STANDARD PROCEDURES 3N INDUSTRY fiuixbtthomfififi. MIG‘QIGAN STATE COLLEGS Car! .57. Johnson 19-49 THESIS This is to certiig that the thesis entitled "SBLHQQIL rrcCecurc: in Industry" presented In] Carl J. Johnson has been accepted towards fulfillment of the requirements for i'i- 5‘ . degree, in Riajur pruicssnl‘ 0169 .&]_;nierneEIzuig 853m nocm 1! 1mm! 3? em. J. JGISOI A m1: . mud to the School of Greduete Studiee of Hi State College of Agrtcultnre end Applied Sciuce in pertiel fulfill-eat at the requirdente for the degree 0! mm 01‘ 801ml Depert-ent at lechenicel mineerinc 19‘s Car1.J. Johnson W The author herewith wishes to express his sincere appreciation to Professor James I. Apple and the Department of Mechanical Engineering of Michigan State College for their patience and advice in helping with the preparation of this thesis. I would also like to thank the following companies for the information that they supplied: A. B. Dick Company Eaetnan W Compaq A. C. Spark Plug Division of General Motors Carrier Corporation Standard Register Company International Business lashines Conpany mum IOIMWGEIW 0.000.000.0000. IIeMHfiOflumeOOeeeeeoeee III. GMMMTSWASWEDPROCM . IV. mmmornnmmol ......... Y. mammzmmms .o.o...... Lad“. eeeeeeeeeeeeeee D. leausotcemnicatien........ Coupon. gooeoooeeeeeeo Dohcofll..o..o........o VI. mmmcm........... VII. comrorrnocmr ........... L. Standardisation ........... 3. me problem or! organisation . . . . . c I Simpluiation O O O O O O O 0 O O O l. 2. 3. u. 5. Overall stud: of the activity . no flow of m... and intonation he use and design at equiment 0 Detailed study or! the individual Job Wont eeeOeeeeeee De Immling erMt. e e e e e e e "ILEWABDPECW .o......... ‘0 60mm eeeeeeeeeeeeeoe 3. Points to consider . . . . . . . . . C. Illustrations of current practice for their preparation 0.00.90.00.0000 SSWNNUIUIFUHH 61+ 55 D. I. I. G. Samples latent of current practice Sales for revision or correction 0000... Summary of reasons for standard procedures IIe mm C O O O C O O O O A. 3. X» CONCDUSIOI BIBLIOGBIEE! ”augment e e e Procedurelaennals 0 iii 1-W In any industrial or business enterprise there are too funds-sap tal or basic probl-s. bees are organisation and Operation. Control and Procedure are the basic factors in the field of operation. Aprocedure is sinplyaasthod, .nnsrorm of proceeding iaa process or course of action. here specifically it is a specification of the methods and conditions of perforaauce of activities for the cen- pletion of a specific project. Procedure and control are closely related since the fonaer aust be so designed that it assists in the accusplishnsnt of control, i.e.. the process of regulating activity. A procedure introduces orderliness and uniformity, facilitates the detenination of sun and knowledge requirements. provides opportunities for specialisation and better utilisation of house abilities and relieves the executive of new routine phases of planning and control, freeing hin for lore creative activities. Procedure should represent the one best aethod, insofar as practicable. he aore it is possible to standardise factors and functions, the more this becomes true. However, a procedure produces results only so far as it is soundly conceived and properly applied by the individuals and groups couposing the organisation. 1:. W 9. w. more are nay tense in cannon usage relatix to nethods. and easy definitions have been offered by authorities in the field of engineering and management. is evidence of this fact the following chart was prepared, and the following definitions derived in an attempt to better express and interpret the subject. Standard procedure: A practical written outline specifying policy, the method to be followed with the steps listed in sequence and aided by charts. the forms. supplies and eminent, and the individuals or groups necessary for the efficient and economical performance of related clerical or nnsgerial tasks. llote that this is a definition of a standard procedure and it should not be confused with the definition of 'procedure' which has a broader connotation as already given. “Standard practice instruc- tions' instead of standard procedure is sometimes used by authors. but. as shall be seen. a standard procedure should be more than an instruction. Systen: a group of related policies and procedures. or rules and regulations, i.e., organised work. Routine: a task or series of tasks frequently repeated. Control: A system used to constrain and regulate activity. Policy: a principle used as a guide to govem actions. function: A phase or part of the work of an enterprise, group, or individual. Refer new to the illustration on the following page which shove the relationship between these tom as used herein. (ff/ART 5/f0W/A/G VAR/AZ/ONS //V DEf/N/T/O/MS OF Tf/P/V/J -‘»—r-_-i?o..- . 800K T/7L£ STAND/#80 Wédfi‘flflfi/j’ * .. , , - , 3 5671/14 RouT/NE w/VC r/ozv PROCESb 5 m AWARD P01. xc Y A/vo AUTHOR we Moan/pa (Fflofl'duuxb‘) Rey“ /dr m;fl¢oJ or /. /?equ/dt’ can an: if /. ACfIOHJfK‘r f‘m‘m ~ 1467‘ uf [arm-comer 77fo which 1.5 lfiartdyemc'nfar pmaztlw . , IVY-Inner, melded of Nd order ._:..> 11) ltd/r b05141»: hr offinq/ dnCC. 2 off/Cu” Frafrfiulxs, ddraucc 13.) fab/LVAHJ by _‘ “’9 [)dJCéI [Jr/Mdn/ CW W£B57Z§€5 of ynxzzduuf (3.. C.ur‘ 5,0er [.4 .mc3 Gui-1:3.» pup 05¢) (SH/celeb}, AJWICJ .F act/ens cu; fem )éistf'hdr'lfy m‘f'eru/ mics-€512: am"? “Cr/tad. J. (3,“. bus-Jacob .1. A» rc‘ju/ar .1! I’Of‘CJJ/(N’I ) or a era‘f/ono 0" 7¢nerd/ C'vactn/ ”of/IO“ Men 0'1 :77}! D/C 770/}04H V fm {ductl .«f a mum...) [graces/um collard occura’hon. dCffIde’le Corn/dc- a; a model of (rpm: cup/ALI 2.14.10 k1! 0r alumnae/3n .‘o b)“ hafnf ”17 /a an and. 6,<¢rn//i: /'.’,/‘/1‘«‘."/’/0N CKMCJC ddoyffiil and JLD//OmJC4J :{Vd bod/y or Ind/yr «3/ 5m“"""'3 A Concurreuf' QUC‘W-S f0 {OW‘MM AK)“ /7ha.>‘c m fie war/4 _ for/n Cl [95 and ru/es , ._ a «mi Jeencua/u/ tn/af/Jn ~ o’dfed/ (3/11 0T om arc/angaflon (Gunftj Alba’s-fag) 07‘ ac: mu r’r’m'f‘ dd,“ WS/A/L‘Dj 0H3/hV/Z477&/V sin-:95 ,4 per form-once. chmdan:(/}cc/ char/X «1/5 7"": jig/afield» 015 dirt’aC‘ht/Vii yard/.17 OefH/Pc‘n fiend/Wort}, procedure, front afiof‘qu’f phage, «.5 I‘D our 0‘ C‘cfiVfif (4ND (9/Jf/Qfl f/O/V Lieu/1565’ a”! /)A/‘f,(‘e/ H! ”K: ”747“ ()‘f‘ our fcrfinjs uni/cr/ly/ne M2 '/(1’/¢"3/J. _ comic/t fish :41) pr-OJecf MC. DAV/5 “hf" 5yeaf/ta1‘10n5 {of H1: effecflvef'cmnom - Ica/ [perforntance 01C flax" +14 H Cf/blt tf» . For #4“: par/2058 of G;¢
Storage
Inspection
in operation occurs when an object is intentionally changed in
any of its characteristics. as assembled with or disassembled from
another object. or is arranged or prepared for another operation. trans-
portation. inspection. or storage. An operation also occurs when in- .
fomtion is given or received or when planning or calculating takes
place. An operation m 2; W.
a transportation occurs when an object is moved frat one place
to another emcept when such movements are caused by the process or by
the operator at the work station during an operation or an inspection.
a transportation m.
a storage occurs when an object is kept and protected against
unauthorized ruoval. a storage 2221-
An inspection occurs when an object is examined for identifica-
tion. verified for quantity or quality. or measured in any of its char-
acteristics. An inspection 1951.212.
1 tmplate my be used in drawing the symbols.
A process chart should be headed with a title that clearly states
what the procedure is and where it is performed. fhe date and the name
30
of the analyst should also appear. fhe chart should start where the
unit or units being surveyed start their first action. Gare must be
taken to record each action no matter how unimportant it my appear.
All of the steps in the operation performed by one person should be
recorded beside one operation symbol unless the operator is going
through a series of operations. puts the work down and then goes through
a second series. Descriptive matter is entered beside each symbol.
brief but sufficient to describe the operation. transportation. storage.
or inspection. {articular attention should be placed on all delays
that occur. smetimes a delay is representsnted by a separate symbol.
but actually a delay is a storage of wasteful nature. a delay inter-
feres. .
a canary should be placed on the chart listing the total num-
ber of times that each type of event occurs. the total distance the
item moves. and if time has been included. the total time for the entire
procedure.
In constructing the chart. the basic flow should occuw the main
vertical lines of the chart. Auxiliary or side flows should be distinct
from the main flow. Occasionally it is desirable to emjilasise the main
flow by connecting the symbols describing it with a heavier line than is
used for auxiliary flows.
men a division in the flow of work occurs. such as separate
actions on different copies of a form. the division is shown by a line
perpendicular to the original flow and then parallel lines each represen-
ting a form or copy are drawn off of this.
Sue general points to remember what constructing process flow
charts are:
31
(1) lost operations have a storage. sometimes temporary in
’ nature. both preceding and renewing the operation.
(2) There is usually a transportation between each operation
performed by separate individuals.
(3) If each of two operations is performed separately by a
single clerk. there will be a storage between the opera-
tions.
supplmsentary inforntion to be recorded should include:
(I) laterials. forms. and equipment used.
(2) Distances traveled on transportation steps.
