listed. Many of the products, incluiing over-the-oounter drugs, are products 10 that utilizethe sense oftaste when aoonsumerusesthem. Withthe many different flavors available within each of the above products the consumer is motivatedtoopenandtaste theproductpsiortopurchasing.Foodsnaturally fallintotlfispattembitsodocoughdropsaxrisymps,fiq\fidantadds,cold medicines, as well as laxatives. Most of the food and beverages listed (Table 1) have sensitive product stabilities when the package has been opened. Some products that are extre mely sensitive to environ mental factors are covered by regulations requiring tamper-resistant packaging. These products include milk and qathalmic preparations (drops, solutions, etc. for the human eye). Alcoholic beverages are also regulated with tamper-resistant packaging requirements but for reasons of tax revénue collection. These regulations are medfically discused in a separate section ofithis thesis. Sofar, we havediscused foods quite heavily and withgoodreason. Many cf the tamper-resistant packages available today were developed specifically for the food industry. However, tamper-resistant packaging has also been used inthe OTC drugindustryformanyofthesame reasons. Additionally,ithas beenused asa marketing strategyintlfisindustrytoasireconsimersthatthe productis authentic andpure. Buttamper-resistance hasquiteoftenbeen more diasecondarytoolthanarroblem solver. The primarytoolbeingthatof appealing tothecustomers needs and attitudes. The secondarytoolbeingone of protection for the coramer from normal in-store package opening. The function of protection being a secondary concern is heavily reflected inurfitdoseblisterproducts became tamper-resistance wasinitiallyanadded advantage for this suedfic packaging system. The bulk or multiple count packagecanbefomflinmn-tamper-resistant containers whiletheunitdose blisterof the same productusesa tamperhresistantpackage. Butthe unitdose was not primarily chveloped for tamper-resistant reasons. It was a marketing 11 tooltsedtogivethe consumrtheconviencecfcarryingmedicines withthem without concern for contaminating the product when placed in a dirty shirt or pants pocket. So the historical pattern of using tamperresistant packaging for marketing strategies a wellas protectingthe productfrom being removed by curious customers also holds true in the OTC drug industry. However, tamperhresistantpackaging hasnever before been used inthisindustry crthe foodindustrytoprotectandassurethecoraimerthatapoisonhas nctbeen added to the products they purchase. Tamper-resistant packaging has grown extensively over the years. With the tampering events sirrounding Tylenol and other poducts, tamper-resistant packaging willcontinuetogrow and changeinadertoadaptto theincreasing demand. TAMPER-RESISTANT PACKAGING REGULATIONS "Nunerousaspectsofafetyandsociallyresponsible packaginghavebeen exacted into federal laws and regulatiom with administration and enforcement 