THESIS ae Lee ee am OOS Orne O RE SB 8 Me @. H. BRIGHAM 1918 THesis aft. ¢) Ensine Test end Study of the Valve Action of a Willys-Knisht ctor. A tnesis subdinitted to the Faculty of MICHIGAN ACRICULTURAL COLLECE, S. T., Wellman G. H. Brighem Cundildates for the UCesree cf BACHELOR CF SOTaNOs, May, 1918, THES} c TABLE OF CONT S. Introduction -<«------<<------------- wee ene ne Purpose and extent of investigation eee----- Specifications encnees--- een een nen ne- “2 Study of tne Valve action -ece-------------- Wo ~a ~~ Bnseine test aonmrewrw new were er ewer nme ame we me ew we & = ao ae ow om om oe oe E Rules of testing, S. A. hy, ------- we2e---- m= Log sheets --=------ wwe nm mm meme nee ee wee meee Re@eSUultg eon e new n nnn ew mm ew ne eee ne eee ee ee ee ee Sunmary cccccccc- (eee ene ee ee ene ee eee ee eee Acknowledsinents ------- aiuhaiaiakatatataietetatetatabeienatete - Reference for enzine drawing -cnece--------- to IJUTRODUCTION. The double-sleeve ty,e of valve for gasoline enz- ines was invented by Ch:rles Y,. Knizht in Chicazo in 1903 and wag ,;atented in the United States in 19le, A test tar was built in tne Carford factory in #lyria, Ohio in 1905, and the motor was used in the cars menufactured by tne Daimler Cozeany in England in 19°06, Altho it differ- ed radically from all cther valve forms that were used up to that time, it has been aioyted and kas remained in zontinued use by several automobile manufacturers both in furo,e and in this country, While the Knight valve is, \ in effect, a hollow=;iston valve type, it has distinculsh- ing characteristics, in tnat it is made to surround tne mzin engine ,;iston instead of being located in a se;arate valve chest, «end in that it is built in two separate cyl- dndrical ijurts. By using two sleeves, necessury freedom in securing a desired timing of events is secured with tne simple use of ecesntrics instead of cams. A single sleeve may be used if a cam cor other suitable mechanism is designed to operate it. Mr. fnicht's first sleeve- valve fatent, taken cut in 1910, was fcr a single sleeve valve, Several sinzgle-sleeve valve enzines are now be- inz built both in this country and abroad, ha PURPOSE AND EXTiitT OF TNVeSTIGATION. This analysis of the valve action and the engine test were undertaken in order to determine the advantae- reg of this type of motor and to obtain a comparison with other tyres. The sotor was a stock four cylinder, fourecycle automobile motor manufactured by tne Willys-Overland Co. and used in the Willys-Knight automobile, Model 8&-4, It was a 4 1/8" by 4 1/2" motor with double sleeve valves, This type of valve consists of two sleeves sure rounding tne enzine piston which are moved vertically by csonnectinz rods from a sinzle eccentric shaft. This ntric sheft is driven tnru silent chain drive at half es) ece the crunksnaft speed and is made with 70 dezrees as an anzle of advance between tne eccentrics of the two sleeves of each cylinder. Forts are cut opposite to each other in each sleeve, one of which serves as an, intake port and the other as an exhaust port, The ;ositicns end widths of these ports correspond to the determined best valve action, The valve action is obtained by the ports in the sleeves passing each other and tne cylinder wall iort at the de- sired time, The purpose of the stuty of the valve action is to become acguainted with the orizinal methods of dete errmining these positions and to check the results obtained from the theoretical design, The engine test was necessurily reduced due to the fact that the ~aximum sceed that