DOCTORAL DISSERTATION SERIES HUE UtUUtNM tf rut ttoHtm if twium ut m mmm a sum M IS AUTHOR WWAMAAMLMmJASmLMJMm DATE / & / UNIVERSITY AICH, S U T t C6LL wsmJLk PUBLICATION NO. AVI UNIVERSITY MICROFILMS T M I 1MVE / m aum a ■bad _ kJIfUtAAM UTILISATION OF THU PRINCIPLE OF EXTIRPATION IN THE HAHVESTING OF SUGAR BESTS By Stephanus Johannes Paulus Kruger van Heerden A THESIS Submitted to the School of Graduate Studies of Michigan State College of A griculture and Applied Science in p a r t i a l f u l f i l l m e n t o f the requirements for bhe degree of DOCTOR OF PHILOSOPHY Department of A g r i c u l t u r a l Engineering 1951 TABLE OP CONTENTS H i s t o r i c a l Review A. B. Early Developments The Commercializing Era 15 P r i n c i p le s of Operation of Some Present Day Machines A. B. American Machines European Machines 33 42 Purpose of I n v e s t i g a t i o n 51 Procedure A. B. C. D. E. Preliminary Design Mathematical Aspects Construction P re p a r a tio n of Test Crops Testing and Results Suggestions f o r Future I n v e s tig a tio n s 54 58 65 79 82 98 Acknov, 1e dgmen t s 106 L iterature 107 References Cited 109 IX LIST OP ILLUSTRATIONS Page Review of Machines Plate I Johnson Plate II Greyhound ( U . S . A . 1925) 5 Plate III L’Aevenir 1926) 6 Plate IV Prires Plate V Scott-U rschel Plate VI Borley Plate VII Catchpole Plate VIII In tern atio n al western A r e a , Plate IX (U .S .A . (F ranco and 1© Hant 1932) 1937) (E ng lan d John Deer© U.S.A. ) 3 (Belgium 1926) (U .S.A . (E ngland H arv ester U .S .A .) 8 11 13 1938) (M id v /e stern 14 (Mid­ 34 Area, 36 Plate X Marbeet Plate XI Marbeet M i d g e t U.S.A. ) Plate XII 1907) (V /e ste rn Scott-Urschel U.S.A. ) A re a , U.S.A.) 38 (Y.©stern Area, 39 (E astern Area, 41 Plate XIII Catchpole (E ngland) Plate XIV Moreau ( F r a n c © ) 44 Plate XV Peter S t a n t o n 46 Plate XVI Rational (Denmark) 48 Plate XVII Ruhlmann (F ra n c e ) 50 (E ngland) 42 Ill Page Design Drawings Figure 1 Isom etric Views of P r e lim in a r y Design 55 56 Figure 2 D etails of Some Ideas Figure 3 Design Views and Sections 57 Figure 4 (a) Mathematlcal Analysis 59 Figure 4 ( b ) Dynamical Diagrams Figure 4 (c) Figure 5 ( a ) and (b) Redesign Sketches 99 Figure 5 ( c ) and (d) Redesign Sketches 100 Figure 6 61 S e le c te d Diagram 64 Isometric View of Hydraulic P ressure-L ifter 104 Experim ental Model Plate 1 L e f t-S id e Plate 2 R ig ht-Side View 69 Plate 3 Plowing U nit 70 Plate 4 P u llin g and L i f t i n g Unit 72 Plate 5 Cutting Mechanism 75 Plate 6 Cutting U n i t s 77 Plate 7 Front Guides 78 Plate 8 S ection of Vegetable Land 81 Plate Hydraulic 9 View 68 and Front Guides Pressure L ifter 103 I* A* H is to r ic a l Review E arly Developments The problem of* providing b e tte r maehlnery fo r sugar b eet production has been reoognlzed as m eritorious slnoe the e a rly stag es of the development of the sugar beet In d u stry , due to the v i t a l conoern of both the producer and the p ro cesso r of th is farm crop. Progress, however, was almost stagnant during the period p r io r to 1930, In s p ite of numerous attem pts made by In v en to rs, sugar companies, and experiment s ta tio n s to meohanlze the p la n tin g , blocking, and h arv estin g of sugar b eets. The h arv estin g problem which Is the only oonoern of th is In v e s tig a tio n has received the most a tte n tio n and has proved to be extremely d i f f i c u l t to conquer. Evidence of the objectionable f a c t o r * .encountered during the f i r s t and most elementary ste p In the mecha­ n iz a tio n of the harv estin g process was given by L. S. Ware (12) who wrote In 1880 the follow ing: "The e x tra c ­ tio n of sugar b e e ts may be accomplished by hands or by machines; the l a t t e r being done by ploughs of various d e s c rip tio n s . The machine fre q u e n tly adopted in Germany c o n s is ts of se v e ra l coupled curved prongs, pen etratin g the s o i l muoh beneath the maximum depth a tta in e d by the r o o ts ; the whole is drawn by horses or c a t t l e . The ob­ je c tio n to th is or any o th er sim ila r method is the tr a o tio n made use o f, the f e e t of the animals g re a tly 2 b ru is in g the r o o ts . - - But some device d if f e r e n t from anything up to the present adopted* such as steam plowing* e t c . , oould alone be used in the U.S.A." One of th e e a r l i e s t attempts to Improve on the hand handling of sugar b ee ts was made by O ratton (2) of Lincolnshire * England. A topping device was constructed by him which co n sisted of a sem iclroular fo o t which wee placed on the ro o t a t the place where i t was d e s ire d to c u t o ff the tops* a knife which was pressed down by a handle a t the side of a l i g h t piece of wood to which the elements were attached* and a sp rin g which p u lle d the k n ife back. Although the main concern of Inventors up to 1925 was w ith the design of l i f t e r s alone* as is in d ic a te d by the numerous v a ria tio n s of th is type of implement which were a t th i s time on the American and European markets* designs* with the aim of t o t a l mechanisation* appeared as e a r ly as during the tu rn of the cen tu ry . Plate I shows a machine which was already in opera­ tio n in 1907. Myrick (7) described the performance of it "This invention of the Johnson Harvester as follows: Company* Batavia* New York has now been so p e rfe c te d as to do i t s work most s a t i s f a c t o r i l y . I t digs and l i f t s the beets* c u ts off the tops and d e liv e rs the topped b e e ts a t the side of the row ready f o r fao to ry or silo ." s Plate I , - - Sugar Beet Harvester B uilt by the Johnson Harvester Company, Batavia, New York, U.S.A. tio n in 1907.) (In opera­ 4 No fu rth e r information on the p rin cip le of operation was given. An Invention whleh was received with a considerable amount of enthusiasm appeared during the e a rly tw enties. This machine (P late I I ) was known as the "Grey­ hound” sugar beet h arv ester and was developed by The Banting Manufacturing Company, Toledo, Ohio. The main fe a tu re s of t h i s machine consisted of two elements. Hie one was the topper which consisted of a power driven tread b e l t and a power driven revolving b e ll disk c u ttin g u n it. This u n it severed the crown from the beets while the roo ts remained In the ground. The other was the l i f t e r which raised the beets a f t e r they had been topped, cleaned them of d i r t and c a rrie d them to a conveyor b e l t a t the r e a r , whence they were dumped on the ground In heaps. Contemporaries of the "Greyhound" h arv ester were the "L'Aevenir" and the " P r ir is le Hant." The "L'Aevenir" (P late I I I ) was developed In Prance by Monsieur Jean Moreau and operated as follow s. The topping mechanism consisted of a drum which rode v e rtic a lly on a h o rizo n tal c u ttin g d isk, the height of the l a t t e r being ad ju stable in r e la tio n to the working p osition of the drum. The topper was brought In p o sitio n f o r cu ttin g by P late II, - - The Greyhound Sugar Beet Harvester. (U.S.A. 1925). 6 P late I I I . — The L’Aevenir Sugar Beet Harvester, (France 1926.) 7 the drum which rode over the root. An adjustment was available fo r changing the re la tiv e height between drum and topper. The leaves subsequent to cut were received by two endless metal bands and deposited a t the side. The l i f t i n g of the roots was accomplished by the wedge pressure fromthe prongs placed behind Landrlan F rires the bands. and Fexhe le Hant of Clocher, Bel­ gium were the inventors of the other machine (Plate IV.) They accomplished the topping in a ra th e r unusual fashion. A sheet of metal sh ield or foot was held by springs and weights a t a predetermined tension. As the machine was drawn along the row, the leaves were pressed down due to the tension mentioned above, and were then severed by a following knife. The knife was s e t obliquely to the axis of the machine. and The"Greyhound” was introduced in England in 1926 tookp art in the annual sugar beet machinery demon­ s tra tio n contest of th a t year. following about i t s performance: Wilding (13) wrote the "Of a l l the combined machines which we have seen fo r dealing with the topping and l i f t i n g of sugar b eets, th is is by f a r the most effective one.1 1 However, the performances of the harvesting machines of that time did not ju s tif y a commercial production of any of them, esp ecially from an economical viewpoint. 8 P l a te IV. -- The F r i r e s Sugar Beet Harvester. and l e Hant (Belgium 1926.) 9 W it h t h e vesting in the p ro b le m U .S .A . te n fo llo w in g these e x c e p tio n of Germany and Holland the har­ th re e the European countries during the y ears. Mechanization was less urgent in German) , more popular machines which appeared in th e (1 9 3 0 "Premier" (1929 —English), - French), th e "Holland** (1934 — F r e n c h ) , while o t h e r s because of the r e la tiv e ly cheap hand lab o r th at was a v a ila b le . Among t h e Europe w ere s to have received lees atte n tio n th a n in covin t r i e s and a b u n d a n t "Marlier*©** seems the the "Sledersleben" (1930 - (1931 - Dutch), the "Desbonnet*’ the M Rosenstand Thacht*' (1935 - Danish), lik e the "Greyhound** and *'L*Aevenir** were improve d • The radical v a s t m a jo r ity of the new models showed no d e v ia tio n , composed, of 1. for th e proper correct 2. lifte rs 3. th e in p rin c ip le , from one general method follow ing p a r ts . The ground topper which co n sisted of a finder p u rp o se to p p in g , c u ttin g of lo c a tin g the crown of the beet fo r and the knife which was actuated fo r the p o s itio n by the f in d e r . The l i f t e r which was s im ila r to the conventional of th a t time. The e le v a to r fo r the loading of the beet on trucks • p in d e rs t h a t showed the most promise were 10 of two types - - one a track-type and the o ther a serrated wheel. Knives were e ith e r power driven or statio n ary and were s t i l l experimented with fo r b e t t e r performance. The separatio n of beets from d i r t was by f a r the most d i f f i c u l t problem. Many devices fo r mechanical sep­ a ra tio n such as shaking or bumping of conveyors, piercing pickup wheels, and conveyors with a rubbing or ro llin g action were experimented with, but they offered no s a t i s ­ factory s o lu tio n . This resulted in the a n tic ip a tio n of other methods of harvesting which was b a s ic a lly d ifferen t. One system which received more a tte n tio n in Europe consisted of l i f t i n g the beets with the conventional l i f t e r plows, loading them on a wagon by hand, and driving them to a conveyor table where the topping was done by a mechanical s ta tio n a ry topper. A topper o f th is kind was developed by Morton and Standen (England). Another and more ra d ic a lly d if f e r e n t method of op­ e ra tio n was proposed in 1932. I t suggested a machine with which the beets would be pulled out by the tops, thus reducing the amount of d i r t to be handled by the machine. An early experimental machine th a t was constructed on th is p rin c ip le is shown in Plate V. This method did not gain much popularity during the f i r s t few years of 11 P la t e V. - - Early Invention on the Scott-U rschel P r i n c i p l e 1932.) (United S ta te s 12 experimentation. Irre g u la rity In height of the roots above the ground contributed much to I ts Ineffective per­ formance • Thompson (U.S.A. 1934) invented a machine th at r e ­ lated to the new p rin c ip le . The roots together with th e ir Immediately surrounding s o il were f i r s t l i f t e d as one body, and then, as the implement moved forward, travelled rearwardly through the machine s t i l l as a body and with the roots upward. The roots were then subjected to an adjusting action whereby the tops were caused to take a common lev e l. After th is adjustment a c u tte r bar re ­ moved the tops, which were f in a lly discarded. An invention (Plate VI) by Borley (England 1937) had the following new fe a tu re . Following the l i f t e r was a p a ir of disks so inclined th at the foremost points on th eir peripheries were wider apart than the rearmost points. A p lu ra lity of fingers composed of spring s te e l rods extended In a ra d ia l-lik e manner from these disks. The free ends of these rods bore idly upon the ground and consequently the two disks with th e ir rods were brought almost Into contact with each other. The beets a fte r being l i f t e d were engaged by the ro tatin g ra d ia l rods, picked up and gripped firmly between the r e s ili e n t rods while they were conveyed backwards. A 13 Plate VI. - - The Borley Sugar Beet Harvester, (England 1937). 