IMM eh) (> 4 he i! | Ti y 3 1293 0157 PLACE IN RETURN BOX to remove this checkout from your record. TO AVOID FINES retum on or before date due. DATE DUE DATEDUE DATE DUE 6k MSU Is An Affirmative Action/E qual Opportunity Institution c:\circ\datedue. pm: -p.1 The History, Manufacture and Physical Testing of The Wood Wheel. A Report Submitted to the Faculty of Wichigan ‘gricultural College y AQ mA Robert ap ay Candidate for Degree of Bachelor of Science, June 1921. GRe38ic a& INTRODUCTION. The material and data for this report vas obtein- ed from the various automobile magazines and other engineering periodicals availzble at the College, State, and Lansime Libraries and deals with the wheel from its earliest moantion in history up to its present state of developement and perfection.. Notes were taken from these various magezines and all the avail- able sourses of information were exhausted. The re~ pozt has been built um on the more valuable portion of this date. The construction of the wheel wes studied et the Prudden Wheel ractory. nsvery detail of the construc- tion will be taken uw» fron the imoorting of the rav material ta the complete oroduct ready for use on a car. Lfter the constriction has been taken up as thoro- ly as vogsible I will deal with the variovs tests run on the wheels to determine what lateral strains they will stand and how mech deforration these strains will produce, the strength of the felloes and srokes unter various conditions, end whet effect hub flenres and bolts of various sizes have on the uiltinete atrength of the wheels. All of the constrnection data has been ohtsined thru the kindness of the Prudéen Comany. The tests VUES were run at the Michigan Agricultural College Testing Laboratory by lir. Jones and if. Blades, engineers with the Prudden ‘heel Company, and myself. Some of the test deta, however, was obtained from tests made previous to my entering upon the work. li, Jones, however, explained ail of these tests to me and I drew some of the curves from the data they obteirncd so I was thous enabled to tecome familar with the cata even though I did rot work cn these tests persorclly. Some or the time that I spent down at the Zactory wes gpomt in the office drawing wo curves Zromthe various tests showings comparative value of the materials under the tests and how the whesl acted under the con- ditions it was subjected to. The above gives the extont of the meterial and authorities used in this revort, end in what follows I will try to compile it in as logical end interest- ing manner as possible. INTRODUCTION, For every one of man's purposes some one thing has been found to be the most efficient. In every case this one thing has been determined by actual usage and actual exper- ience. Throughout the gaes we have experimented with all sorts of methods, with all sorts of mechanical devices, with @ll kinds of raw materials, until at the present time there is a generally recognized best method, best device and best raw material for aocomplishing every desired result. The business of making wheels for motor vehicles is no exception to this ruhbe. Every experiment, every test, has proved beyond the shadow of a doubt that certain varities of hard wood, con- stitute the best material for the making of these wheels. From our most ancient records we learn that wheels have always been made of wood. Possibly the first wheels were merely sections of round logs used as rollers. Later man learned to make solid wood wheels such as we still find in general use among the more primative peoples. The introduction of the wheel made of spokes, hub and felloes came along naturally as man learned more about meoch- eanics and woodworking, and finally we have evolved the mod- ern wood wheel with its superior construction, its great strength and its undoubted fitness. We have improved on the wheel as a mechanical device, but we cannot improve on the wood as a basic material, The long continued use of wood as a wheel-building mat- erial has had the effect of blinding us té the obvious ad- vantages of wood, just as the long use of wool has caused us to forget just why wool is ideal for this purpose. The following is some of the resons for the continued use of wood for wheels and why it will be the material used on motor vehicles for some time to come: 1. Ita strength as proved by ages of use without failure to meet every practieal test. 2. Its capability of absorbing road shocks. 5. Its long life under all conditions of road and climate. 4. Its freedom from flaws and unseen weak spots. 5. Its ease of repair. 6. Its lightness in proportion to its strength. 