(3) leans of transportation. such as clerks. messengers. trucks.
tubes. etc.
(It) lotations of any backtracking or speciél re-routings caused
by errors or eruptions to the regular type of work. which
cause delay and require additional time. flotations should
describe the reason for the exception and the extent of its
occurrence.
(5) If possible and deemed necessary the time for each stop any
be included with the description.
Ihere there is occasion to construct a chart of the flow of only
one form or type of form such as an order. a check. a request. etc.. and
there are no copies. a chart has been devised with the flow symbols
already on it. and the analyst my complete it merely by writing out the
descriptions and connecting each event to its proper symbol. the sywol
outline new be traced or filled in as a means of making it more easily
discernible. Refer to the sample on the following page.
2o make out such a process chart the following steps should be
taken:
FLOW PROCESS CHART
a D C compny
PART NAME 1 Ecconended 1:an nt Procedure u-Jgpmimyg‘
application (xi-"Women , T "i
PROCESS DESCRIPTIONngpt ice of Lcceptance Toms FABRICATIONS .L-S-u
DEPARTMENT“; 'ngsnppnpl MOVES ” ’ P 5
PLANT; 11. onifio E“ Illinois ‘1“ m STORES" -. ll
11mins °° 1‘ ° 'wm. INSPECTS." . 41;"
RECORDED BY 0. J. Johnson DATE lbw-1+9 TOTAL 5mg ‘ -' , 25 ..
an em-
E3 22553.6? 55; DESCRIPTION OF mum“. 5.130..
'3 $8 0 83% :2 _4 ...-.......,Proposed..........METHOD Section Jest . Hrs.
"' harm/100 H u "‘
{x f“. _ . . .
.l {>- ‘QA *--' form 5] in 'in' box Register '
.r~‘ ,\ r°l . .~
2. ~ 6“ 14'": Lists in Register " .010
6's. '0‘ 1"": ‘
3 “Q2, I.-. 4'-.. Assigns to preper rater " :'.030
'; ’le\ ’3. 1111-
' 5 X) ‘QI-n‘ L4 toms 57 by messenger 321m 50...
(‘3 I" T". ’ m V .. ' T‘
6 V \..’ L--. 'In' box ' ..
61-) I\ f": . - ‘- ‘ '
7 “- «4 -—-J htet qualifications " "-_ ".025
"\ ,4» {-1 ‘ . .. ,,
mg 1‘" “'3‘ “-3 M rgafisition number " :.010
a" [.‘. "1. - ,. ..
‘9 “2 "" L" “Out“ box "
(“a Q ”‘~ 3.1 ‘ - 1
.E' " "” ""' 19.1.29 57 by messenger ' 3.5....
o", 1" A :"I ' lnvesti-, '
11 \J u,’ L...) » 'In. box fiatim
I“ ,’\ ,"‘ . , '~
12 W’ L» checks citizenship ' -- .100
\‘ 3'“: i , . . . . ‘ '-
13 . ’ t-J Not as law previousrecord " ~ ; -, .05.:
1‘} <3" _ . -3 'Qnt'M" "s
(3 Q A {j i '.
".145 " 9‘“- WWOI‘ " :20
A t'.‘ f? . _ L . '.
“1,54 {v.5 ‘-’ ...- -‘-". , '11:“ box Clearanc ‘
‘ Q“ "‘~ 3'1: j . -
17.. ".’ ~""-‘"*"f Obtains-0.83. clearance " - ' p.97.
. .mp1 ' . .' '
.11- ..l. .v . 1...: “"Qt'l‘l! I , ,
4‘. I“ 9.. = - - -- -. . .
‘ 19 ‘u’ Q’Ls‘ 3-4 Jonas 5‘] by messenger " .100
(”‘l I ' a. .'-T ‘ c.rtu1- .......
20 A v ‘-’ ..'--,’ .flgnlbox m
IE -— 1 (over)
I a m
x . 5
I 5 u
m o. O y i
l . t. - r
c .
m.“ Ht . e. .H . ... .
m” s... a. . |
‘ . .‘e
m i w.
..u m 1
c .1. I R .
e d“ g
8 c
as
m e
n 0
.ml t
n
a. m m... .
... N
m n d a
.m s
m an e
mm a .1. u
as
m f O
D t 0 n T.»
_ u d.
u m
o 7 . .
. n 5 m m
a m . t
v m 0 m 1
y F I n l _
1. c J . 1-.., - ...... t... .. .... .-...m1: ... ..-. ...... at. ...... s. ... u... a-.. .34
BommmZH ”I“ MI“ MOS rel" ma He.“ ‘Ib MO . ”O'I“ I.“ HOB“ "II|“ POO". 0"-“ Mia“ ”II”. "II.“ "lee“ ”lea“ Pd.“ . my... 0"." PSI"
.. . .... \. ... . . .. . x H... x .. ... .
mmwmwmw can.“ seat" lave I’m so. we...“ one” «elm Ax.” «eta Ala“. «I’m 4/“ film and” tie seam As. ea“ As.” .../m a.“
o , .. I.
mommoem . . . .- .. H; . - -. - .-..-. -, ...}: .
H>oz OH”. Q ”UV an. 0" \C ”.0 \. C' \I. “II“. .‘H‘l. OH.“ A.” ' ‘O 0" Q“ 0‘“ \— "l U. "I \O "'V of d. \o .0. \o .0 C. C’s- \. of b" ‘0.
e .e o s t )1 ) \I s): }
unammww? r...» A.» .n» A”. .u» C, ...»...V 0. .0. «9.0. .... xv «... .... .‘r.v AV 6. 6. A... «c
.1 2 a), in.
knew u 2 2 2 2 ”Q
m
32
(1) Decide on the symbol that best describes the first step in
the procedure. Inside the symbol place a lumber one (1).
(lots: each type of symbol is numbered consecutively).
(2) In the description colusn. enter sufficient information to
indicate what is being done. Rumor. do not repeat the
word indicated by the symbol.
(3) 1111 in the inforntion desired in the right hand columns
(time. distance. equipent. etc. as necessary).
(3) Repeat the above steps to the end of the procedure and
connect successive symbols.
(5) Summarize each column and enter the results in the smary
on the ridit of the heading.
If the process is new or a revision of an old method the process
chart may also be used. but the operations should first be planned in
the light of the objective having sufficient space to fill in the ne-
cessary transportations. storages. and inspections later.
Some process chart forum are provided with two sets of coluns.
ens for the present method and the second for the new or revised metth
his facilitates comparison of the two procedures.
A particular application of the printed form is for a process
chart where a person instead of a form or record is to be followed
through a series of operations. Service work. and such of the work of
supervisors and executives can be reduced to charts of this type.
Usually the portraying of an office procedure. however. involves
the charting of several clerical operations that are performed on a
number of related form. rer this reason the chart will be of the first
type. that is. especially designed for each situation. and printed chart
33
forms cannot be used except in limited cases.
no use of symbols has been carried to a higher degree than the
basic four as described above. On the following page is a chart show-
ing symbols used in several governent offices. These were developed
by Piecitelli.
The advantages of the process charts so far described are their
simplicity and the ease with which they may be followed and understood.
'lhey answer the questions (1) what action is taken? (2) how is the
action initiated? and (3) when does it tales place? However. if a
system or procechire is to function preperly two other questions must
be answered: (1+) who takes action? and (5) where does it take place?
a chart more difficult to follow but helpful in answering these
questions may be used by placing the steps chronologically under a
series of columns headed by the persons or departments performing the
work. he chart can be made up for either an interdepartmental sys-
tem or procedure or an intradepartmental procedure. but both should
not be incorporated into one chart. fhe description of each step may
be placed next to its symbol or in a separate column at the side but
horizontally opposite the symbol. The latter method is preferable.
Refer to the illustration on the following page.
Ibo symbols used for this type of chart are slightly different
than those already illustrated. Since each line will indicate a trans-
portation between individuals or departments no symbol for this action
is necessary. Renee a solid line denotes the path of travel that a
form or information will take. a different line is used. to represent
each form. copy, or information. and each line should be labeled to
PROCED URE .CHA RT 5 YMBOL 5
FOR OFFICE OPERATIONS
O MaSMIH‘OI
6 seed b, Messenger
9 Deliver [museum/I,
{or «Arch fheecl! as
0 Miscellaneous qseranea
snafu .3]:qu
Semfuenf “fat-Hiram: M
© Indicafcd document: or
process he,” HBCQIJOV *e
flee [Mica/aa- chats-fl
’I// M form
Prepare In Her, refer r , sin.
A rainy-tour refine a,
fie flee! sf walk-"am
deem-sear: from a and
«More perfects/u efirw fans
are, "of Imports.“ fl fig
m: '41? Cheri.
6
519.1 lefty“ meno‘efc,
T,p¢.
Voucher prqers hon
These. may. ( Aka ercheJ
date nfem,).
Numberdrv‘fism’eed’ era.
(9 (9 © @@
Perferefam , Jud- ss :
Cdfla—‘J’O'MK of I
50min!) 9F tom’s» :
or Elf-filmy daft:
6—9
Puff/Is, in: Myer) Jour-
neyman. (a, med)
®
@
Paar/seq (at leiiyef‘JM"
he I, cfc. (B, macho-us)
Record :- due),
@ Serf‘
@ Area-e. ale
®
DcJ‘fro,eJ
Visit-leaf: is We
as more flop/a
Confer «free or more.
peep/e ales-Any Mei/tel“
’Vofc em] JI’~(J‘-erno-e)
Trance. 1+ mieraeafua 9v
falaplt eac .
® 0 © ®
E:
Search .f temporary 6/:
6»
Jess-4 41‘ ”new? file.
@
w
M Van In
A Rec awed
(occurs In fee-mafia: a,
fe/ay‘ one
V [5/6 *eesefoyaH/y
V I:IIC prevented/r
Chec/a for fiaonfti/
0 Check for qua/if,
cluci for be"
punch}, and yua/n‘)
(flawlnc)
lac/sci figs qua-she,
and perform operas/en
lover/wed“ for fuel: I )1
3.14 perform OWJfIOK
(Jelecf- clue-t) and neck:
£4197).
