eter ao | 3a) BUILDISG CONSTRUCTION Thesis for Degree of Ce. E. oy ts oe 4 Ralph 2)’ Hopkins 1915 -_* © * *& EK Application has been made for patents to cover the substance of this thesis. BUILDING CONSTRUCTION Knowledge of the newly awakened, irresistible de- mand for vastly increased,economy and efficiency in building construction has led me to make an effort toward the solution of the problem. Accepting concrete as the best fire-resisting, most durable and sanitary building material, I have designed a method of concrete construction with the following objects in view: First: To be able to make & wall with skilled labor, of such a character as would insure speed of construction. Second: To do away with form work and thus greatly decrease the expense. Thirds; To make a wall that can be either solid or hollow. By the latter method the wall would be insulated against dampness and be kept from "sweating”™ due to difference in temperature. Fourth: To make a wall that when hard would not have to be resurfaced, but could be given any desired decorative effect on the outside and be smooth enough on the inside to do away with plastering. Fifth: To do away with mortar joints used with the ordi- nary concrete block construction. These are unsightly and, unless every precaution be taken, there will be open places in the joints. 1OL749 - 1 - Sixth; A combination wall combined of standard precast units and concrete poured in place to form a monolithic | wall, having any desired thickness, any width of air Space and any number of these spaces. The precast units to serve the following purposes: To be designed so as to interlock and form a rigid wall, To serve as & permanent mold or casing for @ con- tinuous falling of concrete, which can be reinforced hor- izontally and vertically to give the wall its required strength. To be made in steel molds of such design as to make the units alike as to size and thus insure a smooth and true wall. To be made at a permanent plant where machinery and system can reduce the cost to a minimum. To be as light as possible for the wall covered so as to reduce the cost of handling and shipping. The precast units are to be divided into the fol- lowing three divisions: Outer units (See drawings # 6 & #7) Inner units ( " " # 8 & #9) Tie units ( * " #10 ) The outer units form the outside and inside of the wall, ‘The inside of an outer unit has one or more dove= tailed grooves running vertically throughout the height of the unit. These grooves are spaced so that when laid in a wall the grooves in one unit are vertically above or below the grooves in the adjacent units. The inner units are used to build up vertical division planes in the wall which serve to form continuous spaces that may be filled with concrete or left as air spaces. The upper and lower edge of the unit has one or more notches, these being one-eighth the depth of the unit and the same width as the thickness of the tie units. These notches are spaced the same as the grooves