Pao THESIS REDESIGN OF ROOF AND SINTH FLOOR OF BIJOU BLOCK IN REINFORCED CONCRE feos | & W.N. MOSS D.L. BOYD oT O1e) : ‘t. —_ Ve ‘ ‘ THESIS \\4 4 ahis thesis was contributed by ire We N. oss under the date indicated by the department stamp, to re- place the original which was destroyed in the fire of iiarch 5, 1916. oa vee i) ‘EE oe ny ood Lou Ur i pi WG 19 818 DEPARTMENT OF | CIVIL ENGINEERING. ~ ‘ ; ’ r - ‘a > OO eer cae . ‘ fo ? ae . ERB A RP AAA / Se ~ C : . . f ° ty ft wd 4 r wees a f.. ve : a’ . [< é. ¢ 4 le io met x m f “NY Sy | Nt fog Zt “US - F . ' - =-00000—e THESIS ===900000$000000-—= REDESIGN OF ROOF AND SIXTH FLOOR OF BIJOU BLOCK IN REINFORCED CONCRETE ===000000$000000=-= MICHIGAN AGRICULTURAL COLLEGE =-=Q@Q000—=- THESIS R=DESIGN OF ROOF AND SIXTH FLOOR OF BIJOU BLOCK IN REINFORCED CONCRETE The purpose of this thesis is to redesign the roof and the sixth floor of the Bijou Blook, a six-story brick building, eontaining business offices and a theatre, which now stands on the corner of Capitol and Michigan avenues in. the city of Lansing, and in the new degign to replace the brick pilasters and wooden floors as now constructed, with reinforced consorete columns, Deans and floors such as to form a fire proof building and retain the original dimensions of the offices and theatre as nearly as possible... It was our first intention to redesign the whole building, But so much time was spent in determining the best methods of design as followed in actual ;ractice that we were able only to complete the design and drawings for the roof and sixth floor. The original plans and specifications of the building were obtained from Mr. E. A. Bowd, Architect, and the new system of framing was made to conform as nearly as possible to that of these plans, so that the architeots arrangement of offices, eto. should be carried out in the new design. The "Kahn System of Reinforcing Concrete® was used through=- out the redesign, as it is said to be one of the best methods of reinforeing eoncrete for use in construction of fire proot Buildings... The fvrmulae we have used are those given in the 102918 hand book "Kahn System Standards*. These formulae we have cheoked with those from Monolith Hand Book and also those given Dy the American Correspondence School in Vol..10 Cyclopedia of C. E. and find them to be correcte As it is not our purpose to investigate the theory of conorete reinforcing, but to actually design the parte men= tioned by the most practical methods, we have copied the explanation of the Action of reinforced concrete from the "Kahn System Standards* as we believe this clear put concise explaination will add interest to our designe. Reinforced conorete is exactly what the name implies. It is concrete in which steel has been imbedded to give additional strength and elasticity... Plain concrete when used in the form of pillars or posts, is capable of carrying heavy direot loads through its great compressive strength. But when subjected to a direct pull, that is to tensil strains, it is weak. For example, if a plain concrete beam is subjected to a load it will break at the bottom just as a piece of chalk would break under like conditions, being unable to resist the tension in the lower portions of the beam (Fige 1)e In order to over= oome this, reinforcing steel is used to give proper tensile strength and elasticity. The concrete in the top of the beam takes care of the compression. A properly reinforced bean has, therefore, the strength of stone in resisting sompression united with the tensile resisting power of steel (Kahn System Standards). The development of the strength of the steel when im bedded in conorete is due to the peculiar adhesion or bond ¥ formed when cement hardens about the metal. The bond between concrete and a plain bar has been determined experimentally and is set by most authorities at 50 pounds per square inch of surface for plain bars and 75 pounds per square inch for Cup Bars. The coefficient of expansion of concrete and steel is very nearly the same as shown by the following data (Profs. W. De. Pence,, Purdue). Concrete 1 Part cement, 2 parts sand, 4 parts broken stone. No. of tests, 7. Has an average coefficient of expansion - - -.0000056 Coefficient of expansion of steel=- - =- = = = = = =.0000067 Or for the same length, a change of temperature of 70° F. will only produce a difference of .0000084 of this length between the expanded steel and expanded concrete, therefore,. the bond will not be destroyed by