13 Tamper-rss'stant packaging is included in these many different laws and regulations. Four distinct regulations exist that qiecifically call out tamper-resistant packaging according to it's definition. These four regulations cover milk, alcoholic beverages, sterile asigned to major branches of the government." mthalmies preparations, oral ccsmeties and many over-the-counter drugs. MILK PRODUCTS The Urfited States Dq>artment (f Health, Education, and Welfare in cooperation with the Food and Drug Administration established recomendatiom for an ordinance in 1978 covering Grade A Pastuerized Milk. The Ordinance comrsmanydifferentaspectscfprccefing,produdng,distdmfingarfi packaging of fluid milk products. The Recommendation qaecifically discusses cappingcrclodngofamilkcontainerforpiblicretailsale. Thisrequirement, Item l9p., titled "Capping", states that milk containers shall be capped a closed I'in a sanitary manner" by approved equipment.“ "Thecapcrclosure dmllbedesignedarfiappliedinelchamannerfliatfliepouflnghpisprotected matleastitshrgestdiameterard,withrespecttoflifidprcductcontainers, removal cannot be made without detection.”l5 This makes these types of containers tamper-resistant by definition. However, all evidence reviewed to date hasnotmentioned anythingabmtprotecting against malicioustampering but rather keeping contamination by microbials, bacteria and filth to a minimum. 12 13 ALCOHOLIC PRODUCTS Tlepackagingcfthesepoductsaremainlyregulatedbythe Bureauof Alcohol, Tobacco and Firearms (BATF). This federal agency establishes regulations under title 27, part 19 cf the Code of Federal Regulations. Tamper-resistant packaging regulations of alcoholic beverage is required under thistifle and part rumber according to the etablishmentcf Public Law 85-859, 72 Statute 1358. The regulation deals with revenue tax stamps and states that containers cfalcoholic beverageinamcuntsof 5 winegallonsorlee aretobe sealed byaszamp that'eallbebroken whenthecontaineriscpened, unlee thecontainerisonethatcannotagainbeusedaiftercpening."16 This stamp is expectedtoprovidevisibleevidencethatthepackage hasbeencpened and guaranteethateachdmeabcttleisfllledataxrevenuewillbeassessed. Therefore, the stamp become a tamper-resistant packaging feature by definition. It was, however, etablished for the purpose of insuring control of tax revenue and no evidence dnws any intention towards protecting the cone mer from malicious tampering. Recently some change have been made to the BATF strip stamp requirements in 27 CFR 19. The change are found under 27 CFR 19.663, ”Strip Stamps and Alternative Device". This section allows for the use of "alternative devicein lieu of red (I green strip stamps" thereby allowing the packager cf alcoholic beverage some flexibility}.7 Upmnilthischange,sm'pstamps were jJst sealed over the package's closure so when removed, the stamp was denoyed.ThepadIZIu-IZ\ IO Emma-1‘46: 22 253 2:1: I I 5\zm\ mum—1 Sqaoqziammgzg 32H 555%4434 Sazmzazgrs isaassaasaésascsssaga.ssséfissssssssassssssss2:288; ' _; I I . .3 ‘ HAHN—0H.MMN”0404deHHHHflHdHHHflHHHHHM—‘Hdrill-OddHNHMHMHNHH ‘ ‘ ONdNU—OHHMMM—lMONNU—IMNMHOdIfiO—i.d~.d¢dd’.