THE ZNFLUENCE OF NEW SUGAR 3521* PRODUCTEON METHODS ON TIME AND COST REQUIREMENTS m Mitzi-2:61AM, 1946 Thesis for the Degree 05 M. S. MICHIGAN STATE COLLEGE CLARENCE EDMUND EOENSGE 1947‘ maslé 0" Thisistocertiigthatthe thesis entitled "The Influence of New Sugar Beet Production Methods on Time and Cost Requirements in Michigan, 19146." presented by Clarence E. Johnson has been accepted towards fulfillment of the requirements for l. S. degree in Farm Management gm. 4.4,? 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V‘YAVX-e-v.e. .... .».. ...v. ...e .... ve-v-ew-cc. ..w. +... 1e--.\e~.+f. ..eew.... ....-»-e... .e-.e .... -ee.».t-el .l-L- .e.1o...1 ...-e t... .-..»Teae ..ee ..1i1feov ...-e. .e.o 9v... vee.H.ot.1...- . .. ..1.».1 . .». 1 - r r >>Ae_ 1 p 1}. t . hrrb r . a» a . .. p > 1H 1 y t t P r . UD_Z4HO ”2 CW) mC0m2m 032sz 00- 20- u+w I 11 SUMMARY 01' REGENT TECHNOLOGICAL DEVELOPMENTS _ One of the objectives of research workers in the sugar beet industry is to introduce new methods to increase efficiency and reduce the cost of producing sugar beets, thus making it possible for farmers to receive larger net returns for their beets. High labor costs and an insufficient labor supply have been factors in stimulating the development of labor saving methods. Mechani- sation of the industry will relieve the labor problem. at least in part for spring work. and it is possible to eliminate entirely the need for contract labor in harvesting. Mechanisation will also make it possible and more practical for each farmer to increase his acreage of beets. Veather conditions cannot be controlled but mechanization will speed up Operations to the extent that work can be done quickly while weather is most favorable. Some of the more important developments in labor saving methods in producing sugar beets that have taken place or are in emerimental stages are the use of segmented and pelleted seed, mechanical harvesters. improved beet drills. mechanical blockers. mechanical loaders and chemical weed controls. _8_ggmented or sheared seed is a processed seed containing a hid: percentage of single germs. It is produced by a shearing and grading process by which the regular or multiple germ seed cluster is broken into segments. The new type of seed was introduced in 1942 after extensive experimental tests. In l91I-5 about 30 percent and in 1946 about 70 percent of the beets in Michigan were planted with segmented seed. The advantage in using segmented seed is in obtaining more uniform placement with a high 12 percentage of single plants. thns reducing the labor requirements in hand blocking and thinning or in making the stands more adaptable for mechani- cal blocking. Results frm experiments under controlled conditions have shown that the labor requirements for blocking and thinning stands planted with segmented seed are 30 to NO percent less than that required for regular or whole seed.‘ related seed is processed further by encasing the single ger- seed in a water soluble pellet about the sise of a small pea. i'his type of seed. as yet in an experimental stage. is being developed in an attempt to obtain more uniformity in seed placement that is possible with a seg- nented seed. Mechanical blockers are not as yet of much importance in Michigan. The common method of blocking and thinning has been with hand labor using either short or long hoes and spacing blocks at 12 to 11} inches. These blocks are then thinned to a single plant. Mechanical blockers are being developed. however. and it can be expected that they will become increasingly important as techniques of planting and weed control are perfected. Several types of mechanical blockers are in the experimental stage. These are (1) may type. (2) cross blockers. (3) chemical blockers. and (1t) flame blockers. Row- type blockers are either one or two row machines. very similar to cotton chappers used in the South. having an adjustable revolving knife which cuts out uniform blocks in each row. Gross blockers are similar to standard cultivators with shovels or sweeps and are aper- ated across the rows to cut out blocks of desirable widths. The most "' Bell. 3. W” LABOR SAVINGS ESULTING FROM USE OF SEGMENTED SEED. Pro- ceedings American Society of Sugar Beet Technologists. Eastern United States and Canada. Detroit. Mich. . 191V]. 13 recently developed cross-blockers have hydraulic adJustments for varying the widths of blocks. Chemical and flame blockers have shields which protect the beets within the block while the beets and.weeds between the blocks are destroyed.by chemical sprays or a flame. The row type and~ cross-blockers appear to be the most practical. Flame and chemical blockers are am yet too expensive for the average farmer to operate. Chemical weed control methods are being developed. some for use before planting. and others as direct sprays. None of these have reached a standard of performance or are of a low enough cost of operation to be of practical use by farmers. Magical gpgatr beet harvests; have been used for many years in the more friable soils of the western states where soil moisture can be regulated by irrigation. The harvesters used in the West have not been practical for use in Michigan soils which are generally harder. less uniform in texture. frequently quite stony. and subject to-extremes in moisture conditions. During the last few years. mechanical harvesters have been developed to operate quite successfully in the variable soil conditions in Michigan. Mechanical sugar beet harvesters were introduced.on a commercial scale in this area in 19h}. Although there were five different makes of harvesters in uee in this area.in.l9h6. one make of machine was by far the most popular. There are two general types of harvesters. (1) those that top the beats in the ground. and (2) those that top the beets after lifting. The machine that is in most common'use in Michigan is of the latter type. The principle function of these machines is lifting and tapping. In addition. most of them have elevators that load the beets lll» directly to a wagon or truck. or they can be adjusted to windrow the beats. Other machines have tanks or happers that hold the beets until the end of the row is reached. There the beets are elevated to trucks or dumped to be loaded at a later time. About 135 machines were used in Michigan in 19% and harvested about 9170 acres.’ Mbeet loader; are of two types. (1) fork—in or hand-mechani- cal loaders and (2) pick-up or mechanical leaders. The first type consists principally of an elevator with a happer into which the beets are forked. The elevator loads the beats into a truck or wagon and is udally powered by a power take-off from the tractor that pulls the machine. A. pick-up loader is similar except that it has a revolving pick-up mechanism that picks the beets from the ground and places them on the elevator. The power is supplied either by a motor mounted on the loader or by a power take-off attachment from the tractor. Only one man is required to Operate most of these machines. Some pick-up loaders are capable of loading piled beets as well as windrowed beets. " Reeve. P. 5.. RESULTS SECURED WITH SUGAR BEET HARVESTERS IN THE EASTERN AREA 13 19%. Proceedings American Society of Sugar Beet Technologists. lastern United States and Canada. Detroit. Mich.. 19W. ' ' I 15 METHODS USED IN COLLECTING DATA It was originally intended to select seven sugar beet growers to keep time and cost records from each of eleven factory districts in central. eastern. and south-eastern Michigan. l'inal selection varied from five to twelve growers in each district. Growers were selected mostly through the recommendations of district field managers. The sugar beet factories in Michigan and the distribution of growers who kept records for this study are shown in Figure 2. An attempt was made to get a fair representation of growers using different methods of production. Comparisons desired were (1) the type of seed used. (2) kind of labor used for hand work. (3) methods of harvesting. and (N) methods of loading. No consideration was given to acreage in selecting growers. nor was any particular attempt made to obtain a representative sample of the whole beet indnstry in the state. Forms were provided the farmers on which to keep records. (Appendix. pages 3-9). Seventy-one growers completed records out of 85 who started the project. These 71' growers kept time and cost records on 88 fields from the beginning of the season until harvesting was completed. Most growers ‘ had only one field of sugar beets. Where there was more than one field and where cultural practices were similar. one record was kept. Where cultural practices varied. separate records were kept. As a means of obtaining the greatest possible accuracy. farmers' records were checked with all available information from factory records. Time records on some spring work were partly estimates since the project was not started until after the season had begun. In several 16 instances. farmers found it impossible to keop daily records of hours. and estimates were made in these cases. Each grower was visited three times. at planting time. during the middle of the summer and.after harvesting was completed. 0n the first and second.visits. the records were brought as nearly as possible up to date and on the final visit the records were completed. I“! Iona MICHIGAN ' “25!... .. sameness: , mu Best‘sugar factories Farmer cooperators Efrenrn 9 - Super Ran-l: 'Il'nntnrinn 111 Mi nh-Ip-nn nnfi Lanai-.1 one of Var-meme Whn 1? EXPLANATION OF ITEMS farm Labor: All labor except contract labor and any farm labor used for blocking. thinning. hoeing or pulling and tapping were included in farm labor. For the most part it included.farm labor used for machine operation. Rates for farm labor were the farmers' own estimates. Variap tions in estimates were from 50 cents to $1.25 per hour and averaged 81 cents. For greater accuracy in making comparison of costs on various Operations. the labor charges were adjusted to the average rate. Hand Labor: Hand labor included contract labor and farm labor used in blocking. thinning. hoeing and in hand harvesting. Rates for contract labor were established.by the United States Department of Agri- culture. The rate for blocking. thinning and hoeing was $18.00 per acre where segmented seed was planted and $20.00 per acre where whole seed was used. Rates for harvesting were based on yield.per acre and varied.from $1.hl per ton for a 16 ton yield to $2.10 per ton for a M ton yield. The minimum payment was $8.00 an acre. All charges for contract labor were obtained from factory statements of growers' deductions or from growers' own records where contract labor was hired on an hourly basis and.paid by the farmers in cash. Tractor work: Dates for tractor work were determined on the basis of plow capacity. These rates were based on previous studies made on tractor costs and adjusted to present price levels. The rate for one plow tractors was set at 60 cents per hour. two plow tractors at 75 cents and three plow tractors at 90 cents per hour. A.few trackbtype tractors were used and charged at the rate of $1.25 per hour. The average rate for all tractor work was 73 cents per hour. 18 Horse Work: Rates for horse work were based on the hourly cost of one horse and were taken from farmers' estimates. Estimates varied from 25 to 1I0 cents per hour and averaged 3’4 cents. Most of the horse work was used for "fitting“. planting. cultivating and lifting. Only one farmer used horses for plowing. The total cost of horse work was less