Approve (Admmzaffsl‘orj
or DIWJIsu Hera/5'
perfiaacfar, J77~afur¢
(dual, emcm/ flu/
apfrorsl 0/ an, em: ).
grievances proof or
Ofltef MCGI‘OHICI/ deck
of an anfinefic efcnsfan.
pdcumeul‘, 15M 41‘
dramas/oer: far cg -
lane’s/e. SFI- I49 melee;
er/ymel - nee cepMJ
of {one Fl- 14‘?
014 can flea r1", 5 m fer.-
fuucf/oeey ras-
lnvperfaae‘f 76 fits chrf.
Title WAS/W Observer m Date” MEL
f 1}!!le mmww €0.___- “Q
Q] Places of II»:rt‘olfqmmce Explanation
3] s'Outs‘DU AGENN. SUMMIT ugdtw 0:31.: 1%}?
Q ! new w
12.
'1' “n [ms inlmsocoosr
TF—fi sumawpeglscdnoscuocs
TE vi: ‘ r l 1 * .L .1. ' ‘H‘WN‘? 3%.":—
6. Q 3’ 'a-"i ! 2-“ | c. _Q { __J
L Q [E .............. --L! 1 animus
6! 1 j: \ ’ ---
73. I! 7 JD\\ an; A j ... .' Wm
10! _! '"_ ! 7"“ be? .9 -7
n 1 "a ; _ .
11 .. “.... mm.” i hwcntw
15 r“ ‘ -—!
14 32‘: c: , "'“' % mm
ll .2!“ ‘-‘r----~!-;—___&1i{' _ L !__-nn°: 'T.’"‘.".‘°!
Oncnon TAKEN -—— -PERMANENT HLL
8 FORM mew/aw #nmoomv nu:
um FORM DESIROVED
31!»
indicate which form it represents. a kc is provided to denote the
form that the abbreviations represent. A broken line my be used to
denote an optional path (the path a form my occasionally tan).
following are recomnended as symbols to be used:
<> denotes action taken. Something
is done.
denotes a form originated. for
each copy that is originated.
there will be a line from the
block to the dinond and the form
abbreviation is placed in the
block.
W denotes a pemanent file: the
fans will not be used again in the
process cycle.
V denotes a temporary file.
V
M denotes form destroyed.
lumbsrs are placed after the symbols in the hey at the bottom of
the chart giving the total number of fame originated. the number des-
troyed. the number permanently filed. and those temporarily filed.
35
fhus. by means of this chart. one's duties in a system or pro-
cedure can be insodiatoly perceived.
Io mks this type of chart certain rules should be followed in
tracing a procedure.
(1) Title. observer's name. and date entered in the heading as
(2)
(3)
(it)
(5)
(5)
before.
Determine the party or the department where the first
action is taken.
Inter the title of the position or name of the department
in the heading at the top left side of the columns. and
place the proper symbol (usually form originated) in the
top square of the first column.
l'ollow the form that initiates action with a line or lines.
indicating path of travel. to the next column and the sec-
ond square from the top and repeat rule 3.
Il'ollow each form that is originated and send it to a new
step if action is tahsn. If it is filed in the same de-
partment. the path of travel my send it to the next stop
in the same column. there should never be more than one
action taken or form originated in one step. but there my
be any number of files or destroys in one stop. he reason
for this is that since it is necessary to explain each
action taben and form originated. it is impossible to place
more than one in each step. i'he files and destroys are not
explained. and hence can be entered on any step.
If a form is held for future reference a temporary file
symbol should be used. and when the form is used again. the
(7)
(8)
(9)
(10)
(11)
(12)
36
path of travel should take the form out of temporary file
to the proper step where it is used.
Place the abbreviated name of the tons on each path of
travel line. at the same time enter the abbreviation of
the form in the hey at the bottom of the page with its iden-
tification name. If three or four copies of one form are
made. each copy can be identified by use of a sub-m».
An example of this might be:
PR3. - Original copy of a Piece Bate Raquest
P332 - Duplicate copy
In the explanation column to the right. the details of the
action teleen or form originated may be explained. It is
important not to repeat those things that the chart por-
trays. Ihe explanation column is a what and why column;
the where and who are shown on the chart.
The step column. on the left is used toidentify each step
by a number in sequence.
a time column. at the extreme right may be used to indicate
the approximate time required to mine out the required form
and deliver it to the next place of performnce. (11'
several cepies are made out put down the tine for the copy
taking longest to deliver).
After the chart is completed. total the number for each
symbol and enter it under the total column at the bottan
of the form.
Several points m be listed as a means of checking the
chart:
37
(a) Each form must be originated.
(b) Places of performnce should not be repeated.
(c) Places of performance should not contain both depart-
' ments and sections of departments.
(6.) hch form must have a final resting place. i.e.. must
be either pemanently filed or destroyed.
(a) Each form and each copy should have a separate line
indicating its flow.
(f) Bach flow line should be marked to indicate what form
is used.
(g) The number of lines entering a place of action or a
temporary file should equal the number of lines
leaving the place of action or temporary file.
(h) No two places of action should occur at the same step.
(1) rue chart 1- read from top to bottom. 1.... there
should be no flow upward.
(J) The total of permanent files and forms destroyed should
' equal thenumber of forms originated.
The point of checking a process chart cannot be overanphasised.
The check establishes the validity of the original Job. If errors are
left uncorrected. all subsequent work based on the original becomes in-
accurate and useless.
whenmalcing out a chart. there is ample opportunity for inaccur-
acies to creep in, but if the factors which mu cause errors are recog-
nised a more effective Job may be done. not only in catching errors. but
also in preventing than while the chart is being constructed. i'he follow-
ing is essential:
38
(1) Complete familiarity with the chart to be used; the meanings
of symbols, and rules governing the procedure for making the
chart.
(2) All detailed information regarding the procedure met be at
hand. Ihis is frequently a difficult Job, and there is mch
chance for the inclusion and acceptance of faulty infomtion
due to variations in interpretations.
(3) m the data met be organised so that it can be readily in-
cluded in the chart. In an involved procedure. the mainten-
ance of proper relation between forms. the sequence of
entries. and the flow of the various copies becomes difficult.
(It) In making the chart. it may be necessary to make changes as
data originally intended for inclusion was omitted. lhen
changes are made. care mst be taken to insure that complete
influence of the change is noted.
he points indicate only generally the manner in which errors
nay originate. there are other causes depending upon the procedure re-
corded and conditions surrounding the Job. the method of checking the
accuracy of the chart must be thorough. but easy to sales. Any part of-
the procedure which has been omitted or any part which has not been
properly shown must be discovered.
A check. sheet consisting of a series of questions such as I'Is
there an origin for each form?" or 'Is there one flow line for each
form' will serve to indicate areas to be checked. By this means it is
easy to rate a thorough check quickly.
b. Analysis for Improvement
After a thorough investigation of the existing procedure has been
39
ads and it is completely understood. the charts and data must be
analysed for improvnents. Ihe method usually advocated is the same as
used in checking the soundness of a chart. hat is. as an analysis
tool the chart may be supplanted with a check sheet consisting of a
series of questions to be applied to each step of the procedure. These
two together will aid the analyst in determining the need for each form
used in the procedure. the purpose of each entry. and the general
soundness and practicability of the entire procedure.
he most co-on questionnaire consists of six questions to be
asked of the process as a whole and each operation and inspection in the
procedure:
m - must it be done? Is the work essential? On it be
eliminated? The is the most important question of the series
and aunt not be passed over hurriedly.
M - mines the work necessary? Could previous processes and
operations or regulations and directives be changed to elimi-
nate the necessity of the work - or reduce the mount of it?
M - could it be done more economically? Should the se-
quence of steps be changed?
lh___e_1;9_ - could it be done more economically! Should it be cas-
bined with work done elsewhere or should part of the operation
be separated? mere else is the work being done? Check for
duplications that can be eliminated.
9.9. - is the proper type of person for the Job or the proper
office, brana. department. etc. to perform the operation or
step? Are employees of the proper skill and temperament being
selected for the Job? could a change be made in the work to
no
pensit using a lower skill? Are skilled individuals being wasted
on unskilled work for a large proportion of their time?
fig - should the work be done? Gan equipment or method be im-
proved? Does the work-place lay-out provide for a minimum of
effort? Can mechanical equipment be profitably utilised to re-
‘ duce nnual labor?
he questions mat be asked searchingly and repeatedly. A satis-
factory answer or defense against each question met be obtained other-
wise there is indication that improvements can be effected. Remember
that to those answering these questions the “present m“ is likely to
appear ”natural" and I'best".
After carefully reviewing the existing procedure. by means of
the foregoing six questions. and recording possible changes. the
following list of check points can be used as possible leads to further
improvement:
(1) can the time required for each operation be reduced by com-
bining it with some other part of the system? By separating
it?
(a) Avoid combining high and low skilled Jobs unless the
advantages through elimination of transportation and
storages will affect the loss due to overpayment to the
skilled employee during that part of his time when he
will be performing the low skill part of the activities.
(b) Do not increase responsibility to such an extent that
quality of the work will be affected.
(c) Consider the effect of combinations on training period.
(d) It is advantageous to blend combined operations into a
‘41
single operation rather than as a sequence of two opera-
tions. this is not always possible.
(2) Can storage locations be moved advantageously?
(3) Can storages be eliminated? Often more of the overall time
is occupied by storages than by actual operations. If speed
of processing is important, these met be studied.
(h) Inspection as a separate activity should be questioned as to
the desirability of cosbining it with some other activity.
(5) can transportation be eliminated. shortened or expedited?
(a) till a rearrangement of layout or sequence of operations
eliminate the necessity for moving the work?
(b) Can transportation distances be reduced?
(c) Can backtracking be eliminated or reduced? here should
be a direct movement over the minimal distance.
(6) How can interruptions be avoided?
(7) lhat are the causes of enceptione to the general flow of
work? How can they be rechiced? Should they be handled
differently?
(8) Are there certain operations or steps delaying the comple-
tion of the process through bottlenecks? How can these be
eliminated?