difference in expansion of the two materials. When a beam is loaded and supported at the two ends, it will have a tendency to deflect. To illustrate, assume that a beam is made up of a series of flat plates, or in other words, Like a pad of papér, the difference being that in the pad of paper the leaves are not in any way connected to each other, whereag in a beam the adhesion of the various particles of the material ties the imagin:ry plates together... Now, when the supported beam starts to defleat on: of two things will happen. Either the various plates separate, as when a pad of paper is nly bent, and in separating slide by one another, or, if the plates be held together and sliding is ;revented, the particles in the upper plates compress and in the lower plates elongate. It is seen thit in addition to the compression and tensile stresses of equal importance against wich the concrete must also be reinforced. To accomplis™ this it is necessary that there shall be @iagonal steel reinforcement extending well up into the mass of the concrete. This latter reinforcement should be attached to the steel at the bottom of the beam in order that the steel may act togethor with the conorete in forming a properly reinforoed beame. (Kahn System Standards) There is also the same tendency to vertical SBheuring as in any other type of beam, rut this is amply card for by allowe ing the reinforcement to project over on the Buy porting beam or column, except in a few cases where a conoentrated load acts on the beam near the support. The forces resisting t':is8 shear are as follows: Area of seotion of beam (sq. in.)(50)= = = = = = = = «= * * @iagonals of Kahn bars (sq. in.)(sine 48°)16000 * * oup DdDars (aq. ine.) (sine 309)16000- = = « =~ = «= Total shear resistance=- - <- <-- When beams are built so as to form part of a floor gon- struction, the floor slab will act with and may be considered part of the same when the conorete of the beam and the slab is placed continously so that the two will be perfectly united. In the design of T beams there are four considerations which govern the width of the floor slab that may be considered 25 as acting as the comp:-essive flange of the beams. le Shear alone the plane mn. 2e. Shear alone the planes mo & np. Se Span of beam as affecting width of T.. 4.. Strength in compressione. To cover these considerations “he following results have been arrived at by good authority and are instituted in various Municipal Building Codese. le In ord:r that the beam shall be safe in shearing alon- the plane mn, b' must not bo greatey than 5b. 2. bd’ muct not be greater than b + 10de. Se. b* must not be freater than 1/3 of the span of the beam. 4..The width of fleng necessary for compression is de pendent on the ratio of ths area of the tensile reinforcement in the bottom of the beam to the reotangular area of concrete bd. x ¢ =(760# per sq.in.)f 2 16000$//* Equation (2) # " m(l-x) m= 15 7 . Solvinge - - © © = --K @ 4413 The stress at lower ed-e of slab &. mtr . Total compressive stress a tedxa & }(p'-p) Sax- 4). ctd. Total tensile stress g 16000ptd.. ’ Equating and solving for Ps Be a a + -52.000( poo) Substitute for o and Xe. x ct Bees 2 o 32000p-310 ® (.826-+1816t) When the lower edge of the slab falls below the neutral axis :he analysis of the beam is the same as for a simple bean of width bd’ and depth 4. Theory of Reinforced "Kahn System Standards* a 8 distanco from extreme com.. fiber to oenter of steele xd ® distance from extreme comp... fiber to the neutral axis.. x ® ratio of the depth of neutral azis to depth (@) of steel. kd = distance from center of come of | goncrete to center of steel. k =-ratio of this distance to depth of boam (c). dD « breadth of beam. no Jo = Rogues of elanticttz of aloe Ag ® area of steel reinforcenent. P © ratio of area of steel to area of conarete ® xt cs compressive stress in extreme fib: of aoncrete. f @ tensile stress in steel. PM © moment of resistance of beame MN @ bendins momente This theory is based on tho following assumptions. i. A section plane before bending remains plane after Dending; that is, the stress on any fibre is directly propor- tional to its distance from the neutral axis or what is co:monly called the straight line forma. 2. The tensile strength of the concrete is entirely neglected. Se. There are no initial strains in the beams. 