7. Ite low cost. These are the properties that wood wheels have always possessed and which they will continue to possess. These are the advantages which will cause them to hold first place as long as motor-driven vehicles are run upon roads and streets. It is an absolute fact that the strength of a proper- ly designed and well manufactured wood wheel, whether for a light passenger automobile or a commercial truck has never been questioned by anyone. This for the simple reason that wood wheels have proved their ability to carry any load which a motor can propel and upon any roadway over which a vehicle can be driven. Se Of cource, wood wheels sre made in various sizes and weights for different vehicles and different loads. Yet, | strangely enough, investigations have shown that in spite of the fact that vehicles, especially commercial trucks, are almost constantly carrying heavier loads than they were built to carry, the wood wheels have actually outlived the vehicles. Investigations recently made by a tire manufacturer to deter- mine the excessive wear upon truck tires established the fact that motor truoks are being overloaded constantly with- out damage to the wood wheel. In one instance a truck de- signed to oarry three tons was regularly carrying loads aver- aging seven and one half tons. The wood wheels were in per- fect condition. while it is the general practice of truck users to load a truck with as much merohandise as the truck space will accommodate, regardless of the weight of the goods, instances of wood wheel breaxsge are practically unknown. The property which a wood wheel has of absorbing shock ia undoubtedly one of its greatest advantages. It not only enables the wheel itself to stand up under the most severe road conditions, but prevents the deteriation of the other p parts of the vehicle. Wood wheels meant less upsprung weight, greater mile- age from tires, longer life ‘to the moto$, lese wear and tear upon the springs, axles, bearings and the body of the car or truck. The wood from which wheels are made possesses consid- erable elasticity in addition to its toughness and strength. When a wood wheel strikes a rough spot in the road therefore,it does not transmit the full force of the shock to the other parts of the car. It gives a little and be-~- cause it gives, it absorbs the greater part of the shock, with the result that the other parts of the car or truck are easily able to take care of their respectively smaller shooxs without excessive vibration. Excessive vibration,which results when more rigid than wood are ased, not only causes bolts and nuts to loosen and the mechanical parts of the car to wear upon each other, but it very soon causes the metal parts of the oar to crystallize and develope flaws and cracks which in turn are responsible for breakdowns, costly repairs and disasterous wrecks. It is perhaps needless to state that this vibr ation and its in-~ evitable consequence, orystallization, greatly shorten the life of the vehicle, on interesting case along this line is found in the experience of the London Omibus Company with wood wheels. For years the big London buses were equipped solely with wood wheels, and in spite of the cobblestones over which most of hte buses traveled, the wood wheels gave perfect satisfaction. Then partly as an experiment and partly because of important 4ifficulties due to the war, the London Omnibus Company equipp- ed a number of their new buses with wheels other than wood. The new wheels were given a thorough test, with the resilt that the company is now replacing the new wheels with wheels made of wood. A wood wheel, »roperly made to support a given load, 4. has been found almost invariably to outwear the car or truck on which it has been used. In the rare cases where wheels have proken down, investigations have shown that they were either grossly overloaded or subjeated to other abuses. While it is almost impossible to find instances of breakage or wearing out of wood wheels, examples of the wood wheels outwesring the vehicles upon whioh they are used are almost without number. Extremes of climates and temperature seem to have little effect upon the wood wheels, for they have demonstrat- ed their ability to stand up equally well in all parts of fhe world. A striking example of the long liie of wood wheels under all possible road conditions as well as weather and temperature conditions is found in the famous which to date has been driven 270,000 miles or 250 miles a day for three years, from one end of the country to the other. The fact that this test was made only to demonstrate the wearing qual- ities of the bearings makes the performance of the wood wheels all the all the more remarkable for no effort was made to secure especially strong wheels. Not only are wood wheels made from the strongest and toughest woods, but from the most perfect specimens of this wood that it is possible to secure. A flaw in a piece of wood is easily detected, so that by the time a billet is worked into spokes and material for felloes, the slightest flaw or weak spot is almost certain of discovery. The De smallest flaw or imperfection should send the wood to the waste pile. Wood being comparatively inexpensive, there is no incentive for a wheelmaker to take chanoes on anything short of perfection. When a wood wheel passes its final in- spection it should be a perfect wheel. Wood wheels are considerably lower in cost than wheels made of materials other than wood. Wheels may be reckoned among the oldest mechanical de- vices, and the fact that we have been so long accustomed to them with the little obvious change,ocombined with thier ubi- quity, has tended to obscure the they play in all forms of traction. ith the exception of the bullock sleighs in maderia, and perhaps a few other places governed by special oiroumstances, wheels are used for vehicles of all classes, from the