than one percent of the total cost of producing beets and only about ten percent of the total power costs. Equipment Use: The costs of all machinery used in the production of sugar beets except tractor and truck use were included in equipment use. In arriving at a charge for equipment use. the total annual cost of opera- tion of each machine was determined. A charge was made proportional to the amount each machine was used on the sugar beet crap for the season. The total annual cost of each machine was determined by adding depreciation based on the normal expected life of the machine. interest at five per- cent of the investment. taxes. insurance and housing at two percent of the investment. and the average annual cost of repairs. l'arm Truck Use: Zl'arm truck costs were determined from farmers' records of mileage traveled and on their estimates of truck Operation costs per mile. Estimates on Operation costs varied from 7 to 15 cents per mile with most estimated around 10 cents. Trucki_ng Hired and Freight: The cost of trucking hired included both the cost of loading and trucking since no separate rates were made for the two Operations. These rates varied from $1.05 to $3.00 per ton and averaged $1.91}. Freight was the charge for rail transportation from weighing stations to the factories where distances were too great to make trucking practical. Freight rates averaged $1.16 per ton. 19 £956. Use and Taxes: The cost of land use was determined by taking five percent of the estimated normal agricultural value of the land and adding average real estate taxes per acre. Land values varied from $100 to $200 and averaged $161. Interest on land averaged $8.08 and taxes averaged 83 cents per‘ acre making a total land use charge of $8.91. Taxes ranged from ’45 cents to $1.25 per acre. . m: The costs of barnyard manure. straw plowed under and green manure craps were combined. Barnyard manure spread on the field was charged at the rate of $2.00 per ton. Forty percent of this value was lharged where manure had been applied within a year prior to planting beets. 30 percent if applied within the second year. 20 percent if applied within the third year. and 10 percent if applied within the fourth year before the 19% crap. Craps plowed under that were considered of importance were rye seedings and grain straw. Some alfalfa and sweet clover sod was plowed under for beets but the stands varied considerably. The value of these craps was determined by the cost of seed and sowing. or on the farmers‘ estimates. Fertilizer and Minor Elements: Fertilizer costs used were those reported by farmers or. if actual costs were not available. charges were made at standard rates for the particular analysis of fertilizer used. Prices of fertilizer of the same analysis varied only slightly in the parts of the state included in this study. The cost of minor elements was added .to the cost of the fertilizer. Minor elements included borax. manganese sulphate and capper sulphate. The entire cost of commercial fertiliser was charged against the beet crap since only in very dry years would any appreciable fertilizer remain for succeeding craps. The average 20 cost of commercial fertilizer was $35.62 per ton. The most common fert- iliser analyses used were 2-16-8 and 2-12-6. A few'farmers used 3-12-12. 0-12-12. 3-9— 18. and 0-20-0. Salt was used by three farmers at a cost of about $8.50 per ton and applied at the rate of about 500 pounds per acre. ‘ §_e_e_d: All sugar beet seed was supplied by the sugar companies. The cost of'segented seed was 50 cents per pound in all factory districts except one where. it was 60 cents. The price charged for whole seed was 20 cents per pound in all but the one district where it was 27 cents. One factory district furnished seed at the regular price or a drill and seed of either kind for $3.00 per acre. Overhead: In order to include the part of general farm expenses that could nut be charged directly to the best crap. an overhead charge was made. This was calculated at five percent of all other expenses exclusive of marketing costs. Trucking hired and freight constituted the greater portion of marketing costs and since those items had no direct influence on general farm Operating costs. all marketing costs were omitted in determing overhead. Miscellaneous costs: Miscellaneous costs included house rent for contract labor. interest on advances made to the growers by the sugar companies and dues paid to the beat sugar associations. 0 House rent for labor was charged generally at 50 cents per acre where contract labor was used. and where the dwelling was not furnished by the farmer. In a few cases. where contract labor was not used for harvesting. the charge for house rent was only 25 cents an acre. 0n farms where the farmers provided the dwellings for laborers. depreciation was considered. Most growers requested that the companies advance payment for contract labor. These payments were deducted.from the growers' returns when the beets were delivered. Interest was charged on.payments for spring labor at the rate of about 1.9 percent for the period the payments were advanced. Association dues were bducted from each grower's returns in all but one district where no association dues were charged.for 1935. The rate varied from two to three cents per ton. These dues were paid to local beet sugar associations and partly to the Parmers and Manufacturers Beet Sugar Association for further research and administrative work in the beet sugar industry. 22 TOTAL BEET COSTS AND ETUBNS The 88 records in this study on sugar beets included a total of 1518 acres planted and 1,491+ acres harvested (Table 3). About 50 acres or about 3.2 percent of that planted.was abandoned.because of poor stands. drowning out. or lack of contract labor for blocking and thinning. The average acreage harvested.per grower was 21 acres. Acreage of individual growers varied from 3.0 to 125 acres. The total production of sugar beets on these farms was 1M.727 net tone or an average of 9.9 tons per acre. This average is more than one ton per acre greater than the state average production for 19N6. Yields on individual farms varied from 3.7 to 15.2 tons per acre. The average cost of all operations in producing sugar beets from the 88 records used in this study'was $92.92 per acre and costs varied from $5h to $1h9. (Table 3). Ton costs averaged.$9.hh and.varied from $3.75 to $23.75. ' . Hand labor was by far the largest single item of expense in producing beets. The average cost of this item on all farms included in this study was $29.36 per acre or 31.6 percent of all costs. This figure. however. does net represent hand labor in harvesting on all farms since one-fourth.of the men used mechanical harvesters and.those costs were included in farm labor. power and equipment use. On farms where hand labor was used.for blocking. thinning. hoeing and.harvesting. the average cost was $35.hl per acre. This cost was somewhat higher than it would have been on a straight contract basis because labor costs were higher on farms where farmers did their own work. and.a few farmers who used contract labor opent extra time hoeing their own beets. 23 Table 3 - TOTAL SUGAR.BEET PRODUCTIOR. COSTS AND RETURNS OR 71 FARMS IR 111chch 19% Rather of farmers who kept records. . . . . . . . . . ...... 71 number of records . . . . . . . . . . . . . . . . ....... . 88 Total acres planted . . . . . . . . . . . . . . . . . . 1333 Total acres harvested . . . . . . . . . . . . . . . . . . . . . . 1 Average acres harvested.per record. . . . . ........... 17 Total net tons produced . . . . . . . .............. 1h.727 Average yield.per acre (tons) .................. 9.9 Average value of land.per acre. . . . ............. . $161 Average cost of fertiliser per ton. . . . ............ t$36 Average pounds of fertilizer applied.per acre . . . . ...... 37“ Pounds of seed used.per acre: Segmented. . . . . . . . . . . . . 3.3 “010 eeeeeee e e eeeeeee 907 Cost per 00st per Percent COSTS ‘ acre ‘ .322 of total Rand labor ........... $ 29.36 $ 2.98 31.6 ~ l'arm labor. . . . ........ 13.32 . 1.314 111.3 Tractor work. . . . . . . . . . 7.26 .75 7.8 3013.0 work. e e e e e e e e e e .81 'A .08 0.9 Equipment use . . . . . . . . . 5.58 .57 6.0 lhml truck use. . . . . . . . . 1.95 .20 2.1 Trucking hired and. freight. . . 10.711 1.09 11.5 ~ Land- 1110 and tGIOB. e e e e e e 8091 .90 9e6 Manure ............. 1.96 .20 2.1 Iertiliser. . . . ....... 6.75 .69 7.3 5.96" O O O O O O O O O 0 O O O 1.76 .18 1.9 Overhead. . . . . ....... 3.61 .37 3.9 Miscellaneous . . . . . . . . . .21 .99 1.0 TOTAL COSTS $92.92 $9.MM 100.0 RETURNS ' ‘ Gross Return on Beets . . .$l60.85 $16.25 Credit for Beet Taps. . Total Credits. . . Less total costs NET RETURN OR'BEETS . . . ' Explanations of cost 0... O O... .0 .4“. P :1: .0 «- H 0. £53“ on . . .$ 7h.68 $ 7.119 _.1 items are given on page 17. 2n Il'arm labor. consisting mostly of machine Operation. was the next highest cost which averaged $13.32 per acre or 11+.3 percent of the total costs. The average rate per. hour for farm labor was 81 cents. Custom work hired and freigh_t_ was the third highest cost. Items included were some lifting and mechanical harvesting in addition to trucking hired and freight. These costs averaged $10.71!» per acre or 11.5 percent of the total costs. .One farmer had his beets lifted and two farmers had their beets machine harvested by custom work. Loading and trucking was hired for marketing beets from 19 fields. Eight farmers shipped their beets by freight from weigh stations to the factories. Land use and taxes was the next highest item of cost which averaged $8.91 per acre or 9.6 percent of the total. Tractor work amounted to $7.26 or 7.8 percent of the total. Fertiliser costs averaged $6.75 per acre or 7.3 percent. huipment use was next at $5.58 or 6.0 percent. All other costs including horse work. farm truck. use. manure. seed. over- head and miscellaneous amounted to $11.00 per acre or the remaining 12 percent of the total costs. . Expenses in producing sugar beets were also separated into _p_r_o_— duction costs. harvesting costs and marketing costs (Table 1|»). These costs are averages. for the total acreage included infithis study even though most farms did not have charges for all items. Production costs. or costs up to harvesting. included labor. power and equipment expenses through cultivating. charges for land use. fertiliser. manure. seed. overhead and miscellaneous items. Production costs averaged $57.73 per acre and $5.87 per ton. Hand labor was the largest item in. production costs and averaged $19349 per acre. Other 25 items in order of their importance were land use and taxes at $8.91 per acre. fertiliser at $6.75 per acre. farm labor at $6.53 and tractor work at $5.05 per acre. The average of all other items of production costs was‘ $11.00 per acre. Production costs were about 62 percent of the total costs of producing._ harvesting and marketing beets. Table ‘4 - SUGAR REET PRODUCTION. HARVESTING AND MARKETING COSTS ON 71 IARMS IN MICHIGAN. 12146 00st per Cost per Percent Item acre ton of totja_1_ Production Costs: ' Randlabor.. .... . . . . .$19.’+9 $1.98 21.0 Tarn labor . . . . . . . . . . . 6.53 . .66 7.0 Tractor work . . . . . ...... 5.05 .52 5.1+ Horse work . . . . . . ..... . .60 . .6 Equipment use. . . . . . . . . . 2.16 .22 2.3 Land use and taxes . . . . . . . 8.91 .90 9.6 Hanure........... .. 1.96 .20 2.1 Fertiliser . . . . . . . . . . . 6.75 .69 7.3 Seed . . . . . . . . . ..... . 1.76 .18 1.9 Overhead . . . . . . . . . . . . 