(9) me analysis will sometimes indicate duplications of work.
(10) Can equipent be improved?
5. US] AND D3163! 01' mm
A form is a standardised record used for efficient accumlation
and transmission of information.
a. form may be Classified as:
(1) External fouls - those sent outside of the camps”.
(2) Internal forms - those used or received by employees.
(a) Memorandum - to request or instruct
(b) Records - to store information for further use.
(c) Reports - to simplify accumlated data.
forms are also single or mltiple. that is, of one or more than
one capy.
Good forms expedite office work and fix responsibility where
written evidmxce is required. fhey should simplify methods and ismrove
procedures. thus saving time and preventing errors. rhey also reduce
costs by reducing the amount of writing. he use of forms. however.
can becase unwieldy and burdensose. It is said that 68$ of clerical
work is used in handling forms.
b. m basic principles involved in forms control my be listed as:
(l) Iorms met be standardised and the standard adhered to.
(2) All forms should be reviewed periodically.
(3) here met be authority for form design according to the
standards and requirements of the fem.
(h) The authority Inst be a contributor, and not a censor.
c. Actually there are two primary factors governing the problem of
forms:
(1) Purpose - Generally a fan is used to make clerical work
easier than if a blank sheet of paper were used, but beyond
this each form has a special purpose and exerdnation must
be made to determine Just how much of this purpose is
achieved.
(2) Use - his will determine the method of design and the
”3
characteristics. For example, whether the form is to be
typed or written out will require differences in design.
d. Standardisation »
lhe standardisation of forms is concerned primarily with the phy-
sical characteristics - sise, quality of paper, ink, color, type styles,
punching and padding.
Iorm size is usually the first factor to consider. fables of
standard form sises have been prepared by numerous paper manufacturers
and distributors, and by several anthers of textbooks.
I’aper requirements are usually considered through the analysis of
four main factors:
(1) Degree of permanency of record: longivity.
(2) Amount of handling, exposure, folding, treatment, etc.
(3) Hethod of applying the ink.
(It) Appearance or appeal of the paper.
Considerable data is also available on the quality or grades of
paper available to fit these needs.
i'ype faces should be simple: generally Gothic faces are prefer-
able. me nufler of different sises and types should be kept to a min-
imum. Bold type should be used where aphasis is essential. i'he same
type face should be used for all item of equal importance.
e. Design of Ions
i'he primary question in reviewing any fora is ”why is it ne-
cessary" If the purpose is obtained, the next step is to determine the
information required and the easiest source for obtaining the necessary
data. be final step is to design the form so that it can be prepared
with a minimum of effort, and after completion can be used most
effectively. .
be filling out and use of the form is often placed in secondary
consideration to the physical specifications as given above. fhe
average form costs less than one cent a copy but when the value of the
labor and overhead involved in completing a form is included, it is
always at least ten times the cost of the actual form. here is no one
“best“ way, but the following considerations will assist in good design:
' (1) rm. - Clear and descriptive, giving the purpose and a
simple means of identification.
(2) Information required clearly indicated - brief but with words
and abbreviations chosen carefully.
(3) lliminate unnecessary data.
(It) Instructions - should be brief if they are necessary at all,
and subject to only one interpretation.
(5) form numbers - should be assigned according to a definite
system for positive identification.
(6) Proportion spaces for entering data properly.
(7) Consider the possibility of combining a form with or com-
pleting it in conjunction with another form.
(8) Consider the effect on other forms with creation or revision
of a form.
(9) Identification - if detached from a file of related papers.
(10) Identification - in the most conspicuous position, 1: a rovi-
sion, indicate the revision date.
(ll) Consider “box design“ - where the information is placed in a
box on the form.
(12) hallot type entries - speeds completion and insures definite
answers.
(13) Headings - should be located above, not below, the blank for
visibility while typewriting.
(11$) Machine specifications — consider requirements for use in the
machine. If the form is to be filled in on a typewriter,
observe the following:
(a) Start as my lines as possible from a cannon left hand
margin point.
(b) Ihere typing of several blocks must be carried across the
form, arrange printed matter to permit cannon starting
points to enable use of tab key, or, arrange starting
points close enough so that spacing can be done with a
few strokes of the space bar.
(c) Observe vertical typewriter spacing in lining (ruling)
the form so that the carriage return lever may be
utilised to advantage and it will not be necessary to
adjust the roll to each line.
(15) table design - use when filed with papers fastened at the
top so that the back side can be read by turning the page.
(16) Consider space for fastening or pasting - so that no infor-
mation is covered.
(17) Colored'paper - use light shades and use only when it in-
creases the efficiency of the operation.
(18) Consider sise to agree with envelope sises - if form is to
be mailed. the window envelopes wherever possible.
(19) Use a continuous fans - if it can be used to advantage such
as when using a typewriter, when may forms of the same type
15
are to be mde and carbon cepies are necessary. his saves
time in inserting carbons and placing the form in the type-
writer.
(20) Arrange infomtion in the best possible sequence. Important
points should be given emphasis. Related data should be
grouped together. Forumlly, the person entering the informa-
tion should be given first consideration when arranging the
sequence. However, if time of the individual analysing the
form is of importmce, he should be given preference.
(21) Arrange data on the form in the order in which it is copied
‘ or pasted. he forms from which information is to be taken
should be so considered. hen forms are used for posting or
copying, informations should be arranged in identical order,
if possible, on both forms to facilitate this process.
(22) Usually it is preferable not to use both sides of a form for
entering informtion - the reverse side can often be used to
carry detailed standard instructions.
(23) Consider the type of person who will fill in the form. Design
should be such as to eliminate possible error. rorms filled
in by unskilled persons require more instructions.
hen the desip is complete, develop instructions to cover the use
of the fem.
As a final step, have it approved by the proper authorities and
check it with the people who will use it. lhen it is to be initialed, be
certain that all parties who will receive the form or parts of it receive
due notice. his should usually be in the form of a directive.
Various questionaires or check sheets have been designed to assist
1*7
in making fonss surveys. he use of these simplifies and standardises
the method of form control.
It can readily be seen that the problem of form control is impor-
tant in the analysis of procehre.
6. m as: in 13mm or nmm7
his subJect envolves the knowledge of the types and uses of
supplies, furniture, material handling, comunications, and also of
plant and office layout, and indivichial working area layout.
In the consideration of facilities to assist in the individual
operations principally manual in nature, operation analysis should pre—
cede the consideration of the equipment and supplies. However, so such
equipment that will affect the whole procedure or even the syston is
available, that a study of this should usually precede an analysis of
the individual operation.
a. Iachines and Appliances
In the selection of machines the following principles should
be realised:
(1) Use only when they will reduce the actual cost of doing work.
(2) Install a machine if its cost can be realised in one or two
years. his principle is given since the equiment involved
in procedures and systems usually becomes obsolete very
rapidly and its use abandoned.
(3) Use machinery where the nature of the work is repetitive and
monotonous.
(1}) here accuracy is important, machines may be used and advan-
7 his topic is so very broad that only generalisations can be
m. hone
is
tags may be taken through mechanical and automatic checks.
(5) here time is of utmost importance, mchines are often
profitable.
(6) Standardisation of nkes of machines is wise because of the
ease in training of operators, measuring outcput, unifons
work and reduction of cost in nintenance.
A general classification of machines in comon use in procedures
(1) Writing and Reproducing machines
(a) Typewriters and billing and boohseeping mchines
(b) Dictating and transcribing machines
(c) Duplicating or reproducing processes
(d) Check writing, signing and endorsing machines
(e) Addressing nchines
(f) numbering, dating, receipting and canceling devices.
(2) Computing machines
(a) Adding and subtracting
(b) Registering nchines
(c) Calculating, miltiplying and dividing machines
(3) Classifying mid selecting machines
(it) Hail handling machines
(5) Intercoummnication systems
(6) rise and quantity machines
(7) Paper processing mchines
Of these, the installation of classifying and selecting machines
such as those built by the International Business Machines (IBM) Company,
and the Remington Rand Company will have a great effect on the systems
1+9
and procedures of any industrial enterprise in existence today. However,
their use is generally limited to large volumes of work. Iheir influ-
ence is greatest in accounting and production control systems through the
use of punched card forms and records. niece companies have published
considerable data on the procedures for the use of punched cards in
these systems.
In the selection of particular mines of nmchines certain factors
should be considered since not all machines will accomplish results with
the same degree of efficiency even though the same results may be
obtained.
Among these are:
(1) Speed of the operation.
(2) Simplicity - means easier to operate and maintain.
(3) flexibility - where the volume of work of one type is some-
what limited, but the machine may be adapted to other types
as well. Specialised equipment is preferred where volume
is warranted.
(1t) Portability - if a frequent change in location of the
machine is desirable.
(5) time required to train the operator.
(6) Adaptability - the ease with which it can be adapted to a
present system or procedure. me application of a machine
mey require the complete rearrangement of the forms and
records involved in a system. In order to avoid the opera-
tion of two parallel systems for an extended period, exten-
sive copying of records to new fem may become necessary
and costly. Consideration must be given to the effect on
other procedures. Personnel must be retained..
(7) Maintenance service - avoid foreign sakes.
(8) Operating cost - including supplies, space, special equip-
ment, forms, repairs, power, etc.
(9) Cost of nchine - often overunphasised.
b. Supplies
Supplies such as fasteners, chemicals, paper and other materials
used will influence the procedure.
c. Furniture
In any cases the design of furniture should be considered
during the analysis of the individual Operation, but for standardisation
of furniture the entire procedure must be analysed. In the design of
furniture, consideration must be given to the available area and the
location. Available filing and storage cases and methods must be con-
sidered also.
d. Iaterial Handling Equipment
me use of conveyors, trucks and pneumatic tubes must be con-
sidered. !his is also an important consideration in the layout of the
plant and office.
7. mum sum or m momma .1st
lhen it is desired to analyse for additional improvement, a
portion of work which would appear on a process chart such as an opera-
tion, an inspection or a transportation, the operation chart can be used.
An Operation Chart is a method of recording the individual motions
simultaneously nude by each hand wile perfoming a task.