wheelbarrow to the coach or the racing car, and though a man, a team of horses or a motor be required to ppo- pell them, they would all be quite unequal to the task were it not for the unconsidered wheels upon which they run. Nhile the wheels should, of course, always be suited in gonstruction to the class of vehicle on which they are to be used, in case of vehicles drawn by horses or other means extraneous to themselves, the omly function of the wheels is to carry the weight, and they play no part in propelling the vehicle. ‘The advent of the cycle, however, introduced other considerations into the design of the wheels adopted to the purpose. In the earliest prints of the bicycle, which was known as the "bone-shaker"period, we find it fitted with iron-tired wooden wheels, in fact the usual wagon type of wheel. This proved too cumbersome and uncomfortable, and gave way to the lighter wire wheel with rubber tire, but still with straight spoces. Then it was found sinoe the propulsion force was no longer extraneous to the machine, but was transmitted thru the hub and spokes, that this arrandement was not entire- ly satisfactory, and accordingly tangent spokes were intro- duced. Again, solid rubber tires were cemented to the rims, and, with the force of propulsion acting thru them they used to stretch and roll off. Were it not for the introduction of the oushén or the pneumatic tires, with the different me- thods of attachment, no doubt the natural sequence would have been to wire on solid rubber tires, as is done today in the case of perambulators and motor vehicles using this form of tire. The introduction of the pneumatic tire was at first not so much an putcome of conditions necessitating its em- pleoment, but a desire of greater comfort, and it is appar- ent that without its use speeds would never have increased as they have. The motor or self-propelled vehicle has again necess= itated changes in the design fo road wheels, but $he condi- tions governing those modifications have differed consider- ably in nature as well as in degree, and were at first but little realized or understood. To some of us @f the present Te day who " know all about it" it may,perhaps, cause a little wondering amusement of our exemplars of a previous decade. Thus on the introduction of the motor vehicle, makers in general devoted their whole time and attention to the mechan- ism, the new and facinating acquaintance, as it were, while their o1d4 and treid friends were ignored. Their extreme im- portance, increased even beyond what it had been previously, remained comparatively unrecognized, and they were not in- proved to the occassion. In the case of motor trucks for the transfer of goods, or steam wagons, the result was seen in the trials of 1898, organized by the Liverpool Self-Propelled Traffic Association, in which, the machines themselves were satisfactory for those early days, the wheels gave trouble all around. Among the judges " conclusions" following the trials were the forms of wheels adopted by all the manufactures, though probably perfectly efficient as oarriers, were all structurably more gr less inefficient as drivers. Some of the wheels were of wood of the ordinary dray type, and others were of steel with straight spokes cut out of steel plates and given a twist where they were rieted to the hub and felloe. In every case the propulsion force, or drive, was communicated, whether by chain or gearing, thru the hub or thru a ring attached to the spokes and,therefore, the spokes and their attachments had to stand the strain of driving. But in the oase of the steel wheels, at least, it is probable that this cause alone was not responsible for 8. their failure, and that the set and the cobble roads over which they were driven had much to do with it. As a result, steel wheels were abandoned and the heavy type of wooden artillery wheel became the standard for all motor car work. j#ith this type trouble was at first ex- perienced with the tires. The usual practice with wooden wheels hitherto had been to weld up a ring for a tire and heat and shrink it én the felloe. It was found, however, that the tires would soon roll out and crack, while with the tires of the section it was desireable to employ (about5" wide X 7/8" thick) the mass #f metalwas such as to cause charring of the wood felloe in the process of shrinking it on; and the subsequent jarring, caus- the tire to become loose by reason of the breaking pp of the burnt wood at the felloe surface. The final practice with this type of wheel, and very nearly the same as that used at the present day, is the use of weldless steel hoops and to press them comparatively cold onto the felloe by means by means @f powepful presses or setters. In the construction of a driving wheel for motor veh- icles are the principal practical considerations, and they may be taken as the conditions necessary fer a verfectly satisfactory wheel:- 1. It must be capable of carrying the required load, which, in some cases, may be as much as five tons per wheel, and with this strain it must be able to withstand the strain of being driven over the ground at considerable speed. 9. 2. It must be capable of transmitting power thru it- self, either from the hub or a chain ring attached to the spokes at a point intermediete to the hub and felloe. 