3.51 .37 3.9 Miscellaneous. . . . . . . . . . .91 .fi 1.0 Total . . . . . . . . . . $57.73 $ 5.87 62.1% Harvesting Costs: 1 Hand.labor . . . . . . . . . . . . $ 9.87 $ 1.00 10.6 Farm labor . . . . ......... 3.68 .37 lM) Tractor work . . . . . . . . . . . 1.8’+ .19 2.0 Horsework............ .21 .02 0.2 lquipment use. . . . . . . . . __2.._95, _..3£2 __'L.2 Tat“ e e e e e e e e e e $18.55 $1.88 20.0% Iarketm Costs: J'arm labor . . . . . . ...... $ 3.11 $0.31 3.1; hBCtor work e e e e e e eeeee e37 - son 00"; Tara truck use . . . . ..... . 1.95 .20 2.1 Equipment use. . . . . . . . . . .60 .06 0.6 Trucking hired . . . . . . . . . 9.08 .92 9.3 Freight. . . . . . . . . . . . . 1,53 .16 .1.6 Total . . . . . . . . . . . $16.6h $1.69 17.9% Total of all items. . . . . . . . . $ 9.hh 100.0% $92.92 26 Harvestinigosts included labor. power and equipment expenses in lifting. pulling and tapping. mechanical harvesting and pitting. The average cost per acre for harvesting on 71 farms was $18.55 which was about 20 percent of all costs. The largest item of expense in harvesting was hand labor which averaged $9.87 per acre. About one-fourth of the growers used mechanical harvesters and had no charges for hand labor for pulling and twping. Tarn labor costs averaged $3.68 per acre in harvesting. This cost was relatively high because labor used. in mechanical harvesting was included in that item. Equipment use was also high at $2.95 per acre because of the hidi cost of mechanical harvester use. \ Marketing costs averaged $16.6“ per acre and were about 18 percent of the total costs. The highest. item of expense in marketing was trucking hired which averaged $9.08 per acre for the 71 fans. l'arm labor. truck use and freight were Other maJor items of expense in marketing. Only 8 farmers shipped beets by freight and. because this item was quite high on those farms. the average cost on all farms was $1.53 Per acre and 16 cents per ton. . Costs were also separated by gperatiopp and averages were based on the total acreage included in this study (Table 5). Since all Operations were not performed on each farm. the average costs do not indicate the actual acre costs of doing each Operation but merely the average costs on all farms. ‘ The highest cost Operation was blocking and thinning which averaged $19.18 per acre. All fields of beets included in this study were blocked and thinned with hand labor. The rates for this work he established by the United States Department of Agriculture for 19146 was $18.00 per acre for beets p1anted.with segmented seed and.$20.00 per acre for beets 27 planted with whole seed. Variations in the costs of this work were not very large except on farms where the work was done by farm labor. Table 5 . SUGAR mm 008135 13! OPERATIONS 0N L1 FARMS m MICHIGAN. 19146 Gostgper acre Cost Hand Farm Equip- WOrk per ngration labor labor Power ment hired Total ton Production Operations: Plowing — $ 1.0u $0.97 $0.31 — $ 2.32 $0.2M Fitting " 1.83 . 1071 e51 " . )6.05 an]. Broadcasting fertilizer - .19 .1h .13 - .36 .05 Planting " "’ e66 en's e56 " 1e7o e17 Blocking and thinning $19.n9 -‘ - -6 - 19.?9 1.38 Cultivating . "' 2e 1 as e "’ E. 1 szal $19.59 $6.53 $5.65 $2.12 $33.83 {3‘11}? esting . . . . . . Qperations: Lifting - $ 1.23 $1.00 $0.3h $ 0.03 $ 2.60 $0.26 Rand Harvesting 9.87 . - - . - - . 9.87 ,1.00 Mech. ' - 2.11 .86 2.37 .10 5.1: .52 Fitting "' e e1 e 2 "’ e2 10 Total $ 9.87 $ 3.67 2.05 $2.83 $ 0.13 $18.55 $1.88 Marketing ' ' ' ‘ ‘ _Qper§tions: - $ .11 § .37 $2.55 $10.61 $16.6h $1.69 Total Operation ' . . ‘ 2922* $29.36 $13.32 $8.07 $7.53 $10.71; $69.02 $7.01 Other Production Cests: I . . . Mbnure and cover crOps . . . ............... $ 1.96 $0.20 Fertilizer . . . . ' . . . ....... . . . 6.75 . .69 Seed . . . . g . . . . ........ . . . . . . 1.76 .18 Land use . . . . . . . . . . ..... . ..... 8.91 .90 Overhead . . . . . . . . . . . . . ......... 3.61 .37 Miscellaneous . . . . . . . . . . . . . . . . . 1 .%9 Tatal e e e e e e ..... e o e e e e e e e $23e90 $2e 3 Total Costs . e . ... . e . . . . . . . e . . . . . Hand.harvesting was $92.92 89.nn next highest operation which averaged $9.87 28 on all farms. About three-fourths of the farmers harvested by this method. The average cost of all harvesting including hand labor and mechanical methods was $18.55 per acre. Other operation costs in order of their importance were cultivating. mechanical harvesting. fitting. lifting. plowing. planting. pitting and broadcasting fertilizer. The average cost of these Operations on all forms was $23.02 per acre or about 25 percent of all costs. . Hand labor required on these farms for blocking. thinning. hoeing and harvesting averaged 19 hours per acre (Table 6). Hand labor was used to block and thin all beets. The average hours required for all blocking. thinning and hoeing was 32.1 hours per acre. Not all beets were harvested by hand. On farms where hand labor was used. it took 27.6 hours to pull and top an acre of beets yielding an average of 9.9 tons. Where contract labor was used both for spring work and for harvesting the average total time required was 59.7 hours. The average hours of farm labor spent in plowing. fitting. planting. cultivating. harvesting. etc.. was only 16.14 hours. Operations that took the most time were marketing. cultivating. mechanical harvesting and fitting ground for planting. These farms used an average of 2.1+ hours of horse work per acre for beets or 1.2 hours for a team. Tractors were used an average of 9.9 hours per acre for beets of which about 70 percent was used in pro- duction work through cultivating. Although most farm labor was used for machine Operation. there were more man hours than tractor hours because several machines. especially harvesters. required at least two men. Notable changes have taken place during the last ten years in labor requirements. As a comparison to labor and power requirements as determined 29 by this study. during the period from 1933 to 1936 it took 72 hours of hand labor. 15.1 hours of farm labor for machine operation. 26.5 hours of horse work and 21% hours of tractor work per acre of beets.‘ Hand labor requirements have been reduced to about 70 percent of the amount required in 1933 to 1936. Factors that have brought about this reduction were the use of segmented seed. improved weed control. improved cultural methods. the replacement of hand labor by mechanical harvesters and the use of mechanical loaders. Farm labor requirements have remained about the same as ten.years ago but a.part of this farm labor is now used in mechanical harvesting which is replacing hand harvesting. Improved.machines and techniques have made it possible to do the same Table 6 - AVERAGE HOURS or work much faster than was possible ten years ago. LABOR AND POWER PER AORR IN SUGAR BEET PRODUCTION IN MICHIGAN. 19% .. * Hand * Farm ”7 Tracts: ' “Horse Operation labor " labor work work ‘ Hours Hours Hours Hours P10W1ng. o e e e o e e e e - 1.3 1.2 0.1 Fitting. e e o e e e e e - 2.3 2.1 0.2 Broadcasting fertilizer. . . - 0.2 0.2 0.1 Planting e e e e e e e o e o "' 0.8 006 002 Cultivating. . . . .’. . . . - 3.5 2.8 1.2 Blocking.and thinning. . . . 52.1 - .;:_ - Total Production. . . . 32.1 8.1 6.9 1.8 Lifting. e e e e e e e e e e - 1.5 191 Oe6 Pulling and tapping. . . . . 17.1 - - - Machine harvesting . . . . .- 2.6 1.1 .- Fittings 0 e e e e e e e - 9‘3- M '- Total harvesting. . . . 17.1 M.5 2.5 0.6 Total marketingL . . . - 3 8 .5 - Total production. harvesting. and marketing. 0 e e e e e e E02 160,4 909 201'. ** Several Operations represent records only from a.part of the farms but average hours are based on the total acreage included.in this study. * Wright. K. T. . SUGAR BEET COSTS AND RETURNS IN MICHIGAN. Mich. Agr. Exp. Stan Spec. BuJ-e 3050 30 There has been a reversal of the hours of tractor and horse work used for sugar beets from that of ten years ago. The average hours of horse work from 1933 to 1936 was 26.5 hours per acre and the hours of tractor work was 2.h. In this study the awerage hours of horse work on beets'was 2.M and the average hours of tractor work was 9.9 Per acre. The cost of horse work was only 10 percent of the power costs and only about one percent of all costs. Returns: The average price received for beets in Michigan in 19M6 was $16.25 per ton including government payments.‘I Prices varied slightly from one factory district to another because of differences in sucrose content of the beets. The average gross returns per acre was $160.85 based on an average yield of 9.9 tons. credit was also given for beet tops. The average of all estimates on the value of beet tops was $6.75 per acre. Estimates were made only by farmers who fed the best tops. however. the average value was used.for all farms whether taps were fed or left on the fields for fertiliser. Total credits for the beet crap ayeraged $167.60 per acre and $16.93 per ton. Total credits less total expenses of $92.92 per acre or $9.hh per ton left an average net return on beets of $7h.68 per acre or $7.M9 per ton. Net returns per acre varied from a gain of $185.79'to a loss of $37.51. ’ Reeve. P. A». Iarmers and Manufacturers Beet Sugar.Association. Saginaw. Michigan. Personal correspondence with the author. May 6. 'M7. EFFECTS or PRODUCTION PRACTICES ON COSTS Production costs. including all Operations up to harvesting. charges for land use. manure. fertilizer. seed. overhead and miscellaneous items. averaged $57.73 per acre and $5.87 Per ton (Tables 1t and 5). These were discussed briefly in the previous section. The practices that caused variation in yields. costs or time required to perform production Operations are discussed in more detail in this section. Plowing and "Fitting“: Out of 88 fields. 13 fields were not plowed for beets. Host of the fields that were not plowed had beans in the rotation preceding beets. 0f the 75 fields that were plowed. only one was plowed with horses (Table 7). An average of 1.5 man hours per acre were required to plow with‘tractors as compared to 2.1+ hours per acre with horses. Although one record is insufficient for reliable comparison. it does indicate that the use of horses increases costs because of the longer time required to perform the work. This is particularly true where labor rates are high. Table 7 - PLOWING METHODS AND COSTS on SUGAR mums IN MICHIGAN. 19h6 . Slumber Acres per_ field Labor Gostper £0 Method 'records record m acre mag. Labor Power Machine Total tons Pall: Tractor 20 11.6 10. 1.9 $1.50 $1.u2 $0.h1 $3.33 Horse 1 2&9 6. 2.1: ,l.95 .1.20 . .61 3.76 firing: Tractor M2 16.6 9.5 1.2 .97 .92 .3h 2.23 22th firing Ed Fall: Tractor 12 28.2 10.2 1.8 1.1m 1.32 ,35 4.09 M 75 LL? 9.1 1.5 inzo gage $9.36 $3.68 The average yield of beets from fall plowed land was 0.“ tons per 32 acre greater than the yield from spring plowed land assuming other conditions to be the same. l'actors that might have been partly responsible for this difference were firmer seed beds and more soil moisture retained after fall plowing. An average of 2.3 hours were spent per acre in “fitting” ground for beets (Table 8). "Pitting" included all harrowing. dragging. disking. rolling. and cultipacking. The average cost of this work was $1l.05 an acre. Costs of “fitting“ by different methods varied from $3.68 per acre to $M.86. The cost of “fitting" land not plowed was 57 cents: per acre more than on land that was plowed. however. the combined plowing and ”fitting“ cost was $2.11 less per acre on land that was not plowed. Table 8 - ITITTINCI COSTS TOR SUGAB.BEETS IN MICHIGAN 1 M6 "'"—"‘""fi . umbir Acres perfiield Labor 0st per acre Xethod records record per acre HrsLA. Labor Power Machine Tot;l_ tons After fall p10'1ng 21 12.3 9.9 2.1 $1.7M $1.55 $0.5M $3.83 After spring . . . . plowing he 16.6 9.5 2.1 1.66 1.52 .50 3.68 lo plowing 13 15.5 10.6 2.h 1.96 1.85 M9 8.30 Mixed methods 12 28,2 10.2 2.1 2.17 2.15 4.5” 1$.86 Awergge 88 _11.0 .9.9 :2g3 $1.83 $1.11 $9.51 §h,og Higher costs could be expected in "fitting" following fall plowing than following spring plowing because more harrowing was necessary to pre- pare the seed bed. Higher costs where 'fitting" followed mixed methods of plowing may be a reflection of the general inefficiency of those farmers in more time spent on small fields or in working the same fields by different methods. The yield of beets was also 0.9 tons higher on land that was not plowed.