‘F‘OM'OOMONMO “Flu-4HHHHHHH'HHHNHHHHHHHHNF‘NHF‘HHNdHr‘No-O—OHHHHNflHNNfiNada-ON nvvnnmvnmmmonououvnvununnnmnvmvvuvnnnvehflnvvnonono "I'd—C‘F..NFFIIMFNIMCIHU.UHCI'VNI'MIOOIIIIUN'.Im‘u‘.‘ 'HNMMMNNNNNMNMF‘NNNNMMNMdeNNMNNfl—OMHMMNMHMN—iMNNNHNNN “FFI’VFFIOFFFIIFFUNVCUOIIIFHIICI‘FOCCUIBICNIH'NNfim' \ o 060°CDOC-4°OHHOO—OOOOOOOOOOOOdHOOdOONOO—IOOGOOOOOO00—00 - : NNNNNNNNNNHHdNo—ONNNNNNNNNNNdNNNN—ON—ONNHNNNNNNNNNNNNN thhfwhhhflhhhhVIDOFOFFfiFIUFOFFF“FGFIFVFFFIFFFDODFI unhhpnhhhchhhhnmhooonbhpnnhopuhthhosvhhpnhhhonoun upshpmphpQhBBBBBFOFOFFShhhhhhhhh90hhhvhhhohhhuophn ourbahhphhhhhdhhthhdhvhdhéhovvhhouhhnbhhhhhhhhuhh UHFFFhhBFFFFFCF6FFFFHOFFUOUQOCFFFOFFNFFFthhhhhfihh whhhhhhhhhfihhhhhhobhnovhnnhn§hhmaupowwhhhhhhhhohhh nanodhhvhnonhunhanhhhvuvnhbomdnopnnnnnmhhvvnommmon ashwho»mhvmhhvnhbmoshocmnhhnebnhhonhophhhmmmo~anon minoonnévvooonmvmmownmémounvvvoovmvwomovmvoooonmao M'IflOFQOOdNM‘IflWFIOO-‘NM‘U‘WFIOO—IN'U‘WI‘IOOdNM‘IflOFIC‘O—INM mmmmmOIOIUOOOOOOWFFFFFFFFFFIOIIQQIIIOOOOOOU‘OOOOOOO GOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOGOOOOO—‘d—d—o HHHHHHHHHHHHHHHHHHI—fio-CHPOI-OHMHF.HHH—IHHHHHHHHH—IH—‘HHHHHHH ”mama:flmnmnuuflmnpmmmmsmnwn 01 02 03 04 05 06 07 OI 09 010 011 012 012A 013 01‘ 015 016 017 01. 019 020 020A 8! 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IQ ID CITY/STAR! a 1.0. m- 130 ; i a u I 0' u a :20 3 g g u a i" an a as as: gas 3 23:? a! $1302 6030122202.§202§5’323 2§§§3figgsaaaaggat§agia§ 2§5356230333asizigaiggg§gzzugsagaigqi3EEEEBE§535§§E §0§§§§§53230EE£E§2§§§§§E§§§§§280235233§§§EEEEESEES: 1 0 o I NfiUC‘Co-ON."H“I!'04“0'4""..HNHHHHHHNMQNGMN.MMMNNNNCNMN." . . 1 ,5 mnddaoGHOH—OHONdOdOMNd'NNMONHOdHCMOHNNHMNa-dHNC'HHOOON 94—44-40-4NN—OHHH0'40'4“3'4dNHNHde‘HO-OHHHHNNHHHNdHHHH-flflH.4-4N0-44-4N0-4r-4—4 “FI‘MF—INNU.CvOFfilflNO“an"..ndnflnflfl'hhahd'oU'UflvaUFONN “F.OdHfiUOCfl'UnnflF—O'mnNUn.FDn¢IUN—4“FCF'I-‘UI‘C004'. “I‘FN—O “FOUddeU‘CGF'FH F.“MO'B'FU\.00NCOF'F‘F¢U§U§VIflhUOdfl'F'1‘ MMNNNMNNNVNHMHMNdMMHMMMN—OdfiflflflnnM'MNMNNNHM'MMNMNMMN hhhhdh'mOFQONUFthmthonhHhhflhhhhhflhhhDBCBFm'mhhhfih NOOOOOOOdHOOOOOOOO—lOOOOMHHI‘OHHOOOOOOHOOOGHOOONHOOOO u dNNNNNNNNdNNNNNNNNNNNNNNdNNNNNNNNNNAANNNNHHNNNANNdN FBBBOhflmhhfiflhhhBFPFFFFFOFHMBOFFFFDFFDBOCmFFOGQHFFhN hhhhdhhhhhnhhthNthbrushhhhhhfihhhhhhhhhohhhnhhohhh fibhhdhfihhhhth.flfimfihhhmhhhhfihFFBODthhFhflhhflhhh'hhh hhhhdhhhhhhohhhuhhbhhhnhhdhhhhhhhhhhhhhhohhhohvhhhh UFFFHFDFFVFFFOHUdFOFFFFGFFBMUFFFFFUOFnMBOFFFFFCMFFh OFFFOFFFFFDFFFFFFFFFFFFBNHBnhhh'whwfihhMFOthhthhwh UFVN'FFFFBhnhfihhdhhEFFOFOFFOhhhhhh'OhFfiFflOhfiflhhnhdh hhnnhhvnhhhohhhnFAQNFOFOFhvohhhoshbhhwhhvhhfmhhposh hankhfiflopshahhoohvvhuohonhhnhhhhhhbhhhhhvbhvmhhuvvh mmvwoommwomoooouoonvnoovvvvoooooowownooonwmomwwMove MMMMHOMMNMNCMMGFIMNNNMMCNMMNC..MMHN'NMNMMMCMMMMMMMMM 1183 1185 1186 1187 1188 1189 1191 1192 1193 C 9 iii 0'4 1194 1195 1196 1197 1198 1199 1200 1201 1202 1222 1223 1224 1225 1226 1227 1228 1229 1230 1231 1232 1233 1234 1236 1237 1239 1240 1241 1242 1243 1244 1245 1246 1247 1248 1249 1250 1251 1252 1253 1254 1255 0 RAH DATA: TAMPER RESISTANT PACKAGING SURVEY 01 02 03 04 05 06 07 08 09 010 011 012 012A 013 014 015 016 017 018 019 020 020A 8! AG ID CHMNflWB 1.0. ..