3. It mst be of sufficient diameter and width of tire, the latter particularly, to enable it to run over ordinary roads without cutting them and so absorbing a large amount of the power. 4. The tire must be such, apart from width merely, that it does not damage the road. 5. The tire must also be such that it will not spin or skid under slippery conditions of pavement, greasy roads or in frosty weather. 6e The wheel mist be sufficiently resilent to in- sure for it a reasonable life without jarring to pieces when running over very hard, uheven ground, such as set paved roads. 7. The wheel should not be unduly expensive either in cost or maintenance, though in importance the former is of minor moment comnared with the latter. In the case of pleasure cars and the lightest class of good vehicbes, the problem is much simplified by the possibility of employing solid rubber or pneumatic tires. Where the latter can be used, the only considerations of real moment are numbers 5 and 7, slipping ahould not be such as to damage the roads. The problem of how to prexent spinning and side slipping is, perhaps, the great- est which confronts all motor users. LO. The influence of speed on the type and construction of wheels is very considerable and the greater the speed the greater the demands on the wheel for strength and stability. Side-strain, dishing and driving strains are the most important factors to be reckoned with in the de- sign of wheels. As the loads to be carried become larg=- er the general design of the wheel is mot changed but of course its parts are proportioned to the extra weight and power required. Of all the various types of steel, wire, and wood wheel developed up to the present time, the builtup, wood, artillery type of wheel has proved the most aat- isfaotory on all of the above seven points. "The wheel has not unjustly and unreasonably been claimed to be the greatest of human inventions" said the late A.M. Wellington, in one of Wis oharacteristic edi- torials in the Engineering News. One needs only to reflect that practically all transportation by laid is now and has been for centuries past dependent on the wheel to per- ceive the forcefulness of this statement. Without the aid of the wheel burdens could only be carried on the backs of animals or by dragging, and at acorrespondingly great expenditure of power. Such methods were all right for nomadic tribes. The North American Indian, for example, never had any means of transportation other than their ponies backs and their dragging lodge poles, even when they inhabited a level, treeless country, where wheeled ll. vehicles could easily have been used. «hen the chamge to a pastorial life was made, however, in the early dawn of civilization, the need was felt for better means of transportation. Zhe simple idea of cutting two disks off the end of a round tree trunk, and thrusting a straight stick thru their centers to serve as an axle was doubtless developed by many different tribes and races. This may be accepted as the most probable manner in which the first invention of the wheel was made, although the actual facts, both as to this and the latter type of built up wheel are lost in the mista that surround the early de- velopement of the race. The wheel, then with all its varts: hub, spoxes, fel- loe and tire was developed long prior to the advent @f the engineer. Its organs were fashioned and adapted to their special work with little idea in mind as to the na- ture and character of the stresses to be sustained. It represents one of the mostremarxable examples of the work of evolution as applied to mechanic&l developement. The engineer of today may apply his most oareful and se searching analysis to the structure which uncounted gen- erations of wheelwrizghts have developed; and when he com pletcs his task he can suggest no improvement on the wheel they have made so long as it is confined to the duty it was designed to do and has done for so many years. jithin recent years, however, a new element has come into the wheel problem, and that is the design of wheels 12. for self-moving vehicles. Builders of traction engines have struggled with this problem for many years; but their aifficulties did not attract much attention; and it was not until the bicycle came to be designed that the new element in the wheel problem came to general notice. Thewood spoke wheel, ss ordinarily made for carriages, is wholly unsuited to withstand such strdins as would be brought on it by making it fast toits axle and applying a rotating force to the latter. ‘Such a force sets wp a bend- ing atress in all the spoxes tending to break them off close to the hub. hore importat even than this in bicycle design, however, was the problem do making a very light wheel of very large diameter, such as was used on the old high wheel bicyche or "ordinary", which was really the first successful vehicle for self~-propulsion. The &14 wooden wheel was for this for several reasons: First, the "dish" of the wheel had to be sacrificed, and with it a large part of the wheels strength and stiffness. Second, the very small spokes necessary in so large a wheel became so long and slender that they were very weak @s compression