tne dynamometer could ce driven was acout 1400 r.p.m Thies resulted in the curves being only purtially drawn end deteriorated the extent of tne com rerison vith cther types of motors, The test was run to cotazin curves between tne Brake horsziower und the Fuel seonomy, and tne RL. P. MY, end trese vere comz:red with tnose of motors with other tyv.es of vulves, Tests were run with four cerburetor settings to corres,ond a,;roxlimately to 1/4, 1/2, 3/4, and meximum throttle opening at 12£C0O r.4.m. Tests were run with lowe er throttle settings but they ure inveluebdle since they 2ould be used at cnly tuo cor three of the lower s;eeds, The time for tne occurence cof the spark was set at-the point of tsaximum advance during all cf the tests. Also tne frictional nors2,cuwer could be obtuined at but cne ot point, 7CO r.g.m, Which was cue to the fact tnat the dynamometer wren used as a motor did not reve a varieble gsjeed, This allowed the Mechunical Efficiency to be ccne puted at but tne one screed of tre enzine, SOP scl ftCaAT lOiS. Name and iodel Willys-Knight, Model 88-4, #A11146, Manufacturer Willys-Overland Inc., Toledo, Ohio, Number of cylinders Four. Bore and Strcke 4 1/8" -= 4 1/2", Fiston displace ent <40 cuble inches, Tyve of cylinder custing Block casting, S/&" offset. Type of valve Double sleeve, Cooling system Thermo syphon, Fistons Cast iron, Piston rinss3 Two, eccentric tyre. Connectins rod Droy forged, 10" cg Crankshaft bearings Three, plain, Valve timing Inlet opens & desrees after upper dead center, Inlet closes 37 degrees after lower dead center, axhaust ofens 48 dezrees cvefore lover deudcenter, ixhnaust closes § degrees after upper dead center, Carburetor Tillotson, Heating Air from exhaust stove, Frinciple of o,eration Single nozzle with steel Spring air valve in inlet, H.2 8 Tenition Firing order Type cf breaker Siark plugs J.0 cation Conneticut distributor and coil, 1-33-42, Closed, Champion, 1/2" rerular, Center of corrsbusticn Chamber e Splash-pressure, with plunger pump, STUDY OF THe VALVE ACU ION. The valve action ani the effect of various face tors upon the valve ti:ning can best be studied by means of timing and sexling diagrams. To construct these dia- grams it is first necessary to construct a sinusoidal diesran for each sleeves, To construct the sinusoldel dicgrams, the eccen- tric radius and the sonnectinz rod length must be known, This was obtained from blue jtrixnts Juoned by tne manuface turers, Twelve inches was laid off cn the caper on which the diagrem was to be made and this distance was divided into twenty-four equal parts, Ordinetes were erected through these goints. Tne eccentric circle was drawn and placed .4375 inch to tne left of the first ordinate as re eccentric snaft or cum shaft is offset this amount from the connecting rod pins in the sleeves, This circle wags divided into twenty-four parts and the corres,onding positions cf the connecting rod and the sleeve found, From these points lines were drawn to the correszonding ordjinutes und the sinuscidel curve drawn throuzh these points. Hach diucran for the two sleeves was constructed by the same method exce;,t that the 2itferent lensths cf? the vsonnecting regis mede it necessury to find the vericus cositicns of the sleeves «ni the tonnecting rods in each Cusce The sinuscidael curve fur e€aor. sleeve ravire heen > drayn a piece of tracing eloth wus pluced over the curve and the curve wes traced tnreusgn the tracing cloth and extended to each side. A au.zlicate of the curve for the citer 3leeve wes drava at a distence on the tracing cloth eousl to the port widths in tre cuter sleeve. The sume veg dione with the inner sleeve exce;t that fue to the exhaust and intuve ports being of different widtns, a curve iad to be ccustructed for each of these widths, The folicwine dimensions were obtained from the blue prints: Cylinder intuke port width ----------------- .500 inch, Cylinder exhaust sort width ----------88---- , 500 " inner sleeve intake port width ---------2e--- ,3¢])] " inner sleeve exhuust rort width eWwn-eennrnnee-— . 