4. All shearing strain is cared for and there is no alipping Between the concrete and the steel. $7 6. The modulus of elasticity of concrete in compression is constante The total compression in the beam must equal the total tension. Equating these forces. texd(area of compe)S PAgt = PAE tex ® pf (1) | According to the first assumptione $e tba Combining (1) and (2) $2° © m(1-2)P X = -Pm + V (PM)® + 2PM (3) Or again ocombinining (1) and (2) Pact (4) The strain stress curve being a straight line the center of compression is located 2/8xd above the neutral plane. Taking moments about the neutral axise Ru = (1/30x% + Pr(l-x))pa4 = (5) pu #SARO" (1 5)» x SHE 6) Taking moments about the center of compression in the concretes.. FM = (l- $)dAgt © KdAgt (7) From equation (7) it is at once evident that the moment of resistance of a concrete beam is dependent only on the factor (K) the area of reinforvement, the depth of the beam, and the allowable stress in the steel, with this important proviso-= THAT THE ALLOWABLE COMPRESSIVE STRESS IN THE CONCRETE IS NOT EXCEBDED.. This allowable stress will not be exceeded if the Aa ee ae #8 percentage of steel is kept below the vaiue determined by equation (4).. It will be seen from equation (4) that 1f we assume a value for (f) equal to 16,000€ per sqe. ine. and also values for (m) -12 that eurves oan be plgqtted showing the relation between the percentage of the metal and the compressive stress in the concrete. From such ourves it will be seen that if the percentage of steel does not exocsed 1% of the rock cement thore is no danger of the concrete failing by compression. The factor (zk) in equation (7) is the distance between the center of compression of the concrete and the center of the steel... It depends entirely for its walue on the position of the neutral axis.. From equation (3) 1t is seen that the position of the neutral axis is dependent entirely on the percentage of the reinforcement and the values of (m) Again assuming (m) = 12 we plot curves for equation (3) and find the position of the neutral axis for various per= centages of metal. Am inspection of these curves show that for all ordinary praetical percentages of reinforcement, this factor (k) does not vary appreciably.. It reduces to a value equal to .86 w-en the percentage of metal equals 1% For all Lower per cent of metal its value is greater. It is there- fore, a very safe assumption to reduce equation (7) to the following simple formulas. ReMe = eB6GAgf or for £ * 16,000F per sqeine = 150.76GAg B.M. (uniformly loaded) ®}Wle W loading per linear foot $W1 ©15..760dAg 1 = length of beam in inches Ag — e x ad fo Constants Ultimate tensile strength of steel - - -70,000$ per sq. in. Factor of safety - --" -"*«*2*2fer=2 2224 Safe tensile strength of steel - - = - -16,000F per sq. ine Safe eompressive ° ® soncrete - - = - -760¢ per sde. ine ® gsheuring " e a= = om FOF 8 F 8 Tensile strength of sconorete neglected. Wt.. of brickwork (Common and Paving) - = - B20¥ per cu.. fte Wte. of conorete = -s=e-e& eeeeeneeeneigfg * * in, Snow load = ~-e2@ ee ewe eecann nae @ = SOF por sg. fte Live load on floors - = 2« ee e222 = = = 76 per sge fte. Weight of tile partitions negleated as live load is sufficient to cover.. Bond plain bar 50% per sq. in-of surface ® our ° yf © © @ @ e Filling, 6* ash concrete, 226 per sq. foote. Plastering =-<-<«---e«- Ff Ff & a #10 Design of a Typical Floor Slab In the cross section of the roof as shown in Figure (10) it is seen that the space between the rows of tile, when filled with conorete, forms a small beam or joist, each joist having its steel bar to take tension and concrete to take compression. These joists carry all the load while the tile serves merely as a filler to reduce dead weight and save the cost of making forms for each individual joiste. The Block thus formed by the tile and steel imbedded in concrete and lying between beams is called a slab. By a bean is meant a beam which is not formed between tile alone but must have a special and larger form made for it when it is caste It is not practical to make the length of joist ina slab over twenty feet in length and then only in extreme cases,. for the depth of the slab will be so great in order to sup= port its own weight, that it would be much cheaper to frame the slab with a small beam cutting these joist at the center and have this beam in turn frame into other beams or columns. Therefore, the first thing to do in the redesign from a system of mill construction is to so frame the beams and columns as to, first,, keep short floor spans,. and second, to keep these beans and columns hidden by partitions, eto. as