Wand the information on layout and follow-up is adapted
from the IManual for Control Officers“, Volume III, prepared by the
Control Division Bflflrters, Services 3; m - g_.§_. m, 1912.
_rr.3n
51
a. Operati on Charts
here are a umber of types of operation charts and various
methods are used to express the body motions. the type used depends
largely on the degree of detail with which the analysis is nude. A type
which suffices for most analyses consists of a simple statement of what
is done by each hand. The left hand column is used for the movaunts
of the left hand and the right for the right hand. Iording is brief
and operations or movements which occur at the same time are entered
opposite each other. A sample chart is shown on the following page.
After preparing an operation chart covering the existing method,
it my be analysed for possible improvmnent through consideration of
the following:
(1) [ill a rearrangmnent improve the motion paths?
(2) where do ineffective or unnecessary motions occur?
(3) Are any unnecessary delays present? Can they be eliminated
by:
(a) A rearrangement of motion sequence.
(b) A change in type of motion so that a more simplified
motion is used, using less of the body or parts of the
body.
(c) A better synchronisation of work members.
(d) Introduction of some other work.
(It) Is the distance traveled at a minimum
(5) Can the number of times a hand moves «upty be reduced by:
(a) A rearrangement of the order of motions.
(b) Better arrangement of equipnent.
(c) Use of drop delivery, slipping bins, or a circular work
W's
Michigan State College
Mechanical Engineering Department
."w. -- ACT CHART' .
PART um --- - PART no. ‘11
OP mo ION mm "wmfiynleiiwmifiilmmm ........ OPELR . NO . .ij
DATE 54-109 DEPT....W;¥..§- - 7 0351mm 9,1,1.
STANDARD TIME "" imam PROD. ' fl“
LAYOUT
I
RIGHT SIDE
EXPLANATION
EXPLANATION OBJECT ACT I ACT OBJECT
Iron 2
Hold-other ’ On form '
On carbon 361 left hand
ram and carbon rack Hold On form £111 out
left
Iron drawer ' lait Hold fans a envel
3117010 on 'desk envel wait ' i I I
envel form In envelope (hold pen)
0'1 desk whit
envel P ngenvel
"4‘“
"JP-18m
LEFT SIDE
EXPLANATION
OBJECT ACT
RIGHT SIDE
OBJECT
'EXPLANATIOH
13
Envel. Plac
pencil
11+
In mail basket
l'rom dos};
In 'drawsr
. «u-na..w~>
carb on‘ Plac I
carbon,“ jet
fog
0nd
Duplicat g
form
0- -.h“. —. -
"ih'EiiE'hhsket
16
17
18
19
2O
21
22
23
21+ .
25
26
27
28
.29
REMARKS'
”...”.-.4
52
(6) Can guides or steps be used to reduce hesitation in finding
or disposing articles?
(7) Can a fixture be used to eliminate holding an object in the
hand dnring a routine!
(8) Is the work confined as much as possible to the 'norml"
work area: that is, within the area covered by the hands
when the arm is extended frms the elbow? lhen part of the
work met be outside the nonnal area, it isconfined within
the “maxim area“; that is, within reach when the arm is ex»~
tended from the shoulder without bending or twisting?
(9) Can the operation be performed two at a time - one by each
hand?
(10) Are the motion paths easy to learn?
(11) Are the motions mane along the natural paths of the members
involved?
(12) Is it practical to combine some movements so that two or
more are done sinmltaneouslyt
b. rho following principles of motion econoaw should be observed in
developing an improved Operation Chart:
(1) Both hands should preferably begin their movements simltan-
eously.
(2) Both hands should preferath complete their movements at the
some instant.
(3) Both hands should not be idle at the some instant, except
during rest periods.
00») lotions of the arms should be in opposite and symetrical
direction and should be made simultaneously.
53
(5) Hesitation should be studied and, if possible, it. cause
eliminated.
(6) Band motions should be as simple as possible. This will
provide the fastest motions. be fewer body when that are
used the faster the motion. !he classifications in order of
econonw are:
(a) finger motions only
(b) ringer and wrist motions
(c) ringer, wrist and forearm motions
(d) ringer, wrist, forearm and upper arm motions
(e) ringer, wrist, forearm, upper arm and body motions
(Note: {Ehe last class requires a change in position while
the first four do not).
(7) laterial and equipment should be located as nearly as possi-
ble within the normal grasp area.
(8) Sliding, rather than carrying is usually quickerto trans-
port snll objects.
(9) Ivory instance where delay occurs suggests the advisability
of providing some optional work which will pet-nut the
utilisation of the time of delay.
(10) Straight-line motions requiring sudden changes in direction
are not as desirable as continuous curved motions.
(11) no sequence of motions should be so arranged that they in-
crease the possibility of rhythm and can become automtic.
(12) work equipment and materials should be put in place before
work begins: their position should be settled to reduce
the operations of searching, finding and selecting.
5:;
Detailed Job analysis with the use of operation charts will proba-
bly not be warranted unless the work is highly repetitive and similar
operations are performed by a number of people. Simple Jobs such as
form typing (i.e.. filling in of some fem continuously) and operation of
standard machines such as typewriters, adding machines and tabulating
equipment lend thnselves readily to this type of analysis.
'hen the Job is complex it is sanetimes advisable to study the
simpler parts of the operation and improve these. l'or instance, all Jobs
involving typing could be studied from the point of location of materials
and assembly of paper, insertion in the machine, removal, etc.
Operation Charts can often be used to facilitate the training of
an employee in the proper way to do his Job. then the revised method is
determined the instructor and the employee on the Job can be taught the
simplified sequence of motions and the proper timing by direct reference
to the charts.
It has been stated that the two work areas comonly used in lay-
out of desk equipment are: (l) the semi area is that whose limits are
covered by an are made by the hands when the an is extended from the
elbow, and (2) the maxim area is that area within reach when the arm
is extended from the shoulder without bending.
then forms are located on a desk, frequency of use should decide
where the forms will be placed. Ihose forms which are used very fre-
quently should be located within the norml work area. rorms used
fairly frequently should be located within the maxim work area. l'orms
or materials seldom used my be located off the work surface in drawers
if necessary.
Ihen supplies such as paper clips are used frequently, they can
55
be located near the normal area or a small quantity can be removed from
a reservoir supply and placed directly on the surface of the table with.
in the normal area.
Disposal trays should be built with two sides to act as a guide
and stop to locate the papers and keep than frun falling off the desk.
i'he two open sides face the operator. This type of equipment facili-
tates disposal of forms. there volume warrants, disposal bins may be
sunk into the table t0p or attached to the side of the table.
be following is a check list of factors to be kept in mind in
changing equiment or placing the materials on the work area:
(1) fools and materials should have predetermined locations.
(2) Location should be such as to pensit the best sequence of
motions.
(3) Good illumination should be provided.
(I!) A chair of a type to assure good posture should be provided.
(5) The principles of motion economy should be observed.
8. won t
a. Advantages of Proper Office Layout
be obJectivss of office layout study are:
(l) !o obtain a straight-line flow of work which will insure a
minimum of cuss-crossing of items in process.
(2) To conserve space while providing enouch room for each indi-
vidual and section to operate efficiently without being
cramped-
(3) re reduce the time necessary to do a section's work.
(R) 1'0 provide working conditions that will increase personal
efficiency and reduce office strain and fatigue.
56
(5) To plan for expansion so that interim moved may be reduced to
a minim
In procedures improvement, layout planning principles met be
applied to present quarters as well as when a move is contemplated.
loving to new quarters should always be taben as an opportunity to im-
prove a poor layout. However, moves at other times can be profitable
when existing layouts require backtracking, congested areas, etc.
b. Layout Chart
a simple lucut chart can be used to detemine if the layout can
be improved. On a scale drawing of the office, draw lines between
desks, etc.. to show the flow of work through the office. If, on in-~
spection of the completed chart, considerable cries-crossing and long
distance hauls are noticed, a rearrangement may be profitable.
Once the need for a new layout has been established the ideas
and suggestions of employees should be solicited and discussed.
fhe total amount of floor space available not next be allotted
among the various operating units.
In allotting and locating these units, the following points
should be observed:
(1) Be sure that the work of each unit flows continually for-
ward within itself.
(2) Place units that compliment or work with each other in
adJacent quarters.
(3) Locate supervisory officers near the units which they control.
(1;) Place offices that are visited by the public near the en-
trance. '
(5) Minimise the mother of private offices and partitions since
57
these not only make clerical supervision difficult but also
tend to interfere with lighting, heating, ventilation and the
flow of work. Private offices should be assigned only when
quiet is essential or conferences are required. a confer-
ence room, available for all who my need it, is often
adopted. This allows the supervisory personnel to be located
in the cpen office space. ‘
(6) Use the best lighted portions of the office for locations of
clerical activities or those requiring close and constant
visual work. Areas away from windows should be used for
aisles, files, etc.
(7) Ihen possible, segregate movement or noise producing actions
from personnel doing mental work.
(8) Locate near ramps or elevators those units which will make
the greatest use of these facilities.
Draw a plan of the space to scale. his will be a floor plan
showing all doors, windows, columns, telephone and electrical outlets.
It should be drawn to a scale of 1/8 or 1/h inch to a foot depending
on the size of the office under consideration. taper ruled in quarter
inch squares can be used. ‘
in outline, to the same scale as the floor plan, should be made
of each piece of furniture or equipment used. i'hese templets can
either be hone-made or purchased. then made by hand, they should be
cut from light cardboard of a color that will contrast well with
the basic floor plan, to assist not only in visualizing the lay-
out during trial location of the tanplets, but to provide contrast
should it be desirable to photostat the finished plan.
58
Blue is not satisfactory for motcstating.
c. Considering hpansion and the l'uture
‘ If it is contemplated that expansion will be necessary in the
near future, space should be provided for the additional equipnent and
personnel. Templets of two colors, one representing current equipment
and another future equipment, can be tacked into place on the master
floor plan. the template of future furniture or files should be so
indicated.
d. Checking the Ideal Layout
km the templets have been shifted about to what appears to
be the best office layout, a check should be rude to see if the flow at
work is as straight as possible. fhis can be done in either of the
following methods:
(1) Chart the flow of main work with pencil or thread. Next,
select the supplaentary functions of the unit and follow
the same routine using a different colored thread for each.
lhen completed, inspection will aid in deciding whether the
layout can be improved.