- 131 00 ' ' . I! U a: 00 a a a 0" °0 0=~ 3§§3m38855535583555833355§§<8§§833 §2§2§§3af§0§§2¥§ . :53;3333*?i‘2‘3‘3???39’gagigg’3066gzg§§§igéimgg§a H U! U: 51 m m 2 0-4 03EE2%33353§§§§§3§33333§§a§§5=355§§Eaéséééssigésazi Una-49".I-4I'I“-4“N'N—II‘U’U’NN.H'HF‘HH'NCNNMHHNHH-‘HddHH—ONNM—OH CHONNNHflflddd—Odddfld“Nd—ONNNNNNNNdNNdHHdNNNNNNNNN—ON“Na-4 "MNANHHNHdNOOMCOflNNOOOOHHHOHCOdHN°.HMONCNMflHa-4HCFOdado-4 0-4'49-40-40-4'4dado-404d"HAHN-4'4ANNNNHdHNHNNddHNOdHNHHo-fldHaida-40104FOO-4'4 dFCMHMdfiOCQnC“GGNGO‘CNNFUOGflfl'OIflnOU..fiFNfiOOflflMMN03" .HHNOH"Haiti—4HCHNHflHHflNNNHNHHMHNOflo-lflflNdHHfiHHHflH—IHHdHo—O “$0.45”.fiUIflUO'fi'FM'Uflfl'n.N.FfindCFMMH'flM'MM.630M75000F “F.NNMv.flO.H.FONU\NOFFF4HFN.HCN'I\FFUIIIMOOanmFNNCMNFFN CFUmNF"FFUNFFFNOMFFFFd—ihnfiFFNV'CFM..h'a-IUCIII’MM'MN[~56 hada—4FOFFOO—4040404NOOdOHOOOOOdOHOH—OHOOd—dGOdOOOONOOOOOO—QO o I CdNNONC—ONNNNNNNNNNNNNNNNNN—OONNGNNNNNNNNNNNdNNNNN(Va-4N NFU‘NHNOFUHFFFNN'FF’CHAFHUFFHfiNFNNFHh'dfiflUFUO'nnhfilfl UnhnhhhfifihhhhFhfihhfihhhhfivmhhflVFFFOMFFFBFFOFBBOOFFUB DUF.FFFFFFFFFBFBFFFFFFFFO.FBF.FHFNMFFOFDF'.IflMMFOFUI‘ O conchhhhhhhhhhhhhh69hhhhhhhhhhhmhhnhhhhbhhnhbnhhbps thdhhdhhflhhhfiFthfihhhhhdhhhvwnhhfihFFFFUFFFFUUFFFFB shahvhhhhuhhphhhhhhhhhhhuhhhfihnhnhhhhuhhhhhhhhhhssh hnhnhhhhhascouponnhhhhhhhoohhhvanohobnhmhosnnhhohhh BF.FFFU\OOI~F'CFOHFF'OUFFFNU‘FFFOfiMFUnFFFBmFInM'VMNIflFFIh vhuhhhoohhhhhwonhhhhhhhhnhhhnhonhonhhhhnhhhvnoumhho 0000vuoowoooooounmmmnoooonoovooooooovvvmvonnnuooomm NNNMMQNMHM'.'NM—4MHM"MMCHMMNNHCNN'NMHMNMMHHHNMMMIflNN UFOOO—INM.130FOOO—INM'U‘OBOOO—ONH'U‘U‘OFOOOANMCIBOFQQOHNVDF. mmmWOOWOOOOOOOFFFFFFFFFFDODDQOQOQOQOOG¢$OO$QGQ°O¢V¢ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNMHMMMM deHHHHHHHHHHHAdv-OHFIHHHHHHHHHHHHHHHHHHHdHHHHHHo—IHHPIA—4 RAH DATA: TARPER RESISTANT PACKAGING SURVEY 01 02 03 04 05 06 07 08 09 010 011 012 012A 013 014 015 016 017 018 019 020 020A 81 AG ID CITY/STATS 1.0. 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FLORIDA 4 B/LNS RICH '“ 3 PRTNHLS RIC 4 PRTNHLS RIC 2 SAG RICH 3 BSTN RASS 2 BRRNHR RICH 2 ANARBR RICH 3 "RN RICH 3 HSLTT RICH ‘ . 4 HLND RICH 4 R/LHS RICH 2 LRS RICH 4 3300 RICH ' 4 B/LNS RICH"’ 4 LRS RICH 4 DET RICH 4 HSLTT RICH 4 NONS 4 OKRS RICH 3 CRSHL RICH ‘3 GLDHN RICH 3 GLDHN RICH 2 HNLULU HA" 3 LNS RICH 4 OKRS RICH 0 OKRS RICH 4 B/LNS RICH 4 FLINT.RICH 4 LANSING.RIC 4 CHI ILL 4 I100 RICH 2 SAG RICH 4 SAG RICH 3 SAG RICH 2 SAG RICH 4 SAG RICH 3 SAG RICH 2 SAG RICH 2 SAG RICH 3 SAG RICH 1 SAG RICH 4 SAG RICH 2 SAG RICH 1 SAG RICH' 2 SAG RICH 3 SAG RICH 3 SAG RICH 2 SAG RICH 4 SAG RICH 1 SAG RICH Una-4H.'dnRic-4U!