14 P late VII. — The Catchpole Sugar Beet Harvester. (England 1938). 15 The most promising European invention o r th a t time was the "Catchpole" (1938) whioh was developed by W. H. Catchpole of Stanon, England (P late V II.) A p a ir or v e r tic a l disks cleaned away s o i l and rub­ b ish from the p ath or the topping mechanism which f o l- lowed immediately behind. A p a ir or disks was automati­ c a lly guided in to p o sitio n f o r c u ttin g by a chain or spiked track u n it which rode on top b e e ts. or the crowns or the Spider spinners th ru s t the severed tops out or the way and shallow shares s e t a t an angle l i f t e d the beets onto a s la t te d conveyor. Studies conducted in 1938 a t the C alifo rn ia Agri­ c u ltu r a l Experiment S ta tio n on American machines such as the Davis Hiompson, Great Western, and Scott Viner, showed th a t the performances of these machines were s t i l l f a r from e f f e c tiv e . The machines delivered too much tra s h and d i r t with the beets and the topping q u ality was u n s a tisfa c to ry . None of the machines was capable of combatting the i r r e g u l a r i t i e s in height above the ground and the varying thicknesses of the b e e ts . B. The Commercializing Era (1) Research a t the U niversity of C a lifo rn ia . The year 1938 marked the beginning of a new phase in the evolution of the mechanization of sugar beet produo- 16 tlo n . Research or a more basic and s c ie n tif ic nature, and with sp ecial concern toward the development of a new type of sugar beet harvester, was commenced a t the University of C alifo rn ia during th is year* A jo in t p ro je ct was estab lish ed between the U*S*D*A* and the U niversity of C alifo rn ia f o r the purpose of in v e stig atin g the possible f ie ld s of mechanization in beet growing and of encour­ aging and a s s is tin g implement manufacturers in the design of sugar beet machinery. A compendium of th is work (8) can best be made under the following four more or le ss Independent sec­ tio n s: topping, plowing, root ele v atio n , and root d is ­ posal. Topping: Hie common p ra c tic e up to the beginning of the p ro je c t was to divide the beets into two size groups - - those le ss than three and th ree-qu arters Inches in g re a te st diameter, and those of g reate r diameter. The sm allest beets were then trimmed by hand to the le v e l of the lowest le a f soar, and the la rg e r ones th ree-q uarters of an inch higher. I t was then reasoned by the C alifo rn ia in v estig ato rs th a t, because of th is importance of the looation of the lowest le a f soar, i t was necessary th a t, fo r the purpose of mechanization, some dimension of a beet be in d icativ e 17 of the location of the lowest soar leaf* Data accumulated a t harvest time In C alifornia, Colorado, Idaho, and Utah Indicated approximate lin e a r relation sh ip s between beet height above the ground, g re a te st diameter, and crown thickness (distance from the top of a beet to i t s lower scar le a f .) From these relationships arose two obvious angles of approach fo r the design of experimental machines: the height-crown thickness re la tio n and the dlameter-crown thickness re la tio n . D iffic u ltie s in connection with the u tiliz a tio n of these relatio n s are: (1) Machines which top beets in th e ir growing position are r e s tr ic te d to the helght-crown relatio nsh ip because the g re a te st d i­ ameters occur often below ground lev el, and (2) Machines th at top a f te r l i f t i n g are lim ited to the dlameter-crown thickness s*nce the helght-crown thickness relatio n sh ip is usually sacrific ed during the plowing operation. Hie investigation was henceforth concerned only with the topping before l i f t i n g method which was believed to be showing greater promise fo r precise work* Several kinematic, kinetic,and mechanical features involved in the operation of a topping mechanism were in ­ vestigated. A modified curve was derived fo r the fin d er- knlfe relatio n sh ip by which the spacing between finder and knife was kept constant when the finder f a l l s below 18 a c erta in value* This modification resulted In an appre- clable reduction of the top tare on small beets while the topping loss remained low. Special a tte n tio n was given to the knife design and position in an attempt to correct the s la n t topping of large beets* Other kinetic requirements considered were the horizontal force and weight of the topping mechanism* A n o n -o scillating knife and a finder equipped with a cleated chain was found to be more effectiv e in mini­ mizing breakage of the roots than other methods used* The frame of the topper was carried on shoes which s lid along the ground adjacent to the beet row. Tvo ro ta tin g drums equipped with fle x ib le fingers gathered and windrowed the tops* Plowing; An e f f o r t was made to improve on the tra d itio n a l type of plow for mechanical harvesting which proved to be unsuitable in many ways. The form which was f in a lly pieces of s t r i p axes, evolved consisted of two s te e l twisted about th e ir outer edges as to form a rig h t hand and l e f t hand helicoid* A f in a l selectio n of the h e lic a l p itc h , siz e , angles, e tc . was made a f te r various te s ts on d iffe re n t soils* I t was found th at the plow was less sen sitiv e to off-row operation than older types but the layer of s o il which lay above the plow points seriously in terfered with 19 beet recovery* Root elevations The v e r s a t i l i t y of commercial har­ vesters in operation under d if f e r e n t s o il conditions was found to be an inverse function of the s o il contacted by the ro o t grasping mechanism* With th is in mind an attempt was made to devise a machine which would grasp the roots a t points removed from the s o il mass* This was accomplished by the u t i l i z a t i o n of two p airs of gathering chains. One p a ir was mounted s lig h tly below the plow surface extending backwards in a slanted d irec­ tio n . The other p a ir of chains was sim ilarly mounted s lig h tly above the ground surface. The beets were trapped between each p a ir of chains around the taproot and crown re sp e c tiv e ly , and c a rrie d to an elev ato r a t the re a r of the machine. This system did not seem to have been successful in reducing to an appreciable extent the amount of s o il lifte d along with the beets* of the p rin c ip le was i t s A fu rth e r ineffectiveness in a b ility to trap small beets when the chains were spread by adjacent large beets* Root d isp o sal: disposal then were: The three popular systems of root (1) Harvested beets from several rows placed in a single row to be picked up la t e r by a sepa­ ra te machine, (2) The l i f t e d beets disposed of d ire c tly on a truck which followed the maohlne, (3) A topper towed 20 behind the h arv ester In which the beets were deposited. The beets were l a t e r tra n sfe rre d to truoks along side the f i e l d . A combination of hopper and loader which was mounted on the tra c to r, was used during the C alifo rn ia in v e s ti­ gatio n. This re su lte d in an Increase of tra c tio n a v a il­ able to operate the harv ester unlike the s itu a tio n with a tr a i le d hopper. The o v erall performance of the machine seemed to have been promising in sp ite of some problems Incident to the chain performance. Due to the work done under Powers, by the University of C alifo rnia through subsidized research, inventors, and a few commercial companies, became in te re s te d and devel­ oped, among others, such u n its as the Braden, Alvos and Dewey Publo, the Walz machine of Avondale, Colorado, which eventually became the John Deere, and the O liver. Rimple a t the C alifo rn ia S tatio n developed a finger pickup u n it with a sp ecial plow. Tramotl a t the same s ta tio n worked on a v ib ratin g l i f t e r and Armer made pre­ lim inary studies on beet pickups by spikes. Armer also devised a variable cut disk topper based on beet size re la tio n sh ip s determined by Powers. These in vestigation s re s u lte d in much progress in the topping problems but the olod problem remained un­ 21 solved. The pressure Tor some kind of labor saving equipment brought loaders, cross conveyor harvester u n i t s , and disk toppers into the p ic tu re . Among those were the Alvos, R apettl, Hansen, and Hunt Brothers. All of these u n its proved to be cumbersome and r e l a t i v e ­ ly expensive to operate, even though some labor was saved. (2) Frogress on a Commercial Basis. Industry s ta r te d to show g reat i n t e r e s t by 1942. The John Deere Company placed approximately 15 of I t s new experimental machines in the f i e l d during th is year and programmed 100 f o r the following year. Ihe variable disk-type topper as developed e a r l i e r by Armer, was adopted by the In tern a tio n a l Harvester Company, while the Blackwelder Company constructed a harvester a f te r the design by Schmidt, Jongeneel and Associates. Ex­ perimentation was also done by the Allis-Chalmers Manu­ factu rin g Company and the Sawtooth Company. In September 1944 Walker (11) described the status of mechanical harvesting u n its as follows: "The work on harvesting machinery has continued with varying success ... Machines now commercially availab le are operating in the f i e l d with s u f fic ie n t success to keep them going; but these are also s u f f ic ie n tly f a u lty to create a desire fo r improvements. Topping, top recovery, and removal of 22 roots without exoessive d ir t and breakage, appear to be the bottlenecks for a more sa tisfa c to ry product a t the dumps (factory). The problems of these conmercial units have caused us (California Station) to d ir e c t our studies to ­ ward obtaining a b etter harvested produot.w Progress made by Powers during the 1945-1947 seasons seems to have been of considerable significance. His single row tracto r mounted harvester u n it, consisting of a variable cut topper, h e lic a l plow, chain l i f t con­ veyor, cleaning elevator and overhead bin*enabled him in 1947 to obtain 96# recovery of well topped beets, with re la tiv e ly low d i r t tare, in so ils ranging from hard dry to moist and sticky. In the meantime the implement in­ dustry has provided new types of harvesters* and i t was estimated (9) that nearly 4000 harvester units were in operation in the U.S.A. in 1947 to harvest 30# of the n a tio n 's sugar beet crop. In the same year, according to Cannon (1), approxi­ mately 3000 mechanical beet harvesters operated in the sugar beet growing sections of Washington, Oregon, South Dakota, North Dakota, Minnesota, Iowa, Nebraska, Colorado, Wyoming, Montana, Idaho, and Utah. An analysis of these machines showed that approximately 55# were John Deere, 31# International, 3# Scott Ursohel, and 3# Kelst. remaining 8# was an assortment of various makes. The About 21# of the sugar beet growing areas in these sta te s was 23 harvested mechanically. The output per machine varied greatly in different areas and with d ifferen t makes of machines. The use of various types of machines has been dependent on s o il con­ ditions and other v ariables, with one maohine finding greater favor under one type of condition and another f i t t i n g in b e tte r somewhere e lse . I t was found (1) that the John Deere performed more s a t