THESIS ae Ee mE VP OCCRLUODP mL Cie AUSTIN EDWARD FORD 1917 Copy I, THESIS The Designs of a Portable liotor Driven Saw Table and a Laboratory Lifting Crane. A Thesis Submitted to The Faculty of MICHIGAN AGRICULTURAL COLLEGE. By Austin Edward Ford. Candidate for the Degree of Bachelor of Science. June 1917. JMESIS Gov. | Table of Contents. Preface. Abbreviations. Discussion. Bibolography. Outline of Drawings. Bill of iaterial. 3304 Page. t 1. Qe 5-7 incl. 8. 9. 10-11. (1). Preface. The object of these designs, as intended by the author was for tha purpose of supplying to the electrical department, a new machine, to be used in its work shops or laboratories. Since the disasterous fire, way 5, 1916, which destroyed the engineering department from its buildings on the campus. The author selected this particular design, which would be the most needed by the above department. The S&uthor choose this design in the hopes of giving a great deal of practical work to the department. It is alse hoped that the designed apparatus, if built by the electrical da- partment in the next year or so will be of very great help to graduates, under-graduates, or to any person who should at any time come in to make use of it in their work. The author wishes to thank Mr. H. G. Crane of Brookline, Mass. and show his appreciation of the many things that the author was able to get from his descriptive folder in regard to this design. An also, the author wishes to thank Professor A. R. Sawyer for the help that was given and the suggestions that were offered from time to time during the design. A. E. Ford. (2). Abbreviations. Cast Iron. - Cc. I. Steel. " 5. Pieces. ScoPos. Threads. " Thds. Finish. " f. U. De Standard. " U. Se ot. Babbit. " Bab. Inches. , Feet. " Radius. " kor r. (3). Discussion. Portable ‘iotor Driven Saw Table. It might be said that the design of the first or possibly the earliest piece of apparatus, con- sisting chiefly of perhaps at its earliest stage was done a long time ago. The time that this was done, would perhaps be very indefinite as to the exact date, therefore the date of beginning will be omitted. The next designs would according to the present ideas and development, would be more complex, that is, they would require more skill and be more difficult to be made by the crude machinery of that time. So that from time to time until the present date, the design of any new apparatus, depends upon the conitions that existed at that time. Then it is safe to say that as the design become more complex, the machinery used to produc certain machines aiso become more difficult. While to-day, a design uses all the knowledge that is available to him, in doing his work, whether done from good results of the past that might have been seen or any new idea that might be possible to be used to reduce the labor and cost. Then the design of any piece of apparatus for use by any person or persons takes into consideration the following points: a). Least weight, b). Small size, c). “iost economical in cost, ad). Best material in construction, and e). Neat in appearance of the finished product. In designing any piece of (4). apparatus, the first thing to be done is to study of the Methods and manners in which it was to be done, that is, the drawing which are to be made and the arrangement of the parts either sssembled together or parts in detail on the drawing sheets. The dgawings which were made in this particular design consists of five plates or sheets. They were divided chiefly into two main or primary divisions, the assembled drawings and the detailed drawings. The latter consisted of the detail- drawings of each part with dimensions, or namely the following detailed parts, top, frame, motor frame holder, saw arbor, mitre guide, stationery guide, saw arbor bearings, stationery guide bracket and adjusting screw. The details consists of the Most important to the least imvnortent parts of the design Whether smfll or large in size, or the number needed. In the working up of the design, the designer made the parts of every detail as nearly standard in size, as regards to good judgement as to the size of the parts required.The parts of the design are found upon the plates eas listed below: Plate 1. - Assembled Drawing. Plate 2. - Detailed Drawing showing top and hinge rod details. Plate 3. - Detailed Lrawing showing frame details. Plate 4. - Detailed Drawing showing bearings, shaft, pulley, saw arbor, mitre guide, mitre guide block, stationery (5). guide, and various sizes of bolts and nuts. PlatesS. - Detailed Drawing showing motor frame holder and adjusting screw. Since the design of the this piece of apparatus is so Small, it is to be placed upon the work bench and used there entirely. The over-all dimensions of the portable motor driven saw table sre top table size, twelve