much as possible. It has also deen found that either 16" or 17""genter to oenter® is the best spacing of joist to use in floors of ordinary loading and span, for a less distance between joist would necessitate the use cof smaller bars than can be easily handled or else thinner floors which is not economical for the ; AU total amount of steel used would be greatly increased, as an impractical formula it is usually taken that the floor slabs should have a thickness at least equal to 1/30 olear span. If a greater distance than 17" between centers was used for the same load and span we would have the depth of the slab in=- creased for the depth of the joist would necessarily have to be increased to hold the extra steel put in each, therefore, and unnecessary addition to the dead load. A uniform spacing is oarried throughout a floor where two or more slabs are continuous over a beam or beams, in order that top reinforcement may be placed in such a manner as to extend across the beam,and alonr a joist of the slab on each side.. This top reinforcement due to the monolithic construction, will take a part of the load from one slab and oarry it to the slab on the opposite side of the beam and thus prevent the floor cracking just above the beam due to the defleotion of the floor and it also enables us to decrease the weight of steel necessary for a floor as will be shown later, In order to produce the proper continuous action, top rein=- forcement must be provided over each of the supports equal in area to one-eight of the area of the bars in the floor. This area of top reinforcenent may be subtracted from the area of steel necessary at the center of the span as explained. In the case of floors reinforced with & x l#"*bars the eonstruction of joist and tile is covered with a 1* coat of concrete and the floor with #* x 2 8/16" bars with a 2* ocoate. This is in order to provide sufficient compressive areas. #12 These thicknesses may be increased if the conditions warrant it. In our design we found that by using 17° o.c. spading and varying the thickness of the slab from 4" tile + 1" concrete to 4" tile + 2" concrete and 6" tile + 1* concrete that all the loads could be economically carried by using $" x 14" and £* x 2 8/16" Kahn Bars. As the design of the roof varies from a floor alab only in that the load on the roof is ali Wead load" While on the floor glabsa we have a live loade. The formula and method of handling floor slabs is identical with those used in the design of a roof slab, the amount of load being the only quantity which varies, thereforg, I will give the details for the design of roof slab Wo. ITI. In the sketch attached (b) is a coat of 1* concrete trowled on for water proofing, (c) 1s a filling of ash concrete varying from 2® to 8* in depth. This placed quite dry and tampped to a gradual slope to the down spoute so that the water will drain off, (4) is a eoat of concrete varying from 1" to 2* according as the conditions warrant it, covering the tile anc pourd at the same time as the joist, (e) is the tile filler, (f) is the Kahn Bar lying along the bottom of the joist and the diagonals projecting up to near the surface (4). This bar is raised so that there is §* of concrete underneath it to prevent the heat of a fire from heating the bar so that ib would stretche (2) is the plaster coat, and (a) is top rein- foreing bear, diagonals turned downs. $13 Load on Roof Slabs (Data from Kidders Hand Book) Snow load per aq. fte--7= = === 380 lbs. Average ash covering 6* deept=- = -- 22 §*& 1° conerete top dressing- - - -- -- 12 * Plaster on under sid@- = = =~ = == =a 7 ® Total weight on slab- - - 71 1bs. sq. ft. are Load on Floor Slabse. Live load=- --*" - 2 e- 2 <== - 768 lbs. sg. ft. are This is sufficient to cover weight of tile partitions for live load does not come closer than 10* on each side of the partitions. Reduction of Formulae Standard formulae -- R.M. *.S6dAgf BM =$W1 where ReM. = resistance noment a & depth of center of steel below surface of slab Ag :area of steel f @ tensile stress safe for steel = 160008 per sq.* BeM. a bending moment due to uniform loading Vv @ load per linear ft. of length of joist 2 wi 1, = inches length of joist between beams L * length of joist in feet EM 06 = «RM. fa As * PARE $14 5* Slab 4*° tile + 2" concrete. Spacing 17" C.c. Weight on slab of roof 71¢ hee 0 2 x 1042 x LA * of slab itself — 20% 3 x F 5000 % 086 x 4.26 Total weight 110f sq. ft. A, = .004L2 Flat is .004 x (length of joist in ft.)