i s f a c t o r ily in the lig h te r s o il types while the In ter­ national topper,which was introduced for large scale use in the f a l l of 1946,operated favorably in areas where the John Deere was not su itab le. The Scott Urschel was more successful in the inter-mountain area, especially on heavy s o i l , and was noted for i t s high capacity. The Roto-Beater developed by the Olson Manufacturing Company of Boise was introduced for commercial d is trib u ­ tion in the Western area in 1947. I t was equipped with the beater topping unit which was developed during the previous year. For the most part the harvesting systems, involving beater topping were confined to the lig h te r s o il type areas and to areas where beet tops have not been f u lly u tiliz e d for livestock feed. The Keist harvester which was introduced in the inter-mountain area had a great deal of mechanical trouble (8) during i t s operations. Commercial sugar beet harvesters were introduced in 24 the Eastern sugar beet growing area In the f a l l of 1945» and have experienced increased acceptance during the following years. In 1946, 150 mechanical harvesters operated In the sugar beet producing p arts of Michigan, Ohio, Wisconsin, Illin o is, and Ontario, Canada, and harvested about 5.4 per cent of the 240,000 acres, Hie most popular machine in these are&s was the Scott Urschel which harvested about 3,3 per cent of the t o t a l area. Harvesting data,accumulated during the 1946 season in these areas by Michigan State College and the U, S, De­ partment of Agriculture in a combined proJectyshowed th a t the average percentage of tare figures f o r mechanical harvesting was about 2,28 per cent greater than f o r hand harvesting and th a t the d i r t per ton of clean beets was about 48 pounds less in the case of hand h arvesting. Mechanization of the harvesting operation across the country expanded more rapidly during the 1947-1948 period than during previous years. Surveys made by the Sugar Beet Development Foundation,as given by McBirney (6), in ­ dicated that the percentage of sugar beet acreage which was machine harvested increased from 27 per cent to 53 per cent in 1948, However, less favorable weather and s o i l conditions in 1949 had as a r e s u l t an increase of less than one per cent in t o t a l area during th is season. 25 A t o t a l or about 9000 sugar beat harvesters were in opera­ tion during the 1949 season* Adequate supplies of* hand labor were available In many sections* (3) C la ss ific a tio n of Machines. The following is a l i s t of some of the numerous American inventions c l a s s if i e d according to th e ir p r in c i­ ples of operation* I. Topping before l i f t i n g Name Diethelm Sugar Beet Harvester Grandsen Sugar Beet Harves t e r Great Western Grew Experimental Sugar Beet Harvester International Sugar Beet Harvester II. Topping before l i f t i n g (Combined operation) Manufacturer or Inventor Mahl Equipment Company Minneapolis, Minnesota E d ln v ille, Michigan Great Western Sugar Company - Bay City, Michigan In te rn a tio n a l Harvester Company (Separate u n its) Ashley Sugar Beet Harvester U.S. Farm Equipment Com­ pany, San Francisco, C alifornia Carl Oppel Harvester ---F o rt C ollins, Colorado Ford-Ferguson Two-Row Topper Ford-Ferguson Company Harry Ferguson Sugar Beet Harvester Harry Ferguson, Inc* 26 John Deere Two-Row Topper John Deere Company John Deere Two-Row Digger and L ifte r John Deere Beater Topper Kiest Two-Row Topper Olsen Mfg. Company Kiest Two-Row Digger King V.'yse Two-Row Harves te r III. Saginaw, Michigan M iller Harvester - - - V.aterville, Ohio Olsen Rotobeater Olsen Mfg. Company Boise, Idaho John Deere Two-Row (1943) John Deere Company Persons Sugar Beet Harvester Merril, Michigan Ropke Harvester Elmore, Ohio Sam Spenoer Harvester — Port Collins, Colorado Sichs Sugar Beet Harvester Julius Sichs 2c Company Torrlngton, Wyoming Two-Row Kiest Harvester Kiest Beet Harvester Co. University of C ali­ fo rn ia Sugar Beet Harvester University of California Yuel Harvester Swartz Creek, Michigan Topping a f te r l i f t i n g F l i n t j e r Sugar Beet Harvester H. F l i n t j e r , Cheyenne, Wyoming Flora Engineering Co. Sugar Beet Harvester Flora Engineering Company Cheyenne, Wyoming 27 Flo-Walk Harvester E. J. Florrette Saginaw, Michigan Harval Sugar Beet Harvester Sterling Machine Co. Minneapolis, Minnesota Marbeet Harvester Schmidt Brothers Rio Vista, California Marbeet Midget Scott-Ursohel Scott Viner Company Columbus, Ohio Scott-Urschel Stub Bar Mechanization progressed a t a relativ ely much slower pace in Europe during the period a f te r 1938, and the conti­ nental developments tended in the direction of machines that l i f t and clean the beets a f te r they have already been topped by hand or by separate machines. Demonstrations held in England in the f a l l of 1946 revealed only a few contributions in the line of new harvesting machinery. The Catchpole was at that time s t i l l the only B ritish machine in commercial production. In 1947 only about 1.4 percent of Briton's sugar beet crop was harvested mechanically. A B ritish Mission appointed by the B ritish Minister of Agriculture was sent to the U.S.A. to Investigate the harvesting developments in th is country at th at time. The nature of th e ir findings was summarized by Wilding (5) as follows: "But the inescapable Impression created by the report Is that i t is a case of "making do" 28 with what Is available, 'Although a t the present time' i t was concluded in the report, 'the machines are far from perfect and may not be capable of doing the work as e ffic ie n tly as average casual labor, they are being used on a rapidly-increasing scale in an endeavour, f i r s t l y , to overcome the acute labor shortage and secondly, to de­ crease the cost of beet harvesting'." Soviet Russia also showed in te re s t in the American machines and imported a few John Deere harvesters and trie d them out in 1945, However, Kerenkov and Yeremeyev (4) stated that the performance of the John Deere was inferior to that of the U.S.S.R. under Russian conditions. Very l i t t l e information on the early developments in Russia could be found. Russia did not participate in any of the International Demonstration shows which were regularly held on the continent and in England. Kerenkov and Yeremeyev (4) stated that mechanization of the crop started in 1930 and that, a f te r experimenta­ tion with conventional types,they developed a method much of the same order of operation as are followed when the beets are harvested by hand. The machine that operated on th is principle was known as the S.K.T.S.K.. Kerenkov and Yeremeyev (4) des­ cribe i t s operation as follows: "A chain puller 'clutches' the leaves of the beet ju s t as the worker's hand grasps hold of them, the root is dug out by a one-sided digger and 29 the heads of the plants are evened up according to length. The tops are cut off by a revolving disk knife and the roots are cleaned and thrown into a hopper." The chief defect of the topping apparatus according to Kerenkov and Yeremeyev was the slanting characteristic of the cuts due to the weak clutch of the root a t the moment of topping. Later on another machine, the S.K. 3, was designed by Pvlov and Gerasimov on the same principle as the S.K.T.S.K. but of lig h te r construction and with a simpli­ fied pulling unit. The Russians also investigated the po ssib ility of multiple row harvesters and claimed (11) that they were the f i r s t to build a multiple row harvester. When this was achieved was not indicated. Trends in the direction of increased capacity in the United States appeared as early as 1940 when a 12-ton l i f t e r topper was developed (3). This machine was se lf- propelled by a 90 H.P. diesel engine which drove the machine through chains to 16 pneumatic tired rear wheels. The li f tin g was accomplished by five "sticker" or "picker" wheels, one for each row of beets. The beets were removed from the wheels by metal bars which passed between the sharp spikes on the wheels. The economical applicability of this type of machine was extremely limited and re- 30 strlo ted to large size farms. A more recent machine of th is nature was developed In France. I t was designed by Ruhlmann to handle three rows simultaneously. firs t The machine participated for the time in demonstrations held in France in 1947. A description of this invention is given l a t e r on. The trend in England remained toward small units of simple construction. An analysis concerning this trend indicated that mechanization seemed to have been more com­ pletely carried out by the small growers during reoent years, which was largely to be accounted for by the advent of the lower priced unit machines. A survey (10) of the Northern E u ro p e a n beet producing area,v.hich was carried out during September and October 1948,revealed that about 30 different types of machines participated in demonstrations in England, France, Belgium, and The Netherlands. The names of those machines appear in the following list: English: Name Birtley-Sick Catohpole Minns Model S-SL Minns Model H W Murray Manufaoturer Birtley Co., Durham, England Catohpole Engineering Co., Suffolk, England Minns Manufacturing Co., Oxford, England Minns Manufacturing Co., Oxford, England Elstree Engineering Co., London, England 31 Name Robot-Hilleshog Salmon N.A.I.E. Prototype Manufao turer Transplanters, Ltd. Herts, England John Salmon Engineering Company, Essex, England National In s titu te of Agri­ cu ltu ral Engineering, Bedfordshire, England Frenoh: Caby G.S. LaGerbe Moreau Ruhlmann Ferte Verbyst Lolseau Cappelle Tuscher Munch J. Caby, Nord, France Ateliers de Construction, G.S., Seine, Franoe M. de Guillebon, Nord, France S.E.M.A.M., Nord, France A. Ruhlmann, Paris, France A. Ferte, Solssons, France (France) (France) (Franc e ) (France) (France) Danish; Hesse Lager Mern -2 Roerslev Madsamby Flemstofte Maskinfabrik, Fuglebjerg, Denmark Dameoo, Aalborg, Denmark Rasm Holbeck & Son, Odense, Denmark Madsamby, Aalborg, Denmark Belgian: Vandemelr Vassart Simples-de Saint Haubert G. Vandemelr, Battlce, Belgium Fonderies et Ateliers de Construction, Max Vassart, Ligny Etablissements Industrials et Commerciaux, Orp-Le-Grand, Belgium Dutch: Zeeland Firma W. Sehipper & Soon Goes, Holland I 32 Name Manufacturer Swedish: ■ Hilleshog Curt Howeller, Landskrona, Sweden Several American machines were also exhibited,In­ cluding the International, John Deere, Scott-Urschel, and Marbeet• The John Deere gave the best performance, under French conditions, of any of the machines, while the International harvester was favoured under so li conditions in Holland* None of the American machines did a present­ able job due to local conditions of the demonstration farm during the demonstration in England. Machines of 24 d ifferen t types were operated in Eng­ land during 1949 among which were 12 B ritish , two American, three French, five Danish, and two Dutch makes. These machines totaled 1922 as compared to 118 in 1946 and harvested 10.8 percent of the to ta l acreage as compared to *98 percent in 1946. A large variation of machines took part in the 1950 demonstration contest, most of which were in the fie ld for quite a number of years* There were no machines with en­ t i r e l y new principles, but various attempts, most of which were of l i t t l e significance, were made to improve on the older models. A new entry in the l i f t e r section that per­ formed very favorably was the Rational combined potato and 33 sugar b a st l i f t e r s , a discussion of these implements is given under the next section* II. Principles of Operation of Some Principal Present-Day Machines The following is a selectio n of sugar beet harvesting machines th at represent the popular p rin cip les of operation during recent years in the United States and Europe. A b r i e f description of the general p rin c ip le of operation of each machine accompanies the photo. Most of the machines are in experimental stage and are subject