members. Third, the size of the felloe and the tire necessary to receive wooden spokes made the wheel too heavy. It was to meet these conditions that the present, well-known type of bicycle wheel, with its tention spokes 13. of steel wire,was designed, and it is an ddmireable ad- aption @f means to an end. ~o strong a hold did it take on popular favor, that when the "high-wheel"was displaced by the "safety", our present type of bicycle, the suspen- sion wheel was retained; and it was extensively to light horse-drawn vehicles. iihenever it has been attempted to Dlace any considerable loads on this type of wheels, how- ever, or to use them on rough roads, or without the pro- tection of shock-absorbihg, pneumatic tires, the weakness became at once apparant. Those who have given the most study to motor-vehicle developement acxnowledge that one of the most important problems today is whét type of wheel should be used. The imperfections of existing types are coming to be recog- nised, and there gre few more inviting problems to the inventor than the question how materials can be fashioned to meet the demands of the present day. +t mgy be @f interest, therefore, to consider some of the problems that should be born in mind by those that would solve this problem. In the first palce it should he noted that the mater- ial or timber suitable for wood wheel construotion, is every year becoming more scarce and hence more expensive. American cerriages became noted the world over for their remarkable combination of lightness and strength; bét Bhis in general was due tothe abundant stores of hickory thét was then availabae. ‘if we are rightly informed the sup ly of straight~grained hickory timber in the United States is rapidly dwindling. Vast supplies have been obtained from the forests of Arxansas, and this supply is rapidly becom ing exhausted. jhen aur at present dwindling supply is exhausted what will take its place? Even if we grant that other supplies will be found and that other woods will be utilized, it still remehks certain that the cost of good wood wheels is bound to increase; and there is more in- centive, therefore, for those who would develope e metal construction. The eghock-abaorbing qualities of wood wheel over a metal wheel is a point in the formers favor. To make it more fully understood the manner in which a wood wheel absorbs shock,I will explain in the following: By dish is meant the inclination of the spoxes to the exterior plane of the rim or to the mormal flane, to the center line of the spimdle. ‘he dish (in wheels with gimple dish) is practically balenced by the "oarrosseges the inclination of the spimdle to the center line of the axie. It results from this fact that the lowest spoke of the wheel is wery nearly vertical on horizontal ground. The object of dishingthe wheels is to give them more elu vioity and strength. The dish has the effeot of trans- foruing the spokes into just so many eprings rigidly con- nected to each other, and subjected to bending stresses; it makes of the wheel a conical surface, capable of being slightly deformeé in an elastio manner, and which has, therefore, a certain flexibility which it would n6ét have if the wheel were a plane in form. In the last case the spokes would work solely under compression and successive~- ly in such a manner, that all elasticty disappears. for wheels elasticity is one of the most important features; they are continually subjected to violent shocks from the axle and from the grouhd. if they were of a single piece and devoid of elasticity the shocks would deform them little by little, and would finish by destroying them entirely, while, if the shocks gre divided over several pieces, possessing a certain flexibility then the des- tructive force is greaty reduced. As the pdints struck may give a certdéin amount under the influence of the speed impressed by the body causing the shock, the pressureat any mament is made feebler than it would be in the case of a shock against a non-elastic body, and the effects are much lessened. vn the contrary, on a non-elastic roller in a single piece, the diameter of the box increases rapidly ges a result of these shocks, and the box is rapid- ly rendered useless. irom what I have said,it follows thét absolutely rigid wheels are not very suitable for vehicles intended to run at high speeds. Thus it has @lso been found that wood wheels with double dish (double rows of spokes as in bicycle wheels), good for heavy transport vehicles, which ere drawn &t a walk on smooth roads, get very rapidly aut of shape, if employed on veh- icles drawn &t a trot, and on slightly raugh roads. It 16. has been found the same of wheels of two rows of spokes all imolined in the same direction, but with a different Aish for the two sets, which the english employed in 1900, and which gave them bad results. None of these wheels are applicable to automobiles, except if they are provided with pneumstic tires, or at least elastic tires. We might make an exception, however, of the metallic wheels constructed and assembled like wooden wheels, and which have,consequently, a certain elasticity, if these wheels did not have other disadvantages from the stand- point of their -use on automobiles. The dish which gives the wheels