500 i ‘Outer sleeve intake jort width e----eeeeee-- , 469 " utec sleeve exvaust icrt widitn -e--ec--ee-- 469 " Bottom of cylinder head ring to the vettom cf the cylinder ports eH nennnen meee £575 " The travel of each sleeve ecneenecnennnnnenee ,9055 8 Anzie of advance between the sleeves e------ 70 de-rees, (na separate snect cf ;ayer, two parallel lines were dravn at a ai3st nee ayurt equcl to the port width ig the eylinder wall. A third parallel line was drevn re,resenting the bottom edse of tne cylinder read ring which acts as &@ sealing surface and an inside cuteoff edee, On tnese tines a lenvtth was laid off euvel to one wave lenzth of the sinuscidael curves, This was civided into twenty-four perts in the same ranner that the cupve w493 divided, This total lenctth re.resexts tvo cecurlste ° em 4 ’ wa] ‘e) which the fuel is beirg fed tc the carburetor, Tne tank should be ,pdaaced on sensitive platform scales at a@ Lrorpe er level ahove the carburetcr, and connected to the fuel supply pipe by s short horizontel length cf rubber tubing. This tubing should be very Tiexible und should not be drawn taut, to avoid interference with the weighing. Weirhings should be xde as follows: Set the counterzolse s0 thet the scxle beam will full just as the run is sturte ed, Note the setting and the time at wnich the beams fall, Move the ccounterpoise to scome point such that it will fall gust before the end of the run, ana note carefully the time it falls again. From th: difference between the two times and the two weishts reccrded, the fuel corsumption rer howr can es.siily be deterz.ined, All temperatures are to be given in degrees F.ulr- enheit. A reliable class straishtestem thermometer should be ;laced near tne carouretor intuke in crder to measure the temvéruture of the enterirnre air. Tnis tnermometer sicould be read at least three times during each run, Therromieters should be placed elso in suitable wells or sockets, one near tne iniet and moth-r as close as fos- sible to the water cutlet ct the encine. These wells or sockets should be in pijes that run full, se that water continuelly circulates accut them. They should be filled Nith oll or wereury, end careful readings should te taken aticast three tiines during each run. It is recozmended that the maximum allowable temperature chinee shell be ten degrees Fahrenheit. During the frictional horsepower runs, the test must be made Ivmediately efter the corre- sponding brake-korsecower test, before the engine has cculed, the water should be srut cff, The aj proximate fricticnal norseyower of an engine can be measured best by means cr un electric dynamometer, preferably of the cradle type. The dyna ometer is use tc drive the engine uscder the test at verious speeds, and the torque reaction is measured, Ti.is will be in the o¢cosite directicn to that cbtained while the encine is driving tne dynamometer, or else suitable linkage must be provided tc change the directicn cf the pull. The test for frictiunal horse;ower should be made immediately efter the brake horsejyower test, oefcre