® will give us the area of steel :ecessary to place in the bottom of a joist of a 656* glab in order to carry the total loud put upon ite 6* glab 4" tile + 2* goncrete. 17" 6.0. Wte.on slab 71% e f e a 222 e 8 S .0036L” ° Od Ay x 16000 x .86 x 6.25 ° Total 120f BSQe Pte. 7® Slab Wt. on slab 714 e ® 9 a 220 — OOsL4 of 4 Ag x Ox 86x 625° * Total 120$ sq. fte. Calculations Slab II,. clear span 11’ - 99° 11.8% x 004 2 .556 A® steel necessary in one joist. 42 joist in floor x .566 ™@ 23.36 sq. ine of steel for whole floor... Put in #" x 19° K.B.. sheared center area 26 eq. in. every Srd joist for top reinforgement. 13 bars on each side.. Total top reinforvement (13 + 13).25 ® 6.5 sq. in. of steel. Subtract this from the total steel required gives 25.35 = 6.5 @ 16.85 sq. ine. Area of standurd *" x lk" KB... ™ 41 Sqe ine Now joist 42... .41 x 42 5 17.28 age. ine. against 16.85 required. Therefore safe. #15 Design of a Typical Bean Minimum size of beams as limited by practice is 10" x 10° reinforced with 2 = 2" x 2 3/16® Kahn Bars and 1 = 3" Cup Bar. Winimum sise of lintels used is 8* x 8" reinforced with 2 - 3° K. B..andl = $* ¢C..B. The Gup Bar is used as an auxiliar, reinforcement to the Trussed Bar wherewer direet tension or compression stresses are to be resisted. The area of the Cup Bar is kept as neur % the area of the steel in the beam as possible in order that it may be extended over a column or beam and act as top reinforcement. For beams continuous on one end subtract # the area of the top reinforcement, which comes from the beam next to it, from the required area of steel to resist the bending momente For Deams continuous on both ends subtract # the area of the top reinforcenent, which comes from each of the abbutting beans, from the required area of steel... The length of the Cup Bar is figured as follows: For beams not oontinuous the length of the Ce B. is equal to 1.2 times the length of the K. B,.for the same beam. This gives us length enough for a hook on each end of the var. For beams continuous on one end, C. Be. @ let & length of K.3. For beams continuous on both ends, GC. FB. @ 1eS x length of Ke. Be When one beam is framed into another, the beam into which the load is carried should be at least 3° deeper than the first, s0 that the reinforcement of the seeond will lie Below that extendine over from the first namede. #13 The depth of the beam should not be less than span, for to exceed this the deflection of the beam under losd would crack the plasters. In Pige (10) we have the Kahn Bar (0) lying along the bottom of the beam with concrete (h) extending out to the side and below at least 2° for fire proofing. This bar passes into the column and is separated from the bar coming from the abutting beam by about 1 or 2", The diagonals project u, ward at and angle of 45° to very neur the surface of the alab. (n) and (j) are cup bars showing the method of bending at angle of (309) and carrying across the top of the column into the next Beam as top reinforcement. (m) is a short bar bent at angles of 50° to carry the load coming from the A out and distribute it along the beam B. The area of this bar is not figured in the design. Where a concentrated load acts on a beam it is multiplied by a factor from Kidder whioh gives us the distributed load which would produce the same bending momente. Design of Bean V¥ Clear span 12° = 0* Load from slab VIII 14/2 x 122 © 8544 _ © © WIT 11.8/8 x 110_=640¢ L503 linear ft. Weight of beam 10"x 14" 140 leasy it " wh" x .0QQ10 wl Ag "@x .56 x 16000 x a™ a , e 643 3 O | A = = 2.14 /7 s 1 (steel) Ze $8 K, Be Beam VY =- 10° x 14° Le 4° Ce Be #C..B. from T acCc..3B. e WwW £17 Where w= load per linear ft. Length clear span ft. ad # depth of steel inches Area 1.58 o 26 028 olf 2028 Sqe ine The drawings show clearl: the exact location of each reine forcinz bar and the detailed sise of all the concrete work. Fach bar when it leaves the factory is given a distinctive mark whioh corresponds with its marking on the drawing. Fach bar is desizned for a distinet place in the structure and the Builder can teli at a glance where it belongs. DGH FAILURE 2f CONCRETE BEAMS. ? noe ew C1 dai ra ee load, failure-sudden. ; Mar, joad. faiture-s/ow. No reinforcement Lith? ’ 0 0 . ri ‘ i : RexwN Vi CSA ‘ ‘ ‘1 + ‘ " = UR LAL aaa , Horizontal ab tes var Mee ed ca rea ky ce /y retaforced with HKatn Bars. Ta ey Trvussed Sars. “WON 'M Peter Oey) ae, Oh at: Mae eaAS red i. 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