in the outer units and serve as a means of locking the inner units with the tie units, the outer and inner units being of the same height. The tie units are used to space and tie the inner and outer units. The heighth of a tie unit is one half the heighth of the inner and outer units. <) 4 >i or Dis RY ae aes cane on faa tj ae Ve Cc oa Coed SE e i Sir ag Crd LP Bear ee aE Ie Re Ww Se ae Es | eee Se foe on og” 2° 114199 ee Fa ae ne SS oe Pe ae ae a = A Sk ee ee ae ee ee ae PL OE ae aE 4° | B’| 8" 4 | 231. |20.0 BUILDING CONSTRUCTION DETAIL OF OUTER UNITS PT NN Ci SCY oie 0) 4 Ca PCY) R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR TABLE OF DIMENSIONS ee or oe ia tae tS See Soe a cr ee & w {| w ee MS al 7 ee eee (ieee reer aes ana ce eh oe aa Re OF ig a 7 ee . eh ion 7 i re ¥ 865| 7.8 ” Tie ore z 5° get aR > ” l2 © f 7] a Ms 106.5 9.2 aor ) Se ae ; “ THtI6.5) 10.1 if a i 4 ir °. “ 126.5| 11.0 Sih O° 2 iP Se eG Ee LU Lr 16° ” 7 8" 2° fe Lae 12.5 a re A e 3" " 1453.5) 13.3 bg el Tn " “ a " 1/63.5| 4.2 eae ae ee A ey " 1173.51 15.0 e a 20° " Ss “ i “ 183.5 15.9 ele Jat a | 4 F i " 1/935|/6.8 sy See < es ha " “ 3° « 1203.5| 17.7 S| rs i ee v , 9" « 1213.5) 185 DETAIL OF OUTER UNITS FOR CORNERS a >).7 1 ie Ao), eR oa oY AL #3 R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR ea ie [ABLE OF DIMENSIONS Se ag Se | aan NS a m3 ie eee ae a Sor = | ie ke Re SE ae i Oe ae a Pee oo OR Oy oh TE ee YH Pes perch ' ae Cee SECS RES eee a es Re Aa Ee oe a ee Fame yen S128 be) ee | 3° 4" | 139.5| 12d BUILDING CONSTRUCTION DETAIL OF INNER UNITS DRAWING’B = SCALE SIZE MAY 27-1915 R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR TABLE OF DIMENSIONS LOCATION OF D . ps I re pe of |=) 8 BUILDING CONSTRUCTION DETAIL OF INNER UNITS FOR CORNERS YT TWIN RCM To «|W a) 4 aT YE R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR 3LE OF DIMENSIONS % lao) a9 a i, SS To RaN EN OREO g <0 aa. W ah x S Sime a3 ESS ALA a8 oi 6.0] 5 2 15 A; on ee ry 5.0| 4+ y| ono ee Ps 2 cya Ae e/a Y rs 1% 123.0] 2.0 > iat ee ea 8 ; Trae Aa n | sz) "| EL ees MS i " " 19 Ge Ps yi o t 5/e| 4 fi 5%g| 39.0| 3.+ a " " " 19.5 1.7 3 DETAIL OF TIE UNITS DRAWING JO SCALE Z SIZE MAY 27-1915 R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR a) BUILDING CONSTRUCTION a oe ae re) TABLE OF DIMENSIONS. Fee aoa nt 41 A.|/B. | C. #26 1.142 ‘1 @: i ra rf oe TAIL#2. BUILDING CONSTRUCTION TONGUE AND GROOVE REINFORCEMENT DRAWING!1 SCALE #SIZE MAY 27, 15. R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR —w-s END BRACES FOR MOLD SIDE VIEW OF ONE END OF MOLD BUILDING CONSTRUCTION MOLDS FOR OUTER UNITS DRAWING/Z SCALEZSIZE MAY 27-1915 R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR. _/~ or —— LENGTH OF MOLD END BRACES FOR MOLD A —oO Mae , i: we a: ‘St ' ial ) | 4a | A a = a] ee i SIDE VIEW OF ONE END OF MOLD BUILDING CONSTRUCTION MOLDS FOR INNER UNITS DRAWING 13 SCALEGSIZE MAY 27-1915 R.Z.HOPKINS DETROIT MICHIGAN PATENT APPLIED FOR a ¢ NC a| SUPPORT FOR END OF MOLD Ms iW al Ps a nm Sea cL ee