(2) Planning rearrangements or moves - the day of the rearrange-
ment should be planned far enough ahead to enable proper
scheduling and closing of current operations. rims and
inconveniences of moving can be minimised by planning the
move for a week-end or holiday.
D. penguin W
Once the possibilities for improvements have been determined,
mediate steps should be taken for their installation. file following
steps are usually desirable, in the order mentioned:
1. Presentation
2. Discussion
3. Conclusion
l4r. Orders
5. follow-up
Presentation - The presentation is usually in written form and
supporting detail should be included. findings or facts should be
stated and followed by the corresponding recomendations. Expected re-
sults from recomended changes should be listed, with reasons for such
expectations. lhere material, such as process charts, etc.. has been
deve10ped, these should be attached, showing the ”before” and ”after“
comparison. i'he report should be complete so that no additional verbal
explanation is necessary.
It is desirable to review reports or recounendations with those
directly charged with the responsibility of performing the functions, so
that there is mutual agreement on as any of the recomendations as
possible. Such review also permits the correction of any erroneous in-
formation on which proposed changes may have been predicated. If agree-
ment is reached, it should be so indicated in the report. If agreement
is not reached, the recommended changes and arguments against the pro-
posal should be presented in the report so that the higher authority,
who must mks the final decision, will be in possession of the facts
and arguments pro and con. These policies will avoid requests for
supplementary reports by those who miss the final decision.
fisggsion - Discuss all recounended changes freely with those con-
cerned. Agreement will not only be reached mch easier, but the whole
report will receive much better reception if it is felt that nothing is
being ”pinned on them“ that they do not know about.
a second reason for open discussion is that the staff survey group
is not in a position to know all the facts which may have a bearing on,
a proposed change. There may be some underlying reasons for a certain
procedure in force that have not been located in the study. A coopera-
tive group of supervisors will aid the team by bringing out these
reasons. The advisability of the study being a cooperative endeavor
cannot be overemphasised. It is up to the survey group to "sell'
their ideas to the heads of the department. The ”selling” is worth
the expenditure of considerable effort by the survey group. If the
best system in the world is not ”sold“, it has smll chance of working
as well as a poorer, more popular system.
Conclusion - Once definite conclusions are reached, the final re-
port can be developed. In addition to the items to be covered under
(1) above, it is well to include a brief sumary or check list of
recommendations in the final report. This aids in the follow-up. ‘ If
definite results to be obtained can be stated such as savings or
elimination of operations, this should be shown.
Q£d_e_r_s. - Orders can be of two kinds. First are the temporary
directives to the supervisors to get the changes nude. Second are the
Standard Procedures. (These shall be discussed separately).
Again it is a question of ”selling". individuals who are responsi-
ble for putting new methods into effect must understand the natural
61
reluctance of employees to depart from accustomed work habits. To them,
the old way invariably seems the best. They have grooved their notions
or thinking and working habits along certain paths so that the old oper-
ation seems easier. Anything that upsets this routine is usually con-
sidered slower, harder, more conducive to errors and unnatural, and the
employee decides that it is bad.
If the survey group has done a good Job of ”selling“ to the super-
visor, the directive to the heads of the department will be nothing
more than an official "go—ahead“, as they will already be in egreanent
with the suggestions and in many instances will probably have put some
of them in force or have them underway. Where there has been disagree-
ment, a definite decision must be reached by a hidler authority and a
directive issued.
lhile instructions can be issued to the employees, it is still a
question of salesmanship. In other words, the changes should be ex-
plained. hot them know the reason HEY. hplain that the change is
not for the purpose of making anyone work faster. Rather, it is to
simplify, eliminate wasted effort, and reduce fatigue in order to make
the Job easier.
ol ow-u -
a. To see that all recomended changes have been made effec-
tive.
b. To see if the changes operate as anticipated.
c. To get a measure of the results expressed in terms of re-
duction of organisation or increased volume handled.
d. To see if changes when not functioning properly can be
made to function. Possible reasons for lack of proper
application may be:
(1) Insufficient instructions
(2) Misunderstanding regarding instructions
(3) lack of desire to effect the change
(h) Insufficient follow-up by the supervisor
(5) Conditions outside of the departmental control when
the new procedure depends on a change by another
group.
The follow-up should be a Joint responsibility of the survey group
and those in charge of the department. Iverything on the sumary of
recomendations should be checked. Sufficient time should be allowed so
that there has been a reasonable time to effect the changes.
A report should be issued showing the results of the follow-up
3m”.
VIII- W W
‘- 9mm '
Standard procedures, or standard practice instructions, as they are
sometimes called, are usually written up for each procedure or routine
and will usually include the work of more than one individual. That is,
the standard procedure is written up from the standpoint of the work
involved by all the individuals necessary to carry out an objective,
rather than from the standpoint of the various tasks an individual is
required to carry out throughout the day, week, month, etc. This latter
method is carried out through the function of Job evaluation and its
resulting Job descriptions usually published in the organisation manual.
Standard procedures are write-ups of established procedures for the
carrying out of various activities or the perfomance of certain kinds
63
of wont. Such writedups constitute the “system! of the enterprise, but
should not be allowed to degenerate into the class of unnecessarily
complicated routines commonly called ”red tape".
The organisation chart of an enterprise will tell “where“ the func-
tion is placed, the organisation'manual tells "what“ the detailed nature
of the function or position is and indicates its relationships to other
functions and positions while the standard procedure tells "how” the
functions are carried on and.the duties and responsibilities are to be
dischanged. It is necessary to have procedures written up, not only
for the guidance of new employees performing the work - so that it is
all done according to instructions - and the training of new employees,
but also because many of the important procedures cover several sec-
tions and departments, some of which are feeders-in of information
that others must then compile and use in carrying on their work.
Thus the procedure of handling time tickets covers not only getting
the workers' time on Jcbs, but also the checking off of completed.work
from.production schedules, the making up of the payroll to pay workers,
the charging of time to Jobs or kinds of prochict to get current costs
and record data for future estimating, and posting of entries in the
general accounts. In addition, these time ticlsets form the basis
for social security pay roll deductions and taxation and reports to
workers and the government on earnings and withholdings. The time
tickets are only one of hundreds of items for which standard proce-
dures are not only helpful but imperative.
Standard procedures may range from a detailed statement of clerb
ical routine to a broad statement of executive policy. the extent to
which details are carried will depend upon the organisational level
6h
affected by it. The lower the level to be reached, the more detailed it
met be.
r. norms 29 cousnm
Because conditions in different companies vary, no standard outline
for the formulation of a standard procedure can be easily suggested.
However, the following points should be considered:
1.
2.
3.
h.
5.
6.
7.
where (in what plant, territory and/ or department) does the
procedure apply?
What is the procedure about, i.e. subject? This may be covered
in the title.
When is the new plan or procedure effective, i.e. date?
That is the present or current plan? This may be answered by
indicating the number and date of the standard procedure the
new plan is to replace.
lho is responsible for the performance of individual opera-
tions? (Indicate by Job or position title). K separate list.
of all persons or departments concerned as well as who will
do each stop.
what is the procedure? This will list in detail the steps in
outline form, in sequence, and will make up the body of the
standard procedure. It should be supplemented by process
charts and other illustrations.
How are the various steps to be performed? This should in-
clude equipment, supplies, etc. necessary and also detailed
operational charts and layouts listing the movements for the
individual operational cycles if such analyses have been made.
Are approvals or signatures to show that the method has been
9.
10.
11.
12.
13.
1h.
15.
16.
55
authorised shown?
Has a number been assigned to the standard procedure?
Are the forms involved clearly indicated by number and with
samples? Samples will help eliminate reference.
Does each page contain a page number and the total number cf
pages?
Have any general policies on which the procedure is based been
given?
its examples and illustrations provided as necessary?
Has it been classified as to whether it is a general, depart-
mental, or operator procedure? .
If the procedure has been revised have the specific changes
been clearly distinguished? _
Is there adequate information concerning the source of material
and the disposition of results?
As much as possible a standard form should be adapted and all proce-
dures written up in accordance with this standard. Thus the principles
and rules under standardisation and form design apply to procedure write-
“Pie
0. W or. we. mean 19.1: _mm W
The a. 3. Dick Company and the Carrier Corporation have prepared
standard procedures for the preparation of procedures. Samples of these
are shown on the following pages. The following points should be noted
in regard to the set-up at the Carrier Corporation:
1.
The Procedures (or Ilethods) Section is responsible for all inter-
departmental clerical procedures within the Corporation. Time
stuw and production methods are a function of the Manufacturing
Division.
2. New or revised inter-departmental clerical procedures may be
written in rough draft form by any employee for screening by
the Procedures Section. However, a large number of the changes
are caused by various departments requesting an analysis of
their clerical methods by the Procedures Section or by this
section pointing out possibilities for improvements and obtain-
ing permission to conduct surveys and recomand improvements.
3. New or revised guy-departmental procedures are usually handled
within the department involved and may or may not be issued
directly to the manual holder within the department. The Proce-
dure Section my or may not serve in an advisory capacity in
these instances.
In the a. 3. Dick Company, the responsibility for standard procedures
is assigned to the line management group. The Staff Assistant-Procedures
has the responsibility of collaborating with Division, Department, and
Section Managers when requested or when the need arises in the prepara-
tion of these procedures. To secure uniformity in the published in-
structions covering procedures, they are all issued by the Staff Assist-
ant -Procednres .
' mane: (loss) ”.46
DATE (FFECTIVI INSYRUCTION NO.
. INTER-WARTMLNTAL ‘
STA NDA RD PRAC TICE INSTRUCTIO N5 “7.54.7.9? 3.2
“/27,“ PAGE 1 OF2
CARRIER compass MN, .3 mucuszm. v.