~ The same factors. firmer seedbeds and more soil moisture retained. 33 may hare been conditions that influenced.yie1ds on land not plowed even to a greater extent than on land that was fall plowed. The spring and summer of 1936 were very dry and.any measures used to conserve moisture during that season undoubtedly were reflected.in higher yields. Since most of the fields that were not plowed.were in beans the preceding year. there probably was a carry-over of fertiliser nutrients that had a considerable influence on best yields. fertiliser and lanure: Where camercial fertiliser was broadcast in addition to row applicatiOn. the average amount used was #87 pounds per acre (Table 9). where applied only in the row. the application was only 313-pounds per acre. The yield of beets where fertiliser was broadcast in addition to row application was 1.0 tons per acre more than where fertiliser was applied only at the time of planting.’ Differences in soil types may also have been a factor in increasing yields where heavier applications of fertiliser were used. however. adequate information was not available to determine the effect of soils on yield. Where fertiliser was broadcast. the cost of fertiliser per acre was $2.73 more flhan where applied only in the row. The cost of application was $1.28 per acre making a total cost of $u.Ol more per acre where fertiliser was broadcast. No separate cost of applying fertiliser was considered when.put on at the time of planting since it was a coibined operation and the additional expense would.be negligible. Total fertiliser applications varied from 118 pounds to 718 pounds and averaged.37h pounds per acre. The records were sorted into three groups based on total fertiliser used disregarding method of application ‘ Dr. R. L. Cook. Soils Department. Michigan State College. stated that this was not an unreasonable increase to aspect from the added.amount of fertiliser. 3h Table 9 - FERTILIZER APPLICATION METHODS AND ACRE COSTS 0N SUGAR BEETS IN MICHIGéN.719h6 Method WVAEreSI Y 101d .. Appli- ' of Number per per Isrtilizer cation Total application records record acre Lbs.[A. Castle. cost Cost tons Broadcast and h37 $8.814 $1.28 $9.72 in row 3H 15.2 10.5 In row only 5” 18.1 9.54, 314 45.71 . - 5.71 Difference - - 1.0 l1}. ' _$2.73 $1.28 $h.01 (Table 10). Nineteen records in the low group averaged 208 pounds of ”fertilizer per acre. 39 records in the medium group ayeraged 36h~pounds per acre. and 30 records in the high group averaged 550 pounds per acre. There was a difference of 3MB pounds of fertilizer between the low and high groups. a difference in costs of $7.13 including the cost of broad~ casting. and a difference of 1.3 tons per acre in yield. Higher yields may have been due partly to larger amounts of fertilizer used but other good.management practices may be equally responsible. None of the farmers in the low group broadcast fertilizer. 23 percent in the middle group. and 83 percent of the high group broadcast fertilizer in addition to applying it in the row. Table 10 - FERTILIZER USE BY QUANTITY AND COSTS ON SUGAR.BEETS IN ‘ - MICHIGAN.g;9u6 gianifiy of *Numbe Acres per “Yield’ Aw. fort. Fields COst ert zer recor s record ' per acregper acre broadcast per acre * - ounds tons pounds 0 - 2 9 19 17.8 ' 9.0 208 0 $ 3.70 250 - hh9 39 20.3 10.0 36h 9 . 6.77 _&50 — over 30 12,1 p10.3 550 25* 10.83 216228: 88 11.0 9 .9 371+ 37+ 8 7.21 * Costs include both fertilizer and.the application costs where fertilizer was broadcast. During the past four years. barnyard manure was applied 0n #1 or nearly one-half of the fields on which records were kept for this study. 35 The usual application was about 8 to 10 tons per acre. Manure was valued at $2.00 per ton spread on the fields. Torty'percent of the value was charged against the beet crap where manure was applied during the first year prior to planting beets. 30 percent where applied during the second year. 20 percent for the third year and 10 percent where applied during the fourth.year prior to planting‘beets. The average charge for manure applied on these fields. was $h.l9 per acre. Applications of commercial fertiliser on fields where manure had been applied during the past four years averaged 338 pounds per acre. Applications on fields where no manure had.been applied averaged 39” pounds or 60 pounds more per acre. This would indicate that farmers generally apply less commercial fertiliser on land that has been manured recently. Blocking and Thinnigg: The average time required.by contract labor to block and thin beets was 31.5 hours per acre where segmented seed.was planted as compared to 3h.9 hours per acre where whole seed.wae ‘used (Table 11). This was 3.h hours per acre less on fields p1anted.with segmented seed. a saving of about 10 percent in labor requirements. Where contract labor was used. the cost of blocking and thinning was $1.25 per acre less where segmented seed was planted than where whole seed was used. The rates for blocking and.thinning established.by the United States Department of Agriculture were $2.00 lower per acre for plantings of segmented seed than for whole seed. however. some farm labor was used for hoeing after contract labor. and several farmers were charged the maximum rate even though they used segmented seed. There were considerable variations in time. costs and yields where 36 farmers block and.thinned their own beets. however. only 8 records were available where the work was done by this method. The advantage of using segmented seed.was more pronounced in those records than in the ones where contract labor was used. Other crapping practices than the difference in type of seed used may have been at least partly responsible for the higher yields. lower time requirements. and. lower costs where segmented seed was used. Table 11 - EFFECT OF SEED TYPE ON BLOCKING AND THINNING SUGAR BEETS IN _ MICHIGAN, 19% Seed type Number Acres per Yield Hours 50st gpd.labor records record per acre per acre pgr acre tons Segmented Seed: . Contract labor 56 19.1 9.9 31.5 $18.92 ram labor ‘ 6 9.5 12.6 . 25.9 .20.96 W ' Contract labor 2h 11+.7 9.6 3h.9 20.16 ram labOr 2 8.6 1.2 15.; 36.51; [vergge as 1.1.0 9.9 32.1 $19.18 Only 8 out of 71 farmers who kept records. or 11 pehcent. blocked. and thinned their own beets (Table 12). This group had only 5 percent of the total acreage. All others used contract labor. No farmers in this study used.mechanical methods of blocking. The average acreage of beets on farms where blocking and thinning was done by farm labor was only 9.3 acres as compared to 17.8 acres on farms where contract labor was used. There was a difference in yield_of about 1.6 tons more per acre where farmers did their on hand labor. Although the average time required to block and thin beets by fame labor was almost two hours less per acre than that required where contract labor was used. the cost per acre was $5.36 more. This is due 37 to the difference in labor rates of 21 cents more per hour for farm labor.f Table 12 — BLOCKING'AND THINNING METHODS AND COSTS ON SUGAR.BEETS IN MICHIGAN. 1gn6 Number Acres per Yield Hours Rate per Cost per Method records record per acre per acre hour acre tons Contract labor 80 17.8 ° 9.7 32.2 $0.60 $19.22 rem labor 8 9.3 11.3 30.3 _ .g; .21l.58 Difference — - 1.6 -1.9g $0.21 $ 5.36 Normally the most desirable time to block and thin sugar beets is within the first two weeks after the row can be seen plainly. weather conditions during some years may have an influence in determining the best time. especially when stands have not emerged.uniformly because of variable moisture conditions. usually in about two weeks after the plants have emerged; they are about at the Ifour leaf” stage. Experiments have indicated a decrease in yield when blocking and thinning was delayed beyond the second week after emergence.‘? After the beets have passed the ”four leaf” stage there is more danger of weakening the remaining plants in the thinning process. With the use of segmented seed. it is possible to obtain more uniform ' Actual payments for contract labor and time spent by contract labor in doing the work as reported.by the farmers themselves were used.in calculating the hourly rate for contract labor. An accurate record was not available for the hours of contract labor on all farms but the hours were adjusted on the basis of records that were complete. Most farmers experienced difficulty in keeping records on time spent by contract labor because all of the workers did not usually start or finish at regular times each day nor did the same number of laborers always work on the same fields on successive days. Very frequently men. women. and children all worked tOgether in the same fields. This condition made it difficult to keep records on the basis of hours of adult labor. H Lill. J. G.. SUGAR BEET CULTURE IN THE mm was or me UNITED STATES. U. 5. Dept. of Agr. Farmer's Bud. 1637. 38 placement than is possible with whole seed. This may be a factor in re— ducing the damage in thinning and it may also be possible to delay thinning without danger to the stand if the work can be done without distrubing the remaining plants. Seed and Plantipg: Segmented seed was used on 1121+ acres or on about 75 percent of the acreage of beets covered in this study. The average rate of planting segmented seed was 3.3 pounds per acre. Whole seed was used on 369 acres at the average rate of 9.7 pounds per acre. There was a difference in yield of 0.53 tons per acre in favor of segmented seede Although the difference is not large and yields may have been affected by other conditions in 1914-6. it may indicate that more uni- form and more vigorous stands of beets were obtained with segmented seed than with whole seed. Experiments under controlled conditions have indi- cated that beets planted with‘segmented seed out-yielded beets planted with whole seed by an average of 6.6 percent. I The reason given for the increased yield was that seedlings from plats planted with segmented seed were damaged to a lesser extent in the thinning process than were seedlings from whole seed.'_' The average cost of all seed was $1.76 per acre. The cost of segmented seed averaged $1.68 and the cost of whole seed. averaged $2.00 per acre. This was a saving of 32 cents per acre in using segmented seed. The net difference in using segmented seed compared to whole seed on the farms included in this study were (1) a saving of 32 cents per acre * Bell. R. W. , Robertson. L. S. and Cook. H. L. . THE EFFECT OF SHEARING SUGAR-BEET SEED ON STAND OF BEETS. ON LABOR REQUIREIJENTS AT THE TIME 01' BLOCKING AND THINNING AND ON YIELD OF BEETS. Mich. Agr. Em. Sta. Quart. 3111.. Vol. 28. No. 2. Nov. ”45. 