“’NHI‘OI‘INN'M'Hdd—O'"CNNMflANHHHdeH—OdflflFlo-4H CHONNNHNNdHHI-lHHHNI‘NNddNNNNNNNNHNNHHH—ONNNNNNNNNHN“Na-4 NMNHNMHNHHNOOMOOflNNOOOOflo-IHOFOOCHHNO'FIHGN'NMI‘AHHCIH04—4—4 deHdflH—OdddNNdNNflHHNNNNfldHNHNNHd—ONOHHNFIHHNHHAHHHOdo-4'4 .dHNUdNHHHHH'HNdHfldHNNNHNHHHHNO-fldfldNfldflfifldfldo-OHHH0-40-4—4 noovnnvnomooonvhnvuonvnuuthndvhnnnvnnvnno10090190006 “FUNNHV’“U'H'FONU‘FOFFflHFNCHCN’mFFmflflmUFflmflhNN'HNPEN 'FOU‘INFMRI"OdhhFNOMFFFFHHBMFFFN'Q'FMO'FV—IO.U‘I\MM'MNI‘Dh FHOHFOhHOHAHHNOOHOHOOOOOHOHOHHHOOd-flGOdOOOONOOOOO04-00 I OdNNONOHNNNNNNNNNNNNNNNNNNHONNHNNNNNNNNNNNMNNNNN(Va-ON NFO'NdNOFOHI‘FFNN'FF'Vii—48".UFFHU’NI‘NNFHF'HWINOFUU'MMhl‘m omhmhhhhhhhhfiFFBFFFFFFFFCmFFHVFFFVMhhhhhhflhhhmwhhwh uufivhhhhhhhhhhhhhhhhbhhhnvhhhwhdhunhhnhhhvvnnnhohuh I owhenhhhhhbhhhphthhhhhhhhhhhhhnhhnhhhhhhhmhhnnhhhh hmhdhhdfihflhhhhFOFFFFFFBFAFFB’OflFFFBFFDPUBFFFDOFFDFB huh»cashhuhhhhhhhbhhhhhhahhhhhnhnhhhhflhhfihhhhhhhhhh Fmhnhhhhhwh'QBFDF“FBFFBFBOCFFFCNnGFOFnF“FOFMMFFOFFF FF'BFFH‘IOOFF'CF\OHFPVOUFFFNMFI‘meMFUH‘FFI‘F“901M"HNMFFOD 'FHFFFOOFFbfihfi'flhhfihhfihFMhFhMFUMFOmFthmhFF’mwflmhhw cooovoooooooouo—cmmmmnouoommovooouuoovvvmvunnnoooomm NNNHM'HMMM'.CNMdnHM'QMM'HMMNNM'NN'NMMMNHMMMNNMMMMNN 1256 1258 1259 1260 1261 1262 1263 1264 1265 1266 1267 1268 1269 1270 1271 1272 1273 1274 1275 1276 1277 1278 1279 1280 1281 1282 1283 1284 1285 1285 1286 1287 1288 1289 1290 1291 1292 1293 1294 1295 1296 1297 1298 1299 1300 1301 1302 1346 1347 1348 p m N F4 APPENDIX H: PROCTOR INSTRUCTIONS FOR COMPLETION OF TESTING PROCTOR INSTRUCTIONS - TAMPER IDENTIFICATION EXPERIMENT Sample Presentation Samples will be placed on a flat surface in an organized manner. Be sure samples have been placed far enough apart to allow participants access to the samples one at a time. Each sample will be assigned a random number and a corresponding information card will be displayed in front of the sample. Make sure these cards are displayed with the appropriate samples. The samples should be displayed in good lighting. All sample settings should be maintained in a similar manner to eliminate any bias. NOTE: Be sure to remove and replace any sample that becomes damaged through test participant handling. Do not allow participants to pull, pluck, or damage samples. Samples that require removal of a primary package or closure system to display the systems "tamper-resistant feature" must be presented adequately. Blisters will be removed from their carton and displayed next to each other. Caps over membrane seals will be removed and placed next to the bottle. Other samples in this category will be displayed similarly. TEST PARTICIPANTS Feel free to use any individual (test participant) for this test that is not a member of your immediate 132 133 family, has had no technical training in the field of packaging and is generally above the age of 18. Please do not administer the test to persons you have discussed the topic of tamper-resistant packaging with. You should apply the test to as many