the engine has cooled, in order to zee, the ccnditicon of the lubricetinge cil and the friction of the ,arts the sare curing this test ag during the brake horsezyover test. Com:ressicn-e-relief cocks should reim.in closed and all accesscries, such es magneto, generator, ;unps, ete., used curing the brake norse;over test, should remain in cperaticn, Ac proximate indiceted-horsejover is obtained by edding to the brake horsej;over at any siven syeed the frictional horsepower cbteined at the sume screed, Tachoe S:,eed meter 150 150 150 150 150 150 150 259 240 a8 oe 208 3<0 S1& 516 SLE 520 4CO 400 400 400 400 Tndic ator 9E86 107 55 7X TEL 1009 1235 1467 1E97 Cz CS50 407xX & 4& 11°77 1205 3466 3932 4401 4270 9341 3E1Z 1€14 2403 4172x 47E6 53E4 5°62 LOG SEaetS CF moll molom adsl @ lst Carburetor Setting, Diff- erence cod LLO Le eed CeG COE kod OY Uh 357 351 349 304 4€6 4EQ 469 471 471 True Brake REM, 8 Load 442 62,0 450 62.0 450 E2.0 454 62.0 452 62.0 464 E<.0 44 62.0 Xercee 532 644 56.0 714 36.0 102 56.0 6é°B = 6.0 708 56,0 Xeaene 140 932 35,5 S365 25,5 C38 74.5 G42 25,5 942 25.5 1178 ZAS5 11&2 25.5 1188 35.5 1196 35.5 11°6 35.5 Temperatures Water Carb. In Out Air 56 140 161 56 142 1621 56 42 161 56 142 161 56 143 162 56 150 162 56 158 162 60 144 168 60 132 168 60 150 168 EO 160 168 60 146 1€8 56 143 148 5? 160 150 57 142 150 B87 128 150 57? 1eé& 150 5&6 142 1176 5& 145 184 58 143 1&5 58 147 186 568 14& 1686 Time 55.55 25,05 25.43 zo, DE 15 150 150 150 1506 150 150 235 iSO Oe Only tires pounds of gesoline G1 ON CN OA WG RYE VEV EVD Oodo00 4COQ 40% 4035 405 41 QO a, © He ¢(f) ce ry tc 3 ¢ 4 + ph Ot NR cco OW WMNAN-! (NON (NUT OS J nrCN POO TM > > wt 7 1905 CeOT ote DN ON 3Q M~w2-2 HO on KN su FP Oi YD) OO) fs MM de O23 bib (uu C2 cna Carburetor Settings. Diff erence cel Lod 20 Cad ees mf 4 (NON CA Hm 7 ” SS “~ a 1 46 474 474 474 475 Or Chi OY Ci MwOwWO w~w eM Oo te True RFS, 664 CE4 E8s dey eg Onde ad Cn o> Pe Pee Omwo an 11é 44 L1€& 1i¢Ge 1202 Frauke Lcad 69.0 E90 E9.0 EGLO E9.,0 EG, 0 ESC E7,0 71,9 E&.0 used in A “I ¥e 49, ‘ OOwWO —oO WO e@ Neen org oH > Hh qm orécn cn e@ Dov ui 7 a oy rw Vater I men on or cn cn on 6 E 6 Lend as 9S D at 5 cn on U1 oO} Nn NOMDMNANDO O O 0 Out 13 156 16 O 15& 155 160 144 168 146 148 ~Cratures Cerb, Air 1E0 160 160 L5E 158 160 160 170 L/é 17é tris test, 7 7 59 7 (0 © Wc 120 142 lee 142 > tI bY bf PP H> of. fo pfs mm noma 33,E5 13, = oy) 17,77 em Tachoe meter 218 20 cel ane) A on A409 1. Cin 609 . - &CO5 S.eed Tnuic ator 6432 Ecol EET] 7C96 7317 Tk TIES 7G Ek M1 1 A665 Nao i4 COE RACE EQ49 i? Sy 4 De CN QQ A OD « we NY eyON DD HM Sd di A =, 3125 ESL a Pe Le 2 LO 7IE 3rd Carburetor Sett Diffe erence S1¢g NOK ‘ 17. FS LO Coy o- . = jo ee “+O "9 : sw 24 747 é 16> Zo! 7 ad 747 sae ~ 473 425 477 ) NCI N SO! WMOno) yy fa C9 Das True . LVS sine ON WY OOD ° mm mM ca we Gy Pe ry oe 34 O16 C50 CR VO iil v4 LECO L1¢S6 11LéEe ’ Brake Load 74,0 72.0 74,0 74.0 74,0 74,0 74,0 c0,0 EO,5 ECG. C EG. O ‘ND OO e ~p~nrNNNA con On Mi ° ~? Ci e OO cn on ++ 50 fa ll, -. 2ernperantures “77, ve.ter ™4 WOO Gr Gri OY Ty ¢ ‘ Cn on OW tr Ge ON on n ‘ ON wi OD AD Ww 37 ‘ ws 57 P71 C3) OCF OI oO O08) mM mY Ct ~ on ~ H> He PB /f. 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Sy ~'t A . ul) eC) ™~ {O mo > 2Cc i. Wu rd Cy ir) Oo e @ wy Ns Che oy ) Goa ~~ aio ci ed +H OD Oo ..2 Tare) © WW et cp Cc. oie Oe 7.0 te) un a aN “ChEO 7 tees “pons . CL ae © 2) €) LO Gs ) . _ “) +4 ° P + ~ . r ~ ‘ - . 8 e ~ 1 “4 7 s ‘. . e = ws a @ e Mee 8 @® ~ “4 os s f Kt - e ~ e .. / (: ‘ ’ ~7 tg 4 ete ote = - @ , ‘ Le e -~ - e he ~- e é ww mm @ ve ‘ ~ - @ : ® - - @ 7, . i a “rive - e- -_ = ~@ . ~e . . “*e@ . _ - a ¢ -@? ad dew -e - . ‘ -~e Mi e ~ eo !