39 in seed costs. (2) a saving of 3.14 hours of labor per acre in blocking and thinning where contract labor was used. (3) a saving of $1.25 per acre in the cost of contract labor for blocking and thinning. and (M) an increase in yields of about a half a ton per acre. There was very little difference in labor needs and costs between the use of horses and tractors in planting (Table 13). Because of the greater accuracy of planting attained at slow speeds. tractors were seldom driven faster than three miles per hour. l'or this reason. there was not a very large saving in time by planting with a tractor. However. the total difference in costs between the two methods was 29 cents less per acre where tractors were used. The average time required to plant beets was 0.8 hours per acre and the average cost for labor. power and machine use was $1.71 an acre. Table 11 - PLANTING METHODS AND 008T; ON SUGAR mums m MICHIGAN. 1.216 Number Acres per Yield Labor Cost per fire Methods records record per acre Hrs/A. Labor Power Higgins Total tons Tractor 77 17.2 9.7 0.8 $0.66 $o.h6 $0.55 $1.6 Horse 11 15.3 10. 0.9 . .7g, . .63 11_.61 .1.9 Ayerage 88 111.0 9.9 0.8 $0.66 $0.h8 $0.56 $1.70 Cultivatgg: The average cost of cultivating was $5.81 per acre (Table 11L). Labor costs averaged $2.81. power $2.35. and. machine costs averaged 65 cents per acre. The cost where beets were cultivated with horses was $3.03 more per acre than where tractors were used. Beets were cultivated an average of 14.5 times where tractors were used compared to 1L7 times where horses were used. Seventy-five fields were cultivated entirely with tractors. 11 fields were cultivated entirely with horses and both horses and tractors were used on two fields. The ho acreage on which horses were used for cultivating was only about 10 per- cent of the total acreage included in this study but horse work amounted to 25 percent of the total power costs in cultivating. An average of 2.2 man hours more per acre was required where horses were used for cultivating than where tractors were used. c in- CULTIVATING'METHODS AND COSTS on SUGAR.BEETS IN MICHIGAN. 19u6 imes Number Acres per Yield Labor Power cult. records record Cost per; acre per acre Hrs/A. Labor Power Machine Total toms Tractor B 10 17.3 12.0 1. 8 $1.uu $1.12 $0.57 $£.13 26 19.3 9.6 3. o .2.h0 .2.oo . .h6 . 8 5 30 17.8 10.2 3.5 2.82 2.11 .86 6.12 6 9 13.1 8.2 6 3.75 3.31 .91 8.00 ______ng A5 15 317.1 10.0 3 .__$3_._5_5_§§_.1L so. 68 85.1131 Horse 1 6 11.5 7.3 5.11 $M.3ll$3.1|5 $0.38 $8.17 5 2 16.6 10.5 3. u .2.78 ,2.30 . .51 .5.59 6 3 8.8 10.6 7. 9 6.h3 5.82 .65 12.90 1+; m :11 113.3 8.6 5.11 $11.16 $3.632; $0.116 $81M Mixed ’ ' ‘ ' Methods 6.0 2 9.3 9.9 10.0 $8.12 $11.91 $0.39 $13.12 Average ‘ I . ‘ all cult. u.6 88 17.0 9.9 3.5 $2.81 $2.35 $0.65 $ 5.81 4L Costs were progressively higher as the number of cultivations increased where tractors were used. There was a difference of $.87 between three and six cultivations. $1.62 per additional cultivation. The costs increased at an average of 141 EFFECTS OF HARVESTING-PEAOTIGES ON COSTS harvesting costs included all costs of lifting. pulling and top- ping, mechanical harvesting. and.pitting or piling. The average cost of harvesting per acre on all farms was $18.55 (Table h and 5). Lifting: Of the total acreage included in this study. 922 acres or about 62 percent of the'beets were lifted.with the use of horses or tractors and were pulled and topped.by Rand. Mechanical harvesters were used on the rest of the beets. The awerage cost of lifting was $M.27 per acre (Table 15). The average time required.per acre to lift beets was 2.5 hours. The cost of lifting with tractors was $2.11 less than the cost of lifting with horses. One farmer hired a man. tractor and.machine to lift his beets at the rate of $2.00 per acre. Lifting with.h0rses required about 1.2 hours more per acre or about a third.m0re time than lifting with tractors. This again shows an advantage in the lower costs and shorter time required.for 'tractor operations compared to horse work. Table 15 - LIFTING METHODS AND COSTS ON SUGAR.EEETS IN MICHIGAN.719N6 number Acres per Yield Labor Costgpergapre Method. records recoqufi per acre Hrs/A. Labor Power Machine Total tons Tractor 61 12.7 10.2 2.1 $1.91 $1.51 $0.56 $3.98 Horses 8 15.1 8.6 3.6 2.92 .2.62 . .55 .6.09 .gired .l: 2M.8 43.7 - - - - 2.00 O Ayerage 70 13,2 10.. 2:2.5 $2.05 $1.66 $0.56 $qu1 Pulling and Topping: 0f the total acres included.in this study. 88h acres or 5“ percent of the beets were harvested'by contract labor. Only 38 acres or about 3 percent of the beets were pulled and topped.by hand labor. The cost of contract labor in harvesting averaged $15.53 per acre 1&2 (Table l6).‘ Only six records were available where farmers pulled and topped their own beets and the acreage of beets on these farms was usually quite small. averaging only 6.M acres. The cost of pulling and tapping per acre on these farms was $26.h9. The hours required.by fans labor to pull and.t0p beets was only 8 hours more per acre than the time required.for contract labor but the cost was about $11.00 more per acre. The reason for this difference was that the hourly rate for farm labor was about 2% cents higher than the rate for contract labor. The cost of contract labor in harvesting averaged 57 cents per hour and the cost of farm labor averaged 81 cents. Table 16 » PULLING AND TOEPING COSTS 1N HARVESTING SUGAR.BNETS 1N hlgglGAE._l9h6 ' Acres Yield Hours .__ __» Cost Number per per per per per per Method records record acre ton acre .ggton acre tons Contract labor 63 1h.0 10.0 ' 2.7 27.1 $1.55 $15. 3 Farm labor 6 6.H 9.6 .iah 32.7 g§£76 L26; Average 69 71;.h 10.0 2.8 27.6 $1.60 $15.98 Mechanical harvesting: Mechanical harvesters were used by 18 farmers out of the 71 who cooperated on this project. This included records on 26 fields. a total of 571 acres or about 38 percent of the acreage included.in this study. Sixteen of the farmers owned.their harvesters and did.their own work. Two farmers had their beets harvested.by custom work. Although there were harvesters of several makes in use throughout this area. all of those on which records were kept were Scott-Urschel machines. Costs of mechanical harvesting‘flrro machines were owned varied * Contract labor rates as determined.by the Uhited States Department of Agriculture were $15.60 per acre for beets yielding 10.0 tons per acre. 18 from $6.95 to $18.37 per acre. The average cost was $13.N8 per acre or $1.39. per ton .(Tables 17 and 18). Custom harvesting ... charged at the same rate as contract labor'based.0n yield.per acrb with an additional charge of 25 to 50 cents per ton for lifting. The average charge on the two farms where beets were custom harvested was $11.58 per acre. This cost was lower than the costs on other farms because of the difference in yield which was H.2 tons per acre lower than on farms where harvestbrs were owned. Table 11 - ACHH COSTS or MECHANICAL HARVESTING SUGAR BEETS IN MICHIGAN. 19% Number Acres per Yield Labor Cost per acre Method recordgi record :per acre Hrs/A:2 Labor Power _ggchine Totg; tons OwnmaChine 21+ 23.3 9.7 6.8 $5.65 $2.31 $5. 52 $13.1+8 fired 2 6.3 5.5 - . - . - - 11.58 Lverge 26 22.0 9.6 - - - - $13.“ Table 18 -TON COSTS OF MECHANICAL HARVESTING SUGAR.BEETS IN HICHIGAN.12% Number Acres per Yield Labor Cost per ton Method records record per ggre Hrs/I. Labor Power Machine Tote; tons Own machine an 23.3 9.7 0.7 $0.58 $0.21; $0.57 $ 1.39 Hired 2 64 5.5_ - . - . - . - . 2.1; Avergge 26 22.0 9.6 .. - - .. i 1:110 The total costs of mechanical harvesting where harvesters were owner-operated ineluded #2 percent for labor, M1 percent for mashine use and 17 percent for power. Hours of man labor used.in machine harvesting averaged 7.0 hours per acre and varied from 3 to 10. Labor costs averaged $5.65 and varied from $2.N0 to $8.10 per acre. Farmers having the lowest labor costs used only two men to operate the tractor and.machine. whereas the high cost farmers used three and.even four men. The extra men were used as general hit mechanics. for topping untapped beets in the load or for picking up stray beets that were missed by the machines. Some farmers hired extra labor to pick up beets left in the fields. They found that. with the high labor costs. the beets left on the field after machine harvesting were hardly worth the extra cost of picking them up. Mechanical harvesting required from 1.3 to 3.3 hours of harvester operation per acrb. On a daily basis. it was possible to harvest from 3 to 7 acres. The speed at which the machines were operated. width of rows. soil types. soil conditions. and the skill of the operator all had an effect on the number of acres that could be harvested in a day. The cost of harvester use varied from $3.63 to $8.56 per acre and averaged $5.52. Il'actors causing this variation were number of acres harvested. depreciation based on the estimated life of the machine. and repairs. The acres harvested by the 18 owner-Operated harvesters during the season varied from NO to 128 acres. Depreciation was calculated from the farmeréi estimates of the expected life of the machines which.varied from 3 to 10 years. Since almost all the machines were new in 19146. the value of each machine was considered the same as the original cost. The purchase price was about $1600 unless extra.parts were added. The average estimated life was 6 years and depreciation on that basis was $265 per year. Interest was figured at 5 percent of the purchase price. Insurance. taxes and housing was charged at 2 percent of the purchase price. The cost of repairs and new parts was about $90 per machine for the season. Repair costs varied considerably and were higher on machines that harvested large acreages. No estimate was made on the cost of ropairs necessary to condition the machines for the next year's Operation. Since LL5 ‘most of the machines were new in 19N6. repair costs are likely to be higher each.year as the machines become older. For practical purposes. repair costs can be considered.about $1.00 per acre. This estimate is comparable to that determined in other studies on mechanical harvester use in this area in 19N6.* The average power cost for Operating mechanical harvesters was $2.31 per acre and varied from $1.00 to $3.00. Since harvesters are quite heavy machines, larger tractors were generally used for mechanical harvesting than for most other operations. Assuming that depreciation. interest. insurance, taxes and.housing are constant regardless of the amount of use. and that repairs. labor costs and power costs are proportional to the acreage. it is possible to determine the cost per acre for mechanical harvesting for any given acreage (Table 19). The average costs as determined in this study were need be this table but acreages are theoretical. The effect of harvester use on cost per acre is also shown in graphic form (Figure 3). It was found.that costs were the same for mechanical harvesting as for hand harvesting when machines harvested a total of about 33 acres yielding 9.9 tons of beets per acre. Thus. on the basis of these results. a farmer would have to harvest at least 33 acres of beets with a,machine each season in order that his costs will be no greater than the cost of hand harvesting. There was an average saving by mechanical harvesting of $6.77 per acre or 77 cents per ton. This was determined.by considering the average ' Reeve. P. Lu RESULTS SECURED WITH SUGAR BEET HARVESTERS IN THE EASTERN AREA IN 19h6. Proceedings American Society of Sugar Beet_Technologists. Eastern United States and Canada. Detroit. Mich.. 1957. Hentchel. Herbert. COST or OPERATIoN OF SUGAH HHHT ComaINHS IN 19%. Mich. State Col. Farm Mgt. Dept. unpublished report. 