to frequent changes. They were selected in accordance with the various areas under which conditions they give favorable perform­ ances. A. American Maohines The In tern atio n al Harvester. Topping and l i f t i n g by this machine are accomplished in the following manner. A f u lly -f lo a te d or balanced topping u n it has a drag type "finder" or "feeler" to slide over the beet and gauge the amount of crown for removal, and, in th is manner r e g is te r the cutting for the immediately following ro ta tin g disk which does the topping. At th i s in s ta n t a transversely revolving fin g er device sweeps the tops from the dished topping disk and plaoes them in a row a t the side. 34 Following the topping u n it are two notched r o llin g coulters th a t cut the trash and reduce the sizes of the clods* The b e e ts , a f t e r being l i f t e d in the regular manner, are wheels* then passed to a cleaning trough with kicker This u n it is supplemented by what are known as canvas re ta rd e rs placed transversely to the trav el of the beet so th at they slow up the rearward trav el of the beets* Plate VIII. The International Harvester sugar beet Harvesting Machine* (Midwestern Area, United s t a t e s •) 35 Tine be eta then travel up the steep ly angled elevator f o r e ith e r d ire c t discharge Into the t r a i l e r c a rt or onto a special endless rubberized canvas belt^from which the beets are removed by hand while the unwanted m aterial Is discarded by the belt* The John Deere* the f i e l d , There are several types of machines mostof which are s t i l l in in experimental stage* The general principles of operation are, however, more or less the same* A two-unit o u t f i t is shown on Plate IX* The topping and l i f t i n g in th is system are done in separate operations. The topper (upper p icture) Is mounted on a tra c to r and has In addition a rubber spiked rotor, mounted a t the rear of the tra c to r above the ground. wheels, to clean the portion of the beets A curved kn ife, gauged by driven finder tops the beets in the ground* The tops are picked up by fingers mounted on a drum immediately behind the knife. They are disposed of in windrows of three or four rows each, by moans of a conveyor. The l i f t e r (lower picture) is pulled behind the to r and is driven from the power tak e -o ff. tra c ­ The beets are l i f t e d by two s p ir a l b ars, pitched into an elevator by a p a ir of kickey wheels* The elevator delivers conveyor b e lt for d i r t removal. them on a Another elevator delivers the beets onto a truok driven alongside the machine* 36 Plate The Karbeet. IX. The John Deere Sugar Eeet harv ester. (Kldwestern Area.) This machine consists or a large wheel with a wide rim containing rive rows or curved iplk es, spaced a t two Inches from oenter to center, mounted on a swing rrame. This frame supports the l i r t l n g plows which cut the 37 top root off and then engage the beets on the spikes. The topping knives, mounted between the rows or spikes a t the top or the wheel,sever the roots from the tops as the wheel Is turned. f i l t e r ro lls, The roots then tumble over a series or s lig h tly retarded by spring loaded b e lt curtains, and then f a l l Into a hopper from which they are carried by a potato chain-type elevator Into a vehicle running alongside. The tops are cleaned rrom the wheel by a series of strip p ers mounted below the topping knives, allowing them to f a l l on a cross conveyor, which discharges them into a windrow. 38 Plate X. The Marbeet Sugar Beet harvester. (Western Area, United S tates.) The Marbeet Kldget Is a tr a c to r mounted machine. A 30-inch diameter wheel with four rows of spikes Is mounted on a spring loaded swing frame mounted on the rig h t hand side of the tra c to r. Two overlapping power-driven disks 39 are used for topping. The roots are loosened and carried back along the side of the t r a c t o r to an elevator, which loads them in to a truck behind the tr a c to r . The tops are placed on a cross conveyor and windrowed. Plate XI. The Marbeet Midget Sugar beet Harvester. (western Area, ^United sta te s •) 40 The Scott-Urschel Is a t r a i l e d power-driven machine and operates on the principle of topping the beets when they are out of the ground, A p a ir of conventional gathering points which straddles along down the row l i f t s Just behind these points, the leaves. a p a ir of chain elevators l a t e r models replaced by V-belts) (in the grasps the beet tops a t the same time th a t the roots are loosened by small shares running beneath the row. The beets are elevated by t h e i r tops to a s e t of horizontal r o l l e r bars which position them for topping. The height of topping can be adjusted to s u it the operator’s d e sire . The tops are removed by power-driven c ir c u l a r discs and are then discharged a t the re a r of the machine. The beets can e it h e r be loaded d ir e c t ly into a truck, or, with the aid of a special windrowlng attachment, they can be placed in windrows. Considerable changes and additions had been made in the models that followed the one shown on Plate XII, the most recent of which Is the replacement of the r o l l e r bars by a p a ir of spring cushioned rods. 41 P la te XII. The Sc o tt-U rs ch el Sugar Beet (Eastern Area, United S t a t e s •) KarvesterT 42 B. European Machines. The Catohpole Is an Independently-steered one-row machine, power t a k e - o f f driven by a medium-sized t r a c t o r . Plate XIII. The Catchpole Sugar Beet harvester. Qgngland). 43 The main o h a ra o te ris tic la I t s topping mechanism. This Includes a small tracklaylng type of "feeler" or height finding u n it to bring the topping elements to the p osition f o r uniform action. I t receives I t s power from the tr a c t o r through gears and chain drives. The discs are h o riz o n ta lly c arried on spring-mounted brackets. The topping u n it Is suspended in the frame by means of a p a r a l l e l linkage. After topping the severed crowns and leaves are swept to one side by a spinner u n it having fle x ib le rubber beaters and the beets are raised by shares and conveyed to knocking r o l l s via a rod lin k conveyor. The beets tra v e l up the knockers which have spring t i n e s , and a f t e r the loose s o i l has been removed they arrive at a woodens la t te d conveyor to be disposed of. The l a t e s t new featu re of the machine is the device for c o lle c tin g the tops immediately a f t e r cutting in order to minimize the so ilin g th ereof. Harvesting and topping are accomplished by a combined performance. The "Moreau" Is a combined topper and l i f t e r . track-type f e e l e r u n it brings the ro o ts . A chain or the rotary cutting diso to The tops and crowns are swept aside, two following discs pare o ff more rubbish a f te r which l i f t i n g is done by plowing type f i t t i n g s . a ro ta tin g g rid , The beets are urged on Jolted upwardly to remove adhering s o il 44 and u l t i m a t e l y pass by a t r a v e r s e s i n g le line windrow. m u l tip l e delivery b e l t Into a t h a t can accommodate s i x to t e n rows In a This machine Is a v a i l a b l e row p a t t e r n s which are a l l in s i n g l e t r a c t o r power ta k e ­ o f f d riv e n u n i t s . MarMra’s L au u CamMaad Mm U m P la te XIV. as w e ll as The I.Ioreau Sugar Beet H a rv e s ter . (France• J 45 The Peter Stanton co n sists of a fro n t and rear assembly* The front assembly is mounted on a tr a c to r and is composed of a f e e l e r device comprising a multiple s e rie s of wheels which have serrated gripping edges* These wheels are spaced and f le x ib ly mounted with a strong spring in the assembly* They are fre e to rid e up and down the tops so as to bring the single fixed outting blade into correct r e la tio n f o r topping* The s e rra te d edges are to prevent the beets from being pushed over* Passing between the f e e l e r wheels as they ro ta te are a corresponding se rie s of rods which r e g i s t e r with the f e e le r wheel i n t e r s t i c e s in such a manner th a t they c le a r away tra s h and rubbish in order to keep the f e e le r device clean* The re a r assembly is c a rrie d by two pneumatic-tired wheals and Is a more or less conventional type of l i f t e r . 46 Plate XV. ----- The Peter Stanton Sugar % BeeE Harvester. (England.) 47 The Rational is available In three d iffe re n t models operating on the same p rin c ip le . Topping has to be done previously by a special machine. The special feature of th is machine Is the l i f t e r which consists of a power driven spinner with s p ir a l s te e l b ars. ta te s The *splnner ro­ ju s t above ground level, and the beets are engaged and pulled out by the rods. They are dlsoarded a t the rear of the spinner, where guide screens windrow the beets. A s o il scraper levels are to be l a i d . the ground where the beets The beets are loosened by two specially shaped shares, one for each row, and fro n t guide runners are used to d ire c t the beets to the shares. These machines can be changed to potato diggers by supplying them with special double digging shares. 48 Plate XVI. The Rational Sugar Beet Lifter. tDenmark . j 49 The Ruhlmann is a three row topping u n it which consists or a stem or standard affixed to the frame of the ma­ chine, This c a r rie s on i t s lower p a rt two small bars or connecting rods running h orizontally backwards in the form of a parallelogram. At the other extreme they are connected by an arched or curved member, which also c a rrie s the topper i t s e l f and the f e e l e r . The topper is a diagonal or slan tin g horizontal k n ife. The f e e l e r u n it is in the form of an open adjustable pan so as to bring the knife in c o rrect relatio n sh ip with the b eet. After topping, a single row. the leaves and crowns are formed into The beets are l i f t e d by a p a ir of plow- type l i f t i n g u n i t s , a f t e r which they are caught by what are variously described as a r tic u la te d forks and fork wheels in p a irs f o r a row. These d ir e c t the beets onto a shaking device to which a jerking motion is imparted. The beets are then discarded in c o lle c tiv e rows. 1 W M M lHfto-ltow “ U I m h ” T »w «t mm4 L ifter Plate XVII. The Ruhlmann Sugar Beet Harvester. (France.) 51 III. Purpose or Investigation A c r i t i c a l review or the s ta tu s of the more successful sugar beet harvesting machines of today reveals the following: 1. Sugar beet harvesting machinery has made con­ siderable progress during the l a s t eigh t years In com­ parison with the period p rio r to 1942. 2. Hie development and performances of the various machines have been strongly Influenced by the local c l i ­ matic and s o il conditions of the various sugar beet growing areas. 3. The a v a i la b il ity of hand labor in the various areas during the harvesting season has been a predomi­ nate control in the expansion toward t o t a l mechanization in the respective areas. 4. The economical j u s t i f i c a t i o n of mechanical har­ vesting has been largely r e s t r i c t e d to large growers, es­ p e c ia lly in the case of complete harvesting u n its . » 5. Most of the machines are of r e l a t iv e l y heavy construction.and the majority of them u t i l i z e units fo r the topping, l i f t i n g , separate cleaning, and loading operations. 6. Considerable amounts of d i r t are handled by the various machines during the plowing and l i f t i n g oper­ a tio n s . The e ffe c tiv e separation of the d i r t from the 52 beats i s s t i l l 7. s major problem. The majority or machines do not make use or the tops as a medium or l i r t l n g the beets out of the ground. 