inches iogg and sixteen inches wide and sixtecn inches high, with maximum diameter of saw equal to six inches, using a@ one and one quarter inch leather belt drive between shaft and electric Motor. The approximate weight of the complete assembled design including motor of not larger than one quarter horse power will be eighty pounds. Guides are quickly and easily adjusted. The mitre or commonly called the cut-off guide is adjustable to any angle for mitre sawing, lubrication, by means of prease and oil cups requires very little attention on the part of the operator. Specéal saws for sawing electrotype, soft metals, and for other purposes, are easily procured at reasonable prices. The bearings of the motor and the saw arbor are made of Special alloy, and if necessary at any time, due to careless; ness of the operator of not oiling them once in a: while, they can be replaced at low cost. The tension on the belt is easily regulated by an adjusting screw. For grooving or slotting, the table top may be raised or lowered by means of (6). an adjusting screw as shown on plate 5. The lower part or frame is in one casting making it very rigid. The top is planned smooth and true and all part are carefully fitted, making the complete design when assembled very durable and an accurate machine. The design made an allowance for any size motor for driving that is to be used as motive power as large as one quarter horse power of General Electric Company make with the following over-all dimensions: length - eleven inches, width - seven inches and height - seven and five-eighth inches. Also provided that an electric motor either 110 or 220 volts ( D. C.) Direct Current of special design, that is enclosed and dust and dirt proof be only used. It will have sufficient power to drive the saw through hard wood with ease. Each Motor is supplied with approximately twelve feet of cord with an attachment plug on the other end so that it can be connected in a lamp socket near the work bemch. Cost of operation is about 2.5 cents an hour ( with 10 cents K. W. H. rate). The use of this apparatus is unlimited and a large num- ber of manufacturera are using them. The list below shows its usefulness and adaptability to various requirements. Printers: Sawing electrotyps, cuts and linotype. Organ 2ulilders; Miaking cleats, sawing moulding, etc. “lectgBical ltifgrs: Sawing carbo blocks. iiusical Instrument ifgrs: Sawine brass tubes. (7). Shoe iiachine Co.: Pattern work. Craftsmen: Yood and brass sawing. Camera HKepairers: Wood and brass sawing. Optical Instrument Co.: Brass sawing. Decorating Co.¥ Sawing slats, etc. Educational Institutions: General work, manual training. Box lifgrs.: Pattern makers and others. Laboratory Lifting Crane. The desi-n of the lifting crane which could be used in either the alternating or direct current laboratories and to be guided by the beam over head which was of reinforced concrete. The crane must be made strong enough to be ablecto lift a maximum load of twelve hundred pounds. It is to have & base which has four wheels and can be moved about easily. One drum upon which the cable for lifting is fastened on the side of the crane standard with brackets. The crane standard is to be square and hollow and made of wood. Plates 6 and on show the details of this crane. (8). Bibolosraphy. iarshall's Elementary Xechine Drawing and Design. ( 1912 Edition. ) Bolts and nuts sizes. - Page 9. luethod. " ele-44 incl. Bolts sizes. " 85. Ying nuts. " 87. Bearings. " 119. Kent's Mechanical Zngineers Pocket Book ( 1916 Edition ). U. S. Standard Threads. - Page 231. (9). Outline of Drawings. 4). Assembled Drawing. Plate 1. - assembled darwing. B). Detailed Drawin:s. Plate 2. Plate 3. Plate 4. Plate 5. - Top details and hinge rod details. Frame details. Accessory parts details. iotor frame holder details and adjusting screw details. (10). Bill of iwaterial. Name of Part. Material. Length. No. Pes. Top of Table. C. I. i. Frame. C. I. 1. Stationery Guide. Cc. I. 1. liitre Suide. C. I. 1. Stationery Guide Bracket. Cc. I. 1. Bearing Wo. l. C. I. 1. Bearing No. 2&2. C. I. 1. Saw Arbor (shaft). Ss. 1. Crown Pulley. C. I. 1. Hexagonal Nut ( 3/4" ). Cc. I. 1. Washer. ( 3/4" ), Cc. I. 1. Mitre Guide Block. C. I. 1. Wing Nut ( 1/4" ). Cc. I. 1. Hexagonal Nut. ( 1/4" ). Cc. I. 1. Hexagonal Bolt. ( 1/4" ). Cc. I. 1. Hexagonal Bolts. ( 3/8" ). Cc. I. 2. Top Bolts and Nuts ( 1/4" ). Cc. I. ( 13"), 1. Top Nuts. ( 1/4" ). Cc. I. 2. Hexagonal Bolt. ( 1/4" ). Cc. I. ( 13"). 2, Hexagonal Nut. ( 1/4" ). c. I. 2. Hexagonal Screws. ( 1/4" ). Cc. I. ( 3/4" ). 2, Hexagonal Bolt. ( 1/4" ). Hexagonal Nut. ( 1/4" ). 1/4" 1/4" 1/4" 1/4" Name of Part. Screw. Block. Handle. nod. (11). Material. I. Length. MWNo. ( 5/e" ). ( 9" ), ( 11 3/4" ). Pes. 1. 1. 1. be 1. j— e ROOM USE ONLY ROOM Use ONLY Tia