116 cost of lifting at $11.27 per acre (Table 15) and the average of hand harvesting at $15.98 (Table 16) or'a total of $20.25 per acre. The most efficient growers saved up to $13.30 an acre by harvesting with mechanical harvesters and the least efficient saved $1.88 per acre. Savings by mechanical harvesting varied from almost nothing to about two-thirds of the cost of hand.harvesting and averaged about one-third. There are also other factors that should be considered. Table 19 - EFFECT OF AMOUNT OF BEET HABYESTER.USE ON COSTS PER ACRE ' Acres per machine 20 1+0 60 80 100 120 1140 Fixed costs: Deprec. 6&16.7$ 265.00 265.00 265.00 265.00 265.00 265.00 265.00 Interest @576 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Ins.. taxes. housing @273 32.00 32.00 32.00 32.00 32.00 32.00 32.00 Variable costs: Repairs @ $1.00 per acre . 20.01 no.00 60.00 80.00 100.00 120.00 1h0.00 Labor 6 $5.65 _per acre 113.99 226.00 339.00 u52.00 565.00 678.00 791.00 Power 33 $2.31 . per acre u6.20 .92.n0 138.60 18$ 80 2 00 2 20 2 Total Costs 556129_135.Mo 591%.60 1093.80 1273.00 1452.20 1631.u0 Cost per acre 27.81 18.38 15.2n 13.67 12.73 12.10 ‘11.65 Machine lifting,& hand topping, 20.25_ 20.25 20.25 20.25 20.25 20.25 20.25 Difference -7.56 1.87 _5.01 6.58 7.52 8.15 8.60 * Acreages are theoretioal. Cost items are averages as determined in this study. The largest item of expense in mechanical harvesting was labor costs. 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P 1 1 1 P 1 1r ..P r . 1P L 1 1 1 . 1 1 1 P 1» .1¥ 1 1 , y L \l .. \1. ..t_24n0_zrc). mCszmgquan (Q Operate these harvesters under most conditions. Since beet harvesters were not used extensively in this area before l9N6, it is difficult to determine how many years they can'be expected to last and what charges should.be made for depreciation. Estimates on the expected life of the harvesters varied.between three and ten years and averaged about six.years. It is possible that many of them may last for a.nuch longer time than the present estimates. particularly where they are used for relatively small acreages each season. On the other hand.‘£gpai£ egpenses may have been figured too low for most machines in 19N6 since no accurate data could be obtained on repairs needed to put the machines in condition for the next year's harvest. Another saving in the use of harvesters is in the cost of loading. These costs involve the use of a loader, labor and.power to operate the loader. or a considerable amount of labor when‘beets are forked.into trucks from.piles or vindrows. On the other hand, hauling costs would be somewhat higher when beets are loaded directly from the harvester because of the additional traveling in the field required'by a truck when loading only one row at a time. Most farmers visited were very fayorably impressed.with the oper- ation of harvesters. A.few. however. expressed some disadvantages. The initial cost of a harvester is quite high and a farmer with a small acreage of beets can hardly afford to own one unless he plans on doing custom harvesting. Soil conditions affected the operation of the machine consider- ably. Dry silt or clay soils tended to form clods which made Operation difficult. Net soils adhered to working parts of the machines. Stony or gravelly soils caused excessive wear. A.few farmers expressed Opinions 15.9 that the machines were too complicated in construction especially for hired help to keep in proper repair and.adjustment. Many farmers were concerned about excessive packing of the soil resulting from travel in fields by heavy machines and.by heavily loaded trucks. In addition to lower costs, there are other advantages which favor harvesting beets mechanically. (l) Harvesting can be delayed later in the fall for maximum growth of the beets. Opinions eXpressed among farmers were that harvesting too early reduced yields up to three tons per acre. With contract labor it is usually necessary to harvest when labor is avail- able. (2) There is usually an opportunity to wait for ideal weather and soil conditions rather than harvest when the soil is either too wet or too dry. (3) Beets can be delivered to the factory promptly to eliminate shrinkage. Tests have shown that fresh.beets are favored at the factory because of better storage qualities."I (h) With mechanical harvesters. the constant uncertainty in obtaining contract labor is eliminated. * wait. 3,, DELIVER! AND STORAGE OF FRESH BEETS. Proceedings American Society of Sugar Beet Technologists. Eastern United States and Canada. Detroit, Mich.. l9n7. 5O EFFECTS OF MARKETING PRACTICES ON COSTS Marketing costs included labor. power. equipment use, trucking and freight costs in delivering the beets from the field to the factory. The average cost of marketing on all farms was $16.6h per acre. The average cost per ton was $1.69 (Tables N and 5). . Loading: Three methods of loading were used.where beets were piled or windrowed. ”These were (1) hand loading where beets were forked into a wagon or truck. (2) handpmechanical where fork-in loaders were used. and (3) mechanical where pickup leaders were used. The average cost of loading by all methods was $h.7h per acre or MS cents per ton (Tables 20 and 21). Table 20 - ASHE cosrs or LOADING SUGAR BEETS IN MICHIGAN. 19h6 - . Number Acres per_ Yield Labor Cost_per acre Method records record_per acre Hrs/A. Labor Power Machine Total ' tons Hand u 5.3 8.5 u.o $3.22 $0.00 $0.00 $3.22 Handymech. 6 21.0 11.0 h.h ‘3.59 .1.69 .l.18 ,6.u6 Mechanical 13 25,1 10.E. 1.5 1.21 .77 2.g;_g $.19 Ayergge 23 20,6 10.5 2.h $1393 $9.93 $ia§3_ $9.7“ Tabl. 21 - TON cosrs or LOADING SUGAR.BEETS IN MICHIGAN. 19h6 ‘ Number Acres per Yield Labor 3 . Cost per ton Method records record. per acre Hrs/T. Labor Power Machine Total tone 7 f_ _ Hand. 1" 5.3 8.5 05 $0038 $Oem $0000 $00938 Handemech. 6 21.0 11.0 .n , .32 . .15 . .11 . .58 Mechanical 13 25.1 10.h pg;. .12 .07 .21 .ho .éyerage 232 20.6 _410.5 .2 $0.19 $0.09 $0.17 $0.h5 These tables include records only where farmers loaded and hauled their own beets. No records other than total costs were available where loading and trucking was hired except for a small amount of farm.labor used to assist in loading. Analysis of these records did not indicate the expected reduction in costs from hand.to mechanical methods of loading. Instead. the costs of 51 mechanical methods of loading were found to be higher. The average cost of hand loading was $3.22 per acre comPared to $l+.19 for loading with pickup loaders and $6.16 per acre with fork-in loaders. One factor which contributed to lower acre costs of hand loading was that yields on those fields were about 2.5 tons per acre lower than on fields where beets were loaded by fork-in or pickup loaders. On a tonnage basis. the time required to load by hand was only one- tenth of an hour more than the time required to load with fork-in loaders. This was a difference in costs of 6 cents per ton. In addition to labor costs. there were costs for power and machine use in loading with fork-in loaders which were negligible in hand loading. The net difference in costs between these two methods was 20 cents per ton less for hand loading. Hours of labor required for loading with a pickup loader were slightly less than one-third of that required for hand loading. The labor cost was 26 cents per ton lower. Power and machine costs, however, were 28 cents per ton by this method. making a net of 2 cents more in the cost of loading with pickup loaders than by hand loading. Pickup leaders were relatively expensive machines considering the amount they were used. The machine cost of using this method of loading was more than the combined labor and power cost. . Even though the costs of both hands-mechanical and mechanical methods were higher than hand loading, there was an advantage in getting the Job done faster and in eliminating a large amount of heavy work. Trucking: Forty-eight percent of the farmers who kept records trucked their own beets. 38 percent hired both loading and trucking and 11} percent did at least a part of the loading and trucking themselves and 52 hired the rest. One farmer. who was only a.mile from the factory. used tractors and wagons to haul his beets. Since separate records were not available for loading where loading and trucking was hired. the combined costs were used to compare costs of marketing where farm labor was used and.where the work was hired. The cost of marketing by farm labor was $7.00 less per acre than where hired (Table 22). The average cost where farmers hauled their own.beets was $10.6M-per acre. Of this amount $5.50 was for labor and $5.15 was for equipment use. The average time required to load and.haul beets was 6.8 hours per acre. The average cost of trucking hired was $17.65 per acre. Table 22 - ACRE cosrs or MARKETING suasn.nnnms IN MICHIGnN.;3H6* Acres Yield . Cost per acre Marketing Number per per Labor Equip- Method ‘ records record acre Hrs/A. Labor ment Hired Total tons Term labor: Loading 26 15.9 10.1 7.1 $5.7M $6.18 $0.00 $11.92 Direct from. . . . . . harvester 17 20.8 10.0 6e5 5e 23 3e91“ .00 9017 Averagg:: 43 11.8 10.0 6.8 $5.50 $5.15 £9.00 §10.6§ Hired: ‘ ' ‘ . Loading 31 13.8 9.2 - - - $18.19 $18.19 Direct from . . harvester 7 1n.0 8.6 - - - 15.26 15.26 MB 9-1 - - - $17-5 5 ‘ freight charges not included There was a saving of 88 cents per ton where farmers marketed their own beets (Table 23). The total cost per ton was $1.06 where farmers did their own work as compared to $1.9M where loading and trucking was hired. The average cost of loading and trucking on all farms was $1.53 per ton. The average distances of the farms from the factories was very nearly the 53 same for both methods. Table 23 - TON cosms or MARKETING SUGAR.BEETS IN HIQETGAN, 19h6 ‘ Acres Yield Cost per ton Marketing Number per_ per Labor .Equip- Method recordg; record‘facre HrslT hgpor pment Hired Total tons ' Tarn labor: “'fioading 26 15.9 10.1 .7 $0.57 $0.61 $0.00 $1.18 Direct from . . . . harvester 17 20.8 10.0 .7 .52 .H0 .00 .92 Average It; 17.8 10.0 .1 $0. 55 $0.51: $0.00 $1.06 Hired: ‘ ‘ ‘ ' Loading 31 13.8 9.2 - - - $1.97 $1.97 Pirect from . . . harvester ‘7 1h.0 8.6 - - - 1.78 1.78 Average #38 13.9 9.1 - - - $1.98 $1.9M _ Freight charges not included. The total cost of marketing was lowest on farms where beets were leaded directly from methanical harvesters. 0n farms where farmers marketed their own beets. there was a saving of $2.75 per acre or 26 cents per ton where beets were loaded directly from mechanical harvesters instead of being loaded from piles and.windrows. Where trucking was hired. the saving in marketing direct fram harvesters was $2.93 per acre or 19 cents per ton. The arerage cost of all marketing where beets were loaded direct from harvesters was $10.50 per acre or $1.09 per ton. The cost of marketing by all other methods. including hand and.mechanical loading, averaged $17.11 or $1.72 per ton. Thus. there was an average saving of $6.61 per acre or 63 cents per ton by marketing beets directly from harvesters compared to loading and.market- ing beets from piles or windrows. Freight: Eight farmers hauled.their beets to weigh statihns and 5h shipped them by freight from.there to the factories. These farmers lived an average distance of 52 miles from the factories and.tound it impractical to truck their beets the whole distance. The average cost of freight was $1.16 per ton. 55 SIMMRY Sugar beet growers are facing the problem of deciding whether or not it. is practical for them to make use of new develOpments in sugar beet production with their present systems of farming. This study was begun with the purpose of determining the effect of new methods on time and costs in producing sugar beets. Seventy-one farmers in the sugar beet areas of Michigan kept records on time and costs. The average cost of production was found to be $92.92 per acre. Acre costs varied from $5)+ to $1149. Ton costs averaged $9.14». and varied from $3.75 to $23.75. “in. average yield on these farms ”... 