8. The e rre c tlv e saving and loading or the tops ro r use as forage* which i s or v i t a l Importance in many areas* i s not provided r o r in most or the machines. I t was mainly in view cerning the sta tu s or or the preceding r actors con­ sugar beet harvesters th a t th is work was commenced. The purpose was to in v estig ate the p o s s i b i l i t i e s of a new p rin ciple for the harvesting or sugar beets* with regard to i t s c a p a b ility of improving on the con­ ventional machines in the rollowlng resp ects: 1. Reducing and simplifying the u n its required to accomplish the removal of the tops from the beets* and the l i f t i n g and loading of both the tops and the beets at the same time. 2. Reducing the drawbar requirements by diminishing the amount of s o i l handled* and the depth of plowing during the l i f t i n g operation* and by u t i l i z i n g the tops to a s s i s t in the l i f t i n g of the b e e ts. 3. More effectiv e proportional removal of the crown by u t i l i z i n g the diameter-crown thickness relation* revealed by Powers in the r e s u lts The basic prlnolple of t h i s of an investigation (8). invention is based on the u t i l i z a t i o n of two large wheels to l i f t the beets 53 while they are loosened by a plowing unit, and to convey them to the c u ttin g u n it where the tops are removed. The wheels have f le x ib le rims and, when in position, are pressed against one another in such a way th a t they are compressed along the r e a r h a lf of th e ir circumferences and are sepa­ rated along the f r o n t h alf of th e i r circumferences• The tops are gripped a t the lowest point on the circumferences, and are released at the highest point a f t e r being s lic e d off from the b eets. 54 IV. A. Preliminary Design. Procedure The design of the experimental machine, which was s ta r te d during the beginning of the winter term of 1950, was continued and completed during the following spring term. An Isometric drawing of the component p arts of the experimental machine and several d e t a i l drawings were made to be used as guidance during the construction of the machine. Pig. 1 (a) shows the framework which was to carry the topping u n it and the beet and tops receiv er chutes. This framework mounts on the main framework and over the p rin ­ cip al wheels shown in Fig. 1 (b). Fig. 2 (a) and (b) show ideas envisioned fo r the construction of the p rin c ip a l wheels and Fig. 2 (c ), (d), and (e) some of the d e t a i l s . In Fig. 5 (a) are shown ideas envisioned fo r the plowing as well as the topping u n its . Fig. 3 (b) is a plan view of the main framework and Fig. 3 (c) is section XY through 3 (d) shows a th is framework. Fig. the section X*Y*, indicated on Fig. 3 (a ). These drawings are not described in d e t a i l here be­ cause many changes and additions were madeduring the a l construction of the machine. actu­ A more complete description of the principle of oper­ ation and of the various elements is given l a t e r . 55 Figure 1. 56 57 Figure 3, jm 58 B. Mathematical Aspects. A mathematical analysis or the kinematical features of the p rin cipal wheels was made be­ fore the actual construction was s ta r te d , fa c ilita te in order to the selection of the speed re la tio n between the forward movement of the machine and the ro ta tio n of the principal wheels. The equation of the locus of each point on the p e ri­ meter of the principal wheels re la tiv e to the ground can be derived as follows. Consider motion in the plane XOY and with OX and OY as reference axes as shown in Fig. 4 (a). Let the machine travel with uniform lin e a r velocity v p a r a ll e l to OX while the c irc le with radius AB rotates v.ith uniform angular velocity w, and l e t 0 be the i n i t i a l point of B. Let A* be the position of point A and B* the position of point B a fte r a time "t" has elapsed. Then from Fig. 4 (a): xx • vt (1) x s r / vt / r cos x * r / vt / r cos(180° - wt) y = r sin wt, t = 1 sin w r 0 (2) (2a) (3) 59 Fie Lin) Figure 4 (a). 60 Prom equations (1) and (2a) and (4): x = r / v sin w jr - r cos(w 1sin r “ w x 8 r / v 8ln w j - r / r2 - y2 r r x * r / v sin w which is 2.) r 2 “ / r 2 - y2 r (5) the equation fo r the locus of point B in terms of the coordinates x and y* The r e la tio n between x and y is dependent only of the variables v and w* I t can fu rth e r be deduced from equation 3 that point B performs a periodic motion around the x - a x is , with period T s 2 7T and amplitude L * 2a, w The lin e a r distance through which point B travels along the x-axis per revolution is obtained by su b stitu ­ ting © * 2 / / and t * 2 / / into equation (2), w x * r / v 2 // ~w / r cos 2 / / . = 2(r / 77* v) w (6) On Pig* 4 (b) Is shown the effect on the locus of point B when the re la tio n between v and w is varied* The change in the fora of the loop, which is formed below the x-axis, is of great importance, because i t reveals the fun­ damental principle on which the idea of th is invention is based* 61 m *0 Figure 4 (b). 62 The r a t i o of v * .9rw was f i n a l l y selected to be used in the transmission of the machine. The locus of B accord­ ing to this re la tio n is shown on Pig. 4 (c). This ratio enables an element (of small dimension) on the perimeter of the wheel, to perform the l i f t i n g operation in an approximate v e r ti c a l d ire c tio n , while the machine travels through a distance from point 4 to point 8 of the distance which is l/3 travelled during one revolution of the l i f t i n g wheels. lift , This consequently re s u lts in a vertical of the beets out of the ground with only a slight to-and-fro motion p a r a lle l to theline The width of the loop betweenpoints curve, of travel. 5 and 7 on the for constant lin e a r speed and constant angular motion, can be determined by calcu latio n of the respective x components for Bg and B^. Prom equation (2) x = r /v t/r c o s 0 • --# T 5 ■ • • ®7 - 7 ■ ’ ° r / v x 5 J T T >W - 77- / jZ " - 7 77- / r cos ( - I T ) T" (7) 63 tr7 = / . Z ZZ~ 6 w x7 s r From equat. / VX 7 ZZ” / r cos (-2 (7) and (8) x_ - x = v (5 77“ - 7 77“ ) / ° 7 w £ S’ x 5 X7 - (S) "1 = V 77" / r( / i " 3* w xr - x„ = r (ccs 2 7 / - cos o - 2 1 ) 7 73r - 1 v 77“ (9) The r a tio of v. and v for a desired value of (x5 - x7) can therefore be calculated. From equat. 1=3 * (9) ( . 36r - X ~5 X7) 77" A minimum value of (xr - x7)* for a maximum amount of approximate v e r tic a l l i f t during th a t in te rv a l, guided the s e l e c t i o n of the re la tio n between n, w, and r . 64 V- *f YU F ig u r e 4 ( c ). 65 C. Construction. A decision was f in a l ly made to build a one-third scale model instead of a f u l l size machine, and to in ­ vestigate the performance of th is nodel on the various types of vegetables which resemble sugar beets on an approximate one-third scale. The main reasons for the above decision were the following: 1. I t was doubtful whether the time available u n t i l the coming sugar beet harvesting season would be s u f f i ­ c ie n t for the completion of a f u l l size machine. season was available for th is 2. Only one in v estig a tio n . I t was anticipated that more t e s t s could be performed on d iffe re n t kinds of vegetables a t convenient in te r v a ls , 3. due to th e ir v ariatio n In growing seasons. A consideration of the economical aspects of the p roject Indicated an appreciable diminution In the to ta l expenditures in favor of a one-third scale model. 4. I t was expected that the performance of the model would provide worthwhile information, and a r e lia b le in d i­ cation, of the p r a c t i c a b i l i t y of the e s s e n tia l features of the nev; p rin c ip le , and th a t the a d a p ta b ility thereof on a f u l l size machine, would be s u f f ic ie n tly exposed. 5. An anticipated idea, to simplify the construction of the principal wheels by u t i l i z i n g rubber for the creation 66 of f l e x i b i l i t y , lacked information on the required c h a r a c te r is tic s of such a rubber m aterial. The manu­ facturing cost of the proposed rubber construction would have been r e l a t i v e l y high and uneconomical, especially where the rubber was s t i l l was with th is to be experimented with* It in mind that the finger system was designed as a temporary s u b s titu te , by which a v ariatio n in the peripheral pressure of the p rin cip al wheels could be accomplished. The decision on a smaller scale had another advantage here, In that I t would make the construction of the finger system more e a sily fe a s ib le , by allowing the use of readily procurable m aterial and equipment* 6. More d ir e c t information on the a p p lic a b ility of the prin cip le in the harvesting of sugar beets could be obtained from a specially designed hydraulic pulling mechanism. This design provides the r e g is tr a tio n of: (1) the maximum amount of p u ll that can be exerted on the tops of individual sugar b eets; (2) the required p u ll to lift the beets f o r various depths of plowing or loosening of the 8o i l ; (3) the required side th ru st on the leaves In each of the above cases* 7, I t was, however, duly re a lise d that some of the features of the performance of a f u l l sise machine would be f o r f e ite d ; but i t was improbable th at these would cause any s ig n if ic a n t defective influence on the performance of 67 the model as a re lia b le source of information on the p rin ­ ciple under in vestigation. The f in a l product of the model is shown on Plates 1 and 2. The machine consists of the five principal units in­ dicated by the l e t t e r s A, B, C, D, and E. Each u n it w ill be described separately. The plowing u n it (A) was designed to provide a system which would allow for the adjustment of the s o il loosening mechanisms, over a range of depths and forward and r e a r ­ ward po sitions, below, and to the rear of the principal wheels. The linkage system also enables more clearance of the machine above ground level when the machine is not operating. I t was furthermore endeavored to cause the breaking up of the s o il with th i s system, in such a manner, that the loose s o il would follow the curvature of the principal wheels for a b r ie f distance, during which time little or no r e la tiv e motion between the gripped vege­ tables and the rubber rims would occur. Some of the elements of this u n it that were used during the t e s t s , are shown on Plate 3. 68 Plate 1. (L eft-sid e v iew ) 69 Plate 2. (Right-side View). 70 P la te 5. (Plowing Unit.) 71 The pulling: and l i f t i n g unit (B) consists of a pair of p r in c ip a l wheels by which the pulling and elevation of the vegetables are accomplished• Each of these wheels consists of a hub to which six spokes of angle Iron are welded, two c i r c u l a r bands of f l a t s te e l reinforcement, a f l e x i b l e perimeter of rubber tubing with a s t e e l core, and a finger system which combines the perimeter and the in te r n a l framework. The wheels are mounted in such a way that they are pressed against one another along the rear half of t h e i r circumferences and are separated in f r o n t. The bearings of the axles of these wheels are provided with set screws by which the shafts can be t i l t e d . This enables a v a r ia tio n in the relativ e i n i t i a l points of con­ tact of the wheels. A v a ria tio n of the position of the rubber bands on the f in g e r s , r e l a t i v e to the pivoting points, causes a change in the peripheral s tif f n e s s of the rubber rims. This consequently provides a control on the pressure ex is tin g between the two rims when the wheels are mounted in t h e i r proper position. This variation enables a study of the optimum pressure required for the effective l i f t i n g of the vegetables. Two types of rime, the descriptions of which follow, were f i n a l l y selected a f t e r some experimentation with various rubber tubes and s te e l cores. 