different age and sex groups as possible. Sample Evaluation Test participants will recieve a sheet of paper consisting of scales that contain a range of answers. These scales correspond to the question asked about each sample: "Having observed this package, do you think it has been tampered with?" Scale: 1 2 3 4 5 NO NOT LIKELY DON'T KNOW MOST LIKELY YES Participants will be asked to respond to the answer that best describes their thoughts. Sample identification numbers will already be entered on each form. Be sure the numbers match up with the samples. TEST INSTRUCTIONS TO PARTICIPANTS When preparing a test participant to take the test 'make sure you give instructions carefully. Each participant should be informed of the nature of the test. This is done in a very general manner only. Let the individual know that it is a test regarding tamper-resistant packaging and 134 that they will be shown some samples and asked some related questions. Inform test participants that it is for a graduate research project at Michigan State University. Their answers are totally anonymous and will be greatly appreciated. If they agree to participate, give them a test sheet and further instructions. After showing them all the samples together, tell them that the individual packages they look at may or may not have been tampered with. Based on that statement, have them answer the question asked as if they were in a store and about to purchase the products displayed. They are also to be told that they can pick the packages up and handle them if they feel it is necessary. Again, please ask them.not to mishandle the samples. (Ask them not to peel, pluck, or pull at the sample packages.) Let them know that secondary closures and packages have been removed on some samples for display purposes only and it should not influence their answers. Please ask them.not to speak to anyone while taking the test and that you cannot provide answers to any questions until after they have completed the test. Be sure to thank each participant for their contribution. Good organization makes for good results!!! Thank you for your participation. GOOD LUCK!!! BACKNOTES Senate Subcommittee Hearing, Health and Environment Committee. Tamper-Resistant Packaging, Washington, D.C., 15 October 1982. Ibid. Ibid. Ibid. Food and Drug Administration. ”Tamper-Resistant Packaging Requirements; Certain Oversthe-Counter Human Drugs and Cosmetic Products; ContaCt Lens SolUtions and Tablets; Final Rules", Office of the Federal Register, volume 47, No. 215, p.50444. Modern Packaging, November 1950. "Four Roses", p.84. Modern Packaging, August 1973, p.78. Modern Packaging, December 1949, p.138. Mbdern Packaging, October 1961, "Background for Packaging", p.44. 10 MOdern Packaging, November 1965, "New ways to tamper- proof”, p.107. 11 Modern Packaging, October 1961, "Background for Packaging", p.44. 12 Package Engineering, April 1979, "Show and Tell Closures", p.37. 