9.9 tons per acre which was 1.1 tons per acre higher than the average yield for an beets grown in Michigan in 19%. Hand labor for blocking. thinning and. harvesting was the largest single item of expense. This amounted to $35.)” per acre or about 36 per- cent of all costs on farms where mechanical harvesters were not used. Farm labor. mostly for machine Operation. was the next highest item of expense at $13.32 or 13.5 percent of total costs. These two items of labor together averaged $8.79 or about ’49 percent of all costs. The average gross. returns for beets on farms included in this study was $167.60 per acre. This included a credit of $160.85 per acre for beets and a credit of $6.75 per acre for beet tops. The average price received for beets was $16.25 per ton in 19% including government payments. The average net returns on these farms was about $7M.68 per acre or $7.19 per ton. Net returns varied from a gain of $185.79 per acre to a loss of $37.51. ' ' New develOpments in labor saving methods on which data were obtained 56 in this study were the use of segmented seed. mechanical harvesters and mechanical loaders. 'Experimental work is being carried on in this state on pelleted seed. improved.beet drills. mechanical blockers. and chemical weed control methods. Segmented seed was used.by about 70 percent of the beet growers in Michigan in 19H6. The advantages in using segmented seed.were (1) less labor required and lower costs for blocking and thinning. (2) lower seed costs. and (3) higher yields. Stands of beets planted with segmented seed.were more uniform and had a higher percentage of single plants. This made it possible to block and thin beets with long handled boss and reduced.the labor requirements in hand thinning to a minimum. Results from this study showed that fields p1anted.with segmented seed required.about 10 percent less hand labor in blocking and.thinning than where whole seed.was used. Results from controlled emperiments indicate that labor needs in blocking and.thinning may'be reduced up to 30 percent by the use of segmented seed. The rate for blocking and thinning fields p1anted.with segmented seed as established.by the United States Department of Agriculture for 19h6 was $2.00 less per acre than where whole seed.was planted. The saving in labor costs where segmented seed was used as determined.by this study was only $1.25 per acre since many farmers paid the maximum rate regardless of the kind of seed used. I The net results of using segmented seed compared to whole seed were (1) 3.“ hours less contract labor per acre required for blocking and thin- ning. (2) a saving of $1.25 per acre lower labor costs. (3) a saving of 32 cents per acre in seed costs. and (h) higher yields of about one-half ton 57 per acre. Mechanical harvesters were used in Michigan on a fairly large scale for the first time in 1986. There were about 135 machines of five different makes in use. an increase of more than a hundred machines from the previous year. Most of these machines were made by the Scott-Miner Company. It was possible to harvest from 3 to 7 acres per 10 hour day with a harvester. The average was about u acres a day. or 2.6 hours per acre. Although the machine could have been Operated.with only two men under most conditions. several farmers used three men. About 7 hours of farm labor were spent per acre in operating the harvester. Costs of harvesting with mechanical harvesters varied from $6.75 to $18.37 and averaged $13.1t8 an acre. This included $5.65 for labor. $5.52 for machine use and.$2.31 for power. I ‘ The total cost of lifting'and.hand harvesting. the old method. was $20.25 an acre. There was an average saving of $6.77 per acre by using mechanical harvesters or one-third of the cost of lifting and hand harvest- ing. This saving amounted to 77 cents per ton. Following are some of the other advantages of using mechanical harvesters in addition to lower costs: (1) Harvesting can be delayed later for maximum growth of beets rather than harvesting when migratory labor is available. (2) Beets can be delivered.promptly to eliminate shrinkage and retain g00d storage qualities. (3) The uncertainty in obtaining adequate contract labor is eliminated. (h) There is an additional saving in loading costs when beets are loaded directly into trucks from harvesters as can be done with most machines. 58 It was determined in this study that the theoretical acreage that could be harvested by machine at the same cost as hand harvesting was about 35 acres. However. in order to make a best harvester a practical investment. a farmer should plan to harvest about 75 to 100 acres in order to make significant savings. This can be done either by increasing his own acreage or by doing custom harvesting. Mechanical loaders are being used extensively on farms where beets are put into piles or windrows after harvesting. The labor cost per ton of loading with fork-in loaders was found to be only about 20 percent lower than the cost of hand loading. However. with the additional power and machine egense the total cost of using fork-in loaders was about 50 percent higher than hand loading. The total cost of loading with pick-up loaders was very nearly the same as hand loading. however. labor costs were only about one-third as much by this method as by hand loading. Power and machine costs made up the remaining two-thirds of the costs where pickup leaders were used. Even though the costs of mechanical methods of loading may be as high or higher then hand loading. there is an advantage in getting the work done faster and in eliminating the heavy work of forking beets into a wagon or truck. APPENDIX 1 Table l - CASH RECEIPTS FROM SUGAR.BEETS. BEANS AND ALL FARM PRODUCTS IN MICHIGAN. 1915-M6 * ‘ Percent of ‘— Percent of Year . Beets Beans All Farm- ‘ Beets Beets to all #7 Products to Beans Farm Products (1000 dollar87_ (percent) 1915 5912 10792 Not 55 - 16 377 1180M. available 29 - 17 302 ’ 17121 25 g 18 9157 17905 53 - 19 15092 111920 101 - 1920 13305 1301M 102 - 21 7092 9117 77 - 22 M973 11658 n3 - 2 7679 15082 51 - 2 8302 17231 266.063 M8 3.12 1925 7265 18827 280.965 39 2.59 26 5872 15231 286.370 37 2.05 27 5135 16211 271.329 32 1.89 28 3696 20233 276.129 18 1.3a 29 2602 2269M 268.755 11 .97 '1930 3702 15193 229,6u5 2H 1.61 31 3792 7733 157.787 “9 2.26 32 6138 M953 128.799 12%. 1.77 33 6982 83h2 1h6.393 an 1.77 3“ 5793 9606 168.955 60 3.90 1935‘ 5053 9077 189.830 56 2.66 36 5990 12583 2 0. 3 #7 2.58 37 3851 12100 2 8.651 32 1.55 38 6076 82n2 208.000 79 2.92 39 5567 10187 216.801 55 2.57 19ho 5678 11117 230,u32 51 2.h6 M1 6592 1817h 298.350 36 2.21 M2 9208 27366 90.905 35 2.36 M3 3022 29689 7,n76 10 .65 nu 5207 19836 h88.730 26 1.07 19h5 10625** 1M263*§ 501,u27** 72 2.12 96 15559** 592.739: ‘ 1 2.62 * Source of data from 1915 to 192k from INCOME PARITY roaicfifEfiLTURE. Partéf. Sections 11 and 18. 1910-M3. U. S. D t. of Agr.. Bur. of Ag. Econ. _ washington D. 0. Data from 1925 to 19 from CASH RECEIPTS FROM FARMING BY STATES AND COMMODITIES. U. s. Dept. of Agr., Bur. of Agr. Econ.. washington. D. C. 7 ' ** Preliminary ‘ Table 2 — SUGAR BEET ACREAGE AND SELECTED PRICES AND PRICE INDEXES FOR MICHIGAN. 1915—M6. 4 —*f Prices Indexes of Prices Acres" Sugar Dry? Sugar _ Dry All farm Year Planted Harvested beets"I beans*'*beets beans products Hagesl fivtons 233- _(1910—lu = 100) 1910-1M 5.72 3.23 1915 Not 122 5.91 M.62 10M 1M3 105 10M 16 available 100 6.1M 7.33 107 227 133 117 17 82 8.0M 11.98 1M1 371 191 1M1 18 115 10.08 9.61 172 298 201 159 19 12M 12.52 6.98 219 216 217 183 1920 130 10.08 5.Mg 176 169 218 225 21 l 8 6.10 3.5 107 110 135 1M7 22 8M 7.22 5.61 126 17M 131 1M3 2 109 9.38 6.03 16M 186 1 3 171 2 150 8.85 M.77 155 1M8 137 172 1925 115 7.06 5.03 123 156 153 169 26 118 7.00- M.12 122 128 163 178 27 99 7.16 5.90 125 183 155 179 28 71 7.22 8.00 126 2M8 163 178 29 66 58 8.50 e 6.70 199 207 165 181 1930 89 83 8.50 M.35 1M9 135 1MM 150 31 62 60 6.38 1.80 112 56 9M 109 32 128 123 5.60 1.50 98 M6 6M 78 33 173 160 5.85 2.25 102 70 73 69 3M 150 127 7.50 2.75 131 85 89 80 1935 136 12M 7.63 2.25 133 70 10M 92 36 113 10M 6.52 6.00 11M 186 120 107 37 92 81 7.85 2.55 137 79 132 133‘ 38 1M1 13M 7.88 1.85 138 57 102 121 39 1M3 137 7.35 . 2.80 128 87 97 121 19Mo 1M2 131 7.99 .50 1M0 108 106 12M M1 115 108 9.05 .55 158 1M1 129 157 M2 159 128 9.60 M.8o 169 1M9 161 193 M3 69 56 12.79 5.90 22M 183 202 2M8 MM 80 68 1M.M5 6.00 253 186 199 287 19M5 106 90 13.88 " 6.20 2M 192 211 31M M6 120 109 16.25 " 12.20 28 378 238 339 Sugar beet prices include government payments. ’* Personal correspondence with P. A. Reeve. Farmers and Manufacturers Beet Sugar Association, Saginaw. Mich. **‘ Michigan Farm Economics Chartbook - 19M7 é CrOp and Livestock Report for Michigan. 19M6 1.; .0R SUGAR BEE” TILE AND Grower's Rams 3 Farm nanagement Department Michigan Stale College East Lansing, Lichigan INDIVIDUAL RECORD COS? STUDY Factory District Address .7-.. ...- . -.--..- Acres of beets planted —~. . .. —._‘~--~ beets harvested -_“_Aeres of --‘. __wun-m__ltem Seed furnished: Lbs . ,, seg.( ), whole( ) Financial Summary Credits Amount ...——~ 0 lbs. §i_____.__ Amount Item Seed returned: --— m-.. -..“... -- Beets delivered: Gross tons Cost per lb. , Total '9 Fertiliser furnished: Tare Analysis , lbs _ Net tons , o ‘ r C" Cost per ton ’ lota1.5 . p Salt: Drilliront: make of drill Credit on beets delivered 5 lbs. 3 Other credits; Cos acre (+- "G or Contract labor: Blocking, thinning Rate per acre and nosing: 1‘" ~—— _ “+9 . c n ,1. Otal 99W ‘1? Topping: Rate per aore , Totafi , Total? Other charges: :25 8 t 7 Total credits Q K o Less charges a 1"Jet return on beets .3 .... Field No. Name - Address County Township Factory District _______,, DESCRIPTIVE NOTES Acres planted in beets ______________ Kind of soil ___________________ Drainage (good. fair. poor) ___________ OrOp in field last year_ _ _ _ _ ... ________ z’anure applied _______________ Year . tons Year __.____.___-. . tons Fertilizer: Total pounds used __________ Pounds per acre ________________ Analysis ___________________ Minor elements (boron, copper sulphate. salt) Method of application Cost per ton _________________ 3 Plowing Qfall. spring. or not at all) ______ Kind and size of crop plowed under ______ Estimated value of crop plowed under _____ $ .. Planting: Date Kind of seed used (whole. segmented. pelle‘tZed) Pounds of seed used ______ rate per acre .....- , total Total cost 0% seed $ .‘Vi dth 0f rows ________________ Length of rows Number of rows in field ___________ Kind of planter used _____________ Crop rotation followed 0. I 5 -. Q- -- v w ‘1 . . .. .. ‘ ._ .-. - -- up | o‘ e l — -' . ' .- . ' u .‘n a we a» .F -g -9 - ‘- rv. . 4...... s . . I 'Q. ‘I- -. 3‘1 .- e .q..'l. a. ' . .' "s s . - ~ I“ Q- '- .. a. be ‘- I,‘ l . I‘Q.I . . ..-. . — o a f. .‘. ..... 5 ...~ ne'. . "I-n. .. ‘ ... s s I . .... .~.~ a "‘- . . . .7 1.. I .' as u .. —- o v - .- ..... c -- . . o . e .‘ .o I!“ ' O V. V. ‘0' us i 0 up | o "s '- ~ - . . on -. . .~., .7 - ’- s I -‘ I .- . o. - .l I a . - - a. .I s . u: w,. ’,. .... ... v- s . s s 'n I " . o . . v s h I . l‘ n I . 2 ‘ ‘ es 0' . 