72 Plate 4. (Pulling and Liftine Unit.) 73 1. A spring s t e e l wire core consisting of two fiv e- sixteenths inch rods is pushed through a rubber tube of one inch O.D, and a quarter of an inch I.D, The rods are fixed to the s t e e l fin g e rtip s with "thimbles", which, at the same time, keep one of the rods on the inside c i r ­ cle of the other rod. This construction provides a f l a t thrust surface between the two rims, and permits the s te e l rods to s lid e through the holes in the " thirablesw, in or­ der to compensate for the variation in the circumference when the wheels are pressed into position, 2, I t was realized that some d i f f ic u l t y might be experienced with the rotating of the rubber around the wire core in construction No, 1, A thin f l a t bar would probably have been more e f f e c tiv e, but would require special manufacturing i f spring s te e l were to be used. It was therefore decided to substitute cold rolled s te e l for the spring steel,and to find out whether i t would provide the required f l e x i b i l i t y in the specific construction. The l a t t e r construction was f i n a l ly used in the machine as i s shown on Plate 4, The cutting mechanism (C) is carried on a separate framework which Is mounted over the principal wheels and i s bolted onto the main frame. I t consists of: (1) a pair of spring cushioned s t e e l bars with pivoting units at one end close (2) to the circumferences of the principal wheels; two c i r c u l a r floating discs mounted on the free ends 74 of the bars; (3) a pair of rubber disc feeders, one of which Is power-driven from a ground wheel. These units are shown on Plate 5. Hie s te e l bar system Is held a t an angle above the perimeters of the principal wheels by two springs extending from the upper frame, and which are balanced by a piece of f l a t rubber. The other end of the tube is fixed to the chute. The object of the slanted position of the bars is to compensate for the variation in distance of the crowns of the beets to the rubber rims and to guide the crown of each beet to the cutter discs, irrespective of this v a r i ­ ation. Beets that are high out of the ground are lik e ly to be gripped close to the crown. Such beets would press the cutter mechanism guides downward to conform with the rubber rims. The amount of downward pressing depends on the distance of the crown of the beet from the rubber rims. The variation in this distance is d ire ctly related to the i r r e g u la r ity of beet heights above the ground. The ex­ perimental unit was designed to cope with a range of two inches in crown height. The handling of the roots and tops a f t e r separation is accomplished by two chutes, which, in the f u l l size machine, would deliver the products onto side-drawn trailers or trucks. The chutes on the model are provided only to prevent the material from interfering with the 75 Plate 5. (Cutting Mechanism.) 76 operation of the machine, because the loading operation was considered as of minor Importance in the present in ­ v estigatio n. Details of the c u t t e r units are shown on Plate 6 (A Sc B). The power wheels (D) are shown on Plates 1 and 2. The wheels are ten Inches in diameter and have solid rubber rims. The b e lt pulleys are fixed to the hubs of the wheels and r o ta te with the wheels on stationary s h afts . The wheel shown on Plate 1 drives the principal wheels which are connected by means of a universal j o i n t . The other power wheel (Plate 2) drives one of the disc feeders of the cutting u n it. This specific design of the power u n i t was decided upon to secure the power wheels as close as possible to the prin c ipa l wheels so that: 1. Ihe principal wheels, guided by the power wheels, would follow the p ro file of the s o i l down the row, with a minimum amount of deviation from i t . 2. Transmission would be possible f o r various posi­ tions of the power wheels when adjusted to bring about d i f f e r e n t heights of the principal wheels r e l a t iv e to the ground. 3. The e f f e c t of the front wheels on the re la tiv e height of the principal wheels would be minimized. The fro n t guides (E) are the ones that were f i n a l l y constructed as a r e s u l t of experimentation with guides 77 # A B # • # D # •• • • Plate 6« Details of Cutting Units (A 2c B) and of Front Guides (C 2c D)» 78 Plate 7, (Front Guides.) 79 shown on Plate 6 (D). The l a t t e r consist of conventional duck-foot shov­ e l s , with one of the wings removed, and spring s t e e l rods. These rods, when the guides are mounted, extend to the inside of the f le x i b le rims. members, Specially-shaped sheet iron (Plate 6 (C) and Plate 7), which cover the rubber rims along the entering passage of the leaves, replaced • the rods in the f i n a l construction. D. Preparation of Test Crops. An area of land was prepared while the machine was under construction and c a r r o ts , were planted a t i n t e r v a l s . red beets, and turnips The s o i l varied from a clay loam to a sandy clay and was heavily disked in order to break doiyn the clods to a fine seedbed str u ctu re . The vegetables were planted in rows, 28 inches apart, with a hand-push garden seeder. of 30 rov/s of c a r r o ts , The t o t a l crop consisted 30 rows of beets, turnips, each 80 f e e t long. and 20 rows of An altern ativ e sequence of 10 rows of carrots and beets was used to compensate f o r the v ariatio n in s o i l s tr u c tu re . The turnips were planted l a t e r in the season. Excessive ra in caused heavy and rapid vegetable growth, and also of weeds which were present in an exten­ sive assortment. The plot was cultivated stones and large clods were removed. two times, and 80 The construction of the model was completed toward the end of August, a t which tine the f i r s t section of carrots and beets were ready for harvesting. However, the wet condition of the s o i l delayed the f i r s t t r i a l for a few weeks. I t also became apparent that a highly impervious sub-soil was present. This resu lte d in the drowning of the turnips which were planted in the lowest section of the area. The growing of the beets was very ir r e g u l a r ; the sizes varied from two inches in diameter to five inches In diameter at the time the f i r s t t e s t was performed. The vegetables were thinned by hand to an approximate fiv e-in ch spacing In the row, and the la rg e s t ones were removed a t I n te rv a l s . The f i r s t t r i a l was f i n a l l y run with the condition of the s o i l s t i l l r e l a t i v e l y wet. The condition of the vegetables was the main fa c to r against fu rth er postpone­ ment. A section of the land j u s t before the t e s t s were commenced is shown on Plate 8. Plate 8« (Section or Vegetable Land.) 82 E* Testing and Results* Hie following is a description of each of the tests that were performed* Test No* 1* Object: To investigate the performance of the front guides and the single and double system shovels* Equipment: 1. Bolens* Kuskey Road Master tra c to r (used in a l l tests*) 2. Experimental machine with only the front guides, plow­ ing mechanism, and pulling supports assembled* Procedure: 1. The single shovel system was f i r s t with no vegetation* tried out on so il A conventional goose-foot type of c u ltiv a to r shovel was set ai two inches depth and the f r o n t guides were spaced three inches a t the points* 2* The pulling supports were removed and the shovels were adjusted to a plowing depth of three inches* 3. The single shovel system was replaced by the double shovel system. Goose-foot type shovels with the wings removed were set to plow at a depth of five inches* 4* The first t r i a l on carrots was f i n a l l y run a f te r the shovels were readjusted to a depth of three inches and shifted to a more rearward position. 5. The front guides were adjusted to a four inch spacing for the t r i a l on the red beets whioh followed the test 83 on the c arro t s • Results: The hard crust or the s o i l caused the forma­ tion of clods which s ta r te d to accumulate against the pulling supports and the shovel beams. This was s l ig h t l y Improved by the removal of the pulling supports. Wet s o i l was brought to the surface with the shovel s e ttin g a t three Inches depth. The double shovel system brought a large s lic e of wet clay to the surface when plowing at a depth of five inches and the machine travelled only a few f e et before the wheels of the t r a c t o r s tarte d to spin. ted that This indica­ the frame construction was strong enough to stand maximum p u ll without the aid of the pulling sup­ ports • The t r i a l on the carrots showed the following: The combined action of the front guides and the leaves f a c i l i ­ tated the steering of the machine considerably. machine The vcs kept on the row with almost no d i f f i c u l t y . The performance of tfce front guides as f a r as gathering, liftin g , and guiding of the tops were concerned showed great promise. The tops were released by the guides in a narrow s t r i p , bent s li g h t l y forward. Hie s o i l was well broken up on each side of the carrot row by the shovels. Some carrots were l i f t e d along with the s o i l end were removed by hand. The others that r e ­ mained in the ground were loose enough to be pulled out by two f in g e r s . D if f ic u lty with the blocking up of the s o i l was again encountered even though the plowing was done a t a depth of three inches. The t r i a l on the red beets again showed a s a t i s f a c ­ tory performance of the front guides but blocking up occurred more rapidly. Remarks; 1. I t was easily perceptible during th i s t e s t that the e ffe c t of the s o i l c h a r a c t e r is t i c s on the performance of a machine of this nature, makes the use of a one-third scale model undesirable for actual tests. This was true also in regard to the v ariatio n in size of the vegetables which was not of a one-third dimension. 2. The r o t a t io n a l action of the power wheels promoted the accumulation of the s o i l . This could be Improved by providing the wheels with guards. 3. The width of the shovels could be reduced consider­ ably. 4. The double shovels system appeared to be more suitable for the l i f t i n g 5. of c a r r o ts . No s o i l looseners are required fo r the l i f t i n g of the beets• 6. The shovel beam system should be changed to enable more rearward adjustment. 85 Test No. 2. Object} To Investigate the performance of the pulling wheels, c u ttin g mechanism, and guides on red beets. Equipment: Complete machine except fo r the s o i l loosen­ ing mechanism. Procedure: 1. Guides were s e t for maximum fro nt clearance. 2. Operating height of pulling wheels was adjusted to two inches above ground leve l. 5. Speed r a t i o v = .9rw (Approximately). 4. Half-an-inch clearance between knife guides, and the shafts in the 5. third hole from the rear. Knife feeders set a t half-an-inch to the rear and h alf-an-inch above the knives when in th e ir upper p o sitio n . Feeding speed of driver was the same as the circumference speed of the large wheels. 6. Knives, l a t e r in the t e s t , were readjusted to the most rearward position. 7. 8 . Tests were run at various speeds of the tr a c t o r . A t e s t was performed on the carrots with no changes made on the model. Observations: 1. The condition of the s o i l was such th at the power wheels of the machine caused a subsidence of the ground of approximately one inch. «Yet clay stuck to the c a r ­ ro ts when pulled out by hand. Age of vegetables at 86 the time this te s t was made was 98 days. 2. The machine appeared to be slightly top-heavy in the absence of the plowing mechanism. 3. The power wheels had no d ifficulty in driving the pulling wheels as long as the machine was not rocking sideways• 4. The front shovels appeared to be set too wide apart and the narrowing of the guides was too rapid. 5. The downward action of the perimeters of the large wheels, with no horizontal movement, forced some of the leaves down as soon as they made contact with each other. 6. The guides did not offer enough protection. yost of the tops were dragged forward by the guides, slipped through them, and were pressed down by the pulling wheels. 7. Some beets were properly gripped by the wheels and no d if f ic u lty was encountered with the extirpation of same. 8. The beets kept their position perpendicular to the perimeters of the wheels while elevated but a ll but two stopped at the entrance of the knife guides. The two that passed through were well handled, the tops being sliced off very effectively. 