SUBJECT SUPERSEDLS umr
mm. ms AID ORGANIZATION CHARTS 3-2 12/1/18 General
maroon the purpose of this procedure is to establish and insure stand-
ardisation of all inter-departmental procedures, printed or duplicated
fem, and organisation charts.
mum Detailed informtion and instructions are covered in the related
mm procedures listed below:
3-3 - Preparation, approval and distribution of
Inter-departmental Instructions.
D—h - Dorms Control.
3-5 - Preparation, approval and distribution of
Organisation Charts.
mmnznfi The Procedures Section has been established by the “moat to
0! effect the following:
mm
SICTION 1. Coordinate and standardise inter-divisional and
inter-departmental systems and procedures.
2. Survey and revise clerical procedures, where
flwuur’s
3. Deco-send the elimination of obvious duplication
through the correction and flow of paper work.
1+. Develop and install new or improved clerical
procedures.
5. Prepare and edit inter-departmental instructions.
6. Control and distribute an inter-departmental
instructions.
7. lstablish and mintain proper procedure over all
printed forms. (Torn, Tags, Labels, Letterheads
and Invslopes).
8. Din-.1 preparation and distribution of all organisa-
tion MI.
It will be the respmsibility of each Department Head to see:
That the functions pertaining to the authority and
responsibility of the Department are covered proper-
ly by written procedures.
_ ' fuses custaucnous
senescent
APPRO VED BY DATE Im'rfirs'ir-Foncs
- -A—n----- —-o fi-vr
r em. 000001046
INTER~D£PARTM£NTAL oars EFFCCTIVE mmucnou ~o.
STANDARD PRACTICE wsmucnoms wflfl‘? 3—.
A E 0'
PG
mamas wnromnom ermcusem. v.
SUBJECT 50 R 0 UN".
nocrm. mm m osmwror cm 3-2 12/1/t3 General
@8311!” M a new or revised procedaurs is issued it becomes effective
01' upon the date specified and all previous written or verbal instruc-
rsocmrm tions covering the specific procedure will be voided at that time.
rsocrmnr All inter-departmental procedures will be checked, revised and] or
my corrected, if necessary, by the Procedures Section to insure coordina-
AlD tion, then distribution will be made to the Standard Practice Instruc-
APPDDVAL tion Iauual after approval of the departments affected and final
approval by the Comptroller.
pom All printed or duplicated ferns, before printing, nut be cleared
mm. through the Procedures Section where they will be checked, revised
m and/ or corrected, if necessary, to insure standardisation. All forms
mmvn. sill be ordered by the Procedures Section after approval of the depart-
ments affected and final approval by the Supervisor of the Procedures
Section.
YHESE INSTRUC IONS
"new new.
APPROVED sv DATE ““ .. ......
mums?! or sense
I Aflflfl‘ll'fl nu n-‘rr
mourn (loan) we
STANDARD PRACTICE INSTRUCTIONS
INTm~o£mRrM£N rAL M 7‘ t r r “7' "5
INS TRUCTION N 0.
3:3
MT! ISSUED
1&5
names concur/0N, dmncusgu. v.
SUBJECT
manner. mom. m nxernmnor or mn-
mmmnflmm mortar mrmcrrous
FAG! 1
0’3
dunnezéis
3-3 12/1/15
UN 01'
General
MIMIC!
”VIII
custom
P300!!!“
mm
mm
1.
2.
3.
It.
5.
6.
l.
2.
3.
l.
procedure, will review
his will be determined after:
2.
3.
n.
!he purpose of this procedure is to standardise the preparation,
approval and distribution of all inter-departmental instructions.
After writing an original draft of a proposed new or revised
procedure, the employee will have it typed, double spaced, then prepare
:ofiitten nose addressed to the Supervisor of Procedures, showing the
owing:
Date.
State, new or revised procedure.
Pmposed title (new procedure).
Instruction number (revised procedure).
Reason revision is necessary net be clearly
stated.
Signature of Department Head.
The Procedures Section, upon receipt of a proposed new or revised
or rewrite the procedure, if necessary.
Analysis of information subdtted.
Research in related procedures, as outlined in
other instructions and in the use of forms. '
Personnl contact with the departnents or div-
isions which will be affected by the new or
revised procedure.
After an outline has been ads and the proper arrangement of pare-
graphs determined, the following points should be considered:
he title of the procedure should be brief end
clearly define the subject.
A simple, direct style of writing, using short
sentences and unified paragraphs, is recomded.
As a rule. future tense will be used.
Use titlee of individuale, not nuns.
Irena form is first mentioned, state the fern
name and mber. future reference to the fern
will be made by number only.
APPROVED BY
anpnnvrn Av
THIS: INSTRUCTIONS
WIRE RIVII
M08018 0'
uwvfifirarfifiinn
10 BY "it
IS MANUAL
FORMO-I (loan) H46
. ,~Tm_D£PARTM£NTAL can: :rrccm: ms mucnou m5.
3-
STANDARD PRACTICE wsmucnows Mfg/Ll“? 3
amen concur/0N, ornncuszm. v. ‘ H745 no: 2 or 3
“m" mama! mu. an memos or 1mm- ”"mm W"
mm comm mono: momma: 3'3 12/1,,” “”mfl
MGR!“
01'
A
rem
manure!
m 0-1
WARE!“
rem 0-2
W!
mm:
APPROVAL
he introduction of a printed fern into written procedure will be
handled as follows:
1. State the number of copies and where originated.
2. kplain in general tenns the method of prepara-
tion, the infonsstion to be recorded on or taken
from the fern.
3. State how the form is to be made out, typewriter.
billing nchine, longhand, eta.
I4. Indicate titles of persons who are to sun and
approve the four.
5. Show distribution of each copy.
6. Show final dispoeition and method of filing em
GOwe
Hter the proposed new or revised procedure has been reviewed, the
Procedures Section will have sufficient copies typed, double spaced, on”
Porn 0-1 and distributed to the Heads of the various Departments or
Divisions affected.
!he Procedures Section will prepare sufficient copies of “Request
for Procedure Approval', rem 0-2, to subunit the tentative procedure to
the supervisors affected. Porn 0-2 will indicate all individuals to
{hen the procedure has been forwarded and the date this procedure met
0 "Sande
the employee receiving a copy of Porn 0—2, with the attached
tentative procedure, will, after reviewing the proposed procedure,
at as follows:
1. Approve 'as submitted”, then return to Procedures Section.
2. Approve 'as corrected“, inserting between the double
spaced lines any recomended changes or attaching a
supplementary sheet with the proposed changes, then
send to the Procedures Section.
lots: f one-2 is not returnedb the date .. ted the
”m L' f .LA: to --O 3 .121:
W-
APPROVED BY
L
rust. merwucrlous
WM: RthWlO BY THE
HOLDER or 7m: muua
DATE —_—1
.(D
ADDITIQILI
mmc'nc
7’—
WROV‘D 6v
A990-..
DATE EFFECTIVE
wrm~o£mRrM£~rAL [INSTRUCTION ~c
5m NDARD PRACTICE wsmucno N5 W539? "Lc
CARRIER CORPORATION, 5YRACU§£,N.Y. ”El/“5 PAGf 3 of l
“M" mama. mom. m msmmmon or mm- W" ““5 0"" Q
mmmm. 32mm rumor mammals 3-3 12/1/33 mm
nun
mama
01'
m
APPROVAL
WA”
ISSUAIOI
01'
mm
ADDIMWAL
“All
AID
Imcl'lm
lhsn the copies of Porn 0-2 covering the tentative procedure have
been received by the Procedures Section, the recommended changes will
be tabulated and analysed. on. Procedures Section will coordinate the
suggested changes by personal contact with the departments involved.
In case a major change is necessary, the procedure will be revised and
sent out again for approval to only those directly concerned.
After necessary approvals have been secured and the necessary
changes made, the final draft will be submitted to the Comptroller for
final approval before distributim is made to the holders of SPI annuals
All employees who require written procedures for the efficient
performance of their duties will be issued on 31’! annual. hch lamal
will contain those instructions dealing with the work or duties of the
uployee receiving the manual and such related procedures as will be
helpful.
complete annuals will be issued only to the General Innagenent,
Department Heads and to other employees or individuals designated by
th. comptroller.
Dew and] or revised instructions will be iseued to each employee
charged with a manual and dealing with their duties or related func-
tims. Instructione will be accompanied by Porn A-lS (Rev. lW95).
In the case of revised proceduree, superseded procedures will be re-
noved from the manual and destroyed.
All requests for an SP! nnual and for additional copies of SP!
instructions will be sent to the Procedures Section, in writing,
showing:
1. Date, employee's name and title.
2. Department name.
3. List of the instruction numbers requested.
M an employee is terminated or transferred to another Job, the
Division or Department Head will obtain the manual before releasing
the ”9107‘. If a unusual is reassigned, the Department Head will
notify the Proceduree Section, in writing, showing the llamal number,
we of the employee formerly posseesing the namal, and the lame and
Title of the hployee to when the manual is being reassigned. Other-
wise, the manual is to be returned to the Procedures Section.
APPROVED ev
nonpnurn flat
run menucnoes 7
west new so v Tm: ‘
DATE MOI-Oil or go: no“
nucrfiB‘BF'rToI'bca
5 TA NDAR D PROCEDURE INSTRUCTIONS
U EC ' $222258. _A:___1
rmwror um 31718103 or
srmm 230cm mementos justatntm‘- .. ..
“zpczrrvrmr: ‘‘‘‘‘ |r‘ Eat: T - 7.3; - T - ”an; " “933°“ ‘L " "
5.1.1.5 . 5"""°‘°“ u A-l : m Pages I 3-1345
”—_-___J_._-_—.L__-—-.L.__~——.a _____ .J_.O_E._._..g_ ..EAi‘é
W
Standard Procedure Instructions will aid Cuspany unagement in nintaining
control of Company operations. may will provide standardised, written
instructions for handling paperwork and related details in accordance with
established, uniform procedures.
Heads of organisational units will be responsible for initiating, preparing
or revising procedures and Standard Procedure Instruct ions, in collaboration
with the Staff Assistant - Procedures in the Controller's Division.