SIDE VIEW OF ONE END “OF MOLD BUILDING CONSTRUCTION MOLD FOR TIE UNITS DRAWING 14 SCALEZ SIZE = MAY 27-1915 R.Z.HOPHINS DETROIT MICHIGAN PHTENT APPLIED FOR mz erat T7 3 ae, Sips a alll Pcie fee rg > Ne AS) lace seg oa aaa >) a ee TABLE OF DIMENSIONS BUILDING CONSTRUCTION Comey Re mea hols aa BARS FOR MOLDS. DRAWING*IS SCALE 7 SITE aad R.Z.HOPKINS DETROIT MICHIGAN _~PATENT APPLIED FOR. E DETAIL. OF NOTCH FOR. INNER PLATE ; yates. y v7) : DETAIL*5 | Rare a) DEdAiSOr TOTGH FOR TIE PLATE 2S5EE TABLE OF DIMENSIONS a IAWING NO. 18,1921. BUILDING GONSTRUCTION MOLD DIVISION PLATES. DRAWING"IG SCALE #SIZE MAY 27, 15 R.2.HOPKINS DETROIT MICHIGAN > PATENT APPLIED FOR v ml C.RS.FORM BAR tooo’ SEG... AVA NOTE FORM BAR TO BE HELD IN PLACE BY % RIVETS, THE ENDS rd OF WHICH MUST BE GROUND OFF TRUE WITH OUTSIDE SURFACE. = SEE TABLE OF DIMENSIONS oe) av ANe Zin ce Ome Eval “ape wi 4 BUILDING CONSTRUCTION va MOLD DIVISION PLATES : FOR QUTER UNITS DRAWING"I7 SCALE {SITE MAY 27, 15 R.2.HOPKINS DETROIT MICHIGAN FATENT APPLIED FOR. De nL ae = ale eet te a 4 Bee - =e ge carafe edna ramen ns an py Ae al ness acc . “1 - . irs a ed ss MAY- 27-1915 UNITS. DRAWING NO, 18 TTAGHED FORM BARS LOCATION 3 4 4 re E E 4 3 cS 4 (4 rs 2 CAC CAO Ca aaa ON | Ot) Od) GN] OF] Ut | Ga] On MAY- 27-1915 INNER UNITS. DRAWING NO. 19 lOTCHES FOR DETACHED FORM BARS LOCATION i el EL 4.365; " | 8,000 elle) 8.000 #F11GAUGE C.RS. PLATE Aa. [ C.RS.FORM BARS ELECTRIC sh WELDED TO PLATE. Pi ay Say? Fae, es “EO . ws 125° | = Sia , ce eo’ aCe Ray oo aus — boo oe FS —— Se wro\e a FULL SICE SECTION AA. a meen es , = : wen. : has fl iat 104 se), : - + = ; = a i a " . a ae r ~ * Sa * 7 | Joe _™~ mot ls A bare _— a ry at) A < wa 5 oz 4 ‘ - pe ee eee ee, ee ee ee 2 i a ee Se a 7 le _- j =~ . : * a ; . S i — ~ ae MAY- 27-1915 DRAWING NO. 2! D FORM BARS Aa ee PY ATE Pee RAD) EPP RE Ee) 3.375 REA 1-375 | 3.000 LEE IE) 3.000 }2375 | 3.000 a BUILDING GONSTRUCTION rtp SPACERS FOR MOLDS WN lad 4 DRAWING"22 SCALE7 SIZE MAY 27,15 R.Z.HOPKINS, DETROIT, MICHIGAN. PATENT APPLIED FOR. MAY- 27-1915 -~R UNITS . DRAWING NO, 23 MATERIAL REQUIRED TO FILL MOL a Aaaiclaas DRAWING acne iia ae | TOTAL WT. TOTAL WT. OF MOLDS # UNITS a ee oa ae i i eS oO }|M Be) 195 07 1390 hee 16.1 j24%2 MAY=- 27-1915 DRAWING NO, 24 =R UNITS MATERIAL REQUIRED TO FILL MOLD aie alt ee es La EME NT I ta 2) sg Wu i) ° ra ua EACH TAL CU. FT. Fo. rr} ra = aa Vatican DRAWING NO. pa alle NO OF UNITS TOTAL WT, OF MOLDS#UNITS ee Pt al 16.9] TO we Tv ta io Paes o};— tT 3 Beats!) hes 5671 53 4899 ate) Be) pare he) red 2295/4922 1875|3973 1995) 43 2 +5't8 eR Ty ek) 2 oleh 17%0| 3558 84 5/3724 19 50/3890 2055/4055 2145/4296 aes MATERIAL ata MAY- 27-1915 DRAWING NO, 25 REQUIRED TO FILL MOLDS SHEET REINFORCEMENT eet aa tG fs} Zz 9 Z ib a .036 .056 .028 056 028 056 Ya Rhy. nya: Rebelo nerds ee Tr ii Pa WT ud 5 TOTAL WT. OF UNITS WAT A | & TOTAL WT. OF MOLDS & UNITS |) “9 .* - * ce . a * - “ *. > tae ° @e7 ‘er , , - . - er ” ae am ecole ‘ os . ” “a Te, TALL 3 1293 Ny 5039