their elasticity, which is really an indispensible quantity, also gives them the strength necessary for transportation over rough roads. The conical form which the dish gives the assembl- age of the spokes, solidarizes them, one with another, and forces them to work together, which they would not do if they were in the sams plane. On the other hand, this same conical form is the cause that the different parts always work in the same direction, the same face of a spoke always working on the same face of the hub, and on the same face of the rim, the pressure being always in the same direction. Contrarily, nothing is more unfavorable to the conservation of wheels than to have to undergo strains which come alternately from two opposite directions, which would be the case with s flat wheel. It results from this that if the wheel reoeives a lateral shock, such as 17. experienced when skidding or striking a curb, or runs on a ground inclined in the direction of the axles, one of the wheels is working in a direction in which it is im- possible for it to give. Under these circumstances, two flat wheels have less strength than the one dished which works in the direction favorable to the strength, as both offer but little resistance to lateral forces which tend to force the wheels outwardly. As pointed out above, the tention spoke wheel natur- ally suggests itself when the design of large wheels is at- tempted; and it may be well to explain the causes of the weakness of tention spoje wkeels, to which allussion has @lready been made. In the ordinary wooden wheel, the spokes are all under compression, and the weight on the axle is carried vertically down to the ground by the spoke which is vertically under the hub. In the tention spoke wheel of which the bicycle wheel is a familar example, the weight on the axle is carried to the top of the wheel and has to be transmitted all the way around the rim to the point dia- metrically opposite, where the rim is supported by the gr ground. The stresses in the rim may be likened to those in two very slender semi-circular arches, which sre held from deformation by the pull of the spokes. The weak part of the tention spoke wheel was hardly realized in the early days of bicyole manufacture, and it was not until the fail- ure of the light steel rims used on some of the earlier that the stiffer and heavier wooden rim, with its greater 18. resilience to absorb shock was submitted in its place. Fyrom the above analysts, it will be seen at once how the difficulties thicken in the way of securing suffi- cient atrength of rim, as the dismeter of the tention wheel is increased. In fact, the rims soon become so large as to make them unsightly, and even then it is notably deficient in strength and elasticity to resist shocks due to passage over obsta- cles, and the lateral stresses which evsry four-wheeled veh- icle imparts to its supports but which ere entirely absent in the bicycle. So far as cam be seen, the compression spokes must be the feature of a successful wheel for motor vehicles. If they can transmit tention as well, so much the better, or possibly a combination of them with tention spokes may be an advantage. The wheel, with purely tention spokes, how- ever, is so inherently defective that it should be dis- carded by motor vehicle builders, end in fact already has been in many cases. I have alluded before to the necessity of making the wheel itself sufficiently resilient itself to absorb with- out injury the shocks and jars of rough rosds and rapid ser- vice, It is doubtless here that the designers of metal wheels for motor vehicles will meet their cheif difficulty. The quality desired is resilience, the power to absorb shock. At the present it can only be said that hickory has 19. probably considerably more elasticity per pound of weight than the best steel. The metal wheel designer, therefore, must seek to compensate for this defect in his material by making the different parts of his wheel work together more perfectly to absorb shock than can be done in the wood- en wheel, with more or less imperfect connections. I dont wish to claim that the metal wheel alone is the wheel of the future. Something may well be accomplished, and indeed has been accomplished, in wheels of composite construction. If hickory fails, other woods, even though lesa satisfactory, may be made to take ifs place. Other materials may perhaps be gtilised; in fact the whole field is open to the inventive designer. That it is not entirely an unworked field may be seen by looking over the Patent Office's list of patents issued on wheels. In comparing the general design of motor wheels of @ll kinds with thst of other wheeled conveyances one of the most striking points is the very small size of the wheels employed in proportion to the weight carried. A bicycle, it is true, has wheels only 28 inches in diameter, but the weight carried on them ig generally 100 pounds per wheel or less. Ordinary light two-wheel dog carts as seen in France and other foreign countries, however, have wheels from 3 to 5§ feet in diameter, even when the weight on them is only about 300 pounds per wheel, while for heavier weights than this, wheels under four feet sre compararively rare. Trac- « \ . “ ‘ 7 . . ‘ . - oe e