Staff Assistant - Procedures will be reamible for seeing that procedures
are developed and maintained to provide and record all accounting information
and related data concerning the Company's operations; assisting and collab-
orating with all organisational units of the Company in the design, coordin-
ation and installation of all procedures; and reviewing, editing and issuing
all Standard Procedure Instructions in prescribed form.
‘ Dfiails 2f Procedurg
1 DIVISION DIRECTOR, mm WAGE on SECTION men will recOgnise
need for new procedure or for revision of existing procedure, together
with covering Standard Procedure Instructions (including auxiliary Desk
Instructions when necessary).
a Seed of organisational unit will prepare a statement of proposed
procedure or revision of existing procedure, as it applies to his
own unit and to other units within the scope of his information.
b Submit this statement in writing to Staff Assistant - Procedures for
the purpose of obtaining his assistance and collaboration. Submission
of related forms and other pertinent Interial will be helpful.
c Staff Assistant - Procedures will, on his own initiative or at the
request of the Controller, prepare statements of proposed procedures
or revisions of existing procedures as in sub-step (a).
2 SI'AJ'I‘ ASSIST“! - PROGRESS will originate or will receive and appraise
statements of proposed new or revised procedures to detemine:
Divisions, departments, sections or other
organisational units concerned in the proposal.
Desirability of proposal in the light of existing
Company policies and practices, and in accordance
with indicated objectives of management.
a Confer with originator, others concerned in the proposal and with the
Controller, as the case my require, in completing the appraisal, and
FORM SP-I
I
b
3UE£CT
_l
STANDAR D PROCEDURE INSTRUCTIONS
N U MOE!
Au-l
PREPARATION AND REVISION OI ——
STANDABD new new C'H SUPPLEMENT
All Pages I 3-31-46
_J...._..,_.._._.J__._.-__.L. .Q.£__2_.£A.Q‘_§
in order to deterndne urgency of the proposal relative to other procedure
projects already undertaken.
lstablish procedure work program, with approval of the Controller, and
advise originator of proposal of the action to be undertaloen.
Collaborate in the design, coordination and installation of the pro-
cedure and required foms. Review, edit, issue and distribute the
covering Standard Procedure Instruction (including auxiliary Desk
Intructions when necessary). In connection with these activities,
obtain the endorsement or approval of the proposed procedure and
covering instructions from the Controller, other Division Directors
and other personnel concerned.
3 VARIWS INDIVINAIS will receive copies of Standard Procedure Instructions
(together with cepies of auxiliary Desk Instructions when necessary).
a have Instructions filed in Procedure Manual binders or other suitable
hmsing provided for that purpose.
Have any superseded Instructions removed and returned to Staff
Assistant - Procedures.
Discuss the procedure and Instructions with Staff Assistant - Procedures
when advisable, explain to others under their supervision the use of the
procedure, and see to it that the Instructions are followed.
FORM SP-I
67
D. am
On the following pages are presented samples of standard procedures
as used by the following companies:
1.
2.
3.
Western Electric Company - 11.1).1. (Wacturing Departmental
Instruction) i'he samples show the form used and cover:
9.. Instruction Bulletins
b. Schematic diagram to standardise the preparation of M.D.I.'s
on reports.
A. C. Spark Plug Division of General Motors. The standard
procedure for a Request for Change in Routing and a sample of
the form to be used and was taken from a manual for supervisors
entitled ”me Supervisor and Efficiency”.
The purpose of this manual is to provide A. C. supervision with
a better understanding of problaus concerning efficient operation
and their relationship to the Efficiency Department which stands
ready to assist when needed.
A., 3. Dick Company - Standard Procedure Instructions covering a
Request for Operation Change.
...
Iestern Electric Company, Inc.
Hanufacturing Division
Hawthorne
ll.D.I. luau—E
Reissue June 16, 19%
Replaces pages
1,2 5 3 of 5-12-37
MOT NB
1. GENERAL
1.1 This instruction prescribes
the routines and responsi-
bilities for handling Instruction
Bulletins.
2- W
2.1 The lierchandise Division is
functional for ordering and
stocking Instruction Bulletins for
the llerchandise Division and for
such organisations in the Menu:-
facturing Division as have agreed
to include Instruction Bulletins
in preliminary packing Operations.
2.11 To assure properly edited
Instruction Bulletins
which are in agreunent with current
Copies to:
3215 m (15)
All departments, Org. 1000
2000
All departments 7000
937-1
Bell Telephone Laboratories ”I“
and “CO” specifications all re-
orders will be placed by the
Merchandise Division which is
responsible for the accuracy
and clarity of the Bulletins.
3- MEG D S
3.1 Manufacturing organiser-
tions which have entered
into local agreements with the
Herchandise Division to include
Instruction Bulletins in pre-
liminary packing operations
shall proceed in accordance with
In: son-c, ”Preliminary Packing
Instruction Card,“ to be issued
as specified in M.D.I. 25.30
“-3, ”Handling and Preliminary
Packing."
D. MINCE,
lorh Ianeger
Reason for reissue: Complete revision to prescribe the functional
responsibility for ordering, stockingand packing of
instruction bulletins.
Issues [Itcveuc Co. .
MA~.'ACYJIIV3 DIVISION.
Isc.,
113I91L4§cu£vanc ron PREPARATION or
v,o,;,vs o~ sepgsrs
"In: n‘u'sghmm mnoc cunt" (“I "(01"
.._____._m— — ..-. 2““ I; L": “a? "0:.
' I. I n I A I I I -
luilhlcufl "‘1‘ .Inuwms as]. l LISY '1 ILWI? ohrsop IUHII us-
In!»9 new eI mm M" “w m h." ' M "M t
”I I" . . ”('10 .1 n; .1me Mn 5:! Cal-:19 Is r“. 7.0
“I”. U H.0d. I. ‘1 .I IsIe. “HP-‘33 (-
‘I \
U.O.| , 1. I2 6-H
.ee(~0Is A
Otcsests 5. 19b?
m r. or gag/RI-
50' “M
8:33
J
\ i “' A§A T
\\ '
g l \ \r--_- .
"Hestern Electric Company. Inc ‘ H D I 1.1 6-—- d
. 0 e o 2 m"
linut‘aoturknr Di vi:'Ion \\ 4/?“ a.'-]
H“
m. ”1.
lMHIMC’
“HI. IAN“!
II I’HV l-Ilw-
I AI em II
on
‘US! a. sum.
Lin
um 11
m
III (msv sIooss snv)
2=§3"“2‘2
,2 is!
E
Ist‘nsusonsl
- CCASlmtV
“'sges°3ssigss‘s
13
ES
i!
3;‘:l
:3 3
a 5
sf 2.
§
:*";1
:8 as”!
m.§.1
cue-III IIII I»: on em «ammo-av us net.
Ions Int OI some nmu am on Ismeeuos
nouns. u-(e In as mow! cIus ro- tun-I
' 3:. u I
III III ICVLII. ”)l' OI men's run I ”nuns.
g.
II: II III: :mI Ins nan-Is III
lung‘ch Ivsd‘uv It" In! [031%
lulfllK UM
one-III- “Manhattan":
Io Imo- III: III: Is «no. soul
l.e. 'II'. IS'DIL ImmIOIVImu IUOII (I: lo “1 Pens-maul I. a...
an. Iowa” has I! "all! sv IuosIss It. um so" K) It)! III em mus. s.s.I
‘.u rs: I. 'I.'"-( I.... (an m" “in Hm 'n‘ see-eeae-eeoe
s- pun-III! Item I. s
InIIIi.::I;LELL.uHH
Uh :I MD"! I. (M CI ll PIP... I'll-
\-
""”n“C::IE%Ei?biiar“'—‘—‘—‘
my (mum so“ I‘ll)
.nosI
IOII report die {In}
(A. In”. I“)
ZERIOD conxnp DISTRIBUTIOI AID sermons
g.
M
t
19
his report covers (insert period covered; e.¢., 'fiseel menths') ‘ eh]! be
issued e rolls-Isa
”m
IIIvIe-III Sean (IV. Ins.)
in" I 2
LLYVLQJIOIQIIE I MW
' I I HI "'0' IMO E
u - IICUII m. you us. as.) a .- sumo-I1 Ions
N - l with '11th - Its!“
II- P mm miss u - II Icon sears me. In.)
I: - rrva; IIO‘IL II. link I. -mqucIuoIsc Iv. I I my,
cs - run-Is; .v 5 100m sv DIV. 1!.
II - Mums-a ms"; - RI“ um 90 III. I B on (consul! In. one.)
in - (will 0! me HUI! E! - 1. mm. MS I“. I - o!" 3! l. 3
Museum INI:!IIII&. . tucnosccs s . IIIIIuI-I 90'; use.
I! IuIeIImr II.-I I
:3 Ion! Sim-.3 s. "new
It:
Ins-Is
I. - Incas sears (In. Isa)
23.31.“.
Etinetioa
I
iiii§'§;i§§§§
a? I; i
.. is 33%
III“
m n. .JIIIII .6...
IEV".SER
D.
IOI-II IIIIGII
To an!
sequel
Ttnei
visio
PROS?
To 61
Obta
tend
affc
Inv.
tha
EQUET 1'03 CHANGE IN ME
mares;
To authorise changing, adding or removing Operations, or revising the
sequence of operations from present “Iquipnent Operation and Standard
Time Rantings. when the changes are not otherwise authorised through re-
visions of tooling rantings or blueprints.
ROOM
Eo obtain prompt action on your preposed change, fill out IRequest For
Change In Routing - Il'orm AG 727' complete with all details requested
and add a sketch when possible. (See example on next page).
Obtain the approval and signatures of the department foreman, superin-
tendent and inspection supervisor in the department or departments
affected by the change and forward to the Efficiency Department.
Investigation will then be made and approvals as necessary obtained so
that routing can be revised.
hwza
.02 .0 .‘
"l
'11'
02.5.30! 2
_ ”02(10 “Oh FWUDOMK
I0! >IOFUUZU.U.th
. Handa . ¢>C aunts
UZ.IUUZ.OZH
44:.0 U402...” N orx