9. The presence of the tops between the perimeters of the pulling wheels advanced the separation of these 87 wheels two to three Inches. This had the result that the wheels lost their grip on the tops before the beets were fed through the knives. The i n i t i a l grip of the wheels was effective and could occur at a la te r moment. 10. No time was available for adjustments for the te st on the carrots. The guides performed better in this t e s t and most of the tops were pulled off while the roots remained in the ground. Tos t No. 3. The following changes were made due to observations during the second run: 1. The shaft bearings of the large wheels were furnished with set screws so that the inclination of the shafts to the horizontal plane could be varied. 2. The set screws were adjusted, after the main wheels were mounted, so that these wheels separatee approxi­ mately two inches l a t e r at the top and made contact two inches la te r at the bottom. 3. The central link of the universal Joint was also shortened to accomplish the above required departure and contact points of the outer rims. 4. A good idea of the required angle of the shovels was conceived, so that the adjustable brackets were elimi­ nated* The shovels were solidly mounted onto the beams 68 and were chanced in form in order to provide rainimum obstruction to the loosened s o il. 5. The height of the main wheels relative to the ground ..as decreased due to the t i l t i n g of their shafts. It seemed advisable during the previous test to have the nain wheels operating approximately half-an-inch higher than was the case at that time, Wooden stops for the power shafts were installed to obtain this height. 5. The position of the f l a t piece of rubber tubing that counteracted the spring tension on the cutting mech­ anism was changed which resulted in a freer action of the knife guides. 7. The rubber bands on the main wheel construction were replaced by heavier ones. 3. The front guides fcr the gathering of the tops were replaced by solid metal strips to prevent tops from sliding through, as was experienced with the rod con­ struction, and to eliminate early contact between the leaves and the perimeters of the main wheels. 3. The two-beam system of so il loosening mechanism was mounted onto the machine. three-inch depth and the a behind the a The shovels were set at a section members were fixed frame pieces to provide two inches of extra clearance between the shovels and the main 89 wheels• 10* The chute for the cut-off leaves was replaced by a shorter one without a leaf catcher In an e f f o r t to eliminate choking up of cut-off leaves. Results: (Trial on carrots). 1. The water content of the soil was higher than during the previous t r i a l s due to rain during the week when the adjustments were made. 2. This resulted in an approximately similar amount of clodding as was experienced during the second te s t . The extra clearance provided seemed to have no ef­ f e c t on this problem. 3. A few carrots were l i f t e d before the blocking of the soil developed and most of them were handled s a t i s ­ factorily by the guides anc the knives. The leaves, however, blocked up against a sharp point member below the cutting disks. The leaves and the blocked-up soil were removed and again the f i r s t few carrots were pulled out, l i f t e d and the tops cut off. Eut blocking- up started eventually again at both places. 4. The clodding up of the s o il was partly overcome by the removal of one of the plow beams. But the r e ­ maining shovel, operating alongside the row, did not sufficiently break up the soil in the row. Conse­ quently most of the leaves were now pulled off by the 90 wheels while the roots remained in the ground. A few carrots were pulled out, but most of them ob­ tained a backward position with respect to the perimeter. I t was not possible for the feeding disks to grasp these carrots and they blocked up when they made contact with the knives. 5. Hie new rubber bands developed enough pressure in the perimeters of the main wheels for a firm grip on the leaves. Conclusions: 1. A three-inch clearance between shovels is not suf­ f i c i e n t to prevent clodding up of a soil of this condition or to permit free passing by of the s o il. 2. The pulling action of the wheels on the carrots as­ sists the upward movement of the whole slice of s o i l , which eventually results in blocking up. 3. The backward adjustment of two inches of the beams did not make any appreciable difference in the block­ ing up of the s o i l . 4. The feeding disks of the cutting mechanism should be advanced away from the knives to make an e a r l i e r grip possible• 5. The performance of the altered chute was satisfactory. 6. I t appeared as I f longer fingers on the disks would improve the cutting process. 91 7• The performance of the front leaf guides was very s atisfacto ry on carrots. A t r i a l on red beets showed, however, that these guides were s t i l l not capable of elevating the leaves close to the ground high enough to enable the wheels to grip them. Another observation during th is t r i a l was that the wheels had no d if f ic u l ty in l i f t i n g beets, properly gripped, without the aid of a soil loosener. a. I t was decided that i t might be worthwhile to re­ place the two-beam plowing system by a single-beam system in the center of the row and to move i t still further to the rear. 9. The lengths of some carrots were over seven inches and caused trouole at the cross-bar of the feeding disks. I t would be advisable to change the bar In order to cope with these extremities in length. Test No. 4. The following changes and adjustments were made for this t e s t . 1. The concerned member of the cutting mechanism was changed to allow more clearance for the leaves after being cut off. 2. A single, center plowing system was mounted onto the frame• 3. A new set of rubber disks with longer fingers was 92 mounted, 4. The wooden stops were removed to Investigate the per­ formance of the wheels a t a s t i l l lower level. 5. The rubber disks were advanced three-eighths of an Inch away from the knives. Results: 1. 'Ihe moisture condition of the s o i l did not seem to have improved appreciably. 2. The performance of the single-beam plowing system proved to be less favorable than the two-beam system in spite of the increased clearance. Rapid blocking- up occurred. 3. Ihe f i r s t few carrots were pulled out and elevated, but some of them were grabbed so close to the roots that they could not enter the opening between the knife guides. 4. A few went through between the disks and the leaves were cut off, but the carrots f e l l back against the disks• Conclusions: 1. I t was more obvious during this t r i a l that the rapid blocking-up of the s o i l against the suspended beam members was mainly due to the combined action of the wheels and the shovel. Ihe s o i l was loosened by the shovel more or less instantaneously with the commence- ment of the upward movement of the carrot, caused by the pull on the leaves. This resulted in a higher l i f t of the s o il before i t starte d to break up and f a l l down, with the r e s u lt that most of the soil was carried along up against the beam u n t i l i t h i t against the suspended brackets. The wet condition of the s o il encouraged this action. This indicates that the loosening of the s o il should be applied in such a way that i t w ill allow a minimum amount of l i f t i n g action. The type of loosener should therefore be reduced in width to perform a mere cutting action through the s o il. The two-beam system ought to be used and more clearance should be allowed. No trouble was experienced in guiding the tops to the main wheels as long as the tops were standing up, but some of the leaves on the ground could not be picked up. I t night be advisable to use two extra rods in front of the guides to take care of the fallen down leaves. The height of the main wheels should not be lower than two inches above the ground level. The disks used in t r i a l No. 2 did a b e tte r job and were closer to the right position than the type used in t r i a l No. 4. 94 To8 1 No• 5« Objec t > 1. To Investigate the r e la tiv e position of the s o i l - loosening mechanism to the main wheels and frame t h a t would eliminate clogging and blocking up of the s o i l under the prevailing conditions. 2. To observe the performance of other types of disk feeders a t the cutting mechanism. Procedure: The cutting mechanism was taken apart and the crossnember behind the knives was changed to allow for maximum clearance f o r the leaves. The side springs were shortened to decrease the side stiffness of the guides. Two rubber disks o f camel-back rubber were inserted. Four s o i l looseners were made from f l a t iron bars of d i f f e r e n t thickness and were supplied with spacers that would permit the looseners to be mounted up to ten inches behind the main wheels. The f i r s t above p o siti o n . run was started with the looseners in the The rubber bands appeared to have lo s t some of t h e i r tension and were shifted to the position of maximum pressure between the perimeters. The s o i l was broken up f a i r l y well although a few of the carrots which remained in the ground, required some pulling in order to be l i f t e d . Only a few c a r r o ts , however, were l i f t e d by 95 the wheels* too l a t e I t was evident t h a t the s o i l was broken up to be of any help to the l i f t i n g by the wheels. The wheels were performing very well and most of the leaves W9re pulled off while the carrots remained in the ground. Some slipping occurred, in cases where the leaves were strong enough, before the carrots were pulled out. These carrots were hanging down and could not be grasped by the feeders. The s o i l looseners were then adjusted to an eightinch clearance but this position had the same r e s u lts on the l i f t i n g . enced so f a r . No blocking up of the s o i l was experi­ More adjustments of closer and narrower positions were tr ie d out, from which i t was found th at the best performance for the present construction of the machine, when equipped with the looseners that were tried out during this trial, was with a six-inch clearance be­ tween the main wheels and looseners and three inches be­ tween looseners. this p o sition . Blocking-up j u s t s ta r te d to occur in Some carrots were s t i l l l e f t behind by the wheels but not so many as in the previous runs. Heavy clogging against the framework occurred when the looseners were moved closer to the wheels. I t was cle a r th at the problem was mainly due to the limited height of the small-scale machine above the ground. t e s t was performed under severe cold conditions. This 96 Conelualons: 1. I t was cle ar from the observations that a re-design of the re a r p a rt of the framework,that supports the loosening mechanism, allow fo r is e s s e n tia l. This design should the shovel beams to go down along each side of the p a ir of main wheels in such a p o sitio n , and they should be of such a form; that the looseners . attached to them, would s t a r t to break up the s o il almost v e r t i c a l l y under the center of the p a ir of main v/heels and a t an approximate depth of four in­ ches, The shape of the looseners should also be of such a form th a t i t w ill tend to make the broken-up s o i l follov. the curvature of the main wheels fo r a few inches. 2. This w ill require a wider spacing of the power wheels which should have no appreciable influence on the o v erall performance of the machine. This statement is based on observations made on the influence of the v a ria tio n in height of the main wheels on the performance of same. The main idea fo r the present design was to havo the main wheels follow the p ro file of the ground as close­ ly as possible. The r e l a t i v e p osition of the wheels along the length of the machine should be maintained. 