13 The 1981 Packaging‘Encyclopedia, "Safe and Legal Packaging", p.40. 135 14 15 16 l7 l8 19 20 21 22 23 24 25 26 136 U.S. Department of Health, Education, and Welfare, Public Health Service/Food and Drug Administration. "Grade A Pasteurized Milk Ordinance (1978 Recommendations)", p.31. Ibid. U.S., Statutes at Large, Public Law 85-859, 72 Statute 1358. Bureau of Alcohol, Tobacco, and Firearms, 27 Code of Federal Regulations 19.663. Food and Drug Administration, 21 Code of Federal Regulations 200.50. Food and Drug Administration,"Tamper-Resistant Packaging Requirements; Certain Over-the-Counter Human Drugs and Cosmetic Products; Contact Lens Solutions and Tablets; Final Rules", Office of the Federal Register, volume 47, No. 215, p.50443. Ibid.,p.50444. Ibid., p.50450. Church, George J., "Murder by Remote Control", Time, October 18, 1982, p.18. Ibid 0 Ibid. "COPYcat criminals weak-ego type”, Staté Journal, October 28, 1982. "Tainted goods may be result of a grudge", State News, October 28, 1982, p.10. BIBLIOGRAPHY Periodicals Church, George J. "Murder by Remote Control." Time, October 18, 1982, pp.l6-19. Food and Drungackaging, January 1974, p.13. "Milk containers closure regulation." Food and Drug Packaging, September 17, 1970, p.1, 21. "Alcoa Introduces Roll—On Closure for Deposit on NR Bottles." Harris, William. "Extra-strength Scherer." Forbes, November 8, 1982, p.8. Martin, William L., Jr. "Use of tamper-evident packaging to increase with wide range of options." Packaging Technology, August 1981, pp.l9-21. Modern Packaging, May 1970, p.70. "Wyeth labs has tamper- visible narcotics tray to deter stealing of barbituates from hospital inventories." Modern Packaging, November 1967, p.46. "Rifled packages." Modern Packaging, November 1965, p.107. "New ways to tamper- proof." Mbdern Packaging, October 1961, p.44. "Background for packaging." Modern Packaging, February 1961, p.48. "Tamperproof, self opening closure." Mbdern Packaging, January 1960, p.46. "Tamperproof aerosol cap." 137 138 Modern Packaging, April 1957. "How to get rid of the 'handle'." Modern Packaging, November 1949, pp.83-84. "Bowman milk containers - seal for easy detection of tampering." Mbdern Packaging, November 1949, pp.94-98. "Smith Brothers Cough Drops - overwraps for protection from water." Modern Packaging, June 1951. "Foolproof closure for parenterals." Modern Packaging, November 1950, p.84. "Four Roses." Package Engineering, January 1983, pp.35-38. "Seal, Carton, Film, Blister expand tamper options." Package Engineering, April 1979, pp.37-40. "Show and Tell Closures." Package Engineering, December 1982, pp.10,18. "News/Trends/ Regulations." Package Engineering, November 1982, pp.52-55. "A look at 11 solutions to O-T-C tamper packages." The 1981 PackaginngnCyclopedia, pp.40-48. "Safe and Legal Packaging." Newspapers "TampereEvident Comparison Chart". The Bottle Blurb, Issue 10, December 1982. "Fool-proof packages to increase costs." State NeWs, November 28, 1982. "Copycay poisonings signal decaying morals." MSU NeWs - Bulletin, November 18, 1982. "Outspoken Head of Denver Poison Center Draws Criticism but Programs Win Praise." wall Street Journal, November 5, 1982. 