9‘ v s ‘y- C e C o -s ' .0 I e o e o -. . i ’n ".. . . I . ~- I e s IO. I. ‘ v. ‘1 —. o w . a” g c s a I 0“ .I .- . a .s >- A. to. a O0 0" ' ' C 0%. m- 0 . ‘Dc c . ego-cn~ . e . Field No. 5.. JName Address County Township Factory district LABOR AND POWER.RECORD Date Operation “532%;th hgirnL 8839* Tractor Truck ... Plowing, HarrOWing Dishing Cult'inachinsnnnqllina Fertiligipg (commercial) Planting Cultivating l. 2. 3. .é; 5- Hoeing_ l. 2. 3. 4. Total Contract labor on above operation fl Contract labor used.on acres. Cost per acre $ ‘Total cost $ Note: *Enter fractional hours to the nearest quarter hour. * Hours of work for one horse. - ... a I-. u I. , ..., - a 'v or ...- .4 - -. s a a v-- s . s o -.. . . § ' D ... . ‘ . ' "’.‘--‘ _, . -2 , . . _! . . '_ .4: . ‘ u , O ’1 n D V e . ' I . I ‘ ,~ 0. ., , . , . " . O - . e. . . , . - - . . I ...,, ' s ..0 H . r . . l . ‘ a . .. . . . ... . . . . .. . . _ Field NO. Name Address County Township Factory district _ DESCRIPTIVE NOTES - BLOCKING AND THINNING Weed condition of field (clean moderate. weedy) -------- Plants per 100 inches before thinning ------------- Plants per 100 feet after thinning ------------- .— Spacing desired in rows .................... Method of blocking and thinning used: (draw line through those not used) 1. Hand blocking and thinning. (a) short hoe. .(b) long hoe. 2. Mechanical blocking with hand thinning. (a) short hoe. (bf) long hoe. Kind of machine used — -’ --------------- 3. Mechanical blocking and thinning - Machine used - - - '- Was contract labor used for blocking and thinning or thinning only? Contract labor used on..___..__.acres. Cost per acre 3; ......— Total cost $ LABOR AND POKER USED IN BLOCKING AND THINNING "Date .. Condition (keepeedl Man Hours Tractor Rows covered in of soil days ..0. {3:31. tagged Hours: Blocked Thinned Blocked. (wet, as o thinned or ideal *If blocking and thinning are done in one operation. enter labor in column headed "Blocked & thinned; if done separately enter in column headed "Blocked only” and "TM Wand (.771 V" . . . ‘ I « ,. . .. Aor . . ,4 4 . ‘ ' . . .. - . , .- . . - . , . , . .. _ . . . - . ' ‘ . . . I .-. - .l‘ . i . o v ‘ . , ,u . _. u .‘ n 1 «.- o .... . , t . . ... ' . I _ . 4- _ . I ‘ « J a ‘ u ‘ , - . . I , v ... g. n -. 7 c I . ‘ ' . I .. .... o0 ‘0 ' I . . .. . -. w ‘ . .. . . . .. _ . v' ‘ ‘ _ _ . . ... .1 .3 . . . I. ' . O. . . ~- -... . . - _‘ .7 . . .. - . . p I ‘ o ‘ ‘ n . u . - . . ‘ I ’ u . '~' ‘ _ ’ I g . - ‘ ~- . 0 ' a . ‘ . . _ . _ .- u . n ' I w . i l . I . . . t ' ‘ ~ I ‘ . - ' u - I ‘ d. O I. l . , u .0 . .- .. , _. .. - .-. , - - .. . " . . .. u ' 04 v c ’ . .. . . ' . "I . , ' ' . no r . ‘ i - c ' . - 1 \ n . . . . . ‘ l ‘ I .y I n . g . - . _ _ u . . . . “ . ._ ., I . ‘. . 1" , Q . , , , , . . . ... .v _ . - a . . . , ‘ I . l . n u h ' . A ... . . O ‘ . ‘ . . ‘ . . . .. . A . I _ l ' _ . . a . . . . u . ~ . . . . s. ~ ' o -. ‘. - O ‘ . - A ‘U < - 4 _ I . . 5 ‘ . . ‘ " g . —. \’ ~ - a ’0 ' o . . ,n . .. o ~ ' - - A . .. . . . ‘0 I - v . - ...: . _ ... . ‘ i C . 7 u n - l ’ ' - . § . . I —. . A. - ‘ ' I . ' I _ ' t , ‘~ k i ‘ . _ _ .‘ ._ ‘ _ . . ’ . . ...—... u. ' "" 9 . . - - . I 5 .. .. .n .. :‘ . ,. .. .- . .. . . ,. re. . . - .. . . | n . 0 Act I ~-- ' ' . ‘ ‘ ' 'r ' .- ‘ 0 . ... .1 ... . ~ - a - .- i - ‘ ‘ . .lv - . 'I . , . t, - ~ . g .. .. ~ - ' , . . _ , ..., ...- "' ’ ‘ . f O , . u . I " .- . ‘ _ . ,. . v . . . . . t.- . .4. p I. , I .' '. ~o . . y. ... - . . , I so . b . . a _, ‘0 . I . v ' . ‘ I ' . _ - . ‘ _ . ' _ ‘ ’ . . . ., a to . . ~ - . ‘ _ . . ., I.‘ r ,. ‘- ... ' ‘ ‘ ' u ~‘. 0 ' " ‘ ' . . -.’ . a . , u . .. a I ‘ . n o '9 .- >w- .- v u .- ._ u I" . ., . . u ‘ Q I . . . s ‘ a . . ' e a c ..0 ;. ~ - . ~ a . .- ...-l- «1 . - ‘ . . .4 ,0 Field No. Name Address County “wafiship Factory District DESCaIPTIVL NOTLS - HAJVDSTING SUGAR BLLTS Stand count per 100 feet before harvesting. . . . . . . . . . . . Acres harvested 0 o o o o o o o o o o o o o o o o o o o o o o o o Acres abandoned o o o o o o o o o o o o o o o o o o o o o o o o o ‘ Lethod of harvesting used: 1. Lifting - (horses, traCtor) o o o o o o o o o o o o o o o 2. Pulling and topping — (farm labor,or contract labor) . . . 3. Hindrowing or bunching . . . . . . . . . . . . . . . . . . hOCOInbj-ningDooooooooooooooooooooooo 5. Loading — (direct from combine, from piles, from windrou, pickup loader, forked into loader, forked into wagon OP tTUCk) . o o o o o o o o o o o o o o o Larketing - (hauled direct to factory, reloaded from wagon to truck, pitted and reloaded, hauled by freight) . . . Beets hauled miles to factory at Beets shipped by freight from to factory at Gross tons Of beets produced. 0 o o o o o o a o o o o o o o o o o Tare. o o o o o o o o o o o o o o o o o 0 o o o o o o o o o o o o Net tons sold . . . . . . . . . . . . . . . . . Use Of beet tops . o o o o o o a o o o o o o o o o Value of beet tops . . . . . . . . . . . . . . . GAOJEA'S DSTILATD ON HOURLY LABOJ nND PO.na COSTS Operators labor. . . . . . 3 . - Horse work per horse . . . . $"“ Other family labor . . . . $ ~ Tractor work . . . , . . . . $ Hired labor other than " Truck use per mile contract , , , , , , , , , 3 (farm.truck) , . . . . . . s .I .. c..." S , O Q ~.‘ Field No. Name Address County Township Lactory District LABOR AND‘ POWER RECORD ON HARVLSTINC snow BEETS Hours . Date Operation Contract nan (l) Horse(2) Tractor Truck(3) Soil Con- 4 Labor Hours Hours Hours Miles dition Lifting ' : i gulling and topping _. Bunching or hindrowina __ Fitting Logding _l C _1. . - Haul ing ' Miscellaneous Contract labor used on acres, Rate per acre h Total $ (1) Do not include contract labor (2) Hours of work for one horse (3) miles for farm truck only ~ Nu. .- Name Field NO. NO Address County Township Factory District MACHINBJY USED ON SUGAR BLLTS Machine Hake, size d.hodel Acres Use: Value Dep. Int. Taxes Re-- Mach. T Cost 'c Totalkets S75 Ins.2'”',a airs hired otal Beets manure Spreader Plow Disk Spike, tooth narrow Spring tooth harrow Rollerlor Cultm' agker Beet,drill Calibrator Lifter _Qcmhind Loader 'Wagon Tractor Truck Machinery housin JD. HISCELLANEOUS COSTS Is beet land rented or owned . . . . Value of land per acre . . . . . . . Landrentooooooooooe I Taxesooooooooooooo 0 Trucking and freight (hired) . . Other charges ( house rent for labor, as on advances, etC.) . e o o o o o o o o o o o o 0 Overhead (5% of all other costs) . . . . . . . . . . . . . . . . 0 0'0 0 o o o'd' Q 00...... o iation dues, interest o o o o O 0C1 4 0 -¢ Y“.. fia'ov.,. o 4 . t : . n I .‘ I ‘_. | i h p' 0‘ ' , \ 'o . I, P 'c a 3. I I A O . o - .05 u. x A. ' I a. . ,,0.‘ . a. V . urn. a . n _ m n o .'" u BIBLIOGRAPHY io BIBLIOGRAPHY Bell R. W. ' l9h7. LABOR SAVINGS RESULTING FROM USE OF SEGRENTED SEED. Pro~ ceedings American Society of Sugar Beet Technologists. Eastern United States and Canada. Detroit. Mich.. 19h7. Bell. R. W.. Robertson. L. S. and.Cook. R. L. 19h5. EEEECT or SHEARING SUGAR RENT SEED ON STAND or REETS. ON LABOR REQUIREMENTS AT THE The CF BLOCKING AND TRINNING. AND ON YIELD OF ROOTS. Mich. Agr. Exp. Quart. Bul. 28:157-6h._ Nov."u5. Black. J. D. and Corson. C. T. 19h]. SUGAR: PRODUCE OR IMPORT? University of California,Press. Berkeley. Calif. Coons. G. H. 1936. IMPROVING-THE SUGAR.REET. U. s. Agr. Yearbook, pp. 625-56. Culbertson. J. 0. 19th.. AGRONOMIC CONSIDERATION OD MECHANIzED SUGAR.BEET PRODUCTION. Journ. Am. Soc. Agron. 36:558—565. July vnu. Culbertson. J. 0. 19h}... SEGMENTED SUGAR—DENT SEED. Minn. Agr. Ext. Bul. 21:0. Culbertson. J. 0. 19MO.V SUGAR igET CULTURE IN MINNESOTA. Minn. Agr. Exp. Sta. Bul. 3 . Harmer, P. M. 19u3. MUCK SOIL MANAGEMENT FOR SUGAR.BEET PRODUCTION. Mich. Agr. Exp. Sta. Circ. Bul. 187. Hentchel, H. 19h7. COST OF OPERATION OF SUGAR.DEET CONDINES IN 19M6. Mich. State Col. Farm Mgt. Dept. unpublished report. Higgins. F. H. 1939.. MECHANIZATION MAKES STRIDES TowARD SOLVING RENT FARMING PROBLEMS. racta About Sugar. 3hz23-7. Dec. '39. Hill. E. B. ' 1939. TYRES CF EARNING IN MICHIGAN. Mich. Aer. E- . Sta. SpeC. Bul. 206. 3111. E. B. 1922. SUGAR BRET CULTURE. Thesis ( M. Agr.). Mich. State Col. Ill L111, J. G. 1939. SUGAR BERT CULTURE IN THE HUI'IID AREAS OF THE UNITED STATES. U. S. Dept. of Agr.IFarmer's Bul. 1637. Macy, L. K. and others 1937. CHANGES IN TECHNOLOGY AND LABOR REQUIREMENTS IN CROP PRO- - DUCTION - SUGAR BEETS. Works Progress Administration. National Research Project. McKibben. E. G.. Bell. R. N. and Smith. L. E. 1916. SUGAR BEET RARVESTER TRIALS IN MICHIGAN IN 19kg AND 19%. Mich. Agr. Exp. Sta. Quart. Bul. 28:1. Aug. ' 5. Mervine. E. M. 191+}. LABOR SAVING BY SUGAR BERT I-.ECH.'NIZATION. Agr. Eng. 2h:79_so., Mar. ”:3. Mervine. E. M. and Barmington, R. D. 191+}. MECHANICAL THINNING OF SUGAR BEETS. Colo. Agr. Ease. Sta. Bul. M76. Mervine. E. M.. and Burdick. R. T. 19145. SUGAR BEST GRONERS LOOK TO MECHANICAL HARVESTERS To SOLVE LABOR PROBLEMS. Colo. Agr. Exp. Farm. Bul. 7:2-I+. Nov. ”45. Reeve. P. A. 191W. Farmers and Manufacturers Beet Sugar Association. Saginaw. Mich. Personal correspondencl with the author. May 6. ”+7. Reeve. P. A. 1914-7. RESULTS SECURED WITH SUGAR BEE-T HARVESTERS IN THE EASTERN AREA IN 19%. Praceedings American Society of Sugar Beet TechnOIOgists. Eastern United States and Canada. Detroit. Mich.. 191w. Reeve. P. A. and Buschlen. M. J. 191m. IMPROVED TECHNIQUES or SEGANLNTING AND PLANTING SUGAR-BRET SEED. Mien. Agr. Exp. Quart. Bu1. 26:215—26. rob. um. Sauve, E. C. 1911.3. SUGAR BEET LOADER. Mich. State Col. Agr. Eng. Bul. 317-1. Smith. P. B. 191:6. HARVES‘ENG SUGAR BEETS MECHANICAILY. Sugar 1+1:33-5. Apr. '. .- Wait. R. 1911?]. DELIVERY AND STORAGE OF FRESH BEETS. Proceedings American Society of Sugar Beet Technologists. Eastern United States and Canada. Detroit. Mich.. 1914-7. West. W. T. . 19%. SUGAR BRET HARVESTERS. Agr. 52:259—62. Sept. ”:5. £2" Willcox. O. W. . 19%. MRCHANIZATION OF HARVRSTING. Sugar Lilac—5. Jan. '145, Wright. K. T. 19140. SUGAR BEET COSTS AND RRTURNS IN MICHIGAN. Mich. Agr. Exp. Sta. 313699 3‘11! 305-. wright. K. To 19%. SUGAR BERT PRODUCTION AND INCOME IN MICHIGAN. Mich. State 001., Farm Mgt. Dept. unpublished report. Jul. 18. “#6. Wright, K. T. and Aylesworth. P. F. 193M. SUGAR BEET COSTS ON 52 MICHIGAN FARMS. Mich. State 00].. Farm Mgt. Dept. mimeographed report I‘M-128. Wright. K. T. and Bank. A. M. 1933. SUGAR BEET COSTS ON 1+5 IICHIGAN FARMS. Mich. State Col. mime ographed report I'M-10M. Wright. K. T. and Leonard. A. L. 1936. 1935 SUGAR BEET COSTS ON 95 MICHIGAN FARMS. Mich. State. Col. Farm Mgt. Dept. mimeographed report I‘M-153. Wright. I. T. and Taylor. R. B. 1937. 1936 SUGAR BEET COSTS ON 87 MICHIGAN FARMS. Mich. State Col. Farm Mgr. Dept. mimeographed report I‘M-180. "' "' " "1'9'1i3. CROP REPORT FOR MICHIGAN. U. S. Dept. of Agr. . Bureau of Agr. Econ._. Kich. .Dept. of Agr. , Lansing. - " "' HERB. CASH RECEIPTS FROM FARMING BY STATES AND COMMODITIES. 193““. _U. S. Dept.‘ of Agr.. Bureau of Agr. Econ” Washington. D. C. ’ " " " _I'é'hli. INCOME PARITY FROM AGRICULTURE, Part I. Sections 11 and 18. 1910-18. U. 5. Dept. of Agr., Bur. Agr. Econ.. Washington. D. C. _ ' " " ’ "fihs. MICHIGAN FARM ECONOMICS CHARTBOOK - 191w. Depts. of Econ. and, Farm Mgt.. Mich. ”State Col. Agr. Exp. Sta. and. Ext. Sec. Dec. ”46. ’— ' " " ‘1'9'143. SHEAIE£65EED TESTS snow LABOR SAVING. Sugar 3096 J ourn- Maro . _ 0 1938. WAGES. Ell/[PLOW CONDITIONS. AND WELFARE OF SUGAR-MET LADDERS. U. 8. Dept. of Labor. Bureau of Labor Statistics. Ser. No. R. 703. _Washington. D. C. ‘f '1 ’t:‘ f?" 3 1;) L1 g .2 a ‘ a H31" F.‘ _ J ‘ I" 11" ”a f“. i '3 _. us :2 ‘1' hr 'f.‘ i '7? ”'TITIi‘flflIITIL Iij: MM fiiflifljflflfllflflfljfijfi 1?th'“