97 3. The slipping of the power wheels that occurred now and than when the machine t i l t e d over to one side or other, due to the unevenness of the s o il,w ill be elimi­ nated by the wider spacing of these wheels and the increase in weight of a larger size machine. 4. I t seems to be necessary, as far as the performance of the cutting mechanism is concerned, that the roots shoulc be grasped a few inches before they reach the knives and be carried along u n ti l the tops are sliced o ff. I t may be possible to accomplish this by the use of two small V-belts or larger and cone-shaped rubber disks. I t seems also advisable that both sides should be power-driven. 5. I t was observed before the l a s t te s t was commenced that the carrot leaves had flattened out much more, due to th e ir age. This handicapped the performance of the front guides to a certain extent,and indicated that i t would not be worthwhile to perform any l a t e r te s ts. The carrots were already over 90 days old. The lim itations of the small-scale machine was another facto r that supported the decision that I t would be of very l i t t l e and changes. benefit to spend any more time on t r i a l s 98 Although unfavorable weather conditions wore a great handicap to the experiment as a whole, i t was never­ theless f e l t that valuable Information about the principle of the machine was obtained^and th a t the small-scale model served i t s purpose s a tis f a c to r ily especially from an economic viewpoint. The experience gained during the construction and t r i a l s w ill be of great value in the design and con­ struction of a fu ll-s iz e machine. V. Suggestions for Future Investigations The Cutting Mechanism: The crown-diameter relatio n , which was found to ex ist by Powers (8), between the diameter of sugar beets and the thickness of the crown was not made use of in the experimental model. This experimental machine was trie d on carrots and red beets so that the above infor­ mation was not applicable. A method by which this r e la tio n can be u tiliz e d is shown in Fig. 5 (A) and Fig. 5 (B). of th is cu tter unit is The basic principle the same as that used in the ex­ perimental machine. The guides, B, which prevent the crown of the beet from sliding through, and which guide the beet to the knife 99 Fia f it .xm Fife., 5 (A and B) oox 101 are mounted In the same manner as in the model. Two add itional guides, C, are used in this construction to change the height of cut re la tiv e to the guides, B, in accordance with the diameter of the beets. These gauge rods, C, run p a r a ll e l to the guides, B, and about two inches above them. They pivot around s h a fts, D, which are flo a tin g with the guides, B. The rods, C, are held in position of smallest clearance between them by springs below the c u t t e r disks, A. Hie rods, C, are forced open when the beets enter between them and slide up along the guides, B. The rods, when pushed open, in turn activate the c u tte r disks. The diameter of the beet a t i t s point of contact with rods, C, w ill therefore be indicative of the amount of crown th at the c u tte r disks w ill remove. These sketches were drawn only to demonstrate the p r in c ip le . Supervision should be made in the actual construction fo r the adjustment of various re la tiv e posi­ tions of the members concerned. P rincipal Wheel Simplification: The envisioned sim plification of the large wheels, which was mentioned during the discussion of the reasons f o r the choice of a one-third scale model,is demonstrated in Fig. 5(C). The f le x ib le finger systems in the experimental model are replaced by endless rubber s t r i p s , C, of special cross­ 102 section* These rubber s tr i p s f i t firmly over endless metal tubes, B, of sem i-circular cross-section* Each tube is held in position by four or six spokes (of angle or T-iron c ro s s -s e c tio n ), mounted on a cen tral bush as was done in the experimental machine* Pig. 5 (D) is a cross-section of the perimeters, a t the point of maximum compression along the rear half of the circumferences, which would provide the same amount of front clearance as was accomplished by the construc­ tion used in the experimental machine* Hydraulic Pressure L if te r : A special Instrument which was designed to obtain more information on the c h a ra c te ris tic s of the rubber required, that was to be used in the simplified construc­ tion of the p rincipal wheels, is shown on Plate (9). A consists of a hydraulic cylinder, cator with accessories* Unit and a pressure indi­ The piston of the cylinder is connected to the Unit B by a s te e l rod which runs inside the pipe and rack of Unit C* The cylinder r e s ts on top of the pipe and can be l i f t e d by the gear system in Unit C. Unit B consists of two lever arms held together by a heavy spring* The free ends of the arms are provided with rubber pads as shown* A calibrated ru le r runs p a r a lle l to the heavy spring and enables the determina­ tion of the pressure, between the rubber pads, exerted by the crank system* 103 104 Fig, 6. The purpose of this design was to investigate: (1) The amount of vertical pull required to l i f t sugar beets out of the ground when the leaves are engaged be­ tween rubber rims by which the pulling i s accomplished; (2) The variation inthe pull required alongside the row of beets is loosened up to depths of i.e ., and nine inches; three, six, when the s o il (3) The horizontal side pressures that must be exerted on the rubber rims to accomplish extirpation under the various conditions previously mentioned. Fig. 6 shows an isometric drawing of the framework that was constructed and on which the hydraulic unit was mounted. I t was not possible to obtain any data during the 1950 season due to early snow that f e l l before the con­ struction was completed,and because of the wet condition of the s o il at th at time. No information concerning an investigation of this nature was found in the bibliographical review of this subject. I t is f e l t that valuable information could be obtained with th is instrument; especially in connection with the economical aspects of the power requirements of present-day sugar beet harvesting machinery. 106 VI. Acknowledgments The author wishes to express his appreciation to the followings Professor H. P. McColly under whom this ln v e s ti-' gation was commenced, and Dr. W. M. Carleton fo r his guidance and help in carrying out the pro ject. Messrs. G. W• French, C. M. Hansen, and other members of the s t a f f fo r th e ir Interest and suggestions. Mr. Y7. E. S plinter fo r his assistance during the f ie l d te sts. Mr. J . B. Cawood and a ssistan ts fo r th e ir coopera­ tio n in the Research Laboratory and advice during the construction of the model. 107 LITERATURE CITED 1. Cannon, R. M. 1948 Sugar Beet Harvesting In the Intermountain Area. 2. Ag. Eng. Vol. 29, pg. 482. Farm Implement and Machinery Review. 1926 Vol. VII. Gratton's Sugar Beet Topper. June. Pg. 190. 3. Vol. 66. 1940 The Complete Harvester In Sight. Nov. Pg. 610. 4. Vol. 72. 1946 How Russia Has Tackled the Design of a Combined Sugar Beet Harvester. Sept. Pg. 433. 5. Vol. 73. 1947 Can Sugar Beet Harvesters be Fully Mecha­ nized. 6. Oct. Pg. 581. McBlrney, S. W. 1947 Sugar Beet Harvester Development In 1947. Annual Report Sugar Beet Mach. Inv. U. S. Department or Agriculture. 7. 17 pages. Myrick, Herbert. 1907 The American Sugar Industry. Company, S p ring field, Mass. Orang Judd Pg. 100. 108 8. Powers* J . B. 1940 Basic Principles Used in the Development of an In Place Variable Cut Sugar Beet Topper. Am. Soc. Sug. Beet Tech. Proc. Pg. 2 6 6 . 9• Smith* Dudley 1948 Sugar Beet mechanization and Implements f o r Puerto Rico. Association of Sugar Producers of Puerto Rico. 10. Sraith , F . B. 1948 Report of Survey of Northern European Beet Producing Areas. The Beet Sugar Develop­ ment Foundation. Fort Collins* Colorado. Pg. 23. 11. Walker, 1948 H. B. A Resume of Sixteen Years of Research in Sugar Beet Mech. Ag. Eng. Vol. 29. Pg. 425. 12. Ware, L. S. 1880 TCie Sugar Beet. Philadelphia. 13. H. C. Baird & Company* 323 pgs. Wilding, R. 1926 Farm Imp. & Mach. Rev. Pg. 625. Vol. LII. October. 109 REFERENCES 1* A gricultural Engineering. Vol. 13, Pg. 120. 1932 2. Sugar Beet Machinery Development. Armer, Austin A. 1942 Cost or Harvesting Beets with a Manual Sorting L if te r Machine. American Society of Sugar Beet Technologicts Proceedings. Pg. 260. 3. _______ 1946 Some Aspects of Commercial Scale Sugar Beet Harvesting. Tech. Proc. Am. Soc. Sug. Beet Pg. 495. 4. 1948 The 1947 Mechanical Harvesting of Sugar Beets. Agrlcultural Engineering. Vol. 29, Pg. 482. 5. Balner, Roy. 1940 Sugar Beet Harvester Tests, 1938-1939. Am. Soc. of Sug. Beet Tech. Proc. . Pg. 274. 6. Blackwelder, E. F. 1948 Development of the Marbeet Sugar Beet Harvester. 29, Pg. 481. Agricultural Engineering. Vol. 110 7. Buschlen, M. 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Vol. LXIII. 25. 1938 A Sugar Beet Harvester with Novel Features. Feb. Pg. 975. Vol. LXIV. 26. 1938 The Catchpole Sugar Beet Harvester. July. Pg. 285. Vol. LXIV. 27. 1939 Demonstrating the Catohpole Sugar Beet Har­ v e s te r. Jan. Pg. 905. Vol. LXV. 28. 1939 Sugar Beet Harvesting Machinery Tests. Pg. 535. Sept. 113 Vol. LXV. 29. 1940 New Construetlve D etails of the Catchpole. Sugar Beet Harvester. April. Pg. 1143. Vol. LXV. 30. 1940 The Moreau Sugar Beet Harvester. April. Pg. 1149. Vol. LXVI. 31. 1940 The Complete Harvester Is In Sight. Nov. Pg. 610. Vol. LXVII. 32. 1941 How the Catchpole Sugar Beet Harvester has been Improved. Nov. Pg. 614. Vol. LXVIII. 33. 1942 Details of the New Catchpole Combined Sugar Beet Harvester. Sept. Pg. 391. Vol. LXIX. 34. 1943 U. S. Sugar Beet Mechanization. May. Pg. 52. Vol. LXIX. 35. 1943 Producing the Catchpole Sugar Beet Har­ v e s te r. Pg. 313. Vol. LXX. 36. 1944 Martin’s New Tractor Sugar Beet L i f t e r . Aug• 37. Aug. Pg. 302• Vol. LXX. 114 1944 I n s titu te A c tiv itie s . Nov. 38 . Pg. 565. Vol. LXXII. 1946 How Russia has Tackled the Design of a Combined Sugar Beet Harvester. Sept. Pg. 433. Vol. LXXII. 39. 1946 New Approach to One Way Plowing and Root Collection. Sept. Pg. 440. Vol. LXXII. 40. 1946 Record Demonstration of Sugar Beet Har­ v e sters. Nov. Pg. 635. Vol. LXXIII. 41. 1947 Can Sugar Beet Harvesting be Fully Mechanized. Oct. Pg. 581. Vol. LXXIII. 42. 1947 The Newest Developments in Sugar Beet Harvesting Machinery. Nov. Pg. 674. Vol. LXXIII. 43. 1948 A Complete Sugar Beet Harvester. Feb. Pg. 978. Vol. LXXIII. 44. 1948 What is New in French Agricultural Engi­ neering. 45 . April. Pg. 1181. Vol. LXXIV. 1948 Two 1948 Model Sugar Beet Harvesters. 115 May. Pg. 51. Vol. LXXIV. 46. 1948 Sugar Beet Harvesting Machinery Progress. Oc t • 47. Pg • 593 • Vol. LXXIV. 1948 How Mechanized Sugar Beet Harvesting Can Be Assisted. Oct. Pg. 594. Vol. LXXIV. 48. 1948 Sugar Beet Demonstration E ntries. Oct. Pg. 600. Vol. LXXIV. 49. 1948 The International Array of Sugar Beet Harvesters. Pg. 707. Vol. LXXV• 50. 1949 A New Sugar Beet Harvester. July. Pg. 348. Vol. LXXV. 51. 1949 A New Era in Sugar Beet Topping and Liftlxjg. Nov. Pg. 911. Vol. LXXV. 52. 1949 Sugar Beet Harvesting is Now Fully Mecha­ nized. Deo. Pg. 1041. Vol. LXXV. 53. 1950 The Peter Stanton Sugar Beet Top Collector. Feb. 54. Nov. Pg. 1367. Vol. LXXVI. 116 1960 Over One-Tenth of Sugar Beet Harvesting Is Nov Mechanized. 56. Pg. 770. Vol. LXXVI. 1960 A Convincing Stanton Sugar Beet Harvester Test. 56. Nov. Pg. 1078. Vol. LXXVI. 1960 Machines Can Now Take Charge of the Sugar Beet Harvest. 57. Sept. _____ 1943 Galland, Nov. Pg. 1107. J . Y«. Sugar Beet Loaders Used In Indiana. Am. Soc. Sug. Bee t Tech. Proc. 58. Hansen, C. M., and French, G. W . 1947 Michigan State College Sugar Beet Har­ vester Studies. Proc. 59. Pg. 85. Hippie, I . 1948 Am. Soc. Sug. Beet Tech. Pg. 88. L. The In te rn a tio n a l Sugar Beet Harvester. 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