139 "U.S. Sets Up Rules On Drug Packages To Bar Tampering." New York Times, November 5, 1982. "This year, Halloween fear was real." Detroit Free Press, November 1982. "Hygrade Ball Park Franks Recalled; Production Stops." Detroit Free Press, October 30, 1982. "Hot Dogs 'Tampering' Investigated." Grand Rapids Press, October 30, 1982. "Tainted goods may be result of a grudge." State News, October 28, 1982. "Drug Packaging will cost." Detroit Free Press, October 28, 1982. "Copycat criminals weak-ego type." State Journal, October 28, 1982. "Product sabotage reports spread across the country." Detroit Free Press, October 27, 1982. "Protective Drug Packaging May Appear Next Week, Spurred by Mere Tamperings." wall Street Journal, October 27, 1982. "Tylenol TV talk to assure public." State JoUrnal, October 23, 1982. "Tampering scares town." State NeWs, October 27, 1982. "Mere cyanide found in Chicago Tylenol." State NeWs, October 22, 1982. "Tylenol Aftermath: Cities and states try to halt those who would poison." Detroit Free Press, October 20, 1982. 140 "New FDA Rules May Be Problems For Packagers." The Journal of Commerce, October 21, 1982. "Tamperproof packages industry's aim." State Journal, October 14, 1982. "Tylenol deaths make customers cautious." Detroit Free Press, October 8, 1982. Documents Food and Drug Administration. "Tamper-Resistant Packaging Requirements; Certain Over-The-Counter Human Drugs and Cosmetic Products; Contact Lens Solutions and Tablets; Final Rules", Federal Register, 47FR50442, November 5, 1982. Bureau of Alcohol, Tobacco, and Firearms. "Subpart S - Strip Stamps and Alternative Devices", Code of Federal Regulations, 27CFR19.661 - 19.663. Food and Drug Administration. "Subpart C - Requirements for Specific Classes of Drugs", Code of Federal Regulations, 21CFR200.50. U.S., Statutes at Largg, Public Law 85-859, 72 Statute 1359. Papers Litsky, Warren. ”Insuring Food Quality by TampervProof Packaging." American Health AssOciatiOn Annual Meeting, November 6, 1979. 141 Books Glass, Gene V. and Stanley, Julian C. Statistical Methods in Education and Psychology, Prentice-Hall, New Jersey, 1970. Bhattacharyya, Gouri K. and Johnson, Richard. Wiley Series in Probability and Mathematical Statistics, John Wiley and Sons, New York, 1977. 142 REFERENCES Interviews Kaufmann, Gary, Psy.D. Behavioral Science Section, Michigan Department of State Police, East Lansing, Michigan. 20 December 1982. Boyden, Joel, Attorney at Law. Baxter and Hammond Law Offices, Grand Rapids, Michigan. 15 January 1983. Gill, John, Professor. Animal Science Department, Michigan State University, East Lansing, Michigan. Hearings _ Tamper-Resistant Closures, Senate Subcommittee on Health and Environment. 15 October 1982. "010010!“