@ ~ - 1 ' e@ ue a @ ~ -. - we ‘ ® . ‘ie ’ . . - t e a eee ke e se Lee r a . e eee ty bee Js %-! 3 SULETARY. From the sealing lay diasrum constructed in con- recticn with the study cf the valve action, it is seen that during ccem.ression, explosion, ard :sost of the exe ¢losion stroke that the seal oF the intake ;ort is come posed of a single lap only, which is the cistence that the bottom edce of the inner sleeve intake jort is above the lower ecdse of the cylinder Lead ring, which at its i) ne I+ seems doubtful if this C>) maximum is only 3/8 in would serve us a sufficient retainer for the ccmpressbon of the cases, From th: results cbotained from the ensine test, the sascline used in Feurds ;er Rrake Herserover per HEcur seems to be hizh for this size end ty;e of enzine. Tk lowest result cbtcined at meximun horsezover output was found to be .779 #/BHE/Hr. as cunpered to .61 cf a 4x 6" xi¢line Knisht wetor, .62 of a 3 2/4 x 5 1/8" White motor, and .77 of a 4 3/4 x 5 1/2" six cylinder Alcc motor. From the curve sreet for reximum nersepcver output the follcwe- ing facts can ve nuted from the curves: The hersejcove curve increases at a@pyroximetely tne sa:ne rate from 450 to 1200 ree. and -culd undoubtedly increase more with the speed; the turque curve increases slowly until the g.,eed reaches ©OO to 1000 r~pm at vwhuich sroint it starts to decrease slowly; the ret= cf fuel ccnsumpetion in #/EHP/iir. decreeses slowly from tne speeds cf 450 to 1200; and the thermal efficiency curve recches its raximum et acproximately 9°50 r.p.m A curve skest is inserted with hrorse,ower, torque, end the fuel consumpticn ;lotted tc tre r.p.m as abcissae for a six cylinder Alco motor manufactured by the American Locomctive Co. , Providence, R,I., which is 4 3/4" x 5 1/en Tekead type with a nigh tension mesneto, and spark ,;lugs glace ed over the inlet vaives; a four cylinder White mctor, 1913 which was Lehead type witn s,erk gluss ;leced over the inlet valves, size 3 3/4" x 5 1/6" ani used a raeeneto for igniticn; a four cylinder Molineefrnicht notor cf 9) size 4" x 6"; and tnis WillyseFnicht rotor which haus the cylinder dimensicns cf 4 1/E€" x 4 1/2", There is no important difference in the curves exce;yt tiat of xcse itéon ana that the larger Alco mctor ef tre “as its fuel eccnomy curve increasing «cre ravidly and its t@que curve decrezsing more reridly as the speed ine creases near tle maximum sy eed, ACKNOWLEDGIO3T S AND TECHEICAL RePeREMORS. In our endeavers in this wovk, we are indebted to Fret, J. A. Folso.: for his advice and assistance; to "Wolves and Valve Gears", Vol. II, fernem, fcr the general < cconstructicn ari the study cf the velve aecticn; to Trane s.cticns XII, Fart I, cf the Society cf Avtomotive Enz- ineers, Inc. , for rules ena methois of testing; and to —— the "Gasoline Automobile", Heldt, for the histepy of t& Qa Ww > 0 4 Hom 4 RUPERLUCK FOR EVIIME DRAWING. Cylinder read, Cylinder head packing rirnzs, Tmner sleeve exhaust port. Cylinder exnaust port. Outer sleeve exreust cort,. Fiston rises, Cylinder end water faacket walls. Cocling water Spece,. Guter sleeve connectirs rod sin, Inner sleeve cornnectinz ro? gin, accentric shaft. Cranxsrift. Immer sleeve intaexe ;ort. Cuter sleeve tateke port. Oylinder latexes port. Fiston cin, ant a nec i al pape Tahal Pa ~& ee wee” | n 2 -—— = o=———w — 4 — == ao . SSS —_—_—- — 7 =[>=o iti I MICHIGAN STATE UNIVERSITY LIBRARIES Le MICHIGAN STATE UNIVERSITY LIBRARIES Li iii